mpl-ngs wrecker parts manual - Jerr-Dan

Transcription

MPL-NGS WRECKER
PARTS MANUAL
13224 Fountainhead Plaza
Hagerstown, MD 21742
Phone (717) 597-7111
www.jerr-dan.com
5-376-000117
Rev 01 - April 01, 2011
© 2011 Jerr-Dan Corporation. All Rights Reserved.
MPL-NGS Wrecker Parts Manual - Page 1
5-376-000117
Rev 01 - 04/11
This manual covers the following Jerr-Dan Model:
MPL-NGS Wrecker
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
This parts information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Serial Number and Model Number. This information can be found on the aluminum tag riveted
to the inside of the driver’s side toolbox of the main body.
MANUFACTURED BY:
JLG INDUSTRIES, INC.
FOR:
SERIAL NO.
MODEL NO.
1001127220-00
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
technicalpublications@jerr-dan.com or by FAX on 717-485-7162.
Manufactured under one or more of the following patents: 5,575,606; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other Patents
Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
5-376-000117
Rev 01 - 04/11
THIS PAGE INTENTIONALLY LEFT BLANK
INDEX
DESCRIPTION
PAGE
Body - Complete ...................................................................................................................... 6 - 7
Left Hand Body Assembly ....................................................................................................... 8 - 9
Right Hand Body Assembly ................................................................................................. 10 - 11
Subframe
........................................................................................................................ 12 - 13
Hydraulic Reservior ............................................................................................................. 14 - 15
Worm Gear Winch & Cable Roller Guide ............................................................................ 16 - 17
Worm Gear Winch & Cable Sheave Guide ......................................................................... 18 - 19
Worm Gear Winch - Cable Tensioner ................................................................................. 20 - 21
Mud Flap
........................................................................................................................ 22 - 23
Fender Flares ....................................................................................................................... 24 - 25
Light Pylon - Deck Mounted ................................................................................................. 26 - 27
Light Pylon - Toolbox Mounted ............................................................................................ 28 - 29
Wrecker Boom ..................................................................................................................... 30 - 31
Underlift Boom - Hydraulic Grid ........................................................................................... 32 - 33
Hydraulic Wheel Lift Grid .................................................................................................... 34 - 39
Underlift Level Stop .............................................................................................................. 40 - 41
Wired Remote Control .......................................................................................................... 42 - 43
Electrical Components - Body - Standard ........................................................................... 44 - 45
Electrical Components - Pylon Lights / Tunnel Wiring ....................................................... 46 - 47
Electrical Components - Anti-Stall Control Module (Ford V10 Gas Engine) ....................... 48 - 49
Marker and Work Lights ...................................................................................................... 50 - 51
Wireless Remote Control ..................................................................................................... 52 - 53
Hydraulic Components - SPR / Hose Routing (Ford) ......................................................... 54 - 57
Hydraulic Components - SPR / Hose Rounting (Dodge) .................................................... 58 - 61
Hydraulic Components - HLF .............................................................................................. 62 - 63
Hydraulic Components - Hydraulic Wheel Lift Grid ............................................................ 64 - 65
Lightbar
........................................................................................................................ 66 - 67
Switch Panels ...................................................................................................................... 68 - 69
Chain and Straps ................................................................................................................. 70 - 71
Decals
........................................................................................................................ 72 - 73
Tunnel Tool Compartment .................................................................................................... 74 - 75
Bolt-On D-Rings ................................................................................................................... 76 - 77
Jump Start Kit ........................................................................................................................ 78 - 79
Fold Down Lightbar Bracket ............................................................................................... 80 - 81
Ball Hitch Mounting Bracket ................................................................................................. 82 - 83
Self-Loading Dolly ................................................................................................................ 84 - 85
Motorcycle Adapter ............................................................................................................. 86 - 87
Wheel Chocks ...................................................................................................................... 88 - 89
Tow Sling
........................................................................................................................ 90 - 93
Recovery Sheave ................................................................................................................ 94 - 95
L-Arm Spacer Storage ......................................................................................................... 96 - 97
Fuel Filler
........................................................................................................................ 98 - 99
DESCRIPTION
PAGE
Fifth Wheel Attachment ................................................................................................... 100 - 101
Gooseneck Attachment .................................................................................................. 102 - 103
Pull-Out Drawer - Tunnel Toolbox .................................................................................. 104 - 105
Stone Guard - Tunnel Toolbox ........................................................................................ 106 - 107
Ford Diesel 08 Exhaust Alteration ................................................................................. 108 - 109
Accessory Equipment ...................................................................................................... 110 - 111
5-376-000117
Rev 01 - 04/11
BODY - COMPLETE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
3097000643
3097000644
4707000343
4707000344
4707000345
4062000695
4090000010
4090000011
4632000058
7585000023
7949000015
7115181450
7660182601
7950180153
7701000063
8632000002
7661000029
7114150818
7413000002
7114140618
4811001177
7950140000
7115140650
7493000003
DESCRIPTION
Body Assembly LH
Body Assembly RH
Coverplate, Front
Coverplate, LH
Coverplate, RH
Bar
Belt
Belt
Moulding
Latch
Washer
Capscrew, 0.50”-13NC x 1.75”
Lockwasher, 0.50”-13NC
Flatwasher, 0.50” ID
Plug
Edge Trim
J-Nut
Caprscrew, 0.31”-18NC x 1.00”
Nutsert, 0.25”-20NC
Capscrew, 0.25”-20NC x 0.75”
Coverplate
Lockwasher, 0.25” ID
Capscrew, 0.25”-20NC x 0.75”
Rubber Grommet
QTY
1
1
1
1
1
1
2
2
4
1
12
16
16
20
4
1.5 ft
4
4
4
2
1
2
2
1
5-376-000117
Rev 01 - 04/11
BODY - COMPLETE
12
14
9
16
15
2
10
12
11
3
8
15
14
1
21 24
18
12
22
4
23 12
13
5
11
17
11
19
19
6
12
14
7
14
7
20
13 14
12
11
13
11
13
13
14
5-376-000117
Rev 01 - 04/11
LEFT HAND BODY ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3097000637
3686000054
7118160516
7660162301
7585000012
7796000084
7114080418
7660082500
4632000050
7571000002
7413000013
4178000746
7115160850
7660162601
7950160161
4679000252
DESCRIPTION
Deck Weld LH
Door
Capscrew, 0.38”-16NC x 0.62”
Locknut, 0.38”-16NC
Latch
Gasket
Capscrew, #8-32NC x 0.50”
Locknut, #8-32NC
Seal, Toolbox Door
Taillight Housing
Fastener
Bracket
Capscrew, 0.38”-16NC x 1.00”
Mat
QTY
1
1
2
2
1
1
4
4
1
1
6
1
3
3
6
1
5-376-000117
Rev 01 - 04/11
LEFT HAND BODY ASSEMBLY
1
4
16
3
9
14
8
15
12
10
7
5
6
2
15
13
11
5-376-000117
Rev 01 - 04/11
RIGHT HAND BODY ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3097000638
3686000054
7118160516
7660162301
7585000012
7796000084
7114080418
7660082500
4632000050
7571000002
7413000013
4178000745
7115160850
7660162601
7950160161
4679000252
DESCRIPTION
Deck Weld LH
Door
Capscrew, 0.38”-16NC x 0.62”
Latch
Gasket
Locknut, #8-32NC
Seal, Toolbox Door
Taillight Housing
Fastener
Bracket
Capscrew, 0.38”-16NC x 1.00”
Mat
QTY
1
1
2
2
1
1
4
4
1
1
6
1
3
3
6
1
5-376-000117
Rev 01 - 04/11
RIGHT HAND BODY ASSEMBLY
1
4
16
9
3
14
10
15
11
12
15
8
2
13
6
5
7
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
SUBFRAME
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
3868000288
Not Required
4706005896
4706005897
Not Required
Not required
7115181650
7950180153
7660182601
4706004919
1
2
3
4
5
6
7
8
9
10
3868000288
4706005898
4706005896
4706005897
Not Required
Not required
7115181650
7950180153
7660182601
4706004919
1
2
3
4
5
6
7
8
9
10
3868000288
Not Required
4706005897
4706005897
4706005634
4706005633
7115181650
7950180153
7660182601
4706004919
DESCRIPTION
QTY
Ford F-Series
Subframe Weld
1
Plate
Plate
1
1
Capscrew, 0.50”-13NC x 2.00”
Plate
Ford F-Series with 19,000 lb GVWR
Subframe Weld
Plate
Plate
Plate
Capscrew, 0.50”-13NC x 2.00”
Plate
GM C3500 / 4500
Subframe Weld
Plate
Plate
Plate
Plate
Capscrew, 0.50”-13NC x 2.00”
Plate
20
20
20
1
2
1
1
20
20
20
2
1
1
1
2
2
20
20
20
2
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
3868000288
Not Required
4706005897
4706005897
4706005634
4706005633
7115181650
7950180153
7660182601
4706004919
1
2
3
4
5
6
7
8
9
10
3868000288
Not Required
4706005897
4706005897
Not Required
4706005633
7115181650
7950180153
7660182601
4706004919
DESCRIPTION
Dodge (60” CA)
Subframe Weld
Plate
Plate
Plate
Plate
Capscrew, 0.50”-13NC x 2.00”
Plate
QTY
1
1
1
4
4
20
20
20
2
Dodge (84” CA)
Subframe Weld
1
Plate
Plate
1
1
Plate
Capscrew, 0.50”-13NC x 2.00”
Plate
4
20
20
20
2
SUBFRAME
4
7
2
1
8
3
2
7
8
8
7
10
9
9
10
7
8
9
5
5
6
5
9
5
6
6
5-376-000117
Rev 01 - 04/11
HYDRAULIC RESERVOIR
ITEM
1
2
3
4
5
6
7
PART NO.
