PowerFlex400 - Rockwell Automation

2004 9
OEM
6
O n Machine
PowerFlex400
OEM
(OEM)
OEM
OEM
Scott Summerville
OEM
OEM
20
OEM
(CAOTM)
OEM
OEM
OEM
OEM
OEM
O E M AutoBake
Allen-Bradley
20
Afatek
20
50
On-Machine
On-
Automation Today is published by
Machine
On-Machine
30
ROCKWELL AUTO M ATION ASIA PACIFIC LT D
27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong
Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846
OEM
OEM
EDITO R:
Gail Anderson — gmanderson@ra.rockwell.com
ROCKWELL AUTO M ATION GREATER CHINA
4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave
Dongcheng District 100005, Beijing
Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536
Contact: Michelle (Hongmei) Chen — hmchen@ra.rockwell.com
'2004 Rockwell Automation. All rights reserved. The contents of this
publication may not be reproduced in whole or part without the consent of the copyright owner.
2
2004 9
2004 9
2
OEM
4
4
Air Liquide America L.P
4
4
6
5
OEM
,
10
10
(
11
2004
13
-
14
)
O n Machine
16
18
20
20%
21
22
26
29
30
33
Ted Crandall
DeviceNet
2
35
PowerFlex 400
37
Pico GFX-70
37
VersaView CE
38
38
39
FF
MicroLogix
SCADA
39
2004 9
3
Jay Lee
ALMEDICA
CTM
Propack Data
ALMEDICA
(CTM)
Propack Data PMX
ALMEDICA
(CTM)
(FDA)
http://www.rockwellautomation.com/
services
Air Liquide America L.P
Air Liquide
America L.P
2004
America L.P
Air Liquide
17
Entek
Air Liquide America
L.P
Air Liquide
www.rockwellautomation.com/food
CAOTM
(CAOTM)
CAOTM
92
2003
519
CAOTM
CAOTM
(MRO)
(58
)
http://domino.automation.rockwell
.com/applications/caotm/caotmh
ome.nsf/pages/AP
90
(78
4
2004 9
)
www.rockwellautomation.com/omro
004
2
6
23
PLC
2004/9
18
010-65182535
1 4
010-65182536
100005
Email: hmchen@ra.rockwell.com
3
2004 9
5
OEM
(OEM)
OEM(
)
OEM
6
2004 9
20
(KSEC)
OEM
OEM
OEM
Burns
70%
(20Hz)
KSEC
Burns
(CAOTM)
OEM
OEM
OEM
Allen-Bradley PowerFlex 70
Secur efr esh
KSEC
(
Captech
)
AllenBradley
OEM
Captech
Captech
OEM
SLC-500
OEM
PC
Bradley
Securefresh
OEM
Allen-
OEM
DriveExplorer
Captech
David Lee
OEM
1200
OEM
25%
Securefresh
KSEC
OEM
OEM
OEM
Sisson
Doug Burns
PanelView-300 Micrologix1500 PLC
OEM
PLC
(EEPROM)
PLC
PC
▼
PanelView-300
OEM
2004 9
7
OEM
OEM
OEM
OEM
OEM
OEM
OEM
OEM
Lee
OEM
OEM
OEM
OEM
35
Lee
OEM
OEM
OEM
OEM
(
OEM
Kiheung
)
(
(CoE)
)
OEM
OEM
Spar Mixer
20
30
1980
Spar Mixer
Spar Mixer
Spar Mixer
Spar Mixer
20
Leader Camel
Spar Mixer
Allen-Bradley 800E-P
100-C
Spar Mixer
193-T
CE
Spar Mixer
30
CE
75
4
7
Spar Mixer
88
Spar Mixer
63
Mixer
Spar
Spar Mixer
90
Spar Mixer
Spar Mixer
Spar Mixer
50
8
2004 9
OEM
2002
520
30
Lee
Lee
OEM
OEM
CE
OEM
UL
2003
OEM
OEM
OEM
IEC 60364-1
OEM
IEC 60204-1
OEM
OEM
Lee
OEM
On-Machine
OEM
OEM
OEM
Lee
I/O
OEM
OEM
Lee
(
Machine
14
On-
)
OEM
OEM
Gary Yingling
OEM
Janet Reuter
OEM
(CCC)
132
2004 9
9
004
2
7
13
Pr o PA K
China
ControlLogix
40%
(
6
10
(
)
6000
6 23
9
Theodore D. Crandall
10
2004
9
)
2004
¥
2004
2004
7 16
A-B
MicroLogix
ControlNet
DeviceNet
A-B
¥
¥
▼
14
2004 9
11
...
