Owners And Operations Manual

 Owners And Operations Manual
1000 Liter
Aluminum Mobile Intermediate Bulk Container Tank
31B
PLEASE READ THESE OPERATION INSTRUCTIONS CAREFULLY AND
COMPLETELY BEFORE USE
P/N IBC-FT1000 – Version 1 1
TABLE OF CONTENTS
Cover
Table of Contents
Overview & Notice to User, Certification
Warnings
Warranty
Parts List & Dimensions
Design And Use
Maintenance
Leak Test & Inspection Procedures
Girard Main Fill Cap Details
Betts – Manhole Lid Details
Customer Notes and Records of Inspections
1
2
3
4
5-6
7-8
9
10
10-11
11-12
13-14
15
Please contact EnviroTankers
To obtain a Best Management Practices Manual free of charge to supplement the
information contained in this Manual.
Sample Spill Plans and Material Safety Data Sheets (MSDS)
Are also available on our website for free.
www.envirotankers.com
1.866.382.6537 Toll Free
EnviroTankers reserves the right to periodically amend this manual without notice due to product changes and research
and development.
P/N IBC-FT1000 – Version 1 2
Overview & Notice to User:
EnviroTankers Mobile Intermediate Bulk Container (Mobile IBC) is a United Nations/Transport Canada certified
aluminum tank for the purpose of transporting flammable liquids.
It is designed, built and certified under the following UN accepted Canadian General Standards Board code:
CAN/CGSB-43.146-2002
This Mobile IBC is certified to carry Flammable and Combustible liquids in Class 3 Packing Group II and III
such as aviation gas (AVGAS) and Jet Fuel, which can legally be transported over the road per Dangerous
Goods Regulations Part 5 (5.6 and 5.14).
Prior to Certification, it was rigorously tested by a non-related testing facility called Westest in Portage la Prairie
Manitoba. The test tanks underwent extreme pressure testing to 200 kPa (29 PSI), loaded roll-over and loaded
drop tests as well as extreme vibration and stacking tests while loaded.
Certification: 1000L (264 US Gal) FlyTank
This Intermediate Bulk Container bears the following certification data plate and markings:
Certification:
31B/Y/01 12/CAN/ENV 4-629/2966/1483
31B = Aluminum for liquids
Y = Packing Groups II and III
01 12 = Month and Year of manufacturer
CAN = Canada
ENV 4-629 = Transport Canada Certificate of Registration number
2966 = Stacking Test Load in Kilograms
1483 = Maximum Permissible Gross Mass in Kilograms
P/N IBC-FT1000 – Version 1 3
Warnings:
DO NOT LIFT WITH
PRODUCT
UNLESS PROPER PERMIT IS OBTAINED
Appropriate UN Placards
P/N IBC-FT1000 – Version 1 See Aviation Note in “Design And Use” Section
4
Warranty:
EnviroTankers hereafter called (ETI) offers for any IBC Products manufactured under license agreements for ETI the following
contractual warranties subject to the provisions set forth below:
(a)
ETI warrants that the EnviroTankers products manufactured under license agreements and delivered except the materials
mentioned in paragraphs (g) are free from defects in material and workmanship under normal use and service for 1 year.
ETI’s obligation under this warranty is limited to the replacement or repair, at ETI’s discretion, of allegedly defective parts,
that have been returned to its facility and, at the time of any repair or replacement, have been recognized by ETI after
inspection as defective. To be eligible under this warranty the alleged failure must have occurred within the time limits herein
or as listed in manufacturer’s warranty documentation.
(b)
The warranty period on the repaired or replaced part is the warranty period that was remaining on the defective part. The parts
removed for which ETI supplies a replacement part shall become the property of ETI.
(c)
As soon as possible but within fifteen (15) days of the discovery of any defect, the Customer shall furnish to ETI, through the
Warranty Claim Form the full details of its claim and the basis thereof. As soon as ETI receives the Warranty Claim Form,
ETI will return to the Customer the Warranty Claim Acknowledgement and the Return Material Authorization Form. Within
fifteen (15) days of receipt of these two documents, the Customer shall return the allegedly defective part to ETI.
