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4 SPEED — FWD ZF4HP14 ZF4HP18
ZF4HP14 ZF4HP18 4 SPEED — FWD A B zf3HP22 C D Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------- 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions 79 566 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. 4 SPEED — FWD ZF4HP14 ZF4HP18 E F G 79 567 ZF4HP14/18 H ZF4HP14 ZF4HP18 4 SPEED — FWD Citroen BX Peugeot 405 Rover 214 79010E ill. 79010S ZF4HP18 Alfa Romeo 164 - Transverse Audi 100/A6 Citroen XM - Transverse Dodge Monaco - V6 - In-Line Eagle Premier - In-Line Porsche 944 Saab 9000 - Transverse 79010A DESCRIPTION ZF4HP14 QTY. YEAR 86-Up 89-91 86-Up 91-Up 86-Up 89-Up 86-Up PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006D 006D 006D 006D ZF4HP14 (Peugeot).................................................................................................... ZF4HP18FL (Eagle Premier, Dodge Monaco)............................................................... ZF4HP18FLA / FLE (Audi, Porsche)............................................................................ ZF4HP18Q (Saab)...................................................................................................... 1 1 1 1 86-94 88-98 91-97 86-98 79006P 79006E 79006A 79006S K7600A K7600 K7600C K7600B 1 1 1 1 86-94 88-98 91-97 86-98 79004P 79004E 79004A 79004S K7600A-LS K7600-LS K7600C-LS K7600B-LS LESS STEEL KITS 004D 004D 004D 004D ZF4HP14 (Peugeot).................................................................................................... ZF4HP18FL (Eagle Premier, Dodge Monaco)............................................................... ZF4HP18FLA / FLE (Audi, Porsche)............................................................................ ZF4HP18Q (Saab)...................................................................................................... OVERHAUL KITS (W/ RINGS & SEALS) 002D 002D 002D 002D ZF4HP14 (Peugeot).................................................................................................... ZF4HP18FL (Eagle Premier, Dodge Monaco)............................................................... ZF4HP18FLA / FLE (Audi, Porsche)............................................................................ ZF4HP18Q (Saab)...................................................................................................... 1 1 1 1 86-94 88-98 91-97 86-98 79002P 79002E 79002A 79002S K76900A-1 K76900 K76900C K76900B 1 91-97 79001A K76900C-3 1 1 1 1 86-94 88-98 91-97 86-98 79011P 79011E 79011A 79011S FK76800B FK76800 FK76800C FK76800A 1 1 1 1 86-94 88-98 91-97 86-98 79010E 79010E 79010A 79010S 76800 76800 76800C 76800A SUB KITS 001D ZF4HP18FLA.............................................................................................................. FILTER KITS 011D 011D 011D 011D ZF4HP14.................................................................................................................... ZF4HP18FL................................................................................................................ ZF4HP18FLA / FLE..................................................................................................... ZF4HP18Q................................................................................................................. FILTERS 010D 010D 010D 010D ZF4HP14.................................................................................................................... ZF4HP18FL................................................................................................................ ZF4HP18FLA / FLE..................................................................................................... ZF4HP18Q................................................................................................................. BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 020E 020E 020E 020E ZF4HP14.................................................................................................................... ZF4HP18FL................................................................................................................ ZF4HP18FLA / FLE..................................................................................................... ZF4HP18Q................................................................................................................. 1 1 1 1 86-94 88-98 91-97 86-98 79020P 79020E 79020A 79020E 76700A 76700 76700C 76700 1 1 1 1 86-94 88-98 86-94 88-98 79030P 79030E 79030S 79034E K76901AX K76901X N/A 76001A BUSHINGS 030D 030D 030D 034A 568 Bushing Kit, ZF4HP14 (2 Piece Solid Bronze).............................................................. Bushing Kit, ZF4HP18FL (2 Piece Solid Bronze).......................................................... Bushing Kit, ZF4HP18Q.............................................................................................. Pump Body, ZF4HP18FL............................................................................................. ZF4HP14 ZF4HP18 4 SPEED — FWD ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 1 1 1 1 86-94 86-94 88-98 88-98 79034S 79037P 69048 79049E 76001 N/A 56003 N/A 1 2 1 1 1 1 1 1 1 86-98 88-98 88-98 88-98 86-98 86-94 88-98 88-98 86-98 79070E 79075E 79076EB 79076EA 79076S 79077P 79076E 79076EC 79077S 76200 76206 76203 76201 76201B N/A 76201A 76202 76202A 5 4-5 2-3 3 3 3-5 4-5 3 3-4 4-5 6 86-94 86-98 86-94 88-98 86-98 86-94 86-98 86-94 86-98 86-94 86-98 79100P 79100E 79104P 69104 79110B 79104P 79108E 79110P 79110E 79104P 79114E 76102A 76102 76103A 56106A N/A 76103A 76103 76104A 76104 76108A 76108 4-5 4-5 1-3 3-4 3-5 4-5 2 3 3 5 6 86-94 86-98 86-94 86-98 86-94 86-98 86-98 86-94 86-98 86-94 86-98 79120P 79120E 79124P 69126B 79124P 69128E 69129E 79124P 69128E 79134P 69128E 76107A 76107 76105A 56101 76105A 76105 76109 76105A 76105 76109A 76105 1 1 86-94 86-98 79175P 79175E K76300A K76300 1 88-98 79232E 76404 1 1 2 1 1 86-94 86-98 88-98 86-98 86-94 79300P 79300E 79304E 79304S 79318P 13629AF 13629R 13642 13641 13640A BUSHINGS (Cont.) 034A 037A 037A 049 Pump Body, ZF4HP18Q.............................................................................................. Stator (Rear), ZF4HP14.............................................................................................. Stator (Rear), ZF4HP18.............................................................................................. Turbine Shaft, ZF4HP18.............................................................................................. METAL CLAD SEALS 070A 075H 076H 076H 076H 076H 076H 076H 077H Front.......................................................................................................................... Pinion Shaft, ZF4HP18FL............................................................................................ Diff. Cover, ZF4HP18FL.............................................................................................. Right Axle, ZF4HP18FL (Inner).................................................................................... Right Axle, ZF4HP18Q................................................................................................ Left Axle, ZF4HP14.................................................................................................... Left Axle, ZF4HP18FL (Inner)...................................................................................... Left Axle, ZF4HP18FL (Outer)..................................................................................... Left Axle, ZF4HP18Q.................................................................................................. FRICTION PLATES 100F 100F 104A 104A 104A 108F 108F 110B 110B 114H 114G 3-4 Clutch (E Pack), ZF4HP14.................................................................................... 3-4 Clutch (E Pack), ZF4HP18.................................................................................... Intermediate (.061”) (C Pack), ZF4HP14..................................................................... Intermediate (.061”) (C Pack), ZF4HP18..................................................................... Intermediate (.071”) (C Pack), ZF4HP18..................................................................... Forward (A Pack), ZF4HP14....................................................................................... Forward (A Pack), ZF4HP18....................................................................................... Reverse (B Pack), ZF4HP14....................................................................................... Reverse (B Pack), ZF4HP18....................................................................................... Low & Reverse (D Pack), ZF4HP14............................................................................ Low & Reverse (D Pack), ZF4HP18............................................................................ STEEL PLATES 120F 120F 124A 124A 128F 128F 128F 130B 130B 134G 134G 3-4 Clutch (E Pack), ZF4HP14.................................................................................... 