MES Report 2003 All - Guillevin Industrial Automation Group

Transcription

MES Product Survey
2003
Jan Snoeij & Reinoud Visser
Principal Consultants
March 2003
MES Product Survey
2003
CMG MES Competence Centre
J. Snoeij and R.J. Visser
March 2003
 Copyright 2003, LogicaCMG
2
CONTENT
PREFACE................................................................................................................................... 4
Acknowledgement ...................................................................................................................4
1
INTRODUCTION.................................................................................................................. 5
2
MES PRODUCT SURVEY .................................................................................................. 6
2.1
2.2
3
ABOUT MES........................................................................................................................ 8
3.1
3.2
3.3
3.4
4
MES products more mature .......................................................................................... 33
Mergers & Acquisitions................................................................................................. 33
Functional Shift ............................................................................................................ 33
MES: a necessity for Supply Chain Management ........................................................... 34
Marking out with other systems..................................................................................... 35
Best of breed versus integrated solutions ...................................................................... 35
Better integration by up-to-date technology .................................................................... 36
DETAILS PER PRODUCT ................................................................................................ 37
7.1
7.2
7.3
8
Introduction ................................................................................................................. 16
Production Typology .................................................................................................... 16
Focus of Vendors on Market Segments......................................................................... 19
Projects per Industry Segment ...................................................................................... 20
Platforms..................................................................................................................... 21
Databases ................................................................................................................... 22
Technology ................................................................................................................. 24
Architecture ................................................................................................................. 25
Helpdesk Support ........................................................................................................ 27
Languages .................................................................................................................. 28
Internal Quality Systems .............................................................................................. 29
Validation and Regulatory Compliance.......................................................................... 30
MESA-11 Compliance.................................................................................................. 31
S95 Compliance .......................................................................................................... 32
OBSERVATIONS AND TRENDS..................................................................................... 33
6.1
6.2
6.3
6.4
6.5
6.6
6.7
7
Introduction ................................................................................................................. 12
Functional Data Flow Model ......................................................................................... 12
Expected Benefits........................................................................................................ 13
Impact on MES Users .................................................................................................. 14
Questions about S95 Compliancy ................................................................................. 15
RESULTS OF THE QUEST IONNAIRE ............................................................................ 16
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
6
MES Systems................................................................................................................8
MESA ...........................................................................................................................9
Other Initiatives .............................................................................................................9
MESA Functions .......................................................................................................... 10
ANSI/ISA S95 STANDAR D............................................................................................... 12
4.1
4.2
4.3
4.4
4.5
5
Objectives .....................................................................................................................6
Participants ...................................................................................................................6
Report on All Products ................................................................................................. 37
S95 Compliance Details ............................................................................................... 38
Compliance Scores ...................................................................................................... 38
ANNEXES.......................................................................................................................... 39
3
PREFACE
For the third consecutive year CMG's MES Competence Centre has made an inventory of
vendors and products for MES.
Based upon the surveys of previous years1, the members list of the Manufacturing Execution
Systems Association2 (MESA) and a search on the internet about 40 vendors were asked to
fill in a questionnaire with a large number of questions. For various reasons not all vendors
returned a filled in questionnaire.
The questions were covering the following areas:
-
Vendor Information
General Product Information
Interfaces and Communication
Industry Experience
MESA-11 Compliance
S95 Compliance3.
Technical Aspects
This report contains an overview of the most important results as acquired from the answers
of the vendors of in total 30 MES products (see table in Figure 1 on page 7).
The vendors themselves did provide the answers to the list of questions. These answers, as
far as they are used in this report, are copied unchanged from the vendors' reactions. The
vendors indicated also to which extend their products support certain functionalities. For this
the 11 functions defined by MESA were used. Also functions and information as defined in
the S95 ANSI/ISA standard were part of the questionnaire. In chapter 4 this part is described
in more detail.
Acknowledgement
The authors like to thank all vendors participating in this MES Product Survey. A special
word of gratitude is for Julie Fraser, principal of Industry Directions Inc., who contributed to
this report by writing the introductory chapter and some very valuable sections about trends
in the MES market in the past few years that have changed the face of buying decisions.
1
2
3
Report "Overzicht MES-pakketten 2000/2001", CMG - MES Congres 2000, October 24, 2000 (in Dutch)
Report "MES Vendor Survey 2001/2002", CMG, November 19, 2002 (in English)
www.mesa.org
ANSI/ISA-95.00.01-2000
4
1
INTRODUCTION
By Julie Fraser, Principal Industry Directions Inc.
This CMG research study on the MES market is an important contribution to the industry and
its potential for success. It provides comparative data on MES vendors and the products they
offer, as well as information on project size and cost. Given that industries’ needs for MES
vary greatly, and that each manufacturing plant may have different requirements for
functionality, scalability, and vendor services, this study provides the most objective path to a
short list for system selection.
One of the toughest challenges companies have in MES selection lies in identifying the bestfit products. Some of the vendors included here do not call their products MES, even though
they fit the definition. They may use a different category or concept name based on industry
terminology and marketing positioning. Some of these companies also do not have a
significant marketing presence outside their home countries, limiting their recognition by
some plants.
Relationships may also limit companies’ ease in identifying all of the appropriate MES
products. In many cases, the manufacturer works with a controls vendor that offers MES
software. In some cases, they may also work with a system consultant or enterprise software
provider trained in just one MES. While the single-source is attractive, this research report
provides a deep understanding of other products worthy of evaluation and comparison.
Another challenge for those planning a project is scoping and setting a budget. This report
also highlights some average costs for projects. Given that the number of employees using
an MES system varies greatly from one plant to the next, the view of per-user costs is
extremely valuable. It also helps readers understand that projects vary widely by industry.
This assists not only in setting expectations, but also in drawing accurate conclusions about
possible implementations based on vendor case studies.
In addition to serving manufacturing companies and plant floor systems integrators and
consultants, it also serves solution providers. As some research services have all but
abandoned plant floor systems, this report shows that across Europe and North America, the
MES market is healthy and provides significant choice. Further, it illustrates functional and
technical differences between systems that help each MES player position themselves. It
also lays a foundation for partnerships, mergers and acquisitions by providing an efficient
mechanism for evaluating complementary technology and functionality.
One criticism I have heard leveled at this research is that the vendor responses are not
validated. While validated data might add some value, whether any given piece of
functionality will work depends on the final use application. And it’s not feasible to validate
functions for all possible uses. This research provides a starting point that can quickly narrow
the field. Once the short list of providers is in hand, every company has the responsibility to
carefully evaluate vendor claims and software fit as they pertain to the specific plant
environment.
In the nearly 20 years I have been involved in the MES and plant floor solutions marketplace,
I have never seen a more comprehensive research study on this topic. The report supports
all aspects of MES software selection, and covers more solution vendors than most. It also
serves global manufacturing needs by covering solution vendors headquartered in many
countries.
5
2
2.1
MES PRODUCT SURVEY
Objectives
This MES Product Survey report may be of value to several groups of readers:
End Users
This report contains information for getting a first impression of the available products and
their possible use. It will help potential consumers of MES to boil down the extensive offer of
global MES Vendors down to a list of 5-10 Vendors worth a closer look. Criteria to be used
could be Vendor Focus & Experience, or supported MESA functions, or the S95 score of the
MES products. It reduces the cost for composing a shortlist and provides a framework for
asking the right (local) Vendors for a first evaluation of their product. So, this information
about the product and their functionality is not extensive at all. This survey is meant to hand
over a long-list to future users as an orientation on the broad world of MES or as an aid on
the first steps towards a selection of a suitable MES product.
Vendors
For the vendors this report provides a feed-back to their strategy and focus. Since the
content of the questionnaire is based upon end users reactions also, it gives an impression
of the trends in the market.
CMG
For CMG this survey delivers valuable information for giving better advises to our customers.
During the past years we used this information in many consultancy projects.
All
We hope that the survey and the results thereof in this report will contribute to many
successful implementations of MES. If you have any suggestions for next years' survey,
please let us know (www.mescc@cmg.nl)
2.2
Participants
In the table on the next page all products and vendors involved in this survey are listed.
Some participating vendors did not answer all questions, because certain information, e.g.
financial data, markets shares and projects realized, were considered by them as
confidential. The topics in this report are reflecting (nearly) all vendors or products unless
otherwise indicated.
6
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Products
Vendor
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
FACTORY works
Failsafe
HMS Suite
InSite Live / Virtual Factory
Manufacturing Pulse
MWare
OPTAL-mes
PAS-X
PI System
Pinata
Plant2Business
PMX MES
Proficy for Manufacturing
PROMIS
QIS
RSBizWare
Simatic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
nMetric
Datasweep, Inc.
Logica CP GmbH
Bizibit NV
Emerson Process Management
Siemens Compex NV
Prodac Systems Ltd.
iTac Software GmbH
CIMNET, Inc.
Brooks Automation
Mestec Ltd
HMS Software, Inc.
Camstar Systems Inc.
Motorola
PEC info
OPTAL Ltd.
Werum GmbH
OSI Software, Inc.
Hewlett Packard
Citect Ply Ltd
Propack Data GmbH
Mountain Systems, Inc.
Brooks-PRI
QiSoft Ltd
Rockwell Global Manufacturing Solutions
Siemens
IBASEt
Synquest b.v.
Teradyne, Inc.
USDATA, Inc.
Elan Software Systems
Figure 1 Products and their Vendors
7
3
ABOUT MES
3.1
MES Systems
Decision efficiency
Decision efficiency
A Manufacturing Execution System or MES is according to the definition of APICS 4 an
information and communication system for the production environment of a company. MES
takes care of the translation between process information on the shop floor and the financial
- logistical information in the office. However, MES is not only a translation layer. Its main
purpose is to control and to improve all aspects that are influencing the production processes
in order to achieve higher flexibility, lower production costs and thus more profit. Important
functionality are production registration (data acquisition), production reporting and detailed
planning/scheduling.
Data
Information
Knowledge/Expertise
sec. min.
hour
day
month year
Figure 2 MES: Use of Information and Communication Speed.
In principle production and logistical processes in a company never are completely
automated and they are changed quite often too. People are always in charge and will have
to make decisions what to do next, how to act, etc. The quality of these decisions is
determining the overall performance of the company.
A MES is just an information provider. Data have no value in themselves. When they are
structured and relations between the various items are clearly presented, then they become
information and the meaning increases. As depicted in the left-hand side of Figure 2 the
"decision efficiency" will increase dramatically when people are using this information in
combination with their knowledge and experience. Than profit will be created!
The value of the information also depends heavily on its timely availability. Although a
company may have been very profitable, this does not automatically mean that the
production efficiency was optimal. In production, the timely availability of information is
essential to be able to react effectively to events, trends and problems. So the speed of
communication is also important to the decision efficiency (right hand side of Figure 2 ).
4
APICS dictionary, Eighth Edition, p.47
8
3.2
MESA
The MESA International 5 orgaization was formed in 1992 by leading Manufacturing
Execution Systems (MES) vendors and system integrators. MESA is a not for profit tradeassociation whose mission was up to last year to serve the manufacturing operations and
management community and to provide educational leadership on the application of
Manufacturing Execution Systems (MES).
This year MESA’s definition of MES and its mission have been changed. Now MES stands
for Manufacturing Enterprise Systems including systems like ERP, Supply Chain
Management and Customer Relationship Management as far as its functionality is relevant to
the plant production. Important reason for this change is the increasing interfacing (and
overlap) between these systems with Manufacturing Execution Systems. The association is
now also open to Manufacturing Businesses, companies that process and/or supply
materials to other manufacturers.
MESA has defined the world wide known 11 functions of MES (see 3.4) and also promotes
the spread and use of standards like S95. In this standard terms and models are clearly
described, thus enabling a better understanding between vendors, system integrators and
end users and a quicker achievement of better results for all involved.
June 2002, MESA organized its annual international Conference in Boston. There were over
300 attendees from 12 different countries. The programme comprised about 45 different
presentations. Besides the keynote and general sessions mainly covering the conference
theme: “Creating competitive advantage through collaborative manufacturing” or trends, the
parallel sessions were divided in the themes:
-
ROI/Case studies
Enabling Collaborative Manufacturing
Emerging trends in Collaborative Manufacturing
Case studies for Process industries
Case studies for Discrete industries
Applying Collaborative Manufacturing
Educational sessions
Slideshows and video’s from most presentations are available on the MESA website.
In 2001 the European Chapter of MESA was founded in order to support those, who are
interested in MES or are using it already in that part of the world. On November 19-20, 2001
MESA Europe organized her first conference and exposition in Amsterdam with the title
"MES - What to do when your ERP Fails: Practical Solutions using Manufacturing Execution
Systems". For 2003 several event are planned.
3.3
Other Initiatives
Within other organisations MES is also in the picture. Organisations like the ISA, are still
working on their S95 standard on MES. Recently they announced to develop a new standard
for security issues with regard to MES and shop floor systems.
5
www.mesa.org
9
Within Europe there’s the NAMUR, who is also still working on standardization issues like
interfacing between several workfloor and business systems. In Europe there are also some
initiatives for certain kinds of industries, an example for the Pharmaceutical industries is the
GACH (Germany, Austria Switzerland) network.
3.4
MESA Functions
In MESA the following “Honey-Comb” is used for positioning the 11 MES functions:
Operations/
Detailed
Sequencing
Resource
Allocation
& Status
Dispatching
Production
Document
Control
Units
Product
Tracking &
Genealogy
Labour
Management
Performance
Analysis
Maintenance
Management
Quality
Management
Process
Management
Data
Collection &
Acquisition
Figure 3 The MESA-11 Honey-Comb.
Function
1. Resource
Allocation and
Status
2. Operations /
Detail
Scheduling
3. Dispatching
Production
Units
Description
Manages resources including machines, tools labor skills, materials, other
equipment, and other entities such as documents that must be available in order for
work to start at the operation. It provides detailed history of resources and insures
that equipment is properly set up for processing and provides status real time. The
management of these resources includes reservation and dispatching to meet
operation scheduling objectives.
Provides sequencing based on priorities, attributes, characteristics, and/or recipes
associated with specific production units at an operation such as shape of color
sequencing or other characteristics which, when scheduled in sequence properly,
minimize setup. It is finite and it recognizes alternative and overlapping/parallel
operations in order to calculate in detail exact time or equipment loading and adjust
to shift patterns.
Manages flow of production units in the form of jobs, orders, batches, lots, and work
orders. Dispatch information is presented in sequence in which the work needs to be
done and changes in real time as events occur on the factory floor. It has the ability
to alter prescribed schedule on the factory floor. Rework and salvage processes are
available, as well as the ability to control the amount of work in process at any point
with buffer management.
10
Function
4. Document
Control
Description
Controls records/forms that must be maintained with the production unit, including
work instructions, recipes, drawings, standard operation procedures, part programs,
batch records, engineering change notices, shift-to-shift communication, as well as
the ability to edit “as planned” and “as built” information. It sends instructions down to
the operations, including providing data to operators or recipes to device controls. It
would also include the control and integrity of environmental, health and safety
regulations, and ISO information such as Corrective Action procedures. Storage of
historical data.
5. Data
This function provides an interface link to obtain the intra-operational production and
Collection/Acq parametric data which populate the forms and records which were attached to the
uisition
production unit. The data may be collected from the factory floor either manually or
automatically from equipment in an up-to-the-minute time frame.
6. Labor
Provides status of personnel in and up-to-the-minute time frame. Includes time and
Management attendance reporting, certification tracking, as well as the ability to track indirect
activities such as material preparation or tool room work as a basis for activity based
costing. It may interact with resource allocation to determine optimal assignments.
7. Quality
Provides real time analysis of measurements collected from manufacturing to assure
Management proper product quality control and to identify problems requiring attention. It may
recommend action to correct the problem, including correlating the symptom, actions
and results to determine the cause. May include SPC/SQC tracking and
management of off-line inspection operations and analysis in laboratory information
management system (LIMS) could also be included.
8. Process
Monitors production and either automatically corrects or provides decision support to
Management operators for correcting and improving in-process activities. These activities may be
intra-operational and focus specifically on machines or equipment being monitored
and controlled as well as inter-operational, which is tracking the process from one
operation to the next. It may include alarm management to make sure factory
person(s) are aware of process changes which are outside acceptable tolerances. It
provides interfaces between intelligent equipment and MES possible through Data
Collection/Acquisition.
9. Maintenance Tracks and directs the activities to maintain the equipment and tools to insure their
Management availability for manufacturing and insure scheduling for periodic or preventive
maintenance as well as the response (alarms) to immediate problems. It maintains a
history of past events or problems to aide in diagnosing problems.
10. Product
Provides the visibility to where work is at all times and its disposition. Status
Tracking and information may include who is working on it; components materials by supplier, lot,
Genealogy
serial number, current production conditions, and any alarms, rework, or other
exceptions related to the product. The on-line tracking function creates a historical
record, as well. This record allows traceability of components and usage of each end
product.
11. Performance Provides up-to-the-minute reporting of actual manufacturing operations results along
Analysis
with the comparison to past history and expected business result. Performance
results include such measurements as resource utilization, resource availability,
product unit cycle time, conformance to schedule and performance to standards. May
include SPC/SQL. Draws on information gathered from different functions that
measure operating parameters. These results may be prepared as a report or
presented online as current evaluation of performance.
Figure 4 The Original Description of the MESA-11 (See a.o. White Paper 2).
11
ANSI/ISA S95 6STANDARD
4
4.1
Introduction
The integration of manufacturing systems with business systems is a challenging problem.
The ISA SP95 committee developed the S95 Enterprise-Control System Integration Standard
to solve this problem. The SP95 committee members originate from all parties involved in the
realisation of MES in practice: vendors, end users and system integrators.
In fact this standard consist out of three parts:
-
Part 1: Models and Terminology (Approved 15 July 2000)
Part 2: Object Model Attributes (Approved 17 October 2001)
Part 3: Models of Manufacturing Operations (Draft)
Part 1 has recently become an IEC/ISO international standard as well (IEC/ISO 62264-1).
The subject of the standard is commonly known as MES. It contains a description of:
-
The boundaries of the
Enterprise-Control System
General functions within the
boundaries
Interfaces to the boundaries
Internal elements and their
interrelations
S95 uses a functional hierarchy as
depicted in Figure 5 defining the
various levels at which decisions are
made. The levels 0, 1 and 2 define
the cell or line supervision functions,
operation functions and process
control functions. These levels are
not included in the standard.
The S95 standard comprises the
functions in level 3 and the interface
between level 3 and 4.
Level 4
Plant Production Scheduling,
Operational Management, etc
Level 3
Manufacturing
Operations & Control
Dispatching Production, Detailed Production
Scheduling, Reliability Assurance, ...
Levels
2,1,0
Figure 5
4.2
Business Planning & Logistics
Batch
Control
Continuous
Control
Discrete
Control
Functional Hierarchy (S95).
Functional Data Flow Model
An important part of the standard is the functional data flow model (Clause 6 of Part 1). It
describes the functions of an enterprise, that are involved with the manufacturing. Next to
that it presents the information flows between those functions, that cross the enterprisecontrol interface. For this the Purdue Reference Model is used as basis.
6
ANSI/ISA-95.00.01-2000
12
Order
Processing
(1.0)
Product Cost
Accounting
(8.0)
Product
Inventory
Control(7.0)
Production
Scheduling
(2.0)
Material and
Energy Control
(4.0)
Procurement
(5.0)
Figure 6
Product
Shipping Admin
(9.0)
Production
Control
(3.0)
Maintenance
Management
(10.0)
Quality
Assurance
(6.0)
Research
Development
& Engineering
Marketing
& Sales
Purdue Reference Model (S95).
On the highest level the functional model comprises 12 areas of activity. Between those
areas information is exchanged depicted in Figure 6 with the arrows. The grey area is
representing the Enterprise-Control area (MES area). By splitting up the functions into subfunctions with the corresponding information flows, dividing them into sub-sub-functions etc.
all activities within the enterprise can be described in the model. Dependent on the objectives
more aggregated models or very detailed ones are used. Of course for selecting MES
products for a short list a more general model will be sufficient. But for the final decision and
the delivery of the proof that a specific software product does fit to the production
organisation detailed industry specific models are necessary.
4.3
Expected Benefits
S95 provides a standard terminology and a consistent set of concepts and models.
According to the S95 Committee the improved communications between all parties involved
will produce the following benefits:
-
Enabling users to identify their needs better
Reduction of the time needed by users to reach full production levels for new
products
Reduction of cost of automating manufacturing processes
Optimise supply chains
Reduction of life-cycle engineering efforts
Enabling vendors to supply appropriate integration tools
13
4.4
Impact on MES Users
At the MESA Conference in June 2002 in Boston CMG presented a paper on "S95 and Its
Impact on MES Users" (see also: www.mesa.org). Three groups of users can be
distinguished: industrial users, vendors and system integrators.
Industrial Users
In the table below a comparison is made between the S95 Standard and the equivalent in
real life as seen by the industrial users.
S95
Hierarchy Model:
- scheduling & control
- equipment
Functional Data Flow Model
- functions and information flows
Object Model
General terminology, applicable to all
Figure 7
Industrial Users
Departments:
- in many cases no hierarchy
- sometimes S88 for equipment
Organisational Stuctures
??? (there is no equivalent)
Own language and specific terminology
Comparison S95 Standard and real life of the user
It is clear that there are at least some translation difficulties and that a bridge between the
two worlds is required in order to let the end user really benefit of this standard.
Vendors
For the vendors the S95 standard brings great benefits. It provides a better understanding
what to deliver. The availability of the Hierarchy Models, Functional Data Flow Model and
Object Models enables a better scoping and content. Insight in the grey elements in the area
between ERP and MES results in better interfaces. There will also be a better fit with "best of
breed" solutions that can be used as additional modules.
