medium duty carrier parts manual - Jerr-Dan

Transcription

MEDIUM DUTY CARRIER
PARTS MANUAL
1080 Hykes Road
Greencastle, PA 17225
Phone (717) 597-7111
www.jerr-dan.com
5-376-000090
Rev 02 - March 01, 2010
© 2010 Jerr-Dan Corporation. All Rights Reserved.
Medium Duty Carrier Parts Manual - Page 2
5-376-000090
Rev 02 - 03/10
This manual covers the following Jerr-Dan Models:
_75T2B - 7.5 Ton Steel Removable Rail
_75NGAF - 7.5 Ton Aluminum Pioneer Fixed Rail
_75TRB - 7.5 Ton Steel B.I.C. Transporter
Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material contained
within this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuous
product improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.
Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner are
not reflected in this manual.
This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).
That parts information is provided by the chassis manufacturer.
When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information is found on the
aluminum tag riveted to the front left corner of the deck as shown below:
MANUFACTURED BY
An Oshkosh Corporation Company
SERIAL NO.
MODEL NO.
VEHICLE
IDENT. NO.
167
Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.
Price and availability will be quoted at time of the request.
Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail at
technicalpublications@jerr-dan.com or by FAX on 717-593-2362.
Manufactured under one or more of the following patents: 5,133,633; 5,575,606; 5,697,741; 5,951,235; 6,231,294 B1; 6,315,515 B1;
6,336,783 B1; 6,447,239 B2 and 7,264,305 B2 with other Patents Pending.
Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.
The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied,
reproduced or translated to another language without the express written consent of Jerr-Dan Corporation.
INDEX
DESCRIPTION
PAGE
Deck - 7.5 Ton Steel Removable Rail (_75T2B) ...................................................................... 4 - 7
Deck - 7.5 Ton Steel Transporter (_75TRB) ........................................................................... 8 - 9
Deck - 7.5 Ton Aluminum Pioneer Fixed Rail (NGAF) ......................................................... 10 - 11
Adjustable Roll Cylinder Bracket - Deck...........................................................................12 - 13
Steel Bolt-In Keyslots.......................................................................................................14 - 15
Standard Headboard & Std Remote Winch Free Spool (10,000 lb Worm Gear Winch).....16 - 17
Deluxe Headboard & Std Remote Winch Free Spool (10,000 lb Worm Gear Winch) ....... 18 - 19
Bucket Rest Headboard ...................................................................................................... 20 - 21
Stationary Headboard & Std Remote Winch Free Spool (10,000 lb Worm Gear Winch) .. 22 - 23
Remote Winch Free Spool (12,000 lb Worm Gear Winch w/ Standard Headboard) ....... 24 - 25
Remote Winch Free Spool (12,000 lb Worm Gear Winch w/ Stationary Headboard) ...... 26 - 27
Worm Gear Winch (10,000 lb) ............................................................................................ 28 - 29
Worm Gear Winch (12,000 lb) ............................................................................................ 30 - 31
Worm Gear Winch Cable Roller / Tensioner Plate .............................................................. 32 - 33
Remote Air Free Spool ......................................................................................................... 34 - 35
Subframe - 22’ & 24’ Decks ................................................................................................ 36 - 37
Subframe - 26’ & 28’ Decks ................................................................................................ 38 - 39
Hold Down - 22’ & 24’ Decks .............................................................................................. 40 - 41
Hold Down - 26’ & 28’ Decks .............................................................................................. 42 - 43
Slide Pad
........................................................................................................................ 44 - 45
Mud Flap
........................................................................................................................ 46 - 47
Final Assembly ..................................................................................................................... 48 - 49
Hydraulic Reservoir and Toolbox / Basket ......................................................................... 50 - 55
Toolbox
........................................................................................................................ 56 - 57
Toolbox Shelf ........................................................................................................................ 58 - 59
Toolbox Light ........................................................................................................................ 60 - 61
Toolbox Top Stowage Tray and Marker Lights .................................................................. 62 - 63
Dual Controls - 3 Bank ......................................................................................................... 64 - 65
Hydraulic Components - Standard ...................................................................................... 72 - 73
Hydraulic Components - Standard (Hose Track) ............................................................... 74 - 75
Hydraulic Components - Hose Routing / Mounting ............................................................. 76 - 77
Hydraulic Components - IRL Wheel Lift w/ Man Grids or IRL Ball / Pintle Hitch Mtg Plt ... 78 - 79
Hydraulic Components - ZOD Wheel Lift w/ Manual Grids ............................................... 80 - 81
Hydraulic Components - Stabilizer ...................................................................................... 82 - 83
Hydraulic Components - Stabilizer w/ Reese Hitch Receiver or Pintle Hitch Mtg Plate ... 84 - 85
Hydraulic Components - Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ....... 86 - 87
Hydraulic Components - Stabilizer w/ IRL Wheel Lift ........................................................ 88 - 89
Hydraulic Components - IRL Towbar .................................................................................. 90 - 91
Hydraulic Components - Hydraulic Extend Tow Option ..................................................... 92 - 93
Electrical Components - Standard w/ Bolt-On Headboard (22’ & 24’ Decks) .................. 94 - 95
Electrical Components - Standard w/ Bolt-On Headboard (26’ & 28’ Decks) .................. 96 - 97
Electrical Components - Standard w/ Stationary Headboard ............................................ 98 - 99
DESCRIPTION
PAGE
Deck Marker Lights ......................................................................................................... 100 - 101
Headboard Side Marker Lights ....................................................................................... 102 - 101
Electrical Components - Optional ................................................................................... 104 - 105
Additional Deck Marker Lights ........................................................................................ 106 - 107
IRL Wheel Lift .................................................................................................................. 108 - 109
ZOD Wheel Lift .................................................................................................................. 110 - 111
Manual L-Arm Wheel Lift Grid ......................................................................................... 112 - 113
Manual T37 Pivoting Wheel Lift Grid ............................................................................... 114 - 115
Hydraulic Rear Dock Stabilizer ........................................................................................ 116 - 117
Stabilizer w/ Reese Hitch Receiver ................................................................................ 118 - 119
Stabilizer w/ Manual Extend Pintle Hitch Mounting Plate ............................................... 120 - 121
Stabilizer w/ Hydraulic Extend Pintle Hitch Mounting Plate ........................................... 122 - 123
Stabilizer w/ Hydraulic Extend Wheel Lift ...................................................................... 124 - 125
Ball Hitch Mounting Plate - IRL ........................................................................................ 126 - 127
Ball Hitch Mounting Plate - Hydraulic Extend ................................................................. 128 - 129
Ball Hitch Mounting Plate - Manual Extend ..................................................................... 130 - 131
Pintle Hitch Mounting Plate - IRL ..................................................................................... 122 - 133
Pintle Hitch Mounting Plate - Hydraulic Extend .............................................................. 134 - 135
Pintle Hitch Mounting Plate - Manual Extend .................................................................. 136 - 137
Towbar - IRL ................................................................................................................... 138 - 139
Towbar - Hydraulic Extend ............................................................................................ 140 - 141
Roll Cylinder Assembly ................................................................................................... 142 - 143
Tilt Cylinder Assembly ..................................................................................................... 144 - 145
Wheel Lift Extend Cylinder Assembly ............................................................................ 146 - 147
IRL Cylinder Assembly .................................................................................................... 148 - 149
ZOD Cylinder Assembly ................................................................................................. 150 - 151
Stabilizer Cylinder Assembly .......................................................................................... 152 - 153
Tow Option Hydraulic Extend Cylinder Assembly ......................................................... 154 - 155
Stabilizer Cylinder Assembly .......................................................................................... 156 - 157
Lightbars
................................................................................................................... 158 - 159
Switch Panels ................................................................................................................. 160 - 161
Work Lights ................................................................................................................... 162 - 163
Bolt-On D-Rings .............................................................................................................. 164 - 165
Remote Control Operation(s) ......................................................................................... 166 - 169
Remote Throttle Control .................................................................................................. 170 - 171
Glad Hands and 7- Way Connector ............................................................................... 172 - 173
Air Supply Disconnect .................................................................................................... 174 - 175
Jump Start Kit ................................................................................................................... 176 - 177
Folding Deck Ladder ....................................................................................................... 178 - 179
Chains and Straps .......................................................................................................... 180 - 181
Towing Safety Tools ....................................................................................................... 182 - 183
Decals
................................................................................................................... 184 - 185
Accessory Equipment .................................................................................................... 186 - 187
Hydraulic Schematic ....................................................................................................... 188 - 194
Electrical Schematic .................................................................................................................. 195
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
DECK - 7.5 TON STEEL REMOVABLE RAIL (_75T2B)
ITEM
1
PART NO.
3097000696
3097000697
3097000698
3097000699
3097000700
3097000701
3097000702
3097000703
DESCRIPTION
QTY
22’ Deck - 96” wide
1
ITEM
PART NO.
DESCRIPTION
QTY
Standard Steel Tubular Removable Rails:
10
11
12
13
14
3017000260
3017000263
Not Required
3017000259
3017000261
3017000262
7115181050
7115181050
7115181050
7701000033
7701000033
Rail Weldment Front (22’ & 24’ decks)
Rail Weldment Front (26 & 28’’ decks)
(22’ & 24’ decks)
Rail Weldment Mid (26’ & 28’ decks)
Rail Weldment Rear (22’ & 26’ decks)
Rail Weldment Rear (24’ & 28’ decks)
Capscrew, 0.50”-13NC x 1.25” (22’ deck)
Capscrew, 0.50”-13NC x 1.25”
(24’ & 26’ decks)
End Cap (22’ & 24’ decks)
End Cap (26’ & 28’ decks)
2
2
2
2
2
10
12
14
4
6
ITEM
PART NO.
DESCRIPTION
QTY
ITEM
PART NO.
Optional Aluminum Removable Rails:
50
20
3017000121
3017000123
21
3017000122
3017000124
22
3017000131
3017000133
23
3017000132
3017000134
24
7120000005
7120000005
7120000005
Angle Assembly LH Front
(22’ & 24’ decks)
(26’ & 28’ decks)
Angle Assembly RH Front
(22’ & 24’ decks)
(26’ & 28’ decks)
Angle Assembly LH Rear
(22’ & 26’ decks)
Angle Assembly LH Rear
(24’ & 28’ decks)
Angle Assembly RH Rear
(22’ & 26’ decks)
Angle Assembly RH Rear
(24’ & 28’ decks)
Capscrew, 0.50”-13NC x 2.50”
(22’ deck)
Capscrew, 0.50”-13NC x 2.50”
(24’ & 26’ decks)
Capscrew, 0.50”-13NC x 2.50”
(28’ deck)
1
51
1
52
1
53
1
54
4017001699
4017001701
4017001700
4017001702
4017001709
4017001711
4017001710
4017001712
7115183664
1
7115183664
1
7115183664
1
55
1
10
56
12
57
14
8411080102
8411080102
8411080102
4706006228
4706006228
4706006228
7660182601
7660182601
7660182601
DESCRIPTION
QTY
Parts Breakdown of Angle Assemblies
Angle LH Front (22’ & 24’ decks)
Angle LH Front (26’ & 28’ decks)
Angle RH Front (22’ & 26’ decks)
Angle RH Front (26’ & 28’ decks)
Angle LH Rear (22’ & 26’ decks)
Angle LH Rear (24’ & 28’ decks)
Angle RH Rear (22’ & 26’ decks)
Angle RH Rear (24’ & 28 decks)
Carriage Bolt, 0.50”-13NC x 4.50”
(22’ deck)
(24’ & 26’ decks)
(28’ deck)
Extrusion (22’ deck)
Extrusion (24’ & 26’ decks)
Plate (22’ deck)
Plate (24’ & 26’ decks)
Plate (28’ deck)
Locknut, 0.50”-13NC (22’ deck)
Locknut, 0.50”-13NC (24’ & 26’ decks)
1
1
1
1
1
1
1
1
20
24
28
10
12
14
10
12
14
20
24
28
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
Illustration for 22’ and 24’ Long Decks
50 L H FRONT ALUM
51 R H FRONT ALUM-(SHOWN)
20 L H FRONT ALUM
52 L H REAR ALUM
53 R H REAR ALUM-(SHOWN)
22 L H REAR ALUM
54
14
55
56
57
10
14
12
1
13
22’ deck shown with standard removable steel rails on left side and optional aluminum removable rails on right side
24
Illustration for 26’ and 28’ Long Decks
50 L H FRONT ALUM
20 L H FRONT ALUM
52 L H REAR ALUM
22 L H REAR ALUM
54
14
55
14
56
10
57
11
14
12
1
24
13
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
DECK - 7.5 TON STEEL TRANSPORTER (_75TRB)
ITEM
1
2
3
PART NO.
3097000704
3097000705
3097000706
3097000707
Contact Parts
7786000007
DESCRIPTION
Keruing Board
Screw, 0.31”-18NC x 2.00”
QTY
ITEM
PART NO.
1
A/R
A/R
20
21
22
24
3017000121
3017000122
3017000131
3017000133
3017000132
3017000134
7120000005
7120000005
Standard Steel Tubular Removable Rails:
50
12
13
3017000260
3017000261
3017000262
7115181050
7115181050
7701000033
Rail Weldment Front (22’ & 24’ decks)
Rail Weldment Rear (22’ deck)
Rail Weldment Rear (24’ deck)
End Cap
2
2
2
10
12
4
QTY
Optional Aluminum Removable Rails:
23
10
11
DESCRIPTION
51
52
53
54
4017001699
4017001701
4017001700
4017001709
4017001711
4017001710
4017001712
7115183664
7115183664
55
56
57
8411080102
8411080102
4706006228
4706006228
7660182601
7660182601
Angle Assembly LH Rear (22’ deck)
Angle Assembly LH Rear (24’ deck)
Angle Assembly RH Rear (22’ deck)
Angle Assembly RH Rear (24’ deck)
Parts Breakdown of Angle Assemblies
Angle LH Front (22’ deck)
Angle LH Front (26’ deck)
Angle RH Front (22’ deck)
Angle LH Rear (22’ deck)
Angle LH Rear (24’ deck)
Angle RH Rear (22’ deck)
Angle RH Rear (24’ deck)
(22’ deck)
(24’ deck)
Plate (22’ deck)
Plate (24’ deck)
1
1
1
1
1
1
10
12
1
1
1
1
1
1
1
20
24
10
12
10
12
20
24
DECK - 7.5 TON STEEL TRANSPORTER (_75TRB)
50 L H FRONT ALUM
20 L H FRONT ALUM
52 L H REAR ALUM
22 L H REAR ALUM
54
13
2
55
3
56
57
10
13
11
1
24
12
5-376-000090
Rev 02 - 03/10
DECK - 7.5 TON ALUMINUM PIONEER FIXED RAIL (NGAF)
ITEM
1
2
PART NO.
