heavy duty carrier parts manual - Jerr-Dan

Transcription

HEAVY DUTY CARRIER
PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000091
Rev 3 - February 01, 2009
© 2009 Jerr-Dan Corporation. All Rights Reserved.
Heavy Duty Carrier Parts Manual - Page 2
5-376-000091 Rev 3
This manual covers the following Jerr-Dan Models:
_10T2B - 10 Ton Steel Wrangler
_15T2B - 15 Ton Steel Wrangler
_10TRB - 10 Ton Steel Transporter
_15TRB - 15 Ton Steel Transporter
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
That information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on the
aluminum tag riveted to the front left corner of the deck as shown below:
MANUFACTURED BY
An Oshkosh Corporation Company
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
167
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
technicalpublications@jerr-dan.com or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;
6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,
reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Deck - Steel Wrangler (_10T2B & _15T2B) ............................................................................ 4 - 5
Deck - Steel Transporter (_10TRB & _15TRB) ...................................................................... 6 - 7
Deluxe Headboard ................................................................................................................... 8 - 9
Stationary Headboard .......................................................................................................... 10 - 11
Wheel Well Covers .............................................................................................................. 12 - 13
Winch Free Spool (12,000 lb Worm Gear Winch w/ Deluxe Headboard) ........................ 14 - 15
Winch Free Spool (12,000 lb Worm Gear Winch w/ Stationary Headboard) ................... 16 - 17
Worm Gear Winch (12,000 lb) ............................................................................................ 18 - 19
Worm Gear Winch (20,000 lb) ............................................................................................ 20 - 21
Remote Air Free Spool ......................................................................................................... 22 - 23
Worm Gear Winch (12,000 lb) Cable Roller Guide / Tensioner Plate ................................ 24 - 25
Worm Gear Winch (20,000 lb) Cable Roller Guide / Tensioner Plate ................................ 26 - 27
Subframe
........................................................................................................................ 28 - 29
Hold Down ........................................................................................................................ 30 - 31
Slide Pad
........................................................................................................................ 32 - 33
Mud Flap
........................................................................................................................ 34 - 35
Final Assembly ..................................................................................................................... 36 - 37
Hydraulic Reservoir and Toolbox / Basket ......................................................................... 38 - 41
Toolbox
........................................................................................................................ 42 - 43
78” Toolbox and Marker Lights ............................................................................................ 44 - 45
Toolbox Shelf ........................................................................................................................ 46 - 47
Toolbox Light ........................................................................................................................ 48 - 49
Dual Controls - 3 Bank ......................................................................................................... 50 - 51
Hydraulic Components - Standard ...................................................................................... 56 - 57
Hydraulic Components - Standard (Hose Track) ............................................................... 58 - 59
Hydraulic Components - Hose Routing / Mounting ............................................................. 60 - 61
Hydraulic Components - IRL Wheel Lift w/ Man Grids or IRL Ball / Pintle Hitch Mtg Plt ... 62 - 63
Hydraulic Components - Stabilizer ...................................................................................... 64 - 65
Hydraulic Components - Stabilizer w/ Reese Hitch Receiver or Pintle Hitch Mtg Plate ... 66 - 67
Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mountung Plate ..... 68 - 69
Hydraulic Components - Stabilizer w/ IRL Wheel Lift ........................................................ 70 - 71
Hydraulic Components - IRL Towbar .................................................................................. 72 - 73
Hydraulic Components - Hydraulic Extend Tow Option ..................................................... 74 - 75
Electrical Components - Standard w/ Bolt-On Headboard ................................................ 76 - 77
Electrical Components - Standard w/ Stationary Headboard ............................................ 78 - 79
Deck Marker Lights .............................................................................................................. 80 - 81
Headboard Side Marker Lights ............................................................................................ 82 - 83
Electrical Components - Optional ........................................................................................ 84 - 85
Additional Deck Marker Lights ............................................................................................. 86 - 87
IRL Wheel Lift ....................................................................................................................... 88 - 89
Manual L-Arm Wheel Lift Grid ............................................................................................. 90 - 91
Manual T37 Pivoting Wheel Lift Grid ................................................................................... 92 - 93
DESCRIPTION
PAGE
Hydraulic Rear Dock Stabilizer ............................................................................................ 94 - 95
Stabilizer w/ Reese Hitch Receiver .................................................................................... 96 - 97
Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate .................................................... 98 - 99
Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ........................................... 100 - 101
Stabilizer w/ Hydraulic Extend Wheel Lift ...................................................................... 102 - 103
Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 104 - 105
Ball Hitch Mounting Plate - Manual Extend ..................................................................... 106 - 107
Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 108 - 109
Pintle Hitch Mounting Plate - Manual Extend .................................................................... 110 - 111
Towbar - IRL .................................................................................................................... 112 - 113
Towbar - Hydraulic Extend ............................................................................................. 114 - 115
Roll Cylinder Assembly .................................................................................................... 116 - 117
Tilt Cylinder Assembly ...................................................................................................... 118 - 119
Wheel Lift Extend Cylinder Assembly ............................................................................ 120 - 121
IRL Cylinder Assembly .................................................................................................... 122 - 123
Stabilizer Cylinder Assembly .......................................................................................... 124 - 125
Tow Option Hydraulic Extend Cylinder Assembly ......................................................... 126 - 127
Stabilizer Cylinder Assembly .......................................................................................... 128 - 129
Lightbars
................................................................................................................... 130 - 131
Switch Panels ................................................................................................................. 132 - 133
Work Lights ................................................................................................................... 134 - 135
Bolt-On D-Rings .............................................................................................................. 136 - 137
Remote Control Operation(s) ......................................................................................... 138 - 139
Remote Throttle Control...............................................................................................140 - 141
Glad Hands and 7- Way Connector ............................................................................... 142 - 143
Air Supply Disconnect .................................................................................................... 144 - 145
Jump Start Kit ................................................................................................................... 146 - 147
Folding Deck Ladder ....................................................................................................... 148 - 149
Chains and Straps .......................................................................................................... 150 - 151
Towing Safety Tools ....................................................................................................... 152 - 153
Decals
................................................................................................................... 154 - 155
Accessory Equipment .................................................................................................... 156 - 157
Hydraulic Schematic ....................................................................................................... 158 - 162
Electrical Schematic .................................................................................................................. 163
5-376-000091 Rev 3
5-376-000091 Rev 3
DECK - STEEL WRANGLER (_10T2B & _15T2B)
ITEM
1
PART NO.
3097000318
3097000321
3097000324
3097000327
3097000330
3097000333
3097000317
3097000320
3097000323
3097000326
3097000329
3097000332
3097000316
3097000319
3097000322
3097000325
DESCRIPTION
24’ Deck - 95” wide, 12” X-mem spacing
(10 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(15 Ton)
(15 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(15 Ton)
(15 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(10 ton)
QTY
ITEM
1
PART NO.
3097000328
3097000331
10
11
12
13
14
15
16
17
18
19
20
21
7259000018
7259000018
4913000534
4913000533
4913000535
4913000533
4913000533
4913000535
Not Required
4913000533
3729000229
3729000230
7786000014
7786000014
7701000033
7661000055
7661000055
7115181650
7115181650
DESCRIPTION
QTY
(15 Ton)
(15 Ton)
Steel Tubular Removable Rails:
Rail Stake (24’ & 26’ decks)
Rail Stake (28’ deck)
Tube
Tube
Tube (24’ deck)
Tube (26’ & 28’ decks)
Tube (28’ deck)
(24’ & 26’ decks)
Tube (28’ deck)
Rail Weld LH
Rail Weld RH
Setscrew, 0.31”-18NC x 0.50”
(24’ & 26’ decks)
Setscrew, 0.31”-18NC x 0.50” (28’ deck)
Plug
U-Nut, 0.50”-13NC (24’ & 26’ decks)
U-Nut, 0.50”-13NC (28’ deck)
Capscrew, 0.50”-13NC x 2.00”
(24’ & 26’ decks)
Capscrew, 0.50”-13NC x 2.00” (28’ deck)
10
12
2
2
2
2
2
1
1
20
24
2
12
14
12
14
DECK - STEEL WRANGLER (_10T2B & _15T2B)
11
19
12
10
13
18
10
14
18
10
18
10
15
10
10
17
18
18
19
10
18
18
10
18
11
10
12
10
18
10
1
13
18
14
10
18
15
16
20
21
21
20
28’ deck shown with removable steel rails
5-376-000091 Rev 3
5-376-000091 Rev 3
DECK - STEEL TRANSPORTER (_10TRB & _15TRB)
ITEM
1
PART NO.
3097000306
3097000303
3097000315
3097000312
3097000299
3097000309
3097000305
3097000302
3097000314
3097000311
3097000298
3097000308
3097000304
3097000301
3097000313
3097000310
DESCRIPTION
(10 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(15 Ton)
(15 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(15 Ton)
26’ Deck - 102” wide, 8” x-mem spacing
(15 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
(10 Ton)
QTY
ITEM
1
PART NO.
3097000300
3097000307
2
3
Contact Parts
7786000007
10
7259000018
7259000018
4913000534
4913000533
4913000535
4913000533
4913000533
4913000535
Not Required
4913000533
3729000229
3729000230
7786000014
11
12
13
14
15
16
17
18
19
20
21
7786000014
7701000033
7661000055
7661000055
7115181650
7115181650
DESCRIPTION
(15 Ton)
(15 Ton)
Keruing Board
Screw, 0.31”-18NC x 2.00”
Steel Tubular Removable Rails:
Rail Stake (24’ 7 26’ decks)
Rail Stake (28’ deck)
Tube
Tube
Tube (24’ deck)
Tube (28’ deck)
(24’ & 26’ decks)
Tube (28’ deck)
Rail Weld LH
Rail Weld RH
Setscrew, 0.31”-18NC x 0.50”
(24’ & 26’ decks)
Setscrew, 0.31”-18NC x 0.50” (28’ deck)
Plug
U-Nut, 0.50”-13NC (24’ & 26’ decks)
U-Nut, 0.50”-13NC (28’ deck)
Capscrew, 0.50”-13NC x 2.00”
(24’ & 26’ decks)
QTY
A/R
A/R
10
12
2
2
2
2
2
1
1
20
24
2
12
14
12
14
DECK - STEEL TRANSPORTER (_10TRB & _15TRB)
11
19
12
10
18
2
13
14
10
18
15
10
18
10
10
10
17
18
18
10
18
19
18
3
10
18
11
10
18
12
10
10
1
13
18
14
10
18
15
16
20
21
20
21
28’ deck shown with removable steel rails
5-376-000091 Rev 3
DELUXE HEADBOARD
ITEM
1
PART NO.
