Vol 23 No 4 - New England Blacksmiths
Transcription
Vol 23 No 4 - New England Blacksmiths
To discover, to help Sept. 2003 New England Blacksmiths VOL. 23 NO. 4 Our 25th Year 1978-2003 Some 30 years ago Portugal issued stamps commemorating progress in industry. This is the stamp honoring our craft as the foundation upon which so much has been built. Inside this issue: Page, 3 President’s message & letters 4 Flux Formula 5 Brentwood & Lamson Farm 6 GMBA report Fall 2003 7 I learned from Uncle Bud 8 Bud’s lesson #12 10 Demo trailer update 14 Beyond Technique 15 16 A Viking Age project 17 Election Notice 18 Video Library 19 Tailgate 12 Bud Heaton, Big Thank You 13 Around New England 13 Which way is Right Visit us on line www.newenglandblacksmiths.org Page 1 www.newenglandblacksmiths.com New England Blacksmiths Contact information for NEB officers and directors Ian Eddy - President P O Box 169 Saxtons River VT 05154 phone: 802-869-2828 aanviliee@vermontel.net David Burtt - Vice President 203 Flying Point Road Freeport, ME 04032 phone: 207-865-1627 fpforge@juno.com Ian Walker - Secretary RR 1 Box 1005 Stonington, ME 04681 phone: 207-367-5103 diwalk@acadia.net Tim Blanchard - Treasurer 18 Hayes Ave. Beverly MA 01915 Phone: 978-927-3546 timb88@msn.com Marc Godbout, Membership 2 Manning St. Derry, NH 03038 Phone 603-785-4512 marc@ironringforge.com Ralph Sproul - NH Rep. 99 Winnepocket Rd Webster, NH 03303 phone: 603-746-3783 brhlbsmt@mcttelecom.com Bob Gilbert - NH Rep. 339 Middle Rd. Brentwood, NH 03833 Phone: 603-642-5440 hollygnp@aol.com Fred Mikkelsen - RI Rep & Editor 23 Waterman Dr. N.Scituate, RI 02857-2036 phone: 401-647-3086 fred@trollshammerforge.com Owen Bostrom—RI Rep. 99 Chase Hill RD Ashaway, RI 02804 Phone: 401-377-2611 obostrom@cox.net The New England Blacksmiths, an affiliate of the Artists-Blacksmith’s Association of North America, is devoted to the preservation and advancement of blacksmithing. Fall 2003 Joel Wentworth - ME Rep. Overlook Hill Rd. Union, ME 04862 phone: 207-785-4268 jgwsr@tidewater.net Ed Grove- Me Rep. 828 Haley Town Road Brownfield, ME 04010 Phone: 207-935-2262 Engro828@pivot.net Bob Bordeaux - VT Rep. P.O. Box 353 Richmond, VT 05474 phone: 802-434-4004 hotanvil1@aol.com Lucian Avery - VT Rep. 736 Mackville Rd Hardwick, VT 05843 phone: 802-472-3899 Lavery@pshift.com Harry Dunning - MA Rep. P O Box 92 Colrain, MA 01340 phone: 413-624-8888 W2HMD@aol.com Rick Korinek - MA Rep. 46 Joseph Rd Framingham, MA 01701 phone: 508-877-8815 Korineks@rcn.com Ted Jones - CT Rep. 722 Raymond Hill Rd Oakdale, CT 06370 Phone: 860-848-7101 Connsmith722@aol.com David Hageman - CT Rep. 6 Dickinson Rd. Colchester, CT. 860-267-0659 hagemanneb@yahoo.com Letters to the editor, articles, technical tips, tools for sale, or other materials which furthers these ends, will be considered for publication in this newsletter. The New England Blacksmiths disclaim any responsibility or liability for damages or injuries as a result of any design, construction, manufacture, use or other activity undertaken as a result of the use or application of information contained in the newsletter of the New England Blacksmiths. Page 2 These are the folks who have volunteered to represent your interests in the NEB. Do they know how you feel? Do they have the information you need? That’s what they are there for. Keep in touch with them! The saddest words from voice or pen, are just these few, “It might have been.” Our newest Members, Welcome! Connecticut Dave Buckley Hugh Schoelzel Ron Zurell Massachusetts David King Robinson Lee Michael Moore Ellen Parker Wayne Reetz Maine Steve Smith New Hampshire Doug Craighead Jiro Masuda Rhode Island John Barnes Thanks to all Contributors to this issue: Add your name to this list Become a contributor! Next newsletter deadline: December 15th, 2003 Ian Eddy George Dixon Tim Blanchard Keith Leavitt Jim Fecteau Ralph Sproul New England Blacksmiths The President’s Message: Dear members, I hope you all have had a pleasant summer. We are staring Fall in the face, and with the coming of this season comes the Fall meet. Rick Korinek has been working hard on this event for a while and has lined up an excellent demonstrator in Nol Putnam. It should be an interesting meet and demonstration. As we know, any event of this magnitude needs a group of volunteers to pull it off successfully, and I know that Rick still needs some people to help. If you have a couple of hours to give before, during, or after the meet - contact Rick. He has organized a list of areas in which he can use help - just a little bit of your time will make a big difference! Rick can be reached at : korineks@rcn.net or 508-877-8815. More details about the meet are to be found elsewhere in the newsletter and in the upcoming registration packet. Also this Summer, we have seen the acquisition of the new demonstration trailer and a series of workshops hosted by board member Ralph Sproul to make a demo forge and other equipment needed to outfit it. The trailer should be present at the meet, so stop by and see this new addition to our regional educational efforts and offer a hearty thanks to all those who worked hard to make it happen. This Fall the board will be revisiting our by-laws to attempt to clarify some sections and up-date some others. Once that is done, we will present the revisions to you for acceptance. Finally, this Fall there are state rep. positions up We have lost another friend “Maurice Haines has passed away over the summer.” was the sad news that Roger Dardinski delivered to me for inclusion in the newsletter. Many of us are working with tools we purchased from Maurice over the many years he “saved” them from the scrap yard and melt down. We either went to his place, the Merrimack Valley Forge, in Haverhill, MA or were part of the mob that would descend on his old truck when he would pull into a site where the NEB was holding a meet. More than just a tool dealer and smith, he was good friend to many and will be missed, our sincere condolences to his widow and family. Fall 2003 Page 3 for election. As a board, we are working to fulfill our educational mission and to keep the organization in a healthy financial state. We meet generally four times a year to conduct business. I hope that some of you will be interested in running for the board and giving some time for the benefit of the membership. Details of upcoming state rep vacancies will be found else where in the newsletter. I hope to see many of you at the meet. 