3097000587
3097000589
3097000588
3097000590
7679000017
DESCRIPTION
QTY
Chain Tray Mat
1
2
5-376-000090
Rev 02 - 03/10
DECK - 7.5 TON ALUMINUM PIONEER FIXED RAIL (NGAF)
2
1
21’ deck shown
5-376-000090
Rev 02 - 03/10
ADJUSTABLE ROLL CYLINDER BRACKET - DECK
ITEM
1
2
3
PART NO.
3017000104
7115221650
7660222601
DESCRIPTION
Roll Cylinder Angle
Capscrew, 0.75”-10NC x 2.00”
Nut, 0.75-10NC, Nyloc
QTY
1
4
4
5-376-000090
Rev 02 - 03/10
ADJUSTABLE ROLL CYLINDER BRACKET - DECK
2
1
3
5-376-000090
Rev 02 - 03/10
STEEL BOLT-IN KEYSLOTS
ITEM
1
2
3
4
PART NO.
4706005551
7115181223
7660182601
7950180153
DESCRIPTION
Keyslot Plate
Screw, 0.50”-13NC x 1.5” Flat Head
Locknut, .50”-13NC
Flatwasher, 0.50” ID
* Quantities are per Item #1
QTY
1
4*
4*
4*
5-376-000090
Rev 02 - 03/10
STEEL BOLT-IN KEYSLOTS
2
2
1
4
3
1
4
3
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
STANDARD HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
ITEM
1
PART NO.
3241000140
3241000148
3241000141
3241000149
3241000142
3241000150
3241000143
3241000151
2
3
4
5
6
7
8
9
10
11
12
13
4796000037
7105201650
7950200152
7660200035
4587000004*+
4209000328*+
7082000010*+
7950180161*+
7309000002*+
7691000046*+
7660182631*+
7950180143*+
DESCRIPTION
Standard Headboard Weld - 40.50”
(10,000 lb winch w/ std free spool)
(10,000 lb winch w/ air free spool and
12,000 lb winch)
12,000 lb winch)
12,000 lb winch)
(10,000 lb winch w/air free spool and
12,000 lb winch)
Gasket
Capscrew, 0.63”-18NF x 2.00”
Nut, 0.63”-18NF
Lever
Bushing
Nylon Washer
Coupling
Clevis Pin
Locknut, 0.50”-20NF
QTY
1
ITEM
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
4763000348*+
7660180234*+
4178000673*+
7115150850*+
7950150161*+
7660152601*+
4209000147*+
7690051274*+
7949000030*+
7843000027*+
7551000017*+
4632000009*+
DESCRIPTION
Rod
Nut, 0.50”-20NF
Bracket
Capscrew, 0.31”-18NC x 1.00”
Locknut, 0.31”-18NC
Bushing
Pin
Nylon Washer
Spring
Knob
Trim Lok
2
4
4
2
1
1
2
1
1
1
1
2
* also available in complete Remote Free Spool Installation:
P/N 2970000021 for 10,000 lb worm gear winch
+ use with 10,000 lb winch only
QTY
1
1
1
2
4
2
1
2
1
1
1
1
STANDARD HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
3
1
2
25
3
18
17
9
2
8
12
7
14
21
15
6
10
8
13
21
3
23
19
18
20
16
22
4
11
4
13
3
24
5
4
5
50.50” headboard shown with 10,000 lb worm gear winch and standard remote free spool
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
DELUXE HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
ITEM
1
PART NO.
3241000133
3241000144
3241000134
3241000145
3241000135
3241000146
3241000136
3241000147
2
3
4
5
6
7
8
9
10
4796000037
7105201650
7950200152
7660200035
3391000014
3391000017
3391000018
4796000003
7759000015
4587000004*+
4209000328*+
DESCRIPTION
Deluxe Headboard Weld - 40.50”
12,000 lb winch)
12,000 lb winch)
12,000 lb winch)
12,000 lb winch)
Gasket
Capscrew, 0.63”-18NF x 2.00”
Nut, 0.63”-18NF
Screen Weld
(36.50”, 40.50” & 45.50” headboards)
Screen Weld (50.50” headboard)
Gasket
Rivet
Lever
Bushing
QTY
1
ITEM
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
7082000010*+
7950180161*+
7309000002*+
7691000046*+
7660182631*+
7950180143*+
4763000348*+
7660180234*+
4178000673*+
7115150850*+
7950150161*+
7660152601*+
4209000147*+
7690051274*+
7949000030*+
7843000027*+
7551000017*+
4632000009*+
DESCRIPTION
Nylon Washer
Coupling
Clevis Pin
Rod
Nut, 0.50”-20NF
Bracket
Capscrew, 0.31”-18NC x 1.00”
Bushing
Pin
Nylon Washer
Spring
Knob
Trim Lok
2
4
4
2
1
1
6
1
1
* also available in Remote Free Spool Installation:
QTY
2
1
1
1
1
2
1
1
1
2
4
2
1
2
1
1
1
1
DELUXE HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
3
1
7
2
28
21
20
3
8
12
2
11
15
6
8
10
13
18
9
24
17
11
16
24
22
25
23
19
27
4
26
21
3
4
3
14
4
5
16
5
5-376-000090
Rev 02 - 03/10
BUCKET REST HEADBOARD
ITEM
1
2
3
4
PART NO.
DESCRIPTION
3636000078
7115161050
7660161600
7950160160
Lightbar Mount
Capscrew, 0.38"-16NC x 1.25"
Locknut, 0.38"-16NC
QTY
2
4
4
4
5-376-000090
Rev 02 - 03/10
BUCKET REST HEADBOARD
2
2
1
2
4
1
4
4
4
4
3
4
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
STATIONARY HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
3241000161
3241000162
3241000163
7105181650
7950180153
7660182333
3391000014
3391000017
3391000018
4796000003
7759000015
4705000607
4705000608
4587000005*+
4209000328*+
7082000010*+
7950180161*+
7309000002*+
7691000046*+
7660182631*+
7950180143*+
4763000348*+
7660180234*+
4178000674*+
4178000673*+
7115150850*+
7950150161*+
7660152601*+
4209000147*+
7690051274*+
7949000030*+
DESCRIPTION
Stationary Headboard Weld - 57.00”
Capscrew, 0 .50”-20NF x 2.00”
Gasket
Rivet
Shim - 0.25”
Shim - 0.12”
Lever
Bushing
Nylon Washer
Coupling
Clevis Pin
Rod
Bracket
Bracket
Capscrew, 0.31”-18NC x 1.00”
Bushing
Pin
Nylon Washer
QTY
1
ITEM
28
29
PART NO.
7843000027*+
7551000017*+
DESCRIPTION
Spring
Knob
8
8
8
1
1
6
A/R
A/R
1
1
2
1
1
1
1
2
1
1
1
1
2
4
2
1
2
1
* also available in complete Remote Free Spool Installation:
QTY
1
1
STATIONARY HEADBOARD & STD REMOTE WINCH FREE SPOOL (10,000 LB WORM GEAR WINCH)
6
1
2
7
9
13
16
12
11
14
18
28
26
19
2
4
3
8
5
10
17
12
26
7
7
23
22
24
23
20
25
29
21
27
15
17
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
REMOTE WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STANDARD HEADBOARD)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3020000091
7785150500
7950180143
4017001194
7115150850
7950150161
7660152601
7843000007
7111141407
7950140141
7660142601
7990000011
7691000046
7660180234
4209000212
4763000253
7254000016
7690051274
7115151250
4178000673
4679000208
4632000030
DESCRIPTION
Arm Lever Weld
Set Screw, 0 .31”-18NC x .31”
Angle
Capscrew, 0.31”-18NC x 1.00”
Extension Spring
Capscrew, 0.25”-20NC x 1.75”
Locknut, 0.25’-20NC
Yoke
Clevis Pin
Jam Nut 0.50”-20NF
Bushing
Rod
Cap
Pin
Capscrew, 0.31”-18NC x 1.50”
Bracket
Pad
Trim Loc
QTY
1
1
2
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
REMOTE WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STANDARD HEADBOARD)
8
1
22
3
13
4
12
14
9
5
10
11
7
18
15
2
3
16
7
19
6
20
21
17
50.50” standard headboard shown
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
REMOTE WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STATIONARY HEADBOARD)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3020000123
7785150500
7950180143
4017001504
7115150850
7950150161
7660152601
7843000007
7111141407
7950140141
7660142601
7990000011
7691000046
7660180234
4209000212
4763000253
7254000016
7690051274
7115150850
4178000673
DESCRIPTION
Arm Lever Weld
Set Screw, 0 .31”-18NC x .31”
Angle
Capscrew, 0.31”-18NC x 1.00”
Extension Spring
Capscrew, 0.25”-20NC x 1.75”
Locknut, 0.25’-20NC
Yoke
Clevis Pin
Jam Nut 0.50”-20NF
Bushing
Rod
Cap
Pin
Capscrew, 0.31”-18NC x 1.00”
Bracket
QTY
1
1
2
1
1
2
3
1
1
1
1
1
1
1
1
1
1
1
2
1
REMOTE WINCH FREE SPOOL (12,000 LB WORM GEAR WINCH WITH STATIONARY HEADBOARD)
11
3
8 9 5
1
4
10
7
13
12
14
18
17
3
15
2
7
19
6
20
16
62.00” stationary headboard shown
5-376-000090
Rev 02 - 03/10
WORM GEAR WINCH (10,000 LB)
ITEM
1
PART NO.
7970000123
7970000140
2
3
4
5
7626000014
7115181250
7950180400
7115181464
7115182864
6
7115181864
7115183264
7
8
9
10
7950180153
7660182601
4062000318
7248000064
DESCRIPTION
Winch - 10,000 lb Worm Gear
(w/ std remote free spool)
Winch - 10,000 lb Worm Gear
(w/ air remote free spool)
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Lockwasher, 0.50” ID
(steel decks)
(steel transporters)
(steel decks)
Carriage, 0.50”-13NC x 4.00”
(steel transporters)
Bar (transporters only)
Cable, 0.44” dia x 56’ (10,000 lb winch)
Refer to manufacturer’s manual for winch parts list
QTY
1
1
2
2
3
1
4
4
2
1
5-376-000090
Rev 02 - 03/10
8
7
2
1
4
3
9
Item #10, Winch Cable, not shown
5
6
5
5
10,000 lb winch shown on transporter deck
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
PART NO.
7970000083
7626000018
7115181250
7950180400
7115181464
7950180153
7660182301
7248000064
DESCRIPTION
Winch -12,000 lb Worm Gear
Orbit Motor
Capscrew, 0.50”-13NC x 1.50”
Cable, 0.44” dia x 56’
Refer to manufacturer’s manual for winch parts list
QTY
1
1
2
2
4
4
4
1
5-376-000090
Rev 02 - 03/10
7
7
6
6
2
4
1
3
Item #8, Winch Cable, not shown
5
5
12,000 lb winch shown on transporter deck
5-376-000090
Rev 02 - 03/10
WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
3178000433*
7115181464
7950180153
7660182601
4706003766
4706003857
7843000035
4912000130*
4806000014*
4912000394*
4806000011*
7209000011*
7949000034*
7754000022*
DESCRIPTION
QTY
Bracket Weld
Plate (10,000 lb winch)
Plate (12,000 lb winch)
Spring
Roller
Shaft
Roller
Shaft
Bushing
Spacer
Retaining Ring
* also available in Cable Guide / Tensioner Assembly, P/N 3249000036
1
4
4
4
1
2
1
1
2
2
6
4
6
5-376-000090
Rev 02 - 03/10
WORM GEAR WINCH CABLE ROLLER GUIDE / TENSIONER PLATE
6
5
13
10
13
8
13
2
12
12
1
11
2
7
11
9
11
3
4
10,000 lb winch shown
5-376-000090
Rev 02 - 03/10
REMOTE AIR FREE SPOOL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
7565000014
7935000182
7443000364
7640000002
7443000154
7443000111
7443000156
7935000120
7443000152
7443000366
7935000248
7443000371
7443000365
8597650001
7935000229
7894000004
7443000443
7565000016
DESCRIPTION
Air line Tubing
Air Valve
Fitting
Air Exhaust Muffler
Fitting
Fitting
Nipple
Pressure Protection Valve
Plug
Fitting
Air Regulator
Tee
Fitting
Loom
Shuttle Valve
Tie Strap
Union
Airline Tubing
* - Quanity varies depending on deck length and chassis
QTY
*
2
5
2
1
1
2
1
1
1
1
1
2
*
1
*
1
*
5-376-000090
Rev 02 - 03/10
REMOTE AIR FREE SPOOL
15
3
13
1
13
1
BOTH SW ITCHES DOW N
W HEN W INCH CLUTCH
IS ENGAGED
(NOT FREE SPOOL)
1
3
3
AIR CYL
PORT
AIR SUPPLY FROM
TRUCK CHASSIS
AIR CYL
PORT
4
EXHAUST
PORT
3
2
7
8
9
11
7
18
14
EXHAUST
PORT
AIR INLET
PORT
AIR INLET
PORT
2
5
6
17
3
12
1
1
10
1
MAIN DECK
W INCH
SHOW N FOR
REFERENCE
Item #16, Tie Strap, not shown
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
SUBFRAME - 22’ & 24’ DECKS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
3868000271
3905000013
4497000358
7082000017*
4691000573
7949000008
7118162250
7660162601
4178000805
3320000122
3691000166
3691000273
4209000337
7115161050
3320000121
4691000268
7754000006
4679000166
4178000308
7660182631
7701000050*
7105181650
7105201850
7950200242
7660202347
3178000234*
3178000233*
DESCRIPTION
Subframe Weld
Trunnion Weld
Gusset
Bearing
Pin
Washer, 2.25” ID
Capscrew, 0.38”-16NC x 2.75”
Bracket
Tilt Cylinder Assembly
Pin Weld
Pin Weld
Bushing
Capscrew, 0.38”-16NC x 1.25”
Roll Cylinder Assembly
Pin
Retaining Ring
Pad
Bracket
Plug
Capscrew, 0.50:-20NF x 2.00”
Capscrew, 0.63”-18NF x 2.25”
Light Box, RH
Light Box, LH
* included in Subframe Weld, P/N 3868000271
QTY
1
1
2
4
2
2
2
6
2
2
2
2
6
4
1
1
2
1
1
2
4
2
8
8
8
1
1
ITEM
28
29
30
PART NO.
