Model OE Control Manual

Transcription

MODEL “OE”
LOW-VOLTAGE REFRIGERATION
CONTROL AND CLEANING SYSTEM
Installation and Operation Instructions
Part No. 8823647
Effective March 31, 2000
Revised August 16, 2005
®
THE MILK COOLING SYSTEMS SPECIALISTS™
®
MODEL “OE” LOW-VOLTAGE CONTROL AND CLEANING SYSTEM
INSTALLATION AND OPERATION MANUAL
Table of Contents
Section 1.0 - Introduction
1.1
1.2
1.3
General . . . . . . . . . . . . . . . . . . . . . . . .
Technical Support . . . . . . . . . . . . . . . . .
Regulatory Requirements . . . . . . . . . . . .
Figure 1—“OE” Control Cabinet and Milk
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Cooler Components
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.1
.1
.1
.2
Section 2.0 - Installation
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
Crate Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Skid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Figure 2—Skid Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Hot Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Water Supply Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Foundation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Formula 1—Gross Weight of Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 3—Foundation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Leveling the Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Figure 4—Leveling the Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Bulk Head Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 5—Agitator Weather Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 6—Basic Bulk Head Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Milk Room Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Figure 7—Milk Room Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Agitator Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Figure 8—Agitator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Pump Assembly and Electric Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 9—Pump Assembly and Electric Drain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
“OE” Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
“OE” Temperature Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Figure 10—“OE” Temperature Control Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
“OE” Temperature Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Figure 11—“OE” Temperature Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Instructions for Mounting the “OE” Control Box Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Water Line Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Figure 12—“OE” Control Box Installation and Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Chemical and Cleaning Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Manway Wash Tube Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 13—Manway Wash Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Table of Contents
Section 2.0 - Installation - Continued
2.20 Spray Dish Installation . . . . . . . . . . . .
Figure 14—Spray Dish Orientation . . .
Figure 15—Spray Dish . . . . . . . . . . . .
2.21 Milk Cooler Vent Assembly Installation
Figure 16—Milk Cooler Vent Assembly
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.16
.16
.16
.17
.17
Field Electrical Connections at Milk Cooler’s Rear Junction Box . . . . . . . . . . . . . . . . . . . . . . . .
Figure 17—Milk Cooler Electrical Terminal Strip (Rear Junction Box) . . . . . . . . . . . . . . . . . . . .
Figure 18—Electrical Schematic - Agitator Motor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 19—Electrical Schematic - Rear Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 20—Internal Conduit Raceways - Milk Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 21—“OE” Field Installation Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
“OE” Control Box Installation Wiring of the 24-VAC Water Works Box . . . . . . . . . . . . . . . . . .
“OE” Control Box Installation Wiring with 24-VAC Refrigeration Unit(s) Control and
230-VAC Contactor Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OESE or OHSE Refrigeration Unit(s) with 24-VAC Contactor Coils . . . . . . . . . . . . . . . . . . . . . .
Table 1—Field Wiring Conductors Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 22—“OE” Control Box Installation Wiring with 24-VAC Refrigeration Unit(s) Control and
230-VAC Contactor Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 23—“OE” Control Box Installation Wiring with 24-VAC Refrigeration Unit(s) Control and
OESE or OHSE Refrigeration Unit(s) with 24-VAC Contactor Coils . . . . . . . . . . . . . . . . . . . . . .
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.18
.18
.19
.19
.20
.21
.22
Section 3.0 - Electrical Wiring
3.1
3.2
3.3
3.4
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Section 4.0 - Testing
4.1
4.2
Test Operation of Cooling Controls . .
Test Operation of Washing System . . .
Table 2—Water Consumption Chart . .
Table 3—36-Minute Time Cycle Chart
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.24
.24
.25
.25
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.26
.26
.26
.26
.27
.27
.27
Cooler Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mueller Matic® Automatic Washing System Maintenance . . . . . . . .
Determining Chemical Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Cautions (Additional Cautions are Listed in Section 2.18)
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.28
.28
.29
.29
Section 5.0 - Operating Instructions
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Operating Instructions . . .
First Milking . . . . . . . . . .
Subsequent Milkings . . . .
Butterfat Sampling . . . . . .
External Measuring Gauge
Emptying Cooler . . . . . . .
Washing Cooler . . . . . . . .
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Section 6.0 - General Maintenance Instructions
6.1
6.2
6.3
6.4
Table of Contents
Section 6.0 - General Maintenance Instructions - Continued
6.5
6.6
Mueller Matic Timer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 24—Mueller Matic Timer Connection for 240-VAC Control Box
Figure 25—Mueller Matic Timer Connections for 24-VAC Control Box
Mueller Matic Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . .
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.30
.30
.30
.31
Section 7.0 - Weights and Dimensions
7.1
7.2
English Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Metric Weights and Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Section 8.0 - Wiring Diagram (Attachment) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Section 9.0 - Model “OE” Equipment Markings
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
9.10
9.11
9.12
9.13
9.14
9.15
9.16
9.17
9.18
9.19
9.20
9.21
9.22
9.23
9.24
9.25
9.26
Label
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8822229, Lock Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820482, Caution - Disconnect Power and Retain Latch . . . . . . . . . . . . . . . . . . .
8820623, Warning Symbol - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820761, Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8823456, Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8822584, Pump Motor - Wire Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8802375, Agitator(s) - Wire Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3791, Hot - Water Valve Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3792, Cold - Water Valve Marker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8823612, Warning - Water Works Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8801150, Warning - Disconnect Power Before Servicing . . . . . . . . . . . . . . . . . .
8822225, CE Data Tag (U.K. Models Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820668, “UL” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30612, Notice - Chart Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820454, Dry Nitrogen Holding Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8805299, Warning - HCFC Class II Refrigerant (To Be Applied After Installation)
30737, Bottom Temp-Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820409, Mueller Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8822705, Canadian and U.S. Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8822558, Mueller Milk Cooler Data Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30890, Mueller Data Tag - Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8820677, Ground Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30397, Stainless Steel Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30166, Caution - Vent Must Be Over Milk Inlet . . . . . . . . . . . . . . . . . . . . . . . . .
8802777, Caution - Do Not Sanitize . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8823146, Terminal Block - 24 VAC - 240 VAC . . . . . . . . . . . . . . . . . . . . . . . . . .
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Section 10.0 - Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
SECTION 1.O - INTRODUCTION
1.1
General
The Mueller® “OE” refrigeration and cleaning control is custom designed and manufactured to provide
cleaning, cooling, and agitation cycles.
Durable construction and enhanced, low-voltage circuitry ensures maximum energy efficiency and
long-term reliability.
1.2
Technical Support
This manual provides the basic installation and operating information to ensure safe and optimum
performance of the “OE” control system. Please contact your local Mueller Sales and Service
Representative if you require additional technical assistance pertaining to installation or operating
procedures.
Manufacturer’s support is available by contacting:
Paul Mueller Company
Dairy Farm Equipment Service Department
P.O. Box 828 • Springfield, Missouri 65801
Telephone: (417) 831-3000 • 1-800-MUELLER (683-5537)
1.3
Regulatory Requirements
It is the responsibility of the purchaser and installer to seek the necessary regulatory pre-approval of
an installation, ensuring that the site and method of installation meets all regulations for the locality.
Local, state, and/or county regulations pertaining to the installation, operation, and service of the
equipment may vary and must be followed accordingly.
Installation and service must be performed by authorized service technicians who have the proper
training and certification to install and service refrigeration and electrical equipment.
Model “OE” Low-Voltage Refrigeration Control and Cleaning System
Installation and Operation Manual, Part No. 8823647
1
Figure 1 - “OE” Control Cabinet and Milk Cooler Components
A.
B.
C.
D.
E.
F.
G.
H.
“OE” Control Box
Wash Timer - 36 or 72 min.
Cool/Off/Wash Toggle Switch
Interval Agitation Timer
Bottom/All Units Toggle Switch
Water Works Box
Hot Water Solenoid
Cold Water Solenoid
I.
J.
K.
L.
M.
N.
O.
Detergent Jar
Acid/Sanitize Jar
Fill Line Disconnect
Flow Control Orifice
Wash Pump Assembly
Electric Drain Valve
External Trough - Raceway
A
D
AGITATE
WASH
B
OFF
DELAYED START
FIRST RINSE
ACID RINSE
ON
ON
F
DELAYED START
DELAYED START
WASH
SECOND RINSE
G
ON
E
BOTTOM UNITS
ONLY
WASH
ALL UNITS
COOL
OFF
H
C
ACID
SANITIZER
DETERGENT
I
J
Water/Chemical Fill
Line to Milk Cooler
L
K
M
O
N
2
SECTION 2.0 - INSTALLATION
2.1
!
2.2
Crate Removal
IMPORTANT: Equipment used to move or lift the milk cooler must be rated for the weight of
the milk cooler. Approximate weights are provided in Section 7.
1.
Remove any open-type crating and the packaged parts. Do not remove the skids attached to the
milk cooler legs at this time.
2.
Inspect the milk cooler and report any damage to the transportation carrier. File a claim
immediately if the milk cooler is damaged.
3.
Move the milk cooler into the milk house and position it to meet all regulatory requirements for
the locality.
4.
Once in place, the skids can be removed.
Skid Removal
1.
