RFID CEMEX DeviceNet EtherNet/IP: 6

2005 5
RFID
CEMEX
DeviceNet
EtherNet/IP:
6
..
Scott Summerville
-
,
,
ARC
20
)
FDA(
Automation Today is published by
ROCKWELL AUTO M ATION ASIA PACIFIC LT D
27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong
Tel: (852) 2887 4788 ¥ Fax: (852) 2508 1846
EDITO R:
Gail Anderson — gmanderson@ra.rockwell.com
ROCKWELL AUTO M ATION GREATER CHINA
4/F, Office Tower 1, Henderson Center, 18 Jianguomennei Ave
Dongcheng District 100005, Beijing
Tel: (86)10/6518 2535 ¥ Fax:(86)10/6518 2536
Contact: Michelle (Hongmei) Chen — hmchen@ra.rockwell.com
'2005 Rockwell Automation. All rights reserved. The contents of this
publication may not be reproduced in whole or part without the consent of the copyright owner.
2
2005 5
2005 4
2
......
4
RFID
4
4
RAAMP
MRO
4
6
5
12
13
14
Entek
15
16
CEMEX
547
18
6%
20
22
24
26
,
28
!
30
34
35
10%
CIP
6
EtherNet/IP
36
37
Allen-Bradley
37
IEC
FLEX I/O
38
PanelView
38
MicroLogix 1200
38
GuardPLC
39
39
PowerFlex70
39
POINT I/O
2005 5
3
RFID
Sujeet
(RFID)
Chand
2004
RFID
RFID
10
RFID
RFID
RFID
RFID
RFID
RFID
RFID
www.rockwellautomation.com/ab
out_us/env_report/2003/index.html
RFID
RFID
RFID
Encompass
www.rockwellautomation.com/services
www.rockwellautomation.com/rfid
6†(6
Helm
HMS
AMETEK
(AMETEK-APT) Phoenix Digital
Encompass
)
Helm
HMS
(MES)
,
AMETEK-APT
MES
400%
Phoenix Digital
Industry Directions
MES
70%
106
600%
57%
www.automation. rockwell.com
/encompass/index.html
MES
MES
11%
(GMS)
15%
MES
John McDermott
www.interwavetech.com
Durr AG
RAAMP
MRO
2003
Heinz
Durr
14
Durr AG
Owens Corning
RAAMP
150
MRO
ControlLogix
Software
Allen-Bradley
Rockwell
MRO(
)
(RAAMP)
RAAMP
114
MES
MRO
www.rockwellautomation.com/solutions
/costsavings
4
2005 5
Durr AG
005 2 28
2
2008
(Rockwell Automation)
2005
OEM
MV
(CAOTM
2004
2005
GMS
35%
/
2008
2005/05
18
010-65182535
1 4
010-65182536
100005
Email: efwang@ra.rockwell.com
3
2005 5
5
Jamieson
Paul Moylan
50%
2003
2500
60
Anheuser-Busch
99%
(
10%
27%
)
Moylan
Mike Jamieson
Jamieson
Moylan
6
2005 5
Nautiyal
3
10%
KRBL
Basmati
Nautiyal
10%
95%
KRBL
Towler
SoftLogix
RSView32
2006
1
1,008
7 10
(I/O) 16
DeviceNet
Nautiyal
RSView32
OEM
KRBL
25%
10
Campbell Soup
Allen-Bradley
ControlLogix
20%
3,600
Girish Nautiyal
KRBL
Kisters
Kayat
▼
Sara Lee
Kisters Kayat
Gary Hunt
2005 5
7
4
Con Agra
35.4
1900
David Vickery
Con Agra
...
(RFID)
(FDA)
(HACCP)
Moylan
RFID
( HACCP
(RSMACC)
)
2002
(
20
Noel Platt
)
RFID
RFID
RSMACC
RSBatch
24
Fonterra(
2002
)
7
ARC
HACCP
(OEE)
(MES)
1400
MES
RSBizWare
10
OPC
PLC
RSSQL
8
2005 5
MES
ASP.Net
Platt
Sequencia
S88
HACCP
W eb
Morinaga
RSBizWare Batch
RSView
Morinaga
(AFTA)
17
McCain Food(
ControlLogix
DeviceNet
ControlNet
Fonterra(
)
40
RSBizWar e
Batch
)
EtherNet/IP
RSBizWare Batch
RSBizWare
S88
ERP
Ko Cheng Han
Morinaga
ISA S88
ISA S95
Jamieson
S95
2005 5
9
10%
8000
FDA
Blanchard
20
FDA
100
2002
(CDC)
2005 1
7600
5000
65
FDA
9.11
(FDA)
30
ARC
John Blanchard
E
2003
10
2005
5
5
Lorenzo Majewski
Paul
Moylan
W eb
2004
3
FDA
Majewski
FDA
Camille E.
