3M Surface Conditioning Application Guide

Transcription

Scotch-Brite™, over 50 years of making tough jobs easier...
Since 1958, Scotch-Brite products have had a presence in every market from consumer
to commercial and industrial. To this day, the commitment to providing excellent innovative
products is unwavering.
Join Scotch-Brite as we remember fifty great years of making tough jobs easier.
3
the 3M way...
easy
surface
conditioning
Making
Surface Conditioning Application Guide
3M Abrasive Systems
Introduction
Contents
Refining
11
Refining
Finishing &
Blending
25
Finishing &
Blending
Cleaning & Surface
Preparation
39
Cleaning &
Surface prep
Deburring
53
deburring
Light Stock
Removal
65
light stock
removal
Upgrading
to 3M
71
Upgrading
to 3M
Appendices
72
Appendices
3
Introduction
Introduction
Machine type with features and
benefits of the abrasive system.
The products referred to in this
Surface Conditioning Application Guide
have been specifically chosen for
typical applications. If you want to see
the full range of 3M abrasive products,
please refer to our Product Catalogue.
The 3M Customer Technical Centre
Located at the 3M Atherstone UK manufacturing plant, the Customer Technical
Centre has been established to help you identify the most cost effective combination
of abrasives, power tools and techniques for your particular application.
Cleaning & Surface Preparation
Use the
colour
coded tabs
to find your
chosen
application.
finishing &
Blending
Refining
Small Disc Sander
Cleaning &
Finishing &
Blending
By choosing the application that best
describes what you are doing, the
relevant machinery can then be found.
The options for this machinery and the
3M Star Performer are then listed. In
this way the guide can be used as a
comprehensive tool to show you our
wide range of innovative products can
be used to optimise processes and
applications.
Versatile system for all applications, particuarly detail work.
Use of 3M™ Roloc™ Back-Up Pad provides positive fixing
with rapid grade or product change, allowing you to tackle
any cleaning job
3M™ Roloc™ system allows greater access to workpiece
compared to conventional disc attachments
Suitable
products for use
on this type of
machine, related
to the section’s
application.
r
SPetrfA
ormer
deburring
To find out more information on the huge range of abrasives and accessories 3M
manufacture please contact our Customer Service Team on:
3M™ Roloc™ Coating
Removal disc CR-dR
3M™ Roloc™ Bristle
disc Rd-ZB
3M™ Roloc™ surface
Conditioning discs
sC-dR
part number
part number
part number
deburring
The 3M Customer Service Team
+44 (0)870 60 800 90 or visit 3M.co.uk/abrasives
3M Health & Safety Helpline
light stock
removal
light stock
removal
Atherstone Manufacturing Plant
For advice on the correct personal protective equipment telephone:
0870 60 800 60 (United Kingdom) 1 800 320 500 (Ireland)
grade
size mm
grade
size mm
grade
size mm
Available Monday to Friday - 9.00am until 5.00pm
Accessories
Accessories
size mm
part numbers
size mm
Please pay
attention to our
safety icons
that can help
you protect your
workforce.
Appendices
Appendices
Atherstone Customer Technical Centre
Upgrading
to 3M
Upgrading
to 3M
part numbers
Product description, sizes and part numbers. For prices please cross-reference with the
3M Abrasive Systems Price List. Where no part number/sizing is shown, please call the 3M
Customer Services Team on: 0161 237 6390 for availability.
3M, Scotch-Brite,Cubitron, Hookit, Roloc and Roloc+ are trademarks of 3M Company © 3M 2012. All rights reserved
4
Cleaning &
Surface prep
Cleaning &
Surface prep
The 3M Surface Conditioning
Application Guide consolidates the
knowledge of our 3M Experts gained
from working with customers over
many years to find solutions for their
problems, so bringing this in-house
technical support to our customers via
our Sales Personnel and Distribution
partners.
Finishing &
Blending
3M aims to help our customers
improve their profitability and create
a competitive edge in a demanding
business environment. By using our
Customer Technical Centre based
in our UK Manufacturing Plant, we
encourage our customers to bring
their problems to us to find the most
cost effective solution.
How to use this guide
Refining
Refining
3M Customer Service
5
ProductIntroduction
Description
Scotch-Brite Non-Woven Web Technology
3D Open Web
Spring Action
Finishing &
Blending
deburring
Abrasive Particles
Work Surface
Resin
Made from layers of Scotch-Brite web interspersed with resin
and then cured under pressure to form a slab which are then
cut into wheels or blocks.
6
Scotch-Brite™ Rapid Cut Wheel Technology
Precision
Shaped Grain
As the material is pressed forming the Unitised construction,
the Precision Shaped Grain mineral is forced to lie flat
pointing outwards. This gives the product a unique advantage
that it will work better on the edge than on its face.
7
Appendices
Appendices
Conventional Unitised Technology
Upgrading
to 3M
A tough, non-woven nylon web impregnated with resin and mineral throughout its structure
Spring-like action produces a burr-free surface
Provides uniform consistent results with no undercutting
Suitable for deburring, finishing, cleaning and small weld removal applications
Easy to use; less rework and expense due to fewer rejects
Scotch-Brite Rapid Cut Wheel
products are everything that you love
about Scotch-Brite now enabled to
do so much more because of 3M
Precision Shaped Grain Technology.
light stock
removal
••
••
••
••
••
The precision shaped gain is
orientated such that sharp cutting
edges are presented to the work
piece. As it wears, the grain
continuously fractures presenting
further sharp cutting edges. The result,
a faster, cooler cutting action, coupled
with Scotch-Brite unitised technology
means that Scotch-Brite Rapid Cut
Wheels offer operators a unique
product for their heavy deburring and
metalworking weld blending needs.
deburring
Resin
Fibre
light stock
removal
The combination of Scotch-Brite
and unique to 3M Precision Shaped
Grain have advanced performance
benefits to customers removing light
welds or undertaking heavy deburring
applications with greater cut rates and
longer life.
Cleaning &
Surface prep
Cleaning &
Surface prep
prolong product life. The web is
engineered to continually expose
fresh abrasive to the work surface,
producing a consistent, superior finish
whilst reducing the likelihood of overworking the part and disturbing critical
tolerances.
Abrasive
Upgrading
to 3M
Scotch-Brite Unitised products provide consistent and measurable results for deburring and general light weld blending using a
variety of fixed and portable machinery. The durable construction provides fast and economical surface conditioning with longer
life, greater cut, consistent surface finish throughout the life of the product and a better return on your investment.
Finishing &
Blending
Scotch-Brite Non-Woven Web binds
together synthetic fibres and abrasive
particles to create a conformable,
three-dimensional material. Its open
structure reduces the risk of warping
or discolouring the part, and resists
loading to help improve finish and
Scotch-Brite™ Rapid Cut Wheel Technology
Refining
Refining
Scotch-Brite™ Surface Conditioning Products
Introduction
ProductIntroduction
Description
Finishing &
Blending
Cleaning &
Surface prep
3M Roloc Quick Release System
Power
Performance
Perfection
•• 3M Roloc Discs are designed for use
on the face of the disc
•• Available in a range of products for
grinding, finishing, deburring and
cleaning applications
•• The 3M Roloc Back-Up Pad assures
secure fixing with rapid grade or
product change
•• Can be used with 3M Roloc Rubber
Back-Up Pads or 3M Roloc Plastic
Holders No. 1, 2, 3 or 4
•• Colour coded fixings for easy grade
recognition (please see below for
details)
Engineered to deliver an impressive
power to weight ratio, the new range
of 3M Power Tools offer outstanding
results.
To achieve the best possible result
simply combine the superior
properties of 3M Abrasives
and Accessories with the high
performance and durability of a 3M
Power Tool.
Once you get your hands on the 3M
Power Tool Abrasive System you’ll feel
the difference straight away. Every
component has been engineered to
work in perfect harmony to give you a
better result on virtually any surface.
Perfection.
Appendices
Appendices
Upgrading
to 3M
Upgrading
to 3M
light stock
removal
•• 3M Roloc+ Discs/Brushes are
designed for use on the edge and
have a longer shaft for extra strength
finishing, deburring and cleaning
applications
•• The 3M Roloc Plastic Holder assures
product change
•• To be used with all 3M Roloc+ Plastic
Holders (excluding Roloc Rubber
Back-Up Pads)
Performance.
deburring
3M Roloc+ Quick Release
System
Power.
Cleaning &
Surface prep
deburring
3M Roloc and Roloc+ Quick Release System
Whether you are cutting, grinding, blending or finishing, 3M now offers a line of quality air & electric tools designed to optimise
tool and abrasive performance. Advanced design features increase operator comfort and each tool is balanced for superior
results when used with 3M abrasives and accessories from our existing range. All tools are backed by a 12 month warranty and
comprehensive servicing arrangements.
Finishing &
Blending
light stock
removal
The easy-to-use 3M Roloc Quick Release System enables operators to select the 3M product most suited to the application, and
change product or grade quickly with a simple twist-off, twist-on motion.