Raise one end of the milk cooler with the floor jack placed beneath the skid’s cross brace. Securely
block the skid to ensure safety and stability while removing the self-tapping screws from the
bottom of each leg.
2.
Lower the milk cooler and repeat the procedure on the opposite end.
3.
Remove cross-bracing members, leaving the two skids under the milk cooler’s legs.
4.
Raise one end of the milk cooler with a floor jack and wooden-cradle block. Pivot the skids away
from the milk cooler. Lower the milk cooler and repeat the procedure for the other end.
Figure 2 - Skid Removal
Cross Brace
Skid
Floor Jack
Self-Tapping Screws
Block skids to ensure safety while removing the
self-tapping screws from the bottom of each leg.
3
Cradle Block
2.3
Site Requirements
It is the responsibility of the installer and/or purchaser to provide adequate electrical service, water
supply, floor drains, and footer foundations for the installation. Failure to do so can cause nonwarranted structural damage to the milk cooler and/or costly service problems for the user.
2.4
Hot Water Requirements
A water heating device with adequate storage and temperature recovery capacity must be provided to
wash the milk cooler and milking equipment simultaneously. The water heater should be capable of
supplying water temperatures of 160-170°F (71-76.6°C) during the detergent wash cycle.
PROHIBITION: To prevent non-warranted expansion damage to the milk cooler, the
maximum wash water temperature shall not exceed 170°F (76.6°C). Installation sites that
require water temperatures in excess of 170°F (76.6°C) should install a tempering valve,
Mueller Part No. 8820276, to regulate the milk cooler wash water temperature at 170°F
(76.6°C) or below.
2.5
Water Supply Pressure
Water supply pressure to the milk cooler’s wash system must be maintained between 20 and 60 psig.
2.6
Electrical Requirements
The “OE” Control System requires a 240/50-60/1 power supply, fused at 20 amps maximum. See
Section 3 for detailed wiring schematics.
Electrical installation requirements for the refrigeration units should be obtained from the Installation
and Operation Manual specific to the refrigeration unit(s) being installed.
NOTE: All wiring to be performed in accordance with the National Electrical Code and/or regulatory
agency for the installation locality. All wiring that enters the “OE” control box must be sealed with cord
grips or liquid-tight conduit connectors.
4
2.7
!
Foundation Requirements
IMPORTANT: Due to varying geographical soil conditions, contact a local civil engineer for
footer, concrete, and foundation requirements that will adequately support the weight of the
milk cooler when filled to maximum capacity.
The following information is required to determine the foundation requirements:
1.
A drawing showing the layout location of the milk cooler’s legs. See Section 7.
2.
A drawing describing the proposed installation layout.
3.
Gross weight of the milk cooler when filled to maximum capacity.
Formula 1 - Gross Weight of Milk Cooler
Net Weight (lb)* + (Capacity in US Gallons x 8.6) = Gross Weight (lb)
Net Weight (kg)* + (Capacity in Liters x 1.0305) = Gross Weight (kg)
Example:
2,000 gallon Mueller milk cooler filled to maximum capacity.
2,356 lbs + (2,000 x 8.6) = 19,556 lbs
1,069 lbs + (7,570 x 1.0305) = 8,870 kg
*Section 7 provides approximate net weights of Mueller milk coolers.
!
IMPORTANT NOTE: Mueller warrants to the original purchaser/user that the Mueller factory
calibration of a Mueller milk cooler will not be affected (i.e. exceed the tolerances prescribed by the
National Institute of Standards and Technology) by distortion or structural change for a period of five
(5) years from the date of installation or sixty-six (66) months from the date of shipment from the
Company factory, whichever occurs first. The Company’s obligation shall be limited to the correction
of the calibration only, and does not cover reimbursement of product loss. This warranty will not apply
if distortion is caused by changes in the floor or foundation on which the milk cooler is installed. Refer
to the Mueller Milk Cooler Warranty Card for complete warranty information.
Figure 3 - Foundation Requirements
Contact a local civil engineer for footer and foundation requirements.
5
2.8
Leveling the Milk Cooler
With the assistance of a floor jack and protective wooden-cradle block, level the milk cooler as
described in the following steps:
1.
Adjust the inner legs off the floor until the proper pitch is obtained with the four corner legs.
2.
Place a carpenter’s level across the brim of the manway opening and level the milk cooler by
adjusting the corner legs with a nylon strap wrench. Legs may be extended by turning the legs
counterclockwise, and retracted by turning the legs clockwise.
3.
Using the levels located on the side of the cooler, adjust each end of the milk cooler until the
proper height and pitch is obtained. (The milk cooler should pitch 1/4" per foot towards the outlet
valve.)
4.
Using a certified seraphin, add the exact volume of water indicated for the “Set-Up Reading” on
the calibration chart.
5.
Adjust the final pitch of the milk cooler, matching the calibration gauge reading with the “Set-Up
Reading” on the calibration chart.
6.
When the front and back corner legs are positioned properly, the inner legs should be extended
firmly against the floor.
7.
Ensure that the final location and position complies with all regulations for the installation locality,
including the proper height of the milk outlet and the proper dimensions beneath and around the
milk cooler.
Figure 4 - Leveling the Milk Cooler
Place level across manway opening
with manway cover and gasket removed.
Side Mounted Levels
Adjust milk cooler legs
with a nylon strap wrench.
Wood Cradle Block
Floor Jack
6
2.9
Bulk Head Installations
If the milk cooler is bulkheaded through a wall, the wall must be free-standing and not load bearing
against the milk cooler.
A weather shield kit, Part No. 93750, is required for agitator(s) that are located exterior of the milk
house wall. See Figures 5 and 8, and Section 2.11 for additional installation instructions.
Figure 5 - Agitator Weather Shield
Model KO
31393 BB
Foam Gasket
Plexiglass Weather
Shield Assembly,
Part No. 93750
Figure 6 - Basic Bulk Head Installation
Support fill line in PVC conduit
with long radius sweep elbows.
Optional Agitator
Weather Shield
Part No. 93750
NOTE: Locate water works
box convenient for operator
and protect from freezing.
AGITATE
WASH
DELAYED START
ON
OFF
ACID RINSE
FIRST RINSE
ON
DELAYED START
DELAYED START
WASH
SECOND RINSE
ON
BOTTOM UNITS
ONLY
WASH
OFF
ALL UNITS
ACID
SANITIZER
External
Trough
Raceway
COOL
DETERGENT
3/8"
Backflow Preventers
ID
Hose
Hot
Cold
3/8"
x
5/8"
Flow Control Orifice 5/8" HB
Footer and concrete requirements to be determined by a local civil engineer.
7
2.10
Milk Room Installations
Ensure proper clearances between the milk cooler and other obstacles or equipment as required by the
regulations in your locality. Special attention should be placed on floor drain locations, high-traffic and
working areas, and ease of access for the operators.
The milk cooler parts box includes two stainless steel brackets to secure the water/chemical fill line to
the rear head of the milk cooler, Part Nos. 8823254 (top) and 8823253 (bottom). Each bracket is
supplied with 1.125" rubber grommets, which provides a method to support the water/chemical fill
hose inside of .75" PVC conduit. See Figure 7.
Figure 7 - Milk Room Installations
Support fill line in PVC pipe
and long radius sweep elbows.
NOTE: Locate water works
box convenient for operator
and protect from freezing.
Mik Cooler
Rear View
AGITATE
WASH
DELAYED START
ON
OFF
ACID RINSE
FIRST RINSE
ON
DELAYED START
DELAYED START
WASH
SECOND RINSE
ON
BOTTOM UNITS
ONLY
WASH
ALL UNITS
COOL
OFF
ACID
SANITIZER
DETERGENT
Stainless Steel Brackets
Route fill hose through
external trough raceway
to fill connection nipple
on wash pump housing.
Backflow Preventers
3/8" ID
Hose
Hot
Cold
3/8"
x
5/8"
Flow Control Orifice 5/8" HB
Footer and concrete requirements to be determined by a local civil engineer.
8
2.11
Agitator Assembly Installation
1.
Remove the protective plastic shipping wrap and clean the agitator to remove any residual glue; a
mild citrus-based solvent is recommended. Position the agitator shaft (Item 7) up through the
opening in the top of the milk cooler. Slip the neoprene shield (Item 8) over the end of the
agitator shaft. Be careful not to damage the internal and external finishes of the cooler during this
procedure.
2.
Position the spacer sleeves (Item 3) on the studs located on the top of the cooler. Apply NeverSeez® to the shaft end (Item 7) and threads of the cap screws (Item 1). Slip the agitator shaft
through the agitator drive and secure in place with cap screws (Item 1), lock washers (Item 2), and
spacer sleeves (Item 3).
3.
Align the hole in the agitator shaft with the hole in the output shaft of the agitator drive and insert
the roll-pin (Item 5).
4.
Place the blue plastic cap (Item 6) over the top of the output shaft after assembly.
5.
Thread the 90° liquid-tight conduit fitting (Item 10) through the plastic nut (Item 11) with the flatwasher flange facing the motor. Slip the cut gasket (Item 12) over the threads and thread the
assembly into the agitator motor. Insert the 3-wire cable through the straight conduit fitting,
conduit, and 90° fitting installed in the motor. Thread the straight liquid-tight conduit fitting into
the full coupling attached to the milk cooler. Connect L1 and L2 as shown in the wiring schematic,
secure the ground wire under the grounding screw in the motor housing. Ensure clockwise
rotation as viewed from the top of the drive.
