line pipe product catalogue

BORUSAN MANNESMANN LINE PIPE PRODUCT CATALOGUE
LINE PIPE PRODUCT CATALOGUE
BORUSAN MANNESMANN
BORU SAN. ve T‹C. A.fi.
March 2012
Head Office:
Meclisi Mebusan Caddesi 35,
Sal›pazar› 34427 ‹stanbul / TURKEY
Phone: +90 212 393 59 59
Fax:
+90 262 323 18 03
‹zmit Factory:
Yeni Do¤an Mahallesi P.K: 5 41001 ‹zmit / TURKEY
Phone: +90 212 393 59 59
Fax:
+90 262 323 18 03
E-Mail: mannesmann@borusan.com
+90 212 393 58 58
Borusan Mannesmann Call Center
E-Mail: mannesmann@borusan.com
www.borusanmannesmann.com
Contents
Borusan Group at a Glance
1
Borusan Mannesmann in Brief
3
Borusan Mannesmann Line Pipe Production Facilities
5
Production Flow
7
Production Range
9
Production Standards
11
Quality System Certificates
12
Protective OD & ID Coating Systems
13
Pipe Joint Systems
15
Integrated Logistics Experiences
17
References
18
Borusan Group at a Glance
Steel
Distributorship
The Pipe
Group
The Flat Steel
Group
The Earth Moving
Equipments Group
The Automotive
Group
Borusan Mannesmann
Borçelik
Borusan Makina ve
Güç Sistemleri
Borusan Otomotiv &
Borusan Oto
Borusan Stainless
Steel Pipe
Kerim Çelik
Supsan Engine
Valves
Borusan Engineering
Manheim Turkey
Borusan ‹stikbal Trading
Partners
Distributed Brands
1
Energy
Borusan EnBW Energy
Logistics
Borusan Logistics
Borusan International
In 4 major business areas
with 5.000 employees...
2
Borusan Mannesmann in Brief
Flagship of Borusan Group with 54 years of pipe manufacturing experience.
Operates with 5 plants, 4 in Turkey (2 HSAW, 2 ERW), 1 in Italy (ERW)
Total annual capacity of 1 mn tons.
Workforce of 1.250 people.
U.S
20 years of Contract Management competency
Has its own port (Borusan Port) which brings operational flexibility
in terms of logistics inbound and outbound.
Together with Borusan Group's integrated logistic company Borusan Logistics;
provides logistic services for every international pipeline project.
Sole 24.5 m single seam API/ISO/EN large diameter line pipe producer in
Europe
Corporate Structure:
Borusan Group and one of Europe's leading steel and technology companies;
Salzgitter Mannesmann GMBH, merged their welded steel pipe investments
in Turkey and named that partnership; “Borusan Mannesmann Boru Yat›r›m
Holding” in 1998. The company has 73% shares of Borusan Mannesmann
Boru San. ve Tic. A.fi.
77%
3
23%
73%
Borusan Mannesmann
Investment Company
16%
Free Float
11%
Others
CANADA
UNITED STATES
“Our mission is to provide products and services that
enhance the quality of life with our expertise in steel
pipe industry and to promote the process of economic
and social progress of our community...”
Halkal› Plant
‹zmit Plant
Gemlik Plant
Vobarno Plant
QUEEN ELIZABETH
ISLANDS
ICELAND
SWEDEN
FINLAND
NORWAY
EST.
LAT.
DENMARK
LITH.
UNITED
KINGDOM
IRELAND
NETH.
BELGIUM
FRANCE
PORTUGAL
BELARUS
POLAND
GERMANY
CZECH
UKRAINE
REP.
SLOVAKIA
AUSTRIA
HUNGARY
SWITZ.
SLOVENIA
ROMANIA
CROATIA
BOS.& SERBIA
HERZ
BULGARI
ITALY
KAZAKHSTAN
UZBEKISTAN
GEORGIA
ALB.
SPAIN
AZERBAIJAN
GREECE
TURKEY
SICILY
CYPRUS
TUNISIA
SYRIA
LEB.