3-4 Clutch (E Pack), ZF4HP18.................................................................................... Intermediate (C Pack), ZF4HP14................................................................................. Intermediate (C Pack), ZF4HP18................................................................................. Forward (A Pack), ZF4HP14....................................................................................... Forward (A Pack), ZF4HP18....................................................................................... Forward (A Pack), ZF4HP18 (Waved)......................................................................... Reverse (B Pack), ZF4HP14....................................................................................... Reverse (B Pack), ZF4HP18....................................................................................... Low & Reverse (D Pack), ZF4HP14............................................................................ Low & Reverse (D Pack), ZF4HP18............................................................................ ZF4HP14/18 SEALING RINGS 175D Ring Kit, ZF4HP14...................................................................................................... 175D Ring Kit, ZF4HP18...................................................................................................... THRUST WASHERS 232F Forward Drum to 3-4 Drum, ZF4HP18 (Black Plastic)................................................. GASKETS & O-RINGS 300D 300D 304H 304H 318 Gasket, Bottom Pan (Cork), ZF4HP14......................................................................... Gasket, Bottom Pan (Rubber), ZF4HP18..................................................................... Gasket, End Cover, ZF4HP18FL.................................................................................. Gasket, End Cover, ZF4HP18Q.................................................................................... Gasket, Converter Housing to Main Case, ZF4HP14.................................................... 569 ZF4HP14 ZF4HP18 ill. 4 SPEED — FWD DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 1 1 1 1 86-98 88-98 88-98 88-98 79318S 79311E 79378E 79378EA 13640 13645 13646 13646A 1 1 1 88-98 86-98 86-98 79400E 79400S 79400SC 76Y01 76Y02 N/A 1 1 3 1 88-98 91-97 88-98 88-98 79410 79420FK 179421 79436 25A-350 31A-350 5A-350 20A-350 1 1 1 1 1 88-98 86-98 86-94 88-98 86-98 79642E 79652E 79654P 79654E 79654S K76940 76940 N/A 76960 76960S 86-98 86-98 86-98 86-98 86-98 86-98 88-98 86-98 86-98 86-98 86-98 86-98 86-98 86-98 86-98 86-98 86-98 88-98 86-98 88-98 88-98 86-98 86-98 86-98 79510E 79510P 79510S 79520E 79520P 79520S 79673E 79741S-3C 79741S-3G 79741S-3E 79741E-3B 79741PK 79901A 79902 79960E 79964F 79964E 79966E 79967S 79970E 79450E 79450S 79450SA T57451 76920A N/A 76920 N/A N/A 76925 76930 76706A 76706B 76706C 76706D 76882 N/A 76955 76935 76926 76932 76929 76953 76619 81-2003 81-2000 81-2002 81-909T GASKETS & O-RINGS (Cont.) 318 311A 378 378 Gasket, Converter Housing to Main Case, ZF4HP18Q.................................................. O-Ring, Pump, ZF4HP18............................................................................................ Lathe Cut Seal, Cooler to Case (Small), ZF4HP18....................................................... Lathe Cut Seal, Cooler to Case (Large), ZF4HP18....................................................... TECHNICAL MANUALS 400D Tech Manual, Eagle (ZF4HP18FL)............................................................................... 400D Tech Manual, Saab (ZF4HP18Q)................................................................................. 400D Tech Manual, Saab (Supplement)............................................................................... ELECTRICAL COMPONENTS 410 420 421 410 Switch, Neutral, ZF4HP18FL....................................................................................... Solenoid, Master Kit................................................................................................... Solenoid, Shift, ZF4HP18FLA / FLE............................................................................. Speed Sensor, ZF4HP18FL......................................................................................... SPRAGS 642E 652E 654D 654D 654D Sprag Assembly, Intermediate w/ Races, ZF4HP18..................................................... Sprag, Intermediate, ZF4HP18.................................................................................... Sprag, Rear, ZF4HP14................................................................................................ Sprag, Rear, ZF4HP18FL............................................................................................ Sprag, Rear, ZF4HP18Q.............................................................................................. MISCELLANEOUS COMPONENTS 510A 510A 510A 520A 520A 520A 673B 741D 741D 741D 741D 741D 901H 902H 962A 964B 964B 966E 967D 970F 450 450 450 450 570 Pump Body w/ Gears (Eagle)..................................................................................... Pump Body w/ Gears (Peugeot)................................................................................. Pump Body w/ Gears (Saab)...................................................................................... Pump Stator (Eagle)................................................................................................... Pump Stator (Peugeot)............................................................................................... Pump Stator (Saab)................................................................................................... Turbine Shaft (6.75" Long)......................................................................................... Spring, Accumulator, Saab (2.72" x .780" x .087")...................................................... Spring, Accumulator, Saab (2.89" x .770" x .088")...................................................... Spring, Accumulator, Eagle (3.20" x .770" x .088")..................................................... Spring, Accumulator, Eagle (3.45" x .765" x .078")..................................................... Pressure Regulator Valve, Oversized (requires T-85991-TL)........................................ Washers, Servo Cushion Belleville Type (2 Per Bag).................................................... Piston, Servo............................................................................................................. Piston, 3-4 (E Pack)................................................................................................... Piston, Intermediate (C Pack)..................................................................................... Piston, Forward (A Pack)............................................................................................ Piston, Reverse (B pack)............................................................................................ Piston, Low/ Reverse (D Pack)................................................................................... Spring, 3-4 Clutch Diaphragm, ZF4HP18FL................................................................. Detent Cable, Eagle.................................................................................................... Detent Cable, Saab 9000............................................................................................ Detent Cable, Saab (Tag #'s 031, 032, 084, 085)....................................................... Detent Cable Repair Kit, ZF4HP18............................................................................... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 NOTES The Choice is Simple. Genuine ZF. www.zf.com/na 800.451.2595 Insist on Genuine ZF parts and kits. The original parts, from the original manufacturer. Count on Genuine ZF products to fit right the first time – and work right every time. ZF3HP22 ZF4HP22 ZF4HP24 A B C D E 69 572 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. ZF4HP22 ZF4HP24 ZF3HP22 F G H zf3/ZF4HP22 I J 69 573 ZF4HP22 ZF4HP24 ZF3HP22 69010 69010A 69010B ill. ZF3HP22 - 3 Speed - Rear Wheel Drive Alfa Romeo Model 2000 Milano, 164 76-78 BMW 2002 76 3.0Si, 318i, 320i, 528e, 528i, 530i, 533i, 630CSi, 633CSi, 733i 76-84 Peugeot Trans ID 504 76-78 Trans ID 604, 79-604td 75-81 69010E ZF4HP22 - 4 Speed - Rear Wheel Drive BMW 38i, 325, 325e, 524td, 528e, 528i, 530i,533i, 535i, 630CSi, 633CSi, 635CSi, 733i, 735i 84-Up Jaguar Various Models 87-Up Lincoln Continental 84-Up Mark VII - 6 Cyl. -2.4 Diesel Volvo 740GL, GLE w/Turbo, 8/84-Up 760 w/Turbo 85-Up 240 Series 91-Up 69010EB ZF4HP24 - 4 Speed - Rear Wheel Drive Audi w/V8 (Europe Only) 89-Up BMW 735i, 750iL, 850i 90-Up Jaguar XJ6 - 4.0L, XJS - 4.0L 87-Up Rover 88-Up Discovery 88-Up DESCRIPTION ZF4HP22 QTY. YEAR PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 ZF3HP22.................................................................................................................... ZF4HP22 (1).............................................................................................................. ZF4HP24.................................................................................................................... 