3750000061
7183000008*
7430000010*
7701000026*
7115181064
7950180153
7660182601
DESCRIPTION
Reservoir Assembly
Filler Cap
Tank Filter
Magnetic Plug
Carriage Bolt, 0.50”-13NC x 1.25”
* also available in Reservoir Assembly, P/N 3750000061
QTY
1
1
1
1
4
4
4
5-376-000117
Rev 01 - 04/11
HYDRAULIC RESERVOIR
5
2
5
3
1
7
6
4
7
6
6
7
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH & CABLE ROLLER GUIDE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
7970000150+
7626000014
7115181250
7950180400
3178000508
7115160850
7950160000
7950160162
7115161250
7115181450
7950180153
3178000511*
4912000325*
4912000423*
4691000568*
4691000567*
7754000022*
7115181264
7660182601
7248000092
DESCRIPTION
Winch - 8,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Bracket Weld
Capscrew, 0.38”-16NC x 1.00”
Capscrew, 0.38”-16NC x 1.50”
Capscrew, 0.50”-13NC x 1.75”
Bracket Weld
Tube
Tube
Pin
Pin
Retaining Ring
Winch cable, 0.38 dia x 75’
+ Refer to manufacturer’s manual for winch parts list.
* also available in Cable Guide Assembly, P/N 3249000039
QTY
1
1
2
2
1
2
8
8
6
4
8
1
2
1
2
1
6
4
4
1
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH & CABLE ROLLER GUIDE
1
2
6
9
7
9
17
4
3
18
7
8
17
15
5
7
8
8
17
7
12
6
10
14
9
13
16
10
11
17
8
17
17
7
9
11
19
Item #20, Winch Cable, not shown
Standard Cable Guide, shown
For Tow Sling Cable Guide parts, refer to Tow Sling page
For Recovery Sheave Cable Guide parts, refer to Recovery Sheave page
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH & CABLE SHEAVE GUIDE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
7970000150+
7626000014
7115181250
7950180400
3178000508
7115160850
7950160000
7950160162
7115161250
7115181450
7950180153
3170000490
4178000876
7115181464
7115181264
7660182601
3512900006
3510900068
3691000002
7754000005
7809000001
4209000019
7754000006
7440030000
7248000092
DESCRIPTION
Winch - 8,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Bracket Weld
Capscrew, 0.38”-16NC x 1.00”
Capscrew, 0.38”-16NC x 1.50”
Capscrew, 0.50”-13NC x 1.75”
Boom Sheave Weld
Bracket
Sheave Shupport Weld
Cable Guide Weld
Pin
Retaining Ring
Sheave
Bushing
Retaining Ring
Grease Fitting
Winch cable, 0.38 dia x 75’
+ Refer to manufacturer’s manual for winch parts list.
QTY
1
1
2
2
1
2
8
8
6
4
8
1
1
2
2
4
1
1
1
1
1
2
1
1
1
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH & CABLE SHEAVE GUIDE
1
2
3
6
15
14
4
9
5
15
9
8
7
13
7
6
8
14
20
12
9
10
11
8
17
7
9
23
22
For Tow Sling Cable Guide parts, refer to Tow Sling page
For Recovery Sheave Cable Guide parts, refer to Recovery Sheave page
19
24
18
11
22
16
21
Item #25, Winch Cable, not shown
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH - CABLE TENSIONER
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3017000003
3017000002
3706000099
7843000004
7950180161
7660182600
7115161050
7950150161
7660162601
DESCRIPTION
Angle Weld LH
Angle Weld RH
Pressure Plate Weld
Spring
Capscrew, 0.38”-16NC x 1.25”
QTY
1
1
1
2
4
2
4
8
4
5-376-000117
Rev 01 - 04/11
WORM GEAR WINCH - CABLE TENSIONER
6
6
5
5
4
7
4
5
7
5
8
8
3
2
1
8
9
8
9
5-376-000117
Rev 01 - 04/11
MUD FLAP
ITEM
1
2
3
4
5
6
PART NO.
7638000003
4706001123
7111151010
7950150161
7950150000
7660150000
DESCRIPTION
Mud Flap
Plate
Capscrew, 0.31”-18NC x 1.25”
Hex Nut, 0.31”-18NC
QTY
2
2
8
16
8
8
5-376-000117
Rev 01 - 04/11
MUD FLAP
1
2
4
3
6
5
4
4
3
4
6
3
5
4
1
2
4
3
5-376-000117
Rev 01 - 04/11
FENDER FLARES
ITEM
1
2
3
4
PART NO.
7415000035
7415000036
8495000001
7115140650
7950140143
7660142601
DESCRIPTION
Fender Flare - 1.62” ( Chevy/GMC)
Fender Flare - 3.50” (Ford & Dodge)
Lip Guard (Other chassis as Required)
Capscrew, 0.25”-20NC x 0.75”
QTY
2
2
10ft
18
18
18
5-376-000117
Rev 01 - 04/11
FENDER FLARES
1
4
1
3
2
5-376-000117
Rev 01 - 04/11
LIGHT PYLON - DECK MOUNTED
ITEM
1
2
3
4
5
PART NO.
3509570121
3509570127
7796000101
7949000058
7115181450
7950180161
DESCRIPTION
Light Pylon Weld - 37”
Gasket
Washer, 0.53” ID
Capscrew, 0.50”-13NC x 1.75”
QTY
1
2
4
4
4
5-376-000117
Rev 01 - 04/11
LIGHT PYLON - DECK MOUNTED
1
4
5
2
3
5-376-000117
Rev 01 - 04/11
LIGHT PYLON - TOOLBOX MOUNTED
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3509570106
3509570111
4263000689
4314000102
4314000103
7796000091
7115181650
7950180161
7660182601
7114140818
7950140143
7413000002
7114140618
7661000019
7949000058
DESCRIPTION
Light Pylon Weld - 41.50”
Channel
Cover (28” Pylon)
Cover (41.50” Pylon)
Gasket
Capscrew, 0.50”-13NC x 2.00”
Capscrew, 0.25”-20NC x 1.00”
Capscrew, 0.25”-20NC x .75”
U-Nut, 0.25”-20NC
Washer, 0.53” ID
QTY
1
1
2
2
4
8
4
8
20
8
12
12
4
5-376-000117
Rev 01 - 04/11
LIGHT PYLON - TOOLBOX MOUNTED
8
9 8 12
9
5
6
9
8
12
1
10
5
11
6
9
9 3
11
4
10
2
10
13
10
4
6
13
7
6
6
7
7
5-376-000117
Rev 01 - 04/11
WRECKER BOOM
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3170000446
7320000080
3691000280
3691000278
7115161050
7950160000
7950160161
7115160824
7082000044*
DESCRIPTION
Knee Boom Weld
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.38”-16NC x 1.00”
Bearing
* also available in Knee Boom Weld, P/N 3170000446
QTY
1
1
1
2
2
3
3
1
2
5-376-000117
Rev 01 - 04/11
WRECKER BOOM
9
9
1
4
2
7
4
6
8
7
6
5
5
3
7
6
5-376-000117
Rev 01 - 04/11
UNDERLIFT BOOM - HYDRAULIC GRID
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
3170000415
3170000346
7320000081
4691000278
4691000279
7115160824
7950160000
7950160161
4691000308
7754000056
7082000043+
7320000077*
4691000307
7754000019
7209000030^
4679000046
4017001502
4679000213
7785161274
7104150627
7950150000
7950150161
7189000023
7114141018
7950140143
7660142604
DESCRIPTION
Base Boom Weld
Fly Boom Weld
Cylinder Assembly
Pin
Pin
Capscrew, 0.38”-16NC x 1.00”
Pin
Snap Ring
Bearing
Cylinder Assembly
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Wear Pad
Set Screw, 0.38”-16NC x .75”
Capscrew, 0.31”-24NF x .75”
Bumper
Capscrew, 0.25”-20NC x 1.25”
+ also available in Base Boom Weld, P/N 3020000415
^ also available in Fly Boom Weld, P/N 3170000346
* Service Seal Kit, P/N 9577820242
QTY
1
1
1
2
1
3
3
3
1
2
2
1
1
2
1
1
2
2
4
4
4
4
1
2
4
2
5-376-000117
Rev 01 - 04/11
UNDERLIFT BOOM - HYDRAULIC GRID
26
23
6
7
4
8
3
4
8
6
6
7
8
10
11
21
22
7
5
20
19
17
10
9
11
18
1
12
19
17
18
16
2
14
14
13
15
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
HYDRAULIC WHEEL LIFT GRID
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
4691000198^
4949000047^
7754000024^
3484000078^
7320000064^
3691000229^
7115151023^
7660152601^
part of item #5
3592000052^
3592000051^
4706003497^
7754000022^
part of item #5
7440030000^
7701000007^
3691000230^
3020000124^
3020000125^
8411080091^
7082000027#
7082000026*+
4314000189^
7114140518^
7785140400^
7274000086^
7274000039^
7115151250^
7950160000^
4619000013^
7912000184^
7445040443^
DESCRIPTION
QTY
Pin
Washer, 2.84” ID
Retaining Ring
Grid Weld
Cylinder Assembly
Pin Weld
Capscrew, 0.31”-18NC x 1.25”
1
2
1
1
2
4
6
6
Link Weld
Link Weld
Plate
Retaining Ring
2
2
2
4
Grease Fitting
Plug Button
Pin Weld
Arm Weld LH
Arm Weld RH
L-Arm Spacer
Bearing
Bearing
Coverplate
Set Screw, 0.25”-20NC x .25”
Clamp Half
Clamp Cover
Capscrew, 0.31”-18NC x 1.50”
Hydraulic Manifold
Tube Assembly
Adapter
1
1
2
1
1
2
4
10
2
4
2
4
2
4
2
1
4
4
ITEM
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
# also available in Arm Weldments, P/N 3020000124 & 3020000125
* quantity of 1 also available in each of Arm Weldments, P/N 3020000124 & 3020000125
PART NO.
