Our products Our commitment

Our products
Our commitment
CONTENTS
BORUSAN HOLDING AT A GLANCE
BORUSAN MANNESMANN IN BRIEF
PLANTS
1 WATER PIPES
1.1 ERW Water Pipes
1.1.1 Grooved Pipe
1.2 Spirally Welded Water Pipes
2 LINE PIPES
2.1 ERW Line Pipes
2.2 Spirally Welded Line Pipes
2
4
6
9
11
14
16
19
21
23
3 OIL & WATER WELL PIPES
3.1 OCTG - Casing and Tubing
3.2 Water Well Casing Pipes
4 PRESSURE TUBES
4.1 Boiler Tubes
4.2 Tubes For Pressure Purpose
25
26
27
7 PRECISION TUBES
7.1 ERW Precision Tubes
7.2 Cold Drawn Precision Tubes
46
48
49
29
8 PROTECTIVE COATINGS AND LININGS
52
31
32
9 QEHS MANAGEMENT
56
5 HOLLOW SECTIONS
34
6 MOTHER TUBES
40
BORUSAN HOLDING AT A GLANCE
In 4 major business areas, with 5.000 dedicated employees…
Borusan Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its
65 years of history. The group currently operates in four major business areas including steel, distributorship,
logistics and energy.
In 2006 Borusan Group signed the United Nations’ Global Compact Policy and it supports and adheres by the principles of
“good corporate governance” and “sustainability” as a prerequisite of long-term and permanent components of success.
Steel
Distributorship
The Pipe Group
The Flat Steel Group
The Earth Moving
Equipments Group
The Automotive
Group
Borusan Mannesmann
Borçelik
Borusan Makina ve
Güç Sistemleri
Borusan Oto & Otomotiv
Borusan Stainless
Steel Pipe
Kerim Çelik
Supsan Engine Valves
Manheim Turkey
Borusan Engineering
Borusan İstikbal Trading
Partners
Giwa Holding
GmbH
2
Contribution to Community:
Borusan has adopted as one of its primary principles the concept of giving back to the community with which it does business. In
order to better fulfill its social responsibility vision, the activities of the Asım Kocabıyık Culture and Education Foundation, which
was founded in 1992 and Borusan Culture and Arts, established in 1997, came together under one roof in 2008 to become the
Borusan Kocabıyık Foundation. With a deep social responsibility consciousness, the Borusan Group established the Borusan
Center for Culture & Arts on October 15, 1997. The Borusan Center for Culture and Arts is a member of the International
Society of Contemporary Music (ISCM) and the European Music Council (EMC) and organizes the annual Mediterranean
Contemporary Music Days. It pursues its music activities through its prominent Borusan Istanbul Philharmonic Orchestra,
the Borusan Chamber Orchestra, the Borusan String Quartet and the Borusan Children’s Choir, as well as its Music Library.
Logistics
Energy
Borusan Logistics
Borusan EnBW Energy
Borusan International
3
BORUSAN MANNESMANN
IN BRIEF
Celebrating its 55th anniversary in 2013, Borusan Mannesmann is the leading manufacturer
of steel tubes and pipes in Turkey. As the flagship of Borusan Group, Borusan Mannesmann
operates with four plants, three in Turkey and one in Italy with a total capacity of 1 mn
tpy, 65% of which is exported worldwide.
Borusan Mannesmann owes this outstanding position to its 55 years of corporate
U.S
management approach, qualified and committed workforce, belief in continuous
development and customer satisfaction.
CANADA
Borusan Mannesmann’s water pipes, line pipes, oil & water well casing pipes, pressure
tubes, hollow sections, mothertubes and precision tubes are produced using state of the
art technology and know-how accumulated over five decades of pipe manufacturing.
UNITED STATES
Among Borusan Mannesmann’s short and long term plans is strengthening of its position
in worldwide markets through new opportunities and partnerships, developing high value
added products and enhancing production quality and productivity.
Corporate Structure:
Borusan Group and one of Europe’s leading steel and technology companies; Salzgitter
Mannesmann GMBH, merged their welded steel pipe investments in Turkey and named
that partnership; “Borusan Mannesmann Boru Yatırım Holding” in 1998. The company
has 73% shares of Borusan Mannesmann.
77%
23%
73%
Borusan Mannesmann
Investment Company
16%
Free Float
11%
Others
4
“Our mission is to provide products and services that enhance the
quality of life with our expertise in steel pipe industry and to promote
the process of economic and social progress of our community...”
Houston Plant
Halkalı Plant
Gemlik ERW Pipe Plant
Gemlik HSAW Pipe Plant
Vobarno Plant
QUEEN ELIZABETH
ISLANDS
ICELAND
SWEDEN
FINLAND
NORWAY
EST.
LAT.
DENMARK
UNITED
KINGDOM
IRELAND
NETH.
BELGIUM
FRANCE
PORTUGAL
LITH.
SPAIN
POLAND
GERMANY
CZECH
REP.