4017001294*
4017001293*
4209000358
DESCRIPTION
QTY
Mud Flap Angle, RH
Mud Flap Angle, LH
Bushing
1
1
4
15
22
17
19
16
17
18
28
4
21
1
14
29
25
26
9
10
4
21
9
2
24
14
23
20
7
27
13
6
30
5
13
8
12
10
21
8
11
3
8
3
6
5
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
3868000272
3905000013
4497000358
7082000017*
4691000573
7949000008
7118162250
7660162601
4178000288
4178000289
3320000129
3062000015
3062000014
4831000079
4831000083
4831000084
4017001093
3691000164
3691000184
4209000204
7105202250
7105201650
7660202347
7115160850
7660162301
7115161050
7105181650
7950180153
7660182333
3320000121
4691000268
7754000006
DESCRIPTION
Subframe Weld
Trunnion Weld
Gusset
Bearing
Pin
Washer, 2.25” ID
Capscrew, 0.38”-16NC x 2.75”
Bracket, LH
Bracket, RH
Tilt Cylinder Weld
Bar Weld, LH
Bar Weld, RH
Spacer, 0.50”
Spacer, 0.25”
Spacer, 0.12”
Angle
Pin Weld
Pin Weld
Bushing
Capscrew, 0.63”-18NF x 2.75”
Capscrew, 0.63”-18NF x 2.00”
Capscrew, 0.38”-16NC x 1.00”
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-20NF x 2.00”
Roll Cylinder Assembly
Pin
Retaining Ring
* included in Subframe Weld, P/N 3868000272
QTY
1
1
2
4
2
2
2
2
1
1
2
1
1
2
2
2
2
2
2
4
4
4
8
2
4
2
4
4
4
1
1
2
ITEM
33
34
35
36
37
38
39
40
41
PART NO.
4679000166
4178000308
7115181450
7660182601
7701000050*
3178000234*
3178000233*
4017001294*
4017001293*
DESCRIPTION
Pad
Bracket
Capscrew, 0.50”-13NC x 1.75”
Plug
Light Box, RH
Light Box, LH
Mud Flap Angle, RH
Mud Flap Angle, LH
QTY
1
1
2
2
2
1
1
1
1
35
32
34
31
30
33
32
40
4
23
13
10
15
4
37
11
16
9
12
20
24
2
11
26
19
25
18
7
5
6
17
28
29
37
39
20
25
21
22
38
36
27
14
1
41
3
17
5
6
3
8
5-376-000090
Rev 02 - 03/10
HOLD DOWN - 22’ & 24’ DECKS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3558000013*
4017001271
7105181650
7950180153
7660182631
7274000046
7105201850
7660202347
7701000063
4679000153*
7118161026*
7660162601*
4679000221*
4812000071*
4812000072*
7114151218*
7660152601*
7660182333
DESCRIPTION
Hold Down Weld
Angle
Capscrew, 0.50”-20NF x 2.00”
Locknut, 0.50-20NF
Retaining Clamp
Capscrew, 0.63”-18NF x 2.25”
Plug
Wear Pad
Flathead Screw, 0.38”-16NC x 1.25”
Locknut, 0.38-16NC
Wear Pad
Shim - 0.12”
Shim - 0.06”
Capscrew, 0.31”-18NC x 1.50”
Locknut, 0.50-20NF
* also available in Hold Down Assembly, P/N 3558000014
QTY
1
2
8
12
4
2
4
4
4
2
6
6
2
2
2
4
4
4
5-376-000090
Rev 02 - 03/10
11
9
9
10
3
17
4
15
3
7
4
1
14
13
10
6
7
12
8
16
2
18
2
3
4
4
5
6
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
3558000008
4017001271
7105181650
7660182333
7950180153
7660182631
4679000194
7790152056
7105201250
7259000015
7259000016
4706003025
4706003026
4706003027
7105202050
7660202347
3558000018
7105201650
7950200242
DESCRIPTION
Hold Down Weld - Primary
Angle
Capscrew, 0.50”-20NF x 2.00”
Flatwasher, 0.50 ID
Pad
Screw, 0.31”-18NC x 1.25”
Capscrew, 0.63”-18NF x 1.50”
Hold Down Shoe LH
Hold Down Shoe RH
Rub Plate LH
Rub Plate RH
Plate
Capscrew, 0.63”-18NF x 2.50”
Hold Down Secondary Support
Capscrew, 0.63” - 18NF x 2.00” Hex Head
Flatwasher, 0.63” Nom Nar Hardened “B”
QTY
1
4
14
8
20
6
4
16
2
1
1
1
1
2
4
8
2
4
4
5-376-000090
Rev 02 - 03/10
3
9
15
10
12
5
14
3
5
7
7
14
15
11
13
3
5
16
8
9
8 5
3
1
7
7
17
17
8
4
5
3
2
8
18
19
2
5
6
3
5
6
16
5-376-000090
Rev 02 - 03/10
SLIDE PAD
ITEM
1
2
PART NO.
4679000145*
4679000145
7118161026*
7118161026
3
7660162601*
7660162603
DESCRIPTION
Slide Pad (22’ & 24’ decks)
Slide Pad (26’ & 28’ decks)
Screw, 0.38”-16NC x 1.25”
(22’ & 24’ decks)
Screw, 0.38”-16NC x 1.25”
(26’ & 28’ decks)
Locknut, 0.38”-16NC (22’ & 24’ decks)
Locknut, 0.38”-16NC (26’ &28’ decks)
* included in Slide Pad Kit, P/N 9577000228
QTY
14
16
42
48
42
48
5-376-000090
Rev 02 - 03/10
SLIDE PAD
2
2
1
3
1
2
3
2
1
2
1
1
1
3
1
3
2
2
1
5-376-000090
Rev 02 - 03/10
MUD FLAP
ITEM
1
2
3
4
PART NO.
7638000004
7638000013
4706000233
7111150864
7660152601
DESCRIPTION
Mud Flap - Standard, 30” long
Mud Flap - High Frame, 36” long
Plate
QTY
2
2
8
8
5-376-000090
Rev 02 - 03/10
MUD FLAP
1
2
4
3
4
2
1
3
5-376-000090
Rev 02 - 03/10
FINAL ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART NO.
3190000037
3190000034
7115181064
7660182601
4314000043
7661000042
7949000023
7114140529
7493000002
7590000113
7590000341
7493000009
7590000343
7493000023
7590000340
7493000010
7590000251
7011000007
7114140528
7660142601
7701000049
7701000055
Not Required
7330000428
4314000200
7679000020
7115140850
7950140000
7661000064
4178000863
DESCRIPTION
Bumper Tube Weld - Short
Bumper Tube Weld - Long
Light Box Cover
U-Nut, 0.25”-20NC
Nylon Washer, 0.26” ID
Screw, 0.25”-20NC x 0.63”
Grommet
Back-Up Light - White (Std)
Stop/Tail/Turn Light - Red (LED)
Grommet
Marker Light - Red (LED)
Grommet
Grommet
License Plate Light
Back-Up Alarm
Screw, 0.25”-20NC x 0.63”
Locknut, 0.25-20NC
Plug
Plug
Reflective Tape
Cover Plate
Non-Skid Pad
Screw, 0.25”-20NC x 1.00”
Lockwasher, 0.25" ID
U-Nut Clip, 0.25”-20NC
Bracket
QTY
2
8
8
2
8
18
8
4
2
2
4
4
3
3
1
1
1
2
2
1
2
2
2
2
8
8
8
1
5-376-000090
Rev 02 - 03/10
FINAL ASSEMBLY
7
6
5
6
4
5
19
7
6
7
6
12
7
11
6
11
12
26
27
6
24
13
9
4
28
10
8
1
12
8
20
11
3
21
25
17
14
18
2
29
15
16
23
1
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC RESERVOIR AND TOOLBOX / BASKET
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
4178000331
4178000291
4178000339
4178000330
4178000290
4178000338
3750000018
7183000004+
7470000027+
7430000014+
7105181650
7950180153
7660182333
7115150850
7950150161
7660152601
3899000130
3899000131
3899000132
3899000133
3899000172
4679000256^
4679000257^
4679000258^
4679000322^
7118181216
7660182301
4706002361
4017000777
3899000053
3899000075
DESCRIPTION
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Mounting Bracket - Short
Mounting Bracket - Std
Mounting Bracket - Long
Hydraulic Reservoir Assembly
Breather Filler Cap Assembly
Level Gauge
Strainer
Capscrew, 0.50”-20NF x 2.00”
Flat Washer, 0.50” ID
Capscrew, 0.31”-18NC x 1.00”
Toolbox Assembly - 36” x 18” x 18”
Toolbox Assembly - 78” x 21” X 20”
Rubber Pad (36” toolbox)
Capscrew, 0.50”-13NC x 1.50”
Plate
High Mount Angle
Basket - 15” deep
Basket - 24” deep
+ also available in Hydraulic Reservoir Assembly, P/N 3750000018
^ included in Toolbox Assembly
QTY*
ITEM
20
PART NO.
21
4632000015
4632000048
7002000410
22
23
3178000566
7701000051
DESCRIPTION
Moulding - 15” deep basket
Moulding - 24” deep basket
Stainless Steel Cover Plate for Basket
includes rivets
Bracket Weldment
Plug
* Quantities vary depending on Hydraulic Tank / Toolbox / Basket
mounting configuration.
QTY*
HYDRAULIC TANK ONLY
11
7
8
9
12
36" TOOLBOX
w/ HYDRAULIC RESERVOIR
12
1
1
9
11
15
4
6
11
10
2
8
16
11
3
7
2
10
15
5
3
13
Item #14, Toolbox Rubber Pad, not shown
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
FRONT
60" TOOLBOX
MOUNTED ON PASSENGER SIDE
12
17
9
2
9
8
1
11
10
60" TOOLBOX
MOUNTED ON DRIVER SIDE
9
1
12
11
15
15
9
8
8
7
7
11
10
16
1
3
7
1
13
16
11
7
10
8
3
13
Item #14, Toolbox Rubber Pad, not shown
2
FRONT
9
1
15
9
16
1
7
8
7
8
22
7
15
23
9
7
8
16
7
15
8
22
23
15
13
8
16
9
78" TOOLBOX - STANDARD MOUNT
MOUNTED ON DRIVER SIDE 1
9
9
23
16
78" TOOLBOX - ALTERNATE MOUNT
MOUNTED ON DRIVER SIDE
16
15
2
22
23 16
7
8
15
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
36" BASKET
20
10
19
36" HIGH MOUNT TOOLBOX
18
11
12
2
9
3
12
11
9
1
15
18
8
1
13
7
11
7
2
10
8
10
11
Items #14, Toolbox Rubber Pad and #21, Stainless Cover for Basket, not shown
12
THIS PAGE INTENTIONALLY LEFT BLANK
5-376-000090
Rev 02 - 03/10
TOOLBOX
ITEM
1
2
3
4
5
6
7
8
PART NO.
4679000256
4679000257
4679000258
4679000259
4679000322
4796000009
4796000010
4796000011
4796000012
9899000014
9899000015
9899000016
9899000023
7585000019^
7585000019^
7555000016^
7555000015^
7555000016^
7759000020^
7759000020^
7759000020^
4178000599^
4178000599^
7114140465^
7114140465^
9
10
11
7660142604^
7660142604^
7592000005^
7592000005^
7248000114^
7248000114^
DESCRIPTION
Rubber Pad (36” narrow toolbox)
Gasket (36” toolbox)
Toolbox Door Assembly (36” toolbox)
Latch (36”, 48”, 60” toolbox)
Latch (78” toolbox)
Hinge (36” toolbox)
Hinge (48” toolbox)
Hinge (60“, 78” toolbox)
Rivet (36” toolbox)
Rivet (48” toolbox)
Rivet (60”, 78” toolbox)
Bracket (36”, 48”, 60” toolbox)
Bracket (78” toolbox)
(36”, 48”, 60” toolbox)
(78” toolbox)
Locknut, 0.25”-20NC (36”, 48”, 60” toolbox)
Locknut, 0.25”-20NC (78” toolbox)
S Link (36”, 48”, 60” toolbox)
S Link (78” toolbox)
Cable (36”, 48”, 60” toolbox)
Cable (78” toolbox)
* Quantities listed are for one toolbox
^ also included in Toolbox Door Assembly
QTY*
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
2
2
9
14
18
2
4
4
4
4
8
2
4
5-376-000090
Rev 02 - 03/10
TOOLBOX
2
11
6
9
7
10
5
8
3
1
4
36” Toolbox shown
5-376-000090
Rev 02 - 03/10
TOOLBOX SHELF
ITEM
1
2
3
4
5
PART NO.
