jcb wearparts - JCB (J C Bamford Excavators Ltd)
Transcription
jcb wearparts - JCB (J C Bamford Excavators Ltd)
JCB WEARPARTS Simply Groundbreaking SERVICE MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. INTRODUCTION CONTENTS Range Support The JCB Wearparts range is as wide and diverse as the machines and Attachments JCB sell around the world. The range covers a huge variety of products all designed to support our machines in the field with high quality, value-for-money products. You'll find everything you need at your local JCB Dealer, from JCB Mini Excavator Teeth to Two Part Tooth Systems for Heavy Excavators and Wheeled Loaders, toeplates, Pins, Bushes and breaker steels. JCB as a global leading manufacturer of construction equipment understands our customers need support through the extended life of their machines. Wearparts are a key requirement for our customers to ensure operational productivity, efficiency and maximising return on investment. Quality Take a Look JCB Wearparts have been meticulously designed and arduously tested to ensure performance and quality from start to finish – which is why JCB are confident to offer our ‘Lifetime Warranty' against breakages. The JCB Wearparts brochure outlines the current range of Wearparts to help JCB dealers and customers identify the best Wearparts solutions for their needs. JCB LIFETIME WARRANTY JCB Mini, Loader & ZTS Tooth Range 04 JCB Supertooth Range 06 JCB Two Part Supertooth 08 JS Tooth Types 10 Bucket Tooth Conversion 12 Bucket Wear Protection 13 JCB Aggressor Range 14 JCB Aggressor Adaptors 18 JCB 'S' Series Range 22 JCB 'S' Series Adaptors 30 JCB Pins & Bushes 34 JCB Toeplates 35 JCB Steels 36 JCB Wearpads 37 JCB Agricultural Tines 38 JCB World Parts Centre 39 At JCB, we understand that the number one priority for our customers is maximising uptime and protecting your investment. JCB Wearparts come from trusted and audited sources which conform to strict ISO / BSE quality levels so we can be confident our customers get the best balance of quality and price. Because of this knowledge of the production and auditability - JCB Service offer a Lifetime Warranty on wearparts against breakages. We understand that Wearparts in their nature do wear, however a breakage is not acceptable for us or our customers. *Guarantee does not apply to items that have been subjected to abuse, neglect, accident, re-use, improper welding or incorrectly installed in accordance to JCB specification of fit and installation. 2 JCB WEARPARTS JCB WEARPARTS 3 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB MINI, LOADER & ZTS TOOTH RANGE JCB Mini Tooth FITMENT Micro Excavator JCB Mini & Loader Tooth C Mini Excavator The JCB Mini and Loader teeth share the same JCB Aggressor design, developed for JCB's range of heavyline machinery. Which is why, along with extensive testing we know the quality and performance are more than up to the job. Skid Steer Loader Compact Backhoe Loader Compact Wheeled Loading Shovel FEATURES & BENEFITS A • Central strength rib maintains strength of tooth throughout its life. • Ribbed surface ensures continual self sharpening throughout its life, improves digging efficiency in the ground. • Pocket in tooth underside, provides continual self sharpening. • Single strap profile keeping weight over bucket low and a flush to toeplate design. • Lifetime guarantee against breakages. • Cast using high quality metal composition including Austenitic Ductile Iron (ADI) to ensure the parts wear and not break. • With the flush mount design allowing clean-up of surfaces in ground works applications. B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 522/00102 JCB Mini Tooth 0.95kg 49mm 35mm 182mm 15mm 13mm 40mm N/A 826/01112 Plough Bolt 34mm - 1/2" UNF 0.042 kg 1340/0401Z Nut - 1/2" UNF 0.016kg 274/00622 JCB Mini / Loader Tooth 1.9kg 17mm 55-60mm 147mm 826/01607 Bolt - M16 0.075kg TO SUIT ABOVE 1370/0601Z Nut - M16 0.029kg TO SUIT ABOVE TO SUIT ABOVE TO SUIT ABOVE 62mm 43mm 223mm 18.5mm JCB Zero Tailswing Tooth JCB Zero Tailswing Tooth Designed specifically for use on JCB Zero Tail Swing ZTS excavators. The JCB ZTS tooth ensures maximum performance with minimum weight over the digging end of the machine. FITMENT C Mini Excavator FEATURES & BENEFITS • Central strength rib maintains strength of tooth throughout its life. Skid Steer Loader • Ribbed surface ensures continual self sharpening throughout its life, improves digging efficiency in the ground. Loadall • Pocket in tooth underside, provides continual self sharpening. 533-105 Compact Wheeled Loading Shovel • Twin strap design for maximum retention of tips to toeplates. A B • Short Tooth Profile strength provides ensures weight of dig end of bucket is kept to a minimum. • Lifetime guarantee against breakages. • Cast using high quality metal composition including Austenitic Ductile Iron (ADI) to ensure the parts wear and not break. NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 331/62841 JCB 8025 / 8026 / 8030 / 8035 ZTS Tooth 1.0kg 50mm 44mm 190mm 18mm 14mm 40-44mm 80mm 1370/0403Z Nut Lock M12 0.66kg TO SUIT ABOVE 1315/0512Z Setscrew M12 x 50mm 0.28kg TO SUIT ABOVE With the application in mind, JCB Aggressor Teeth are designed with extra wear material where it is needed. To make them stronger and last longer - wear material is specifically placed in high stress or abrasion areas. Standard Market Tooth Option. JCB Tooth Aggressor design with additional wear material. 4 JCB WEARPARTS JCB WEARPARTS 5 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB SUPERTOOTH RANGE JCB Supertooth JCB Supertooth C FITMENT The JCB Supertooth is a market leading tooth design due to the metallurgical composition and unique shape and design. Cast using a unique material mix and Austenitic Ductile Iron (ADI) the Supertooth profile and shape are designed to prevent the tooth breaking; maximise wear life by wearing, not breaking. Midi Excavator 3 C X Backhoe Loader SUPER Loadall FEATURES & BENEFITS A 533-105 B • Specifically placed wear material and ribs to improve service life and durability. • Cast from Austenitic Ductile Iron (ADI) for excellent strength and wear characteristics. • Sunken pocket in underside - maintain tooth sharpness and tooth / bucket / machine efficiency. NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 333/D8455 JCB Supertooth 2.24kg 56mm 66mm 261mm 20mm 20.5mm 44.5mm N/A • Designed by JCB, for JCB machines. JCB Right Hand Side Cutter • JCB brand and part numbers are our guarantee of quality. • Twin strap adaptor profile more maximum toe plate retention and strength. • Central strength rib provides life long casting strength. • Lifetime Guarantee against breakages - reducing down time and replacement costs. • Recessed bolts to protect bolts and retain teeth throughout the life of the part and give improved digging efficiency. C • Standard teeth globally for all JCB Mini Excavators and Backhoe Loader machines. FITMENT • Fits a huge range of JCB and competitor buckets. Midi Excavator 3 C X Backhoe Loader SUPER Loadall A JCB Right & Left Hand Side Cutter 533-105 B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 333/D8457 JCB Right Hand Side Cutter 4.62kg 90mm 163mm 372mm 20mm 20.5mm 44.5mm N/A FEATURES & BENEFITS JCB Left Hand Side Cutter • Integrated side cutter forms part of the bucket profile to ensure strong cutting edge, maximise life of the buckets natural edges and improves heaped bucket capacity. • Specifically placed wear material and ribs to improve service life and durability. • Cast from Austenitic Ductile Iron (ADI) for excellent strength and wear characteristics. C • Sunken pocket in underside - to maintain tooth sharpness and tooth / bucket / machine efficiency. FITMENT • Designed by JCB, for JCB machines. Midi Excavator • JCB brand and part numbers are our guarantee of quality. • Central strength rib provides life long casting strength. • Lifetime warranty against breakages - reducing down time and replacement costs. • Recessed bolts to protect bolts and retain teeth throughout the life of the part and give improved digging efficiency. SUPER Loadall • Three bolt fixing ensures teeth are held securely to the bucket. • Specific sided - ensures material flow into bucket for maximum heaped capacity and square cutting profile. 