SMC - your leading pneumatics experts for sheet metal working and

SMC - your leading pneumatics experts for
sheet metal working and bodybuilding
MA08-CP-007-EN
The global develo
innovation fo
Japan Technical Centre (JTC)
>1200 workers
China Technical Centre (CTC)
>50 workers
CTC
opment network guarantees
or optimum solutions
US Technical Centre (UTC)
>300 workers
The global
engineering
network
of SMC
European Technical Centre (ETC)
>100 workers
Customer demands are our main concern at SMC.
For this reason, SMC is investing in 1,800
development engineers to provide
customer-optimised solutions as quickly as possible.
The international development network guarantees
effective customer support on the job.
SMC is in the ideal location for
Both nationally and internationally, automobile manufacturers
are in daily contact with SMC. This promotes
trendsetting developments specifically to:
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Ensure the highest possible plant availability
Improve the cycle…..
Reduce investment costs
Improve operating costs
SMC: International organisation
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GB
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SMC U.S.A.
SMC Canada
SMC Mexico
SMC Argentina
SMC Chile
SMC Bolivia
SMC Venezuela
SMC Brazil
IMPECO Automatización Industrial S.A. (Distributor in Peru)
BAKO S.A. (Distributor in Uruguay)
Airmatic Ltda. (Distributor in Colombia)
ASSISTECH CIA. LTDA. (Distributor in Ecuador)
Puerto Rico (Under SMC U.S.A. management)
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SMC Switzerland
Schweiz
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Italien
SMC Italy
SMC U.K.
Großbritannien
Deutschland
SMC Germany
Österreich
SMC Austria
Schweden
SMC Sweden
Frankreich
SMC France
Irland
SMC Ireland
Spanien
SMC Spain
Tschech.
Rep.
SMC Czech
Republic
Ungarn
SMC Hungary
Slowenien
SMC Slovenia
Slowakei
SMC Slovakia
Rumänien
SMC Romania
Norwegen
SMC Norway
Dänemark
SMC Denmark
Russland
SMC Russia
Polen
SMC Poland
Niederlande
SMC Netherlands
Finnland
SMC Finland
Belgien
SMC Belgium
Estland
SMC Estonia
5
bodybuilding and sheet metal working
Some of these trendsetting developments are shown on the following
pages. SMC has made it a priority to find further innovative
possibilities, together with our customers, to help provide the best
possible solutions in the future.
Internationally applicable standards are met in full.
for the automobile industry
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SMC Latvia
Lettland
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SMC Lithuania
Litauen
SMC Bulgaria
Bulgarien
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SMC Croatia
Kroatien
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SMC Portugal
in South
Africa)
(Vertriebshändler
in Südafrika)
Hyflo Southern Africa (Pty.) Ltd. (Distributor
SMC Greece
Griechenland
(Distributor in in
Turkey)
Entek Pnömatik
Tic.Tic.
Ltd.Ltd.
Sti. Sti.
(Vertriebshändler
der Türkei)
Entek
PnömatikSan.ve
San.ve
ASL
KLH
GCCL
OSHA
NES
BQF
MFL
UL/CUL
LABS
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SMC Singapur
SMC
Singapore
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SMC Malaysia
SMC
Malaysia
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SMC
Hong Kong
SMC Hongkong
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SMC
Taiwan
SMC Taiwan
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SHOKETSU-SMC
Corporation
Shoketsu
SMC Corporation
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SMC Thailand
SMC
Thailand
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SMC China
SMC
China
64
SMC Südkorea
SMC
South Korea
65
SMC Indien
SMC
India
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SMC Australien
SMC
Australia
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SMC Neuseeland
SMC
New Zealand
(Distributor ininIsrael)
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BACCARA
Baccara Automation
Automation
Control
Control
(Vertriebshändler
Israel)
(Distributor inin Indonesien)
Indonesia) 69
PT. Sinar
PT.