2
3
4
5
6
3241000144
3241000145
3241000146
3241000147
4796000037
7105201650
7950200152
7660200035
3391000014
7
8
3391000017
3391000018
4796000003
7759000015
DESCRIPTION
Standard Headboard Weld - 40.50”
Gasket
Capscrew, 0.63”-18NF x 2.00”
Flatwasher, 0.63” ID
Nut, 0.63”-18NF
Screen Weld
(40.50” & 45.50” headboards)
Screen Weld (50.50” headboard)
Gasket
Rivet
QTY
1
2
4
4
2
1
1
6
5-376-000091 Rev 3
DELUXE HEADBOARD
3
1
7
6
2
8
2
4
4
3
5
50.50” headboard shown with 12,000 lb worm gear winch
5-376-000091 Rev 3
STATIONARY HEADBOARD
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3241000161
3241000162
3241000163
7105181650
7950180153
7660182633
3391000014
3391000017
3391000018
4796000003
7759000015
4705000607
4705000608
DESCRIPTION
Stationary Headboard Weld - 57.00”
Capscrew, 0 .50”-20NF x 2.00”
Locknut, 0.50”-20NF
Gasket
Rivet
Shim - 0.25”
Shim - 0.12”
QTY
1
8
8
8
1
1
6
A/R
A/R
5-376-000091 Rev 3
STATIONARY HEADBOARD
6
5
1
2
9
7
8
2
3
3
4
4
62.00” headboard shown with 12,000 lb worm gear winch
5-376-000091 Rev 3
WHEEL WELL COVERS
ITEM
1
2
3
4
5
PART NO.
3314000030
3314000034
3314000031
3314000035
3661000001
7950180252
4120000019
DESCRIPTION
Cover Weld LH (96” wide deck)
Cover Weld LH (102” wide deck)
Cover Weld RH (96” wide deck)
Cover Weld RH (102” wide deck)
Wing Nut Weld
J Bolt, 0.50”-13NC
QTY
1
1
2
2
2
5-376-000091 Rev 3
WHEEL WELL COVERS
3
4
2
5
3
4
1
5
28’ deck with wheel wells shown
5-376-000091 Rev 3
WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH DELUXE HEADBOARD)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3020000091
7785150500
7950180143
4017001194
7115150850
7950150161
7660152601
7843000007
7111141407
7950140141
7660142601
7990000011
7691000046
7660180234
4209000212
4763000253
7254000016
7690051274
7115151250
4178000673
4679000208
4632000030
DESCRIPTION
Arm Lever weld
Set Screw, 0 .31”-18NC x .31”
Angle
Capscrew, 0.31”-18NC x 1.00”
Locknut, 0.31”-18NC
Extension Spring
Capscrew, 0.25”-20NC x 1.75”
Locknut, 0.25’-20NC
Yoke
Clevis Pin
Jam Nut 0.50”-20NF
Bushing
Rod
Cap
Pin
Capscrew, 0.31”-18NC x 1.50”
Bracket
Pad
Trim Loc
QTY
1
1
2
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
5-376-000091 Rev 3
WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH DELUXE HEADBOARD)
8
1
22
3
13
4
12
14
9
5
10
11
7
18
15
2
3
16
7
19
6
20
21
17
50.50” headboard shown
5-376-000091 Rev 3
5-376-000091 Rev 3
WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STATIONARY HEADBOARD)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3020000123
7785150500
7950180143
4017001504
7115150850
7950150161
7660152601
7843000007
7111141407
7950140141
7660142601
7990000011
7691000046
7660180234
4209000212
4763000253
7254000016
7690051274
7115150850
4178000673
DESCRIPTION
Arm Lever Weld
Set Screw, 0 .31”-18NC x .31”
Angle
Capscrew, 0.31”-18NC x 1.00”
Extension Spring
Capscrew, 0.25”-20NC x 1.75”
Locknut, 0.25’-20NC
Yoke
Clevis Pin
Jam Nut 0.50”-20NF
Bushing
Rod
Cap
Pin
Capscrew, 0.31”-18NC x 1.00”
Bracket
QTY
1
1
2
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
1
WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STATIONARY HEADBOARD)
11
3
8 9 5
1
4
10
7
13
12
14
18
17
3
15
2
7
19
6
20
16
62.00” headboard shown
5-376-000091 Rev 3
WORM GEAR WINCH (12,000 LB)
ITEM
1
2
3
4
5
6
7
8
PART NO.
7970000083
7626000018
7115181250
7950180400
7115181464
7950180153
7660182301
7248000064
DESCRIPTION
Winch -12,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
Carriage Bolt, 0.50”-13NC x 1.75”
Cable, 0.44” dia x 56’
Refer to manufacturer’s manual for winch parts list
QTY
1
1
2
2
4
4
4
1
5-376-000091 Rev 3
WORM GEAR WINCH (12,000 LB)
7
7
6
6
2
4
1
3
Item #8, Winch Cable, not shown
5
5
12,000 lb winch shown on transporter deck
5-376-000091 Rev 3
WORM GEAR WINCH (20,000 LB) WITH AIR FREE SPOOL
ITEM
1
2
3
4
5
6
PART NO.
7970000109
7626000011
7115181250
7950180400
4706003273
7248000067
DESCRIPTION
Winch - 20,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Spacer Plate
Cable, 0.63” dia x 75’
Refer to manufacturer’s manual for winch parts list
QTY
1
1
2
2
2
1
5-376-000091 Rev 3
WORM GEAR WINCH (20,000 LB) WITH AIR FREE SPOOL
5
1
5
2
3
4
1
1
1
1
7
Item #6, Winch Cable, not shown
20,000 lb winch shown on transporter deck
5-376-000091 Rev 3
REMOTE AIR FREE SPOOL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7565000014
7935000182
7443000364
7640000002
7443000154
7443000111
7443000156
7935000120
7443000152
7443000366
7935000248
7443000371
7443000365
8597650001
7935000229
7894000004
DESCRIPTION
Air line Tubing
Air Valve
Fitting
Air Exhaust Muffler
Fitting
Fitting
Nipple
Pressure Protection Valve
Plug
Fitting
Air Regulator
Tee
Fitting
Loom
Shuttle Valve
Tie Strap
* - Quantity varies depending on deck length and chassis
QTY
*
2
5
2
1
1
2
1
1
1
1
1
3
*
1
*
5-376-000091 Rev 3
REMOTE AIR FREE SPOOL
3
15
13
1
BOTH SW ITCHES DOW N
W HEN W INCH CLUTCH
IS ENGAGED
(NOT FREE SPOOL)
1
13
1
3
14
3
AIR CYL
PORT
AIR CYL
PORT
AIR SUPPLY FROM
TRUCK CHASSIS
4
EXHAUST
PORT
2
7
3
11
7
13
AIR INLET
PORT
A I R I N LE T
PORT
2
3
1
5
6
8
9
EXHAUST
PORT
12
1
MAIN DECK
W INCH
SHOW N FOR
REFERENCE
10
1
Item #16, Tie Strap, not shown
5-376-000091 Rev 3
WORM GEAR WINCH (12,000 LB) CABLE ROLLER GUIDE / TENSIONER PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3178000433*
7115181464
7950180153
7660182601
4706003857
7843000035
4912000130*
4806000014*
4912000394*
4806000011*
7209000011*
7949000034*
7754000022*
DESCRIPTION
QTY
Bracket Weld
Plate (12,000 lb winch)
Spring
Roller
Shaft
Roller
Shaft
Bushing
Spacer
Retaining Ring
* also available in Cable Guide / Tensioner Assembly, P/N 3249000036
1
4
4
4
1
2
1
1
2
2
6
4
6
5-376-000091 Rev 3
6
5
13
10
13
8
13
2
12
12
1
11
2
7
11
9
11
3
4
5-376-000091 Rev 3
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
3178000307
3178000308
3706000192
7843000004
7950180161
7660182600
3527000075
4706001149
7950200000
7111201605
DESCRIPTION
Bracket Weld LH
Bracket Weld RH
Plate Weld Pressure
Spring
Winch Cable Tensioner
Plate
Capscrew, 0.63”-11NC x 2.00”
QTY
1
1
1
2
4
2
1
2
4
4
5-376-000091 Rev 3
6
6
5
5
10
4
4
5
5
10
9
3
9
7
EXISTING WINCH
MOUNTING HARDWARE
2
8
8
1
5-376-000091 Rev 3
5-376-000091 Rev 3
SUBFRAME
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
3868000266
3868000267
3868000273
3868000274
3905000010
4497000368
7082000019+
4691000348
7118162250
7660162601
3178000288
3178000289
3320000129
3062000015
3062000014
4831000079
4831000083
4831000084
4017001093
3691000164
3691000184
4209000204
7105202250
7105201650
7660202347
7115160850
7660162301
7115161050
7105181650
7950180153
7660182333
DESCRIPTION
Subframe Weld (24’ & 26’ decks)
Subframe Weld (28’ deck)
Subframe Weld (24’ & 26’ wheel well deck)
Subframe Weld (28’ wheel well deck)
Trunnion Weld
Gusset
Bearing
Pin
Capscrew, 0.38”-16NC x 2.75”
Bracket Weld LH
Bracket Weld RH
Tilt Cylinder Assembly
Bar Weld LH
Bar Weld RH
Spacer, 0.50”
Spacer, 0.25”
Spacer, 0.12”
Angle
Pin Weld
Pin Weld
Bushing
Capscrew, 0.63”-18NF x 2.75”
Capscrew, 0.63”-18NF x 2.00”
Capscrew, 0.38”-16NC
Locknut, 0.38”-16” ID
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-20NF x 2.00”
Flatwasher, 0.50”
QTY
1
1
2
4
2
2
2
1
1
2
1
1
2
2
2
2
2
2
4
4
4
8
2
4
2
4
4
4
ITEM
PART NO.