ISRAEL
IRAQ
IRAN
JORDAN
PAKISTAN
ALGERIA
LIBYA
EGYPT
SAUDI
ARABIA
QATAR
U.A.E
OMAN
CUBA
YEMEN
CHAD
SENEGAL
GAMBIA
NIGERIA
FRENCH
GUIANA
CAMEROON
GABON
CONGO
TANZANIA
ANGOLA
BOTSWANA
REUNION
SOUTH
AFRICA
Workforce of 1.250
committed people...
Location of Borusan Mannesmann Plants
4
Borusan Mannesmann Line Pipe Production Facilities
Two Step Spiral
Pipe Plant
ERW
Pipe Plant
Cold Rolling
Plant
Borusan Port
Gemlik Two Step Spiral Pipe Plant
Process
OD
Wall Thickness
Lenght up to
Grade including
Coating
Helically Two Step SAW
20” - 64”
Up to 25.4 mm
24.5 m
X80
PE, PP, FBE, Dual Layer
FBE (ARO), FCE, SFE
Gemlik ERW Pipe Plant
Process
OD
Wall Thickness
Lenght up to
Grade including
Coating
5
HFI - ERW
1/2” - 12 3/4”
Up to 12,5 mm
18.3 m
X70
PE, PP
‹zmit Plant
Gemlik Plant
İzmit Spiral Pipe Plant
Process
OD
Wall Thickness
Lenght up to
Grade including
Coating
Helically SAW
14” - 100”
Up to 25.4 mm
18.3 m
X70
PE, PP, FBE, FCE, SFE,
Cement Mortar Lining
6
Production Flow
Online Helical Submerged Arc Welded Pipe
Offline Ultrasonic
Inspection
Final Inspection
and Marking
Stockpiling
X-Ray Inspection
Hidrostatic Test
Beveling of
Pipe Ends
Inside Welding
Spiral Forming
Outside Welding
Edge Preparing
Uncoiling
Coil Identity
and Analysis
Ultrasonic Test
Cutting to Length
Electric Resistance Welded Pipe
Stockpiling
Final Inspection
and Marking
Ultrasonic Test
Hidrostatic Test
Beveling of
Pipe Ends
Coil Identity
and Analysis
Uncoiling
Edge Preparing
Preforming
Forming
Welding
Beat Cutting
(inner/outer)
Ultrasonic Test
Sizing and Straightening
Post-Annealer
Quenching
Cutting to Length
7
Offline Helical Submerged Arc Welded Pipe
Uncoiling
Straightener
100% Strip Lamination
Control
Edge Preparing
Crimping
Tab Plate Installation
Inside Cleaning-1
Internal and External Tack
Welding - Visual Control
Pipe Length Cutting &
Pipe Identification
Forming Tack Welding
Inside & Outside Offline
Saw Welding
Inside Cleaning - 2
Off - line Ultrasonic - 1
Manuel Ultrasonic and
Magnetic Particle Inspection
Grinding & Beveling of
Pipe Ends
Final Inspection of Surfaces
and Pipe Geometry
Sampling and
Destructive Testing
Digital Filmless
Radiography
Off - line Ultrasonic - 2
Hydrostatic Testing
4.500
BORUS
AN MANNE
SMANN
API 5L
PSL2
X80
Weighing and Final Marking
Stockpiling
8
9
inch
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
52
54
56
60
64
66
68
72
80
82
88
100
355.6
406.4
457.2
508
559
610
660
711.2
762
812.8
863.6
914
965.2
1016
1067
1118
1168
1219
1321
1372
1422
1524
1626
1676
1727
1829
2032
2083
2235
2540
mm
mm
OD
