ASTM E330
Transcription
ASTM E330
Building Enclosure commissioning with a twist ACG 7th Annual Conference on Total Building Commissioning St. Louis, Missouri Presented by Fiona Aldous April 14, 2011 1.00-2.30 Copyright Materials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. © Wiss, Janney, Elstner Associates, Inc. 2011 Distinctive “Architecture should speak of its time and place, but yearn for timelessness” Frank Gehry Current Building Code Requirements 106.1.3: Exterior Wall Envelope: “Construction Documents for all buildings shall describe the exterior wall envelope in sufficient detail to determine compliance with this code. The construction documents shall provide details of the exterior wall envelope as required, including flashing, intersections with dissimilar materials, corners, end details, control joints, intersections at roof, eaves, or parapets, means of drainage, water-resistive membrane, and details around openings.” Building Enclosure Commissioning (BECx) “The Commissioning Process is a quality-oriented process for achieving, verifying, and documenting that the performance of facilities, systems, and assemblies meets defined objectives and criteria.” The Guideline 3-2006 Exterior Enclosure Technical Requirements for the Commissioning Process (available at: http://www.wbdg.org/ccb/NIBS/nibs_gl3.pdf) Building Enclosure Performance The Building Enclosure defines the layer which protects the controlled interior space, from the extremes of the environment. The interior and the building enclosure are interdependent. Owner’s Project Requirements (OPR) Not a “one size fits all” BECx Plan Milestones Figure GL3-B1: Key Envelope Commissioning Milestones by Phase (Overview) Pre-Design Design Schematic Design Design Development Construction Documents Construction e Occupancy and Operations KEY Define Expectations Assess Results Document Owners Project Requirements Basis of Design Test Update Milestones Who • Technical qualifications in education • Associated & BECx experience – – – – – – Knowledge Expertise Objective Sufficient experienced staffing Tools to communicate Independent • Written Report at various stages of project, outlining findings and recommendations Refer to User’s Guide for the 2006 ICC Performance Code for Buildings and Facilities, General Administrative Provisions, 103.3 Performance requirements TEAM … focus is on quality assurance… BECx Pre- Design Phase Services Owner Project Requirements (OPR) document BECx Plan BECx Design Phase Services Document Review and Report Project Team Meetings BECx Specification BECx Pre-Construction Phase Services Mock-Up Submittal Review Mock -Up Observation & Testing Project Submittal Reviews Pre-Con BECx Meeting BE Trade Coordination/Pre-Con Meetings On-Site QC Seminar … focus switch to quality control & validation… BECx Construction Phase Services On-Site Periodic Observation Performance Testing BECx Construction Meetings Building Enclosure Commissioning Report BECx Post Construction / Occupancy Phase Services Building Enclosure Owner Occupancy Training Warranty Review and Report Pre-Design Phase • Owner’s project requirements (OPR) –Site, air and groundwater analysis –Interior Environment Tolerances –Corporate, institutional, social or environmental statement. • Total project commissioning plan • Budget • Documentation Design Phase BECx becomes integrated into the design development process The peer review: “Peer Review has the potential to enhance the quality and reliability of the design, review, and construction of buildings, structures and facilities. It provides additional assurance of the completed project’s performance by adding an independent and experienced voice to the process.” General Administrative Provisions, 103.3.6.3 Contract and Peer Review, User’s Guide for the 2003 ICC Performance Code for Buildings and Facilities. • Perform peer review checking at SD, DD, 50% and coordination review at 90% • Provide recommendations • Assist in development and refinement of details for enclosure systems • Review interactions between systems • Review building enclosure specifications • Identify and address problems before they occur • Confirm constructability of details Design Pressures (DP) / ASCE 7 ASCE 7-05 Minimum Design Loads for Buildings and Other Structures provides requirements for general structural design and the means for determining dead, live, soil, flood, wind, snow, rain, atmospheric ice, and earthquake loads, as well as their combinations, which are suitable for inclusion in building codes and other documents. ASHRAE Climate Zones The climate zones were developed based on analysis of the 4775 NOAA weather sites and statistical analysis of regional information. The new climate zones are set by county boundaries. The zones