System Integrators
The experience of the consultants and System Integrators indicates that the S95 really
works. They use it as a basis for development of Reference Models for specific Branches.
These reference models are useful because of the required bridging between S95 and the
daily world of the end users.
Conclusion
It can be concluded that the S95 Standard is an important step forward. It provides an
opportunity and a challenge for vendors and system integrators to introduce better tools for
the end users with which the expected benefits (see 4.3) can be achieved.
Figure 8
Bridging the Gap between S95 and the End Users.
14
4.5
Questions about S95 Compliancy
For getting an impression of the compliancy of the products with the ANSI/ISA S95 standard
questions were asked about:
-
Major functions
Information they generate or modify
as they are described in the Purdue Reference Model (see Figure 6 ) of the EnterpriseControl system or MES area:
-
-
Production Scheduling (2.0)
Production Control (3.0)
- Process Support Engineering (3.1)
- Operations Control (3.2)
- Operations Planning (3.3)
Material and Energy Control (4.0)
Quality Assurance (6.0)
Product Inventory Control (7.0)
Product Cost Accounting (8.0)
Maintenance Management (10.0)
Because of its central role for Production Control the functions and information of 1 level
deeper in the hierarchy are used for the questionnaire. By this a list is composed of 52
functions and 41 information flows generated or modified by these functions. The vendors
were asked to indicate:
-
Support of the listed functions in their product (on a scale of 1 - 6)
Support of the generation/change of the listed information flows
Availability of interfaces for the listed information flow
The answers provided to all these questions are listed in Annex B.
15
5
RESULTS OF THE QUESTIONNAIRE
5.1
Introduction
The answers given by the vendors are providing relevant information with respect to aspects
that might be important for reducing the number of suitable solutions in a MES selection
process, as:
-
Production Typology
Vendors’ Focus on Market Segments
Experience with the Product (projects)
Platforms (Operating Systems)
Database Management Systems
Technology
Architectural Aspects
Availability of Helpdesk Support
Languages
Incident Management
Internal Quality Assurance Systems
CFR 21 part 11 Compliancy
MESA-11 Compliance
S95 Compliance
In some graphs a comparison is being made with results of surveys in previous years. These
comparisons are just a global indication. The current CMG's survey differs on several
aspects from the previous surveys with respect to the content as well as to the products
involved.
5.2
Production Typology
The production processes can be divided into a number of typologies. In this survey the
following production typologies were used:
-
Continuous Process
Batch / Semi Process
Make to Stock (standard products in mass)
Make to Order
Engineer to Order
In Figure 9 on the next page it seems that there are since 2001 less products for the batch
and semi process industry than in 2000. However, compared to the years before in 2001 the
number of North American vendors (and products) has become larger. In that part of the
world MES is applied relatively more in the discrete production than in the batch / semi
process environment. This has influenced the policy of the vendors. All this results in,
relatively (!) less products dedicated to the batch / semi process industry.
The results for 2002 are more or less the same as in last year, except for a significant growth
in the number of supporting products for Engineer to Order and a somewhat smaller growth
for support of continuous processing.
16
100
2000
90
81
80
81
2001
71
2002
70
55
60
50
35
40
30
20
10
0
Continuous
Process
Figure 9
Batch / Semi
Process
Make to Stock
Make to Order
Engineer to
Order
Relative Product Support per Production Typology (in %).
Supported: score >= 5
4C Suite
Xfactory
XFP
Teradyne-SCE
SynQuest
5
4
Advantage
Biceps
Bizibit Suite
Campaign Studio
3
Solumina
Simatic IT
RSBizWare
CMS ProCX-SpeCX
2
DrinkSoft BPMS
1
Easy Works
0
QIS
Factelligence
PROMIS
FACTORYworks
Proficy
Failsafe
PMX MES
HMS Suite
Plant2Business
Pinata
PI System
PAS-X
InSite Live
Mnfg Pulse
MWare
OPTAL-mes
Figure 10 Number of supported Production Typologies per Product.
It seems that in comparison with last years' survey more products are focussing their support
to a limited number of production typologies. Many products are offering functionalities for
more than one production typology. In Figure 10 it is shown that 74.2% of the products are
supporting at least 3 different typologies. Last year this was higher: 81%.
Supporting does mean in this case that the vendor indicated the suitability of the product with
a score of 5 or higher on a scale from 1 to 6. Details about the way these scores should be
interpreted can be found in section 7.3.
17
Product
Cont.
Process
4C Suite
X
Advantage
X
Biceps
X
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
X
Easy Works
Factelligence
X
FACTORY works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
MWare
OPTAL-mes
PAS-X
X
PI System
X
Pinata
Plant2Business
X
PMX MES
X
PROMIS
QIS
X
RSBizWare
Simatic IT
X
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
Figure 11 Supported Typologies per Product.
Batch /
Semi Process
X
X
X
Standard
Product in
Mass
Make to
Order
Engineer to
Order
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
18
5.3
Focus of Vendors on Market Segments
In the questionnaire 18 market segments were defined. In the table below the answers of the
vendors are depicted to the question: "Is your product developed for use in specific branches
or are you focussing at specific branches to sell licenses of your product?".
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Figure 12 Market Focus per Product.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Semiconductors
Pharmaceutical
Petrochemical
Paper & Pulp
X
X
X
X
X
X
X
Press & Printing
X
X
Plastics & Rubber
X
X
X
X
Mining
Machinery & Tool
Home & Pers.Care
Heavy Metals
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Food & Beverage
X
X
Fine Chemicals
X
X
X
X
X
X
X
Electronics
Bulk Chemicals
X
X
Building & Infra
X
X
Cons.Packed Goods
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Stud.
CMS ProCX-Sp.
DrinkSoft BPMS
Easy Works
Factelligence
FACTORYworks
Failsafe
HMS Suite
InSite Live
Mnfg Pulse
Mware
OPTAL-mes
PAS-X
PI System
Pinata
Plant2Business
PMX MES
Proficy
PROMIS
QIS
RSBizWare
Simatic IT
Solumina
SynQuest Sol.
Teradyne-SCE
Xfactory
XFP
Automotive
Products
Aerosp. & Defense
It is clear that some vendors are really focussing on a limited number of market segments
while others seem to have a broader interest. In the table below and in Figure 13 on the next
page the focus per branche is depicted. From that it appears that electronics, pharmaceutical
industry, food and beverage, automotive, aerospace and defense and Consumer Packed
Goods have got the highest priority of the vendors.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
19
20
18
16
14
12
10
8
6
4
2
Figure 13
5.4
Mining
Petrochemical
Press & Printing
Home & Pers.Care
Building & Infra
Plastics & Rubber
Paper & Pulp
Fine Chemicals
Bulk Chemicals
Heavy Metals
Semiconductors
Machinery & Tool
Cons.Pack.Goods
Aerosp. & Defense
Pharmaceutical
Food & Beverage
Electronics
Automotive
0
Focus of the Vendors per Market Segment (number of vendors/products).
Projects per Industry Segment
In the questionnaire the vendors where asked how many projects are realised with their
products until now and their expectations for next year. No distinction is made to the size of
the projects! Based on the answers of 25 vendors (out of 31) the graph below gives an
impression how these projects are divided over the various markets.
Others
Home & Pers.Care
Semiconductors
Press & Printing
Plastics & Rubber
Mining
Building & Infrastructure
Machinery & Tooling
Automotive
Aerospace & Defense
Heavy Metal Industries
Electronics
Cons.Pack.Goods
Food and Beverage
Paper & Pulp
Bulk Chemicals
Pharmaceutical
Fine Chemicals
Petrochemical
0
Figure 14
200
400
600
800
1000
1200
Number of Projects per Industry Segment until Now (2002 is estimated).
20
5.5
Platforms
Nearly all products are supporting (still) Windows NT on Intel. The number of applications on
Windows 2000, doubled last year, is now even better supported than Windows NT (see
Figure 16 ). Windows XP is a possibility for about 52% of all products. If Windows XP is
supported then application of Windows 2000 and NT (Intel) is always possible. That may
lead to the assumption, that the use of the new specific Windows XP functionality might be
rather limited.
Product
Win NT
4.0
(Intel)
Win NT
4.0
(Alpha)
4C Suite
X
Advantage
X
X
Biceps
X
Bizibit Suite
X
Campaign Studio
X
CMS ProCX-SpeCX
X
X
DrinkSoft BPMS
X
X
Easy Works
X
X
Factelligence
X
FACTORY works
Failsafe
X
HMS Suite
X
X
InSite Live
X
Manufacturing Pulse
MWare
X
OPTAL-mes
X
PAS-X
X
X
PI System
X
X
Pinata
X
Plant2Business
PMX MES
X
Proficy for Mnfg
X
PROMIS
QIS
X
X
RSBizWare
X
Simatic IT
X
Solumina
X
SynQuest Solutions
X
Teradyne-SCE
X
X
Xfactory
X
XFP
X
X
Figure 15 Supported Platforms per Product.
Win
2000
Win XP
X
X
X
X
X
X
X
X
X
X
Unix
Linux
AS400
Open
VMS
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
21
The support of Unix remains more or less stable at about 45% of the products. Although
some vendors were stating last year that their product would be operating on Linux in the
future, this is not noticeable in the responses. The support for this platform is still limited to
about 10%. The support for the AS/400 and the Open VMS are also rather low.
100
2000
90
2001
80
2002
70
60
50
40
30
20
10
0
NT-4 Intel NT-4 Alpha Win 2000
Win XP
Unix
Linux
AS/400
Open VMS
Figure 16 Supported Platforms (%).
5.6
Databases
In Figure 17 is shown that Oracle and SQL Server are dominant at the supported database
systems. DB2 may be used for just over 10% of the products, the other databases only in a
few percent.
100
2000
90
2001
80
2002
70
60
50
40
30
20
10
0
Oracle
SQL-server
Progress
Informix
Ingress
Sybase
DB/2
Figure 17 Supported Databases (%).
22
In the table in the figure below the support of the various database systems is listed.
Product
Oracle
4C Suite
X
Advantage
X
Biceps
X
Bizibit Suite
X
Campaign Studio
CMS ProCX-SpeCX
X
DrinkSoft BPMS
X
Easy Works
X
Factelligence
X
FACTORY works
X
Failsafe
X
HMS Suite
X
InSite Live
X
Manufacturing Pulse
X
Mware
X
OPTAL-mes
PAS-X
X
PI System
X
Pinata
X
Plant2Business
X
PMX MES
X
PROMIS
X
QIS
RSBizWare
X
Simatic IT
Solumina
X
SynQuest Solutions
X
Teradyne-SCE
X
Xfactory
X
XFP
X
Figure 18 Supported Databases per Product.
SQL
server
Progress
Informix
Ingres
Sybase
X
X
X
X
DB/2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
23
5.7
Technology
The applied (communication) technologies for each product are given in the table below.
Product
Active
X
Com+
Dcom
4C Suite
X
Advantage
X
X
X
Biceps
Bizibit Suite
X
X
X
Campaign Studio
X
X
X
CMS ProCX-SpeCX
X
X
DrinkSoft BPMS
Easy Works
X
Factelligence
X
X
X
FACTORY works
Failsafe
X
HMS Suite
InSite Live
X
X
X
Manufacturing Pulse
X
MWare
X
X
X
OPTAL-mes
X
PAS-X
X
PI System
X
X
X
Pinata
X
Plant2Business
PMX MES
X
X
X
Proficy for Mnfg.
X
X
X
PROMIS
QIS
X
RSBizWare
X
X
X
Simatic IT
X
X
X
Solumina
X
X
SynQuest Solutions
X
X
X
Teradyne-SCE
Xfactory
X
X
X
XFP
X
X
Figure 19 Applied Technologies per Product.
DNA
dotNet
ODBC
X
X
X
X
X
X
X
OLE
OPC
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
XML
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Out of the graph on the next page it becomes clear that many vendors of MES products have
chosen to apply the modern techniques (dominated by Microsoft). This enables the
exchange of data and interaction of functionality between different MES applications and
Front Office packages. No numbers are given in Figure 20 for OLE, ODBC and XML for the
year 2000, because they were not in that years' questionnaire. DotNet was added this year.
24
100
2000
90
2001
80
2002
70
60
50
40
30
20
10
0
ActiveX
Com+
Dcom
DNA
dotNet
ODBC
OLE
OPC
XML
Figure 20 Applied Technologies (%).
5.8
Architecture
The answers on the questions about architectural aspects indicated that nearly all products
are based on client/server technology. The performance related aspects as distributed
architecture and load balancing scored significantly less than last year. Getting access to the
application is considered important. Over 77% of the products are web-enabled and provide
support for thin clients.
100
2000
90
2001
80
2002
70
60
50
40
30
20
10
0
Client/Server
Distributed
Architecture
Load
Balancing
Thin Client
Web Enabled
Figure 21 Architectural Aspects (%).
25
Client /
server
Product
4C Suite
X
Advantage
Biceps
X
Bizibit Suite
X
Campaign Studio
X
CMS ProCX-SpeCX
X
DrinkSoft BPMS
X
Easy Works
X
Factelligence
FACTORY works
X
Failsafe
X
HMS Suite
X
InSite Live
X
Manufacturing Pulse
X
Mware
X
OPTAL-mes
X
PAS-X
X
PI System
X
Pinata
X
Plant2Business
X
PMX MES
X
X
PROMIS
X
QIS
X
RSBizWare
X
Simatic IT
X
Solumina
X
SynQuest Solutions
X
Teradyne-SCE
Xfactory
X
XFP
X
Figure 22 Architecture Aspects per Product.
Distributed
architecture
Load
balancing
X
X
X
X
X
X
X
X
X
X
Thin client
Web-enabling
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
26
5.9
Helpdesk Support
Quite important is the availability of support by the vendors or their partners. In the table
below the availability of helpdesk support in the major parts of the world is listed. Also
indicated is whether this support can be provided 24 hours per day and 7 days per week. It is
clearly shown that almost all vendors have organised helpdesk support in North America and
Europe. In most cases this support is available day and night.
Product
North
America
South
America
4C Suite
X*
Advantage
X*
*
Biceps
Bizibit Suite
Campaign Studio
X*
CMS ProCX-SpeCX
X*
DrinkSoft BPMS
X*
X
Easy Works
X*
Factelligence
X*
FACTORY works
X
Failsafe
HMS Suite
X*
InSite Live
X*
Manufacturing Pulse
X
Mware
X
OPTAL-mes
X
PAS-X
X*
X*
PI System
X*
X*
Plant2Business
X
X
Pinata
X*
X*
PMX MES
X*
X*
X*
PROMIS
X*
QIS
X*
*
RSBizWare
X*
X*
Simatic IT
X
Solumina
X*
*
SynQuest Solutions
X
Teradyne-SCE
X*
Xfactory
X
X
XFP
X
Figure 23 Helpdesk (X) and 24/7 Support (*) per Product.
Europe
X*
X
X*
X
X*
X*
X*
X
X
X*
X*
X
X
X
X*
X*
X
X*
X*
X*
X*
X*
X
*
X
X*
X
X*
Middle East
& Africa
Asia &
Pacific
*
X*
X
X*
X*
X
X*
X
X*
X*
X
X*
X*
*
X*
X
*
X
X
X*
X*
X*
X*
X*
*
X*
*
X*
X
X
27
5.10 Languages
X
X
X
X
X
X
X
X
X
X
X
X
X
Factelligence
X
FACTORY works
Failsafe
HMS Suite
X
X
X
InSite Live
X
X
X
X
X
X
X
X
X
X
X
Manufacturing Pulse
Mware
OPTAL-mes
PAS-X
PI System
Pinata
X
User own
Language
DBCS
X
X
X
X
X
X
X
X
Full NLS
Product
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Multi
Language
The table in Figure 24 contains information about the support of the product of more than
one language. The column “Multi Language” is self explaining. “Full NLS” stands for full
National Language Support. It means that the product identifies the language in which the
user works, retrieves strings, representing times, dates, etc. formatted correctly for the
specified language and location. It also provides support for keyboard layouts and languagespecific fonts. “DBCS” indicates if the product supports the use of so called Double-Byte
Characters. This is necessary for using languages like Chinese and Japanese.
X
X
X
X
X
X
Spanish, English, Chinese. Toolkit to support all languages.
no restrictions
English, German, Polish, Portuguese
Dutch, French, English, German
English, German, French to be supported
English, Dutch, French, German, Spanish, Italian
English, Italian, Spanish, Portuguese, Swedish, Hebrew
Languages are being added as we go and often by the user. We
have done French, English, Hungarian and Spanish. Users can
manage their own language resource tables.
English, Japanese, Chinese
English, French currently
English, Japanese, Spanish (Castillian and Latin American),
>>German, Dutch, French
English, Dutch, German, French, Korean, Japanese…
English, French
English, German, French
X
X
Plant2Business
List of Languages
English, German, French, Russian, Spanish, Japanese
Palo/Arbitro quality systems have customizable languages that
support any language. Pinata MES is largely icon-based, but
some aspects are english-based.
X
PMX MES
X
X
Proficy for Mnfg.
X
X
X
PROMIS
X
X
X
Due to external message-catalogues each language is supported:
German, English, French, Italian, Dutch, Spanish, Japanese,
Chinese. All others upon request.
English, French, German, Dutch, Danish, Spanish, Portuguese,
Swedish
English, German, Hebrew, Japanese, Simplified Chinese,Big 5
Standard Chinese,
QIS
RSBizWare
Simatic IT
Solumina
SynQuest Solutions
Teradyne-SCE
X
X
X
X
English, Spanish, French, Dutch
X
X
X
X
X
Xfactory
X
X
X
X
English, Spanish, German
English, French, Spanish, German, Italian
English. Other languages available upon request.
X
X
XFP
X
X
X
Figure 24 Supported Languages per Product.
English, French, German, Italian
All Unicode character sets supported
English, French, German, Italian, Spanish, Japanese
Configurable for any Microsoft supported language.
English, German, French, Spanish, Hungarian, Italian, Finnish
28
5.11 Internal Quality Systems
Although not obliged some of the vendors are using internal quality systems in order to
improve the control of their own production processes and services. Most well known
examples of such systems are ISO9000 and SEI/CMM of which recently a new version was
released.
Especially in Europe more and more potential end users prefer to work together with vendors
that have such an internal quality system preferably a certified one.
The answers of the vendors concerning the application of an internal quality system are
listed in the table below. About 80% is using such a quality system. Just over the half of them
is assessed or certified (45.2% of the products). But only 8 vendors (25.8%) do have a valid
certificate for their internal quality system.
Internal Quality System
Product
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
FACTORY works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
OPTAL-mes
PAS-X
PI System
Pinata
Plant2Business
PMX MES
PROMIS
QIS
RSBizWare
Simatic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
Figure 25 Internal Quality Systems.
ISO / CMM
Own
Assessed/Certified
Valid Certificate
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
29
5.12 Validation and Regulatory Compliance
One of the most well known regulations is opposed by the American Food and Drugs
Association (FDA). Already since august 20th 1997 working under FDA regulations means
you are obligated to comply with "21 CFR part 11". In 1999 FDA announces that this code
will have their special attention during audits. They expect companies to have a statement
containing their current compliance state and a roadmap of how the company will implement
complete compliance.
Deployed in
Regulated
Environment
(FDA)
Developed
according
GAMP
21 CFR part 11
Compliant
Validation
Dossier
Available
X
X
X
X
X
X
X
X
X
X
X
X
Product
4C Suite
Advantage
X
Biceps
X
Bizibit Suite
Campaign Studio
X
CMS ProCX-SpeCX
X
DrinkSoft BPMS
Easy Works
Factelligence
X
FACTORY works
X
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
X
OPTAL-mes
PAS-X
X
PI System
X
Pinata
Plant2Business
PMX MES
X
X
PROMIS
X
QIS
X
RSBizWare
X
Simatic IT
X
Solumina
X
SynQuest Solutions
Teradyne-SCE
X
Xfactory
X
XFP
X
Figure 26 Validation and Regulatory Compliance.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
30
"21 CFR part 11" is also about electronic records and electronic signatures! Any combination
of text, graphics, data, audio, pictorial, or other information representation in digital form that
is created, modified, maintained, archived, retrieved or distributed under any records
requirements set forth in FDA regulations is submitted to this code. The purpose of this code
is to create the opportunity for the FDA and the pharmaceutical industry to improve
operational efficiencies and to reduce paperwork. It will also force companies to improve the
integrity of data in existing systems.
GAMP is a widely used, internationally accepted, guideline for validation of computer
systems. It helps organisations to develop:
validated and compliant automated systems using the concept of prospective
validation following a life cycle model
procedures to ensure the automated system remains in a validated state once it is
validated and in operation
-
Nearly 55% of the products is compliant to "21 CFR part 11" according to their vendors, while
over 61% of the products are already deployed in a regulated production environment. These
figures are corresponding with the focus of 15 vendors on the pharmaceutical market (see
also Figure 13 on page 20).
5.13 MESA-11 Compliance
As in the previous reports the vendors have validated their products against the 11 MESA
functions for each of the 5 industry typologies (see 5.2). The average scores of all vendors
over all industry typologies that the product is supporting are presented in Figure 27 . On the
right hand side the relative average support of the functions is indicated, based upon the
definitions in section 7.3.
6
80-100%
5
60-80%
4
40-60%
3
20-40%
2
0-20%
Performance
Analysis
Product Tracking &
Genealogy
Maintenance
Management
Process
Management
Quality
Management
Labor Management
Data Collection /
Acquisition
Document Control
Dispatching
Production Units
Operations / Detail
Scheduling
Resource
Allocation & Status
1
Figure 27 Average scores MESA 11 compliance per product over all supported areas.