4.5
5
5.5
6
7
8
9
10
11
12
13
14
15
16
17
Wall Thickness (mm & inch)
18
19
20
21
22
23
24
25
78.4
69.8
67.2
59.8
72.7
61.5
54.7
64.7
55.9
50.2
44.6
39.0
49.7
44.7
39.7
34.7
75.1
68.3
102.6
109.5
116.4
93.3
99.6
105.9
X 80
X 65
X 70
X 60
X 42
X 52
137.1
130.2
123.2
95.7
87.1
112.1
88.8
80.8
82.0
68.3
62.0
74.6
61.3
54.4
49.5
55.8
47.5
43.2
171.9
164.5
157.0
149.4
141.9
134.3
126.9
119.4
111.9
104.3
96.8
89.4
81.8
74.3
66.8
59.2
51.7
235.6
226.8
209.2
200.4
191.8
183.0
174.2
165.4
156.6
147.9
139.1
130.3
121.6
112.7
104.1
95.3
86.5
77.7
68.9
60.2
142.4
158.7
175.0
191.4
207.4
223.8
240.1
256.4
272.7
288.8
305.3
321.5
337.9
354.2
370.3
386.6
419.3
435.7
451.7
146.8
161.9
177.0
191.8
206.9
221.9
237.0
252.0
266.9
282.1
297.1
312.2
327.3
342.1
357.2
387.4
402.5
417.2
313.8
327.7
355.4
369.2
382.7
302.5 335.9
313.6 348.2
93.5
423.4
766.8
872.1
810.1
714.3
696.7
626.6
591.4
573.8
556.5
521.3
486.1
468.8
451.2
416.0
398.4
381.1
363.5
345.9
328.4
310.7
293.3
275.8
258.2
240.7
223.0
205.8
188.2
170.5
153.0
135.5
712.3
663.6
612.9
562.1
657.8
647.3
597.8
548.2
582.2
549.5
537.7
507.5
465.5
493.2
533.1
492.4
451.6
517.1
477.6
438.1
358.9 398.5
319.2
370.0 410.8
484.4
447.4
410.4
300.3
286.5
272.6
258.8
244.9
231.3
217.5
203.7
189.9
176.0
162.5
148.7
134.8
336.2 373.4
291.2 323.3
268.5 298.1
257.2 285.6
246.1 273.2
234.8 260.7
223.5 248.1
212.2 235.6
200.9 222.9
189.7 210.5
178.4 198.0
167.1 185.4
155.8 172.9
144.5 160.3
133.4 148.0
122.1 135.4
110.7 122.8
121.0
107.3
126.1
97.8
131.7
85.2
99.5 110.3
88.2
116.7
76.92
299.1
279.0
269.1
259.0
238.9
228.8
219.0
208.9
198.9
188.8
178.7
168.8
158.8
148.7
138.7
128.6
118.8
108.7
98.6
88.6
78.6
68.6
934.0
821.2
765.0
746.1
671.0
633.3
614.4
595.9
558.2
520.4
502.0
483.1
445.4
426.5
408.0
389.1
370.3
351.5
332.5
313.9
295.1
276.3
257.5
238.6
220.1
201.2
182.4
929.8
866.1
844.7
759.6
716.9
695.5
674.5
631.8
589.0
568.0
546.7
503.9
482.5
461.6
440.2
418.8
397.5
376.0
354.9
333.6
312.3
291.0
269.6
248.6
391.0
416.1
440.9
466.2
491.2
516.4
541.5
566.2
591.3
641.7
666.8
691.5
371.9
395.7
419.3
443.3
467.1
491.0
514.9
538.4
562.2
610.0
633.9
657.4
987.0
948.1
909.2
870.2
831.2
966.5 1007.9 1049.3
980.3 1024.3 1068.3 1112.2
925.0
883.5
936.3
937.5
897.3
857.1
977.7 1017.8
924.1
887.8
992.3 1041.4 1090.5 1139.5 1188.4 1237.3
892.2
841.9
816.7
792.1
861.3
827.4
851.3
699.6
814.9
736.2 767.62
704.7
778.3
678.3 707.25
649.4
797.8
649.4 677.06
621.7
793.5
621.1 647.47
594.6
765.1
592.1 617.29
566.9
759.5
563.2 587.11
539.3
725.5
534.4
511.7
483.9
732.4
673.2
620.4
594.0