6.
The optional agitator weather shield (Item 13) must be installed on all agitators that are located
exterior of the milk room.
Figure 8 - Agitator Installation
Rotation to be CW
looking down on drive.
Grd.
RED 5
1 LINE
BLACK
2 LINE
A
13
Interchange BLACK and RED
to change rotation.
Model KO
31393 BB
2
5
7
8
9
2.12
Pump Assembly and Electric Drain Installation
1.
Bolt the pump assembly and electric motor to the left front corner of the milk cooler as shown in
Figure 9.
2.
Trim the rubber elbow (Item 1) for proper fit and connect between the discharge fitting on the
pump assembly and the wash line in the milk cooler.
3.
Install the cord grip (Item 2) in the stainless steel cover plate located on the left side of the milk
cooler.
4.
Thread the 3-wire cord (marked pump motor) through the cord grip.
5.
Install a cord grip in the motor electrical enclosure.
6.
Thread the 3-wire cord through pump motor cord grip and wire motor per the electrical schematic
attached to the motor.
7.
Install the stainless steel screen (Item 3) in the rubber adapter (Item 4) and clamp the electric drain
valve in position with the two stainless steel hose clamps.
8.
Install the cord grip (Item 5) in the stainless steel cover plate located on the left side of the milk
cooler.
9.
Thread the cord (marked drain valve) through the cord grip and wire to terminal numbers 1 and 2
at the 24-vac electric drain valve coil.
10. Reattach the stainless steel cover plate and tighten all cord grips and liquid-tight conduit fittings.
Figure 9 - Pump Assembly and Electric Drain Installation
2
5
1
2
24 VAC
Drain Valve Electrical Connections
1 (TRIM TO FIT)
DFE0180
3
4
10
2.13
“OE” Temperature Control
The “OE” control uses a mechanical thermostat for on/off control of the refrigeration unit(s). The
following installation procedures are very important to ensure accurate sensing of the milk temperature.
2.14
“OE” Temperature Control Installation
Install the thermostat and sensor in the front-sensor raceway of the milk cooler as follows:
1.
Fabricate an insertion rod from a 5-foot piece of 10-gauge solid wire by forming a 3/8" open loop
on one end. See Figure 10.
2.
Slip the loop of the insertion rod over the thermostat capillary tube and push the bulb down the
raceway until it seats into the spring-clip at the end of the sensor raceway.
3.
Being careful not to pull the bulb from the spring clip, withdraw the insertion rod from the sensor
raceway. See Figures 10 and 11.
NOTE: Apply non-corrosive electrical compound paste (such as Nolox®) to screw threads at
time of installation.
Figure 10 - “OE” Temperature Control Installation
Dual raceway for "OE" thermostat bulb,
and/or recording thermometer sensor.
Field fabricated insertion rod from 10 gauge
wire with a 3/8" open loop formed on one end.
Thermostat bulb must be inserted into the
spring clip at the end of the raceway to
hold bulb or sensor against inner shell
of milk cooler.
"OE" thermostat
Insert thermostat bulb into spring clip at the end
of the raceway, connect thermostat wiring, adjust
thermostat set point temperature, and mount
thermostat in right-front access opening.
11
2.15
“OE” Temperature Control Wiring
1.
Wire the temperature control utilizing the two yellow wires in the right-hand access opening.
2.
Check the connection in the rear junction box to make sure the two yellow wires are connected to
terminals 1 and 2.
3.
Connect terminals 1 and 2 at the rear junction box to terminals 5 and 6 at the “OE” control box.
See Figures 20 and 22.
Figure 11 - “OE” Temperature Control Wiring
Remote mechanical thermometer
supplied with "OE" milk coolers only.
Dual raceway for "OE" thermostat bulb,
and/or recording thermometer sensor.
"OE" thermostat is shipped
loose with "OE" control box
and requires field installation
in right-front access opening.
Left-front
access
Right-front access
An internal conduit connects top-rear junction
box to left- and right-front access openings.
12
"Yellow" thermostat wires routed from right-front
access opening to left-front access opening.
2.16
2.17
Instructions for Mounting the “OE” Control Box Enclosures
1.
Install the “OE” control box in a location where it is easily accessible for the operator and
protected from excessive wash down.
2.
Install the water works box in an area protected from freezing and within easy access to the
chemical storage drums.
Water Line Connections
1.
Connect the backflow preventors and hot and cold water fill hoses between the water supply
valves and water solenoid valves located in the right side of the water works box. See Figure 12.
2.
Route the fill line hose between the water works box and fill nipple located on the wash pump
assembly. See Figures 6 and 7.
3.
Insert the flow control orifice and fill line disconnect in the fill line hose at a location easily
accessible for the operator. See Figures 6, 7, and 12.
NOTE: The fill line disconnect should be separated when cooling or storing milk.
Figure 12 - “OE” Control Box Installation and Water Connections
Support fill line in
PVC pipe and longradius sweep elbows.
NOTE: Locate Water Works Box
convenient for operator and
protect from freezing.
Water Works Box
AGITATE
WASH
DELAYED START
ON
ACID RINSE
OFF
FIRST RINSE
ON
5/8"
DELAYED START
ID Hose
DELAYED START
SECOND RINSE
WASH
ON
BOTTOM UNITS
ONLY
WASH
ALL UNITS
COOL
OFF
Flow Control Orifice - 5/8"
Flow
ACID
SANITIZER
DETERGENT
8824761
8824760
3975
8824725
Letters should
be facing up.
Hot and Cold Water Fill Hoses
Flow Orifice
8824726
Backflow Preventers
8824733
Water Supply Valves
3/8" x 5/8"
3/8"
ID Hose
Hot
Cold
13
2.18
Chemical and Cleaning Cautions
▲ Wear protective clothing and eye protection when handling caustic chemicals!
▲ Always observe the chemical manufacturer’s precautions, warnings, and usage recommendations!
▲ Store all chemicals in a location protected from freezing, unauthorized access, and direct sunlight.
▲ Wear eye protection, rubber gloves, and aprons when handling chemicals.
▲ Follow all instructions, warnings, and health hazard information provided by the chemical
manufacturer.
▲ Request a copy of the Material Safety Data Sheet (MSDS) for each cleaning chemical in use. Keep
these readily available and be familiar with the first aid instructions and emergency contacts in
case of a chemical accident or spill.
▲ Never allow tools, clamps, or other wet objects to lie on the surface of the milk cooler.
▲ Inspect the milk cooler ladder hardware on a regular basis. Never climb a ladder which is in need
of repair.
▲ Only use cleaning solutions and materials specifically recommended for stainless steel and
approved for food handling equipment.
▲ The milk cooler’s vent assembly must be in place at all times. This milk cooler is not designed for
pressure or vacuum applications. Severe damage can occur if not properly ventilated.
▲ Never use more chemical than called for by the chemical manufacturer’s instructions. Excessive
use of cleaning chemicals can corrode and cause permanent damage to the stainless steel.
▲ Do not sanitize your milk cooler with solutions containing in excess of 200 parts per million of
chlorine. This can cause permanent damage and corrosion to the stainless steel.
▲ Never mix any chlorine containing compounds with acid. This can result in damage to the stainless
steel and can generate a hazardous gas dangerous to your health.
▲ Before entering the milk cooler, disconnect power to the agitator, remove and retain manway
cover latch, and remove footwear that could scratch the stainless steel. An additional person must
be present for safety purposes during confined entry.
▲ Always open manway cover for additional venting while the milk cooler is being emptied.
▲ Never wash the milk cooler with water temperatures exceeding 170°F (76.6°C).
CAUTION
▲ Keep all surfaces of the milk cooler clean.
WEAR EYE PROTECTION,
RUBBER GLOVES, AND APRONS
WHEN HANDLING CHEMICALS
▲ Never use abrasive materials on the stainless steel.
▲ Never put cleaning chemicals in an empty milk cooler. Always have water in
the cooler first for proper chemical dilution.
▲ Keep all chemicals out of reach of children.
14
CORROSIVE
POISON
2.19
Manway Wash Tube Installation
The manway wash tube provides positive wash of the manway opening and cover. The tube is
inserted in the stainless steel nipple in the top of the milk cooler and held in place with a stainless
steel pin. Refer to the drawing in Figure 13 for detailed installation procedures.
Figure 13 - Manway Wash Tube
15
2.20
Spray Dish Installation
The spray dishes connect to the internal or external CIP wash line with a stainless steel keeper pin.
Check for proper spray dish installation and orientation during the installation and start-up inspection.
The rectangular notch cut across the bottom of the spray dish tube must face the front and rear heads
of the milk cooler and the slot cut in the bottom of the dish must point towards the center of the
agitator shaft. See Figures 14 and 15.
Figure 14 - Spray Dish Orientation
Figure 15 - Spray Dish
Orient slot towards the center of the agitator shaft.
Rectangular notch must face front
and rear heads of the milk cooler.
16
2.21
Milk Cooler Vent Assembly Installation
Install the milk cooler vent assembly by rotating the vent assembly clockwise and allow the retaining
straps to engage in the retaining lugs. See Figure 16.