1 1 1 76-84 84-Up 88-Up 69006 69006A 69006E K5600A K5600D K5600F 1 1 1 76-84 84-Up 88-Up 69004 69004A 69004E K5600A-LS K5600D-LS K5600F-LS LESS STEEL KITS 004 004 004 ZF3HP22.................................................................................................................... ZF4HP22 (1).............................................................................................................. ZF4HP24.................................................................................................................... OVERHAUL KITS (W/ RINGS & SEALS) 002 002 ZF3HP22.................................................................................................................... ZF4HP22, ZF4HP24 (1).............................................................................................. (1) For Land Rover, Also Sell 78074 Rear Seal) 1 1 76-84 84-Up 69002 69002A K56900A K56900D 1 1 1 1 1 76-84 84-Up 84-Up 88-Up 90-94 69011 69011A 69011B 69011E 69011EB FK56800A FK56800B FK56800C FK56800D N/A 1 1 1 1 1 76-84 84-Up 84-Up 88-Up 90-94 69010 69010A 69010B 69010E 69010EB 56800A 56800B 56800C 56800D N/A 1 1 3 76-93 94-Up 76-84 69034 69034B 69048 56005B N/A 56003 FILTER KITS 011J 011J 011J 011J 011J ZF3HP22.................................................................................................................... ZF4HP22 (No Pick-Up Tube)....................................................................................... ZF4HP22 (w/ 1 Pick-Up Tube).................................................................................... ZF4HP24 Land Rover................................................................................................. ZF4HP24 Audi (2 1/2” Tube)...................................................................................... FILTERS 010J 010J 010J 010J 010J ZF3HP22.................................................................................................................... ZF4HP22 (No Pick-Up Tube)....................................................................................... ZF4HP22 (w/ 1 Pick-Up Tube).................................................................................... ZF4HP24 Land Rover................................................................................................. ZF4HP24 Audi (2 1/2” Tube)...................................................................................... BUSHINGS 034A Pump (.507" Wide).................................................................................................... 034A Pump (.664" Wide).................................................................................................... 048A Forward Drum, Center Support, & Governor Support.................................................. 574 ZF4HP22 ZF4HP24 ill. ZF3HP22 DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 1 1 1 1 1 1 76-Up 76-Up 76-84 84-Up 84-Up 84-Up 69070 69072 69074 69074 78074 56074B 56200C 56202 56201B 56201B N/A 27695E 4 4 4 3-5 4-5 5-6 4-5 4-5 84-Up 84-Up 76-Up 76-Up 76-Up 88-Up 76-Up 88-Up 69100 69100 69106 69106 69108 69108E 69104 69104E 56106B 56106B 56102A 56102A 56103A 56106B 56106A 56106C 4 4 3-4 AR AR AR AR 4 AR AR AR AR 5-6 4-6 2 2 AR AR AR 5-6 3-4 AR AR AR 1 AR AR AR AR 84-Up 84-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 76-Up 88-Up 76-Up 88-Up 76-Up 76-Up 76-Up 88-Up 76-Up 76-Up 76-Up 76-Up 88-Up 88-Up 76-Up 88-Up 76-Up 69120 69134 69126B 69128C 69126CA 69126A 69126 69126B 69128C 69126CA 69126A 69126 69128 69120 69129 69129D 69128B 69128A 69128D 69126D 69126B 69128C 69126CA 69126A 69126DA 69126DB 69126 69126DC 69126CB 56101B 56101A 56101 56101C 56101W 56101D 56101E 56101 56101C 56101W 56101D 56101E 56100 56101B 56100B 56100C N/A N/A N/A 56101F 56101 56101C 56101W 56101D 56101G 56101H 56101E 56101J N/A 69140 69144 69146 69154 56919 56515 56515 56518 METAL CLAD SEALS 070A 072H 074E 074E 074E 074E Front.......................................................................................................................... Manual Lever............................................................................................................. Extension Housing (ZF3HP22).................................................................................... Extension Housing (2 1/2” OD, BMW, Peugeot).......................................................... Extension Housing (Range Rover).............................................................................. Extension Housing (Lincoln, w/ Boot)......................................................................... FRICTION PLATES 100I 102B 104B 106F 108F 108F 110G 110G Overdrive (40 T) (F Pack)........................................................................................... Direct Overrun (40 T) (E Pack)................................................................................... Intermediate (24 T) (C Pack)...................................................................................... Direct (24 T) (B Pack)................................................................................................ Forward (34 T) (A Pack) (ZF3, ZF4HP22).................................................................... Forward (40 T) (A Pack) (ZF4HP24)........................................................................... Reverse .061” (48 T) (D Pack) (ZF3, ZF4HP22).......................................................... Reverse .062” (58 T) (D Pack) (ZF4HP24).................................................................. STEEL PLATES 120I 122B 124B 124B 124B 124B 124B 126F 126F 126F 126F 126F 128F 128F 129F 129F 128F 128F 128F 130G 130G 130G 130G 130G 130G 130G 130G 130G 130G Overdrive (24 T) (F Pack) (.082")............................................................................... Direct Overrun (24 T) (E Pack) (.059")........................................................................ Intermediate (.071”) (C Pack)..................................................................................... Intermediate (.047”) (C Pack)..................................................................................... Intermediate (.047”) (C Pack) (Waved)....................................................................... Intermediate (.060”) (C Pack)..................................................................................... Intermediate (.082”) (C Pack)..................................................................................... Direct (.071”) (B Pack)............................................................................................... Direct (.047”) (B Pack)............................................................................................... Direct (.047”) (B Pack) (Waved)................................................................................. Direct (.060”) (B Pack)............................................................................................... Direct (.082”) (B Pack)............................................................................................... Forward (.071”) (A Pack) (ZF3, ZF4HP22).................................................................. Forward (.082”) (A Pack) (ZF4HP24)......................................................................... Forward (.040”) (A Pack) (Waved) (ZF3, ZF4HP22).................................................... Forward (.055”) (A Pack) (Waved) (ZF4HP24)............................................................ Forward (.047”) (A Pack) (Selective).......................................................................... Forward (.060”) (A Pack) (Selective).......................................................................... Forward (.082”) (A Pack) (Selective).......................................................................... Reverse (.047”) (D Pack) (ZF4HP24).......................................................................... Reverse (.071”) (D Pack) (ZF3, ZF4HP22).................................................................. Reverse (.047”) (D Pack) (ZF3, ZF4HP22).................................................................. Reverse (.047”) (D Pack) (Waved)............................................................................. Reverse (.060”) (D Pack) (ZF3, ZF4HP22).................................................................. Reverse (.060”) (D Pack) (ZF4HP24).......................................................................... Reverse (.071”) (D Pack) (ZF4HP24).......................................................................... Reverse (.082”) (D Pack) (ZF3, ZF4HP22).................................................................. Reverse (.082”) (D Pack) (ZF4HP24).......................................................................... Reverse (.158”) (D Pack) (ZF3, ZF4HP22).................................................................. zf3/ZF4HP22 PRESSURE PLATES Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured 140I 144B 146F 154D Overdrive (F Pack)...................................................................................................... Intermediate (C Pack)................................................................................................. Direct (B Pack)........................................................................................................... Direct Overrun (E Pack).............................................................................................. 