4017001403
4811000841
4811000843
4811000868
7115150850
7950150161
7660152601
DESCRIPTION
Angle
Shelf (36” toolbox)
Capscrew, 0.31”-18NC x 1.00”
QTY
2
1
4
8
4
5-376-000090
Rev 02 - 03/10
TOOLBOX SHELF
3
4
4
5
1
4
3
1
2
5
4
36” Toolbox shown
5-376-000090
Rev 02 - 03/10
TOOLBOX LIGHT
ITEM
1
2
3
4
5
6
7
8
PART NO.
4178000578*
7590000273*
7870000115*
7280000007*
7661000047*
7790100856*
7443000377
7552000297
DESCRIPTION
Bracket
Dome Lamp
Switch
Wire Mount Clip
Panel Nut
Screw, #10 x 0.50”
Fitting
Toolbox Light Harness
* included in Toolbox Light Bracket Assembly
QTY
1
1
1
3
4
4
1
1
5-376-000090
Rev 02 - 03/10
TOOLBOX LIGHT
7
6
1
5
6
2
5
3
4
Item #8, Toolbox Light Harness, not shown
48” Toolbox Shown
5-376-000090
Rev 02 - 03/10
TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
3811000053
3811000054
3811000055
3811000057
4706006216
7115160950
7950150161
7660162601
7493000009
7493000031
7493000031
7552000451
7894000004
DESCRIPTION
Tray Weldment (36” Toolbox)
Plate
Capscrew, 0.38-16NC x 1.12”
Flat Washer, 0.38” ID
Grommet
Marker Light - Amber (LED)
Grommet
Toolbox Light Tray Harness
Tie Strap
QTY
1
2
4
8
8
2
2
1
1
6
5-376-000090
Rev 02 - 03/10
TOOLBOX TOP STOWAGE TRAY AND MARKER LIGHTS
4
3
3
9
4
5
10
4
2
1
6
7
TOP VIEW
8
7
6
8
4
5
2
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
DUAL CONTROLS - 3 BANK
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000115
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000064
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000008
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Control Hood, LH
QTY
1
4
4
1
12
1
4
4
4
3
3
3
3
9
9
9
17
8
8
2
4
2
2
2
4
2
1
ITEM
29
30
31
32
33
34
35
36
37
38
PART NO.
7949000054
7330000648
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
DESCRIPTION
Washer, 0.34” ID
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
QTY
8
1
1
8
2
4
11
4
1
1
39
FRONT
5
38
29
33
34
31
5
32
37
28
17
35
17
30
32
3
20
8
4
36
1
26
19
24
16
7
6
17
9
27
25
11
2
21
17
14
15
10
14
19
36
23
13
A
16
15
16
12
15
14
22
22
A
11
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000116
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000141
7754000009
7551000018
7551000020
7551000021
4211000001
7950220141
7560000003
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Bushing
Control Hood
QTY
1
4
4
1
12
1
4
4
4
4
4
4
4
12
12
12
20
8
8
2
4
2
4
2
2
2
2
ITEM
29
30
31
32
33
34
35
36
37
38
PART NO.
7949000054
7330000650
7330000648
7330000651
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
DESCRIPTION
Washer, 0.34” ID
Control Panel, LH (stabilizer)
Control Panel, LH (hydraulic tow option)
Control Panel, RH (stabilizer)
Control Panel, RH (hydraulic tow option)
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
QTY
8
1
1
8
2
4
11
4
1
1
38
39
29
5
FRONT
31
5
33
32
34
28
37
17
35
30
32
17
36
3
20
1
27
26
19
21
4
24
19
22
24
22
8
6
9
17
36
25
23
11
2
17
7
10
16
16
15
15
14
16
15
13
12
14
A
14
11
A
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000430
7790151253
3935000117
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000064
7754000009
7551000018
7551000020
7551000021
7950220141
7560000008
7949000054
DESCRIPTION
Channel
Channel
Screw, 0.31”-18NC x 0.75”
Control Valve
Capscrew, 0.38”-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Hood, LH
Washer, 0.34” ID
QTY
1
4
4
1
12
1
4
4
4
5
5
5
5
15
15
15
23
8
8
2
4
2
4
4
2
1
8
ITEM
29
30
31
32
33
34
35
36
37
PART NO.
7330000650
7330000648
7330000651
7330000649
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
DESCRIPTION
Control Panel, LH (stabilizer)
Control Panel, LH (IRL)
Control Panel, RH (stabilizer)
Control Panel, RH (IRL)
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
QTY
1
1
8
2
4
11
4
1
1
FRONT
38
28
37
5
30
5
32
33
31
27
36
1
17
34
29
31
17
35
3
7
8
20
9
21
23
24
17
6
19
25
16
4
26
24
11
2
15
A
14
15
14
17
19
35
25
10
16
13
12
16
15
14
22
22
A
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
4263000431
7950180161
7660182601
4263000433
7790151253
3935000118
7111161050
7950160161
7660162601
4763000280
4763000279
7690101200
7691000056
7115150850
7949000011
4831000069
7660152601
Not Required
7115150664
7950150000
4691000064
7754000009
7551000019
7551000020
7551000021
7950220141
7560000008
7949000054
DESCRIPTION
Channel
Flatwasher, 0.50 ID
Locknut, 0.50-13NC
Channel
Screw, 0.31-18NC x 0.75
Control Valve
Capscrew, 0.38-16NC x 1.25”
Control Rod
Control Rod
Clevis Pin
Cotter Pin
Capscrew, 0.31”-18NC x 1.00”
Spacer
Washer, 0.31” ID
Pin
Retaining Ring
Control Handle
Control Handle
Control Handle
Control Hood, LH
Washer, 0.34” ID
QTY
1
4
4
1
12
1
4
4
4
6
6
6
6
18
18
18
26
8
8
2
4
4
4
4
2
1
8
ITEM
29
30
31
32
33
34
35
36
37
PART NO.
7330000652
7330000653
7759000006
7590000087
7791060872
7280000007
4606000217
7560000007
7470000023
DESCRIPTION
Control Panel, LH
Control Panel, RH
Pop Rivet
Lamp
Screw, #6 x 0.50”
Wire Clip
Lug
Control Hood, RH
Gauge
QTY
1
1
8
2
4
11
4
1
1
37
28 5
38
30
FRONT
5
31
32
27
33
1
36
17
34
29
17
31
8
20
7
3
2
11
16
4
35
6
26
17
9
10
19
21
25
24
23
23
35
25
22
15
15
14
14
17
19
13
24
16
A
16
12
15
14
11
22
A
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO.
See Note 1
7724000126
7115181050
7950180000
7443000101
7445081643
7443000023
See Note 1
7443000013
7274000002
7430000003
7470000002
7443000319
7274000080
See Note 1
See Note 1
7443000446
7445081045
Not Required
7445080843
7445060843
4567123047
4567122047
7445060645
7445060643
4567123118
4567122114
7935000306
4570000195
4569433122
DESCRIPTION
QTY
PTO
Pump
Capscrew, 0.50”-13NC x 1.25”
Adapter
Adapter
Elbow
Supply Hose
Nipple
Clamp
Filter Assembly
Gauge
Fitting
Clamp
Pressure Hose Assembly
Return Hose
Adapter
Elbow
1
1
2
2
1
1
1
1
1
2
1
1
1
2
1
1
1
3
Adapter
Adapter
Hose Assembly
Hose Assembly
Elbow
Adapter
Hose Assembly
Hose Assembly
Dual Counterbalance Valve
Hose Assembly
Hose Assembly
2
4
1
1
5
3
1
1
1
1
1
* also available in Filter Assembly, P/N 7430000003
ITEM
31
32
33
34
35
36
37
38
39
PART NO.
4569432122
4567430133
4567430153
4567430177
4567430199
7431000001*
7445040443
4567112039
7274000063
7115140650
7950140141
7660142601
DESCRIPTION
Hose Assembly
Hose Assembly (22’ deck)
Filter Element
Adapter
Hose Assembly
P-Clamp
Capscrew, 0.25”-20NC x 0.75”
QTY
1
2
2
2
2
1
1
1
1
1
1
1
Note 1: Varies depending on chassis, transmission , PTO type & deck length.
Consult factory for part numbers.
HYDRAULIC COMPONENTS - STANDARD
ROLL CYLINDER
23
24
3
4
2
5
15
25
22
21
21
20
A PORTS
31
R
7
TILT CYLINDER - RH
24
29
25
29
WINCH
B2
P
C
B PORTS
20
26
21
DUAL
C/B
BLOCK
28
29
B1
V2
24
17
TILT
18
18
30
A2
24
A1
18
25
27
29
8
WINCH
32
ROLL
32
6
V1
1
21
34
35
24
12
11
TILT CYLINDER - LH
38
HYD
TANK
13 14
9 10
16
37
36
39
33
CLAMP FOR PRESSURE GAUGE HOSE, ITEM #35
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7904000001
4706003038
7114101618
7660102604
7274000038
7274000039
7115151650
7950150161
7660152601
7660152601
7660152601
7894000004
7894000004
7894000004
7935000197
7115151850
7274000066
7274000066
7274000066
7280000013
DESCRIPTION
Hose Track
Plate
Capscrew #10-24NC x 2.00”
Locknut, #10-24NC
Clamp
Clamp Cover
Capscrew, 0.31”-18NC x 2.00”
Locknut, 0.31”-13NC (26’ & 28’ decks)
Tie Strap (22’ deck)
Tie Strap (24’ deck)
Tie Strap (26’ & 28’ decks)
Counterbalance Valve
Capscrew, 0.31”-18NC x 2.25”
Double Clamp (22’ deck)
Double Clamp (24’ & 26’ decks)
Double Clamp (28’ deck)
Clip
* Quantity varies depending on deck length and deck type.
QTY
1
1
4
4
4
2
2
4
9
10
12
8
10
12
1
2
5
6
7
*
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STANDARD (HOSE TRACK)
A
B
B
A
11
9
12
7
1
3
2
10 3
7
7
6
6
5
1
5
5
6
8
9
6
1
5
4
9
4
8
9
8
9
10
4
7
10
3
4
8
9
SECTION A-A
7
3
13
SECTION B-B
14
14
STEEL & WOOD
DECK MAIN BEAM
14
ALUMINUM DECK
EXTRUSION
WOOD DECK
CROSSMEMBER
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7274000076
7785152420
7660152601
7115151050
7950150161
7274000040
7274000041
7274000042
4706003844
7115151064
DESCRIPTION
Cast Frame Clamp
Set Screw, 0.31”-18NC x 1.50”
Capscrew, 0.31”-18NC x 1.25”
Clamp
Clamp
Clamp
Plate
* Quantity varies depending on deck length and deck type
QTY
*
*
*
*
*
*
*
*
*
*
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HOSE ROUTING / MOUNTING
TO PUMP
2
3
8
1
3
5
4
4
3
5
3
6
7
9
2
1
3
1
4
3
5
7
3
2
10
3
5
2
1
3
5
6
4
3
5
6
1
6
4
3
5
2
3
6
3
4
3
5
6
7
7
1
3
5
3
5
4
4
3
5
10
3
1
10
3
5
2
2
2
1
9
6
3
5
10
9
7
6
TYPICAL HOSE ROUTING / MOUNTING
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - IRL WHEEL LIFT W/ MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123045
4567122043
7935000305
7445060645
4567122014
7443040643
4567110034
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - IRL WHEEL LIFT W/ MAN GRIDS OR IRL BALL / PINTLE HITCH MTG PLT
8
2
1
IRL
BOOM
ROLL
4
R
TILT
5-SECTION
CONTROL VALVE
WINCH
A PORTS
4
P
B PORTS
1
3
3
9
6
7
2
2
8
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7443000129
7445060648
4567123045
4567122043
7935000305
7445060645
4567122014
7445060843
4567122032
7445060643
7443040643
4567110034
7445040446
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Adapter
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
4
2
2
2
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - ZOD WHEEL LIFT WITH MANUAL GRIDS
3
8
11
2
1
RTL
12
IRL
BOOM
WINCH
ROLL
4
R
TILT
A PORTS
6-SECTION
CONTROL VALVE
P
B PORTS
1
11
2
3
8
13
6
7
2
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
P
WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
V
12
5
6
7
6
2
4
13
9
WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
V
P
10
5
9
10
WHEEL LIFT
ZOD RAISE / LOWER
CYLINDER
6
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
PART NO.
7445060843
4567122035
7445060637
4567120019
7445060645
DESCRIPTION
Adapter
Hose Assembly
Tee
Hose Assembly
Elbow
QTY
2
2
2
4
4
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HYDRAULIC REAR DOCK STABILIZER
1
STAB
TILT
WINCH
R
ROLL
A PORTS
4-SECTION
CONTROL VALVE
P
B PORTS
1
2
2
STABILIZER
RAISE / LOWER
CYLINDER (RH)
5
4
3
4
4
4
5
3
5
5
STABILIZER
RAISE / LOWER
CYLINDER (LH)
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
ITEM
1
2
3
4
5
6
7
8
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060648
7445060645
4567122014
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Tee
Elbow
Hose Assembly
2
2
2
2
2
2
4
2
HYDRAULIC COMPONENTS - STABILIZER W/ REESE HITCH RECEIVER OR PINTLE HITCH MTG PLT
2
1
STAB
TILT
R
WINCH
4
ROLL
A PORTS
4-SECTION
CONTROL VALVE
P
B PORTS
1
3
2
3
8
7
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
6
5
7
7
8
6
4
V
P
STABILIZER
RAISE / LOWER
CYLINDER - LH
5
7
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060843
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
7445060648
4567122014
4567120034
7445060646
DESCRIPTION
QTY
Adapter
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
2
2
2
2
2
2
4
2
2
2
2
HYDRAULIC COMPONENTS - STABILIZER W/ HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
3
2
1
STAB
BOOM
R
WINCH
ROLL
5
TILT
A PORTS
5-SECTION
CONTROL VALVE
P
10
B PORTS
1
4
2
3
4
7
9
8
STABILIZER
RAISE / LOWER
CYLINDER - RH
V
P
11
TOW OPTION
EXTEND /RETRACT
CYLINDER
6
7
9
7
8
STABILIZER
RAISE / LOWER
CYLINDER - LH
10
11
V
P
5
6
7
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
7443000129
7445060648
4567123050
4567122046
7935000305
7445060645
4567122014
7445040843
4567110034
7445040445
DESCRIPTION
QTY
Reducer
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Elbow
2
4
2
2
2
4
2
2
2
2
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - STABILIZER W/ IRL WHEEL LIFT
8
2
P
BOOM
R
STAB
WHL LIFT
4
WINCH
5-SECTION
CONTROL VALVE
TILT
4
ROLL
1
A PORTS
B PORTS
1
3
3
9
6
7
2
2
8
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - RH
P
10
V
WHEEL LIFT
EXTEND / RETRACT
CYLINDER
5
6
6
7
STABILIZER / WHEEL LIFT
RAISE / LOWER
CYLINDER - LH
9
10
V
P
2
6
5
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - IRL TOWBAR
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7445060845
7443000030
4567123050
4567122046
7935000305
7445060645
4567122014
7443060843
4567122042
7445060643
7445060648
DESCRIPTION
QTY
Elbow
Tee
Hose Assembly
Hose Assembly
Elbow
Hose Assembly
Adapter
Hose Assembly
Adapter
Tee
2
2
2
2
2
4
2
2
2
2
2
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - IRL TOWBAR
2
8
1
IRL
BOOM
WINCH
4
R
TILT
5-SECTION
CONTROL VALVE
ROLL
A PORTS
4
P
B PORTS
1
3
3
11
2
8
9
6
7
TOW OPTION
RAISE / LOWER
CYLINDER - RH
V
P
10
TOW OPTION
EXTEND / RETRACT
CYLINDER
5
6
6
7
TOW OPTION
RAISE / LOWER
CYLINDER - LH
9
10
V
P
11
6
5
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
ITEM
1
2
3
PART NO.