3 C X Backhoe Loader • Twin strap adaptor profile more maximum toe plate retention and strength. A 533-105 B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 333/D8456 JCB Left Hand Side Cutter 4.62kg 90mm 163mm 372mm 20mm 20.5mm 44.5mm N/A NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 1340/0701Z Nut 3/4" TO SUIT ABOVE 826/00303 Ploughbolt 3/4UNF x 2-3/4" TO SUIT ABOVE • Standard teeth globally for all JCB Mini Excavators and Backhoe Loader machines. • Fits a huge range of JCB and competitor buckets. 6 JCB WEARPARTS JCB WEARPARTS 7 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB TWO PART SUPERTOOTH JCB Two Part Supertooth Tip JCB Two Part Supertooth Tip FITMENT C Midi Excavator The two part Supertooth alternative, suitable for arduous digging conditions. Introduced following customer requests operating machines in hard, rocky ground. 533-105 Compact Wheeled Loading Shovel • Cast using high grade material mix and Austenitic Ductile Iron (ADI). A • Using the same market preferred profile and shape from the JCB Supertooth design to prevent the tooth breaking, maximise wear life. • Pocket on underside of tip maintains tip sharpness throughout the parts life keeping it sharper and more efficient for longer. SUPER Loadall FEATURES & BENEFITS • Scales on the tooth ensure material flow throughout the dig cycle. 3 C X Backhoe Loader B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH 993/99537 Two Part - JCB Supertooth 0.7kg 52mm 51mm 122mm - - - - • Lifetime warranty against breakages - reducing down time and replacement costs. JCB Two Part Supertooth Adaptor • Central strength rib providers added strength for arduous digging conditions. • Top located pin allows for easy replacement of tips for minimum down time. • Fits a huge range of JCB and competitor buckets. FITMENT C Midi Excavator 3 C X Backhoe Loader SUPER Loadall JCB Two Part Supertooth Adaptor The Supertooth adaptor is a welded twin strap design for maximum strength and performance when digging in hard conditions. Designed in the same system as the JCB Supertooth provides be best possible material flow and digging characteristics. 533-105 Compact Wheeled Loading Shovel A B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES TOEPLATE ANGLE BOTTOM STRAP TOP STRAP 993/99538 Two Part - JCB Supertooth Adaptor 1.03kg 51mm 58mm 150mm 18mm 20° 101mm 83mm NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TOOTH LENGTH TO FIT TOEPLATES BOLT DIAMETER BOLT SPACING TIP LENGTH • Tip and adaptor profiles maintain material flow over tip and adaptor into bucket. 993/99539 Two Part - JCB Supertooth Pin 0.13kg TO SUIT ABOVE • Twin strap adaptor ensures extremely strong fitment of adaptor to toeplate. 993/99540 Two Part - JCB Supertooth Pin Retainer 0kg TO SUIT ABOVE Supplied to fit 20mm toeplates, the Supertooth adaptors are suitable for a wide range of Midi Excavators, Backhoe Loaders, Loadalls and Compact Wheeled Loading Shovels. FEATURES & BENEFITS • Recessed top located pin in adaptor ensure that protection of the pin is maintained throughout the life of the part. • Inter-lock of tip to adaptor prevents internal movement and minimises internal wear. Top locating pin for ease of removal. JCB Two Part Supertooth Pin & Retainer The two piece, top locating pin and retainer ensures ease of installation and removal quickly on site, where common side pin tips can be difficult to hammer out. A flexing rubber grommet once fitted in place also ensures positive fitment and a robust locking mechanism. 8 JCB WEARPARTS JCB WEARPARTS 9 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JS TOOTH TYPES JS TOOTH TYPES FEATURES & BENEFITS Penetrative / Tiger Ideal for regions and applications where penetration in frost, rock or hard packed conditions is required. Tooth stays sharp throughout its life cycle. Sharper, faster wearing part with greater penetration for maximum tear through efficiency. Requires lower bucket and machine breakout forces, but with lower impact. Rock Chisel Impact Chisel Standard Long General Purpose Good penetration tooth with higher impact properties. Best for use on rock or hard standing ground. Profile of tooth enables self sharpening for prolonged use throughout the life of the part. Reinforced central and lateral ribs for durability and strength. Best used on rock and hard ground. Self sharpening ribs and parabolic profile ensures maximum life of tip. High wear material and reinforcement ribs provide excellent impact protection and use on large or abrasive materials. General purpose tooth for varies applications and ground types, with good penetration and digging capacity in most medium to hard packed conditions. Standard choice on many applications. Offers mix of strength, impact and tooth width for heaped capacity. Penetrative Rock Abrasive Specific design for Wheeled Loaders, with added wear material on the underside of the tooth tip. Best used on high abrasion applications where cleaning and material moving is required. Provides consistant wear across the base and top of tip through the life of the part. Penetrative Heavy Duty Rock Abrasive Specific design for Wheeled Loaders, similar to Rock Abrsaion but with extra wear material on the underside and around the tooth tip for even greater extended life. Best used on high abrasion applications where cleaning and material moving is required. Provides consistant wear across the base and top of tip through the life of the part. JCB WEARPARTS LEAST PENETRATIVE 10 MOST PENETRATIVE TOOTH / TIP PROFILE TOOTH STYLE PIN LOCATION RETAINER/PIN SHAPE LOCKING SYSTEM CATERPILLAR® SIDE ROUND Retainer locks the pin on recessed section of the pin. CATERPILLAR K SERIES® TOP RECTANGLE Top locating spring on pin latches into section of tooth. Prised out to remove. ESCO HELILOK/ VERTILOK® TOP RECTANGLE Pin or pin and plug retain tip to adaptor. Removed by prying out the pin. ESCO SUPER V ® TOP RECTANGLE Pin hammered into and out of place. Rubber in pin acts as a latch to retain pin. ESCO ULTRA LOCK® SIDE LATCH PLUG Hammerless pin which is latched into and undone. KOMATSU® SIDE OVAL Pin with snap ring at centre is hammered in to retain tooth. HENSLEY/ PARABOLIC® SIDE OVAL Steel and rubber pin. Offer top or side pin. With rubber to latch pin to locked mode. H&L® SIDE OVAL Steel and rubber flex pin. HYUNDAI® SIDE ROUND Steel pin and pin retainer similar to CAT. VOLVO® TOP RECTANGLE Hammered top locating pin. MTG KINGMET ® SIDE ROUND Pin and retainer hammered in through top. JCB WEARPARTS 11 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. BUCKET TOOTH CONVERSION BUCKET WEAR PROTECTION Model 205 08 – 16 Tonnes class machines 215 12 – 20 Tonnes class machines 225 