'Till then, happy hammering. Ian Eddy Preparedness For all your days prepare, Meet them ever alikeWhen you are the anvil, bear When you are the hammer, strike Annon. A letter To all NEB Members, The planning and work for the meet are well underway. It should be a good one. You will be receiving registration packages in the mail soon. The purpose of this posting is to let you know about the need we have for volunteers to help put on the meet. As you probabally guessed, the meet does not just run itself. Many people are needed to make it a success. Please take some time to review the volunteer list on page 4, and think about helping out by volunteering for one of the positions. We have structured responsibilities so that you can help out and still see most of the demonstration and participate in the other activities. Thanks for your help ahead of time and special thanks for those listed who are coordinating various activities. See you at Brentwood in October. -Rick Korinek Opportunities to Volunteer at the Fall Meet, Brentwood Recreation Center: Saturday September 27th. 8:30 AM. Set up pavilion walls and other structural work. Six volunteers needed. Half to full day of work, depending on number of volunteers. Bob Gilbert, coordinator (Thanks, Bob RK). Pre-registration not required, just show up ready to work. Work gloves recommended. New England Blacksmiths Friday, October 3rd. 9 AM to 5 PM. Prepare Brentwood site for meet, including clean and set up building, pavilion seating, green coal area, rope off parking, camping and tail gate sites, set up demo. Station, signs and more. Lunch provided. Twelve volunteers needed. Again, sign-up not needed, just show up ready to work. Pre-conference (mail-in) registration. Receive mail-in registration forms and money, create registration list and print name tags. Work with meet organizer and on-site registration coordinator. Ongoing September thru October 3rd. This position has been filled by Marc Godbout. Thanks! On-site registration. Friday, Saturday and Sunday, October 3-5. Duties include check-in members who have pre-registered, register people who have not, and sign up people who want to join the NEB. There are several positions needed: 1. Coordinator. Supervise the registration process during the meet. This person need not be present at registration for the entire time, but there Friday evening and Saturday morning. This person also has the responsibility to see that the registration table is adequately staffed with assistants. David Hageman has agreed to fill this position. Thank you David! 2. Assistants. We need approximately 5 people to help with the registration process and staff the reg. table for a 2-hour shift each. This will allow you to help out and still see most of the demonstra- tion. Persons interested in helping out should contact David Hageman at hagemannneb@yahoo.com Green Coal (Hands-on) Forging Station. Ongoing during the meet. Staff the NEB building and supervise meet participants using the NEB’s forging stations. Assist and instruct participants in proper safety measures and basic forging techniques. Note: Safety glasses must be worn by all persons in the Green Coal and Demonstration areas. Volunteers staffing the green coal area will be asked to work 2-hour shifts. Bob Menard has agreed to coordinate the Green Coal area (Again, Thanks). To signup for a shift,Contact Bob directly at ballandchainforge@yahoo.com Safety Staff. It is my request that all NEB Directors, present at the meet, should pay particular attention to assure that the meet activities take place in a safe manner. In particular, I would like NEB Directors to watch to make sure that all persons in the Green Coal and demonstration areas wear safety glasses. This includes talking to, or reminding participants without glasses to put them on immediately. As in the past, safety glasses will be available for sale at the Meet. Saturday Evening Meal. We need 2 people to help Karen Dardinski, the caterer deliver and serve dinner. This will take place between 5 and 7 PM Saturday in the Brentwood building. Please contact me at korineks@rcn.com to help with this. To Flux or not to Flux, that is the questionFlux Formula: Worth a try? From the Florida Clinker Breaker credited to Walt Scadden’s traveling companion, Bob Becker. This inexpensive flux, unlike borax, won’t bleed out later in the life of the weld. Mix an equal weight of powdered iron oxide (from a pottery supply) and boric acid (roach killing powder, which is 100% boric acid). The editor thinks this may be the mix used in the “Black Magic Flux” used by the smiths at Mystic Seaport. FWM Fall 2003 Page 4 New England Blacksmiths New England Blacksmiths Teaching Center Brentwood, NH October 3,4,5 NEB Fall Meet with Nol Putnam Sept. 27 Saturday. 8:30 AM. Pre Fall Meet workday at Brentwood to set up the pavilion and other chores. Volunteers are welcome. Oct. 11 Saturday, 8:30 AM. Workday to take down Pavilion side panels and clean up site from the Meet. Volunteers are welcome. November 1 Saturday 8:30 AM. Workshop on Lamson Farm Blacksmith Shop: Sign in, please! On August 3rd 2003, nine blacksmiths showed up at the Lamson Farm Shop to discuss the possibility of future gatherings there. It was decided to continue our get-togethers there every six to eight weeks so as to fit most of our busy schedules. Topics discused included a “group participation project”, the upcoming Lamson Farm Days, and rebuilding the shop’s power hammer. The group participation project will be the sign seen above. It is to be made on a continuing basis with no deadline, but the major objective is to learn traditional joinery and hand hammering for the elements in the sign. The Frame will be offset corners with rivets, and the ends of the frame perimeter will Fall 2003 Page 5 floral design and instruction with Lucian Avery. Fee $40.00. Register with Lucian Avery 802-472-3899 lavery@psmith.com or Tim Blanchard, 978-927-3546 timb88@msn.com. November 22, 8:30 AM. Open Forge. Work on your own project and or improve your forging skills. Knowledgeable instructor will be on hand. Fee $25.00 December 6, 9:00 AM. Workshop making a Patio Chair. Instructor, Bob Menard. Fee $40.00 Register with Bob Menard, ballandchainforge@yahoo.com, 207-878-2217 or Tim Blanchard, 978-927-2546 timb88@msn.com. December 13 8:30 AM Beginner's workshop. Larry Stilwell, Instructor. Fee. $35.00. Register with Larry , 603-895-3281 stilwell@briarwoodfarm.com be fishtail scrolls. The sign will be constructed with a sheet metal background providing a terra cotta color to show up the forge welded and upset letters which will also be fastened by rivets. It took Brad Loggans, Ralph Sproul, Patrick Thornton, Bob Phillips, Ray Ciemny, Carl T, Doug Craighead, Michael Pentengill, and John Rzucidlo about an hour and a half to plan for the new signs design and construction ideas. Chip Lyon and Steve Workman, the two Lamson Farm commissioners on hand during the day, were quick to give their blessings as a great project for the enhancement of the building. Ray Ciemney drew out the letters to scale that you see in the picture attached. From there, the forge was lit, and the project started with some correct sized stock to fit the project. The first letters you can see were the “I” and the “O”. Now the fun begins and the project is well underway for the next get together which will be the demo at “Lamson Farm Days” on Sept 27th. Want to know more about what going on at the farm? Contact: Ralph Sproul, NH Rep. New England Blacksmiths Green Mountain Blacksmiths Association at Jim