29
3320000121
30
31
32
33
34
35
28
29
26
27
3320000128
4691000268
7754000006
4706003033
4679000166
4178000308
7660182601
4017001293*
4017001294*
3178000233*
3178000234*
* included in Subframe Welds, P/N 3868000266, 3868000267, 3868000273 & 3868000274
+included in Trunnion Weld, P/N 3905000010
DESCRIPTION
Extend Cylinder Assembly
(24’ & 26’ decks)
Extend Cylinder Assembly (28’ deck)
Pin
Retaining Ring
Plate
Pad
Bracket
Mud Flap Angle, LH
Mud Flap Angle, RH
Light Box, LH
Light Box, RH
QTY
1
1
2
1
1
1
2
1
1
1
1
SUBFRAME
29
35
31
34
30
31
33
32
25
22
14
13
11
12
37
9
1
10
39
15
26
36
8
24 19
20
38
21
7
2
23
17
16
27
24
28
27
16
19
6
5
18 10
4
3
5
7
6
4
3
4
Subframe for 26’ & 28’ Deck shown
5-376-000091 Rev 3
HOLD DOWN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3558000008
4017001271
7105181650
7660182333
7950180153
7660182631
4679000194
4679000194
7790152056
7790152056
17
7105201250
7259000015
7259000016
4706003025
4706003026
4706003027
7105202050
7660202347
7660202347
3558000018
18
7105201650
19
7950200242
DESCRIPTION
Hold Down Weld - Primary
Angle
Capscrew, 0.50”-20NF x 2.00”
Flatwasher, 0.50 ID
Pad (24’ deck)
Pad (26’ & 28’ decks)
Screw, 0.31”-18NC x 1.25” (24’ deck)
Screw, 0.31”-18NC x 1.25”
(26’ & 28’ decks)
Capscrew, 0.63”-18NF x 1.50”
Hold Down Shoe LH
Hold Down Shoe RH
Rub Plate LH
Rub Plate RH
Plate (10 ton deck only)
Capscrew, 0.63”-18NF x 2.50”
Locknut, 0.63”-18NF (24’ deck)
Locknut, 0.63”-18NF (26’ & 28’ decks)
Hold Down Weld - Secondary Support
(26’ & 28’ decks)
Capscrew, 0.63”-18NF x 2.00” Hex Head
(26’ & 28’ decks)
Flatwasher, 0.63” Nom Nar Hardened ”B”
(26’ & 28’ decks)
QTY
1
4
14
8
20
6
2
4
8
16
2
1
1
1
1
2
4
4
8
2
4
4
5-376-000091 Rev 3
HOLD DOWN
3
9
15
10
12
5
14
3
5
7
7
14
15
11
13
3
5
16
8
9
8 5
3
1
7
7
17
17
8
4
5
3
2
8
18
19
2
5
6
3
5
6
16
5-376-000091 Rev 3
SLIDE PAD
ITEM
1
2
3
4
5
PART NO.
4679000192*
4679000192^
4679000193*^
4679000154*
4679000267^
7118161026*
7118161026^
7660162601*
7660162601^
DESCRIPTION
Wear Pad (24’ & 26’ decks)
Wear Pad (28’ deck)
Wear Pad
Wear Pad (24’ & 26’ decks)
Wear Pad (28’ deck)
Capscrew, 0.38”-16NC x 1.25”
(24’ & 26’ decks)
Locknut, 0.38”-16NC (24’ & 26’ decks)
Locknut, 0.38”-16NC (28’ deck)
* includ ed in Wear Pad Kit, P/N 9577000230 (24’ & 26’ decks)
^ included in Wear Pad Kit, P/N 9577000229 (28’ deck)
QTY
6
10
8
2
2
52
68
52
68
5-376-000091 Rev 3
SLIDE PAD
4
3
5
3
4
1
1
1
4
4
1
4
1
4
4
3
5
5
1
5
5
4
5
5
2
4
1
3
5
1
4
5
5
FRONT PARTIAL VIEW
OF SUBFRAME FOR 24’
DECK
1
2
4
4
2
2
4
4
5-376-000091 Rev 3
MUD FLAP
ITEM
1
2
3
4
PART NO.
7638000004
7638000013
4706000233
7111150864
7660152601
DESCRIPTION
Mud Flap - Standard, 30” long
Mud Flap - High Frame, 36” long
Plate
QTY
2
2
8
8
5-376-000091 Rev 3
MUD FLAP
1
2
4
3
4
2
1
3
5-376-000091 Rev 3
FINAL ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
3190000037
3190000034
7115181064
7660182601
4314000043
7661000042
7949000023
7114140529
7493000002
7590000113
7590000341
7493000009
7590000343
7493000023
7590000340
7493000010
7590000251
7011000007
7114140528
7660142601
7701000049
7701000055
Not Required
7330000428
4314000086
7790161253
7679000020
DESCRIPTION
Bumper Tube Weld - Short
Bumper Tube Weld - Long
Light Box Cover
U-Nut, 0.25”-20NC
Nylon Washer, 0.26” ID
Screw, 0.25”-20NC x 0.63”
Grommet
Back-Up Light - White (Std)
Stop/Tail/Turn Light - Red (LED)
Grommet
Marker Light - Red (LED)
Grommet
Grommet
License Plate Light
Back-Up Alarm
Screw, 0.25”-20NC x 0.63”
Locknut, 0.25-20NC
Plug
Plug
Reflective Tape
Cover Plate
Screw, 0.38”-16NC x 0.75”
Non-Skid Pad
QTY
2
8
8
2
8
10
8
4
2
2
4
4
3
3
1
1
1
2
2
1
2
2
2
8
2
5-376-000091 Rev 3
FINAL ASSEMBLY
7
5
6
4
6
5
7
19
7
6
6
22
12
7
11
6
25
25
11
12
13
8
9
4
24
10
8
11
1
20
12
26
21
15
17
14
18
3
16
2
1
23
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC RESERVOIR AND TOOLBOX / BASKET
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
4178000331
4178000291
4178000339
4178000330
4178000290
4178000338
3750000018
7183000004+
7470000009+
7430000014+
7105181650
7950180153
7660182333
7115150850
7950150161
7660152601
3899000130
3899000131
3899000132
3899000133
4679000256^
4679000257^
4679000258^
7118181216
7660182301
4706002361
4017000777
3899000053
3899000075
4632000015
4632000048
7002000410
DESCRIPTION
QTY*
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Hydraulic Reservoir Assembly
Breather Filler Cap Assembly
Level / Temperature Gauge
Strainer
Capscrew, 0.50”-20NF x 2.00”
Flat Washer, 0.50” ID
Capscrew, 0.31”-18NC x 1.00”
Toolbox Assembly - 36” x 18” x 18”
Rubber Pad (36” Toolbox)
Capscrew, 0.50”-13NC x 1.50”
Plate
High Mount Angle
Basket - 15” deep
Basket - 24” deep
Moulding - 15” deep basket
Moulding - 24” deep basket
Stainless Steel Cover Plate for Basket
includes rivets
+ also available in Hydraulic Reservoir Assembly, P/N 3750000018
^ included in Toolbox Assembly
* Quantities vary depending on Hydraulic Tank / Toolbox / Basket
mounting configuration.
HYDRAULIC TANK ONLY
9
36" TOOLBOX
w/ HYDRAULIC RESERVOIR
12
9
12
11
1
11
1
8
15
7
4
6
11
10
2
8
16
3
7
11
2
10
15
5
3
13
Item #14, Toolbox Rubber Pad, not shown
5-376-000091 Rev 3
5-376-000091 Rev 3
FRONT
60" TOOLBOX
MOUNTED ON PASSENGER SIDE
12
17
9
2
9
8
1
11
10
60" TOOLBOX
MOUNTED ON DRIVER SIDE
9
1
12
11
15
15
9
8
8
7
7
11
10
16
1
3
7
1
13
16
11
7
10
8
3
13
Item #14, Toolbox Rubber Pad, not shown
2
FRONT
36" BASKET
20
10
19
36" HIGH MOUNT TOOLBOX
18
11
12
2
9
3
12
11
9
1
15
18
8
1
13
7
11
7
2
10
8
10
12
11
Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown
5-376-000091 Rev 3
TOOLBOX
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
4679000256
4679000257
4679000258
4679000259
4796000009
4796000010
4796000011
9899000014
9899000015
9899000016
7585000019^
7555000016^
7555000015^
7555000016^
7759000020^
7759000020^
7759000020^
4178000599^
7114140465^
7660142604^
7592000005^
7248000114^
DESCRIPTION
Rubber Pad (36” toolbox)
Rubber Pad (36” narrow toolbox)
Gasket (36” toolbox)
Toolbox Door Assembly (36” toolbox)
Latch
Hinge (36” toolbox)
Hinge (48” toolbox)
Hinge (60 “ toolbox)
Rivet (36” toolbox)
Bracket
Locknut, 0.25” -20NC
S Link
Cable
* Quanities listed are for one toolbox
^ also included in Toolbox Door Assembly
QTY*
1
1
1
1
1
1
1
1
1
1
1
1
2
2
9
14
18
2
4
4
4
2
5-376-000091 Rev 3
TOOLBOX
2
11
6
9
7
10
5
8
3
1
4
36” Toolbox shown
5-376-000091 Rev 3
78” TOOLBOX AND MARKER LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7899000015
7899000010
7899000011
7178000046^
7178000047^
3178000522
7105181650
7950180153
7660182333
7118181216
7660182301
Not Required
7493000026
7590000300
7590000333
7552000361
7552000362
7552000363
3577000120
DESCRIPTION
QTY*
78” Toolbox - Universal
78” Toolbox - LH w/ Tool Mtg Brackets
78” Toolbox - RH w/ Tool Mtg Brackets
Mounting Bracket - LH
Mounting Bracket - RH
Mounting Bracket - Special 144” CA
Capscrew, 0.50”-20NF x 2.00”
Locknut, 0.50”-20 NF
Capscrew, 0.50”-13NC x 1.50”
1
1
2
4
4
4
4
4
Grommet
Marker Light - Amber (LED)
Harness Adapter
Harness - Stop/Tail/Turn Light
Harness - Marker Light
78” Toolbox Toolkit
2
2
2
1
2
2
1
* Quanities listed are for one toolbox
^ also included in P/N 3178000521, Bracket Assembly
1
5-376-000091 Rev 3
78” TOOLBOX AND MARKER LIGHTS
6
2
5
11
4
10
3
1
8
10
7
14
A
B A
A
B
A B C D E
B A
B A
A B C D E
B A
A
A B C D E
B
A
15
A B C D E
15
A
B
12
B
B
B
A
B
A
B
A
13
14
Item #16, Tool Kit, not shown.
5-376-000091 Rev 3
TOOLBOX SHELF
ITEM
1
2
3
4
5
PART NO.
4017001403
4811000841
4811000843
4811000868
7115150850
7950150161
7660152601
DESCRIPTION
Angle
Shelf (36” toolbox)
Capscrew, 0.31”-18NC x 1.00”
QTY
2
1
4
8
4
5-376-000091 Rev 3
TOOLBOX SHELF
3
4
4
5
1
4
3
1
2
5
4
36” Toolbox shown
5-376-000091 Rev 3
TOOLBOX LIGHT
ITEM
1
2
3
4
5
6
7
8
PART NO.