UKRAINE
SLOVAKIA
AUSTRIA
HUNGARY
SWITZ.
SLOVENIA
ROMANIA
CROATIA
BOS.& SERBIA
HERZ
BULGARI
ITALY
ALB.
GREECE
KAZAKHSTAN
UZBEKISTAN
GEORGIA
AZERBAIJAN
TURKEY
SICILY
CYPRUS
TUNISIA
LEB.
ISRAEL
65% of production
going overseas...
IRAQ
JORDAN
PAKISTAN
ALGERIA
LIBYA
EGYPT
SAUDI
ARABIA
QATAR
U.A.E
OMAN
YEMEN
CHAD
SENEGAL
GAMBIA
NIGERIA
FRENCH
GUIANA
CAMEROON
GABON
CONGO
TANZANIA
ANGOLA
BOTSWANA
Workforce of 1.250
committed people...
Current Export Countries of Borusan Mannesmann
Location of Borusan Mannesmann Plants
5
SOUTH
AFRICA
REIGNON
ISLAND
PLANTS
GEMLİK CAMPUS
GEMLİK ERW PIPE PLANT
BURSA-TURKEY
Gemlik Plant which was established in 1975 is located on 388.000 m2 of land, 80.000 m2 of which is covered area
and operates with 500 kton of annual production capacity.
The 550 employees of Borusan Mannesmann who all possess the quality and customer focused service approach
are constantly striving for the best of everything.
In the Gemlik Plant, where Borusan Mannesmann quality is diligently controlled starting at the raw materials incoming
inspection stage throughout to the stage where the final product reaches the customer. Our products are widely
and reliably used in both domestic and export markets starting with the construction industry.
GEMLİK HSAW PIPE PLANT
BURSA-TURKEY
Borusan Mannesmann commissioned a state-of-the-art production facility in Gemlik location with a capacity of
250 kton tpy in 2010. The new facility; which is also adjacent to Borusan Port, produces large diameter oil and gas
line pipes with Helical Two-Step production technique.
Borusan Mannesmann has a track record which has a wide range in oil and gas pipeline applications both in Turkey
and international markets with high grade API standards. Baku-Tiblisi-Ceyhan Oil Pipe Line, Blue Stream Natural
Gas Pipeline, Mi Saken-Gabes Pipeline and Elba Express Pipeline projects are some of the major projects that
Borusan Mannesmann supplied products in recent years.
6
HALKALI PLANT
İSTANBUL-TURKEY
Halkalı Plant which was established in 1958 is located on 67.400 m of land, 36.784 m2 of which is covered area
2
and has a total capacity of 100 kton of annual production.
The 300 devoted employees working with modern quality techniques are constantly raising the standards for further
development without sacrificing any of the quality commitments, in order to meet the requirements of the market.
Halkalı Plant offers customers custom made types of pipes which are widely used in the industries ranging from
automotive to furniture and bicycles to white goods.
VOBARNO PLANT
ITALY
BM Vobarno, specialized in production of high value added cold drawn special tubes has joined the Borusan Group
in the year 2001 and has a capacity of producing 32.000 tpy. BM Vobarno is in a position of a highly recognized
manufacturer for its product and service quality based on its sales to countries such as Germany, France and Spain
where the automotive sector is well established and powerful. BM Vobarno is located on approximately 24.000 m2
of covered area and operates with 90 employees.
7
WATER PIPES
1.1 ERW WATER PIPES
Scope and Field of Application
Transmission of liquids
Sizes
• Outside Diameter
21.3 mm-323.9 mm
• Length
OD 21.3 mm-101.6 mm; max. 7.50 m
OD 114.3 mm-323.9 mm; max. 18.30 m
• Wall Thickness
2 mm-12.7 mm
Finishing Operations
Tests Performed
Plain end (square cut or bevelled)
Threaded and coupled
Grooved
Mill Test Certificates
Leak tightness testing: Hydrostatic Test, Eddy Current Test
Destructive Tests: Flattening, Bending
Chemical Analysis
Others as required by the standards
Ultrasonic weld seam test for gas pipes
Issued upon request according to
EN 10204 2.1; 2.2; 3.1; 3.2
Surface Protection
Outside protective coating (oil, varnish, epoxy)
Hot dip galvanizing
Polyethylene Coating
Production Standards
•Production Norms
EN 10224, EN 10255, ISO 65, ASTM A 53, ASTM A 795, ASTM A 589
•Galvanizing Norms
EN 10240, EN ISO 1461 (BS 729), ASTM A 53, NFA 49-700, UNI 5745
•Production Standart For Threading and Coupling (1/2’’-6’’)
ISO 7/1, ANSI B.1.20.1, EN 10255
•Grooving (3/4’’-12’’) according to Victaulic Standard.