568.1
541.7
515.3
489.0
462.4
436.3
410.0
967.1 1017.5 1067.8 1118.1 1168.4 1218.6 1268.8
943.2
848.1
800.3
776.4
752.9
741.8
366.0
348.1
705.2
340.9
324.3
984.1 1038.3 1092.4 1146.5 1200.6 1254.6 1308.6 1362.5
916.6
894.0
803.9
758.6
736.0
713.8
668.5
623.2
601.0
578.4
533.1
510.5
488.3
465.6
443.0
420.4
397.7
375.3
352.8
330.2
307.7
285.0
262.8
995.9 1057.7 1119.5 1181.2 1242.9 1304.5 1366.1 1427.6 1489.1 1550.5
875.5
815.6
795.4
715.3
675.1
655.0
635.2
595.0
554.8
535.0
514.9
474.7
454.5
434.8
414.7
394.6
374.5
354.3
334.4
314.4
294.3
274.3
254.1
234.4
214.2
194.1
0.157 0.177 0.197 0.217 0.236 0.276 0.315 0.354 0.394 0.433 0.472 0.512 0.551 0.591 0.630 0.663 0.709 0.748 0.787 0.827 0.866 0.906 0.945 1.000
4
Production Range - SAWH Line Pipes
2.8
2.9
3.4
3.56
3.68
3.7
3.9
4.5
5.1
5.2
6
6.6
Wall Thickness (mm & inch)
7
7.1
8.1
8.4
8.6
9.3
9.5
11
12
12.5
7.97
1 1/4
1 1/2
2 3/8
2 7/8
3 1/2
42.4
48.3
60.3
73
88.9
114.3 4 1/2
8.17
6.65
5.42
4.27
X 70
7.07
8.69
6.94
8.54
9.91
X 65
5.53
5.43
9.37 10.54 10.73 12.27
7.60
6.19
4.86
X 60
4.69
4.21
X 52
4.77
3.60
3.24
2.49
25.88 29.80 33.69 34.34 39.51 43.36 45.92 46.56 52.91 54.81 56.07 60.48 61.73 71.07 77.24 80.30
35.44 40.09 40.87 47.04 51.64 54.70 55.47 63.08 65.35 66.87 72.15 73.65 84.88 92.30 95.99
323.9 12 3/4
We can meet all X 42 requirements in our production range.
273
10 3/4
19.55 19.65 20.70 23.81 26.91 27.43 31.53 34.59 36.61 37.12 42.15 43.65 44.64 48.12 49.10 56.45 61.29 63.68
11.56 12.09 12.49 12.55 13.21 15.18 17.13 17.45 20.02 21.92 23.18 23.50 26.61 27.53 28.14 30.27 30.88 35.35
9.72 10.04 10.09 10.62 12.18 13.73 13.99 16.02 17.53 18.52 18.77 21.21 21.94 22.42 24.08
7.77
6.32
5.16
4.07
3.70
2.87
2.21
9.30
7.73
6.29
5.14
4.05
3.53
2.74
1.67
7.49
6.10
4.98
3.51
2.72
2.12
2.11
7.17
5.84
4.77
3.93
3.41
3.27
3.76
2.65
2.54
1.61
1.60
14.94 15.02 15.81 18.18 20.53 20.91 24.01 26.32 27.84 28.22 32.00 33.12 33.87 36.46 37.20 42.67 46.25 48.03
5.01
4.10
3.25
2.82
2.20
2.05
1.56
219.1 8 5/8
4.85
3.97
3.14
2.73
2.13
1.97
1.50
168.3 6 5/8
141.3 5 9/16
6.15
1
1.72
1.32
33.7
1.66
3/4
1.28
1/2
26.9
inch 0.109 0.113 0.133 0.140 0.145 0.147 0.154 0.179 0.200 0.203 0.237 0.258 0.277 0.280 0.318 0.331 0.337 0.365 0.375 0.432 0.472 0.492
mm
21.3
mm
OD
Production Range - ERW Line Pipes
10
Production Standards
Petroleum and Gas Line Pipes
API 5L/ISO 3183 : Requirements of PSL 1 & PSL 2
Annex G : Resistance to ductile fracture propagation
Annex H : For Sour Service
EN 10208
: Requirements of Part 1 & Part 2
GOST 20295
: Requirements of Type 1, 2 and 3.