20 – 40 Tonnes class machines 235 24 – 62 Tonnes class machines 245 60 – 90 Tonnes class machines JCB Wearparts are designed first with the customer and machine in mind and also the market standard. We follow performance, market and historical sizing for commonality throughout JCB ranges to support mixed machine fleets. Toeplate 25mm 30mm 40mm 50mm 60mm To support JCB Attachments continued success in providing industry leading buckets, JCB Service offer a range of JCB Bucket Wear Protection. This is a range of Aftermarket weld on bucket protection, designed to the highest quality and all to further improve bucket life, meaning the parts meant to wear can be replaced keeping your bucket in the best shape possible for longer. BASED ON JCB MACHINES MACHINE WEIGHT JCB S SERIES TOEPLATE JCB AGGRESSOR TOEPLATE A CAT SERIES TOEPLATE BYG CAT CAT TOEPLATE BYG TWIST TWIST TOEPLATE HELIX & VERTI LOC HELIX & VERTI TOEPLATE ESCO SUPER V V LOCK TOEPLATE ESCO ULTRALOC ESCO ULTRALOC TOEPLATE 0-2 - - - - - - - - FT130 16 - - V13 15 - - 2-4 S17 20 202 20 J200 20 FC200 20 FT170 20 H17 20 V17 20 - - 4-6 S17 20 202 20 - 22 J225 20 - 22 FC220 20 - 22 FT170 20 - - V17 20 - - 6 - 10 S19 25 205 25 J250 25 FC250 25 FT190 25 H21 25 V19 25 U20 25 10 - 12 S19 25 205 25 J250 25 FC250 25 FT230-25 25 H21 25 V19 25 - 30 U25 25 12 - 18 S23 30 215 30 J300 30 FC300 30 FT230 30 - - V23 30 U30 30 18 - 22 S23 35 215 30 - - - - FT290-30 30 - - - - - - 20 - 24 S29 35 215 30 J300-35 35 FC300-35 35 FT290 35 H27 35 V29 35 U35 35 22 - 24 24 - 32 S29 S33 35 40 225 225 40 40 J350 40 FC350 40 FT290-40 FT330 40 40 H37 40 V33 40 U40 40 32 - 46 S39 45 225 40 J400 45 FC400 45 FT390 45 - - V39 45 U45 45 46 - 58 S43 50 235 50 J460 50 FC450 50 FT430 50 H47 50 V43 50 U45 50 58 - 64 S43 50 235 50 J460 50 FC450 50 FT430 50 H47 50 V43 50 U55 55 64 - 74 S51 60 245 60 J550 60 FC550 60 FT510 60 - - V51 60 U60 65 Heal Protector D B C NEW JCB PART NUMBER DESCRIPTION WEIGHT A - LENGTH B - HEIGHT C - WIDTH D - THICKNESS HARDNESS 333/H2520 Welded - Heal Protector - 98mm 9.6kg 183mm 98mm 189mm 183mm 400 HB 333/H2521 Welded - Heal Protector - 106mm 11.9kg 204mm 106mm 189mm 204mm 400 HB 334/D0330 Welded - Heal Protector - 158mm 23.2kg 266mm 158mm 189mm 266mm 400 HB Side Cutter D B A C NEW JCB PART NUMBER DESCRIPTION WEIGHT A - LENGTH B - HEIGHT C - WIDTH D - THICKNESS HARDNESS 334/D0337 Welded in Side Cutter - 150mm 1.6kg 89mm 32mm 150mm 13mm 400 HB 334/D0341 Welded in Side Cutter - 200mm 3.5kg 123mm 40mm 200mm 13mm 400 HB 333/H2522 Welded in Side Cutter - 280mm 4.8kg 123mm 40mm 280mm 14mm 400 HB a *Sizes are guide only, as performance depends on ground condition, machine, operator and application. Lip Shroud B A C NEW JCB PART NUMBER DESCRIPTION WEIGHT A - LENGTH B - HEIGHT C - WIDTH a - ANGLE HARDNESS 333/H2523 JCB Welded Lip Shroud - Toeplate Protector - 240 - 400 Series 1.6kg 180mm 45mm 150mm 23º 400 HB B E D Wear Bar C A NEW JCB PART NUMBER DESCRIPTION WEIGHT A - LENGTH B - TOTAL HEIGHT C - BASE HEIGHT D - WHITE IRON HEIGHT E - WIDTH HARDNESS 334/D0300 JCB Wear Bar - 100 - 160 Series 1.0kg 240mm 29mm 10mm 19mm 25mm 700 HB 334/D0303 JCB Wear Bar - 160 - 200 Series 1.7kg 240mm 29mm 10mm 19mm 40mm 700 HB 334/D0306 JCB Wear Bar - 200 - 240 Series 2.1kg 240mm 29mm 10mm 19mm 50mm 700 HB 334/D0326 JCB Wear Bar - 240 - 400 Series 2.8kg 240mm 29mm 10mm 19mm 65mm 700 HB Wear Button D B C A 12 JCB WEARPARTS NEW JCB PART NUMBER DESCRIPTION WEIGHT A - DIAMETER B - TOTAL HEIGHT C - BASE HEIGHT D - WHITE IRON HEIGHT HARDNESS 334/D0292 JCB 160 Series - Wear Button 0.6kg 60mm 31mm 10mm 21mm 700 HB 334/D0293 JCB 200 - 400 Series - Wear Button 1.1kg 75mm 38mm 10mm 28mm 700 HB JCB WEARPARTS 13 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB AGGRESSOR RANGE The JCB Aggressor Range is JCB’s range of side pin, CAT type teeth - designed, tested and approved to be used on JCB equipment from 4 – 70 tonnes. Available in a range of sizes, adaptors and tips – the JCB Aggressor range provides a high quality, cost effective solution which is interchangeable with the market standard. The current range of JCB Aggressor Wearparts are fitted to all JCB GP ECO Buckets and are supported by the JCB global dealer network. 14 JCB WEARPARTS JCB WEARPARTS 15 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB AGGRESSOR RANGE JCB Aggressor Series - GP Tip The most common of all ground engaging teeth (GET), is the side pin and retainer type. There are many variants on the market but the most common are CAT Type. These are a range of two part system (Tip & Adaptor) held in place with pin and pin retainer located from the side. The JCB Aggressor Series are JCB's very own range of CAT type wearparts which have been specifically designed to support any CAT type wearpart in the market meaning we can support not only JCB but also competitors customers. C Available in a range of sizes for many machines and applications - JCB's Aggressor range is available for 6 tonne up to 60 tonne machines. The JCB Aggressor range is developed using high quality material specification, which range from 51 - 54 HRC. The designs are specific to the casting process and molecular structures within the raw material, which ensures they are tough, do not break and provide long wear life. This ensures maximum up-time from the machine due to having sharper tips, fewer breakages and with material specifically placed in high wear areas - less replacements. A JCB Aggressor Series GP Tip JCB Aggressor Series Rock Penetration Light Tip LC J S 1 3 0 FITMENT JS Excavator B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/H2515 202 TIP - GP Long [J225 SERIES] 1.6kg 64mm 71mm 155mm 997/25091 205 TIP - SYL [J250 SERIES] 4.1kg 82mm 82mm 210mm 980/84670 215 TIP - SYL [J300 SERIES] 5.8kg 95mm 95mm 240mm 980/84766 225 TIP - SYL [J350 SERIES] 8.1kg 104mm 104mm 265mm 332/C2437 235 TIP - SYL [J450 SERIES] 17.0kg 139mm 139mm 322mm 332/G6217 245 TIP - L [J550 SERIES] 20.6kg 161mm 161mm 350mm JCB Aggressor Series - Rock Penetration Light Tip C JCB Rock Penetration Light Tip - more commonly used on loading shovels, which require additional wear material on the base of the tip due to application use and cleaning up. FEATURES & BENEFITS FEATURES & BENFITS • Wide profile for loading and excavating. • Wide profile for loading and excavating. • Wide central rib for strength. • Wide central rib for strength. Wheeled Loading Shovel A B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH JCB V23 Tooth Equivalent - J250 3.8kg 80mm 92mm 209mm • Side and lateral ribs for greater wear resistance and self sharpening feature for continued performance. • Side and lateral ribs for greater wear resistance and self sharpening feature for continued performance. 333/R2134 333/R2147 JCB V29 Tooth Equivalent - J300 6.0kg 93mm 107mm 244mm • Precise placement of material around the tooth ensure wear material where needed. • Precise placement of material around the tooth ensure wear material on where needed. 