HSM Baling Press Systems
Transcription
HSM Baling Press Systems
Environmental Technology HSM Baling Press Systems Waste disposal solutions for all application areas HSM - Over 40 years experience in compressing valuable materials. The company founder and current managing director Hermann is now globally active and plays a large part in the optimal Schwelling constructed the first pioneering HSM baling press recycling of packaging and other valuable materials. over 40 years ago. Built with typical German virtues, the company Baling presses for every application, every material and every individual demand. HSM baling presses are the specialist solution for compressing systems, PET/UBC compaction technology and fully automatic waste materials by up to 95% into sorted, easily transportable baling press systems for professional waste disposal companies. bales. The product portfolio ranges from vertical and horizontal Regardless of the material, the volume or the location - HSM has presses for trading and manufacturers to shredder baler the product for you. Foils Cardboard Paper PET bottles / UBC Plastics HSM quality has an obvious reason: The “Made in Germany” seal of approval. HSM has always adhered to quality principles, whether in develop- production is a part of the responsibility that comes with being an ment and construction, production, project planning or service. All integral part of the regional community. In HSM plants, motivated HSM plants are certified according to DIN EN ISO 9001 and work and highly-skilled professionals are dedicated to securing the posi- towards the creation of long-lasting products that retain the value tion of HSM in Germany. of the HSM brand long into the future. The clear belief in German 2 HSM - Over 40 years of experience and know-how. The several hundred staff members in the three HSM production employing our quality management system we provide the best and assembly plants in Salem, Frickingen and Reichenbach make possible customer care, adhere to and increase our quality sure that our quality standards are adhered to at all times. Part standards, reduce costs and gain motivated employees and of the HSM company philosophy is the constant optimisation of satisfied customers. partnerships, both internally and with our suppliers. By consistently Our plants in Germany: Salem Frickingen Reichenbach 3 Among all of the advantages, one decisive plus point exists: HSM Service. We deliver quality and are also responsible for this after the sale. headquarter but also in all HSM service centres in Germany and We take service seriously, and are committed to helping our all over the world. customers in the best way possible. This not only applies to our First-class service means: •On-site specialist advice from experienced consultants in the sales and project teams •Installation, instructions and start-up •Calculation of cost savings by using a HSM baling press in comparison with the current disposal solution •Maintenance, servicing and upkeep •Review and formulation of the individual tasks and requirements •Continuous customer support •Arranging meetings between the customer, field service and project team •Implementation of special solutions •Project drawings •Transport organisation; coordination of other partners 4 •System operation support •Maintenance contracts Using HSM machines means reducing CO2 emissions. The dimensions and weights of bales produced using HSM previous ener gy consumption presses allow an optimal loading of the truck. This means less empty space, and less expensive and environmentally damaging journeys. Energy co nsumption with freque ncycontrolled drive The new design of the frequency-controlled drive makes an even greater contribution towards environmental protection and to the efficiency of the presses. It saves up to 40% of the energy used by standard drives HSM and environmental protection: HSM produces long-lasting products that play a decisive role in • Recycled transport and packaging materials recycling processes and are especially energy efficient. These • Exclusive use of environmentally-friendly, recyclable operating materials and aids principles are not only applied to HSM products, but also to the manufacturing process, material selection and use of energy within the company. We think far into the future, for the benefit of our children. • Avoidance of unnecessary transportation through direct compression of waste materials in production • Recirculation of around 60% of coolants into the production system • Heating of almost 5400 m² of company space through heat recovery from production • Heating of the remaining production spaces with gas radiation heating, which saves energy through low warm-up times 5 The HSM product finder: We will show you our best side! “Tell us who you are and we will tell you which baling press you Many HSM system solutions are also suitable for almost all requi- need!” Each industry has its own requirements for pressing rements in addition to the uses displayed here. Contact us if you materials, volumes and so on. Use our product finder to select have other materials or applications. We will find you a suitable the baler for your needs. The solutions shown here present the solution. classical and most frequently used system recommendations. Industry / Trading Small material loads * (processing industry, department stores, document shredding facilities, others) Throughput up to machine approx. Small to medium material loads * (processing industry, PET bottles/ UBC disposal, document shredding facilities, printing and paper industry) Throughput up to machine approx. Medium material loads * High material loads * (processing industry, department stores, document shredding facilities, printing and paper industry, others) (processing industry, PET bottles/ UBC disposal, department stores, document shredding facilities, printing and paper industry, others) Throughput up to machine approx. Throughput up to machine approx. 