(d)
ETI will reimburse reasonable transportation costs outbound for the repairable part for which the benefit of the warranty has
been granted by ETI. Insurance, customs expenses and other charges as well as the expenses incurred by the Customer for the
removal, re-installation and adjustment operations with respect to such parts shall be borne by the Customer.
For the return of parts for which the benefit of the warranty has been granted by ETI, the return transportation costs shall be
borne by ETI.
(e)
The incorporation by the Customer in/on any EnviroTanker of any modification which has not been recommended by or
received the prior approval of ETI shall cause the warranty to cease. Additionally this warranty shall not apply to any
EnviroTanker or part which has been replaced or altered outside ETI’s facility or approved repair centers.
(f)
This warranty is granted to the Customer personally and shall not be assigned by the Customer without ETI’s prior written
consent.
(g)
ETI does not warranty vehicle drive chassis’ (in the case of a Tank Truck), nor wearable parts such as tires, brakes,
suspensions, bushings or ancillary fuel forwarding equipment provided or acquired by third party manufacturers. The
applicable manufacturer’s warranties apply in the case of the aforementioned. However, ETI will endeavor to facilitate any
warranty claims with applicable manufacturers of third party products.
P/N IBC-FT1000 – Version 1 5
THIS WARRANTY IS MADE EXPRESSLY IN LIEU OF (I) ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED
TO STATUTORY, EXPRESS OR IMPLIED (INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE) AND (II) ANY OBLIGATION, LIABILITY, RIGHT CLAIM OR REMEDY IN CONTRACT OR
TORT, INCLUDING PRODUCT LIABILITIES WHETHER OR NOT ARISING FROM ETI’S NEGLIGENCE, ACTUAL OR
IMPLIED, OR STRICT LIABILITY. THE RIGHTS AND REMEDIES PROVIDED HEREIN ARE, EXCLUSIVE IN
CONNECTION WITH THE SALE OF ETI’S PRODUCT(S), AND THE STATED EXPRESS WARRANTY PROVIDED HEREIN
IS IN LIEU OF ALL LIABILITIES OR OBLIGATIONS OF SELLER FOR DAMAGES OF ANY TYPE INCLUDING, BUT NOT
LIMITED TO, ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES, AND ALL LOSS, DAMAGE OR EXPENSES ARISING
OUT OF OR IN CONNECTION WITH THE USE, LOSS OF USE OR PERFORMANCE OF ETI’S PRODUCTS AND
DAMAGES FROM ANY OTHER CAUSE EXCEPT AS SPECIFICALLY CONTAINED IN THIS WARRANTY CLAUSE.
P/N IBC-FT1000 – Version 1 6
Parts List & Dimensions:
P/N IBC-FT1000 – Version 1 MEASURMENTS IN INCHES.
7
P/N IBC-FT1000 – Version 1 8
Design And Use:
This tank is a Double Walled Aluminum Mobile IBC container system. It is constructed of 5052 H32 tanker
grade aluminum, which is also approved for transporting and storing aviation related flammable and
combustible Class 3 products in Packing Group II and III per CSA B836 Storage Handling and Dispensing
Aviation Fuels at Aerodromes standards.
The tanks have a safety pressure and vacuum release mechanism incorporated into the tank main filler cap.
The filler caps must not be tampered with nor modified in any way or warranty will be void
***To OPEN the filler cap, you must push down in the center of the cap (to relieve inner tank pressure)
prior to releasing the locking latch***
The Girard main filler cap is designed to release internal pressure at: 35 kPa / 5 PSI.
The Girard main filler cap is designed to vacuum at 6.9 kPa (-1 PSI) to allow suction during the use of the main
delivery pump See page 11-12 for details on this main filler cap.
The hinged customer lid allows users to easily access the main filler cap, aviation approved Fuel Forwarding
Equipment (Pump/Filter/Nozzle) equipment and other ports such as the Fuel Gauge and Low Point
Water/Sample Drain. The customer lid is secured by a single latch near the front lifting handle.
These tanks are certified to be stacked two high with or with product. However, user is always responsible for
securing loads. See Below.
Stack Two High Maximum
P/N IBC-FT1000 – Version 1 9
The main outer lid is also easily removable for maintenance, cleaning and inspection.