Fecteau’s A report from Ralph Sproul The Green Mountain Blacksmiths Association (GMBA) and the “Assorted Soul’s” had it’s meeting at Jim Fecteau’s shop in Huntington, Vermont on July 27th, 2003. It was a nice turn out of 25 blacksmiths that wanted to see Jim was up to lately. Jim was making a series of hinges for a customer as well as some really large 3/8 x 6 flat bar hinges for some heavy doors for another customer. Jim also discussed a project being bid on for a garden supply company in Vermont of a large semi circle rail with decorative panels and the discussion ensued of how to form the rails, bend the panels around the curve, and some design elements being considered for the proposed rail. Lucian Avery then stepped up to show the commission he was working on. It was a pair of crows forged from 6” pipe. Lucian had done a curve, and some design elements being considered for the proposed rail commission for a customer of a heron earlier on and it had led to this job. They were well underway and everyone had questions on how he’d done such a nice job of his project. Lucian went on to explain how he’d done research on size and many pictures studied of the crows he was to create. Then the 6” pipe was necked down, marked, cut out, forged to shape by section, and configured into the birds he showed us at this stage of completion. The birds were approximately 18” long. Lucian had two different “poses” he created each bird in to give one a more “aggressive look” as he put it, and I believe he had successfully Fall 2003 Page 6 achieved that. You can decide from the picture. Russel Spees took over the forge to make a striker which he then demonstrated it’s use with a quartz rock from outside in the driveway - to show us how to start a fire with a high carbon striker and some tinder. The informal meeting had a passing of the hat to raise funds for the postage and mailings for the next gathering and the auction to raise funds for the GMBA’s benefit was held. Anyone interested in participating or joining the GMBA could contact Kirsten Reese, Jim Fecteau, Chris Caswell, Lucian Avery, Bob Bordeaux, or Ralph Sproul with their questions. (Will Lucian help your Editor do an article on how to forge those fantastic crows? Stay tuned for further developments!) Fred Mikkelsen New England Blacksmiths On July 19th a memorial and interment was held at the Cushing Maine cemetery for “our Uncle Bud”, this is the remembrance written and read by Keith A. Leavitt, teacher and blacksmith. I LEARNED FROM UNCLE BUD I met Bud Oggier for the first time in the summer of 1984 at the ABANA blacksmiths conference in DePere, Wisconsin. My introduction to forging hot iron occurred the summer before at the Haystack crafts school in Maine. Demetri Gerakaris and Doug Wilson were my teachers and the only "real smiths" I had ever met prior to my introduction to "Uncle Bud." At my age (66), I am forever trying to recall, with old acquaintances, "Where did we meet?" Not so with Bud Oggier! One remembers! (with fondness). Here is why I will always remember: Demitri and Doug had encouraged our class to join ABANA (Artist Blacksmiths Association of North America), so I made the drive to Wisconsin alone in '84. Not knowing anyone at the gathering, I began to inquire around to see if there might be other people from Maine in attendance. Finally, someone enthusiastically exclaimed, "You must know Bud Oggier!?" I was directed to a boisterous group of men over in the corner of a field who were throwing tomahawks at a post. As I approached, cautiously, I spied a man under a cap labeled "Bud." "Would you be Mr. Oggier?" I queried. Without so much as a nanosecond of hesitation he extended his hand with, "That would be my father, but he has been dead for years... they call me "Bud." As I mentioned that I was from Maine, he fired back, "Do you belong to the New England Blacksmiths?" "No." "Well, why not!?" was his retort. Meanwhile, a little too close for comfort, there was a continual "whiz-whiz-thud" as a tall, bearded, longhaired wild looking guy with a booming voice called out, "Haw-haw-haw, let's see you match that throw!" Gerry Galuza turned out to be the blade wielding marksman. He suggested that I better come to the next NEB meet in the fall, to be held at his forge on the coast of Maine. The rest is history. Nineteen years later, with an accumulation of knowledge and fond memories, I am proud to recall the first encounter with my "Uncle Bud". Unique-- direct-- even crusty, may describe Bud's personality. A little put off at first, I soon came to realize Bud was a master at banter, or the "soft insult," and if he insulted you it meant he liked you. He surely liked a lot of people! To have our own master blacksmith as an instate resource and mentor was a treasure for those of us trying to learn and teach blacksmithing. From 1984 on, I was attempting to teach the craft to high school kids. I appreciated Bud for a couple of reasons in particular. First he was practical; he was about process and tools and iron. Technique and "how to" were high on his list of priorities. This was just what I needed personally, and as a metals teacher. Bud's passion for hot iron artistry rubbed off on one of my students directly at an NEB meet in the late 80's. For years Bud was instrumental in overseeing the "competition" which usually happened after supper on Saturday evenings. Teams of 2- 3 blacksmiths would be given an assignment to be completed within time constraints and certain dimensional requirements. I usually brought several students to these meets and they were paired off with an experienced smith. Mike Walker was rather small for his age as an eleventh grader, but what he lacked in stature he made up for in looks and personality. Paired with hulking master smith, George Martell, Mike threw his weight into the competition, literally. Stationed at a large, bellows-style forge, the boy would climb right up on the bellows at the end of the up-stroke and ride it down! As they double struck at the anvil, it sounded like "wham-tink, wham-tink, wham-tink." Filled with excitement, Mike would keep running up to Bud for a dimension check, which Bud obliged by sliding the jaws of an adjustable wrench over the bar. At the final measurement, ("Times up") Bud informed the boy the fit was too loose. Not to be daunted by the master, Mike protested - "mass was lost to scale." Much to my surprise, Bud allowed as how he could accept that excuse this time, but .... Returning home to the school shop, Mike proceeded to forge a 5 inch preying mantis which he then took to the next meet at the Hancock Shaker village for display. A museum visitor inquired how much he Fall 2003 Page 7 New England Blacksmiths wanted for it-- Mike replied $200-- she broke out her check book and cut him a check on the spot! For the next two years the boy was a motivated student, to say the least. Today I credit Bud Oggier for directly inspiring this boy to excel in art blacksmithing. In 1996, Eric Williams, another of my students, could not