•Our Medium Series Pipes can be used up to 25 bar operating pressure
for water. •Quality Certificates
FM approved
NSF (National Safety Foundation) certified
DVGW Certified
UL/CUL Certified
•NDT Standards
E/C (EN 10246-1), E/C (ASTM E309)
SU BORULARI VE
GENEL AMAÇLI BORULAR
Material Quality
DIN 17100
EN 10025
St 37, St 44, St 52
S 195, S 235, S 275, S 355
Gr A, Gr B
11
EN 10255 Heavy & Medium Series
Specifed
EN 10255 Light Series
Specifed
Light 1 & Light 2 Series
For Type L Pipes
Specifed
For Type L2 Pipes
Specifed
For relationship between specified outside diameter (D), thread size (R) and nominal diameter (DN), see annex A.
a 12
ASTM A 53
1 1/4
1 1/2
2 1/2
3 1/2
13
1.1.1 GROOVED PIPE
Scope and Field of Application
Fire installations (sprinklers), automotive, chemistry, installation systems, air conditioning, dredging, mining,
ship building, textile, irrigation and sewage systems
Production Standards
Material Quality
Delivery Conditions
ASTM A 53
ASTM A 795
EN 10255
Gr A, Gr B
Gr A, Gr B
S 195
Grooved
Tests Performed
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test, Flattening Test, Flaring Test, Expanding Test
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
On-Line Eddy Current
Mill Test Certificates
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
SU BORULARI VE
GENEL AMAÇLI BORULAR
Surface Conditions
Black self colored/uncoated
Surface protective coating (black/red varnished) (Other colors are available upon request.)
Galvanized
14
Grooved Dimensions
Nominal
Pipe
Size
Inches
Dimensions - Inches/milimeters
Pipe Outside Diameter (OD)
Tolerance
+
-
Groove Diameter (c)
Gasket Seat
(A)
+
– 0.03
+
– 0.76
Groove
Width (B)
+
– 0.03
+
– 0.76
Basic
Tol.
+0.000
+0.00
Groove
Depth
(D)
(ref.)
Min
Allow
Wall Thickness
(T)
Max.
Allow
Flare
Diameter
mm
Basic
3/4
1.050
0.010
0.010
0.625
0.281
0.938
-0.015
0.056
0.083
1.15
1
1.315
0.013
0.013
0.625
0.281
1.190
-0.015
0.063
0.083
1.43
11/4
1.660
0.016
0.016
0.625
0.281
1.535
-0.015
0.063
0.083
1.77
11/2
1.900
0.019
0.019
0.625
0.281
1.775
-0.015
0.063
0.083
2.01
2
2.375
0.024
0.024
0.625
0.344
2.250
-0.015
0.063
0.083
2.48
21/2
2.875
0.029
0.029
0.625
0.344
2.720
-0.018
0.078
0.083
2.98
76.1 mm
3.000
0.030
0.030
0.625
0.344
2.845
-0.018
0.078
0.083
3.10
3
3.500
0.035
0.031
0.625
0.344
3.344
-0.018
0.078
0.083
3.60
31/2
4.000
0.040
0.031
0.625
0.344
3.834
-0.020
0.083
0.083
4.10
4
4.500
0.045
0.031
0.625
0.344
4.334
-0.020
0.083
0.083
41/2
5.000
0.050
0.031
0.625
0.344
4.834
-0.020
0.083
0.095
133.0 mm
5.250
0.053
0.031
0.625
0.344
5.084
-0.020
0.083
0.109
139.7 mm
5.500
0.056
0.031
0.625
0.344
5.334
-0.020
0.083
0.109
5
5.563
0.056
0.031
0.625
0.344
5.395
-0.022
0.084
0.109
159.0 mm
6.250
0.063
0.031
0.625
0.344
6.032
-0.030
0.085
0.109
165.1 mm
6.500
0.063
0.031
0.625
0.344
6.330
-0.022
0.085
0.109
6
6.625
0.063
0.031
0.625
0.344
6.455
-0.022
0.085
0.109
8
8.625
0.063
0.031
0.750
0.469
8.441
-0.025
0.092
0.109
2.77
223.5
10.750
0.063
0.031
0.750
0.469
10.562
-0.027
0.094
0.134
10.92
12.750
0.063
0.031
0.750
0.469
12.531
-0.030
0.109
0.156
12.92
20
25
32
40
50
65
80
90
100
120
125
150
200
10
250
12
300
26.9
33.7
42.4
48.3
60.3
73.0
76.1
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
165.1
168.3
219.1
273.0
323.9
0.25
0.33
0.41
0.48
0.61
0.74
0.76
0.89
1.02
1.14
1.27
1.35
1.42
1.42
1.60
1.60
1.60
1.60
1.60
1.60
0.25
0.33
0.41
0.48
0.61
0.74
0.76
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
0.79
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
15.88
19.05
19.05
19.05
23.83
7.14
30.23
7.14
38.99
7.14
45.09
7.14
57.15
8.74
69.09
8.74
72.26
8.74
84.94
8.74
97.38
8.74
110.08
8.74
122.78
8.74
129.13
8.74
135.48
8.74
137.03
8.74
153.21
8.74
160.78
8.74
163.96
8.74
214.40
11.91
268.28
11.91
318.29
11.91
15
-0.38
-0.38
-0.38
-0.38
-0.38
-0.46
-0.46
-0.46
-0.51
-0.51
-0.51
-0.51
-0.51
-0.56
-0.76
-0.56
-0.56
-0.64
-0.69
-0.76
1.42
1.60
1.60
1.60
1.60
1.98
1.98
1.98
2.11
2.11
2.11
2.11
2.11
2.13
2.16
2.16
2.16
2.34
2.39
2.77
2.11
2.11
2.11
2.11
2.11
2.11
2.11
2.11
2.11
2.11
2.41
2.77
2.77
2.77
2.77
2.77
2.77
3.40
3.96
29.2
36.3
45.0
51.1
63.0
75.7
78.7
91.4
104.1
4.60
116.8
5.10
129.5
5.35
135.9
5.60
142.2
5.66
143.8
6.35
161.3
6.60
142.2
6.73
170.9
8.80
277.4
328.2
1.2 SPIRALLY WELDED WATER PIPES
Sizes
• Outside Diameter
508 mm-3.048 mm
• Wall Thickness
4.78 mm-25.4 mm
• Length
Any desired lengths up to 24.50 m
Production Standards
EN 10217-1, EN 10224, AWWA C 200, UNI 6363, EN 10219
Coating Standards
Dual Layer Abrasion Resistant FBE OD Coating: Dual layer fusion bonded epoxy provides a perfect abrasion and
impact resistance, also maintains an excellent protection for gas - oil line pipes.