The main outer lid is secured with latches located beside the lip and have safety pins to prevent inadvertent
openings.
****These mobile tanks may be transported with or without product in a vehicle or on a trailer. However, It is the
customers’ responsibility to ensure that they are properly secured and or mounted to meet local and federal
transport regulation. It is also the customers’ responsibility to ensure the vehicle or trailer Maximum Gross
Vehicle Weight (MGVW) is not exceed.****
****CAN/CGSB-43.146-2002 prohibits lifting Mobile IBC’s loaded with product. Please contact EnviroTankers
for information on obtaining a special Transportation of Dangerous Goods Equivalent Level of Safety permit for
operations under Part 12 (Air) of the TDG Regulations if you wish to lift this Mobile IBC with product.****
****Customers must ensure that the proper UN Dangerous Goods Placards are installed and visible on all four
sides of the Mobile IBC / Vehicle / Trailer while any product is contained.
****While the Mobile IBC is of double walled construction, it is the customers’ responsibility to adhere to all local
and federal environmental regulations.****
Maintenance:
CAN/CGSB-43.146 requires that any Mobile IBC over 450 Liters being used to transport flammable liquids
require a periodic leak test.
The leak test shall be performed by certified test facilities that hold a Certificate of Recognition. A list of
Certified test facilities in your area can be obtained from EnviroTankers.
The test shall be performed no more than 60 months from date of manufacture or from date of previous leak
test and inspection. Then, every 60 months or less thereafter.
Leak Test And Inspection Procedures:
The inside of the main inner product tank can be accessed for inspection and maintenance by removing the
Betts 16 inch round “Manhole” lid. In order to prevent leaks, it is recommended that only certified testing
facilities remove and replace this cover. See page 13-14 for details on this lid.
Leak tests shall be conducted on each inner container by applying compressed air at a gauge pressure of not
less than 20 kPa (3 PSI) NOT to exceed 30 kPA (5 PSI) and held for at least ten minutes.
Vented ports or caps or closures shall be disabled or replaced with non-venting closures. A leak detection
method such as soapy water (snoop method) shall be used on all welds, seams, fittings and ports. No
structural damage is allowed to occur during the pressure test. No leaks are permitted. If a leak does occur, it
must be repaired using proper standard welding practices or the closure must be repaired or replaced.
If the tank cannot be repaired it must be removed from Dangerous Goods service, The Certification Data
Placard must then be removed and the tank permanently marked with “NOT FOR USE WITH DANGEROUS
GOODS”.
P/N IBC-FT1000 – Version 1 10
Upon successful test and inspection, the Inspection Data Plate shall be permanently marked with the Month /
Year and Transport Canada Registration number of the test facility.
Records of the inspections must be kept by both the tank owner and the test facility for 60 Months or until the
next test is completed successfully. The record shall include the type of IBC, the owners name and address,
test date, serial number, test facility name and address and the Transport Canada Certificate of Registration
number.
Girard Main Fill Cap Details:
P/N IBC-FT1000 – Version 1 11
Girard Main Fill Cap Details Continued:
2
IBC Vent/Fill Cap
3
9
Component Inventory
4
7
10
1
11
12
13
8
3
8 . . . . 501008G2 2
Also available in these
optional elastomer sealing
materials*:
*Inquire when ordering.
Ordering Information
Part Number:
IBC-
5
6
Dimensions
-
psi
Barg
35
3.5
0.24
50
5.0
0.35
SP
7JUPO¥
7JUPO&YUSFNF¥
8IJUF/FPQSFOF
&%1.
,BMSF[¥
4.625”
code
t
t
t
t
t
TOP
5.25”
specify specify
SIDE
1.875”
code
Hg
psi
Barg
V1
1”
-0.5
-0.034
V2
2”
-1.0
-0.068
VS
specify
Weight: 3 lbs (1.36 kg)
specify specify
toll-free
P/N IBC-FT1000 – Version 1 t
$IJDBHPt)PVTUPOt/FX+FSTFZt'MPSJEB
direct tXXXHJSBSEFRVJQDPN
12
Betts – Manhole Lid Details:
16” INSPECTION MANHOLE
Clamp Ring Style
•
EASILY INSTALLED
•
LOW MAINTENANCE
•
ECONOMICAL
Tiona Inspection Manholes provide quick, safe entrance and exit from your tanks. Heavy gauge metal and welded
construction minimizes maintenance. Manholes are certified and marked in accordance with 49CFR178.345-5 with a
test pressure of 36 psi [2.48 bar].