1 1 1 1 84-Up 76-Up 76-Up 84-Up 575 ZF4HP22 ZF4HP24 ZF3HP22 ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 1 1 3 76-84 84-Up 84-Up 69175A 69175B 69177T K56300 K56300D N/A 1 84-Up 69200K K56500 1 1 1 1 1 1 1 1 76-84 84-Up 76-84 84-Up 76-84 84-Up 76-84 84-Up 69300 69300A 69305 69305A 69310 69310B 69311 69311A 13620R 13630R N/A 13639 N/A 13637 N/A 13635 1 84-Up 69400A 56Y02 SEALING RINGS 175 175 177F Ring Kit, ZF3HP22...................................................................................................... Ring Kit, ZF4HP22, ZF4HP24...................................................................................... Ring, Forward Clutch (Bag of 3 Rings)........................................................................ THRUST WASHERS & BEARINGS 200 Kit w/ Washers, Bearings, Snap Rings (ZF4HP22, ZF4HP24)....................................... GASKETS & O-RINGS 300J 300J 305E 305E 310A 310A 311A 311A Gasket, Bottom Pan (Rubber) (ZF3HP22).................................................................... Gasket, Bottom Pan (Rubber) (ZF4HP22, ZF4HP24).................................................... Gasket, Extension Housing (ZF3HP22)........................................................................ Gasket, Extension Housing (ZF4HP22, ZF4HP24)........................................................ Gasket, Pump Stator to Bell Housing (ZF3HP22)......................................................... Gasket, Pump Stator to Case (ZF4HP22, ZF4HP24).................................................... O-Ring, Pump (ZF3HP22).......................................................................................... O-Ring, Pump (ZF4HP22, ZF4HP24)........................................................................... TECHNICAL MANUALS 400 Tech Manual (ZF4HP22, ZF4HP24)............................................................................. ELECTRICAL COMPONENTS 420 420 420 . 421 421 421 431 431 431 436 446 Solenoid Master Kit (4 Shift & 1 EPC) (BMW 8 Pin E7 Connector)............................... 1 83-89 69420K Solenoid Master Kit (4 Shift & 1 EPC) (Teckpak)......................................................... 1 83-89 T69420K Solenoid Master Kit (3 Shift & 1 EPC) (BMW 7 Pin E9 Connector)............................... 1 89-Up 69420AK (Also Fits Audi, Jaguar, Land Rover, Porsche)........................................................ Solenoid, Shift (Teckpak) (5 Solenoid Valve Body Only).............................................. 4 83-89 T69421 Solenoid, Shift (5 Solenoid Type)................................................................................ 4 83-89 69421 Solenoid, Shift (4 Solenoid Type)................................................................................ 3 89-Up 69421A Solenoid, Pressure Regulator (Teckpak) (5 Solenoid VB Only)..................................... 1 84-Up T69431 Solenoid, Pressure Regulator...................................................................................... 1 84-Up 69431 Solenoid, Pressure Regulator (Valve Housing)............................................................. 1 89-Up 69431A Sensor, Input / Output Speed...................................................................................... 2 84-Up 69436A Wire Harness, Internal (ZF4HP24).............................................................................. 1 84-Up 69446 31A-360 31T-ZF22 31A-360A 5T-361 5A-361 5A-361A 5T-360 5A-360 5A-360A 20A-380 N/A HARD PARTS Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured PUMP COMPONENTS 510A 510A 520A 529A Pump Body & Gears (Bushing Type) (ZF4).................................................................. Pump Body & Gears (Roller Bearing Type) (ZF4)......................................................... Stator (Cast# 158) (16mm Cooler Line Fitting).......................................................... Shaft, Stator Tube (ZF4)............................................................................................. 1 1 1 1 84-Up 84-Up 84-Up 84-Up 69510A 69510B 69520C 69529 N/A 56920 56922 56969 1 1 1 1 1 1 1 84-Up 84-Up 84-Up 84-Up 84-Up 84-Up 84-Up 69550A 69554A 69555 69555A 69557 69574A 69575 56925 56926 56933 N/A 56958 N/A 56929 DRUMS & CLUTCH HUBS 550I 554A 555B 555B 557D 574F 575F 576 Overdrive (F Pack) (Hydraulic Units) (4 Clutch)........................................................... Forward (A Pack)....................................................................................................... Direct (B Pack) (3 Clutch).......................................................................................... Direct (B Pack) (4 Clutch).......................................................................................... Clutch Hub, Direct Overrun (Roller Type Sprag)........................................................... Clutch Hub, Forward Clutch (Bearing Type)................................................................. Clutch Hub, Direct (B Pack)........................................................................................ ZF4HP22 ZF4HP24 ill. ZF3HP22 DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 1 1 1 84-Up 84-Up 84-Up 69580 69582B 69582C 56953 56945 56947 1 1 84-Up 84-Up 69632 69632A 56936 N/A 1 1 1 1 76-Up 84-Up 84-Up 76-Up 69642 69650 69650K 69654A 56940 56930 56942 56960 1 1 84-Up 84-Up 69682A 69682B 56959 56959A 1 1 1 84-Up 84-Up 84-Up 69740A 69740B 69740BA N/A N/A N/A 84-Up 84-Up 84-Up 84-Up 76-Up 89-Up 76-Up 76-Up 76-Up 76-Up 84-Up 84-Up S69165A A69165A 69200K 69971 69974 69974B 69975 69976 69977 69979 69450B T57451 K56999A N/A K56500 56619 56613 56613B 56614 56617 56618 56615 81-2005 81-909T PLANETS 580H Planet, Overdrive (Rear)............................................................................................. 582C Planet, Front w/ Sprag (4 Gear).................................................................................. 584C Planet, Rear (ZF4)...................................................................................................... CENTER SUPPORTS 632G Center Support (1 Snap Ring on Outside, For Clutch Packs)........................................ 632G Center Support (1 Snap Ring on Outside, 1 on Inside)................................................ SPRAGS 642 650H 650H 654 Roller Clutch, Intermediate......................................................................................... Sprag, Overdrive........................................................................................................ Sprag, Overdrive (w/ Outer Race)............................................................................... Sprag, Low................................................................................................................ GOVERNORS 682E 682E Support, Governor Housing (For 1 Valve Type)............................................................ Support, Governor Housing (For 2 Valve Type)............................................................ VALVE BODIES 740J 740J 740J Valve Body (Hydraulic)............................................................................................... Valve Body (Electronic w/ 5 Solenoid & 8 Wire Connector)......................................... Valve Body (Electronic w/ 5 Solenoid & 7 Wire Connector)......................................... MISCELLANEOUS COMPONENTS N.I. N.I. N.I. 971I 974A 974A 975B 976G 977D 979G N.I. N.I. Stator Shaft Cross Leak Kit (Superior)........................................................................ Stator Shaft Cross Leak Kit (Meridian)........................................................................ Kit w/ Washers, Bearings, Snap Rings (ZF4)............................................................... Belleville Spring, Overdrive (F Pack)............................................................................ Belleville Spring, Forward (A Pack) (ZF3, ZF4HP22).................................................... Belleville Spring, Forward (A Pack) (ZF4HP24)............................................................ Belleville Spring, Direct (B Pack)................................................................................. Belleville Spring, Reverse (D Pack)............................................................................. Belleville Spring, Direct Overrun (E Pack).................................................................... Belleville Spring, Intermediate (C Pack)....................................................................... Kickdown Cable......................................................................................................... Kickdown Cable Repair Kit.......................................................................................... 1 1 1 1 1 1 1 1 1 1 1 1 zf3/ZF4HP22 NOTES 577 ZF5HP18 RWD 5 SPEED A B C D E 179 578 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. RWD 5 SPEED ZF5HP18 F G H J 179 Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions 579 zf5hp18 I RWD 5 SPEED ZF5HP18 179010A ill. BMW 179300A DESCRIPTION 5HP18 — 93-Up 530ia & 530it E34 M3, E36 320i 520 & 525 QTY. YEAR 93-Up 95-Up 93-96 93-95 PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006 ZF5HP18 w/ Bonded Pistons...................................................................................... 1 93-Up 179006A K7600F 1 93-Up 179004A K7600F-LS LESS STEEL KITS 004 ZF5HP18 w/ Bonded Pistons...................................................................................... OVERHAUL KITS (W/ RINGS & SEALS) 002 ZF5HP18 w/o Bonded Pistons.................................................................................... 