333/U1875 JCB V33 Tooth Equivalent - J350 9.0kg 110mm 119mm 275mm • Tooth lip protects adaptor from wear for extended system life. • Tooth lip protects adaptor from wear for extended system life. • Side entry pin and pin retainer system is 100% interchangeable with all market variants of CAT type adaptors and tips. • Side entry pin and pin retainer system is 100% interchangeable with all market variants of CAT type adaptors and tips. • JCB branded and JCB part numbers. • JCB branded and JCB part numbers. • Wear features provided extended wear life and penetrative effect for maximum efficiency. • Wear features provided extended wear life and penetrative effect for maximum efficiency. • Easily identifiable for quick replacement in the field. • Easily identifiable for quick replacement in the field. • Metallurgical composition ensures that tooth tips wear and don't break ensuring maximum wear life by preventing premature breakages. • Metallurgical composition ensures that tooth tips wear and don't break ensuring maximum wear life by preventing premature breakages. • Fits not only JCB machines but many other competitors for customers with mixed fleets. • Fits not only JCB machines but many other competitors for customers with mixed fleets. • 20% added wear material than market competitors. 16 JCB WEARPARTS LC JCB's Standard GP CAT Tip - offers the balance between productivity and performance and is an excellent choice for multipurpose digging and applications. Full range of sizes to suit machines from 6 to 60 tonne. J S 1 3 0 FITMENT JS Excavator The JCB Aggressor tips are designed to give a longer wear life - thought strategically placing material in the areas we know will work the hardest. Tests have shown there is 3% more wear length and 11% additional wear material, over a standard CAT type tip. Standard Market Tooth Option. JCB Tooth Aggressor design with additional wear material. JCB WEARPARTS 17 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB AGGRESSOR ADAPTORS JCB 'S' Series Flush Adaptor JCB 'S' Series Flush Adaptor FITMENT C B Midi Excavator A 3 C X Backhoe Loader J S 1 3 0 JS Excavator LC Flush adaptors offer an option for small and medium Excavators or Wheeled Loading Shovels with minimal marking to the ground. SUPER Wheeled Loading Shovel FEATURES & BENEFITS • Adaptors feature added rib sections for strength and added wear materials. • JCB logos and part numbers for ease of identification and replacement. • Common CAT adaptor fitment enable you to replace JCB and competitor machines with JCB's high quality parts. NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - BOTTOM STRAP LENGTH B - TOP STRAP LENGTH C - TOE PLATE FIT 997/25092 205 ADAPTOR [J250 SERIES] 5.7kg - 340mm 19 - 32mm • Industry standards for support of all JCB and non JCB machines. • High quality metallurgical composition providing outstanding wear characteristics. • Consistant and controlled quality through single sourcing. JCB Aggressor Bolt-on Adaptor • Tested and approved for use on JCB machines. Continuous improvement through innovation and investment. A JCB Aggressor Bolt-on Adaptor Bolted adaptors for Wheeled Loading Shovels provide a quick method of removal and replacement of wearparts. To suit a wide range of shovels and attachments. FEATURES & BENEFITS C JCB Aggressor Side Bolt Adaptor FITMENT B Wheeled Loading Shovel NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - LENGTH B - BOLT HOLE SPACING C - TOE PLATE FIT 332/W9991 JCB J250 Centre Bolt Adaptor - V23 Equivalent 7.0kg 307mm 90mm 25mm 332/U4572 JCB J300 Centre Bolt Adaptor - V29 Equivalent 8.1kg 355mm 120mm 35mm 333/T8567 JCB J350 Centre Bolt Adaptor 16.1kg 430mm 150mm 40mm 1370/0701D JCB V23 Equivalent - Nut TO SUIT ABOVE 1315/3819D JCB V23 Equivalent - Bolt TO SUIT ABOVE 823/00604A JCB V23 Equivalent - Washer TO SUIT ABOVE 333/U1399 JCB V33 Equivalent - Bolt TO SUIT ABOVE 333/S7542 JCB V33 Equivalent - Nut TO SUIT ABOVE Bolted side adaptors for Wheeled Loading Shovels provide a quick method of removal and replacement of wearparts for corners to protect the shovel side plates. To suit a wide range of shovels and attachments. • Adaptors feature added rib sections for strength and added wear materials. FEATURES & BENEFITS • JCB logos and part numbers for ease of identification and replacement. • Adaptors feature added rib sections for strength and added wear materials. • Common CAT adaptors enable you to replace JCB and competitor machines. • JCB logos and part numbers for ease of identification and replacement. • Suitable replacements to ESCO™ or similar Wheeled Loading Shovel wearparts, with JCB's high quality parts. • Common CAT adaptors enable you to replace JCB and competitor machines. • Industry standards for support of all JCB and non JCB machines. • Suitable replacements to ESCO™ or similar Wheeled Loading Shovel wearparts, with JCB's high quality parts. • High quality metallurgical composition providing outstanding wear characteristics. • Industry standards for support of all JCB and non JCB machines. • Consistant and controlled quality through single sourcing. • High quality metallurgical composition providing outstanding wear characteristics. • Tested and approved for use on JCB machines. • Consistant and controlled quality through single sourcing. JCB Aggressor Side Bolt Adaptor B FITMENT A Wheeled Loading Shovel • Tested and approved for use on JCB machines. 18 JCB WEARPARTS NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - BOLT HOLE SPACING B - TOE PLATE FIT 332/U5862 JCB J300 Corner Bolt Adaptor - V29 Equivalent 10.7kg 100mm 35mm 333/T8574 JCB J350 Corner Bolt Adaptor - V33 Equivalent 18.09kg 80.5mm 40mm JCB WEARPARTS 19 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB AGGRESSOR ADAPTORS JCB Aggressor Twin Strap Adaptor JCB Aggressor Twin Strap Adaptor B A FITMENT Midi Excavator C The JCB Aggressor CAT type twin strap adaptor offers maximum strength from the bucket and adaptor to the ground. Full range of sizes to suit machines from 6 to 60 tonne. 3 C X Backhoe Loader J S 1 3 0 LC JS Excavator SUPER FEATURES & BENEFITS • Adaptors feature added rib sections for strength and added wear materials. • JCB logos and part numbers for ease of identification and replacement. • Common CAT adaptors enable you to replace JCB and competitor machines with JCB's high quality parts. • Industry standard sizing - allowing use on JCB or competitor models. • High quality metallurgical composition - ensuring excellent wear characteristics and excellent life time performance. Consistant and controlled quality through single sourcing - ensure a high quality part every time. NEW PART DESCRIPTION WEIGHT A - LENGTH B - TOP STRAP LENGTH C - TOE PLATE FIT 333/H2516 JCB 202 ADAPTOR [J225 SERIES] 3.2kg 114mm 226mm 20mm 997/25093 JCB 205 ADAPTOR [J250 SERIES] 4.3kg 163mm 257mm 25mm 980/84667 JCB 215 ADAPTOR [J300 SERIES] 7.6kg 218mm 328mm 30mm 980/84765 JCB 225 ADAPTOR [J350 SERIES] 10.2kg 238mm 357mm 40mm 332/C2438 JCB 235 ADAPTOR [J450 SERIES] 21.3kg 296mm 439mm 50mm 332/G6415 JCB 245 ADAPTOR [J550 SERIES] 35.0kg 354mm 512mm 60mm B. • Tested and approved for use on JCB machines. NEW JCB PART NUMBER A B LOCKING PINS NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - PIN WIDTH B - PIN HEIGHT 333/H2517 JCB 202 LOCKING PIN [J225 SERIES] 0.15kg 14mm 69mm 997/25094 JCB 205 LOCKING PIN [J250 SERIES] 0.15kg 14mm 69mm 980/84671 JCB 215 LOCKING PIN [J300 SERIES] 0.18kg 14mm 92mm 980/84767 JCB 225 LOCKING PIN [J350 SERIES] 0.24kg 19mm 108mm 332/C2439 JCB 235 LOCKING PIN [J450 SERIES] 0.46kg 24mm 141mm 332/G6218 JCB 245 LOCKING PIN [J550 SERIES] 0.62kg 25mm 162mm 333/R2165 JCB 205 Pin Kit - J250 0.18kg 14mm 69mm 333/R2167 JCB 215 Pin Kit - J300 0.21kg 14mm 92mm A PIN RETAINERS 20 JCB WEARPARTS NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - RETAINER DIAMETER 333/H2518 JCB 202 PIN RETAINER [J225 SERIES] 0.03kg 30mm 980/84672 JCB 205/215 PIN RETAINER [J250/J300 SERIES] 0.03kg 30mm 980/84768 JCB 225 PIN RETAINER [J350 SERIES] 0.05kg 40mm 332/C2440 JCB 235 PIN RETAINER [J450 SERIES] 0.07kg 44mm 332/G6219 JCB 245 PIN RETAINER [J550 SERIES] 0.10kg 53mm JCB WEARPARTS 21 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES RANGE The range of JCB 'S' Series Wearparts offer JCB customers a range of high-quality, affordable products in a range of tip and adapter options to suit construction equipment from 4 - 60 tonnes in a wide variety of applications. The JCB 'S' Series range are a direct replacement to the ESCO Super V™ or similar products with a high quality, affordable product. The current range of JCB S Series Wearparts are fitted as standard to all JCB HD ECO Buckets and are supported by the global JCB dealer network. 