attend the spring meet but said I could take his large jack-in-the-pulpit mirror frame to place on display. Surrounded by hinges, latches and other more traditional work, the botanical piece looked really out of place. I was feeling quite self conscience and wishing I had not brought if, when from out of nowhere, my Uncle Bud sidled up and quietly remarked, "Tell your kids they do real nice work." WOW! After telling Eric what Bud Oggier had said, I was able to convince him and his family to send him to the next ABANA conference at Alfred, NY. Eric, his dad, and I crated up the ornate frame with mirror and sent it along for display. Eric decided to join the military after high school, but wrote his parents that he can't wait to open his own forge after his tour of duty is over. Fortunately, thanks to Joel Wentworth, last fall at the Union Maine meet, I had an opportunity to thank Bud for all he had meant to my students and myself,. For years we had one of Bud's practical admonitions prominently displayed in the school shop, i.e. "Before I let any work leave my shop, I run my fingers all over it to make sure there are no offensive rough or sharp places." Good practical advice as usual. I am proud to say that "I learned from Uncle Bud." What a legacy he has left us. Keith Leavitt Bud Oggier’s Lesson # 12 with Jean Hi, Jean! Last time you said you were going to make a pair of tongs at home similar to the pair we made here, but a different size. Did you?” "No I made three. Here they are.” “Say, they look fine. They look like they’re 3/8”, 1/2” and 5/8”.” “When I made the first pair I thought I might as well get started on a full set. I plan to make them up to 1” by 1/8” steps.” “Great, Jean. The work you’re doing now tells me you’ve learned and can do all the basic forging skills. So it’s time you learned a little about decorating. One of the most common decorations is a twist. Many different effects can be made with one. Let’s start out with a plain twist in a 1/2" square bar. Get the bar hot, bright red, in the area you want to twist. When the piece is ready we'll put it in the vise, put this twisting wrench on it where we want the twist to end, and twist. This twisting wrench was made by welding a piece of 1/2” rod on the end of the fixed jaw of an old monkey Fall 2003 Page 8 wrench to give us another handle. It is adjustable to any size within its range. To make an even twist, the heat must be even throughout the length of the twist. If it isn’t, the twist will be faster where it is hotter, and that doesn’t look right. Well, looks like the piece is hot enough, so here we go. Piece in the vise, put on the wrench and twist. I’ve twisted this one full turn now, so to straighten it, I’ll put it in the vise across the corners of the straight sections and tighten up. Now turn it one quarter turn and tighten again. This will not mark or damage the piece because the dimension across the corners of the untwisted part is the same as the outside diameter of the twisted part. In order to be sure that the untwisted parts are parallel with each other, put a short piece of flat stock on top of each end, and sight across them. If the flat pieces don’t line up, tighten or loosen the twist to correct it. OK, Jean, you try it. That looks pretty even, so straighten it, check it for being parallel, correct it. There, that looks great! I like my twists quite open, about one turn in 3”. You might like them tighter or looser, it’s up to you. Jean, you could make this twist with any type of wrench that would fit, but if it has two handles so you can use one hand on each handle, you won’t bend or distort it as much. If, while making a twist longer New England Blacksmiths than this you see the twist getting more open as you progress, pour a little water on the section that is twisting too fast, to cool it off, and keep on going. The bar will twist the most where it is hottest. Jean, these are nice looking twists, but in my opinion they are lacking something. They need a little more to make them look great. I rarely use a plain twist, so to me they look unfinished. Let’s make another pair and see if we can’t help them a little. In the area we are going to twist, if we score a line in the middle of each face for the length of the twist, I think you’ll be pleased. To do this, first mark the line on each face being sure they all start and finish at the same place on each end. Then score it with a cold chisel, not more than 1/8” deep. The chisel I use has one end of the cutting edge rounded. Now to start the cut, set the unrounded end of the chisel at the end of your marked line and make a cut. Raise the rounded end and slide the chisel forward and hit again. Continue this for the full length of the cut. By sliding the chisel toward you about half its length, the previous cut helps guide it and keeps the line straight. Jean, my eyes have reached the point where I can no longer really see what is going on a hot piece. This job could all be done hot if you can see well enough. I normally put a rather shallow score in cold, and then re-cut it hot. The chisel I use hot has a radius on each end so that the start and finish of the groove doesn’t end abruptly, but runs out gradually. There, all four sides are scored. Do you think you can see well enough to do this hot? Why not try it! OK, now to heat the piece and re-cut it. See how I slide the chisel towards me after each cut? Jean, when we put these grooves in we raised a small ridge along each edge of the cut. If you’re fussy, this should be removed; I’m fussy! We can either remove it with a flatter or a file. I’m going to use the flatter. Don’t hit too hard, just enough to knock down the bulge. Now to twist it, same method as before. OK, out of the fire, into the vise, twist, straighten, and check for parallel. Jean, you can see how the twist is progressing better if you brush off the scale a couple of times during the twist; it only takes a stroke or two. This piece has cooled off enough now so we Fall 2003 Page 9 can see it, so let’s take a look. There, see how much life the scores add to the twist? I think it is much nicer. Go ahead with yours. Before you start, Jean, you better put a center punch mark where the groove is supposed to start and finish so you can see it. Fine, your piece is hot, go for it! Don’t score too deeply, about 1/8” is good. Great, reheat and twist, straighten, check for parallel, and let’s look. That looks good. See how much the twist did for the appearance of the flat bar and how much the score in the center of each side added? Jean, we could have put two scores on each side about 1/8” in from the edge and gotten another interesting effect. You are only limited by your imagination. Don’t be afraid to experiment. No matter what surface treatment you use, the twisting technique is the same. Let’s try a different type of twist. This time let’s use this 3/8” spring swage that fits in the hardie and see what happens. This spring swage is just a top and bottom swage hooked together with a flat