Water Line Pipes
With protective OD and/or ID coating, plain (beveled) or sleeve welded joints.
EN 10217-1
: SAWH & ERW
EN 10224
: SAWH & ERW
AWWA C 200
: SAWH & ERW
BS 534
: SAWH & ERW
General Purpose Pipes
EN 10217-3
: SAWH - Alloy, fine grain
Service condition: max 400°C, min -50°C
EN 10217-5
: SAWH - Alloy or non-alloy,
Service condition: max 400°C,
EN 10217-6
: SAWH - Non-alloy,
Service condition: - 40°C
ASTM A139
: SAWH
Piling & Construction Pipes
ASTM A 252
: SAWH
EN 10219
: SAWH & ERW
EN 10210
: SAWH & ERW
Pipe Lengths: any desired lengths between 6 - 24,5 m
These are our general production standards and specifications.
We can meet other production standards and specifications upon request.
11
Quality System Certificates
ISO 9001
ISO 14001
ISO 10002
ISO 29001
ISO 31000
ISO 17025
OHSAS 18001
API 5L
API 5CT
API QR
API Q1
AD 2000HP0
AD 2000 W0
ANSI/AWWA C205
ÜHP
UNE
PED 97/23 EC
B-MARK
NSF Certified
FM Certified
UL/CUL Listed
CE Certified
DNW Certified
BV MARINE Certified
DSAWH
DVGW 7101-2
DIN 30670
EN 10208-2
EN 10217
EN 10219
EN 10305
EN ISO 3834-2
SI 530
SI 103
SI 1458
SI 314
12
Protective OD & ID Coating Systems
Borusan Mannesmann offers wide range of anti-corrosive and protective OD & ID coatings in its
fully integrated coating facilities. The below table illustrates the type of coatings applied externally and
internally according to standards and special customer requirements.
OD (Outer Diameter): External Coating
ID (Inner Diameter): Internal Coating
General Application Area
OD
Type of Coating
ID
Gas & Oil Line Pipe
Water Line Pipe
Dual-Layer FBE
FBE
Epoxy (liquid)
Polyethylene (PE)
Polypropylene (PP)
Cement Mortar
Other OD&ID coating processes can also be designed for each specific application i.e. PU, Coal tar,
Bitumen, Glass reinforced epoxy etc. which all above processes are within Borusan Mannesmann’s
broad experience.
Maximum Operating Temperature of Coating
PP SPECIAL
PP NORMAL
DUAL-LAYER FBE
FBE DRY CONDITION
FBE WET CONDITION
HDPE
MDPE
LDPE
0
10
20
30
40
50
60
70
80
0
Temperature ( C)
13
90
100 110 120 130 140
General Application Standards
Dual Layer Abrasion Resistant FBE OD Coating: Dual layer fusion bonded epoxy provides a
perfect abrasion and impact resistance, also maintains an excellent protection for gas - oil line
pipes.
(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high
protection of gas and oil pipe lines.
(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and
corrosion resistance are achieved by 3-layer coating method.
(DIN 30670, TS 5139, NF A 49-710, UNI 9099)
Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength
and corrosion resistance are achieved by 3-layer coating method.
(DIN 30678, NF A 49-711)
Flow Efficiency ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in
order to reduce pipe wall roughness thus increasing throughput.
(API RP 5L2)
Epoxy OD & ID Coating: Various epoxy coatings applied externally or internally are enabling
hygienic inner surface for potable water transportation and outer surface to resist soil or sea water
corrosion. Coating thickness is up to 1000 μm.
(AWWA C 210, TS EN 10289)
Cement Mortar ID Coating: Specifically for potable water pipe lines cement mortar ID coating
provides hygienic and excellent corrosion resistance and protection. On demand regular cement
mortar ID coating or synthetic dispersion added special cement mortar ID coating can be applied.