36 m³/h ** AK 807 52 m³/h ** VK 1005 211m³/h ** VK 3008 326 m³/h ** VK 6015 35 m³/h ** AK 1407 92 m³/h ** VK 1206 214 m³/h ** VK 4208 435 m³/h ** VK 5512 93 m³/h ** AK 4014 110 m³/h ** VK 1210 228 m³/h ** VK 2012 505 m³/h ** VK 7215 120 m³/h ** VK 2306 244 m³/h ** VK 3012 143 m³/h ** VK 2310 247 m³/h ** VK 4212 257 m³/h ** VK 4012 301 m³/h ** VK 4812 Page 10 – 13 Page 14 – 19 * = classical applications ** = max. throughput capacity (theor.) in m³ per hour 6 Page 20 – 25 649 m³/h ** 1066 m³/h ** Page 26 - 35 VK 8818 / VK 8818 R VK 12018 R Disposal Companies Others * Medium disposal loads Heavy disposal loads (processing industry, disposal companies, department stores, others) for medium to medium heavy materials (no residual waste) for heavy and abrasive materials (e.g. sorted residual waste) Throughput up to machine approx. 317 m³/h** Page 38 – 39 Throughput up to machine approx. HL 3521 / HL 3521 S Page 26 – 34 505 m³/h ** VK 7215 R 649 m³/h ** VK 8818 R 1066 m³/h ** VK 12018 R Page 32 – 35 7 Proven overall quality: Sophisticated solutions in the smallest detail. “The whole is more than the sum of its parts.” The combination A major argument for HSM balers is their economic efficiency of all detailed solutions means that each user reaps the maximum during operation. A lower consumption of oil and energy keeps benefit. Longevity, economic efficiency, operator-friendliness and servicing costs low. In particular, the use of oil filter systems pays durability - these are the typical benefits of each HSM baling off quickly as the oil consumption is drastically reduced. These press. advantages turn each HSM baling press into an investment that is profitable over its entire service life. 8 Reliable: the strapping • Secure fully automatic bale strapping • Clean twisting thanks to reliable twisting technology Flexible: the press channel •Hydraulic regulation of the conical press channel depending on material •Optimal bale quality even when material is frequently changed Robust: the construction •Solid steel construction, with highly resistant Hardox steel depending on the model and application •Strong press ram for a long service life Intelligent: the control unit •Siemens SPS control with clear text display and diagnosis memory •Easy operation and best-possible evaluability and control functions •Modern control programme with touch screen (HSM VK 12018 R) •Diagnosis connector for remote diagnosis and troubleshooting via modem connection Accessible: all relevant functional parts •Folding, easily accessible lateral twisting unit •All lubrication points can be accessed easily •Large, solid mounted inspection doors •Easy access to all functional parts which require servicing •Perfect function and maximum ease of service Economical: the drive •Energy-saving drive technology Efficient: the blades / shearing technology (without picture) •Special blade shapes requires lower shearing power HSM VL 820 9 HSM AK 807 Processing industry Department stores Document shredding facilities For industrial applications with small material loads Others AK 807, AK 1407 Kontinuo 10 Pressing power up to 400 kN Volume throughput up to 0.7 t/h Bale weight up to 120 kg HSM AK 4014 11 General characteristics AK 807 / AK 1407 Kontinuo • Industrial applications with small material loads • Control of compression cycle via light barrier • Throughput up to approx. 0.7 tons per hour • Compact bale dimensions • Suitable for continuous loading • Low space requirement • Variety of uses • Approved system solution and technology • Operating side can be selected HSM AK 807 HSM AK 1407 Kontinuo Suitable for applications with a throughput up to approx. 36 m³/ hour Suitable for applications with a throughput up to approx. 35 m³/ hour • Continuous feeding baling press • Fully automatic compression • Manual strapping • Loading hopper for continuous feeding • Low price, reliable • Compresses paper, cardboard, textile fibres and plastic packaging • Especially suitable for air feed connection • Manual strapping • Mainly presses cardboard and light paper 500 mm 500 mm 600 mm 400 - 800 mm Pressing power 82 kN 700 mm 300 - 700 mm Pressing power 140 kN Volume throughput up to approx. 0.7 t / h Volume throughput up to approx. 0.7 t / h Bulk weight up to approx. 20 kg / m³ Bulk weight up to approx. 20 kg / m³ Bale weight up to approx. 60 kg (depending on material) Bale weight up to approx. 120 kg (depending on material) Cylce time approx. 17.6 s / cycle Cylce time approx. 27.8 s / cycle Strapping 3-fold manual with polyester tape Strapping 3-fold manual with polyester tape 12 AK 4014 V / AK 4014 V RL · Compact, semi-automatic Chanel Baling Press for retail chains and trading companies · Compresses cardboard · Very low space requirement · Approved system solution and technology AK 4014 V / AK 4014 V RL Suitable for applications with a thoughput up to approx. 93 m³/ hour · Especially large loading aperture for bulky materials · High throughput capacity · Convenient filling via hydraulic lifting/tilting device · Side or rear loading possible · High specific pressing power provides a high compaction of the material and consequently an optimum HGV load ·Vertical, semi-automatic strapping of the bale saves space and handling effort · Low noise emission · Process capable operating mode · Cost-saving strapping technique with twine 750 mm 750 mm · Innovative press cylinder concept 1200 mm Pressing power 400 kN Volume throughput up to approx. 