3M™ Power Tools
Refining
Refining
3M™ Roloc™ Quick Release System
8
9
Refining
Refining
Refining
Abrasive solutions for surface refinement:
Finishing &
Blending
deburring
Products
Scotch-Brite™ Handpads 7440
Scotch-Brite™ Pre-Cut on a roll CF-SR
Scotch-Brite™ Cut and Polish Roll CP-RL
13
Random Orbital Sander
Scotch-Brite™ RO Surface Conditioning Disc RO-HA
Scotch-Brite™ Cut and Polish Hookit Disc CP-HA
Scotch-Brite™ Production Clean and Finish Hookit Disc PR-HA
14
Die Grinder
3M™ 450 Combi Wheel CB-ZR
15
Angle Grinder
Scotch-Brite™ Surface Conditioning Disc (Fibre Backed)SC-DB
Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH
Scotch-Brite™ Light Grinding and Blending Disc GB-DH
16
Small Disc Sander
3M ™Roloc™ Surface Conditioning Disc SC-DR
17
File Belt Sander
Scotch-Brite™ Durable Flex Belt DF-BL
Scotch-Brite™ Surface Conditioning Belt SC-BS
18
Spindle Machine
Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)
Scotch-Brite™ Finishing Wheel FS-WL
19
Back Stand or Linisher
Scotch-Brite™ Surface Conditioning Belt SC-BL
20
Wide Belt Sander/Throughfeed/Centreless
Scotch-Brite™ Surface Conditioning Belt SC-BF
21
Stroke Sander
22
Inline Sander
23
Match & Finish System
Appendices
Appendices
Upgrading
to 3M
Upgrading
to 3M
Hand Sanding
light stock
removal
12
deburring
light stock
removal
Pick your system
Cleaning &
Surface prep
Cleaning &
Surface prep
Page No
Finishing &
Blending
• Blending scratches from previous processes
• Refining defects and handling marks
• Setting the grain prior to final finish
10
11
Refining
Refining
Refining by hand allows the operator to correct any areas of
mismatch
Orbital motion produces a
random scratch pattern
Use of the 3M handpad holder evens out pressure applied
resulting in a uniform refinement
Ideal for large accessible areas
Refining
Refining
Hand Sanding
Use for refining
Finishing &
Blending
Cleaning &
Surface prep
SPetar
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Scotch-Brite™
Handpads 7440
•• Cost-effective, hand sized pads on a
roll, perforated for ease of use
•• Packaging designed to reduce
product wastage
•• Longer life, higher cut and a more
consistent finish over standard pads
•• Highly conformable web for intricate
or detailed work - won’t alter the
geometry of the workpiece
•• Easy to cut into desired lengths for
hand sanding or use with orbital
sanders
Scotch-Brite™ RO
Surface Conditioning
Disc RO-HA
•• Coated abrasive surface on a non
woven backing designed to give
the cutting action of an abrasive
disc to refine grind marks with
the conformability of a non woven
product especially on edges
Scotch-Brite™ Cut and
Polish Hookit™ Discs
CP-HA
Scotch-Brite™ Production
Clean and Finish Hookit™
Discs PR-HA
•• Aggressive product capable of
removing surface imperfection and
handling marks
•• Delivers high cut, long life and better
finish
•• For use on aluminium, stainless steel,
plastics, wood and fiberglass to finish,
paint preparation and surface refining
and blending
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
04050
AMED
155 x 225
A07903
AVFN
115 x 150
03767
AMED
25 x 5
ACRS
150
60231
AMED
150
29293
AVFN
150
Accessories
Hand Pad Holder
3M™Hookit™ Back-Up Pad
Part Number
Size mm
Part Number
Size mm
00961
89 x 120
20465
150mm x Multihole
12
Appendices
Accessories
Upgrading
to 3M
Polish Roll CP-RL
light stock
removal
•• Flexible, conformable ScotchBrite™ web produces a consistent,
repeatable finish without altering the
•• Save time and money by reducing
rework and improving process time
Scotch-Brite™ Pre-Cut
on a roll CF-SR
deburring
SPetar
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13
To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives
Refining
Refining
Angle Grinder
Portable and versatile tool ideal for fabrication shops
A die grinder is the best option small or confined areas
Back-up pad required to support the disc
Straight grinders normally have a shaft to directly mount
products, whereas die grinders and flexible shaft machines
use a collet for shaft mounted conversions
Ideal for sheet edge deburring and chamfering where
greater flexibility when compared to a rigid disc system is
required.
Finishing &
Blending
Use for larger workpieces where the tool is brought to the job
Refining
Refining
Die Grinder
Cleaning &
Surface prep
3M™ Roloc+™ Quick Release System
3M™ 450 Combi Wheel
CB-ZR
09720
P120
•• Fibre backed disc performs well
in applications where increased
pressure is required, particularly when
used on edges and corners
•• Great for removing rust and
cleaning flat metal parts; removing
discolouration and residual sealants;
surface preparation after weld seam
removal, prior to coating or painting;
reducing roughness after sanding
Size mm
63 x 32
Scotch-Brite™ Surface
Conditioning Disc
(Hook & Loop) SC-DH
•• A tough, non-woven nylon web,
impregnated with mineral throughout
its structure, provides a uniform
consistent blended finish
•• Ability to remove small weld whilst
simultaneously blending and finishing
•• Hook and loop centre pin fixing is a
quick-change system that locates the
disc in the centre of the pad, helping
to reduce vibration
Scotch-Brite™ Light
Grinding and Blending
Discs GB-DH
•• Durable non-woven Cubitron abrasive
product used for light grinding and
blending applications providing a
Scotch-Brite™ burr free finish
•• Disc backing mounts to hook and
loop pad
•• Tough enough to grind and resist
edge wear
Part Numbers
Grade
Part Number
Grade
Size mm
Part Number
Grade
Size mm
048011-60335-3 Heavy Duty A CRS
61132
ACRS
115 x 22
430399
ACRS
100 x 16
048001-60363-6 Super Duty A CRS
Accessories
Accessories
Accessories
Fibre Disc Back-up Pad
Centre Pin Back-up Pad
Size mm
115 x 22
115 x 22
Part Number
Size mm
Part Number
Size mm
Part Number
Size mm
07306
115 x 22
61678
100 x 16
61678
100 x 16
Appendices
14
Grade
Conditioning Disc
(Fibre Backed)SC-DB
Upgrading
to 3M
Part Number
SPetar
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light stock
removal
•• Three dimensional Scotch-Brite™
web produces consistent, repeatable
results without damaging the
workpiece
•• Open, flexible flap construction is
soft and pliable to produce uniform
surface finishes without chatter
marks
•• The 3M Roloc Plastic Holder assures
product change
•• To be used with all 3M Roloc+
Plastic Holders (excluding Roloc
Rubber Back-Up Pads)
deburring
•• 3M Roloc+ Discs/Brushes are
designed for use on the edge
and have a longer shaft for extra
strength
finishing, deburring and cleaning
applications
SPetar
r
rforme
15
Refining
Refining
File Belt Sander
Versatile system for all applications, particularly detail work
Lightweight, handheld tool with ergonomic offset design
any deburring job
Quick belt change feature
Refining
Refining
Small Disc Sander
Increases operator capability to access hard to reach areas
via a comprehensive range of contact arms
Finishing &
Blending
3M Roloc system allows greater access to workpiece
•• A ll models feature a powerful, high torque air motor to optimise overall performance of
the 3M Roloc disc system.
•• 3 M™ Greptile™ Gripping Material helps provide a more secure grip that can be held
with less effort.
•• P rovides a fast, efficient method for grinding, blending, deburring and finishing on all
types of metal.
•• All models are supplied with a 3M Roloc Rubber Back-Up Pad and 6mm Collett.
Scotch-Brite™ Durable
Flex Belts DF-BL
Conditioning Belts SC-BS
•• Everything you have come to expect
from Scotch-Brite™ Belts plus:
•• Longer life
•• Scrim backed belt with a tough
non-woven nylon web impregnated
throughout its structure to provide a
uniform finish
•• Produces a smooth burr-free surface
and works well when removing rust
and discolouration and looking to
prepare or clean
•• Increased cut rate
•• Improved edge durability
•• Significant increase in flexibility for file
belt applications
Accessories
3M™ Roloc™ Rubber Back-up Pad
Size mm
84998
75 x M14
85000
75 x M10
45091
75 x 1/4” thread
Part Number
Grade
Size mm
33796
Super Duty
75 x 4
05532
ACRS
75 x 4
05531
AMED
75 x 4
Part Number
Size mm
05530
AVFN
75 x 4
09988
No.4 75mm Dia, 6mm shaft
3M™ Roloc™ Plastic Back-up Pad
SIZE mm
LENGTH mm
PART NO.
