Prometica Catalogue

Prometica Product Catalogue
Product Catalogue 2015
sales@prometica.co.uk
01189 487 027
Prometica
Executive Summary
Prometica Ltd. have been specialising in the manufacture of both semiautomatic machinery and fully automatic machinery since 1989. Our
location in the South East of England enables us to cover the whole of the
UK.
Prometica offer expert advice and supply high quality UK made equipment
throughout Europe and worldwide. We design, supply and install high
quality filling, capping labelling shrink wrapping and other packaging
systems for industrial, commercial and manufacturing applications.
Our products range from simple 'off the shelf' semi-automatic systems
through to bespoke, custom made, automated packaging lines and
advanced automation solutions.
Our robust, easy to operate machines are ideal for many applications
ranging from start-up businesses through to established production
facilities. Prometica provide basic machines that are reliable and offer a
rapid return on investment.
Prometica have a team of fully trained Service Engineers who look after
installations throughout the United Kingdom and in over 25 countries worldwide.
In many instances the Prometica engineer who services your Machinery will
have been involved in its pre-delivery testing and often in its assembly as well.
Clients can be fully confident that the engineer who arrives at their premises will
be totally familiar with the machine configuration and with their product
requirement.
When it comes to providing spare parts Prometica have a comprehensive first line spares holding ready to
be despatched generally for next day delivery and if it’s really urgent same day courier service can be
arranged.
All of Prometica engineers have received instruction concerning site safety on client’s premises and
appropriate site etiquette instructions are detailed within Prometica's Health and Safety manual.
We are happy to instruct our engineers to attend client’s site induction and to abide by the prescribed site
rules. Where those rules have been formally submitted to Prometica their Service Manager ensures that
the Service Engineer is familiar with them prior to attending site.
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Prometica
Contents
Executive Summary………………………………………………….1
Contents…………………………………………………………………..2-3
Filling Range
Choosing your Filling Machine……………………………….…4
Semi Automatic Vf Filling Range…………………………….…5-6
Fully Automatic vf Filling system……………………………….7-8
Manual Filling machine…………………………………………..…8
Gear Pump Filling Machines……………………………………...9
isobaric Filling Machines…………………………………………..10-11
Peristaltic Filling Machines………………………………………..11
Powder filling Range………………………………………………….12
Fully Automatic Over Flow Filling Machine…………….….13
Fully Automatic Advanced Range………………………………14
Capping Machinery
Handheld Capping ……………………………………………………..15
Rotary Capping……………………………………………………………15
Spindle / Torque Capping……………………………………………16
Vibratory Bowl Feeders ……………………………………………..16
Semi Automatic R.o.p.p Capping Machines………………..17
Labelling Machinery
Selecting your Labeller……………………………………………….18-19-20
Semi Automatic Wrap around Labelling……………………..21
Ap Label Applicator Range………………………………………….22
Inline Labelling Range…………………………………………………23-24
Label Line Range…………………………………………………………25
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Prometica
Print and Apply Labelling…………………………………………….26
Barcode and Label Printers………………………………………….27
Colour Label Printers…………………………………………………..28-29
Labelling Software………………………………………………………30
Shrinkwrapping Machinery
Choosing your Shrink wrapper…………………………………….31-32
Chamber Sealing …………………………………………………………33-34
L-sealers and Side Sealers……………………………………………35-36
Sleeve Sealing Machinery…………………………………………….37
Heat tunnels………………………………………………………………..38-39
Shrink film Supplies………………………………………………………40
Case Taping Machinery…………………………………………………41
Conveyor Systems
Belt Conveyors……………………………………………………………..42
Mini Conveyors…………………………………………………………….43
Gravity Roller Conveyors………………………………………………44
Contact Details……………………………………………………………..45
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Prometica
Filling Machines
Choosing Your Filling machine
Prometica offer a comprehensive range of liquid fillers to suit most applications
Volumetric (Piston) Fillers
Our most popular range is the VF Volumetric Filler system. These machines are inexpensive,
easy to operate and offer an upgrade path should your requirements expand. The VF range is
suitable for everything from low viscosity liquids such as fuel or water through to heavy sauces,
salsas, salad dressings, cosmetic creams, heavy shampoo, gels, and conditioners, paste cleaners
and waxes, adhesives, heavy oils and lubricants.
Positive Displacement (Gear Pump) Fillers
Electronically Controlled Gear Pump Fillers are ideal for applications where you will frequently
change your filling volume.
The Gear Pump Filer is micro-processor controlled, allowing rapid change-over between
different bottle sizes. More expensive than Volumetric Piston fillers, these machines are ideal
where batch sizes are typically less than 400 units.
Isobaric Fillers
Isobaric or Counter Pressure machines are mainly used in filling soda drinks, such as cola, light
sparkling wine, mineral water etc. These units can, where necessary, be used in conjunction
with carbonization units to mix gas with the product.
Peristaltic Fillers
Peristaltic Fillers are specifically designed for high value; small volume fills at very high accuracy.
Suitable for aqueous and other light viscosity products such as pharmaceutical preparations,
fragrances, essential oils, reagents, inks, dyes, and specialty chemicals.
The fluid path is disposable resulting in easy cleanup and elimination of cross contamination
problems. Accuracies of 0.5% are achievable for fill volumes less than 1 ml.
Gravity (or Overflow) Fillers.
Gravity fillers are best suited for liquids with low to medium viscosity such as water, wine or
chemicals.
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Prometica
Prometica VF Volumetric Filler Range
Manufactured for Prometica, the Prometica VF Fillers are versatile, reliable and easy to use
piston filling machines designed for sauces, creams and liquids. With a range of single dose
filling capabilities VF Fillers can accommodate volumes as low as 2ml up to 5L with an accuracy
of 1%.
The VF range are excellent ‘starter’ semi-automatic machines that can be upgraded should
demand increase.
Available in up to 4 head configuration and expandable from a single head, VF machines can be
fitted with various nozzle types, including diving nozzles for foamy products.
Semi-Automatic Machines
Prometica semi-automatic filling machines are versatile, inexpensive and easy to operate.
Manufactured from 304 stainless steel, the machines
offer easy adjustment between different filling
volumes allowing quick and easy product changeover.
Most machines include pneumatic shutoff valves to
ensure zero leakage after filling.
With single head, twin head and hopper options the
Prometica range combines excellent accuracy with
high speed operation – filling rates of up to 2400
bottles per hour* can be achieved, with an accuracy
of 1%.
The machines are built around a substantial stainless steel
chassis which incorporates an air regulator and a quick release air coupling.
The filling nozzle is detachable allowing filling to be incorporated into existing production lines.
Machines can be supplied with an electrical control
system (240v 1ph) or for fully pneumatic operation (ideal
for wet environments or for use with hazardous
products).
*2400 bottle per hour based in twin head filler. Rates
may vary dependent on fill volume
Developed following extensive research and
development, Prometica’s range of heavy duty, high
performance volumetric fillers are designed to be easy to
use, reliable, robust and inexpensive.
Manufactured in the UK, using high quality, precision machined components, all Prometica
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Prometica
Volumetric Fillers offer highly accurate filling, food grade/chemical resistant construction and
quick, tool-free clean down.
All contact parts are produced in 304 stainless or food grade materials. Options are available for
316 stainless and solvent/corrosive resistant hoses and seals. The nylon dispensing pistons are
suitable for hot fills (up to 92°C). Teflon pistons are also available for higher temperature
requirements
Semi-Automatic Machines: The basic semi-automatic machines incorporate the same high
quality and stainless steel components as are used in the
production of our larger machines.
Developed to suit lower volume applications, the semiauto units can still offer an impressive fill rate of up to