1.07 t / h Bulk weight up to approx. 20 kg / m³ Bale weight up to approx. 300 kg (depending on material) Cylce time approx. 37 s / cycle Strapping 3-fold vertical with strapping yarn 13 HSM VK 2310 Processing industry PET bottles / UBC disposal Document shredding facilities For industrial applications with small to medium material loads Printing and paper industry VK 1005, VK 1206, VK 1210, VK 2306, VK 2310 14 Pressing power up to 240 kN Volume throughput up to 7.2 t/h Bale weight up to 250 kg HSM VK 1210 15 General characteristics VK 1005, VK 1206, VK 1210 • Industrial applications with small to medium material loads • Operating side can be selected • Throughput up to approx. 2.2 tons per hour • Compact bale dimensions • Suitable for continuous loading • Low space requirement • Variety of uses • Approved system solution and technology • Control of compression cycle via light barrier • Suitable for many different materials HSM VK 1005 HSM VK 1206 Suitable for applications with a throughput up to approx. 52 m³/ hour Suitable for applications with a throughput up to approx. 92 m³/ hour • The smallest fully-automatic baling press • Bestseller in the small to medium HSM range • Particularly suitable for the connection with HSM Duo or TriShredder • Tried and tested for years, reliable and with multiple uses • Optimal for compressing shredded paper and cardboard • Optimal for connecting to air feeding systems (fast cycle times) - 600 mm loading aperture 450 mm 550 mm 16 • Particularly suitable for cardboard, foils and PET bottles / UBC 500 mm 600 - 1000 mm 700 mm 600 - 1200 mm HSM VK 1210 Suitable for applications with a throughput up to approx. 110 m³/ hour • Similar to VK 1206, with larger loading length • Particularly suitable for cardboard, foils and PET bottles / UBC • Loading aperture of 1000 mm suitable for larger material pieces and higher throughput rates 500 mm 700 mm 600 - 1200 mm HSM VK 1206 HSM VK 1210 Pressing power 110 kN 160 kN 160 kN Volume throughput up to approx. 1 t / h up to approx. 1.8 t / h up to approx. 2.2 t / h up to approx. 40 kg / m³ up to approx. 40 kg / m³ Model HSM VK 1005 Bulk weight up to approx. 20 kg / m³ Bale weight up to approx. 120 kg (depending on material) up to approx. 200 kg (depending on material) up to approx. 200 kg (depending on material) Cycle time approx. 8.1 s / cycle approx. 8.2 s / cycle approx. 11.5 s / cycle Strapping 3-fold fully automatic with wire 3-fold fully automatic with wire 3-fold fully automatic with wire 17 General characteristics VK 2306, VK 2310 • Industrial applications with small to medium material loads • Operating side can be selected • Throughput up to approx. 7.2 tons per hour • Compact bale dimensions • Suitable for continuous loading • Low space requirement • Variety of uses • Approved system solution and technology • Control of compression cycle via light barrier • Suitable for many different materials HSM VK 2306 Suitable for applications with a throughput up to approx. 120 m³/ hour • Similar to VK 12 series, with higher pressing power • High bale density, higher bale weights • Higher shearing forces • Compresses paper, cardboard, foils and PET bottles / UBC • Particularly suitable for PET / UBC compaction and for special applications 500 mm 700 mm 600 - 1200 mm Pressing power 240 kN Volume throughput up to approx. 6.0 t / h Bulk weight up to approx. 50 kg / m³ Bale weight up to approx. 250 kg (depending on material) Cylce time approx. 12.3 – 6.3 s / cycle Strapping 3-fold fully automatic with wire 18 HSM VK 2310 Suitable for applications with a throughput up to approx. 143 m³/ hour • Similar to VK 12 series, with higher pressing power • High bale density, higher bale weights • Compresses paper, cardboard, foils and PET bottles / UBC • Loading aperture of 1000 mm suitable for larger material pieces and higher throughput rates 500 mm 700 mm 600 - 1200 mm Pressing power 240 kN Volume throughput up to approx. 7.2 t / h Bulk weight up to approx. 50 kg / m³ Bale weight up to approx. 250 kg (depending on material) Cylce time approx. 12.3 – 6.3 s / cycle Strapping 3-fold fully automatic with wire 19 HSM VK 4812 Processing industry Department stores Document shredding facilities For industrial applications with medium material loads Printing and paper industry Others 20 VK 2012, VK 3008, VK 3012, VK 4208, VK 4212, VK 4812 Pressing power up to 420 kN Volume throughput up to 15.1 t/h Bale weight up to 550 kg HSM VK 2012 21 General characteristics VK 2012, VK 3008/VK 3012, VK 4208/VK 4212 / VK 4812 • Tried and tested industrial applications with medium material loads • Throughput up to approx. 15.1 tons per hour • Operating side can be selected • Versatile use, also suitable for special materials (on request) • Suitable for continuous loading with conveyor belt, air feeding or similar • Control of compression cycle via light barrier • Suitable for different materials with bulk weights up to 60 kg/m³ • Integration into automated industrial production processes HSM VK 2012 HSM VK 3008 / VK 3012 Suitable for applications with a throughput up to approx. 228 m³ / hour Suitable for applications with a throughput up to approx. 244 m³ / hour • Low price solution for light goods up to approx. 40 kg/m³ bulk weight • Versatile solution for materials up to approx. 