50
171.5
25124
75
209.6
25125
Grade
Grade
ACRS
ACRS
Appendices
Part Numbers
Upgrading
to 3M
•• A tough, non-woven nylon web
its structure, providing a uniform,
•• Produces a smooth, burr-free surface
ideal for pharmaceutical and catering
equipment fabrications
•• Confines the refined area to a
minimum and reduces the risk of
gouging or undercutting, meaning
less re-work and a quality finish first
time
•• W
orks in combination with the Roloc Quick Release System – discs lock securely in
place with just half a twist.
light stock
removal
3M™ Roloc™ Surface
Conditioning Discs
SC-DR
•• R
ear adjustable exhaust feature allows airflow to be directed away from the operator in
any preferred direction.
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deburring
•• E asier-handling, lightweight, compact design generates less vibration, while improving
operator control.
16
Cleaning &
Surface prep
3M™ Air-Powered Disc Sander
SPetar
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17
Refining
Refining
Ideal for refining most small parts
Ideal for higher volume and complex parts where greater
control is required - part to abrasive
control is needed - part to belt
Facility to mount a large range of different rotary abrasives to
achieve desired results - E.g. wheels and brushes
Offers versatility through the use of different belt widths and
the ability to change from contact wheel to platen or slack of
belt to access all areas of the part
Finishing &
Blending
For deburring most small fabricated parts
Cleaning &
Surface prep
SPetar
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Scotch-Brite™
Finishing Wheel FS-WL
Size mm
Part Number
Density
/ Grade
Size mm
62041
HA120
152 x 13 x 25.4
93367
5AMED
152 x 25.4 x 25.4
its structure which delivers repeatable
results
•• Deburrs without undercutting leaving
a radiused edge
•• Suited to lighter deburring
applications, this product offers
consistent performance throughout
its life
•• Significant increase in flexbility for file
belt applications
Grade
Grade
ACRS
ACRS
Appendices
Part Number
Density
/ Grade
•• Longer life
Upgrading
to 3M
•• Consistent results throughout product
life
•• Will not change the geometry of the
workpiece
•• Produces uniform surface finishes
without chatter marks, especially on
stainless steel
•• Use to achieve a striking, unique
finish on stainless steel and other
metals
Conditioning Belts SC-BL
light stock
removal
•• Advanced moulded resin and
abrasive wheel continuously exposes
abrasive to the workpiece to achieve
consistent results throughout product
life
•• Better edge retention and smoother
running than rubber bonded or nonwoven wheels, meaning less need
to dress to shape, better access into
corners and reduced operator fatigue
•• Combines small defect removal with
a fine finish, reducing process steps
Flex Belts DF-BL
deburring
Scotch-Brite™
Moulded Wheel XR-WM
(DLO Wheel)
18
Refining
Refining
Spindle Machine (bench or floor mounted)
19
Refining
Refining
Wide Belt Sander Throughfeed or centreless
Refining
For graining and finishing most flat box section parts
Refining
Automatic machines designed to speed up processing of
parts and impart an even finish on the surface of square or
flat section parts, or, in the case of centreless, on tube
Stroke Sander
Ideal for semi-automation of medium size production parts
Improves productivity and consistency of grain finish over a
large area due to the fixed position of the belt
Finishing &
Blending
Cleaning &
Surface prep
SPetar
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SPetar
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results
Flex Belts DF-BL
Conditioning Belt SC-BF
•• Longer life
•• Non-woven belt material ideal for
refining applications
•• The firm, stretch-resistant backing is
suited for high belt tensions
light stock
removal
•• Longer life
Conditioning Belts
SC-BF
deburring
Flex Belts DF-BL
Upgrading
to 3M
•• S ignificant increase in flexbility for file
belt applications
belt applications
Grade
Grade
Grade
Grade
ACRS
ACRS
ACRS
ACRS
Appendices
20
21
Refining
Refining
A single system for graining, blending a and finishing,
especially for stainless steel fabricators
Ideal for flat, accessible areas
Straight grinder has shaft to fit pneumatic wheel for use with
belts, or direct fitting Scotch-Brite™ wheels
Optimum system for finishing stainless steel due to its
convenience, flexibility and portability
Finishing &
Blending
A single system for refining and finishing a range of metal
fabricated parts
Refining
Refining
Inline Sander
Portable flexible shaft machine offers versatility through a
variety of detachable tool heads
Cleaning &
Surface prep
SPetar
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•• Longer life
results
a radiused edge
its life
Flex Belt DF-BL
•• Longer life
Upgrading
to 3M
belt applications
light stock
removal
results
a radiused edge
its life
Flex Belts DF-BL
deburring
Conditioning Belts
SC-BS
belt applications
Grade
Grade
Grade
Size mm
Grade
Size mm
ACRS
ACRS
A CRS
100 x 289
A CRS
100 x 289
Appendices
Accessories
Pneumatic Wheel (Rubber)
22
Part Number
Size mm
09325
90 x 100 x 19
23
Refining
Finishing & Blending
Efficient, effective solutions for finishing:
Page No
Pick your system
Finishing &
Blending
• Matching and blending surface finishes
• Final blending
• Paint preparation
Products
Scotch-Brite™ Clean and Finish Hookit Disc CF-HA
28
Die Grinder
3M™ Roloc+™ Cut and Polish Flap Brush PF-ZR
3M™ Roloc+™ Clean and Finish Flap Brush FF-ZR
29
Angle Grinder
Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH (AMED)
Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH (AVFN)
30
Small Disc Sander
3M™ Roloc™ Surface Conditioning Discs SC-DR
3M™ Roloc™ EXL Unitised Disc XL-DR
31
File Belt Sander
32
Spindle Machine
Scotch-Brite™ Finishing Wheel FS-WL
Scotch-Brite™ Cut and Polish Flap Brush CP-FB
Scotch-Brite™ Clean and Finish Flap Brush CF-FB
33
34
35
Stroke Sander
36
Inline Sander
37
Upgrading
to 3M
27
light stock
removal
Scotch-Brite™ Clean and Finish Roll CF-RL
deburring
Hand Sanding
Cleaning &
Surface prep
26
Appendices
24
25
Hand Sanding
Refining
Final finishing and blending by hand allows the
operator to correct any areas of mismatch, putting the
final touch to a job
Orbital motion produces a random scratch pattern
Use for paint preparation
Finishing &
Blending
Finishing &
Blending
Use of the 3M handpad holder evens out pressure
applied resulting in a uniform finish
Cleaning &
Surface prep
SPetar
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rforme
Scotch-Brite™
Pre-Cut on a roll CF-SR
Scotch-Brite™ Clean
and Finish Roll CF-RL
geomety of the workpiece
sanders
•• Touch-up on brushed stainless steel
and aluminium, matt finishing on
metal, removal of light blemishes.
Scotch-Brite™
Production Clean and
Finish Hookit Discs PR-HA
and Finish Hookit Disc
CF-HA
•• Aggresive product capable of
removing surface imperfections and
handling marks
finish
and blending
•• Effecitve for light to moderate
cleaning, satin finishing, scratch
blending and deburring
•• 3M™ Hookit™ backing reinforces
disc for longer life
Upgrading
to 3M
repeatable finish without alterting the
rework and improving process time
Scotch-Brite™ Cut
and Polish Hookit Discs
CP-HA
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
A07903
AVFN
115 x 150
05303
AVFN
155 x 225
03760
AVFN
100 x 10m
60231
AMED
150
29293
AVFN
150
SUFN
150
Accessories
Hand Pad Holder
3M™ Hookit™ Back-Up Pad
Part Number
Size mm
Part Number
Size mm
00961
89 x 120
20465
150 x Multihole
26
Appendices
Accessories
light stock
removal
product wastage
Scotch-Brite™
Handpads - 7447
deburring
SPetar
r
rforme
27
Angle Grinder
For graining and finishing a range of metal fabricated parts
Ideal for small or confined areas
Allows the use of 3M™ Roloc™ fixing mechanism to mount
a range of 3M™ Roloc+™ quick release products without
the use of tools/spanners
required
Cleaning &
Surface prep
SPetar
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rforme
SPetar
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rforme
•• Brushes are impregnated with
abrasive mineral to give uniform cut
and finish throughout product life
•• Softer, less aggresive construction
than PF-ZR, for finer blending and
finishing
•• 3M™ Roloc™ Quick Release System
enables quick and easy disc change
3M™ Roloc+™ Accessory
Part Number
Size mm
09884
6 x 25
Conditioning Disc
(Hook & Loop) SC-DH
Conditioning Disc
(Hook & Loop) SC-DH
•• The hook and loop centre pin fixing is
a quick-change system that locates
the disc in the centre of the pad,
helping to reduce vibration
Grade
Size mm
Part Number
Grade
Size mm
Part Numbers
Grade
Size mm
Part Numbers
Grade
Size mm
09701
AMED
63 x 32
09705
AVFN
63 x 32
408207
AMED
100 x 16
421223
AVFN
100 x 16
Part Number
Size mm
61678
100 x 16
Appendices
Part Number
Accessories
Upgrading
to 3M
workpiece
marks
•• Blends with soft edge action to match
required finishes after a refining
process
Accessories
light stock
removal
3M™ Roloc+™ Clean
and Finish Flap Brush
FF-ZR
deburring
3M™ Roloc+™
Cut and Polish Flap
Brush PF-ZR
28
Finishing &
Blending
Finishing &
Blending
Refining
Die Grinder
29
Small Disc Sander
File Belt Sander
Refining
Lightweight, handheld tool with ergonomic off-set design
any deburring job
Finishing &
Blending
Finishing &
Blending
Cleaning &
Surface prep
SPetar
r
rforme
Grade
Size mm
05531
AMED
75 x 4
30
Flex Belts DF-BL
•• Longer life
•• Scrim Backed belt with a tough
non-woven nylon web impregnated
uniform finish
prepare or clean.