SinarMutiara
Mutiara
Cemerlang
Cemerlang
(Vertriebshändler
(Distributor in Pakistan)
Jubilee Corporation
Jubilee
Corporation(Vertriebshändler
in Pakistan)
Assaggaff Trading Est. (Distributor in Saudi Arabia)
Abzarchain Co.Ltd. (Distributor in Iran)
Atafawok Trading Est. (Distributor in Jordan)
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Leban Trading Co.Ltd. (Distributor in Vietnam)
Machinery People Trading Co. (LLC) (Distributor in UAE)
Esco Kuwait Est. (Distributor in Kuwait)
Electro-Serv (Pvt) Ltd. (Distributor in Sri Lanka)
Miak Corporation (Distributor in Syria)
Mohammed Jalal & Sons W.L.L. (Distributor in Bahrain)
Saadani Trading & Industrial Services (Distributor in Egypt)
Faraday Pneumatics & Engrg Services (Distributor in Nigeria)
SMC Corporation
5
VQC: The industrial standard for bodybuilding
What are the critical factors in bodybuilding?
Cycle time, minimising downtime, operator safety & maintenance,
investment and operating costs, manufacturing quality.
Why is it that the VQC valve module series has set the industry
standards in bodybuilding?
Robot grippers:
Requirements:
•
•
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•
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•
•
•
•
•
•
Reduced weight
Compact structure
Mass centre of gravity can be influenced
Minimum installation expenditure
“Tool Change“-compatible
Flexible for vacuum and clamping technology
6 clamping positions per valve (Ø 40)
600 ms/swing time for 135°
Simple maintenance
Interbus-S, Profibus-DP, DeviceNet
ProfiNet in the future
3D models in CATIA V5, UG-NX3, FIDES
The mass centre of gravity of the
robot gripper can be influenced
positively by the separation of
electrics & pneumatics.
The world champion lightweight:
VQC 2000 in typical configurations saves
3 kg on the robot gripper.
Number
of digital
inputs
0
16
32
48
6
Number of valve positions with two position rubber double solenoid
1
2.121
2.481
2.841
3.201
2
2.315
2.675
3.035
3.395
3
2.510
2.870
3.230
3.590
4
2.704
3.064
3.424
3.784
5
2.899
3.259
3.619
3.979
6
3.093
3.453
3.813
4.173
7
3.288
3.648
4.008
4.368
8
3.482
3.842
4.202
4.562
9
3.677
4.037
4.397
4.757
10
3.871
4.231
4.591
4.951
11
4.066
4.426
4.786
5.146
12
4.260
4.620
4.980
5.340
Fixture:
Requirements:
• Compact
• 6 clamping positions per valve (Ø 63), 600 ms/
swing time
• 2 swing-ins per valve (Ø 200), 2 s swing time
• Retooling capable
• Multi-pressure capable (e.g. for manual-automation)
• Safety function for power gripper with manual
application
• Simple maintenance
• Interbus-S, Profibus-DP, DeviceNet
• ProfiNet in the future
• 3D models in CATIA V5, UG-NX3, FIDES
Tried and tested and optimum: EX245/VQC4000
Retooling possible at any time
VQC 4000: 25 mm valve with maximum performance: 2,100 Nl/ min flow
at 1 W power consumption of the valve
coil
M12
The EX245 Field bus system:
Protection type
up to 32 solenoid valves
128 digital inputs
64 digital inputs
8 modules
Integrated diagnosis and protection function
37
36
37
37
36
37
37
7 2-X
6 1-X
5 1-X
4 2-X
3 1-X
2 2-X
1 1-X
le DY
le DX
le DY
le DY
le DX
le DY
le DY
u
u
u
u
u
u
u
it
od 5od 5od 5od 5od 5od 5od 5un
M X24
M X24
M X24
M X24
M X24
M X24
M X24
SI
E
E
E
E
E
E
E
DIGITAL OUTPUT
DIGITAL INPUT
DIGITAL OUTPUT
DIGITAL OUTPUT
DIGITAL INPUT
DIGITAL OUTPUT
DIGITAL OUTPUT
IN
US5
US4
US3
oid
len
So lve
va
OUT
: for logic/Sensors
: for loads
US1 US2
7
EX245/VQC2000: The robot gripper specialist
The system has an excellent performance capability for the complete actuator system on robot grippers.