loop of 1/4” x 1” stock that keeps them in line and gives me a free hand. Get the piece hot, slip it between the swages with a corner up. You strike, Jean, not too hard. Good, keep going, easy now, stop. Now to straighten a little. See, we now have what looks like a 3/8” diameter rod in the middle with a fin about 1/8” thick coming out of each side. If you do a good job of keeping the hits even, the edges of the fins will be pretty straight. I always clean them up a little with a file so they look more even. OK, let’s heat it up and twist. If you want to use this twist again, use a pair of swages 1/8” smaller than the bar size and you’ll come out OK. If you are working with square stock, remember to put your piece in with a corner up before you start to hit on the swage. It works just as well on round stock, but the fins won’t be as wide. OK, let’s twist. Out of the fire, twist, straighten, check for parallel. There, look at that. I think it looks fine, and it certainly looks different. Well, let’s try another one and see what happens. This time, first we’ll put in a plain twist, just like the first time. Ready, here we go. Heat, twist, straighten, check for level, and done. Is yours ready yet? OK, now reheat and then forge it back to its original size. Be careful not to go below the original size and keep the sides square. Finish it off with the flatter. Good! Now I’ll reheat it and New England Blacksmiths untwist it one quarter turn less that the first time. Heat, twist, straighten, check for level, wire brush and look. See, the piece now has a series of points sticking up. It’s called a thorn twist. Your turn, Jean. Remember, when you forge down, all you want to do is get it back to its original size. Wherever there was a ridge on the twist, it gets forged flat, but the valleys are still there. The sharp edges on the sides become the points when you untwist. Remember, count how much you twist to start, and untwist one-quarter turn less. Remember how much the score improved the plain twist we made first? Let’s see what a similar score would do for this thorn twist. Score it first, then twist, now to forge it down. Now re-score, untwist and look. Now you have a diamond pattern on all four sides. If we put two lines or scores on each side both times, we would have the same pattern, but there would be twice as many diamonds. In scoring for this diamond twist, it is important to the end result to keep the scores the same depth to get good looking diamonds. See, Jean, all the variations we’ve been able to get by slight changes or additions to the plain twist we made first? Some other variations you could try is to weld a bundle of rods together like 1/4” square on each side in the center of a 1/4” x 1” bar and twist; or two 3/8” square and two 3/8” rounds welded together at the ends and twisted. Any combination of bars can be used, the edges scored or depressions put in them. It all depends on what you can dream up and what pleases you. Well, Jean, I hope this session gave you some hints as to what can be done with twists. Don’t be afraid to try something new; experiment!” Author’s note: My original assignment was to prepare a series of articles for someone who had never seen a blacksmith shop and take them through the steps of basic forging. I think I have done this. If I have not given enough detail to any phase, drop me a line and I’ll try to cover them. Unless I hear from some of you, this will be the last article in this series. I'll miss Jean! (“And we miss you, Uncle Bud”) My thanks to Larry Brown and the New Jersey Blacksmiths for this series in digital format. FWM Demo Trailer Update Ralph pickup picking up the new trailer The Boys working on the Demo forge Would you like to hold a one day event, Demo, or Mini-Meet but don’t have a shop near you or the ability to round up equipment? The NEB demo trailer is the ultimate solution! It is also the end of your major excuse! Fall 2003 Page 10 New England Blacksmiths Trailer Contents: Please check off the trailer contents when you pick up the trailer and note any missing, damaged or added items. If your checklist does not match the next users list, you will be responsible for any missing or damaged items. More copies of this form – one to be mailed to the trailer manager before use. Toolbox with manual, oil, light bulbs, tire pressure checker, electrical tape, duct tape, regular screwdriver, mechanics wire, Phillips screwdriver, adjustable wrench, etc. Spare tire with air in it Jack for changing tire & 4 way lug wrench Demo coal forge with 2 handles, wheel/axle assembly, and stock supports Hand crank blower with mounting bar & flex hose Anvil stand Post vice accessory with foot & T bolt 4 Nylon tie down straps Other items needed in trailer Anvil & spacer blocks for stand purchase anvil/repair? (see page 12!) Post drill accessory and chuck key mount drill & get chuck & key at Ralph’s “Quite”Electric blower purchase or find and rebuild Three 10” stack/pipe sections Jim? Ralph? Forge eyebrow have stock, make at Ralph’s Windscreen have stock, make at Ralph’s Trailer floor painted Jim to finish painting floor Fire tools forge out? or donations? Quench tank find or buy (stainless, or alum.) Coal hod & or buckets find or buy 2 wheel chock blocks make 2 or 3 keyed alike padlocks buy NEB Trailer Lettering ? – funds /possible swap with Vermont man Accessories rack get wood and make at Ralph’s Plywood floor inserts get and make at Ralph’s Landing gear flat pad/foot Jim? or Ralph’s on Oct 3rd. Light bulbs with spare lenses buy Light adapters 1) Four way flat with spade terminals & wire loom to splice to yours 2) Four way round to four way flat plug 3) Six way round to four way flat plug have materials -make up (Ralph) Fall 2003 Page 11 New England Blacksmiths 180# Bud Heaton ! 180# Fisher ! Bud Heaton donated an anvil ! - I can't say it any better than that. I would like to thank Bud Heaton for the exceptional donation he made to the portable demo trailer and forging station for the NEB!!! If you don’t happen to know Bud Heaton… this is a perfect example of his smiling face that you’ll see at many NEB functions. He is known as the “Yoda of welding” and by many for his railroad hat (summer version – not this one) that he wears to many of the blacksmithing events he attends. It is a pleasure to talk with Bud as he’s a wealth of information on tools, welding, shop set up, the good old days……you name it, if it’s blacksmithing - Bud would like to talk to you about it. To have Bud Heaton as a member of the NEB is a fine example of the caliber of people you get to meet and learn from when attending an NEB meet, workshop at SCM, or other blacksmithing functions he attends. Our hat’s off to you Bud, you’ve gone way beyond the call of duty on this one, and we sure appreciate it. Many people have donated items to the NEW demo trailer. Ron Gilpin donated a Post Drill Tom Rulke donated a Post Vice And Rick Korinek donated a Hand Crank Blower. Many others donated time to the workshops needed to complete the