Brochure for Doosan-MAN Diesel IMO
Transcription
Brochure for Doosan-MAN Diesel IMO
GAS EFFICIENCY SERVICES ENVIRONMENTAL SOLUTIONS 2012 MARINE SOLUTIONS SECOND EDITION YOUR SHORTER ROUTE TO BIGGER PROFITS IS NOW EVEN SHORTER THE MOST COMPLETE OFFERING OF MARINE SOLUTIONS IN THE WORLD Wärtsilä’s acquisition of the British-headquartered, global engineering company Hamworthy plc became effective on 31st January 2012. This acquisition is a major step in Wärtsilä’s strategy to strengthen its position as a total solutions provider, and to be the most valued partner for its customers with a complete range of products, integrated solutions, and services to the marine and offshore industries. Wärtsilä already has an exceptionally broad offering that covers the complete lifecycle of a vessel, from initial ship design to daily operating requirements, and which is backed by the most extensive global service network in the industry. Hamworthy’s portfolio of high technology products and systems represents a valuable complementary addition to this range. With the marine and offshore industries undergoing challenging times as a result of economic and environmental restrictions, the combining of the two companies’ strengths will 2 speed up and ease the means for customers to reduce operating costs and achieve compliance with environmental legislation. It also further facilitates ‘one-stop’ procurement procedures for shipyards to reduce risks arising from having multiple suppliers. WHAT CAN WE DO FOR YOU? At Wärtsilä, we are passionate about optimising lifecycle value by offering precisely what each of our customers need. We can deliver on this promise because we provide the most complete offering of marine products, integrated solutions and services in the industry – worldwide. We help our customers find the shorter route to robust growth and bigger profits through operational efficiency, environmental excellence, fuel flexibility and services. This brochure provides a starting point to help understand why Wärtsilä powers one in every three ships worldwide and demonstrates how we are able to customise our extensive offering in order to give customers that vital competitive edge. What can we do for you? 3 TABLE OF CONTENTS Fuel Flexibility & Gas Solutions 4 6 Ship Design Solutions 18 ENVIRONMENTAL SOLUTIONS 24 Emissions Reduction 26 High Efficiency Waste Heat Recovery Scrubber Technology NOX Reducer Water Treatment 26 27 32 36 Ballast Water Management Bilge Water Guard Condensation Plants Evaporators Waste Water Treatment 36 39 39 40 41 MARINE PRODUCTS 44 Automation 46 Vessel Automation Propulsion Controls Power Electric Systems 46 50 51 Electric Propulsion Packages Variable Speed Drives Switchboards Engines & Generating Sets 51 52 54 56 Low Speed Engines Low Speed X-generation Engines Medium Speed Engines Dual Fuel Engines Generating Sets Auxiliary Systems Gears 56 72 80 89 94 104 106 Single input gears Twin input gears Propulsors 106 110 112 Controllable Pitch Propellers Fixed Pitch Propellers Steerable Thrusters 112 116 120 Transverse Thrusters Waterjets Rudders Seals, Bearings & Stern Tubes 126 128 134 136 Sealing Solutions Bearing Solutions Stern Tube Solutions Other Seals and Bearings Products 137 141 143 143 FUEL FLEXIBILITY 146 Gas Systems 146 Gas Recovery LNG Handling LPG Systems Pumps & Valves 146 150 156 158 Booster Pumps Deepwell Pumps Engine Room Pumps Fi Fi Systems Portable Pumps Pump Room Systems Valves Compressors 158 159 163 164 165 165 166 168 High Pressure Air & Gas Hydrocarbon Gas Inert Gas 168 171 172 Flue Gas Inert Gas Generators Mult-Inert Nitrogen Generation Wärtsilä Propac Packages 172 172 174 175 176 Solutions Comparison Tools 178 SERVICES 180 Wärtsilä WORLDWIDE 184 5 FLEXIBILITY OF FUEL CHOICE Wärtsilä’s dual-fuel engines have exceeded 5 million running hours in both land-based and marine applications. This milestone represents a dual fuel technology track record that cannot be matched by any other engine manufacturer. Wärtsilä, a global leader in complete lifecycle power solutions for the marine and energy markets, is the recognised frontrunner in dual-fuel engine technology. The Wärtsilä DF engine series is increasingly the power solution choice for utilities and energy companies, as well as for all segments of the marine industry, worldwide. 6 FUEL FLEXIBILITY THE ONLY MARINE GAS SOLUTIONS WITH A LONG TRACK RECORD Dual-fuel engine technology provides the flexibility to switch between the use of natural gas and heavy fuel oil (HFO), light fuel oil (LFO) and various other liquid fuels. This flexibility in fuel choice offers numerous tangible benefits, both economic and environmental. With oil prices fluctuating and environmental regulations becoming increasingly stringent, the operator has the freedom to select the most cost-effective and readily available fuel, whilst also having the ability to utilise natural gas in order to comply with emission limitations. 7 Viking Grace Viking Lines new ferry Viking Grace will be built at the STX Turku shipyard, in Finland, and is scheduled to enter service in 2013. Thanks to Wärtsilä’s dual-fuel technology, the vessel can operate without restrictions in the SECA and NECA areas. Wärtsilä’s scope of supply for this contract includes four 8-cylinder Wärtsilä 8L50DF main engines, the transverse bow and stern tunnel thrusters, and two stainless steel fixed pitch, built-up main propellers with complete propeller shaft lines and environmentally sound shaft line seal systems. The propellers are designed with the lowest possible pressure impulses for superb vibration control. An extension contract covers onboard LNG (liquefied natural gas) storage and supply systems (LNGPac) and an advanced Compact Silencer System (CSS). The LNGPac comprises onboard liquid natural gas bunkering, two storage tanks, and handling equipment with related safety and automation systems. Download the brochure “Energy-efficient solutions for cruise ships, ferries and megayachts” at wartsila.com/en/references/Viking-Line 8 FUEL FLEXIBILITY Xvintage In 2016, less than five years from now, the IMO Tier III rules will enter into force, imposing a severe reduction in NOX emissions. An alternative answer is to simply change the fuel from diesel to LNG. Fincantieri Yachts decided to explore these points, and to get real know-how and feedback on LNG and dual-fuel installations from Wärtsilä. For the subsequent project, Fincantieri Yachts developed the naval architecture while Wärtsilä was fully responsible for the propulsion system . Pastrovich Studio developed a new concept for the general arrangement, which is based on an extraordinary integration of LNG technology with the general layout. The result is a smooth harmony that unites the onboard lifestyle, the functional use of the yacht, and finally the décor. Thus we have an innovative 99 m concept, the first dual-fuel, IMO Tier III compliant yacht. Watch the video “Xvintage” and access the article “Gliding high” at wartsila.com/en/references/Xvintage 9 Provalys When taken into service in 2006, the 154,000 m3 LNG carrier ‘Provalys’ was the largest LNG carrier in existence. The vessel is propelled by dual-fuel engines and electric propulsion. The solution offers LNG carriers a number of significant advantages, including lower overall fuel consumption, fuel flexibility, and reduced emissions. The heart of the system is four dual-fuel engines; three 12-cylinder and one 6-cylinder Wärtsilä 50DF, giving a combined output of 39.9 MW. The vessel is employed to carry liquefied natural gas (LNG) from Norway or Egypt. The propulsion solution for the ‘Provalys’ uses dual-fuel engines for electric power generation. The electric power is supplied to an electric propulsion system, as with the diesel-electric propulsion systems on modern cruise ships. The ship is designed to be capable of responding to the alternative of trading on the spot market. Download the brochures “Solutions for Merchant vessels” and “Shipping in the gas age” at wartsila.com/en/references/Provalys 10 FUEL FLEXIBILITY Bit Viking The 25,000 dwt product tanker ‘Bit Viking’ was the first vessel ever to undergo a conversion by Wärtsilä from heavy fuel oil to liquefied natural gas (LNG) operation. In October 2011, the vessel was handed over to the customer, Tarbit Shipping. The scope of the conversion package from Wärtsilä included deck mounted gas fuel systems, piping, two six-cylinder Wärtsilä 46 engines converted to Wärtsilä 50DF units with related control systems and all adjustments to the ship’s systems necessitated by the conversion. The ‘Bit Viking’ utilises Wärtsilä’s new LNGPac system, which enables the safe and convenient onboard storage of LNG. The storage tanks provide the vessel with 12 days of autonomous operation at 80% load, with the option to switch to marine gas oil if an extended range is required. When visiting EU ports, which have a 0.1% limit on sulphur emissions, the vessel operates on gas. Access the presentation “Bit Viking, first LNG conversion project in the world” at wartsila.com/en/references/Bit-Viking 11 Photo: Eidesvik Viking Lady Delivered in 2009, the ‘Viking Lady’ is not like any other offshore supply ship. The LNG-fuelled vessel, which is owned by Eidesvik Offshore, was the very first merchant ship to use a fuel cell as part of its propulsion system. The fuel cell, which generates an electric output of 330 kW, was installed in the autumn of 2009 and has successfully run for more than 18,500 hours. Based on this, the ‘Viking Lady’ is already one of the world’s most environmentally friendly ships. The ship combines four Wärtsilä 32DF dual-fuel engines with advanced vessel automation and Wärtsilä’s innovative Low Loss Concept, which minimizes electrical losses. The vessel, a Wärtsilä Ship Design, runs on liquefied natural gas (LNG). In March 2012, DNV announced that a true hybrid energy system is currently being developed for installation on board the offshore supply vessel ‘Viking Lady’. Download the brochure “Offshore solutions, optimised performance” at wartsila.com/en/references/Viking-Lady 12 FUEL FLEXIBILITY Photo: Harald Valderhaug Viking Prince The ‘Viking Prince’ entered service in March 2012. The environmental friendly LNG dual-fuel engines ensure low emissions of NOX and the reduction of CO2. The vessel is a Wärtsilä VS 489 Gas PSV design and features outstanding energy efficiency, a unique hull form, fuel flexibility, and outstanding vessel performance in areas such as fuel economy and cargo capacity. The Eidesvik orders include a unique configuration of the gas electric propulsion system. This is based on a combination comprising the Wärtsilä Low Loss Concept for Electric Propulsion, the Wärtsilä 34DF main engines, and the Wärtsilä 20DF engine. Wärtsilä has the ability to offer total concept solutions that include the design of the vessel, the propulsion plant, electrics and automation, and a host of fuel saving and environmentally sustainable options. Access the article “Leading ‘green’ offshore operator chooses Wärtsilä total solution” at wartsila.com/en/references/Viking-Prince 13 Petrojarl I In 2001, Wärtsilä supplied the ‘Petrojarl I’ with two 18-cylinder Wärtsilä 32DF dual fuel engines to meet the power production requirements of low emissions and high efficiency. This also resulted in lower operational costs. PGS Production, an oilfield service company based in Norway, owns and operates a highly advanced fleet of Floating Production Storage and Offloading (FPSO) vessels working in the North Sea. The choice of engines for the ‘Petrojarl I’ was influenced by the fact that the vessel was to operate under Norwegian jurisdiction, where a carbon dioxide tax is levied on power production in the offshore sector. The efficiency of the power plant thus has a significant impact on the operational costs of the oil fields. As the operator’s requirements also include low NOX emissions, the Wärtsilä 32DF dual-fuel engine became an obvious first choice for this installation. Download the brochure “Powering the world‘s Oil & Gas Industry” at wartsila.com/en/references/Petrojarl-I 14 FUEL FLEXIBILITY P-63 FPSO In May 2010, Wärtsilä signed a contract with the Brazilian industrial group QUIP to supply three main power modules for a new P-63 Floating Production Storage and Offloading vessel. Designed and produced by Wärtsilä, each power module will include two 18-cylinder 50DF tri-fuel engines, as well as alternators and all required auxiliary equipment. The 323,000 dwt ultra-large crude carrier (ULCC), the ‘BW Nisa’, will be utilised for the P-63 project. Wärtsilä is supplying a 100 MW fuel-flexible topside power-module solution, engineered and fabricated by Wärtsilä. The EPC model mitigates completion risks of the project and allows QUIP to focus on the process modules. The gas-fired power solution is estimated to reduce the levels of carbon-dioxide emissions by as much as 93,000 tons per year, compared to conventional technologies. Watch the video “Wärtsilä powering P-63 FPSO vessel” at wartsila.com/en/references/P-63 15 FUEL FLEXIBILITY AND GAS High Performance Turbine Installation Vessel Wärtsilä and Aker Solutions have combined their fields of expertise and developed a new and environmentally sound concept for offshore wind farm installation vessels. The two companies have selected the best technologies for this custom designed installation vessel, which enables a highly efficient way of setting up offshore wind power generation. The three 6-cylinder Wärtsilä 34DF and two 9-cylinder Wärtsilä 20DF dual fuel in-line engines, that will provide main and auxiliary power for the vessel, can operate on liquefied natural gas (LNG) with low emissions. Aker Solutions has applied its in-depth knowledge of the offshore drilling market to develop a continuous hydraulic jacking system for truss legs, which was customised for high performance turbine installation vessels. This jack system has great benefits in regard to redundancy, and has a robust design for operations in harsh environments. Download the brochure “High Performance Turbine Installation Vessel” at wartsila.com/en/references/HPTIV 16 FUEL FLEXIBILITY The future for LNG Products: SK 5306 As the current gas market is focusing on big scale production and distribution, very few operators are ready to deliver LNG to vessels to be used as fuel. Thus Wärtsilä has developed its SK 5306 LNG Feeder, a self-propelled bunkering vessel able to transport LNG from standard large-scale facilities directly to the mooring sites. When a vessel is powered by Wärtsilä Dual-Fuel engines utilizing LNG as the primary marine fuel, the gas bunkering activity has no impact on the time spent in port. All commercial activities during the port call can be performed as normal while the LNG tank is, at the same time, being refilled by the LNG Feeder. The Wärtsilä LNG Feeder is designed with a diesel-mechanical application Wärtsilä 20DF engine. The LNG barge uses gas as its mainsource of energy, thus contributing to a reduction in the environmental impact of the total chain. Download the brochure “High Performance Turbine Installation Vessel” at wartsila.com/en/references/SK5306 17 PAST, PRESENT AND FUTURE SUCCESS SHIP DESIGN PORTFOLIO & SERVICES With the benefit of 50 years of experience, Wärtsilä Ship Design is able to offer a complete range of options; from fully tailor-made unique designs, to standard, well proven, off-the-shelf designs. A ship is built to last several decades, and decisions made in the early design stages will have consequences that effect the operation of the vessel throughout its entire lifetime. Wärtsilä takes operational considerations, as well as construction friendliness, into account during the design phase. Wärtsilä’s vision is to be its customers’ most valued business partner. We will support our customers in optimising their assets with the best designs, high quality products and system solutions, global services, as well as maintenance and operational assistance. Wärtsilä primarily provides designs for merchant, offshore and special vessels. Offshore construction vessels, anchor handling vessels, platform supply vessels, cable layers, pipe layers, container vessels, chemical tankers, ice breakers, research vessels, and offshore wind farm installation vessels are amongst our most recent references. 18 SHIP DESIGN SOLUTIONS Wärtsilä is passionate about optimising lifecycle value by delivering whatever you need from the total offering. Let´s work together to find the right route for you. We cover the full range of ship design disciplines, including naval architecture, hull optimisation, stability calculations, hull and structural engineering, accommodation and outfitting, machinery and piping engineering, as well as automation and electrical engineering. Wärtsilä offers basic designs, including classification drawings, detail design, and optimised 3D production drawings for shipyards worldwide. Planning approval, design optimisation, and on-site newbuilding supervision are some of the consultancy services provided to shipyards and owners during the construction phase. Wärtsilä also offers a comprehensive range of marine consultancy services for shipyards or ship owners who are involved in newbuilding, conversion, and retrofit projects. Wärtsilä provides technical, operational and commercial feasibility studies, conceptual and initial designs, the preparation of general arrangements, and with all necessary related documents. Wärtsilä assists its customers with tenders by preparing tendering documents and presentation material, and by participating in the evaluation processes. 19 MERCHANT VESSELS PRODUCT TANKER SK 4119 3E Tankers – Environment, Economy, Efficiency Length overall .................................130.00 m Power ........................................2 x 2400 kW Breadth.............................................22.00 m Main engine ............... 8-cylinder Wärtsilä 26 Draught.............................................11.70 m Speed ........................................... 13.5 knots REEFER SK 3110 Refrigerated Cargo Carriers Length overall .................................164.70 m Power ...........................................16,949 kW Breadth.............................................27.00 m Main engine .. 7-cylinder Wärtsilä RT-flex60C Draught...............................................9.50 m Speed ........................................... 20.5 knots SCHIFFKO CV 1800 Container vessel Length overall .................................194.65 m Container capacity ........................ 1800 TEU Breadth.............................................27.80 m Main engine .. 8-cylinder Wärtsilä RT-flex60C Draught ............................................10.50 m Speed .............................................. 21 knots Power ...........................................19’360 kW 20 SHIP DESIGN SOLUTIONS OFFSHORE VESSELS VS 485 PSV MKIII Platform Supply Vessel Length overall ...................................85.60 m Deck area ........................................ 1000 m2 Breadth.............................................20.00 m Power ........................................4 x 1665 kW Depth..................................................8.60 m Speed ........................................... 15.4 knots VS 4915 SRV Seismic Research Vessel Length overall .................................104.60 m Breadth.................................25.00 / 28.00 m Depth..................................................8.60 m Streamers ............................................ 16–18 Endurance ........................................ 60 days Speed ......................................... 15.00 knots CASTORONE Pipelaying Fully DP Vessel Length overall .................................330.00 m Dynamic positioning DP3 Class Breadth moulded..............................39.00 m Power ........................................8 x 8400 kW Depth moulded to main deck...........24.00 m Speed .............................................. 13 knots 21 OFFSHORE VESSELS VS 491 CD AHTS Anchor Handling vessel Length overall ...................................91.00 m Bollard pull............................................300 T Breadth .............................................22.00 m Power ........................................2 x 8000 kW Depth to 1st deck ...............................9.60 m Main engine ............. 16-cylinder Wärtsilä 32 VS 4004 MAS Multipurpose Accommodation Ship Length overall .................................112.80 m Draft designed ......................................5.5 m Breadth .............................................30.00 m Generators .................................4 x 3000 kW Depth .................................................9.00 m Accommodation ...................................... 400 VS 4616 PLV Pipe Layer Vessel Length over all ................................146.00 m Breadth .............................................30.00 m Depth ................................................12.70 m Crane ....................................................250 T Tensioners w 4 tracks x 2 (total) ...........550 T 22 Carousel .............................................2500 T Main engines: 8-cylinder Wärtsilä 32, 4 x 3800 kW 7-cylinder Wärtsilä 32, 2 x 3300 kW SHIP DESIGN SOLUTIONS SPECIAL VESSELS PRV 120 Polar Research Vessel Length overall .................................129.00 m Endurance .................. 20,000 nm or 60 days Breadth moulded..............................29.80 m Power (diesel-electric) ...................23.1 MWe Depth moulded to main deck...........12.05 m Speed .......................................12 / 15 knots VS 6208 TR Trawler/Purse Seiner Length overall ...................................86.30 m RSW capacity.................................. 3284 m3 Breadth.............................................17.60 m Power ........................................1 x 5220 kW Depth................................................10.20 m Speed ......................................... 17.00 knots CWA 92 m Self-unloading Barge Length overall ...................................92.40 m Deadweight ........................................1500 T Breadth.............................................28.00 m Transfer hopper ..............................2 x 70 m3 Depth..................................................6.50 m Articulated boom conveyor ...........2000 mt/h 23 THIS IS THE WORLD OF SHIPPING WITHOUT ENVIRONMENTAL TECHNOLOGIES Environmental legislation impacting the global shipping industry continues to increase. In response to this, Wärtsilä is developing technologies to strategically meet these new requirements. We have made a long-term commitment to facilitating environmentally sound operations in terms of low emissions, low environmental impact and true sustainability. As this range of new technologies continue to come on line, they will be offered to our customers as standard on newbuilds, and will also be available when retrofitting existing vessels. 24 ENVIRONMENTAL SOLUTIONS Our ever-expanding portfolio of environmental products and services is geared towards meeting the full spectrum of environmental challenges. Wärtsilä Marine has placed particular emphasis on optimising lifecycle efficiency, minimising environmental impact by reducing air and water emissions, and minimising waste volumes. Read Wärtsilä’s approach to sustainability at http://wartsila.com/en/sustainability/Environmentalresponsibility/Overview 25 Exhaust gas economizer Ship service steam Steam turbine Exhaust turbine Ship service power G Aux. engines G Turobchargers Motor/generator G M Main engine G G Schematic of a High-Efficiency Waste Heat Recovery plant typical for large container ships. HIGH-EFFICIENCY WASTE HEAT RECOVERY (WHR) Waste heat recovery is an effective technology for simultaneously cutting exhaust gas emissions and reducing fuel consumption. High-Efficiency Waste Heat Recovery plants can be installed with Wärtsilä engines. This enables up to 12% of the main engine shaft power to be recovered as electrical power for use as additional ship propulsion power and for shipboard services. These WHR plants thus cut exhaust gas emissions and deliver fuel savings of up to 12%. Steam based WHR has already been successfully fitted in several installations to Wärtsilä RT-flex low-speed marine engines. In the WHR plant, a turbo-generator combines input from a steam turbine and an exhaust gas power turbine to generate electrical power while steam from the economiser is available for ship service heating. Steam based WHR is recommended for vessels with high installed power. 26 ENVIRONMENTAL SOLUTIONS SCRUBBERS FOR ALL SHIP TYPES Due to existing regulations on emissions to air from the International Maritime Organization (IMO), and with the European Union working towards an alignment with IMO MARPOL Annex VI, the marine industry will need to choose path on how to achieve compliance. With one of Wärtsilä SOX Exhaust Gas Cleaning Systems installed, you will comply with all existing and proposed regulations from IMO and the EU. Wärtsilä scrubbers are designed to provide flexibility and reliable operations wherever you operate. The systems are suitable for both new buildings and retrofitting of existing vessels having either 2-stroke or 4-stroke engines as well as oil-fired boilers. We can also provide complete ship design and a variety of pump systems. Having the largest installed base of any marine scrubber supplier and a dedicated test laboratory, has enabled Wärtsilä to optimise their products to be reliable, easy to operate and easy to install. WÄRTSILÄ HYBRID SCRUBBER SYSTEM In addition to closed and open loop systems, Wärtsilä provides hybrid solutions. These solutions have the flexibility to operate in both open and closed loop. The hybrid approach enables operation in closed loop mode when required, for instance whilst in port and during maneuvering using NaOH as a buffer. When at sea the switch can be made to open loop using only seawater. 27 LINEA MESSINA Our upgraded scrubber delivers added environmental benefits Wärtsilä open loop scrubber system utilises seawater to remove SOX from the exhaust. There is no need for chemicals since the natural alkalinity of seawater neutralizes the acid. Wash water from the scrubber is treated and monitored at the inlet and outlet before it is discharged to sea with no harm to the environment. 28 ENVIRONMENTAL SOLUTIONS Linea Messina has a Wärtsilä open loop system installed, and was the first vessel ever to operate commercially with a scrubber system enabling it to meet 0.1% sulphur emissions regulations in EU ports, as well as “futureproofing” the vessel for the impending 0.1% Emission Control Area limit in 2015. 