50 kg/m³ bulk weight • Particularly suitable for compressing lighter cardboard • Particularly suitable for compression of paper, cardboard and foils • Large loading aperture suitable for bulky materials • High compression and bale weights • VK 3008 for fast cycle times, 800 mm loading aperture • VK 3012 with large loading aperture (1140 mm) 800 mm 700 mm 800 mm 600 - 1200 mm Pressing power 240 kN 700 mm 600 - 1200 mm Pressing power 310 kN Volume throughput up to approx. 4.6 t / h Volume throughput up to approx. 12.2 t / h Bulk weight up to approx. 40 kg / m³ Bulk weight up to approx. 50 kg / m³ Bale weight up to approx. 300 kg (depending on material) Bale weight up to approx. 350 kg (depending on material) Cycle time approx.19.6 – 10.1 s / cycle Cycle time approx.13 – 7.6 s / cycle Strapping 4-fold fully automatic with wire Strapping 4-fold fully automatic with wire 22 HSM VK 4208 / VK 4212 HSM VK 4812 Suitable for applications with a throughput up to approx. 247 m³ / hour Suitable for applications with a throughput up to approx. 301 m³ / hour • Versatile solution for materials up to approx. 60 kg /m³ bulk weight • For materials up to approx. 60 kg/ m³ bulk weight • Suitable for compressing paper, cardboard, shredded material and foils • Large bales and higher bale weights • With large loading aperture and higher pressing power • VK 4208 for fast cycle times • VK 4212 with large loading aperture for optimised feeding methods 800 mm 700 mm 750 mm 600 - 1200 mm Pressing power 420 kN 1100 mm 600 - 1200 mm Pressing power 480 kN Volume throughput up to approx. 12.4 t / h Volume throughput up to approx. 15.1 t / h Bulk weight up to approx. 60 kg / m³ Bulk weight up to approx. 60 kg / m³ Bale weight up to approx. 420 kg (depending on material) Bale weight up to approx. 550 kg (depending on material) Cycle time approx.11.8 – 7.6 s / cycle Cycle time approx. 21.2 – 12.3 s / cycle Strapping 4-fold fully automatic with wire Strapping 4-fold fully automatic with wire 23 General characteristics VK 4012 • Industrial applications with medium material loads and special requirements • For continuous loading with conveyor belt or for manual feeding • Throughput up to approx. 12.8 tons per hour • High compression and bale weights • Operating side can be selected • Suitable for integrating into automated production and disposal processes (e.g. central storages, distribution centres, etc.) • Control of compression cycle via light barrier • Suitable for materials with bulk weights up to approx. 40 kg / m³ • Approved system solution and technology HSM VK 4012 Processing industry Disposal companies Department stores For industrial applications with special requirements Others VK 4012 24 HSM VK 4012 Pressing power up to 450 kN Suitable for applications with a throughput up to approx. 257 m³ / hour Volume throughput up to 12.8 t/h • Versatile solution for materials up to approx. 40 kg/m³ bulk weight Bale weight • Particularly suitable for compressing lighter packaging materials, such as cardboard and foils up to 400 kg • Compact, space-saving design • Large loading aperture 720 mm 900 mm 600 - 1200 mm Pressing power 450 kN Volume throughput up to approx. 12.8 t / h Bulk weight up to approx. 40 kg / m³ Bale weight up to approx. 400 kg Cylce time approx. 15.7 – 11.4 s / cycle Strapping 3-fold fully automatic with wire 25 HSM VK 5512 Processing industry Disposal companies PET bottles / UBC disposal Department stores For professional disposal management or larger industrial applications - with high throughput rates Document shredding facilities Printing and paper industry Others 26 VK 5512, VK 7215 HSM VK 5512 Pressing power up to 720 kN Volume throughput up to 25.2 t/h Bale weight up to approx. 620 kg HSM VK 5512 27 General characteristics VK 5512, VK 7215 • 5-fold strapping for optimised bale result • Particularly suitable for cardboard, paper and foils and also for compressing DSD goods and PET bottles / UBC • Also suitable for materials with bulk weights higher 60 kg / m³ • Optimised bale dimensions and bale weights for efficient truck loading • Large loading aperture, quick mode of operation • Control of compression cycle via light barriers • High compression and bale weights • Approved system solution and technology • Available as an option with frequency-regulated drive – saves 40% of the energy used by standard drives HSM VK 5512 Suitable for applications with a throughput up to approx. 435 m³/ hour • Versatile solution also for materials with bulk weights higher 60 kg / m³ • Particularly suitable for compression of cardboard, foils, DSD goods, PET bottles / UBC and much more on request • For continuous loading 750 mm 1100 mm 600 - 1200 mm Pressing power 560 kN Volume throughput up to approx. 21.7 t / h Bulk weight > 60 kg / m³ Bale weight up to approx. 550 kg (depending on material) Cylce time approx. 15.9 – 8.5 s / cycle (depending on driving and strapping) Strapping 5-fold fully automatic with wire 28 HSM VK 7215 R Suitable for applications with a throughput up to approx. 505 m³ / hour • Versatile system also for materials with bulk weights higher 60 kg / m³ • For professional disposal management o larger industrial applications • High throughput capacity • For cardboard, paper, foils, DSD goods, PET bottles / UBC (and much more on request) • For continuous loading • 1500 mm loading aperture 750 mm 1100 mm 600 - 1200 mm Pressing power 720 kN Volume throughput up to approx. 25.2 t / h Bulk weight > 60 kg / m³ Bale weight up to approx. 620 kg (depending on material) Cylce time approx. 