(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
FBE (Fusion Bonded Epoxy) OD Coating: Fusion bonded powder epoxy coating provides high protection of gas
and oil pipe lines.
(API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213)
Polyethylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion
resistance are achieved by 3-layer coating method.
(DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1)
Polypropylene OD Coating: Excellent protection of buried line pipes. High mechanical strength and corrosion
resistance are achieved by 3-layer coating method.
(DIN 30678, NF A 49-711, EN ISO 21809-1)
Flow Coat Epoxy ID Coating: For gas transmission lines, flow-coat ID epoxy coating is applied in order to reduce
pipe wall roughness thus increasing throughput.
(API RP 5L2)
Solvent Free Epoxy ID Coating: Various epoxy coatings applied internally are enabling hygienic inner surface for
potable water transportation.
(AWWA C 210)
Cement Mortar ID Coating: Specificially for potable water pipe lines cement mortar ID coating provides hygienic
and excellent corrosion resistance and protection. On demand regular cement mortar ID coating or synthetic
dispersion added special cement mortar ID coating can be applied.
(AWWA C 205, DIN 2614, BS 534, TS 8590)
16
17
mm
508
559
610
660
711.2
762
812.8
863.6
914
965.2
1016
1067
1118
1168
1219
1270
1321
1372
1422
1524
1626
1676
1727
1829
2032
2083
2235
2540
2794
3048
OD
mm
inch
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
60
64
66
68
72
80
82
88
100
110
120
Wall Thickness (mm & inch)
up to 18,3 meter
up to 24,5 meter
Min. length 8 meters
3.18 3.96 4.37 4.78 5.16 5.56 6.35 7.14 7.92 8.74 9.52 10.31 11.13 11.91 12.70 13.49 14.27 15.00 16.66 17.48 18.26 19.05 20.62 22.23 23.83 25.40
0.125 0.156 0.172 0.188 0.203 0.219 0.250 0.281 0.312 0.344 0.375 0.406 0.438 0.469 0.500 0.531 0.562 0.591 0.656 0.688 0.719 0.750 0.812 0.875 0.938
1
Production Range of Spirally Welded Pipes
LINE PIPES
2.1 ERW LINE PIPES
Production Standarts & Steel Qualities
Line Pipe
API 5L
EN 10208-2
CSA Z.245.1
Gr A, B, X42, X46, X52, X60, X65, X70
L 245 MB, L 290 MB, L 360 MB, L 415 MB, L 450 MB, L 485 MB
Sizes
Heat Treatment
• Length
For OD; 114.3-323.9 6.00-18.30 m
33.4-88.9
6.00-12.80 m
21.3-26.7
6.00-10.00 m
21.3 mm≤OD≤88.9 mm: full body annealed
114.3 mm≤OD≤323.9 mm: weld seam annealed
Finishing Operations
Plain End-Square cut or bevelled / Zaplok
NDT Standards
EN 10208-1
EN 10208-2 }
API
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Annex E, Annex K
Surface Conditions
Tests Performed
Black self colored/uncoated
Mill protective coating (black varnish) on outside surface
Epoxy lining and coating (AWWA C210)
3 Layer PE coating (DIN 30670)
Visual and Dimensional Inspection
Mechanical Tests:
Tensile
Flattening
Expanding
Bending
Weld Ductility
Fracture Toughness
PE Peeling
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
Eddy Current/Magnetic Flux Leakage
Ultrasonic (Weld Check)
Mill Test Certificates
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Quality Certificates
Quality Assurance System Certificate
ISO 9001
API Spec Q1
Production Approval Certificates
API 5L, API 5CT
TÜV 97/23/EC PED
TÜV Rheinland AD 2000 Merkblatt-W0
TÜV Rheinlend AD 2000 Merkblatt-W4
Germanischer Lloyd DIN 1626 St 37-0
21
22
ERW Line Pipe Production Matrix
2.2 SPIRALLY WELDED LINE PIPES
Sizes
• Outside Diameter
508 mm-3.048 mm
• Wall Thickness
4.78 mm-25.4 mm
• Length
Any desired lengths up to 24.50 m
Production Standards
API 5 L / ISO 3183, GOST 20295, EN 10208
Production Range
See page 17
Coating Standards
Dual Layer Abrasion Resistant FBE OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213