29 WÄRTSILÄ CLOSED LOOP SCRUBBER SYSTEM Following the Hamworthy acquisition by Wärtsilä: Wärtsilä Fresh Water Scrubber becomes Wärtsilä Closed Loop Scrubber Wärtsilä Closed Loop Scrubber operates in a closed loop, i.e. the wash water is being circulated within the scrubber. Exhaust gas enters the scrubber and is sprayed with water that has been mixed with caustic soda (NaOH). The sulphur oxides in the exhaust react with this mixture and are thereby neutralized. A small bleed-off is extracted from the closed loop and treated to fulfil requirements stipulated by IMO. Cleaned effluents can safely be discharged overboard with no harm to the environment. If operation in zero discharge mode is requested, the effluent can be led to a holding tank for scheduled and periodical discharge. ØD Øout E Øin U H C B ØP 30 ENVIRONMENTAL SOLUTIONS SCRUBBER UNIT DIMENSIONS Scrubber Capacity ØD type (kg/s) (mm) ØP (mm) Øin (mm) Øout (mm) H (mm) C (mm) B (mm) E (mm) WM 92 1.46 920 378 365 385 4 400 3 113 459 765 Weight Weight dry (kg) wet (kg) 1 100 1 300 WM 98 1.66 980 402 385 400 4 500 3 133 483 785 1 200 1 400 WM 104 1.88 1 040 427 410 430 4 600 3 159 506 810 1 300 1 500 WM 111 2.14 1 110 456 440 460 4 700 3 190 533 840 1 400 1 600 WM 118 2.43 1 180 484 465 485 4 800 3 215 561 865 1 500 1 800 WM 125 2.73 1 250 513 495 520 4 900 3 246 588 895 1 600 1 900 WM 133 3.10 1 330 546 525 550 5 000 3 276 619 925 1 800 2 000 WM 141 3.49 1 410 579 560 585 5 100 3 312 650 960 1 900 2 300 WM 149 3.90 1 490 611 590 620 5 200 3 343 682 990 2 000 2 400 WM 158 4.40 1 580 648 625 655 5 300 3 378 717 1 025 2 200 2 600 WM 167 4.93 1 670 685 660 700 5 400 3 414 752 1 060 2 400 2 800 WM 177 5.55 1 770 726 700 735 5 500 3 455 791 1 100 2 600 3 100 WM 187 6.20 1 870 767 740 775 5 700 3 496 830 1 140 2 800 3 400 WM 198 6.97 1 980 812 785 820 5 900 3 542 873 1 185 3 100 3 700 WM 209 7.78 2 090 857 830 870 6 000 3 588 916 1 230 3 400 4 100 WM 221 8.72 2 210 907 875 915 6 200 3 633 962 1 275 3 700 4 500 WM 233 9.72 2 330 956 925 970 6 400 3 684 1 009 1 325 4 000 4 900 WM 246 10.85 2 460 1 009 975 1 020 6 500 3 735 1 060 1 375 4 300 5 300 WM 259 12.06 2 590 1 062 1025 1 070 6 700 3 786 1 111 1 425 4 700 5 800 WM 273 13.42 2 730 1 120 1080 1 135 6 900 3 843 1 165 1 480 5 100 6 300 WM 287 14.87 2 870 1 177 1140 1 190 7 100 3 904 1 220 1 540 5 500 WM 302 16.50 3 020 1 239 1195 1 255 7 300 3 960 1 278 1 595 6 000 7 500 WM 317 18.21 3 170 1 300 1255 1 315 7 500 4 021 1 337 1 655 6 500 8 200 WM 333 20.14 3 330 1 366 1320 1 380 7 700 4 088 1 399 1 720 7 100 8 900 WM 350 22.30 3 500 1 435 1385 1 455 7 900 4 154 1 465 1 785 7 700 9 700 WM 367 24.57 3 670 1 505 1 450 1 525 8 200 4 220 1 532 1 850 8 300 10 600 6 900 WM 385 27.09 3 850 1 579 1600 1 525 8 400 4 297 1 602 1 925 9 000 11 500 WM 403 29.75 4 030 1 653 1595 1 670 8 700 4 368 1 672 1 995 9 800 12 500 WM 422 32.69 4 220 1 731 1675 1 755 8 900 4 450 1 746 2 075 10 600 13 500 WM 442 35.93 4 420 1 813 1750 1 835 9 200 4 526 1 824 2 150 11 500 14 700 WM 462 39.34 4 620 1 895 1830 1 920 9 500 4 608 1 902 2 230 12 400 15 900 WM 483 43.09 4 830 1 981 1910 2 005 9 700 4 690 1 984 2 310 13 400 17 300 WM 505 47.20 5 050 2 071 2010 2 100 10 000 4 792 2 070 2 410 14 500 18 700 WM 527 51.51 5 270 2 161 2085 2 190 10 300 4 868 2 156 2 485 15 700 20 200 WM 550 56.22 5 500 2 255 2175 2 285 10 600 4 960 2 245 2 575 16 900 21 900 WM 574 61.36 5 740 2 354 2275 2 385 11 000 5 062 2 339 2 675 18 300 23 700 WM 599 66.96 5 990 2 456 2370 2 490 11 300 5 159 2 437 2 770 19 700 25 600 WM 624 72.81 6 240 2 559 2470 2 590 11 600 5 261 2 534 2 870 21 200 27 700 WM 650 79.17 6 500 2 665 2575 2 700 12 000 5 368 2 635 2 975 22 900 29 800 WM 677 86.06 6 770 2 776 2680 2 810 12 400 5 475 2 741 3 080 24 600 32 200 WM 705 93.51 7 050 2 891 2790 2 930 12 700 5 588 2 850 3 190 26 500 34 700 WM 733 101.29 7 330 3 006 2900 3 045 13 100 5 700 2 959 3 300 28 500 37 400 WM 762 109.69 7 620 3 125 3015 3 165 13 500 5 817 3 072 3 415 30 600 40 200 WM 792 118.74 7 920 3 248 3135 3 290 13 900 5 940 3 189 3 535 32 900 43 200 WM 822 128.16 8 220 3 371 3255 3 415 14 300 6 062 3 306 3 655 35 200 46 400 WM 853 138.29 8 530 3 498 3375 3 540 14 800 6 185 3 427 3 775 37 800 49 800 WM 885 149.16 8 850 3 629 3500 3 675 15 200 6 312 3 552 3 900 40 400 53 400 WM 918 160.82 9 180 3 764 3635 3 810 15 600 6 450 3 681 4 035 43 300 57 200 WM 951 172.93 9 510 3 900 3765 3 950 16 100 6 583 3 809 4 165 46 300 61 200 WM 985 185.89 9 850 4 036 3900 4 090 16 500 6 720 3 942 4 300 49 400 65 400 31 WÄRTSILÄ CLOSED LOOP SCRUBBER SYSTEM Specific exhaust gas flow (kg/kWh) Scrubber type Capacity (kg/s) 6 6.5 7 7.5 8 8.5 9 9.5 618 703 796 906 1 029 1 156 1 313 1 478 1 652 1 864 2 088 2 351 2 626 2 952 3 295 3 693 4 117 4 595 5 108 5 684 6 298 6 988 7 712 8 530 9 445 10 406 11 473 12 600 13 845 15 217 16 662 18 250 19 991 21 816 23 811 25 988 28 360 30 837 33 531 36 449 39 604 42 899 46 457 50 290 54 280 58 570 63 174 68 112 73 241 78 730 584 664 752 856 972 1 092 1 240 1 396 1 560 1 760 1 972 2 220 2 480 2 788 3 112 3 488 3 888 4 340 4 824 5 368 5 948 6 600 7 284 8 056 8 920 9 828 10 836 11 900 13 076 14 372 15 736 17 236 18 880 20 604 22 488 24 544 26 784 29 124 31 668 34 424 37 404 40 516 43 876 47 496 51 264 55 316 59 664 64 328 69 172 74 356 553 629 712 811 921 1 035 1 175 1 323 1 478 1 667 1 868 2 103 2 349 2 641 2 948 3 304 3 683 4 112 4 570 5 085 5 635 6 253 6 901 7 632 8 451 9 311 10 266 11 274 12 388 13 616 14 908 16 329 17 886 19 520 21 304 23 252 25 374 27 591 30 001 32 612 35 435 38 384 41 567 44 996 48 566 52 405 56 524 60 942 65 531 70 443 Diesel engine power (kW) WM 92 WM 98 WM 104 WM 111 WM 118 WM 125 WM 133 WM 141 WM 149 WM 158 WM 167 WM 177 WM 187 WM 198 WM 209 WM 221 WM 233 WM 246 WM 259 WM 273 WM 287 WM 302 WM 317 WM 333 WM 350 WM 367 WM 385 WM 403 WM 422 WM 442 WM 462 WM 483 WM 505 WM 527 WM 550 WM 574 WM 599 WM 624 WM 650 WM 677 WM 705 WM 733 WM 762 WM 792 WM 822 WM 853 WM 885 WM 918 WM 951 WM 985 32 1.46 1.66 1.88 2.14 2.43 2.73 3.10 3.49 3.90 4.40 4.93 5.55 6.20 6.97 7.78 8.72 9.72 10.85 12.06 13.42 14.87 16.50 18.21 20.14 22.30 24.57 27.09 29.75 32.69 35.93 39.34 43.09 47.20 51.51 56.22 61.36 66.96 72.81 79.17 86.06 93.51 101.29 109.69 118.74 128.16 138.29 149.16 160.82 172.93 185.89 876 809 996 919 1 128 1 041 1 284 1 185 1 458 1 346 1 638 1 512 1 860 1 717 2 094 1 933 2 340 2 160 2 640 2 437 2 958 2 730 3 330 3 074 3 720 3 434 4 182 3 860 4 668 4 309 5 232 4 830 5 832 5 383 6 510 6 009 7 236 6 679 8 052 7 433 8 922 8 236 9 900 9 138 10 926 10 086 12 084 11 154 13 380 12 351 14 742 13 608 16 254 15 004 17 850 16 477 19 614 18 105 21 558 19 900 23 604 21 788 25 854 23 865 28 320 26 142 30 906 28 529 33 732 31 137 36 816 33 984 40 176 37 086 43 686 40 326 47 502 43 848 51 636 47 664 56 106 51 790 60 774 56 099 65 814 60 751 71 244 65 764 76 896 70 981 82 974 76 591 89 496 82 612 96 492 89 070 103 758 95 777 111 534 102 954 751 854 967 1 101 1 250 1 404 1 594 1 795 2 006 2 263 2 535 2 854 3 189 3 585 4 001 4 485 4 999 5 580 6 202 6 902 7 647 8 486 9 365 10 358 11 469 12 636 13 932 15 300 16 812 18 478 20 232 22 161 24 274 26 491 28 913 31 557 34 437 37 445 40 716 44 259 48 091 52 092 56 412 61 066 65 911 71 121 76 711 82 707 88 935 95 601 701 797 902 1 027 1 166 1 310 1 488 1 675 1 872 2 112 2 366 2 664 2 976 3 346 3 734 4 186 4 666 5 208 5 789 6 442 7 138 7 920 8 741 9 667 10 704 11 794 13 003 14 280 15 691 17 246 18 883 20 683 22 656 24 725 26 986 29 453 32 141 34 949 38 002 41 309 44 885 48 619 52 651 56 995 61 517 66 379 71 597 77 194 83 006 89 227 657 747 846 963 1 094 1 229 1 395 1 571 1 755 1 980 2 219 2 498 2 790 3 137 3 501 3 924 4 374 4 883 5 427 6 039 6 692 7 425 8 195 9 063 10 035 11 057 12 191 13 388 14 711 16 169 17 703 19 391 21 240 23 180 25 299 27 612 30 132 32 765 35 627 38 727 42 080 45 581 49 361 53 433 57 672 62 231 67 122 72 369 77 819 83 651 ENVIRONMENTAL SOLUTIONS WÄRTSILÄ OPEN LOOP SCRUBBER SYSTEM Wärtsilä Open Loop Scrubber system operates in an open loop, utilising seawater to remove SOX from the exhaust. Exhaust gas enters the scrubber and is sprayed with water in three different stages. The sulphur oxide in the exhaust reacts with water and forms sulphuric acid. There is no need for chemicals since the natural alkalinity of seawater neutralizes the acid. Wash water from the scrubber is treated and monitored at the inlet and outlet, to make sure it is in line with the discharge criteria of MEPC 184(59), before it is discharged to sea with no harm to the environment. Linea Messina has a Wärtsilä Open Loop Scrubber system installed, and was the first vessel ever to operate commercially with a scrubber system, enabling it to meet 0.1% sulphur emissions regulations in EU ports, as well as “future proofing” the vessel for the impending 0.1% Emission Control Area limit in 2015. 33 EMISSION REDUCTION Wärtsilä NOX Reducer (NOR). WÄRTSILÄ NOX REDUCER (NOR) Wärtsilä has developed a NOX Reducer (NOR) based on selective, catalytic reduction technologies. The programme covers Wärtsilä’s medium-speed engine portfolio. The reduction in NOX emissions is 85–95%. The size of the NOR is optimised in terms of performance and costs. The main components of the SCR installation are the reactor, which is the core of the installation, a reagent pumping unit, a dosing unit for controlling the reagent flow, and an injection unit for feeding the reagent into the duct. The dosing unit is provided with a dedicated control cabinet. An emission monitoring system is available as option. W L H 34 ENVIRONMENTAL SOLUTIONS WÄRTSILÄ NOX REDUCER OVERALL DIMENSION TABLE Engine power output kW Reactor size Reactor W mm Reactor H mm Reactor L mm Reactor weight (including catalyst elements) kg Mixing duct total length (includes straight length)* mm <400 1 840 840 3000 1100 3000 401–550 2 840 1000 3000 1200 3200 551–700 3 1000 1000 3116 1500 3400 701–900 4 1000 1160 3116 1600 3600 901–1100 5 1160 1160 3230 2000 3800 1101–1350 6 1160 1320 3230 2100 3900 1351–1600 7 1320 1320 3346 2500 3900 1601–1850 8 1320 1480 3346 2600 4200 1851–2150 9 1480 1480 3460 3000 4100 2151–2450 10 1480 1640 3460 3100 4500 2451–2800 11 1640 1640 3578 3500 4300 2801–3150 12 1640 1800 3578 3600 4000 3151–3600 13 1800 1800 3692 4100 4400 3601–4000 14 1800 1960 3692 4200 4200 4001–4400 15 1960 1960 3808 4700 4000 4401–4800 16 1960 2120 3808 4800 4300 4801–5300 17 2120 2120 3924 5300 4100 5301–5850 18 2120 2280 3924 5400 4400 5851–6300 19 2280 2280 4040 5900 4300 6301–6800 20 2280 2440 4040 6000 4600 6801–7400 21 2440 2440 4156 6600 4400 7401–8000 22 2440 2600 4156 6800 4700 8001–8600 23 2600 2600 4270 7300 4500 8601–9200 24 2600 2760 4270 7500 4800 9201–9900 25 2760 2760 4420 8300 4600 9901–10600 26 2760 2920 4420 8500 4900 10601–11200 27 2920 2920 4688 9400 4700 11201–11900 28 2920 3080 4688 9600 4600 11901–12700 29 3080 3080 4716 10500 4800 12701–13400 30 3080 3240 4716 10700 5100 13401–14200 31 3240 3240 4866 11700 4900 14201–15000 32 3240 3400 4866 11900 5100 15001–15800 33 3400 3400 5014 12800 5400 15801–16600 34 3400 3560 5014 13000 4900 16601–17500 35 3560 3560 5162 14000 5100 17501–18400 36 3560 3720 5162 14300 5300 18401–19300 37 3720 3720 5412 17300 5500 19301–20200 38 3720 3880 5412 17500 5700 20201–21200 39 3880 3880 5560 20600 5900 21201–22200 40 3880 4040 5560 20900 6200 *The length of the mixing duct is case dependant. The figures are indicative. 35 BALLAST WATER MANAGEMENT SOLUTIONS FOR ALL SHIP TYPES In recognising that no one solution will be suitable across all ship types Wärtsilä is uniquely placed to offer owners & operators a choice of ballast water management solutions WÄRTSILÄ AQUARIUS® EC The Wärtsilä AQUARIUS® EC ballast water management system (BWMS) provides robust technology for the treatment of ballast water using in-situ electro chlorination, across the full range of ship operating and environmental conditions. The Wärtsilä AQUARIUS® EC BWMS is a simple and efficient two stage process involving filtration and electro-chlorination (EC). During uptake, seawater is first passed through a 40 micron back washing screen filter to remove particulate, sediment, zooplankton and phytoplankton. Disinfection of the filtered sea water is then carried out using hypochlorite generated from the side stream EC process, and controlled by the BWMS control system. Upon discharge, the ballast water bypasses the filter and any residual active substance is neutralised using sodium bisulphite, to ensure that the ballast water is safe to discharge back to the sea in full compliance with MARPOL requirements. By virtue of its modular design, the system’s inherent flexibility allows application across the full range of ship types and sizes, for both the new build and retrofit markets. Wärtsilä offers customers a range of flexible supply options, from the BWMS equipment only, to a full ‘turnkey’ service covering 36 ENVIRONMENTAL SOLUTIONS all phases, from the initial review and ship survey, through to the supply, installation, and commissioning of the hardware, and continuing with lifecycle after sales service and support. WÄRTSILÄ AQUARIUS® UV The Wärtsilä AQUARIUS® UV ballast water management system (BWMS) provides robust technology for the treatment of ballast water using ultra-violet (UV) irradiation, across the full range of ship operating and environmental conditions. The Wärtsilä AQUARIUS® UV BWMS is a simple two stage process involving filtration and UV irradiation. During uptake, seawater is first passed through a 40 micron back washing screen to remove particulate, sediment, zooplankton and phytoplankton. Disinfection of the filtered sea water is then carried out using medium pressure UV lamps, and controlled by the BWMS control system. Upon discharge, the filter is by-passed but the ballast water is again disinfected with UV treatment before safe discharge back into the sea. By virtue of its modular design, the system’s inherent flexibility allows application across the full range of ship types and sizes, for both the new build and retrofit markets. Wärtsilä offers customers a range of flexible supply options, from the BWMS equipment only, to a full ‘turnkey’ service covering all phases, from the initial survey through to the supply, installation, and commissioning of the hardware, and continuing with lifecycle after sales service and support. 37 WATER TREATMENT WÄRTSILÄ MARINEX UV The Wärtsilä Marinex UV ballast water management system (BWMS) provides unique technology for the treatment of ballast water using filtration and ultra violet (UV) irradiation in one integrated housing. The Wärtsilä Marinex UV BWMS is an integrated two stage process involving filtration and UV irradiation. During uptake, seawater enters the integrated unit and first passes through a self cleaning candle type filter to remove particulate, sediment, zooplankton and phytoplankton. Disinfection of the filtered sea water is then carried out using low pressure UV lamps, and controlled by the BWMS control system. Upon discharge, the filter is by-passed but the ballast water is again disinfected with UV treatment before safe discharge back into the sea. By virtue of its integrated design, the system’s inherent flexibility allows application across the full range of ship types and sizes, for both the new build and retrofit markets. Wärtsilä offers customers a range of flexible supply options, from the BWMS equipment only, to a full ‘turnkey’ service covering all phases, from the initial survey through to the supply, installation, and commissioning of the hardware, and continuing with lifecycle after sales service and support. 38 ENVIRONMENTAL SOLUTIONS Wärtsilä Bilge Water Guard. WÄRTSILÄ BILGE WATER GUARD Wärtsilä Bilge Water Guard (BWG) is a fully automated, bilge discharge monitoring system which constantly oversees and monitors the oil content in all discharges overboard. Should the oil content rise above the set limit, the flow will be re-routed back to the bilge tank. The system logs the discharge quantity and oil content as well as time and location of the ship. All data is stored in memory for later retrieval. The system is enclosed in a locked, tamper-proof cabinet and all accesses are logged in memory. For both crew members and ship management, the Wärtsilä BWG provides a priceless safety net that makes the compliance with applicable regulations evident. WÄRTSILÄ SERCK COMO CONDENSATION PLANTS Wärtsilä Serck Como air cooler condensers are especially suitable for the liquefaction of turbine exhaust steam at vacuum conditions. The use of low noise fans enables installation near residential areas. The use of water in condensing applications provides a highly cost effective solution. Wärtsilä Serck Como water cooled condensers can utilize fresh water, cooling tower water, river water and sea water. 39 WÄRTSILÄ SERCK COMO EVAPORATORS Wärtsilä Serck Como Multi-Stage Flash Evaporators offer extremely reliable thermal seawater desalination and are designed to produce fresh water, well water or industrial water. A particular advantage of our technology is that the specific heat consumption (or thermal efficiency) can be continuously adapted to the individual requirements of each vessel. The multi-stage flash technology is the only evaporation principle where heat transfer and evaporation are strictly separated. Each Wärtsilä Serck Como Multiple Effect Evaporator is individually designed to the customer’s specific requirements. Wärtsilä Serck Como Plate Type Evaporators employ a simple but effective process that utilizes the waste heat from the main diesel engine jacket water. Other media, such as steam or thermal oil, may also be used. We also offer various evaporation processes and evaporator designs. Wärtsilä Serck Como Rising Films Evaporators enable the sea water to flow through the tubes of the vertical tube whilst the heating medium (steam or engine jacket water) flows around the tubes. The vapour produced inside the tubes flows upwards into the upper casing of the unit. Evaporation takes place under vacuum at low temperature. Wärtsilä Serck Como land based evaporators are used for both ships and land-based installations for producing process and potable water. They are also used to reduce industrial waste water volumes. 40 ENVIRONMENTAL SOLUTIONS Wärtsilä OWS oily water treatment unit. WÄRTSILÄ OILY WATER SEPARATOR The Wärtsilä oily water separator (OWS) gives the operator effective control over all bilge and sludge media as well as over any discharges made into the sea. The technology behind the Wärtsilä OWS is a combination of optimised traditional methods and innovative new solutions. The separator consists of a four-stage, emulsion-breaking unit, in which each stage handles one key component of the sludge and bilge mix. It can handle input flows with an oil content of between 0 and 100%, making it the most versatile separator on the market. All Wärtsilä units have successfully passed USCG / IMO type approval in accordance with 46 CFR §162.050 and MEPC.107(49). The amount of oil in water after treatment is guaranteed to be less than 5 ppm. Technical data OWS 500 OWS 1000 12 24 60 1185 2344 3210 Width, mm 765 1100 1400 Height, mm 1715 1855 1855 Weight, dry, kg 510 650 950 Weight, wet, kg 775 1950 2700 Power, kW 10 10 10 Capacity, max, m3/day Length, mm OWS 2500 41 WÄRTSILÄ HAMWORTHY MEMBRANE BIOREACTOR (MBR) SYSTEMS Wärtsilä Hamworthy’s innovative MBR system is an evolution of the company’s proven sewage treatment technology for handling grey and black water waste. The technology is an advanced wastewater treatment process based on biological degradation and membrane separation. It delivers the highest quality discharge without requiring any addition or generation of chemicals hazardous to the maritime or shipboard environment. WÄRTSILÄ HAMWORTHY miniMBR SYSTEMS Wärtsilä Hamworthy miniMBR systems are smaller, more compact versions of the company’s innovative MBR technology for handling grey and black water waste. By building on our successful experiences and working closely with our customers, we have been able to optimise the miniMBR system to produce an effective compact package. It is ideal for use on smaller cruise and naval vessels, plus ferries with up to a 200 complement, as well as FPSOs and accommodation platforms. 42 ENVIRONMENTAL SOLUTIONS WÄRTSILÄ HAMWORTHY SEWAGE TREATMENT PLANTS Wärtsilä Hamworthy’s market-leading sewage treatment plants offer easy to-install, trouble-free systems for some of the harshest environments on the planet. Optimised for the treatment of black and grey wastewater flows, and suitable for conventional gravity and vacuum fed collection systems, all plants in our STA-C and ST-C range are controlled automatically. This allows unattended operation, with reduced maintenance requirements and lower long-term operating costs. The systems are compact and modular in design, suitable for between-deck installations, and are adaptable to customer new build specifications. The STA-C and ST-C series sewage treatment plants are certified to meet IMO MEPC 159(55) guidelines, and are recognised by leading shipbuilders. WÄRTSILÄ HAMWORTHY VACUUM TOILETS Wärtsilä Hamworthy vacuum toilets use air to drive waste from the toilet to the treatment tank or intermediate collection tank. This contemporarily styled toilet has a built-in vacuum breaker and flush memory, is simple to install, and is supplied ready to connect. The control mechanism can be accessed without removing the bowl. By using only approximately 1 litre of water, the amount of wastewater is dramatically reduced. 43 YOUR SHORTER ROUTE TO BIGGER PROFITS THE MOST COMPLETE OFFERING OF PRODUCTS, SOLUTIONS AND SERVICES IN THE MARINE INDUSTRY Wärtsilä enhances the business of its customers by providing products, solutions and services for the marine industry that are environmentally sustainable and economically sound. Being a technology leader and through the experience, know-how and dedication of our personnel, we are able to customise solutions according to specific customers’ needs for the benefit of our clients around the world. 44 MARINE PRODUCTS Wärtsilä has paved the way to improved performance and greater reliability for gas engines. As with many successful innovations, various strands of different technologies have been combined to produce a new and viable solution. The outcome of all this dual-fuel development work is unprecedented flexibility, both in fuel choice and operational performance. Since natural gas has low levels of harmful emissions, and is relatively low in price, such flexibility is increasingly seen as being the key to compliance with environmental legislation and to controlling escalating operational costs. Flexibility allows the most cost-effective and most readily available fuel to be used where possible, and gas to be used when feasible and where environmental regulations restrict the use of conventional liquid fuels. 45 AUTOMATION THE WÄRTSILÄ 3C CONTROL & COMMUNICATION CENTRE Wärtsilä is about to take the next giant step in total system integration with presenting the multifunctional user interface where all essential vessel systems are integrated into one common user platform that enables more efficient and safe operation in all conditions with reduced fuel consumption and harmful emissions. The Wärtsilä 3C (Control and Communication Centre) is an integrated platform between the bridge-, automation-, engines-, and propulsion control systems. The 3C provides enhanced decision support information, enabling safe and efficient control of the vessel regardless of the operating conditions. Chart radar 46 Conning MARINE PRODUCTS The intelligent, user-friendly 3C platform includes interchangeable multifunction displays/workstations that enable the monitoring and performing of tasks from any of the work stations. Advanced voyage planning and monitoring is easy with added functions such as the Weather Chart overlay, Econometer, Speed Pilot and online NavTex information directly available in ECDIS display. Centralised Alarm Monitoring and Control, reduces the need to mute multiple equipment alarms in case of a single sensor failure. All operator stations can be activated with a single push button. All systems will follow, and, any system can be selected/deselected separately at any time. Condition Based Maintenance records and operational records for fleet management can all be combined to automatically generate electronic reports. These can then be sent ashore manually or automatically, according to preference. ECDIS Automation 47 AUTOMATION WÄRTSILÄ INTEGRATED AUTOMATION SYSTEMS (IAS) IAS comprises all the functionality one can expect from a modern vessel automation system. Whether the vessel is an ice breaker working in arctic conditions, a ship sailing in tropical seas, or a supply vessel operating in the rough winter storms of the North Sea, the crew must be able to trust the onboard power and automation installations. Wärtsilä provides a broad assortment of alarm and control systems, from small alarm and monitoring systems (AMS) to advanced Wärtsilä Integrated Automation Systems with integrated state-of-the-art power management system (PMS). It opens the possibility for remote analysis of the systems, using satellite connections, the network on-board, and an interface to the Wärtsilä Condition Based Maintenance system (CBM). 48 MARINE PRODUCTS WÄRTSILÄ POWER MANAGEMENT SYSTEM (PMS) Wärtsilä Power Management System (PMS) is highly integrated with Wärtsilä switchboards and IAS. PMS contains all standard functions like load dependant start/stop, load sharing, synchronising, load shedding etc. And a lot more! With a complete Wärtsilä package (engines, generators, PMS/power distribution, VSD, gears, and propeller/thrusters) one can be sure to get an optimal tuned system that will reduce the risk of bad performance and blackouts. Wärtsilä PMS has several advanced options, e.g. control of the patented Low loss concept (LLC) that will reduce distribution losses, increase the energy availability and save space and installation costs. For use in the offshore market, Wärtsilä PMS has passed stringent tests like Hardware-in-loop (HIL) tests from third party verification companies. Wärtsilä IAS and PMS together with Wärtsilä products will ensure the optimal way to operate the vessel. 49 AUTOMATION Main bridge panel for Waterjet Controls. WÄRTSILÄ PROPULSION CONTROLS Wärtsilä propulsion controls fully support the company’s well proven, world leading propulsion solutions. All propulsion solutions need a reliable, easy-to-use, control system for manoeuvring the vessel. Wärtsilä has years of experience in electric and electronic control systems that meet varying customer requirements. User-focused development ensures that both navigators and engineers will find the Wärtsilä propulsion control system easy to use. The systems are designed in accordance with IMO regulations and the requirements of all leading classification societies. Standardisation of components reduces the cost of engineering, installation and maintenance, while allowing customisation for individual needs and preferences. A single supplier of the propulsion solution and its control system ensures easy integration and total service. 50 MARINE PRODUCTS Wärtsilä 8L32 Generator VSD VSD VSD LLC-unit VSD Switchboard LLC-unit VSD = Variable Speed Drive Transverse thruster Steerable thruster Tunnel thruster Main propulsion thruster Forward azimuth thruster WÄRTSILÄ ELECTRIC PROPULSION The Wärtsilä electric propulsion system incorporates state-of-the-art technology in every integrated component and has a unique system configuration to maximise safety and efficiency. The Wärtsilä low loss concept is a patented solution developed to enhance redundancy and to reduce the number of components in the system. The concept is flexible and can be designed to fit any configuration of power generation units and propulsion units as well as other electric power consumers onboard. In addition to tailor-made solutions, the low loss concept is available in five standardised systems: Wärtsilä low loss concept 1500, 2700, 3800, 5000 and 10,000 indicating the maximum power of each of the two main propellers. For vessels with large power generation and power consumption, a medium voltage system is available. The system can be combined with Wärtsilä’s variable speed drives powering up to 10 MW propulsion units. The system can be combined with any configuration of power generation units and can be tailor-made to meet specific requirements for flexible power distribution in a variety of different applications. A combination of a medium voltage system for power generation and a low voltage system for power distribution to the ship consumers and to special purposes will enhance the flexibility and increase the operability of the vessel. 