1 93-Up 179002A K76900F 1 93-Up 179011A FK76800F 1 93-Up 179010A 76800F FILTER KITS 011 ZF5HP18.................................................................................................................... FILTERS 010 ZF5HP18.................................................................................................................... BANDS Prefix Key: B = Borg Warner, A = OEM (Exc. BW), N = All Other New, R = Relined 020 Brake......................................................................................................................... 1 93-Up 179020A 76700F 1 93-Up 179030A K76010F 1 1 1 93-Up 93-Up 93-Up 69070 69072 179074A 56200C 56202 N/A 4-5 2-3 3-4 4-6 4-5 4 3-4 1 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 79108E 79110E 69104 79114E 79100E 79104P 79104P 179119A 76103 76104 56106A 76108 76102 76108A 76108A K76100F 4-5 1 2-3 2-3 1 1 5-6 4-5 5 3-4 1 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 69128E 69129E 69128E 69126 179124A 69126CA 69128E 79120E 179122 79124P 179139A 76105 76109 76105 56101E N/A 56101W 76105 76107 N/A 76105A K76101F BUSHINGS 030 Bushing Kit, F Drum (2 piece Bronze)......................................................................... METAL CLAD SEALS 070 072 074 Front.......................................................................................................................... Manual Lever............................................................................................................. Extension Housing..................................................................................................... FRICTION PLATES 108 106 104 114 100 102 114 119 "A" (Forward)............................................................................................................. "B" (Reverse)............................................................................................................. "C" (2nd).................................................................................................................... "D" (Low & Reverse).................................................................................................. "E" (3-4 Clutch).......................................................................................................... "F" (5th Overdrive)...................................................................................................... "G" (5th Overdrive)..................................................................................................... Friction Module.......................................................................................................... STEEL PLATES 128 129 126 124 124 124 134 120 122 134 139 580 "A" (Forward)............................................................................................................. "A" (Forward) (Waved)............................................................................................... "B" (Reverse)............................................................................................................. "C" (2nd).................................................................................................................... "C" (2nd) (Apply Plate)............................................................................................... "C" (2nd) (Waved)...................................................................................................... "D" (Low & Reverse).................................................................................................. "E" (3-4 Clutch).......................................................................................................... "F" (5th Overdrive) (.118").......................................................................................... "G" (5th Overdrive) (.070")......................................................................................... Steel Module.............................................................................................................. RWD 5 SPEED ill. ZF5HP18 DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. VALVE BODY RECALIBRATION KITS 165 Valve Body Kit (OE).................................................................................................... 1 93-Up D179165 K76908F 1 1 1 93-Up 93-Up 93-Up 179300A 179320A 179320B 13629FR N/A N/A 1 1 93-Up 93-Up 179400A 179400AF TM-HP18 TM-HP18T 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 93-Up 179420CK 179420BK 179420AK 69421A 179421 179421A 179431 179431A 179431B 31A-362B 31A-362A 31A-362 5A-361A 5A-350 5A-363B 5A-362 5A-362A 5A-362B 93-Up 93-Up 93-99 93-03 93-97 93-Up 93-Up 93-Up 93-Up 179507MA 179520 179530 179550D 179550F 159741-5 179960K 179960A 179960B 56972T 76969F N/A 76936F 76925G 13924P N/A 76528F 76529F GASKETS & O-RINGS 300 320 320 Gasket, Bottom Pan (Rubber)..................................................................................... Gasket, Valve Body (Spec # Up-080)......................................................................... Gasket, Valve Body (Spec # Up-081)......................................................................... TECHNICAL MANUALS 400 400 Tech Manual, Repair................................................................................................... Tech Manual, Technical.............................................................................................. ELECTRICAL COMPONENTS 420 420 420 421 421 421 431 431 431 Solenoid Master Kit (BMW 520i)................................................................................ Solenoid Master Kit (BMW 525i)................................................................................ Solenoid Master Kit (BMW 530i)................................................................................ Solenoid, Shift (All).................................................................................................... Solenoid, Shift (BMW 520i, 530i)............................................................................... Solenoid, Shift (BMW 525i)........................................................................................ Solenoid, EPC w/ Housing (7 Solenoid) (BMW 530)................................................... Solenoid, EPC w/ Housing (7 Solenoid) (BMW 525)................................................... Solenoid, EPC w/ Housing (7 Solenoid) (BMW 520)................................................... 1 1 1 1 5 5 1 1 1 MISCELLANEOUS COMPONENTS 507 520 530 550 555 741 960 960 960 Valve, Manual............................................................................................................ Stator Support (Exc. 320i).......................................................................................... Pump Gears, Inner..................................................................................................... Drum “D” (functions as a Center Support).................................................................. Drum “F” (087, 088, 097, 099 Models)...................................................................... Check Ball (.236" Plastic) (6.0mm)............................................................................ Bonded Piston Kit....................................................................................................... Piston, F Clutch (Bonded)........................................................................................... Piston, G Clutch (Bonded).......................................................................................... 1 1 1 1 1 1 1 1 1 zf5hp18 Black Decal M465YD (Dextron) DECAL TYPE MAKE (color) PART # 5HP18 All Black M465YD (Dextron) 5HP18 All Green M465ZF5 5HP18A All Black M465YD (Dextron) 5HP19 All Green M465ZF5 5HP19FL All Green M465ZF5 5HP19FLA All Green M465ZF5 5HP19HL All Green M465ZF5 5HP19HLA All Green M465ZF5 5HP24 All Green M465ZF5 5HP24A All Green M465ZF5 5HP30 BMW Black M465ZFB 5HP30 BMW Green M465ZF5 5HP30 Bentley Green M465ZF5 5HP30 RR Green M465ZF5 Transmission Fluid MODELS 1056-000-092/093 & 088 & lower 1056-000-090/091 & 094 & Up 1056-020-All 1060-000-All 1060-030-All 1060-040-All 1060-050-All 1060-060-All 1058-000-All 1058-020-All 1050-000-007/010/011/015/029/030 1055-000-016/017/019/026/&031 & Up 1050-000-All 1050-000-All 5HP18/18A w/black tag Black Decal Z465ZFB Transmission Fluid (20 litre container) 5HP30 w/black tag Green Decal M465ZF5 Transmission Fluid (20 litre container) ZF5HP18, 19, 24, 30 w/green tag NOTE: Do NOT mix M465ZF5 & M465ZFB 581 ZF5HP19 - RWD, ZF5HP19FL - FWD ZF5HP19FLA - AWD 5 SPEED A B C D E F 129 582 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. 5 SPEED ZF5HP19 - RWD, ZF5HP19FL - FWD ZF5HP19FLA - AWD G H I K Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------- 030 Washer Kit -------------------------------- 200 129 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions 583 zf5hp19FL J ZF5HP19 - RWD, ZF5HP19FL - FWD ZF5HP19FLA - AWD 5HP19 - RWD BMW 3/7 Series 129010 5 SPEED 97-Up 5HP19FL - 95-Up Inline FWD Audi A4, A8 95-Up A6 97-Up PorscheBoxster 96-97 VW Passat 96-Up 5HP19FLA - AWD Audi/VW 95-Up 129300 129300A 129010A ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006 006 006 006 006 ZF5HP19 (Rwd) (BMW) (1)........................................................................................ 1 97-Up 129006 ZF5HP19FL (Fwd) (Audi, VW, Porsche)...................................................................... 