(AWWA C 205, DIN 2614, BS 534, TS 8590)
14
Pipe Joint Systems
®
Cylindrical end
ZAP-LOK
29
26
a
24
30 25
a
21
20
f
PE
27
S
b
t
Rubber Ring
28
22
Cement
Y
D
D1
31
32
* For water pipelines
* For high pressure gas & oil pipelines up to 12”
Spherical end
Butt Weld
Joint Preparation
fav
S
30˚ (+5˚/-0˚)
S
a
d1
do
do
1,6 mm ± 0,8mm
* For water pipelines
l
NW
NW
a
d2
* For all types of applications
Other types of joints may be available upon request.
15
*Double Joint Operation
Just in time
on-site delivery
16
Integrated Logistics Experiences
The care devoted to proper storage and shipment of products is part of Borusan Mannesmann’s
commitment to customer satisfaction.
Borusan Mannesmann plants are located on the eastern coast of Marmara Sea in the vicinity of
many piers that are expert in pipe loading equipped with mobile cranes, forklifts and other machinery
necessary for international shipment.
Borusan Mannesmann, together with Group’s integrated logistic company Borusan Logistics, is
able to deliver with high versatility for every international project from Saharan desert to Rocky
mountains.
We deliver
• By railway
• By barge transportation
• By IACS class vessels (sous-palan unloading)
• By truck and trailers
• Even by containers
In many of our projects we have been in charge of custom clearance, sous-palan operations,
leasing and management of stockyards, on-site delivery; providing complete integrated logistics
solutions to meet even the most stringent client delivery terms.
17
Project:
In Salah
Gas Southern Fields Development
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
ID Coating
Client:
Contractor:
End-User:
24"-32"
133 km
th
API 5L 44 Edition PSL2 and Customer Specifications
3 layers of High Density Polyethylene
Flow Coat Epoxy
Salzgitter Mannesmann International Division - Germany
Petrofac Engineering and Construction - Sharjah
BP - Statoil - Sonatrach (JV)
Scope of Logistics: Delivery of line pipes with minimum 12.7 meters of average pipe length
and bends to Djen Djen Port in Algeria as unloaded to the trucks in the port.
Logistic Partners:
Borusan Logistics - a Borusan Holding company
Borusan Logistics International Algeria
18
Project:
Capacity Expansion Ellund - Egtved Pipeline
- Line Pipes and Bends
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
ID Coating
Client:
End-User:
From DN600 to DN1000 line pipes and bends
95 km
EN10208-2 and ENDK Specifications
3 layers of High Density Polyethylene
Flow Coat Epoxy
Energinet.dk - Denmark
Energinet.dk - Denmark
Scope of Logistics: Delivery of line pipes with minimum 16.5 meters of average pipe length and
bends to 40 pipe yards along the route of the pipeline as unloaded
and stockpiled in Denmark.
Logistic Partners:
19
Borusan Logistics - a Borusan Holding company
Project:
Ben Ahin Bras Pipeline Project
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
ID Coating
Client:
End-User:
DN500
48.5 km
EN10208-2 and C4Gas / Fluxys Specifications
3 layers of High Density Polyethylene
Bare
Fluxys - Belgium
ThyssenKrupp Mannex GmbH - Germany
Scope of Logistics: Delivery of line pipes with minimum 15.8 meters of average pipe length to
Fluxys pipe yard via train in Belgium.
Logistic Partners:
Borusan Logistics - a Borusan Holding company
20
Project:
West 4 Westrail DN800 High Pressure
Gas Pipeline
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
ID Coating
Client:
End-User:
DN800
57 km
EN10208-2 and EVN Specifications
3 layers of High Density Polyethylene
Flow Coat Epoxy
EVN Netz GmbH - Austria
EVN Netz GmbH - Austria
Scope of Logistics: Delivery of line pipes with minimum 17.2 meters of average pipe length to
EVN pipe yard via train as unloaded and stockpiled in Austria.
Logistic Partners:
21
Borusan Logistics - a Borusan Holding company
Project:
Elba Express Expansion Gas Pipeline
/ USA - 2008
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
36"-42"
313 km
API 5L PSL2 X70
FBE
Client:
Southern Natural Gas Pipeline Group
Scope of Logistics: DDP basis delivery to 5 pipe yards. The logistics scope includes unloading,
double jointing, girth weld coating, sand berms preparations and stacking.