Moylan
Brewer
&
GEMCO
GEMCO
2005 5
11
3 5
(Rockwell Automation)
200
(Mary Jane
Hall)
1998
50
500
22
(Mary Jane Hall)
12
2005
5
44
9600
10
2005
2004 12
20
2004 11
SMC
DeviceNet
-
2004
12
200
11
CLX SLC PanelView
2005 5
13
4
15
,
-
,
,
,
,
,
,
RCM
,
,
CACT
RCM
X M CACT
5 ,
,
,
10
,
30
,
,
www.rockwellautomation.com.cn ,
,
,
14
2005
5
004
2
-
12
-
1336-Forc e
PLC-5
Modbus
MicroLogix DeviceNet
2005 5
15
CEMEX
547
DeviceNet
C
1
EMEX
45
DeviceNet
CEMEX
CEMEX
547
DeviceNet
CEMEX
CEMEX
CEMEX
I/O
CEMEX
1906
16
DeviceNet
1,750
50
2004
80
DeviceNet
DeviceNet
MCC
CEMEX
CEMEX
40%
20%
7 10
DeviceNet
Allen-Bradley PLC 5/80
45
MCC
DeviceNet
DeviceNet
64
CEMEX
8
5
700
(MCC)
CEMEX
FLS
ECX
NT
CEMEX
Allen-Bradley
RSLinx
RSLogix
CEMEX
RSNetWorx
Nuruddin Khondakar
10
CEMEX
1
DeviceNet
50%
50
16
2005 5
www.ab.com/networks/devicenet
2005 5
17
6%
DeviceNet
50,000
(2001
2002 )
W est
1859
End
1888
(SAB)
W est End
Adelaide
Sage
Automation
W est End
Southwark
1993
Lion
Nathan
(
)
115
W est End
700
Sage Automation
Boiwko
W est
ControlNet
50
End
DeviceNet
2001
Sage
Boiwko
Automation
James
W akefield
Allen-Bradley
Contr olLogix
W est
Richard Boiwko
End
(HMI)
ControlNet
ControlLogix
18
2005
5
ControlLogix
DeviceNet
Data Highway Plus(DH )
Allen-Bradley
SLC5/04
Allen-Bradley SLC5/04
W akefield
DH
ControlLogix
DeviceNet
115
162
Allen-Bradley
32
Richar d
Boiwko
30
DeviceNet
W akefield
DeviceNet
330
Flex I/O
Stack Lights
DeviceNet
50
T
RSLinx
SCADA
6%
Boiwko
DeviceNet
DeviceNet
Sage
ControlLogix
DeviceNet
50000
2005 5
19
RSMACC
PLC
200
RSMACC
PLC
Coors
Matthew Meyer
(PLC)
(PAC)
(DCS)
RSMACC
Meyer
RSMACC
Glenn Schulz
(RSMACC)
ARC
Wi
l
PLC
Chin
Coors
Schulz
20
2005
5
FDA
Chin
RSMACC
(HACCP)
Tad Palus
MCC(
)
Chin
FDA
21CFR Part 11
(RSMACC)
2002
www.software.rockwell.com/rsmacc
ControlLogix
I/O
PLC
H A RT
/
I/O
Compact
I/O
SLC-500
I/O
/
PLC-5
I/O
2005 5
21
Carlton & United
Breweries Yatala
FDA
HACCP(
)EU18
6000
Allen-Bradley ControlLogix
DeviceNet
Rockwell Software
V iewAnyWare
HMI
21
Jamieson
CEO
$100,000
Mike Jamieson
ARC
10
50 %
Don Lovell
Lovell
RS
22
2005
5
RS
5
10
4
Lovell
Lovell
Lovell
ROI Return on Investment
21
PLC
GEMCO
2005 5
23
Logix
ControlLogix
(PAC)
Logix
/
NetLinx
1
/
1=2
(ControlBus)
OEM
ControlBus
(Integrated Architecture)
ControlLogix
/
EtherNet/IP
NetLinx
DeviceNet
FactoryTalk
ControlNet
CIP(
RSLogix 5000
)
ControlBus
/
(Program)
(Routine)
Program
ControlLogix
Program
Logix
Logix
NetLinx
V iewAnyWare
CompactLogix FlexLogix DriveLogix
FactoryTalk
RSLogix 5000
SoftLogix
I/O
Logix
I/O
NetLinx
V iewAnyWare
RSLogix 5000
FactoryTalk
RSLogix 5000
Logix
24
2005
5
I/O
NetLinx
V iewAnyWare
Logix
FactoryTalk
NetLinx
ViewAnyWare
DeviceNet
C o n t r olNet
FactoryTalk
EtherNet/IP
CIP(
)
FactoryTalk
FactoryTalk
SAP Oracle
FactoryTalk
NetLinx
V iewAnyWare
MES
RSView Studio
RSBizWare
ERP
FactoryTalk
FactoryTalk
1 1>2
2005 5
25
3
16
17
(Economist)
(GraemeMaxton)
16
70%
(Rock wellAutomation)
(Steven
Eisenbrown)
26
2005 5
OEM
IBM P C
:
99%
96%
98%
(Steven.A.