22 JCB WEARPARTS JCB WEARPARTS 23 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES RANGE JCB 'S' Series GP Tip JCB 'S' Series Impact Tip JCB 'S' Series GP Tip C FITMENT Midi Excavator 3 C X Backhoe Loader JCB's Standard GP Tip - offers the balance between productivity and performance and is an excellent choice for multipurpose digging and applications. The GP Tip is JCB's alternative to ESCO™ Tip - SYL Tips. JCB Impact - Heavy Duty Tip - Parabolic centre line ribs for abrasive terrain and applications. Best suited where maximum wear performance is required. The Impact Tip is JCB's alternative to ESCO™ Tip - RYL Tips. FEATURES & BENEFITS FEATURES & BENEFITS • Wide profile for loading and wide central rib for strength. • Impact Tip features wide centre point ribs for strength. • Side and lateral ribs for greater wear resistance. • Symetrical wear surfaces for maximum life in heavy duty applications. • Rotating tip to adaptor provides positive fitments of tip to adaptor for increased retention. • Lateral ribs assist in maintaining sharp profiles. • Pin recess protects the pin throughout the life of the part. • Wear material ensures tips wear and do not break providing maximum life from the tip. • High quality metallurgical specification. • Self sharpening design ensures maximum life throughout. • Wear material ensures tips wear and do not break providing maximum life from the tip. • Smooth tip to adaptor improves material flow through into bucket. NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1370 S17 - S - GP 1.5kg 65mm 69mm 156mm 333/F1374 S19 - S - GP 3.3kg 80mm 96mm 187mm 333/F1379 S23 - S - GP 4.3kg 90mm 107mm 210mm 333/F1388 S29 - S - GP 6.2kg 102mm 116mm 238mm 333/F1404 S33 - S - GP 8.0kg 111mm 126mm 262mm 333/F1411 S39 - S - GP 11.8kg 128mm 143mm 294mm 333/F1419 S43 - S - GP 15.9kg 140mm 157mm 326mm 333/F1426 S51 - S - GP 19.9kg 152mm 165mm 374mm JCB 'S' Series Impact Tip C FITMENT Midi Excavator Wear Material JCB teeth are designed with more wearable material, this makes them heavier - but with greater material which is not wasted - prolongs the use before the end of each tip life. JCB WEARPARTS Extra wear material on tooth tip and central rib J S 1 3 0 SUPER LC JS Excavator A 24 3 C X Backhoe Loader • Smooth tip to adaptor improves material flow through into bucket. Extra wear material on central & lateral ribs contributes to self sharpening effect J S 1 3 0 B • Self sharpening design ensures maximum life throughout. Extra wear material on lateral ribs reinforces box and protects pins LC JS Excavator A SUPER B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1380 S23 - I - IMPACT 4.0kg 73mm 108mm 193mm 333/F1391 S29 - I - IMPACT 5.7kg 92mm 116mm 222mm 333/F1405 S33 - I - IMPACT 9.0kg 107mm 126mm 240mm 333/F1412 S39 - I - IMPACT 11.3kg 127mm 143mm 267mm 333/F1420 S43 - I - IMPACT 14.6kg 144mm 157mm 293mm 333/F1427 S51 - I - IMPACT 19.8kg 151mm 165mm 324mm JCB WEARPARTS 25 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES RANGE JCB 'S' Series Rock Tip JCB 'S' Series Rock Tip JCB 'S' Series Penetrative Tip C A LC J S 1 3 0 FITMENT JS Excavator B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1415 S39 - RC - ROCK CHISEL 11.5kg 128mm 143mm 294mm JCB 'S' Series Penetrative Tip FEATURES & BENEFITS FEATURES & BENEFITS • Narrower point for penetration into material. • Strength and material provide wear resistance throughout the life. • Single point tip with reinforced vertical ribs and lateral profiles to improve the breaking of materials once in the ground. • Symmetrical wear surfaces for maximum life in heavy duty applications. • Recessed sides offer maximum performance by self sharpening. • Lateral ribs assist in maintaining sharp profiles. • Penetrative tip shape and self sharpening profile provides maximum penetration throughout the parts life. • Wear material ensures tips wear and do not break providing maximum life from the tip. • Self sharpening design ensures maximum life throughout. • Smooth tip to adaptor improves material flow through into bucket. • JCB part numbers and logos allow for ease of identification and replacement in the field. Aggressive digging profile The JCB ‘S’ Series tips continue to be designed with the market favourite JCB Aggressor profile, which when entered into the ground allows material to flow around and loosen material when digging - rather than on some competitor profiles where the flat edges of tips merely compact ground further. The JCB design improves economy by loosening material at every stroke. 26 JCB WEARPARTS C FITMENT JS Excavator A B NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1381 S23 - P - PENETRATIVE 3.5kg 90mm 107mm 225mm • Smooth tip to adaptor improves material flow through into bucket. 333/F1392 S29 - P - PENETRATIVE 5.0kg 102mm 116mm 270mm • JCB part numbers and logos allow for ease of identification and replacement in the field. 333/F1406 S33 - P - PENETRATIVE 6.9kg 114mm 126mm 295mm 333/F1413 S39 - P - PENETRATIVE 9.7kg 128mm 143mm 326mm 333/F1421 S43 - P - PENETRATIVE 13.6kg 144mm 157mm 364mm • Wear material ensures tips wear and do not break providing maximum life from the tip. J S 1 3 0 JCB Penetrative Tip - for use in applications where maximum point force is required, such as frost or compact shale. The Penetrative Tip is JCB's alternative to ESCO™ Tip - VY / TVY Tips. LC JCB Rock Tip - for use in high impact applications such as rocks or material handling where penetration, impact resistance and durability are required. The Rock Tip is JCB's alternative to ESCO™ Tip - SD / SDX Tips. Lateral ridges help maintain point profile and sharpness. Enabling the tip to last longer. Tooth sharpness maintained throughout life. JCB WEARPARTS 27 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES RANGE JCB 'S' Series Rock Penetration Light Tip JCB 'S' Series Rock Penetration Light Tip JCB 'S' Series Rock Penetration Tip C LC JS Excavator J S 1 3 0 FITMENT Wheeled Loading Shovel A FEATURES & BENEFITS • Added Wear material for even greater wear life - or more arduous applications. • Wide profile for loading and excavating. • Wide profile for loading and excavating. • Wide central rib for strength. • Wide central rib for strength. • Side and lateral ribs for greater wear resistance and self sharpening feature for continued performance. • Side and lateral ribs for greater wear resistance and self sharpening feature for continued performance. • Tooth lip protects adaptor from wear for extended system life. • Precise placement of material around the tooth ensure wear material on where needed. • JCB branded and JCB part numbers for ease of identification and replacement. • Rotating tip to adaptor provides positive retention of tip to adaptor and increased retention. NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1371 