4064000052^
4831000095^
7843000037^
7786000009^
4706004066
4706004067
7189000019
7114140618
7950140143
7114140427
3619000001
7445040445
7115140850
7660142604
7592000004
7843000031
4706003501
7719000004
7691000040
7691000042
7912000174
7274000073
7950160153
7660162604
DESCRIPTION
Bar
Spacer
Compression Spring
Set Screw, 0.75”-16NF x 1.50”
Plate LH
Plate RH
Rubber Bumper
Manifold Weld
Elbow
Capscrew, 0.25”-20NC x 1.00”
Swivel Link
Extension Spring
Plate
Roller
Clevis Pin
Cotter Pin
Tube Assembly
Hose Clamp
QTY
1
1
1
1
1
1
2
2
18
4
2
4
4
12
2
2
2
2
2
2
2
8
2
2
+ quantity of 8 also available in Link Weldments, P/N 3592000052
^ also available in Grid Assembly, P/N 3484000079
16
2
15
4
1
7
6
6
2
7
13
13
8
3
22
22
12
9
10
5
14
22
11
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
7
8
17
7
19
17
22
8
21
20
21
20
18
23
24
31
33
26
25
36
28
35
27
24
26
28
34
29
32
28
29
28
32 30
27
26
23
31
26
4
25
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
42
41
46
41
38
44
43
45
45
44
41
40
55
54
56
47
42
41
41
46
39
54
48
41
42
53
52
54
51
49
37
41
50
46
39
41
40
5-376-000117
Rev 01 - 04/11
UNDERLIFT LEVEL STOP
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
4178000709
4178000705
7870000126
7346000261
7552000367
7552000368
7114100618
7114100818
7114100518
7950100003
7950100103
7950100163
7661000056
7660102604
7894000042
5526000553
7894000004
DESCRIPTION
Bracket
Bracket
Proxi Switch
Controller
Lift Cyl Switch to Controller Harness
Tilt Cyl Switch to Controller Harness
Weld Nut, #10-24NC
Locknut, #10-24NC
Tie Strap
Tie Strap
Tie Strap
QTY
1
1
2
1
1
1
2
2
4
4
8
8
2
4
4
10
3
5-376-000117
Rev 01 - 04/11
UNDERLIFT LEVEL STOP
3
4
W /L TILT
CYLINDER
6
5
2
15
10
BOOM LIFT
CYLINDER
REMOTE HARNESS
3
11
3
13
9
15
14
11
8
9
11
13
12
3
8
11
12
11
10
14
4
1
7
Items #16 & #17, Tie Straps, not shown
2 of item #15, Tie Strap, not shown
5-376-000117
Rev 01 - 04/11
WIRED REMOTE CONTROL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7552000365
7295000062
7295000061
4706003402
7790100856
7740000003
7345001710
7345001714
7345221702
7346000039
8977500100
8597650002
7870000092
7560000004
7935000364
DESCRIPTION
Control Valve to Subframe Harness
Hand Controller - 8 function (w/o winch)
Hand Controller - 10 function(w/ winch)
Plate
Screw, #10 x 0.50”
Relay
Tab
Terminal
Terminal
Tubing
Wire #16 ga
Wire Loom
Toggle Switch
Switch Boot
Valve Dump with Relief (PTO Units Only)
QTY
1
1
1
3
1
2
1
1
12in
36in
36in
1
1
5-376-000117
Rev 01 - 04/11
WIRED REMOTE CONTROL
VALVE BANK
CONTROL HARNESS
7-5
52-00036
5
UN
LO
AD
ER
12
13
2
14
VIEW A-A
VIEW B-B
B
3
4
TO SWITCH
PANEL
BOOM IN
BOOM LIFT DN
BOOM TILT DN
GRID OPEN
WINCH IN
12V IGN
ITION
FUSE HOLDER
SUPPLIED WITH
CLUTCH PUMP
10
11
8
9
9
85
+
87
30
10 A
12V BATTE
RY
10
11
7
9
7
9
86
6
9
5
4
6
9
F
ED
C
BA
F
B
A
12
13
FEDCBA
ED
C
CAB - SUBFRAME HARNESS
BA
UNLOADER
VALVE
CONTROLS
1
WINCH OUT
GRID CLOSE
BOOM TILT UP
BOOM LIFT UP
BOOM OUT
C
O
N
T
R
O
L
V
A
L
V
E
A
RED
CLUTCH PUMP
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - BODY - STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
7552000292
7552000416
7552000417
7457000004
7792000001
8977530200
8597650002
7345211902
7345221902
7346000039
7111141050
7950140141
7660142600
7577000194
7291000010
7111140613
7950140000
7413000002
7894000042
7011000003
7796000096
DESCRIPTION
Cab to Subframe Harness
LH Body Harness
RH Body Harness
Circuit Breaker - 50 amp
Screw, #10 x .75”
Wire 10ga
Convoluted Wire Loom
Terminal
Terminal
Heat Shrink Tubing
Capscrew, 0.25”-20NC x 1.25”
Wiring Connector Kit - Chassis
4-Way Receptacle
Tie Strap
Back-up Alarm
Gasket
QTY
1
1
1
1
2
36in
36in
1
1
24in
4
6
4
1
1
2
2
2
32
1
1
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - BODY - STANDARD
13
12
11
14
A B C D E
E D C B A
3
A
C
B
TO CONTROL
HARNESS
B
A
JERR-DAN
BEACON 2
WORK
UP
WORK
DN
H
G
F
E
1
G
F
15
21
H
G
F
E
A
H
H G F E
E
A
B
16
17
18
C
A
H G F E
TO PYLON
HARNESS
A
B
+
11
12
13
12V BATTERY
-
A
7
6
10
9
+
12V BATTERY
-
A
B
CONTROL
A
B
BEACON 1
2
5
4
20
11
12
13
1
8
10
DETAIL
Item #19, Tie Strap, not shown.
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - PYLON / TUNNEL TOOL COMPARTMENT WIRING
ITEM
1
1
2
3
4
5
6
7
8
9
10
PART NO.
7552000293
7552000295
7346000039
7894000042
7894000042
5526000553
5526000553
7590000274
7790100856
7661000047
7870000115
7413000013
7493000011
DESCRIPTION
Harness (body mounted pylon)
Harness (tunnel mounted pylon)
Heat Shrink Tubing
Tie Strap (body mounted pylon)
Tie Strap (tunnel mounted pylon)
Tie Strap (body mounted pylon)
Tie Strap (tunnel mounted pylon)
Dome Light (tunnel mounted pylon)
Screw, #10 x .50” (tunnel mounted pylon)
Nylon Nut, #8 (tunnel mounted pylon)
Pin Switch (tunnel mounted pylon)
Fastener (tunnel mounted pylon)
Grommet (tunnel mounted pylon)
QTY
1
10 in
6
3
2
8
2
4
4
2
2
1
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - PYLON / TUNNEL TOOL COMPARTMENT WIRING
2
1
TO CAB-SUBFRAME
HARNESS
BODY MOUNTED LIGHT PYLON
2
1
A
B
5
6
7
A
B
A
B
8
9
A
B
1
5
6
7
8
9
TO CAB-SUBFRAME
HARNESS
10
TUNNEL TOOL COMPARTMEN MOUNTED LIGHT PYLON
Item #3, Tie Strap, not shown
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V10 GAS ENGINE)
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7552000292
3295000003
7935000361
7274000040
7114060810
7950100163
7660062604
8977010400
7345001710
7345001714
7346000039
DESCRIPTION
Anti-Stall Control Module Harness
Anti-Stall Control Module
Proportional Dump Valve
Clamp
Flatwasher, #10 ID
Locknut, #6-32NC
Wire, #16 GA Yellow
Terminal
Terminal
Heat Shrink Tubing
QTY
1
1
1
1
1
1
1
2ft
1
2
6in
5-376-000117
Rev 01 - 04/11
ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V10 GAS ENGINE)
WHITE/BLUE
RED/WHITE
RED/WHITE
BROWN/BLACK
BROWN/BLACK
WHITE/RED
WHITE/RED
3.3 OHM
50W
C B A
CONTROL HARNESS REF
A B C
A B C
C B A
CAB - SUBFRAME HARNESS REF
WHITE/RED
2
3
1
B
BROWN/BLACK
WHT/YEL
BRN/BLK
WHITE YELLOW
BROWN/BLACK
COIL -
WHITE/RED
TACH
WHT/RED
A
YELLOW
A
9
11
8
10
11
INSTALL ITEM #3 INTO
THE RVI PORT ON
CONTROL VALVE
10
11
WHT/YEL
BRN/BLK
TO AUXILARY TACHOMETER CIRCUIT
BLUE WIRE UNDER DASH BOARD,
ABOVE EMERGENCY BRAKE PEDAL
5
2
2
4
TACH
WHT/RED
6
7
VIEW A-A
DETAIL B-B
LOCATED UNDER HOOD
OF CHASSIS CAB.