!
IMPORTANT: The vent for the milk cooler must be in place at all times. The vent prevents contaminates
from entering the milk cooler and provides proper air flow to prevent internal damage resulting from
vacuum or pressurization when the milk cooler is washed or emptied. Mueller Model “O”, “OE”, “OH”,
and “OHF” milk coolers are designed for operation at normal atmospheric pressure only.
Figure 16 - Milk Cooler Vent Assembly
CAUTION
VENT ASSEMBLY
MUST BE OVER
MILK INLET AT
ALL TIMES.
MISE EN GARDE
LE MONTAGE DE
VENTILATION DOIT
ÊTRE AU DESSUS DE
L’ENTRÉE DU LAIT
EN TOUT TEMPS.
¡PRECAUCIÓN!
EL ENSAMBLE DE
RESPIRACIÓN DEBE
ESTAR SOBRE LA
ENTRADA DE LECHE
EN TODO MOMENTO.
0408
30166
17
SECTION 3.0 - ELECTRICAL WIRING
3.1
Field Electrical Connections at Milk Cooler's Rear Junction Box
The rear junction box is factory equipped with a quick-connect terminal strip for simple field electrical
connections. See Figure 17.
Figure 17 - Milk Cooler Electrical Terminal Strip (Rear Junction Box)
To make electrical connections to the quick-connect terminal strip:
1.
Disconnect all power supplies.
2.
Strip .375-inches (10 mm) of insulation off each conductor.
3.
Open the quick-connect terminal connection by inserting a 3-mm screwdriver into the bottom of
socket “A”.
4.
Following the electrical schematics, insert the correct conductor into terminal connection “B” and
remove the screwdriver, allowing the quick-connect terminal to close on the conductor.
18
Figure 18 - Electrical Schematic - Agitator Motor(s)
GRD.
Red 5
Rotation must be clockwise
looking down on agitator drive.
GRD.
Line 1
To change rotation, interchange
Black and Red leads.
240 VAC
Line 2
Black
A
Figure 19 - Electrical Schematic - Rear Junction Box
TEMPERATURE CONTROLLER
(SENTRY II MODELS ONLY)
HIGH VOLTAGE TERMINAL CONNECTIONS:
1 - THERMOSTAT (OE MODELS ONLY)
2 - THERMOSTATE (OE MODELS ONLY)
3 - AGITATOR(S) L1 - 240 VAC
5 - WASH PUMP MOTOR L1 - 240 VAC
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
LOW VOLTAGE TERMINAL CONNECTIONS:
12 - ELECTRIC DRAIN 24 VAC LINE
13 - ELECTRIC DRAIN 24 VAC COM.
12 13
CONSTANTAN (–)
COPPER (+)
DRAIN WIRE
GRD
GROUND ONE END ONLY
AT SENTRY II CONTROL BOX
GRD
CAP AND INSULATE DRAIN WIRE
AT MILK COOLER JUNCTION BOX.
USE NON-METALLIC WIRE NUTS ONLY.
1
2
COPPER (+)
"OE" THERMOSTAT
(OE MODELS ONLY)
CONSTANTAN (–)
AGITATOR
(240 VAC)
AGITATOR
(240 VAC)
PUMP MOTOR
(240 VAC)
DRAIN VALVE
(24 VAC)
19
THERMOCOUPLE
(SENTRY MODELS ONLY)
®
0003
8823146
Figure 20 - Internal Conduit Raceways - Milk Cooler
20
Figure 21 - “OE” Field Installation Wiring Schematic
21
3.2
!
3.3
3.4
“OE” Control Box Installation Wiring of the 24-VAC Water Works Box
1.
Connect a four-wire cable from the water works box to the control box utilizing the supplied cord
grip. If liquid-tight conduit is preferred, pipe a separate run for the low-voltage controls. If conduit
is utilized between the “OE” control and water works box, ensure that the conduit is sealed to
prevent water from pressurizing back to the “OE” control in case a water leak develops in the
water works box. See Table 1 for a complete list of field wiring required.
2.
Connect the top-rinse solenoid coil (#33A) to terminal number 11 in the control box.
3.
Connect the center wash solenoid coil (#34A) to terminal number 12 in the control box.
4.
Connect the bottom acid solenoid coil (#35A) to terminal number 13 in the control box.
5.
Connect the common neutral from each solenoid coil to terminal number 14 in the control box.
IMPORTANT: Connecting any 24-vac outputs to high voltage may cause a component failure.
230-VAC Contactor Coils
1.
Install a 24-VAC slave relay (Part No. 8820240) below each 240-VAC refrigeration unit contactor.
2.
Connect the 24-VAC slave relay coil installed at refrigeration unit number 1 to terminals number 7
and 8 in the “OE” control box.
3.
Connect the 24-VAC slave relay coil installed at refrigeration unit number 2 to terminals number 9
and 10 in the “OE” control box.
4.
If there are more than two refrigeration units, additional units will need to be wired with an
optional time delay controlled by refrigeration unit number 2 (Part No. 93050). Refer to wiring
schematic in Figure 23 for detailed installation procedures.
OESE or OHSE Refrigeration Unit(s) with 24-VAC Contactor Coils
1.
Refrigeration Unit Number 1: Connect the 24-VAC output terminals 7 and 8 from the control box to
the 24-VAC pig tails connected to 2 and 4 at the OESE/OHSE refrigeration unit.
2.
Refrigeration Unit Number 2: Connect the 24-VAC output terminals 9 and 10 from the control box
to the 24-VAC pig tails connected to 2 and 4 at the OESE/OHSE refrigeration unit.
3.
If there are more than two refrigeration units, additional units will need to be wired with an
optional time delay and slave relay controlled by refrigeration unit number 2. Refer to wiring
schematic in Figure 24 for detailed installation procedures.
Table 1 - Field Wiring Conductors Required
From
To
Voltage
Number of Conductors
Size AWG
Service Panel
230/60/1
3
12
Water Works Box
24 VAC
4
16-14
Milk Cooler
230-24 VAC
9
14-12
Refrigeration Units
24 VAC
2 (per unit)
16-14
22
Figure 22 - “OE” Control Box Installation Wiring with 24-VAC Refrigeration Unit(s)
Control and 230-VAC Contactor Coils
Figure 23 - “OE” Control Box Installation Wiring with 24-VAC Refrigeration Unit(s)
Control and OESE or OHSE Refrigeration Unit(s) 24-VAC Contactor Coils
23
SECTION 4.0 - TESTING
4.1
Test Operation of Cooling Controls
1.
Fill milk cooler with 50°F water until agitator(s) and all evaporator surfaces are covered.
2.
With control cabinet selector switch in “OFF” position and timer knob in “OFF” position, turn
disconnect switches to the “ON” position.
3.
Move selector switch to “COOL” position. Agitator(s) and refrigeration unit(s) will start. Ensure
proper rotation of agitator drive(s). Mueller agitators must turn clockwise when viewed from the
top. The temperature control will de-energize unit(s) when the water is cooled to the temperature
control set point (37°F recommended). The temperature control must be field calibrated and
adjusted for proper set point.
NOTE: Refer to refrigeration unit manual for proper installation and start up of the refrigeration system.
4.
4.2
After water has been cooled and unit(s) stop, advance agitator timer knob clockwise to the “ON”
position. The agitator will run for 31/2 minutes, but the refrigeration unit(s) will not start until the
water is warmed to approximately the temperature control cut-in point. Add warm water very
slowly to restart unit(s) which should occur at approximately 40°F.
Test Operation of Washing System
1.
Remove the nut and locking cap from the outlet valve. Remove the pump suction hose from the
hanger and attach to the outlet valve. If the milk cooler is equipped with an external gauge,
connect the external gauge quick connect to the pump discharge quick connect.
2.
Place vent assembly over milk inlet opening.
NOTE: Vent assembly must be in place when the milk cooler is being filled, emptied, and washed.
3.
Remove the bowl labeled “Detergent,” add recommended amount of detergent, and replace bowl.
4.
Remove the bowl labeled “Acid or Sanitizer,” add recommended amount of non-foaming, foodgrade acid cleaner, and replace bowl.
NOTE: Follow chemical manufacturers’ recommendations and warnings for proper chemical
usage. Excessive use of chemicals can cause non-warranted damage to the equipment.
5.
Move control cabinet selector switch to “WASH” position and advance Mueller Matic® timer knob
to first rinse (clockwise only) to start system.
6.
Observe entire operation through one complete cycle to see that each function takes place as
marked on the Mueller Matic timer dial plate. Check all water connections for leaks. Observe
spray pattern to see that all areas of cooler are being covered.
7.
If at any time your Mueller Matic does not operate properly, consult Section 6.6, “Mueller Matic
Troubleshooting Chart.”
24
!
IMPORTANT NOTES:
1. To stop operation of the Mueller Matic, turn the selector switch to the “OFF” position and
move the timer knob (clockwise only) to the “OFF” position.
2. The Automatic Washing System will not operate when the selector switch on the control
cabinet is in the “OFF” or “COOL” positions.
Table 2 - Water Consumption Chart
Approximate Water Consumption (gallons)
Model 326 (36 min)
Part No.