51 WÄRTSILÄ MEDIUM VOLTAGE POWER DRIVE Wärtsilä’s new Medium Voltage Power drive is especially designed for marine applications. The modular design allows easy installation and maintenance. It is available in 12, 18 and 24 pulse configurations, and harmonic currents and voltages injected to the switchboard of a marine application are kept well below the requirements of international standards. The drive is water cooled and the cooling water cabinet, including the de-ionizing unit, can be delivered as an integrated or stand-alone solution. Together with Wärtsilä’s patented medium voltage low loss concept (LLC), the introduction of next generation medium voltage power drives brings increased efficiency and redundancy to the larger marine electric propulsion market, with the added benefit of reduced weight and space requirements. Main technical data Motor power 1 000–25 000 kW Supply voltage 3300–6600 VAC Control Vector control/PWM output Efficiency full load >98.8% Power factor >0.96 Switchboard connection Direct or through propulsion transformer Cooling method De-ionized fresh water External cooling water 10–38°C fresh or salt water Protection IP44 52 MARINE PRODUCTS WÄRTSILÄ VARIABLE SPEED DRIVE The variable speed drive is specially designed for lifetime operation in a maritime environment. It is the world’s most compact, low voltage (690V) variable speed drive with excellent performance in control of propulsion motors, pump applications, compressors, mooring and winches, and drilling operations. The drive is water cooled and can be directly connected to the ship’s cooling water system. Other important features are the redundant design and interchangeable power modules, which give an easy and efficient service concept. WÄRTSILÄ PASSIVE RECTIFIER The variable speed drive can be delivered with a diode rectifier in a 12 pulse or 24 pulse configuration, very well suited to either a Wärtsilä LLC system or a standard transformer solution. WÄRTSILÄ ACTIVE FRONT END RECTIFIER The variable speed drive can also be delivered with an active rectifier front end which allows for energy flow in both directions, eliminating the need for transformers and braking resistors. Direct Current Control and network filter give small ripple currents and very low harmonic distortion. MULTIDRIVE SYSTEMS, DC SOURCES The variable speed drive can also be delivered as a multidrive system, where the inverters are connected to the same DC-link. Combined with our patented electronic DC breakers, these work independently. The multidrive system can be connected to the main grid through either active or diode rectifiers, and also allows for DC-sources such as batteries and fuel cells. Wärtsilä Passive Rectifier Drive – LV Wärtsilä Active Rectifier Drive – LV Power (kW) Length (mm) Weight (kg) Power (kW) Weight (kg) 880 900 800 880 1500 Length (mm) 900 1500 900 900 1500 2300 1500 2700 1500 1400 2700 4500 3000 3800 2100 1900 3800 6800 5100 5000 2700 2300 5000 8500 6600 * All cabinets have 2051 mm height and 1000 mm depth. 53 POWER ELECTRIC SYSTEMS WÄRTSILÄ SWITCHBOARDS Wärtsilä low and medium voltage switchboard systems are optimised for marine use. When developing our switchboard systems, the need for easy installation and maintenance is a key consideration. The system is module-based and, therefore, very flexible. Later extensions can also be easily added. WÄRTSILÄ MARINE SWITCHBOARD – LV Technical data Rated voltage (V) 690 Short circuit test IEC 439–1 Surge current (peak) kA ................................................................... 176 Prospective current (RMS) kA ............................................................. 80 Thermal rated current (1s) .................................................................. 80 Bus bar (A) .................................................................................... 4000 54 MARINE PRODUCTS WÄRTSILÄ MSS36 SWITCHBOARD – LV Technical data Rated voltage (V) ............................................................................. 690 Short circuit test IEC 439–1 Surge current (peak) kA ................................................................... 220 Prospective current (RMS) kA ............................................................. 87 Thermal rated current (1s) .................................................................. 87 Rated current Bus bar (A) .................................................................................... 4000 Lead-down bar MCC (A) ................................................................. 1100 Enclosure IEC 529/947–1 Doors closed ................................................................................IP 4L2 All doors open ................................................................................IP 20 Air and creepage current distances IEC ................................................ 664 Flame arc test IEC 298 prospective current (RMS) kA.............................. 87 WÄRTSILÄ OPERA SWITCHBOARD – MV Technical data Rated voltage (kV) .................................7.2 ................... 12.................17.5 Insulation level 50 Hz/1 min (kV RMS)........................ 20 ................... 28................... 38 1.2/50 ms(kV peak) ........................... 60 ................... 75................... 75 Rated current Bus bars (A) .................................................................................. 3150 Droppers (A) .................................................................................. 2500 Short circuit current Thermal (kA)........................................................................... 42 (1 sec) Dynamic (kA) ......................................................................... 106 (peak) Flame Arc test aac. to IEC 298 .............................................40 kA 0.15 sec 31.5 kA 1 sec 55 POWER RANGE FOR WARTSILÄ LOW-SPEED ENGINES Wärtsilä RTA and RT-flex engines Wärtsilä RT-flex48T-D / RTA48T-D Wärtsilä RT-flex50-D Wärtsilä RT-flex58T-D ER-3 Wärtsilä RT-flex58T-D / RTA58T-D Wärtsilä RT-flex58T-E Wärtsilä RT-flex60C-B Wärtsilä RT-flex68-D / RTA68-D Wärtsilä RT-flex84T-D / RTA84T-D Wärtsilä RT-flex82T / RTA82T Wärtsilä RT-flex82T-B / RTA82T-B Wärtsilä RT-flex82C / RTA82C Wärtsilä RT-flex96C / RTA96C Wärtsilä X-generation engines Wärtsilä X35 Wärtsilä X40 Wärtsilä X62 Wärtsilä X72 Wärtsilä X92 Power [MW] 3 4 6 8 10 15 WÄRTSILÄ LOW-SPEED ENGINES Wärtsila low-speed, two-stroke engines are the optimum propulsion solution for merchant vessels with directly driven propellers. Wärtsilä’s well proven electronically-controlled common-rail technology plays a key role in enabling ship owners to reduce fuel costs. Their benefits to shipowners and operators may be summarised as: z Optimum powers and speeds to match ship requirements z Competitive first cost z Lowest possible fuel consumption over the whole operating range, especially in part-load range 56 20 MARINE PRODUCTS Speed [rpm] 102–127 99–124 80–105 84–105 90–105 91–114 76–95 61–76 68–80 68–84 87–102 92–102 142–167 124–146 80-97 69-84 70–80 30 40 z z z z z z z z 60 80 Special tuning for even better part-load fuel consumption Low cylinder oil feed rate Up to five years time between overhauls Low maintenance costs through reliability and durability Full compliance with NOX emissions control regulations Smokeless operation at all running speeds Lower steady running speeds Reduced maintenance requirements with simpler engine setting 57 WÄRTSILÄ RT-flex48T IMO Tier II Main data: Version D, also available as traditional RTA type Cylinder bore ....................................480 mm Fuel specification: Piston stroke...................................2000 mm Fuel oil ..................................... 700 cSt/50°C Speed .......................................102–127 rpm ISO-F 8217:2005, Mean effective pressure at R1..........19.0 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 5 100 5 314 171 6 120 6 148 205 8 155 7 140 6 982 225 9 320 8 160 7 816 250 127 rpm 102 rpm R1 R2 R3 R4 5 7 275 5 100 5 825 6 8 730 6 120 6 990 7 10 185 7 140 8 11 640 8 160 Dimensions mm B C D E F* G 3 170 1 085 7 334 3 253 9 030 1 700 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 19.0 13.3 19.0 16.6 173 167 173 169 170 164 170 166 85 70 85 70 60 Standard Standard Delta Delta Low-Load 166.4 166.0 165.7 164.5 162.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 58 MARINE PRODUCTS WÄRTSILÄ RT-flex48T IMO Tier II Main data: Version D, also available as traditional RTA type Economy Ratings Rated power, principal dimensions and weights Output in kW at 127 rpm Cyl. Length A mm Weight tonnes 6 550 5 314 171 7 860 6 148 205 9 660 13 125 6 982 225 11 040 10 480 7 816 250 ER1 ER2 5 6 900 6 8 280 7 8 Dimensions mm B C D E F* G 3 170 1 085 7 334 3 253 9 030 1 700 Brake specific fuel consumption (BSFC) in g/kWh Rating point Tuning variant Load BMEP, bar RTA BSFC ER1 ER2 18.0 17.1 170.0 100% 171.4 RT-flex Standard Tuning 100% 168.4 167.0 RT-flex Standard Tuning 85% 164.8 163.4 RT-flex Standard Tuning 70% 164.4 163.0 RT-flex Delta Tuning 85% 164.3 163.1 RT-flex Delta Tuning 70% 163.3 162.3 RT-flex Low-Load Tuning 60% 161.0 160.5 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. Engine layout field 59 WÄRTSILÄ RT-flex50 IMO Tier II Main data: Version D Cylinder bore ....................................500 mm Fuel specification: Piston stroke...................................2050 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................99–124 rpm ISO-F 8217:2005, Mean effective pressure at R1..........21.0 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Length A* mm Weight tonnes 6 100 5 582 6 952 200 7 320 6 462 7 950 225 9 765 8 540 7 342 255 11 160 9 760 8 222 280 124 rpm 99 rpm R1 R2 R3 R4 5 8 725 6 100 6 975 6 10 470 7 320 8 370 7 12 215 8 540 8 13 960 9 760 Dimensions mm B C D E E* F1 G 3 150 1 088 7 646 3 710 1 955 9 270 1 636 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 21.0 14.7 21.0 18.4 170 85 70 Standard Standard 166.4 166.0 164 170 85 60 Delta Delta Low-Load 165.7 164.5 162.2 1) Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 60 166 70 MARINE PRODUCTS WÄRTSILÄ RT-flex50 IMO Tier II Main data: Version B Cylinder bore ....................................500 mm Fuel specification: Piston stroke...................................2050 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................99–124 rpm ISO-F 8217:2005, Mean effective pressure at R1..........20.0 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Length A* mm Weight tonnes 5 800 5 582 6 850 200 6 960 6 462 7 900 225 9 310 8 120 7 342 255 10 640 9 280 8 222 280 124 rpm 99 rpm R1 R2 R3 R4 5 8 300 5 800 6 650 6 9 960 6 960 7 980 7 11 620 8 120 8 13 280 9 280 Dimensions mm B C D E E* F1 G 3 150 1 088 7 646 3 690 1 955 9 270 1 636 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 20.0 13.9 20.0 17.5 171 85 70 Standard Standard 167.4 167.0 165 171 85 167 70 60 Delta Delta Low-Load 166.7 165.5 163.2 1) Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77 61 WÄRTSILÄ RT-flex58T-D ER-3 IMO Tier II Main data: Version D Cylinder bore ....................................550 mm Fuel specification: Piston stroke...................................2416 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................80–105 rpm ISO-F 8217:2005, Mean effective pressure at R1..........20.2 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 105 rpm Length A mm Weight tonnes 5 400 6 381 281 6 480 7 387 322 7 560 8 393 377 80 rpm R1 R2 R3 R4 5 10 175 7 100 7 750 6 12 210 8 520 9 300 7 14 245 9 940 10 850 Dimensions mm B C D E F* G 3 820 1 300 8 822 3 475 10 880 2 000 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning** R1 R2 R3 R4 20.2 14.1 20.2 14.1 167.0 161.0 167.0 161.0 85 70 85 70 60 Standard Standard Delta Delta Low-Load 163.4 163.0 162.7 161.5 159.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 2 g/kWh higher. For definitions see page 77. 62 MARINE PRODUCTS WÄRTSILÄ RT-flex58T IMO Tier II Main data: Version E Cylinder bore ....................................580 mm Fuel specification: Piston stroke...................................2416 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................90–105 rpm ISO-F 8217:2005, Mean effective pressure at R1.............21 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 7 900 6 381 281 9 480 7 387 322 14 105 11 060 8 393 377 16 120 12 640 9 399 418 105 rpm 90 rpm R1 R2 R3 R4 5 11 750 7 900 10 075 6 14 100 9 480 12 090 7 16 450 11 060 8 18 800 12 640 Dimensions mm B C D E F* G 3 820 1 300 8 822 3 475 10 880 2 000 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 21.0 14.1 21.0 16.5 169 85 70 Standard Standard 165.4 165.0 163 85 169 163 70 60 Delta Delta Low-Load 164.7 163.5 161.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 63 WÄRTSILÄ RT-flex58T IMO Tier II Main data: Version D, also available as traditional RTA type Cylinder bore ....................................580 mm Fuel specification: Piston stroke...................................2416 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................84–105 rpm ISO-F 8217:2005, Mean effective pressure at R1..........20.2 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 7 900 6 381 281 9 480 7 387 322 12 670 11 060 8 393 377 14 480 12 640 9 399 418 105 rpm 84 rpm R1 R2 R3 R4 5 11 300 6 13 560 7 900 9 050 9 480 10 860 7 15 820 11 060 8 18 080 12 640 Dimensions mm B C D E F* G 3 820 1 300 8 822 3 475 10 880 2 000 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning** R1 R2 R3 R4 20.2 14.1 20.2 17.7 174 168 174 170 169 163 169 165 85 70 85 70 60 Standard Standard Delta Delta Low-Load 165.4 165.0 164.7 163.5 161.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 2 g/kWh higher. For definitions see page 77. 64 MARINE PRODUCTS WÄRTSILÄ RT-flex60C IMO Tier II Main data: Version B Cylinder bore ....................................600 mm Fuel specification: Piston stroke...................................2250 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................91–114 rpm ISO-F 8217:2005, Mean effective pressure at R1..........20.0 bar category ISO-RMK700 Piston speed......................................8.6 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 114 rpm R1 91 rpm R2 R3 R4 Length A mm Weight tonnes 5 12 100 8 450 9 650 8 450 6 638 268 6 14 520 10 140 11 580 10 140 7 678 322 7 16 940 11 830 13 510 11 830 8 718 377 8 19 360 13 520 15 440 13 520 9 758 428 9 21 780 15 210 17 370 15 210 10 798 480 Dimensions mm B C D E F* G 3 700 1 300 8 570 3 660 10 500 1 955 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 20.0 14.0 20.0 17.5 171 85 70 Standard Standard 167.4 167.0 165 85 171 167 70 60 Delta Delta Low-Load 166.7 165.5 163.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 65 WÄRTSILÄ RT-flex68 IMO Tier II Main data: Version D, also available as traditional RTA type Cylinder bore ....................................680 mm Fuel specification: Piston stroke...................................2720 mm Fuel oil ..................................... 700 cSt/50°C Speed ...........................................76–95 rpm ISO-F 8217:2005, Mean effective pressure at R1..........20.0 bar category ISO-RMK700 Piston speed......................................8.6 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 10 950 7 530 386 13 140 8 710 439 17 500 15 330 9 890 496 20 000 17 520 11 070 552 95 rpm 76 rpm R1 R2 R3 R4 5 15 650 10 950 12 500 6 18 780 13 140 15 000 7 21 910 15 330 8 25 040 17 520 Dimensions mm B C D E F* G 4 300 1 520 10 400 4 700 12 545 2 340 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1 RT-flex tuning variant BSFC** Standard Tuning** R1 R2 R3 R4 20.0 14.0 20.0 17.5 174 168 174 170 170 164 170 166 85 70 85 70 60 Standard Standard Delta Delta Low-Load 166.4 166.0 165.7 164.5 162.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 2 g/kWh higher. Delta Tuning and Low-Load Tuning are only available with the high-efficiency turbochargers. For definitions see page 77. 66 MARINE PRODUCTS WÄRTSILÄ RT-flex82T IMO Tier II Main data: Version B, also available as traditional RTA type Cylinder bore ....................................820 mm Fuel specification: Piston stroke...................................3375 mm Fuel oil ..................................... 700 cSt/50°C Speed ...........................................65–84 rpm ISO-F 8217:2005, Mean effective pressure category ISO-RMK700 at R1/R1+ ................................ 21.0/19.0 bar Piston speed at R1/R1+ ..............8.6/9.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 76 / 84 rpm 65 rpm Length A mm Weight tonnes R1 / R1+ R2 / R2+ R3 R4 6 28 500 21 720 24 390 18 600 11 045 7 33 250 25 340 28 455 21 700 12 550 917 8 38 000 28 960 32 520 24 800 14 055 1 028 9 42 750 32 580 36 585 27 900 16 500 1 167 Dimensions mm B C D E F* G 5 320 1 800 12 250 5 400 14 820 2 700 812 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1/R1+ RT-flex tuning variant BSFC Standard Tuning R1/R1+ R2/R2+ R3 R4 21.0/19.0 16.0/14.5 21.0 16.0 171.0/169.0 164.0 171.0 164.0 167/165 160/160 167 160 85 70 85 70 65 Standard Standard Delta Delta Low-Load 163.4/161.4 163.0/161.0 162.7/160.7 161.5/159.5 158.2/156.5 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 67 WÄRTSILÄ RT-flex82T IMO Tier II Main data: Also available as traditional RTA type Cylinder bore ....................................820 mm Fuel specification: Piston stroke...................................3375 mm Fuel oil ..................................... 700 cSt/50°C Speed ...........................................68–80 rpm ISO-F 8217:2005, Mean effective pressure category ISO-RMK700 at R1/R1+ ................................ 20.0/19.0 bar Piston speed at R1/R1+ ..............8.6/9.0 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 76 / 80 rpm Length A mm 68 rpm Weight tonnes R1 / R1+ R2 / R2+ R3 R4 6 27 120 21 720 24 300 21 720 11 045 7 31 640 25 340 28 350 25 340 12 550 917 8 36 160 28 960 32 400 28 960 14 055 1 028 9 40 680 32 580 36 450 32 580 16 500 1 167 Dimensions mm B C D E F* G 5 320 1 800 12 250 5 400 14 820 2 700 812 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1/R1+ RT-flex tuning variant BSFC** R1/R1+ R2/R2+ R3 R4 20.0/19.0 16.0/14.5 20.0 17.9 171.0/169.0 164.0 171.0 164.0 168/166 162 168 Standard Tuning** 85 70 85 70 165 65 Standard Standard Delta Delta Low-Load 164.4/162.4 164.0/162.0 163.7/161.7 162.5/160.5 159.7/157.7 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 2 g/kWh higher. Delta Tuning and Low-Load Tuning are only available with the high-efficiency turbochargers. For definitions see page 77. 68 MARINE PRODUCTS WÄRTSILÄ RT-flex82C IMO Tier II Main data: Also available as traditional RTA type Cylinder bore ....................................820 mm Fuel specification: Piston stroke...................................2646 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................87–102 rpm ISO-F 8217:2005, Mean effective pressure category ISO-RMK700 at R1/R1+ ................................ 20.0/19.0 bar Piston speed at R1/R1+ ..............8.6/9.0 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 97 / 102 rpm 87 rpm Length A mm Weight tonnes 11 045 12 550 14 055 16 500 18 005 19 510 21 015 745 840 935 1 005 1 145 1 230 1 335 R1 / R1+ R2 / R2+ R3 R4 6 7 8 9 10 11 12 27 120 31 640 36 160 40 680 45 200 49 720 54 240 21 720 25 340 28 960 32 580 36 200 39 820 43 440 24 300 28 350 32 400 36 450 40 500 44 550 48 600 21 720 25 340 28 960 32 580 36 200 39 820 43 440 Dimensions mm B C D E F* G 4 570 1 600 10 930 5 400 12 700 2 310 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC R2/R2+ R3 R4 16.0/15.2 20.0 17.9 177/175 171 177 174 173/171 167 173 RTA RT-flex Part load,% of R1/R1+ RT-flex tuning variant BSFC** R1/R1+ 20.0/19.0 Standard Tuning** 85 70 85 70 170 65 Standard Standard Delta Delta Low-Load 169.4/167.4 169.0/167.0 168.7/166.7 167.5/165.5 164.7/162.7 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 2 g/kWh higher. Delta Tuning and Low-Load Tuning are only available with the high-efficiency turbochargers. For definitions see page 77. 69 WÄRTSILÄ RT-flex84T IMO Tier II Main data: Version D, also available as traditional RTA type Cylinder bore ....................................840 mm Fuel specification: Piston stroke...................................3150 mm Fuel oil ..................................... 700 cSt/50°C Speed ...........................................61–76 rpm ISO-F 8217:2005, Mean effective pressure at R1..........19.0 bar category ISO-RMK700 Piston speed......................................8.0 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 76 rpm Length A mm 61 rpm Weight tonnes R1 R2 R3 R4 5 21 000 14 700 16 850 14 700 9 695 740 6 25 200 17 640 20 220 17 640 11 195 870 7 29 400 20 580 23 590 20 580 12 695 990 8 33 600 23 520 26 960 23 520 15 195 1 140 9 37 800 26 460 30 330 26 460 16 695 1 260 Dimensions mm B C D E F* G 5 000 1 800 12 150 5 105 14 500 2 700 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1 RT-flex tuning variant BSFC Standard Tuning R1 R2 R3 R4 19.0 13.3 19.0 16.6 173 167 173 169 171 165 171 167 85 70 85 70 65 Standard Standard Delta Delta Low-Load 167.4 167.0 166.7 165.5 162.7 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 70 MARINE PRODUCTS WÄRTSILÄ RT-flex96C IMO Tier II Main data: Version B, also available as traditional RTA type Cylinder bore ....................................960 mm Fuel specification: Piston stroke...................................2500 mm Fuel oil ..................................... 700 cSt/50°C Speed ....................................... 92 - 102 rpm ISO-F 8217:2005, Mean effective pressure at R1..........18.6 bar category ISO-RMK700 Piston speed......................................8.5 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 102 rpm 92 rpm Length A mm Weight tonnes 12 240 13 920 16 510 18 190 19 870 21 550 23 230 24 910 26 590 1 160 1 290 1 470 1 620 1 760 1 910 2 050 2 160 2 300 R1 R2 R3 R4 6 7 8 9 10 11 12 13 14 34 320 40 040 45 760 51 480 57 200 62 920 68 640 74 360 80 080 24 000 28 000 32 000 36 000 40 000 44 000 48 000 52 000 56 000 30 960 36 120 41 280 46 440 51 600 56 760 61 920 67 080 72 240 24 000 28 000 32 000 36 000 40 000 44 000 48 000 52 000 56 000 Dimensions mm B C D E F* G 4 480 1 800 10 925 5 380 12 950 2 594 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC RTA RT-flex Part load,% of R1 RT-flex tuning variant BSFC** Standard Tuning** 85 Standard 168.4 70 Standard 168.0 R1 18.6 177 172 R2 13.0 171 166 85 Delta 167.7 R3 18.6 177 172 70 Delta 166.5 R4 14.4 171 166 65 Low-Load 163.7 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. ** These BSFC values are for engines equipped with the latest high-efficiency turbochargers. Application of the previous generation of turbochargers leads to BSFC values that are 3 g/kWh higher. Delta Tuning and Low-Load Tuning are only available with the high-efficiency turbochargers. 13- and 14-cylinder engines are only available in RT-flex versions, and not in RTA versions. For definitions see page 77. 71 WÄRTSILÄ X35 IMO Tier II Main data: Cylinder bore ....................................350 mm Fuel specification: Piston stroke...................................1550 mm Fuel oil ..................................... 700 cSt/50°C Speed .......................................142–167 rpm ISO-F 8217:2005, Mean effective pressure at R1..........21.0 bar category ISO-RMK700 Piston speed......................................8.6 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 3 475 4 434 74 4 170 5 046 84 5 180 4 865 5 658 95 5 920 5 560 6 270 105 167 rpm 142 rpm R1 R2 R3 R4 5 4 350 3 475 3 700 6 5 220 4 170 4 440 7 6 090 4 865 8 6 960 5 560 Dimensions mm B C D E F* G 2 264 830 5 556 1 220 6 850 1 326 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC Part load,% of R1 Tuning variant BSFC Standard Tuning R1 R2 R3 R4 21.0 16.8 21.0 19.8 176 170 176 174 85 70 85 70 60 Standard Standard Delta Delta Low-Load 172.4 172.0 171.7 170.5 168.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 72 MARINE PRODUCTS WÄRTSILÄ X40 IMO Tier II Main data: Cylinder bore ....................................400 mm Fuel specification: Piston stroke...................................1770 mm Fuel oil ..................................... 700 cSt/50°C Speed .......................................124–146 rpm ISO-F 8217:2005, Mean effective pressure at R1..........21.0 bar category ISO-RMK700 Piston speed......................................8.6 m/s Rated power, principal dimensions and weights Output in kW at Cyl. Length A mm Weight tonnes 4 550 5 050 109 5 460 5 750 125 6 755 6 370 6 450 140 7 720 7 280 7 150 153 146 rpm 124 rpm R1 R2 R3 R4 5 5 675 4 550 4 825 6 6 810 5 460 5 790 7 7 945 6 370 8 9 080 7 280 Dimensions mm B C D E F* G 2 590 950 6 335 1 660 7 700 1 425 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC Part load,% of R1 Tuning variant BSFC Standard Tuning R1 R2 R3 R4 21.0 16.8 21.0 19.8 175 169 175 173 85 70 85 70 60 Standard Standard Delta Delta Low-Load 171.4 171.0 170.7 169.5 167.2 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 73 WÄRTSILÄ X62 IMO Tier II Main data Cylinder bore ....................................620 mm Fuel specification: Piston stroke...................................2658 mm Fuel oil ..................................... 700 cSt/50°C Speed .........................................80–103 rpm ISO-F 8217:2005, Mean effective pressure category ISO-RMK700 at R1/R1+ ................................ 20.5/19.3 bar Piston speed at R1/R1+ ..............8.6/9.1 m/s Rated power, principal dimensions and weights Output in kW at Cyl. 97 / 103 rpm R1 / R1+ 80 rpm R2 / R2+ R3 R4 Length A mm Weight tonnes 4 10 640 8 000 8 760 6 600 5 895 270 5 13 300 10 000 10 950 8 250 7 030 325 6 15 960 12 000 13 140 9 900 8 110 377 7 18 620 14 000 15 330 11 550 9 215 435 8 21 280 16 000 17 520 13 200 10 320 482 Dimensions mm B C D E F* G 4 180 1 360 10 050 3 915 11 950 2 070 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC Part load,% of R1/R1+ Tuning variant BSFC R1/R1+ R2/R2+ R3 R4 20.5/19.3 15.4/14.5 20.5 15.4 168/167 161 Standard Tuning 85 70 168 85 70 Standard Standard Delta Delta Low-Load 164.4/163.4 164.0/163.0 163.7/162.7 162.5/161.5 159.2/158.4 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 74 161 65 MARINE PRODUCTS WÄRTSILÄ X72 IMO Tier II Main data Cylinder bore ....................................720 mm Fuel specification: Piston stroke...................................3086 mm Fuel oil ..................................... 700 cSt/50°C Speed ...........................................69–89 rpm ISO-F 8217:2005, Mean effective pressure category ISO-RMK700 at R1/R1+ ................................ 20.5/19.4 bar Piston speed at R1/R1+ ..............8.6/9.2 m/s Rated power, principal dimensions and weights Output in kW at Length A mm Weight tonnes 8 880 6 770 407 11 100 8 060 481 13 320 9 350 561 20 790 15 540 10 645 642 21 600 23 760 17 760 11 935 716 B C D E F* G 4 850 1 580 11 640 4 380 13 950 2 380 Cyl. 84 / 89 rpm 69 rpm R1 / R1+ R2 / R2+ R3 4 14 440 10 800 11 880 5 18 050 13 500 14 850 6 21 660 16 200 17 820 7 25 270 18 900 8 28 880 Dimensions mm R4 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC Part load,% of R1/R1+ Tuning variant BSFC R1/R1+ R2/R2+ R3 R4 20.5/19.4 15.4/14.5 20.5 15.4 168/167 161 Standard Tuning 85 70 168 85 70 161 65 Standard Standard Delta Delta Low-Load 164.4/163.4 164.0/163.0 163.7/162.7 162.5/161.5 159.2/158.4 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 75 WÄRTSILÄ X92 IMO Tier II Main data Cylinder bore ....................................920 mm Piston stroke...................................3468 mm Speed ...........................................70–80 rpm Mean effective pressure at R1/R1+ ................................ 20.0/19.0 bar Piston speed at R1/R1+ ..............8.8/9.3 m/s Fuel specification: Fuel oil 700 cSt/50°C ISO-F 8217:2005, category ISO-RMK700 Rated power, principal dimensions and weights Output in kW at Cyl. 76/80 rpm 70 rpm Length A mm Weight tonnes 11 630 13 210 16 350 17 850 19 520 21 280 22 870 1120 1260 1460 1630 1790 1960 2140 R1 / R1+ R2 / R2+ R3 R4 6 7 8 9 10 11 12 35 100 40 950 46 800 52 650 58 500 64 350 70 200 28 080 32 760 37 440 42 120 46 800 51 480 56 160 32 340 37 730 43 120 48 510 53 900 59 290 64 680 25 860 30 170 34 480 38 790 43 100 47 410 51 720 Dimensions mm B C D E F* G 5550 1900 12 750 6050 16 100 2930 Brake specific fuel consumption (BSFC) in g/kWh Full load Rating point BMEP, bar BSFC Part load,% of R1/R1+ Tuning variant BSFC Standard Tuning R1/R1+ R2/R2+ R3 R4 20.0/19.0 16.0/15.2 20.0 16.0 167.0/166.0 161.0 167.0 161.0 85 70 85 70 65 Standard Standard Delta Delta Low-Load 163.4/162.4 163.0/162.0 162.7/161.7 161.5/160.5 158.2/157.4 * Standard piston dismantling height, can be reduced with tilted piston withdrawal. For definitions see page 77. 