5-376-000117
Rev 01 - 04/11
MARKER AND WORK LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
7493000029
7590000380
7590000381
7590000379
7493000009
7590000047
7590000238
7590000207
7493000009
7590000385
7590000339
7178000025
7590000105
7590000193
7590000316
7950140143
7114141018
7660142601
4178000784
7590000185
7590000144
7949000015
7552000404
7759000006
DESCRIPTION
Grommet
Stop/Tail/Turn Light (Incandescent)
Stop/Tail/Turn Light (LED)
Backup Light
Grommet
Marker Light - Red (Incandescent)
Marker Light - Red (LED)
Light Mount
Pop Rivet
Marker Light - Amber (Incandescent)
Marker Light - Amber (LED)
License Plate Bracket
License Plate Light
DOT ID Light (incandecsent)
DOT ID Light (LED)
Capscrew, 0.25”-20NC x 1.25”
Bracket
Lower Work Light
Upper Work Light
Washer
Harness (LED lights only)
Pop Rivet (LED lights only)
QTY
4
2
2
2
2
2
4
2
1
1
1
2
2
2
2
2
2
2
2
4
5-376-000117
Rev 01 - 04/11
MARKER AND WORK LIGHTS
18
14
12
11
14
13
17
9
13
12
10
8
7
6
4
15
16
5
*
*
1
20
19
16
3
1
2
* - existing hardware from body
5-376-000117
Rev 01 - 04/11
WIRELESS REMOTE CONTROL
ITEM
1
PART NO.
7295000116
7295000117
2
3
4
5
4636000038
7114100518
7660102604
7552000384
7552000386
6
7
8
9
10
11
5526000553
9295310045^
9295310046*
9295310029*^
9295310030*^
7075000003
9295310049^
9295310050*
DESCRIPTION
Wireless Controller 8 Function,
(w/o winch)
Wireless Controller 10 Function,
(w/ winch)
Mounting Plate
Locknut, #10-24NC
Controller to 4 Sect Valve Harness,
(w/o winch)
Controller to 5 Section Valve Harness,
(w/ winch)
Tie Strap
Transmitter, 8 Function (w/o winch)
Transmitter, 10 Function (w/ winch)
Rubber Boot
Belt Clip
Battery, 9V
Receiver, 8 Function (w/o winch)
Receiver, 10 Function (w/ winch)
* included in Wireless Controller 10 Func, P/N 7295000116
^ included in Wireless Controller 8 Function, P/N 7295000117
QTY
1
1
4
4
1
5
1
1
1
1
1
5-376-000117
Rev 01 - 04/11
WIRELESS REMOTE CONTROL
3
4
1
11
2
4
4
EXISTING FRONT
MOUNTING
HARDWARE OF THE
HYDRAULIC OIL
RESERVOIR
3
5
FEDCBA
FEDCBA
FEDCBA
FEDCBA
2
1
FEDCBA
3
SUBFRAME - REMOTE HARNESS
1
CLOSE
OPEN
7
8
9
10
(TRANSMITTER)
CAB - SUBFRAME HARNESS
10 Function Remote Shown
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NO.
7430000003
4178000719
7114140650
7950140003
7950140143
7115181064
7950180161
7660182601
7443000066
7470000002
7443000319
7443000374
7274000122
4570000345
4570000344
See Note 1
See Note 1
7443000013
7274000002
7274000076
7785152420
7115151050
7950150161
7660152601
7274000105
7274000042
7115150864
7443000426
7445081246
7819000013
7660150000
7274000071
7431000001^
DESCRIPTION
Filter Assembly
Bracket
Capscrew, 0.25”-20NC x 0.75”
Fitting
Gauge
Fitting
Fitting
Clamp
Hose - Return
Hose - Return
Hose - Pressure
Hose - Supply
Barb Fitting
Clamp
Cast Frame Clamp
Set Screw, 0.31”-18NC x 1.50”
Capscrew, 0.31”-18NC x 1.25”
Clamp
Clamp
Barb Fitting
Fitting
Sleeve
Nut, 0.31”-18NC
Clamp
Filter Element
^ Also available in Filter Assembly, P/N 7430000003
QTY
1
1
2
2
2
1
1
1
1
1
1
1
4
1
1
1
1
1
2
3
3
6
13
13
7
7
2
1
1
4
5
3
1
Note 1: Varies depending on chassis, transmission and PTO type.
Consult factory for part numbers.
19
18
D
13
17
14
B
C
2
13
A
3
4
5
16
11
13
15
6
7
8
A
10
1
9 33
12
13
1
SECTION A-A
A
20
27
23
24
25
CLAMP POINT "A"
TYP-2 PLACES REF
21
24
31
26
25
22
23
24
CLAMP POINT "B"
TYP-1 PLACES REF
21
24
22
23
24
20
31
22
25
26
CLAMP POINT "C"
TYP-2 PLACES REF
CLAMP POINT "D"
TYP-1 PLACES REF
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
A
17
19
16
29
16
29
28
E
D
C
B
DETAIL A
SECURE HOSES TO MIDDLE
BODY MOUNT USING CAST
CLAMP (ITEM #20)
DETAIL B
19
28
17
2008 FORD SINGLE ALTENATOR MUNCIE CLUTCH
PUMP INSTALLATION SHOWN. TYPICAL FOR GAS
AND DUAL ALTENATOR INSTALLATIONS.
DETAIL C
22
23
24
20 30
21
22
24
31
32
16
17
18
19
DETAIL D
20
21
22
24
25
31
20
21
22
24
25
26
31
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
7430000003
4178000719
7114140650
7950140003
7950140143
7115181064
7950180161
7660182601
7443000066
7470000002
7443000319
7443000374
7274000122
4570000345
4570000344
See Note 1
See Note 1
7443000412
7274000002
7274000076
7785152420
7115151050
7950150161
7660152601
7274000105
7274000042
7115150864
4706003844
7443000013
7660150000
7274000071
7431000001^
DESCRIPTION
Filter Assembly
Bracket
Capscrew, 0.25”-20NC x 0.75”
Fitting
Gauge
Fitting
Fitting
Clamp
Hose - Return
Hose - Return
Hose - Pressure
Hose - Supply
Elbow Barb
Clamp
Cast Frame Clamp
Set Screw, 0.31”-18NC x 1.50”
Capscrew, 0.31”-18NC x 1.25”
Clamp
Clamp
Plate
Fitting
Nut, 0.31”-18NC
Clamp
Filter Element
^ Also available in Filter Assembly, P/N 7430000003
QTY
1
1
2
2
2
1
1
1
1
1
1
1
4
1
1
1
1
1
2
4
4
6
7
13
5
7
3
1
4
4
1
1
Note 1: Varies depending on chassis, transmission and PTO type.
Consult factory for part numbers.
19
18
13
14
17
C
13
A
16
D
B
2
3
4
5
15
11
13
10
9
A
1
32
12
13
6
7
8
A
SECTION A-A
20
21
24
25
27
23
24
CLAMP POINT "A"
TYP-2 PLACES REF
1
26
23
24
30 25
22
23
24
30
CLAMP POINT "B"
TYP-1 PLACES REF
26
CLAMP POINT "C"
TYP-2 PLACES REF
26
25
27
23
24
CLAMP POINT "D"
TYP-1 PLACES REF
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
16
29
A
17
19
B
C
D
DETAIL A
DETAIL C
DETAIL B
E
23
24
26
27
20
21
22
24
25
26
30
22
23
24
29
20
21
22
23
24
25
26
28
23
24
26
27
16
17
DETAIL D
18
19
DETAIL E
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
HYDRAULIC COMPONENTS - HLF
ITEM
PART NO.