Orifice
Code
3726
1.2 gpm
AB/HN
30568
1.5 gpm
HFV
Rinse
Detergent
Model 727 (72 min)
Rinse
Detergent
8.4
9.0
16.8
18.0
10.5
11.25
21.0
22.5
3859
1.8 gpm
FH/HY
12.6
13.5
25.2
27.0
8801086*
2.6 gpm
HR
18.2
19.5
36.4
39.0
8801144*
3.0 gpm
HH
21.0
22.5
42.0
45.0
8823646
4.0 gpm
FD
28.0
30.0
56.0
60.0
*Standard orifices shipped with side-mount pumps.
Table 3 - 36-Minute Time Cycle Chart
Notes:
• 72-minute timer doubles the time cycles listed above.
• 36-minute timer is used on coolers through 1,600 gallons.
• 72-minute timer is used on coolers 2,000 through 8,000 gallons.
25
SECTION 5.0 - OPERATING INSTRUCTIONS
5.1
Operating Instructions
After the Model “OE” system has been installed and checked according to the preceding “Installation
Instructions,” take the following steps for satisfactory operation of the cooler and washing system:
5.2
First Milking
Approximately 10-15 minutes prior to milking, SANITIZE cooler in the following manner:
1.
Remove the bowl labeled “Acid or Sanitizer,” discard its contents and rinse the bowl. Add the
proper amount of sanitizing solution based on the concentration (ounces per gallon) recommended
by the chemical manufacturer. The concentration should be based on the gallons of rinse water
shown in the Water Consumption Chart (Table 2).
2.
With the Mueller Matic pump connections in the washing position and selector switch on control
cabinet in “OFF” position, advance Mueller Matic timer knob to the position marked “Acid Rinse,”
and turn selector switch to the “WASH” position.
While preparations are being made for milking, sanitizing will be completed and the Mueller Matic
will automatically drain the cooler and shut off.
5.3
5.4
3.
Move selector switch to “OFF” position, remove Mueller Matic suction hose from outlet valve and
connect to hanger. Close the outlet valve and attach the locking cap and nut to the outlet valve.
4.
Move selector switch to “COOL” position no more than 5 minutes before adding warm milk.
5.
Leave selector switch in “COOL” position. Automatic interval timer will operate agitator(s)
independently of refrigeration unit(s) for 31/2 minutes out of every 36 minutes. The temperature
control will operate agitator(s) and refrigeration unit(s) whenever cooling is required.
Subsequent Milkings
1.
Just prior to milking, turn agitator timer to a delayed start position. Agitator(s) will not run for
approximately 10 minutes. The agitator(s) will then start and run for approximately 31/2 minutes
blending warm and cold milk. During this period, warm milk entering cooler will cause the
refrigeration unit(s) to start. Agitator(s) and refrigeration unit(s) will continue to run until milk is
cooled to the temperature control setting.
2.
Leave selector switch in “COOL” position.
Butterfat Sampling
1.
After pick-up tank truck driver records the temperature and amount of milk in the cooler, he will
want to agitate milk for a butterfat sample.
2.
To agitate milk for a sample, turn agitator timer knob clockwise to “ON” position while selector is
in “COOL” position. The agitator will run for approximately 31/2 minutes before shutting off
automatically. Agitation can be halted by advancing timer knob. Coolers smaller than 1,600 gallons
should be agitated through two time cycles. Agitate 1,600-gallon and larger coolers through three
time cycles.
26
5.5
5.6
External Measuring Gauge
1.
After determining milk volume, close milk outlet valve on cooler.
2.
Disconnect hose from fitting on outlet valve and dispose of milk that drains from hose and tube.
3.
Remove hex nut and quick-connect tube coupling from outlet valve and place in wash vat for
hand cleaning.
4.
If gauge is used between milkings and cooler will not be washed immediately, close outlet valve
and dispose of milk in gauge tube. Properly clean and sanitize the gauge tube by disconnecting
hoses from cooler and flushing from the top to remove milk residue. Then, reconnect the hoses.
Emptying Cooler
The following steps must be taken before pumping milk out of the cooler:
1.
!
IMPORTANT: Be sure vent assembly is over milk inlet opening and release hold-down clamps on
manhole cover to provide additional venting. To equalize pressure inside and outside of cooler during
filling, emptying, and washing, it is mandatory that vent assembly be kept on the inlet at all times.
2.
5.7
Move selector switch on control cabinet to “OFF” position.
Empty cooler and rinse out remaining milk solids with tepid water.
Washing Cooler
After cooler has been emptied, it should be washed in the following manner:
1.
Remove the nut and locking cap from the outlet valve. Remove the pump suction hose from the
hanger and attach to the outlet valve. If the milk cooler is equipped with an external gauge,
connect the external gauge quick connect to the pump discharge quick connect.
2.
To wash external gauge tube with Mueller Matic, connect lower gauge hose to fitting located
above and to the right of the outlet. Be sure upper hose is connected to fitting on top of cooler.
3.
Be sure the vent assembly is properly installed to equalize pressure inside and outside of cooler
during washing.
4.
Remove the dispenser bowl labeled “Detergent,” discard its contents, and rinse the bowl. Add the
proper amount of detergent recommended for the brand used. The concentration should be based
on the gallons of wash water shown in Table 2, “Water Consumption Chart.”
HAZARD: Never mix chlorinated sanitizers or detergent with acid. Be sure that there is no
previous product residue in the bowl before adding acid.
5.
Move selector switch on control cabinet to “WASH” position and turn Mueller Matic timer knob to
first rinse (clockwise only) to automatically start system. The Mueller Matic will pre-rinse, wash,
rinse, and acid rinse, then turn off automatically.
6.
Sanitizing should be done immediately before milking according to procedures outlined under
Section 5.1, “First Milking.”
7.
If the Mueller Matic does not operate properly, consult Section 6.6, the troubleshooting chart.
27
SECTION 6.0 - GENERAL MAINTENANCE INSTRUCTIONS
6.1
Cooler Maintenance
Although Mueller milk coolers are designed and built to provide years of trouble-free service, the
following precautions and maintenance schedule should be observed:
6.2
1.
Always rinse out cooler immediately after emptying to be sure that milk does not dry on the
cooler surface.
2.
Keep all surfaces of cooler, inside and outside, clean and free of deposits of foreign matter.
3.
Do not allow tools, clamps, or any wet objects to lie on the surface for a prolonged period of time.
4.
Do not enter cooler with shoes on or allow surface to be scratched in any way.
5.
Use only those cleaning solutions or materials specifically recommended for use on stainless steel.
Follow the chemical manufacturers’ recommendations and warnings for chemical usage. Never use
steel wool, files, coarse sand paper, or emery cloth.
Mueller Matic Automatic Washing System Maintenance
Mueller Matics are engineered to give you maximum service with minimum care. In order to ensure
years of trouble-free service, the following periodic inspections and servicing should be performed:
1.
Clean water supply strainers regularly as follows:
a. Close water supply valves and remove hose assemblies.
b. Remove, clean, and replace strainers.
c. Re-install hose assemblies.
c. Open water supply valves.
2.
Clean dispenser bowl strainers as follows:
a. Remove bowl.
b. Remove bowl strainer retainer and bowl strainer.
c. Clean strainer screen and install in the reverse order.
3.
Inspect and lubricate dispenser lid O-rings with sanitary lubricant on a monthly basis.
4.
Remove drain valve and clean the screen located between the rubber coupling and the drain valve.
NOTE: The electric drain valve is a normally open valve.
5.
The timer is a precision electrical instrument. DO NOT ATTEMPT to disassemble the timer.
6.
The “Time Cycle Chart” (Table 3) shows the sequence of operations as governed by the timer. It
indicates when each circuit is energized and is keyed to the terminals as numbered on the timer
and wiring diagrams.
7.
If at any time your Mueller Matic does not operate, consult the Mueller Matic troubleshooting chart
in Section 6.6.
28
6.3
Determining Chemical Usage
The chemical usage will vary depending on the make and manufacturer, the amount of water required
for each cycle, and the water quality. It is very important to have your Chemical Supplier test the water
supply and determine the proper usage and concentrations of each specific chemical. This information
should be posted on a cleaning chart near the milk cooler. (See Table 2 for water usage.)
!
6.4
IMPORTANT NOTE: Improper chemical usage can cause non-warranted and non-repairable
damage to your stainless steel milk cooler. Chemicals should be purchased from a reputable
source that specializes in the proper application and usage of dairy cleansers for clean-inplace (CIP) applications.
Chemical Cautions (Additional Cautions are Listed in Section 2.18)
•
Proper safety precautions must be followed when handling chemicals.
•
Read and abide by all Material Safety Data Sheets (MSDS), labels, instructions, warnings,
and health hazard information provided by the Chemical Manufacturer.
•
Eye, face, and skin protection should be worn at all times!
•
Prime peristaltic pumps in a glass jar only. Do not prime the pumps in the milk cooler.
•
Without proper dilution, chemicals can damage the stainless steel milk cooler.
•
Never mix chemicals — a deadly gas may be created.
•
Ensure that all drains are properly trapped to prevent mixed chemical gasses from reentering the workplace.
•
Store chemicals in an area protected from freezing and out of direct sunlight.