18
1 4
(100005)
0086 10 65182535
0086 10 65182573
lwan@
xbguo@
llan@
¥
www.rockwell-lab.com
12
2004
9
r
.ockwell.com
r
.ockwell.com
r
.ockwell.com
www.rockwell-lab.edu.cn
-
¥
40
¥
(2000
)
(2000
¥
2
)
¥
e-mail
BJMK@ra.rockwell.com
18
1 4
100005
010-65182535-3458
010-65182536
3
¥
5
2
5
10
¥
MP3
¥
2004
4
/
10
:
15
¥
/
¥
I
100 150
3 5
¥
1
100
2000
3
10
www.rockwellautomation.com.cn
2004 9
13
On
Machine
OEM
On-Machine
On-Machine
On-Machine
Ansell
Acco
Acco
On-Machine
On-Machine
Lego
On-Machine
On-Machine
On-Machine
OEM
On-Machine
Acco
On-
David Ansell
Machine
30%
Dave Hart
OEM
OnMachine
DeviceNet
On-
Machine
Ansell
Ansell
Acco
OEM
On-Machine
14
2004
9
1000
PowerFlex 7000
95
80%
65%
(
1 3
)
2001
PowerFlex 7000
Cambridge
50%
2003
5
Ken Wise
Cambridge
1700
(157.9m2)
760
8925
9
(829m2)
60MV
72MV
91MV
3
2
9
16,650
6
15,260KVA
(
)
Cambridge
250,000
40
(113,398
)
2 2,500
(3,810/6,600V)
16
2004 9
1 5,500
T
(2,400/4,160V)
(
8,000
)
8,600kVA
4,160V
13.8kV
6
18
100%
/
PowerFlex 7000
PowerFlex 7000
PowerFlex 7000
www.ab.com/manuals/dr/pf/
7000-BR001F-EN-P-MAY03.pdf
2004 9
17
On-Machine
NEMA)
On-Machine
On-Machine
(NEC)
(NFPA)
79
On-Machine
On-Machine
(IEC)60529
IP20
On-Machine
(
14
)
NEC
(IP67
18
2004 9
NFPA79
On-Machine
(98/37/EEC)
(73/23/EEC)
On-Machine
UL
On-Machine
OEM
(UL)
On-Machine
UL508
UL508A
25,000
65,000
IP67
On-Machine
On-
Machine
IP67
OnMachine
NFPA
NFPA70
www.nema.org
www.nfpa.org
www.ul.com
/
ControlLogix
I/O
PLC
H A RT
/
I/O
Compact
I/O
SLC-500
I/O
/
PLC-5
I/O
20%
Afatek
50%
30
,
7.4
,
Afatek
D.C. Wu
Afatek
17
Afatek
-
PCL-5
-
PLC
(PLC)
Wu
PLC
PLC-5
(MTBF)
300,000
Afatek
PLC-5
PLC-5
PLC
RSLogix5(
W indows
)
PLC-5
25
RSLogix5
www.ab.com/plclogic/plc5/index.html
10
25
20
2004 9
Afatek
AutoBake
20
AutoBake
Brennan
ControlNet
AutoBake
AutoBake
ControlNet
Serpentine
Bradley
Allen-
ControlLogix
Brennan
AutoBake
Serpentine
ControlNet
AutoBake
Allen-Bradley
20
AutoBake
PanelView
Brennan
(HMI)
PanelView
Serpentine(
)
Flex
DeviceNet
I/O
11
Serpentine
Allen-
Serpentine
AutoBake
Bradley
Serpentine
AutoBake
Paul Brennan
SERCOS(
AutoBake
Brennan
)
ControlLogix
AutoBake
10
20
8000
100,000
(
)
Brennan
ControlLogix
:
www.ab.com/catalogs/b113/contro
llogix/overvie
2004 9
21
OEM
250
50~60
Triangle
Triangle
1923
FlexCell
OEM
Triangle
Triangle
Triangle
FlexCell
22
2004 9
90 100
5 10
>>
Allen-Bradley VersaView
1
Triangle
15
17