- 22 shipments via A class vessels.
- On site double-joint operation
- Management of 6 different stockyards.
Logistic Partners:
Borusan Logistics (Transportation from Izmit/Turkey to USA)
Borusan Logistics International (USA operations)
On this prestigious project Borusan Mannesmann produced FBE coated 48" pipes according to
the client’s requirements. The pipes were double jointed to 80 ft (24 m) pipe length. 80 ft pipes
were transported with special trucks to 4 other designated pipe yards.
22
Project:
MOL Natural Gas Transmission Project
/ HUNGARY-2007
Operational Highlights
Project Details
Size:
Total Length:
Standard:
OD Coating:
ID Coating:
40"
205 km
EN 10208-2 L485 MB
3 Layer PE acc. to DIN 30670
Flow Coat Epoxy acc. to API RP5 L2
Client:
End User:
Salzgitter Mannesmann (GE)
MOL-Hungary
Scope of Logistics: DDP transportation to 14 different pipe yards along the pipeline route in
Hungary. The logistics scope includes unloading, stockpiling and safe guarding
during entire delivery operation
Logistic Partners:
Borusan Logistics (Transportation from Izmit plant to Hungary)
Borusan Logistics International (Hungary operations)
The following transportation methods have been used simultaneously because of the tight delivery
schedule
1- Transportation by vessel & barges (45 % of the total quantity)
2- Transportation by train (55 % of the total quantity)
Complete handover of the project to the Client was realized in 10 months time.
23
Project:
Baku - Tbilisi - Ceyhan
Crude Oil Pipeline / TURKEY- 2005
Operational Highlights
Project Details
Size:
Total Length:
Standard:
Outside Coating:
42"
194 km
API 5L - PSL 2 X65 (HIC)
3 Layer PE acc. To DIN 30670
Client:
End User:
BTC Directorate
BTC CO.
Scope of Logistics: Delivery to the pipe yards located at 4 different locations (Kars, Erzincan,
Ceyhan and Terminal), including unloading and stockpiling of the pipes.
The following transportation methods have been used simultaneously because of the tight delivery
schedule:
- Transportation by trucks (15 % of the total quantity)
- Transportation by train & trucks (85 % of the total quantity)
The project has been completed within a period of 12 months.
This project was one of the most important pipeline projects of its time. Global energy conglomerates,
along with the world’s top engineering groups took part in this major infrastructure investment,
where highest technical, operational and HSE standards were applied.
24
Over 10,000 Km
Large Diameter Oil/Gas Line Pipe
Over 15,000 Km
Erw Line Pipe
25
Major Large-Diameter HSAW Reference List for the Last Seven Years
COUNTRY
CLIENT
USAGE
PROJECT DESCRIPTION
QUANTITY
YEAR
USA
TENNESSEE GAS
PIPELINE
GAS
NORTHEAST SUPPLY DIVERSIFICATION GAS
PROJECT
30” X 70 OD FBE COATED
11 KM
2012
USA