•• Spring-like action of the non-woven
web delivers excellent soft edge
properties for the best blended finish
Roloc Rubber Back-up Pad
•• Compressed, non-woven fibre
construction gives a uniform grain
distribution which will produce
consistent results
•• EXL material is extremely tough for
effective blending and deburring of
edges and corners without damaging
the part
•• Features the 3M™ Roloc™ Quick
Release System for quick and easy
disc chang
Part Number
Density
/ Grade
Size mm
17184
2SFIN
75 x 6
Part Number
Size mm
84998
75 x M14
85000
75 x M10
45091
75 x 1/4”” thread
Roloc Plastic Back-up Pad
Part Number
Size mm
09988
No.4 75mm Dia, 6mm shaft
•• Improved edge durability”
belt applications
Grade
Grade
AMED
AMED
Appendices
Part Number
Accessories
Upgrading
to 3M
its structure, providing a uniform,
ideal for pharmaceutical and catering
equipment fabrications
•• Confines the refined area to a
minimum and reduces the risk of
gouging or undercutting, meaning
less re-work and a quality finish first
time
3M™ Roloc™ EXL
Unitised Disc XL-DR
light stock
removal
Conditioning Discs
SC-DR
deburring
SPetar
r
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31
For finishing and polishing most small fabricated parts
For graining and finishing of most small fabricated parts
Ideal for higer volume and complex parts where greater
Ability to mount large range of different rotary abrasives to
achieve desired finish (e.g. Wheels, brushes, mops)
Increases capability to achieve desired finish through the
choice of different contact wheel designs
Finishing &
Blending
Finishing &
Blending
Refining
Cleaning &
Surface prep
SPetar
r
rforme
Scotch-Brite™
Finishing Wheel FS-WL
•• Brushes are impregnated with
abrasive mineral to give uniform cut
and finish throughout product life
•• Softer, less aggressive construction
than CP-FB, for a finer blending and
finishing
Density
/ Grade
Size mm
Part Number
Density
/ Grade
Size mm
Part Number
Density
/ Grade
Size mm
18759
2SMED
200 x 50.8 x 76.2
405659
5AMED
200 x 25 x 76.2
451664
5AVFN
200 x 50 x 76.2
32
results
a radiused edge
its life
Flex Belts DF-BL
•• Longer life
belt applications
Grade
Grade
AMED
AMED
AVFN
AFN
Appendices
Part Number
Conditioning Belts
SC-BL
Upgrading
to 3M
workpiece
marks
and Finish Flap Brush
CF-FB
light stock
removal
•• Convolutely wound construction
provides a long life product with less
conformability than a flap brush
•• Range of grades available to achieve
required finishes consistently
throughout product life
•• Removes small imperfections without
dimensioning the part, meaning less
re-work and a better quality finish
first time
Polish Flap Brush
CP-FB
deburring
SPetar
r
rforme
33
Refining
Wide Belt Sander
Stroke Sander
Automatic machines designed to speed up processing
For graining and finishing most flat box section parts
Throughfeed of parts and impart an even finish on the
surface of square
Cleaning &
Surface prep
Finishing &
Blending
SPetar
r
rforme
Finishing &
Blending
Centreless or flat section parts, or, in the case of centreless,
on tube
Improves productivity and consistency of grain finish over a
large area due to the fixed position of the belt
SPetar
r
rforme
Flex Belts DF-BL
results
a radiused edge
its life
from Scotch-Brite™ Belts plus
•• Longer life
consistent finish
ideal for pharmaceautical and
catering fabrications
•• Spring like action of the non-woven
on most contact wheels
from Scotch-Brite™ Belts plus
•• Longer life
belt applications
Grade
Grade
Grade
AMED
AMED
AMED
AMED
AVFN
AFN
AVFN
AFN
Appendices
Grade
34
Upgrading
to 3M
belt applications
light stock
removal
Flex Belts DF-BL
deburring
Conditioning Belts
SC-BL
35
Match & Finish Machine
A single system for graining, blending and finishing a range
of metal fabricated parts
A single system for graining, blending and finishing,
especially useful for stainless steel fabricators
Finishing &
Blending
Finishing &
Blending
Refining
Inline Sander
Cleaning &
Surface prep
Flex Belts DF-BL
Flex Belt DF-BL
results
ideal for pharmaceautical and
catering equipment fabrications
its life
•• Longer life
results
a radiused edge
its life
•• Longer life
Upgrading
to 3M
belt applications
light stock
removal
Conditioning Belts
SC-BS
deburring
SPetar
r
rforme
SPetar
r
rforme
belt applications
Grade
Grade
Size mm
Grade
Size mm
AMED
AMED
AMED
100 x 289
AMED
100 x 289
AVFN
AFN
Appendices
Grade
Accessories
Pneumatic Wheel (Rubber)
36
Part Number
Size mm
09325
90 x 100 x 19
37
Refining
Abrasive solutions for fast, efficient cleaning without damaging
the underlying surface; removal of unwanted layers from metal
such as:
Finishing &
Blending
•
•
•
•
Paint
Corrosion
Sealants/Adhesives
Coatings
Page No
Pick your system
Products
42
Die Grinder
3M™ Roloc+™ Clean and Strip XT Purple Disc XT-ZR
3M™ Roloc+™ Clean and Strip GP Blue Disc CG-ZR
Scotch-Brite™ Radial Bristle BB-ZS
43
Angle Grinder
Scotch-Brite™ Clean and Strip XT Purple Discs XT-RD/DB
Scotch-Brite™ Clean and Strip GP Blue Discs CG-DB/RD
Scotch-Brite™ Radial Bristle BD-ZB
44
Small Disc Sander
3M™ Roloc™ Coating Removal Disc CR-DR
3M™ Roloc™ Bristle Disc RD-ZB
45
File Belt Sander
46
Spindle Machine
Scotch-Brite™ Clean and Strip XT Purple Discs XT-DC
Scotch-Brit™e Clean and Strip GP Blue Discs CG-DC
Scotch-Brite™ Radial Bristle BB-ZB
47
48
49
Stroke Sander
50
Inline Sander
Scotch-Brite™ Radial Bristle BB-ZB (P50 Type A)
Scotch-Brite™ Radial Bristle BB-ZB (P80)
Scotch-Brite™ Radial Bristle BB-ZB (P120)
51
Scotch-Brite™ Mini Flap Brushes CS-MB
Upgrading
to 3M
41
light stock
removal
Scotch-Brite™ Clean and Finish Roll CF-RL
deburring
Hand Sanding
Cleaning &
Surface prep
40
Index
38
39
Solutions for cleaning and surface preparation by hand
resulting in a uniform finish
Finishing &
Blending
Refining
Hand Sanding
Cleaning &
Surface prep
Cleaning &
Surface prep
SPetar
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SPetar
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and Finish Roll CF-RL
sanders
woven backing designed to give the
cutting action of an abrasive disc to
refine grind marks
•• with the conformability of a non
woven product especially on edges
Polish Hookit Discs CP-HA
handling marks
Scotch-Brite™ Production
Clean and Finish 3M™
Hookit™ Discs PR-HA
finish
and blending
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
A07903
AVFN
115 x 150
04050
AMED
155 x 225
03761
AMED
100 x 10m
ACRS
150
60231
AMED
150
29293
AVFN
150
Accessories
Hand Pad Holder
Part Number
Size mm
Part Number
Size mm
00961
89 x 120
20465
150 x Multihole
40
Appendices
Accessories
Upgrading
to 3M
•• Flexible, conformable ScotchBrite web produces a consistent,
reqork and improving process time
Scotch-Brite™ RO Disc
RO-HA
light stock
removal
product wastage
Scotch-Brite™
Handpads - 7440
deburring
on a roll CF-SR
41
Refining
Die Grinder
For cleaning small or confined areas on
a range of metal parts
Die grinders and flexible shaft machines use a collet for shaft
mounted conversions
Ideal for cleaning applications where greater flexibility than a
rigid disc system is required
Finishing &
Blending
Allows the use of a 3M™ Roloc™ holder to mount a range
of 3M™ Roloc+™ Quick Release products without the use
of tools/spanners
Cleaning &
Surface prep
Cleaning &
Surface prep
Angle Grinder
SPetar
r
rforme
•• Aggressive, coarse-grain ScotchBrite™ Web has a high cut rate to