trailer and demo forge, anvil stand, and misc equipment for the project. The demo trailer left for a maiden voyage to be used in three demos being presented by the Green Mountain Blacksmiths. The trailer and Bud’s anvil will be at the Fall meet to see the equipment that will be available for public demos in the near future. The anvil Bud donated had a couple of nicks and chips in the edges……so being the guy he is…….he just couldn’t let it go out that way! He had to send along the TIG welding rod for ME to repair it (with instructions on how to use it!!) God I love this guy! Please step up to Bud Heaton and say thanks some time…….you’ll be glad you did. Ralph Sproul Fall 2003 Page 12 New England Blacksmiths Around New England New Hampshire Sept. 27th, Lamson Farm Days Contact Ralph Sproul Oct. 3-5, NEB Fall Meet with Nol Putnam @ Brentwood, NH Vermont Sept. 13th, ART HOP in Burlington, VT contact Lucian Avery Sept. 20th, Harvest Festival at Shelburn Farms in Shelburn, VT contact Lucian Avery Rhode Island Southern Bunch at SCM in Narragansett, RI Sept. 27th—October 25th - Nov. 22nd—Dec. 27th Oct 4th & Dec. 7th the Southern Bunch reopens the Hanaway Blacksmith Shop on Great Road in Lincoln, RI If compasses always point North, Which way should your anvil point? Anvil Pointing A post from ABANA’s “theforge” e-mail list as found in the New Jersey Blacksmiths’ newsletter by George Dixon I can recall playing around with which way the horn worked best, left or right, with my first anvil. When I got to Samuel Yellin’s shop, some years later, I was pointing the horn to the right.. .I’m right-handed so perhaps that was why. Every anvil in the shop was pointed to the left. I turned the one I was to use to the right... .force of habit. The shop foreman, the son of a blacksmith but a machinist by training, asked “why in the #%$@!“ I was doing that. Maybe a year later, a very old man came to visit the shop. He had worked for Yellin in the 1920’s. He toured the shop and then paused. He noted one anvil was pointing to the right. “At least one anvil is set correct” says he. So I talked to him about what he meant. He stated, in a manner that made clear that he thought everyone knew this, that industrial blacksmiths set their heel to the right and ornamental blacksmiths set their horn to the right. Industrial smiths use more hardy tools and punch more holes (pritchel means punch, basically) while ornamental smiths use the horn more for curves and such. It is interesting to note that he had worked there when only ornamental work was done, so accordingly each anvil horn pointed right. The Yellin shop shifted from ornamental to industrial work during WWII, and ornamental did not come back until the brief period from the 1980’s to 1992 when the shop was closed. So, by his reckoning, the anvils were re-set during the war and the break in continuity in blacksmithing had left them that way. It seems like there is a lot of what was the tradition in our past that may have been forgotten except for an occasional echo. Fall 2003 Page 13 New England Blacksmiths New England Blacksmiths 2003 Fall Meet: Blacksmithing – Beyond Technique An exploration of how and why we blacksmith With Nol Putnam, Demonstrator The first time this Editor remembers “art” being given a specific place in a NEB meet was in the Fall of 1989 when Lisa Hoag tried to get a rough and tumble gang to fess up to the fact that some things are more pleasing to the eye than others and to encourage us to ponder why that is so. In the fall of 1995, Doug Wilson really got our attention when he challenged us to roll-play as client and provider for 3 imaginary projects. We got “off our butts” and did several hands on “Concept to Completion“ projects that stimulated our creativity but we, somehow, remained in denial of having any! In the spring of 1999, Peter Catchpole forced our hands and minds to work as teams in a very rewarding and exciting “Great Panel Project” that once again tried to awaken a realization that ideas drive what we do and technique is how we do it. How many times have you strolled through a meet gallery and sketch/scribbled notes to yourself about an inspiring design, “Hey, that’s a great idea! I could use that to enhance a project I’m working on.” Rick Korinek and Nol Putnam ask this question of us, “Do you understand that you develop technique so that you can more satisfyingly translate the project you see in your mind to the one you produce at forge and anvil?” Nol sent an article by British Artist/Blacksmith, Peter Parkinson, to Rick that will help get you thinking of the relastionship of what we do to what drives us to do it. The following are excerpts from that article. After going to the 2002 ABANA Conference in LaCrosse. Wisconsin in 2002, I wrote a report, which was published in the BABA magazine Artist Blacksmith. I talked about the balance of amateur and professional membership in ABANA and BABA, and made the point that - the LaCrosse programme followed an essentially how-do-you-do it format. Nothing wrong with that, but sadly alongside this, there was no slide lecture proFall 2003 Page 14 gramme at all. The featured demonstrators did theirstuff at the anvil, but never had an opportunity to show the range of their work. So it was very easy to leave at the end of the Conference little the wiser about what people did, even If I knew somewhat more about how they did ft. I discussed this Technique rather than ideas emphasis with a professional American smith, who agreed, and looking across the area of trade stands and tool dealers; added,” I guess we are still having a love affair- with technology.” Clearly if nobody is interested, you don’t put an item in the programme. But I think people should be interested. If they are not, they are missing something. After all, what is blacksmithing all about? Is it simply to do with hammering a piece of hot metal or is it about creating a piece of work? Surely what someone makes is at least as interesting as how they go about making it. The finished piece is crucial. It is still going to be there after they put down the hammer. (In many cases, it will be there long after they have put it down for the last time). Having seen someone work at the anvil, the opportunity to see more of their work and hear them talk about it is a valuable experience. What I am talking about is, I think, essentially an attitude of mind. If, blacksmithing is seen as a large catalogue of things to make and ways to make them - then by all means go down the list. But if you see it as a creative craft with as much opportunity for self-expression, as say jewelry, ceramics or textiles, then considering how things look, understanding new ideas and appreciating when the boundaries are being pushed, is vital. This, surely, is what justifies the word Artist in the Association’s title. If you want to create something which is really your own it helps to look at other peoples work and appreciate their thinking. Years ago, a silversmith friend of mine studied at a College of Art in