TENNESSEE GAS
PIPELINE
GAS
NORTHEAST UPGRADE AND MPP PROJECT
30” X 70 OD FBE COATED, ID EPOXY COATED
76 KM
2012
On-going
LITHUANIA
AB LIETUVOS DUJOS
GAS
JURBARKAS TAURAGE GAS PIPELINE
16” L360MB OD PE COATED
35 KM
2011
On-going
POLAND
GAZ-SYSTEM
GAS
GAZOCIAG SWINOUJSCIE SZCZECIN GAS
PIPELINE PROJECT
32” L555MB - 28” L 485MB OD PE & ID EPOXY
COATED
21 KM
2011
ALGERIA
PETROFAC
END USERS:
BP-STATOILSONATRACH (JV)
GAS
IN-SALAH GAS SOUTHERN FIELD
DEVELOPMENT PROJECT
24”-32” X 70 OD PE COATED, ID EPOXY
COATED
134 KM
2011
On-going
BELGIUM
FLUXYS
GAS
BEN AHIN BRAS GAS PIPELINE
20” L415MB OD PE COATED
49 KM
2011
On-going
AUSTRIA
EVN AUSTRIA
GAS
EVN WESTRAIL PROJECT
32” L485MB OD PE COATED, ID EPOXY
COATED
57 KM
2011
DENMARK
ENERGINET.DK
GAS
ELLUND EGTVED PROJECT
30” L485MB OD PE COATED, ID EPOXY
COATED
95 KM
2011
On-going
TURKEY
ASK‹
WATER WATER PIPELINE PROJECT
88” S355JR OD PE COATED, ID CEMENT
MORTAR
44 KM
2010
TURKEY
OMV AG
GAS
SAMSUN COMBINED CYCLE POWER PLANT
24” X 65 OD PE COATED, ID EPOXY COATED
52 KM
2010
FRANCE
GRTgaz
GAS
F72 LE MANS PIPELINE PROJECT
36” X 70 OD PE COATED, ID EPOXY COATED
2 KM
2009
ALGERIA
SONATRACH
GAS
GR4 PIPELINE PROJECT
48” X 70 OD PE COATED, ID EPOXY COATED
305 KM
2009
HUNGARY
MOL
GAS
CROATIAN TRANSIT PIPELINE
32” L485MB OD PE COATED, ID EPOXY
COATED
209 KM
2009
26
COUNTRY
CLIENT
USAGE
PROJECT DESCRIPTION
QUANTITY
YEAR
ALGERIA
CAMEG
GAS
GAS PIPELINE PROJECTS
20” - 28” X 60 - X 70 OD PE COATED,
ID EPOXY COATED
717 KM
2009
2008
USA
TENNESSEE GAS
PIPELINE
GAS
300 LINES PIPELINE PROJECT
30” X 70 OD FBE COATED, ID EPOXY COATED
212 KM
2008
HUNGARY
FGSZ
GAS
FGSZ PIPELINE PROJECT
28” L450MB OD PE COATED, ID EPOXY
COATED
49 KM
2008
USA
SOUTHERN
NATURAL GAS
GAS
ELBA EXPRESS PIPELINE PROJECT
36” - 42” X 70 OD FBE COATED
313 KM
2008
ALGERIA
SNAMPROGETTI
GAS
LZ2 HASSI R'MEL - ARZEW PIPELINE
24” X 60 OD PE COATED
476 KM
2007
HUNGARY
MOL
GAS
GAS PIPELINE PROJECT
40” L485 OD PE COATED, ID EPOXY COATED
205 KM
2007
TURKEY
ASK‹ WATER
AUTHORITY
WATER KIZILIRMAK - KES‹KKÖPRÜ PIPELINE
64” - 56” S355JR OD PE COATED, ID CEMENT
MORTAR
185 KM
2007
HUNGARY
MOL
GAS
GAS PIPELINE PROJECT
32” L485MB OD PE COATED, ID EPOXY
COATED
55 KM
2007
ALGERIA
SONATRACH
GAS
GZ1 HASSI R'MEL - MEDAREG PIPELINE
40” X 60 OD PE COATED, ID EPOXY COATED
234 KM
2006
IRAN
NIGC
GAS
GAS PIPELINE PROJECT
48” X 65
103 KM
2005
TURKEY
BOTAfi
GAS
SHAHDENIZ PHASE 2 PIPELINE PROJECT
42” X 65 OD PE COATED
115 KM
2005
TURKEY
BOTAfi
GAS
TURKEY GREECE PIPELINE
36” X 65 OD PE COATED
180 KM
2005
ALGERIA
SONATRACH
CRUDE NK1 PIPELINE PROJECT
30” X 60 OD PE COATED
665 KM
2005
IRAN
NIGC
OIL
GAS
226 KM
2005
TURKEY
BOTAfi, BTC
Directorate
CRUDE BAKU - TBILISI - CEYHAN PIPELINE
OIL
34” - 42” X 65 OD PE COATED
193 KM
2005
2004
27
GAS PIPELINE PROJECT
48” X 65