31
5.14 S95 Compliance
The average scores of 27 vendors per functional areas and the corresponding information
are depicted in Figure 28 . Except for four (4), all vendors did provide answers to the
questions related to the S95 Compliance.
Summarising it can be concluded, as in last years’ survey, that:
- Best supported are:
- Operations Control (3.2)
- Operations Planning (3.3)
- Quality Assurance (6.0)
- Less supported are:
- Product Cost Accounting (9.0)
- Maintenance Management (10.0)
- Production Scheduling Informations are also well available.
- The scores for a functional area and its related information are not always the same,
e.g. Production Scheduling.
- None of the products is fully S95 compliant yet.
- Better, because more detailed, tool for MES product comparisons than the MESA-11
only.
- S95 is a good basis for Reference Models for specific Branches.
Functions
Informations
6
80-100%
40-60%
3
20-40%
2
0-20%
Quality
Assurance (6.0)
Material &
Energy (4.0)
Operations
Planning (3.3)
Operations
Control (3.2)
Process
Suppurt Eng.
(3.1)
Production
Scheduling (2.0)
1
Maintenance
Mngt (10.0)
4
Product Cost
Accounting (8.0)
60-80%
Product
Inventory (7.0)
5
Figure 28 Average scores S95 Compliance per area.
On the righthand side of the graph the relative support of the functions and informations
according to the definitions in section 7.3 are indicated. The detailed information on the
scores of the products for compliance to the S95 Functions and Informations are listed in
Annex B.
32
6
6.1
OBSERVATIONS AND TRENDS
MES products more mature
The term MES is introduced in the early nineties in the US. The principles of MES are much
older. They were already present in the term Computer Integrated Manufacturing (CIM) that
was in focus around 1985. Especially in recent years the MES products became more
mature with respect to functionality, to the implemented techniques and the use in real
practice. So, they are becoming more and more applicable.
The MES market is becoming more mature also. At the MESA Conference in Boston Bill
Swanton (AMR ) stated: "MES is almost a teenager". Although growth rates are decreasing
from about 25% in 1998 to approximately 5% in 2001, AMR foresees a growth the years to
come. The mergers and acquisitions during the last few years are also an indication of a
more mature market, consolidating its products.
6.2
Mergers & Acquisitions 7
Perhaps the most interesting trend, particularly for global manufacturers, is the acquisition of
MES companies and products by major industrial controls suppliers8. Being part of a Global
500 company certainly reduces the risk of a long-term relationship for mission-critical
software. These global companies often already have personnel knowledgeable about and
local to most of the plants. Local distributor networks will have varying understanding of
plantwide issues and the MES product lines. Even direct employee offices of these major
control companies will provide varying levels of capability. Most are hardware companies at
their core, and learning to sell and support plantwide software effectively is a major
departure. However, as they assimilate these businesses, they are working to build out their
worldwide MES knowledge.
In some cases, two plant floor software companies have merged. This can broaden either
the functionality, the industry breadth, or both. In some cases, the functionality expands
deeper toward controls, in others toward the supply chain through plant scheduling. Another
facet of mergers & acquisitions has appeared in the form of product companies acquiring
service firms to provide single point of contact projects. All of these serve buyers by
increasing company size as well as providing one source for more of the plant solution set.
6.3
Functional Shift 9
A number of factors have come together to shift the focus of MES functionality, also. The
increasing emphasis on supply chain effectiveness and customer responsiveness is one of
these factors. The increasing use of outsourced manufacturing and increased reliance on
suppliers plus globalization are further business realities that affect what companies want
from MES. Another factor is the Internet, which has set new expectations for data
accessibility and distribution. Yet another is the current difficult economy, in which companies
7
Invensys bought Foxboro; Wonderware and Baan; Rockwell, already had its own suite but also bought Propack
Data; Siemens, already had its own suite but also bought Orsi and Compex; ABB , already had its own suite, but
also bought Base10; Honeywell bought POMS; Teradyne bought Genrad; GE Fanuc bought Intellution from
Emerson
9
8
33
are focused on cost saving opportunities, yet investing only in small projects with a rapid
projected time to benefit.
Manufacturers have realized that they compete as supply chains, and that production is a
key element for keeping customer service levels high. In a supply chain, each plant is just
one element, acting as customer for certain materials and subassemblies and supplying
others. As a result, the MES systems are being asked to provide real-time insight into plant
operations for buyers in procurement, customer service and sales representatives, and
distribution and logistics managers as well as their traditional users inside the plant.
Outsourcing and increased reliance on suppliers of all sorts makes sense, but reduces
control and visibility into operations. As OEMs strive to promise customer orders more
accurately and as contract manufacturers and suppliers compete to become extensions of
these companies, MES systems are being asked to deliver information outside the company
firewall. In many cases, the MES is also being asked to feed into supplier scorecard
applications. This requires that data be transformed into information about plant performance
on quality, delivery, cost, and other product and process parameters. Plant Intelligence
functions are increasingly common for MES.
The Internet has enabled MES suppliers to provide plant information to other systems and
users more easily. The mechanism to distribute information to non-plant users and to
outsourcing customers is usually a web-based interface into the MES. Internet visibility into
MES also allows global operations and supply chains to stay synchronized more easily. The
data is easily accessible at any time, in real-time. Reducing the need for people to reach
another human being in a different time zone who speaks a different native language can
greatly increase efficiency and reduce misunderstandings and delays.
6.4
MES: a necessity for Supply Chain Management
Especially right now MES is in the spotlights, because it enables a better control of the own
production processes. That is one of the most important issues to be able to play an
adequate role in the supply chain. An enterprise is not alone, but its objective is to satisfy
their customers in co-operation with suppliers and direct consumers and at the same time
make a proper profit.
If a company does not control its own production processes with respect to flexibility and
costs the partners in de supply chain will look for somebody else. Especially these two
aspects, flexibility and production costs, are most important for using MES. Once all involved
in the supply chain are really in control of their own and collaborating processes, the
competition will shift to a battle between different supply chains processing the same kind of
goods. In Europe these competing supply chains exist already for many years in agricultural
businesses. Large co-operations are controlling complete chains from raising chickens to
distribution of egg products to retail, from cattle improvement via dairy to production of
pharmaceutical ingredients from what the dairy companies have left over from their cheese
production.
34
6.5
Marking out with other systems
As depicted in Figure 29 MES is not the only information system involved. Several other
systems might be installed with which information has to be exchanged. This figure also
shows, that there is no sharp border between the various systems. They are overlapping.
SSM
SCM
ERP
MES
P/PE
Controls
MES
SSM
SCM
ERP
P/PE
Controls
Source: MESA International
Manufacturing Execution
Systems
Sales & Service Management
Supply Chain Management
Enterprise Resource Planning
Product and Process
Engineering
PLC, DCS, Line and Machine
Control
Figure 29 Context Information Systems.
Based upon the specific situation of the end user a choice has to be made which products
(systems) can be installed best and where the borders have to be drawn.
A standard connection between MES products and ERP systems is in most cases available.
There are many successful implementations of these interfaces already.
6.6
Best of breed versus integrated solutions
MES can be realised with one integrated product, but also by using a number of packages
precisely tuned to each other. In Annex A of this report it is shown that some MES products
are not supporting some specific functionalities at all. In particular this concerns:
-
Operations / Detailed Scheduling
Document Control
Labour Management
Quality Management
Maintenance Management
Especially for these functions there are "best of breed" solutions available, which are based
on state-of-the-art (communication) technologies. Because of that these products easily fit in
a complete MES solution.
There are also MES vendors, who are buying producers of best-of-breed products and
integrate that solution and/or knowledge and experience into their own product.
35
6.7
Better integration by up-to-date technology
In order to make optimal use of the fast progressing technological developments the market
is asking for standardisation of information systems. This is also valid for MES products.
Although much has to be done on this aspect, vendors are already anticipating to this
demand by implementing up-to-date technology in their products. For example, more often
information from the MES products is available via the Intranet and or Internet. Also a
tendency can be observed towards a limited number of platforms and database systems.
This enables a better integration between systems and products.
36
7
7.1
DETAILS PER PRODUCT
Report on All Products
Annex A of this report contains detailed information for each of the 31 products. It consists
out of the sections:
•
Header
- Name and version of the product
- Name of the vendor
•
MESA-11 Compliance
In this section 5 spider web graphs are drawn. These are providing at a glance per
production typology to which extent the product meets the MESA-11 functionality.
Depending on the requirements of the end user related to a specific function, it is easy to
detect which product might be interesting for the own situation.
The graphs are meant to give a global impression quickly about the products' suitability
for a certain industry typology. The vendors were asked to give a score on a scale from
1 to 6 according to the criteria listed in section 7.3.
•
Product Details
The first table on the second page per product/vendor contains information about:
- Release date of the product (as used for this report)
- Homepage of the Vendor
- Supported platforms
- Supported database systems
- Applied technologies
- Architectural aspects
- Out-of-the-Box versus Toolkit on a scale from 1 to 10
- Is the software a software suite (Y/N)
- Is the software modular (Y/N)
•
S95 Compliance
In 2 spider web graphs the average scores per area for the S95 Functions and for the
S95 Informations are depicted. The vendors have given scores for every S95 Function
and Information on a scale from 1 to 6 as described in section 7.3. The detailed
information of all products for all 98 aspects are listed in Annex B.
•
Interfaces
In this part the available interfaces of the products with other systems are listed. The
vendors were asked to provide maximum 10 interfaces in each of the following
categories:
- Enterprise Resource Planning systems (ERP)
- Laboratory Information Management Systems (LIMS)
- Systems for Scheduling and Sequencing
- Maintenance Management Systems
- Other interfaces via Middleware or Standards
37
•
Major Functions
The vendors were also asked to present the major functions of their product (up to 20)
with the indication whether that function is an Integrated part of the software package, or
that it is covered by a Module or by separate software that is part of the Suite.
•
Branche Solutions
The vendors had the opportunity to mention, again up to 20, functionalities or modules of
their product that are capable to configure to meet the requirements of industry specific
processes.
•
Supported and Unsupported Aspects
Related to the 11 MESA functions the vendors were asked to indicate what aspects their
product does and does not support. A number of vendors did provide an answer to this
question. If a product is not mentioned in this Annex A, the vendor gave no answer.
7.2
S95 Compliance Details
Annex B comprises all scores of all vendors to the compliance of their products to the S95
Functions and Informations. Also is indicated if an interface is available for some
informations which might not be supported by the product itself.
7.3
Compliance Scores
For the compliance to the 11 MESA functions and for the S95 Functions and Informations the
vendors were asked to provide a score on a scale from 1 to 6. The validation of these scores
is defined as:
1. The product does not support any part of the functionality as intended within the
MESA/S95 definition.
2. The product meets some of the functionality as intended by the MESA/S95, but less
than 20%. The product can perform some tasks but not extensively.
3. The product meets approximately 20-40% of the functionality, but the product is not
explicitly designed to perform heavy tasks in that area..
4. The product meets approximately 40-60% of the functionality and is suitable for most
average companies.
5. The product meets 60-80% of the functionality and the product is specifically
designed to perform these tasks, also in heavy-duty environments.
6. The product meets 80-100% of the functionality and the product can meet itself with
the best in class (stand-alone) products designed for this functionality.
Remark:
If the vendor did not provide any information about the MESA-11 or S95
compliance a score of 1 is assumed.
38
8
ANNEXES
A. Report on all Products
B. Details S95 Compliance
39
Name / version 4C@Site; 4C@Enterprise; 4C@Market / 2.3.3
Vendor
nMetric
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
Continuous5Processing
RAS
5
6 6
PA
ODS
5 4
4 6
3 3
PTG
DPU
2 3
1 5
0 3
MM
DC
6
3
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
4
PA
ODS
5
6
4
3
3
PTG
DPU
3
2
5
1
3
0
6
MM
DC
3
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 4
4 6
3 3
PTG
DPU
2 3
1 5
0 3
6
MM
DC
3
3
3
PM
DCA
3
3 LM
QM
3
© Copyright 2003, CMG
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
5
66
PA
54
46
33
PTG
23
15
03
MM
6
3
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
PA
54
46
33
PTG
23
15
03
6
MM
3
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Resource Allocation and Status
Operations/Detail Scheduling
Dispatching Production Units
Document Control
Data Collection/Acquisition
Labor Management
Quality Management
Process Management
Product Tracking and Genealogy
Performance Analysis
A-1
nMetric
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Out-of-the-Box vs. Toolbox
Software Suite
Modular
Description
2002
www.nmetric.com
NT4 Intel, Win2000, WinXP, Linux
Oracle, SQL Server
ActiveX, ODBC, XML
Client/Server, Load Balancing, Distr. Architect., Thin Client, Web Enabled
10
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
5,75
S95 Functions
1
PS
4
6
6
5
PSE
2,8
4
2,13
3
5
2
5,5
OC
1
1,17
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
2,25
PS
3,7
6
5,5
5
PSE
3
4
2
3
4,33
2
5,33
OC
1
1,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
Process Support Engineering (3.1)
Operations Control (3.2)
Operations Planning (3.3)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Interface through standard XML documents
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
Peoplesoft
ERP systems
BAAN
ERP systems
Made2Manage
ERP systems
ROI - Manage 2000
ERP systems
InfoPower
A-2
nMetric
Vendor
ERP systems
SAP
LIMS
Other Standards & Middleware
nMetric developed mapping tools
Scheduling & Sequencing
iProcess.sct / Fygir (SCT)
Manugistics (Manugistics)
BSCS (BAAN)
Numetrix (Numetrix)
SynQuest (SynQuest)
Rythm SCP (i2 Technologies)
Major Functions
Type
Function
Integrated
"What if" analytical capabilities
Module
Ability to collaborate with vendors and customers
Module
Ability to coordinate activities between facilities
Integrated
Ability to define multiple priorities consistent with business goals and objectives
Integrated
Constraint-based "live" scheduling
Integrated
Constraint-based dynamic finite and infinite loading
Integrated
Easily configurable to the user's business rules and processes
Integrated
Event driven scheduling, monitoring, tracking and messaging
Integrated
Integrated alerting system
Integrated
Integrated MES capabilities
Integrated
Real time "always on" scheduling engine
Integrated
Shop floor monitoring and tracking
Integrated
Threshold based rescheduling
Integrated
True "capable to build" analysis
Integrated
XML/OAG based architecture
Supported Aspects
Nr.
1
MESA Description
RAS
4C fully supports Resource Allocation and Status Tracking. Resources in 4C are such things as
people, tools, materials,documents, etc. In essesnse, any resources that are required in the production
of an item that could be constraining are considered. Not only does 4C@Site provide for the ability to
monitor a wide variety of resources, it also provides for the ability to optimize the use of alternate
resources and alternate parts in optimizing the use of the factory floor and the resources available.
A-3
nMetric
Vendor
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
7
QM
8
PM
9
MM
10
PTG
11
PA
In it's production of a schedule, 4C@Site actually produces both a Fantasy and a Reality Schedule
and Capacity Load. The reason this is "unique" and dynamic" is that is it "alway on" and always
responding to change, always responding to events occurring. 4C@Site recognizes all constraints,
including relavent material, capacity, people, tools, etc in producing a feasible schedule that can be
acted upon. Additionally, 4C@Site supports multiple methodologies of prioritizing the schedule
thereby producing not only a feasible, optimized schedule, but one that meets the company"s business
goals. That schedule may adhere to goals surrounding the concept of grouping, or sequencing, to
ensure production of jobs to minimize costly changeover, for example. Or the schedule may be
prioritized to maximize delivery for particular customers or particular orders, etc. 4C@Site also
provides powerful "What if" capability to allow you to perform simulations to determine whether or not to
take a particular action, or make a commitment, etc.
Changes occur in 4C in real-time based on real-time events. Each installation sets the tolerances that
defines what constitutes a reschedule. Unlike other applications, 4C attempts to re-schedule adhering
to the company goals and yet with the minimum amount of impact on the schedule. In this way 4C
avoids the situation of a volitile shop floor resulting from constant rescheduling.
4C@Site allows the attachment of documents (electronically) to any data element within 4C.
Therefore, documents created outside of 4C, such as safety regulation documents, government
regulations, FDA documents, etc. can be viewed and executed from within 4C@Site using our External
Application capability. Additionally, certain documents are supported within 4C, such as Travelers and
several standard reports. Customers may also produce their own reports through the use of Crystal
Reports, which is embedded into the 4C product.
4C@Site supports functionality traditionally found in multiple, distinct applications. In this particular
instance, we not only support the scheduling capabilities, described above, but also support the data
collection and execution capabilities traditionally relagated to Manufacturing Execution applications.
Therefore, not only does 4C provide event-based scheduling capability, the "always on" engine tracks
transactions, providing continuous information concerning the performance and integrity of the shop
floor actitivites. Therefore, as events happen on the shop floor, 4C@Site is constantly monitoring and
responding and rescheduling in real-time to ensure optimal performance.
4C@Site currently allows, through our MES capabilities, the ability to track labor to the finest degree
including, the start and stop of jobs by employee, the pause of activities, etc. Therefore, the data is
currently being collected to determine how much time an employee worked on a particular job,etc. We
will be extending this capability in the future to include full blown Labor Management capabilities.
Once again much of the base data is being tracked in the base design of 4C - Quality is a future
module that will be supported.
Process Authoring and Process Improvement mechanisms provide for such capabilities as: (1)
Authoring Control - Provides for the ability to tie a routing or group of routings t0 a set of documents
(ECO, ECN), provides for variation and revision control for the Bill of Operation and Bill of Material,
and authorizes document flow control and approval. Additionally, it manages the creation of the BOM,
the effectivity of routings, operations, and BOMs, defines buyoffs, defines data collection points,
maintains a repository for processing specifications, drawings, graphics, etc. Alerting activities and
alarming conditions are fully supported in the product today. The alerts can be based on particular
tolerances or changes in conditions. Additionally, they can be escallated based on severity.
Today, 4C@Site maintains data on the amount of usage relative to a particular tool. Additionally a
calendar can be associated with a tool. Therefore, maintenance in terms of tool availability can be
monitored by 4C@Site.
4C provides for full product traceability and maintains a true "as built" geneology, with the ability to
provide full serial number and lot traceability. Additionally incidents, such as rework and scrap by
production order by operation will be maintained throughout the required time. At the summary level, a
Production Manager, for example can review the entire operation at the detail level or can receive a
quick snapshot of the plants "problems only."
Once again much of the base data is being tracked in the base design of 4C. For example, resource
utlization and availability is tracked and readily available to the user. However, other areas can be
retained but are not being displayed or measured at this time.
Unsupported Aspects
Nr.
MESA Description
4
DOC
6
LM
Although the software allows multiple forms to be attached to multiple data elements within the 4C
applications. Most of the forms, such as ECNs, safety regulation, drawings, are produced outside of
4C.
nMetric will further extend this capability in the future. Although the necessary data is in the database
today, we do not have the User Interface, nor the reporting capabilities to claim to be a Time and
Attendance System. These capabilities are future capabilities
A-4
nMetric
Vendor
7
QM
8
PM
9
MM
11
PA
Although the core data is currently being stored with the 4C@Site application and could readily be
extracted, the QA module is a future capability of 4C in terms of true statistical QA analysis and
tracking, modeling and analysis, support for ISO certication, etc.
nMetric will further be adding the definition of Operation Groups for accounting purpoes (back flushing,
grouping for shifts, etc). Additionally, enhancements will be made to our ability to define complex
precedence for operations.
Because the raw data and the product structure is currently in 4C@site, we will be adding 4C-Tool as a
future module. It will look at real-time usage data in determining tooling maintainance and procurement.
Areas such as cycle time, conformance to schedule, performance to standards, etc are not currently
being measured or monitored at this time.
A-5
Name / version Advantage / 5,1
Vendor
Datasweep, Inc.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
4
6 3
PA
ODS
5 6
4 5
3 6
PTG
DPU
2 3
1 4
0 6
MM
DC
3
6
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 6
1 6
0 6
6
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
5
65
PA
56
45
36
PTG
24
15
06
MM
4
6
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
5
6
4
6
3
PTG
6
2
6
1
6
0
6
MM
6
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-6
Datasweep, Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
August 2002
www.datasweep.com
NT4 Intel, NT4 Alpha, Win2000, Unix
Oracle, SQL Server, DB/2
Dcom, Com+, ActiveX, OLE, OPC, DNA, ODBC, XML
Load Balancing, Distr. Architect., Thin Client, Web Enabled
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions3,5
5
PS
6
6
5,8
5
PSE
4,6
4
5,25
3
5,5
2
1,67
OC
1
4,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
4,5
S95 Informations
4,88
PS
5,9
6
6
5
PSE
4,75
4
6
3
5,67
2
1,67
OC
1
4,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
Peoplesoft
ERP systems
BAAN
ERP systems
MAPICS
ERP systems
SAP
LIMS
StarLIMS (LIMS, Inc.)
LIMS
LabManager iLIMS (Beckmann)
A-7
Vendor
Datasweep, Inc.
LIMS
Unilab (Siemens/Compex)
LIMS
SQL*LIMS (Applied BioSystems)
LIMS
Sample Manager (Thermo LabSystems)
Maximo
Datastream
Webmethods
OPC (OLE for Process Control)
MS Biztalk
TIBCO
BSCS (BAAN)
Numetrix (Numetrix)
TigrSoft
Major Functions
Type
Function
Module
Approved Vendor Lists
Module
Audits
Module
Business Intelligence
Module
Capacity Planning
Module
Corrective and Preventative Action
Module
Defect Tracking
Module
ECO Execution
Integrated
Genealogy
Module
Incoming Delivery
Module
Incoming Quality
Module
Kanban Management
Module
Module
Manufacturing Dashboard
Module
Product Testing
Module
RMA Manager
Module
Sampling Plans
Module
SPC
Integrated
Traceability
Module
WIP Tracking
Branche Solutions
Solution
Branche
CAPA
Pharmaceutical
Wafer Map
Semiconductors
A-8
Vendor
Datasweep, Inc.