FBE (Fusion Bonded Epoxy) OD Coating: API 5L7, CSA Z 245-20, NACE RP 0394, AWWA C213
Polyethylene OD Coating: DIN 30670, TS 5139, NF A 49-710, UNI 9099, EN ISO 21809-1
Polypropylene OD Coating: DIN 30678, NF A 49-711, EN ISO 21809-1
Flow Coat Epox ID Coating: API RP 5L2
Epoxy ID Coating: AWWA C 210
23
OIL & WATER WELL PIPES
3.1 OCTG-CASING AND TUBING
Scope and Field of Application
Oil well drilling
Production Standards
NDT Standards
Material Quality
API 5CT
U/S (ASTM E 213 Level 3)
H 40, J 55
Technical Specifications
•Tight Tolerances
• Consistent Roundness
•Consistent Straightness
•Weldable
•Reliable High Steel Quality
•Lengths between 21’ and 60’
•Threadable
•Plain End-Square Cut or Bevelled
•Mill’s Protective Coating (Black Varnish)
Product Options
API 5CT-CASING
API 5CT-TUBING
26
3.2 WATER WELL CASING PIPES
Technical Specifications
•
•
•
•
•
•
•
•
•
•
•
•
ASTM A 589 Type II Production Standard
Tight Tolerances
Consistent Roundness
Consistent Wall Thicknesses
Consistent Straightness
Weldable
Reliable High Steel Quality
Lengths between 10’ and 24’
Threadable
Threaded Option up to 6”
Hot Dip Galvanised Option up to 6”
From Grade A or Grade B Material Quality
Product Options
Weight per Foot (Lbs)
27
PRESSURE TUBES
4.1 BOILER TUBES
Scope and Field of Application
Boilers and heat exchangers.
Production Standards
Material Quality
Finishing Operations
BS 3059 Part 1 & 2
ASTM A 178
EN 10217-2
EN 10217-3
BS 3059, Gr 320, Gr 360
ASTM A 178 Gr A
P 195 GH, P 235 GH, P 265 GH
P 355 N, P 355 NH
Plain End-Square cut or bevelled
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test, Flattening Test, Flaring Test
Expanding Test
Metallographic Examination
Chemical Analysis
Hydrostatic Test
Non Destructive Inspection:
In-Line Ultrasonic (weld check)
On-Line Eddy Current
Acc. to EN 10204 2.1; 2.2; 3.1; 3.2
Surface Conditions
Black self colored/uncoated
Surface protective coating (black varnished)
Quality Certificates
PED Certifed-Pressure Equipment Directive 97/23/EC Certified
BV Marine Approval
ERW Boiler Tubes Size Range
Wall Thickness (mm)
OD
2.0
mm
2.3
2.6
2.9
3.2
3.6
4.0
4.5
21.3
25.4
26.9
31.8
33.7
42.4
44.5
48.3
51,0
57,0
60.3
63.5
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
168.3
177.8
219.1
244.5
273.1
323.9
Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
31
5.0
5.5
6.0
7.1
8.0
8.8
10.0
11.0
12.0
12.7
4.2 TUBES FOR PRESSURE PURPOSE
Scope and Field of Application
Low pressure liquid transmission.
Production Standards
EN 10217-1
P195TR1, P235TR1, P265TR1
P195TR2, P235TR2, P265TR2
NDT Standards
U/S (EN 10246-8 Level U3), E/C (EN 10246-3 Level E2)
Quality Certificates
ADWO, ADW4
32
HOLLOW SECTIONS
5. HOLLOW SECTIONS
Scope and Field of Application
Construction, light and heavy duty machinery, scaffolding, automotive, furniture
Production Standards Steel Qualities
Finishing Operations
EN 10305-5
BS 6363, BS 1139
BS 4360
ASTM A 500
NF A 9-643
EN 10219
EN 10210
E 195, E 235, E 275, E 355
GR 34/26, GR 43/36
GR 43 C
GR A, GR B, GR C
Plain End-Square cut or bevelled
S 235, S 275, S 355, S 460 MH
S 235, S 275, S 355
Quality Certificates
NDT Standards
E/C (EN 10246-3 Level E3)
CE marked
Tests Performed
Mill Test Certificates
Visual and Dimensional Inspection
Mechanical Tests:
Tensile Test
Flattening Test, Flaring Test
Expanding Test
Impact Test
Metallographic Examination
Chemical Analysis
Non Destructive Inspection: In-Line Ultrasonic (weld check)
In-Line Eddy Current (for round tubes)
According to EN 10204 2.1; 2.2; 3.1; 3.2
35
Surface Conditions
Black, self-colored/uncoated
Mill protective coating; for both round,
square and rectangular tubes, black varnish
for outside surface of round tubes.