•
Store chemicals in an area that prevents access by children or unauthorized individuals.
CAUTION
WEAR EYE PROTECTION,
RUBBER GLOVES, AND
APRONS WHEN HANDLING
CHEMICALS
CORROSIVE
29
POISON
6.5
Mueller Matic Timer Replacement
The current Mueller Matic timers, Part No. 8800117 (72 min.) and Part No. 8800116 (36 min.) are
utilized for both high-voltage and low-voltage “OE” control boxes. This eliminates the need to
inventory special timers for the low-voltage “OE” control. However, the following wiring revisions
must be made to a 240-VAC timer prior to installing it in a low-voltage “OE” control.
a.
Remove the Black jumper wire connected between 4A and 4B terminals and discard.
b.
Move the black jumper wire connected to 4A and 4C terminals from 4A to 4B. This will connect
4B to 4C.
Refer to Figures 24 and 25 below.
Figure 25 - Mueller Matic Timer Connected for 240-VAC Control Box
Figure 26 - Mueller Matic Timer Connected for 24-VAC Control Box
30
6.6
Mueller Matic Troubleshooting Chart
1.
2.
Washer will not
operate in any cycle.
Drain valve will not
close or stay closed.
CORRECTION
CAUSE
TROUBLE
a.
b.
Replace fuse.
Move selector switch to “WASH” position.
c.
d.
Blown fuse.
Toggle switch on control cabinet in
“OFF” or “COOL” position.
Main switch open.
Loose wire.
c.
d.
e.
Timer defective.
e.
f.
Transformer defective.
f
Close switch.
Open control cabinet and check using
wiring diagram.
Test for 230 volt across 1 and TM terminals.
Replace if 230 volt.
Test for 24-VAC across X1 and X2 and 240VAC across H1 and H2. If H1 and H2 have
240-VAC and there is no output (24-VAC) on
X1 and X2, press reset on transformer
a.
Defective timer.
a.
b.
Loose wire.
b.
a.
b.
Check for correct time interval as shown
on Table 3, “Time Cycle Chart.”
Open control cabinet and check using
wiring diagram.
3.
Drain valve will not
open.
a.
Obstruction in stainless steel strainer.
a.
Disassemble and clean strainer.
4.
Pump will not prime.
a.
Insufficient water.
a.
b.
Pump seals defective.
b.
Knob turned too far. (First rinse only
affected.) Clean screens; straighten hose.
Check timer against Table 3, “Time Cycle
Chart.”
Replace seals.
a.
b.
Loss of water from drain valve.
Loss of water around cooler cover.
a.
b.
Check drain valve coil (see No. 2 above).
Replace manway gasket.
5.
Pump loses prime.
NOTE: Larger flow control(s) are provided
for special field problems where an excessive
amount of water is lost around the covers.
See Table 2, “Water Consumption Chart.”
6.
Water leaks around
dispenser bowl.
a.
b.
c.
“O” ring worn.
Irregular lid.
Dry “O” ring.
a.
b.
c.
Replace.
Replace.
Lubricate with food-grade lubricant.
7.
Pump will not start.
a.
No power to pump.
a.
b.
Defective motor or capacitator.
b.
Check pump electrical connections. Check
wiring against diagram. Check timer and
contacts on pump relay.
Check for open winding, shorts, or
grounds.
8.
Water not hot
enough.
a.
b.
Too small or defective hot water heater.
Long piping run from hot water heater.
a.
b.
Repair or replace heater.
Insulate pipes or raise temperature setting at
hot water tank.
*Maximum water temperature is 170°F.
9.
Not enough water.
(See Table 2, “Water
Consumption
Chart.”)
a.
Clogged flow control orifice.
a.
b.
c.
Solenoid not opening.
Drain valve leaking.
b.
c.
d.
e.
Strainer plugged.
Plugged pipe or hose.
d.
e.
Remove drain valve assembly and clean
orifice.
Check solenoid coil. Check wiring.
Increase water pressure to close plug.
Align plug with seat.
Remove and clean.
Remove and clean.
a.
Improper spray pattern.
a.
b.
Plugged spray dish.
b.
a.
Short on 24-VAC control side.
a.
10. Areas of cooler not
being cleaned
11. No 24-VAC output.
31
Check for proper spray dish orientation (see
Figure 13).
Remove and clean spray dish.
Check for short, correct wiring, and press
reset on transformer.
SECTION 7.0 - WEIGHTS AND DIMENSIONS
7.1
English Weights and Dimensions
Dimensions not to be used for construction unless certified.
Model
Capacity1
(gal)
A
(in)
B
(in)
C
(in)
D
(in)
E
(in)
F
(in)
G
(in)
H2
(in)
J
(in)
No. of
Legs
O-500
500
78
61
O-600
600
90
61
Weight3
(Empty)
37.25
51
63.75
18
42
4-5
8.25
4
934
37.25
51.25
64
18
54
4-5
8.25
4
1,044
O-800S
800
80
71.25
50
60.75
73.5
18
44
4-8
8.25
4
1,284
O-1000S
1,000
102
71.25
50
61.25
74
18
33
4-8
8.25
6
1,530
O-1000D
1,000
102
71.25
50
61.25
74
18
33
4-8
8.25
6
1,576
O-1350
1,350
102
80
48.25
69.125
82
18
33
7-9
8.25
6
1,770
O-1600
1,600
120
80
48.25
69.5
82.25
18
42
7-9
8.25
6
1,988
O-2000
2,000
155
80
48.25
70.25
83
17.5
40
7-9
8.25
8
2,432
O-2700
2,700
155
90.5
48.25
70.25
83
17.5
40
7-9
8.25
8
3,220
O-3000
3,000
176
90.5
55
79.375
92.25
18
35
7-9
8.25
10
3,792
O-4000
4,000
196
97.625
58
86.25
99
18
32
7-9
8.25
12
5,982
O-5000
5,000
196
108
62
93.675
106.25
18
32
7-9
5.375
12
6,282
O-6000
6,000
196
119
72
99.375
112.25
12.25
24.5
7.9
5.375
16
6,792
O-7000
7,000
196
127
78
106.5
119.25
12.25
24.5
7-9
5.375
16
6,912
O-8000
8,000
228
126.3125
78
107.125
119.25
12
25.5
7-9
5.375
18
7,744
Actual calibration capacity may exceed certified capacity.
Minimum and maximum clearance under the milk cooler with standard adjustable legs.
3Approximate weight measured in pounds (includes agitator(s), pump assembly, and controls).
1
2
32
7.2
Metric Weights and Conversions
Dimensions not to be used for construction unless certified.
Model
Capacity1
(liters)
A
(mm)
B
(mm)
C
(mm)
D
(mm)
E
(mm)
F
(mm)
G
(mm)
H2
(mm)
J
(mm)
No. of
Legs
Weight3
(Empty)
O-500
1,893
1981.2
1549.4
946.2
1295.4
1619.3
457.2
1066.8
101-127
209.6
4
424
O-600
2,271
2286.0
1549.4
946.2
1301.8
1625.6
457.2
1371.6
101-127
209.6
4
474
O-800S
3,028
2032.0
1809.8
1270.0
1543.1
1866.9
457.2
1117.6
101-203
209.6
4
582
O-1000S
3,785
2590.8
1809.8
1270.0
1555.8
1879.6
457.2
838.2
101-203
209.6
6
694
O-1000D
3,785
2590.8
1809.8
1270.0
1555.8
1879.6
457.2
838.2
101-203
209.6
6
715
O-1350
5,110
2590.8
2032.0
1225.6
1755.8
2082.8
457.2
838.2
178-229
209.6
6
803
O-1600
6,057
3048.0
2032.0
1225.6
1765.3
2089.2
457.2
1066.8
178-229
209.6
6
902
O-2000
7,571
3937.0
2032.0
1225.6
1765.3
2108.2
444.5
1016.0
178-229
209.6
8
1,103
O-2700
10,221
3937.0
2298.7
1397.0
2006.6
2333.6
444.5
1016.0
178-229
209.6
8
1,461
O-3000
11,356
4470.4
2298.7
1397.0
2016.1
2343.2
457.2
889.0
178-229
209.6
10
1,720
O-4000
15,142
4978.4
2479.7
1473.2
2190.8
2514.6
457.2
812.8
178-229
209.6
12
2,713
O-5000
18,927
4978.4
2743.2
1574.8
2371.7
2698.8
457.2
812.8
178-229
136.5
12
2,849
O-6000
22,712
4978.4
3022.6
1828.8
2524.1
2851.2
311.2
622.3
178-229
136.5
16
3,081
O-7000
26,498
4978.4
3225.8
1981.2
2705.1
3029.0
311.2
622.3
178-229
136.5
16
3,135
O-8000
30,283
5791.2
3208.3
1981.2
2721.0
3029.0
304.8
647.7
178-229
136.5
18
3513
Actual calibration capacity may exceed certified capacity.
Minimum and maximum clearance under the milk cooler with standard adjustable legs.
3Approximate weight measured in kilograms (includes agitator(s), pump assembly, and controls).
1
2
33
PART NO. 8823652 • EFFECTIVE MARCH 11, 2005
DRAWING NO. 8001969
MODEL "OE" CONTROL WIRING DIAGRAM
CONTROL CIRCUIT FOR
REFRIGERATION UNITS,
WATER SOLENOIDS, AND
DRAIN VALVE IS 24 VAC.