A-9
Name / version Biceps / 6i
Vendor
Logica CP GmbH
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
2
6 5
PA
ODS
5 3
4 4
3 1
PTG
DPU
2 3
1 6
0 4
MM
DC
5
3
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
2
RAS
5
6
4
PA
ODS
5
3
4
1
3
PTG
DPU
3
2
5
1
4
0
6
MM
DC
4
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer2to Order
2
RAS
2
6
PA
ODS
5 2
4 2
3 1
PTG
DPU
2 2
1 2
0 2
2
MM
DC
2
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
2
65
PA
54
45
31
PTG
23
15
04
MM
6
4
6
MM
6
3
QM
LM
6
6
6
5
Make to Order
2
RAS
5
6
4
PA
5
3
4
1
3
PTG
3
2
5
1
4
0
6
MM
4
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-10
Logica CP GmbH
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
November 2002
www.logicacmg.com
NT4 Intel, Win2000, Unix, Open VMS
Oracle
OLE, ODBC, XML
7
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
4,25
S95 Functions
1
PS
4,43
6
3
5
PSE
1
4
4
3
4,33
2
2
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
5,25
S95 Informations
1,63
PS
3,8
6
2,5
5
PSE
1
4
5
3
4
2
2,33
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
A-11
Vendor
Logica CP GmbH
A-12
Name / version Bizibit Suite / V3.1
Vendor
Bizibit NV
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 2
PA
ODS
5 1
4 3
3 6
PTG
DPU
2 4
1 3
0 1
MM
DC
2
2
6
PM
DCA
6
3
QM
LM
6
6
6
3
Standard Products
in Mass
1
RAS
4
6
1
PA
ODS
5
6
4
6
3
PTG
DPU
4
2
3
1
1
0
4
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer3to Order
1
RAS
4
6
PA
ODS
5 1
4 6
3 6
PTG
DPU
2 4
1 3
0 1
4
MM
DC
5
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
3
Batch/Semi Process
RAS
1
64
PA
51
46
36
PTG
24
13
01
MM
4
2
6
MM
6
3
QM
LM
6
6
6
3
Make to Order
1
RAS
4
6
1
PA
5
6
4
6
3
PTG
4
2
3
1
1
0
4
MM
5
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-13
Bizibit NV
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
1999
www.bizibit.be
NT4 Intel, Win2000, WinXP, AS400
Oracle, SQL Server, Progress, DB/2
Dcom, Com+, ActiveX, OPC, ODBC, XML
Client/Server, Thin Client, Web Enabled
5
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
1
PS
3,29
6
3,8
5
PSE
1
4
3,63
3
1
2
4
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MEC
QA
PIC
PCA
PCA
S95 Informations1
1
PS
4
6
1,75
5
PSE
1
4
4
3
1
2
1
1
OC
0
PTG
PA
PA PIC
PTG
MM
PM
QM
QA
6
5
3
3
3
MEC
3
3
OP
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
GreatPlains
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
Peoplesoft
ERP systems
BAAN
ERP systems
BPCS
ERP systems
MAPICS
ERP systems
SAP
A-14
Vendor
Bizibit NV
ERP systems
Navision
ERP systems
JPROD
LIMS
LIMS
Ciris - Exel GMAO
MQSeries
MS Biztalk
BSCS (BAAN)
OMP SCP (OM Partners)
Major Functions
Type
Function
Integrated
Accesscontrol
Integrated
Capacity planning
Integrated
Datacollection /Acquisition
Integrated
Labor management
Module
Performance analysis
Module
Quality management
Module
Resource allocation and status
Integrated
Time and attendance
Module
Traceability - product tracking
A-15
Name / version Campaign Studio / Verson 3.6
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
6
6 3
PA
ODS
5 2
4 4
3 1
PTG
DPU
2 1
1 2
0 1
MM
DC
4
4
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
6
RAS
3
6
2
PA
ODS
5
4
4
1
3
PTG
DPU
1
2
2
1
1
0
4
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 2
4 2
3 1
PTG
DPU
2 1
1 2
0 1
1
MM
DC
2
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
64
PA
53
46
31
PTG
21
14
01
MM
6
5
6
MM
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
2
PA
5
2
4
1
3
PTG
1
2
2
1
1
0
1
MM
2
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-16
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
September 2002
www.emersonprocess.com
NT4 Intel
SQL Server
Dcom, Com+, ActiveX, OPC, ODBC
Client/Server, Distr. Architect., Web Enabled
6
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
2,75
S95 Functions
2,83
PS
3,43
6
3,4
5
PSE
2,4
4
1,25
3
1
2
1
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
2,5
S95 Informations
2,13
PS
4,3
6
2,5
5
PSE
3
4
1
3
1
2
1
OC
1
4,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
SAP
Maximo
IBM MQ Series
MS Biztalk
ProPack APS (Scheduling)
A-17
Vendor
Major Functions
Type
Function
Module
Automation of Manufal Procedures via RF technology
Module
Batch Parameter Management
Integrated
Campaign / Batch Management
Module
Container / Equipment Tracking
Module
Equipment Management
Module
Manifold Connection Management
Module
Material Management & Tracking
Module
Recipe Approval
Module
Reporting and Analysis
Branche Solutions
Solution
Branche
Campaign Studio
Fine Chemicals
Campaign Studio
Food and Beverage
Campaign Studio
Pharmaceutical
A-18
Name / version Collaborative Manufacturing Suite (Unilab 4i, speC
Vendor
Siemens Compex NV
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
1
Standard Products
in Mass
1
RAS
1
6
1
PA
ODS
5
1
4
1
3
PTG
DPU
1
2
1
1
1
0
1
MM
DC
1
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
56
46
36
PTG
26
16
06
MM
6
6
6
MM
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
5
1
4
1
3
PTG
1
2
1
1
1
0
1
MM
1
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-19
Siemens Compex NV
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
www.compex-group.com
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix
Oracle
Dcom, ActiveX, OLE, OPC, XML, dotNet
Client/Server, Distr. Architect., Thin Client, Web Enabled
6
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions4,5
4,5
PS
5,43
6
5,2
5
PSE
5,2
4
6
3
5,17
2
2,67
OC
1
1,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
4,75
S95 Informations
3,75
PS
5,6
6
5,5
5
PSE
6
4
5,67
3
6
2
3
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
SSA
ERP systems
Intentia (MOVEX)
ERP systems
QAD (MFG PRO)
ERP systems
BAAN
ERP systems
Peoplesoft
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
A-20
Siemens Compex NV
Vendor
LIMS
Simple++
Schedulex (JD Edwards)
GMP (OM Partners)
FAS (SCT)
Major Functions
Type
Function
Module
Batch & Manufacturing Operations Executable Management
Module
Electronic Signature Support
Module
ERP Connectivity Pack
Module
Execution Client
Module
Glossary Pack
Module
HMI Integration Pack
Module
Inventory and Tracking
Module
OCS Integration Pack
Module
Phase Logic Interface
Module
Process Data
Module
Process Data Handling
Module
Process Modelling
Suite
proCX
Module
Products
Module
Recipe & Manufacturing Operations Management
Module
Reporting
Module
Reporting
Module
Scheduling Profiles
Suite
speCX
Branche Solutions
Solution
Branche
proCX
Pharmaceutical
proCX
Food and Beverage
proCX
Fine Chemicals
speCX
Food and Beverage
speCX
Consumer Packed Goods (non food)
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
This functionality is fully covered by proCX. ProCX allows to allocate the necessary materials and
equipment using the process model and recipe (batch) management. Additionally the tracking and
tracing module offers the possibility to determine the status of the required resources.
This functionality is fully covered by proCX. The batch management functionality allows the user to
create and update production schedules, ensuring that available facilities and resources can be
deployed in an efficient way. Advanced optimization is possible through an interface between proCX
and an advanced production scheduling system (APS).
This functionality is fully covered by proCX. After a batch is started the necessary resources and
materials will be allocated to start the production. The actual control of physical resources is executed
by a primary control layer (OCS), proCX offers different possibilities to interface with OCS's.
A-21
Siemens Compex NV
Vendor
4
DOC
5
DCA
6
LM
7
QM
8
PM
9
MM
10
PTG
11
PA
This functionality is fully covered by proCX. proCX allows to report on status, progress etc.. Additionally
the proCX inventory module is able to link the used resources to the batches. This is an intrinsic
function of the system. In addition to the standard reporting functionality offered by the system,
external reporting systems can be used. Compex prefers BusinessObjects (BO) for these purposes,
other systems can be used though.
This functionality is fully covered by proCX. For collecting and archiving of process and production
information an Oracle database is used. Not only data generated by proCX can be stored, but also data
coming from other systems such as an ERP or an automation system.
This functionality is covered by proCX. ProCX allows to register and record activities of shifts/personnel
and workflow procedures.
This functionality is covered by proCX. By means of the Tracking & Tracing functionality and material
flow control the production data can be used for QA purposes. Full QA functionality is covered by a
combination of the Compex product Unilab 4 (LIMS) and proCX, fully integrated.
This functionality is fully covered by proCX. proCX allows to report on status, progress etc.. Additionally
the proCX inventory module is able to link the used resources to the batches. This is an intrinsic
function of the system. Information concerning progress is also linked back to the scheduler. ProCX
offers standard integration possibilities with SCADA systems. A SCADA complements proCX offering
the possibility of real-time process images.
ProCX has the possibility of close cooperation with maintenance management systems. The 2
examples below illustrate this:: (1) proCX executes maintenance operations on the production floor.
The order for maintenance is incorporated in the production planning just like other operations and
batches. The information that is made available after the execution of this operation can be redirected
to the maintenance management system. (2) proCX can register data for use by the maintenance
system. Information such as the number of times an operation was executed (counter) can be valuable
input for preventive maintenance.
This functionality is fully covered by proCX. The Tracking & Tracing and material flow control
functionalities within proCX offer a full traceability of the production process and the used materials.
This is an intrinsic function of proCX. From any moment in the production process or any moment in
time, it is possible to trace what has taken place before that moment and after. That covers full
traceability of materials and resources.
This functionality is fully covered by proCX. The production data is stored in a relational database,
which can be used for performance analyses of the production (facilities).
Unsupported Aspects
Nr.
6
MESA Description
LM
However, within proCX it is not possible to plan human resources based on the production planning.
For this purpose an interface could be installed with a third party system that covers this functionality.
A-22
Name / version DrinkSoft Beverage Production Management Softw
Vendor
Prodac Systems Ltd.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
1
Standard Products
in Mass
1
RAS
1
6
1
PA
ODS
5
1
4
1
3
PTG
DPU
1
2
1
1
1
0
1
MM
DC
1
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
6
66
PA
55
46
34
PTG
26
16
03
MM
6
6
6
MM
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
5
1
4
1
3
PTG
1
2
1
1
1
0
1
MM
1
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-23
Prodac Systems Ltd.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
April 2002
www.prodacsystems.com
NT4 Intel, NT4 Alpha, Win2000
Oracle, SQL Server
OPC, ODBC
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 6
5,33
PS
5,29
6
6
5
PSE
3,8
4
6
3
2,67
2
5
OC
1
3,83
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
4,5
PS
5,8
6
4,5
5
PSE
3,75
4
6
3
2
2
4,67
OC
1
2,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
Peoplesoft
ERP systems
SAP
ERP systems
Mapics
ERP systems
BAAN
Maximo
Datastream
A-24
Prodac Systems Ltd.
Vendor
MS Biztalk
TIBCO
BSCS (BAAN)
PlanWise (Othec)
Major Functions
Type
Function
Module
Alarms
Module
ERP Interface
Module
Facilities/Utilities
Module
Labour/Personnel
Module
Planning and Scheduling
Suite
Predictive Maintenance
Integrated
Production and Downtime Management
Suite
Quality Control
Module
Raw Materials Management
Module
Real-time Monitor
Integrated
Report Generator
Module
Tanks
Branche Solutions
Solution
Branche
DrinkSoft
Food and Beverage
PackSoft
Plastics and Rubber
PackSoft
Pharmaceutical
PackSoft
Supported Aspects
Nr.
MESA Description
1
RAS
equipment, labor and materials status and usage
2
ODS
3
DPU
shift and product run allocation (open + templates) for preconfigured set sequence production
operations
Set and update lot, run and order status
4
DOC
5
DCA
Automated and menu-entry production and downtime log, documents set-ups, breaks, changovers and
special shift or run instructions. Real-time and history.
comprehensive data acquisition
6
LM
track labor allocation to production runs and shifts
7
QM
on-line quality sampling, Quality records management, SPC, interface to LIMS
8
PM
equipment, process monitoring and decision support, alarms
9
MM
10
PTG
11
PA
on-line diagnosis and predictive maintenance module, schedule and track maintenance duration, store
faults log and history
traceability, full history of production (equipment, labor and materials per product run), trace/track raw
material lots and consumption, product Ids and status, quality inspections
Comprehensive reporting and analysis, performance indicators including resource and equipment
utilization, comparison to planned and to standards, Trends, SPC, real-time and historical analysis
A-25
Prodac Systems Ltd.
Vendor
Unsupported Aspects
Nr.
MESA Description
1
RAS
6
LM
dispatching
Time and attendance, activities off factory floor
9
MM
not handle maintenance personnel, parts, orders, etc.
A-26
Name / version easy works /
Vendor
iTac Software GmbH
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
3
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
3
66
PA
ODS
56
46
36
PTG
DPU
26
16
06
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
ODS
5
1
4
1
3
PTG
DPU
1
2
1
1
1
0
1
MM
DC
1
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-27
iTac Software GmbH
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
www.itac.de
NT4 Intel, NT4 Alpha, Win2000, Unix, Linux
Oracle
ActiveX, XML
Client/Server, Load Balancing, Thin Client, Web Enabled
6
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
ERP systems
SAP
CORBA
Major Functions
Type
Function
Integrated
ADM (Administration) Administration environment for all ew modules
Module
APS (Advanced Planning & Scheduling) Plans the production progress
A-28
Vendor
iTac Software GmbH
Module
CM (Complaint Management) Enables easy handling of complaints
Module
ML (Material & Logistics) Mapping of material flow and logistics for production lines along with
order-based compilation and data entry of material batches to be processed and containerrelated work process traceability and control
OPM (Online Process Monitoring) Automatic process data entry; with Exception Management
(KPIs); integrated WAP and SMS functionalities, PDA linking
PM (Preventive Maintenance) Optimises maintenance activities, minimises the idling time
Module
Module
Module
Module
Module
Module
Module
Module
PR (Paperless Repair) Paperless transaction of all diagnosing and repair activities with a n:m
relationship between fault characteristics and repair instructions
QM (Quality Management) ISO compliant quality management with individual product, order or
process based analysis of all process and measurement data SPC-V and SPC-A
RC (Recipe Management) XML-based document management system for product-related
compilation of all required data across all stages of production
RM (Resource Management) Data entry system for operations and machine data
TR-CS (Traceability – Component Supplier) Work-process related data entry and plausibility
checks for component lots of a products – 100% traceability of all components/ parts – incl. semifinished products and external procurement parts of a product
TR-DU (Traceability – Discrete Unit) Work-process, unit–related traceability of products with
hierarchical structure with online data entry of all process and production data for each work
process
Branche Solutions
Solution
Branche
Automotive
Automotive
Electronic Manufacturing Service
Electronics
Telecommunication
Electronics
A-29
Name / version Factelligence / V1.4
CIMNET, Inc.
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
3
6 6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 3
1 3
0 2
MM
DC
6
6
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
3
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
3
2
3
1
2
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
3
RAS
6
6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 3
1 3
0 2
6
MM
DC
PM
QM
3
3
3
3
3
DCA
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
3
66
PA
ODS
56
46
36
PTG
DPU
23
13
02
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
6
Make to Order
3
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
3
2
3
1
2
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
LM
A-30
CIMNET, Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
March 2001
www.cimnet.com
NT4 Intel, Win2000, WinXP
Oracle, SQL Server
Distr. Architect., Thin Client, Web Enabled
2
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
5,25
S95 Functions
3,17
PS
2,86
6
5
5
PSE
4,2
4
5,38
3
3,5
2
3,83
OC
1
1,83
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
4,88
PS
3,6
6
3,75
5
PSE
4
4
5,67
3
2,83
2
4,33
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
QAD
ERP systems
BAAN
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
MS Biztalk
A-31
CIMNET, Inc.
Vendor
Major Functions
Type
Function
Module
Certification Manager - Defines which people have the authority to make important products,
operate complex processes and sign off on quality results.
Datalog Manager - The Datalog Manager defines data archiving schemes to record key process
and quality data. Information is archived against the specific Job, Line and other production
domains.
DNC Manager - The management of valuable machine tools by the DNC Manager will provide a
reliable method to upload and download programs to your machines. DNC Manager includes a
powerful g-gode editor to centrally create and edit your machining desig
Factory Connector - The Factory Connector integrates Factelligence into the plant control
system. Interfaces to popular HMI systems and OPC servers provide full read-write capabilities
to download setpoints and acquire live process and quality data.
Folders Manager - This module provides for the definition of electronic folders for presentation of
important CAD drawings, tooling instructions and multimedia to your operators.
Labor Manager - You can record labor times and location of operators for every job and shift and
plan complex shift schedules including planned downtime for each machine.
Procedure Step Manager - Design complex Standard Operating Procedures to step your
operators through their assembly or validated process with the Procedure Step Manager. Include
instruction, data entry, electronic signature and process control steps.
Product Definition Manager - The Product Definition Manager defines your detailed BOM,
recipes, product specifications and documentation with full revision control and security. The
complete product definition is then available to the shop floor in a
Production Manager - The Production Manager is used to record production of goods. This
includes scrapping of products and recording of serial numbers. System security also forms part
of this core module. Using Production Manager, supervisors can adj
Supply Chain Connector - The Supply Chain Connector integrates all Factelligence configuration
and historical data with common ERP, document management, maintenance and Supply Chain
Management systems.
Tracking Manager - Records material consumption, lot genealogy, shop floor inventory and Work
In Progress (WIP). Detailed status screens and reports enable instant and complete visibility to
track all aspects of your shop floor operations.
Utilization Manager - Using the Machine Utilization Manager you can capture full equipment
history and see instant machine status to improve utilization performance.
Module
Module
Module
Module
Module
Module
Module
Integrated
Module
Module
Module
Unsupported Aspects
Nr.
2
MESA Description
ODS
Scheduling is finite but does not have unlimited contraint definition
A-32
Name / version FACTORYworks / 2,5
Vendor
Brooks Automation
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
2
6 2
PA
ODS
5 2
4 2
3 2
PTG
DPU
2 2
1 2
0 6
MM
DC
2
2
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
5
RAS
5
6
4
PA
ODS
5
6
4
3
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 4
4 6
3 3
PTG
DPU
2 6
1 6
0 6
6
MM
DC
4
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
ODS
54
46
33
PTG
DPU
26
16
06
MM
DC
6
5
6
MM
DCA
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
4
PA
ODS
5
6
4
3
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
5
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-33
Brooks Automation
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
November 2001
www.brooks-pri.com
Unix
Oracle
XML
Client/Server, Distr. Architect., Web Enabled
7
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions2,5
5,5
PS
5,71
6
5,2
5
PSE
4,2
4
6
3
4
2
3
OC
1
5
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations5
4,5
PS
5,7
6
4,75
5
PSE
4,75
4
6
3
5
2
2
OC
1
5,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
ERP systems
SAP
Xsite
APF Suite
Major Functions
Type
Function
Module
Alarm Monitoring
A-34
Brooks Automation
Vendor
Integrated
Engineering Data Collection
Integrated
Equipment & Site Modeling
Suite
Equipment Integration & automation
Module
Equipment Maintenance
Integrated
Operator Tracking & authorization
Integrated
Process Planning
Suite
Real-time dispatching & scheduling
Module
Statistical Process Control
Integrated
WIP Tracking & Dispatching
Branche Solutions
Solution
Branche
300works
Semiconductors
LCDworks
Electronics
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
7
QM
8
PM
9
MM
10
PTG
11
PA
FACTORYworks provides detailed history and real-time management and of all resources required by
the material
FACTORYworks provides basic scheduling/prioritization capabilities. For more advanced functionality,
FACTORYworks is already integrated with the Brooks product APF to provide this capability.
FACTORYworks provides detailed history and real-time management and of all product that flows
through the facility. This includes any non-standard cycles such as rework, scrap, etc.
FACTORYworks process specifications and flows are under full version control. All material is tracked
and recorded according to specific versions of the process model.
FACTORYworks includes the capability to record and store both production and parametric data in realtime.
FACTORYworks records the operator with all transactions
FACTORYworks includes the capability to analyze, graph and store both production and parametric
data in real-time. It is also integrated with the Brooks' SPC product (Cornerstone) to provide non-realtime data analysis capabilities
FACTORYworks process planning tools allows the engineer to define a very flexible and complex flow
that can react to changes in the lot's attributes or data. It can react to information that was collected in
either a manual or automatic mode.
FACTORYworks provides basic equipment management capabilities. In addition, FACTORYworks is
already integrated with the Brooks Xsite product to provide complete equipment & maintenance
management capabilities including state modeling and spare parts inventory control.
FACTORYworks provides detailed history and real-time management and of all product that flows
through the facility. This includes any non-standard cycles such as rework, scrap, etc.