7443060843
4567122042
7445060643
DESCRIPTION
Adapter
Hose Assembly
Adapter
QTY
2
2
2
5-376-000090
Rev 02 - 03/10
HYDRAULIC COMPONENTS - HYDRAULIC EXTEND TOW OPTION
1
BOOM
TILT
WINCH
R
ROLL
A PORTS
4-SECTION
CONTROL VALVE
P
B PORTS
1
2
2
3
TOW OPTION
EXTEND / RETRACT
CYLINDER
3
5-376-000090
Rev 02 - 03/10
ELECTRICAL COMPONENTS - STANDARD W/ BOLT-ON HEADBOARD (22’ & 24’ DECKS)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
7552000098
7552000074
7552000135
7552000179
7552000166
7552000222
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
7552000117
DESCRIPTION
Subframe to Deck Harness
Subframe to Cab Harness
Subframe Harness
Deck Harness
Winch Lights Harness
Worklights on Headboard Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50”
Terminal
Clip
Wiring Connector Kit
(Ford & GMC chassis)
(UD chassis)
* Quantity varies depending on deck construction.
QTY
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000090
Rev 02 - 03/10
4
TO SWITCH
PANEL
7
LIGHTBAR
9
8
10
11
HEADBOARD
WORKLIGHTS
6
1
2
5
13
CHASSIS
HARNESS
3
WINCH WORKLIGHTS
Item #12, Clip, not shown.
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7552000186
7552000178
7552000135
7552000187
7552000181
7552000166
7552000222
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
3590000117
DESCRIPTION
Subframe Harness
Subframe to Deck Aux. Harness
Deck Harness
Winch Lights Harness
Worklights on Headboard Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50”
Terminal
Clip
(Ford & GMC chassis)
(UD chassis)
QTY
1
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000090
Rev 02 - 03/10
5
TO SWITCH
PANEL
8
LIGHTBAR
10
9
11
12
HEADBOARD
WORKLIGHTS
7
4
2
1
6
14
CHASSIS
HARNESS
3
WINCH WORKLIGHTS
5-376-000090
Rev 02 - 03/10
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD
ITEM
1
2
3
4
5
PART NO.
7552000302
7552000190
7552000135
7552000179
7552000181
7552000191
7552000192
6
7
8
9
10
11
12
13
7552000166
7345241902
7457000004
7790100856
7345221902
7950100151
7280000013
7577000194
DESCRIPTION
Subframe Harness
Deck Harness (22’ & 24’ decks)
Deck Harness (26’ & 28’ decks)
Subframe to Deck Aux Harness
(22’ & 24’ decks)
Subframe to Deck Aux Harness
(26’ & 28’ decks)
Worklights on Winch Harness
Terminal
Circuit Breaker
Screw, #10 x 0.50”
Terminal
Clip
QTY
1
1
1
1
1
1
1
1
1
2
2
2
*
1
5-376-000090
Rev 02 - 03/10
ELECTRICAL COMPONENTS - STANDARD W/ STATIONARY HEADBOARD
TO SWITCH
PANEL
7
LIGHTBAR
1
9
8
10
11
5
6
2
CHASSIS
HARNESS
WINCH
WORKLIGHTS
13
3
4
5-376-000090
Rev 02 - 03/10
DECK MARKER LIGHTS
ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7590000343
7493000010
7590000339
DESCRIPTION
Grommet
Grommet
QTY
6
4
2
2
2
5-376-000090
Rev 02 - 03/10
DECK MARKER LIGHTS
1
3
1
2
4
5
1
2
5-376-000090
Rev 02 - 03/10
HEADBOARD SIDE MARKER LIGHTS
ITEM
1
2
PART NO.
7493000009
7493000009
7590000342
7590000342
3
7552000409
DESCRIPTION
Grommet (40” Headboard)
Grommet (45”, 50” & 57” Headboard)
(40” Headboard)
(45”, 50” & 57” Headboard)
Headboard to Cab Harness
QTY
2
4
2
4
1
5-376-000090
Rev 02 - 03/10
HEADBOARD SIDE MARKER LIGHTS
2
2
1
1
2
1
1
1
2
2
2
FOR 40" HEADBOARD
3
FOR 45", 50" & 57" HEADBOARD
1
2
HEADBOARD
1
2
5-376-000090
Rev 02 - 03/10
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7297000008
4706002990
7661000007
7104100613
7790151253
7345001714
4346000005
7345221902
7345241902
7346000126
7457000017
7345001914
7346000209
7346000220
DESCRIPTION
Taillight Converter
Plate
Wellnut
Screw, #10-32NF x 0.75”
Screw, 0.31”-18NC x 1.50”
Terminal
Heak Shrink Tubing - 1.50”
Terminal
Terminal
Fuse Holder
Fuse - 30 amp
Terminal
Resistor (UD chassis w/ std lights)
Resistor (UD chassis w/ LED lights)
QTY
1
1
4
4
2
5
5
1
1
1
1
1
1
1
5-376-000090
Rev 02 - 03/10
ELECTRICAL COMPONENTS - OPTIONAL (TAIL LIGHT CONVERTER)
1
1
2
4
20 A
20 A
20 A
20 A
5
9
3
8
10
11
7
12
13
14
6
7
1
5-376-000090
Rev 02 - 03/10
ADDITIONAL DECK MARKER LIGHTS
ITEM
1
2
3
4
5
PART NO.
7493000009
7590000342
7552000212
4017001059
7280000018
7280000013
DESCRIPTION
Grommet
Additional Markers Deck Harness
Angle
Wire Clip
(Steel Decks with Channel x-members)
Clip
(Steel Decks with mini I-Beam x-members)
QTY
4
4
1
4
16
16
5-376-000090
Rev 02 - 03/10
ADDITIONAL DECK MARKER LIGHTS
1
2
REPLACEMENT FOR
STANDARD DECK 3
HARNESS
1
2
1
2
1
2
2
1
2
1
1
2
4
1
2
4
Item #5, Wire Clip, not shown.
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
IRL WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000162
3170000163
3911000056
3170000304
3320000115
4691000296
4691000268
7754000006
7082000020*
7082000021<
4679000046
4017000739
7118140418
7950100151
4679000211
3320000123
3320000124
3691000164
7115160950
7660162601
3691000073
3020000101
3020000102
7082000017+
7082000018+
3592000039
3592000040
3691000069
DESCRIPTION
QTY
Outer Boom Weld (3,000 lb wheel lift)
Outer Boom Weld (4,000 lb wheel lift)
Inner Boom Weld (3,000 lb wheel lift)
Inner Boom Weld (4,000 lb wheel lift)
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing (3,000 lb wheel lift)
Bushing (4,000 lb wheel lift)
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Cylinder Assembly (3,000 lb wheel lift)
Cylinder Assembly (4,000 lb wheel lift)
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld (3,000 lb wheel lift)
Arm Weld (4,000 lb wheel lift)
Bearing
Bearing
Link Assembly (3,000 lb wheel lift)
Link Assembly (4,000 lb wheel lift)
Pin Weld
+ included in Arm Weld, P/Ns 3020000101 & 3020000102
^ included in Link Weld, P/Ns 359 2000034, 3592000041 & 3592000042
1
1
1
1
1
4
1
ITEM
23
24
25
26
27
PART NO.
7082000016^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
1
2
4
4
1
2
2
6
6
3
2
4
4
1
1
< included in Inner Boom Weld, P/N 3911000304
* included in Inner Boom Weld, P/N 3911000056
QTY
4
1
1
2
2
IRL WHEEL LIFT
19
19
16
18
15
15
16
14
17
13
20
20
27
25 24
26
23
16
23
17
15
21
23
6
16
10
11
12
22
15
3
4
6
1
9
8
6
2
7
6
5
3,000 lb wheel lift shown
5-376-000090
Rev 02 - 03/10
ZOD WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PART NO.
3170000237
3911000056
3320000115
4691000296
4691000268
7754000006
7082000020*
4679000046
4017000739
7118140418
7950100151
4679000211
3320000123
3691000164
7115160950
7660162601
3691000073
3020000101
7082000017+
7082000018+
3320000125
3691000069
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bearing
Bearing
Cylind er Assembly
Pin Weld
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
+ included in Arm Welds, P/Ns 3020000101
QTY
1
1
1
1
1
4
1
1
2
4
4
1
2
2
6
6
3
2
4
4
1
1
1
1
2
2
5-376-000090
Rev 02 - 03/10
ZOD WHEEL LIFT
19
18
15
16
15
16
13
14
17
20
20
26
16
24
23
25
15
17
6
21
10
11
16
12
3
15
1
22
6
4
9
8
6
2
6
5
7
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
MANUAL L-ARM WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000096
3913000097
3913000098
3913000099
3913000100
3913000101
2
3484000035
3
3484000031
3484000034
5
6
7
8
3484000030
4691000447
4691000427
4949000047
7754000024
3551000036
3020000072
9
10
11
3020000037
7701000062
3551000011
7440030000
4
DESCRIPTION
Pivot Tube Weld (3,000 lb IRL wheel lift)
(3,000 lb IRL wheel lift w/ ball plate)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ ball plate)
Pivot Tube Weld
Pivot Tube Weld
(3,000 lb IRL wheel lift w/ 2” Reese Rcvr)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ 2” Reese Rcvr)
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Grid Weld - LH (3,000 lb IRL & ZOD
wheel lift)
Grid Weld - LH (4,000 lb IRL wheel lift)
Grid Weld - RH (3,000 lb IRL & ZOD
wheel lift)
Grid Weld - RH (4,000 lb IRL wheel lift)
Pivot Pin (3,000 lb IRL & ZOD wheel lift)
Pivot Pin (4,000 lb IRL wheel Lift)
Washer
Retaining Ring
T-Handle
L-Arm Weld (3,000 lb IRL & ZOD
wheel lift)
L-Arm Weld LH (4,000 lb IRL wheel lift)
Plug (3,000 lb IRL & ZOD wheel lift)
Cam Lock Assembly
Grease Fitting
QTY
1
ITEM
12
13
14
15
PART NO.
7330000419
7330000417
7330000418
3020000072
3020000038
1
1
1
2
1
2
1
2
2
2
DESCRIPTION
Reflective Tape
Reflective Tape - LH
Reflective Tape - RH
L-Arm Weld (3,000 lb IRL & ZOD
wheel lift)
L-Arm Weld RH (4,000 lb IRL wheel lift)
QTY
2
1
1
1
MANUAL L-ARM WHEEL LIFT GRID
12
5
4
1
12
11
10
5
14
15
7
9
7
6
2
3
8
13
9
Pivot tube weld with IRL ball hitch mounting plate shown
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
MANUAL T37 PIVOTING WHEEL LIFT GRID
ITEM
1
PART NO.
3913000093
3913000096
3913000097
3913000098
3913000099
3913000100
3913000101
2
3484000051*
3
3484000017^
3484000050+
4
5
6
7
8
9
10
11
12
13
14
15
3484000016>
4259000002*^
4259000001+>
4691000354~
4691000357~
7754000037~
3551000036
4691000186~
7843000006~
4763000184~
4254000005~
7786000006~
7843000016~
DESCRIPTION
Pivot Tube Weld (3,000 lb IRL wheel lift)
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ ball plate)
Pivot Tube Weld
Pivot Tube Weld
Pivot Tube Weld
(3,000 lb ZOD wheel lift w/ 2” Reese Rcvr)
Pivot Tube Weld
Pivot Tube Weld
(4,000 lb IRL wheel lift w/ 2.5” Reese Rcvr)
Grid Weld - LH (3,000 lb IRL & ZOD
wheel lift)
Grid Weld - LH (4,000 lb IRL wheel lift)
Grid Weld - RH (3,000 lb IRL & ZOD
wheel lift)
Grid Weld - RH (4,000 lb IRL wheel lift)
Pivot Casting, LH
Pivot Casting, RH
Pin
Pin
Retaining Ring
T-Handle
Pin
Spring
Rod
Cap
Screw
Spring
QTY
1
ITEM
16
17
18
19
20
21
22
23
24
25
26
PART NO.