12.9 – 8.8 s / cycle (depending on driving and strapping) Strapping 5-fold fully automatic with wire 29 General characteristics VK 6015 • 4-fold strapping for optimised bale result • Particularly suitable for cardboard, paper and foils and also for compressing DSD goods and PET bottles / UBC • Also suitable for materials with bulk weights higher 60 kg / m³ • Optimised bale dimensions and bale weights for efficient truck loading • Large loading apertures, quick mode of operation • Control of compression cycle via light barriers • High compression and bale weights • Approved system solution and technology HSM VK 6015 Processing industry Disposal companies PET bottles / UBC disposal For industrial applications with special requirements Department stores Document shredding facilities Printing and paper industry Others 30 VK 6015 HSM VK 6015 Pressing power up to 720 kN Suitable for applications with a throughput up to approx. 326 m³ / hour Volume throughput up to 16.3 t/h • Very high specific pressure - for high compaction Bale weight • High shearing force up to 470 kg • Versatile system also for materials with bulk weights higher 60 kg / m³ • Particularly suitable for compression of paper, cardboard, foils, production remains, e.g. trimmings from a variety of materials • For continuous loading 720 mm 720 mm 600 - 1200 mm Pressing power 580 kN / 720 kN Volume throughput up to approx. 16.3 t / h Bulk weight > 60 kg / m³ Bale weight up to approx. 470 kg (depending on material) Cylce time approx. 22.1 – 8.6 s / cycle (depending on driving and strapping) Strapping 4-fold fully automatic with wire 31 HSM VK 12018 R Processing industry Disposal companies PET bottles / UBC disposal For professional disposal management or major industrial applications Department stores Document shredding facilities Printing and paper industry Others 32 VK 8818, VK 8818 R, VK 12018 R Pressing power up to 1200 kN Volume throughput up to 53.3 t/h Bale weight up to 1100 kg HSM VK 12018 R 33 General characteristics VK 8818, VK 8818 R, VK 12018 R • Versatile use, tried and tested many times • High bale weights, optimised bale sizes • Suitable for most varied materials, e.g. cardboard, paper and foils, DSD goods, sorted residual waste and substitute fuels • Very sturdy construction • Also suitable for materials with bulk weights higher 60 kg / m³ • Large loading apertures, fast mode of operation • Control of compression cycle via light barriers • For continuous operation with all standard conveyor and feeding facilities • Approved system solution and technology HSM VK 8818 / VK 8818 R Suitable for applications with a throughput up to approx. 649 m³ / hour • High pressing power • 5-fold strapping for optimal bale result with expansive materials • Loading aperture 1000 x 1800 mm suitable for bulky material • Versatile solution also for materials with bulk weights higher 60 kg / m³ • Optimised bale dimensions and bale weights for efficient truck loading • VK 8818 R suitable for residual waste (with Hardox steel) 750 mm 1100 mm 600 - 1200 mm Pressing power 880 kN / 1000 kN Volume throughput up to approx. 32.4 t / h Bulk weight > 60 kg / m³ Bale weight up to approx. 750 kg (depending on material) Cylce time approx. 12.6 – 8.2 s / cycle (depending on driving and strapping) Strapping 5-fold fully automatic with wire 34 HSM VK 12018 R Suitable for applications with a throughput up to approx. 1066 m³ / hour •Extremely high pressing power •Optimised bale dimensions and bale weights for efficient truck loading •Large loading aperture suitable for bulky material •5-fold strapping for optimal bale result also with expansive materials •For continuous operation with all standard conveyor and feeding facilities •Solid steel construction with extremely wear-resistant, replaceable Hardox steel •For large volumes •Easy access to all servicing parts by large inspection doors •Modern control programme with touch screen 1100 mm 1100 mm 600 - 2000 mm Pressing power 1200 kN Volume throughput up to approx. 53.3 t / h Bulk weight > 60 kg / m³ Bale weight up to approx. 1100 kg (depending on material) Cylce time approx. 14.7 – 7.4 s / cycle (depending on driving and strapping) Strapping 5-fold fully automatic with wire 35 We are your partner – for products and project planning! HSM does not just offer hardware alone, but provides individual wide range of options and accessories, our disposal solution can system solutions as well. When it comes to demanding systems, be fully integrated into your existing operation and processes. you can benefit from our extensive know-how and broad expe- The individualised design makes the entire system efficient. Get rience. Experienced HSM specialists assist you right from the in touch with us and HSM will find the right solution for your start on site and provide ongoing support and service. With the individual requirements. VK 5512 Süddekor GmbH at Laichingen / Germany 36 VK 8818 R AFM Entsorgungsbetrieb GmbH at Feldkirchen / Germany VK 12018 R Breitsamer Entsorgung GmbH at München / Germany Options Shearing blade clearing device Modem Pre-Compactor • Removes material jams in front of the shearing blade • For external communication and data transmission; enables intervention in the machine control from the HSM factory (for programme changes and servicing) • For pre-compacting pressing material Protective sound cover Feeding systems Frequenzy inverter • Protects the driving unit against dirt and dust and reduces the noise level to up to 9 dB(A) • Lifting/tilting systems, conveyor technology or suction systems for loading the baling press · Energy savings, process optimisation, energy-saving motor drive • Prevents bridges in the loading shaft • Optimises filling and throughput capacity · Available for VK 5512, VK 6015, VK 7215 