1
7935000311
7935000363
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
7115150850
7950150000
7950150161
7445080845
7443000435
7443000436
7445060643
7935000308
7114151650
7660152601
4567120056
7445060645
7445060647
7912000080
7912000291
4567120087
7912000292
7912000078
4567120118
7445060625
4570000305
4567120112
7570000304
7445040443
7443000114
4570000343
Not Required
7445081045
Not Required
28
DESCRIPTION
Valve Assembly
Valve Assembly (Ford V10 Gas Engines
with Anti-Stall Control)
Capscrew, 0.31”-18NC x 1.00”
Flatwasher
Elbow
Fitting
Fitting
Adapter
Counterbalance Valve
Capscrew, 0.31”-18NC x 2.00”
Hose Assembly
Elbow
Tee
Tube Assembly
Tube Assembly
Hose Assembly
Tube Assembly
Tube Assembly
Hose Assembly
Fitting
Hose
Hose Assembly
Hose
Adapter
Plug
Hose (w/ winch)
(w/o winch)
Elbow (w/ winch)
(w/o winch)
QTY
ITEM
1
29
30
4
4
8
1
1
1
2
1
4
4
2
6
2
1
1
2
1
1
2
4
2
2
2
2
1
2
31
32
33
2
34
35
PART NO.
DESCRIPTION
QTY
4819000008
7445060843
7445060843
7935000354
4495000011
Not Required
7443000048
7819000005
5526000553
Hose Sleeve
Adapter (w/ winch)
Adapter (w/o winch)
Counterbalance Valve
Guard
(w/ winch)
Plug (w/o winch)
Sleeve
Tie Strap
1
10
8
1
1
2
3 in
3
HYDRAULIC COMPONENTS - HLF
25
32
24
2
3
4
25
21
LIFT, PORT A2
EXT, PORT A1
TILT, PORT A3
GRID, PORT A4
30
WINCH, PORT A5
23
1
6
33
EXT, PORT B1
LIFT, PORT B2
TILT, PORT B3
GRID, PORT B4
28
REFER TO HYDRAULIC COMPONETS HYDRAULIC W HEEL LIFT GRID
21
5
WINCH, PORT B5
27
24
20
7
PUMP
REF
PRESSURE
REF
EXT CYLINDER
REFERENCE
21
23
RETURN
REF
26
21
22
17
22
11
4
10
13
31
20
2
3
16
13
27
WINCH REF
28
19
13
12
13 9
1
12
8
2
1
8
10
4
11
13
LIFT CYLINDER
REFERENCE
3
TILT CYLINDER
REFERENCE
18
14
17
15
14
13
iItem #29, Hose Sleeve, not shown
Item #34, Sleeve, not shown
5-376-000117
Rev 01 - 04/11
HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID
ITEM
1
2
3
4
PART NO.
4570000210
7445040445
4570000211
4570000212
DESCRIPTION
Hose Assembly
Elbow
Hose Assembly
Hose Assembly
QTY
2
6
2
2
5-376-000117
Rev 01 - 04/11
HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID
RH GRID
CYLINDER
2
4
1
2
3
2
U/L BASE BOOM
MANIFOLD
TOP TUBE
SEE HYDRAULIC
COMPONENTS STANDARD
CROSSBAR
MANIFOLD
U/L BASE BOOM
MANIFOLD
2
TOP TUBE
3
2
4
1
2
LH GRID
CYLINDER
5-376-000117
Rev 01 - 04/11
LIGHTBAR
ITEM
1
2
3
4
PART NO.
7590000307
7590000395
7590000336
4178000402
7115181050
7660182601
DESCRIPTION
Lightbar, Amber (Std)
Lightbar, Amber (LED)
Lightbar, Amber (Strobe)
Bracket
Capscrew, 0.50”-13NC x 1.25”
QTY
1
1
1
2
2
2
5-376-000117
Rev 01 - 04/11
LIGHTBAR
1
3
1
3
2
1
1
2
1
1
1
4
4
5-376-000117
Rev 01 - 04/11
SWITCH PANELS
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
4178000403
7870000083
7870000113
7870000100
7870000106
7870000053
7870000063
7870000089
7870000134
7870000137
DESCRIPTION
Bracket - 1 Function Switch Panel
Switch
Switch Panel - 3 Function, Mini In-Dash
Switch Panel - 3 Function, In-Dash
Switch Panel - 5 Function, In-Dash
Switch Panel - 3 Function, Under-Dash
Switch Panel - 5 Function
QTY
1
1
1
1
1
1
1
1
1
1
5-376-000117
Rev 01 - 04/11
SWITCH PANELS
BEACON
1
2
BEACON
FLOOD
FLOOD
AUX.
3
BEACON
AUX.
FLOOD
AUX.
AUX.
AUX.
PTO
ENGAGED
PT O
ENGAGED
5
4
BEACON
FLOOD
AU X.
BEACON
FLOOD
AUX.
AUX .
AUX.
O
O
O
O
O
O
O
O
BEACON 1
PT O
ENGAGED
BEACON 2
WORK
UP
WORK
DN
CONTROL
PT O
ENGAGED
6
BEACON
FLOOD
PT O
ENGAGED
7
AUX.
1
BEACON
FLOOD
8
A U X.
A U X.
AUX.
PT O
ENGAGED
9
10
5-376-000117
Rev 01 - 04/11
CHAIN AND STRAPS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
7894000061*
7894000059*
7894000028*
7561000024*
7894000034
7262000040
7115181050
7660182601
7894000065+
7894000064+
7894000066+
7894000067+
DESCRIPTION
Tire Tie-Down Strap
Tire Tie-Down Strap Choker
Tire Tie-Down Strap Ratchet
Tire Ratchet Hook
Wheel Lift Tire Strap
Wheel Lift Chain
Capscrew, 0.50”-13NC x 1.25”
Tie-Down Strap (Motorcycle)
Front Tire Tie-Down Strap (Motorcycle)
Rear Tie-Down Strap (Motorcycle)
Front Tie-Down Strap (Motorcycle)
QTY
2
2
2
2
2
2
2
2
2
1
2
2
+ also available in Tie-Down Kit Motorcycle, P/N 7577000375
* also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000367
5-376-000117
Rev 01 - 04/11
CHAIN AND STRAPS
5
3
2
1
4
6
9
7
8
6
10
CHAIN BOXES ON SIDES
OF KNEE BOOM
12
11
5-376-000117
Rev 01 - 04/11
DECALS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
7330000546
7330000717
7330000034
7330000534
7330000287
7330000307
7330000001
7759000004
7330000697
7330000143
7330000138
7330000139
7330000122
7330000699
7330000424
7330000036
7330000599
7330000609
7330000716
7330000725
7300000630
DESCRIPTION
Decal - Winch Cable Wrap
Decal - Patent
Decal - Wheel Lift
Decal - Jerr-Dan Logo
Decal - Serial-Model Number -Rating
Decal - Placard
Serial Number Tag
Pop Rivet
Decal - Lubrication
Decal - Made In The USA
Decal - Wheel Lift Checklist
Decal - Checklist Reminder
Decal - Wheel Lift Polycarbonate
Decal - Manual Valve Operation
Decal - Tow Hitch
Decal - Secure Vehicle
Decal - Moving Parts
Decal - Grease Required
Decal - Lock-Out Valve (Tow Sling)
Decal - Lock-Out Valve (Recovery Sheave)
Decal - Control Switches (Ford)
QTY
1
1
1
2
1
1
1
12
1
1
1
1
2
1
1
1
2
1
1
1
5-376-000117
Rev 01 - 04/11
DECALS
14
A
5
8
CAUTION
11
TYPE
RETRACTED
SIZE
MANUAL VALVE OPERATION
TO OPERATE VALVE MANUALLY: FLIP OVERRIDE SWITCH
AND PRESS BUTTON ON SECTION END TO BE OPERATED
LBS.
LBS.
LBS.
FT.
MANUFACTURED BY:
JERR-DAN CORPORATION
1080 HYKES ROAD
GREENCASTLE, PA 17225
1-800-926-9666
CAB
287
HEED ALL WARNINGS ON EQUIPMENT AND CONTROLS.
DO YOU HAVE TURNING CLEARANCE FOR TOWED VEHICLE?
ARE BOTH WHEEL LIFT TIE DOWN STRAPS INSTALLED
AND TIGHTENED DOWN ON TOWED VEHICLE?
ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING
TRUCK TO TOWED VEHICLE?
IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED
VEHICLE?
IS THE WHEEL LIFT RETRACTED AS CLOSE AS
POSSIBLE TO OBTAIN MAXIMUM WEIGHT DISTRIBUTION?
IS THE WHEEL LIFT EXTENDED AT LEAST 4" TO
INSURE UNOBSTRUCTED CROSSBAR PIVOTING?
ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED
VEHICLE?
DO NOT OVERLOAD. SEE LOAD RATING PLACARD ON
UNIT. STOP VEHICLE AT ONCE AND REARRANGE LOAD
IF YOU NOTICE FRONT END OF TRUCK FEELS LIGHT OR
BOUNCES EXCESSIVELY OR IF STEERING FEELS
EXCESSIVELY LIGHT. LOSS OF VEHICLE CONTROL CAN
RESULT FROM AN OVERLOAD AND CAN CAUSE A SERIOUS
ACCIDENT.
* NOTE: LIFT CAPACITY INDICATES THE
STRUCTURAL CAPACITY OF THE LIFT MECHANISM,
NOT THE MAXIMUM EFFECTIVE TRANSPORT LOAD.