4691000183~
4691000447
4691000427
4949000047
7754000024
7440030000
3020000029
3020000030
7330000419
7330000420
7330000432
7950200000
DESCRIPTION
Pin
Pivot Pin (3,000 lb IRL & ZOD wheel lift)
Pivot Pin (4,000 lb IRL wheel Lift)
Washer
Retaining Ring
Grease Fitting
L-Arm Weld - LH
L-Arm Weld - RH
Reflective Tape
Reflective Tape
Reflective Tape
1
1
1
1
2
2
2
2
2
2
2
2
2
2
^ also available in Grid Assembly, LH, P/N 3484000047
* also available in Grid Assembly, LH, P/N 3484000053
+ also available in Grid Assembly, RH, P/N 3484000052
> also available in Grid Assembly, RH, P/N 3484000046
~ also available in Grid Assembly, P/N’s 3484000046, 3484000047, 3484000052 & 3484000053
QTY
2
1
2
1
6
1
1
2
1
1
2
MANUAL T37 PIVOTING WHEEL LIFT GRID
7
18
3
9
23
17
8
14
15
23
9
11
10
16
20
18
25
7
22
12
19
13
20 5
4
1
20
26
6
2
8
21
24
Pivot tube weld with IRL ball hitch mounting plate shown
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER
ITEM
1
2
3
4
5
6
7
PART NO.
3849000027
3320000126
3691000165
3691000073
7115160950
7660162601
7082000017*
DESCRIPTION
Stabilizer Weld
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
* included in Stabilizer Weld, P/N 3849000027
QTY
1
2
2
2
4
4
4
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER
6
5
7
4
2
7
3
5
6
5
6
4
2
1
5
6
3
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
ITEM
1
PART NO.
3849000029
3849000042
2
3
4
5
6
7
8
9
10
11
3320000123
3691000165
3691000073
7115160950
7660162601
7082000017*^
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
(with 2.00” Reese Hitch Receiver)
Stabilizer Weld
(with 2.50” Reese Hitch Receiver)
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x .63”
^ included in Stabilizer Weld, P/N 3849000042
QTY
1
2
2
2
4
4
4
1
1
2
2
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH REESE HITCH RECEIVER
11
9
8
10
7
5
6
4
7
2
3
5
6
5
6
4
2
1
5
6
3
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3849000028
3320000123
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Manual Pintle Plate
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
2
2
4
4
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH MANUAL EXTEND PINTLE HITCH MOUNTING PLATE
14
11
13
6
5
12
10
4
8
2
10
9
5
3
6
6
5
4
6
2
5
3
1
7
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3849000028
3320000123
3691000165
3691000073
7115160950
7660162601
3170000203
3691000064
7691000001
3320000117
4691000430
4691000429
7754000006
7082000017*
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld w/ Manual Pintle Plate
Cylinder Assembly
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Inner Boom Weld
Pin Weld
Hair Pin
Cylinder Assembly
Pin
Pin
Retaining Ring
Bearing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
QTY
1
2
2
2
4
4
1
1
1
1
1
1
1
4
1
1
2
2
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND PINTLE HITCH MOUNTING PLATE
18
15 17
6
5
14
16
4
2
8
14
13
9
5
11
3
13
6
6
10
5
4
6
2
5
3
1
13
7
12
13
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
3849000030
3170000304
3320000115
4691000296
4691000268
7754000006
7082000021*
4679000046
4017000739
7118140418
7950100151
4679000211
3073000010
7691000071
7082000017+
3320000132
3691000184
7115160950
7660162601
7291000010
7796000048
7114140528
7660142601
DESCRIPTION
Stabilizer Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Bushing
Wear Pad
Angle
Capscrew, 0.25”-20NC x 0.50”
Washer, 0.19” ID
Wear Pad
Stabilizer Base Weld
Hitch Pin
Bearing
Cylinder assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
+ included in Stabilizer Weld, P/N 3849000030
QTY
1
1
1
1
1
4
1
1
2
4
4
1
2
2
4
2
4
2
2
1
1
1
1
5-376-000090
Rev 02 - 03/10
HYDRAULIC REAR DOCK STABILIZER WITH HYDRAULIC EXTEND WHEEL LIFT
19
16
17
18
17
19
18
15
20
14
22
23
15
13
21
10
6
4
11
12
6
3
1
9
8
6
14
13
2
7
6
5
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000313
3911000062
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000124
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
* included in Arm Weld, P/N 3020000102
+ included in Outer Boom Weld, P/N 3170000313
QTY
1
1
1
1
1
4
1
1
2
2
5
5
3
2
4
4
2
1
1
2
2
2
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - IRL
15
15
14
12
12
11
9
13
11
10
16
16
19
18
21
20
17
17
12
6
11
3
13
6
4
1
6
8
7
22
2
6
5
22
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3170000314
3911000062
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
* included in Outer Boom Weld, P/N 3170000314
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
13
16
6
10
12
9
11
7
6
4
3
1
8
6
12
18
2
6
5
18
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
3170000314
3911000062
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
2
5-376-000090
Rev 02 - 03/10
BALL HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
4
6
8
5
1
14
3
4
2
14
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
3170000313
3170000208
3320000116
4691000430
4691000429
7754000006
3691000064
7691000001
3320000124
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Hair Pin
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
1
1
4
1
1
1
2
5
5
3
2
4
4
2
1
1
2
2
1
1
1
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - IRL
15
14
15
12
12
11
10
11
9
13
16
16
19
21
18
20
17
17
12
6
11
13
3
6
4
1
7
6
8
24
2
6
5
23
22
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
3170000314
3170000208
3320000116
4691000430
4691000429
7754000006
3691000073
3691000064
7115160950
7660162601
3691000097
7691000001
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Pin Weld
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
2
2
1
1
1
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - HYDRAULIC EXTEND
15
17
14
13
16
10
13
6
12
9
11
7
6
3
4
1
8
12
6
20
2
18
6
5
19
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3170000314
3170000208
3691000064
7691000001
3691000073
7115160950
7660162601
3691000097
7082000016*
7291000010
7796000048
7114140528
7660142601
4330000002
4330000645
4330000646
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Pin Weld
Hair Pin
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Bushing
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape, LH
Reflective Tape, RH
QTY
1
1
1
2
1
1
1
1
2
1
1
2
2
1
1
1
5-376-000090
Rev 02 - 03/10
PINTLE HITCH MOUNTING PLATE - MANUAL EXTEND
11
13
10
9
12
7
9
6
4
8
5
1
16
3
4
2
14
15
5-376-000090
Rev 02 - 03/10
TOWBAR - IRL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
3170000313
3170000078
3320000116
4691000430
4691000429
7754000006
7440030000
3320000114
3691000164
7115160950
7660162601
3691000073
3020000102
7082000017*
7082000018*
7082000016+
3556000026
3556000028
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
7330000419
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Cylinder Assembly
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Arm Weld
Bushing
Bushing
Bushing
Tow Hitch Weld (rubber tubes)
Tow Hitch Weld (keyslots)
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
2
2
5
5
3
2
4
4
2
1
1
2
1
1
2
2
2
1
5-376-000090
Rev 02 - 03/10
TOWBAR - IRL
14
11
13
11
14
10
10
8
9
12
15
15
21
20
23
22
16
16
6
11
10
24
3
12
6
4
1
6
18
24
2
19
6
5
7
25
19
17
IRL towbar with rubber tubes shown
5-376-000090
Rev 02 - 03/10
TOWBAR - HYDRAULIC EXTEND
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
PART NO.
3170000314
3170000048
3320000116
4691000430
4691000429
7754000006
7440030000
3691000073
7115160950
7660162601
3691000097
7691000001
7082000016*
3556000023
4120000008
7912000011
7291000010
7796000048
7114140528
7660142601
4330000002
4330000001
DESCRIPTION
Outer Boom Weld
Inner Boom Weld
Cylinder Assembly
Pin
Pin
Retaining Ring
Grease Fitting
Pin Weld
Capscrew, 0.38”-16NC x 1.12”
Pin Weld
Hair Pin
Bushing
Tow Hitch Weld
Capscrew, 1.50”-12NF x 6.38”
Tube Rubber
4-Way Receptacle
Gasket
Screw, 0.25”-20NC x 0.63”
Reflective Tape
Reflective Tape
QTY
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
2
1
1
2
2
2
1
5-376-000090
Rev 02 - 03/10
TOWBAR - HYDRAULIC EXTEND
20
18
17
19
13
10
13
12
6
9
11
8
21
6
4
3
1
21
6
15
2
16
6
14
5
7
16
22
5-376-000090
Rev 02 - 03/10
ROLL CYLINDER ASSEMBLY - P/N 3320000121
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000116
4763000093
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000008^ #
7754000016 #
7754000027 #
7661000035
DESCRIPTION
Barrel Weld
Rod
Piston
Wear Ring
Piston Locking “T” Seal
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
* included in Piston Assembly, P/N 3698000004
^ included in Head Assembly, P/N 3553000014
# available only in Service Kit #7577250025
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
5-376-000090
Rev 02 - 03/10
ROLL CYLINDER ASSEMBLY - P/N 3320000121
1
16
3
4
5
4
7
6
14
11 9 10 8 12 13 15
2
16
5-376-000090
Rev 02 - 03/10
TILT CYLINDER ASSEMBLY - P/N 3320000122
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000117
3763000127
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755330008^ #
7755334609^ #
7754000004^ #
7796000045^ #
7796000024^ #
7754000002#
7754000026#
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
^ included Head Assembly, P/N 3553000011
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000090
Rev 02 - 03/10
TILT CYLINDER ASSEMBLY - P/N 3320000122
17
1
16
3
4
5
4
7
6
14
11 9 10
12 8 13
15
2
17
5-376-000090
Rev 02 - 03/10
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
3071000106
3763000119
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051#
7661000034
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
5-376-000090
Rev 02 - 03/10
WHEEL LIFT EXTEND CYLINDER ASSEMBLY - P/N 3320000115
1
15
3
4
5
4
7
6
14
11 9 10 12 8 13 14
2
5-376-000090
Rev 02 - 03/10
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000105
3071000118
3071000119
3763000118
3763000128
3763000129
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld (P/N 3320000114)
Rod Weld (P/N 3320000114)
Rod Weld (P/N 3320000123)
Rod Weld (P/N 3320000124)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000090
Rev 02 - 03/10
IRL CYLINDER ASSEMBLY - P/N 3320000114, P/N 3320000123 & P/N 3320000124
17
1
16
3
4
5
4
7
6
14 11 9 10 12 8 13
15
2
18
5-376-000090
Rev 02 - 03/10
ZOD CYLINDER ASSEMBLY - P/N 3320000125
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000120
3763000130
4698000015*
7754000053* #
7796000067* #
7755222609* #
7755222000* #
4553000016^
7755330000^ #
7755330609^ #
7754000054^ #
7796000045^ #
7796000046^ #
7754000051 #
7661000034
7082000016
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Locknut
Bearing
* include in Piston Assembly, P/N 3698000006
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
2
1
4
5-376-000090
Rev 02 - 03/10
ZOD WHEEL LIFT CYLINDER ASSEMBLY - P/N 3320000125
16
1
15
3
4
5
4
7
6
14
11
9
10
12
8
13
14
2
16
5-376-000090
Rev 02 - 03/10
STABILIZER CYLINDER ASSEMBLY - P/N 3320000126
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
PART NO.
3071000121
3763000128
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
7082000016
7082000018
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
2
5-376-000090
Rev 02 - 03/10
17
1
16
4
5
4
7
6
3
14
11
9 10 8 12 13
15
2
18
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
3071000107
3071000108
3763000120
3763000121
4698000007*
7754000003* #
7796000063* #
7755224609* #
7755224000* #
4553000008^
7755334000^ #
7755334609^ #
7754000004^ #
7796000024^ #
7796000008^ #
7754000002 #
7754000026 #
7661000034
DESCRIPTION
Barrel Weld (IRL tow option extend)
Barrel Weld (stabilizer tow opt extend)
Rod Weld (IRL tow option extend)
Rod Weld (stabilizer tow opt extend)
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
TOW OPTION HYDRAULIC EXTEND CYLINDER ASSEMBLY - P/N 3320000116 & P/N 3320000117
1
16
3
4
5
4
7
6
14 11 9
10 8 12 13
15
2
5-376-000090
Rev 02 - 03/10
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NO.
3071000124
3763000133
4698000009*
7796000013* #
7796000064* #
7755226609* #
7755226000* #
4553000010^
7755338000^ #
7755338609^ #
7754000012^ #
7796000025^ #
7796000011^ #
7754000016 #
7754000027 #
7661000035
7082222218
DESCRIPTION
Barrel Weld
Rod Weld
Piston
Wear Ring
Back-Up Ring
“O” Ring
Head
“O” Ring
Back-Up Ring
Wear Ring
Rod Seal
Rod Wiper Seal
Retaining Ring
Retaining Ring
Locknut
Bearing
QTY
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
4
5-376-000090
Rev 02 - 03/10
17
1
16
3
4
5
4
7
6
14 11 9 10 12 8 13
15
2
17
5-376-000090
Rev 02 - 03/10
LIGHTBARS
ITEM
1
2
3
4
5
PART NO.
7590000351
4178000402
4178000437
7115180850
7950180252
7950180000
DESCRIPTION
Lightbar, Amber LED
Bracket (standard mount)
Bracket (high mount)
Capscrew, 0.50”-13NC x 1.00”
QTY
1
2
2
2
2
5-376-000090
Rev 02 - 03/10
LIGHTBARS
1
3
*
2
3
*
*
5
4
2
*
*
*
* included in Lightbar
5-376-000090
Rev 02 - 03/10
SWITCH PANELS
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
4178000403
4178000427
7870000083
7870000113
7870000100
7870000106
7870000134
7870000137
2870000022
10
2870000021
11
12
13
7870000053
7870000063
7870000076
DESCRIPTION
Bracket - 1 Function Switch Panel
Bracket - 2 Function Switch Panel
Switch
Switch Panel - 3 Function, Mini In-Dash
Switch Panel - 3 Function, In-Dash
Switch Panel - 3 Function, Under Dash
for Ford F650/750
for Ford F650/750
for IHC4300/4400
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
5-376-000090
Rev 02 - 03/10
SWITCH PANELS
BEACON
1
3
BEACON
FLOOD
3
2
AUX.