INSTALLATION AND
SERVICE NOTE:
SECTION 8.0 - WIRING DIAGRAM (ATTACHED)
34
SECTION 9.0 - MODEL “OE” EQUIPMENT MARKINGS
Label No. 8822229, Lock Out
LOCK OUT
HERE
VERROUILLER
ICI
USE CANDADO
AQUÍ
8822229
0408
Label No. 8820482, Caution - Disconnect Power and Retain Latch
MISE EN GARDE
¡PRECAUCIÓN!
AVANT D’ENTRER DANS LE
BASSIN DÉBRANCHER LE
COURANT À L’AGITATEUR.
ENLEVER ET GARDER LE VERROU
DU COUVERCLE.
ANTES DE ENTRAR AL TANQUE
DESCONECTE LA CORRIENTE DEL
AGITADOR, QUITE Y RETENGA EL
CERROJO DE LA TAPA DEL TANQUE.
8820761
9910
16
15
M-M PUMP
14
X1 COM.
13
ACID/SANT.
12
WASH (2A)
11
RINSE (1A)
10
REF. UNIT 2
9
REF. UNIT 2
8
REF. UNIT 1
7
REF. UNIT 1
6
T-STAT
5
T-STAT
4
1
AGIT
Label No. 8823456, Drain Valve
3
9.5
AGIT
Label No. 8820761, Terminal Connections
2
9.4
L2
Label No. 8820623, Warning Symbol - Electrical
L1
9.3
8820482
18
0408
DRAIN
BEFORE ENTERING TANK,
DISCONNECT POWER TO
AGITATOR. REMOVE AND RETAIN
COVER LATCH.
17
CAUTION
DRAIN
9.2
M-M PUMP
9.1
DRAIN VALVE
SOUPAPE
D’ÉCOULEMENT
VÁLVULA DE
DESAGÜE
0408
9.6
8823456
Label No. 8822584, Pump Motor - Wire Marker
PUMP MOTOR
MOTEUR POUR
LA POMPE
0408
9.7
MOTOR DE
BOMBA 8822584
Label No. 8802375, Agitator(s) - Wire Marker
AGITATOR(S)
AGITATEUR(S)
AGITADOR(ES)
0408
9.8
8802375
Label No. 3791, Hot - Water Valve Marker
HOT
3791
35
9.9
Label No. 3792, Cold - Water Valve Marker
COLD
3792
9.10
Label No. 8823612, Warning - Water Works Box
®
PA U L M U E L L E R C O M PA N Y, U . S . A .
T H E M I L K C O O L I N G S Y S T E M S S P E C I A L I S T™ S
MODEL“OE”
WA R N I N G
▲ WEAR EYE PROTECTION, RUBBER GLOVES,
AND APRONS WHEN HANDLING CHEMICALS.
▲ FOLLOW ALL INSTRUCTIONS, WARNINGS, AND
HEALTH HAZARD INFORMATION PROVIDED BY
THE CHEMICAL MANUFACTURER.
▲ DO NOT MIX CHEMICALS—A HAZARDOUS
VAPOR COULD RESULT.
▲ WITHOUT PROPER DILUTION, CHEMICALS CAN
DAMAGE THE STAINLESS STEEL MILK COOLER.
ACID OR
SANITIZER
DETERGENT
0302
9.11
8820694
Label No. 8801150, Warning - Disconnect Power Before Servicing
WARNING
DISCONNECT BOTH CONDENSING
UNIT AND CONTROL CABINET
FROM MAIN POWER SUPPLY
BEFORE SERVICING.
AVERTISSEMENT
DÉBRANCHEZ L’UNITÉ
RÉFRIGÉRANTE ET LA BOÎTE DE
CONTRÔLE DU SYSTÈME
D’ALIMENTATION ÉLECTRIQUE
AVANT DE RÉPARER.
¡ADVERTENCIA!
DESCONECTE LAS UNIDADES DE
CONDENSACIÓN Y EL GABINETE
DE CONTROL DEL SUMINISTRO
ELÉCTRICO PRINCIPAL ANTES DE
DAR SERVICIO.
0408
9.12
8801150
Part No. 8822225, CE Data Tag (U.K. Models Only)
Year of Construction
Année de fabrication
Año de fabricación
Model Number
Numéro de modèle
Número de modelo
Serial Number
Numéro de série
Número de serie
Noise Level
Niveau de bruit
Nivel de ruido
Weight
Poids
Peso
0408
9.13
8822225
Label No. 8820668, “UL”
36
9.14
Label No. 30612, Notice - Chart Accuracy
®
Notice
The accuracy of these charts depends upon the proper
installation of the cooler.
Follow the detailed “leveling” instructions carefully.
Check the level indicator and test gauge reading before use.
Improper installation could result in claims by the buyer or
seller of the milk against the party making the installation.
6911
9.15
30612
Label No. 8820454, Dry Nitrogen Holding Charge
IMPORTANT
THIS EQUIPMENT CONTAINS A HOLDING CHARGE OF DRY
NITROGEN GAS. SLOWLY RELEASE PRESSURE THROUGH SERVICE
PORTS OR SCHRADER VALVES BEFORE REMOVING FITTINGS.
EVACUATE THE SYSTEM TO 500 MICRONS BEFORE CHARGING
WITH REFRIGERANT. DISCARD THIS TAG UPON CHARGING SYSTEM
WITH REFRIGERANT AND APPLY A SYSTEM REFRIGERANT
SPECIFICATION DECAL.
NOTE: IT IS THE TECHNICIAN’S RESPONSIBILITY TO COMPLY WITH
ALL CURRENT REFRIGERANT USAGE REGULATIONS.
(11/94)
9.16
8820454
Label No. 8805299, Warning - HCFC Class II Refrigerant (To Be Applied After
Installation)
WA R N I N G
THIS EQUIPMENT CONTAINS R-22 HYDROCHLOROFLUOROCARBON (HCFC CLASS II)
A SUBSTANCE THAT, IF RELEASED INTO THE ENVIRONMENT, WILL CONTRIBUTE TO A SERIOUS PUBLIC HEALTH AND ENVIRONMENTAL
PROBLEM BY DEPLETING THE OZONE LAYER. OZONE LAYER DEPLETION INCREASES THE RISK OF SKIN CANCER AND OTHER DISEASES
IN HUMANS AND IS HARMFUL TO PLANT AND ANIMAL LIFE.
THIS EQUIPMENT SHALL BE SERVICED AND DISPOSED OF ONLY IN ACCORDANCE WITH THE OZONE DEPLETING SUBSTANCES
REGULATION - CLEAN ENVIRONMENT ACT.
N.B. This regulation is consolidated to September 30, 1992.
LE PRÉSENT ÉQUIPMENT CONTIENT R-22 HYDROCHLOROFLUOROCARBON (HCFC CLASS II)
UNE SUBSTANCE QUI, LORSQU’ÉMISE DANS L’ENVIRONNEMENT, CONSTITUE UN SÉRIEUX DANGER À LA SANTÉ PUBLIQUE ET À
L’ENVIRONNEMENT EN APPAUVRISSANT LA COUCHE D’OZONE. L’APPAUVRISSEMENT DE LA COUCHE D’OZONE AUGMENTE LES RISQUES
DE CANCER DE LA PEAU ET D’AUTRES MALADIES CHEZ LES HUMAINS ET CONSTITUE UN DANGER À LA VIE VÉGÉTALE ET ANIMALE.
LE PRÉSENT ÉQUIPEMENT EST MIS EN SERVICE ET N’EST ÉLIMINÉ QU’EN CONFORMITÉ DU RÉGLEMENT SUR LES SUBSTANCES
APPAUVRISSANT LA COUCHE D’OZONE - LOI SUR L’ASSAINISSEMENT DE L’ENVIRONNEMENT.
N.B. Le présent réglement est refondu au 30 septembre 1992.
ESTE EQUIPO CONTIENE FLUOROCARBURO HIDROCLORADO R-22 (HCFC CLASS II)
(Escriba el nombre de la substancia empobrecedora de la capa de ozono.)
UNA SUBSTANCIA QUE, SI SE SUELTA AL MEDIO AMBIENTE, CONSTITUIRA UN SERIO PELIGRO PARA EL AMBIENTE Y LA SALUD PUBLICA
AL EMPOBRECER LA CAPA DE OZONO. EL EMPOBRECIMIENTO DE LA CAPA DE OZONO AUMENTA EL RIESGO DE CANCER A LA PIEL Y
OTRAS ENFERMEDADES EN LOS SERES HUMANOS Y ES TAMBIEN DAÑINO PARA LA VIDA DE LAS PLANTAS Y LOS ANIMALES.
EL MANTENIMIENTO Y LA ELIMINACION DE ESTE EQUIPO SOLO SE PODRA REALIZAR EN CUMPLIMIENTO CON LAS NORMAS SOBRE LAS
SUBSTANCIAS EMPOBRECEDORAS DE LA CAPA DE OZONO - LEY PARA LA CONSERVACION DEL AMBIENTE LIMPIO.