R, VK 8818, VK 8818 R, VK 12018 R Other options: • Motors and pumps in many special voltages on request • Special paintwork in the colour of your choice • Control cabinet heatings at ambient temperatures of below 10 °C • Adaptation hopper for optimum connection to feeding conveyor, cyclone or similar • Tank heatings at ambient temperatures of below 4 °C • Working hour meter • Oil cooler for use during continuous operation or high ambient temperatures • Bale chute, bale discharge • Extension of control system for multiple components with separate control panel in feeding area • and much more • Acoustic or visual warning signals HSM special technical solutions and optional features Anything you need is possible: Depending on the purpose and solution to resolve disposal tasks in the best possible way. All your individual requirements, other function modules can be models up to HSM VK 42 could also be equipped with manual added to each baling press. The modular system comes with the strapping (AK). 37 General characteristics HL 3521 / HL 3521 S • Industrial applications with medium material loads and special requirements • Suitable for materials with bulk weights up to approx. 80 kg / m³ • Throughput up to approx. 3.5 tons per hour • High compression and bale weights • Operating side can be selected • Approved system solution and technology HSM HL 3521 Processing industry Disposal companies Department stores For industrial applications with special requirements Others HL 3521 / HL 3521 S 38 HSM HL 3521 / HL 3521 S Pressing power Suitable for compressing materials with high volume up to 320 kN Volume throughput up to 3.5 t/h • Bestseller for highly expansive materials Bale weight • Versatile solution for materials up to approx. 80 kg /m³ bulk weight up to 600 kg • Particularly suitable for compressing paper, cardboard, foils and special materials • Even suitable for highly expansive foils, foams, car tyres, carpet remains, even refrigerators and much more • Large loading aperture with two hydraulic loading flaps • For manual feeding and strapping 800 mm 1000 mm 1200 mm Pressing power 320 kN Volume throughput up to approx. 3.5 t / h Bulk weight up to approx. 80 kg / m³ Bale weight up to approx. 600 kg (depending on material) Cylce time approx. 46 – 21 s / cycle Strapping 6-fold manual with quick-link wire or polyester tape 39 Technical details at a glance: Model Main driving power in kW Pressing power in kN Specific pressing power in N/cm3 Cycle time in idle operation (theor.) in m3/h Volume throughput in idle operation (theor.) in m3/h Volume throughput at 20 kg/m3 in t/h Volume throughput at 50 kg/m3 in t/h Bale weight in kg with 1200 mm bale length AK 807 HSM AK 1407 Kontinuo AK 4014 V / AK 4014 V RL HSM VK 1005 HSM VK 1206 HSM VK 1210 HSM VK 2012 4 7.5 7.5 7.5 9.2 9.2 9.2 15 9.2 15 9.2 15 15 22 15 22 15 22 22 30 22 30 15 22 30 30 45 55 30 45 55 30 45 55 75 55 75 90 90 90 + 45 90 (with FU 75) 90+45 (with FU 2x45) 90 90 + 55 90 + 90 82 140 400 110 160 160 240 240 240 240 240 240 310 310 310 310 450 450 420 420 420 420 480 480 480 560 560 560 580 580 580 720 720 720 720 720 720 720 880 880 1000 1000 32.8 33.3 70 44.4 45.7 45.7 42.9 42.9 68.6 68.6 68.6 68.6 55.4 55.4 55.4 55.4 69.4 69.4 75 75 75 75 58.2 58.2 58.2 67.9 67.9 67.9 111.9 111.9 111.9 138.9 138.9 138.9 138.9 87.3 87.3 87.3 106.7 106.7 120 120 17.6 27.8 37 8.1 8.2 11.5 19.6 10.1 12.3 6.3 17.2 8.8 10.6 7.6 13 9.4 15.7 11.4 9.6 7.6 11.8 9.3 21.2 16.5 12.3 15.9 11 8.5 17.5 12 9.4 22.1 15.2 11.8 8.6 12.9 9.3 8.8 12.6 8.2 12.6 8.2 36 35 93 52 92 110 117 228 62 120 73 143 153 211 177 244 186 257 168 214 195 247 175 225 301 233 338 435 160 233 299 127 184 237 326 346 477 505 423 649 423 649 0.72 0.71 1.07 1.05 1.84 2.19 2.34 4.57 1.23 2.4 1.47 2.86 3.05 4.22 3.54 4.88 3.72 5.14 3.36 4.27 3.89 4.95 3.5 4.5 6.02 4.66 6.76 8.7 3.21 4.65 5.99 2.53 3.68 4.73 6.51 6.93 9.54 10.1 8.46 12.97 3.08 6.01 3.67 7.15 7.64 10.54 8.84 12.21 9.3 12.84 8.4 10.68 9.73 12.36 8.76 11.26 15.05 11.65 16.9 21.74 8.02 11.63 14.97 6.34 9.19 11.83 16.28 17.32 23.84 25.24 21.15 32.43 30-60 (with 600 mm) 80-120 (with 700 mm) up to 300 60-120 (with 1000 mm) 100 - 200 100 - 200 170 - 300 170 - 300 140 - 250 140 - 250 140 - 250 140 - 250 190 - 350 190 - 350 190 - 350 190 - 350 250 - 400 250 - 400 220 - 420 220 - 420 220 - 420 220 - 420 300 - 550 300 - 550 300 - 550 300 - 550 300 - 550 300 - 550 250 - 450 250 - 450 250 - 450 260 - 470 260 - 470 260 - 470 260 - 470 340 - 620 340 - 620 340 - 620 500 - 700 500 - 700 up to approx. 750 up to approx. 750 1200 1200 1200 99.2 99.2 99.2 14.7 8.9 7.4 533 880 1066 10.66 17.59 21.32 26.66 43.98 53.31 700 - 1100 700 - 1100 700 - 1100 9.5 / 15 22 320 320 40 40 46.0 / 24.0 21 176 / 275 317 - - 300 - 600 400 - 500 HSM VK 2306 HSM VK 2310 HSM VK 3008 HSM VK 3012 HSM VK 4012 HSM VK 4208 HSM VK 4212 HSM VK 4812 HSM VK 5512 HSM VK 6015 HSM VK 7215 HSM VK 8818 / VK 8818 R HSM VK 12018 R HSM HL 3521 HSM HL 3521 S Explanations of the technical data: • Main driving power Rated power of baler driving motor without additional aggregates (e.g. oil cooler). • Pressing power Cylinder piston surface multiplied with the maximum hydraulic pressure (theoretical value). • Specific pressing power Force in N acting on 1 cm² of the material to be compressed. • Cycle time in idle operation (theor.)The time it takes for the press ram to move forward without material and return idling to the home position. The pressing time does not depend on material. • Volume throughput in idle operation (theor.)The maximum volume that can be theoretically pressed in one hour without interruption of the pressing procedure