Eisenbrown)
97%
1976
(
3
21
)
2005 5
27
,
!
-
(Rockwell Automation)
2004
(
)
A-B
(1)
(2)
(3)
(4)
Partner
PLC
28
2005 5
,
(1)
(2)
(3)
,
,
,
Mary Jane Hall
,
,
,
,
,
,
:
,
?
1968
11
1984 -1988
,
1990 -1993
1993 -1996
1996 ---2001
(1)
(2)
2002
4 ---
(3)
2005 5
29
1
1
21
150090 2
150090)
Abstract:
This project is used in a dry-tower extension
program of a famous multinational dairy
product company, i.e. automation design
and function realization of wet area. It
adopts the advanced automation control
technology and takes advantage of
Rockwell Automation’s three-layer network,
achieving accurate and stable control.
Keywords: three-layer network
automation control
non disturbed exchange
:
:
CIP
PLC-5
)
ControlLogix5550 DCS
CIP)
-
EtherNet)
ControlNet
RSSQL MSSQL
CIP(cleaning in place)
PLC
)
DH+)
2.3
PLC
CIP
4
PLC5 2
Contr olLogix
1
2
CIP COLDHOT)
CIP TANKER)
2.4 CIP TANKER PLC
2.1
CIP HOT
PLC
CIP COLD)
PanelView
PLC
PanelView
DeviceNet
EtherNet
PLC
2.2
EtherNet
PLC
PanelV iew
PanelView
CIP TANKER
DeviceNet
PLC
PLC
5
CIP
2.5 CIP COLD (HOT) STATION
CIP COLD
,
CIP HOT
CIP TANKER PLC
PLC-5 ControlLogix PLC
3.4 DeviceNet
DeviceNet
4.3
DeviceNet
PLC
CIP COLD
B C D
A
FLEX I/O
STATION
PLC
CIP COLD (HOT)
PLC
PLC
DeviceNet D H + ControlNet
EtherNet
DH+
PLC5-/40
PLC-5
PLC5-/60
PLC
3.1 ControlNet
MSG
ControlNet
IEC61158
PLC
PLC
PLC
MMI
PLC
I/O
DeviceNet
I/O
I/O
99
I/O
I/O
I/O
20KM
PLC
PLC
PLC
CIP HOT STATION
ControlNet
I/O
4.1
Producer/Consumer
I/O
I/O
ControlNet
InTouch7 1
ControlNet
PLC
ControlNet
ControlLogix PLC5
3.2 EtherNet
EtherNet
TCP/IP
DELL
:
W indows NT
CIP
.
[1]
.
ODBC)
, 2000.3
.
PLC
3.3 DH+
.