1200 bottles per hour (depending on product
characteristics, fill volume and operator capability)
Intended for bench top mounting, the machines include a
sturdy aluminium support structure which can be bolted
to any suitable surface. The filler can be supplied ready
mounted on a stainless steel table if required.
Semi-Automatic fillers are supplied with an external 24v
power supply unit ensuring safe operation even in wet
environments. Equipped with an advanced micro-processor logic controller, the machine is
suitable for stand-alone applications or can be integrated with other equipment as your
automation requirements grow
Liquid one
head
G1WYD
Liquid two
heads
G2WYD
Paste one
head
G1WGD
Paste two
heads
G2WGD
5-100ml
20-500ml
50-1000ml
5002500ml
5005000ml
£2995
£2995
£2995
£3495
£4995
£3955
£3995
£3995
£4495
£5995
£2995
£3995
£3995
£4995
£5995
£3995
£4995
£4995
£5995
£6995
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Prometica
Fully Automatic vf Filling Machines
Prometica’s fully automatic machines are available in a variety of configurations to suit most
applications.
Single, twin or four filling heads can be incorporated together with product tanks, diving nozzles,
shut-off valves and bottle gating.
More advanced systems can also include
in-feed and out-feed tables coupled with
capping and labelling systems.
With prices starting from as little as £7995
and with the option to upgrade from a
semi-automatic machine, Prometica’s
fillers represent truly excellent value
Developed following extensive research
and development, Prometica’s range of
heavy duty, high performance volumetric
fillers are designed to be easy to use,
reliable, robust and inexpensive.
Manufactured in the UK, using high
quality, precision machined components, all Prometica Volumetric Fillers offer highly accurate
filling, food grade/chemical resistant construction and quick, tool-free clean down.
All contact parts are produced in 304 stainless or food grade materials. Options are available for
316 stainless and solvent/corrosive resistant hoses and seals. The nylon dispensing pistons are
suitable for hot fills (up to 92°C). Teflon pistons are also available for higher temperature
requirements
Fully Automatic Machines: Standard ‘two part’ machines comprise of a twin head machine with
tool adjustable filling volume control, adjustable nozzle height, and adjustable product gating
and adjustable nozzle gapping (for differing bottle sizes). The filler body is mounted on stainless
steel chassis unit. Equipped with easy to clean, hygienic fittings throughout. The machine body
can be dissembled without tools if necessary .Two part construction allows standard machine to
be integrated with existing conveyor or handling systems. Two part construction allows
complete filler to be detached and removed (for offline cleaning, offline filling operations or for
integration with other lines) without disturbing conveyor section. Colour coded pneumatics and
push-fit bulkhead fittings together with plug-in connection for conveyor supply allow even
inexperienced operators to set up and configure the filling system. Filling volumes and filling
speed can be adjusted easily using the intuitive controls on the machine.
Nozzles assembly allows different bottle sizes to be accommodated easily and quickly. The filler
body incorporates a variable power supply to the conveyor section (speed adjustable from filler
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Prometica
controls).Filling rate (bottles per minute) depend on product characteristics, product viscosity,
fill volume and bottle size. Standard machines can achieve rates of up to 2400 bottles per hour
when fitted with LED Screen option. Faster rates may be achieved using optional advanced flow
control on main cylinders
5-100ml
20-500ml
50-1000ml
500-2500ml
500-5000ml
Automatic Single
Head
£8995
£8995
£8995
£9995
£9995
Automatic Twin
Head
£12995
£12995
£13995
£14995
£14995
Automatic Four
Head
£21850
£21850
£22895
£24500
£24500
Automatic Six
Head
£30,500
£33500
£33500
£37995
£37995
Optional Extras
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Rail adjustable volume control
LED Screen with function keys to allow adjustment of:
Diving Nozzle operation including delay before filling starts
Delay before product gates operate
Third gate for products less than 62mm diameter
Bottom operated shutoff with pneumatic flow control fittings
Manual Filling Machine
For the simplest applications, Prometica offers an
innovative and easy to use manual filling machine.
Capable of filling from 5 – 70ml in a single dose,
the manual filler requires no air or electrical
supply. This low cost option is ideal for smaller
applications where limited upgradeability is
required. Suitable for liquids or light creams and
manufactured in stainless steel, the manual unit is
suitable for chemical or food applications.
Price ___£895.00
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Prometica
Prometica’s Gear Pump Fillers
Highly accurate and easy to set up the positive displacement gear pump filler uses microprocessor control to measure the number of revolutions
of the gear head, ensuring that the correct volume is
filled.
Pump engine:
SS316 gear pump module with Teflon axle sleeve
(complies with hygiene requirements)
Powered by DC-brushless motor, powerful and durable
Max filling speed:
150-200ml/sec
Filling speed knob for different filling requirements
Ball valve for no drip of general liquid
Filling bracket
Volume range:
50-4,000ml
Able to self-prime 1st filling (depends on product)
Control system:
 Microprocessor control, control with precision and easy to maintain
 LED operation panel, easy to know operation status
Digital filling parameters:
Volume set/start delay/ span of intermittent filling
Filling counter
Multi-operation mode with switch:
Test/Manual/Intermittent
Signal input and food-pad controller
Filling speed adjustment(speed knob with lock)
Start button
Emergency stop with lock
Price ___£3595.00
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Prometica
Isobaric Filling Machines
Isobaric or Counter Pressure machines are mainly used in filling soda drink, such as cola,
light sparkling wine, mineral water etc. These units can, where necessary, be used in
conjunction with carbonization units and
Manual Isobaric Filler
The PT4i is suitable for filling sparkling wines, soft drinks, beer, etc. In any kind of bottle such as
glass or pet from 200 to 1500 ml. The machine is totally built in stainless steel 304.
Specification:
Isobaric reservoir with manometer and sight glass for level
checking
Machine equipped with protectors on each filling valve
Adjustable height of bottle lifting plate for different size
bottles
Filling process composed by the following phases:
 injection of co2 in the bottle
 filling
 degassing
Production:
Dimensions of the machine:
Weight:
200/300 bph
1000 x 770 x 1020.
50 KG.
Available also with 2 valves
Price:
£6780.00 for 2 valve unit (+£2000 4 valve m/c)
Automatic Isobaric Fillers
GD series constant pressure filler is an advanced level bottlefilling machine which is designed and developed to offer
consistent and reliable operation.
These machines are mainly used in filling soda drinks, such
as cola, light sparkling wine, mineral water and so on. They
have an advanced structure offering smooth, reliable and
safe operation, convenient maintenance, stepless speed
adjustment and high-efficiency production.
These machines are an ideal filling solution for small to
medium drinks producers
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Prometica
GD-12
GD-18
GD-24
GD-32
Production
800-2000B/H
capacity
1200-3000B/H
2000-5000B/H
3000-8000B/H
Power
1.5KW
1.5KW
2.2KW
Model
1.1KW
Overall
1900×1500×2000m
1060×1200×1900mm 1280×1100×2000mm 1500×1280×2000mm
dimensions
m
Weight
1500kg
Price
GD-12
1800kg
2700kg
3300kg
£14900.00
Peristaltic Fillers
A peristaltic pump contains a flexible tube, which performs the suction and the compression of
the liquid to be filled.
The liquid (product) is only in contact with the tubing. No valves or other mechanical parts to be
cleaned after the filling has been completed
Specifically designed for high value, small volume fills at very high accuracy. Suitable for aqueous
and other light viscosity products. The machine is suited for Pharmaceutical preparations,
fragrances, essential oils, reagents, inks, dyes, and specialty chemicals.
Fluid path is disposable; easy cleanup and elimination of cross contamination problems.
Accuracies of 0.5% are achievable for fill volumes less than 1 ml.
SPECIFICATIONS:
Standard tank:
Filling speed:
Power:
3000 ml
1-20 ml /min
110/ 220v, 50-60hz
FEATURES:

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Less cleaning validation
No product contamination
Very short change-over times
Limited waste of expensive products
High precision (i.e. 0.5% on filling of 1 ml)
Price ___£3995.00
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Prometica
Automatic powder filling Range
PTP series automatic screw blanking powder filling machines use a PLC and auger filling
mechanism. Auger Fillers are filling mechanism which measure out a product, usually powder or
free flowing solids, using an auger which is rotated for a predetermined number of revolutions
in a conical hopper to discharge the
required volume of product. The
main benefit of these machines is
their ability to control dust during
the filling. These machines can be
used with our Gravimetric weighing
systems – ask for details.
Application:
PTP series automatic screw blanking
powder filling machine is used to fill powdered materials for applications in the fields of food,
chemicals and medicine etc.
FLG-20A
FLG-500A
Voltage (v/Hz)
Power (W)
Packing Capacity
External
Dimensions
Capacity
Net weight
FLG-2000A
FLG-5000A
AC 220/50 110/60
700
1-20
700
50-500
850x500x1850
50
40
150
900
20-2000
1300
500-5000
900x500x1900
900x550x2000
30
25
200
250
A complete, economical solution to your filling production requirements. The multi-head
machine consists of the industry-proven filling heads and conveyor mounted on a sturdy frame.
Container indexing controls reliably move and position containers for filling. PLC control system
with touchscreen provides precise selection and adjustment of fill amounts and machine
functioning. Provides easy setup, operation, and monitoring of the filling operation. Various
configurations can be provided ranging from single to three heads.
Prometica can incorporate cappers, labellers and other devices to create a complete integrated
system.
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Prometica
Automatic Overflow Filling Machine
Multi-nozzle Overflow Liquid Filling Machine FL-4100 provides a versatile method for filling
water-thin to medium, and produce visually appealing and consistent fill levels regardless of
container shape or irregularities.
Features

PLC program and touch screen

Made of SUS 316 and 316L stainless steel ,meets cGMP requirement
No bottle no fill
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Module gear-pump engine fill the product simultaneously and accurately
Index system for exactly bottle positioning without bottle jam
Active shut-off nozzles
Diving nozzle to eliminate foamy bubble
With emergency button and tower light
Outstanding performance for various products like water, juice, coffee, lotion, shampoo, cleaner
or any other free flowing liquid
Options

Module fill engine：piston, peristaltic and overflow

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Bottle in-feed and out-feed accumulation tray
Turnkey linkage with capper, labeler and other in-line systems

Door-open auto-stop comply with safety operation
Specification
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Power：single phase 110/220VAC, 50/60Hz
Filling range：50~4000ml
Accuracy：0.5%~1%
Machine Dimensions：(L)1800mm (W)1050mm (H)1800mm
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Prometica
Automatic Advanced Range
Automatic Gear Pump Liquid Filling Machine FG-465 is designed and engineered to produce
outstanding quality and precision filling suitable for various products like shampoo, hot sauce,
lubricant oil etc. FG-465 can also replace piston or peristaltic module for the flexibility of filling
demands
Features
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




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PLC program and touch screen
Made of SUS 316 and 316L stainless steel ,meets cGMP requirement
No bottle no fill
Module gear-pump engine fill the product simultaneously and accurately
Index system for exactly bottle positioning without bottle jam
Active shut-off nozzles
Diving nozzle to eliminate foamy bubble
With emergency button and tower light
Outstanding performance for various products like water, juice, coffee, lotion, shampoo, cleaner
or any other free flowing liquid

5-100ml
20-500ml
50-1000ml
500-2500ml
500-5000ml
Four Head
System
£41850
£41850
£42895
£44500
£44500
eight head
system
£52500
£55495
£55495
£58995
£58995