76 MARINE PRODUCTS DEFINITIONS AND NOTES FOR LOW-SPEED ENGINES DIMENSIONS AND WEIGHTS All dimensions are in millimetres and are not binding. z The engine weight is net in metric tonnes (t), without oil and water, and is not binding. z FUEL CONSUMPTION All brake specific fuel consumptions (BSFC) are quoted for fuel of lower calorific value 42.7 MJ/kg, and for ISO standard reference conditions (ISO 15550 and 3046). BSFC figures for Wärtsilä engines are given with a tolerance of +5% across 40–100% of engine load. For engines Wärtsilä X62/72/92 & RT-flex82T-B, RT-flex58T-D ER-3, stepwise tolerances are now introduced for the brake specific fuel consumption (BSFC): 5% tolerance for 100% to 85% engine load 6% tolerance for 84% to 65% engine load 7% tolerance for 64% to 25% engine load Standard Tuning, Delta Tuning, Low Load Tuning are available for the electronically-controlled common- rail engines providing optimum fuel consumption and flexibility for different engine loads. Delta Tuning focuses on reducing fuel consumption in the operating range below 90% engine load. Low Load Tuning reduces fuel consumption below 75% engine load. BSFC Standard tuning Delta tuning Low-load tuning LOAD Typical BSFC curves to illustrate Standard Tuning, Delta Tuning and Low-Load Tuning. 77 LOW-SPEED ENGINES ISO STANDARD REFERENCE CONDITIONS Total barometric pressure at R11.0 bar Suction air temperature ............................................ 25 °C Relative humidity ............................................ 30% Scavenge air cooling water temperature ................................ 29 °C EMISSIONS All Wärtsilä low-speed engines included in this booklet are fully compliant with IMO Tier II NOX limits specified in Annex VI of the MARPOL 73/78. They can also be equipped with a SCR catalyst to meet IMO Tier III NOX emission levels and a scrubber to reduce SOX emissions to 0.1% – even with high sulphur fuels. RATING POINTS FOR WÄRTSILÄ LOW-SPEED ENGINES The engine layout fields for Wärtsilä low-speed engines are defined by the power/speed rating points R1, R2, R3 and R4 (see diagram to the right). In certain engines, the layout field is extended to the points R1+ and R2+. 78 MARINE PRODUCTS R1, or R1+ instead if applicable, is the nominal maximum continuous rating (MCR). Any power and speed within the respective engine layout field may be selected as the Contract-MCR (CMCR) point for an engine. Engine-MCR Power R1 R1+ Engine layout field R3 R4 R2+ CYLINDER LUBRICATION R2 The Pulse Lubricating System with R4 electronic control of lubrication timing has been further developed. Speed It is available for all Wärtsilä X-generation, RT-flex low-speed engines and for selected RTA engines. The guide feed rate for new engines equipped with Pulse Jet cylinder lubrication system is 0.6 g/kWh. Engines with different Lubricating Systems might require a higher feed rate. This allows important savings in engine operating costs. 79 DIESEL ENGINES Wärtsilä 20 Wärtsilä 26 Wärtsilä 32 Wärtsilä 38 Wärtsilä 46 Wärtsilä 46F Wärtsilä 64 DUAL-FUEL ENGINES Wärtsilä 20DF Wärtsilä 34DF Wärtsilä 50DF WÄRTSILÄ MEDIUM-SPEED ENGINES DIESEL ENGINES The design of the Wärtsilä medium-speed engine range is based on the vast amount of knowledge accumulated over years of successful operation. Robust engines derived from pioneering heavy fuel technology have been engineered to provide unquestionable benefits for the owners and operators of Wärtsilä engines and generating sets: z Proven reliability z Low emissions z Low operating costs z Fuel flexibility Benefits for the shipyard include installation friendliness, embedded automation system, and built-on modularised auxiliary systems. 80 MARINE PRODUCTS POWER RANGE FOR WÄRTSILÄ MEDIUM-SPEED ENGINES kW 5000 10,000 15,000 20,000 25,000 DUAL-FUEL ENGINES Wärtsilä is continuously developing its portfolio of gas and multi-fuel engines to suit different marine applications, be they offshore oil and gas installations where gaseous fuel is available from the process, or a merchant vessel operating in environmentally sensitive areas. The Wärtsilä engines offer high efficiency, low exhaust gas emissions and safe operation. The innovative multi-fuel technology allows flexibility to choose between gas or liquid fuel. When necessary, the engines are capable of switching from one fuel to the other without an interruption in power generation. 81 WÄRTSILÄ 20 IMO Tier II Main data Cylinder bore ....................................200 mm Fuel specification: Piston stroke.....................................280 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output............................ 200 kW/cyl Speed .............................................1000 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ...................27.3 bar SFOC 185 g/kWh Piston speed......................................9.3 m/s at ISO condition Option: Common rail fuel injection. Rated power Engine type kW 4L20 800 6L20 1 200 8L20 1 600 9L20 1 800 Dimensions (mm) and weights (tonnes) Engine type A* A B* B 4L20 – 6L20 3 254 8L20 9L20 2 510 – 3 108 1 528 3 973 3 783 4 261 4 076 *Turbocharger at flywheel end. For definitions see page 92. 82 C* C D F Weight 1 348 – 1 483 1 800 725 7.2 1 348 1 580 1 579 1 800 624 9.3 1 614 1 465 1 756 1 713 1 800 624 11.0 1 614 1 449 1 756 1 713 1 800 624 11.6 MARINE PRODUCTS WÄRTSILÄ 26 IMO Tier II Main data Cylinder bore ....................................260 mm Fuel specification: Piston stroke.....................................320 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output............................ 340 kW/cyl Speed .............................................1000 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ......................24 bar SFOC 184 g/kWh Piston speed....................................10.7 m/s at ISO condition Rated power Engine type kW 6L26 2 040 8L26 2 720 9L26 3 060 12V26 4 080 16V26 5 440 Dimensions (mm) and weights (tonnes) Engine type A* A B* B C* C D 6L26 8L26 9L26 12V26 16V26 4 401 5 304 5 703 5 218 6 223 4 175 4 999 5 389 4 968 5 973 1 882 2 019 2 019 2 074 2 151 1 882 1 882 1 882 2 074 2 151 1 951 2 011 2 011 2 453 2 489 2 021 2 102 2 102 2 453 2 489 2 420 2 420 2 420 2 060 2 060 F F Weight Weight dry sump wet sump dry sump wet sump 818 818 818 800 800 950 950 950 1 110 1 110 18.1 22.0 23.9 29.2 33.0 18.4 22.5 24.8 31.9 36.5 *Turbocharger at flywheel end. For definitions see page 92. 83 WÄRTSILÄ 32 IMO Tier II Main data Cylinder bore ....................................320 mm Fuel specification: Piston stroke.....................................400 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output........ 500 kW/cyl, 580 kW/cyl Speed ...............................................750 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ....24.9 bar, 28.9 bar SFOC 176 g/kWh Piston speed....................................10.0 m/s at ISO condition Option: Common rail fuel injection. Rated power Engine type 500 kW/cyl 580 kW/cyl 6L32 7L32 8L32 9L32 12V32 16V32 18V32 3 000 3 500 4 000 4 500 6 000 8 000 9 000 3480 – 4640 5220 6960 9280 – Dimensions (mm) and weights (tonnes) Engine type A* A B* B C D F Weight 6L32 7L32 8L32 9L32 12V32 16V32 18V32 4 980 5 470 5 960 6 450 6 935 8 060 8 620 5 260 5 750 6 245 6 730 6 615 7 735 8 295 2 560 2 560 2 360 2 360 2 715 2 480 2 480 2 490 2 490 2 295 2 295 2 665 2 430 2 430 2 305 2 305 2 305 2 305 3 020 3 020 3 020 2 345 2 345 2 345 2 345 2 120 2 120 2 120 1 155 1 155 1 155 1 155 1 475 1 475 1 475 33.3 39.0 43.4 46.8 58.7 74.1 81.2 *Turbocharger at flywheel end. For definitions see page 92. 84 MARINE PRODUCTS WÄRTSILÄ 38 IMO Tier II Main data Cylinder bore ....................................380 mm Fuel specification: Piston stroke.....................................475 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output............................ 725 kW/cyl Speed ..............................................600 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ...................26.9 bar SFOC 176 g/kWh Piston speed......................................9.5 m/s at ISO condition Rated power Engine type kW 6L38 4 350 8L38 5 800 9L38 6 525 12V38 8 700 16V38 11 600 Dimensions (mm) and weights (tonnes) Engine type A* A B* B C D F Weight 6L38 6 345 6 215 2 830 2 830 2 122 3 135 1 115 51 8L38 7 960 7 844 2 996 2 972 2 209 3 135 1 115 63 9L38 8 560 8 444 2 996 2 972 2 209 3 135 1 115 12V38 7 461 7 344 3 080 3 080 3 030 2 855 1 435 88 16V38 9 018 8 904 3 281 3 281 3 030 2 855 1 435 110 72 * Turbocharger at flywheel end. For definitions see page 92. 85 WÄRTSILÄ 46 IMO Tier II Main data Cylinder bore ....................................460 mm Fuel specification: Piston stroke.....................................580 mm Fuel oil ................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output.......................... 1050 kW/cyl Speed ....................................... 500-514 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ......... 26.1-25.4 bar SFOC 173 g/kWh Piston speed.............................. 9.7, 9.9 m/s at ISO condition Option: Common rail fuel injection. Rated power Engine type kW 12V46 12 600 16V46 16 800 Dimensions (mm) and weights (tonnes) Engine type A* A B C D F Weight 12V46 10 540 10 420 3 890 4 055 3600 1 500 176 16V46 13 185 13 060 4 400 4 730 3600 1 500 220 * Turbocharger at flywheel end. For definitions see page 92. 86 MARINE PRODUCTS WÄRTSILÄ 46F IMO Tier II Main data Cylinder bore ....................................460 mm Fuel specification: Piston stroke.....................................580 mm Fuel oil .................................... 700 cSt/50 °C Cylinder output......................... 1200 kW/cyl 7200 sR1/100 °F Speed ...............................................600 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ...................24.9 bar SFOC 170 g/kWh Piston speed................................... 11.6 m/s at ISO condition Option: Lubricating oil Module integrated on engine. Rated power Engine type kW 6L46F 7L46F 8L46F 9L46F 12V46F 14V46F 16V46F 7 200 8 400 9 600 10 800 14 400 16 800 19 200 Dimensions (mm) and weights (tonnes) Engine type A* A B C D F Weight 6L46F 7L46F 8L46F 9L46F 12V46F 14V46F 16V46F 8 430 9 260 10 080 10 900 10 080 11 650 12 700 8 620 9 440 10 260 11 080 10 150 11 729 12 779 3 500 3 800 3 800 3 800 3 820 4 243 4 243 2 930 2 950 2 950 2 950 4 050 4 678 4 678 3 750 3 750 3 750 3 750 3 800 3 800 3 800 1 430 1 430 1 430 1 430 1 620 1 620 1 620 97 113 124 140 173 216 233 * Turbocharger at flywheel end. For definitions see page 92. 87 WÄRTSILÄ 64 IMO Tier II Main data Cylinder bore ....................................640 mm Fuel specification: Piston stroke.....................................900 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output......................... 2150 kW/cyl Speed .................................327.3, 333.3 rpm ISO 8217, category ISO-F-RMK 700 Mean effective pressure ..........25.5, 25.0 bar SFOC 164 g/kWh Piston speed................................9.8, 10 m/s at ISO condition Rated power Engine type kW 6L64 12 900 7L64 15 050 8L64 17 200 Dimensions (mm) and weights (tonnes) Engine type A* A B C D F Weight 6L64 10 250 10 540 4 395 4 065 5 345 1 905 233 7L64 11 300 11 690 4 510 4 165 5 345 1 905 265 8L64 12 350 12 740 4 510 4 165 5 345 1 905 295 * Turbocharger at flywheel end. For definitions see page 92. 88 MARINE PRODUCTS WÄRTSILÄ 20DF IMO Tier II Main data Cylinder bore ...................................200 mm Fuel oil specification: Piston stroke.....................................280 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output............................ 176 kW/cyl Speed .............................................1200 rpm ISO 8217, category ISO-F-DMX, Mean effective pressure ...................20.0 bar DMA and DMB Piston speed....................................11.2 m/s Natural gas Methane number: 80 LHV: min. 28 MJ/Nm³, 5.5 bar BSEC 8510 kJ/kWh Rated power Engine type kW 6L20DF 1 056 8L20DF 1 408 9L20DF 1 584 Engine dimensions (mm) and weights (tonnes) Engine type A* A B C D F Weight 6L20DF 3 254 3 108 1 698 1 829 1 800 624 9.5 8L20DF 3 973 3 783 1 815 1 963 1 800 624 11.2 9L20DF 4 261 4 076 1 799 1 963 1 800 624 11.8 For definitions see page 92. 89 WÄRTSILÄ 34DF IMO Tier II Main data Cylinder bore ...................................340 mm Fuel specification: Piston stroke.....................................400 mm Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F Cylinder output............................ 450 kW/cyl Speed ...............................................750 rpm ISO 8217, category ISO-F-DMX, Mean effective pressure ...................19.8 bar DMA and DMB Piston speed....................................10.0 m/s Natural gas Methane number: 80 LHV: min. 28 MJ/Nm³, 5.5 bar BSEC 7700 kJ/kWh Rated power Engine type kW 6L34DF 2 700 9L34DF 4 050 12V34DF 5 400 16V34DF 7 200 Engine dimensions (mm) and weights (tonnes) Engine type A B C D F Weight 6L34DF 5 280 2 550 2 385 2 345 1 155 34 9L34DF 6 750 2 550 2 385 2 345 1 155 47 12V34DF 6 615 2 665 3 020 2 120 1 475 59 16V34DF 7 735 2 430 3 020 2 120 1 475 75 For definitions see page 92. 90 MARINE PRODUCTS WÄRTSILÄ 50DF IMO Tier II Main data Cylinder bore ....................................500 mm Fuel specification: Piston stroke.....................................580 mm Fuel oil .................................... 700 cSt/50 °C Cylinder output.................... 950, 975 kW/cyl 7200 sR1/100 °F Speed ......................................500, 514 rpm ISO 8217, category ISO-F-DMX, Mean effective pressure ...................20.0 bar DMA and DMB Piston speed...............................9.7, 9.9 m/s Natural gas Methane number: 80 LHV: min. 28 MJ/nm³, 5.5 bar BSEC 7150 kJ/kWh Rated power Engine type 6L50DF 8L50DF 9L50DF 12V50DF 16V50DF 18V50DF 50 Hz 60 Hz Engine kW Gen. kW Engine kW Gen. kW 5 700 7 600 8 550 11 400 15 200 17 100 5 500 7 330 8 250 11 000 14 670 16 500 5 850 7 800 8 775 11 700 15 600 17 550 5 650 7 530 8 470 11 290 15 050 16 940 Generator output based on a generator efficiency of 96.5%. Engine dimensions (mm) and weights (tonnes) Engine type A B C D F Weight 6L50DF 8L50DF 9L50DF 12V50DF 16V50DF 18V50DF 8 115 9 950 10 800 10 465 12 665 13 725 3 580 3 600 3 600 4 055 4 055 4 280 2 850 3 100 3 100 3 810 4 530 4 530 3 820 3 820 3 820 3 600 3 600 3 600 1 455 1 455 1 455 1 500 1 500 1 500 96 128 148 175 220 240 For definitions see page 92. 91 DEFINITIONS AND NOTES FOR MEDIUM-SPEED ENGINES ENGINE DIMENSIONS A* Total length of the engine when the turbocharger is located at the flywheel end. A Total length of the engine when the turbocharger is located at the free end. B Height from the crankshaft centreline to the highest point. B* Height from the crankshaft centreline to the highest point when the turbocharger is located at the flywheel end. C Total width of the engine. C* Total width of the engine when the turbocharger is located at the flywheel end. D Minimum height from the crankshaft centreline when removing a piston. F Distance from the crankshaft centreline to the bottom of the oil sump. 92 MARINE PRODUCTS DIMENSIONS AND WEIGHTS Dimensions are in millimetres and weights are in metric tonnes. Indicated values are for guidance only and are not binding. z Cylinder configurations: L = in-line and V = v-form. z SPECIFIC FUEL OIL CONSUMPTION At ISO standard reference conditions Lower calorific value of fuel 42 700 kJ/kg Tolerance 5% Without engine driven pumps At 85% load. ISO STANDARD REFERENCE CONDITIONS Total barometric pressure ............................................ 1.0 bar Suction air temperature ............................................ 25 °C Charge air, or scavenge air, cooling water temperature ............................................ 25 °C Relative humidity ............................................ 30% 93 WÄRTSILÄ AUXPAC The Wärtsilä Auxpac generating sets are available in a selected range as pre-engineered and pre-commissioned auxiliary generating sets. The common baseframe is optimised for the package, which together with the compact design of the engine and the selected generator, offers unmatched power-to space and power-to-weight ratio. Other benefits of pre-engineering include readily available documentation, also including models in Tribon® format, and short lead-times. Auxpac generating sets are offered only as 400V/690V– 50Hz and 450V/690V–60 Hz in the power range 500 kW to 2800 kW. 94 MARINE PRODUCTS PRE-ENGINEERED MEDIUM-SPEED GENERATING SETS Main data of generators 60 Hz Voltage...........................................450, 690 V Protection class.............................IP 23, IP 44 * Temperature rise and isolation ......Class F Cooling ..........................................Air, water * * Option 50 Hz 400, 690 V IP 23, IP 44 * Class F Air, water * Fuel oil specification: 700 cSt/50°C, 7200 sR1/100°F, ISO 8217, category ISO-F-RMK 55 60 Hz Output Dimensions (mm) and weights (tonnes) Type kWe kVA A E L Weight 520W4L20 645W4L20 760W6L20 875W6L20 975W6L20 1050W6L20 1200W8L20 1400W8L20 1600W9L20 1800W6L26 2100W8L26 2400W8L26 2700W9L26 520 645 760 875 975 1 050 1 200 1 400 1 600 1 800 2 100 2 400 2 700 650 806 950 1 094 1 219 1 313 1 500 1 750 2 000 2 250 2 625 3 000 3 375 3 837 4 390 4 988 5 048 5 158 5 083 5 758 5 900 6 513 6 422 7 664 7 744 8 799 1 720 1 720 1 720 1 720 1 720 1 920 1 920 1 920 1 920 2 246 2 332 2 332 2 332 2 243 2 243 2 243 2 243 2 243 2 243 2 490 2 474 2 474 2 938 3 025 3 025 3 090 13.4 14.0 17.0 17.3 17.9 19.1 21.2 21.5 23.6 31.7 41.7 42.3 46.8 50 Hz Output Dimensions (mm) and weights (tonnes) Type kWe kVA A E L Weight 520W4L20 670W4L20 790W6L20 860W6L20 1000W6L20 1140W6L20 1350W8L20 1550W9L20 1700W9L20 1950W6L26 2250W8L26 2550W9L26 2850W9L26 520 670 790 860 1 000 1 140 1 350 1 550 1 700 1 950 2 250 2 550 2 850 650 838 988 1 075 1 250 1 425 1 688 1 938 2 125 2 438 2 813 3 188 3 563 3 648 3 837 4 988 5 048 5 158 5 288 5 758 6 163 6 513 6 422 7 644 8 809 8 809 1 770 1 770 1 770 1 770 1 770 1 770 1 920 1 920 1 920 2 246 2 332 2 332 2 332 2 243 2 243 2 243 2 243 2 243 2 243 2 490 2 474 2 474 2 938 3 025 3 090 3 090 13.0 13.6 16.2 16.9 17.5 18.1 21.7 22.9 24.4 31.7 41.7 46.5 46.5 95 WÄRTSILÄ GENSETS A wide range of generating sets, comprising generator and diesel engine mounted on a common baseframe, are available for both service power generation and for diesel-electric propulsion. All generating sets listed in this section are based on medium-speed diesel engines designed for operating on heavy fuel oil. The generating sets are resiliently mounted and the generator voltage can be selected in all cases except for the Auxpac generating sets, which are Low Voltage only. Larger diesel generators are delivered for separate mounting of the diesel engine and generator. POWER RANGE FOR WÄRTSILÄ GENSETS Wärtsilä Genset 20 Wärtsilä Genset 26 Wärtsilä Genset 32 Wärtsilä Genset 38 Wärtsilä Genset 20DF Wärtsilä Genset 34DF kW 96 0 2000 4000 6000 8000 10,000 12,000 MARINE PRODUCTS WÄRTSILÄ GENSET 20 IMO Tier II Main data Cylinder bore ....................................200 mm Piston stroke.....................................280 mm Cylinder output.................... 185, 200 kW/cyl Engine speed..........................900–1000 rpm Mean effective pressure ..........27.3, 28.0 bar Piston speed...............................8.4, 9.3 m/s Generator voltage....................... 0.4–13.8 kV Generator efficiency ...................... 0.95–0.96 Fuel oil specification: 700 cSt/50°C 7200 sR1/100°F ISO 8217, category ISO-F-RMK 700 SFOC 187 g/kWh at ISO condition Option: Common rail fuel injection. Rated power Engine type 60 Hz 50 Hz 185 kW/cyl, 900 rpm 200 kW/cyl, 1000 rpm Eng. kW Gen. kW Eng. kW Gen. kW 4L20 740 700 800 760 6L20 1 110 1 055 1 200 1 140 8L20 1 480 1 405 1 600 1 520 9L20 1 665 1 580 1 800 1 710 Dimensions (mm) and weights (tonnes) Engine type A* E* I* K L* Weight* 4L20 4 910 1770/1920 990 1 800 2338 14.0 6L20 5 325 1770/1920/2070 895/975/1025 1 800 2243/2323/2373 16.8 8L20 6 030 1920/2070 1025/1075 1 800 2474/2524 20.7 9L20 6 535 2070/2300 1075/1125 1 800 2524/2574 23.8 * Dependent on generator type and size. For definitions see page103. 97 WÄRTSILÄ GENSET 26 IMO Tier II Main data Cylinder bore ....................................260 mm Piston stroke.....................................320 mm Cylinder output.................... 325, 340 kW/cyl Engine speed..........................900, 1000 rpm Mean effective pressure ..........23.0, 25.5 bar Piston speed.............................9.6, 10.7 m/s Generator voltage....................... 0.4–13.8 kV Generator efficiency ...................... 0.95–0.96 Fuel oil specification: 700 cSt/50°C 7200 sR1/100°F ISO 8217, category ISO-F-RMK 700 SFOC 187 g/kWh at ISO condition Rated power Engine type 6L26 8L26 9L26 12V26 16V26 60 Hz 50 Hz 325 kW/cyl, 900 rpm 340 kW/cyl, 1000 rpm Eng. kW Gen. kW Eng. kW Gen. kW 1 950 2 600 2 925 3 900 5 200 1 870 2 495 2 810 3 745 4 990 2 040 2 720 3 060 4 080 5 440 1 960 2 610 2 940 3 915 5 220 Dimensions (mm) and weights (tonnes) Engine type A* E* I* K L* Weight* 6L26 7 500 2 300 1 200 2 430 3 081 40 8L26 8 000 2 300 1 200 2 430 3 219 45 9L26 8 500 2 300 1 200 2 430 3 219 50 12V26 8 400 2 700 1 560 2 765 3 634 60 16V26 9 700 2 700 1 560 2 765 3 711 70 * Dependent on generator type and size. For definitions see page103. 98 MARINE PRODUCTS WÄRTSILÄ GENSET 32 IMO Tier II Main data Cylinder bore ....................................320 mm Piston stroke.....................................400 mm Cylinder output.... 480, 500, 550, 580 kW/cyl Engine speed............................720, 750 rpm Mean effective pressure ..........24.9, 28.9 bar Piston speed.............................9.6, 10.0 m/s Generator voltage..................... 0.4 – 13.8 kV Generator efficiency .................... 0.95 – 0.97 Fuel oil specification: 700 cSt/50°C 7200 sR1/100°F ISO 8217, category ISO-F-RMK 700 SFOC 176 g/kWh at ISO condition Options: Common rail fuel injection, crude oil. Rated power generating sets 60 Hz/720 rpm Engine type 6L32 7L32 8L32 9L32 12V32 16V32 18V32 480 kW/cyl Gen. Engine kW kW 2 880 3 360 3 840 4 320 5 760 7 680 8 640 50 Hz/750 rpm 550 kW/cyl Gen. Engine kW kW 2 760 3 230 3 690 4 150 5 530 7 370 8 290 3300 – 4400 4950 6600 8800 – 3170 – 4220 4750 6340 8450 – 500 kW/cyl Gen. Engine kW kW 3 000 3 500 4 000 4 500 6 000 8 000 9 000 580 kW/cyl Gen. kW Engine kW 2 880 3 360 3 840 4 320 5 760 7 680 8 640 3480 – 4640 5220 6960 9280 – 3340 – 4450 5010 6680 8910 – Dimensions (mm) and weights (tonnes) Engine type A* E* I* K L* Weight* 6L32 7L32 8L32 9L32 12V32 16V32 18V32 8 345 9 215 9 755 10 475 10 075 11 175 11 825 2 290 2 690 2 690 2 890 3 060 3 060 3 360 1 450 1 650 1 630 1 630 1 700 1 850 1 850 2 345 2 345 2 345 2 345 2 120 2 120 2 120 3 940 4 140 3 925 3 925 4 365 4 280 4 280 57 69 77 84 96 121 133 * Dependent on generator type and size. Generator output based on a generator efficiency of 96%. Final measurements might differ depending on selected turbocharger execution. For definitions see page103. 99 WÄRTSILÄ GENSET 38 IMO Tier II Main data Cylinder bore ....................................380 mm Piston stroke.....................................475 mm Cylinder output............................ 725 kW/cyl Engine speed....................................600 rpm Mean effective pressure ...................26.9 bar Piston speed......................................9.5 m/s Generator voltage....................... 0.4–13.8 kV Generator efficiency ...................... 0.96–0.98 Fuel oil specification: 700 cSt/50°C 7200 sR1/100°F ISO 8217, category ISO-F-RMK 700 SFOC 177 g/kWh at ISO condition Rated power 50 Hz, 60 Hz Engine type 6L38 8L38 9L38 12V38 16V38 Eng. kW Gen. kW 4 350 5 800 6 525 8 700 11 600 4 200 5 600 6 300 8 400 11 200 Dimensions (mm) and weights (tonnes) Engine type A* E* I* K L* Weight* 6L38 8L38 9L38 12V38 16V38 9 600 12 000 12 300 11 900 13 300 2 900 2 900 3 100 3 600 3 800 1 655 1 705 1 805 2 015 2 015 3 135 3 135 3 135 2 855 2 855 4 485 4 475 4 575 4 945 5 120 90 110 130 160 200 * Dependent on generator type and size. For definitions see page103. 100 MARINE PRODUCTS WÄRTSILÄ GENSET 20DF IMO Tier II Main data Cylinder bore ...................................200 mm Piston stroke.....................................280 mm Cylinder output.....................146/176 kW/cyl Engine speed........................ 1000/1200 rpm Mean effective pressure ...................20.0 bar Piston speed..............................9.3/11.2 m/s Generator voltage....................... 0.4–13.8 kV Generator efficiency ...................... 0.95–0.96 Fuel oil specification: Fuel oil .................................... 700 cSt/50 °C 7200 sR1/100 °F ISO 8217, category ISO-F-DMX, DMA and DMB Natural gas Methane number: 80 LHV: min. 28 MJ/Nm³, 5.5 bar BSEC 8450 kJ/kWh Rated power Engine type 60 Hz 50 Hz 176 kW/cyl, 1200 rpm 146 kW/cyl, 1000 rpm Engine kW Gen. kW Engine kW Gen. kW 6L20DF 1 056 1 014 876 841 8L20DF 1 408 1 352 1 168 1 121 9L20DF 1 584 1 521 1 314 1 261 Dimensions (mm) and weights (tonnes) Engine type A* E I* K L* Weight 6L20DF 5 325 2 070 900/980/1030 1 800 2 688 17 8L20DF 6 030 2 070 1030/1080 1 800 2 824 20.9 9L20DF 6 535 2 300 1080/1130 1 800 2 874 24 For definitions see page103. 101 WÄRTSILÄ GENSET 34DF IMO Tier II Main data Cylinder bore ...................................340 mm Piston stroke.....................................400 mm Cylinder output.................... 435, 450 kW/cyl Engine speed............................720, 750 rpm Mean effective pressure ..........20.0, 19.8 bar Piston speed.............................9.6, 10.0 m/s Generator voltage..................... 0.4 – 13.8 kV Generator efficiency .................... 0.95 – 0.97 Fuel oil specification: 700 cSt/50°C 7200 sR1/100°F ISO 8217, category ISO-F-DMX, DMA and DMB Natural gas Methane number: 80 LHV: min. 28 MJ/Nm³, 5.5 bar BSEC 7700 kJ/kWh Rated power Engine type 60 Hz 50 Hz 435 kW/cyl, 720 rpm 450 kW/cyl, 750 rpm Engine kW Gen. kW Engine kW Gen. kW 6L34DF 2 610 2 510 2 700 2 600 9L34DF 3 915 3 760 4 050 3 890 12V34DF 5 220 5 010 5 400 5 190 16V34DF 6 960 6 680 7 200 6 920 Dimensions (mm) and weights (tonnes) Engine type A* E* I* K L* Weight 6L34DF 9L34DF 12V34DF 16V34DF 8 700 10 475 10 075 11 175 2 290 2 890 3 060 3 060 1 450 1 630 1 700 1 850 2 345 2 345 2 120 2 120 4 000 4 180 4 365 4 280 55 * Dependent on generator type. Generator output based on a generator efficiency of 96%. For definitions see page103. 102 84 96 121 MARINE PRODUCTS DEFINITIONS AND NOTES FOR GENERATING SETS GENERATING SET DIMENSIONS A Total length of the generating set. E Total width of the generating set. I Distance from the bottom of the common baseframe to the crankshaft centreline. K Minimum height from the crankshaft centreline when removing a piston. L Total height of the generating set. DIMENSIONS AND WEIGHTS Dimensions are in millimetres and weights are in metric tonnes. Indicated values are for guidance only and are not binding. Cylinder configurations: L = in-line, and V = V-form. SPECIFIC FUEL OIL CONSUMPTION At ISO standard reference conditions Lower calorific value of fuel 42 700 kJ/kg Tolerance 5% Without engine driven pumps At 85% load. ISO STANDARD REFERENCE CONDITIONS Total barometric pressure ............................................ 1.0 bar Suction air temperature ............................................ 25 °C Charge air, or scavenge air, cooling water temperature ............................................ 25 °C Relative humidity ............................................ 