NEMA Type 12/13/4/4X IP65
FlexCell
I/O
FlexCell
Triangle
PanelVi e w “
Kinetix
(HMI)
ControlLogix“
Allen-Bradley ControlLogix“
8
MP
RSLogix5000
SERCOS(
▼
Ultra3000
)
>>
500
16
57
TriCore AEA
TriCore
TcflexWeight
(SPC)
TcflexWeight
RSView32
90
65,000
SPC
SPC
SPC
SPC
/
SPC
4 (
200
TriCore AEA
)
400
www.tricore.com
2004 9
23
>>
OEM
Allen-Bradley
FlexCell
Bulletin 900-TC
PanelView 1000
Allen-Bradley Bulletin 900-TC
PanelView
LED
ControlLogix
FlexCell
RSLogix500
DeviceNet
SSC 160
DeviceNet
2
Allen-Bradley Rightsight
FlexCell
4
10 20
Triangle
PanelView
Steve Bergholt
FlexCell
DeviceNet
70%
FlexCell
ControlLogix
EtherNet/IP
SERCOS
8
Bergholt
SERCOS
Bergholt
24
2004
9
>>
PowerFlex 70 NEMA 4X
Allen-Bradley PowerFlex 70 NEMA 4X
PowerFlex 70
NEMA 4X
UL
IP66
(NSF)
Allen-Bradley ArmorStart
ArmorStart
IP67/NEMA Type 4
0.5
10
50/60Hz)
(0.75
7.5kW
200-460V
ArmorStart
24V
120V
240V
FlexCell
Triangle
Bergholt
FlexCell
Bergholt
Triangle
40
FlexCell
600
Triangle
OEM
www.rockwellautomation.com/compl
Triangle
ete/iar.html
2004 9
25
(
)
200233
Abstract:
Attention to the EMI problem caused by
common mode noise of the variable
f
requency speed control system has been
drawn recently. The common mode noise
source of the variable frequency speed
control system is firstly analyzed in the paper,
and then three basic noise abatement
solutions are detailed described. Finally, an
example is presented to be as the
reference in industry application.
Keywords: Variable frequency speed control system
Common mode noise
:
(EMI)
:
dv/dt
1(a)
(
TE Ground (True Earth):
(
)
)
TE
20Amps
1 2
50ns
PE Ground (Power Equipment): PE
IGBT
6MHz
IGBT
(EMI)
PE
PE
0
10V
4 2 0 m A I/O
PLC
(RS-232,RS485,Remote I/O,
DH+, Scanport
Device Net)
IGBT
50ns-100ns
(b)
(a)
1
(a)
26
2004 9
(b)1.5kw
(
)
( PLC)
PE
PE
PE
PE
3.1.
TE
2
X0
(
3
)
(a)
(b)
PowerFlex
4
2
X0
PE
PE
dv/dt
Potential #2
Potential #3
3.2.
PE
X0
PE
PE
(
(X0)
)
PE
X0
(
2
)
PE
MOV
PE
4(a)
Potential #1
X0
Potential #4
150
200
( PLC)
PowerFlex700
(
4(b)
)
3.3.
X0
PE
PE
(a)
(b)
3
(c)
X0
3.3.1
5
2004 9
27
PE
X0
PE
PE
TE
X0
User #1
PLC
PE
Potential #1
7(a)
Potential #3
7(b)
,
,
PE
PE
TE
7(b)
PLC
(a)
5
5
PE
X0
Potential #1
TE
(b)
7
PLC
(
)
PLC
PLC
PLC
PE
6
7
PLC
3.3.2
PLC
6
PLC
PVC
PE
[1] Gary L. Skibinski, Russel J.
Kerkman, Dave Schlegel. "EMI
Emissions of Modern PWM AC
Drives", IEEE Industry Applications
Magazine. 1999, 5(6): 47-81.