4178000578*
7590000273*
7870000115*
7280000007*
7661000047*
7790100856*
7443000377
7552000297
DESCRIPTION
Bracket
Dome Lamp
Switch
Wire Mount Clip
Panel Nut
Screw, #10 x 0.50”
Fitting
Toolbox Light Harness
* included in Toolbox Light Bracket Assembly
QTY
1
1
1
3
4
4
1
1
5-376-000091 Rev 3
TOOLBOX LIGHT
7
6
1
5
6
2
5
3
4
Item #8, Toolbox Light Harness, not shown
48” Toolbox Shown
5-376-000091 Rev 3
5-376-000091 Rev 3
DUAL CONTROLS - 3 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000115
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000008
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Control Hood, LH
QTY
1
4
4
1
12
1
4
4
4
3
3
3
3
9
9
9
17
8
8
2
4
2
2
2
4
2
1
ITEM
29
30
31
32
33
34
35
36
37
38
39
PART NO.
7949000054
7330000648
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Washer, 0.34” ID
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
8
1
1
8
2
4
11
4
1
1
2
39
FRONT
5
38
29
33
34
31
5
32
37
28
17
35
17
30
32
3
20
8
4
36
1
26
19
24
16
7
6
17
9
27
25
11
2
21
17
14
15
10
14
19
36
23
13
A
16
15
16
12
15
14
22
22
A
11
5-376-000091 Rev 3
5-376-000091 Rev 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000116
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000008
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Control Hood, LH
QTY
1
4
4
1
12
1
4
4
4
4
4
4
4
12
12
12
20
8
8
2
4
2
4
2
2
2
1
ITEM
29
30
31
32
33
34
35
36
37
38
39
PART NO.
7949000054
7330000650
7330000648
7330000651
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Washer, 0.34” ID
Control Panel, LH (stabilizer)
Control Panel, LH (hydraulic tow option)
Control Panel, RH (stabilizer)
Control Panel, RH (hydraulic tow option)
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
8
1
1
8
2
4
11
4
1
1
2
38
39
29
5
FRONT
31
5
33
32
34
28
37
17
35
30
32
17
36
3
20
1
27
26
19
21
4
24
19
22
24
22
8
6
9
17
36
25
23
11
2
17
7
10
16
16
15
15
14
16
15
13
12
14
A
14
11
A
5-376-000091 Rev 3
5-376-000091 Rev 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000117
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
7691000064
7754000009
7551000018
7551000020
7551000021
7950220141
7560000008
7949000054
7330000650
7330000648
7330000651
7330000649
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Hood, LH
Washer, 0.34” ID
Control Panel, LH (stabilizer)
Control Panel, LH (IRL)
Control Panel, RH (stabilizer)
Control Panel, RH (IRL)
QTY
1
4
4
1
12
1
4
4
4
5
5
5
5
15
15
15
23
8
8
2
4
2
4
4
2
1
8
1
1
ITEM
31
32
33
34
35
36
37
38
PART NO.
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
7661000057
DESCRIPTION
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
Jam Nut, M5
QTY
8
2
4
11
4
1
1
2
FRONT
38
28
37
5
30
5
32
33
31
27
36
1
17
34
29
31
17
35
3
7
8
20
19
21
23
24
17
6
9
25
16
4
26
24
11
2
15
A
14
15
14
17
19
35
25
10
16
13
12
16
15
14
22
22
A
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
See Note 1
7724000126
7115181050
7950180000
7443000101
7445081643
7443000023
See Note 1
7443000013
7274000002
7430000003
7470000002
7443000319
7274000080
See Note 1
See Note 1
7443000168
7445081045
Not Required
7445080843
7445060843
4567123044
4567122040
7445060645
7445060643
4567122144
4567122186
4567123144
4567123186
7935000306
7431000001*
4569433130
DESCRIPTION
QTY
PTO
Pump
Capscrew, 0.50”-13NC x 1.25”
Adapter
Adapter
Elbow
Supply Hose
Nipple
Clamp
Filter Assembly
Gauge
Fitting
Clamp
Return Hose
Pressure Hose Assembly
Adapter
Elbow
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
1
3
Adapter
Adapter
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly (24’ & 26’ deck)
Hose Assembly (28’ deck)
Dual Countebalance Valve
Filter Element
Hose Assembly
2
4
1
1
5
3
1
* also available in Filter Assembly, P/N 7430000003
ITEM
31
32
33
34
35
36
37
38
39
40
41
42
PART NO.
4569432130
4567430153
4567430177
4567430193
4570000199
4570000201
4570000202
4570000200
4570000202
4570000203
7445040643
4567112039
7274000063
7115140650
7950140141
7660142601
DESCRIPTION
Hose Assembly
Hose Assembly
Hose Assembly
Adapter
Hose Assembly
P-Clamp
Capscrew, 0.25”-20NC x 0.75”
Locknut, .025”-20NC
QTY
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Note 1: Varies depending on chassis, transmission , PTO type & deck length.
Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD
ROLL CYLINDER
23
24
3
4
2
5
15
25
22
21
21
20
A PORTS
31
R
7
TILT CYLINDER - RH
36
WINCH
B2
A2
A1
25
20
11
21
18
25
37
27
24
12
B PORTS
21
33
8
P
C
26
DUAL
C/B
BLOCK
28
34
B1
V2
25
17
24
35
25
TILT
18
18
30
WINCH
32
ROLL
32
6
V1
1
38
41
TILT CYLINDER - LH
HYD
TANK
40
13
9 10
14
39
42
16
29
CLAMP FOR PRESSURE GAUGE HOSE, ITEM #38
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7904000001
7904000003
4706003038
7114101618
7660102604
7274000038
7274000039
7115151650
7950150161
7660152601
7660152601
7660152601
7894000004
7935000197
7115151850
7274000066
7274000066
7274000066
7280000013
DESCRIPTION
Hose Track (24’ & 26’ deck)
Hose Track (28’ deck)
Plate
Capscrew #10-24NC x 2.00”
Locknut, #10-24NC
Clamp
Clamp Cover
Capscrew, 0.31”-18NC x 2.00”
Tie Strap
Counterbalance Valve
Capscrew, 0.31”-18NC x 2.25”
Double Clamp (24’ deck)
Clip
* Quantity varies depending on deck length and deck type.
QTY
1
1
4
4
4
2
2
2
10
11
12
5
1
2
5
6
7
*
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
B
A
B
11
A
B A
SUBFRAME FRONT
CROSSMEMBER
A B
12
9
7
1
3
2
10 3
7
2
6
6
5
1
5
5
6
8
9
6
1
5
4
9
4
8
9
8
9
10
4
7
10
3
4
8
9
SECTION A-A
7
3
13
SECTION B-B
14
14
STEEL & WOOD
DECK MAIN BEAM
WOOD DECK
CROSSMEMBER
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
ITEM
1
2
3
4
5
6
7
8
PART NO.
7274000076
7785152420
7660152601
7115151050
7950150161
7274000040
7274000041
7274000042
DESCRIPTION
Cast Frame Clamp
Set Screw, 0.31”-18NC x 1.50”
Capscrew, 0.31”-18NC x 1.25”
Clamp
Clamp
Clamp
* Quanity varies depending on deck length and deck type
QTY
*
*
*
*
*
*
*
*
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
TO PUMP
3
2
1
3
2
1
3
8
4
3
5
6
7
4
3
5
6
2
1
3
5
4
6
3
5
2
3
1
4
6
TYPICAL HOSE ROUTING / MOUNTING
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - IRL WHEEL LIFT W/ MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123045
4567122043
7935000305
7445060645
4567122014
7443040643
4567110034
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - IRL WHEEL LIFT W/ MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
8
2
1
IRL
BOOM
ROLL
4
R
TILT
5-SECTION
CONTROL VALVE
WINCH
A PORTS
4
P
B PORTS
1
3
3
9
6
7
2
2
8
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
PART NO.
7445060843
4567122035
7445060637
4567120019
7445060645
DESCRIPTION
Adapter
Hose Assembly
Tee
Hose Assembly
Elbow
QTY
2
2
2
4
4
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
1
STAB
WINCH
ROLL
R
TILT
A PORTS
4-SECTION
CONTROL VALVE
P
B PORTS
1
2
2
STABILIZER
RAISE / LOWER
CYLINDER (RH)
5
4
3
4
4
4
5
3
5
5
STABILIZER
RAISE / LOWER
CYLINDER (LH)
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060648
7445060645
4567122014
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Tee
Elbow
Hose Assembly
2
2
2
2
2
2
4
2
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
2
1
STAB
TILT
R
WINCH
4
ROLL
A PORTS
4-SECTION
CONTROL VALVE
P
B PORTS
1
3
2
3
8
7
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
6
5
7
7
8
6
4
V
P
STABILIZER
RAISE / LOWER
CYLINDER - LH
5
7
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060843
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
7445060648
4567122014
4567120034
7445060646
DESCRIPTION
QTY
Adapter
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
2
2
2
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC PINTLE HITCH MOUNTING PLATE
3
2
1
STAB
BOOM
WINCH
ROLL
5
R
TILT
A PORTS
5-SECTION
CONTROL VALVE
P
10
B PORTS
1
4
2
3
4
7
9
8
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
11
TOW OPTION
EXTEND /RETRACT
CYLINDER
6
7
9
7
8
STABILIZER
RAISE / LOWER
CYLINDER - LH
10
11
V
P
5
6
7
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123050
4567122046
7935000305
7445060645
4567122014
7445040843
4567110034
7445040445
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
8
2
P
BOOM
STAB
WHL LIFT
4
R
WINCH
5-SECTION
CONTROL VALVE
TILT
4
ROLL
1
A PORTS
B PORTS
1
3
3
9
6
7
2
2
8
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - IRL TOWBAR
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
4567122014
7445060843
4567122042
7445060643
7445060648
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Adapter
Tee
2
2
2
2
2
4
2
2
2
2
2
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - IRL TOWBAR
2
8
1
IRL
BOOM
WINCH
4
R
TILT
5-SECTION
CONTROL VALVE
ROLL
A PORTS
4
P
B PORTS
1
3
3
9
6
7
11
2
8
TOW OPTION
RAISE / LOWER
CYLINDER - RH
V
P
10
TOW OPTION
EXTEND / RETRACT
CYLINDER
5
6
6
7
TOW OPTION
RAISE / LOWER
CYLINDER - LH
9
10
V
P
11
6
5
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
ITEM
1
2
3
PART NO.