In addition to the production database, FACTORYworks has a reporting database to ease the
development and generation of reports. The reporting database is updated with real-time information
from the production database every few minutes (User-defined). Both databases are fully relational
and can be accessed by any commercial reporting tools that supports Oracle. FACTORYworks
provides some example production reports. Finally, FACTORYworks is integrated with the Brooks'
SPC product (Cornerstone) to provide data/SPC analysis capabilities
Unsupported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
6
LM
FACTORYworks is designed with the idea that an entity can be identified and tracked as it progresses
through the factory. Thus, it is not a strong fit for continuous process environments.
FACTORYworks does not do time & attendance tracking
A-35
Brooks Automation
Vendor
10
PTG
A-36
Name / version Failsafe / 2.3.0
Vendor
Mestec Ltd
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
1
RAS
6
6
6
PA
ODS
5
6
4
5
3
PTG
DPU
5
2
3
1
2
0
6
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
1
RAS
6
6
PA
ODS
5 6
4 6
3 5
PTG
DPU
2 5
1 3
0 2
6
MM
DC
5
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
2
Batch/Semi Process
RAS
1
64
PA
ODS
54
46
34
PTG
DPU
23
12
02
MM
DC
3
2
6
MM
DCA
6
3
QM
LM
6
6
6
5
Make to Order
1
RAS
6
6
6
PA
ODS
5
6
4
5
3
PTG
DPU
5
2
3
1
2
0
6
MM
DC
5
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-37
Mestec Ltd
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
August 2002
www.mestec.co.uk
Oracle, SQL Server
ActiveX, OLE, ODBC, XML
Client/Server, Thin Client
7
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 2
3,17
PS
4,29
6
2
5
PSE
5,2
4
5,25
3
4,67
2
4
OC
1
2,83
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
2,25
S95 Informations
3,25
PS
3,3
6
2,75
5
PSE
4
4
4,67
3
3,67
2
3,67
1
OC
0
QA
6
5
3
3
3
MEC
3
3
OP
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BAAN
ERP systems
Peoplesoft
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
ASCII file
ODBC
XML
A-38
Vendor
Mestec Ltd
MS Biztalk
Major Functions
Type
Function
Integrated
Complex workflow management
Integrated
Conditional and dymanic routing
Integrated
Configurable operator dialog
Integrated
Configurable touch-screen plant-floor interface
Integrated
Configuration management
Integrated
Dynamic scheduling
Module
Event management
Integrated
Integration to plant devices
Integrated
Label and forms printing
Integrated
Labour tracking and management
Integrated
Lean pull-style manufacturing mode
Integrated
Materials management and replenishment
Integrated
Multi-level complex Bills-Of-Materials
Integrated
Operator work instructions, drawings, product configuration requirements
Integrated
Paperless plant-floor
Module
Process and collaborative level integration
Integrated
Product traceability and genealogy
Integrated
SQL and Oracle database support
Integrated
Supply-chain coordination
Integrated
Visualisation, reporting and data analysis
A-39
Name / version HMS-CAPP,HMS-SFM,HMS-NCM / 4,1
Vendor
HMS Software, Inc.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
2
Standard Products
in Mass
2
RAS
4
6
6
PA
ODS
5
5
4
5
3
PTG
DPU
6
2
1
1
4
0
5
MM
DC
3
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer4to Order
4
RAS
6
6
PA
ODS
5 6
4 6
3 5
PTG
DPU
2 6
1 2
0 4
6
MM
DC
4
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
1
Batch/Semi Process
RAS
1
61
PA
ODS
51
41
31
PTG
DPU
21
11
01
MM
DC
1
1
6
MM
DCA
6
3
QM
LM
6
6
6
4
Make to Order
4
RAS
6
6
6
PA
ODS
5
6
4
5
3
PTG
DPU
6
2
2
1
4
0
6
MM
DC
4
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-40
HMS Software, Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
June 2002
www.hmssoftware.com
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix, AS400
Oracle
ODBC, XML
Client/Server, Load Balancing, Thin Client, Web Enabled
3
Y
N
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
1
OC
0
QA
6
5
3
3
3
MEC
3
3
OP
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
MANCON
ERP systems
COPICS
ERP systems
MACPAC
ERP systems
CINCOM
ERP systems
BAAN
ERP systems
Peoplesoft
ERP systems
Oracle
ERP systems
SAP
A-41
HMS Software, Inc.
Vendor
Major Functions
Type
Function
Suite
Bill of Material Management
Suite
Central Callboard
Suite
Corrective Action
Suite
Manufacturing Change Management
Suite
Nonconformance Management
Suite
Process Planning
Suite
Shop Floor Management
Suite
Shop Order Maintenance
Suite
Tool Planning and Management
Branche Solutions
Solution
Branche
HMS-CAPP,HMS-SFM,HMS-NCM
Aerospace and Defense
Supported Aspects
Nr.
MESA Description
1
RAS
8
PM
Identifies all resources required to perform a job and validations certification of resources prior to start
of work
Detailed work queues provide visability of status and health of orders. Includes customer defineable
process statuses, priorities and updates to scheduled dates. HMS provides a project management
interface that is used to initally laod and update scheduling packages as needed.
Strength of system. Allows tracking and management of unitized and non unitized orders throught the
life cycle of the order. Buyoffs and certifications checked throughout order as defined in the CAPP
system. Includes work queue with real time critical ratio, scheduled due dates, promise dates and
priorities. Status codes can be updated throughout process. Supports bathing and order splits.
Strength of system. Provides the shop with the proper documentation from one central point. Work
instructions, drawings, 3D models, specs and other data is readily available. Full order maintenance
with approval workflow provides electronic updates to released started orders. Shift notes and planning
feedback enhance communication. All data is stored in a configurable format for achived history record.
Data collection is an integral part of the production order. The data can be manually entered or
transferred from equipement with an interface. Data is archived as part of the as-built record.
Transaction and labor history provides complete searchable information of labor activity. Operations
starts can require certifications and skill levels. Provides feeds to scheduling tools.
A completely integrated nonconformance management and corrective/preventative action module are
available. Rejects can be initiated from the shop floor system and routed automatically for review and
dispositions. Rework orders can be launched and worked through the common shop user interface.
Corrective Actions can be initiated from within a discrepancy or seperately as needed.
Interfaces to equipement can be developed and alarms set, but not part of the COTS product
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
7
QM
9
MM
Tool planning and management includes tracking of tooling, calibration schedules, reserves and issues.
10
PTG
11
PA
Strength of system. Collection of serial numbers, lot/date codes, time on part and other attributes
included. The system establishes a product genealogy tree based on the parent and child serial
numbers collected. Validations of serial numbers performed. Product genealogy is included in the asbuilt record.
Production history can be analysed with an integrated third party reporting tool. On-line critical ratio
displayed as part of the work queue.
Unsupported Aspects
Nr.
1
MESA Description
RAS
Reservation and dispatching only included for tools, fixtures, gages and other serialized resources
managed in HMS.
A-42
HMS Software, Inc.
Vendor
2
ODS
5
DCA
6
LM
Finite scheduler is not included in the product, but standard interafaces available to scheduling
packages.
Out of the box machine interfaces are not available, but the HMS toolset allows for interface
development.
Typically interfaced to a payroll time and attendance system.
7
QM
Interfaces to SPC system available.
9
MM
Preventative maintenance scheduling not part of the COTS product
A-43
Name / version Manufacturing Pulse / 2003
Vendor
Motorola
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
6
RAS
4
6
4
PA
ODS
5
6
4
1
3
PTG
DPU
6
2
6
1
4
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
6
64
PA
ODS
54
46
31
PTG
DPU
26
16
04
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
5
Make to Order
6
RAS
4
6
4
PA
ODS
5
6
4
1
3
PTG
DPU
6
2
6
1
4
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-44
Motorola
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
www.motorola.com/manufacturingsoftware
Win2000
Oracle
ActiveX, OLE, ODBC, dotNet
Client/Server
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
1,75
S95 Functions
3,67
PS
5,14
6
5,4
5
PSE
3,6
4
4,5
3
2,67
2
2
OC
1
3,5
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
3,5
S95 Informations
3,5
PS
4
6
5
5
PSE
4
4
3,67
3
1,5
2
2,67
OC
1
3,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
IPC XML standards
SECS/GEM
Major Functions
Type
Function
Integrated
Alerts
A-45
Motorola
Vendor
Module
Analysis and Repair
Suite
Balance
Suite
Document Control
Suite
Equipment Monitoring
Integrated
Genealogy
Module
Material Monitor
Suite
Part Verification System
Integrated
Reports
Module
Schedule Monitor
Module
Test Monitor
Module
WIP Tracking
Branche Solutions
Solution
Branche
Manufacturing Pulse
Electronics
Supported Aspects
Nr.
MESA Description
1
RAS
Displays in RT actual state of management equipment
2
ODS
Integrates with I2 for scheduling features
3
DPU
Factory and line optimization tools are part of the product suite
4
DOC
ECNs/ECOs asre handled by PDM module
5
DCA
RT data acquisition from many equipment vendors and equipment types
6
LM
OS system authenticates users
7
QM
8
PM
9
MM
Provides detailed process and product test measures and analysis tools, including SPC charting and
alarming
Provide detailed SPC based alarming and reporting functionality, and is easily configured to provide
customized reports
Interfaces to maintenance management systems
10
PTG
product tracking and genealogy down to compeontent/lot code level
11
PA
Real-time performance monitoring and reporting
Unsupported Aspects
Nr.
MESA Description
1
RAS
Reserving assets not a current feature
3
DPU
altering prescribed schedules requires re-optimization
4
DOC
Work instructions for operators are not provided
A-46
Name / version MWare / 2.3
Vendor
PEC info
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
2
6 2
PA
ODS
5 2
4 3
3 5
PTG
DPU
2 3
1 3
0 3
MM
DC
4
4
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 6
1 6
0 6
6
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
4
Batch/Semi Process
RAS
4
65
PA
ODS
55
46
36
PTG
DPU
24
14
05
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-47
PEC info
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
July 2002
www.mware-mes.com
NT4 Intel, Win2000
Oracle, SQL Server
Dcom, Com+, ActiveX, OLE, OPC, DNA, ODBC, XML, dotNet
3
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 6
5,17
PS
6
6
6
5
PSE
6
4
5,63
3
5
2
1,17
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
6
PS
5,7
6
6
5
PSE
6
4
6
3
5,5
2
1
OC
1
4
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
MFG Pro
ERP systems
Mapics
ERP systems
BAAN
ERP systems
SAP
MQ Series
MS Biztalk
A-48
PEC info
Vendor
Major Functions
Type
Function
Module
APS Manager (Planning and Scheduling)
Module
Communication Server (XML Communication Interface
Integrated
Electronic Document Manager
Module
IO Server (OPC compliant Device Interface)
Integrated
Material Manager (Tracking and Tracing)
Integrated
Productivity Manager
Integrated
Quality Manger
Module
Relocation Manager (Logistics Flow Control)
Integrated
Shop Order Management
Integrated
WIP Manager (Warehouse Management)
Branche Solutions
Solution
Branche
Battery Manufacturing
Lighting Industry
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
MWare supports a flexible configuration of tools, machines, equipment.... Mware also allows to set user
rights and actions.
The APS module is a best in class scheduling system for all discrete processes
3
DPU
Dynamic User Interface, depending on User Rights...., Multi Language
5
DCA
6
LM
Mware provides a time axis on which all relevant production parameters can be tracked, with relation to
orders, labour....
Mware supports full time and attendance functionality for all direct and indirect labour
7
QM
Easy integration of existing SPC or Quality Systems
10
PTG
Full tracking, for all kind of production environments, for diverting or converting processess
11
PA
Mware.net provides both historical and online productivity data via a browser interface
A-49
Name / version OPTAL-mes / 1,1
Vendor
OPTAL Ltd.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 2
PA
ODS
5 6
4 2
3 6
PTG
DPU
2 2
1 2
0 1
MM
DC
2
2
6
PM
DCA
6
3
QM
LM
6
6
6
4
Standard Products
in Mass
4
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
1
0
4
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 6
1 6
0 1
4
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
ODS
56
46
36
PTG
DPU
25
15
01
MM
DC
4
6
6
MM
DCA
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
1
0
4
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-50
OPTAL Ltd.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
June 2002
optalmes.com
SQL Server
ActiveX, OLE, ODBC, XML, dotNet
Client/Server
2
Y
N
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 2
2
PS
3
6
4
5
PSE
1
4
2,75
3
1
2
2,33
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
4,75
S95 Informations
5,38
PS
4
6
2,25
5
PSE
1
4
2
3
1
2
2,67
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Profitkey
ERP systems
BAAN
ERP systems
SAP
Major Functions
Type
Function
Integrated
Document Control
A-51
Vendor
OPTAL Ltd.
Integrated
Down time tracking
Integrated
Inspection
Integrated
Job tracking
Integrated
Process data collection
Integrated
Production Labour Time reporting
Integrated
Scrap Analyis
Integrated
Time & Attendance
A-52
Name / version PAS-X / V2.1
Vendor
Werum GmbH
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
5
RAS
5
6
5
PA
ODS
5
6
4
3
3
PTG
DPU
5
2
6
1
3
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
5
65
PA
ODS
55
46
33
PTG
DPU
25
16
03
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
4
Make to Order
4
RAS
4
6
4
PA
ODS
5
5
4
2
3
PTG
DPU
5
2
6
1
3
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-53
Werum GmbH
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
November 2001
www.werum.com
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix, Linux
Oracle
ActiveX, OPC, ODBC
Client/Server
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
Major Functions
Type
Function
Module
Electronic Records/Electronic Signatures ER/ES
Module
LIMS
A-54
Vendor
Werum GmbH
Module
PAS-DM - Deviation and Event Management
Module
PAS-EBR - Electronic Batch Recording
Module
PAS-KPI - Key Performance Indicators
Module
PAS-LINE - Line Control and Optimization
Module
PAS-MBR - Master Batch Records
Module
PAS-MT - Material Tracking
Module
PAS-PLAN - Planning
Module
PAS-WD - Weighing and Dispensing
Module
PAS-WMS - Warehouse Management
Integrated
PAS-X BIOTECH - for API and bio-pharmaceutical production
Integrated
PAS-X PHARMA - Manufacturing Execution System (MES)
Integrated
PAS-X PROCESS Fine Chemicals
Module
Supply Chain Integration in Production
Branche Solutions
Solution
Branche
DSC Integration
Pharmaceutical
Electronic Records/Electronic Signatures ER/ES
Pharmaceutical
KPI Calculations
Pharmaceutical
LIMS
Pharmaceutical
Line Monitoring in Packaging and Production
Pharmaceutical
Manufacturing Execution System
Pharmaceutical
Material Flow Control
Pharmaceutical
Production Planning
Pharmaceutical
Supply Chain Integration in Production
Pharmaceutical
Weighing and Dispensing
Pharmaceutical
A-55
Name / version PI System / 3.3 SR1
Vendor
OSI Software, Inc.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 4
PA
ODS
5 2
4 6
3 3
PTG
DPU
2 5
1 6
0 5
MM
DC
5
6
6
PM
DCA
6
3
QM
LM
6
6
6
3
Standard Products
in Mass
1
RAS
4
6
2
PA
ODS
5
6
4
3
3
PTG
DPU
5
2
6
1
5
0
5
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 6
3 1
PTG
DPU
2 1
1 6
0 5
5
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
3
Batch/Semi Process
RAS
1
64
PA
ODS
52
46
33
PTG
DPU
25
16
05
MM
DC
5
6
6
MM
DCA
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
ODS
5
6
4
1
3
PTG
DPU
1
2
6
1
5
0
5
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-56
OSI Software, Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
April 2002
www.osisoft.com ; www.osisoft.de
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix, Open VMS
Oracle, SQL Server, Progress, Informix, Ingres, Sybase, DB/2
1
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
2,83
PS
4,57
6
3
5
PSE
4,8
4
5
3
4
2
5,17
OC
1
4,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations3
4,13
PS
4,8
6
3,75
5
PSE
3,25
4
4,33
3
4
2
5,33
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
BPCS
ERP systems
SAP
LIMS
StarLIMS (LIMS, Inc.)
LIMS
LIMS
LIMS
Sample Manager (Thermo LabSystems)
A-57
OSI Software, Inc.
Vendor
LIMS
SAP QM
LIMS
SAP PM
Maximo
IBM MQSeries
MS Biztalk
TIBCO
Major Functions
Type
Function
Module
Alarming
Integrated
Base historian (continuous, batch and discrete data)
Module
Batch tracking and Visualisation (BatchView)
Module
Configurable Batch Reporting (VBJ)
Module
Configurable Web Integration (ICE)
Suite
Data collection interfaces (>300 standard products)
Module
Data Reconciliation (Sigmafine)
Module
Enterprise-wide busines rules (ACE)
Module
Integration with SAP (PP-PI, PM, QM, MM, RM, PP)
Module
Process Analysis and visualisation (ProcessBook, ActiveView)
Module
Process Templates for repetitive industries
Integrated
Product Life Cycle Management (PLM)
Module
Profile Displays for Paper and Metal industries
Module
Real time SQC
Suite
Third-party database integration via COM Connectors
Supported Aspects
Nr.
MESA Description
1
RAS
status and history
3
DPU
status reporting
6
LM
tracking of statuses
Unsupported Aspects
Nr.
MESA Description
1
RAS
documents
3
DPU
altering schedule, rework
A-58
Name / version Pinata / 6
Vendor
Hewlett Packard
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 4
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
2
Standard Products
in Mass
2
RAS
6
6
5
PA
ODS
5
6
4
2
3
PTG
DPU
5
2
3
1
1
0
6
MM
DC
3
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
4
6
PA
ODS
5 4
4 6
3 2
PTG
DPU
2 5
1 3
0 1
6
MM
DC
2
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
2
Batch/Semi Process
RAS
2
63
PA
ODS
54
46
31
PTG
DPU
25
12
01
MM
DC
6
3
6
MM
DCA
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
6
6
5
PA
ODS
5
6
4
2
3
PTG
DPU
5
2
3
1
1
0
6
MM
DC
2
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-59
Hewlett Packard
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
September 2003
www.ipssources.com
NT4 Intel, Win2000, WinXP, Unix
Oracle, SQL Server
Com+, OPC, ODBC
Client/Server, Load Balancing, Distr. Architect.
2
Y
N
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions2,5
2,83
PS
2,71
6
2
5
PSE
2
4
5,13
3
1,5
2
1
OC
1
1,17
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MEC
QA
PIC
PCA
PCA
4,25
S95 Informations
2,75
PS
2,8
6
2,25
5
PSE
2,75
4
4
3
1,83
2
1
1
OC
0
PTG
PA
PA PIC
PTG
MM
PM
QM
QA
6
5
3
3
3
MEC
3
3
OP
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Computer Associates
ERP systems
BAAN
ERP systems
SAP
LIMS
Generic Test Interface
LIMS
HP's Falcon
LIMS
HP's CIMation
BSCS (BAAN)
A-60
Hewlett Packard
Vendor
Branche Solutions
Solution
Branche
Pinata
Electronics
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
7
QM
8
PM
9
MM
10
PTG
11
PA
Can notify/verify tool changes, provides or delivers work order documents, material delivery
notifications, etc.
Provides an interface shown product criteria and due date, allows planner create a production queue
and define the priority sequence. Control can be optionslly provided to the line systems to override a
centralized planner, or to support deceision making at the line or area level. Planning decisions can be
changed later with order parking, multiple orders may be activated simultaneously for any line / area .
and/or site. Loading of subassembly or kitting orders into an FGI order is based upon predefined
characteristics for %completion of the kitted or subassembly workorder.
Provides complete dispatch functionality and manages fulfillment of workorders. Includes managing
reworks, scrap or repaired units. The process can change dynamically at any point according to
flexible rules.
Every unit record contains its entire history, including engineering specifications, manufacturing criteria,
BOM, test results, etc. Links are defined toward label files or other binary inputs and versions are
recorded once the links are exercised. Unit travellers, corrective action requests, and defective unit
travellers are created on paper and also retained electronically. Pinata's centralized index to all of this
information is called a product file.
Pinata's capability is very open, as its WIP database is a text file for each unit and order. This format is
an open interface for other system to write data or for links to binary information to be recorded.
Functionality exists currently for Pinata to interface with many different types of data collection /
acquisition sources. Pinata can be customized to either acquire data, or collect and evaluate the data
prior to proceeding with the manufacturing process.
Tracks cycle times by station, operation, or operator, provides reports
Provides bi-directional interfaces to various quality measurement systems. Also includes weigh check /
kickoff capabilities. Palo defect tracking provides conext-sensitive help with analyzing and tracking
quality-sensitive data, such as process and product defect discovery, analysis, repair or removal from
WIP. Arbitro auditing provides in-line and off-line auditing and laboratory testing. Palo and Arbitro
results are retained in history to provide SPC analysis and reporting. Near-Realtime pareto of most
common quality failures are show for workorder, shift, and process operation.
Pinata manages the build process and provides data for analysis of the process characteristics,
optimization, and throughput.
Little or no maintenance management support
Enforces serialization rules as they are configured for each product or workorder. Also thoroughly
enforces / validates material inputs. Genealogy includes historical geneaology of consumed
assemblies or kits. Product is tracked thoroughout the confiurable route, and acceptable results from
each step are validated each time the unit is touched. Historical record includes station, operator
names, cycle times, serialized or scannable parts added, route step results, custom operator inputs,
label or test code versions, and many other configureable options.
Data is provided to customer for very thorough reporting. Reporting is usually defined by owners
engineer or systems integrator using third party reporting products (crystal, Brio, or Business Objects,
etc). Custom can choose their database preference and alter the database schema to fitt their needs
without risking support problems or future compatibility issues.