Even the integration of several vacuum generators with energy saving functions can easily be realised on
the valve manifold:
2 independent
vacuum circuits
(Safety Reason)
Power clamp cylinder
(Safety Reason)
Pin still cylinder
Separation of P-channel
Compressed air
6 bar 5µm filtration
not lubricated (safety pneumatic air supply)
8
VQC2000 valve manifold with EX245 SI - unit
Compressed air
6 bar 5µm filtration
not lubricated
EX245/VQC4000: Safety features
The system has an excellent performance capability for the complete actuator system on robot grippers. Even the
integration of several vacuum generators with energy saving functions can easily be realised on the valve manifold:
1. Actuation of the power gripper with manual application in inserting stations.
Function:
- The power gripper with manual application is depressurised in the basic setting of the valve.
Sheet metal parts can be removed and inserted and the power gripper can be
closed by hand.
- As soon as coil 14 is energised the power gripper is supported in its force
by the pressure. The single-sided valve interlock means that the switch position
remains, even in an emergency stop situation.
- Brief actuation of the coil 12 opens the power gripper and the valve switches to the
basic setting.
2. Self-holding for heavy lifting and swing drives.
The valve VQC 4501-5-X8 is used, together with the pneumatic
logic control, to secure heavy loads in their end position.
Especially in the event of a power-free emergency stop case, the cylinder
pressure is topped-up for the individual end position.
9
Is the weld line free from
weld spatter?
Weld spatter causes stress to both machinery and
people. Resulting in machine breakdown and subsequent
downtime.
SMC's pin clamp cylinders and processing units are
fitted with highly effective weld spatter strippers for long
term durability of the devices, which have proven to be
tried and tested even in laser cabs.
Our pin clamp cylinders
CKZP/WSZ:
Pin clamp cylinders types CKZP/WSZ are available with
piston diameters 32 mm, 40 mm, 63 mm in heights 40
mm and 60 mm. All common pin mountings in diameters
10 mm and 16mm are available.
For pneumatic pin clamp cylinders with manual
actuation the type WSZ40-0040-CEL00295 has been
developed.
10
Our guide unit MGPA:
In bodybuilding, the MGPA guide unit has proven itself
many hundreds of times in many European automobile
factories.
Using standard brackets and standard shims the
centralisation pins can be moved into position rapidly
and effectively. The normal 30x32 mm flange pattern
and the integrated inductive sensor ensure fast installation
and operation. The integrated pre-tensioned recirculating
ball guides also increases the twist tolerance of the unit.
A highly effective weld spatter stripper is also fitted and
therefore no other protection measures are required.
Table of available types:
Type
MGPA40TF
Type
MGPA63TF
Ø
Stroke
0040
0050
0060
0075
0100
0150
- CEJ00325
40 mm
Ø
Stroke
0040
0050
0060
0075
0100
0150
- CEJ00326
63 mm
11
Just gripping!
This gripper clamps the plate both with and without
toggle lever. The patented toggle lever maintains the
holding force, even when the pressure is removed.
Available in (diameter) 32 and 50mm
Max. force 5000N
Failsafe dynamic brakes up to
piston diameter 250 mm with
valve closing indicator for the
brake shoes.
In bodybuilding, designs are required where vertical loads must
be secured and dynamically braked. In order to exclude any
potential danger, cylinders for vertical operation must not move
when they are depressurised. For this application there is the CLS
cylinder series by SMC. These cylinders feature a dynamically
bidirectional acting brake which acts in depressurised condition
with its failsafe design.