[2]
4.2
, 1995
PLC
TCP/IP
:
DH+
DH+
32
PLC-5
DH+
64
PanelView
2005 5
(1966-)
A-B
TCP/IP
SQL)
10%
6
90%
1996
4 20
8
1970
1998
30
18
PLC-5
10
SLC-500
3200
PLC-5
SLC-500
60
SLC500 Devlces NET
220KV
6 SLC500
----
6
6 SLC500
6
6 Miclogix1500
Miclogix1500
PID
Logix5500
PLC
1998
1996
Soderberg
16
300KWh---
----
000KWh
10%
600
14
14 PLC-5 8 SLC-500
Allen-Bradlley
PLC
186KA
2001
ISO14001
300KA
----
60KA
DH+
Panel view
RS32
90%
34
2005 5
CIP
EtherNet/IP
D
eviceNet“
ControlNet“
CIP
TCP/IP
(
)
TCP/IP
O D VA(
DeviceNet
ControlNet International
)
H U B SWITCH
VLAN IGMP Snooping Q o S
10Mbps 100Mbps
1Gbps 10Gbps
EtherNet/IP
TCP/IP
TCP/IP
O D VA
ControlNet International
EtherNet/IP
(
IP
)
CIP“(
)
O D VA(Open DeviceNet Vendor
Association) CI(Contr olNet
International)
O D VA CI
CIP(
)
DeviceNet
EtherNet/IP ControlNet
CIP
(Profiles)
CIP D e v i c e N e t
EtherNet/IP
Contr olNet
1 CIP
CIP Safety
SIL3(IEC61508)
EtherNet/IP
CIP Safety
DeviceNet
¥
¥
(I/O
DeviceNet
Safety CIP
S a f e t y
EtherNet/IP
EtherNet/IP
Safety
¥
¥
¥
¥
¥
¥
)
(EDS)
2 EtherNet/IP
CIP
CIP C A N
DeviceNet CIP
CTDMA
ControlNet
CIP
TCP/IP
EtherNet/IP EtherNet/IP
IEC61158 IEC61784
CIP
EtherNet/IP“
EtherNet/IP“ = CIP+
(+-100
)
/
TCP/IP
EtherNet/IP
TCP/IP
ASIC
EtherNet/IP
EtherNet/IP
CIP Safety“
CIP“
CIP
Safety“ CIP Sync“ CIP Motion“
CIP Safety
TCP/IP
EtherNet/IP
3
EtherNet/IP
2005 5
35
(Rockwell
Automation)
(Intelligent
Motor Control)
Logix
,
DeviceNet
DeviceNet
DeviceLogix
36
2005 5
Allen-Bradley
IEC
50%
Allen-Bradley
IEC
1492-K
1942-L
1492-J
1492-J
Size 3 Size 10
1942-K
Allen-Bradley IEC
IP2X
1942-L
UL C S A
Fast Track
OEM
Fast Track
www.ab.com/industrialcontrols/products/terminal
_blocks_and_wiring/iec/iec_blocks_family.html
FLEX I/O
LEX I/O
F
FLEX I/O
1 2
FLEX I/O
1794-BR017A-EN-P
ANSI/ISA-S71.04-1985 G1 G 2 G 3
IEC 60654-4 1
2
UL746E
www.ab.com/io/
2005 5
37
GuardPLC
I/O
100Mbps
Allen-Bradley GuardPLC
I/O
-GuardPLC IB16
GuardPLC 1600 1800
I/O
I/O
16
I/O
24V
Guard P L C
OB16
GuardPLC 1600
8
16
20
GuardPLC 1800
24
8
2A
8
2
www.ab.com/guardplc/index.html
PanelView
PanelView 1000
Allen-Bradley
10
PanelView 550
PanelView
7
PanelView Standard
PanelView
10
DeviceNet
ControlNet
DH+
232) DH-485
I/O
DF1(RS-
Modbus
ˇB845-93
PanelView Standard
www.ab.com/eoi/graphicterminals/p
anelview_standard/index.html
MicroLogix 1200
Allen-Bradley
MicroLogix 1200
/
40
/
/
RS-232
DF1
6
˜MicroLogix
/
24
I/O
RSLogix 500
8 mini-DIN
RSLogix 500
Allen-Bradley
PanelView
www.ab.com/plclogic/micrologix/1200/
38
2005 5
CF
RSLogix 5000 v13
1756-L6x
ControlLogix
SERCOS
RSLogix 5000
OEM
ControlFlash
CF
CF
SERCOS
www.ab.com/logix/controllogix/
PowerFlex70
Off
AllenBradley PowerFlex70
PowerFlex70
50
20
DriveGuard
(600V) 10
(480V)
(200/240V)
NEMA 1(IP20) NEMA 4X(IP66)
Safe Off
Safe
www.ab.com/drives
POINT I/O
/
Allen-Bradley
POINT I/O
/
Logix
1734-OW4 4
POINT I/O
EtherNet/IP
1734AENT
100Mbps
EtherNet/IP
TCP/IP
EtherNet/IP
1734-IB8 1734-OB8E
OW4
12mm
POINT I/O
1734-
2A(
)
1734-485ASC
RS-485/RS422 ASCII
POINT I/O
1734-IB8 8
1734-OB8E
24V
8
24V
1A
3A
www.ab.com/io/1734new.html
2005 5
39
..
C
Basic
PC
ControlLogix¤
BASIC
1771-DB
1746-BAS
PC56
BAISC
ControlLogix
ControlLogix
PC56
W indows
C
(
CE/NT/2000/XP) D O S
C
AllenBradley ControlLogix PLC
SLC“
FLEX
I/O“
FlexLogix“
ProSoft