Unsupported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
Robust tool verification and a structured feedback loop to the resource owners. Also not presently set
up to provide certification by operation.
Pinata requires that product fulfillment requirements are defined in terms of workorders. Optimization is
dependent upon a knowledgeable decision, but the basic information for which to make the decision is
provided
Discrete units only.
A-61
Hewlett Packard
Vendor
4
DOC
6
LM
Shift-to-Shift Communication not provided.
everything else.
7
QM
Custom SPC reporting is provided by customer, though data is collected and provided by Pinata.
8
PM
9
MM
Custom Process Management reporting is limited as the Pinata product ships, custom process
management reports are provided by (or for) each customer.
Little or no maintenance management support
11
PA
Fully prepared performance analysis reporting templates.
A-62
Name / version Plant2Business / 3.0
Vendor
Citect Pty Ltd
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 4
4 5
3 1
PTG
DPU
2 1
1 5
0 1
MM
DC
4
4
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
1
RAS
1
6
5
PA
ODS
5
5
4
1
3
PTG
DPU
1
2
5
1
1
0
5
MM
DC
4
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
3
61
PA
ODS
55
45
31
PTG
DPU
21
15
01
MM
DC
5
5
6
MM
DCA
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
ODS
5
1
4
1
3
PTG
DPU
1
2
1
1
1
0
1
MM
DC
1
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-63
Citect Pty Ltd
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
September 2002
www.citect.com
Win2000
Oracle, SQL Server
Dcom, Com+, ActiveX, OLE, OPC
8
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 2
3
PS
2,71
6
3,4
5
PSE
1
4
2,5
3
2,33
2
2,83
OC
1
2,17
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations2
2,88
PS
2,9
6
3,25
5
PSE
1
4
2,67
3
2,5
2
2,33
OC
1
2,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
LIMS
Any MS SQL or Oracle based system
CitectHMI/CitectSCADA/CitectFacilities
Intellution iFix HMI/SCADA
Intellution Fix32 HMI/SCADA
Wonderware InTouch HMI/SCADA
A-64
Vendor
Citect Pty Ltd
Major Functions
Type
Function
Integrated
Connectivity & data transfer between multiple disparate SCADA and Business databases
Integrated
Integrated
Direct publication of Production (SCADA) and Business information to a variety of clients
including web, Excel & Crystal
Integrated security model across all client interfaces and modules
Module
Real-time Metrics Dashboard to summarize production performance statistics across the facility
Module
Real-time Production Analysis to identify the most common causes/durations of production
restrictions
Real-time Production Reporting to provide drill-down visibility throughout the enterprise and
across multiple production facilities
Real-time Quality Reporting to highlight out-of-spec activities for real-time correction/post batch
analysis
Module
Module
Branche Solutions
Solution
Branche
Downtime Monitoring
Others
A-65
Name / version PMX MES / Version 3.3.0
Vendor
Propack Data GmbH
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 6
4 6
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
6
6
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer1to Order
1
RAS
1
6
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
1
MM
DC
1
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
ODS
56
46
36
PTG
DPU
26
16
06
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-66
Propack Data GmbH
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
June 2002
www.propack-data.com
Oracle
Dcom, Com+, ActiveX, OLE, OPC, ODBC, XML
Client/Server, Thin Client, Web Enabled
7
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions3,5
4,83
PS
4,86
6
4,6
5
PSE
5,4
4
4,5
3
4,83
2
3,17
OC
1
3,83
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations5
5,25
PS
4,4
6
4,75
5
PSE
5
4
3,67
3
5,17
2
3,67
OC
1
4
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BPCS
ERP systems
JDEdwards
ERP systems
SAP
LIMS
SAP-QM
TEDIS (own module)
FILE - transfer
RFC
A-67
Propack Data GmbH
Vendor
SAP-APO
Major Functions
Type
Function
Integrated
21 CFR Part 11 Compliance
Module
Business Informer / Kpi
Module
Data Archiving
Suite
Data Historian
Module
Electronic Batch Recording
Integrated
Event Management / In-process control
Integrated
Exception Handling
Module
Finite Scheduling
Module
Line Monitoring
Integrated
Master Data Management
Integrated
Material Flow Control / Tracking
Module
Material Handling & Warehouse Control
Module
Packaging Information Management
Module
Personnel Qualification Management
Module
Quality Management
Module
Recipe / Master Batch Record Management
Module
SCADA
Module
Shop Floor Monitoring
Integrated
Version Control
Module
Weighing & Dispensing
Branche Solutions
Solution
Branche
Weigh Pac
Pharmaceutical
Supported Aspects
Nr.
MESA Description
6
LM
User qualification
7
QM
Material (Batch, Trading Unit), Container
9
MM
add on module
A-68
Name / version Proficy for Manufacturing / 3.0
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
5
6 6
PA
ODS
5 6
4 6
3 3
PTG
DPU
2 6
1 6
0 4
MM
DC
6
6
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
5
RAS
6
6
6
PA
ODS
5
6
4
3
3
PTG
DPU
6
2
6
1
4
0
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
4
RAS
6
6
PA
ODS
5 6
4 6
3 3
PTG
DPU
2 5
1 6
0 4
6
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
5
66
PA
ODS
56
46
33
PTG
DPU
26
16
04
MM
DC
6
6
6
MM
DCA
6
3
QM
LM
6
6
6
5
Make to Order
4
RAS
6
6
6
PA
ODS
5
6
4
3
3
PTG
DPU
6
2
6
1
4
0
6
MM
DC
6
6
6
PM
DCA
3
4
QM
LM
4
4
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-69
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
January 2001
mountainsystems.com
SQL Server
2
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
2,75
S95 Functions
4,33
PS
4,86
6
5,4
5
PSE
5,6
4
6
3
5,17
2
6
OC
1
2,5
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
4,38
PS
5
6
6
5
PSE
6
4
6
3
6
2
6
OC
1
2,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BPCS
ERP systems
JDEdwards
ERP systems
SAP
LIMS
TestStream (Acquidata)
Marcam
Maximo
EnterpriseLink
MS Biztalk
A-70
Vendor
Major Functions
Type
Function
Integrated
Analysis Tools
Integrated
Efficiency Management
Integrated
Plantwide Reporting
Integrated
Product Management
Integrated
Production Management
Integrated
Quality Management
A-71
Name / version PROMIS / 5.6.1
Vendor
Brooks-PRI
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
4
PA
ODS
5
6
4
3
3
PTG
DPU
6
2
6
1
6
0
6
MM
DC
4
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 4
4 6
3 3
PTG
DPU
2 6
1 6
0 6
6
MM
DC
4
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
54
46
33
PTG
26
16
06
MM
6
4
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
4
PA
5
6
4
3
3
PTG
6
2
6
1
6
0
6
MM
4
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-72
Brooks-PRI
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
March 2002
www.brooks-pri.com
Unix, Open VMS
Oracle
ODBC
Client/Server, Distr. Architect., Thin Client
5
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 5
5,83
PS
5,71
6
5,8
5
PSE
4,2
4
5,88
3
4,67
2
5,33
OC
1
5,17
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
4,63
PS
5,7
6
4,75
5
PSE
4,75
4
6
3
5
2
5,33
OC
1
5,33
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
SAP
BEA BMQ
TIBCO
Major Functions
Type
Function
Suite
Advanced Scheduling and Dispatching
Suite
Automated Equipment Interfaces
A-73
Vendor
Brooks-PRI
Module
Costing
Suite
Engineering Data Analysis
Integrated
Engineering Data Collection
Integrated
Equipment and Resource Management
Module
ERP interfaces
Integrated
Product Build Specification and Work Instruction Mgmt
Integrated
Reporting
Module
Integrated
WIP Tracking
A-74
Name / version QIS / 5
Vendor
QiSoft Ltd
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
3
6 3
PA
ODS
5 6
4 6
3 4
PTG
DPU
2 6
1 6
0 3
MM
DC
5
6
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
3
RAS
3
6
6
PA
ODS
5
6
4
4
3
PTG
DPU
6
2
6
1
3
0
5
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer2to Order
2
RAS
2
6
PA
ODS
5 6
4 6
3 4
PTG
DPU
2 6
1 6
0 3
5
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
3
63
PA
56
46
34
PTG
26
16
03
MM
5
6
6
MM
6
3
QM
LM
6
6
6
3
Make to Order
3
RAS
2
6
6
PA
5
6
4
4
3
PTG
6
2
6
1
3
0
5
MM
6
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-75
QiSoft Ltd
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
December 2000
www.QISoft.com
NT4 Intel, NT4 Alpha, Win2000, WinXP
SQL Server
ActiveX, OLE, OPC, ODBC
Client/Server, Load Balancing, Thin Client
2
Y
N
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions1,5
3,83
PS
4,14
6
2,2
5
PSE
4
4
6
3
4
2
4,33
OC
1
2
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations4
5,75
PS
4,1
6
3,5
5
PSE
4,25
4
6
3
4,83
2
4,67
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
MFG-Pro
ERP systems
Oracle
ERP systems
JDEdwards
Maximo
Impact-XP
ODBC
Majiq
A-76
QiSoft Ltd
Vendor
Greycon
Major Functions
Type
Function
Integrated
Automatic certificate generation
Integrated
Automatic data collection from PLCs, ERPs, Laboratory Instrumentation
Integrated
Barcode generation
Integrated
Comment, Text and attribute recording
Integrated
Data export
Integrated
Data search tools including wildcards
Integrated
Document Management - specification, BOMs, ISO, SOPs, version control
Integrated
Full audit trail of actions/decisions
Integrated
Global specification change
Integrated
Graphical display of performance
Integrated
Open database available for enquiries from 3rd party software
Integrated
Process variation analysis
Integrated
Product tracking
Suite
Raw material manangement
Integrated
Remote access
Integrated
Report generation
Integrated
Site-wide data collection
Integrated
SPC alarms warnings
Integrated
Statistical Investigation Tools
Integrated
What-if scenarios
Branche Solutions
Solution
Branche
QIS Implementation
Paper and Pulp
Supported Aspects
Nr.
MESA Description
1
RAS
documents, materials, interface to 3rd party
2
ODS
recipes, attributes, links to 3rd party sytems
3
DPU
orders, batches, quantities, planned v actual
4
DOC
All
5
DCA
All
6
LM
operator, time required for task, links to T&A systems
7
QM
all
8
PM
all
9
MM
monitors use, documents/procedures, links to maintenance
10
PTG
supplier, delivery, quality assessment, tracking/tracing
11
PA
detailed "drill-down" performance information for all levels
A-77
Vendor
QiSoft Ltd
A-78
Name / version RSBizWare / 5
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
6
6 6
PA
ODS
5 6
4 6
3 5
PTG
DPU
2 5
1 6
0 5
MM
DC
6
6
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
6
PA
ODS
5
6
4
5
3
DPU
PTG
5
2
6
1
0 5
5
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
6
RAS
6
6
PA
ODS
5 5
4 5
3 4
PTG
DPU
2 5
1 6
0 5
5
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
6
66
PA
56
46
35
PTG
25
16
05
MM
6
6
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
5
6
4
5
3
PTG
5
2
6
1
5
0
5
MM
6
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-79
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
September 2002
www.rockwellautomation.com/mes
Oracle, SQL Server
5
Y
N
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions5,5
4,5
PS
5,14
6
6
5
PSE
3
4
4,25
3
2,67
2
3
OC
1
1,83
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
4,88
PS
5,3
6
5,5
5
PSE
3
4
4,67
3
1,83
2
3,33
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
Maximo
MS Biztalk
A-80
Vendor
Major Functions
Type
Function
Integrated
Data acquisition
Suite
Order Flow Management
Suite
Suite
Process life cycle management
Suite
Uptime optimization
A-81
Name / version SCE / v2.2
Vendor
Teradyne Inc.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
4
RAS
6
6
4
PA
ODS
5
6
4
4
3
DPU
PTG
6
2
6
1
0 3
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
4
RAS
6
6
PA
ODS
5 4
4 6
3 4
PTG
DPU
2 6
1 6
0 3
6
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
1
Batch/Semi Process
RAS
1
61
PA
51
41
31
PTG
21
11
01
MM
1
1
6
MM
6
3
QM
LM
6
6
6
5
Make to Order
4
RAS
6
6
4
PA
5
6
4
4
3
PTG
6
2
6
1
3
0
6
MM
6
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-82
Teradyne Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
June 2002
www.teradyne.com
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix, AS400
Oracle, SQL Server
ODBC, XML
Load Balancing, Distr. Architect., Thin Client, Web Enabled
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
2,25
S95 Functions
2
PS
3,57
6
4
5
PSE
3,8
4
4,13
3
3,17
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
3,5
S95 Informations
3,13
PS
3,8
6
4
5
PSE
4
4
6
3
3,33
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BAAN
ERP systems
Peoplesoft
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
Rockwell RS-Linx
GEM
SCADA
A-83
Teradyne Inc.
Vendor
IPC CAMX
RS-232
TIBCO
BSCS (BAAN)
Major Functions
Type
Function
Integrated
Alarming
Integrated
DPMO
Integrated
Genealogy
Module
Integration
Module
Labor Tracking
Integrated
Non-Conformance
Module
ODS - Operational Data Store
Integrated
Packing
Module
PCA Cartridge
Module
Reporting
Integrated
Reporting
Module
RMA
Module
Site to Site data transfer
Module
Supplier Quality (CAPA, Supplier Audits)
Integrated
WIP
Branche Solutions
Solution
Branche
PCA Cartridge
Electronics
Supported Aspects
Nr.
MESA Description
1
RAS
Detailed machine level as well as by process operation
2
ODS
Operations is met fully, Basic Whiteboard scheduling
3
DPU
Automatic or manual
4
DOC
Maintain historical records, work instructions
5
DCA
Supports Assembly, Inspection, and Test
6
LM
Supports Shifts, Cost Centers, and Labor Codes
7
QM
Includes CAPA and Supplier Audits
8
PM
Integrated SPC Alarms with Western Electric Rules
9
MM
Certifications and Equipment Calibrations
10
PTG
Supports Targeted Recall and Warranty Repaire
11
PA
Fully Web Based
A-84
Name / version SIMATIC IT Framework & Components / 4.2
Vendor
Siemens Nederland NV
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
6
6 5
PA
ODS
5 5
4 6
3 5
PTG
DPU
2 6
1 6
0 6
MM
DC
5
5
6
PM
DCA
6
3
QM
LM
6
6
6
5
Standard Products
in Mass
6
RAS
5
6
5
PA
ODS
5
6
4
5
3
DPU
PTG
6
2
6
1
0 6
5
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
6
RAS
5
6
PA
ODS
5 5
4 6
3 5
PTG
DPU
2 6
1 6
0 6
5
MM
DC
5
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
6
65
PA
55
46
35
PTG
26
16
06
MM
5
5
6
MM
6
3
QM
LM
6
6
6
5
Make to Order
6
RAS
5
6
5
PA
5
6
4
5
3
PTG
6
2
6
1
6
0
5
MM
5
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-85
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
April 2002
NT4 Intel, Win2000
SQL Server
2
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions5,5
5,83
PS
6
6
6
5
PSE
6
4
6
3
5,33
2
3
OC
1
6
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
5,75
S95 Informations
5,88
PS
6
6
6
5
PSE
6
4
6
3
5,17
2
3
OC
1
6
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BAAN
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
LIMS
LIMS
Simatic IT Maintegrity
A-86
Vendor
Ortems
Taylor
Major Functions
Type
Function
Module
Alarm Management
Module
Batch Management
Module
Compliancy Management
Module
Historian
Module
Laboratorium Information Management
Module
Machine Data Management
Module
Module
Material Management
Module
Messaging Management
Module
Production Operation Management
Module
Production Operations
Module
Production Scheduling
Module
Scanning Management
Module
Specification Management
Branche Solutions
Solution
Branche
Automotive Industry Suite
Automotive
F&B Industry Suite
Food and Beverage
Steel Industry Suite
Heavy Metals Industries
A-87
Name / version Solumina / G4
Vendor
iBASEt
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
4
Standard Products
in Mass
2
RAS
6
6
6
PA
ODS
5
5
4
3
3
DPU
PTG
6
2
4
1
0 2
6
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer4to Order
2
RAS
6
6
PA
ODS
5 6
4 5
3 3
PTG
DPU
2 6
1 4
0 2
6
MM
DC
5
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
4
Batch/Semi Process
RAS
2
66
PA
56
45
33
PTG
26
14
02
MM
6
5
6
MM
6
3
QM
LM
6
6
6
4
Make to Order
2
RAS
6
6
6
PA
5
5
4
3
3
PTG
6
2
4
1
2
0
6
MM
5
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-88
iBASEt
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
August 2002
www.ibasetc.om
NT4 Intel, Win2000, Unix
Oracle
Com+, ActiveX, OLE, XML
Client/Server, Load Balancing, Distr. Architect., Web Enabled
2
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
1,25
S95 Functions
4,5
PS
3,71
6
3,6
5
PSE
1
4
4,5
3
1
2
2
OC
1
2
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
3,75
S95 Informations
5,38
PS
3,2
6
2,5
5
PSE
1
4
6
3
1
2
3
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
WDS
ERP systems
Oracle
ERP systems
SAP
XML
AutoSim
A-89
iBASEt
Vendor
Major Functions
Type
Function
Integrated
Automatic Product Genealogy to Serial and/or Lot Numbers
Integrated
Configuration Management, Release and Change Control
Integrated
Configuration Tools
Integrated
Data Collection, Buyoff/Signature Requirements
Integrated
Discrepancies, Non-Routine, Disposition, Rework Instructions, Corrective Action
Integrated
Dispatch, Assign Crew, Employee Sign On/Off Jobs
Integrated
Effectivities, Supercede and Alteration of Work Orders
Integrated
Gantt/Histogram, Reports, Graphs
Integrated
Hypertext, Illustrations, 3D Models, Video, Animations, Slideshows
Integrated
Integration Interfaces for ERP, Labor, PDM, HR, APS (Direct and XML Interfaces)
Integrated
Online Data Collection and Signatures
Integrated
Online Work Instructions linked to bookmarked Drawings, Specs, Video, Illustrations
Integrated
Operations Process Management
Integrated
Parts, Tools, Drawings, Specs, Skill/Certification Requirements
Integrated
Process Engineering and Planning
Integrated
Process Execution
Integrated
Process Quality
Integrated
Revision Authoring and Approval Workflow
Integrated
Rich Work Instruction Package with Illustrations, 3D Animations and Videos
Branche Solutions
Solution
Branche
Solumina for MRO
Aerospace and Defense
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
People and Machines can be assigned to work. Histograms are used to view utilization of resources
before assigning the resource. Easy drag and drop assignment of resources.
Operation flow can be specified with parallel and alternate branches. Sequence of operations is
enforced in execution. Master schedule is expected from an ERP or APS system. Solumina display the
schedule and resource hsitograms and allows the shop to modify their day to day schedule with the
master schedule in view.
Only jobs ready to be worked are presented in the dispatch list. Supervisors can assign work and adjust
the daily schedule with simple drag and drop on the gantt and histogram views. Rework and Salvage
processes are available. E-mail notifications linked to Solumina can be used in conjunction with the
dispatch for groups that are not intense users of the application like vendors and customers.
Work instructions include bill of materials, tooling, standard operating instructions, drawings, data
collection and buyoffs. All execution information is stored as part of the as-built including discrepancy
disposition, rework instructions and corrective action. All documentation changes have configurable
approval process.
Data collection and buyoff requirements are authored into the work instructions and executed on-line.
The user can not complete the work unless all data collection requirements are fulfilled. User is warned
of data outside of control limits.
Personnel assignment to jobs is performed with visibility of workload already assigned in histogram
format and with visibility of skills and certification for each person compared with requirements for the
job. Personnel signs on and off jobs as work is performed.
A-90
iBASEt
Vendor
7
QM
8
PM
9
MM
10
PTG
11
PA
QA buyoff points are authored in the work instructions and are required to complete work operations.
Rejected buyoffs trigger discrepancy documentation. Disposition of discrepancies can include rework
instructions authored into some work order or supplemental work order. Cause, defect and symptom
types can be specified for analysis. Defect normalization to opportunity and/or process type is
supported. Corrective Action can also be requested from the discrepancy or independently. Corrective
Action provides for branching of root cause analysis through multiple organizations, authoring and
execution of verification plan including verification of implementation and effectiveness. Reports and
graphs are available to visually assess discrepancy/defect trends and areas for improvement.
Data collection is performed online. User is warned if out of control limits. Alarm LEDs for
holds/constraints for parts, tools, engineering or quality disposition. Changes to work instructions are
also noted.
Product could be used for maintenance work plans and work orders to service equipment/tools.
All work instructions, status, data collection and discrepancy disposition information is recorded in the
database and available as the work is performed. Solumina maintains records of serial and lot identified
parts as they are built and as they are installed/removed to/from higher level assemblies providing a
complete as-built history that includes all data collected during the manufacturing proces including
discrepancy disposition and rework instructions from the top level assembly and down the installed
component tree.
Solumina's graphical dispatch provides real time information on actual and revised dates versus master
schedule dates in gantt format and also resource utilization in histogram format. Trends in unit span
time can also be viewed in the gantt display. Solumina provides built-in report and graph writers.
Reports and graphs are available from the work order, discrepancy, dispatch or administrative screens.
Unsupported Aspects
Nr.
MESA Description
1
RAS
There are no calendars of availability for each resource.
4
DOC
5
DCA
Shift-to-shift communications have been done custom for some customers and are a planned
enhancement for an upcoming release.
Direct acquisition of data from machines is performed on a custom basis. Solumina API provides hooks.