Cover Plate
Clamping Ring
Steel Zinc Plt.
Steel Zinc Plt.
Stnls 304
Stnls 304
Stnls 316
Stnls 304
Clamping Bolt
and Washer
Clamping
Bolt Nut
Weight
Assembly No.
Brass
15.8 lb.
8007BX*
Stnls 304
16.4 lb.
Stnls 304
16.4 lb.
Steel Zinc Plt.
Stnls 304
Stnls 304
* Add letters to part number to designate seal material. See
[7.2 kg]
[7.4 kg]
[7.4 kg]
8007DX*
Letter
Gasket Material
B
Buna-N
Temp. Range
-40°F to +220°F
V
Viton
-20°F to +400°F
P
EPDM (White)
-40°F to +260°F
W
White Hypalon
-40°F to +250°F
T
PTFE Envelope w/
White Hypalon Insert
-40°F to +250°F
material table at right for designation.
“X” in assembly number designates manhole collar sold
separately. Collars are available in aluminum, steel and
stainless steel. Please see parts page for part numbers.
8007CX*
[-40°C to +104°C]
[-29°C to +204°C]
[-40°C to +127°C]
[-40°C to +121°C]
[-40°C to +121°C]
During installation and welding to the tank, care should be exercised to insure collars remain flat and round. If
necessary, a welding fixture should be used to prevent distortion.
TM
INDUSTRIES, INC.
WARREN, PA.
Tel. (814) 723-1250 ⋅ Fax (814) 723-7030 ⋅ E-Mail: betts@bettsind.com ⋅ Web Site: www.bettsind.com
P/N IBC-FT1000 – Version 1 July 2008
Section 84 Page 1A
13
Betts – Manhole Lid Details Continued:
Parts List
16” Inspection Manhole
NO.
REQ.
DESCRIPTION
1
1
Cover Plate
2
1
Bolt – Clamp Ring (3/8 – 16 Thd.) *
3
1
Nut – Clamp Ring (3/8 – 16 Thd.) *
4
1
Washer – Clamp Ring *
5
1
Clamp Ring
6
7
Manhole Gasket (Channel Style)
B
V
P
W
Manhole Gasket (Flat Style)
T
1
1
B
C
D
Manhole Collar (Sold Separately)
MATERIAL
Steel Zinc Plated
304 Stainless Steel
316 Stainless Steel
Steel Zinc Plated
304 Stainless Steel
Brass
304 Stainless Steel
Steel Zinc Plated
304 Stainless Steel
Steel Zinc Plated
304 Stainless Steel
Nitrile (Buna-N)
FKM (Viton)
EPDM (White)
White Hypalon
PTFE Envelope w/
W. Hypalon Insert
Steel
¼” Aluminum
304 Stainless Steel
316 Stainless Steel
PART NO.
3026ZC
3026SL
3026SS
3029ZC
3029SL
3030BR
9Q5809
3031ZC
3031SL
3028ZC
3028SL
3559BN
3559VT
3559WE
3559WH
3025TF
3057MS
3057AE
3057SL
3057SS
* Use part # 4121ZC001 for kit with Nut (3), Bolt (2), and Washer (4).
MAINTENANCE: Manhole assemblies should be inspected with sufficient frequency and due regard to the products
carried to insure a liquid tight closure. Any worn, damaged or missing parts must be replaced. Gaskets should be
replaced if their effectiveness is impaired in any way. Replacement gaskets must be compatible with products carried.
WARNING: Use only genuine BETTS INDUSTRIES INC. replacement parts. Substitute parts can impair the proper
function of this product.
TM
Tel. (814) 723-1250 ⋅ Fax (814) 723-7030 ⋅ E-Mail: betts@bettsind.com ⋅ Web Site: www.bettsind.com
P/N IBC-FT1000 – Version 1 July 2008
Section 84 Page 1B
14
Customer Notes and Records of Inspections:
P/N IBC-FT1000 – Version 1 15