S17 - RPL - ROCK PENETRATION 1.5kg 66mm 70mm 157mm 333/F1382 S23 - RPL - ROCK PENETRATION 4.3kg 90mm 107mm 213mm 333/F1375 S19 - RPL - ROCK PENETRATION 3.0kg 80mm 96mm 191mm 333/F1393 S29 - RPL - ROCK PENETRATION 6.0kg 102mm 116mm 241mm JCB 'S' Series Rock Penetration Tip FEATURES & BENEFITS C FITMENT JS Excavator J S 1 3 0 JCB Rock Penetration Tip - commonly used on Wheeled Loading Shovels providing a longer lasting alternative to the light tip. The Rock Penetration Tip is JCB's alternative to ESCO™ Tip - AD / AG Tips. NEW JCB PART NUMBER LC JCB Rock Penetration Light Tip - commonly used on Excavators and Wheeled Loading Shovels requiring additional wear material on the base of the tip due to application use and cleaning up or handling materials. The Rock Penetration Light Tip is JCB's alternative to ESCO™ Tip - SD / AD / AG Tips. B Wheeled Loading Shovel A B • Tooth lip protects adaptor from wear for extended system life. • JCB branded and JCB part numbers for ease of identification and replacement. • Allows existing Twist / Helix style tips to fit, to enable usage of current stocks and fitment of machines in the field. • Rotating tip to adaptor provides positive retention of tip to adaptor and increased retention. • Tip locating pin makes for ease of removal or entry of pin. • Allows existing Twist / Helix style tips to fit, to enable usage of current stocks and fitment of machines in the field. • Tip locating pin makes for ease of removal or entry of pin. NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TIP WIDTH B - TIP HEIGHT C - TIP LENGTH 333/F1407 S33 - RP - ROCK 10.2kg 114mm 126mm 276mm 333/F1414 S39 - RP - ROCK 15.5kg 128mm 143mm 312mm 333/F1423 S43 - RP - ROCK 20.2kg 144mm 157mm 336mm 333/F1428 S51 - RP - ROCK 27.1kg 151mm 165mm 363mm Rotating Helix design of tip to adaptor ensures positive locking of the system when digging and minimizes internal wear which gives excellent tip retention and further extends life. 28 JCB WEARPARTS JCB WEARPARTS 29 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES ADAPTORS JCB 'S' Series Twin Strap Adaptor FITMENT B Midi Excavator 3 C X Backhoe Loader JS Excavator SUPER J S 1 3 0 A LC JCB 'S' Series Flush Adaptor JCB 'S' Series Flush Adaptor Wheeled Loading Shovel NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - TOP STRAP LENGTH B - TOE PLATE FIT 333/F1376 S19 - FLUSH ADAPTOR 4.5kg 198mm 20 - 25mm 333/F1395 S29 - FLUSH ADAPTOR 9.9kg 266mm 40mm 333/F1409 S33 F - FLUSH ADAPTOR 13.2kg 276mm 40 - 45mm JCB 'S' Series Twin Strap Adaptor FEATURES & BENEFITS FEATURES & BENEFITS • Adaptors feature added rib sections for strength and increased wear. • Adaptors feature added rib sections for strength and increased wear. • JCB logos and part numbers for ease of identification and replacement. • JCB logos and part numbers for ease of identification and replacement. • Allows existing Twist / Helix style tips to fit, to enable usage of current stocks and fitment of machines in the field. • Allows existing Twist / Helix style tips to fit, to enable usage of current stocks and fitment of machines in the field. • Flush design allows for usage in applications requiring minimal ground disturbance, marking and ground clearance. • Helix - rotating locking of tips to adaptors provides very positive fitment and tip retention. • Helix - rotating locking of tips to adaptors provides very positive fitment and tip retention. • Top located pins allow ease of fitment and removal of pins for servicing in the field. • Top located pins allow ease of fitment and removal of pins for servicing in the field. • Added wear material for extended life. • Added wear material for extended life. FITMENT Midi Excavator A C 3 C X Backhoe Loader B JS Excavator SUPER J S 1 3 0 Twin Strap Adaptors offer maximum strength from the bucket and adaptor to the ground. Rotating tip to adaptor allows positive fitment of tooth to adaptor especially whilst in dig cycle. LC Flush adaptors offer an option for small and medium Excavators or Wheeled Loading Shovels with minimal marking to the ground. Rotating tip to adaptor allows positive fitment of tooth to adaptor especially whilst in dig cycle. Wheeled Loading Shovel NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - BOTTOM STRAP LENGTH B - TOP STRAP LENGTH C - TOE PLATE FIT 333/F1372 S17 - ADAPTOR - TWIN STRAP 2.0kg 59mm 110mm 20mm 333/F1377 S19 - ADAPTOR - TWIN STRAP 4.8kg 76mm 157mm 25mm 333/F1383 S23 - ADAPTOR - TWIN STRAP 4.8kg 76mm 157mm 30mm 333/F1394 S29 - ADAPTOR - TWIN STRAP 7.8kg 100mm 206mm 35mm 333/F1408 S33 - ADAPTOR - TWIN STRAP 11.4kg 112mm 232mm 40mm 333/F1416 S39 - ADAPTOR - TWIN STRAP 16.3kg 134mm 239mm 45mm 333/F1424 S43 - ADAPTOR - TWIN STRAP 23.2kg 146mm 289mm 50mm 333/F1429 S51 - ADAPTOR - TWIN STRAP 27.6kg 161mm 299mm 60mm Vertical pin fitment allows ease of removal for replacement, maintenance or tip selection. Rotating tip to adaptor gives positive pin to adaptor fitments. Maximising life by reducing internal wear and increased retention. 30 JCB WEARPARTS JCB WEARPARTS 31 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB 'S' SERIES ADAPTORS JCB 'S' Series Bolt Adaptor JCB 'S' Series Bolt Adaptor JCB 'S' Series Side Bolted Adaptor A C B FITMENT Wheeled Loading Shovel Bolted adaptors for Wheeled Loading Shovels provide a quick method of removal and replacement of Wearparts. FEATURES & BENEFITS NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - BOTTOM STRAP LENGTH B - TOP STRAP LENGTH C - TOE PLATE FIT 333/F1384 S23 - BOLT ADAPTOR 7.6kg 81mm 90mm 25mm 333/F1385 S23 - SIDE BOLT ADAPTOR 9.2kg 81mm 90mm 25mm 1370/0701D NUT TO SUIT ABOVE 1315/3819D BOLT TO SUIT ABOVE 1425/0012Z WASHER TO SUIT ABOVE JCB 'S' Series Side Bolted Adaptor Bolted side adaptors for Wheeled Loading Shovels provide a quick method of removal and replacement of Wearparts for corners to protect the shovel side plates. • Adaptors feature added rib sections for strength and added wear materials. FEATURES & BENEFITS • JCB logos and part numbers for ease of identification and replacement. • Adaptors feature added rib sections for strength and added wear materials. • Allow existing Twist / Helix style tips to fit, to enable usage of current stocks. • JCB logos and part numbers for ease of identification and replacement. A C • Allow existing Twist / Helix style tips to fit, to enable usage of current stocks. B FITMENT Wheeled Loading Shovel NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT A - BOTTOM STRAP LENGTH B - TOP STRAP LENGTH C - TOE PLATE FIT 333/F1396 S29 - BOLT ADAPTOR 9.4kg 84mm 120mm 35mm 333/F1397 S29 - SIDE BOLT ADAPTOR 11.7kg 84mm 120mm 35mm 1370/0701D NUT TO SUIT ABOVE 1315/3819D BOLT TO SUIT ABOVE 1425/0012Z WASHER TO SUIT ABOVE LOCKING PINS NEW JCB PART NUMBER NEW PART DESCRIPTION WEIGHT PIN WIDTH PIN DEPTH PIN HEIGHT 333/F1373 S17 - PIN 0.03kg 10mm 10mm 48mm 333/F1378 S19/S23 - PIN 0.04kg 11mm 12mm 52mm 333/F1399 S29 - PIN 0.12kg 14mm 15mm 78mm 333/F1410 S33 - PIN 0.14kg 16mm 17mm 17mm 333/F1417 S39 - PIN 0.18kg 18mm 17mm 94mm 333/F1425 S43 - PIN 0.26kg 20mm 20mm 106mm 333/F1430 S51 - PIN 0.34kg 21mm 21mm 112mm *Note pins may vary slightly in appearance. ** S17 - S43 can be used with competitor adptors and tips. 32 JCB WEARPARTS JCB WEARPARTS 33 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB PINS & BUSHES JCB TOEPLATES It is easy to overlook how important these relatively simple components are to the smooth functioning of your machine. Pins and bushes allow machines to perform