TRUCK CHASSIS INFORMATION
VIN.:
C.A.:
REAR AXLE WEIGHT RATING (GAWR):
OP
DN
DN
IN
UP
UP OUT
OVERRIDE
SWITCH
OUT CL
699
IN.
LBS.
THE MAXIMUM EFFECTIVE TRANSPORT LOAD OF
THIS UNIT BASED ON TRUCK CHASSIS
G.A.W.R. AND G.V.W.R. SPECIFICATIONS
DO NOT EXCEED THE FOLLOWING WEIGHTS
LBS. AT FULL EXTENSION
LBS. AT 10" EXTENSION
ARE CHAINS SECURED FIRMLY AROUND THE AXLE OR
THE FRAME OF THE TOWED VEHICLE?
ARE CHAINS SECURELY FASTENED IN THE HOOKS AND
SAFETY WRAPPED ON EACH SIDE OF THE SLING
BOTTOM BAR ASSEMBLY?
ARE BOTH SAFETY CHAINS ATTACHED FROM TOWING
TRUCK TO TOWED VEHICLE?
IS THERE SUFFICIENT GROUND CLEARANCE FOR TOWED
VEHICLE?
IS TOW SLING ASSEMBLY IN A BELOW HORIZONTAL
POSITION TO PREVENT RIDING UP?
ARE AUXILIARY TOWING LIGHTS ATTACHED TO TOWED
VEHICLE?
DO NOT OVERLOAD YOUR VEHICLE?
LOSS OF VEHICLE CONTROL, WHICH COULD RESULT
IN SERIOUS B ODILY INJURY OR DEATH, CAN OCCUR
IF THE EFFEC TIVE TRANSPORT LOAD IS EXCEEDED.
6
138
CAUTION
CLOSE TILT CYLINDER LOCK-OUT VALVE
BEFORE LIFTING WITH THE TOW SLING
OR USING GRID RECOVERY SHEAVE.
MAXIMUM EFFECTIVE TRANSPORT LOAD IS AFFECTED BY THE CHASSIS
ON WHICH THE TOWING EQUIPMENT IS INSTALLED. BEFORE
ATTEMPTING TO USE THIS EQUIPMENT ON A CHASSIS OTHER THAN
THAT SPECIFIED ABOVE, CONTACT JERR-DAN TO OBTAIN
A REVISED RATING.
SAFETY IS NO ACCIDENT.
REVIEW OPERATOR'S PRE-TRANSPORT CHECKLIST IN THE OWNER'S
MANUAL EACH TIME YOU MOVE A VEHICLE. FOLLOW ALL
INSTRUCTIONS ON CONTROLS AND UNIT.
307
UNDERSIDE OF VALVE BANK COVER
WARNING
TOWED VEHICLE MUST BE
CONNECTED TO TOW TRUCK BODY
WITH SAFETY CHAINS
IN
BODY NO:
UNDER LIFT NO:
SERIAL NO:
TOW RATING:
LBS. (MAXIMUM)
UNDER LIFT CAPACITY:
LBS. *
VEHICLE ON TOW SLINGS - CHECKLIST:
19
LBS.
WARNING
WARNING
ALL RATINGS ARE BASED ON THE STRUCTURAL CAPACITY
OF ABOVE MODEL. ACTUAL TOWING AND RECOVERY
CAPACITY MAY BE LIMITED BY THE CAPACITY OF
THE CHASSIS AND EQUIPMENT SELECTED.
GRID
OPERATOR'S
PRE-TRANSPORT CHECKLIST
REVIEW THIS CHECKLIST BEFORE EACH TOW. FAILURE TO
FOLLOW CHECKLIST COULD CREATE A DANGEROUS CONDITION
FOR YOU, OTHER MOTORISTS AND PEDESTRIANS, AND MIGHT
RESULT IN SERIOUS INJURY OR DEATH.
VEHICLE ON WHEEL LIFT - CHECKLIST:
EXTENDED
BOOM
LIFT
BOOM
OUT
WARNING
A MINIMUM OF 5 WRAPS OF CABLE MUST
BE LEFT ON WINCH DRUM TO ACHIEVE
RATED LOAD.
DO NOT USE WINCH TO MOVE OR LIFT
PERSONS.
546
SERIAL NO.
MODEL NO.
UNDER LIFT RATINGS (MAXIMUM)
WINCH RATING: SAE J706
WIRE ROPE: WORKING LOAD LIMIT
READ OPERATOR'S MANUAL AND FAMILIARIZE YOURSELF
WITH THE OPERATION PRIOR TO USING THIS EQUIPMENT.
KNOW THE LOADS BEING MOVED.
DO NOT EXCEED RATED CAPACITIES.
BOOM
TILT
1
WINCH
4
122
13
A
SECTION A-A
9
3
10
CAUTION
NOTICE
LUBRICATION CHART
WHEEL LIFT SYSTEM
CHECK HYDRAULIC FLUID LEVEL
FILL ONLY WITH APPROVED FLUID
(SEE OPERATOR'S MANUAL)
"MAINTENANCE FREE DESIGN"
THE SUBFRAME AND WHEEL-LIFT
SYSTEM IS EQUIPPED WITH
GREASELESS PIVOT JOINTS.
NO LUBRICATION IS REQUIRED
E
B
G
MANUFACTURED BY
INTERVAL
(HOURS)
F
C
GREENCASTLE, PENNSYLVANIA
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
PROUDLY
MADE
IN THE
D
H
A
SELF LOADING
GRID
MPG INDICATES MULTI-PURPOSE GREASE
* INDICATES SUPER PREMIUM GRADE MULTI-VISCOSITY HYDRAULIC OIL
(AUTOMATIC TRANSMISSION FLUID MAY BE SUBSTITUTED IF NECESSARY)
** CONSULT WINCH MANUAL FOR PROPER GRADE AND TYPE
697
IDENTIFICATION
SERVICE
LUBRICANT NO. OF
POINTS
BOOM FLY
WIRE ROPE
COAT
OIL
MPG
ENGINE OIL
100 OR
BIMONTHLY
C
E
F
G
HYD RESERVOIR
WINCH GEAR BOX
PIVOT PIN
ROLLER PINS
CHECK
CHECK
LUBE
LUBE
*
**
MPG
MPG
250 OR
SEMIANNUALLY
H
HYD FILTER
CHANGE
---
1
1000 OR
YEARLY
C
D
E
HYD RESERVOIR
MAGNETIC PLUG
WINCH GEAR BOX
DRAIN/FILL
CLEAN
DRAIN/FILL
*
--**
1
1
1
001
USA
REF
NO.
A
B
50 OR
MONTHLY
2
1
1
1
1
3
MANUFACTURED BY
JERR-DAN CORPORATION
MFG. UNDER ONE OR MORE
OF THE FOLLOWING PATENTS:
5,576,606
5,722,810
6,290,450
6,315,515 B1
6,527,495 B2
OTHER PATENTS PENDING
7
8
2
DRIVER SIDE TOOLBOX DOOR
DRIVER SIDE BODY
20
17
BEACON
UPPER
WORK
LIGHTS
18
414
16
17
15
LOWER
WORK CONTROL
LIGHTS
WARNING
12
CAB DASHBOARD
CAB SWITCH PANEL
WHEELLIFT GRID
TOW BALL HITCH
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
TUNNEL TOOL COMPARTMENT
ITEM
PART NO.
1
2
3
4
5
6
3899000121
4636000041
7636000005
7949000013
7115182850
7950180153
7590180153
7
7660182601
7660182601
8
7115181864
7115181864
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
4686000208
4632000053
7585000019
7585000020
7555000012
7114140818
7949000056
7950140161
7660142601
4062000569
4178000848
7114080618
4679000249
4679000250
7493000009
7590000048
7590000342
DESCRIPTION
Tunnel Toolbox Weld
Toolbox Mount
Rubber Mount
Washer, Head
Capscrew, 0.50”-13NC x 3.50”
(Chevy/GMC C3500)
(Chevy/GMC C3500)
Capscrew, 0.50”-13NC x 2.25” Carriage
Capscrew, 0.50”-13NC x 2.25” Carriage
(Chevy/GMC C3500)
Panel, Door
Seal Door
Latch, LH
Latch, RH
Door Hinge
Capscrew, 0.25”-20NC x 1.00”
Nylon Washer
Bar
Bracket
Pad
Pad
Marker Light Grommet
Marker Light - Amber (INC)
Marker Light - Amber (LED)
QTY
1
1
4
8
4
8
10
ITEM
25
26
27
28
29
3274000007
7796000078
4812000108
4812000107
4706005869
4706005869
30
7115161250
7115161250
31
7660162301
7660162301
32
4831000121
33
4706005880
34
7120000075
35
7949000019
36
7950200000
37
38
39
40
41
42
4705000705
4178000849
4178000850
7114100618
7950100003
7660082604
8
6
4
2
2
2
1
1
4
16
16
16
16
2
2
4
2
1
4
2
PART NO.