1 96-99 129006A ZF5HP19FL (Fwd) (Audi, VW, Porsche)...................................................................... 1 00-Up 129006AA ZF5HP19FLA (Awd) (Audi, VW 4wd) (Tag # 002, 007, 012, 013)............................... 1 96-99 129006B (Tag # 018, 036, 044, 053, 063, 075, 087, 093, 100, 103)....................................... ZF5HP19FLA (Awd) (Audi, VW 4wd) (Tag # 030, 035, 054, 065, 073, 101)............... 1 00-Up 129006BA (1) Kit fits 4/5 pack clutch design, to service 3 pack designs, order (4) 129124A K7600P K7600M N/A K7600N N/A LESS STEEL KITS 004 004 004 ZF5HP19 (Rwd)......................................................................................................... ZF5HP19FL (Fwd)...................................................................................................... ZF5HP19FLA (Awd)................................................................................................... 1 1 1 97-Up 95-Up 95-Up 129004 129004A 129004B K7600P-LS K7600M-LS K7600N-LS OVERHAUL KITS (W/ RINGS & SEALS) 002 002 002 ZF5HP19 (Rwd)......................................................................................................... ZF5HP19FL (Fwd)...................................................................................................... ZF5HP19FLA (Awd)................................................................................................... 1 1 1 97-Up 95-Up 95-Up 129002 129002A 129002B K76900P K76900M K76900N 1 1 97-Up 95-Up 129011 129011A FFK76800P FFK76800M 1 1 97-Up 95-Up 129010 129010A 76800P 76800M 1 95-Up 179030A K76010F 1 95-Up 79070E 76200 5 2 4 6 5 5 4 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 97-Up 95-Up 79108E 129106 129104 79114E 79100E 79104P 79104P 129119 129119B 76103 N/A N/A 76108 76102 76108A 76108A K76100P K76100M FILTER KITS 011 011 ZF5HP19.................................................................................................................... ZF5HP19FL, FLA ....................................................................................................... FILTERS 010 010 ZF5HP19.................................................................................................................... ZF5HP19FL, FLA ....................................................................................................... BUSHINGS 030 Bushing Kit, F Drum (2 Piece Bronze)......................................................................... METAL CLAD SEALS 070 Front Pump................................................................................................................ FRICTION PLATES 108 106 104 114 100 102 116 119 119 584 "A" Clutch.................................................................................................................. "B" Clutch.................................................................................................................. "C" Clutch.................................................................................................................. "D" Clutch.................................................................................................................. "E" Clutch................................................................................................................... "F" Clutch................................................................................................................... "G" Clutch.................................................................................................................. ZF5HP19.................................................................................................................... ZF5HP19FL, FLA ....................................................................................................... 5 SPEED ill. ZF5HP19 - RWD, ZF5HP19FL - FWD ZF5HP19FLA - AWD DESCRIPTION QTY. YEAR PART NO. NO. PART REFERENCE NO. STEEL PLATES 128 126 124 124 134 120 122 136 139 139 139 139 139 "A" Clutch.................................................................................................................. 5 95-Up 69128E "B" Clutch.................................................................................................................. 2 95-Up 129126 "C" Clutch (.093")...................................................................................................... 4 95-Up 129124 "C" Clutch (.130")...................................................................................................... 4 95-Up 129124A "D" Clutch.................................................................................................................. 6 95-Up 69128E "E" Clutch................................................................................................................... 5 95-Up 79120E "F" Clutch................................................................................................................... 5 95-Up 129122 "G" Clutch.................................................................................................................. 4 95-Up 79124P ZF5HP19.................................................................................................................... 1 97-Up 129139 ZF5HP19FL, FLA (Fwd / 2wd)..................................................................................... 1 95-99 129139A ZF5HP19FL, FLA (Fwd / 2wd)..................................................................................... 1 00-Up 129139B ZF5HP19FL, FLA (Awd / 4wd) (Tag # 002, 007, 012, 013)........................................ 1 95-99 129139A (Tag # 018, 036, 044, 053, 063, 075, 087, 093, 100, 103)....................................... ZF5HP19FL, FLA (Awd / 4wd) (Tag # 030, 035, 054, 065, 073, 101)........................ 1 00-Up 129139B 76105 N/A N/A N/A 76105 76107 N/A 76105A K76101P K76101M N/A K76101M N/A VALVE BODY RECALIBRATION KITS 165 Valve Body Kit, BMW Only (OEM)............................................................................... 1 95-Up 129165 K76908P 1 1 97-Up 95-Up 129300 129300A 13629PF 13629MF 1 1 1 1 95-Up 95-Up 95-Up 95-Up 129400A 129400B 129400AF 129400BF TM-HP19 TM-HP19A TM-HP19T TM-HP19AT 95-Up 95-Up 95-Up 95-97 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 129420AK 129420AK 129420CK 129420BK 129420CK 129420A 129420 129431 159431A 129431B 129431C 129431D 31A-364 31A-364 31A-364A 31A-364B 31A-364A 5A-365 5A-365A 5A-364 5A-364A 5A-364B 5A-364C 5A-364D 97-Up 95-03 00-Up 97-03 95-03 95-03 95-03 97-02 95-Up 129510 129510A 129507 179550D 129550D 129550F 129648A 129648B 129962 76920P 76920M N/A 76936F N/A 76925M K76921N K76961M N/A GASKETS & O-RINGS 300 300 Gasket, Pan (Rwd) (BMW)......................................................................................... Gasket, Pan (Fwd, Awd) (Audi, VW)........................................................................... TECHNICAL MANUALS 400 400 400 400 Repair Manual, ZF5HP19............................................................................................ Repair Manual, ZF5HP19FL / FLA............................................................................... Technical Manual, Functional Description, ZF5HP19.................................................... Technical Manual, Functional Description, ZF5HP19FL / FLA....................................... ELECTRICAL COMPONENTS 420 420 420 420 420 420 420 431 431 431 431 431 Solenoid Master Kit (BMW)........................................................................................ Solenoid Master Kit (Audi & VW Speed Sensor on Case)............................................ Solenoid Master Kit (Audi & VW Speed Sensor on Valve Body)................................... Solenoid Master Kit (Auid V8 & Porsche Exc. 1060 050 002)..................................... Solenoid Master Kit (Porsche 1060 050 002)............................................................. Solenoid, Shift (Speed Sensor on Case)..................................................................... Solenoid, Shift (Speed Sensor on Valve Body)............................................................ Solenoid, EPC (BMW & Audi/VW w/ Speed Sensor on Case)...................................... Solenoid, EPC (Audi/VW w/ Speed Sensor on Valve Body).......................................... Solenoid, EPC (Audi V8)............................................................................................. Solenoid, EPC (BMW & Audi/VW w/ Speed Sensor on Case)..................................... Solenoid, EPC (Audi/VW w/ Speed Sensor on Valve Body & Audi V8).......................... 