FLOOD
4
3
BEACON
AUX.
AUX.
FLOOD
AUX.
P TO
ENGAGED
PTO
ENGAGED
FLOOD
AUX.
1
9
6
BEACON
AUX.
F L OOD
AUX.
AUX.
BEACON
AUX.
PTO
ENGAGED
P TO
ENGAGED
FLOOD
PTO
ENGAGED
5
BEACON
BEACON
AUX.
FLOOD
AUX.
1
PTO
ENGAGED
10
8
7
BEACON
FLOOD
AUX.
BEACON
FLOOD
AUX.
AUX.
AUX.
PTO
EN G A G ED
O
O
O
O
PTO
ENGAGED
O
O
O
O
BEACON
FLOOD
AUX.
O
O
O
PTO
ENGAGED
11
12
13
5-376-000090
Rev 02 - 03/10
WORK LIGHTS
ITEM
PART NO.
1
2
3
4
5
7590000223
4178000402
7790151253
7493000003
7552000222
7552000360
6
7
8
9
4178000423
7280000011
7552000166
7590000185
DESCRIPTION
Worklight
Bracket
Screw, 0.31”-18NC x 0.75
Grommet
Harness - Headboard Worklights
Harness - Headboard Worklights
(Bucket Rest Headboard Only)
Bracket
Clip
Harness - Winch Worklights
Worklight
QTY
4
2
4
2
1
1
1
6
1
2
5-376-000090
Rev 02 - 03/10
WORK LIGHTS
6
1
7
1
4
2
3
1
9
Items #5 & #8, Harness, not shown
9
5-376-000090
Rev 02 - 03/10
BOLT-ON D-RINGS
ITEM
1
2
3
PART NO.
3556000019
7115182050
7660182601
DESCRIPTION
D-Ring
Capscrew, 0.50”-13NC x 2.50”
QTY
1
2
2
5-376-000090
Rev 02 - 03/10
BOLT-ON D-RINGS
2
1
3
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000141
4691000373
4691000374
4211000001
7950220141
7754000009
7295000106
7295000108
7295000109
7295000111
7114100810
7114100810
16
7950140151
7950140151
17
7660102604
7660102604
DESCRIPTION
Linear Actuator 12V
Plate
Bracket
Bracket
Pin (3, 4 or 5 section control valve)
Pin (6 section control valve)
Pin (7 section control valve)
Bushing
Retaining Ring
Controller (1 remote operation)
Controller (2 remote operations)
Controller (3 remote operations)
Controller (4 or 5 remote operations)
Screw, #10-24NC x 1.00”
(1 remote operation)
Screw, #10-24NC x 1.00”
(2, 3, 4, or 5 remote operations)
Locknut, #10-18NC
Locknut, #10-18NC
QTY
1*
2
4
4
4
1*
1*
2*
2*
1
ITEM
18
19
4706005595
7330000696
20
9295310032#
9295310033#
9295310034#
9295310036#
9295310030#
9295310042#
9295310029#
9295310037#
9295310038#
9295310039#
9295310050#
7552000391
7552000392
7552000393
7552000426
21
22
23
4*
4
2
1
PART NO.
24
2
6
2
8
2
6
* quantities are for 1 remote operation, adjust quantities for 2, 3, 4, or 5 remote operations
# included with Controller, item #14
DESCRIPTION
Plate (2, 3, 4, or 5 remote operations)
Decal - Controller Functions
(3, 4, or 5 remote operations)
Transmitter (1 remote operation)
Transmitter (2 remote operations)
Transmitter (3 remote operations)
Transmitter (4 or 5 remote operations)
Belt Clip
Rubber Boot (1 or 2 remote operations)
Rubber Boot (3, 4, or 5 remote operations)
Receiver (1 remote operation)
Receiver (2 remote operations)
Receiver (3 remote operations)
Receiver (4 or 5 remote operations)
Harness (1 remote operation)
Harness (2 remote operations)
Harness (3 remote operations)
Harness (4 or 5 remote operations)
QTY
1
1
1
1
1
1
1
1, 2, 3, 4 OR 5 REMOTE CONTROL OPERATIONS
14
20
21
22
www.jerr-dan.com
20
21
22
14
14
BED
BE D
BE D
BED
23
15 14
20
21
22
www.jerr-dan.com
www. jerr -dan .com
5
1
4
2
2
3
4 OR 5
REMOTE OPERATION
16
17
24
3
1 REMOTE OPERATION
19
23
14
15
13
16
12
15
5
4
24
14
18
16
17
2, 3, 4, OR 5 REMOTE OPERATIONS
11
9
1
7
6
8
2
10
3
11
13
12
One Remote Operaton shown
Items #19, Decal - Controller Functions, not shown
5-376-000090
Rev 02 - 03/10
6 REMOTE CONTROL OPERATIONS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
PART NO.
7005000003
4706005361
7115150864
7950150161
7660152601
4178000664
4178000665
7115150864
7660152601
4691000373
4211000001
7950220141
7754000009
7295000102
4706005396
4706003650
7115140650
7950140141
7660142601
7114080618
7660082604
7104100613
7661000007
9295310026#
7330000612
DESCRIPTION
Linear Actuator 12V
Plate
Bracket
Bracket
Pin
Bushing
Retaining Ring
Controller
Plate
Plate
Capscrew, 0.25”-20NC x 0.75”
Capscrew, #8-32NC x 0.75”
Locknut, #8-32NC
Screw, #10-32NF x 0.34”
Wellnut, #10-32NF
Transmitter
Decal - Controller Functions
QTY
1*
2
4
4
4
1*
1*
2*
2*
1
4*
4
2
1
1
1
5
5
5
4
4
4
4
1
1
* quantities are for 1 remote operation, adjust quantities for 6 remote operations
# included with Controller, item #14
5-376-000090
Rev 02 - 03/10
6 REMOTE CONTROL OPERATIONS
14
24
STOP
5
15
20
21
16
18
17
15
19
14
4
14
(TRANSMITTER)
2
18
17
22
3
14
19 23
20
21
14
16
6 OR 7 REMOTE OPERATIONS
13
12
5
4
11
9
1
7
6
8
2
10
3
11
13
12
One Remote Operaton shown
Item #25, Decal- Controller Functions, not shown
5-376-000090
Rev 02 - 03/10
REMOTE THROTTLE CONTROL
ITEM
1
2
3
4
5
6
7
PART NO.
7346000208
7552000241
7443000427*
7445060643*
7443000432
7443000440
7445040643
DESCRIPTION
Pressure Switch
Harness
Check Valve
Adapter
Tee
Fitting
Adapter
* also available in Check Valve w/ Adapter, P/N 7443000428.
QTY
1
1
1
1
1
1
1
5-376-000090
Rev 02 - 03/10
REMOTE THROTTLE CONTROL
4
0060AJE
BATTERY
-GND
TERMINAL
3
0060AJA
BATTERY
+12V
TERMINAL
ROLL
FUNCTION
SECTION
PRESSURE
CHECK PORT
7
5
A
RED W IRE
B
TRUCK
BATTERY
INPUT 1
INPUT PLUG
REM MODULE
NGV CHASSIS
INPUT 2
INPUT 3
BLACK W IRE
INPUT 4
6
INPUT 5
INLET/OUTLET
SECTION
INPUT 6
INTERNATIONAL W IRING
INSTALLATION
1
2
+12V
TERMINAL
RED OR
BLACK
W IRE
TRUCK
BATTERY
12
3 4 5 6
12 11 10 9 8 7
RED OR
BLACK
W IRE RED W IRE
TO +12V
BATTERY
TERMINAL
FREIGHTLINER W IRING
INSTALLATION
F
OR
+12V
TERMINAL
PACKARD
CONNECTOR
REF
RED W IRE
TO +12V
BATTERY
TERMINAL
G H J
E D
C
K
B A
REF
BLACK W IRE
TO PIN "C"
OR "F" OF PTO
CONNECTOR
CHEVY/GMC W IRING
INSTALLATION
2
REF
PRESSURE
SW ITCH
RED/BLACK
W IRE BEHIND
DASH
HINO W IRING
INSTALLATION
5-376-000090
Rev 02 - 03/10
GLAD HANDS AND 7- WAY CONNECTOR
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
4178000666*
7115181464*
7660182601*
7346000055+
7346000078+
7111150813+
7660152601+
7346000132
7346000157
7312000015^
7312000016^
7446502518^
7446382506^
7577000145^
7565000014^
7312000013^
DESCRIPTION
Bracket
Electrical Receptacle 7-way Connect
Electrical Boot
Capscrew, 0.31”-18NC x 1.00”
Electrical Adapter 7 to 4 way
Electrical Adapter 7 to 6 way
Gladhand
Gladhand
Bulkhead Fitting
Connector
Seal Kit Gladhand
Airline Tubing
Union
QTY
1
2
2
1
1
2
2
1
1
1
1
2
2
1
50 ft
2
* also available in Bracket Install Glad Hands and 7 Way, P/N 2178000037
+ also available in Electrical Install 7 Way Connector, P/N 2346000008
^ also available in Glad Hand Install, P/N 2002000016
5-376-000090
Rev 02 - 03/10
GLAD HANDS AND 7- WAY CONNECTOR
3
2
7
5
4
6
13
10
1
2
12
11
Item #8 Electrical Adapter 7 to 4 Way not shown
Item #9 Electrical Adapter 7 to 6 Way not shown
5-376-000090
Rev 02 - 03/10
AIR SUPPLY DISCONNECT
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
7312000017
7445080853
7446502518
7443000111
7446382506
7565000014
7935000120
7443000154
7443000156
7894000031
7443000366
DESCRIPTION
Coupling
Elbow
Bulkhead Fitting
Elbow
Connector
Airline Tubing
Air Valve
Bushing
Nipple
Cable Tie
Fitting
QTY
1
1
1
1
1
32 ft
1
1
1
6
1
5-376-000090
Rev 02 - 03/10
AIR SUPPLY DISCONNECT
8
4
9
SECONDARY
AIR SUPPLY
6
7
6
10
11
7
5
3
1
1
11
2
LEFT HAND SIDE - REAR
TAIL LIGHT HOUSING
10
3
6
1
2
5-376-000090
Rev 02 - 03/10
JUMP START KIT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000386
7002000385
4178000372
4178000202
4178000203
4706003210
7110140605
7950140161
7950140161
7950140161
7660142600
7660142600
7115151064
7950150161
7660152601
7115141450
7115141650
7660140000
7660140000
7111140850
7115181050
7950180153
7660180000
DESCRIPTION
Jump Start Plug (IHC & Other)
Jump Start Plug (Ford & Chevy)
Bracket (Ford & Other)
Bracket (Chevy)
Bracket (Chevy)
Plate (Other)
Capscrew, 0.25”-20NC x 0.75”
(Ford, Chevy & Other)
Flatwasher, 0.25” ID (Ford & Other)
Flatwasher, 0.25” ID (IHC)
Flatwasher, 0.25” ID (Chevy)
Locknut, 0.25”-20NC (Ford, Chevy & Other)
Locknut, 0.25”-20NC (IHC)
Carriage Bolt, 0.31”-18NC x 1.25” (Other)
Flatwasher, 0.31” ID (Other)
Locknut, 0.31”-18NC (Other)
Capscrew, 0.25”-20NC x 1.75” (IHC)
CapScrew, 0.25”-20NC x 2.00” (IHC)
Hex Nut, 0.25”-20NC (IHC)
Hex Nut, 0.25”-20NC (Chevy)
Capscrew, 0.25”-20NC x 1.00” (Chevy)
Capscrew, 0.50”-13NC x 1.25” (Chevy)
Flatwasher, 0.50” ID (Chevy)
Hex Nut, 0.50”-13NC (Chevy)
QTY
1
1
1
1
1
2
3
1
2
2
2
2
1
1
1
2
2
1
1
1
5-376-000090
Rev 02 - 03/10
JUMP START KIT
1
6
5
11
6
5
4
6
5
10
1
EXISTING BUMPER
MOUNTING HARDWARE
2
1
12
IHC FRONT BUMPER
FORD FRONT BUMPER
1
6
5
4
6
5
4
12
5
13
3
2
14
15
16
1
9
8
7
1
1
CHEVY FRONT BUMPER
3
2
ALL OTHER FRONT BUMPERS
5-376-000090
Rev 02 - 03/10
FOLDING DECK LADDER
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
3178000555
3002000009
3002000008
7114181418
7950180141
7660182601
7115180606
7950160161
7660162601
DESCRIPTION
Bracket Weld
Ladder Top Weld
Ladder Bottom Weld
Capscrew, 0.50”-13NC x 1.75”
Shoulder Bolt, 0.50”-13NC x 0.75”
QTY
1
1
1
4
12
4
2
2
2
5-376-000090
Rev 02 - 03/10
FOLDING DECK LADDER
6
5
5
4
6
5
4
7
5
1
5
2
5
5
7
9
8
3
5-376-000090
Rev 02 - 03/10
CHAIN AND STRAPS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO.