30% 103 ENGINE AUXILIARY SYSTEMS ENGINE AUXILIARY SYSTEMS All auxiliary equipment needed for the diesel engines can be delivered by Wärtsilä. Some equipment can be built on the engine, and the rest can be delivered separately or grouped in modules. Depending on the engine type and application, lubricating oil pump, HT- and LT-cooling water pumps, fuel pump, oil filters and coolers, pre-lubricating oil pump and thermostatic valves can be built on the engine. Stand-by pumps, seawater pumps, central coolers, starting air vessels, lubricating oil automatic filters, exhaust gas silencers and boilers are typically delivered for separate mounting. STANDARDISED MODULAR AUXILIARY UNITS z Starting air compressors Fuel oil booster z Fuel oil separating z Oil mist separator z Lubricating oil separating z Oily water bilge separator z Cooling water preheating Maximum compatibility is ensured when auxiliary systems are delivered together with the main propulsion engines and diesel generator sets. Whenever necessary, the auxiliary systems are tailored to optimise the operating performance for a specific trade. The systems are specified to minimise building costs and operating costs for a specific combination of main and auxiliary engines. z Fuel booster unit. 104 MARINE PRODUCTS Tailor-made modular auxiliary units are available on request. Module consisting of preheater, cooling water thermostatic valves, lubricating oil automatic filter, pre-lubricating oil pump and fuel oil booster unit. Fuel oil transfer pump module with heater. Oil mist separator module. 105 WÄRTSILÄ REDUCTION GEARS – OUTPUT RANGE 142/140* Gear size 132* 128/125* 116/118* 110/112* 105 95 85 75 68 62 56 50 46 Single reduction gears – vertical offset SV, SCV 42 Single reduction gears – horizontal offset SH, SCH *Vertical offset only 38 MW 0 5 10 15 20 WÄRTSILÄ REDUCTION GEARS The core function of a reduction gearbox is to reduce the main engine speed to the optimum propeller speed. The Wärtsilä gears have been designed to meet the highest standards of operational efficiency, reliability and low noise and vibration. GEAR CONFIGURATIONS The gears can be supplied with built in multidisc clutches. Single input, single output gears are available with vertical or horizontal offsets of the shafts. Twin input single output gears can be delivered with up to 3.8 m horizontal offsets. POWER TAKE-OFF (PTO) All Wärtsilä gears can be supplied with one or more PTOs for driving the shaft alternator, compressor or pump. For single vertical and horizontal gears, the standard PTO is primary driven. For twin input-single output gears the PTO is optionally primary or secondary driven. z A primary driven PTO is rotating whenever the engine is rotating. z A secondary driven PTO is rotating whenever the propeller shaft is rotating. Two speed PTOs are available for gear types SCV85-SCV128. 106 25 MARINE PRODUCTS Wärtsilä gear type TCH350-S58. POWER TAKE-IN (PTI) Most Wärtsilä gears can be supplied with a combined PTO/PTI. In PTI mode the shaft alternator can also be used as an electric motor. PTI is normally used for the following operation modes: z PTI “Booster” mode is used when the main power of the engine is too small, in order to increase the total propulsion power. For this mode, no clutches are required on the gear. z PTI “Take me home” mode is used in case of emergency, if the prime mover is out of operation. For this mode a minimum of 2 clutches are required on the gear. Two speed PTO/PTIs are available for gear types SCV85-SCV128. INTEGRATED OR SEPARATE HYDRAULIC SYSTEM FOR GEAR AND CP PROPELLER Most Wärtsilä gears are purposely-designed with an integrated hydraulic system for both the gear and the CP propeller. As the separate hydraulic power unit for the CP propeller is superfluous, both installation costs for the yard and operational costs for the owner are reduced. For safety reasons the gear mechanically drives the main pump for the propeller. All gears can also be interfaced to a separate hydraulic power unit. 107 WÄRTSILÄ SINGLE INPUT REDUCTION GEARS WÄRTSILÄ VERTICAL OFFSET GEARS – DIMENSIONS SV/SCV size B C A Std-Max D E F G H J L N Weight O SCV/SV tonnes* SCV38 380 290 1305 115 465 1000 750 530 340 538 230 650 2.1 SCV42 420 320 1435 125 510 1500 830 585 530 558 255 715 2.7 SCV46 460 350 1570 140 560 1580 910 640 570 595 280 785 3.4 SCV50 500 380 1724 150 590 1340 1024 720 470 592 420 1035 4.2 SCV56 560 410 1848 160 645 1500 1110 800 530 650 450 1100 6.0 SCV62 620 440-470 2210 180 740 1580 1240 880 570 662 350 1150 7.0 SCV68 680 460-510 2370 200 800 1720 1360 960 625 720 370 1250 SCV75 750 480-530 2460 220 880 1850 1480 1040 660 800 450 1300/1095 10.0 SCV85 850 510-560 2720 250 1000 2100 1680 1178 730 915 550 1470/1220 14.5 SCV95 950 580-630 3025 280 1145 2350 1880 1327 800 1025 450 1640/1350 20.0 SCV105 1050 600 3328 250 1124 2628 2192 1668 1410 624 618 970 26.0 SV112 1120 600 3550 260 1198 2804 2272 1772 1500 660 655 800 29.0 SCV112 1120 700 3650 260 1198 2804 2272 1772 1500 660 595 1800 31.0 SV118 1180 600 3610 300 1190 2824 2268 1758 1520 716 655 827 32.0 SCV118 1180 700 3710 300 1190 2824 2268 1758 1520 716 595 1800 35.0 SV125 1250 600 3805 300 1325 2954 2396 1888 1600 808 635 860 35.0 SCV125 1250 700 3905 300 1325 2954 2396 1888 1600 808 595 1950 38.0 SV132 1320 600 3940 300 1390 3084 2516 2018 1630 850 665 875 38.0 SCV132 1320 700 4040 300 1390 3084 2516 2018 1630 850 610 2020 42.0 SV140 1400 600 4250 350 1500 3250 2600 2150 1700 900 720 920 44.0 SCV140 1400 700 4350 350 1500 3250 2600 2150 1700 900 680 2200 47.0 * Not binding 108 8.5 MARINE PRODUCTS WÄRTSILÄ HORIZONTAL OFFSET GEARS – DIMENSIONS SH/SCH size A B C SCH68 680 510 0 SCH75 750 SCH85 850 SCH95 950 D E F G I 650 515 570 1095 730 500 1245 10 530 15 280 885 2230 1220 865 735 660 1115 800 515 1670 12.5 580 15 320 1000 2495 1440 970 830 730 1245 915 550 1800 16.5 580 15 450 750 2710 1520 2250 830 1215 1420 540 700 1640 21 30 100 700 2000 840 J K L N O Weight SCH/SH tonnes* H SCH105 1050 630 20 500 771 2995 1658 2195 910 1405 1545 560 750 1700/ 1510 SCH110 1100 670 20 500 810 3150 1850 2320 950 1450 1630 610 790 1750 33 40 SCH116 1160 670 20 550 850 3300 2240 2500 1015 1535 1715 725 830 1100/ 1800 SCH128 1280 740 20 590 1550 3640 1960 2675 1090 1600 1870 915 1915 50 SCH142 1420 820 20 620 1720 4040 2180 2970 1380 1700 2240 1015 2100 55 * Not binding 109 GEARS Wärtsilä gear type TCH370-P63. WÄRTSILÄ TWIN INPUT-SINGLE OUTPUT REDUCTION GEARS DIMENSIONS TCH size A B C D E F G J M N O Weight tonnes* TCH190 1900 460 10 320 980 2750 890 555 2300 360 995 15 TCH240 2400 490 20 450 1315 3580 1455 730 3135 570 1220 20 TCH250 2500 530 12.5 450 1400 3700 1150 800 3230 570 1290 28 TCH270 2700 580 10 500 1330 3900 1690 880 3410 600 1560 28 TCH310 3100 630 10 500 1550 4430 1400 880 3730 565 1570 34 TCH350 3500 580 10 700 1855 5370 1630 1270 4380 790 2140 50 TCH370 3700 630 10 700 1855 5565 1645 1270 4580 880 2140 60 TCH380 3800 730 10 760 2015 5800 1760 1380 4770 860 2300 70 * Not binding 110 MARINE PRODUCTS 111 WÄRTSILÄ PROPELLERS WÄRTSILÄ CONTROLLABLE PITCH PROPELLERS Wärtsilä controllable pitch propellers offer excellent performance and manoeuvrability. For ships with frequent port calls, Wärtsilä CP propellers are the ideal choice for diesel mechanic propulsion, in combination with both medium-speed and low-speed diesel engines. Full power is available in heavy and light conditions through automatic pitch adjustment. Engine overload is avoided in all conditions. CP propellers permit high skew angles to minimise noise and vibrations.The combinator curve can be shaped to avoid ship and machinery resonances, and to assure optimum operation of the complete propulsion system. z Compact, well proven, strong hub designs z Few components, robust design z Small overhang weight z Accurate stepless hydraulic pitch control z Reduced hydraulic power requirement z Easy to install, delivered as pre-assembled complete system z Under water replacement of blades PROPELLER HUB RANGE FOR WÄRTSILÄ D-HUB 4D1540 4D1415 4D1300 4D1190 4D1095 4D1000 4D920 4D845 4D775 4D710 4D650 4D600 4D550 MW 112 0 2 4 6 8 10 12 14 16 MARINE PRODUCTS Wärtsilä CP propellers are all of standard hub design, customised to suit the customer’s needs by applying wake-adapted propeller designs and ship-construction related shaft designs. CP propellers are manufactured in the following hub types: Type Material Hub diameter Special features Wärtsilä D-hub CuNiAl Bronze 550–1540 mm One piece hub casting with integrated hub-cover for extra rigidity. Available for all applications. Wärtsilä E-hub CuNiAl Bronze 1000–2085 mm Exceptionally well-suited for heavy duty applications. Wärtsilä CPS-hub Stainless steel 1080–1900 mm For ice applications 330–2800 mm Navy installations 5-bladed propeller Feathering propeller Special installations CuNiAl Bronze PROPELLER HUB RANGE FOR WÄRTSILÄ E-HUB 4E2085 4E2000 4E1915 4E1835 4E1680 4E1540 4E1415 4E1300 4E1190 4E1095 4E1000 MW 0 10 20 30 40 50 60 113 DIMENSIONS OF WÄRTSILÄ D-HUB (IN MM) Dimensions Type Hub diameter a b c d e 4D550 550 402 219 100 506 65 320 4D600 600 432 238 107 546 65 335 vmin 4D650 650 467 258 114 586 65 365 4D650 650 467 258 114 586 100 365 4D710 710 506 280 120 636 100 385 4D775 775 550 304 135 690 100 405 4D845 845 574 332 143 745 100 410 4D920 920 631 361 154 824 100 435 4D1000 1000 674 392 162 884 115 460 4D1095 1095 735 427 182 963 115 490 4D1190 1190 798 465 194 1052 115 525 4D1300 1300 859 508 207 1137 130 575 4D1415 1415 933 551 283 1229 130 610 4D1540 1540 1016 600 300 1332 130 655 114 MARINE PRODUCTS DIMENSIONS OF WÄRTSILÄ E-HUB (IN MM) Dimensions Type Hub diameter a b c d e Vmin 4E1000 1000 884 433 236 926 115 245 4E1095 1095 961 470 256 1014 115 260 4E1190 1190 1042 502 272 1096 115 275 4E1300 1300 1128 548 295 1201 130 295 4E1415 1415 1225 589 314 1298 130 320 4E1540 1540 1338 638 337 1415 160 345 4E1680 1680 1457 686 362 1544 160 375 4E1835 1835 1576 745 394 1679 160 400 4E1915 1915 1643 777 414 1752 160 415 4E2000 2000 1717 810 429 1825 190 (160) 435 4E2085 2085 1785 846 454 1907 190 (160) 450 115 WÄRTSILÄ FIXED PITCH PROPELLERS Each ship’s hull has its own characteristics. In order to achieve the highest possible total efficiency of the vessel, the propeller must be a perfect match with the engine and the hull. A fixed pitch propeller is the choice when optimum efficiency, reliability and robustness are required. Fixed pitch propellers are usually installed for ocean sailing vessels, for example z Container vessels z Tankers z Bulk carriers z Dry cargo vessels Wärtsilä FP propellers for all ship types guarantee maximum efficiency and minimum noise and vibration levels due to tailor-made designs with the latest available technology. MATERIAL Wärtsilä patented Cunial material provides excellent casting, machining and fatigue properties. An additional advantage is the good repairability. 116 MARINE PRODUCTS Wärtsilä FP propellers can be made to meet all requirements for the number and size of the blades. FP PROPELLER PACKAGE The following propeller items can also be included in the package supplied: z z z z z z z z z Hydrodynamic consultancy Alignment calculations Jackload calculations Whirling calculations Build-up propellers Propeller caps Hydraulic nut/ring Hydraulic mounting tools Ropeguard z z z z z z z z Netcutters Sterntubes Torque measurement device Turning device Thrust bearing Earthing device Shaft locking device Shaft brake 3D model FPP package. 117 WÄRTSILÄ FIXED PITCH PROPELLERS FOR DIAMETERS 1000 TO 3500 MM Wärtsilä has developed complete propulsion systems based on fixed pitch propellers, for propeller diameters up to 3500 mm. The most common ship types for this application are: z Luxury yachts z Government owned ships z Ships designed for inland waterways z Other special ships with diesel mechanic propulsion For fixed pitch propulsion system the following characteristics apply: z Tailor-made propellers with 3, 4, 5, 6 and 7 blades in ISO class II, I and S accuracy z Open propeller or propeller in 19A or Wärtsilä HR/HP nozzle z Shafting system complete with sterntube, seals and bearings 118 MARINE PRODUCTS WÄRTSILÄ HIGH EFFICIENCY NOZZLE FOR FPP Nozzle HR 1000 Ød ØD G H J K L 1010 1238 619* 1019* 400* 840* 500 HR 1050 1060 1300 650* 1050* 400* 900* 525 HR 1100 1110 1360 680* 1080* 400* 970* 550 HR 1150 1160 1422 711* 1111* 400* 960* 575 HR 1200 1210 1483 742* 1142* 400* 1200* 600 HR 1250 1260 1545 772* 1172* 400* 1012* 625 HR 1300 1310 1606 803* 1203* 400* 1064* 650 HR 1350 1360 1667 834* 1234* 400* 1104* 675 HR 1400 1410 1730 865* 1265* 400* 1144* 700 HR 1450 1460 1790 895* 1295* 400* 1186* 725 HR 1500 1510 1852 926* 1326* 400* 1226* 750 HR 1550 1560 1913 957* 1357* 400* 1264* 775 HR 1600 1610 1974 987* 1387* 400* 1306* 800 HR 1650 1660 2032 1016* 1416* 400* 1344* 825 HR 1700 1710 2098 1049* 1449* 400* 1380* 850 HR 1750 1760 2158 1079* 1479* 400* 1420* 875 HR 1800 1810 2220 1110* 1510* 400* 1680* 900 HR 1850 1860 2282 1141* 1541* 400* 1502* 925 HR 1900 1910 2342 1171* 1571* 400* 1542* 950 HR 1950 1960 2404 1202* 1602* 400* 1582* 975 HR 2000 2010 2465 1233* 1633* 400* 1620* 1000 * = Dimensions can be adjusted according to ship’s hull. Cross section HR-profile. A headbox B aft seal C bearing D sterntube E coupling F forward seal G propeller shaft H bearing I nozzle J propeller 119 PROPULSORS WÄRTSILÄ STEERABLE THRUSTERS With steerable thrusters thrust can be applied in any direction, resulting in superior manoeuvrability. Wärtsilä steerable thrusters are durable and reliable. z High thrust-to-power ratio z Modular flexible design or compact standard design z Fixed pitch propeller or controllable pitch propeller z With or without nozzle z Variable propeller diameter z Maintenance friendly z Low operating costs WÄRTSILÄ COMPACT THRUSTERS Easy mounting by welding z Robust design z High thrust-to-power ratio z Standardised Z- or L-drive design z Diesel or electric driven up to 3000 kW z Maintenance friendly z Optional mounting can Wärtsilä modular thruster range: WÄRTSILÄ MODULAR THRUSTERS z Flexible design, L-drive and Z-drive z Various shaft arrangements z Diesel or electric driven up to 5500 kW z Optional mounting can available WÄRTSILÄ RETRACTABLE THRUSTERS z L-drive and Z-drive z Retraction system with cylinders or spindles z Electric driven up to 4500 kW z 120 WÄRTSILÄ UNDERWATER DEMOUNTABLE THRUSTERS z L-drive and Z-drive z Stable three-wire handling z Electric driven up to 5500 kW MARINE PRODUCTS Wärtsilä retractable steerable thruster. Wärtsilä compact thruster. Wärtsilä underwater demountable steerable thrusters. Wärtsilä modular steerable thruster. Wärtsilä containerised steerable thrusters. 121 WÄRTSILÄ COMPACT THRUSTERS Thruster type FS/CS Engine power Engine speed kW rpm Reduction ratio Propeller speed rpm 175 1080 1000 2.770 361 200 1200 1000 3.448 290 225 1600 1000 3.650 274 250 1800 1000 3. 895 257 250 2040 1000 3.895 257 275 2600 1000 4.084 245 300 2720 1000 4.592 218 300 3060 1000 4.592 218 Variations per type Two different propeller diameters. Controllable pitch propeller (CS) or fixed pitch propeller (FS). Propellers in nozzle or open propeller. Reduction ratios optimised for application. Weld-in stembox or can-mounted. Soft on/off clutch or modulating clutch. Remarks The propellers are designed for bollard pull condition in tug boat application. Bollard pull calculations are based on two installations, 100% MCR power and 2% thrust deduction. Selections are valid for classification without ice class; final selection is subjected to rules of classification societies. Thrusters with controllable pitch propellers improve manoeuverability and efficiency over the complete speed range, and protect the engine against overload. Thrusters with controllable pitch propellers are very suitable for constant speed operation. The weld-in stembox provides easy installation and maximum stiffness of the construction in the vessel. The can-mounted thruster provides the possibility to install or remove the thruster while the ship is afloat. Modulating clutches (MCD) improve manoeuverability for thrusters with fixed pitch propellers at low speeds. Low duty (LD) modulates between 0 and idle engine speed. Heavy duty (HD) modulates between 0 and maximum engine speed. 122 Propeller diameter Bollard pull based on two installations mm In nozzle tonnes 1600 34 1800 36 1900 41 2100 43 2100 53 2300 55 2400 62 2600 64 2400 68 2600 70 2600 84 2800 91 3000 94 2800 99 3000 103 MARINE PRODUCTS WÄRTSILÄ COMPACT THRUSTER DIMENSIONS Thruster type FS/CS A mm B mm 1600 175 C mm D mm 1200 2100 1600 E mm H mm M mm 1743 985 910 1800 1230 2200 1843 1110 1900 1300 2500 2048 1180 2100 1350 2600 2148 1305 2100 1400 2630 2168 1305 200 1900 225 1200 2100 1210 2300 1450 2830 2368 1425 2400 1525 3100 2512 1485 1575 3200 2612 1615 250 2100 2600 2600 1435 1665 3500 2890 1615 2800 1765 3620 3010 1735 2800 1770 3700 3090 1735 3090 1860 275 2850 300 1465 2850 3000 1465 1870 3850 123 PROPULSORS WÄRTSILÄ RETRACTABLE THRUSTER SELECTION UP TO 2000 KW Electric motor MCR motor power kW 1000 1200 1600 HP 1360 1632 2176 2000 2720 Frequency Hz 50 60 50 60 50 60 50 60 Nominal motor speed rpm 1000 1200 1000 900 1000 900 750 720 Thruster type Propeller diameter mm Reduction ratio Propeller speed rpm 175 200 225 250 1700 1900 2100 2400 2.643 3.154 2.929 2.929 3.308 2.929 2.714 2.714 378 380 341 307 302 307 276 265 Thrust at zero knots in nozzle kN 165 Variations per type Fixed pitch propeller (FS) or controllable pitch propeller (CS). Reduction ratios optimised for application. L-drive and Z-drive are available. 200 260 320 Remarks Above information is for vertical e-drive only. For information only, subject to change without prior notice. The propellers are designed for bollard pull condition at 100% MCR power in DP application. Final selection is subjected to classification societies rules. Selections are not valid for classification with iceclass. WÄRTSILÄ RETRACTABLE THRUSTERS DIMENSIONS Thruster type 175 200 225 250 FS CS FS CS FS CS FS CS A mm B mm 1700 2700 2850 2850 3000 3300 3450 3710 3710 1900 2100 2400 C mm D mm E mm F mm Hmin Estimated motor Weight mm height mm unit kg 18000 19000 20000 21000 22000 23000 34000 32000 2950 4050 2200 2400 7700 1850 3050 4160 2450 2700 8600 1900 3590 4625 2650 3000 9000 2000 3666 4625 3000 3370 10000 2200 Weight auxiliaries kg 2000 2500 2000 2500 2000 2500 2000 2500 NOTES For information only, subject to change without prior notice. Minimum total height of the thruster unit depends on selected electric motor. Weight of unit is empty and without electric motor. Dimensions can be changed for better fit in the vessel’s structure. 124 MARINE PRODUCTS WÄRTSILÄ MODULAR THRUSTERS FOR OVER 2000 KW 15101 2500 25101 kW 2300 3200 3500 Z-drive RPM 1200 1200 900 900 720 900 720 L-drive RPM 900 900 720 720 600 720 600 mm 2700 3000 3200 Thruster type Power 35001 3510 3800 4500 5500 Input speed Propeller diameter in nozzle 3600 3900 Remarks Power indications are maximum power levels valid for DP application For main propulsion or combined DP/main application, lower power levels may be applicable Also available in underwater mountable configuration 1 Also available in retractable configuration WÄRTSILÄ MODULAR THRUSTERS DIMENSIONS A Thruster type mm. FS/CS standard B mm. C mm. D min. (PAL) mm. E mm. G mm. (L-drive) H min. mm. L mm. M mm. 1510 2700 2850 1900 3500 1470 1200 2890 2100 1620 2500 3000 3100 2000 3900 1250 1350 3900 2300 1880 2510 3200 3100 2035 4000 1250 1350 4000 2410 1910 3500 3600 3100 2550 4300 1340 1500 3500 2510 2225 3510* 3900 3100 2735 4800 1340 1500 4000 3010 2415 Remarks Dimensions are based on thrusters with nozzle. *Available with FPP. Also available in 8° tilted version, table dimensions are applicable to standard version. 125 WÄRTSILÄ TRANSVERSE THRUSTERS Bevel-gear driven propeller in a transverse tunnel. Controllable or fixed pitch propeller z Maximum thrust with small diameter z Robust reliable design z Easy installation z Standard and demountable versions available z Applications for dynamic positioning and manoeuvring purposes z WÄRTSILÄ CT/FT 125-CT/FT 300 M TYPES Electr. freq. Rational frequency Type CT/FT125 H CT/FT150 H CT/FT175 H CT/FT175 M CT/FT200 H CT/FT200 M CT/FT225 H CT/FT225 M CT/FT250 H CT/FT250 M CT/FT275 H CT/FT275 M CT/FT300 H CT/FT300 M Max. power (kW) 1 (Hz) Input (rpm) Output (rpm) Manoeuv ring Dynamic positioning 60 1755 519 614 404 50 1465 433 516 341 60 1755 430 880 589 50 1465 359 735 492 60 1755 379 1025 713 50 1465 316 900 595 60 1170 371 995 995 50 975 309 829 829 60 1170 263 1115 742 50 1465 329 1394 928 60 1170 324 1515 1227 50 975 270 1262 1022 60 1170 287 1785 1201 50 975 239 1487 1001 60 880 266 1649 1478 50 975 295 1827 1502 60 1170 265 2175 1458 50 975 221 1813 1215 60 880 233 1998 1599 50 975 259 2213 1754 60 880 216 2532 1735 50 975 239 2805 1923 60 880 238 2569 2241 50 735 199 2145 1858 60 880 216 3145 2454 50 735 180 2625 2035 60 705 210 3405 2657 50 735 219 3550 2771 D L Mass2 (mm) (mm) (kg) 1250 1550 2800 1500 1800 4200 1750 2000 5900 1750 1926 5600 2000 2250 8100 2000 2181 7550 2250 2350 11500 2250 2285 10600 2500 2550 13800 2500 2482 12700 2750 2800 17800 2750 2704 15600 3000 3000 22700 3000 2916 22500 1) Max. power is dependent on sailing profile and classification society requirements. 2) Includes a standard tunnel with e-motor support. 126 MARINE PRODUCTS CT FT 127 WÄRTSILÄ JETS Waterjet propulsion is the most successful and efficient method of propulsion for vessels which have speeds in excess of 30 knots, or where there is a likelihood of the vessel operating in shallow waters which do not permit propulsors protruding from the hull. Wärtsilä has successfully installed waterjets in various landing craft and other applications that require shallow water access, high maneuverability or low noise and vibration levels. In addition, Wärtsilä’s Waterjet and Refined Propeller (WARP) system offers a solution for craft with a versatile operating requirement around 30 knots. Usually about one third of the total vessel power is linked to two propellers with the rest of the power for the central boost waterjet. The advantage is reduced vessel draft with optimized propeller diameter for efficient cruising around 20 knots. For top vessel speed around 30 knots the propellers and the waterjet are designed to jointly achieve the thrust required. Wärtsilä is leading the market for WARP systems with several Navy, Ferry and Yacht applications in operation with both controllable & fixed pitch propeller – waterjet combinations. 128 MARINE PRODUCTS WATERJET TYPES Wärtsilä has a unique portfolio of waterjet types available. The right waterjet for your application will be selected based on the operating profile and the required ship interface. The operating profile will determine the type of pump to be selected. For high power dense, high speed applications above 50 knots, a non-axial E-type pump design is available, delivering optimum performance for extreme vessels. For applications that require optimum propulsion efficiency for design speeds below 45–50 knots, our axial geometry waterjet designs are the optimised match. Our axial waterjet design is the most compact and most light weight waterjet design available in the full stainless high-end waterjet market, offering extra thrust at the low end of the speed range for top acceleration. PRE-ASSEMBLED PACKAGES, WÄRTSILÄ SRF DESIGN For ease of installation with minimum ship interfaces, waterjet sizes up to the 810 can be delivered in an easy install package with all auxiliary systems pre-mounted. The waterjet inlet duct is included in the scope of supply with impeller shaft and bearings delivered pre-aligned on a ready-install skid. The most compact, easy install waterjet package available in the market with stainless steel impeller and a unique stainless steel stator section for vessel top performance long after initial newbuild sea trials. Other system materials are optimised for use with light weight aluminium or composite crafts. 129 The design has all oil-lubricated or oil-containing parts mounted inboard of the vessel, and it is the only easy install waterjet package in the market with a compact steering and reversing assembly not extending outside the transom mounting flange diameter. Aluminium materials are avoided for the stator bowl and the full stainless stator section with the stainless impeller and shaft provides optimum resistance against abrasive wear of the stator blades. Deterioration of the stator blade profile should be avoided wherever possible since they play an important role in the largest energy transformation that takes place in a jet system. For vessels requiring top performance – also long after initial newbuild sea trials – a stainless stator section will deliver its value. DIMENSION TABLE FOR PRE-ASSEMBLED SRF PACKAGES Waterjet size 510 570 640 720 810 A mm 1400 (1500*) 1550 (1700*) 1750 (1900*) 1950 (2100*) 2200 (2400*) B mm 1000 1100 1200 1350 1550 C mm 2300 2600 2800 3100 3600 D mm 3000 3400 3800 4200 4800 E mm 1100 1200 1400 1500 1700 F mm 510 570 640 720 810 Weight steering** kg 1450 1800 2450 3000 4000 Weight booster kg 1050 1300 1800 2250 3000 Entrained water l 400 600 800 1150 1650 * When in reverse. ** Without oil and entrained water. C A F E B D 130 MARINE PRODUCTS WATERJET SIZE SELECTION The graphs below indicate the jet size required based on the relation between the engine power and the design speed of the vessel. For instance a ship with four 1250 kW engines and a corresponding vessel speed of 33 knots will need four 510 size waterjets. A ship with a design speed of 40 knots at 1250 kW power can use 450 size waterjets. The correct jet size is thus indicated by the line above the intersection of the power and the corresponding vessel speed (see examples in graphs below). We are available from the earliest design stages of the vessel to work with you on an optimised propulsion system. Please contact us for an optimised jet selection based on specific vessel design parameters, operating profile or for details of waterjets above 50 knots or 30 000 kW. DXF/DWG format general arrangement drawings of the most often used sizes are available. WÄRTSILÄ 450–810 SIZES 4500 810 size 4000 720 size Engine power (BkW) 3500 3000 640 size 2500 570 size 2000 510 size 1500 450 size 1000 500 15 450 size 510 size 20 25 30 35 Vessel speed (knots) 40 45 131 WÄRTSILÄ 910–1400 SIZES 14 000 1400 size 13 000 Engine power (BkW) 12 000 11 000 1300 size 10 000 1200 size 9000 1100 size 8000 7000 1000 size 910 size 6000 5000 910 size 4000 3000 2000 15 20 25 30 35 Vessel speed (knots) 40 45 Engine power (BkW) WÄRTSILÄ 1500–2180 SIZES 2180 size 32 000 30 000 28 000 26 000 24 000 22 000 20 000 18 000 16 000 14 000 12 000 10 000 8000 6000 15 132 2020 size 1880 size 1720 size 1620 size 1500 size 20 25 30 35 Vessel speed (knots) 40 45 MARINE PRODUCTS WÄRTSILÄ AXIAL JET SERIES, 6-BLADED WATERJETS GENERIC WEIGHTS AND DIMENSIONS FOR THE MOST OFTEN USED WATERJET SIZES Inboard length Outboard length Waterjet size Outboard length mm Inboard length mm 1) Transom flange Weight steering kg Weight Booster kg 510 1300 2300 655 700 500 570 1450 2600 730 950 650 640 1650 2900 820 1200 850 720 1800 3200 920 1650 1150 810 2050 3600 1035 2250 1600 910 2300 4050 1165 3200 2250 1000 2500 4400 1280 4200 2900 1100 2800 4750 1405 5300 3700 1200 3000 5300 1535 7350 5300 1300 3250 5650 1665 8950 6250 1400 3500 6050 1790 11 100 7700 1500 3750 6550 1920 14 250 10 050 1620 4050 7000 2075 17 250 12 000 1720 4250 6800 2200 20 850 14 800 1880 4650 8050 2405 28 950 20 600 2020 5000 8550 2585 34 350 24 150 Note 1) Inboard length may vary depending on the optimised shape of the inlet duct. 133 Two Wärtsilä FP propellers in HR nozzles. WÄRTSILÄ HIGH EFFICIENCY NOZZLE Fitting a nozzle increases the thrust at relatively low ship speeds. Significant savings can be achieved in terms of fuel consumption, depending on the number of revolutions and the capacity of the engine. The improved Wärtsilä high efficiency nozzle, type HR and HP, combined with a Wärtsilä propeller, can produce up to 10% more thrust than conventional nozzles, both in bollard pull and in free sailing condition. The nozzle profile offers a double profiled cross section (outside and innerside). This sophisticated shape improves the water flow both into and out of the nozzle, increasing thrust performance. ENERGOPAC Energopac is the optimised propulsion and manoeuvring solution for coastal and sea going vessels. The key objective is to reduce the vessel’s fuel consumption by integrating both propeller and rudder design. Each Energopac is designed to fit the vessel and to meet its specific requirements; this allows Energopac to be optimised fully for energy efficiency, whilst not compromising on either manoeuvrability or comfort levels. FUEL SAVINGS Energopac reduces fuel consumption because it reduces flow separation behind the propeller hub in an effective way. Extended studies show that for 134 MARINE PRODUCTS the same course-keeping capabilities, Energopac will create less drag than conventional rudder systems. Especially when using small – corrective – steering forces to keep your vessel on course, the difference in rudder resistance is significant. The high-lift performance of Energopac requires smaller steering angles and consequently reduces the rudder resistance. DESIGN SPACE The application of Energopac gives more freedom to optimise between conflicting requirements. High performance propeller designs are often a compromise between increased efficiency and reduced vibration levels. Energopac allows for a propeller design, that gives the optimal balance between these requirements. TYPICAL APPLICATIONS Energopac will effectively reduce the operational costs for any vessel with a considerable share of free sailing time in its operational profile. Additionally, it will work very well for propellers with a relatively large propeller hub. The potential savings are large for vessels with highly loaded controllable pitch propeller systems such as RoRo-vessels, ferries, container / multipurpose vessels and vessels with an ice class notation. COST SAVINGS WITH ENERGOPAC The reduction in fuel consumption depends very much on the vessel type, the operational profile of the vessel and also on the reference propeller and rudder. For any application, the power savings can be estimated by Wärtsilä. The estimate is based on the vessel design, operational profile and other requirements. Proven savings in required power for a vessel’s trial speed vary between 2–9% with Energopac. 