Loads up to 33.6KN can be secured in this way (cylinder
diameter 250 mm). The position of the brake can be detected
using magnetic switches.
The piston rod brake and the
actuating cylinder of the brake are
detatched from the compressed air
for safety reasons.
12
Indicator for brake shoes wear.
Just gripping!
What spare capacity do you have up to the
load limit of the robot?
Vehicle design places ever stricter demands
on the design of robot grippers and fixtures,
whilst the flexibility of manufacturing lines
need to be ever greater. What demands does
this place on clamping technology?
Particular emphasis must be placed
on:
(1) Weight of 40 power grippers on
a robot gripper
(2) Durability at constant
clamping torque (MTBF)
(3) Visual Management for
maintenance even under bad
lighting conditions.
All CKZT power grippers
are fully encapsulated.
A weld spatter deflecting
cap and seal under the
sensor cassette ensure high
levels of MTBF.
SMC power grippers meet all current norms
and standards applicable to the International
Automobile Industry. There is a wide spectrum
of clamping arms available from stock.
40 power gripper CKZT40
Flex-Type Sensational:
Just 1.65 Kg at 90°
opening angle.
Availabe sizes and variations
Available
Bore - ø
Standard
Flex Spanner
With handle
25
*1
*1
32
*1
*1
40
50
63
80
*1: on request
Visual management in the production line:
CKZT Flex types offer a colour code for the
opening angle. 100% reproductability
in the case of maintenance.
13
Protected with safety & OSHA
compatible
The AVL start delay valve protects both man and machine.
The greatest possible venting capacity is used to depressurise
the plant by cutting the electrical supply or by pushing the red
palm button. The speed of pressure build-up when re-starting is
adjustable.
For simple equipment installation, integration in the SMC
maintenance unit is easily achieved and mounting using
pipework is, of course, also possible.
The AVL is lockable in the venting position using a padlock without electrical initiation of the red palm button.
A pressure switch can be fitted instead of the pressure gauge
to provide an electrical signal concerning the pressure status to
the subsequent compressed air mains supply.
Circuit diagram with electrical
initiation
Available types
Series
Diameter ø
Effective
1(P)
2(A)
Cross section
2(A)
3(R)
AVL2000
1/4"
3/8"
1/2"
3/4"
1"
20 mm2
37 mm2
61 mm2
113 mm2
122 mm2
24 mm2
49 mm2
76 mm2
132 mm2
141 mm2
AVL3000
AVL4000
AVL5000
AVL5000
(US Agency: Occupational Safety and Health Agency)
14
Two-hand control without
electrics?
Two-hand control is always required when the safety situation
demands it and if no other start functions are permitted. Typical
applications can be found in presses and automatic welding
machine areas, as the potential for crush type accidents in
these areas is increased.
Plants with safety switching
When actuating, injuries such as crushed
fingers can be prevented if both hands are
needed to actuate the valve buttons.
Two-hand
control
One-hand
control
Typical pneumatic circuit diagram
Zweihandsteuerventil
Zylinder
Tasterventil
Druckluftbetätigtes Ventil
Tasterventil
An output signal is only created if there is a delay of
< 0.5s when the input signals are actuated.
The SMC two-hand control signal Type VR51 complies with
Type IIIA in accordance with DIN EN 574 (Safety of Two Hand
Switches - Safety aspects)
15
EUROPEAN SUBSIDIARIES:
Austria
SMC Pneumatik GmbH (Austria).
Girakstrasse 8, A-2100 Korneuburg
Phone: +43 2262-622800, Fax: +43 2262-62285
E-mail: office@smc.at
http://www.smc.at
France
SMC Pneumatique, S.A.