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Prometica
Capping Machinery
Hand-Held Cappers
Prometica’s pneumatic unit provides torque to caps on bottles. The operator places and starts
caps on bottles; after pressing the unit down on the cap the operator activates the unit while
holding down the container.
Handheld capper provides relief from blisters, fatigue and potential carpal tunnel damage
associated with overworking the hands and wrists. It is also 30 – 50% quicker than manual
capping.
Price:
£765.00
With Stand and Pulley
£965.00
Rotary Capper
The RC-1 Rotary Capper incorporates a Single Station and is a complete capping system which
includes the cap bulk supply, cap orienting and delivery, cap placement and tightening, and
container ingress, staging and discharge onto the customer-supplied existing conveyor
FEATURES:
Easy changeover
Smooth, safe cap handling – no burning or marring
Accurately aligned cap placement
Handles a wide variety of caps including sport caps
Accurate torque
Container shapes and sizes from 20 ml to 10 liter
Operational speeds up to 60 cpm
SPECIFICATIONS:
220 volt, single phase, 50 Hz, input requiring 20 amp service
Backlog photo-eye with automatic stop and restart
5-20 cfm. @ 80 psi. clean, dry, compressed air
Price:
£19,750.00
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Prometica
Spindle Capper/ Torque Capper
The SC-6 handles a wide range of containers at speeds up to 120 cpm and offers a quick and
easy changeover routine that maximizes production flexibility
FEATURES:
Heavy duty construction
Manual height adjustment
Timing belt driven
Stainless steel support frame
3 sets of tightening discs
Air clutches for torque control
No-tool adjustment
Choice of various types of cap feeders
Speeds up to 120 cpm
SPECIFICATIONS:
Power：200V~240V，50/60Hz
Air consumption: 6 kg/cm2
Price:
£29,995.00 plus cap feeder if required
Vibratory Bowl feeder
Vibratory bowl feeders are the most common devices used to feed individual
components or parts in industrial assembly
automation applications. Vibratory feeders are
self-contained systems comprising of a specially
tooled bowl feeder that orientates the parts, a
vibrating drive unit, upon which the bowl feeder is
mounted and a variable-amplitude control box.
The bowl feeder includes an out feed
accumulation track to convey parts along and
discharge into the assembly machine comes in
many shapes and sizes. The drive unit vibrates the bowl feeder, forcing the parts to
move up a circular, inclined track. The track is designed to sort and orient the parts
in consistent, repeatable positions.
Prices From £4450.00
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Prometica
Semi-Automatic R.o.p.p Capping Machine
Prometica ROPP Capper is a Roll over Pilfer Proof capper designed to thread and seal aluminium
caps onto rigid containers. The ROPP capping heads can be adjusted for an assortment of
container shapes, diameters, and heights. Designer beverages or champagne bottles are good
examples of containers with ROPP closures.
Prometica ROPP capper is widely used for
Liquor, Medical, Pharmaceuticals, Beverages,
Food, Agrochemicals, Edible oil, Lube oil and
misc. industries. Heads with low tension
springs can be fitted to seal PET / PVC / HDPE
bottle. Capping heads can be adjusted for any
shape and sizes bottles. Capping heads with
two threading and two sealing rollers for
different diameters and heights (standard
semi-deep drawn, deep drawn, extra deep
drawn) of caps.
The sealing & threading pressure can be easily
adjusted. Centering guides fitted in the heads ensure that bottle is centered properly before
capping to ensure precise and accurate capping.
Features
Suitable for ROPP caps
Handles caps sizes 10-40mm
Adjustable height, capping head rise and fall speed,
Handles bottle heights from 50-300mm
Compact, easy to operate, low maintenance
Price
£2800.00
Call: 01189 487 027
17
Prometica
Labelling Machinery
Selecting Your Labeller
Prometica can supply labelers to suit most applications. From the simplest low-cost, semiautomatic unit though to an integrated in-line, computer controlled system.
For non-standard requirements, prometica’s talented engineering team can design and build
bespoke machines to suit your exact requirements.
Simple & Low Volume Applications
To apply wrap around labels to jars and bottles in small batches use the semi-automatic
machine (see page 21). This machine requires an operator – so it is labour intensive, but it ideal
where only occasional use is required or where batch sizes of less than say 400 are required.
A label dispenser is useful to assist manual labelling of flat products. The dispenser improves
efficiency by increasing through-put by around 30% compared to manual peal & stick labelling.
Top or Side Labelling – flat products
Use one of our AP
Range of label
applicators. These
easy to operate,
inexpensive machines
can be mounted over
or beside existing conveyors, or we can supply a
conveyor with integrated mount for the labeler.
AP Labellers start from only £2895 for the basic labelling head. A typical configuration of a
labeler with a 2M conveyor and an integrated mount costs from £6995
Technical Details of the AP Range are provided on page22 below
Bottom & Top/Bottom Labelling
Prometica offer a very simple, basic top & bottom labeller comprising a
two part belt with a fixed position bottom mounted AP labeller and an
optional top labeller mounted on an aluminum support structure. This
basic system starts at only £7995 for a bottom only labelling system or
£12950 for top and bottom labelling.
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Prometica
Wrap Around Labelling
Prometica offer a variety of Wrap-around labelling systems, ranging from the simple semiautomatic machine (the PT360 see page 21) to fully integrated, multi-label application systems.
The next model in the range, after the PT360, is the Label Line Compact (see page 23) This
impressive, inline, labelling machine represents truly outstanding value at less than £8995.
For applications where the product is top heavy or unstable, a top labeller can be combined with
a roller conveyor allowing product to be laid on its side.
Labelling Oval Products
The labelling of oval products, such as some trigger spay bottles, requires the bottle to be
accurately aligned and then stabilized before labelling to ensure consistent label application.
Typically a LabelLine Master (page24) equipped with a single head (for 100mm wide label) and
with stabilization and orientation devices will cost £13500 or £17500 for front and back
labelling.
Labelling Tapered Pots
Applying labels to tapered pots and pails requires shaped labels in order to avoid
‘spiraling’ on the product. The labelling head is mounted on an adjustable support
structure allowing fine adjustment of the angle of the head relative to the tapered
surface of the product. Typically one of our ‘high-end machines, such as the
Labelline Master (see page 24) would be used for this application.
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Prometica
Body and Neck Labelling – Bottles
Applying multiple labels to bottles requires a more advance labeller such
as our LabelLine Master (see page 24)
Typically a Master with one body label applicator, neck labeller, wraparound device and top stablisation will cost under £20,000 whilst the
same configuration but with an additional body labeller for front and
back application will be around £24,000
Multi-side Labelling (Corners)
Prometica offer a number of solutions for corner and multi-side labelling. Contact us for details.
Tamper Evident Labelling
Tamper evident labelling, as shown in the picture, can be achieved in
several ways.
Typically the label will be applied to the top using a standard AP range
applicator and a simple roller mounted on a pneumatic arm will wipe
the tail of the label down.
The application can be more complex if the label must be applied ‘inregister’ with other features of the pack, but in this simple configuration the labeller with the
wipe down roller and control system costs from £4950 plus a conveyor if required (see page 42
for conveyors)
Special Applications
Prometica offer a number of solutions for special application labelling and bespoke systems.
Contact us to discuss your requirement.
Call: 01189 487 027
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Prometica
Label Applicators – AP Range
Features:
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


A "wipe-on" Label Applicator to apply labels
with a minimum width of 10mm and a
maximum width of (see table below) on the
top, side or bottom of the carton, package
etc. at a speed of 1 - 30 meters/minute.
Stepper motor controlled with a placement
accuracy of + or - 0.5mm.
Maximum label length is 200mm. outside
reel diameter is 300mm.
Optional hot stamp printing unit for day,
date, sell-by etc.
Reliable and easy to operate
Model
Max Label
Width mm
Max Label Length
AP50
50
AP 100
Outside Diameter Speed
Price
mm
M/min
300
300
0-30
£2895.00
100
300
300
0-30
0-60
£2995.00
AP 140
140
300
300
0-30
0-60
£3995.00
AP 190
190
300
300
0-30
0-60
£3995.00
AP 230
230
300
300
0-30
£4995.00
AP 260
260
300
300
0-30
£4995.00
Optional Stand:
£1295.00 (as shown)
£895.00 (basic unit)
Call: 01189 487 027
22
Prometica
In-Line Labellers – LabelLine Range
Prometica supplies Labelling Lines to satisfy every requirement and can boast dynamic and high
performance machines for both standard applications and special projects.
The “LabelLine” range is composed by two models: LabelLine Master- for medium and high
outputs and the LabelLine SYNCHRO, a state-of-the-art Labelling Line where a PLC is integrated ,
which is ideal for companies requiring a very quick set-up and coupled with the best quality.
Finally, Prometica offers the LabelLine COMPACT, which combines LOW COST together with
excellent QUALITY for labelling cylindrical products
Label line-Compact
The Compact has been designed specifically for use with cylindrical
products and fits nicely between the semi-automatic labeller and
our more advanced and more expensive AP-Auto applicators.
The controller is built into a polished Aluminum mono-bloc and
although fixed speed, it is possible to adjust internally
Call: 01189 487 027
23
Prometica
One Automatic Labelling Head
Max Label width:
Min. Label width:
100 mm
8 mm
Core diameter of the label reel:
Outside diameter of the reel:
Stepper motor with FIXED speed:
38 mm
300mm max.
25 mts/min
Start when the Product sensor or Fiber-optic sensor sees the product
Label-gap sensor that can adjust the off-set of the label from the peeling plate
Integrated Micro-processor controlled electronic control box with LED display
Control box allows adjustment of the labelling parameters
Foam-rubber pressure roller attached to the peeling plate
Height and X-Y adjustable
Conveyor Belt
Conveyor belt width:
Conveyor belt length:
Speed max
Height:
100mm
1500mm
25 mts/min
/-750mm
Polished aluminum mono-bloc standing on 4 feet
Control panel (on/off button, emergency button)
Wrap around Belt for cylindrical Products
Fixed speed system to apply wrap around label to
cylindrical products
Adjustable horizontally and vertically
Price:
£8995.00
Call: 01189 487 027
24
Prometica
LabelLine Master
Labelling Lines comprising a conveyor belt with
variable-speed on stainless steel monobloc. SIMPLY
version is available with 1 or 2 labelling heads
(Maximum label width: 100-140-190-230-260 mm.).
This is system for apply on cylindrical, oval and flat
products.
Controlled by microprocessor board and
potentiometers.
Technical characteristics:
Building materials – stainless steel
Speed 0 and 30 meters
Management: by control box with microprocessor and potentiometers
Support column/columns for labelling head/heads with inclination, vertical and horizontal
regulation
Stepper motor
220 or 110 V 50/60 Hz
Standard width of the conveyer belt - 150 or 200mm (other sizes on request)
Standard length of the conveyer belt - 1500 or 2000 mm (other sizes on request)
Optional