7445060843
4567122042
7445060643
DESCRIPTION
Adapter
Hose Assembly
Adapter
QTY
2
2
2
5-376-000091 Rev 3
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
1
BOOM
TILT
R
WINCH
4-SECTION
CONTROL VALVE
ROLL
A PORTS
P
B PORTS
1
2
2
3
TOW OPTION
EXTEND / RETRACT
CYLINDER
3
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD
ITEM
1
PART NO.
7552000186
7552000190
2
7552000074
7552000178
3
4
Not Required
7552000135
7552000187
7552000188
7552000191
7552000192
5
6
7
8
9
10
11
12
13
14
7552000179
7552000181
7552000166
7552000222
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
7552000117
DESCRIPTION
Subframe to Deck Harness
(units with pre-wiring)
(units without pre-wiring)
Subframe to Cab Harness (24’ deck)
Subframe to Cab Harness (26’ & 28’ deck)
(Units Without Prewiring)
Subframe Harness
Subframe to Deck Aux Harness
(24’ & 26’ deck)(units with pre-wiring)
(28’ deck)(units with pre-wiring)
(24’ & 26’ deck)(units without pre-wiring)
(28’ deck)(units without pre-wiring)
Deck Harness (24’ deck)
Deck Harness (26’ & 28’ deck)
Winch Lights Harness
Worklights on Headboard Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50”
Terminal
Clip
Wiring Connector Kit
(Ford & GMC chassis)
(UD chassis)
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD
5
LIGHTBAR
TO SWITCH
PANEL
8
(WITH
PREWIRING
ONLY)
10
9
11
12
HEADBOARD
WORKLIGHTS
7
2 (WITH PREWIRING
4
ONLY)
1
6
14
CHASSIS
HARNESS
3
WINCH WORKLIGHTS
Item #13, Clip, not shown.
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7552000302
7552000190
7552000135
7552000179
7552000181
7552000191
7552000192
7552000166
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
DESCRIPTION
Subframe to Cab Harness
Subframe Harness
Deck Harness (24’ deck)
Deck Harness (26’ & 28’ decks)
Subframe to Deck Aux Harness (24’ deck)
Subframe to Deck aux Harness
(26’ & 28’ decks)
Worklights on Winch Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50”
Terminal
Clip
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD
TO SWITCH
PANEL
7
LIGHTBAR
1
9
8
10
11
5
6
2
CHASSIS
HARNESS
WINCH
WORKLIGHTS
13
3
4
Item #12, Clip, not shown.
5-376-000091 Rev 3
DECK MARKER LIGHTS
ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7590000343
7493000010
7590000339
DESCRIPTION
Grommet
Grommet
QTY
6
4
2
2
2
5-376-000091 Rev 3
DECK MARKER LIGHTS
1
3
1
2
4
5
1
2
5-376-000091 Rev 3
HEADBOARD SIDE MARKER LIGHTS
ITEM
1
2
PART NO.
7493000009
7493000009
7590000342
7590000342
3
7552000409
DESCRIPTION
Grommet (40” Headboard)
Grommet (45”, 50” & 57” Headboard)
(40” Headboard)
(45”, 50” & 57” Headboard)
Headboard to Cab Harness
QTY
2
4
2
4
1
5-376-000091 Rev 3
HEADBOARD SIDE MARKER LIGHTS
2
2
1
1
2
1
1
1
2
2
2
FOR 40" HEADBOARD
3
FOR 45", 50" & 57" HEADBOARD
1
2
HEADBOARD
1
2
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7297000008
4706002990
7661000007
7104100613
7790151253
7345001714
4346000005
7345221902
7345241902
7346000126
7457000017
7345001914
7346000209
7346000220
DESCRIPTION
Taillight Converter
Plate
Wellnut
Screw, #10-32NF x 0.75”
Screw, 0.31”-18NC x 1.50”
Terminal
Heak Shrink Tubing - 1.50”
Terminal
Terminal
Fuse Holder
Fuse - 30 amp
Terminal
Resistor (UD chassis w/ std lights)
Resistor (UD chassis w/ LED lights)
QTY
1
1
4
4
2
5
5
1
1
1
1
1
1
1
5-376-000091 Rev 3
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
1
1
2
4
20 A
20 A
20 A
20 A
5
9
3
8
10
11
7
12
13
14
6
7
1
5-376-000091 Rev 3
ADDITIONAL DECK MARKER LIGHTS
ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7552000212
4017001059
7280000018
7280000013
DESCRIPTION
Grommet
Additional Markers Deck Harness
Angle
Wire Clip
(Steel Decks with Channel x-members)
Clip
(Steel Decks with mini I-Beam x-members)
QTY
4
4
1
4
16
16
5-376-000091 Rev 3
ADDITIONAL DECK MARKER LIGHTS
1
2
REPLACEMENT FOR
STANDARD DECK 3
HARNESS
1
2
1
2
1
2
2
1
2
1
1
2
4
1
2
4
Item #5, Wire Clip, not shown.
5-376-000091 Rev 3
5-376-000091 Rev 3
IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000162
3170000163
3911000056
3170000304
3320000115
4691000296
4691000268
7754000006
7082000020*
7082000021<
4679000046
4017000739
7118140418
7950100151
4679000211
3320000123
3320000124
3691000164
7115160950
7660162601
3691000073
3020000105
3020000106
7082000019+
7082000018+
3592000039
3592000040
3691000069
DESCRIPTION
QTY
Outer Boom Weld (3,000 lb wheel lift)
Outer Boom Weld (4,000 lb wheel lift)
Inner Boom Weld (3,000 lb wheel lift)
Inner Boom Weld (4,000 lb wheel lift)
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing (3,000 lb wheel lift)
Bushing (4,000 lb wheel lift)
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Cylinder Assembly (3,000 lb wheel lift)
Cylinder Assembly (4,000 lb wheel lift)
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld (3,000 lb wheel lift)
Arm Weld (4,000 lb wheel lift)
Bearing
Bearing
Link Assembly (3,000 lb wheel lift)
Link Assembly (4,000 lb wheel lift)
Pin Weld
+ included in Arm Weld, P/Ns 3020000105 & 3020000106
^ included in Link Weld, P/Ns 359 2000034, 3592000041 & 3592000042
1
1
1
1
1
4
1
ITEM
23
24
25
26
27
PART NO.
7082000016^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
1
2
4
4
1
2
2
6
6
3
2
4
4
1
1
< included in Inner Boom Weld, P/N 3911000304
* included in Inner Boom Weld, P/N 3911000056
QTY
4
1
1
2
2
IRL WHEEL LIFT
19
19
16
18
15
15
16
14
17
13
20
20
27
25 24
26
23
16
23
17
15
21
23
6
16
10
11
12
22
15
3
4
6
1
9
8
6
2
7
6
5
3,000 lb wheel lift shown
5-376-000091 Rev 3
MANUAL L-ARM WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000097
3913000098
3913000100
3913000101
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3484000035
3484000031
3484000034
3484000030
4691000447
4691000427
4949000047
7754000024
3551000036
3020000072
3020000037
7701000062
3551000011
7440030000
7330000419
7330000417
7330000418
3020000072
3020000038
DESCRIPTION
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ 2” Reese Rcvr)
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Grid Weld - LH (3,000 lb wheel lift)
Grid Weld - RH (3,000 lb wheel lift)
Pivot Pin (3,000 lb wheel lift)
Washer
Retaining Ring
T-Handle
L-Arm Weld (3,000 lb wheel lift)
L-Arm Weld LH (4,000 lb wheel lift)
Plug (3,000 lb wheel lift)
Cam Lock Assembly
Grease Fitting
Reflective Tape
Reflective Tape - LH
Reflective Tape - RH
L-Arm Weld (3,000 lb wheel lift)
L-Arm Weld RH (4,000 lb wheel lift)
QTY
1
1
1
1
2
1
2
1
2
2
2
2
1
1
1
5-376-000091 Rev 3
MANUAL L-ARM WHEEL LIFT GRID
12
5
4
1
12
11
10
5
14
15
7
9
7
6
2
3
8
13
9
Pivot tube weld with IRL ball hitch mounting plate shown
5-376-000091 Rev 3
5-376-000091 Rev 3
MANUAL T37 PIVOTING WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000097
3913000098
3913000100
3913000101
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3484000051*
3484000017^
3484000050+
3484000016>
4259000002*^
4259000001+>
4691000354~
4691000357~
7754000037~
3551000036^>
4691000186~
7843000006~
4763000184~
4254000005~
7786000006~
7843000016~
4691000183~
4691000447
4691000427
4949000047
7754000024
7440030000~
DESCRIPTION
Pivot Tube Weld
Pivot Tube Weld
Pivot Tube Weld
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Pivot Casting, LH
Pivot Casting, RH
Pin
Pin
Retaining Ring
T-Handle
Pin
Spring
Rod
Cap
Screw
Spring
Pin
Washer
Retaining Ring
Grease Fitting
QTY
ITEM
1
21
22
23
24
25
26
PART NO.
DESCRIPTION
QTY
3020000029
3020000030
7330000419
7330000420
7330000432
7950200000~
L-Arm Weld - LH
L-Arm Weld - RH
Reflective Tape
Reflective Tape
Reflective Tape
1
1
2
1
1
2
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
1
2
1
6
^ also available in Grid Assembly, LH, P/N 3484000047
* also available in Grid Assembly, LH, P/N 3484000053
+ also available in Grid Assembly, RH, P/N 3484000052
> also available in Grid Assembly, RH, P/N 3484000046
~ also available in Grid Assembly, P/N’s 3484000046, 3484000047, 3484000052 & 3484000053
MANUAL T37 PIVOTING WHEEL LIFT GRID
7
18
3
9
23
17
8
14
15
23
9
11
10
16
20
18
25
7
22
12
19
13
20 5
4
1
20
26
6
2
8
21
24
3,000 lb wheel lift grid shown
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
6
PART NO.