generate effective and fast cleaning
•• Flexible, non-woven construction
cleans without distorting the work
piece, even in hard to reach areas
•• Resists loading when removing thick
coatings and soft contaminants
Scotch-Brite™ Radial
Bristle BB-ZS
•• Shaft mounted to provide easy use
and quick change
•• Increased safety when converting
from wire brushes
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
05814
XCRS
100 x 13
57018
XCRS
100 x 13
62968
P80 Yellow
75
Roloc Holder No. 1
•• Next generation Scotch-Brite™ Purple
XT web offers significantly improved
life at a more competitive price
•• Stiffer construction means superior
performance in heavier duty
applications
•• XT-RD - Rigid fibre glass backing, for
use with an angle grinder
•• XT-DB - Fibre-backed for use with an
angle grinder
•• A flexible disc for general purpose
•• Offers long life and improved cut rate
compared to the original black Clean
and Strip range
•• CG-RD - Rigid fibre glass backing, for
use with an angle grinder
•• CG-DB - Fibre-backed for use with an
angle grinder
Part Numbers
Grade
Size mm
Part Numbers
Grade
Size mm
05816
XT-DB / XCRS
115 x 22
61172
CG-DB / XCRS
115 x 22
05818
XT-RD / XCRS
115 x 22
61174
CG-DB / XCRS
115 x 22
Accessories
Part Number
Part Number
Size mm
09884
07306
115 x 22
42
Scotch-Brite™ Clean and
Strip GP Blue Discs CGRD/DB
Bristle Disc BD-ZB
•• One-piece moulded construction
impregnated with 3M™ Cubitron™
Mineral which gives a consistent
cleaning action throughout product
life
•• Compared to wire brushes, the Bristle
Disc’s construction means the risk
of flying wires is eliminated and
minimal pressure is required, making
the product extremely easy and
comfortable to use
•• The open bristle construction makes
the product more conformable than
Clean and Strip with no loading
Part Number
Grade
Size mm
24241
P50 Green
115 x M14
43
Appendices
Accessories
and Strip XT Purple
Discs XT-RD/DB
Upgrading
to 3M
•• Reinforced Scotch-Brite™ Clean and
Strip XT material is aggressive and
coarse-grained, resisting loading and
heat build-up
•• High edge resistance improves
operator safety
•• Long product life during rough
cleaning operations reduces
downtime and generates cost savings
and Strip GP Blue Disc
CG-ZR
light stock
removal
and Strip XT Purple Disc
XT-ZR
deburring
SPetar
r
rforme
Refining
Small Disc Sander
any cleaning job
Finishing &
Blending
Cleaning &
Surface prep
Cleaning &
Surface prep
File Belt Sander
SPetar
r
rforme
3M™ Roloc™ Coating
Removal Disc CR-DR
Flex Belts DF-BL
•• Scotch-Brite™ web enables
simultaneous blending and finishing,
reducing process time
disc change
•• Longer life
non-woven nylon web impregnanted
uniform finish
prepare or clean.
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
18350
Extra Coarse
75
07526
P50
75
33796
Super Duty
75 x 4
Roloc Rubber Back-Up Pad
Roloc Rubber Back-Up Pad
Part Numbers
Size mm
Part Numbers
Size mm
84998
75 x M14
84998
75 x M14
85000
75 x M10
85000
75 x M10
45091
75 x 1/4" Thread
45091
75 x 1/4" Thread*
82455
6mm shaft, (*use with)
82455
6mm shaft, (*use with)
44
Grade
Grade
ACRS
ACRS
Appendices
Accessories
belt applications
Part Number
Accessories
Upgrading
to 3M
•• One piece moulded construction
impregnated with 3M™ Cubitron™
Mineral which gives a consistent
cleaning action throughout its life
•• Compared to wire brushes, the bristle
disc construction eliminates the risk
of flying wires and minimal pressure
is required, making the product
extremely easy and comfortable to use
Conditioning Discs
SC-DR
light stock
removal
•• Heavy duty open non-woven web
structure impregnated with a coarse
grade mineral for fast cleaning
action with minimal loading and no
undercutting
•• A better alternative to scrapers and
wire brushes with no danger of flying
wires
Disc RD-ZB
deburring
SPetar
r
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45
Back Stand
For cleaning of most small fabricated parts
For graining and finishing of most small fabricated parts
Ability to mount large range of different rotary abrasives to
achieve desired finish (e.g. wheels, brushes, mops)
Increases capability to achieve desired finish through the
choice of different contact wheel designs
SPetar
r
rforme
Cleaning &
Surface prep
Cleaning &
Surface prep
Finishing &
Blending
Refining
SPetar
r
rforme
Flex Belts DF-BL
Conditioning Belts SC-BL
•• A flexible disc for general purpose
•• Offers long life and improved cut rate
compared to the original black Clean
and Strip range
•• Works well on irregular surfaces or
detailed features
from wire brushes
from Scotch-Brite Belts plus:
•• Longer life
results
a radiused edge
its life
belt applications
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Grade
A07934
XCRS
150 x 13
61122
XCRS
150 x 13
27605
P50 Type A
150
ACRS
ACRS
Upgrading
to 3M
Bristle BB-ZB
light stock
removal
•• Next generation Scotch-Brite™
Purple XT Web offers significantly
improved life at a more competitive
price
•• Stiffer construction means superior
performance in heavier duty
applications
and Strip GP Blue Discs
CG-DC
deburring
and Strip XT Purple
Discs XT-DC
Appendices
Accessories
Disc Mandrel 900-8
46
Part Number
Size mm
07948
8mm Spindle
47
Wide Belt Sander Throughfeed / Centreless
Refining
parts and impart an even finish on the surface of square or
For cleaning and surface preparation of most flat and box
section parts
Finishing &
Blending
Opportunity to improve productivity and consistency of finish
over a large area due to a fixed position of the belt
SPetar
r
rforme
results
a radiused edge
its life
Flex Belts DF-BL
•• Longer life
•• Non-woven belt material ideal for
refining applications
•• The firm, stretch-resistant backing is
suited for high belt tensions
Upgrading
to 3M
belt applications
Conditioning Belts
SC-BL
light stock
removal
•• Longer life
SPetar
r
rforme
deburring
Flex Belts DF-BL
Cleaning &
Surface prep
Cleaning &
Surface prep
Stroke Sander
belt applications
Grade
Grade
Grade
Grade
ACRS
ACRS
ACRS
ACRS
Appendices
48
49
Inline Sander
Match & Finish Machine
Finishing &
Blending
Refining
A single system for graining, blending and finishing a range
of metal fabricated parts
A single system for graining, blending and finishing,
especially for stainless steel fabricators
Star
Cleaning &
Surface prep
Cleaning &
Surface prep
SPetar
r
rforme
Performer
Bristle BB-ZB
detailed features
from wire brushes
detailed features
from wire brushes
detailed features
from wire brushes
and Strip Mini Flap
Brushes CS-MB
its structure, provides a uniformed
consistent finish
cleaning action without altering the
dimension of the base metal
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
27605
P50 Type A
150
33215
P80
150
33212
P120
150
00577
ACRS
100 x 100 x 19
ACRS
Upgrading
to 3M
•• Heavy duty open non-woven web
structure impregnated with a coarse
grade mineral for fast cleaning
action with minimal loading and no
undercutting
•• A better alternative to scrapers and
wire brushes with no danger of flying
wires
Scotch-Brite™ Suface
Conditioning Belt SC-BS
light stock
removal
Bristle BB-ZB
deburring
Bristle BB-ZB
Appendices
50
51
Deburring
Finishing &
Blending
Refining
Solutions for all deburring applications from light burrs on
precision parts where tolerances are critical, to coarse chamfering
of rough edges.