their full range of movement, enabling you to dig, grade, load, place and steer accurately and safely. JCB pins are made from the very highest quality materials to ensure maximum performance and safety. Across the range, JCB employs a variety of technologies to suit the application, such as Manganese Phosphate (ROCOL) coating or induction hardening. These may not be present in cheap pins sold in the Aftermarket, which will not perform to the same level and importantly not last as long! With an ever increasing range of machines, applications and markets, the JCB range of toeplates is rapidly expanding to support a wide range of buckets, shovels and grabs in a wide range of operating applications and to help maximise productivity and the overall life of the attachment. Bushes may be spring steel, phosphor bronze, hardened steel or even plastic, depending on where they are being used. What is critical is that the bush is used with the correct pin to ensure you get optimum performance and the greatest wear performance. Only JCB specified pins and bushes will return your machine performance to 'as new' and you can keep them in first class condition with regular maintenance. Remember, for optimum performance always use one of the specialist greases from the JCB lubrication range - specified by JCB Engineers to JCB machines. Available in welded single edge, bolt-on single edge, bolt-on double edge and bolt-on multi piece a toeplate can be critical to saving the operator costs of replacing the whole attachment and ensuring the attachment is performing well. So much so, that the correct selection of toeplate for machine and application can have a huge impact on your wallet, the bucket wear and the performance and output of the machine in application. All JCB toeplates are manufactured from the highest grade steel which is also capable of being welded for incorporation into a bucket structure. MACHINE MODEL Micro 8008 8020, 801 Range & Micro Plus 8025 8030 / 8035 8040, 8045, 8050, 8055 8052, 8060, 8065, 8080, 3CX, 8085 ZTS, 85Z-1 / 86C-1 ASSEMBLY NUMBER BUCKET NUMBERS BUCKET SIZE BUCKET DESCRIPTION PIN KIT HARD PIN SOFT PIN LYNCH PIN NUT WASHER LOCKING COLLAR 980/A0326 239/00187 6" or 164mm Bucket - 522/03301 333/A2647 826/00600 980/A0327 239/00188 9" or 240mm Bucket - 522/03301 333/A2647 - - - - - 1315/3312Z 1370/0201Z - 980/A0328 239/00189 12" or 310mm Bucket - 522/03301 333/A2647 - - 1315/3312Z 1370/0201Z - 980/A0329 239/00204 16" or 410mm Bucket - 522/03301 333/A2647 - - 1315/3312Z 1370/0201Z - 980/A0330 239/00190 29" or 700mm Ditch Maintenance - 522/03301 333/A2647 - - 1315/3312Z 1370/0201Z - - 980/A0331 522/07200 6" or 152mm Bucket - 522/03301 980/A0332 522/00100 9" or 230mm Bucket - 911/23900 333/A2647 - 1315/3316Z 1370/0201Z - - 333/A2646 826/00600 - - - 980/A0333 522/00300 12" or 305mm Bucket - - 911/23900 333/A2646 826/00600 - - - 980/A0334 522/00500 16" or 406mm Bucket - - 911/23900 333/A2646 826/00600 - - - 980/A0335 522/01100 18" or 458mm - Bucket - 911/23900 - - - - - 980/A0336 522/00700 - 24" or 610mm Bucket - 911/23900 333/A2646 826/00600 - - - 980/A0337 - 522/00900 36" or 910mm Ditch Maintenance - 911/23900 - - - - - - 980/A0338 980/90468 9" or 230mm Bucket 980/88269 232/01100 333/A2740 - 1315/3309Z 1370/0201Z - - 980/A0339 980/90469 12" or 300mm Bucket 980/88269 232/01100 333/A2740 - 1315/3309Z 1370/0201Z - - 980/A0340 980/90470 18" or 460mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0341 980/90471 24" or 610mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0342 980/90472 30" or 760mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0343 980/90506 39" or 1000mm Ditch Maintenance 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0344 522/02300 12" or 305mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0345 522/02500 18" or 458mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0346 522/02700 24" or 610mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0347 522/02900 30" or 762mm Bucket 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0348 522/07000 39" or 1244mm Ditch Maintenance 980/88269 232/01100 333/A2654 - 1315/3309Z 1370/0201Z - - 980/A0349 980/90185 9" or 230mm Bucket 340/00567 811/90703 333/A2690 - 1315/3316Z 1370/0201Z - - 980/A0350 980/90186 12" or 305mm Bucket 340/00568 811/90704 333/A2691 - 1315/3316Z 1370/0201Z - - 980/A0351 980/90187 18" or 458mm Bucket 340/00569 911/40129 333/A2695 - 1315/3316Z 1370/0201Z - - 980/A0352 980/90188 24" or 610mm Bucket 340/00569 911/40129 333/A2695 - 1315/3316Z 1370/0201Z - - 980/A0353 980/90189 30" or 762mm Bucket 340/00569 911/40129 333/A2695 - 1315/3316Z 1370/0201Z - - 980/A0354 335/10270 48" or 1200mm Ditch Maintenance 340/00569 911/40129 333/A2695 - 1315/3316Z 1370/0201Z - - 980/A0355 980/89988 9" or 230mm Bucket 340/00582 881/80013 333/A2658 - 1315/3418Z 1370/0301Z - - 980/A0356 980/89989 12" or 305mm Bucket 340/00584 881/80015 333/A2742 - 1315/3418Z 1370/0301Z - - 980/A0357 980/89881 14" or 356mm Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 980/A0358 980/89990 16" or 406mm Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 980/A0359 980/89991 18" or 458mm Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 980/A0360 980/89993 24" or 610mm Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 980/A0361 980/89995 36" or 900mm Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 980/A0362 980/86061 60" or 1525mm Grading Bucket 980/A5083 911/12400 333/A2662 - 1315/3416Z 1370/0303Z 823/00470 123/06668 BOLT Single Edge Weld on Toeplate Single Edge Bolt On Toeplate Double Edge / Reversible Bolt-on Single edge weld in toeplates are integral to the attachment structure. They will over time wear, especially when a bolt on toeplate or teeth are not used. Single edge bolt on toeplates can be used in place of teeth and offer a toeplate surface which can be removed and replaced easily. Many toeplates can often be extended out as they wear down to prolong life. Double edge bolt on toeplates can be used in place of teeth and offer a toeplate surface which can be removed and replaced easily. Double edge toeplates can be reversed once worn through to prolong the life of the part. • Minimum 500 Brunel hardness • Excellent global availability • Lifetime warranty against breakages • Minimum 500 Brunel hardness • Excellent global availability • Lifetime warranty against breakages Multi Piece Toeplate JCB Utility Toeplate JCB Special Toeplate Used often on wider shovels, which allows replacement of the segments when required rather than an entire single piece. Recently introduced on Backhoe buckets, a bolt on toeplate offers customers the option to use a toeplate rather than teeth for cleaning applications or when additional safety is required to reduce the change of cable strike. JCB also offer a wide variety of special toeplates for a vast range of attachments and applications. • Minimum 500 Brunel hardness • Excellent global availability • Lifetime warranty against breakages • Minimum 500 Brunel hardness • Excellent global availability • Lifetime warranty against breakages • Minimum 500 Brunel hardness • Excellent global availability • Lifetime warranty against breakages This is a small selection of pins for Compact machines, contact your local JCB dealer for an extensive range to suit ALL machines. 