[2] "Common Mode Noise
Phenomenon", Power Quality
Manual, Installation
Considerations Revision 1.0,
Rockwell Automation
[3] "PowerFlex Adjustable
Frequency AC Drives - Reference
Manual", PFLEX-RM001E-EN-EFeb., 2003, Rockwell Automation
[4] "PowerFlex700 Adjustable
Frequency AC Drives - User
Manual", 20B-UM001B-EN-P-Sep.,
2002, Rockwell Automation
[5] Xu Dianguo, "
"
PE
TE
28
2004 9
2003 745
PLC
755
Ted Crandall
(
)
6 10
Logix
Ted Crandall
(Logix5000
)
(RSView)
(Netlinx
)
Ted Crandall
(
)
800
(
PLC
)
Te d
Crandall
3
Ted Crandall
Ted Crandall
5
1 OEM
1
1
10
12
100
70%
Ted Crandall
Ted Crandall
GE
20
Ted Crandall
(
:
40%
)
,
,
Ted Crandall
Ted Crandall
Ted Crandall
80%
3
2004 9
29
DeviceNet
(
11
)
Thomson
4
DeviceNet
2
(THOMSON FOSHAN CPTC Limited
Thomson
Banding, PQA#1, PQA#2)
)
200
1999
1756
3,900
I/O
,
PLC
16
(PanelView) 32
ControlLogix
3
1756
ENBT 10/100M
,4
250Kbps
ControlLogix Gateway 2 ,
OMRON
ControlLogix Gateway
, 22
(Aging
1756
DNB
(Barcode)82
,
,
(Handhold-Scanner)56
(Sensor) 96
,
800E
2
RSNetwork
ControlLogix Gateway
,
/
(
TCP/IP
Oracle8i
,
ControlLogix Gateway
Thomson
, 2001
1
,
2
) 11
,(
(
)
Oracle8i
TQC (
)
DeviceNet
30
2004 9
)
Aging
DeviceNet
:
ControlLogix Gateway
ControlLogix Gateway
EtherNet
DeviceNet
C o n t r olLogix
Gateway
Banding
Logix5555
32
Logix5555
:
)
(8M
(0.08ms / K
)
ControlLogix
10/100M
1756
ENBT
1756 D N B
DeviceNet
/
(Producer/Consumer)
/
/
PQA 1
:
/
DeviceNet
/
(
)
64
500m(1641ft)
2004 9
31
PQA 2
:
DeviceNet
ADR
DeviceNet
:
[1]
I/O
DeviceNet
[2]Rockwell Automation.
DeviceNet System Overview,
12.5
I/O
180
24VDC
640
Appril 1999
200
,
141
[3]
A-B
/
[4]ControlLogix System User
Manual Rockwell
DeviceNet
Automation_2002.8
:
DeviceNet
RSNetwork For DeviceNet
2002 5
12
32
2004 9
2002
2
13019620852
13009389230
2003
2
Pe=2000KW
Ue=
10000V
Ie=135A CosΦ=0.86 n=1486r/min
a
Km=0.96
PowerFlex7000 18
Kv=0.97
Ue= 6000V
b
2000KW
40
90
1500r/min
c
(0.20~0.97)
d
(6KV)
(10KV)
e
380r/min
I2
40A
I2 =10A
3 U e I 2 C o s Φ =
P 2 =
f
3*10000*40*0.86=595KW
P2
=
3UeI2
CosΦ=
3*10000*10*0.86=148.9KW
I1=115A
P2=P2-P2 =595-148.9=446.1Kw
I1 =100A
g
3 U e I 1 C o s Φ =
P 1 =
40
3*10000*115*0.86=1712KW
20
30
h
P1
i
90dB
=
3UeI1
CosΦ=
3*10000*100*0.86=1489KW
P1=P1-P1 =1712-1489=223Kw
W1=
P1*r1/r0=223*20/60=
74.3Kw.h
2004 9
33
279 6/839.85=33.3%
W2=
P2*r2/r0=446.1*20/60=
148.7Kw.h
W =
3
W1+
W2=74.3+148.7=
223Kwh
30
4
223.4*30=6690Kwh
W4
(24-40
30/60)
446.1
9
1784.4Kwh
6690+1784.4 8474 Kwh
5
(
0.39 )
8474 330=2796552
279.6
NEMA
IEC
279 6 0.39 109
1.