Lateral roller for enveloping or semi-enveloping application on round bottles
Lateral roller for enveloping application of labels on cone-shaped products
Upper roller to settle the flat or oval product during the labelling phase
Centering system to line up oval products
Spacing system to space out the products before the labelling phase
Heat/Dry printing group for the printing of codes and expiry dates directly on the label
before the labelling
Turn table diameter 800 mm. or 1000 mm.
Wheels
Optical/acoustic alarm
Typical Prices:
Fully equipped Twin Head Front & Back labeler with wrap
around, top stabilization, positioning for oval products
Price:
£21,750.00
Call: 01189 487 027
25
Prometica
LabelLine Synchro
The Synchro is similar to the Master product but offers:
 Electronic management: PLC controller (multi languages)
 Parameters display with touch screen
This provides the benefit of very quick set up times when
products are frequently changed.
The Synchro adds £4000 to the cost of an equivalent Master
machine
Print and Apply Labellers - PT300
Combining thermal printing and automatic labeling,
the PT300 is used in all kinds of automatic production
lines and logistic systems to print and label the real
information onto the products such as product date,
batch code, anti-counterfeit information, logistic
information, channel management information,
barcode and so on. It is especially suitable for
automatic printing and labeling with variable
information.
The basic machine uses the SATO LT Print Engine
which offers quality printing together with
competitive pricing.
Application Head
Tamp
Rotary Arm
Use
To apply labels
to flat products
at rest (or
moving slowly)
Tamp/Blow
To apply labels
to flat or uneven
products in
motion
Print Engine
Price
SATO LT408
£7900.00
SATO LT408
£8600.00
Roll-on
To apply labels to
product in
motion at
synchronized
speed
SATO LT408
£8900.00
Applying labels
to front or rear
of moving
product.
SATO LT408
£10300.00
Note: the PT300 incorporates a proximity sensor in the application pad, allowing labels to be
applied over a variable distance without any adjustment being required.
Call: 01189 487 027
26
Prometica
Barcode & Label Printers
Prometica offer the TEC range of industrial thermal and thermal transfer printers.The TEC SX
range provides superb reliability and performance at an incredibly low cost of ownership.
Constructed from heavy-duty steel, the TEC SX range is ideally suited to any high output
application. The TEC SA4 barcode label printer provides the functionality and robustness of an
industrial printer with the compact footprint and ease of use of a desktop printer.
The TEC B-852 has a strength and ability that belies its appearance. Constructed in steel with the
most advanced design in usability, the B-852 offers all the advances of the TOSHIBA TEC
Industrial range at an affordable cost.
Toshiba TEC - B-SA4TM - Metal casing for industrial environments
Resolution:
Printing width:
Printing speed:
8 dots/mm (203 dpi); optional 11.8 dots/mm (300 dpi)
104 mm; up to 105.7 mm with 300 dpi printhead
up to 152.4 mm/s (6 ips)
Central network management suite to manage all printers in a network
Metal casing, ideal for Industrial Environments
Price:
£799.00
Toshiba TEC - B-SX4T - High End High Quality Industrial Printer
RFID ready
Resolution:
Printing width:
Printing speed:
Price:
8 dots/mm (203 dpi)
max. 104 mm
up to 254 mm/s (10 ips)
£1199.00
Toshiba TEC - B-SX5T - High End High Quality Industrial Printer
RFID ready
Resolution:
Printing width:
Printing speed:
Price:
12 dots/mm (306 dpi)
max. 127.5 mm
up to 203 mm/s (8 ips)
£1,999.00
Toshiba TEC - B-852 - Wide Web Printer
Printing speed:
Printing width:
Resolution:
Price:
101.6 mm/sec
216.8 mm
300 d.p.i.
£1,799.00
Call: 01189 487 027
27
Prometica
Colour Label Printers
Prometica 400 Series
With the X400 from
Prometica you can print
fantastic full colour photo
quality labels for your
speciality products on
demand!
Utilizing the latest in inkjet
technology developed by
Lexmark the Prometica X400
will produce bright,
attention grabbing labels up
to 4 inches wide at 4,800dpi
resolution on high gloss,
semi-gloss or matt finish
self-adhesive material. The
LX400e uses labels
manufactured on rolls
instead of on sheets
meaning that buying
expensive sheets of labels
for your sheet fed inkjet
printer is a thing of the past.
There are a range of pre-cut
label sizes to choose from, or
we can even make to order!
The X400 printer package includes...







Price:
The X400 colour label printer
A copy of the NiceLabel™ SE Edition label design software (for PC)
X400 printer drivers for Windows 2000/XP/Vista and Mac OS X 10.2 or higher
A colour ink cartridge (CMY & process black)
A starter roll of 4" x 3" Tuff-Coat™ High Gloss Inkjet Labels
A USB 2.0 cable (printer requires a USB 2.0 port on your computer)
Full user instructions and a step-by-step automated installation wizard
£2950.00
Call: 01189 487 027
28
Prometica
Prometica 800 Series
With the X800 from Prometica you can print fantastic full colour photo quality labels for your
specialty products on demand!
Utilizing the latest in inkjet
technology developed by
Lexmark the Prometica X800
will produce bright, attention
grabbing labels up to 8 inches
wide (full A4 size) at 4,800dpi
resolution on high gloss, semigloss or matt finish selfadhesive material. The X800
uses labels manufactured on
rolls instead of on sheets
meaning that buying expensive
sheets of labels for your sheet
fed inkjet printer is a thing of the past. There are a range of pre-cut label sizes to choose from,
or we can even make to order!
The X800 printer package includes...