ERW Circular Hollow Sections (EN 10219)
OD
mm
Wall Thickness (mm)
2.0
2.5
2.7
2.9
3.0
3.2
3.6
4.0
5.0
21.3
25.0
26.9
32.0
33.7
38.0
42.4
48.3
51.0
57.0
60.3
63.5
70.0
73.0
76.1
82.5
88.9
101.6
114.3
127.0
133.0
139.7
141.3
159.0
165.1
168.3
177.8
219.1
244.5
273.0
323.9
Wall Thickness Tolerance will be between +/- 0,25 - 0,60 mm
36
5.5
6.0
7.0
8.0
8.5
9.20 10.0 11.0 12.0 12.7
ERW Rectangular and Square Hollow Sections (EN 10219)
15
18
19
20
20
20
25
25
30
30
30
35
35
35
40
40
40
40
40
45
50
50
50
50
50
50
50
60
60
60
60
60
60
60
70
70
70
70
70
70
75
80
80
80
80
80
80
90
90
90
90
90
100
100
100
100
100
120
120
120
120
125
125
140
140
140
150
150
160
160
160
160
160
175
175
200
200
200
200
250
250
250
260
300
300
320
350
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
15
18
19
10
15
20
15
25
10
20
30
20
25
35
10
20
25
30
40
45
10
20
25
30
40
45
50
20
30
35
40
45
50
60
20
25
30
35
50
70
75
20
30
40
60
70
80
30
50
60
70
90
40
50
60
80
100
40
60
80
120
75
125
40
120
140
100
150
80
90
100
120
140
125
175
80
100
150
200
100
150
250
260
100
200
200
150
Max. S275
Max. S355
37
ERW Rectangular and Square Hollow Sections (EN 10305-5)
Wall Thickness (mm)
OD
mm
20
10
33
15
20
25
30
35
40
50
12.7
15
20
25
21
30
35
40
50
21
30
19
20
25
30
35
40
45
50
55
60
30
25
25.4
50.8
30
35
40
45
50
55
60
27
30
35
40
50
60
70
80
90
32
60
60
35
45
50
75
38
40
50
60
80
44.5
45
50
60
80
50.8
60
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
CR
DKP
HR
0.80
0.90
1.00
1.20
20
10
33
15
20
25
30
35
40
50
12.7
15
20
25
21
30
35
40
50
21
30
19
20
25
30
35
40
45
50
55
60
30
25
25.4
50.8
30
35
40
45
50
55
60
27
30
35
40
50
60
70
80
90
32
60
60
35
45
50
75
38
40
50
60
80
44.5
45
50
60
80
50.8
60
Lenghts: 6.00 ‐ 7.50 m
38
1.50
2.00
2.50
3.00
3.50
MOTHER TUBES
6. MOTHER TUBES
Scope and Field of Application
Mother Tube for automotive industry.
Production Standards
NDT Standards
Finishing Operations
EN 10305-3
U/S (EN 10246-8 Level U3),
E/C (EN 10246-3 Level E2)
Hot Formed or Cold Formed
Plain End Square Cut
Tests Performed
Mill Test Certificates
•
•
•
•
•
•
•
•
Acc. to EN 10204 3.1; 2.2
Dimensional inspection
Surface inspection
Tensile test
Flattening test
Drift expanding test
Leak tightness test
Non-destructive test
Chemical composition
42
Cold Formed ERW Mother Pipes
OD
mm
Wall Thickness (mm)
2.5
3.0
4.0
4.5
5.0
6.0
6.5
7.0
42.4
48.3
51
54
60.3
63.5
70
76.1
83
88.9
90
93
101.6
114.3
127
133
139.7
165.1
168.3
1. Mother pipes are produced acc. to EN 10305-3/DIN 2394
2. NDT tests:Eddy-Current inspection acc. to EN 10246-3 Level E3
Ultrasonic inspection acc. to EN 10246-8 Level U3 on request
3. Material grade: E235-E355/EN 10025
4. Lenghts: 5.50 m-12.80 m.
Lenght tol: -0/+20 mm
5. Inside bead removed.
Undercut: +0/-0.20 mm
6. Straightness: 1.5 mm/m max.
7. OD. tol +/- 0,15 mm
43
7.5
8.0
8.5
Hot Formed ERW Mother Pipes
OD
mm
21.3
23.0
25.0
26.9
28.0
30.0
32.0
33.7
38.0
42.4
45.0
48.3
51.0
Wall Thickness (mm)
2.0
2.3
2.7
2.9 3.0 3.2 3.4 3.6 3.8 4.0 4.2 4.5 4.7 5.0 5.2 5.4 5.5 6.0 6.5 7.0
......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
.......................................................................................................................................