6
Pe=2000KW
Ue= 10000V
Ie=135A
CosΦ=0.86
n=1486r/min
7
2.
1
115A,
40A
330
,SGCT
30 20/60=10
(F.I.T)
100
000
24-10=14
3.
(
330 (1712 10+595
14)=839.85
)1
2
4.
34
2004 9
•
•
LED
/
•
/
/
•
• PowerFlex400
•
RS485
Modbus RTU
Johnson
Metasys N2
•
(DSI)
PowerFlex 400
•
-
DriveExplorer
DriveTools
PowerFlex400
•
(
7.5HP
• PowerFlex 400
HVAC)
100HP(380V -
480VAC)
7.5HP
240VAC)
PowerFlex400
• Freeze/Fire
UL
Purge
50HP(200V •
OEM
PowerFlex
400
•
•
PID
•
•
LCD
2004 9
35
Pico GFX-70
Allen-Bradley Pico GFX70
(HMI)
Pico GFX
Allen-
Bradley Pico
Pico GFX
70mm
Pico GFX
Pico GFX
Pico GFX
HMI
Pico GFX
HMI
I/O
IP65
/
HMI
I/O
HMI
22.5mm
DIN
Pico GFX
I/O
8 Pico GFX
Allen-
HMI
LCD
Bradley Pico
Pico GFX
I/O
272
www.ab.com/plclogic/pico/
VersaView CE
W eb
Allen-Bradley VersaView
CE
VersaView CE
Microsoft Windows CE.NET
VersaView CE
W indows CE.NET
Adobe Acrobat
Microsoft Excel
MPEG
Microsoft Word
VersaView CE
VersaView CE
VersaView CE
VersaView CE
VersaView CE
FTP
/
VersaView CE
www.ab.com/versaview/
2004 9
37
(GFCI)
(GFEP)
1492-MC
(CSA)
1492-MC
10A
1492-MC
DIN
(UL)
Allen-Bradley Bulletin 1492-MC
120V
UL489
240V
CSA
1492-MC
100mm
CSA 22.2 No.5.1
UL
100A
GFCI
1/2
GFEP
UL943
UL1053 CSA 22.2 No.144
UL
CSA
Allen-Bradley
Bulletin 1492SPU
UL489
CSA 22.2 No.5.1
1492-SPU
0.5A
20A
10A
www.ab.com/industrialcontrols/produ
cts/control_circuit_and_load_protectio
n/index.html
FF
FFLD
RSLogix 5000
1757-FFLD
1757-FFLD
1757-FFLD
FF HSE
Logix
FF H1
Ethernet/IP
Allen-Bradley Logix
OPC HSE
EtherNet/IP
/
OPC
FF
HSE
1757-FFLD
I/O
FF
1757-FFLD
175738
2004 9
www.ab.com/manuals/pl/1757in021c-en-p.pdf
MicroLogix
SCADA
Allen-Bradley MicroLogix 1200
MicroLogix 1500
Allen-Bradley
Firm w a re
Modbus
(RTU)
Micr oLogix
MicroLogix
1200 1500
Modbus
Modbus
Modbus
/
Modbus
MicroLogix
RSLogix 500
(SCADA)
6.10.10
Firm w a re
MicroLogix
MicroLogix 1200
MicroLogix 1500
Modbus
Allen-
MicroLogix 1200
Bradley PowerFlex 4 PowerFlex 40
1500
DF1
DF1
www.ab.com/micrologix
(PID)
(OEM)
-
On/Off
5A
3
Allen-Bradley
PID
Bulletin 900-TC
Bulletin 900-TC
LED
Bulletin 900-TC
Allen-Bradley 900
Builder
Bulletin 900-TC
5A
3A
2A
12V
4~20mA
4
LED
www.ab.com/industrialcontrols/produ
cts/relays_timers_and_temp_controller
s/index.html
2004 9
39
PC
¥
¥
¥
/
,RadioLinx
RLX-IH
RLX-FHS
Modbus DF1 DNP 3.0
HotspotTM 2.4GHz
ASCII
¥
RLX-FHE
/
Ethernet
802.3
RLX-FHES
RadioLinx
¥
¥