Cleaning &
Surface prep
Page No
Pick your system
Products
Scotch-Brite™ General Purpose Roll GP-RL
55
Scotch-Brite™ Cut and Polish Disc CP-HA
56
Die Grinder
3M™ Roloc+™ Cut and Polish Unitised Wheel CP-UR
Scotch-Brite™ Radial Bristle BB-ZS
3M™ Roloc+™ EXL Unitised Wheel XL-UR
57
Angle Grinder
Scotch-Brite™ Unitised Disc XL-UD
Scotch-Brite™ Surface Conditioning Disc (Fibre Backed)SC-DB
Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH
58
Small Disc Sander
3M™ Roloc™ EXL Unitised Disc XL-DR
Scotch-Brite™ Bristle Disc RD-ZB
59
File Belt Sander
60
Spindle Machine
Scotch-Brite™ EX3 Deburring Wheel X3-WL
Scotch-Brite™ EXL Deburring Wheel DB-WL
61
Back Stand
62
Wide Belt Sander
Scotch-Brite Durable Flex Belt DF-BL
Scotch-Brite Surface Conditioning Belt SC-BF
63
Stroke Sander
Scotch-Brite Durable Flex Belt DF-BL
Scotch-Brite Surface Conditioning Belt SC-BF
light stock
removal
Hand Sanding
deburring
54
Upgrading
to 3M
Appendices
52
53
Deburring
Deburring
Deburring by hand
resulting in a uniform finish
SPetar
r
rforme
SPetar
r
rforme
on a roll CF-SR
Scotch-Brite™ RO
Surfacing Conditioning
Disc RO-HA
sanders
woven backing designed to give
the cutting action of an abrasive
disc to refine grind marks with
the conformability of a non woven
product especially on edges
Polish Hookit Discs CP-HA
handling marks
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
Part Number
Grade
Size mm
A07903
AVFN
115 x 150
04050
AMED
125 x 10m
03768
AFIN
125 x 10m
ACRS
150
60231
AMED
150
Accessories
Hand Pad Holder
Part Number
Size mm
Part Number
Size mm
00961
89 x 120
20465
150 x Multihole
54
Appendices
Accessories
Upgrading
to 3M
reqork and improving process time
Scotch-Brite™ General
Purpose Roll GP-RL
light stock
removal
product wastage
Scotch-Brite™
Handpads - 7440
deburring
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
Hand Sanding
55
Deburring
Deburring
Angle Grinder
For graining and finishing a range of metal fabricated parts
Portable and versatile tool idael for fabrication shops
Ideal for small or confined areas
Allows the use of 3M™ Roloc™ fixing mechanism to mount
a range of 3M™ Roloc+™ quick release products without
the use of tools/spanners
required
SPetar
r
rforme
SPetar
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rforme
•• An agressive product capable of
removing surface impefection and
handling marks
construction gives uniform grain
distribution which will product
consistent results
•• 3M™ Roloc+™ Quick Release
System enables fast and easy
wheel change
•• Shaft mounted to provide easy use
and quick change
detailed features
from wire brushes
Density
/ Grade
Size mm
09743
5AFIN
75 x 6 x 10
Roloc+ Accessories
Roloc Plastic Holder No. 6
Part Number
Grade
Size mm
62968
P80 Yellow
75
construction gives uniform grain
distribution which will product
consistent results
•• EXL material is extremely tough
with an aggressive cutting action
for effective deburring of edges and
corners without damaging the part
•• 3M™ Roloc+™ Quick Release
System enables fast and easy wheel
change
Scotch-Brite™ EXL
Unitised Wheel XL-UD
•• Consistent results throughout
product life
•• Will not change the geometry of the
workpiece
•• Produces uniform surface finishes
without chatter marks, especially on
stainless steel
Part Number
Density
/ Grade
Size mm
Part Number
Density
/ Grade
Size mm
09840
2SFN
75 x 6 x 10
29201
2SFIN
155 x 22
Conditioning Disc
(Fibre Backed) SC-DB
pressure is required, particuarly when
reducing roughness after sanding.
Conditioning Disc
(Hook & Loop) SC-DH
Part Number
Grade
Size mm
Part Number
Grade
Size mm
61132
A CRS
115 x 22
430399
A VFN
100 x 16
Accessories
Accessories
Fibre Disc Back-up Pad
Part Number
Size mm
Part Number
Size mm
Part Number
Size mm
09990
6 x 25
07306
115 x 22
61678
100 x 16
56
Appendices
Part Number
3M™ Roloc+™ EXL
Unitised Wheel XL-UR
Upgrading
to 3M
Bristle BB-ZS
light stock
removal
3M™ Roloc +™ Cut &
Polish Unitised wheel
CP-UR
deburring
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
Die Grinder
57
Deburring
Deburring
File Belt Sander
Refining
Small Disc Sander
any deburring job
Finishing &
Blending
Cleaning &
Surface prep
SPetar
r
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SPetar
r
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3M™ Roloc™ EXL
Unitised Disc XL-DR
Conditioning Discs SC-DR
Size mm
17184
2SFIN
75
58
•• Longer life
non-woven nylon web impregnanted
uniform finish
prepare or clean.
belt applications
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Grade
05530
AVFN
75 x 4
07527
P80 Yellow
75
AFN
AVFN
Appendices
Density
/ Grade
•• Safe to use with minimal vibration
and noise
•• No loading combined with better
surface conditioning
•• Consistency in work, can be used
until complete wear of material
•• 3M™ Roloc™ Quick Release
attachment system enables quick and
easy disc change
•• More efficient and safer to use than
traditional wire brush products
Conditioning Belts
SC-BS
Upgrading
to 3M
Part Number
simultaneous blending and finishing,
•• Many applications; removing rust,
cleaning flat metal parts, removing
discolouration and residual sealants,
removal, reducing roughness after
sanding
Flex Belts DF-BL
light stock
removal
•• This product can be used on its face,
or on it edge as a wheel
•• Suitable for all deburring jobs
•• Deburrs without undercutting to leave
a true, radiused edge
Disc RD-ZB
deburring
deburring
Versatile system for all applications, particuarly detail work
59
Deburring
Deburring
Back Stand
For deburring most small fabricated parts
For deburring most small parts
achieve desired results - E.g. Wheels and brushes
Offers versatility through the use of different belt widths and
the ability to change from contact wheel to platen or slack of
belt to access all areas of the part
SPetar
r
rforme
SPetar
r
rforme
Scotch-Brite™
Moulded Wheel XR-WM
(DLO Wheel)
Flex Belts DF-BL
•• Harder wheel which offers
considerably longer life and improved
performance over the standard EXL
deburring wheel
•• An excellent product for applications
where product value can be
accurately measured
•• Great for harder metals
•• Available in three different grades
to cope with a range of deburring
applications
•• Convolute wound construction
provides long life, consistent results
and a controlled action, leading
to improved product quality and a
reduction in rejects
•• Will not undercut, gouge, generate
flats or distort workpiece
life
corners and reduced oeprator fatigue
from Scotch-Brite Belts plus:
•• Longer life
30213
60
Density
/ Grade
Size mm
9SFN
200 x 13 x 76.2
Part
Numbers
Density
/ Grade
Size mm
18762
9SFN
152 x 25.4 x 25.4
Part
Numbers
Density
/ Grade
Size mm
62048
HA240
203 x 25.4 x 76.2
belt applications
results.
a radiused edge
its life
Grade
Grade
AFIN
AVFN
Appendices
Part Numbers
Conditioning Belts
SC-BS
Upgrading
to 3M
Scotch-Brite™ EXL
Deburring Wheel DB-WL
light stock
removal
Scotch-Brite™ EX3
Deburring Wheel X3-WL
deburring
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
61
Deburring
Deburring
Stroke Sander
Wide Belt Sander Throughfeed / Centreless
Refining
parts and impartan even finish on the surface of square or
Opportunity to improve productivity and consistency of finish
over a large area due to a fixed position of the belt
Finishing &
Blending
Cleaning &
Surface prep
SPetar
r
rforme
SPetar
r
rforme
Flex Belts DF-BL
•• Longer life
belt applications
Conditioning Belts
SC-BF
results.
a radiused edge
its life
Grade
Grade
Grade
Grade
AFIN
AVFN
AFN
AVFN
Upgrading
to 3M
belt applications
results.
a radiused edge
its life
Flex Belts DF-BL
light stock
removal
•• Longer life
Conditioning Belts
SC-BF
deburring
deburring
For cleaning and surface preparation of most flat and box
section parts
Appendices
62
63
Deburring
Finishing &
Blending
Refining
Light Stock Removal
deburring
Cleaning &
Surface prep
Page No
Pick your system
Products
66
Angle Grinder
Scotch-Brite™ Light Grinding and Blending Disc GB-DH
Scotch-Brite™ Surface Conditioning Disc (Fibre Backed) SC-DB
Scotch-Brite™ Surface Conditioning Disc (Hook and Loop) SC-DH
67
Die Grinder
Scotch-Brite™ Rapid Cut Wheel
3M™ 450 Combi Wheel CB-ZS
3M™ Shaft Mounted Flap Brush FF-ZS
68
Small Disc Sander
Scotch-Brite™ Light Grinding and Blending Roloc Disc GB-DR
3M™ Roloc™ Surface Conditioning Discs SC-DR (Super Duty)
3M™ Roloc™ Surface Conditioning Discs SC-DR (ACRS)
69
Spindle Machine
70
Back Stand
Scotch-Brite™ Surface Conditioning Belt SE-BL
light stock
removal
Upgrading
to 3M
Appendices
64
65
Light Stock Removal
Light Stock Removal
Angle Grinder
Die Grinder
Refining
Die grinders and flexible shaft machines use a collet for shaft
mounted conversions
Allows the use of a Roloc holder to mount a range of 3M™
Roloc+™ Quick Release products without the use of tools or
spanners
SPetar
r
rforme
SPetar
r
rforme
Discs GB-DH
pressure is required, particuarly when
reducing roughness after sanding
Conditioning Disc (Hook
& Loop) SC-DH
Scotch-Brite™ Rapid
Cut Wheel
•• Durable construction with PSG
mineral for long life and aggressive
grinding action
3M 450 Combi Wheel
CB-ZS
•• Combination of Scotch-Brite™ Clean
& Finish material and coated abrasive
gives greater scratch depth, removes
defects and reduces roughness in
one step
•• Integrated shaft means brush is ready
to use, saving downtime and process
costs
•• Produces a finer finish than a coated
abrasive flap wheel
3M™ Shaft Mounted
Flap Brush FF-ZS
•• Uniform surfaces on workpieces
without chatter marks
•• Fine, matt scratch pattern
•• Produces a finer finish than a Combi
Wheel
Upgrading
to 3M
•• Durable non-woven 3M™
Cubitron™ abrasive product used
for light grinding and blending
applications providing a ScotchBrite™ burr free finish.