DESCRIPTION
Clamp Weldment
Moulding
Shim
Shim
Plate
Plate
(Chevy/GMC C3500)
Capscrew, 0.38”-16NC x 1.50”
Capscrew, 0.38”-16NC x 1.50”
(Chevy/GMC C3500)
(Chevy/GMC C3500)
Spacer
(Chevy/GMC C3500)
Plate
(Chevy/GMC C3500)
Capscrew, M14-20 x 35
(Chevy/GMC C3500)
Washer, Snub Head
(Chevy/GMC C3500)
(Chevy/GMC C3500)
Plate
Bracket, LH
Bracket, RH
Lockwasher, #10 ID
Locknut, #8-32NC
QTY
4
12.5ft
4
4
4
2
12
10
12
10
2
2
2
2
2
1
1
1
4
4
4
TUNNEL TOOL COMPARTMENT
21
22
16
14
15
5 24 23
21
5
6
24
17 15
16 15 14
13
15
5
6
28
32
4
3
30
33
31
34
36
35
16
6
4
3
8
4 27
3
8
6
7
28
4
3
30
14
12
41 39
15 40
9
10
42
18
20 19
1
29
6
4
15
6
23
42
20 19
18 4
16
3
10
13
17
29
9
41 40
31
4
11 38
6
7
37
2 REF
25
23
14
13
13
4
2
31
23
7
4
6
7
C3500 CHASSIS ONLY
Item #26, Moulding, not shown
5-376-000117
Rev 01 - 04/11
BOLT-ON D-RINGS
ITEM
1
2
3
4
5
PART NO.
4263000705
3754000004
4691000541
7754000022
7440030000
DESCRIPTION
Channel
D-Ring Weld
Pin
Retaining Ring
Grease Fitting
QTY
2
2
2
4
2
5-376-000117
Rev 01 - 04/11
BOLT-ON D-RINGS
1
4
5
4
3
2
Left side body shown. Typical both sides.
5-376-000117
Rev 01 - 04/11
JUMP START KIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC)
Jump Start Plug (Ford & Chevy)
Bracket (Ford)
Bracket (Chevy)
Bracket (Chevy)
Capscrew, 0.25”-20NC x 0.75”
(Ford & Chevy)
Flatwasher, 0.25” ID (Ford)
Flatwasher, 0.25” ID (IHC)
Flatwasher, 0.25” ID (Chevy)
Locknut, 0.25”-20NC (Ford & Chevy)
Locknut, 0.25”-20NC (IHC)
Capscrew, 0.25”-20NC x 1.75” (IHC)
Capscrew, 0.25”-20NC x 2.00” (IHC)
Hex Nut, 0.25”-20NC (IHC)
Hex Nut, 0.25”-20NC (Chevy)
Capscrew, 0.25”-20NC x 1.00” (Chevy)
Capscrew, 0.50”-13NC x 1.25” (Chevy)
Flatwasher, 0.50” ID (Chevy)
Hex Nut, 0.50”-13NC (Chevy)
QTY
1
1
1
1
1
2
3
1
2
1
1
1
2
2
1
1
1
5-376-000117
Rev 01 - 04/11
JUMP START KIT
1
6
5
8
6
5
4
6
5
7
1
EXISTING BUMPER
MOUNTING HARDWARE
2
1
9
IHC FRONT BUMPER
FORD FRONT BUMPER
1
6
5
4
9
5
10
3
2
11
12
13
1
CHEVY FRONT BUMPER
5-376-000117
Rev 01 - 04/11
FOLD DOWN LIGHTBAR BRACKET
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3178000443
3178000444
4090000012
7690144800
7690000810
7585000001
7115161250
7950160161
7660162601
7114100518
7950100103
7660102604
4178000402
7115180950
7950180252
7660182601
7115150664
7660152601
DESCRIPTION
Fold Down Bracket - Bottom
Fold Down Bracket - Top
Belt
Clevis Pin
Cotter Pin
Draw Latch
Capscrew, 0.38”-16NC x 1.50”
Capscrew, #10-24NC x .62”
Flatwasher, 0.19 ID
Locknut, #10-24NC
Bracket
Capscrew, 0.50”-13NC x 1.12”
Lockwasher, 0.50”-13NC
Carriage Bolt, 0.31”-18NC x .75”
QTY
1
2
2
2
2
2
8
8
8
4
4
4
4
4
4
4
8
8
5-376-000117
Rev 01 - 04/11
FOLD DOWN LIGHTBAR BRACKET
14
15
15
17
17
14
13
14
14 13
17
13
13
18
10
5
11
12
18
10
11
6
2
4
16
2
7
6
7
8
8
12
3
3
5
7
4
8
16
1
7
8
9
1
9
Standard Lightbar shown
5-376-000117
Rev 01 - 04/11
BALL HITCH MOUNTING BRACKET
ITEM
1
2
3
4
PART NO.
3178000507
3691000195
7691000027
7056000007
7056000008
7056000009
DESCRIPTION
Bracket Weld
Pin Weld
Pin Linch
Ball (1.88” dia)
Ball (2.00” dia)
Ball (2.31” dia)
QTY
1
2
2
1
5-376-000117
Rev 01 - 04/11
BALL HITCH MOUNTING BRACKET
4
3
1
2
2
3
4
5-376-000117
Rev 01 - 04/11
SELF-LOADING DOLLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
4178000654
4178000655
4178000656
7283000004
4706005244
7660162100
7114161050
7660162604
7950160163
7949000055
7002000022
7002000380
DESCRIPTION
Bracket
Bracket LH
Bracket RH
Collar
Plate
Not Required
Wingnut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.25”
Fender Washer
Dollies - Self-Loading (Steel Axle)
Dollies - Self-Loading (Aluminum Axle)
QTY
2
1
1
1
2
2
16
14
20
8
1
5-376-000117
Rev 01 - 04/11
SELF-LOADING DOLLY
12
4
12
12
8
10
8
1
10
10
5
9
10
10
8
9
9
2 7
3
11
9
5-376-000117
Rev 01 - 04/11
MOTORCYCLE ADAPTER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3178000470
2178000468
4263000710
3178000469
4178000636
4178000639
4691000547
4679000275
7790161253
7115161064
7950160161
7660162601
7691000047
7819000012
4248000002
4248000003
7120000052
DESCRIPTION
Bracket Weld - Rear Ramp
Bracket Weld - Lower
Channel
Bracket Weld - Tire Stop
Bracket
Bracket
Pin
Pad
Screw, 0.38”-16NC x .75”
Pin Linch
Compression Sleeve
Wire Rope
Wire Rope
Eye Bolt, 0.50”-13NC x 1.50”
QTY
1
1
1
1
2
1
1
1
2
4
4
4
2
4
1
1
2
5-376-000117
Rev 01 - 04/11
MOTORCYCLE ADAPTER
17
13
9
4
17
8
L H & R H SIDETAILPLATES
12
3
14
ITEM #17 NOT INCLUDED IF
UNIT SUPPLIED WITH D-RING
OR TOW SLING OPTIONS
11
13
7
5
6
14
15
16
14
14
12
2
11
5
1
10
5-376-000117
Rev 01 - 04/11
WHEEL CHOCKS
ITEM
1
2
3
4
5
6
7
8
PART NO.
7002000120
3636000012
4949000016
7660162100
7111161250
7950160161
7660162601
4706005553
DESCRIPTION
Wheel Chock
Mount Weld
Wing Nut, 0.38”-16NC
Capscrew, 0.38”-16NC x 1.50”
Plate
QTY
2
2
2
2
8
16
8
2
5-376-000117
Rev 01 - 04/11
WHEEL CHOCKS
4
3
4
1
3
5
1
5
6
5
6
5
6
6
2
2
8
6
7
8
6
6
7
7
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
TOW SLING
ITEM
PART NO.
DESCRIPTION
1
4178000621
Bracket
2
3309000007
U-Joint Weld
3
7115223806
Shoulder Bolt, 0.63”-11NC x 4.75”
4
7660202601
5
7822000003
Sling Belt
6
4706005679
Plate
7
7115161050
Capscrew, 0.38”-16NC x 1.25”
8
7950160000
9
7950160141
10
3500800077
Sling Anchor Head Weld
11
7701000003
Plug
12
3912000046
Sling Strap Mount Weld
13
4706005678
Plate
14
7691000077
Hitch Pin
15
7115161450
Capscrew, 0.38”-16NC x 1.75”
16
7660162601
17
7440300000
Grease Fitting
18
3500800078
Sling Head Assembly
19
3912000045
Sling End Cap Weld
20
3020000007
Hold Back Arm Assembly
21
7691000053
Hitch Pin
22
4254000006*
Rod Cap
23
4763000184*
Rod
24
7843000006*
Compression Spring
25
4691000188*
Pin
26
4706005748
Plate
27
7105223250
Capscrew, 0.75”-16NF x 4.00”
28
7661000017
29
7189000023
Bumper
30
7114140818
Capscrew, 0.25”-20NC x 1.00”
31
7950140143
32
7660142604
33
4178000733
L H Bracket
* also available in Arm Weld Outer Tube, P/N 3020000005
# also available in Boom Nose Weld - Single, P/N 3170000358
+ also available in Cable Guide Assembly, P/N 3249000034
QTY
2
2
2
6
2
2
6
6
18
1
4
2
2
4
6
10
7
1
2
2
2
2
2
2
2
1
2
2
1
2
2
2
1
ITEM
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
PART NO.