3849000032
3320000131
3691000184
7115160950
7660162601
7082000019*
DESCRIPTION
Stabilizer Weld
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
* included in Stabilizer Weld, P/N 3849000032
QTY
1
2
4
4
4
4
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER
5
4
3
6
2
6
4
5
3
4
1
3
2
3
4
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
3849000034
3320000132
3691000184
7115160950
7660162601
7082000019*
7291000010
7796000048
7114140528
7660142601
7913000006
7691000033
DESCRIPTION
Stabilizer Weld w/ Reese Hitch Receiver
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x .63”
Tube Reducer
Hitch Pin
QTY
1
2
4
4
4
4
1
1
2
2
1
1
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
10
8
7
9
5
4
6
3
6
2
4
5
3
1
4
5
12
3
11
2
12
4
3
5
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3849000033
3320000132
3691000184
7115160950
7660162601
3170000203
3691000064
7691000001
7082000019*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Manual Pintle Plate
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
4
4
4
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
13
11 10
12
5
4
3
7
9
2
9
8
4
5
3
4
5
3
5
2
4
3
1
6
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3849000033
3320000132
3691000184
7115160950
7660162601
3170000203
3691000064
7691000001
3320000117
4691000430
4691000429
7754000006
7082000019*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Hyd Pintle Plate
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Cylinder Assembly
Pin
Pin
Retaining Ring
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
4
4
4
1
1
1
1
1
1
4
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
15
14
16
5
4
3
7
13
2
8
12
13
4
10
5
3
12
5
9
5
4
3
2
4
3
1
12
6
12
11
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
3849000035
3170000304
3320000115
4691000296
4691000268
7754000006
7082000021*
4679000046
4017000739
7118140418
7950100151
4679000211
3073000010
7691000071
7082000019+
3320000132
3691000184
7115160950
7660162601
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Stabilizer Base Weld
Hitch Pin
Bearing
Cylinder assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
* included in Inner Boom Weld, P/N 3170000304
+ included in Stabilizer Weld, P/N 3849000035
QTY
1
1
1
1
1
4
1
1
2
4
4
1
2
2
4
2
4
4
4
1
1
2
2
5-376-000091 Rev 3
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
19
16
17
18
17
19
18
15
20
14
22
23
15
13
21
10
6
4
11
12
6
3
1
9
8
6
14
13
2
7
6
5
5-376-000091 Rev 3
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3170000314
3911000062
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
* included in Outer Boom Weld, P/N 3170000314
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
2
5-376-000091 Rev 3
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
13
16
6
10
12
9
11
7
6
4
3
1
8
6
12
18
2
6
5
18
5-376-000091 Rev 3
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3170000314
3911000062
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
2
5-376-000091 Rev 3
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
4
6
8
5
1
14
3
4
2
14
5-376-000091 Rev 3
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3170000314
3170000208
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape LH
Reflective Tape RH
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
1
1
5-376-000091 Rev 3
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
16
10
13
6
12
9
11
7
6
3
4
1
8
12
6
20
2
18
6
5
19
5-376-000091 Rev 3
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3170000314
3170000208
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape LH
Reflective Tape RH
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
1
1
1
5-376-000091 Rev 3
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
6
4
8
5
1
16
3
4
2
14
15
5-376-000091 Rev 3
TOWBAR - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
3170000313
3170000078
3320000116
4691000430
4691000429
7754000006
7440030000
3320000114
3691000164
7115160950
7660162601
3691000073
3020000106
7082000019*
7082000018*
7082000016+
3556000026
3556000028
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
Tow Hitch Weld (rubber tubes)
Tow Hitch Weld (keyslots)
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Locknut, .025”-20NC
Reflective Tape
Reflective Tape
* included in Arm Weld, P/N 3020000106
+ included in Outer Boom Weld, P/N 3170000313
QTY
1
1
1
1
1
4
1
2
2
5
5
3
2
4
4
2
1
1
2
1
1
2
2
2
1
5-376-000091 Rev 3
TOWBAR - IRL
14
11
13
11
14
10
10
8
9
12
15
15
21
20
23
22
16
16
6
11
10
24
3
12
6
4
1
6
18
24
2
19
6
5
7
25
19
17
IRL towbar with rubber tubes shown
5-376-000091 Rev 3
TOWBAR - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000314
3170000048
3320000116
4691000430
4691000429
7754000006
7440030000
3691000073
7115160950
7660162601
3691000097
7691000001
7082000016*
3556000023
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
Tow Hitch Weld
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
2
1
1
2
2
2
1
5-376-000091 Rev 3
TOWBAR - HYDRAULIC EXTEND
20
18
17
19
13
10
13
12
6
9
11
8
21
6
4
3
1
21
6
15
2
16
6
14
5
7
16
22
5-376-000091 Rev 3
ROLL CYLINDER ASSEMBLY - P/N 3320000121 & P/N 3320000128
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000116
3071000126
4763000093
4763000242
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
DESCRIPTION
Barrel Weld (24’ & 26’ deck)
Barrel Weld (28’ deck)
Rod (24’ & 26’ deck)
Rod (28’ deck)
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000004
^ included in Head Assembly, P/N 3553000014
# available only in Service Kit #7577250025
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
5-376-000091 Rev 3
ROLL CYLINDER ASSEMBLY - P/N 3320000121 & P/N 3320000128
1
16
3
4
5
4
7
6
14
11 9 10 8 12 13 15
2
16
5-376-000091 Rev 3
TILT CYLINDER ASSEMBLY - P/N 3320000129
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000122
3763000132
4698000009*
7754000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016#
7754000027#
7661000035
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
^ included Head Assembly, P/N 3553000014
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000091 Rev 3
TILT CYLINDER ASSEMBLY - P/N 3320000129
17
1
16
3
4
5
4 7
6
14
11 9 10 12 8 13 15
2
17
5-376-000091 Rev 3
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
3071000106
3763000119
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
5-376-000091 Rev 3
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
1
15
3
4
5
4
7
6
14
11 9 10 12 8 13 14
2
5-376-000091 Rev 3
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000105
3071000118
3071000119
3763000118
3763000128
3763000129
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld (P/N 3320000114)
Rod Weld (P/N 3320000114)
Rod Weld (P/N 3320000123)
Rod Weld (P/N 3320000124)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000091 Rev 3
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
17
1
16
3
4
5
4
7
6
14 11 9 10 12 8 13
15
2
18
5-376-000091 Rev 3
STABILIZER CYLINDER ASSEMBLY - P/N 3320000131
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000128
3763000133
4698000009*
7754000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000091 Rev 3
17
1
16
4
5
4
7
6
3
14
11
9
10 8
12
13
15
2
17
5-376-000091 Rev 3
5-376-000091 Rev 3
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000107
3071000108
3763000120
3763000121
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Rod Weld (P/N 3320000116)
Rod Weld (P/N 3320000117)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
1
16
3
4
5
4
7
6
14 11 9
10 8 12 13
15
2
5-376-000091 Rev 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000124
3763000133
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
7082222218
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000091 Rev 3
17
1
16 3 4
5
4
7
6
14 11 9 10 12 8 13 15
2
17
5-376-000091 Rev 3
LIGHTBARS
ITEM
1
2
3
4
5
PART NO.
7590000351
4178000402
4178000437
7115180850
7950180252
7950180000
DESCRIPTION
Lightbar, Amber LED
Bracket (standard mount)
Bracket (high mount)
Capscrew, 0.50”-13NC x 1.00”
QTY
1
2
2
2
2
5-376-000091 Rev 3
LIGHTBARS
1
3
*
2
3
*
*
5
4
2
*
*
*
* included in Lightbar
5-376-000091 Rev 3
SWITCH PANELS
ITEM
PART NO.
1
2
3
4
5
6
7
4178000403
4178000427
7870000083
7870000113
7870000100
7870000106
7870000076
8
9
10
11
12
7870000053
7870000063
7870000089
7870000134
7870000137
DESCRIPTION
Bracket - 1 Function Switch Panel
Bracket - 2 Function Switch Panel
Switch
Switch Panel - 3 Function, Mini In-Dash
Switch Panel - 3 Function, In-Dash
for IHC4300/4400
Switch Panel - 3 Function, Under Dash
Switch Panel - 5 Function
QTY
1
1
1
1
1
1
1
1
1
1
1
1
5-376-000091 Rev 3
SWITCH PANELS
BEACON
FLOOD
AUX.
PTO
ENGAGED
1
3
BEACON
FLOOD
3
2
4
3
BEACON
AUX.
FLOOD
AUX.
AUX.
BEACON
FLOOD
AUX.
O
O
O
AUX.
PTO
ENGAGED
PTO
ENGAGED
7
6
5
BEACON
FLOOD
AUX.
BEACON
FLOOD
AUX.
AUX.
AUX.
O
O
O
O
O
O
O
O
BEACON 1
BEACON 2
WORK
UP
WORK
DN
CONTROL
PTO
ENGAGED
PTO
ENGAGED
8
BEACON
FLOOD
PTO
ENGAGED
9
AUX.
1
BEACON
FLOOD
10
AUX.
AUX.
AUX.
PTO
ENGAGED
11
12
5-376-000091 Rev 3
WORK LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7590000223
4178000402
7790151253
7493000003
7552000222
4178000423
7280000011
7280000013
7552000166
4178000425
4178000424
7590000185
DESCRIPTION
Worklight
Bracket
Screw, 0.31”-18NC x 0.75
Grommet
Harness - Headboard Worklights
Bracket (12,000 lb winch)
Clip (12,000 lb winch)
Clip (20,000 lb winch)
Harness - Winch Worklights
Bracket LH (20,000 lb winch)
Bracket RH (20,000 lb winch)
Worklight
QTY
4
2
4
2
1
1
6
4
1
1
1
2
5-376-000091 Rev 3
WORK LIGHTS
EXISTING WINCH MOUNTING
HARDWARE
6
1
1
10
1
7
1
4
9
2
20,000 LB WINCH
WORK LIGHTS
12,000 LB WINCH
WORK LIGHTS
3
7
1
11
11
Items #5 & #8, Harness, not shown
5-376-000091 Rev 3
BOLT-ON D-RINGS
ITEM
1
2
3
PART NO.
3556000019
7115182050
7660182601
DESCRIPTION
D-Ring
Capscrew, 0.50”-13NC x 2.50”
QTY
1
2
2
5-376-000091 Rev 3
BOLT-ON D-RINGS
2
1
3
5-376-000091 Rev 3
5-376-000091 Rev 3
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000141
4691000373
4691000374
4211000001
7950220141
7754000009
7295000106
7295000108
7295000109
7295000111
7114100810
7114100810
16
7950140151
7950140151
17
7660102604
7660102604
DESCRIPTION
Linear Actuator 12V
Plate
Bracket
Bracket
Pin (3, 4 or 5 section control valve)
Pin (6 section control valve)
Pin (7 section control valve)
Bushing
Retaining Ring
Controller (1 remote operation)
Controller (2 remote operations)
Controller (3 remote operations)
Controller (4 or 5 remote operations)
Screw, #10-24NC x 1.00”
(1 remote operation)
Screw, #10-24NC x 1.00”
(2, 3, 4, or 5 remote operations)
Locknut, #10-18NC
Locknut, #10-18NC
QTY
1*
2
4
4
4
1*
1*
2*
2*
1
ITEM
18
19
4706005595
7330000696
20
9295310032#
9295310033#
9295310034#
9295310036#
9295310030#
9295310042#
9295310029#
9295310037#
9295310038#
9295310039#
9295310050#
7552000391
7552000392
7552000393
7552000426
21
22
23
4*
4
2
1
PART NO.