34 JCB WEARPARTS JCB WEARPARTS 35 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB STEELS JCB WEARPADS JCB offer a range of breaker steels and parts to suit all JCB breakers. From the JCB 8008 Micro Excavator, to the JCB 3CX Backhoe Loader and up to the JS460 Excavator machines, JCB offer a full range of breakers with a range of Steels to support the applications. *Hydraulic breakers or steels will not function without adequate lubrication. Always specify the correct JCB formulated hammer greases for maintenance of JCB breakers. Used throughout JCB, Wearpads protect the machines moving parts by providing maximum efficiency and life of critical wear components for Telescopic Handlers, Backhoe Loaders, Mini Excavators and more! By reducing mechanical wear on metal to metal surfaces, JCB Wearpads provide a cost effective solution to keep moving parts working for longer. From design, JCB engage with leading suppliers to ensure that the right materials are selected for the applications. Mechanical, thermal, chemical and environmental tests are regularly performed to ensure maximum performance, giving ongoing confidence that our materials perform in application under actual working conditions. The unique composition of materials within, provide a self-lubricating, low weight and low friction product. For customers this means a product designed to last longer than other products to provide an abrasion, impact, chemical and corrosion resistant material - which can operate at a very wide load, speed and temperature range. JCB WEARPADS PROVIDE: Moil Pyramid Point Chisel Blunt Universal Steel - suitable best for layered rock and reinforced concrete where twisting during operation could occur. This steel is used instead of moil type points for any larger steel over 100 mm in diameter. Started steel for working in areas where added penetration is required, such as foundations, trenching and demolition. Chisel points are often in a range of types narrow - wide - and transverses for different breakers. For impact breaking such as oversizes and demolition and hard rock where penetration can't be achieved. BREAKER HM80 HM100 & HM100Q HM115 HM140 & HM140Q HM166Q HM266Q TOOL DIAMETER mm (in) LENGTH mm (in) WEIGHT kg PART NUMBER BREAKER DIAMETER mm (in) LENGTH mm (in) WEIGHT kg Moil 40 (1.57) 460 (18.1) 3.73 333/G3316 Moil 80 (3.12) 800 (31.5) 28 331/52461 40 (1.57) 450 (17.7) 4 333/G4283 X Moil 80 (3.12) 800 (31.5) 28 332/G2795 Narrow Chisel 80 (3.12) 800 (31.5) 30 331/52464 Moil 45 (1.8) 500 (19.7) 6 929/07549 Chisel 80 (3.12) 1000 (39) 32 332/G2798 Chisel 45 (1.8) 500 (19.7) 5.75 929/07586 Asphalt Cutter 45 (1.8) 500 (19.7) 9 929/35011 Pyramid Point 45 (1.8) 500 (19.7) 5.5 929/07569 HM386Q X Chisel 80 (3.12) 800 (31.5) 30 332/G2800 Chisel Wide 80 (3.12) 770 (30.31) 28 331/52467 Chisel Wide Transverse 80 (3.12) 770 (30.31) 28 331/52468 80 (3.12) 800 (31.5) 30 331/52493 Moil 45 (1.8) 500 (19.7) 6 929/07549 Blunt Chisel 45 (1.8) 500 (19.7) 5.75 929/07586 Asphalt Cutter 80 (3.12) 800 (31.5) 30 332/G2801 Asphalt Cutter 45 (1.8) 500 (19.7) 9 929/35011 800 (31.5) 30 332/G2803 45 (1.8) 500 (19.7) 5.5 929/07569 Asphalt Cutter Transverse 80 (3.12) Pyramid Point Moil 50 (1.95) 530 (21) 7.49 332/A0108 Chisel 50 (1.95) 530 (21) 7.48 332/A0812 Moil 50 (1.95) 510 (20) 6.65 331/52394 Chisel 50 (1.95) 510 (20) 6.9 331/52395 Chisel Wide 50 (1.95) 480 (19) 6.5 331/52396 Chisel Wide Transverse 50 (1.95) 480 (19) 6.5 331/52397 Blunt 50 (1.95) 510 (20) 6.65 331/52398 Asphalt Cutter 50 (1.95) 490 (19.29) 6.52 331/52399 Asphalt Cutter Transverse 50 (1.95) 490 (19.29) 6.4 331/52400 Moil 65 (2.535) 600 (23.62) 13.1 333/C8899 X Point 65 (2.535) 600 (23.62) 13.1 333/C8900 Narrow Chisel 65 (2.535) 600 (23.62) 13.1 333/C8901 X Chisel 65 (2.535) 600 (23.62) 13.1 333/C8902 Blunt 65 (2.535) 600 (23.62) 13.1 333/C8903 Asphalt Cutter 65 (2.535) 600 (23.62) 13.1 333/C8904 Asphalt Cutter Transverse 65 (2.535) 600 (23.62) 13.1 333/C8905 Chisel Wide 65 (2.535) 600 (23.62) 13.1 331/52498 Chisel Wide Transverse 65 (2.535) 600 (23.62) 13.1 331/52499 HM496Q HM870Q HM1270Q HM1570Q HM1770Q HM2470Q JCB WEARPARTS • Noise dampening • Abrasion resistance • Zero corrosion • Electrical and thermal insulation • Dimensional stability • Weight reduction • Internal lubrication • Lightweight - typically 1/7th the weight of steel • Improved wear • Non-stick characteristics • Chemical resistance PART NUMBER Chisel HM3070Q 36 TOOL • Increased component life Moil 95 (3.705) 840 (33) 52 331/52501 Narrow Chisel 95 (3.705) 840 (33) 52 331/52503 Wide Chisel 95 (3.705) 800 (31.5) 60 331/52504 Blunt 95 (3.705) 840 (33) 52 331/52505 Moil 100 (3.94) 895 (35.24) 49 332/A8740 Chisel 100 (3.94) 895 (35.24) 51 332/A8741 Blunt 100 (3.94) 895 (35.24) 53 332/A8742 Moil 120 (4.72) 995 (39.17) 75 332/A8750 Chisel 120 (4.72) 995 (39.17) 76 332/A8751 Blunt 120 (4.72) 995 (39.17) 86 332/A8752 Moil 135 (5.31) 1050 (41.34) 102 332/A8770 Chisel 135 (5.31) 1050 (41.34) 108 332/A8771 Blunt 135 (5.31) 1050 (41.34) 115 332/A8772 Moil 140 (5.51) 1115 (43.9) 115 332/A7030 Chisel 140 (5.51) 1115 (43.9) 122 332/A7078 Blunt 140 (5.51) 1115 (43.9) 131 332/A7082 Moil 150 (5.91) 1225 (48.23) 146 332/A7370 Chisel 150 (5.91) 1225 (48.23) 155 332/A7371 Blunt 150 (5.91) 1225 (48.23) 165 332/A7372 Moil 165 (6.5) 1365 (53.74) 194 332/A7960 Chisel 165 (6.5) 1365 (53.74) 205 332/A7961 Blunt 165 (6.5) 1365 (53.74) 220 332/A7962 JCB WEARPARTS 37 MARKET LEADING WEARPARTS DESIGN MARKET LEADING WEARPARTS DESIGN. JCB AGRICULTURAL TINES WORLD CLASS CUSTOMER SUPPORT JCB Service support a wide range of Wearparts, Tines and Parts specifically to suit the wide range of JCB Agricultural Attachments, making life easier, safe, productive, extending the machines and Attachments life – saving costs throughout. • 16 regional parts warehouses providing 24/7 global support 365 days a year. • Integrated service and maintenance packages to maximise uptime and machine performance. • Our genuine JCB parts are designed to work in perfect harmony with your machine for optimum performance and productivity. • Experienced and fully trained JCB technicians throughout our dealer network. • Fully equipped service vans that provide on-site support wherever, whenever. • JCB LiveLink telematics that enables complete machine management and security. JCB Service stocks a huge range of standard, hardox, forged, conus 1, conus 2, straight and curved tines to support JCB Attachments in the field. Grain/Potato Shovels Power Grabs Muck Forks Multi Shovel Shear Grabs Grass Forks High Capacity Forks Bales Spikes THE HIDDEN STORY The truth about Wearparts is that they wear, the important aspect is how much, where and how quickly. At JCB we are constantly developing, testing, improving; whether comparing against our own products or competitor samples our target is to ensure JCB offer the best possible quality at value for money prices. Using world class engineers, metallurgical test labs, finite element, FEA analysis and product application and endurance test facilities, JCB ensure we are proving quality and peformance constantly. Cross sectional tests to understand casting / forging / chemical imperfections on competitor Wearparts. JCB conducting fit and function testing in real life applications. JCB Spectral analysis machine. JCB Hardness and material responsiveness testing. JCB Application and endurance testing. Our customers keep coming back to JCB time-after-time, although they can’t see the difference – they know JCB is the difference. Which is exactly why we put our name on the product. 38 JCB WEARPARTS JCB WEARPARTS 39 SERVICE World Parts Centre, Beamhurst, Uttoxeter, Staffordshire ST14 5PA www.jcb.com MKTG/5033