4178000734
7115161064
7950160161
7935000345
7445060698
7445060646
7912000315
3178000523
7115221650
7950220141
7660222601
7115222050
7115181250
7950180141
7660182601
4178000741
7115181450
4706005700
3170000358
3249000033
7082000031#
7754000018
7809000013
7082000032
4691000513
7754000006
4811000760+
4706004852+
4706004851+
7115141664+
7950140153+
7660142604+
7115202050
7950200141
3249000041
DESCRIPTION
R H Bracket
Carriage Bolt, 0.38”-16NC
Valve
Fitting
Elbow
Tube Assembly
Bracket Weld
Capscrew, 0.75”-10NC x 2.50”
Capscrew, 0.50”-13NC x 1.50”
Bracket
Capscrew, 0.50”-13NC x 1.75”
Plate
Boom Nose Weld - Single
Sheave Support Weld
Bearing
Retaining Ring
Sheave
Bearing
Pin
Retaining Ring
Sheet
Plate
Plate
Capscrew, 0.63”-11NC x 2.50”
Cross Bar Sheave Assembly
QTY
1
4
4
1
1
1
1
1
2
4
4
2
2
4
4
1
2
1
1
1
2
1
1
1
1
1
2
1
2
3
3
3
4
4
1
TOW SLING
5
14
14
9
16
5
16
17
2
3
1
17
9
12
11
9
15
9
6
2
4
17
13
6
17
1
14
14
8
9
13
7
8
12 9
15
10
11
7
68
SEE RECOVERY SHEAVE
FOR PARTS
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
TOW SLING
19
11
18
16
34
36
17
28
38
37
14
19
35
39
14
35
16
36
33
23
17
20
17
14
40
14
24
11
25
21
20
32
26
22
21
17
27
27
29
31
30
TOW SLING
66
67
52
54
55
54
59 61 60
53
64
65
64
62
51
59 58
41
43
46
50
60
63
57 56
42
47
47
49
48
42
45
62
45
43
43
4
48
44
44
5-376-000117
Rev 01 - 04/11
RECOVERY SHEAVE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
3249000040*
7809000013*
7082000032*
4691000572*
7754000006*
3691000195*
7691000027*
7691000053*
3178000533
7115222050
7115221650
7950220141
7660222601
7115181250
7950180141
7660182601
3178000511#
4912000325#
4912000423#
4691000568#
4691000567#
7754000022#
7115181264#
7950180153
7935000345
7445060698
7445060646
7912000315
DESCRIPTION
Sheave Weld
Sheave
Bearing
Pin
Retaining Ring
Pin Weld
Linch Pin
Hitch Pin
Bracket Weld
Capscrew, 0.75”-10NC x 2.50”
Capscrew, 0.75”-10NC x 2.00”
Capscrew, 0.50”-13NC x 1.50”
Bracket Weld
Tube
Tube
Pin
Pin
Retaining Ring
Valve
Fitting
Elbow
Tube Assembly
* also available in Cross Bar Sheave Assembly , P/N 3249000041
# also available in Cable Guide Assembly, P/N 3249000039
QTY
1
1
1
1
2
2
2
1
1
2
2
4
4
2
2
6
1
2
1
2
1
6
4
4
1
1
1
1
5-376-000117
Rev 01 - 04/11
RECOVERY SHEAVE
22
20
20
23
18
14
12
15
22
17
19
9
10
12
10
22
11
16
11
12
24
16
13
21
22
26
25
27
28
6
7
7
5
6
4
2
5
3
1
8
5-376-000117
Rev 01 - 04/11
L-ARM SPACER STORAGE
ITEM
1
2
3
4
5
PART NO.
4178000721
7115140550
7950140000
7950140161
7413000002
DESCRIPTION
Bracket
Capscrew, 0.25”-20NC x 0.63”
QTY
1
4
4
4
4
5-376-000117
Rev 01 - 04/11
L-ARM SPACER STORAGE
2
3
2
3
4
4
1
5
5
5-376-000117
Rev 01 - 04/11
FUEL FILLER
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7449000019
7796000100
7950100151
4533000415
7570000027
7570000028
7570000037
4533000415
7115161050
7950160141
7660162601
5526000553
7570000021
7570000036
7443000354
DESCRIPTION
Fuel Bezel
Gasket
Fuel Hose (Ford)
Fuel Hose (GMC, diesel)
Fuel Hose (GMC, gas)
Fuel Hose (Dodge)
Bracket
Capscrew, 0.38”-16NC x 1.25”
Tie Strap
Vent Hose (GMC)
Vent Hose (Dodge)
Fitting (GMC, gas)
QTY
1
1
4
1
1
1
1
1
8
6 ft
2
5-376-000117
Rev 01 - 04/11
FUEL FILLER
*
3
2
1
4
5
6
7
8
* - nuts included with fuel bezel
Not all items shown because of chassis variation
5-376-000117
Rev 01 - 04/11
FIFTH WHEEL ATTACHMENT
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000543
4912000432
4017001612
3178000562
3691000144
3691000145
7118225250
7661000069
7691000025
DESCRIPTION
Bracket
Tube
Angle
Bracket
Pin
Pin
Capscrew, 0.75”-10NC x 6.50”
Snap Pin
QTY
1
2
1
1
1
1
4
4
2
5-376-000117
Rev 01 - 04/11
FIFTH WHEEL ATTACHMENT
6
4
9
7
9
5
7
7
1
2
2
8
3
8
8
5-376-000117
Rev 01 - 04/11
GOOSENECK ATTACHMENT
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000543
4912000432
4017001612
3178000560
3691000144
7056000011
7118225250
7661000069
7691000025
DESCRIPTION
Bracket
Tube
Angle
Bracket
Pin
2-5/16” Dia Ball w/ Nut
Capscrew, 0.75”-10NC x 6.50”
Snap Pin
QTY
1
2
1
1
1
1
4
4
1
5-376-000117
Rev 01 - 04/11
GOOSENECK ATTACHMENT
6
4
7
7
9
5
7
1
2
2
8
3
8
8
5-376-000117
Rev 01 - 04/11
PULL-OUT DRAWER - TUNNEL TOOLBOX
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
4811001178
4811001179
7821000006
7114100618
7950100103
7660102601
4706005865
4706005864
7114100618
7950140141
7660142601
4763000184
7115161250
7950160153
7949000015
7660162601
4679000361
DESCRIPTION
Sheet
Sheet
Slide
Flatwasher, #10 ID
Locknut, #10-24NC
Plate
Plate
Capscrew, 0.25”-20NC x 1.25”
Rod
Capscrew, 0.38”-16NC x 1.50”
Washer
Pad
QTY
1
1
1pr
34
68
34
2
2
4
8
4
2
4
8
2
4
1
5-376-000117
Rev 01 - 04/11
PULL-OUT DRAWER - TUNNEL TOOLBOX
17
5
5
4
6
5
10 11
3
12 7 8
10
9
2
5
4
13
14
13
14
3
13
14
13
14
14
16
15
14
16
14
16
15
14
16
1
5
6
5-376-000117
Rev 01 - 04/11
STONE GUARD - TUNNEL TOOLBOX
ITEM
1
2
3
4
5
PART NO.
4706005881
4707000346
4706005882
4707000347
7114100618
7950100103
7660102604
DESCRIPTION
Plate LH (Stainless Steel)
Plate LH (Aluminum Diamond)
Plate RH (Stainless Steel)
Plate RH (Aluminum Diamond)
Flatwasher, #10 ID
Locknut, #10-24NC
QTY
1
1
18
18
18
5-376-000117
Rev 01 - 04/11
STONE GUARD - TUNNEL TOOLBOX
3
2
3
3
4
5
4
5
3
4
5
1
4
5
5-376-000117
Rev 01 - 04/11
FORD DIESEL 08 EXHAUST ALTERATION
ITEM
1
PART NO.
7696000069
DESCRIPTION
Elbow Pipe
QTY
1
5-376-000117
Rev 01 - 04/11
FORD DIESEL 08 EXHAUST ALTERATION
EXISTING DIFFUSER USED
1
5-376-000117
Rev 01 - 04/11
ACCESSORY EQUIPMENT
ITEM
1
2
3
4
5
6
7
8
PART NO.
5525000752
7002000449
7002000448
7002000404
7002000285
7002000521
7002000447
7002000217
7002000353
7002000518
7002000322
7002000494
7002000461
7002000411
7002000210
7002000396
7002000238
DESCRIPTION
Magnetic Tow Lights
Suction Mounted Tow Lights
Wheel Chock
Fire Extinguisher
Reflective Triangles
Remote Control Transmitter Holder
Valve Stem Extension Kit
Simulators - N6670
Simulators - N6680
Simulators - ND1907
Simulators -NF19
Simulators - NF23
Simulators - NF25
Simulators - NH4860
Simulators - NH50972
Simulators - NH8494
Simulators - NH8495
QTY
1
1
1
1
1
1
1
1
5-376-000117
Rev 01 - 04/11
ACCESSORY EQUIPMENT
1
3
2
4
5
8
6
7
LOCATED INSIDE CAB
5-376-000117
Rev 01 - 04/11
5-376-000117
Rev 01 - 04/11
5376000117- 1

mpl-ngs wrecker parts manual - Jerr-Dan

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