24
2
6
2
8
2
6
* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations
# included with Controller, item #14
DESCRIPTION
Plate (2, 3, 4, or 5 remote operations)
Decal - Controller Functions
(3, 4, or 5 remote operations)
Transmitter (1 remote operation)
Transmitter (2 remote operations)
Transmitter (3 remote operations)
Transmitter (4 or 5 remote operations)
Belt Clip
Rubber Boot (1 or 2 remote operations)
Rubber Boot (3, 4, or 5 remote operations)
Receiver (1 remote operation)
Receiver (2 remote operations)
Receiver (3 remote operations)
Receiver (4 or 5 remote operations)
Harness (1 remote operation)
Harness (2 remote operations)
Harness (3 remote operations)
Harness (4 or 5 remote operations)
QTY
1
1
1
1
1
1
1
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
14
20
21
22
www.jerr-dan.com
20
21
22
14
14
BED
BE D
BE D
BED
23
15 14
20
21
22
www.jerr-dan.com
www. jerr -dan .com
5
1
4
2
2
3
4 OR 5
REMOTE OPERATION
16
17
24
3
1 REMOTE OPERATION
19
23
14
15
13
16
12
15
5
4
24
14
18
16
17
2, 3, 4, OR 5 REMOTE OPERATIONS
11
9
1
7
6
8
2
10
3
11
13
12
One Remote Operaton shown
Items #19, Decal - Controller Functions, not shown
5-376-000091 Rev 3
REMOTE THROTTLE CONTROL
ITEM
1
2
3
4
5
6
PART NO.
7346000208
7552000241
7443000427*
7445060643*
7443000432
7443000440
DESCRIPTION
Pressure Switch
Harness
Check Valve
Adapter
Tee
Fitting
* also available in Check Valve w/ Adapter, P/N 7443000428.
QTY
1
1
1
1
1
1
5-376-000091 Rev 3
REMOTE THROTTLE CONTROL
4
3
PRESSURE
CHECK PORT
0060AJE
BATTERY
-GND
TERMINAL
ROLL
FUNCTION
SECTION
TRUCK
BATTERY
B
0060AJA
BATTERY
+12V
TERMINAL
6
A
5
INLET/OUTLET
SECTION
RED
WIRE
1
BLACK
WIRE
INPUT 6
INPUT 5
INPUT 4
INPUT 3
INPUT 2
INPUT 1
2
PRESSURE
SWITCH
INPUT PLUG
REM MODULE
NGV CHASSIS
5-376-000091 Rev 3
GLAD HANDS AND 7- WAY CONNECTOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
4178000666*
7115181464*
7660182601*
7346000055+
7346000078+
7111150813+
7660152601+
7346000132
7346000157
7312000015^
7312000016^
7446502518^
7446382506^
7577000145^
7565000014^
7312000013^
DESCRIPTION
Bracket
Electrical Receptacle 7-way Connect
Electrical Boot
Capscrew, 0.31”-18NC x 1.00”
Electrical Adapter 7 to 4 way
Electrical Adapter 7 to 6 way
Gladhand
Gladhand
Bulkhead Fitting
Connector
Seal Kit Gladhand
Airline Tubing
Union
QTY
1
2
2
1
1
2
2
1
1
1
1
2
2
1
50 ft
2
* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037
+ also available in Electrical Install 7 Way Connector, P/N 2346000008
^ also available in Glad Hand Install, P/N 2002000016
5-376-000091 Rev 3
GLAD HANDS AND 7- WAY CONNECTOR
3
2
7
5
4
6
13
10
1
12
2
11
Item #8 Electrical Adapter 7 to 4 Way not shown
Item #9 Electrical Adapter 7 to 6 Way not shown
Item #14, Seal Kit Gladhand; #15, Airline Tubing; & #16, Union not shown
5-376-000091 Rev 3
AIR SUPPLY DISCONNECT
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7312000017
7445080853
7446502518
7443000111
7446382506
7565000014
7935000120
7443000154
7443000156
7894000031
7443000366
DESCRIPTION
Coupling
Elbow
Bulkhead Fitting
Elbow
Connector
Airline Tubing
Air Valve
Bushing
Nipple
Cable Tie
Fitting
QTY
1
1
1
1
1
32 ft
1
1
1
6
1
5-376-000091 Rev 3
AIR SUPPLY DISCONNECT
8
4
9
SECONDARY
AIR SUPPLY
6
7
6
10
11
7
5
3
1
1
11
2
LEFT HAND SIDE - REAR
TAIL LIGHT HOUSING
10
3
6
1
2
5-376-000091 Rev 3
JUMP START KIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
4706003210
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115151064
7950150161
7660152601
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC & Other)
Jump Start Plug (Ford & Chevy)
Bracket (Ford & Other)
Bracket (Chevy)
Bracket (Chevy)
Plate (Other)
Capscrew, 0.25”-20NC x 0.75”
(Ford, Chevy & Other)
Flatwasher, 0.25” ID (Ford & Other)
Flatwasher, 0.25” ID (IHC)
Flatwasher, 0.25” ID (Chevy)
Locknut, 0.25”-20NC (Ford, Chevy & Other)
Locknut, 0.25”-20NC (IHC)
Carriage Bolt, 0.31”-18NC x 1.25” (Other)
Flatwasher, 0.31” ID (Other)
Locknut, 0.31”-18NC (Other)
Capscrew, 0.25”-20NC x 1.75” (IHC)
CapScrew, 0.25”-20NC x 2.00” (IHC)
Hex Nut, 0.25”-20NC (IHC)
Hex Nut, 0.25”-20NC (Chevy)
Capscrew, 0.25”-20NC x 1.00” (Chevy)
Capscrew, 0.50”-13NC x 1.25” (Chevy)
Flatwasher, 0.50” ID (Chevy)
Hex Nut, 0.50”-13NC (Chevy)
QTY
1
1
1
1
1
2
3
1
2
2
2
2
1
1
1
2
2
1
1
1
5-376-000091 Rev 3
JUMP START KIT
1
6
5
11
6
5
4
6
5
10
1
EXISTING BUMPER
MOUNTING HARDWARE
2
1
12
IHC FRONT BUMPER
FORD FRONT BUMPER
1
6
5
4
6
5
4
12
5
13
3
2
14
15
16
1
9
8
7
1
1
CHEVY FRONT BUMPER
3
2
ALL OTHER FRONT BUMPERS
5-376-000091 Rev 3
FOLDING DECK LADDER
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000321
3002000009
3002000008
7114181418
7950180141
7660182601
7115180606
7950160141
7660162601
DESCRIPTION
Bracket Weld
Ladder Top Weld
Ladder Bottom Weld
Capscrew, 0.50”-13NC x 1.75”
Shoulder Bolt, 0.50”-13NC x 0.75”
QTY
1
1
1
4
12
4
2
2
2
5-376-000091 Rev 3
FOLDING DECK LADDER
6
5
5
4
6
5
4
7
5
1
5
2
5
5
7
9
8
3
5-376-000091 Rev 3
CHAIN AND STRAPS
ITEM
1
2
3
4
5
6
7
8
PART NO.
7262000040
7894000034*
7262000010
7262000011
7262000014
7115181664
7660180001
7660182601
DESCRIPTION
Wheel Lift Chain
Wheel Lift Tire Strap
Towbar Chain (3,500 lb towbar)
Nut, 0.50”-13NC
QTY
2
2
2
2
2
2
2
2
* also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000242
5-376-000091 Rev 3
CHAIN AND STRAPS
2
4
5
1
1
8
6
7
3
CHAIN BOX AT REAR OF SUBFRAME
5-376-000091 Rev 3
TOWING SAFETY TOOLS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
9002000141*
9900000001*
9900000006*
9900000004*
9900000005*
9900000007*
9900000008*
9900000002*
9900000003*
9900000009*
9611000001*
9611000002*
9002000142*
9890000002*
9002000143*
9900000010*
9002000144*
9002000145*
9900000008*
DESCRIPTION
Wheel Chock
Shovel
Maul Axe
Floor Jack -2.5 Ton
Floor Jack Handle
Lug Wrench -Metric
Lug Wrench -SAE
Broom Head
Broom Handle
Pry Bar
Wood Crossbeam -4’
Wood Crossbeam -5’
Trash Can -4 Gallon
Air Tank -5 Gallon
Flare -30 Minute
Bolt Cutters -24”
Triangle Flare Kit
First Aid Kit -25 Person
Snatch Block w/ Hook
* also available in Towing Safety Tools Kit, P/N 3577000120
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1
5-376-000091 Rev 3
TOWING SAFETY TOOLS
2
1
3
5
4
6
7
8
9
10
12
11
13
14
16
15
18
17
19
+
5-376-000091 Rev 3
DECALS
ITEM
1
2
3
4
5
6
PART NO.