6
LM
7
QM
8
PM
9
MM
10
PTG
11
PA
Time and Attendance and distribution of labor time to direct and indirect activities requires an interface
to a Labor Reporting system like Autotime or Cetec. Integration with APS system can provide optimized
schedule dates and priorities. Next release of Solumina's integration interfaces will provide additional
support of XML and OAG standards.
Real time data acquisition and analysis is supported through 3rd party or custom.
No automated triggers based on machine or equipment monitor; could be done custom for a customer
utilizing the Solumina API to communicate to application.
No trouble call system. No preventive maintenance scheduling.
Solumina is planning collaboration intiatives to exchange this information among manufacturers of subassemblies and among maintenance organizations.
Solumina is planning to provide data-mart like capabilities as part of its future solution set. More out-ofthe-box performance reports and graphs are also planned.
A-91
Name / version SynQuest Solutions / 7.0
Vendor
Synquest b.v.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
6
RAS
6
6
6
PA
ODS
5
6
4
6
3
DPU
PTG
4
2
4
1
0 1
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
6
RAS
6
6
PA
ODS
5 6
4 6
3 6
PTG
DPU
2 4
1 4
0 1
6
MM
DC
6
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
1
Batch/Semi Process
RAS
1
61
PA
51
41
31
PTG
21
11
01
MM
1
1
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
6
RAS
6
6
6
PA
5
6
4
6
3
PTG
4
2
4
1
1
0
6
MM
6
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-92
Synquest b.v.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
January 2002
www.synquest.com
NT4 Intel, Win2000, Unix
Oracle
Dcom, Com+, ActiveX, OLE, ODBC, XML
9
N
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 6
2,5
PS
5,29
6
6
5
PSE
3,6
4
1
3
5,17
2
3,5
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations6
3,5
PS
4,9
6
6
5
PSE
6
4
1
3
5,17
2
4,33
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
JDEdwards
ERP systems
SAP
SynQuest (SynQuest)
Major Functions
Type
Function
Integrated
Advance Planning and Scheduling
Integrated
Shopfloor Dispatching and Coordination
A-93
Synquest b.v.
Vendor
Integrated
Shopfloor Reporting Tracking and Tracing
Module
Trim Optimisation
Supported Aspects
Nr.
MESA Description
1
RAS
2
ODS
3
DPU
4
DOC
5
DCA
6
LM
7
QM
8
PM
10
PTG
• Dynamic manufacturing allocation and synchronization keeps orders on track - zero in on order status
and provide real-time feedback for critical mid-course correction and much more. Features include bill
of process modeling, dynamic finite scheduling, manufacturing execution and full integration with
ERP/MRP systems. Translate an optimized plan into the details you need to execute orders and generate online dispatch lists. • Bill of process - enable direct delivery of materials to the right operation, in
the right quantity, at the right time. Using graphical process modeling, you can create a bill of process
that lets you define and depict all resources, activities and policies needed to fulfill customer orders. It
includes materials, capacity constrained resources (such as m a chines, tools and labor) as well as
drawings, tool delivery, approvals and other support resources.
Dynamic finite scheduling - translate optimized plans into the detail needed to execute orders and
generate on-line dispatch lists with up-to-the- minute requirements for parts, labor, m a chines,
document a t i on and support activities. The scheduler incorporates user-defined dispatching rules by
operation, continuously evaluating actual status versus projected status. It identifies variances to plan
and their impact as they occur so that you’ll immediately know if you’ll be able to fulfill the customer’s
demand on time.
Manufacturing execution – have real-time, decision making power based on current w rk orders,
activities and resou rces. The system monitors shop floor activity, analyzes job status and
communicates it throughout the organization. Production operators receive dispatched orders and, in
turn, can update the system with status reports and any p roblems enc ou ntered. SynQuest also
provides operators with the detail they require, from on-line documents to destinations for completed
work. It supports two-way communication between operators and support centers instructing them with
specification items to support the production schedule and allowing them to respond
All required documents (e.g. forms, drawings, pictures etc.) can be linked to either items, operations or
orders. All info can ge used by operators at the shopfloor at the moment of order execution.
The reporting and monitoring of Shop floor activities using an operator view are an integrated
functionality in the Virtual Production Engine and provide accurate work order and production reporting.
The system can also include an automation integration database and tools plus an enhanced operator
view, reducing the need for operator reporting by enabling direct transactions from machines, hand
held devices, etc.
Labor will be allocated to orders based on avialability and status of labor resourcesare availablr in and
up - to - the - minute time frame. Includes time and attendance reporting. The ability to track indirect
activities such as material preparation or tool room work as a basis for event based costing. It's
allocation will interact with resource allocation to determine optimal assignments.
Provides real time analysis of measurements collected from manufacturing to assure proper product
quality control and to identify problems requiring attention. It may recommend action to correct the
problem, including correlation the symptom, actions and results to determine the cause.
The Virtual Production Engine Monitors production and either automatically corrects or provides
decision support to operators for correcting and improving in - process activities. These activities may
be intra - operational and focus specifically on machines or equipment being monitored and controlled
as well as inter - operational, which is tracking the process from on operation to the next. I may include
alarm management to make sure factory person(s) are aware of problems which arise during the
ececution of the job. It provides interfaces between intelligent equipment and MES possible through
Data Collection / Acquisition.
The Virtual Production Engine provides the visibility to where work is at all times and its disposition.
Status information may include who is working on it; components materials by supplier, lot, serial
number, current production conditions, and any alarms, rework, or other exceptions related to the
product. The on - line tracking function creates a historical record, as well. This record allows
traceability of components and usage of each end product.
A-94
Synquest b.v.
Vendor
11
PA
The Virtual Production Engine provides not only up - to - the - minute planning and reporting of actual
manufacturing operations results along with the comparison to past history and planned / expected
business result. Performance results include such measurements as resource utilization, resource
availability, product unit cycle time, conformance to schedule and performance to standards.
A-95
Name / version Virtual Factory w/ MES Component-InSiteLive / V3.
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
5
RAS
6
6
5
PA
ODS
5
6
4
5
3
DPU
PTG
6
2
6
1
0 5
6
MM
DC
6
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
5
RAS
6
6
PA
ODS
5 4
4 6
3 5
PTG
DPU
2 6
1 6
0 5
5
MM
DC
5
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
5
66
PA
54
46
35
PTG
26
16
05
MM
6
6
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
5
RAS
6
6
5
PA
5
6
4
6
3
PTG
6
2
6
1
5
0
6
MM
5
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-96
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
June 2002
www.camstar.com
NT4 Intel, Win2000
Oracle, SQL Server, DB/2
Dcom, Com+, ActiveX, OPC, DNA, ODBC, XML, dotNet
2
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 3
5,67
PS
5,57
6
3,6
5
PSE
4,8
4
5,5
3
4,17
2
3,33
OC
1
4
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
4,5
S95 Informations
5,5
PS
6
6
5,25
5
PSE
4,75
4
6
3
4,5
2
4,67
OC
1
4,67
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
BAAN
ERP systems
Peoplesoft
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
LIMS
LabView (LabView)
OAG / XML
Vitria
A-97
Vendor
CrossWorld
Extricity
MS Biztalk
Adexa (Adexa)
Major Functions
Type
Function
Integrated
Data collection and analysis
Integrated
Detailed history of all processing activity and genealogy
Module
Exception alerts
Integrated
Extendable data model
Integrated
Factory and Process Modeling
Module
Integration with business applications
Module
Integration with equipement and controllers
Integrated
Internationalization - GMT time stamps, user-based language support
Module
Interplant shipping and receiving, with traceability
Integrated
Multi-level Work-in-Process tracking and genealogy
Module
Multi-plant, real-time reporting and analysis
Integrated
Operation instructions and control
Module
Operational data store for reporting and data retention
Integrated
Quality control and analysis
Integrated
Revision management
Integrated
Module
Syncronization of processing specifications among multiple plants
Branche Solutions
Solution
Branche
Corrective and Preventive Action
Unknown
Electronic Signature
Unknown
Returns Management
Unknown
A-98
Name / version Xfactory / 2
Vendor
USDATA, Inc.
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
2
6 3
PA
ODS
5 4
4 6
3 3
PTG
DPU
2 3
1 4
0 4
MM
DC
5
4
6
PM
DCA
6
3
QM
LM
6
6
6
6
Standard Products
in Mass
3
RAS
4
6
4
PA
ODS
5
6
4
4
3
DPU
PTG
4
2
6
1
0 5
6
MM
DC
5
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer5to Order
3
RAS
4
6
PA
ODS
5 4
4 5
3 4
PTG
DPU
2 4
1 5
0 4
5
MM
DC
4
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
5
Batch/Semi Process
RAS
3
64
PA
54
45
34
PTG
24
15
04
MM
5
4
6
MM
6
3
QM
LM
6
6
6
6
Make to Order
3
RAS
4
6
4
PA
5
6
4
4
3
PTG
4
2
6
1
5
0
6
MM
5
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-99
USDATA, Inc.
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
October 2002
www.usdata.com
NT4 Intel, Win2000
Oracle, SQL Server
7
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions 1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations1
1
PS
1
6
1
5
PSE
1
4
1
3
1
2
1
OC
1
1
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
JDEdwards
ERP systems
Oracle
ERP systems
Peoplesoft
ERP systems
BAAN
ERP systems
SAP
ERP systems
Any ERP with Open API
LIMS
Any LIMS with Open API
Any PM package with Open API
A-100
Vendor
USDATA, Inc.
MS Biztalk
XML
Hitachi Tohoku SynPLA
ORTEMS
Preactor
Any Scheduling package with Open API
Major Functions
Type
Function
Module
Configuration
Integrated
Equipment Tracking
Module
Genealogy
Integrated
Inventory Tracking
Module
Performance Analysis KPIs
Module
Process Control
Module
Production Management
Integrated
Route Modeling
Module
Software Developer's Kit
Integrated
Web Reports
Integrated
WIP Tracking
Branche Solutions
Solution
Branche
Genealogy Explorer
Automotive
Performance Monitor
Electronics
A-101
Name / version XFP / V 4.5
Vendor
MESA-11 Compliance
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
RAS
1
6 1
PA
ODS
5 1
4 1
3 1
PTG
DPU
2 1
1 1
0 1
MM
DC
1
1
6
PM
DCA
6
3
QM
LM
6
6
6
1
Standard Products
in Mass
1
RAS
1
6
1
PA
ODS
5
1
4
1
3
DPU
PTG
1
2
1
1
0 1
1
MM
DC
1
6
6
PM
DCA
3
6
QM
LM
6
6
Engineer6to Order
5
RAS
6
6
PA
ODS
5 1
4 6
3 5
PTG
DPU
2 6
1 6
0 4
6
MM
DC
4
3
3
PM
DCA
3
3 LM
QM
3
RAS
ODS
DPU
DC
DCA
LM
QM
MM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
PA
PTG
MM
PM
QM
LM
6
Batch/Semi Process
RAS
5
66
PA
51
46
35
PTG
26
16
04
MM
6
4
6
MM
6
3
QM
LM
6
6
6
1
Make to Order
1
RAS
1
6
1
PA
5
1
4
1
3
PTG
1
2
1
1
1
0
1
MM
1
6
6
PM
3
4
QM
LM
4
4
ODS
DPU
DC
DCA
ODS
DPU
DC
DCA
Legend
RAS
ODS
DPU
DC
DCA
LM
QM
PM
MM
PTG
PA
Document Control
Labor Management
Quality Management
Process Management
A-102
Vendor
Product Details
Aspect
Release Date
Homepage
Platforms
Databases
Technology
Architecture
Software Suite
Modular
Description
September 2002
www.elansoftware.com
NT4 Intel, NT4 Alpha, Win2000, WinXP, Unix
Oracle
Dcom, ActiveX, OLE, OPC, ODBC, XML
3
Y
Y
S95 Compliance
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Functions4,5
4,83
PS
5,43
6
3,2
5
PSE
5,4
4
5,75
3
6
2
4
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend
PS
PSE
OC
OP
MEC
PS
PSE
OC
OP
MM
MEC
QA
PIC
PCA
PCA
MM
PTG
PA
PA PIC
PTG
MM
PM
QM
S95 Informations5
4,75
PS
5,1
6
4
5
PSE
6
4
6
3
5,83
2
4
OC
1
3
0
6
5
3
OP
3
3
QA
MEC
3
3
Legend (cont.)
QA
PIC
PCA
MM
Interfaces
Interface Type
Product Name
ERP systems
PRODSTAR
ERP systems
PRIZEM / MOVEX / MAPICS / CA-PRMS
ERP systems
BPCS
ERP systems
BAAN
ERP systems
Oracle
ERP systems
JDEdwards
ERP systems
SAP
LIMS
SAP QM
A-103
Vendor
ORTEMS
Major Functions
Type
Function
Module
XFP - COMUTERISED WEIGHING
Module
XFP - DOT - DIRECT OUTPUTS
Module
XFP - DYNAMIC WAREHOUSE MANAGEMENT
Module
XFP - EBR - ELECTRONIC BATCH RECORD
Module
XFP - EQUIPMENT MANAGEMENT
Module
XFP - EQUIPMENT SUPERVISION AND MONITORING
Module
XFP - MATERIAL FLOW
Module
XFP - PACKAGING
Integrated
XFP - PROJECT MANAGEMENT
Integrated
XFP - QM - QUALITY MANAGEMENT
Module
XFP - RECONCILIATION
Module
XFP - REQUISITION DELIVERIES / XFP RESERVATION
Module
XFP - SHIPPING
Integrated
XFP - TRAINING
Integrated
XFP - VALIDATION QUALIFICATION
Module
XFP - WO MANAGER
Module
XFP GATEWAY - COMMUNICATION AUTOMATION
Module
XFP R&D - BILL OF MATERIALS
Branche Solutions
Solution
Branche
XFP
Fine Chemicals
XFP
Pharmaceutical
A-104
B. DETAILS S95 COMPLIANCE
Products and Vendors included in this Appendix:
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Products
Vendor
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
FACTORY works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
MWare
OPTAL-mes
PAS-X
PI System
Pinata
Plant2Business
PMX MES
PROMIS
QIS
RSBizWare
Siematic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
nMetric
Datasweep, Inc.
Logica CP GmbH
Bizibit NV
Siemens Compex NV
Prodac Systems Ltd.
ITac Software GmbH
CIMNET, Inc.
Brooks Automation
Mestec Ltd
HMS Software, Inc.
Motorola
PEC info
OPTAL Ltd.
Werum GmbH
OSI Software, Inc.
Hewlett Packard
Citect Ply Ltd.
Propack Data GmbH
Brooks-PRI
QiSoft Ltd
Siemens
iBASEt
Synquest b.v.
Teradyne Inc.
USDATA, Inc.
Remarks
When a vendor indicated that an interface is available for an information an asterix (*) is added to the
score in the table.
When a vendor did not fill in any score for a function or information the value 1 is entered.
B-1
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
Factory works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
OPTAL-mes
6
4
5
1
4
3
6
1
6
2
1
1
3
4
6
1
5
6
6
2
2
6
6
2
4
1
1
1
4
2
1
6
3
6
6
6
6
1
1
1
5
6
4
2
3
3
2
1
4
1
1
1
3
3
3
1
1
1
6
6
6
5
1
1
6*
4
6*
1
4*
3
6*
1
6*
6*
1
1
4*
4*
6
1*
6*
4
3
1
3*
6
6*
1
6*
3
3*
1
4*
4*
6
6
6*
6*
4 6*
6* 6*
1
1
2
1
4
6
6*
6*
1
1
6*
6*
5
6
1
4*
1
1
4*
6*
2*
4*
6
6
6
6
Products (1 - 16)
Functions:
Determine optimal production schedule based on
finite capacities of the resources
Identify long-term raw material requirements
Determine pack-out schedule for end products
Determine available product for sales
Informations:
The production schedule
The actual production versus the planned
production
The production capacity and resource availability
Current order status
Production Control - Process Support Engineering (3.1)
Functions:
Issuing requests for modification or maintenance.
Coordinating maintenance and engineering
functions.
Providing technical standards and methods to
operations and maintenance functions.
Following up on equipment and process
performance.
Providing technical support to operators.
Following up on technological developments.
Informations:
Minor equipment and process modifications, this
may include new design drawings.
Instructions on how to handle equipment, this
may include standard operating procedures.
Instructions on how to make products, this
includes production rules and the standard
materials, equipment, and other resources used.
Material Safety Data Sheets (MSDS).
Instructions on how to install equipment, this may
include vendor equipment.
Environmental and safety operating limits and
constraints.
Engineering standards for process equipment
design techniques and process operational
methods, and on-line operating instructions.
Instructions for plant trials or plant tests.
1
6
1
1
4
2
6
1
2
6
4
1
6
4
6
1
1
3
1
1
1
3
3
1
2
6
3
1
5
2
4
1
1
5
1
1
3
6
6
1
5
6
5
1
6
2
5
1
1
5
1
1
4
4
6
1
1
6
1
1
5
6
6
1
1
1
6
5
1
1
1
1
4
1
6
6
5
6
1
1
6
3
6
3
5
1
1
1
6
6
3
5
6
4
4
4
3
1
1
1
1
4
5*
1
5
6*
5*
1
6*
3
6
1
2
6*
1
1
4*
5
5*
1
6*
6*
5*
1
6*
5
6
6
2
6*
2
1
1
6
6*
1
6*
6*
6*
1
6*
5
6
6
2
6* 5*
1
3
4
1*
1
5
4
1
1
6*
5
6
6
2
5*
1
1
3*
1
5*
1
5
2
6*
1
6*
2
6
6
3
5*
1
1
1
3
4*
1
5
6
1
1
5*
2
6
6
2
5*
1
1
1
3
5*
1
6*
2
1
1
3
5
6
6
2
5*
1
1
3
4
5*
1
1
4
1
1
6*
1
6
6
Production Control – Operations Control (3.2)
Functions:
Producing the product according to schedule and
specifications.
Reporting production, process, and resource
information.
5
6
6
4
5
6
6
1
6
6
6
1
6
5
6
6
6
6
6
6
4
6
6
1
6
6
6
1
6
6
6
6
B-2
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
Factory works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
OPTAL-mes
3
6
6
6
4
6
6
1
2
6
6
1
6
6
6
2
3
6
6
1
3
6
1
1
1
6
1
1
6
5
6
1
2
6
2
1
4
5
6
1
1
5
1
1
6
4
6
1
6
6
4
1
3
6
6
1
1
6
6
1
5
6
6
1
3
6
1
4
1
3
6
1
3
5
4
1
4
4
6
4
6* 6* 5*
6
4
6
6*
1
6*
6
6*
1
6
5
6
6
5* 6* 6*
5
4
6
6*
1
5*
6
6*
1
6
5
6
6
2
6* 5*
5
5
6
6*
1
6*
6
4*
1
6
6
6
6
6*
2
2
2
5*
6* 5*
6* 1
6* 2
6* 1
6* 6*
6
5
3
3
3
2
4*
4*
4
6
6
6
6
5
6
5*
5*
6*
6*
6*
1
1
1
1
1
6*
3
1
1
5*
6 1
6* 1
6* 2*
4 1
6 5*
1
1
1
1
1
6
6
6
6
6
5
1
3
2
5
6
5
6
6
6
6
6
1
1
6
1
1
6
3
6*
1
2
6
1
1
6
3
4
1
5* 6*
3
4
6
6*
1
1
5
6*
1
6
5
6
1
Products (1 - 16)
Monitoring equipment, validating operational
measurements, and determining the need for
maintenance.
Preparing equipment for maintenance and return
it to service after maintenance.
Performing diagnostics and self-check of
production and control equipment.
Balancing and optimizing production within the
site or area.
May include local site or area labor management
and document management.
Informations:
Status of production requests
Selected production data, such as data to
calculate production cost, and production
performance
Selected process data, such as equipment
performance feedback
Status of resources
Status of maintenance work order requests
Requests for maintenance
Diagnostic and self test results
Process history
Requests for process support engineering
support
Request for analysis of material
5* 6*
2
Production Control - Operations Planning (3.3)
Functions:
Setting up a short term production plan based on
the production schedule
Checking the schedule against raw material
availability and product storage capacity.
Checking the schedule against equipment and
personnel availability.
Determining the percent of capacity status.
Modifying the production plan hourly to account
for equipment outage, manpower and raw
materials availability.
Informations:
Material and energy inventory report
Material and energy requirements required to
meet the production plan
Site or area production plan for operations control
Available capability of the production resources
6
6
4
3
4
6
6
1
6
6
5
1
4
5
6
6
6
6
5
1
4
5
6
1
5
6
1
1
3
5
6
2
6
5
1
6
3
5
6
1
5
6
1
1
3
6
6
2
6
6
4
5
4
5
6
1
4
4
2
1
4
6
6
4
6
6
1
4
2
5
6
1
5
4
1
1
4
5
6
6
5* 6*
3
1
3
6
6*
1
4
4
1
1
5*
5
6
1
5* 6* 4*
1
3
6
3*
1
2
4
5*
1
5*
5
6
1
6* 6*
6* 6*
2
1
2
3
3
1
5
5
3*
6*
1
1
5*
4
5
6
4*
1
1
1
5*
6*
5
5
6
6
1
6
5
4
1
1
4
6
4
1
6
5
5
1
5
5
6
1
2
4
1
1
1
3
4
1
2
3
6
1
4
3
6
1
Functions:
Managing inventory, transfers, and quality of
material and energy.
Generating requests for purchasing of materials
and energy based on short and long term
requirements.