N.B. La presente norma se ha consolidado hasta el 30 de septiembre de 1992.
9.17
8805299
Label No. 30737, Bottom Temp-Plate
BOTTOM EVAPORATOR
PLAQUE INFERIEUR
EVAPORADOR INFERIOR
0408
9.18
30737
Label No. 8820409, Mueller Name Tag
8820409
37
9.19
Label No. 8822705, Canadian and U.S. Certification
LR67608
NPI
9.20
8822705
Label No. 8822558, Mueller Milk Cooler Data Tag
®
Model & Nominal Capacity
Volts
MUELLER MILK COOLER
U.S. Gallons Calibrated Capacity
Two Wires with Ground
Hertz
Evaporator Design
Serial Number
Refrigerant
FLA
Phase
Agitator
Minimum Circuit Ampacity
Agitator
Pump
Pump
Note: For electrical characteristics of the condensing unit, refer to the data plate on the condensing unit.
This cooler is designed for use with a Mueller cooling control and wash system.
Working Pressure PSI
This cooler is designed for every-day or every-other-day pickup. The maximum rate at which milk can
enter the cooler and meet the cooling requirements of the 3-A Sanitary Standards for Farm Milk Cooling and Holding Tanks, Serial Number
13-10, is
U.S. gallons per hour for every-day pickup and
U.S. gallons per hour for every-other-day
pickup. When milk enters the cooler at the maximum rate, the minimum condensing unit capacity is
Btu/hr at
°F saturated suction temperature. The agitator of this cooler is designed that it must be in continuous operation
minutes before removing a product sample. The agitator of this tank is designed so that the portion of the
agitator shaft outside of the farm tank does not have to be in the milk room when used with an external weather shield.
NUMBER 13-10
Note: The cooling performance specified above is based upon use of the largest condensing unit recommended for this cooler.
Smaller condensing units may be used, but at reduced fill rates. Contact your Mueller dealer for assistance in condensing unit sizing.
0402
9.21
FOR OUTDOOR USE
8822558
Label No. 30890, Mueller Data Tag - Control Box
PRODUCT
MODEL NUMBER
VOLTS
PART NUMBER
SERIAL NUMBER
HERTZ PHASE LRG MTR AMPS
FLA
DISCONNECT MAIN POWER SUPPLY BEFORE SERVICING.
ROMPRE LE CABLE DE DISTRIBUTION AVANT DE REPARER.
30890
0007
9.22
Label No. 8820677, Ground Symbol
9.23
Label No. 30397, Stainless Steel Symbol
Stainless
Steel
®
38
9.24
Label No. 30166, Caution - Vent Must Be Over Milk Inlet
CAUTION
VENT ASSEMBLY
MUST BE OVER
MILK INLET AT
ALL TIMES.
MISE EN GARDE
LE MONTAGE DE
VENTILATION DOIT
ÊTRE AU DESSUS DE
L’ENTRÉE DU LAIT
EN TOUT TEMPS.
¡PRECAUCIÓN!
EL ENSAMBLE DE
RESPIRACIÓN DEBE
ESTAR SOBRE LA
ENTRADA DE LECHE
EN TODO MOMENTO.
0408
9.25
30166
Label No. 8802777, Caution - Do Not Sanitize
CAUTION
MISE EN GARDE
¡PRECAUCIÓN!
DO NOT SANITIZE YOUR COOLER
WITH SOLUTIONS CONTAINING IN
EXCESS OF 200 PARTS PER MILLION
OF CHLORINE. DO NOT MIX
SANITIZERS OR ANY CHLORINE
CONTAINING SUBSTANCES WITH
ACID AS THIS WILL RESULT IN
DAMAGE TO THE STAINLESS STEEL
SURFACE AND CAN GENERATE A
GAS THAT IS LETHAL TO YOUR
HEALTH. DO NOT EXCEED 170°F
(76°C) DURING THE WASH CYCLES.
NE PAS ASSAINIR VOTRE BASSIN
REFROIDISSEUR AVEC DES SOLUTIONS
QUI CONTIENNENT PLUS DE 200
PARTIES PAR MILLION DE CHLORE. NE
PAS MÉLANGER LES ASSAINISSEURS
OU DU CHLORE CONTENANT DES
SUBSTANCES AVEC ACIDE CAR CECI
CAUSERA DES DOMMAGES À LA
SURFACE EN ACIER INOXIDABLE ET
PEUT PROVOQUER UN GAZ NÉFASTE À
VOTRE SANTÉ. LA TEMPÉRATURE DU
CYCLE DE LAVAGE NE DOIT PAS
EXCÉDER 170°F (76°C).
NO SANITIZE SU TANQUE CON
SOLUCIONES QUE CONTENGAN MAS
DE 200 PPM DE CLORO. NO MEZCLE
SANITIZANTES Ó SUBSTANCIAS QUE
CONTENGAN CLORO, CON ÁCIDO, YA
QUE ESTO DAÑARÁ LA SUPERFICIE
DEL ACERO INOXIDABLE Y PUEDE
LIBERAR UN GAS QUE ES LETAL
PARA SU SALUD. DURANTE LOS
CICLOS DE LAVADO NO EXCEDA LOS
76°C (170°F).
0408
9.26
8802777
Label No. 8823146, Terminal Block - 24 VAC - 240 VAC
TEMPERATURE CONTROLLER
(SENTRY II MODELS ONLY)
HIGH VOLTAGE TERMINAL CONNECTIONS:
1 - THERMOSTAT (OE MODELS ONLY)
2 - THERMOSTATE (OE MODELS ONLY)
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
LOW VOLTAGE TERMINAL CONNECTIONS:
12 - ELECTRIC DRAIN 24 VAC LINE
13 - ELECTRIC DRAIN 24 VAC COM.
12 13
CONSTANTAN (–)
COPPER (+)
DRAIN WIRE
GRD
GROUND ONE END ONLY
AT SENTRY II CONTROL BOX
GRD
CAP AND INSULATE DRAIN WIRE
AT MILK COOLER JUNCTION BOX.
USE NON-METALLIC WIRE NUTS ONLY.
1
2
COPPER (+)
"OE" THERMOSTAT
(OE MODELS ONLY)
CONSTANTAN (–)
AGITATOR
(240 VAC)
AGITATOR
(240 VAC)
PUMP MOTOR
(240 VAC)
DRAIN VALVE
(24 VAC)
39
THERMOCOUPLE
(SENTRY MODELS ONLY)
®
0003
8823146
SECTION 10.0 - WARRANTY
WA R R A N T Y
MUELLER “OE” REFRIGERATION & CLEANING CONTROL WARRANTY
ONE YEAR PARTS WARRANTY
The Paul Mueller Company (hereinafter referred to as Company) will repair or (at the Company’s option)
replace any “OE” control components purchased from the Company, found to be defective in workmanship or material under normal use and service for a period of one (1) year from the date of installation
by the original purchaser-user, or eighteen (18) months from the date of shipment from the Company
factory, whichever occurs first. This Warranty covers replacement or repair of component parts installed
within the continental United States only. (See General Provisions.)
CLAIM PROCEDURES FOR ONE YEAR PARTS WARRANTY
All defective parts covered by the one year parts warranty, must be returned to Paul Mueller Company with
an attached Returned Goods Tag (#0-209) and with transportation cost prepaid. Current instructions,
provided by the DFE Service Dept. for return procedures, must be followed to receive warranty.
GENERAL PROVISIONS
Transportation and inspection cost incurred by the Company will be charged to the purchaser-user if
returned material is not found to be defective. This warranty does not cover items such as refrigerant,
transportation, mileage, freight, product loss, cost of substitute storage facilities, or labor and parts charged
by others. Replacement and/or repair of certain components not manufactured by the Company will be
handled by authorized service stations designated by the manufacturer of the component. The above will
constitute the Company’s total responsibility. The above Warranties will not apply in the event of abuse or
misuse, negligence, improper installation procedures, alterations by unauthorized service, damage by flood,
fire, windstorm, lightning or acts of god. Oral statements made by employees’ or representatives’ of the
Company, will not constitute warranties. The above Warranties apply only to the original purchaser-user
and original installation location within the continental United States and are not transferable. Contact the
Company for warranty information and policies outside the continental United States.
For questions, contact:
®
Paul Mueller Company
P.O. Box 828 • Springfield, Missouri 65801-0828, U.S.A.
Phone: (417) 831-3000 • 1-800-MUELLER • Fax: 1-800-436-2466
40
MODEL "OE" CONTROL WIRING DIAGRAM
PART NO. 8823652 • EFFECTIVE MARCH 11, 2005
DRAWING NO. 8001969
INSTALLATION AND
SERVICE NOTE:
CONTROL CIRCUIT FOR
REFRIGERATION UNITS,
WATER SOLENOIDS, AND
DRAIN VALVE IS 24 VAC.
®
P.O. Box 828 • Springfield, Missouri 65801-0828, U.S.A.
Phone: (417) 831-3000 • 1-800-MUELLER • Fax: 1-800-436-2466
www.muel.com • E-mail: dairyfarm@muel.com
International Inquiries - Fax: (417) 831-6906 • E-mail: international@muel.com
©2000-2005 Paul Mueller Company
(8/05)
8823647

Model OE Control Manual

Transcription

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