1, Boulevard de Strasbourg, Parc Gustave Eiffel
Bussy Saint Georges F-77607 Marne La Vallee Cedex 3
Phone: +33 (0)1-6476 1000, Fax: +33 (0)1-6476 1010
E-mail: contact@smc-france.fr
http://www.smc-france.fr
Netherlands
SMC Pneumatics BV
De Ruyterkade 120, NL-1011 AB Amsterdam
Phone: +31 (0)20-5318888, Fax: +31 (0)20-5318880
E-mail: info@smcpneumatics.nl
http://www.smcpneumatics.nl
Spain
SMC España, S.A.
Zuazobidea 14, 01015 Vitoria
Phone: +34 945-184 100, Fax: +34 945-184 124
E-mail: post@smc.smces.es
http://www.smc.eu
Belgium
SMC Pneumatics N.V./S.A.
Nijverheidsstraat 20, B-2160 Wommelgem
Phone: +32 (0)3-355-1464, Fax: +32 (0)3-355-1466
E-mail: info@smcpneumatics.be
http://www.smcpneumatics.be
Germany
SMC Pneumatik GmbH
Boschring 13-15, D-63329 Egelsbach
Phone: +49 (0)6103-4020, Fax: +49 (0)6103-402139
E-mail: info@smc-pneumatik.de
http://www.smc-pneumatik.de
Norway
SMC Pneumatics Norway A/S
Vollsveien 13 C, Granfos Næringspark N-1366 Lysaker
Tel: +47 67 12 90 20, Fax: +47 67 12 90 21
E-mail: post@smc-norge.no
http://www.smc-norge.no
Sweden
SMC Pneumatics Sweden AB
Ekhagsvägen 29-31, S-141 71 Huddinge
Phone: +46 (0)8-603 12 00, Fax: +46 (0)8-603 12 90
E-mail: post@smcpneumatics.se
http://www.smc.nu
Bulgaria
SMC Industrial Automation Bulgaria EOOD
Business Park Sofia, Building 8 - 6th floor, BG-1715 Sofia
Phone:+359 2 9744492, Fax:+359 2 9744519
E-mail: office@smc.bg
http://www.smc.bg
Greece
SMC Hellas EPE
Anagenniseos 7-9 - P.C. 14342. N. Philadelphia, Athens
Phone: +30-210-2717265, Fax: +30-210-2717766
E-mail: sales@smchellas.gr
http://www.smchellas.gr
Poland
SMC Industrial Automation Polska Sp.z.o.o.
ul. Poloneza 89, PL-02-826 Warszawa,
Phone: +48 22 211 9600, Fax: +48 22 211 9617
E-mail: office@smc.pl
http://www.smc.pl
Switzerland
SMC Pneumatik AG
Dorfstrasse 7, CH-8484 Weisslingen
Phone: +41 (0)52-396-3131, Fax: +41 (0)52-396-3191
E-mail: info@smc.ch
http://www.smc.ch
Croatia
SMC Industrijska automatika d.o.o.
Crnomerec 12, HR-10000 ZAGREB
Phone: +385 1 377 66 74, Fax: +385 1 377 66 74
E-mail: office@smc.hr
http://www.smc.hr
Hungary
SMC Hungary Ipari Automatizálási Kft.
Torbágy út 19, H-2045 Törökbálint
Phone: +36 23 511 390, Fax: +36 23 511 391
E-mail: office@smc.hu
http://www.smc.hu
Portugal
SMC Sucursal Portugal, S.A.
Rua de Engº Ferreira Dias 452, 4100-246 Porto
Phone: +351 226 166 570, Fax: +351 226 166 589
E-mail: postpt@smc.smces.es
http://www.smc.eu
Turkey
Entek Pnömatik San. ve Tic. A*.
Perpa Ticaret Merkezi B Blok Kat:11 No: 1625, TR-34386, Okmeydani, Istanbul
Phone: +90 (0)212-444-0762, Fax: +90 (0)212-221-1519
E-mail: smc@entek.com.tr
http://www.entek.com.tr
Czech Republic
SMC Industrial Automation CZ s.r.o.
