“After” - Mexel USA
Transcription
“After” - Mexel USA
Mexel Water Treatments Sustainable Power Plant Solutions “Before” “After” June 2013 www.mexelusa.com 1 Typical Cooling Water Problems You May Face: • • • • • • • Condenser backpressure degradation Macro-fouling & Micro-fouling Corrosion Sedimentation and scaling Fouling in conduits and water boxes Maintenance burden and worker safety Environmental performance Mexel Cooling Water Treatment Solutions: • • • Environmentally safe, multi-purpose emulsions to prevent fouling, corrosion, scaling, and sedimentation Mexel 432/0 MexClear www.mexelusa.com 2 How Mexel Works • Mexel’s treatment method is different – Protects the internal surfaces with a molecular coating that prevents the problems and maintains efficient heat transfer – Solves multiple problems with minimum impact on the environment – Goal = prevent, not kill in fresh and salt water Mexel Mexel Bio film Removal process www.mexelusa.com Full thermal transfer re-established 3 Performance Improvements • East Coast Nuclear Power Plant – – – Significant improvements in heat transfer coefficients and performance indicators Improvements in other operating factors Reliable operations over 3 years • Mid-West Fossil Fuel Plant – – ‒ Documented improvement in macroand micro-fouling, scaling Cleanliness factors above targeted performance benchmarks Improved environmental emissions www.mexelusa.com 4 Performance Improvements • European Power Plants – – • Numerous efficiency improvements in the 0.5% to 1.0% range Improvements seen in “clean” systems compared to chlorine with mechanical ball-cleaning systems Mid-Atlantic Cooling Towers – Significant reductions in scaling, cleaning costs www.mexelusa.com 5 Important Extra Benefits • Environment – – – • Materials compatibility – – • Readily biodegradable - replaces multiple toxic chemicals Extensive independent laboratory research has documented superior performance and safety in normal operating conditions Numerous NPDES permits already in place. Tests on all types of materials show no evidence of chemical impact at recommended treatment levels Includes metals, alloys, elastomers, plastics and aggregates Simplified operations – – – Single emulsion replaces multiple chemicals – biocides + corrosion inhibitors + anti-scaling agents Concentrated product and simple injection require small “footprint” and provides fully automated operations Safer for workers to handle www.mexelusa.com 6 Application • Small daily 30-minute doses typically 5 ppm or less • Automated injection possible at a variety of locations in the water system • Works on all materials in water circuit – metals, cement, plastics www.mexelusa.com 7 References • • Proven in world-wide applications for more than 20 years Recent US experience – – – – – – Mid-Atlantic Nuclear Power Plant Mid West Nuclear Power Plant TVA Coal Plant Pentagon – US Department of Defense Pepco Government Services Company Water treatment services to over 50 cooling tower owners www.mexelusa.com 8 To Learn More about the Mexel Product Right for Your Unique Applications Contact www.mexelusa.com 9
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more cost effective compared to the usual techniques of using chlorine or bromine oxidants, ferrous sulphates or anti-scaling and anti corrosion agents.
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