1 1 1 1 1 3 3 1 1 1 3 3 MISCELLANEOUS COMPONENTS 510 510 507 550 550 550 648 648 962 Pump Body & Gears (ZF5HP19)................................................................................. Pump Body & Gears (ZF5HP19FL, FLA)...................................................................... Pipe, Pump Body....................................................................................................... Drum, “D” (ZF5HP19)................................................................................................ Drum, “D” (ZF5HP19FL, FLA)..................................................................................... Drum, “F”.................................................................................................................. Sprag Assembly, Hub & Low Sprag (Audi, VW) (repl OE Bearing Type)....................... Sprag Assembly, Hub & Low Sprag (BMW) (repl OE Bearing Type)............................. Piston, “F” Drum........................................................................................................ 1 1 2 1 1 1 1 1 1 585 zf5hp19FL ZF5HP24/A RWD 5 SPEED A B C D E F 139 586 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. RWD 5 SPEED ZF5HP24/A G H Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit --------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 I Note: Not all items are available for all transmissions J zf5hp24A K 139 587 RWD 5 SPEED ZF5HP24/A 139300 ill. 5HP24 BMW Jaguar 95-Up 96-Up 5HP24A Audi/AWD 96-Up 139300A 139010 DESCRIPTION QTY. 139010B YEAR PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) (1) (2) 006 006 006 006 ZF5HP24 w/ Codes 005 & 009................................................................................... ZF5HP24 Exc. Codes 005 & 009................................................................................ ZF5HP24A w/ Codes 004 & 007................................................................................. ZF5HP24A Exc. Codes 004 & 007.............................................................................. 1 1 1 1 96-97 95-Up 1997 96-Up 139006 139006A 139006B 139006C N/A K5600M N/A K5600N 1 1 95-Up 96-Up 139004A 139004C K5600M-LS K5600N-LS 139002 139002A K56900M K56900N LESS STEEL KITS (1) (2) 004 004 ZF5HP24.................................................................................................................... ZF5HP24A................................................................................................................. OVERHAUL KITS (W/ RINGS & SEALS) (2) 002 002 ZF5HP24.................................................................................................................... 1 95-Up ZF5HP24A................................................................................................................. 1 96-Up (1) Master & Less Steel Kits come with Bonded Pistons (2) For ZF5HP24 Land Rover, also sell 134074 Rear Seal FILTER KITS 011 011 ZF5HP24.................................................................................................................... ZF5HP24A................................................................................................................. 1 1 95-Up 96-Up 139011 139011B FK56800M FK56800N 1 1 95-Up 96-Up 139010 139010B 56800M 56800N 1 1 95-Up 03-Up 69070 134074 56200C 41201F 6 7 4 4 5 7 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 69100 139106 69100 139106 139106 159108 139119A 56106B N/A 56106B N/A N/A 56103T K56100M 6 7 4 4 5 7 1 1 95-Up 95-Up 95-Up 95-Up 95-Up 95-Up 96-97 96-Up 139128 139126 139128 139134 139120 159124 139139 139139A N/A N/A N/A N/A N/A N/A K56101N K56101M FILTERS 010 010 ZF5HP24.................................................................................................................... ZF5HP24A................................................................................................................. METAL CLAD SEALS 070 074 Front Pump................................................................................................................ Extension Housing, Land Rover.................................................................................. FRICTION PLATES 108 106 104 114 100 102 119 "A" Clutch.................................................................................................................. "B" Clutch.................................................................................................................. "C" Clutch.................................................................................................................. "D" Clutch.................................................................................................................. "E" Clutch................................................................................................................... "F" Clutch................................................................................................................... Friction Module.......................................................................................................... STEEL PLATES 128 126 124 134 120 122 139 139 588 "A" Clutch.................................................................................................................. "B" Clutch.................................................................................................................. "C" Clutch.................................................................................................................. "D" Clutch.................................................................................................................. "E" Clutch................................................................................................................... "F" Clutch................................................................................................................... ZF5HP24 (Trans Codes 005 & 009), ZF5HP24A (Trans Codes 004 & 007).................. ZF5HP24 (Exc. Trans Codes 005 & 009), ZF5HP24A (Exc. Trans Codes 004 & 007)... RWD 5 SPEED ill. ZF5HP24/A DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. VALVE BODY RECALIBRATION KITS 165 Valve Body Kit, ZF5HP24 (OEM)................................................................................. 1 95-Up D139165 K56908M 1 1 95-Up 96-Up 139300 139300A 13630MF 13630NF 1 1 1 95-Up 95-Up 95-Up 139400A 139400B 139400A TM-HP24 TM-HP24A N/A 95-98 98-Up 95-Up 95-98 98-Up 95-Up 95-Up 129420CK 129420BK 129420 129431 159431A 129431D 69436A 31A-364A 31A-364B 5A-365A 5A-364 5A-364A 5A-364D 20A-380 95-Up 96-Up 95-Up 96-Up 95-Up 95-Up 95-Up 96-Up 95-Up 95-Up 96-Up 97-01 96-Up 96-Up 95-Up 95-Up 95-Up 139510 139510A 139544 139544A 139550F 139554A 139570 139570B 139670 139740-1 139740-2 139770 139927 139927A 139962 139967 139992 56920M 56920N N/A N/A N/A 56958M N/A N/A N/A P56990M P56990N N/A N/A N/A N/A 56530T N/A GASKETS & O-RINGS 300 300 Gasket, Pan (ZF5HP24).............................................................................................. Gasket, Pan (ZF5HP24A)............................................................................................ TECHNICAL MANUALS 400 400 400 Repair Manual, ZF5HP24............................................................................................ Repair Manual, ZF5HP24A.......................................................................................... Technical Manual, Functional (All)............................................................................... ELECTRICAL COMPONENTS 420 420 420 431 431 431 436 Solenoid Master Kit (BMW to 018) (Jaguar to 024)..................................................... Solenoid Master Kit (Audi) (BMW from 020) (Jaguar from 026).................................. Solenoid, Shift (All).................................................................................................... Solenoid, EPC (BMW to 018) (Jaguar to 024)............................................................. Solenoid, EPC (Audi) (BMW from 020) (Jaguar from 026).......................................... Solenoid, EPC (All)..................................................................................................... Sensor, Input & Output Speed (ZF5HP24 Only)............................................................ 1 1 3 1 1 4 2 MISCELLANEOUS COMPONENTS 510 510 544 544 550 554 570 570 670 740 740 770 927 927 962 967 992 Pump Body & Gears (ZF5HP24)................................................................................. Pump Body & Gears (ZF5HP24A)............................................................................... Pump Plate, Intermediate (ZF5HP24).......................................................................... Pump Plate, Intermediate (ZF5HP24A)........................................................................ Drum, “F”.................................................................................................................. Drum, “A”................................................................................................................... Hub w/ Shaft (ZF5HP24)............................................................................................ Hub w/ Shaft (ZF5HP24A).......................................................................................... Input Shaft, Sun Gear Type......................................................................................... Valve Body (Premium) ZF5HP24 (BMW, Jaguar)......................................................... Valve Body (Premium) ZF5HP24A (Audi. VW)............................................................. Extension Housing .................................................................................................... Piston, Accumulator (Plastic) (ZF5HP24) . ................................................................. Piston, Accumulator (Aluminum) (ZF5HP24A) (Will Replace Plastic)........................... Piston, “E” Clutch (fits in the “D” Cylinder)................................................................. Piston, “F” Clutch (Bonded)....................................................................................... Shaft, Shift Selector................................................................................................... 