Hudcova 78a, CZ-61200 Brno
Phone: +420 5 414 24611, Fax: +420 5 412 18034
E-mail: office@smc.cz
http://www.smc.cz
Ireland
SMC Pneumatics (Ireland) Ltd.
2002 Citywest Business Campus, Naas Road, Saggart, Co. Dublin
Phone: +353 (0)1-403 9000, Fax: +353 (0)1-464-0500
E-mail: sales@smcpneumatics.ie
http://www.smcpneumatics.ie
Romania
SMC Romania srl
Str Frunzei 29, Sector 2, Bucharest
Phone: +40 213205111, Fax: +40 213261489
E-mail: smcromania@smcromania.ro
http://www.smcromania.ro
UK
SMC Pneumatics (UK) Ltd
Vincent Avenue, Crownhill, Milton Keynes, MK8 0AN
Phone: +44 (0)800 1382930 Fax: +44 (0)1908-555064
E-mail: sales@smcpneumatics.co.uk
http://www.smcpneumatics.co.uk
Denmark
SMC Pneumatik A/S
Egeskovvej 1, DK-8700 Horsens
Phone: +45 70252900, Fax: +45 70252901
E-mail: smc@smcdk.com
http://www.smcdk.com
Italy
SMC Italia S.p.A
Via Garibaldi 62, I-20061 Carugate, (Milano)
Phone: +39 (0)2-92711, Fax: +39 (0)2-9271365
E-mail: mailbox@smcitalia.it
http://www.smcitalia.it
Russia
SMC Pneumatik LLC.
4B Sverdlovskaja nab, St. Petersburg 195009
Phone.:+7 812 718 5445, Fax:+7 812 718 5449
E-mail: info@smc-pneumatik.ru
http://www.smc-pneumatik.ru
Estonia
SMC Pneumatics Estonia OÜ
Laki 12, 106 21 Tallinn
Phone: +372 6510370, Fax: +372 65110371
E-mail: smc@smcpneumatics.ee
http://www.smcpneumatics.ee
Latvia
SMC Pneumatics Latvia SIA
Smerla 1-705, Riga LV-1006
Phone: +371 781-77-00, Fax: +371 781-77-01
E-mail: info@smclv.lv
http://www.smclv.lv
Slovakia
SMC Priemyselná Automatizáciá, s.r.o.
Fatranská 1223, 01301 Teplicka Nad Váhom
Phone: +421 41 3213212 - 6 Fax: +421 41 3213210
E-mail: office@smc.sk
http://www.smc.sk
Finland
SMC Pneumatics Finland Oy
PL72, Tiistinniityntie 4, SF-02231 ESPOO
Phone: +358 207 513513, Fax: +358 207 513595
E-mail: smcfi@smc.fi
http://www.smc.fi
Lithuania
SMC Pneumatics Lietuva, UAB
Oslo g.1, LT-04123 Vilnius
Phone: +370 5 264 81 26, Fax: +370 5 264 81 26
Slovenia
SMC industrijska Avtomatika d.o.o.
Mirnska cesta 7, SI-8210 Trebnje
Phone: +386 7 3885412 Fax: +386 7 3885435
E-mail: office@smc.si
http://www.smc.si
© DiskArt™ 1988
© DiskArt™
OTHER SUBSIDIARIES WORLDWIDE:
ARGENTINA, AUSTRALIA, BOLIVIA, BRASIL, CANADA, CHILE,
CHINA, HONG KONG, INDIA, INDONESIA, MALAYSIA, MEXICO,
NEW ZEALAND, PHILIPPINES, SINGAPORE, SOUTH KOREA,
TAIWAN, THAILAND, USA, VENEZUELA
http://www.smc.eu
http://www.smcworld.com
SMC CORPORATION
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 FAX: 03-5298-5362
1st printing MY printing MY 20 Printed in Spain
Specifications are subject to change without prior notice
and any obligation on the part of the manufacturer.