.......................................................................................................................................
wt deviation
......................................................................................................................................
.......................................................................................................................................
± 0,60 mm
......................................................................................................................................
.......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
......................................................................................................................................
.......................................................................................................................................
wt deviation
.......................................................................................................................................
± 0,45 mm
.......................................................................................................................................
.......................................................................................................................................
wt deviation
.......................................................................................................................................
wt deviation
.......................................................................................................................................
± 0,35 mm
wt deviation
± 0,20 mm
± 0,35 mm
54.0
57.0
60.3
63.5
67.0
70.0
wt deviation
± 0,25 mm
73.0
76.1
80.0
82.5
85.0
88.9
These sizes have polygonal ID profile
1. Mother pipes are produced acc. to EN 10305-3
2. NDT tests: before hot rolling ultrasonic inspection acc. to EN 10246-8 Level U3
after hot rolling eddy-current inspection acc. to EN 10246-3 Level E3
3. Material grade: E355/EN 10025
4. Lenghts: 5.00 m-12.80 m.
Lenght tol: -0/+30 mm
5. Inside bead removed.
Undercut: +0/-0.20 mm
6. Straightness: 1.5 mm/m max.
44
PRECISION TUBES
7. PRECISION TUBES
Scope and Field of Application
Automotive: Shock absorber outer and inner tubes, gas springs, steering systems, vibration dampers, axles and
propeller shafts, engine mounts, stabilizer bars, side-impact protection, car&bus seats, bus body frames, etc.
Hydraulic cylinders: Cylinder tubes suitable for honing, suitable for skiving and roller burnishing, cylinder tubes
ready-to-use (H9)
Steel furniture: Chairs, tables, bookshelves, trolleys, perambulators, chaise-lounge, etc.
Home applience: Vacuum cleaner, vibration damper.
Design elements: Towelrails, greenhouse tubing, elliptical and flat-oval hollow sections for special accessorries.
Others: Heating systems, mechanical engineering, textile machinery industries.
Production Standards
Mechanical Tubing:
EN 10305-3, BS 6323 Part 5, DIN 2394
Cold Drawn Welded Tubes:
EN 10305-2, BS 6323 Part 6, DIN 2393
Others upon request.
Production Standards
Finishing Operations
Uncoated Steel Strips:
E 235, E 275, E 355 acc. to EN 10025 (DIN 17100)
St 12, St 13, St 14 acc. to DIN 1623
Micro-alloyed steel (S355NC, S420NC,
S355MC, S460MC etc.)
Induction Hardening Steel Alloys:
20 Mn B5, 30 Mn B5, others as requested
ASTM A 500 Gr A, Gr B, Gr C
Sendzimir for Hot-Dip Galvanized Strips:
EN 10142
ASTM A 526/527
Heat treatment: Stress relieving, annealing, normalizing
Cold drawn hard or soft over mandrel
Sink-drawn
Straightened
Cut-to-length
Induction Hardening
Tests Performed
The following tests are performed as per standard
requirements or agreement with the customer:
Visual and Dimensional Inspection
Tensile Test
Drift Expanding Test
Flattening Test
Reverse Bending
Flanging Tests
Chemical Analysis
Eddy Current Testing
Surface Roughness Test
Mill Test Certificates
Acc. to EN 10204 3.1; 2.2
47
7.1 ERW PRECISION TUBES
Wall Thickness (mm)
OD
mm
0.7
0.8
0.9
1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 1.90 2.00 2.20 2.40 2.50 2.60 2.80 3.00 3.30 3.50
5
5.5
6
7
8
8.2
9
9.3
9.5
10
11
11.1
12
12.6
12.7
13
13.5
14
15
16
17
18
19
20
21
22
23
24
24.5
25
25.4
26
26.9
28
28.6
30
32
33.7
34
35
36
38
40
41
42
44
44.5
45
48
48.6
50
51
54
55
55.6
56.4
56.8
57
60
63.5
65
67
70
76
83
CR
DKP
HR
Precision Tubes (EN 10305-3)
Delivery Conditions:
BKM (+CR1 ve + CR2) = Standard
NBK (+N) = Normalized
GBK (+A) = Annealed
Steel Grades mainly used: st 14, st 13, st 12, st 34, st 37, st 44, st 52
(E155) (E195) (E235) (E275) (E355)
48
Cold Drawn Precision Tube Matrix
7.2 COLD DRAWN PRECISION TUBES
Cold Drawn Welded Steel Tubes (DIN 2393, EN 10305-2)
Please contact our sales department for intermediate sizes.
Delivery Conditions: BK, BKW, NBK, BKS, GBK.