135 WÄRTSILÄ SEALS, BEARINGS, STERNTUBES & OTHERS Wärtsilä’s range of solutions is unequalled in the market. Reliable and efficient products are available for any type and for any size of vessel, for naval and for commercial applications. The acquisition of Cedervall in 2011, one of the leading manufacturers of shaft seal and bearing systems for the marine industry, has further strengthened Wärtsilä’s leading position. WÄRTSILÄ SEALING SOLUTIONS Our comprehensive range of marine seals is designed for use in various propulsion applications covering both Commercial and Military vessels. Bespoke solutions can also be designed for special applications such as Tidal turbines or Industrial applications. WÄRTSILÄ BEARING SOLUTIONS Our comprehensive bearing portfolio includes traditional white-metal and latest generation composites for use with oil or water lubricated sterntube applications. Also including a range of Intermediate Shaft, Thrust and Generator Bearings. WÄRTSILÄ STERN TUBE SOLUTIONS Our products cover both oil or water lubricated systems and can be packaged in accordance with the customers specification. WÄRTSILÄ OTHER SEALS & BEARINGS PRODUCTS Wärtsilä water supply, filtration & temperature control systems. HYDRAULIC COUPLING NUTS AND BOLTS 136 MARINE PRODUCTS WÄRTSILÄ SEALING SOLUTIONS WÄRTSILÄ SPECIAL APPLICATIONS SEALS Wärtsilä has a long history with customers having both specialised and original requirements. This has allowed us to develop our expertise in the creation and validation of bespoke sealing solutions. The fields of application are widespread from Industrial applications to Renewable Power Generation and Heavy lift vessels. In short, we can design for any application. Tidal Turbines Wärtsilä Oceanguard: Aft Face Seal, OFS3H-N, (125–1000 mm) Wärtsilä Sternguard: Aft Lip Seal , OLS4-P, (286–1172 mm) WÄRTSILÄ STERN TUBES SEALS – WATER LUBRICATED OPEN WATER LUBRICATION (70–1040 mm) Commercial & Military Wärtsilä Enviroguard: Standard, Fwd Face Seal, WFS1R-F, (70–450 mm) Wärtsilä Enviroguard: Standard, Fwd Face Seal, WFS1R-P, (70–450 mm) Fwd Wärtsilä Enviroguard: Shock, Fwd Face Seal, WFS10-P-M, (150–1040 mm) (shock compatible) Wärtsilä Enviroguard: Shock, Fwd Face Seal, WFS10-F-M, (150–1040 mm) (shock compatible) Wärtsilä Enviroguard: Shock, Fwd Face Seal, WFS10-F-EM, (250–900 mm) (shock compatible Fwd face seal with packing) Commercial Only Wärtsilä Enviroguard: Composite, Fwd Face Seal, WFS1R-P-L, (110–410 mm) Wärtsilä Enviroguard: Composite, Fwd Face Seal, WFS1H-P-L, (460–-820 mm) CLOSED WATER LUBRICATION (320–1140 mm) Ice Class Wärtsilä Iceguard: Fwd Face Seal, WFS1O-P-MX, (320–1140 mm) Wärtsilä Iceguard: Aft Face Seal, WFS1O-P-MY, (320 -1140 mm) OFS3H-N WFS1R-P-L WFS1R-P WFS10-F-EM 137 WÄRTSILÄ STERN TUBES SEALS – OIL LUBRICATED STANDARD Inland Waterways & Coastal Wärtsilä Sternguard: Fwd Face Seal, OFS1R-N-Z, (50–320 mm) Wärtsilä Sternguard: Fwd Compact Lip Seal, OLS2-P-C, (136–362 mm) Conventional Commercial Fwd Wärtsilä Sternguard: Fwd Lip Seal, OLS2-P, (80–1172 mm) Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-F Seaqual, (205–1004 mm) Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-P Seaqual, (205–1004 mm) Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-N Seaqual, (66–1029 mm) Special & Offshore Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-F Seaqual, (205–1004 mm) Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-P Seaqual, (205–1004 mm) Wärtsilä Sternguard: Fwd Face Seal, OFS1HW-N Seaqual, (66–1029 mm) Inland Waterways & Coastal Wärtsilä Sternguard: Aft Face Seal, OFS1R-N, (50–320 mm) Wärtsilä Sternguard: Aft Compact Lip Seal, OLS3-P-C, (136–362 mm) Aft Conventional Commercial Wärtsilä Sternguard: Aft Lip Seal, OLS3-P, (80–1172 mm) Wärtsilä Sternguard: Aft Lip Seal, OLS4-P, (286–1172 mm) (extra redundancy-stand-by) Wärtsilä Sternguard: Aft Face Seal, OFS1H-F Seaqual, (205–1004 mm) Wärtsilä Sternguard: Aft Face Seal, OFS1H-N Seaqual, (205–1004 mm) Wärtsilä Sternguard: Aft Face Seal, OFS1H-P Seaqual, (205–1004 mm) Special & Offshore OLS3-P Wärtsilä Sternguard: Aft Face Seal, OFS1H-F Seaqual, (205–1004 mm) Wärtsilä Sternguard: Aft Face Seal, OFS1H-N Seaqual, (205–1004 mm) Wärtsilä Sternguard: Aft Face Seal, OFS1H-P Seaqual, (205–1004 mm) ANTI-POLLUTION Aft Merchant Wärtsilä Airguard: Aft Lip Seal, OLS3A-P, (286–1172 mm) Wärtsilä Airguard: Aft Lip Seal, OLS4A-P, (286–1172 mm) (extra redundancy) ABRASION RESISTANT Inland Waterways & Coastal Aft Wärtsilä Sternguard: Aft Face Seal, OFS1R-N-X, (50–320 mm) Dredgers Wärtsilä Sandguard: Aft Lip Seal, OLS3W-P, (286–1172 mm) Wärtsilä Sandguard: Aft Lip Seal, OLS4W-P, (286–1172 mm) (extra redundancy) 138 OFS1H-F-Seaqual MARINE PRODUCTS ABRASION RESISTANT & ANTI-POLLUTION Cruise, Ferry & Offshore Aft Wärtsilä Oceanguard: Aft Face Seal, OFS3H-P, (400–760 mm) Dredgers & Ocean Going Wärtsilä Sandguard: Aft Lip Seal, OLS3AW-P, (286–1172 mm) Wärtsilä Sandguard: Aft Lip Seal, OLS4AW-P, (286–1172 mm) (extra redundancy) WÄRTSILÄ BULKHEAD SEALS STANDARD Commercial & Military Wärtsilä Floodguard: Standard Bulkhead Face seal, WFB1-F-M, (50–680 mm) HIGH SPEED Commercial & Military Wärtsilä Floodguard: High-Speed Bulkhead Face seal, WFB1-F-MS, (50–680 mm) WÄRTSILÄ SUBMARINE SEALS SUBMARINE Wärtsilä Diveguard: Single Barrier Fwd Face seal, WFS1H-P-M, (200–700 mm) Wärtsilä Diveguard: Tandem Barrier Fwd Face seal, WFS2H-P-M, (200–700 mm) WÄRTSILÄ WATERJETS SEALS WATERJETS Commercial Wärtsilä Jetguard: Standard, Waterjet Face Seal, WFS1R-P-J, (110–410 mm) Wärtsilä Jetguard: Composite, Waterjet Face Seal, WFS1R-P-LJ, (110–410 mm) Military Wärtsilä Jetguard: Standard, Shock, Waterjet Face Seal, WFS1R-P-M, (120–380 mm) (shock compatible) Wärtsilä Jetguard: Waterjet Face Seal, WFS1R-F-M, (120–380 mm) (shock compatible) WATERJET HUBS Wärtsilä Hubguard: Compact, Face Seal, OFS1H-N-CJ, (50–300 mm) (oil lubricated waterjet hubs) Wärtsilä Hubguard: Standard, Face Seal, OFS1H-NJ, (70–510 mm) (oil lubricated waterjet hubs) WFB1-F-M WFS1H-P-M WFS1R-F-M WFS1R-P-LJ 139 WÄRTSILÄ THRUSTER / POD SEALS THRUSTERS Standard Wärtsilä Sternguard: Aft, Compact, Lip Seal, OLS3-P-C, (136–362 mm) Wärtsilä Sternguard: Aft, Lip Seal, OLS3-P, (80–1172 mm) Aft Wärtsilä Sternguard: Aft, Face Seal, OFS1H-N-C, (205–1004 mm) Anti-Pollution Wärtsilä Airguard: Aft, Lip Seal, OLS3A-P, (286 -1172 mm) Wärtsilä Oceanguard: Aft, Face Seal, OFS3H-P, (125–1060 mm) Pressure compensation Wärtsilä Oceanguard: Aft, Face Seal, OFS3H-N-D, (125–700 mm) Wärtsilä Oceanguard: Aft, Face Seal, OFS3H-P-D, (125 -700 mm) ELECTRIC PODS Aft Standard Wärtsilä Sternguard: Aft, Lip Seal, OLS4-P, (286–1172 mm) (extra redundancy-stand-by) Abrasion Resistant & Anti-Pollution Wärtsilä Oceanguard: Aft, Face Seal, OFS3H-P, (400–760 mm) WÄRTSILÄ RUDDER / STABILIZER SEALS RUDDER STOCKS (155–710 mm) Oil Lubricated Wärtsilä Steerguard: Standard Lip Seal, KLR2-P, (155–710 mm) Wärtsilä Steerguard: Standard Lip Seal, KLR3-P, (155–710 mm) (extra redundancy) RUDDER STOCKS & STABILIZERS (50–1300 mm) Grease or Water Lubricated Wärtsilä Steerguard: Small Range, Standard, Face Seal, JFZ1R-N, (50–320 mm) Wärtsilä Steerguard: Mid Range, Standard, Face Seal, GFR1R-P, (320–530 mm) Wärtsilä Steerguard: Large Range, Shock, Face Seal, GFR1R-P-M, (530–1300 mm) OLS3-P 140 OFS1H-N-C-Seaqual GFR1R-P-M MARINE PRODUCTS WÄRTSILÄ BEARINGS SOLUTIONS WÄRTSILÄ STERN TUBE BEARINGS (OIL & WATER) OIL LUBRICATED Commercial Wärtsilä Sternsafe: Standard White Metal, OMS-N, (136–1172 mm) (un-split oil lubricated white metal bearing) Wärtsilä Sternsafe: Composite, OCS-N, (70–1100 mm) (un-split oil lubricated composite bearing, mainly retrofits) Wärtsilä Sternsafe: Composite, OCS-N-X, (200–1100 mm) (un-split oil lubricated composite bearing) WATER LUBRICATED Commercial & Military Wärtsilä Envirosafe: Composite, WCS-N-M, (70–1100 mm) (un-split water lubricated composite bearing) Wärtsilä Envirosafe: Composite, WCS-P-M, (200–1100 mm) (split water lubricated composite bearing) Wärtsilä Envirosafe: Composite, WCS-F-M, (300–1100 mm) (split water lubricated composite bearing) O housing WÄRTSILÄ RUDDER / STABILIZER BEARINGS STANDARD Commercial & Military Rudder Wärtsilä Steersafe: un-split oil lubricated composite bearing, JCR-N, (70–1200 mm) DRY RUNNING CAPABILITY Commercial & Military Rudder Wärtsilä Steersafe: un-split oil lubricated composite bearing, DCR-N, (70–705 mm) WCS-N-M OMS-N DCR-N 141 WÄRTSILÄ INTERMEDIATE SHAFT BEARINGS STANDARD Commercial (up to 0.8 Mpa) Wärtsilä Standard intermediate Shaft Bearing Self-aligning and forced lubrication, OPSY-F, (126–825 mm) Self-aligning and self-lubrication, OPSQ-F, (126–825 mm) HIGH LOAD Commercial (0.8–1.5 Mpa) Wärtsilä High Load Intermediate Shaft Bearing High load and forced lubrication, OPSQ-F-X, (271–800 mm) WÄRTSILÄ THRUST BEARINGS Commercial & Military Wärtsilä Thrust Bearing Forced lubrication (axial) with optional external lubrication, OBSY-F, (110–560 mm) Self-lubrication (axial and radial loads) with optional external lubrication, OBSQ-F, (110–560 mm) WÄRTSILÄ GENERATOR BEARINGS Commercial & Military Wärtsilä Generator Bearing Side flanged type, OGSS-F, (80–500 mm) Central flanged type, OGSC-F, (80–500 mm) Pedestal type, OGSP-F, (250–800 mm) OPSQ-F 142 OBSQ-F OGSP-F MARINE PRODUCTS WÄRTSILÄ STERN TUBES SOLUTIONS All packages designed against standards and bespoke requirements to suit each application. Options include oil lubricated sterntubes with white metal or composite bearings or water lubricated sterntube with composite bearings. OT OT-M WÄRTSILÄ OTHER SEALS & BEARINGS PRODUCTS WÄRTSILÄ WATER QUALITY SYSTEMS Pumped water flush supply systems with various filtration and temperature control options to improve & increase life of the seal and bearing products installed. Systems are adapted to suit applications either by filtering to required standards in silty/ gritty water environments or controlling closed water temperature in ice-class type applications. Suitable for both open and closed water lubricated sterntubes. WYS-M WATER QUALITY SYSTEMS Flush Supply & Filtration Wärtsilä Water Quality System: open water (clear), WYS-M Wärtsilä Water Quality System: open water (high performance- silty), WYS-MX Flush Supply, Filtration & Temperature Control Wärtsilä Water Quality System: closed water system, WQS-M 143 WÄRTSILÄ HYDRAULIC EQUIPMENT Hydraulic couplings, nuts and bolts designed for easy handling and trouble free operation made from the highest quality steel in accordance with existing classification rules. OHSM-B ON HYDRAULIC EQUIPMENT Hydraulic Couplings Wärtsilä Hydraulic Coupling: with flange, OHSM, (100–800 mm) Wärtsilä Hydraulic Coupling: with flange and longer body, OHSM-B, (100–800 mm) Wärtsilä Hydraulic Coupling: with flange in sleeve, OHSM-V, (100–800 mm) Wärtsilä Hydraulic Coupling: without flange, OHSN, (100–800 mm) (no reamer bolts required) Hydraulic Nuts Wärtsilä Hydraulic Nut: propeller nut, ON Hydraulic Bolts Wärtsilä Hydraulic Bolt: for shaft coupling flanges, OS WÄRTSILÄ STEEL FABRICATION Tunnels, Rudders & Nozzles manufactured to Customers’ specification. Wärtsilä nozzle Wärtsilä rudders 144 Wärtsilä tunnel MARINE PRODUCTS All our products can be described with an acronym: Example of WFS1O-P-M*** LUBRICATION: W = WATER PRODUCT TYPE: F = FACE SEAL POSITION: S = SHAFT NO. OF SEALING INTERFACES: 1 SEAL SPRING TYPE OR BASIC F : O = OMEGA SPRINGS SERVICEABILITY: P = SERVICEABLE WITH SHAFT IN-SITU ADDITIONAL FEATURES: M = SHOCK COMPATIBLE WÄRTSILÄ SEALS AND BEARINGS DESCRIPTVE PRODUCT NAMES (WFS1O-P-M***) W LUBRICATION (internal operating) D = Dry, grease, oil or water G = Grease or water J = Grease, oil or water K = Grease or oil O = Oil W = Water F S POSITION (if applicable) B = Bulkhead R = Rudder S = Shaft Z = Stabilizer or rudder NO. OF SEALING INTERFACES (seals only) OR COMPOSITE BEARING MATERIAL DESIGNATION Sealing interfaces: 1, 2, 3 or 4 (as applicable) Bearing material: 01, 02, 03 etc. (as applicable) 1 O P M * * * PRODUCT TYPE C = Composite bearing F = Face seal L = Lip seal M = White metal bearing P = Line shaft/plummer bearing Y = Flush supply & filtration system Q = Flush supply, filtration & temperature control T = Stern tube H = Hydraulic coupling N = Hydraulic nut S = Hydraulic bolt B = Thrust bearing G = Generator bearing SERVICEABILITY (if applicable) F = Replaceable and serviceable with shaft in-situ N = Non serviceable in-situ P = Serviceable with shaft in-situ ADDITIONAL FEATURES (if applicable) C = Compact D = Damper/lip system E = Emergency packing L = Lightweight composite M = Shock compatible S = High speed X = High performance Y = Outboard water Z = Inboard oil B = Longer body V = Flange in sleeve J = Jet version SEAL SPRING TYPE OR BASIC FUNCTION (seals, line/shaft/thrust/generator bearings only) A = Air flush H = Helical spring O = Omega spring Q = Self oil lubrication R = Rubber bellows/body W = Water flush Y = Forced oil lubrication AW = Air and water flush M = Flange mounted N = No flange C = Central flange S = Side flanged P = Pedestal 145 WÄRTSILÄ HAMWORTHY FLARE GAS RECOVERY The Wärtsilä Hamworthy technology safely captures and handles flare gas, which can then be re-utilised for other purposes. Flaring gas emits some 400 million tons of CO2 annually to the atmosphere, and has a notable impact on the environment. Our Flare Gas Recovery System offers a substantial reduction in such emissions. It allows the previously flared gas to be available for re-utilisation as fuel or export gas re-injected, as feed for boilers, and for many other gas related applications. The closing of the flare line during normal operations results in significantly decreased flare tip wear, allowing it to typically last for the lifetime of the field. The concept comprises flare header isolation equipment, a gas recovery system, and a reliable flare gas ignition system. Our systems can be designed to meet the specific process conditions of the plant. 146 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY FLARE GAS IGNITION Our Flare Gas Ignition System ensures the safe and reliable ignition of the flare whenever required. The Wärtsilä Hamworthy system is suitable for all flare tips and may ignite several flares on a single flare deck. It is installed at a safe distance from the flare stack, with a guide pipe leading to the flare tip. The system combines high reliability and availability over the lifetime of the facility with low maintenance requirements, and is easily retrofitted into existing installations. Pilot burners are not necessary, and there is no heat sensitive equipment, such as cables, instrumentation and electrodes, on the flare deck. WÄRTSILÄ HAMWORTHY HYDROCARBON VENT GAS (VOC) RECOVERY Our VOC Recovery system for Hydrocarbon Gas is based on the principle of condensation. This allows organic components in the vent gas to be separated and returned to their place of origin, or used as valuable and clean fuel for both increased product output and environmental benefits. When used in combination with a power generation system, emissions of VOC are totally eliminated. The system thus becomes a net provider of steam or electric power during operation by utilizing the lightest non condensable fractions of VOC as fuel. The plant operates on electric power and a cooling source, such as water or air. The compact modular design, which is assembled and tested prior to delivery, ensures fast and easy installation. 147 GAS SYSTEMS Our Hydrocarbon Gas Blanketing Systems are already used onboard numerous projects in the North Sea and West Africa. WÄRTSILÄ HAMWORTHY HYDROCARBON BLANKETING SYSTEMS Wärtsilä Hamworthy’s Hydrocarbon Blanketing System eliminates the environmental damage and economic loss caused by emissions of gas vented to the atmosphere in a conventional process This Wärtsilä Hamworthy system utilises hydrocarbon gas as a blanket gas in the cargo tanks, and recovers the off gas. Its primary application is in FPSOs. The blanket gas prevents the intrusion of oxygen into the cargo tank atmosphere, thus creating a closed system. During loading, surplus gas from the cargo is recovered and recycled into the process plant by means of a blower/ejector/compressor. When offloading, the hydrocarbon blanket gas is supplied to maintain pressure in the cargo tanks. All the hydrocarbons are recovered to the process, and emissions into the atmosphere are eliminated during normal operation. 148 FUEL FLEXIBILITY The first VOC condensation system with zero emissions was installed on the shuttle tanker Stena Alexita, operated by ExxonMobil in the North Sea oil fields. WÄRTSILÄ HAMWORTHY VOC RECOVERY Our field proven VOC recovery system is self supplied with energy and results in zero VOC emissions. Volatile Organic Compound (VOC) emissions from the global sea transportation of crude oil and associated products, account for a total of more than 5 million tons per year. The Wärtsilä Hamworthy VOC plant ensures that cargo tank pressures are maintained low enough to keep the vent valve closed. This prevents VOC from being emitted to the atmosphere, and the gas is instead fed to the VOC recovery module, where it is treated by compression and condensation. The liquefied gas is then fed to the VOC fuel tank. We have also developed a for VOC recovery in offshore oil loading applications. It exceeds the Norwegian authorities’ requirements for NMVOCs by reducing VOC emissions by 100 per cent, including methane, which is not currently specified in the regulatory requirements. 149 WÄRTSILÄ LNGPac The design philosophy of LNGPac is based upon safety and simplicity. LNGPac is a complete system that includes the bunkering station, LNG tank and tank room compartment, process skid, glycol-water heating unit, and the control and monitoring system. STANDARD SOLUTION Bunkering takes place from the bunkering station to the LNG tank via a vacuum insulated pipe. The LNG tank room compartment is mounted at the aft end of the LNG tank. The tank room contains all the pipe and ventilation penetrations through the tank shell, as well as all heating media connections to the LNG evaporators. The process skid includes all the connections and valves between the tank and the Pressure Build-up Unit (PBU), and between the tank and product evaporator, together with the evaporators themselves. The evaporators are heated by glycol-water that is circulated within a glycol-water heating unit. CUSTOMISED SOLUTION LNGPac gas supply system can be customized to the needs of each project on a case to case basis by Wärtsilä gas fuelled vessel expert team. Some 150 FUEL FLEXIBILITY Total length LNGPac empty weight* LNGPac max operating weight* Theoretical Max. Autonomy [m] [m] [m] [ton] [ton] [MWh] 3.5 16.7 2.5 19.2 47 94 244 LNGPac 145 145 130 4.0 16.9 2.5 19.4 62 127 318 Tank room [m] 100 Tank Length [ m 3] 105 Diameter Net volume (90%) [ m3] LNGPac 105 Type LNGPac Geometric volume dedicated engineering has to be performed at the beginning of the project matching the specific operational requirements, safety regulations, rules of each classification society quafifying the vessel. LNGPac 194 194 175 4.3 19.1 2.7 21.8 77 164 427 LNGPac 239 239 215 4.3 23.1 2.7 25.8 90 198 525 LNGPac 284 284 256 4.3 27.1 3.0 30.1 104 231 625 LNGPac 280 280 252 4.8 21.3 3.0 24.3 105 233 616 LNGPac 308 308 277 4.8 23.4 3.0 26.4 113 252 677 LNGPac 339 339 305 5.0 23.5 3.0 26.5 119 271 745 LNGPac 402 402 362 5.0 27.5 3.0 30.5 135 316 884 LNGPac 440 440 396 5.6 23.8 3.0 26.8 142 340 967 1022 LNGPac 465 465 418.5 5.0 31.5 3.5 35.0 152 362.0 LNGPac 520 520 468 5.6 27.8 3.5 31.3 162 397 1143 LNGPac 527 527 474.3 5.0 35.5 3.5 39.0 168 406 1159 151 WÄRTSILÄ HAMWORTHY LNG FUEL SYSTEMS Wärtsilä Oil & Gas Systems (formerly Hamworthy Oil & Gas Systems) can deliver LNG fuel gas systems for propulsion and power generation for any applicable types of ship or engine, both low pressure and high pressure. Our LNG fuel gas systems are typically delivered as complete skids, ready for shipboard installation. The skids comprise all equipment and systems for LNG storage, evaporation, heating, and pressure control. Each skid normally has the capacity to supply either 50% or 100% of the gas engine’s requirement, and will supply natural gas at the required pressure and temperature to the engine’s gas regulation unit. We work closely with our customers to develop technological solutions that meet their needs for increased fuel flexibility, energy efficiency and environmental performance in today’s fast changing LNG markets. 152 FUEL FLEXIBILITY Our LNG production facility in Snurrevarden, Norway was the first free standing small scale LNG plant in Northern Europe. It is fully automated with remote monitoring and control capabilities. Since then we have delivered a number of complete onshore LNG production facilities, including the introduction of an improved liquefaction system with double expanders based on the reversed Brayton cycle. The LNG production plant for Gasum in Finland, delivered in 2010, uses surplus liquid nitrogen (LIN) for the LNG generation and incorporates new technology that reduces LIN consumption by 50%. Wärtsilä Hamworthy will deliver a biogas liquefaction plant to the Municipality of Oslo during spring 2013. WÄRTSILÄ HAMWORTHY LNG LIQUEFACTION Our industry leading natural gas liquefaction solutions combine high energy efficiency and plant reliability with operational robustness, flexibility, and ease of operation. Wärtsilä Hamworthy’s innovative LNG production plant solutions suitable for small to medium size liquefaction capacities, are based on well proven equipment and process control principles. Wärtsilä Hamworthy has also developed the energy efficient NewMR liquefaction technology for even lower capacities than our usual small and mid-scale LNG plants. For production capacities below 50 tonnes per day, the NewMR technology uses a mixed refrigerant in combination with standard equipment to achieve low investment costs and fast manufacture of the liquefaction unit. In the growing liquid biogas fuel market, this technology adds to the value chain. 153 WÄRTSILÄ HAMWORTHY LNG REGASIFICATION Our portfolio of LNG regasification technologies represents an industry benchmark in terms of energy efficiency, robustness, and operational flexibility. It is available either as multi-skid deliveries, or as complete turnkey and single lift topside modules. We have delivered and put into operation numerous floating LNG regasification plants based on either closed loop regasification technology, using steam with water/glycol as the intermediate heating medium, or open loop regasification technology using sea water with propane as the intermediate heating medium. We have also delivered modularized regasification plants for jetty installations. These facilitate a much shorter construction time compared to the traditional land based LNG regasification terminal project. 154 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY LNG RELIQUEFACTION Wärtsilä Oil & Gas Systems is an established leading designer, developer, and supplier of energy efficient LNG Boil-Off Gas (BOG) reliquefaction plants that are reliable, safe, robust and flexible. Wärtsilä has by far the highest number of BOG reliquefaction plants installed in the global LNG carrier fleet. They offer owners and operators unsurpassed lifecycle efficiency, and are backed by a full range of complementary services, including operation & maintenance training, remote monitoring & diagnostics, and customized service and support agreements. Wärtsilä Oil & Gas Systems has commercialised and improved the reliquefaction technology since it was originally patented by Kværner and licensed by Hamworthy in the late 1990s. Our boil-off gas (BOG) reliquefaction plants have been installed on numerous vessels, including the entire Q-Flex fleet of 216,000 m3 LNG carriers. The 31 Wärtsilä Hamworthy LNG BOG reliquefaction plants delivered to the Q-Flex fleet are installed on ships driven by slow speed diesel propulsion engines. The process is based on the reversed nitrogen Brayton cycle refrigeration technology, combined with a process solution for separating nitrogen from the BOG. We have also delivered the same type of systems to a number of LNG carriers with dual-fuel diesel electric (DFDE) propulsion. The liquefaction of BOG on LNG carriers results in increased cargo deliveries, and allows owners and operators to choose the most optimal propulsion system and operating profile. We work closely with our customers to develop technological solutions that meet their needs for increased fuel flexibility, energy efficiency, and environmental performance in today’s fast changing LNG market. 155 WÄRTSILÄ HAMWORTHY LPG & ETHYLENE CARGO HANDLING Our reliable and innovative LPG & Ethylene cargo handling technology is vital for gas carriers and includes reliquefaction plants. For LPG and Ethylene carriers we offer services including engineering of complete cargo handling systems, tank design and supply cargo handling equipment such as reliquefaction and cooling systems for liquid gas, inert gas plants and nitrogen generator systems, deepwell and booster pumps. All equipment is designed and engineered in-house. We have recently developed newly patented cargo handling reliquefaction technology conferring to a number of operational and cost benefits for owners. The system has been developed for larger LPG carriers, typically ships above 60,000 m3, aimed to reduce installation, operation and maintenance costs. 156 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY LPG COOLING AND RELIQUEFACTION We have built up a number of references for the supply of our LPG cooling and reliquefaction plants onboard LPG FPSOs. The high pressure LPG liquid stream requires cooling before it is expanded into the cargo tanks by the installed cooling plant. Our reliquefaction plants can be designed for operation on LPG with high ethane content in the LPG liquid phase and ensure that cargo condition at low pressure and temperature s down to -50°C in the cargo tanks. Our supply of the world’s largest LPG handling system to Chevron’s Sanha LPG FPSO, with a storage capacity for 135,000 m3, put us at the forefront of gas liquid cargo handling systems in this specialised market. The scope of equipment supply included large propane and butane cooling and reliquefaction plants, comprising skid-mounted units, a total of five cooling units served the reliquefaction plant, with two as the second stage in a cascade system. 