for loading or strapping. It is calculated by dividing the press chamber volume by the pressing time. • Volume throughput at 20 / 50 kg/m³The maximum weight that can be theoretically pressed in one hour at a bulk weight of 20 / 50 kg/m³ without interruption of the pressing procedure for loading or strapping. • Bale weightBale weight varies depending on the type, humidity and condition of the compressed material and on bale length / height. Bale weight with 1200 mm length (differing data to bracket). • Bale sizeThe height/length of the bales varies depending to the expansion force of the compressed material. With channel baling presses the bale length can be set variable within the specified limits. BG- 40 T ER ÜF PR Z geprüfte Sicherheit Weight Tank capacity in l in t ModelWeight in t Bale size W x H x L in mm Bale / channel cross-section W x H in mm Strapping x-fold Loading aperture W x L in mm Loading volume in m3 Tank capacity in l 500 x 500 x 400-800 700 x 600 x 300-700 750 x 750 x 1200 550 x 450 x 600-1000 700 x 500 x 600-1200 700 x 500 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 700 x 500 x 600-1200 700 x 500 x 600-1200 700 x 500 x 600-1200 700 x 500 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 900 x 720 x 600-1200 900 x 720 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 700 x 800 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750x 600-1200 1100 x750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 720 x 720 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 1100 x 750 x 600-1200 500 x 500 700 x 600 750 x 750 550 x 450 700 x 500 700 x 500 700 x 800 700 x 800 700 x 500 700 x 500 700 x 500 700 x 500 700 x 800 700 x 800 700 x 800 700 x 800 900 x 720 900 x 720 700 x 800 700 x 800 700 x 800 700 x 800 1100 x 750 1100 x 750 1100 x 750 1100 x 750 1100 x 750 1100 x 750 720 x 720 720 x 720 720 x 720 720 x 720 720 x 720 720 x 720 720 x 720 1100 x 750 1100 x 750 1100 x 750 1100 x750 1100 x 750 1100 x 750 1100 x 750 3 3 3 3 3 3 4 4 3 3 3 3 4 4 4 4 3 3 4 4 4 4 4 4 4 5 5 5 4 4 4 4 4 4 4 5 5 5 5 5 5 5 450 x 710 650 x 650 670 x 1315 500 x 475 620 x 600 620 x 1000 620 x 1140 620 x 1140 620 x 600 620 x 600 620 x 1000 620 x 1000 620 x 800 620 x 800 620 x 1140 620 x 1140 820 x 1250 820 x 1250 620 x 800 620 x 800 620 x 1140 620 x 1140 1020 x 1250 1020 x 1250 1020 x 1250 990 x 1250 990 x 1250 990 x 1250 640 x 1500 640 x 1500 640 x 1500 640 x 1500 640 x 1500 640 x 1500 640 x 1500 990 x 1500 990 x 1500 990 x 1500 990 x 1800 990 x 1800 990 x 1800 990 x 1800 0.18 0.27 0.70 0.12 0.21 0.35 0.64 0.64 0.21 0.21 0.35 0.35 0.45 0.45 0.64 0.64 0.81 0.81 0.45 0.45 0.64 0.64 1.03 1.03 1.03 1.03 1.03 1.03 0.78 0.78 0.78 0.78 0.78 0.78 0.78 1.24 1.24 1.24 1.49 1.49 1.49 1.49 30 63 70 70 180 180 180 300 180 300 180 300 300 300 300 300 300 300 300 630 300 630 300 300 300 630 630 1250 630 630 1250 630 630 1250 1250 1250 1250 1250 2000 2000 2000 2000 1.0 1.5 4.4 1.2 3.5 4.0 5.0 5.0 3.8 3.8 4.0 4.0 6.3 6.3 6.3 6.3 7.0 7.0 6.3 6.3 6.3 6.3 10.0 10.0 10.0 17.5 17.5 17.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 24.0 24.0 24.0 30.0 30.0 30.0 30.0 AK 807 HSM AK 1407 Kontinuo AK 4014 V / AK 4014 V RL HSM VK 1005 HSM VK 1206 HSM VK 1210 HSM VK 2012 1100 x 1100 x 600-2000 1100 x 1100 x 600-2000 1100 x 1100 x 600-2000 1100 x 1100 1100 x 1100 1100 x 1100 5 5 5 990 x 1800 990 x 1800 990 x 1800 2.18 2.18 2.18 2000 3000 3000 38.0 38.0 38.0 HSM VK 12018 R 800 x 1000 x 1200 800 x 1000 x 1200 800 x 1000 800 x 1000 6 ( man.) 6 ( man.) 740 x 2100 740 x 2100 1.86 1.86 300 300 5.2 5.5 HSM HL 3521 HSM HL 3521 S • • • • • • Bale / channel cross-section Strapping Loading aperture Loading volume Tank capacity Weight HSM VK 2306 HSM VK 2310 HSM VK 3008 HSM VK 3012 HSM VK 4012 HSM VK 4208 HSM VK 4212 HSM VK 4812 HSM VK 5512 HSM VK 6015 HSM VK 7215 HSM VK 8818 / VK 8818 R Width x height of bale or of press channel. Information concerning the number of times the bales are strapped. Size of the opening through which material can be loaded. Loading aperture x height of press chamber. Volume of hydraulic oil tank in litres. Net weight of machine without packaging, loaded material, feeding system or options. Voltage / frequency Three-phase current power supply, 3 x 400 V / 50 Hz. Practical volume throughputThe practical volume throughput is up to 70 % of the theoretical volume throughput and depends on the loading method, the bulk weight, the type of material and control delays. Bulk weight Weight of the loaded material per cubic meter. The bulk weight affects the volume throughput. Throughput capacity Max. amount (weight / volume) that can be theoretically processed in one hour. All mentioned performance data are approximate values depending on material, bulk weight, kind of feeding and type of baler. All technical data and dimensions are approximate values. Technical and design modifications reserved. 