were first adopted by 2004 IECC Supplement model energy code. Performance • control the path of water or vapor, air, heat flow, light, and noise, and be and structurally sound. • The enclosure assembly must consider the building’s structure, applied loads, resistance to fire and pests • control of interior conditioned environment • secure • constructible and economical • durable, maintainable and responsible PENCIL TEST – the continuity of barriers Heat Transfer Simulation Heat Transfer simulation Two-Dimensional Building HeatTransfer Modeling THERM is a state-of-the-art, Microsoft Windows™-based computer program developed at Lawrence Berkeley National Laboratory (LBNL) for those interested in heat transfer. Using THERM, you can model twodimensional heat-transfer effects in building components such as windows, walls, foundations, roofs, and doors; where thermal bridges are of concern. THERM's heat-transfer analysis allows you to evaluate a product’s energy efficiency and local temperature patterns, which may relate directly to problems with condensation, moisture damage, and structural integrity. http://windows.lbl.gov/software/therm/therm.html Location: Birmingham, Alabama Ext Temperature: 24°F (from AHRAE 2009 Birmingham Municipal Airport) Int Temperature: 72°F RH: 35% Dewpoint: 42 °F Insulation Height: 48” from top of concrete Insulation Thickness: 4” 44.3 °F 46.0 °F Transient Hygrothermal Analysis WUFI-ORNL/IBP is a menu-driven PC program which allows realistic calculation of the transient coupled one-dimensional heat and moisture transport in multi-layer building components exposed to natural weather. It is based on the newest findings regarding vapor diffusion and liquid transport in building materials and has been validated by detailed comparison with measurements obtained in the laboratory and on outdoor testing fields. http://www.ornl.gov/sci/btc/apps/moisture/ 8760 Hour Calculations WUFI Pro 5.0 Project Team Meetings • Charette style • Detail development / refinement • Owner / Design / construction team input • Schedule • Timing Building Enclosure Cx Specification Coordinate all BECx relationships and aspects of the project. The BECx specification should clarify the field testing and shall be included in the Project Manual, Section 1, in coordination with specifications addressing: Contractor Quality Assurance and Control Moisture Prevention Procedures during Construction Building Enclosure Performance Requirements (inclusive of the Air Barrier) Testing and Inspection Services Project specific Substitution Request Form for building enclosure components. Pre-Construction Phase Laboratory Performance MockUp Allows for evaluation of the design prior to wide spread construction Mock-Up Process - Visits to Fabrication Plant Complete laboratory testing in accordance with ASTM E2099. Susceptible details are reviewed and tested for structural, seismic, air leakage, water penetration and thermal resistance. Mock-up Performance Testing Tests for water, air and structure per ASTM E 2099-00(2007) Standard Practice for the Specification and Evaluation of Pre-Construction Laboratory Mockups of Exterior Wall Systems, performed by qualified independent test lab. Typical test sequence: Static Air Infiltration Test (ASTM E283) Static Water Test (ASTM E331) Dynamic Water Test (AAMA 501.1-83) Uniform Load Test (ASTM E330) Static Water Test (ASTM E331) Interstory Drift / Lateral and Vertical Movement (AAMA 501.4-200) Static Water Test (ASTM E331) Thermal Cycle (AAMA 501.5) Dynamic Water Test (AAMA 501.1-83) Structural Overload Test Thermal Resistance Test (AAMA 1503) Mock-up Report / Action Items Submittal Reviews The Process • Technically-focused review of the building enclosure submittals • Meet performance objective? • Interface with design and construction team – Performance and constructability of details – Impacts to schedule and cost – Durability – Compatibility / Adhesion – Coordination between submittals Construction Phase • Development & Refinement of Installation Check Lists with assistance of trades • Individual Trade Pre-con Meetings • Collaborative contractor, subcontractor and BECxA quality oriented review of work Jobsite BECx Activities • On site Construction Observation, • Verification of Checklist implementation • Discussion of Issues with GC’s QC Coordinator on site • Development of Field Sketches for unforeseen conditions / Design “Refinement” for A-o-R consideration • Coordination of BECx meetings • Observation of Field Testing & Documentation • Safety Awareness Periodic Construction Observation Documentation of Observations Tracking of field deficiencies and “open/closed” action item logs Documentation of tests Action Item No. 38 System Reviewed: Waterproofing Date: 23 May 2008 Area Reviewed: NW Reentrant Corner (Column Line C: 1 to 3 and Column Line 3: A to C), Ground Floor Weather: 60 Deg F / Mostly Cloudy WJE Rep: MK Present: GC (DB & JM) Description: WJE observed unprotected waterproofing membrane that included the following deficiencies: 1) large pockets of water beneath the waterproofing membrane; 2) tears at slab edge transitions along the perimeter of the first floor slab; 3) exposure to excessive debris including welding rods, miscellaneous metals (some partially melted into the waterproofing membrane), and concrete debris. It is important to note that the large pockets of water observed beneath the waterproof membrane currently appear to be isolated to areas outboard of the precast concrete panels. WJE continues to recommend that all exposed waterproofing membrane is protected from on-going work in these and adjacent areas. GC to confirm that these deficiencies are repaired and that protection will be provided. Performance The Process Tests • project specific & comprehensive • demonstrate that each Building Enclosure system, and system to system interfaces meet or exceed the performance requirements of the OPR, Contract Documents and the Building Enclosure Design Intent • random selection • early in construction Validation of Construction Field Air Tests – Glazed The Process assemblies & Interfaces ASTM E783 Standard Test Method for Field Measurement of Air Leakage Through Installed Exterior Windows and Doors Field Water Tests – Glazed The Process assemblies & Interfaces ASTM E-1105-00(2008) Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Curtain Walls, and Doors by Uniform or Cyclic Static Air Pressure Differential. Field Water Tests – Glazed The Process assemblies & Interfaces AAMA 501.02 Standard Test Method for Field Determination of Water Penetration of Installed Exterior Windows, Curtain Walls, and Doors by Uniform or Cyclic Static Air Pressure Differential. Field Water Tests – Glazed The Process assemblies & Interfaces AAMA 501.1-05 Standard Test Method for Exterior Windows, Curtain Walls, and Doors for Water Penetration Using Dynamic Pressure – Modified for Field Use TheAir Process Field Tests – Air Barrier ASTM E1186 –03 (2009) Standard Practices for Air Leakage Site Detection in Building Envelopes and Air Barrier Systems Field Thermal Tests – Glazed The Process Assemblies/Transition to Air barrier AAMA 1503-09 Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Assemblies. TheAir Process Field Tests – Roof ASTM E1186 Standard Practices for Air Leakage Site Detection in Building Envelopes and Air Barrier Systems Field High Voltage The Process Electronic Leak detection – Roofing and Planter waterproofing Field Water Tests – The Process Water proofing ASTM D-5957-98(2005): Standard Guide for Flood Testing Horizontal Waterproofing Installations Project Specific Tests ASTM D4541 - 09 Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers ASTM C1521 - 09e1 Standard Practice for Evaluating Adhesion of Installed Weatherproofing Sealant Joints. Test to overcome construction issues Poor Workmanship will be revealed by visual observation and tests Test to overcome construction issues Over exposure of materials to weather & UV Improper Installation of details Test to overcome construction issues Material substitutions BECx Post Construction During the Occupancy and Operations Phase, the on-going operation, maintenance, and modification of the facility systems and assemblies, and their associated documentation, are verified against the updated Owner’s Project Requirement Post-Construction Building Enclosure – Air Tightness ASTM E1827 Standard Test Methods for Determining Airtightness of Buildings Using an Orifice Blower Door Result: (Enclosure, including basement) 0.12 cfm/ ft2 at a pressure differential of 0.3” w.g.(75 Pa) Result: (Enclosure, without basement) 0.2 cfm/ ft2 at a pressure differential of 0.3” w.g.(75 Pa) Testing undertaken as part of ASHRAE 1478TRP “Measuring Air-Tightness of Mid and High Rise Non-Residential Buildings”. Results courtesy of Gary Nelson & Collin Olsen. Much thanks to entire WID team, Terry Brennan & Wagdy Anis. Post Construction testing Although useful to diagnose issues and perform qualitative reviews, testing after the building enclosure is complete is not useful in the overall schedule and mission to achieve the OPR. Adapt tests to validate performance and undertake early in the construction process. Facility Engineer Training BECxA performs the training of the facility maintenance personnel. Educate the Owner to properly maintain the building enclosure. Keep the Owner and occupants happy. Achieve the OPR Questions, comments or follow-up information, please contact us at faldous@wje.com ph. 703 297 1909 or 972 550 7777 Thank-you … www.wje.com