157 The Wärtsilä Svanehøj range of pumps and pumping systems with frequency converter regulated electric motors is based on more than a century of experience and ongoing development activities. For liquid cargo handling, there is no better business partner. WÄRTSILÄ SVANEHØJ BOOSTER PUMPS Wärtsilä Svanehøj Booster Pumps are available in both horizontal and vertical execution. The pumps are manufactured in stainless steel AlSl 304 for cargo temperatures down to -104°C. The horizontal booster pump is also available in a multi-stage format for high delivery head applications. Our booster pumps are delivered as complete units (i.e. mounted on a base plate) and manufactured with flanges according to EN 1092. 158 FUEL FLEXIBILITY WÄRTSILÄ SVANEHØJ DEEPWELL BALLAST PUMPS Wärtsilä Svanehøj deepwell ballast pumps have been installed on a number of FPSOs. The deepwell ballast pump is a single suction in-line centrifugal pump, designed for a reliable and efficient operation and consists of a submerged pump head, transmission to deck and electric motor. The compact design of the pump ensures low weight handling. The pump is designed for direct-on-line starting and can also be operated with a frequency converter or other means of variable speed regulation. The motor will be delivered with a PTB certificate and class certificate where required. WÄRTSILÄ SVANEHØJ DEEPWELL CARGO & PROCESS PUMPS We offer a wide range of deepwell pumps for process and cargo handling for offshore applications. For FPSOs/FSOs requiring a distributed pump system, the Wärtsilä Svanehøj range of electrically driven deepwell pumps represents an efficient and cost effective crude handling system. In providing the long term benefits of lower maintenance and less downtime, our deepwell pumps also use less energy than other comparable distributed pump systems. Our shaft lubrication system enables less onboard maintenance to the electric system. The pump housing is easily dismantled, and cards on the converters are easily interchanged. During the operational phase, the electrical equipment offers environmental sustainability, since CO2 emissions are minimal due to the higher efficiency and lower power utilization, and there is no risk of hydraulic oil spills. Wärtsilä Svanehøj deepwell process and cargo pumps are designed for continuous operation with pumping mediums such as crude oil and produced water and oil. The type OPC pumps can be delivered according to API 610, and are designed with a capacity from 20–1800 m3/h. 159 WÄRTSILÄ SVANEHØJ DEEPWELL CARGO PUMPS FOR GAS CARRIERS Wärtsilä Svanehøj deepwell and booster pumps are intended for the four basic designs of LPG, ammonia, ethylene, ethylene/chemical and LNG carriers. z Fully pressurised tankers, with the cargo at ambient temperatures and a tank pressure of up to 18 bar. z Fully refrigerated atmospheric tankers, with the cargo cooled down to the saturation temperature, typically -48°C. z Semi-refrigerated tankers, with the cargo maintained in liquefied form by a combined cooling/pressure process at temperatures down to -104°C. z LNG tankers, with the cargo cooled down to -163°C Our deepwell pumps are designed to meet the requirements for low temperature resistant materials, using a gas-tight shaft sealing system with a pressurised quenching fluid, and an extremely low NPSH to pump gases at a condition very close to their boiling point 160 FUEL FLEXIBILITY WÄRTSILÄ SVANEHØJ DEEPWELL CARGO PUMPS FOR TANKERS Wärtsilä Svanehøj Deepwell cargo pumps have been developed to achieve the highest possible efficiencies, and to meet the latest environmental legislation. We offer both cargo lubricated and oil lubricated pumps for oil and chemical tankers. These pumps are designed to handle all kinds of cargo while meeting IMO and all major classification society requirements. Our production facilities enable full scale testing of the cargo pumps. Even pumps of more than 30 meters can be tested in our String test tower. In addition to deepwell cargo pumps, we also offer all necessary components for the complete cargo pumping system. These include portable cargo pumps, electrical switchboards, frequency converters, explosion proof electrical motors, and cargo control systems. We have the engineering capabilities to supply a custom made turnkey solution to yards as well as ship owners. 161 WÄRTSILÄ SVANEHØJ DEEPWELL SEAWATER LIFT & FIRE WATER PUMPS The Wärtsilä Svanehøj range of deepwell seawater lifting and fire pumps has been designed specifically for the offshore market. Our seawater lift pumps feature a capacity of up to 2300 m3/hr with a differential pressure of up to 180 mlc. These pumps are driven by dry mounted explosion-proof electric motors via a pipestack with a transmission shaft and seawater lubricated bearings. For seawater lift and fire pumps installed in caissons, Wärtsilä Svanehøj offers an inflatable intermediate support system. This has been developed in order to secure a proper installation and to support the pump in the caisson. The caisson installed deepwell pump is typically delivered for FPSOs, semi submersible production units and platforms, and are available according to API 610 upon request. 162 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY CENTRIFUGAL PUMPS A simple design and few components ensure that Wärtsilä Hamworthy centrifugal pumps are cost-effective and reliable. Wärtsilä Hamworthy’s centrifugal pumps come in a broad range of sizes to meet a variety of needs. The simple design allows fast and easy servicing and repairs. z We offer a complete range of ballast pumps for all types of vessels, with capacities ranging from 100 m3/hr to 5,000 m3/hr. The single suction open impeller (C2G model), or double suction impeller (CA model) enable high suction performance (NPSHr). z The Wärtsilä Hamworthy C2G pump is a single-suction in-line centrifugal pump providing reliable and efficient operation. The compact design means less weight and easier handling, and offers both high suction performance and a low power requirement. z The CA single stage centrifugal pump is available in both vertical and horizontal designs for capacities from 380 m3/hr to 6000 m3/hr at total heads up to 50 m.w.g. z The CB single stage centrifugal pumps are available in both vertical and horizontal designs for capacities from 500 m3/h to 7,000 m3/h at total heads up to 200m.w.g. z Model CG is noted for its robust construction and operating reliability. Its unique hydraulic design gives a compact profile with modest space requirements and less weight for easier handling. z Dolphin pumps meet the increasing need for alternative forms of pump construction. The range is based on a single entry pump covering capacities from 10 to 500 m3/h, and a larger capacity double entry pump which extends the capability to 2500 m3/h, sufficient to cover any marine pumping duty likely to occur. 163 WÄRTSILÄ HAMWORTHY FI-FI SYSTEMS Our system offers a complete one-stop-shopping solution that includes all main items, such as pumps, monitor, gearbox and control system, in a single package. This secures total integration and compliance with technical and regulatory requirements. Auxiliary equipment to enhance the vessel’s capability in disaster relief operations, such as foam mixing and oil dispersant systems, can also be included within our scope of delivery. Our quality assurance system is certified according to ISO-9001 and is approved by all major classification societies. 164 FUEL FLEXIBILITY WÄRTSILÄ SVANEHØJ PORTABLE PUMPS Wärtsilä Svanehøj hydraulically driven portable pumps are widely used in oil product and chemical tanker applications. Our single-stage centrifugal pumps are mounted with mechanical shaft seals and a hydraulic motor, built together in an acid-proof housing and protected in such a way that the pump stands submersion into most liquids. The hydraulically driven portable cargo pumps have an outer diameter that is less than a standard 12” butterworth hatch and can, therefore, be submerged into the cargo tank. The pumps can be connected either to the ship’s hydraulic system or to a hydraulic power pack unit via a ring line. They are easy to connect using quick couplings, while the manoeuvring of the pump by a flow regulating valve makes for fast and trouble-free handling. WÄRTSILÄ HAMWORTHY PUMP ROOM SYSTEMS Important features of the Wärtsilä Hamworthy system include compact and space-saving configurations for optimal pump room layouts, combined with high operational efficiency. Wartsila Hamworthy’s extensive experience, coupled with its ongoing research and development programme, ensures that our pump room systems meet current and anticipated customer requirements, including the latest improvements in FPSOs/FSOs and modern tanker design and operation. The traditional pump room system is characterised by a separate room for pumping equipment located between the engine room and the cargo hold – an arrangement that provides easy access to all key components for regular inspection and maintenance. 165 CORT VALVES The Robert Cort brand dates back to 1823. Since 2012 it´s part of Wärtsilä Corporation. Its pipeline valves and actuators are used by the oil & gas industry for subsea applications, underground and surface pipelines, tank farms, terminals, and floating jetties. The Cort range of pipeline ball and gate valves covers sizes from 2” to 60” and pressures from class 150 to class 2500. They are typically manufactured to order on a 20 week delivery lead time. We also supply a complete range of valve control and emergency shutdown systems. http://www.robertcort.co.uk 166 FUEL FLEXIBILITY JOHN MILLS VALVES The John Mills Valve company dates back to 1828. Since 2012 it´s part of Wärtsilä Corporation. Today its range of products includes bronze and nickel aluminium bronze gate, globe, ball, and check valves for seawater applications in the marine, oil and gas, nuclear, water treatment and chemical industries. With its own pattern shop, Lloyd’s approved foundry, machine shop, assembly and testing facilities, John Mills has become the chosen partner for engineering valve houses across Europe. We offer non-ferrous valves for the petrochemical and marine industries backed by flexible manufacturing and speedy customer response. http://www.johnmills-valves.com SHIPHAM VALVES For more than 200 years, Shipham Valves has supplied quality products. Since 2012 it´s part of Wärtsilä Corporation. Its non-ferrous, composite, and high alloy valve solutions for handling sea water and other severe fluids are available in sizes from 1/2” to 88”, and in materials from bronze to zirconium. For 80 years a key supplier to the British Royal Navy and Ministry of Defence, Shipham Valves is a global leader in the design and manufacture of valves for handling sea water. Applications include fire fighting and cooling lines in the oil & gas, FPSO, and petro-chemical industries. Shipham offers the most diverse range of valves by type, material, and size, of any single valve manufacturer in the world. We offer gate, globe, ball, swing check, dual plate check, butterfly and hydrant valves, in sizes from 1/2” to 88” and in materials from bronze to zirconium. http://www.shipham-valves.com/ 167 WÄRTSILÄ HAMWORTHY HP AIR AND GAS COMPRESSORS Our high pressure compressors suit a diverse range of marine, industrial and offshore application. Our compressors can be configured to suit a diverse range of high pressure applications for both air and other compressible gases. Our compressors can handle the following gases; z Air z Argon z Biogas z Carbon Dioxide z Helium z Heliox z Hydrogen z Methane z Natural Gas z Nitrogen (both compression and generation) 168 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY SEISMIC COMPRESSORS Our seismic compressors offer an integrated and compact solution to your high-pressure needs. Wärtsilä Hamworthy seismic compressors feature a low lift concentric valve and generous inter-stage cooling to minimise the amount of absorbed power. This results in very high overall efficiency. Each machinery package includes a choice of drive, skid base and control system, and is engineered to suit your seismic requirements. The low unit noise and vibration improves reliability and reduces interference with survey results. Flexibility in vessel utilization is available to contractors and operators via the containerised option. Thanks to the easy access features and simple modular construction, it enables low and easy maintenance. A multiple unit control system provides local and remote operation of two or more compressors. 169 WÄRTSILÄ HAMWORTHY RIG TENSIONING COMPRESSORS Our rig tensioning compressors and heave compensation compressor packages are fully integrated, lightweight, compact and engineered for the offshore environment. The combination of a 4-stage compressor, dryer, and filtration package with a contained cooling system, produces filtered and dry, high pressure air or gas suitable for riser tensioning and other offshore applications. The packages are designed to ensure that upgrades, refurbishment, and servicing can be easily carried out. We also offer high pressure nitrogen booster compressors, along with nitrogen generation systems, for riser tensioning and other applications. These units can be supplied as integrated packages, fully assembled, tested and ready for installation. The module also meets the requirements of the major marine classification societies. 170 FUEL FLEXIBILITY WÄRTSILÄ HAMWORTHY CNG REFUELING STATIONS We offer biogas or natural gas solutions for CNG refueling stations to serve buses, trucks and other vehicles. Our offering covers a range of options, from a basic compressor block to a fully installed and commissioned CNG refueling station that includes the compression module(s), cascade storage, priority panels and fuel dispensers. The units can be designed to comply with European and International standards. We provide systems for either ‘fast fill’ (temperature compensated) or ‘timed fill’ with either 200 or 250 bar g filling pressures. The gas composition may be required to ensure correct compressor and material selection. WÄRTSILÄ HAMWORTHY HYDROCARBON GAS COMPRESSORS Wärtsilä is an established supplier of compressor and ejector systems for the oil, gas and petrochemical industries. We offer a range of compressor solutions for natural gas applications. All are based on vast experience with ejectors, blowers, screw compressors, and liquid ring compressors. We can design, build, and install compressor systems for environmental applications. The capacity of the system is tailored to match the specific process requirements, while each compressor skid is assembled to comply with the application’s needs and specifications. 171 WÄRTSILÄ MOSS FLUE GAS The unique design of the Wärtsilä Moss Flue Gas System has been proven through thousands of installations. The system’s unique design incorporates high efficiency, low maintenance costs, safe and easy operation, combined with minimum space requirements. High quality materials and an excellent control system assure long life and reliability. The Wärtsilä Moss Flue Gas System is tailor made for use on board crude oil carriers. Its design is based on compact modules, offering valuable savings in space and installation costs, both for new buildings and for retrofitting to existing vessels. An efficient topping up generator is also used in conjunction with the Flue Gas System, making high inert gas quality possible by a purpose designed combustion chamber. WÄRTSILÄ MOSS INERT GAS GENERATORS Our inert gas generator systems ensures the correct atmosphere in the cargo tanks and pipes to minimize the risk of explosion. Wärtsilä Hamworthy has over 20 years experience in the design and manufacturing of inert gas generator systems . These unique systems are well known for their high quality with regard to material selection and inert gas quality. The Moss design includes special features such as burner/scrubber units that require less deck space than conventional blower units, inert gas cooling, inert gas drying and a control system. Our years of experience in operating under extreme conditions allow us to efficiently handle upgrades to system regulation, component cooling and capacity tuning. The design is based on compact modules, offering important savings in space and installation time. 172 FUEL FLEXIBILITY WÄRTSILÄ MOSS INERT GAS GENERATORS FOR GAS CARRIERS AND TANKERS The use of high grade materials, coupled with in-house component manufacturing and a unique two-stage fan solution, form the basis of the high reliability of the Wärtsilä Moss systems. Our inert gas generator system ensures the correct atmosphere in the cargo tanks and pipes to minimize the risk of explosion. Special features include burner/scrubber units that require less deck space than conventional blower units, inert gas cooling, inert gas drying and a control system. To stay ahead of the regulations, we have also developed containerized solutions which can easily be retrofitted on product & chemical tankers. This plug and play solution ensures a short delivery time, and complies with the technical and commercial challenges set by the IMO and other regulators. 173 WÄRTSILÄ MOSS INERT GAS GENERATORS FOR OFFSHORE VESSELS Our inert gas generator system ensures the correct atmosphere in the cargo tanks and pipes to minimize the risk of explosion onboard FPSOs and FSOs. Based on more than 20 years of experience in the design and manufacturing of inert gas generator systems for FPSOs and FSOs, the Wärtsilä Moss systems are known for their high inert gas quality and overall reliability. WÄRTSILÄ MOSS MULT-INERT™ SYSTEMS The Wärtsilä Moss Mult-Inert system combines a flue gas system and an inert gas generator to offer maximum flexibility onboard product tankers transporting petroleum products. Special features include burner/scrubber units that require less deck space than conventional systems, blower units, an efficient deck water seal, a pressure/vacuum 174 FUEL FLEXIBILITY WÄRTSILÄ MOSS NITROGEN GENERATORS Our nitrogen generators are compact and highly efficient systems based on air separation using hollow fibre membrane modules which utilise state-of-the-art membrane technology. Wärtsilä Moss nitrogen generators utilise state-of-the-art membrane technology, and have served marine market applications for many years. The system is particularly suited for chemical carriers, gas carriers and offshore vessels. We also supply niche, supplementary, small-volume systems with a capacity of 2,000N m3/h to 3,750N m3/h with 95% purity, and have now further developed our technology to enable our nitrogen generators to become efficient large-scale main inert gas units. For the offshore market, Wärtsilä Moss nitrogen generation systems supply dry and oil-free inert gas for purging, pressurising, and blanketing functions for various top site applications. These systems consist of two 100% inlet air filters, a pre-heater with thyristor control, separator membranes, an O2 analyser, UCP, and the controls and instruments for safe and automatic operation. 175 PROPAC PACKAGES WÄRTSILÄ PROPAC PACKAGES WÄRTSILÄ PROPAC CP & ST, MEDIUM SPEED ENGINES The comprehensive product portfolio places Wärtsilä in a unique position to offer a tailored and complete propulsion solution named Propac for practically any mechanical propulsion application. In-house design, manufacturing and project management ensure matching components and total responsibility, without forgetting lifetime support for the complete system from a single contact. The power range for propulsion packages is 1080–19,360 kW. To reduce implementation time and costs, Wärtsilä has developed a range of pre-engineered propulsion packages for two selected application types. Wärtsilä Propac CP: medium-speed engine, controllable pitch propeller, reduction gear with built-in clutch, shaft, seals, bearings and integrated control system. Wärtsilä Propac ST: medium-speed engine, steerable thruster with either fixed pitch or controllable pitch propeller, clutch, shafting, bearings and integrated control system. 176 WÄRTSILÄ PROPAC LS, LOW-SPEED ENGINES Wärtsilä propulsion packages that combine low-speed engines and controllable or fixed pitch propellers are available. They are integrated mechanical propulsion system products with lifetime support. The packages are tailor-engineered to suit individual project requirements. The Wärtsilä low-speed propulsion packages are based on time proven technological expertise, an unrivalled range of leading products and close customer support. Customer support extends from initial design to construction and operation. Scope of low-speed propulsion packages: Two-stroke, low-speed engine, designed for marine installation z State-of-the-art controllable pitch or fixed pitch propeller z Shafting with intermediate bearings z Sterntube with bearings z Shaft seals z Integrated propulsion control systems z Benefits to shipowners and shipyards: Turnkey responsibility for complete package z In-house design, manufacturing and project management z Rapid implementation z Highly reliable seaworthy low-speed main engine for unrestricted service z Low fuel consumption with heavy fuel oil z Easy installation – simple mechanical and automation interfaces z Comprehensive documentation and user manuals z Lifetime support – best worldwide service network z 177 SOLUTIONS COMPARISON TOOLS Bridge control panel Switch gear Engine control room Ship design Bunkering stations Bow thrusters Manoeuvring thruster Main engine generator sets Gas valve units Coldbox LNG storage Azimuth main tank propulsion units SOLUTIONS COMPARISON TOOLS Wärtsilä has set forward a new approach to the lifecycle of the vessel by getting involved at all stages, from ship design to new buildings or repowering of the complete propulsion system and finally for the services of the ship. The global question behind the design of a vessel is the efficiency of the propulsion system. According to Wärtsilä, everything starts from the interaction between the hull and the propulsors. Then significant total savings can be found by optimizing the propeller design and matching it with the prime movers. Engine selection is another key element to improve the overall efficiency. Wärtsilä offers the configuration which provides the ability to match and run the engines close to optimum efficiency. The propulsion packages are developed according to the mission profile of the vessel as defined by the end-user. 178 Wärtsilä develop solutions comparison tools where solutions can be compared in terms of fuel consumption, emissions, investment cost, payback time, profitability. We can help customer to select the solution which fits the most with his needs according to ship operation profile and selected machinery concepts. 179 180 SERVICES Wärtsilä Services improve lifecycle efficiency by preventing the unexpected, improving environmental efficiency and optimising performance. Let’s work together to find the right route for you. THREE SERVICES ROUTES TO BIGGER PROFITS 181 WÄRTSILÄ SERVICES: LIFECYCLE EFFICIENCY SOLUTIONS Wärtsilä Services supports its customers by offering the most comprehensive portfolio of services in the industry, thereby optimising their operations and the lifecycle performance of their installations. Our services network is the broadest in the industry, consisting of more than 11,000 service professionals in over 160 locations in more than 70 countries. We offer expertise, local availability, responsiveness, and environmentally sound actions for all customers, regardless of the make of their equipment. WE OFFER LIFECYCLE EFFICIENCY SOLUTIONS IN THE FOLLOWING AREAS OF EXPERTISE: z Engine services z Propulsion services z Electrical & automation services z Boiler services z Environmental services z Service agreements z Service projects z Training services 182 SERVICES Wärtsilä Service Network Our services cover everything from basic support, with parts, field service and technical support to service agreements and condition based maintenance; from installation and commissioning, performance optimisation, including upgrades and conversions, to environmental solutions, technical information and online support. The choice available to you extends from parts and maintenance services to a variety of comprehensive, customised long-term service agreements, including performance and operations & management agreements. Optimising your operations and preventing the unexpected is our shared passion. “We serve you whenever, wherever”. 183 WÄRTSILÄ SHIP POWER WORLDWIDE HEADQUARTERS Wärtsilä Corporation P.O. Box 196, FI-00531 Helsinki, Finland Tel. .................................. +358 10 709 0000 Fax .................................. +358 10 709 5700 Wärtsilä Hamworthy Brazil Rua da Assembleia, 10 - Gr. 3014 Centro, Rio de Janeiro, RJ 20011-001 Tel. ................................. +55 21 723 51 729 E-mail....................... brazil@hamworthy.com CORPORATION NETWORK BULGARIA AUSTRALIA Wärtsilä Australia Pty. Ltd. 19 Alacrity Place, Henderson 6166 Western Australia Tel. .................................... +61 8 9410 1300 Fax .................................... +61 8 9410 1811 Wärtsilä Australia Pty. Ltd. Suite 10, Building 1 Portpark Corporate 574 Plummer Street, Port Melbourne 3207 Victoria Tel. .................................... +61 3 9645 2620 Fax .................................... +61 3 9645 2650 Wärtsilä Australia Pty. Ltd. 283-287 Sir Bradman Drive Brooklyn Park 5032, Adelaide Tel. .................................... +61 8 8238 3473 Fax .................................... +61 8 8238 3400 Wärtsilä Australia Pty Ltd. 48 Huntingwood Drive NSW 2148, Huntingwood Tel ................................... +61 (2) 9672 8200 Fax .................................. +61 (2) 9672 8585 ARGENTINA Wärtsilä Argentina S.A. Tronador 963, Buenos Aires – C1427CRS Tel. ................................... +5411 4555 1331 BRAZIL Wärtsilä Brasil Ltda. Rua São Luiz Gonzaga, 20910–060 – São Cristovão Rio de Janeiro Tel. .................................. +55 21 3878 8900 Fax .................................. +55 21 3878 8901 Wärtsilä Brasil Ltda. Rua da Alfândega, 33 – Centro – Rio de Janeiro – RJ. CEP:20070-000 Tel. ................................. + 55 21 2206 2500 Fax .................................. +55 21 2206 2555 184 Wärtsilä Hungary Kft. 5, Dunav Street, Floor 3, 9000 Varna Tel ..................................... +359 52 613 725 Fax .................................. +359 878 399 488 CANADA Wärtsilä Canada Inc. 4420, rue Garand, Montreal, quebec Canada H4R 2A3 Tel. .................................... +1 902 4681 264 Fax .................................... +1 902 4681 265 Wärtsilä Canada 1771 Savage Road, Richmond, Vancouver British Columbia V6V 1R1 Tel. .................................... +1 604 244 8181 Fax .................................... +1 604 244 1181 CHILE Wärtsilä Chile Ltda. Avda. Brasil 2060, Valparaíso Tel. ..................................... +56 32 2570600 Fax ..................................... +56 32 2570601 Wartsila Chile Ltda. Camino a Compañía Minera Zaldívar # 355, Sector La Negra, Antofagasta Tel. ....................................... +56 55 595200 Fax ....................................... +56 55 595211 CHINA Wärtsilä China Ltd. TYTL 108 RP, Sai Tso Wan Road, Tsing Yi Island, NT, Hong Kong Tel. ..................................... +852 2528 6605 Fax .................................... +852 2529 6672 Wärtsilä China Ltd. (Shanghai) Building 11, No. 170 Jin Feng Road Pudong New District, Shanghai 201201 Tel. ................................. +86 21 5858 5500 Fax .................................. +86 21 5858 9331 Wärtsilä Propulsion (Wuxi) Co., Ltd. No.53 Xi Qin Road Wuxi National High & New Tech Development Area, 214028 Wuxi Jiangsu Province Tel. ................................ +86 510 6886 0218 Fax ................................ +86 510 6886 0219 Wärtsilä CME Zhenjiang Propeller Co., Ltd. No.8 Jingsan Road, Dingmao New District, Zhenjiang, Jiangsu Province 212009 Tel. ................................ +86 511 8451 1719 Fax ................................ +86 511 8451 2907 Wärtsilä China Ltd., Dalian Representative Office Office 1208 Swissôtel No.21 Wu Hui Road, Zhongshan District, Dalian 116001 Tel. ................................ +86 411 8230 9819 Fax ................................ +86 411 8230 9829 Wärtsilä Qiyao Diesel Company Ltd. No.2988, Jiangshan Rd, Lingang, Nanhui District, Shanghai 201306 Tel. ................................... +86 21 68284688 Fax ................................... +86 21 68284149 Wärtsilä Ship Design Shanghai Ltd. 3rd Floor, BLK 13, No. 170 Jinfeng Road, Pudong New District 201201 Shanghai Tel. .................................. +86 21 5858 5500 Fax .................................. +86 21 5858 9331 Wärtsilä Services (Shanghai) Co., Ltd. (Nansha Branch) No.1-11A, Section B of Nansha Auto Park, Xin Guang 3rd Road, Pearl River Management District, Nansha Development Zone, Guangzhou, Guangdong Province 511462 Tel. .................................. +86 20 3905 6288 Fax .................................. +86 20 3905 6299 Wärtsilä Hamworthy Engineering and Equipment (China) Trading Company Room 8C, Yi Dian Plaza, No. 746 ZhaoJiaBang Road, Shanghai 200030 Tel. .................................. +86 21 644 55665 Fax .................................. +86 21 644 59875 E-mail....................... china@hamworthy.com Wärtsilä Hamworthy (Suzhou) No. 77 Hongxi Road, New District of Suzhou, 215151 PR China Tel. ................................ +86 512 6824 3108 Fax ................................ +86 512 6824 2709 E-mail.................... suzhou@hamworthy.com Wärtsilä Hamworthy Dalian Branch Office Room 1708, No. 20 Wen Lin Road, Zhongshan District, Dalian 116001 Tel. ................................ +86 411 6289 3989 Fax ................................ +86 411 6289 3992 E-mail....................... china@hamworthy.com Wärtsilä Hamworthy Guangzhou Branch Office Room 910, Fuying Building, No. 164 Changguang Rd, Haizhu District, Guangzhou 510250 Tel. .................................. +86 20 8435 1719 Fax .................................. +86 20 8435 1695 E-mail....................... china@hamworthy.com Shipham Valves Suite H, 32nd Floor, Shanghai Industrial Investment Building, No.18 North Caoxi Road, Shanghai, 200030 PR China Tel. ................................ +86 (21) 6468 6805 Fax ................................ +86 (21) 6487 7167 E-mail.....................dwang@hamworthy.com COLOMBIA Wärtsilä Colombia S.A. Calle 98 No.69-64 Barrio la Floresta Bogotá Tel. ...................................... +57 1 643 2150 Fax ...................................... +57 1 253 6006 CYPRUS Wärtsilä Cyprus 9 Synergatismou Street 3010 Tsiflikoudia, Limassol Tel. .................................... +357 25 313 761 Fax .................................... +357 25 812 195 DENMARK Wärtsilä Danmark A/S H.C. Andersens Boulevard 11, 3. sal DK – 1553 Copenhagen V Tel. ...................................... +45 33 454 133 Fax ...................................... +45 33 454 130 WÄRTSILÄ SHIP POWER WORLDWIDE Wärtsilä Danmark A/S Jens Munksvej 1, P.O.Box 67, DK-9850 Hirtshals Tel. ...................................... +45 99 569 956 Fax ...................................... +45 98 944 016 Wärtsilä Hamworthy Svanehøj PO Box 30, 6 Fabriksparken, DK-9230 Svenstrup J Tel. ..................................... +45 96 37 22 00 Fax ..................................... +45 98 38 31 56 E-mail..................svanehoj@hamworthy.com DOMINICAN REPUBLIC Wärtsilä Dominicana, SRL C/El Recodo #4, Bella Vista Santo Domingo Dominican Republic Tel. .................................. +1 (809) 564 4440 Fax .................................. +1 (809) 372 7968 Wärtsilä Dominicana, SRL Km 13 ½ Aut. Duarte, Alameda Santo Domingo Oeste Dominican Republic Tel. .................................. +1 (809) 561 2022 Fax .................................. +1 (809) 372 7968 FINLAND Wärtsilä Finland Oy Järvikatu 2–4, P.O. Box 244 FI-65101 Vaasa Tel. ................................. +358 10 709 0000 Fax .................................... +358 6 317 1906 Wärtsilä Finland Oy Tarhaajantie 2 FI-65380 Vaasa Tel. .................................. +358 10 709 0000 Fax .................................... +358 6 356 7188 Wärtsilä Finland Oy Stålarminkatu 45, P.O. Box 50, FI-20811 Turku Tel. ................................. +358 10 709 0000 Fax .................................... +358 2 234 2419 FRANCE Wärtsilä France S.A.S. 3 Boulevard de la Loire, PO Box 97511 FR-44275 Nantes cedex 2 Tel. .................................... +33 2 4041 1602 Fax .................................... +33 2 4041 1600 186 Wärtsilä France S.A.S. La Combe, Boîte postale 1213 F - 17700 Surgeres Cedex Tel. .................................. +33 5 46 30 31 32 Fax .................................. +33 5 46 07 35 37 GERMANY Wärtsilä Deutschland GmbH Bernhard-Nocht-Str. 113 20359 Hamburg Tel. .................................. +49 40 75190 222 Fax .................................. +49 40 75190 249 Wärtsilä Ship Design Germany GmbH Bernhard-Nocht-Str. 113 20359 Hamburg Tel. ..................................... +49 40 37 60 90 Fax ..................................... +49 40 37 33 15 Wärtsilä Hamworthy Serck Como GmbH Pankower Str. 16-18, D-21502 Geesthacht Tel. ...................................... +49 4152 805 0 Fax .................................. +49 4152 805 105 E-mail.............. geesthacht@hamworthy.com GREAT BRITAIN Wärtsilä UK Ltd. 11a Peterseat Drive, Altens, Aberdeen AB12 3HT, Scotland Tel. ................................... +44 1224 871166 Fax ................................... +44 1224 871188 Wärtsilä UK Ltd. 4 Marples Way, Havant, Hants PO9 1NX Tel. ................................. +44 2392 400 121 Fax .................................. +44 2392 492 470 Wärtsilä Hamworthy Water Systems Fleets Corner, Poole, Dorset BH17 0JT, England. Tel. ................................... +44 1202 662600 Fax ................................... +44 1202 668793 E-mail..........................info@hamworthy.com Wärtsilä Hamworthy Krystallon Channel View Road Dover, Kent CT17 9TP, England. Tel. ................................... +44 1304 245820 E-mail.................krystallon@hamworthy.com John Mills Valves 509 Shields Road, Walkergate Newcastle Upon Tyne NE6 4PX Tel. ................................... +44 191 2656550 Fax ................................... +44 191 2651002 E-mail.................sales@johnmills-valves.com Leeds Valve Town End, Gildersome Leeds, West Yorkshire LS27 7HF Tel. ................................... +44 113 2525051 Fax ................................... +44 113 2525986 E-mail....................... sales@leeds-valve.com Robert Cort Valves Ltd 30 Robert Cort Industrial Estate, Britten Road, Reading, Berkshire RG2 0AU Tel .................................... +44 118 9874311 Fax ................................... +44 118 9866592 E-mail........................sales@robertcort.co.uk Shipham Valves Hawthorn Avenue, Hull East Yorkshire HU3 5JX Tel. ................................... +44 1482 323163 Fax ................................... +44 1482 224057 E-mail.................sales@shipham-valves.com INDONESIA P.T. Wärtsilä Indonesia Cikarang Industrial Estate JL. Jababeka XVI, Kav. W-28 Bekasi 17530, Jawa Barat Tel. ................................... +62 21 893 76 54 Fax ................................... +62 21 893 76 60 P.T. Wärtsilä Indonesia Graha Surya Internusa 10th Fl. Suite 1006, Jl. H.R. Rasuna Said Kav. X-O Jakarta 12950 Tel. ................................... +62 21 57930515 Fax ................................... +62 21 57930516 IRAN Wärtsilä Greece S.A. 25 Akti Miaouli 185 35 Piraeus Tel. ................................. +30 2 10 413 5450 Fax ................................. +30 2 10 411 7902 Rahpooyan Company Wärtsilä representative of Ship Power and Services, Unit 4, 11th floor, Pam TowerDastgerdi, St.Afarica Blvd. P.O. Box 14335 – 656, Tehran Tel. ................................ +9821 8887 0220 1 Tel. ................................ +9821 8879 1940 1 Fax ................................. +9821 8866 01016 ICELAND ITALY Vélar og Skip ehf. Hólmaslóð 4, 101 Reykjavik Tel. ...................................... +354 56 200 95 Fax ...................................... +354 56 210 95 Wärtsilä Italia S.p.A. Via dei Pescatori , IT-16128 Genova Tel. ..................................+39 010-2530 863 Fax ..................................+39 010-2543 902 GREECE INDIA Wärtsilä India Ltd. Kesar Solitaire, Plot no 5, Sector-19 Sanpada, Navi Mumbai - 400705 Tel. ........................+91 22 2781 8300 /8550 Fax ................................... +91 22 27818468 Wärtsilä Ship Design India Ltd. Raaji Towers # 10/14, 8th Street, Gopalapuram, Chennai - 600 086 Tel. .................................. +91 44 4297 2000 Fax .................................. +91 44 4297 2022 Wärtsilä Hamworthy (India) 35, Mittal Chambers, Nariman Point Mumbai - 400 021 Tel. ..............................+91 22 30287711-15 Fax ................................... +91 22 30287710 E-mail........................ india@hamworthy.com Wärtsilä Italia S.p.A. Bagnoli della Rosandra, 334 San Dorligo della Valle, 34018 Trieste Tel ................................... +39 040 319 5000 Fax .................................. +39 040 319 5728 JAPAN Wärtsilä Japan Ltd. 5th Floor, NTC Building, 1–11–2 Kyobashi, Chuo-ku, Tokyo 104–0031 Tel. .................................... +81 3 5159 8700 Fax .................................... +81 3 5159 8710 Wärtsilä Japan Ltd. 6–7–2, Minatojima Chuo-ku, Kobe 650–0045 Tel. .................................... +81 78 304 7511 Fax .................................... +81 78 302 5143 WÄRTSILÄ SHIP POWER WORLDWIDE Wärtsilä Japan Ltd. Toyama Factory 14–37, 7-Chome, Mukaishinjyo-machi Toyama 930–0916 Tel. .................................... +81 76 451 3150 Fax .................................... +81 76 451 3161 KOREA Wärtsilä Korea Ltd. 651-16, Eomgung-dong, Sasang-gu, Busan 617–831 Tel. .................................... +82 51 329 0500 Fax .................................... +82 51 324 4349 Wärtsilä Hamworthy Korea 8th Floor, Yoosung Plaza Building #655-6 Woo-dong, Haeundae-Gu, Busan 612-020 Tel. .................................... +82 51 741 3724 Fax .................................... +82 51 741 9961 E-mail.......................korea@hamworthy.com Wärtsilä Netherlands B.V. Lipsstraat 52, P.O. Box 6, 5150 BB Drunen Tel. ..................................... +31 416 388115 Fax ..................................... +31 416 373162 Wärtsilä Hamworthy Rotterdam Aploniastraat 33, 3084 CC Rotterdam Tel. .................................... +31 10 462 4777 Fax .................................... +31 10 415 9046 E-mail............. netherlands@hamworthy.com NORWAY Wärtsilä Norway AS Verftsvegen 115, P.O. Box 684, NO-5404 Stord Tel. ..................................... +47 53 42 25 00 Fax ..................................... +47 53 42 25 01 MALAYSIA Wärtsilä Norway AS NO-5420 Rubbestadneset Tel. ..................................... +47 53 42 25 00 Fax ..................................... +47 53 42 25 01 Wärtsilä Malaysia Sdn Bhd. 55-02 Jalan Molek, 3/1 Taman Molek, 81100 Johore Bahru Tel. .................................. +60 (07) 355 5560 Fax .................................. +60 (07) 355 5560 Wärtsilä Norway AS Stenersgata 2, P.O.Box 8905 Youngstorget NO-0028 Oslo Tel. ..................................... +47 53 42 28 40 Fax ..................................... +47 53 42 28 41 CWA Marine Sdn Bhd 55-02 Jalan Molek 3/1 Taman Molek, 81100, Johore Bahru Wärtsilä Norway AS Jåttåvågveien 7, N-4065 Stavanger, Norway P.O. Box 130, N-4065 Stavanger, Tel. ..................................... +47 53 42 25 00 Fax ..................................... +47 53 42 25 01 MOROCCO Société Salva 93, Boulevard de la Résistance Casablanca 21700 Tel. .................................... +212 2 2304 038 Fax .................................... +212 2 2306 675 NEW ZEALAND Wärtsilä New Zealand Ltd. HMNZ Dockyard, Queens Parade Devonport, Auckland, NZ 0624 Tel. ...................................... +64 9 445 3495 Wärtsilä Norway AS Stiklestadveien 1, 7041 Trondheim Tel ...................................... +47 53 42 25 00 Fax ..................................... +47 53 42 25 01 Wärtsilä Ship Design Norway AS 5419 Fitjar Tel. ..................................... +47 53 45 70 00 Fax ..................................... +47 53 45 70 01 THE NETHERLANDS Wärtsilä Hamworthy Oil & Gas Systems P.O. Box 144, NO-1371 Asker Tel. ...................................... +47 815 48 500 Fax ...................................... +47 815 48 510 E-mail.................oilandgas@hamworthy.com Wärtsilä in the Benelux Hanzelaan 95, P.O. Box 10608, 8000 GB Zwolle Tel. .................................... +31 38 4253 253 Fax .................................... +31 38 4253 352 Wärtsilä Hamworthy Moss PO Box 1053, NO-1510 Moss Tel. ..................................... +47 69 27 99 00 Fax ..................................... +47 69 25 45 78 E-mail....................... moss@hamworthy.com 188 PANAMA Wärtsila Panama,S.A. Panama Pacífico, Flex #2, Local #3, Brujas Ave., Former Howard Air Force Base Veracruz, Arraijan Tel. .........................................507-304-7400 Fax .........................................507-304-7494 PAPUA NEW GUINEA Wärtsilä PNG Ltd. Porebada Road, Motukea Island Port Moresby Tel. ....................................+675 321 8160/8 Fax ....................................... +675 321 8169 PERU Wärtsilä Perú S.A.C. Pasaje Mártir Olaya N° 129 Centro Empresarial José Pardo Torre “A”, Piso 11, Oficina 1101 Miraflores, Lima-18 Tel. ...................................... +51 1 241 7030 Fax ...................................... +51 1 444 6867 PHILIPPINES Wärtsilä Philippines Inc. No 6, Diode Street, Light Industry and Science Park Bo, Diezmo, Cabuyao, Laguna Tel. ...................................... +63 2 843 7301 Fax .................................... +63 49 543 0381 Wärtsilä Hamworthy Baltic Design Centre Luzycka Str 6e, 81-537 Gdynia Tel. ................................... +48 58 718 61 50 Fax ................................... +48 58 718 61 50 E-mail..................... gdynia@hamworthy.com PORTUGAL Wärtsilä Portugal, S.A. Zona Industrial Maia I – Sector X – Lotes 362, 363, 4471-909 MAIA Tel ................................... +351 229 439 720 Fax .................................. +351 229 439 729 RUSSIA Wärtsilä Vostok LLC Business centre Linkor 36 A Petrogradskaya naberezhnaya 197101 St. Petersburg Tel. .................................... +7 812 448 3248 Fax .................................... +7 812 448 3241 Wärtsilä Vostok LLC Branch in Vladivostok Utkinskaya str., 9, 1st floor, RU-690091 Vladivostok Tel. ..................................... +7 4232 401600 Fax ..................................... +7 4232 432004 Wärtsilä Ship Design Russia CJSC Office 3, bld 16/9, Sisters Rukavishnikovy’s Nizhni Novgorod, Russia 603146 Tel. ..................................... +47 53 45 81 00 POLAND SAUDI ARABIA Wärtsilä Polska Sp. z o.o. Branch Office in Gdańsk Ul. Twarda 12 80–871 Gdańsk Tel. ................................... +48 58 345 23 44 Fax ................................... +48 58 341 67 44 Wärtsilä Power Contracting Company Ltd. Khalid Bin Al Waleed St., P.O.Box 2132, Jeddah 21451 Tel. .................................... +966 2 651 9001 Fax .................................... +966 2 650 3882 Wärtsilä Polska Sp. z o.o. Ul. Jakuba Kubickiego 13, 02–954 Warszawa Tel. .................................... +48 22 550 6171 Fax .................................... +48 22 550 6173 Wärtsilä Ship Design Poland Sp. z o.o. ul. Łużycka 2, 81-537 Gdańsk Tel. ................................... +48 58 622 63 13 Fax ................................... +48 58 622 62 65 SINGAPORE Wärtsilä Singapore Pte Ltd. 14 Benoi Crescent Singapore 629977 Tel. ....................................... +65 6265 9122 Fax ....................................... +65 6264 0802 Wärtsilä Ship Design Singapore Ptd Ltd. 14 Benoi Crescent Singapore 629977 Tel. ........................................+65-65621138 Fax ........................................+65-65621238 WÄRTSILÄ SHIP POWER WORLDWIDE Wärtsilä Hamworthy Singapore 15 Benoi Crescent, Singapore 629978 Tel. ....................................... +65 6261 6066 Fax ....................................... +65 6261 6011 E-mail................ singapore@hamworthy.com SERBIA Wärtsilä Ship Design Serbia d.o.o Vrsacka 67, 21000 Novi Sad Tel. .................................... +381 21 500 101 SOUTH AFRICA Wärtsilä South Africa (Pty) Ltd. 20 Dorsetshire Street, Cape Town Paarden Eiland 7405 P.O. Box 356, Cape Town Paarden Eiland 7420 Tel. .................................... +27 21 511 1230 Fax .................................... +27 21 511 1412 SPAIN Wärtsilä Ibérica, S.A. Polígono Industrial Landabaso, s/n, 48370 Bermeo Tel. .................................... +34 94 6170 100 Fax .................................... +34 94 6170 105 Wärtsilä Ibérica, S.A. Avda. Juan Carlos 1, No. 3, Apartado 46 ES-39600 Maliaño (Cantabria) Tel. .................................... +34 94 6170 100 Fax .................................... +34 942 254 548 Wärtsilä Hamworthy Pump Systems Avda Doctor Tourón 1, ES-36600 Villagarcia de Arosa (PO) Tel. .................................... +34 986 566 538 Fax .................................... +34 986 566 539 E-mail....................... spain@hamworthy.com SWEDEN Wärtsilä Sweden AB Götaverksgatan 10, P.O. Box 8006 SE-40277 Gothenburgh Tel. .................................... +46 31 744 4600 Fax .................................... +46 31 744 4670 SWITZERLAND Wärtsilä Switzerland Ltd. Zürcherstrasse 12, P.O. Box 414 CH-8401 Winterthur Tel. ................................... +41 52 262 49 22 Fax ................................... +41 52 262 07 18 190 TAIWAN Wärtsilä Taiwan Ltd. 4F, No. 68, Sec 2, Zhongshan N Road Zhongshan District, Taipei City Tel. .................................. +886 2 2522 2239 Fax .................................. +886 2 2522 2550 TURKEY Wärtsilä Enpa Dis Ticaret A.S. Aydıntepe Mah. D-100 Karayolu (E-5) Cad. No. 14/D, Bahar Is Merkezi. 34947 Tuzla – Istanbul Tel. .................................. +90 216 494 5050 Fax .................................. +90 216 494 5048 Aliağa Workshop: Aliağa Organize Sanayi Bölgesi Necati Atıl Akkan Bulvarı No :8/1 35800 Aliağa – İzmir – Türkiye Tel. ................................. +90 232 621 51 30 Fax ................................. +90 232 621 51 31 24 hours service ............. +90 533 695 05 77 UNITED ARAB EMIRATES Wärtsilä Gulf FZE DIP Plot 597-572, Dubai Investment Park 2, Dubai, United Arab Emirates Tel. ..................................... +9714 885 7222 Fax ..................................... +9714 885 7020 Wärtsilä Hamworthy Middle East PO Box 120691, W/H P6-86, SAIF Zone, Sharjah, United Arab Emirates Tel. ..................................... +971 655 74806 Fax ..................................... +971 655 74807 E-mail...............middleeast@hamworthy.com U.S.A. Wärtsilä North America, Inc. 900 Bestgate Road, Suite 400, Annapolis Maryland 21401 Tel. .................................... +1 410 573 2100 Fax .................................... +1 410 573 2200 Wärtsilä Defense, Inc. 3617 Koppens Way, Chesapeake Virginia 23323 Tel. .................................... +1 757 966 5410 Fax .................................... +1 757 487 3658 Wärtsilä North America, Inc. 2900 S.W. 42nd Street, Ft. Lauderdale FL 33312 Tel. .................................... +1 954 327 4700 Fax .................................... +1 954 327 4773 Wärtsilä North America, Inc. 16330 Air Center Boulevard, Houston, TX 77032 Tel. .................................... +1 281 233 6200 Fax .................................... +1 281 233 6233 Wärtsilä North America, Inc. 819 Central Avenue, Jefferson, LA 70121 Tel. .................................... +1 504 733 2500 Fax .................................... +1 504 734 7730 Wärtsilä Defense, Inc. 26264 Twelve Trees Lane, Poulsbo Washington 98370–9435 Tel. .................................... +1 360 779 1444 Fax .................................... +1 360 779 5927 Wärtsilä North America, Inc. 6306 215th Street SW, Suite 3 Mountlake Terrace, WA 98043 Tel. .................................... +1 425 640 8280 Fax .................................... +1 425 640 5162 Wärtsilä North America, Inc. 2140 Technology Place, Bldg #5 Long Beach, CA 90810 Tel. .................................... +1 562 495 8484 Fax .................................... +1 562 495 8430 Wärtsilä Hamworthy Inc (Houston) 11111 Katy Freeway, Suite 910 Houston, TX 77079 Tel. .................................... +1 281 759 3280 Fax .................................... +1 281 759 8308 E-mail..........................usa@hamworthy.com Wärtsilä Hamworthy Inc (Miami) 8000 NW 31 Street, Unit 13 Miami, Florida 33122 Tel. .................................... +1 305 597 7520 Fax .................................... +1 305 597 7524 E-mail...................... miami@hamworthy.com Shipham Valves 5506 Evening Shore Drive, Houston, Texas 77041 Tel. .................................... +1 713 466 1181 Fax .................................... +1 713 466 1031 E-mail.......................vfulks@hamworthy.com VENEZUELA Wärtsilä Venezuela C.A. Av. Branger Zona Industrial II, C.E.I. Arturo Michelena L-13. Valencia-Edo. Carabobo - Venezuela Tel. .................................. +58 241 838 4659 Fax .................................. +58 241 838 8443 VIETNAM Wärtsilä Vietnam Co., Ltd Unit 503, Saigon Trade Center 37 Ton Duc Thang, Dist 1, Ho Chi Minh City Tel. ........................... +84 83945 0814 15 16 Fax ..................................... +84 83945 0950 WÄRTSILÄ TWO-STROKE ENGINE LICENSEES BRAZIL Nuclebrás Equipamentos Pesados S. A. Av. General Euclydes de Oliveira Figueiredo 500 – Itaguai – RJ CEP 23825–410 Tel. ................................... +55 21 26883313 Fax ................................... +55 21 26883076 CHINA CSSC-MES Diesel Co Ltd. (CMD) No.6, Xinyuan Rd (S), Lingang Shanghai, 201306 Tel. .................................. +86 21 6118 6666 Fax .................................. +86 21 6118 8088 CSSC Guangzhou Marine Diesel Engine Co., Ltd (GMD) 8/F, 126 Gexin Road, Guangzhou 510250 Tel. ................................... +86 20 84279670 Fax ................................... +86 20 84278069 Dalian Marine Diesel Works (DMD) No.1-2 Hai Fang Street, 116021 Dalian Tel. ................................ +86 411 8441 7273 Fax ................................ +86 411 8441 7499 Hefei Rong’an Power Machinery Co Ltd. (RPM) Hefei Works: No. 9166 Susong Rd, Hefei Economic and Technological Development Area, 230601 Hefei Tel. .................................. +86 551 878 8888 Fax .................. +86 551 878 8888 ext. 1001 Shanghai office: No.31, Lane 168, Daduhe Road, Putuo District, 200062 Shanghai, China Tel. .................................. +86 21 5119 8888 Fax .................................. +86 21 3135 7788 Hudong Heavy Machinery Co Ltd. (HHM) 2851 Pudong Dadao, 200129 Shanghai Tel. .................................. +86 21 5131 0000 Fax .................................. +86 21 5846 2023 WÄRTSILÄ SHIP POWER WORLDWIDE Qingdao Qiyao Wärtsilä MHI Linshan Marine Diesel Co Ltd. (QMD) 501 Li Jiang East Rd, Economic and Technological Development Zone, Qingdao 266520 Tel. ................................ +86 532 8670 8080 Fax .......................+86 532 8070 8080 - 788 Yichang Marine Diesel Engine Co Ltd. (YMD) 93, Xiling 2 Road, 443 002 Yichang Tel. .................................. +86 717 686 8882 Fax .................................. +86 717 646 9152 Zhenjiang CME Co Ltd. (CME) Guantang Qiao, Zhenjiang, Jiangsu 212001 Tel. ................................ +86 511 8451 1273 Fax ................................ +86 511 8451 0033 Yuchai Marine Power Co Ltd (YCMP) Fushan Industrial Park, Zhuhai, Guangdong Province, 519175 Tel. .................................. +86 756 588 8600 Fax .................................. +86 756 588 8985 CROATIA 3. Maj Shipbuilding Industry Ltd. Tel. .................................... +385 51 611 000 Fax .................................... +385 51 611 870 JAPAN Diesel United, Ltd. (Head Office) 8th Floor, Prime Kanda Building 8, 2-chome, Kanda Suda-cho Chiyoda-ku, Tokyo 101–0041 Tel. .................................... +81 3 3257 8222 Fax .................................... +81 3 3257 8220 For the works of: Diesel United, Ltd. (Aioi Works) 5292 Aioi, Aioi City, Hyogo Pref. 678–0041 Tel. .................................... +81 791 24 2650 Fax .................................... +81 791 24 2648 Hitachi Zosen Corporation (Head Office) 7–89, Nanko-kita, Suminoe-ku Osaka 559–8559 Tel. .................................... +81 6 6569 0001 Fax .................................... +81 6 6569 0002 192 For the works of: Hitachi Zosen Corporation Nagasu-machi, Tamana-gun Kumamoto 869–0113 Tel. .................................... +81 968 78 2179 Fax .................................... +81 968 78 7037 Hitachi Zosen Corporation (Tokyo Office) 15th floor, Omori Bellport, 26–3, Minami-Ohi, 6-chome Shinagawa-ku, Tokyo 140–0013 Tel. .................................... +81 3 6404 0800 Fax .................................... +81 3 6404 0809 Mitsubishi Heavy Industries, Ltd. (Head office) Mitsubishijuko Yokohama Bldg. 3-1, Minatomirai 3-chome, Nishi-ku Yokohama, Kanagawa, 220-8401 Tel. .................................... +81 45 200 6195 Fax .................................... +81 45 200 7189 For the works of: Mitsubishi Heavy Industries, Ltd. (Kobe Shipyard & Machinery Works) 1–1, Wadasaki-Cho 1-chome Hyogo-ku, Kobe 652–8585 Tel. .................................... +81 78 672 3771 Fax .................................... +81 78 672 3705 SOUTH KOREA Hyundai Heavy Industries Co. Ltd. 1000 Bangeojinsunhwan-doro Dong-Gu, Ulsan, 682-792 Tel. Domestic:.................... +82 52 202 7291 Fax Domestic: ................... +82 52 202 7300 Tel. Export: ........................ +82 52 202 7281 Fax Export: ........................ +82 52 202 7427 Doosan Engine Co Ltd. 18 Gongdan-ro 21beon-gil, Seongsan-gu, Changwon-si, Gyeongnam, 642-370 Tel. Domestic:.................... +82 55 260 6377 Fax Domestic: ................... +82 55 260 6381 Tel. Overseas:.................... +82 55 260 6641 Fax Overseas:.................... +82 55 261 9477 POLAND H. Cegielski-Poznań SA (HCP) 60-965 Poznań, P.O. Box 41 Tel. ................................... +48 61 831 21 16 ......................................... +48 61 831 11 02 Fax ................................... +48 61 831 13 91 ......................................... +48 61 831 14 43 RUSSIA Bryansk Engineering Works (BMZ) Ulyanova Street, 26, 241015 Bryansk Tel. .................................... +7 4832 548 180 Fax .................................... +7 4832 687 829 VIETNAM Vietnam Shipbuilding Industry Corporation (Vinashin) 172 Ngoc Khanh Str, Badinh Dist, Hanoi Tel. ...................................... +84 437711212 Fax ...................................... +84 437711535 Information in this publication is subject to change without notice. ©2012 Wärtsilä Corporation. All rights reserved. 193 NOTES ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... 194 ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... ......................................... 195 power solutions for the marine and energy markets. By emphasising technological innovation and total efficiency, Wärtsilä maximises the environmental and economic performance of the vessels and power plants of its customers. In 2011, Wärtsilä’s net sales totalled EUR 4.2 billion with approximately 18,000 employees. The company has operations in nearly 170 locations in 70 countries around the world. Wärtsilä is listed on the NASDAQ OMX Helsinki, Finland. WÄRTSILÄ® is a registered trademark. Copyright © 2012 Wärtsilä Corporation. wartsila.com SP-EN-DBAC136254 / 08.2012 / Bock´s Office / Arkmedia Wärtsilä is a global leader in complete lifecycle