41 Model dimensions: Model Model A B C D E F G H L M N O P R S HSM AK 807 3935 1200 500 500 710 1400 155 - - - - - - 450 - HSM AK 1407 Kontinuo 3600 - 700 600 650 - 160 - - - - - - 680 - HSM AK 4014 5243 1730 750 750 1315 2436 277 2850 - - - - - 670 - HSM AK 4014 V RL 6281 1730 750 750 1315 2391 277 2850 - - - - - 670 - HSM VK 1005 3800 1500 550 450 475 1100 148 630 1480 790 1300 - - 500 - HSM VK 1206 4925 2000 700 500 600 1940 210 730 1800 1025 2030 1210 1940 620 1200 HSM VK 1210 5725 2000 700 500 1000 1940 210 730 1800 1025 2030 1210 1940 620 1200 HSM VK 2012 6700 2500 700 800 1140 2030 240 1050 1700 900 1840 1240 2030 620 1405 HSM VK 2306 5425 2500 700 500 600 1940 210 730 1800 1025 2030 1210 1940 620 1200 HSM VK 2310 6225 2500 700 500 1000 1940 210 730 1800 1025 2030 1210 1940 620 1200 HSM VK 3008 6100 2500 700 800 800 2030 240 1050 1700 900 1840 1240 2030 620 1405 HSM VK 3012 6700 2500 700 800 1140 2030 240 1050 1700 900 1840 1240 2030 620 1405 HSM VK 4012 7190 3000 900 720 1250 2350 210 800 2090 1126 2140 1440 2130 820 - HSM VK 4208 6600 3000 700 800 800 2030 240 1050 1700 900 1840 1240 2030 620 1405 HSM VK 4212 7200 3000 700 800 1140 2030 240 1050 1700 900 1840 1240 2030 620 1405 HSM VK 4812 7680 2500 1100 750 1250 2400 230 860 2520 1230 2180 1525 2400 1020 1255 HSM VK 5512 8990 3400 1100 750 1250 3000 380 1023 2615 1342 2204 - - 990 - HSM VK 6015 10170 3500 720 720 1500 2300 380 975 2035 1125 1790 - - 640 - HSM VK 7215 9810 3400 1100 750 1500 3000 380 1023 2615 1342 2204 - - 990 - HSM VK 8818 / VK 8818 R 11400 4000 1100 750 1800 3000 380 1023 2615 1342 - - - 990 - HSM VK 12018 R 12400 4000 1100 1100 1800 3452 470 1460 2660 1377 - - - 990 - HSM HL 3521 6700 - 800 1000 2100 - 210 - - - - - - 740 - HSM HL 3521 S 7900 - 800 1000 2100 - 210 - - - - - - 620 - All technical data and dimensions are approximate values. Measurements in mm. Technical and design modifications reserved. A Overall length L Wire insertion cylinder width to centre of baling press B Press channel length M Twisting unit width to centre of baling press C Press channel width, interior dimension N Overall width of wire boxes D Press channel height, interior dimension O Distance from centre of baling press to bevelled hopper E Loading hopper length, cubic, interior dimension P Overall height of bevelled hopper F Loading hopper overall height, cubic R Loading hopper width, cubic, interior dimension G Ejection height of bale S Loading height of bevelled hopper H Upper edge wire insertion cylinder 42 HSM VL 820 HSM – Specialist baler solutions for all applications. HSM V-Press HSM baling presses range with many advantages • Attractive cost/performance ratio • Service to fit your needs - large model variety •Optimal bale sizes and weights - for perfect HGV load utilisation and reduction on transport costs • Easy-to-use • High operational flexibility - selectable programmes for pressing cardboard or foils • Innovative control system ensure long service life • High throughput rates • Three configurations available eco, plus und max Find more information on www.v-press.com HSM V-Press 840 HSM Multiple chamber balers Several chambers for different materials • Parallel, sorted pressing of various material • Any number of chambers can be suggested as required • Safe, enclosed design • Low-maintenance, durable electro-hydraulics • Easy operation HSM Barrell Presses Short cycle times and very easy handling • Very sturdy and powerful HSM MKP 80 • With 170 or 270 kN pressing power • Suitable for light metal and rolled hoop barrels • Also available in EEx version according to CE Ex II 2 G EExde II CT4 • High throughput - up to 100 barrels per hour • With sump tray for residual fluid • Front inspection window HSM Horizontal Baling Presses Large loading apertures, low overall heights • Pressing power from 80 kN up to 320 kN • Bale weight up to 600 kg • Large loading aperture HSM FP 3000 • Compaction against counterplate by horizontal moving press ram • Feeding: manual or automatic • Bale strapping: manual, with polyester tape or wire (HSM HL 3521) • Advantage: low overall height, also suitable for bulky material HSM HL 1615 If you want to know more about our comprehensive range of baling presses, order our special catalogues. Of course, we are happy to talk to you in person. Just call us, e-mail us or send us a fax. 43 HSM – the company Cutting, shredding, compressing Since 1971, HSM has been pursuing a clear strategy – a consistent commitment to quality “Made in Germany”. This product and service quality is the key to success in both the offi ce technology and environmental technology business sectors. As a specialist for products and services for data protection as well as technologies for optimising logistics and recycling processes, HSM is one of the world’s leading providers. Enquire now! We are always glad to help. Head offi ce in Germany: HSM GmbH + Co. KG · Austrasse 1 - 9 · 88699 Frickingen / Germany Tel. +49 (0) 75 54 / 2100-0 · Fax +49 (0) 75 54 / 2100-160 info@hsm.eu · www.hsm.eu HSM Tochtergesellschaften und Vertriebsbüros: Gratis Hotline DE, AT, BE, NL, LU, DK Tel. 00800 44 77 77 66 Fax 00800 44 77 77 67 HSM GmbH + Co. KG Oficina Barcelona C/Tona Nave n° 15 “El Lago” Pol. Ind. Monguit 08480 L’Ametlla del Vallès Barcelona Spain Tel. +34 (0) 93 86 17 187 Fax +34 (0) 93 84 63 417 Spain@hsm.eu www.hsm.eu HSM Vertrieb Deutschland Deutschland@hsm.eu HSM Vertrieb Österreich Austria@hsm.eu HSM Verkoop België, Nederland, Luxemburg Benelux@hsm.eu HSM Salgs Support Danmark Danmark@hsm.eu HSM Commerciale Italia Italia@hsm.eu HSM France SAS Parc de Genève 240, Rue Ferdinand Perrier 69800 Saint-Priest France Tél. +33 (0) 4 72 21 05 80 Fax +33 (0) 4 72 51 74 81 France@hsm.eu www.hsm.eu HSM of America LLC 419 Boot Road Downington PA 19335 USA Tel. +1 (484) 237-2308 +1 (800) 613-2110 Fax+1 (484) 237-2309 customerservice@hsmofamerica.com info@hsmofamerica.com www.hsmofamerica.com HSM (UK) Ltd. 14 Attwood Road / Zone 1 Burntwood Business Park Burntwood · Staffordshire WS7 3GJ United Kingdom Tel. +44 (0) 1543 272 480 Fax +44 (0) 1543 272 080 info@hsmuk.co.uk www.hsmuk.co.uk HSM Polska SP. z o.o. ul. Emaliowa 28 02-295 Warszawa Poland Tel. +48 (0) 22 / 862 23 69 Fax +48 (0) 22 / 862 23 68 info@hsmpolska.com www.hsm.eu Druckhaus Müller 03/2011 - # W52222 E-Mail / Hotline:
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