The Prometica X800 colour label printer with UK exclusive 2
year warranty!
A copy of the NiceLabel™ SE Promtica Edition label design
software (for PC)
X800 printer drivers for Windows 2000/XP/Vista and Mac OS X
10.2 or higher
One black ink cartridge and one colour ink cartridge
A starter roll of 4" x 3" Tuff-Coat™ High Gloss Inkjet Labels
A USB 2.0 cable (printer requires a USB 2.0 port on your computer)
An easy-to-follow setup and user guide for the whole system
Price:
£3,250.00
X4/800 Colour Ink Cartridge
(price for 5 pieces)
£249.70
Call: 01189 487 027
29
Prometica
Labelling Software
Prometica supply EnLabel Software.
EnLabel is the professional choice for designing and printing labels for any purpose. Create
sophisticated labels containing barcodes, serial numbers, database records, date/time stamps,
calculations and other variables for output on any Windows printer.
General Features
Fully functional Windows application providing graphics-based label design and separate print
interface.
Variable Handling
Keyboard entry, incrementing numbers, serial numbering, date/time stamps, option lists and
macro scripts.
Database
Connect to any database source including Access, dBase, Paradox, Btrieve, FoxPro, Excel, Lotus,
OLEDB and ODBC, SQL Server and Oracle
Intuitive Label Design
Comprehensive features for incorporating bar code labelling into custom applications. Leave
data entry and printing to EnLabel or supply data directly to the “black box” version for
formatting and printing.
Barcodes
All standard symbologies including Code 39, Interleaved 2-of-5, EAN/UPC, EAN 128, MSI, Plessey
and many more.
Fonts & Symbols
Comprehensive library of fully scalable symbols plus all Windows fonts including custom fonts
on request.
Graphics
Import images of all industry standard formats: bmp, pcx, tif, jpg, eps, wmf.
Boxes, Lines & Ellipses
Any size, colour, thickness or fills plus many corner and end shapes.
Typical Applications
EnLabel products are in use world-wide wherever there’s a need for effective bar code labelling.
Areas of application include: EDI, EPoS, distribution, supply chain, Odette, stock control, shop
floor data capture, document tracking, medical and health, chemical and many more.
Price:
£495.00
Call: 01189 487 027
30
Prometica
Stand-Alone Labelling Systems
SOLO is a unique label printing solution comprising a ‘smart' standalone keyboard and SOLO
Studio - a fully featured PC design application.
SOLO Studio offers an intuitive and uniquely WYSIWYG interface allowing users to design
templates in any format with barcodes, images, symbols and other graphical elements, all
exactly as they will be printed.
Label content can be sourced at print time from database records, keyboard input and other
sources. Serial numbers, date/time stamps, price calculations and powerful macro scripts can all
be added to the label design with the help of SOLO Studio 's intuitive wizards and interface
controls.
Label templates can be transferred to the standalone keyboard at any point using SOLO Studio 's
integrated Keyboard Builder feature which automatically connects to the keyboard and transfers
the selected templates along with all related graphic files and data.
SOLO Studio allows industry standard labels to be created in minutes while the simplicity and
robust design of the standalone keyboard make it suitable for use by non-technical personnel in
virtually any environment. With compatible devices available including hand-held scanners and
weighscales, SOLO offers a versatile solution with countless applications across various
industries.
Price:
Ask
Call: 01189 487 027
31
Prometica
Choosing Your Shrink-Wrapper
Shrink Wrappers are used for three main
purposes:



Retail display or presentation
Multi-packing
Transit Protection
Presentation Packaging
Applications include: Books, CDs, DVDs,
Catalogs, Calendars, Note Pads, Reams/Paper ,
Irregular Shapes etc etc
Presentational packaging can be achieved using Chamber, L Sealer, Automatic L Sealer, Side
Sealer or Flow Wrapper.
The main factor is selecting your machine is the size of the pack you require
and the number of packs you need per hour. See the machine specifications
below.
Multi-packing
Multi-packing is more difficult with fully automated machines unless products
can be collated before wrapping.
Generally Chamber and L Sealers are used for such applications.
Transit Protection
Transit Packs usually require the use of a Sleeve Wrapper. These machines use a heavy duty film
to create a strong package. Note the telltale oval ‘eye’ at the end of the pack.
Applications include wrapping bottles, jars or cans in a tray (or without a tray – depending on
machine). Also cartons, floor tiles etc.
Call: 01189 487 027
32
Prometica
Chamber (2in1) Machines
Prometica’s Chamber Sealers are robust, reliable and easy to operate. The machines incorporate
controls for sealing time, shrinking time and shrinking temperature and can be used to wrap a
wide range of products using most shrink film types.
The machine uses pre-folded shrink film.
The folded edge forms one closure of the
pack. The machine closes the other faces
sealing the pack before the film is shrunk.
To operate the user places his product
between the faces of the film on the
integral assembly tray, he moves the
product to the left, brings down the
chamber hood which is automatically held
in place until the cycle is complete. Whilst
the sealing and shrink process is underway
the operator can prepare the next pack.
The whole process is complete in just a few seconds.
Features:
Integrated sealing and shrinking in one step.
Transparent hood makes the sealing and shrinking visible.
Adopts glass fiber cutler's isolator and nickel alloy cutter to produce a perfect sealing
line and to avoid the film sticking the cutter. Equipped with pin roller to pierce the film
(allowing air out).
The height of the package supporting mesh inside the chamber can be adjusted for
different sizes of products.
Mounted on castors with brake on the bottom of supporting base, to move the machine freely.
FM-5540A is equipped stainless steel conveying mesh with the height adjustable transporting
the products out after the sealing and shrinking automatically, double increase the packing
capacity
Call: 01189 487 027
33
Prometica
Model
Max Packing
Dimension
34
Price
L×W×H（mm）
FM-4030
FM-5540
FM-5540A
(With Transport Conveyor)
FM-8060
350×250×150
(500 pieces/hr)
450×300×200
(500 pieces/hr)
450×300×200
(800 pieces/hr)
700×500×200
(400 pieces/hr)
£3495.00
£3695.00
£3995.00
£3800.00
L Sealers
L Sealers offer a faster throughput than the Chamber machine, but they have a larger footprint
and the associated shrink tunnel may require a three phase electrical supply.
Features:
High temperature and ‘sticky free’ L bar sealing knife, sealing action without smoking or burned
material. Sealed product is tidy and clean.
Teflon Covering on the sealing knife.
After sealing action, product moves into the shrink tunnel automatically by the conveyor belt.
Conveyor belt is adjustable on the high by a hand wheel.
Sealing time is controlled accurately by time delay.
Double electromagnets make stronger sealing pressure.
Adjustable film layer with needle device to suit different size film.
Sealing frame controlled by damping cylinder.
Sealing knife has protection device.
Matched with shrink tunnel to achieve a high packing speed.
Call: 01189 487 027
Prometica
Model
Max Packing
Dimension
35
Price
L×W×H（mm）
FL-5045T (Manual)
FL-7555T (Manual)
FL-6045TB (Pneumatic)
FL-7555TB (Pneumatic)
FL-5045T+SM-4525C(Manual)
Combined"L"sealer+shrink
tunnel
500×400×300
(800 – 1200 pieces/hr)
700×500×300
(800 – 1200 pieces/hr)
550×400×300
(800 – 1200 pieces/hr)
700×500×300
(800 – 1200 pieces/hr)
£2595.00
£3295.00
£3295.00
£3795.00
500×400×300
(800 – 1200 pieces/hr)
£45595.00
500×400×200
500×400×300
FL-6045TB+SM-4525C(Pneumatic)
Combined"L"sealer+shrink
tunnel
(800 – 1200 pieces/hr)
£6295.00
500×400×200
Call: 01189 487 027
Prometica
Automatic L Sealers
FL-5545TBA (Fully Auto)
FL-5545TBB (Fully Auto)
With Kissing Device
FL-6560TBA (Fully Auto)
FL-6560TBB (Fully Auto)
With Kissing Device
£12950.00
400×350×120
(upto 1500 pieces/hr)
(ex. Heat
tunnel)
£15,800.00
400×300×120
(upto 1500 pieces/hr)
(ex. Heat
tunnel)
£17,950.00
450×400×120
(upto 1500 pieces/hr)
(ex. Heat
tunnel)
£19,250.00
400×300×120
(upto 1500 pieces/hr)
(ex. Heat
tunnel)
Side Sealing Machines
Prometica’s Hi-speed sealing machine is
designed for integration with automatic
production lines providing fast shrink
wrapping functionality
Constant temperature heat sealing and
cutting system is suitable for PE, PVC and POF
films production high quality results with
industry standard materials.Simple
adjustment of the conveyor with the head
wheel enables packing products of different
sizes.
The front feed in systems speed is adjustable
making the whole machine highly automatic. Can run automatically without an operator.
Combined with our Hi-speed hot air circulating shrink tunnel the machine offers an efficient and
reliable in-line shrink wrapping solution.
Call: 01189 487 027
36
Prometica
Sleeve Sealers
Prometica’s ST range of sleeve wrappers are used
for transport packing of beverages, beer, tin cans
and mineral water etc with or without a tray; also
suitable for shrink wrapping products such as
electric appliances, auto spares, furniture and floor
board etc.The basic ST-6030 Semi Automatic
machine is an excellent ‘workhorse’ machine which
is both versatile and easy to use.
The combined ST-6030 with the SM-6040 is currently available for only £11520 – representing a
substantial saving of 20%!
The ST-6030A is set for one product configuration. It integrates with the production line and
with its auto feeding, film wrapping, sealing & cutting, shrinking and cooling, it does not need an
operator. The ST-6030 AH model is similar to the A model but it offers different packing modes:
6, 9, 12, 15, 18, 20 or 24 bottles each pack
Model
Max Packing
Dimension
Price
L×W×H（mm）
ST-6030 (Semiauto)
500×300×330
£5900.00
ST-6030A (Fullyauto)
500×300×330
£12300.00
ST-6030AH (Fullyauto)
500×300×330
£13900.00
Call: 01189 487 027
37
Prometica
Technical Specification
Model
ST-6030
ST-6030A
ST-6030AH
1370×920×1800
1360×2120×1900
1360×2120×1900
Max packing size L×W×H
（mm）
≤700
≤700
≤700
Sealing Size/ Tunnel Size
L×W×H（mm）
700
700
700
Infeed conveyor height （
mm）
850±50
850±50/1500
850±50/1500
Sealing
temperature/shrink
temperature
0-200℃
0-200℃
0-200℃
Packing speed(pcs/min)
0-12
8-18
6-14
Net weight （kg）
390
380
465
Power （kw）
1.5
2
2
Power supply
3φ220V/380V 50/60Hz
3φ220V/380V 50/60Hz
3φ220V/380V 50/60Hz
6．0
6．0
6．0
PE 、PVC
PVC 、PE
PVC 、PE
Machine dimension
L×W×H（mm）
Compressed air (kg/cm3)
Film used
Heat Tunnels
Standard Tunnels (for use with L Sealers, Side Sealers and Sleeve Wrappers)
Prometica’s SM range of Standard Heat Tunnels offer the following features:







Adjustable speed of conveyor belt (electronic speed
controller).
Double insulated enclosure.
Insulated curtain able to resist high temperature in order
to reduce energy wastage.
Stainless steel heater to heat up quickly, and equipped
with powerful fan motor to keep consistent and even air
flow.
Conveying speed or tunnel's temperature adjustable according to the size of
products and output.
Convey chain is made of solid rod covered by silica gel tube - suitable for heavy
products.
Compatible with most shrink film including PVC/PP/POF.
The SM range are used predominantly with our L Sealers, Auto L sealers and Side Sealers.
For most applications the low cost SM-4525 is ideal. For larger products the SM6040 may be
required – check that the Pack Dimension to ensure that the appropriate unit is selected.
Call: 01189 487 027
38
Prometica
Picture
Model
Max Packing
Dimension
39
Price
L×W×H（mm）
SM-3515 (mini)
400×300×120
£2725.00
SM-4525 (standard)
700×400×200
£2950.00
SM-5030 (standard)
700×450×250
£3990.00
SM-5030H (medium
speed)
1000×450×250
£4510.00
SM-4525-C-28＂
700×400×200
£3420.00
SM-4525-C-40＂
1000×400×200
£3730.00
The larger SM6040 and SM 8040 machines are ideal for our Sleeve Wrappers. These machines
offer the following additional features:




Twin Air Circulation fans
Adjustable mesh panels inside the tunnel to allow adjustment of air flow
Cooling fan ( products cooled and formed in a short time)
Baffle is fixed both on the entrance and exit of the tunnel, prevent the heat inside
the tunnel escaping
SM-6040S Shrink
tunnel
500×300×330
£5120.00
SM-6040SM Shrink
tunnel (Thick rollers)
500×300×330
£5535.00
SM-6040 Shrink tunnel
1500×500×350
£5750.00
SM-6040M Shrink
tunnel
(Thick rollers)
1500×500×350
£6150.00
SM-8040 Shrink tunnel
1500×700×350
£7020.00
Call: 01189 487 027
Prometica
Center Folded PVC and Polyolefin Film for Shrink Wrapping Machines
PVC Film
MEC®92 is a soft shrink film based on a PVC compound in conformity with EEC directives. The
film is available in a standard 40:40 shrink ratio. The material offers the following benefits:








Suitable for the packaging of food products, permeable to gas, water and high moisture
transmission
Shrinkage at low temperature
Excellent machine ability
Excellent sealing at low temperature with a range of +/- 20° C
Excellent clarity and gloss
Unbeatable product presentation after the quick heat treatment
Puncture proof and perfect elasticity
Minimization of packing production cost
Polyelofin Film
MPF is a multi-layer polyolefin shrink film produced in compliance with EEC directives; its
versatility makes it ideal for both manual and fully automatic machines.
MPF is available as centre-folded or single wound. This is a biodegradable product available in a
variety of widths and microns supplied carrying the Eco green circle symbol when requested.
MPF is used extensively for point of sale packaging offering excellent presentation and
performance quality to a wide range of goods and commodities. This film is frequently used in
the packaging of refrigerated foodstuffs and items of irregular shape.
Size (mm)
150/300
200/400
250/500
300/600
350/700
400/800
450/900
500/1000
550/1100
PVC
£23.91
£28.55
£33.18
£37.82
£43.98
£47.09
£51.73
£56.37
£61.00
Polyolefin
N/A
£42.03
£50.04
£68.04
£66.05
£74.06
£82.06
£90.07
£98.08
Available thicknesses: 15, 19 and 25micron - some sizes available in 38 and 50 micron on
request
Roll Lengths: PVC 15μ = 750M 19μ = 600M 25μ = 450M 38μ = 300M Polyolefin 15μ = 1250M 19μ = 1000M 25μ =
800M
Subject to Prometica Ltd Terms and Conditions of Sale. Prices exclude VAT and Delivery. Minimum Order: 5 rolls
Call: 01189 487 027
40
Prometica
Case Tapers
Prometica offer several Case Taping machines. Our most popular product is the EXC-305.
This machine is an auto carton sealer with integrated top and
bottom sealing functions
Designed using the traditional method to feed the cartons by
drive belt and then to seal it using adhesive tape.
It just takes 1-2 minutes to make adjustment for applicable
carton sizes manually.
Widely variable and suitable for all kinds of carton
It's an economical, labour saving machine that is easy to operate, inexpensive and reliable.
All component materials are robust and durable to guarantee the long term performance
Model
EXC-305
Applicable cantor sizes
L:150～∞ W:110～500 H:100～500
Height of working table
Min: 570mm Max: 750 (Can be non standard for out of this using scope)
Attaching speed
1000-1200/ hour (can be faster if make non-standard machine)
Machine dimension
1000L×820W×1350H
Atmosphere source
no need
Power supply
single phase 220V 50/60Hz(can be changed)
Suitable adhesive tape
W: 48mm L:1000yards(can be changed to W:60～75mm at extra cost)
Price:
£1435.00
Other Options:
305A
As 305 but with
automatic width
setting
£1800.00
306
Top and bottom drive
belts
£1595.00
307
600mm high carton
capacity
£1950.00
308
Auto closure of top
flaps
£3400.00
306B
800mm high carton
£1995.00
Call: 01189 487 027
41
Prometica
Product Handling
Conveyors
Stainless steel & painted mild steel Conveyor belt, belt conveyors and roller
conveyors from a UK based belt conveyor manufacturer, building proven,
reliable low cost conveyors, suitable additions to any production or process
line. Our proven standard roller an belt conveyor range will give reliable,
maintenance free operation suiting the changing needs of your business.
Our universal conveyor is manufactured from mild steel or stainless steel for direct food use.
Our stainless steel belt conveyors are proven to form the base of food production lines, with
attachments such as shelves. quick release belts and clean in process options.
Conveyor specifications:
 Belt Type: 2ply PVC Green (other belt types available)
 Drive Type: 113 dia Drum Motor (geared motor as option)(80 diameter drive and idler
options)
 Speeds to suit application
 Supports: Welded 'H' Section
 Finish: Painted Blue 5010 (Non standard colors available)
 113 diameter pulleys
 Available in Mild steel or stainless steel
Painted Mild Steel: Price List £:
Length (mm)
Upto 1m
1001mm to 2000mm
2001mm to 3000mm
3001mm to 4000mm
4001mm to 5000mm
5001mm to 6000mm
6001mm +
Belt Width (mm)
300
450
£1940.00
£2,020.00
£2,061.43 £2,167.14
£2,168.57 £2,284.29
£2,407.14 £2,562.86
£2,600.00 £2,767.14
£2,582.86 £2,798.57
POA
POA
600
£2,114.29
£2,271.43
£2,401.43
£2,718.57
£2,932.86
£2,975.71
POA
800
£2,510.00
£2,710.00
£2,838.57
£3,270.00
£3,471.43
£3,528.57
POA
1000
POA
POA
POA
POA
POA
POA
POA
Stainless Steel : Price List £:
Length (mm)
300
450
600
650+
Upto 1m
1001mm to 2000mm
2001mm to 3000mm
3001mm to 4000mm
4001mm to 5000mm
5001mm to 6000mm
6001mm +
£2,554.29
£2,764.29
£2,945.71
£3,397.14
£3,707.14
£3,760.00
POA
£2,721.43
£2,944.29
£3,194.29
£3,644.29
£4,065.71
£4,145.71
POA
£2,881.43
£3,157.14
£3,491.43
£3,968.57
£4,530.00
£4,635.71
POA
POA
POA
POA
POA
POA
POA
POA
Call: 01189 487 027
42
Prometica
Conveyor options :
Variable speed (IP20)
Variable speed (IP65)
Start / Stop button
Fixed side guides
Adjustable side guides
Casters
Non standard paint color
Geared motor Drive
Quick release belt (STST)
+ £ 130.00
+ £ 200.00
+ £ 60.00
+ £ 20.00 per metre
+ £ 40.00
+ £ 22.00
+ £ 35.00
+ £ 50.00
+ £ 150.00
Mini-Belt Conveyors
Mini-Belt Conveyor specifications:
Belt Widths: 80mm to 500mm
End pulley diameters: 25mm or 50mm
Belt Type: 1ply PVC white (other belt types
available)
Drive Type: Underslung gearbox motor
Speeds to suit application
Supports: Welded 'H' Section
Finish: Painted Blue 5010 (Non standard colors available)
Knife edge transfer available
Available in Mild steel or stainless steel
Price List £:
Length (mm)
Upto 1m
1001mm to 2000mm
2001mm to 3000mm
Belt Width (mm)
100
200
£968.57
£968.57
£1,101.43 £1,101.43
£1,218.57 £1,218.57
300
£972.86
£1,088.57
£1,248.57
400
£998.57
£1,150.00
£1,287.14
500
Ask
Ask
Ask
Call: 01189 487 027
43
Prometica
Gravity Roller Conveyors
Gravity conveyors and gravity roller conveyor from Prometica,
provide a proven, reliable low cost addition to any production,
process or packaging line. Our proven standard roller conveyor
range will give reliable, maintenance free operation suiting the
changing needs of your business. Our conveyors are
manufactured from mild steel or stainless steel as an option.
MILD STEEL FRAMES AND ROLLERS
50 diameter Mild steel zinc plated or PVC rollers
Price List £: per metre
Roller Width (mm)
Roller pitch (mm) 300
52
£196.00
78
£175.16
104
£163.66
130
£157.84
156
£153.20
90 degree bend (Twin Track) £:each
Roller width (mm)
450
£199.04
£177.14
£165.10
£159.04
£154.19
600
£222.73
£292.94
£276.76
£268.60
£262.09
800
£240.50
£204.79
£185.53
£175.79
£168.01
£428.57
£642.86
£857.14
£1,142.86
£414.29
£442.86
£471.43
£485.71
Optional parts
Support Stand (Each)
End stop
Side guide (fixed) (metre)
Joining Set
Non Standard Colour
Lift Up gate (+1m of track)
Casters fitted (+ support stand)
+ £ 62.00
+ £ 20.00
+ £ 12.00
+ £ 8.00
+ £ 105.00
+ £ 250.00
+ £ 10.00
Warrantee:
12 Months Parts Warranty Excluding Consumables RTB
Terms:
Subject to Prometica Ltd terms and conditions of sale.
Prices exclude VAT and delivery
This does not constitute an offer
Payment due with order unless otherwise agreed.
Call: 01189 487 027
44
Prometica
Phone Number: 01189 487 027
Email: Sales@prometica.co.uk
Call: 01189 487 027
45