London. One of his introductory projects as a young student was to raise a copper bowl using a large, smooth pebble as a hammer and another as a stake, both selected from the College parking lot. The point of the project was to say that it’s not the tools that make the work - it’s you. Don’t worry about the equipment, just make a beautiful bowl. And that is an attitude of mind. When I drive my car, I am far more interested in where I am going, than the process of steering, operating the pedals or New England Blacksmiths changing gear it’s a European car). The car is a means to an end. In the same way I am, - and maybe this is just me, - more interested in seeing what people make in their own workshops, than examining their tools and special equipment and watching them forging. So what people design and make, the ideas that drive them, how they go about designing and where the ideas come from are all crucial, and a Conference or Meet provides a rare opportunity to see and discuss these things. Forging is a means to an end. It is constantly challenging and satisfying as an activity. You are given some wonderful toys and encouraged to play with fire, which your Mother told you not to, and I love it. But when I design and make something for a client, they see a piece of metalwork, and make judgments about it which are more to do with its appearance, quality, finish, feel and usefulness, than how it is made. Crudely, if they don’t like the look of it, they don’t buy it. So I feel there is a whole other side to blacksmithing, which needs to be looked at. Indeed it is mostly about looking. There is a set of values; judgments and considerations, which are to do with design and aesthetics, and are at least as important to blacksmithing as the shape of the hammer or the kind of steel you use to make punches. It is not that American smiths are not making interesting and beautiful work, they are. It is just that for some reason, considering these qualities doesn’t seem to be on the Conference agenda. One of the first things you have to learn as an art student is to sit there as part of a group and listen to criticism of your work by tutors and fellow students. The lesson is that they are criticizing the work - not you. Each person introduces a piece of their work, which is examined and reviewed in turn. The aim is to discuss what is good, what is bad, what might be improved and importantly to give reasons for the opinions. In doing this, each individual has to make honest judgments and try to analyze and put into words what they really think. Being obliged to look and make reasoned judgments is a very important way of developing your aesthetic judgment, and helps you to look at your own work objectively and critically. Some things you see may be just plain awful, in which case you can do better. Others may be so Fall 2003 Page 15 superb that they provide a standard to aspire to. But before you dismiss the poor piece, because you actually could do better, and the superb piece because you’ll never be that good, it is worth asking yourself in each case - what is the idea of this piece of work? What is it about? What the piece is about is the crucial question. What are the ideas behind the appearance? What is the maker trying to do? What is the maker trying to say? We are used to a novel, song, or piece of poetry being about something, but we are less used to asking the same question of a piece of craftwork. Is the poor piece in fact a good idea, let down by poor craftsmanship? Or does the dazzling quality of making in the superb piece, obscure a pretty banal idea? Would you prefer a good idea poorly made, or a poor idea well made? Once you have begun to find answers to the questions, you will discover ideas, worth making your own. Here I quote Elizabeth Brim “The challenge is to process the information you gather, internalize it, and make something that no one has ever seen before”. It is this aspect, which I feel is missing from Conferences the sense that blacksmithing, is a creative activity. The work is there but the discussion isn’t. And before someone says, “But we haven’t all been to Art School, or learnt to draw, let me add that neither have most of the people I have taught on short courses. I have been teaching both full time, degree level students and short course amateurs for long enough to be convinced that there is a remarkable level of creativity in people, if they are just encouraged to look for it and use it. And it is that creative approach which has fired up smiths all over the world and lead to the contemporary blacksmithing phenomenon. We should celebrate it and nurture it. Peter Parkinson Editor Rambles: I broke my leg, just above the ankle, the Monday before I was to leave for the J.P. Campbell Folk School and the workshop I was to teach entitled “Viking Age Domestic Iron, Items important to everyday life”. It was a BIG disappointment to me to miss out on a chance of a lifetime. On the next page, you will find a worksheet for one of the projects I developed for the session that I geared toward beginners. I’m on the mend and may get to see you at the Fall Meet. Your Editor, Fred Mikkelsen New England Blacksmiths A Simple Penannular Ring Clasp 6-1/4” of 1/4” sq ms Mark at 1-1/2”& 2-3/4” Using these marks as a guide, use wrench & vise to twist. Twist the 2-3/4” section 2 complete turns. Try for a nice even twist. Use water bottle to control twisting. Draw the 1-1/2” end out to 3” for hook end (SOR) Draw the 2” end out to 3-1/2” for scrolled end (SOR) Tightly scroll the long end 1 & 1/2 turns Curl a serpentine hook on the other end and make sure it faces the same way as the scroll. Develop the final shape using care not to damage the twist. A wooden mallet and stump works well. Attach the pin and adjust. Wire brush and use a wax/linseed oil finish. The pin is made from 3-1/2” of 3/16” rnd. Draw a square taper and a 1-1/4” flat on one end. These pins proclaimed the social standing and wealth of the wearer. This one represents a person of very basic standing. You may wear it proudly though as it was created by your own hand! Fall 2003 Page 16 New England Blacksmiths The Fall Meet will include the election of 6 of the State Reps as BOD Members My records show the following: The dir/rep up for election are: CT Ted Jones RI Fred Mikkelsen MA Rick Korinek NH Bob Gilbert ME Joel Wentworth In VT Lucian Avery has asked to not be considered for re-election and Jim Facteau has been nominated to run for the position. Additional nominations will be accepted from the floor of the business meeting or contact Ed Grove, Chairman of the Nominating Committee, prior to the meeting. (In the April issue I featured a “fish key fob” that was inspired by the work of Jim Facteau who had been inspired by Lucian Avery. Editor) Hi All, I have been an NEB member for, I think its been, 4 years now and it’s time I give back a little of what I’ve taken. NEB has a lot of real good things going on right now and I would like to be a part of that. So please vote for me to be one of the next VT Reps. of NEB, for the next term. Thank you, James Fecteau NEW ENGLAND BLACKSMITHS MEMBERSHIP FORM Dues are $20.00/yr. (Canadian: $32.00) due each January 1. Send checks to: NEB Membership 2 Manning St. Derry, NH 03038 Name ______________________________________________ Date_______________ Business name, if applicable___________________________________________________ Address ____________________________________________ Phone _____________ City _______________________ State_______ Zip________ Fax _______________ E-mail____________________________________________________________________ Web Site__________________________________________________________________ Occupation________________________________________ Year of birth______________ Check forging skill: __Beginner __Intermediate __Advanced Blacksmithing areas of interest ________________________________________________ Check all that apply: __Teach Blacksmithing __Teach Related Metalworking Skills Which skills?