B-3
4C Suite
Advantage
Biceps
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
Factory works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
OPTAL-mes
3
3
1
1
3
6
6
1
6
5
5
1
6
6
6
1
2
6
1
1
3
6
4
1
5
4
5
1
6
2
6
1
2
6
1
1
1
5
1
1
2
4
5
1
3
2
6
1
2
4
1
1
2
6
3*
1
3
4
2
1
4*
2
6
1
3
6*
1
1
3
6
3*
1
3
5
4*
1
4*
3
6
1
5
5
1
1
3
6
6*
1
5*
5
5*
1
5*
6
6
1
2
4*
1
1
4
6
3*
1
5*
5
5*
1
6*
5
6
1
1
1
6
5
5
5
4
4
1
1
6
6
6
6
1
1
6
6
6
6
6
6
1
1
6
3
4
4
6
6
1
1
1
3
1
3
1
6
6
1
5
6
4
1
5
4
3
1
3
6
5
6
3
6
6
1
6
6
6
1
6
5
6
6
1
4
5
3
1
6
6
1
6
6
3
1
6
5
6
1
5
6
5
1
1
6
6
1
5
6
6
1
6
6
6
6
2
6
4
6
1
6
6
1
5
6
6
1
6
6
6
4
3
6
2
2
1
6
6
1
4
6
5
1
6
2
6
2
2
6* 5*
6
1
6
6*
1
6*
6
4*
1
6
5
6
4
2
6* 5*
3
1
5
6*
1
6*
6
5*
1
6*
4
6
1
2
6* 5*
3
1
6
6*
1
5*
6
5*
1
6*
2
6
1
6
6
5
1
1
6
1
1
6
6
6
1
5
2
6
1
3
4
5
1
1
1
1
1
1
4
4
1
3
1
4
1
5
6
4
1
1
6
1
1
1
4
6
1
3
1
4
1
6
6
5
1
1
6
6
1
6
5
6
1
5
6
6
1
5
6
4
1
1
6
6
1
6
4
5
1
6
5
6
1
5
5
3
1
1
6
1
1
1
1
1
1
3
1
4
1
Products (1 - 16)
Calculate and report inventory balance and
losses of raw material and energy utilization.
Receive incoming material and energy supplies
and request quality assurance tests.
Notifying purchasing of accepted material and
energy supplies.
Informations:
Material and energy order requests
Incoming confirmation of received materials and
energy
Manual and automated transfer instructions for
operations control
Functions:
Testing and classification of materials.
Setting standard for material quality
Issuing standards to manufacturing and testing
laboratories in accordance with requirements
from technology, marketing and customer
services.
Collecting and maintaining material quality data.
Releasing material for further use (delivery or
further processing).
Certifying that product was produced according to
standard process conditions.
Checking of product data versus customer's
requirements and statistical quality control
routines to assure adequate quality before
shipment.
Relaying material deviations to process
engineering for reevaluation to upgrade
processes.
Informations:
Quality assurance test results
Approval to release materials, or waivers on
compliance
Applicable standards and customer requirements
for material quality
Functions:
Managing inventory of finished products
Making reservation for specific product in
accordance with product selling directives
Generating the pack-out end product in
accordance with delivery schedule
Reporting on inventory to production scheduling
Reporting on balance and losses to product cost
accounting
Arranging physical loading/shipment of goods in
coordination with product shipping administration
B-4
Advantage
Bizibit Suite
Campaign Studio
CMS ProCX-SpeCX
DrinkSoft BPMS
Easy Works
Factelligence
Factory works
Failsafe
HMS Suite
InSite Live
Manufacturing Pulse
Mware
OPTAL-mes
Informations:
Finished goods inventory
Inventory balances
Pack Out Schedule
Release to ship
Confirm to ship
Requirements
5*
5*
6*
6*
6*
6*
5*
4*
4*
3
3
5*
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
6
6
6
3*
3*
1
3*
1
1
1
1
1
1
1
1
6*
5*
2
1
1
2
6
6
4
4
4
6
6*
6*
6*
2
1
1
1
1
1
1
1
1
5*
6*
5*
5*
3*
3*
1
1
2
3
1
1
6
6
6
6
4
5
1
1
1
1
1
1
6
2
2
4
1
3
5
1
5
3
5
1
3
2
1
6
6
2
2
4
1
3
5
1
5
2
5
1
3
1
1
1
5
1
2
4
1
1
5
1
3
2
4
1
2
1
1
1
5
3
2
6
1
5
5
1
6
6
5
1
6
4
2
3
6
1
2
4
1
3
5
1
3
3
4
1
5
3
1
2
5
1
2
2
1
1
5
1
1
2
1
1
1
1
1
1
5* 1
6* 2*
2
3
1
1
1
1
1
4
5*
5*
1
1
1
6*
2
2
1
5*
1
1
3
6*
1
6
1*
1*
1
6
5*
2
2
1
1
4
4
1
6*
2
5*
1
5*
1
1*
1
1
1
5
5
1
1
1
1
5
5
1
1
3
6
1
1
1
1
5
5
2
2
1
1
4
6
4
4
2
2
1
1
2
5
1
1
3
3
6
1
1
6
1
1
2
6
6
1
1
4
1
1
2
1
1
1
1
5
5
1
2
1
1
1
1
3
1
1
1
1
1
1
1
4
2
1
4
1
1
1
1
6
1
1
2
1
6
1
6
5
5
1
6
5
6
1
2
5*
1
1
5*
1
1*
1
1
5*
1
1
5*
4
4*
1
1
4*
1
1
5*
1
1*
1
1
6*
1
1
6
2
4*
1
1
4
1
1
4*
1
6*
1
1
5
1
1
3
4
4*
1
Biceps
4C Suite
6*
6*
5*
3
3
3
Products (1 - 16)
Functions:
Calculating and reporting on total product cost
Reporting cost results to production for
adjustment
Setting cost objectives for production
Collecting raw material, labor, energy and other
costs for transmission to accounting.
Calculating and reporting on total production cost,
report cost results to production for adjustment
Setting cost objectives for materials and energy
supply and distribution
Informations:
Cost objectives to production
Performance and costs from production
Parts and energy incoming to accounting from
material and energy control
Functions:
Providing maintenance for existing installations.
Providing preventive maintenance program.
Providing equipment monitoring to anticipate
failure including self-check and diagnostic
programs.
Placing purchase order request for materials and
spare parts.
Developing maintenance cost reports, and
coordinating outside contract work effort.
Providing status and technical feedback on
performance and reliability to process support
engineering.
Informations:
Maintenance schedules that specify the plan for
future work orders .
Maintenance work orders that specify specific
equipment to be taken out of service and
available for maintenance functions.
Diagnostic and self test requests to be performed
on the equipment.
B-5
PAS-X
PI System
Pinata
Plant2Business
PMX MES
Proficy
PROMIS
QIS
RSBizWare
Siematic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
1
1
2
2
5
1
6
1
6
6
2
6
1
1
2
1
1
1
1
1
1
2
4
2
2
3
1
3
3
3
3
3
4
5
3
6
3
1
1
5
6
5
5
5
6
1
1
1
6
6
6
1
1
6
1
1
1
4
6
6
1
1
1
1
3*
3*
3*
3*
4* 2*
5* 4*
3* 1
5* 1
6
5
4
5
6* 6* 2* 6*
6* 6* 6 6*
6 6* 4* 6*
6 6 4* 6*
5* 3* 6* 1
6* 4* 6* 6*
6* 2 6* 1
6* 6 6* 6*
1*
1*
1*
1*
6
4
4
6
Products (17 - 31)
Functions:
Determine optimal production schedule based on finite
capacities of the resources
Identify long-term raw material requirements
Determine pack-out schedule for end products
Determine available product for sales
Informations:
The production schedule
The actual production versus the planned production
The production capacity and resource availability
Current order status
Production Control - Process Support Engineering (3.1)
Functions:
Issuing requests for modification or maintenance.
Coordinating maintenance and engineering functions.
Providing technical standards and methods to
operations and maintenance functions.
Following up on equipment and process performance.
Providing technical support to operators.
Following up on technological developments.
Informations:
Minor equipment and process modifications, this may
include new design drawings.
Instructions on how to handle equipment, this may
include standard operating procedures.
Instructions on how to make products, this includes
production rules and the standard materials, equipment,
and other resources used.
Material Safety Data Sheets (MSDS).
Instructions on how to install equipment, this may
include vendor equipment.
Environmental and safety operating limits and
constraints.
Engineering standards for process equipment design
techniques and process operational methods, and online operating instructions.
Instructions for plant trials or plant tests.
1
1
1
1
3
2
3
2
5
4
1
1
6
6
2
1
5
5
6
6
3
6
1
3
4
1
1
1
3
3
1
3
1
3
6
6
6
5
5
6
6
3
1
1
5
1
1
1
5
6
1
2
6
3
3
4
3
6
5
3
6
6
6
6
6
5
5
5
5
4
4
4
6
6
5
3
6
3
3
4
1
4
1
1
1
1
1
6
6
6
1
2
2*
2
5
1
6* 4* 5* 6* 5*
1
1
1* 6*
1
4
3* 2*
5
6* 6* 6* 5* 6*
6
6* 6* 1* 6*
1
5
6*
1
6
6* 6* 6* 6* 6*
6
6* 6* 1* 6*
1
4
3* 4*
6
4
1
4
2*
2
6
1* 2* 6*
4
6*
1
6
2* 4*
6
6
6* 6*
4
6*
1
5
2* 4*
5
5
2* 6*
1
3
2* 4*
3
6
1
5
6
3
6
1
6
3
3
1
6
2
3
5* 6* 6* 5* 5*
1
2
1*
3
6
1
1
1*
1
6
1
4* 1*
4
4
6* 6* 6* 4* 1*
6
4* 6*
5
6*
3
6*
1
1*
6
6
6
6
6
6
6
6
6
1
6
5
6
6
6
6
6
6
6
6
1
6
5
6
6
4
6
6
4
6
6
1
6
Production Control – Operations Control (3.2)
Functions:
Producing the product according to schedule and
specifications.
Reporting production, process, and resource
information.
Monitoring equipment, validating operational
measurements, and determining the need for
maintenance.
B-6
PAS-X
PI System
Pinata
Plant2Business
PMX MES
Proficy
PROMIS
QIS
RSBizWare
Siematic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
1
2
2
1
5
4
6
1
5
6
1
6
1
1
6
1
3
2
2
3
6
5
5
3
6
1
1
1
1
6
1
6
3
3
5
4
6
3
6
6
3
6
1
1
6
1
4
1
4
5
2
5
4
4
6
5
6
4
1
2
1
5
5*
3
5
6
6* 5* 6* 6*
6
6* 6* 1* 6*
1
6
5* 3*
5
6
6*
6
6* 6*
5
6* 5* 1* 5*
1
6
4* 3*
5
6
6*
5
6* 6*
3
6* 6* 1* 4*
1
1
1
1
1
1
1
6
4
5
4
6
3
3
3* 1
4* 2
1* 2*
2* 2
2* 6*
1* 5*
1* 2
5
5
5
3
4
3
4
6
1
1*
6
6
6
6
6*
5*
6*
5*
6*
6*
5*
4* 6* 6*
1* 6* 6*
2* 5* 6*
4* 4 6*
6 6 6*
4 4 6*
4 4 6*
5
1
1
1
6
3
1
6* 6* 1* 6
6* 2 1* 6
3* 4* 1* 6
1 1 1* 4*
6* 5* 1* 6
6* 2 1* 4*
3* 1 1* 4*
1
4
4
4
6
6
6
1
6
6
3
6
6
1
2
1
3
2
2
4
5
6
2
6
6
1
6
2
1
6
1
3
1
6
3
5
6
2
6
6
5
6
2
1
2
1
3
1
2
5
6
5
5
6
6
3
6
4
1
4
1
2
2
3
5
5
6
1
6
6
6
6
6
1
2
1
6
1* 4*
6
6
4*
6
5* 6*
1
6* 4* 1* 4*
1
3
2*
1
5
6
4*
6
5* 6*
4
6* 4* 1* 4*
1
1
3
3
4* 6*
2* 2
5
3
6
6
5* 1* 6* 6*
6* 1* 6* 6*
1
4
6* 4* 1* 4*
6* 4* 1* 4*
1
4
3
1
6
6
5
5
3
6
1
4
6
1
5
1
5
2
1
5
5
3
2
3
6
1
6
1
1
5
1
6
1
1
6
6
5
3
3
6
1
6
6
1
5
1
5
1
1
5
6
4
5
3
6
1
1
4
1
6
1
4
3
1
5
5
4
5
3
6
1
1
2
1
6
Products (17 - 31)
Preparing equipment for maintenance and return it to
service after maintenance.
Performing diagnostics and self-check of production
and control equipment.
Balancing and optimizing production within the site or
area.
May include local site or area labor management and
document management.
Informations:
Status of production requests
Selected production data, such as data to calculate
production cost, and production performance
Selected process data, such as equipment performance
feedback
Status of resources
Status of maintenance work order requests
Requests for maintenance
Diagnostic and self test results
Process history
Requests for process support engineering support
Request for analysis of material
Production Control - Operations Planning (3.3)
Functions:
Setting up a short term production plan based on the
production schedule
Checking the schedule against raw material availability
and product storage capacity.
Checking the schedule against equipment and
personnel availability.
Determining the percent of capacity status.
Modifying the production plan hourly to account for
equipment outage, manpower and raw materials
availability.
Informations:
Material and energy requirements required to meet the
production plan
Site or area production plan for operations control
Available capability of the production resources
Functions:
Managing inventory, transfers, and quality of material
and energy.
Generating requests for purchasing of materials and
energy based on short and long term requirements.
Calculate and report inventory balance and losses of
raw material and energy utilization.
Receive incoming material and energy supplies and
request quality assurance tests.
Notifying purchasing of accepted material and energy
supplies.
B-7
Proficy
QIS
RSBizWare
Siematic IT
Solumina
1
1
1
5
5
5
6
6
6
4* 2*
5* 4*
5* 6
3
3
3
6*
6*
6*
1
1
1
6* 4* 1* 6*
6* 4* 1* 6*
6* 4* 1* 6*
1
2
3*
1
5
6
5* 5*
3
6*
1
6* 4* 1* 6*
1
1
4
5
6
6
4
2
5
4
6
6
6
6
6
6
3
3
6
6
3
3
1
1
1
1
1
1
6
6
1
6
4
2
3
6
6
6
3
6
6
1
1
1
6
1
6
6
5
4
6
6
6
6
6
6
1
6
1
4
1
4
5
1
5
6
6
6
3
6
1
1
6
1
6
1
5
6
2
5
6
6
6
6
6
6
1
6
1
6
1
5
4
2
5
6
5
6
4
6
5
1
6
1
6
1
5
4
2
5
6
6
6
6
6
6
1
6
1
6
1
1
4
4
6* 4*
3* 2
3
5
6
6
6*
6*
6
6
4
6
6*
6*
6
6
1
1
6* 1* 6*
6* 1* 6*
1
5
3*
2
3
6
6*
6
4
6*
6
1
6* 1* 6*
1
4
1
2
6
6
6
3
1
5
1
6
6
1
6
1
3
1
2
4
6
5
3
1
5
1
6
2
1
6
1
3
2
2
4
6
4
3
6
5
1
6
3
1
6
1
5
2
4
6
6
6
4
6
6
1
6
3
1
6
1
6
2
2
5
6
6
5
1
5
1
6
3
1
6
1
3
1
2
4
1
1
6
1
6
1
1
2
1
6
1
1
1
1
1
1
6
6
3
3
3
3
1* 3
2* 2
2* 2
2* 4*
2* 2
2* 2
6
6
4
5
5
5
6
6
6
6
6
6
6*
6*
4
4
4
6
5*
5*
4*
5*
5*
5*
1
1
6
1
1
1
5*
5*
5*
6*
5*
5*
1
1
1
1
1
1
6* 6* 1*
6* 6* 1*
6* 2* 1*
6* 2 1*
6* 2 1*
1 2 1*
6
6
6
6
6
5
1
6
1
3
6
6
5
3
3
3
1
4
XFP
PMX MES
3*
3*
2*
Xfactory
Plant2Business
2
3
6
Teradyne-SCE
Pinata
SynQuest Solutions
PI System
Informations:
Material and energy order requests
Incoming confirmation of received materials and energy
Manual and automated transfer instructions for
operations control
PROMIS
PAS-X
1
1
1
Products (17 - 31)
Functions:
Testing and classification of materials.
Setting standard for material quality
Issuing standards to manufacturing and testing
laboratories in accordance with requirements from
technology, marketing and customer services.
Collecting and maintaining material quality data.
Releasing material for further use (delivery or further
processing).
Certifying that product was produced according to
standard process conditions.
Checking of product data versus customer's
requirements and statistical quality control routines to
assure adequate quality before shipment.
Relaying material deviations to process engineering for
reevaluation to upgrade processes.
Informations:
Quality assurance test results
Approval to release materials, or waivers on compliance
Applicable standards and customer requirements for
material quality
Functions:
Managing inventory of finished products
Making reservation for specific product in accordance
with product selling directives
Generating the pack-out end product in accordance with
delivery schedule
Reporting on inventory to production scheduling
Reporting on balance and losses to product cost
accounting
Arranging physical loading/shipment of goods in
coordination with product shipping administration
Informations:
Finished goods inventory
Inventory balances
Pack Out Schedule
Release to ship
Confirm to ship
Requirements
Functions:
Calculating and reporting on total product cost
4
1
1
B-8
PAS-X
PI System
Pinata
Plant2Business
PMX MES
Proficy
PROMIS
QIS
RSBizWare
Siematic IT
Solumina
SynQuest Solutions
Teradyne-SCE
Xfactory
XFP
1
1
5
4
1
1
3
3
3
3
6
6
5
5
5
3
3
3
3
3
1
1
1
6
1
1
1
1
4
4
1
6
1
2
4
6
6
5
3
3
3
1
1
1
4
1
6
1
4
3
6
6
5
3
3
3
6
1
1
4
1
4
1
1
3
6
4
3
3
3
1
6
1
1
4
1
1
4
6
1
1
2
3*
3
4
6
6
5 4*
6* 5*
3
6
3*
3*
3
3
6*
6*
1
1
1*
1*
4
4
1
6
1
2
4
6
5
5*
1
3*
3
1
1
1*
4
1
1
4
4
1
2
4
1
5
5
1
1
5
5
1
1
1
1
6
6
3
1
1
1
1
1
1
1
3
3
1
6
1
2
4
5
6
5
6
6
1
1
1
1
3
1
4
1
2
3
1
5
1
1
6
1
1
1
1
3
1
5
1
2
3
1
4
1
1
6
1
1
1
1
3
1
5
1
2
3
6
6
3
1
6
5
1
1
1
3
1
3
1
2
4
1
5* 1*
1
6*
1
1
1
1*
3
1
3
1
2
4
1
6* 1*
1
6*
5
1
1
1*
3
1
3
1
3*
4
6
5* 1*
1
6*
3
1
1
1*
3
Products (17 - 31)
Reporting cost results to production for adjustment
Setting cost objectives for production
Collecting raw material, labor, energy and other costs
for transmission to accounting.
Calculating and reporting on total production cost,
report cost results to production for adjustment
Setting cost objectives for materials and energy supply
and distribution
Informations:
Cost objectives to production
Performance and costs from production
Parts and energy incoming to accounting from material
and energy control
Functions:
Providing maintenance for existing installations.
Providing preventive maintenance program.
Providing equipment monitoring to anticipate failure
including self-check and diagnostic programs.
Placing purchase order request for materials and spare
parts.
Developing maintenance cost reports, and coordinating
outside contract work effort.
Providing status and technical feedback on
performance and reliability to process support
engineering.
Informations:
Maintenance schedules that specify the plan for future
work orders.
Maintenance work orders that specify specific
equipment to be taken out of service and available for
maintenance functions.
Diagnostic and self test requests to be performed on the
equipment.
B-9
Colophon
Authors
:
Jan Snoeij and Reinoud Visser,
Principal Consultants LogicaCMG
Special Contribution
:
Julie Fraser
Principal Industry Directions Inc.
Contact
:
LogicaCMG MES Competence Centre (ARES1)
PO Box 7015
6801 HA Arnhem
The Netherlands
Phone: +31 26 376 5000
Fax:
+31 26 376 5510
E-mail: mescc@cmg.com
jan.snoeij@logicacmg.com
reinoud.visser@logicacmg.com
Web:
Order Info
www.logicacmg.com
1 Send, fax or e-mail with your (company) name and
shipping address (not PO box) or e-mail address to the
address above. Indicate paper copy or PDF file.
2 Transfer 250 Euro to our account at the ING Bank:
Account info:
Name Account: LogcaCMG, inz. ARES1
Address:
Meander 901
Zip/City:
6825 MH Arnhem
Title:
MES Survey 2003, and your
Name / address
Bank Info:
IBAN Number: IBAN NL08 INGB 068.06.45.942
Swift Code:
INGBNL 2A
Bank Name:
ING Bank
Address:
Amstelplein 1
Zip/City:
1096 HA Amsterdam
The Netherlands
After receipt of your payment the report will be shipped / e-mailed within 3 working days.
Disclaimer
LogicaCMG has executed this survey with the outmost care and precision. LogicaCMG does not accept any
responsibility for errors and completeness of information and material concerning the products mentioned in this
report.
All information in this report is sensitive to becoming dated due to on-going innovations. We therefore advice the
readers of this report, when using the information for e.g. the creation of a short-list, to get in touch with the
vendors to be informed about the latest developments. All data in this report has been obtained in the second half
of 2002. Please, notify the authors about any omissions or errors in this report.
(c) Copyright 2003, LogicaCMG

MES Report 2003 All - Guillevin Industrial Automation Group

Transcription

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