•• Disc backing mounts to hook and
loop pad
•• Tough enough to grind and resist
edge wear
Conditioning Disc (Fibre
Backed) SC-DB
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Super Duty ACRS
115 x 22
61947
Super Duty
115 x 22
450343
Super Duty
115 x 22
XCRS
75 x 6 x 9.5
03772
P60/Fine
75 x 45 x 6
07213
ACRS
75 x 45 x 6
Accessories
Accessories
Centre-Pin Back Up Pad
Fibre Disc Back Up Pad
Centre-Pin Back Up Pad
Part Number
Size mm
Part Number
Size mm
Part Number
Size mm
61680
115 x M14
07306
115 x 22
61680
115 x M14
66
Appendices
Accessories
light stock
removal
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
Ideal for all weld grinding applications. Produces a better
blended finish than a rigid disc system
67
Light Stock Removal
Light Stock Removal
Refining
Small Disc Sander
For light stock removal of most small fabricated parts
Use of 3M Roloc Back-Up Pad provides positive fixing with
rapid grade or product change, allowing you to tackle any
light stock removal job
achieve desired results - E.g. Wheels and brushes
3M Roloc system allows greater access to workpiece
Finishing &
Blending
Cleaning &
Surface prep
deburring
Versatile system for all applications, particuarly detail work
Star
SPetar
r
rforme
Perfo
rmer
Disc GB-DR
•• Durable non-woven 3M™
Cubitron™ abrasive product used
for light grinding and blending
applications providing a
Scotch-Brite™ burr free finish.
Conditioning Discs
SC-DR
life
corners and reduced oeprator fatigue
Grade
Size mm
Part Number
Grade
Size mm
Part Number
Grade
Size mm
Grade
Size mm
Super Duty
75
33796
Super Duty
75 x 4
05532
ACRS
75 x 4
HA80
152 x 13 x 25.4
68
Appendices
simutaneous blending and finishing,
disc change
•• Removing rust and cleaning flat
metal parts; removing discolouration
and residual sealants; surface
preparation after weld seam removal,
prior to coating or painting; reducing
roughness after sanding; Super Duty
grade can be used to remove small
welds
Scotch-Brite™
Moulded Wheel XR-WM
(DLO Wheel)
Upgrading
to 3M
simutaneous blending and finishing,
Release System for quick and esy
disc change
•• Removing rust and cleaning flat
metal parts; removing discolouration
and residual sealants; surface
preparation after weld seam removal,
prior to coating or painting; reducing
roughness after sanding; Super Duty
grade can be used to remove small
welds
Conditioning Discs
SC-DR
light stock
removal
light stock
removal
69
Light Stock Removal
Light Stock Removal
Back Stand
Refining
For rapid stock removal on most small fabricated parts,
leaving a linear scratch
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
Increasing the hardness of the contact wheel improves rate
of cut and maximises belt life
SPetar
r
rforme
Upgrading to 3M
Whatever you are curently using for your chosen application,
you can be sure that 3M has a solution which could help to
make your job easier, safer and quicker.
A few examples of these are below, but our sales
representatives are always on hand to advise the best 3M
solution for you.
My Current Application
Cleaning in
accessible
areas
Conditioning Belts
SE-BL
results.
I’m currently using...
3M Solution
Wire Brush
3M™ Clean & Strip
Wire Brush/ Wire Wool
Scotch-Brite™ Bristle
Wire Brush
Scotch-Brite™ Bristle
Deburring
Rubber Bonded Wheel
Scotch-Brite™ EXL
Deburring Wheel
DB-WL
Finishing
Coated Belt
Conditioning Belt
SC-BL
Refine
Paper Disc
Scotch-Brite™
RO Surfacing
Conditioning Disc
Rubber Bonded Wheels
Scotch-Brite™
Rapid Cut Wheels
Cleaning in
inaccessible
areas
Upgrading
to 3M
Grade
ACRS
70
Appendices
Light
Stock
Removal
71
Appendices
Appendices
Europe FEPA
P9000
P3800
P3000
P2500
P2000
P1500
P1200
P1000
P800
P600
P500
P400
P360
P320
P280
P240
P220
P200
P180
P150
P120
P100
P80
P60
P50
P40
P36
P30
P24
P16
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
Grade Comparison Chart
3M Cubitron™ II
Abrasives
3M Trizact™
Abrasives
A6
Micron Grade
3M™ Roloc™ Quick Release System
Flexible
Diamond
Grade*
3
6
7
9
N10 (Blue)
A16
A20
15
20
N20
A30
A40
A45
A60
A65
A80
A90
A100
A110
A130
A160
USA ANSI
1200
1000
800
600
500
400
360
30
40
N40
320
280
60
60+
A300
A400
A500
Extra Fine
Ultra Fine
N74
N125
180
150
120
N250
100
80
60
50
36
36+
30
Wheels /
Brushes
Belts / Discs
3M Roloc and Roloc+ Quick Release System
3M Roloc Quick Release System
Ultra Fine
Super Fine
Very Fine
Super Fine
Super Fine
Fine
Very Fine
Very Fine
Fine
Coarse
••
••
••
••
••
3M Roloc Discs are designed for use on the face of the disc
Available in a range of products for grinding, finishing, deburring and cleaning applications
The 3M Roloc Back-Up Pad assures secure fixing with rapid grade or product change
Can be used with 3M Roloc Rubber Back-Up Pads or 3M Roloc Plastic Holders No. 1, 2, 3 or 4
Colour coded fixings for easy grade recognition (please see below for details)
3M Roloc+ Quick Release System
Medium
Medium
Coarse
220
180
80+
Handpads /
Rolls
240
100
The easy-to-use 3M Roloc Quick Release System enables operators to select the 3M product most suited to the application, and
change product or grade quickly with a simple twist-off, twist-on motion.
Scotch-Brite™
Medium
X Coarse
Coarse
••
••
••
••
3M Roloc+ Discs/Brushes are designed for use on the edge and have a longer shaft for extra strength
Available in a range of products for finishing, deburring and cleaning applications
The 3M Roloc Plastic Holder assures secure fixing with rapid grade or product change
To be used with all 3M Roloc+ Plastic Holders (excluding Roloc Rubber Back-Up Pads)
Heavy Duty
SE ACRS
Super Duty
3M ROLOC AND ROLOC+ PLASTIC HOLDERS
PRODUCT
NO 1
25mm discs
38mm discs
50mm discs
75mm discs
All brush products
3mm wide wheels
6mm wide wheels
12.5mm wide wheels
N0 2
NO 3
NO 4
NO 5 ^
No 6 ^^
X
X
No 7
No 8
X
X
X
X
X
X
X
^Use with 25 and 38mm diameter wheels ^^Use with 50 and 75mm diameter wheels
PRODUCT
3M ROLOC RUBBER BACK-UP PADS
ANGLE GRINDER MACHINE*
Upgrading
to 3M
25mm discs
38mm discs
50mm discs
75mm discs
Roloc Bristle Discs
ALL OTHER MACHINES**
X
X
X
*M14/M10 threads ** 6mm thread (use with 6mm threaded shaft where required for collets)
Appendices
Grade
72
Button
Grade
Button
Grade
P24
Black
P36
Brown
P40
Red
Button
Grade
Button
P50
Green
P60
Orange
P100
Blue
P180
Brown
P120
White
P240
Green
P80
Yellow
P150
Black
Appendices
3M Roloc Abrasive Disc Grade and Button Colour Chart
73
Appendices
Appendices
Upgrading
to 3M
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
Scotch-Brite™ Cleaning and Finishing Products
Operating Hints
Getting the most out of
Scotch-Brite Wheels
Maximum wheel life and best surface
conditioning results can be achieved
by closely adhering to the following
recommendations.
Wheel Direction
Convolute wheels must always be
run in the direction indicated by the
arrow printed on the side/core of each
wheel. Flap wheels, lap mops and
unitised wheels can be run in either
direction.
Wheel Speed
Wheel speed is an important factor
that affects product finish, rate of cut
and wheel life. In fact, over-speeding a
wheel may result in its disintegration
and the possibility of personal injury.
In general, fast wheel speeds give a
harder action and finer finish, whereas
slower speed gives a softer action
and coarser finish for the same wheel
density.
The following are recommended
operating speeds for the most
common applications:
Cleaning and upgrading
of surface conditions:
11 to 30m/sec
Buffing metal surfaces:
33 to 40m/sec
Imparting decorative finishes:
5 to 15m/sec
Oxide removal:
18 to 33m/sec
74
Never exceed the maximum r.p.m.
rating of the wheel.