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 zf5hp24A NOTES 589 ZF5HP30 RWD 5 SPEED A B C D E F 159 590 © 2008 Transtar Industries, Inc. No part of this work, including but not limited to the Part Numbers, may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written approval of Transtar Industries. Transtar Industries acknowledges that many of the illustrations in this catalog were inspired by photographs originally published by Slauson Transmission Parts and that Slauson is the owner of the copyright in those photographs. This catalog is the proprietary property of Transtar Industries, Inc. RWD 5 SPEED ZF5HP30 G H I J zf5hp30 K 159 Deluxe Kit----------------------------------- 008 Compliance Kit------------------------- 007 Master Kit -------------------------------- 006 Less Steel Kit--------------------------- 004 Overhaul Kit ----------------------------- 002 Bushing Kit ------------------------------ 030 Washer Kit -------------------------------- 200 Bearing Kit ------------------------------- 201 Technical Manual ------------------ 400 Pump Part---------------------------------- 507 Valve Body Parts -------------------- 741 Case Parts ------------------------------- 761 Note: Not all items are available for all transmissions 591 RWD 5 SPEED ZF5HP30 159010A ill. BMW Jaguar 159300 DESCRIPTION 5HP30 — 91-Up 840cia E31 740ia & 740il E38 750il & 850cia E38 & E31 540ia E34, 740ia, 740il E32 XJR QTY. YEAR 92-96 94-97 94-Up 91-95 98 PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006 ZF5HP30 (w/ Bonded Pistons)................................................................................... 1 91-Up 159006A K5600T 1 91-Up 159004A K5600T-LS LESS STEEL KITS 004 ZF5HP30 (w/ Bonded Pistons)................................................................................... OVERHAUL KITS (W/ RINGS & SEALS) 002 ZF5HP30.................................................................................................................... 1 91-Up 159002A K56900T 1 91-Up 159011A FFK56800T 1 91-Up 159010A 56800T 1 91-Up 69070 56200C 91-Up 91-Up 91-Up 159108 159106 159119A 56103T 56102T K56100T 91-Up 91-Up 91-Up 91-Up 159128 159126 159124 159139A N/A N/A N/A K56101T 159144 56515T FILTER KITS 011 ZF5HP30.................................................................................................................... FILTERS 010 ZF5HP30.................................................................................................................... METAL CLAD SEALS 070 Front Pump................................................................................................................ FRICTION PLATES 108 106 N.I. A, E1, F (5.63” OD).................................................................................................... 16-17 B, C, D, E2 (8.00” OD)............................................................................................... 13-14 Friction Module.......................................................................................................... 1 STEEL PLATES 128 126 124 139 A Clutch (27 T).......................................................................................................... 5 B, C, D, E2 (32 T)...................................................................................................... 14-16 E1, F (24 T)............................................................................................................... 11-12 Steel Module.............................................................................................................. 1 PRESSURE PLATES Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured 144 C Clutch (2nd Design)................................................................................................ 1 91-Up VALVE BODY RECALIBRATION KITS 165 Valve Body Kit............................................................................................................ 1 91-Up 159165 K56908T 1 1 1 91-Up 91-Up 91-Up 159300 159320 159320A 13630TF 13638 13638A 1 1 1 91-Up 91-Up 91-Up 159400A 159400AF 159400V TM-HP30 TM-HP30T N/A GASKETS & O-RINGS 300 320 320 Gasket, Pan............................................................................................................... Gasket, Valve Body (Models 308, 309, 312)............................................................... Gasket, Valve Body (Models 316-Up)......................................................................... TECHNICAL MANUALS 400 400 400 592 Tech Manual, Repair................................................................................................... Tech Manual, Functional............................................................................................. Tech Manual, Valve Body Repair................................................................................. zf5/ZF6 RWD 5 SPEED ZF5HP30 ill. DESCRIPTION QTY. YEAR PART NO. REFERENCE NO. 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 159420K 159420AK 129420 159431 159431A 159431B 69436A 31A-366 31A-366A 5A-365A 5A-366 5A-364A 5A-367 20A-380 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 91-Up 159507PA 159510 159550A 159550A 159550F 159740-1 159741-5 159960K 139963 139962 139967 N/A N/A 56926T 56926T 56925T P56990T 13924P N/A 56528T 56529T 56530T ELECTRICAL COMPONENTS 420 420 420 431 431 431 436 Solenoid Master Kit (BMW V8 Engine)........................................................................ Solenoid Master Kit (All Exc. BMW V8 Engine)............................................................ Solenoid, Shift (All).................................................................................................... Solenoid, EPC (BMW V8)........................................................................................... Solenoid, EPC (BMW V12)......................................................................................... Solenoid, EPC (All)..................................................................................................... Sensor, Input & Output Speed..................................................................................... 1 1 3 1 1 4 2 MISCELLANEOUS COMPONENTS 507 510 550 550 550 740 741 960 963 962 967 Valve, Pressure Regulator........................................................................................... Pump Body & Gears................................................................................................... Drum, “A”................................................................................................................... Drum, “C”.................................................................................................................. Drum, “F”.................................................................................................................. Valve Body (Premium)................................................................................................ Check Ball (.236" Plastic) (6.0mm)............................................................................ Bonded Piston Kit....................................................................................................... Piston, "D" (Bonded).................................................................................................. Piston, "E1" (Bonded)................................................................................................. Piston, "F" (Bonded)................................................................................................... ZF6HP19/19A ill. RWD 6 SPEED (ZF6HP26 - See Ford Section) E60 - 525i/530i 02-Up 6HP19 AUDI/VW E60 - 525i/530i DESCRIPTION QTY. 04-Up YEAR 6HP19A PART NO. REFERENCE NO. MASTER OVERHAUL KITS (WITH STEELS) 006 006 ZF6HP19.................................................................................................................... ZF6HP19A................................................................................................................. 1 1 02-Up 04-Up 55006 55006A K7000A K7000C 1 1 02-Up 04-Up 55004 55004A K7000A-LS K7000C-LS LESS STEEL KITS 004 004 ZF6HP19.................................................................................................................... ZF6HP19A................................................................................................................. OVERHAUL KITS (W/ RINGS & SEALS) 002 002 ZF6HP19.................................................................................................................... ZF6HP19A................................................................................................................. 1 1 02-Up 04-Up 55002 55002A K70900A K70900C 1 1 02-Up 04-Up N/A 55010 N/A 70800C 1 1 02-Up 04-Up 55300 55300A 13643 13643B FILTERS 010 010 ZF6HP19 (Filter included with Pan)............................................................................. ZF6HP19A................................................................................................................. PAN GASKETS 300 300 ZF6HP19.................................................................................................................... ZF6HP19A................................................................................................................. 593 zf5hp30 BMW 1 1 1 1 1 1 1 1 1 1 1
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