7330000167
7330000338
7330000502
7330000376
7330000275
7330000242
7330000495
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
7330000511
7330000478
7330000012
7330000408
7330000143
7330000045
7330000272
7759000004
7330000139
7330000684
7330000683
7330000060
7330000391
7330000274
7330000599
7330000390
9330740009
7330000176
7330000385
7330000384
7330000675
7330000676
DESCRIPTION
Serial Number Tag
Subframe / Patent Tag
Decal - Slide Pad / Pivot Joint
Structural Rating Placard
Decal - Operator’s Pre-Checklist
Decal - Free Spool (bolt-on headboard &
12,000 lb winch)
Decal - Free Spool (stationary headboard &
12,000 lb winch)
Decal - Air- Free Spool (20,000 lb winch)
Decal - Lubrication Chart
Decal - Winch
Jerr-Dan Nameplate
Decal - Made In The USA
Decal - Align Arrow, White
Decal - Oil Level
Pop Rivet
Decal - Checklist Reminder
Decal - Safety
Decal - Safety
Decal - Wheel Lift Hitch
Decal - Tow Boom Configuration
Decal - Overloading Tow Option
Decal - Pinch Point
Decal - Stabilizer W/ 4,000 lb W/L
Decal Kit - Muncie PTO
Decal - Air Suspension
Decal - T37 Grids (3,000 lb wheel lift)
Decal - T37 Grids (4,000 lb wheel lift)
Decal - Air Free Spool Control, LH
Decal - Air Free Spool Control, RH
QTY
1
1
1
1
1
1
1
1
1
1
3
1
2
1
12
1
1
2
1
1
1
3
2
1
1
2
1
1
5-376-000091 Rev 3
DECALS
5
9
7
4
13
6
1
13
CAB SIDE - DELUXE
HEADBOARD
6
2
13
8
10
3
20
DELUXE
HEADBOARD
L H SIDE - DECK
9
23
11
(Both Sides)
26
25
7
12
HYDRAULIC TANK
WG
EA
WI
NC
676
675
L H SIDE SUBFRAME
DRIVER SIDE
CONTROL HOOD
9
8
6
WI
NC
H
FR
EE
O
LSP
WI
NC
H
FR
EE
OO
LSP
PASSENGER SIDE
CONTROL HOOD
STATIONARY
HEADBOARD
14
CAB DASHBOARD
21
15
16
16
19
UP
T
EL
WHELIF
ON
ITI
POS
R
IZE
BIL
STA
ON
ITI
POS
24
UP
390
17
T-3
7RID
SG
L-A
RM
IDSGR
MANUAL GRID WHEEL LIFT
STABILIZER
WITH HYD WHEEL LIFT
BASE TUBE SHOWN IN W/L
POSITION
15
18
BALL HITCH MOUNTING PLATE
or PINTLE HITCH MOUNTING
PLATE TOW OPTION
20
STATIONIARY TOW HITCH
or PINTLE / REESE ON
STABILIZER
Rear of Subframe
Item #22, Decal Kit, not shown
5-376-000091 Rev 3
ACCESSORY EQUIPMENT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000449
7002000404
7002000448
7002000285
7002000451
7002000450
7002000521
7002000447
7002000503
7443000111
7115161050
7950150161
7660162601
7115181050
7950180153
7660182601
DESCRIPTION
Magnetic Tow Lights
Fire Extinguisher
Wheel Chock
Reflective Triangles
Load Binder - 0.38” Chain
Load Binder - 0.50” Chain
Remote Control Transmitter Holder
Valve Stem Extension Kit
Air Compressor with Hose Reel
Elbow
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-13NC x 1.25”
QTY
1
1
1
1
1
1
1
1
1
1
4
4
4
4
8
4
5-376-000091 Rev 3
ACCESSORY EQUIPMENT
1
4
3
2
5
6
10
13
12
11
9
16
15
14
8
7
LOCATED INSIDE CAB
SHOWN MOUNTED INSIDE 48" TOOLBOX
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC SCHEMATIC
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A1
A2
V1
WINCH
TILT CYLINDER
B
PRESSURE
GAUGE
B
A
A
X
ROLL
3 Bank Control Valve - No Tow Option
TILT
1500 PSI
RELIEF
WINCH
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
V2
B2
B1
TILT CYLINDER
V1
ROLL CYLINDER
A2
A1
WINCH
BOOM
CYLINDER
TILT CYLINDER
BOOM IRL
CYLINDER
B
PRESSURE
GAUGE
ROLL
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
B
A
A
BOOM
IN/OUT
B
A
BOOM
UP/DOWN
5 Bank Control Valve - IRL Tow Option
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC SCHEMATIC
V2
B2
B1
TILT CYLINDER
V1
ROLL CYLINDER
A2
A1
WINCH
BOOM
CYLINDER
TILT CYLINDER
B
PRESSURE
GAUGE
ROLL
4 Bank Control Valve - Hydraulic Extended Boom Tow Option
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
B
A
BOOM
IN/OUT
A
HYDRAULIC SCHEMATIC
TILT CYLINDER
V2
B2
B1
STABILIZER
CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
STABILIZER
CYLINDER
PRESSURE
GAUGE
B
ROLL
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
A
B
A
STABILIZER
UP/DOWN
4 Bank Control Valve - Stabilizer Option
5-376-000091 Rev 3
5-376-000091 Rev 3
HYDRAULIC SCHEMATIC
STABILIZER
CYLINDER
V2
B2
B1
TILT CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
STABILIZER
CYLINDER
B
PRESSURE
GAUGE
ROLL
4 Bank Control Valve - Stabilizer with Tow Options
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
A
B
STABILIZER
UP/DOWN
A
ELECTRICAL SCHEMATIC
RIGHT FRONT MARKER LT. (0.05 Am ps)
CONTROL HOOD LT.
(0 . 2 8 A m p s )
RIGHT FRONT CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
WIRING COLORS SHOWN
ARE FOR LIGHT BAR
WIRING ONLY
2 BRN (16AW G)
YEL
2 BRN (16AW G)
RIGHT REAR CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
55W F LOOD WORK LT.
(4.50 Amps)
1 WHT (16AWG)
OUTBOARD RIGHT MARKER LT. (0.10 Amps)
RIGHT MID CLEARANCE LT. (0.10 Amps)
1 WHT (16 AW G)
6 BLU (16AWG)
2 BRN (16AWG)
2 BRN (16AW G)
1 WHT (16AWG)
LEFT LED STOP/TURN/TAIL
(0.50 Am ps/0.15 Amps)
ORG
2 BRN (16AW G)
2 BRN (16AWG)
RIGHT CORNERS REF12
FRONT REF8 MODULES (3)
(0.75-1.00 Am ps EACH)
GND
1 WHT (16 AW G)
RED
R ED
1 WHT (16AWG)
2 BRN (16AWG)
RIGHT MARKER LT. (0.10 Amps)
RIGHT TAIL LT . (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
3 GRN (16AWG)
RIGHT STOP LT. (0.38 Amps)
YEL/BLK
AUX. WORK LT.
( 2 . 75 A m p s )
GND
RIGHT BACK-UP LIGHT
(1.97 Amps)
RED/BLK
SPARE
RED/BLK
SPARE
RED/BLK
AUX
2 0A
FLOOD
2 0A
GND
GND
GND
BEACON
BLU (AUX 2)
JERR-DAN
S W I T CH
PANEL
50A
GRY (CENTER ROT)
ORG (OUTSIDE ROT)
YEL - (18AWG)
PTO
LT
RED + (18AWG)
RED (POWER +12 VOLT)
BRN (CLEARANCE) 18AWG
RIGHT LED STOP/TURN/TAIL
(0.50 Amps/0.15 Am ps)
BLK (GND) 18AWG
YEL/BLK
GND
LT BLU/BLK (OPT)
55W F LOOD WORK LT.
(4.50 Amps)
LT BLU (OPT)
YEL (OPTIONAL D.O.T .)
VLT (WORK LIGHTS DECK)
-
BLU/BLK (OPTIONAL)
BLU (WORK LIGHTS SUBFRAME)
BLK (GROUND)
MAIN DECK
WIRI NG HARNESS
SUBFRAME
WIRING
HARNESS
GND
R ED
50 AMP
CIRCUIT
BREAKER
GND
R ED
TRUCK WIRING
HARNESS.
WIRI NG FOR
CHASSIS STOP/
TURN/TAIL/BACKUP
SUPPLIED LIGHTS.
B AT T ER Y
CODE
BLK = BLACK
BRN = BROWN
BLU = BLUE
GRN = GREEN
RED = RED
YEL = YELLOW
LT = LIGHT
ORG = ORANGE
VLT = VIOLET
WHT = WHITE
LEFT REAR CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
2 BRN (16AW G)
LEFT MID CLEARANCE LT. (0.10 Amps)
1 WHT (16 AW G)
2 BRN (16AW G)
LEFT FRONT CLEARANCE LT. (0.10 Amps)
+
FUNCTION
GROUND
CLEARANCE
RH STOP/TURN
LH STOP/TURN
BACK-UP
W ORK LIGHTS (SUBFR)
W ORK LIGHTS (LT-BAR)
BEACON (ROTATORS)
AUX 1 (FLASHER)
OPTION
AUX 2
DOT LT. (0.05 Amps)
1 WHT (16AWG)
HINGE
DOT LT. (0.05 Amps)
3 GRN (14AWG)
RIGHT TURN
4 YEL (14AWG)
L EF T T U R N
CLEARANCE
2 BRN (14AWG)
GROUND
1 W H T (1 4 A WG )
G
BK
W
R
1 WH T (16AWG)
AUX. WORK LT.
( 2 . 7 5 Am p s )
3 YEL (16AWG)
LEFT STOP LT. (0.38 Amps)
10-HEAD PRIZM LED LIGHT BAR
CIRCUIT
COLOR
1
W HITE
2
BROW N
3
GREEN
4
YELLOW
5
BLACK
6
BLUE
7
VIOLET
8
GRAY
9
ORANGE
10
LT BLUE/BLA CK
11
LT BLUE
2 BRN (16AWG)
LEFT BACK-UP LT. (1.97 Amps)
LEFT TAIL LT. (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
1 WHT (16 AW G)
2 BRN (16AW G)
GND
LEFT FRONT MARKER LT. (0.05 Am ps)
1 WHT (16 AW G)
T R U CK
HARNESS
INTERFACE.
ADD WEATHER
PA C K
CONNECTOR
TO T R U C K
WIRI NG.
1 WHT (16AWG)
GND
DOT LT. (0.05 Am ps)
1 WHT (16AWG)
5 BLK (16AWG)
2 BRN (16AWG)
RED
TO PTO
SW I TC H
2 BRN (16AWG)
BACK UP
ALARM
( 0 . 3 0 Am p s )
MAGNETIC
T OW L I G H T S
TO SWI TCH PANEL
IN TRUCK CAB
YEL
LEFT CORNERS REF12
FRONT REF8 MODULES (3)
(0.75-1.00 Amps EACH)
1 WHT (16AWG)
CAB TO SUBFRAME
WIRI NG HARNESS
WHT
GND
2 BRN (16AWG)
1 WHT (10AWG)
SUB TO DECK
WIRI NG HARNESS
RED/BLK
GND
GND
1 WH T (16AWG)
5 BLK (16AWG)
CENTER FRONT & REAR
REF8 MODULES (4)
(0.75 Amps EACH)
6 BLU (16AWG)
RED
GND
CONTROL HOOD LT.
(0 . 2 8 A m p s )
2 BRN (16AWG)
LEFT MARKER LT. (0.10 Amps)
2 BRN (16AWG)
LICENSE
PLATE LT.
(0.28 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
OUTBOARD LEFT MARKER LT. (0.10 Amps)
GN D
2 BRN (16AW G)
5-376-000091 Rev 3
THIS PAGE INTENTIONALLY LEFT BLANK
5-376-000091 Rev 3

heavy duty carrier parts manual - Jerr-Dan

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