To establish the peripheral operating
speed of a wheel multiply the
machine rotational speed by pi
diameter and divide by 60.
r.p.m. x 3.142D (in metres)
Peripheral Operating Speed
=
r.p.m. x 3.142D (in metres)
60
e.g. For a 200mm convolute cleaning/
finishing wheel fitted to a spindle
operating at 2,000 r.p.m.
Peripheral Operating Speed
=
2000 x (3.142 x 0.2)
60
2000 x 0.62
60
=
20.95 m/sec
Pressure
Light to medium pressure is
recommended for most operations.
Flap wheels require much lighter
pressure to perform properly than
other Scotch-Brite wheels, whereas
unitised wheels can withstand higher
pressure in order to perform deburring
jobs. In all cases, avoid excessive
pressure which may result in wheel
deformation and damage to the work
surface.
Fast Speed
Feed speeds directly affect the
number of pieces completed over a
given period of time. Slow feed speed
reduces the number of workpieces
completed, while producing a shorter
scratch pattern. Slow feed speeds
allow for a longer dwell time and
permit more work to be done on each
piece. Conversely, a fast feed speed
increases the number of workpieces
completed, while producing a longer
scratch pattern.
Oscillation
Oscillation may be used to break-up
scratch lines and produce a more
uniform finish. Additionally, an
increase in cut may be experienced.
A general starting point for oscillation
is 10mm amplitude at 200 cycles per
minute.
Web Type
(Defines aggression)
Conversion
(Defines type of machine)
BB
Bristle Brush
BF
Belt, film backed
BD
Bristle Disc
BL
Belt, low stretch
C5
Cut and Polish - 5 discs on a shaft
BS
Belt, scrim backed
CB
Combi Wheel
CB
Cleaning Brush
CF
Cleaning and Finishing
DB
Disc, fibre backing
CG
Clean and Strip General Purpose
DC
Disc (used on edge)
CP
Cutting and Polishing
DH
Disc, hook and loop backing
CR
Coating Removal
DR
Disc, Roloc™ attachment system
CS
Clean and Strip
FB
Flap Brush
DB
Deburring
HP
Handpad
DL
DLO Wheel
MB
Mini Brush
FS
Finishing
RD
Disc, rigid fibre glass backing
GP
General Purpose
RL
Roll
H1
High Performance Clean and Strip
- 1 disc on a shaft
SH
Sheet
H2
High Performance Clean and Strip
- 2 discs on a shaft
HS
High Strength
LD
Light Deburring
MF
Metal Finishing
MS
Polishing (Type 1)
RD
Bristle Disc with Roloc
SC
SE
Surface Conditioning with Extra Coarse
TP
Tack Pad
X3
High Performance Deburring
XL
EXL
XT
Clean and Strip Extra
SR
Perforated Sheet
UC
Cup Wheel
UW
Unitised Wheel with Roloc+
WL
Wheel
ZB
Bristle product
ZR
Roloc+
Lubricants
Lubricants, such as water, water
soluble oil, and straight oil, will
decrease the heat generated while
running, improving both the lustre and
surface finish.
Appendices
Appendices
Deburring:
28 to 40m/sec
Testing may show that a slower or
faster speed is desirable for specific
operations.
Scotch-Brite™ Cleaning and Finishing Products
Glossary
75
Appendices
Appendices
Refining
Safety Recommendations
Reproduced from FEPA Safety
Recommendations for the Use of
Abrasive Products (Issue 1 January
2005) © FEPA - Federation of
European Producers of Abrasives.
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
General Principles of Safety
Abrasive products improperly used
can be very dangerous.
•• Always follow the instructions
provided by the abrasive product and
machine suppliers.
•• Ensure that the abrasive product is
suitable for its intended use. Examine
all abrasive products for damage or
defects before mounting.
•• Follow the correct procedures for
handling and storage of abrasive
products.
Be aware of the hazards likely
during the use of abrasive products
and observe the recommended
precautions to be taken:
•• Bodily contact with the abrasive
product at operating speed.
•• Injury resulting from product
breakage during use.
•• Grinding debris, sparks, fumes,
and dust generated by the grinding
process.
•• Noise.
Upgrading
to 3M
•• Vibration.
Use only abrasive products
conforming to the highest standards
of safety. These products will bear the
relevant EN standard number and/or
the inscription “oSa”.
•• EN12413 for Bonded Abrasives
•• EN13743 for Specific Coated
Abrasives (vulcanised fibre discs,
flap wheels, flap discs and spindlemounted flap wheels).
76
Employers should carry out risk
assessment on all individual
abrasive processes to determine
the appropriate protective measures
necessary. They should ensure that
their employees are suitably trained to
carry out their duties.
Precautions Against Likely
Hazards
•• After switching off the machine,
ensure the product has come to
rest before leaving the machine
unattended.
•• Use mounting blotters where
supplied.
Injury caused by product breakage:
•• After mounting or remounting an
abrasive product, conduct a trial run
at operating speed with the guard
in place for at least 30 seconds,
standing clear of the machine before
use.
•• Always handle abrasives with great
care, they are easily damaged.
Examine all products for defects or
damage before use.
•• Store abrasives in dry, frost-free
conditions avoiding wide variations in
temperature. Ensure they are properly
protected and supported to prevent
damage and distortion.
Bodily contact with the abrasive
product:
•• Coated abrasives should be stored at
18-22ºC, 45-65% relative humidity.
•• Always take great care and attention
when using abrasive products. Tie
back long hair and do not wear loose
clothing, ties and jewellery.
•• Abrasive belts should be hung on
a rod or peg not less that 50mm
diameter.
•• Prevent accidental start-up of
the machine before mounting or
changing an abrasive product. Isolate
machines from their power source
where necessary.
•• Never remove guards from machines
where fitted and ensure they are in
good condition and properly adjusted
before starting the machine.
•• Always use gloves and suitable
clothing where the workpiece or
machine is hand-held. For gloves, a
minimum protection level of EN 388
Category 2 is recommended.
•• Never use an abrasive product
beyond its expiry date where marked.
Observe the recommended shelf life
for the following specific products:
Resinoid and Shellac products 3
years; rubber products 5 years;
vitrified products 10 years.
•• Check abrasive product or package
for any warnings or other safety
information.
•• Ensure that the correct abrasive
product is selected. Never use a
product if it cannot be properly
identified.
•• Follow the instructions provided by
the abrasive product or machine
supplier when mounting abrasive
products. Observe any mounting
indications marked on the product,
such as direction of run or mounting
position.
•• Do not tighten the mounting device
excessively.
•• Never remove guards from machines
where fitted and ensure they are in
good condition and properly adjusted.
•• Ensure that the workpiece is secure
and properly supported. Ensure that
work rests are properly adjusted and
secure.
•• Never start the machine with the
workpiece in contact with the
abrasive product.
•• Never apply excess force or shock to
the abrasive product or let it overheat.
•• Do not grind on the part of the product
that is not designed for the operation.
Avoid grinding with the edge of
abrasive belts; use the centre of the
belt if possible.
•• Avoid clogging and uneven wear to
ensure that the abrasive product is
working efficiently. Dress frequently
where appropriate.
Grinding debris – sparks,
dust and fumes:
•• Exposure to grinding debris can cause
lung damage and other physical
injuries.
•• All dry grinding processes should be
provided with adequate extraction
facilities.
•• Do not use abrasive products near
flammable materials.
•• The use of respirators complying
with EN 149 is recommended for dry
grinding processes even if extraction
systems are provided.
•• Guards, where provided, should
be adjusted to deflect sparks and
debris away from the operator. Take
additional measures to protect people
working nearby.
•• Eye protection is recommended
for all machine applications for
abrasives. For hand-held machines
or workpieces, goggles or full-face
shields with a minimum protection
level of EN 166 Grade B are
recommended.
•• Ensure that the correct abrasive
product is selected. An unsuitable
product can produce excessive debris
and dust.
•• Let the abrasive product stop
naturally, not by applying pressure to
its surface.
•• Turn off and spin out excess coolant
before stopping the machine.
•• Do not leave abrasive belts under
tension when not in use.
•• Never force the abrasive product onto
the mounting fixture or modify it to fit.
Appendices
Appendices
•• EN13236 for Superabrasives
Never use a machine that is not
in good working order or one with
defective parts
Safety Recommendations
•• Never exceed the maximum
operating speed where specified.
•• Check that the correct mounting
devices are used and that they are
undistorted, clean and free from burrs.
77
Appendices
Appendices
Upgrading
to 3M
light stock
removal
deburring
Cleaning &
Surface prep
Finishing &
Blending
Refining
Appendices
Notes
78
Appendices
Notes
79
3
Abrasive Systems
Customer Service Group
3M House, 28 Great Jackson Street
Manchester M15 4PA
United Kingdom
Tel:0161 237 6390
abrasives.uk@mmm.com
www.3M.co.uk/abrasives
3M Ireland Limited
The Iveagh Building
The Park
Carrickmines
Dublin 18
Phone: 01 280 3555
Fax: 01 280 3509
14986
Please recycle. Printed in UK.
© 3M 2012. All rights reserved.
ASD12/06

3M Surface Conditioning Application Guide

Transcription

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