BK (Acc. to EN norms+C) = cold finished/hard
BKW (Acc. to EN norms+LC) = cold finished/soft
NBK (Acc. to EN norms+N) = normalized
BKS (Acc. to EN norms+SR) = cold finished and stress relieved
GBK (Acc. to EN norms+A) = annealed
Standard norms supplied: EN 10305-2, UNI 7946, BS
6323 Part 6, NFA 49-341, DIN 2393,
Steel Grades mainly used: RSt 34-2, RSt 37-2, St 44-2, St 52-3
(E 195) (E 235) (E 275) (E 355)
49
ASTM A 513 Mechanical Tubing (Type V-VI)
Delivery Conditions: M.D., S.S.I.D.
M.D.: Mandrel Drawn
S.S.I.D.: Special Smooth Inside Diameter
Standart Norms Supplied: ASTM A 513
Steal Grades Mainly Used: 1008-1040
Please contact our sales department for any inquiries.
50
PROTECTIVE COATINGS
AND LININGS
8. PROTECTIVE COATINGS AND LININGS
Scope and Field of Application
Borusan Mannesmann products are manufactured with modern equipments offering a wide range of anti-corrosive
coatings. The below graph illustrates the type of coatings applied externally and internally according to standards
and special customer requirements.
CEMENT MORTAR
DUAL-LAYER FBE & FBE
100”
Surface Preparation (DIN 55928, SIS 55900)
The process enabling the appropriate surface cleanliness and smoothness level according to the type of coating
is applied by blasting method. (Sa 2 1/2)
Galvanizing
(ASTM A53, TS EN 10240)
Polyethylene (DIN 30670, NF A 49-710, UNI 9099, EN ISO 21809-1)
For buried pipes, high mechanical strength and corrosion resistance.
Low, medium or high-density polyethylene coating.
3 Layer Coating Method:
Layer 1: Electrostatic epoxy primer
Layer 2: Extrusion adhesive wrapping
Layer 3: Extrusion polyethylene wrapping
Polyprophylene
(DIN 30678, NFA 49-711, EN ISO 21809-1)
Flow-Coat Epoxy Lining (API RP 5L2)
For gas transmission lines in order to reduce pipewall roughness thus increasing throughput. Average thickness
60 µm.
Epoxy (AWWA C 210, TS 5140)
Various epoxy coatings enabling hygienic inner surface for potable water transportation and outer surface to resist
soil or sea water corrosion. Coating thickness of up to 600 micron.
FBE-Fusion Bonded Epoxy
(AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394)
Provides high protection of pipe lines used for transmission of oil, gas and water.
Dual-Layer Abrasion Resistant FBE
(AWWA C 213, API 5L7, CSA Z 245-20, NACE RP 0394)
Cement Mortar ID Coating
Specificially for potable water pipe lines cement mortar ID coating provides hygienic and excellent corrosion
resistance and protection. On demand regular cement mortar ID coating or synthetic dispersion added special
cement mortar ID coating can be applied.
(AWWA C 205, DIN 2614, BS 534, TS 8590)
Tests Performed
Coating thickness, Holiday testing, Impact strength, Bond strength, Indentation hardness, Coating resistivity,
Elongation percentage at break.
54
QEHS MANAGEMENT
9. QEHS MANAGEMENT
Borusan Group companies all share a common set of guiding principles, which help this vast enterprise to operate in
complete harmony. These principles are commitments to productivity, innovation and environmental responsibility.
From raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order
to reduce impacts, controls each step of the process. Our Environmental Management System certificate (ISO
14001) proves our commitment to environment.
Healthy performance is delivered through healthy people. In compliance with Occupational Health and Safety
Management Standard (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work
force and service providers.
Borusan Mannesmann; exemplary with its modern management approach as well as its investments, has been
applying The Lean Six Sigma methodology since 2002 and Voice of Customer (VOC) process since 2003.
The Lean Six Sigma methodology is a highly disciplined business management strategy that seeks to remove the
causes of defects in production and business processes, and to continuously improve productivity, profitability
and customer satisfaction. Besides with the VOC process, we capture the requirements and feedback from our
customers to provide the best product and service quality.
Ongoing efforts to improve customer satisfaction brought Borusan Mannesmann, Complaints Handling Management
Systems Certificate (ISO 10002); which is a first in steel pipe sector globally.
Quality System Certificates
API 5L-0114
API5CT-0146
Quality Management Certificates
International Certificates
ISO 9001
ISO 14001
ISO 10002
OHSAS 18001
API Q1
ISO/TS 29001
API 5L
API 5CT
ENAGAS Homologation-Spain/12”-48” DSAWH
AD-MERKBLATT W0/TRD 100, W4/TRD 102
Germanisher Lloyd: DIN 1626 St 37.0
DVGW-EN 10255
PED-Pressure Equipment Directive 97/ 23/EC-EN 10217
CE marked-Construction Product Directive 89/106/EC-EN 10219
FM Approval
UL/CUL Listed
NSF Certified
58
March 2013
+90 212 393 58 58
Borusan Mannesmann Call Center
E‐Mail: bmb@borusan.com
www.borusanmannesmann.com