________________________________________ __Do Public Smithing Demos __Demo Fee (Amount: __Would hold NEB Office __ABANA Member ) __Require Travel $ Any demonstrator or demonstration requests for NEB Meets?_________________________ Comments: Fall 2003 Page 17 New England Blacksmiths The EXPANDED N.E.B. VIDEO LIBRARY, 2003 The following tapes are for rental only: “Power Hammer Forging” 5 tapes 2 hrs. Each By Clifton Ralph “Treadle Hammer” By Clay Spencer Tape #1 Introduction, Making tools, "Wizard head Knocker" Tape #2 Shovels, Quench Formula, "Dogwood & Iris Blossoms Tape #3 Candle Holder, Tool making, Discussion Decorative panels. Tape #4 Tempering Ranges, Small Bowl, Free Standing Cross. Tape #5 Working Flat Stock, Making tools. “Woodwrights Shop” By Roy Underhill Tape #1 Making an Axe, Chisel from Bog Iron, Anderson Forge Tape #2 making a forge from Brake drum, Anvil From Junk Yard steel, Spike Dogs, Heat-treating Chisel, Roy and Peter Ross make a Cant Hook. “Forge and Anvil” Vol. #1 By Elmer Roush Beginning Blacksmithing - 5 projects, Thumb Latch, Colonial American Hardware and Fixtures "New Additions, Tapes" NOMMA ED. Foundation 1997 Video series “Basic of Forging”, 1 hr 30 min. “Learn how to Forge” By Bill Epps Tape #1 Forged Animal heads- Dragon, Long horn Steer, Ram, Horse. Tape #2 Making Tongs- Three joints, Twisted, Traditional, Champion. Three types of Jaws- Rat tail, Wolf, Bolt Tape #3 Leaves and Flowers- Five leaves: Cut Vein, Folded Raised Vein, Peapod, Oak. Five Flowers: Trumpet, Morning Glory, Dogwood, Calla Lilly, Rose Bud Tape #4 Bugs and Birds- Scorpion, Snail, Dragonfly, Hummingbird, Swimming Swan, Winged Swan. Fall 2003 Page 18 “The Power Hammer Cycle” How to cure the Bang-Tap-Miss Blues (1 hr) By Dave Manzer The following Tapes may be Rented or copies purchased: George Dixon @ Cassidy Bros Forge 1990 Bud Oggier 1991 Francis Whitaker @ South County Museum 1991 Tapes #1 and #2 Francis Whitaker, A Yellin-esque Quatrafoil Peter Renzetti @ Camp Leslie 1991 Tapes #1 and #2 "Uncle Bud Roast” 1992 Rob Gunter, @ South County Museum 1993 Rob Jordan, @ Orleans, MA, 1994 Frank Turley, @ Stratham, NH, 1995 Carl Close and Bob Compton, @ Manchester, NH, 1996 Rob Lyons @ Brentwood, 2001 Suffolk Latch, H+L and Butterfly Hinges L-tec Welding + Cutting Systems Safety-composite (45 min.) Audio Tape by Walt Scadden "How to survive in Business as an Artist, Craftsman or Creative Person." Rental fee is $40/ tape. This "fee" is returned to the member upon its timely return to the library assuming it has not been damaged in any way. Tapes that are available to be purchased can be done so for a fee of $10/ tape, which includes postage. This is a new service to our membership and gives everyone the opportunity to build their own blacksmithing library. Make checks payable to: NEB and forward to: Tom Perkins NEB Video Librarian 141B North St. Georgetown, Mass. 01833 I can be reached either by phone or email. Phone # 978-352-2735 Email perkinst79@yahoo.com An idea: Buy a video from a commercial source (see tailgate page) and then after you’ve watched it enough times to have memorized it and driven your family crazy, donate it to the library! New England Blacksmiths Tailgate Sales Area Rusty stuff from here to there No adds submitted this quarter! Free adds to members Contact 400 smiths at one time! So I’ve taken the liberty of featuring some commercial adds that have been sent to me in recent months. Bell’s Novelty Casting Company II Inc. 3620 Valley View Drive Oxford, AL 36203 (256) 237-1060 877-327-6235 Web. www.bellsandmore.com Castings, blacksmith tools and more currently looking for dealers to market our products. Jerry Hoffmann Publishes the Blacksmiths Journal each month. This month he has an editorial (not a common thing for him to do) Relating to what will be part of our Fall Meet With Nol Putnam. 800-944-6134 Www.blacksmithsjournal.com Rocky Comfort Forge 6323 Pat Thomas Parkway Quincy, FL 32351 Free catalog of videos featuring 21 Master Blacksmiths Request by mail or e-mail <rockycomfortforge@gdsys.net> Nancy Zastrow is currently working on a book about outdoor metal creations. Featuring gates, fences, grills, and sculptures. She is interested in collecting subject material based on the criteria that the items “benefit” the space where they are installed. To submit your work, contact her at: 12800 Hammontown Rd. ; Silver Spring, MD 20904 (301) 622-0897 Or e-mail <nzastrow@erols.com> Maybe next year! George Dixon publishes “The Traditional Metalsmith” A quarterly of advanced techniques and sells “Yellin” type tools. 1229 Bee Tree Lake Road Swannanoa, NC 28778 www.traditionalmetalsmith.com Fall 2003 Page 19 New England Blacksmiths NEB Stuff by Mail Get T-shirts, sweatshirts and other good stuff featuring our great logo By sending a check or money order made out to new England blacksmiths Mail to: Why wait for the next Meet, Neb Stuff c/o Dondi LaRue P.O. Box 58 Summer clearance specials! Ashby, MA 01431-0058 Please remember to tell us what you want, how many and what size. We will try to honor color selection, but color depends on stock at hand. Tell us your second and third color choices. Chose T-shirts in 100% cotton or 50/50 cotton/poly blend, let us know. Total your order and remember to add postage. Payment to: New England Blacksmiths. Please include your mailing address and phone number. Before 9:00pm, you can call Dondi at (978) 386-0066 T-shirts Adult 100% cotton . . . . . . . . . . . . .$10.00 “ “ “ long sleeve . . $15.00 Kids. . . . . . . . . . . . . . . . . . . . . . . . $ 6.00 Adult 50/50 cotton/ poly . . $7.50 now only $5.00 Sweatshirts Adult crew neck . . . . . . . . . . . . . . $18.00 Adult hooded . . . . . . . . . . . $25.00 Others Postage for the average order $4.00 FIRST CLASS MAIL New England Blacksmiths Fred Mikkelsen, - Editor 23 Waterman Dr. North Scituate, RI 02857-2036 Patch, NEB logo . . . . . . . . . . . . . . $ 3.00 NEB caps . . . . . . . . . . . . . . . . . . . $12.00
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