7262000022*
7262000059*
7894000019*
7894000020*
7262000040
7894000034^
7262000010
7262000011
7262000014
7115181664
7660180001
7660182601
5525000752
7894000073
DESCRIPTION
Winch V-Chain
Front Tie-Down Chain
Rear Tie-Down Strap
Rear Tie Down Ratchet
Wheel Lift Chain
Wheel Lift Tire Strap
Towbar Chain (3,500 lb towbar)
Nut, 0.50”-13NC
Magnetic Tow Lights
8 Point Tie-Down Kit
QTY
1
2
2
2
2
2
2
2
2
2
2
2
1
1
* also available in Deck Chain / Tie-Down Kit, P/N 7577000223
^ also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000242
5-376-000090
Rev 02 - 03/10
CHAIN AND STRAPS
1
3
2
4
8
5
6
9
5
7
13
14
10
11
12
CHAIN BOX AT REAR OF SUBFRAME
5-376-000090
Rev 02 - 03/10
TOWING SAFETY TOOLS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
9002000141*
9900000001*
9900000006*
9900000004*
9900000005*
9900000007*
9900000008*
9900000002*
9900000003*
9900000009*
9611000001*
9611000002*
9002000142*
9890000002*
9002000143*
9900000010*
9002000144*
9002000145*
9900000008*
DESCRIPTION
Wheel Chock
Shovel
Maul Axe
Floor Jack -2.5 Ton
Floor Jack Handle
Lug Wrench -Metric
Lug Wrench -SAE
Broom Head
Broom Handle
Pry Bar
Wood Crossbeam -4’
Wood Crossbeam -5’
Trash Can -4 Gallon
Air Tank -5 Gallon
Flare -30 Minute
Bolt Cutters -24”
Triangle Flare Kit
First Aid Kit -25 Person
Snatch Block w/ Hook
* also available in Towing Safety Tools Kit, P/N 3577000120
QTY
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
1
1
5-376-000090
Rev 02 - 03/10
TOWING SAFETY TOOLS
2
1
3
5
4
6
7
8
9
10
12
11
13
14
16
15
18
17
19
+
5-376-000090
Rev 02 - 03/10
DECALS
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART NO.
7330000167
7330000338
7330000502
7330000376
7330000275
7330000242
7330000495
7330000478
7330000012
7330000408
7330000143
7330000045
7330000272
7330000330
7330000139
7330000684
7330000683
7330000060
7330000391
7330000274
7330000599
7330000390
7759000004
9330740009
7330000675
7330000676
7330000176
7330000385
7330000384
DESCRIPTION
Serial Number Tag
Subframe / Patent Tag
Decal - Slide Pad / Pivot Joint
Structural Rating Placard
Decal - Operator’s Pre-Checklist
Decal - Free Spool (bolt-on headboard)
Decal - Free Spool (stationary headboard)
Decal - Lubrication Chart
Decal - Winch
Jerr-Dan Nameplate
Decal - Made In The USA
Decal - Align Arrow, White
Decal - Oil Level
Decal - Cable Track
Decal - Checklist Reminder
Decal - Safety
Decal - Safety
Decal - Wheel Lift Hitch
Decal - Tow Boom Configuration
Decal - Overloading Tow Option
Decal - Pinch Point
Decal - Stabilizer W/ 4,000 lb W/L
Pop Rivet
Decal Kit - Muncie PTO
Decal - Air Free Spool Control, LH
Decal - Air Free Spool Control, RH
Decal - Air Suspension
Decal - T37 Grids (3,000 lb wheel lift)
Decal - T37 Grids (4,000 lb wheel lift)
QTY
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
1
2
1
1
1
3
2
12
1
1
1
1
2
5-376-000090
Rev 02 - 03/10
DECALS
5
9
4
22
8
7
6
A
A
1
22
CAB SIDE - STANDARD
HEADBOARD
10
L H SIDE - DECK
9
2
22
3
11
STANDARD / DELUXE
HEADBOARD
26
20
(Both Sides)
SECTION A-A
12
13
HYDRAULIC TANK
7
9
8
6
25
24
L H SIDE SUBFRAME
WINCH
FREE SPOOL
W
AGE
675
WINCH
FREE SPOOL
WINC
676
STATIONARY
HEADBOARD
14
21
CAB DASHBOARD
DRIVER SIDE
CONTROL HOOD
PASSENGER SIDE
CONTROL HOOD
15
16
16
UP
WHEEL LIFT
POSITION
UP
STABILIZER
POSITION
390
27
17
T-37 GRIDS
L-ARM GRIDS
MANUAL GRID WHEEL LIFT
STABILIZER
WITH HYD WHEEL LIFT
BASE TUBE SHOWN IN W/L
POSITION
15
19
18
BALL HITCH MOUNTING PLATE
or PINTLE HITCH MOUNTING
PLATE TOW OPTION
20
STATIONIARY TOW HITCH
or PINTLE / REESE ON
STABILIZER
Rear of Subframe
Item #23, Decal Kit, not shown
5-376-000090
Rev 02 - 03/10
ACCESSORY EQUIPMENT
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NO.
7002000449
7002000404
7002000448
7002000285
7002000451
Not Required
7002000521
7002000447
7002000503
7443000111
7115161050
7950150161
7660162601
7115181050
7950180153
7660182601
DESCRIPTION
QTY
Magnetic Tow Lights
Fire Extinguisher
Wheel Chock
Reflective Triangles
Load Binder - 0.38” Chain
1
1
1
1
1
Remote Control Transmitter Holder
Valve Stem Extension Kit
Air Compressor with Hose Reel
Elbow
Capscrew, 0.38”-16NC x 1.25”
Capscrew, 0.50”-13NC x 1.25”
1
1
1
1
4
4
4
4
8
4
5-376-000090
Rev 02 - 03/10
ACCESSORY EQUIPMENT
1
4
3
2
5
6
10
13
12
11
9
16
15
14
8
7
LOCATED INSIDE CAB
SHOWN MOUNTED INSIDE 48" TOOLBOX
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC SCHEMATIC
V2
B1
B2
TILT CYLINDER
ROLL CYLINDER
A1
A2
V1
WINCH
TILT CYLINDER
B
PRESSURE
GAUGE
B
A
A
X
ROLL
3 Bank Control Valve - No Tow Option
TILT
1500 PSI
RELIEF
WINCH
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
V2
B2
B1
TILT CYLINDER
V1
ROLL CYLINDER
A2
A1
WINCH
BOOM
CYLINDER
TILT CYLINDER
BOOM IRL
CYLINDER
B
PRESSURE
GAUGE
ROLL
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
B
A
A
BOOM
IN/OUT
B
A
BOOM
UP/DOWN
5 Bank Control Valve - IRL Tow Option
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC SCHEMATIC
BOOM IRL
CYLINDER
TILT CYLINDER
V2
B1
B2
ZOD CYLINDER
WINCH
A1
A2
V1
ROLL CYLINDER
BOOM
CYLINDER
TILT CYLINDER
BOOM IRL
CYLINDER
B
PRESSURE
GAUGE
ROLL
6 Bank Control Valve - ZOD Tow Option
TILT
B
A
1500 PSI
RELIEF
WINCH
B
A
BOOM
IN/OUT
B
A
ZOD
UP/DOWN
B
A
BOOM
UP/DOWN
A
HYDRAULIC SCHEMATIC
V2
B2
B1
TILT CYLINDER
V1
ROLL CYLINDER
A2
A1
WINCH
BOOM
CYLINDER
TILT CYLINDER
B
PRESSURE
GAUGE
ROLL
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
B
A
A
BOOM
IN/OUT
4 Bank Control Valve - Hydraulic Extended Boom Tow Option
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
HYDRAULIC SCHEMATIC
TILT CYLINDER
V2
B2
B1
STABILIZER
CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
STABILIZER
CYLINDER
PRESSURE
GAUGE
B
ROLL
4 Bank Control Valve - Stabilizer Option
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
A
B
STABILIZER
UP/DOWN
A
HYDRAULIC SCHEMATIC
STABILIZER
CYLINDER
V2
B2
B1
TILT CYLINDER
ROLL CYLINDER
A2
A1
V1
WINCH
TILT CYLINDER
STABILIZER
CYLINDER
B
PRESSURE
GAUGE
ROLL
B
A
TILT
B
A
1500 PSI
RELIEF
WINCH
A
B
A
STABILIZER
UP/DOWN
4 Bank Control Valve - Stabilizer with Tow Option
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10
ELECTRICAL SCHEMATIC
RIGHT FRONT MARKER LT. (0.05 Am ps)
R ED
CONTROL HOOD LT.
(0 . 2 8 A m p s )
RIGHT FRONT CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
WIRING COLORS SHOWN
ARE FOR LIGHT BAR
WIRING ONLY
2 BRN (16AW G)
YEL
2 BRN (16AW G)
RIGHT REAR CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
55W F LOOD WORK LT.
(4.50 Amps)
1 WHT (16AWG)
OUTBOARD RIGHT MARKER LT. (0.10 Amps)
RIGHT MID CLEARANCE LT. (0.10 Amps)
1 WHT (16 AW G)
6 BLU (16AWG)
2 BRN (16AWG)
2 BRN (16AW G)
1 WHT (16AWG)
LEFT LED STOP/TURN/TAIL
(0.50 Am ps/0.15 Amps)
ORG
2 BRN (16AW G)
2 BRN (16AWG)
RIGHT CORNERS REF12
FRONT REF8 MODULES (3)
(0.75-1.00 Am ps EACH)
GND
1 WHT (16 AW G)
RED
1 WHT (16AWG)
2 BRN (16AWG)
RIGHT MARKER LT. (0.10 Amps)
RIGHT TAIL LT . (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
3 GRN (16AWG)
RIGHT STOP LT. (0.38 Amps)
YEL/BLK
AUX. WORK LT.
( 2 . 75 A m p s )
GND
RIGHT BACK-UP LIGHT
(1.97 Amps)
GND
SPARE
RED/BLK
SPARE
RED/BLK
AUX
2 0A
FLOOD
2 0A
GND
GND
GND
BEACON
BLU (AUX 2)
JERR-DAN
S W I T CH
PANEL
50A
GRY (CENTER ROT)
ORG (OUTSIDE ROT)
YEL - (18AWG)
PTO
LT
RED + (18AWG)
RED (POWER +12 VOLT)
BRN (CLEARANCE) 18AWG
RIGHT LED STOP/TURN/TAIL
(0.50 Amps/0.15 Am ps)
BLK (GND) 18AWG
YEL/BLK
GND
LT BLU/BLK (OPT)
55W F LOOD WORK LT.
(4.50 Amps)
LT BLU (OPT)
YEL (OPTIONAL D.O.T .)
VLT (WORK LIGHTS DECK)
-
BLU/BLK (OPTIONAL)
BLU (WORK LIGHTS SUBFRAME)
BLK (GROUND)
MAIN DECK
WIRI NG HARNESS
SUBFRAME
WIRING
HARNESS
GND
GND
R ED
50 AMP
CIRCUIT
BREAKER
GND
R ED
TRUCK WIRING
HARNESS.
WIRI NG FOR
CHASSIS STOP/
TURN/TAIL/BACKUP
SUPPLIED LIGHTS.
FUNCTION
GROUND
CLEARANCE
RH STOP/TURN
LH STOP/TURN
BACK-UP
W ORK LIGHTS (SUBFR)
W ORK LIGHTS (LT-BAR)
BEACON (ROTATORS)
AUX 1 (FLASHER)
OPTION
AUX 2
CODE
BLK = BLACK
BRN = BROWN
BLU = BLUE
GRN = GREEN
RED = RED
YEL = YELLOW
LT = LIGHT
ORG = ORANGE
VLT = VIOLET
WHT = WHITE
LEFT REAR CLEARANCE LT. (0.10 Am ps)
1 WHT (16 AW G)
2 BRN (16AW G)
LEFT MID CLEARANCE LT. (0.10 Amps)
1 WHT (16 AW G)
2 BRN (16AW G)
LEFT FRONT CLEARANCE LT. (0.10 Amps)
+
CIRCUIT
COLOR
1
W HITE
2
BROW N
3
GREEN
4
YELLOW
5
BLACK
6
BLUE
7
VIOLET
8
GRAY
9
ORANGE
10
LT BLUE/BLA CK
11
LT BLUE
DOT LT. (0.05 Amps)
1 WHT (16AWG)
RIGHT TURN
DOT LT. (0.05 Amps)
3 GRN (14AWG)
L EF T T U R N
4 YEL (14AWG)
CLEARANCE
2 BRN (14AWG)
GROUND
1 W H T (1 4 A WG )
HINGE
G
BK
W
R
1 WH T (16AWG)
AUX. WORK LT.
( 2 . 7 5 Am p s )
3 YEL (16AWG)
LEFT STOP LT. (0.38 Amps)
10-HEAD PRIZM LED LIGHT BAR
B AT T ERY
2 BRN (16AWG)
BACK UP
ALARM
( 0 . 3 0 Am p s )
LEFT BACK-UP LT. (1.97 Amps)
LEFT TAIL LT. (0.03 Amps)
2 BRN (16AWG)
1 WHT (16AWG)
1 WHT (16 AW G)
2 BRN (16AW G)
GND
LEFT FRONT MARKER LT. (0.05 Am ps)
1 WHT (16 AW G)
T R U CK
HARNESS
INTERFACE.
ADD WEATHER
PA C K
CONNECTOR
TO T R U C K
WIRI NG.
1 WHT (16AWG)
RED
TO PTO
SW I TC H
DOT LT. (0.05 Am ps)
1 WHT (16AWG)
5 BLK (16AWG)
2 BRN (16AWG)
LEFT CORNERS REF12
FRONT REF8 MODULES (3)
(0.75-1.00 Amps EACH)
2 BRN (16AWG)
CAB TO SUBFRAME
WIRI NG HARNESS
TO SWI TCH PANEL
IN TRUCK CAB
YEL
1 WHT (16AWG)
MAGNETIC
T OW L I G H T S
WHT
GND
2 BRN (16AWG)
1 WHT (10AWG)
SUB TO DECK
WIRI NG HARNESS
RED/BLK
GND
RED/BLK
1 WH T (16AWG)
5 BLK (16AWG)
CENTER FRONT & REAR
REF8 MODULES (4)
(0.75 Amps EACH)
6 BLU (16AWG)
RED
GND
CONTROL HOOD LT.
(0 . 2 8 A m p s )
2 BRN (16AWG)
LEFT MARKER LT. (0.10 Amps)
2 BRN (16AWG)
LICENSE
PLATE LT.
(0.28 Amps)
1 WHT (16AWG)
2 BRN (16AWG)
1 WHT (16AWG)
OUTBOARD LEFT MARKER LT. (0.10 Amps)
GN D
2 BRN (16AW G)
5-376-000090
Rev 02 - 03/10
5-376-000090
Rev 02 - 03/10

medium duty carrier parts manual - Jerr-Dan

Transcription

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