Direct-Fired Gas Heaters - Rupp Air Management Systems
Transcription
Direct-Fired Gas Heaters - Rupp Air Management Systems
M A N A G E M E N T S Y S T E M S Direct-Fired Gas Heaters Make-Up Air Space Heating Variable Air Volume 80/20 System High Temperature T h e R e l i a b l e S o u r c e F o r M a k e - U p A i r & S p a c e H e a t i n g Rupp Air M Ma an na ag ge em me en n tt S S yy ss tt e em m ss®® D e d i c a t e d To P r o v i d i n g Quality, Durability, Reliability And Value In All Its Ven tila tion Products Since 1965, Rupp Air Management Systems has designed and manufactured direct-fired, gas heaters for commercial and industrial applications. From make-up air to supplying the total heat system large or small, Rupp Air has the solution to meet your needs. Over the years, we have continuously improved our product line meeting customers ever increasing product and service needs by offering equipment that is Built Right First...to Last. C O N T E N T S Gas Heaters 4-5 Types of Direct-Fired Gas Heaters RAM & CFA Standard Features 6-7 RAM & CFA Optional 8-9 Features & Accessories Rupp Air is dedicated to producing the right direct-fired system designed and engineered with the smallest of details in mind to give unmatched performance. Our continued commitment to quality and mechanical reliability means that each system has to be hassle free to install, and will supply fresh, clean, tempered air to any indoor environment. Rupp Air’s direct-fired gas heaters economically replace exhausted air by delivering replacement air at a constant temperature regardless of outside temperature. Rupp Air direct-fired heaters can also be designed to heat a space with a minimum introduction of fresh air to insure the highest efficiency heating system. Control Systems 10 - 11 RAM / CFA 12 - 15 Dimensional Data Direct-Fired Heater Selection 16 - 17 RAM / CFA 18 - 26 Performance Data Rupp Air Commitment 27 and Warranty Each Rupp Air direct-fired heater has been designed to use the most fuel efficient burner technology available with up to a 30:1 turndown capacity. The use of these high efficient heaters will not only heat your space but will also help eliminate drafts, replace contaminated or stale air, eliminate temperature stratification, and create a positive building pressure – necessary for good indoor-air quality – while maintaining comfort levels. Rupp Air has developed an easy to use selection software program, enabling the user to specifically design the exact heater to meet the application criteria. The Result...year round, cost effective comfort. 3 T y p e s O f D i r e c t - F i re d G a s H e a t e r s Constant Volume System The constant volume 100% direct-fired make-up air system heaters provide a constant rate of supply air to the space. The gas flame in the unit heats the fresh make-up air directly, eliminating energy losses associated with other types of heating. For most applications, introducing slightly more make-up air into the space than what is exhausted produces the best results. A slightly positive building pressure assures the best performance. Some applications, such as the commercial kitchens, require more air exhausted than introduced to control over pressurization of the kitchen. 4 Two-Speed System The two-speed, direct-fired make-up air system functions the same as constant volume, however provides two different air-delivery rates by using either an 1800/900 RPM motor or 1800/1200 RPM motor. Two-speed units offer flexibility to buildings with two, fixedexhaust loads or where an increase of airflow is desired. Units for buildings with two fixed-exhaust loads should have CFM ratios that match the available two-speed motor RPM ratios. The low speed is interlocked with the first exhaust fan, while high speed operates when both exhaust fans are running, allowing one unit to handle two different exhaust loads. The use of the discharge reduction damper in this s y stem offers a low cost up front investment with the same operation benefits of the VFD. By closing the reduction damper, the output CFM is reduced. This design has the ability to be setup as a two position CFM rate unit or a varying CFM unit based off pressure in the space. Both VAV systems have been designed with additional safety features and controls to insure safe burner operation. The example on page 4 illustrates the use of a two speed unit for transit or automotive type facility. Low speed is used for general ventilation and heating. However, if the co-detector senses high limits of carbon monoxide, the two speed unit goes to high speed and the second exhaust fan turns on to ventilate the space. There are many uses for the two-speed system, however another use is for paint booths designed for painting and curing of paint. High speed use in paint mode and low speed is used in curing mode to dry the painted surface. 80/20 System 80/20 systems can be a variable make-up air unit, a total-building heat unit, or a combination of both. By recirculating air, this system provides the most efficient building heat system. Variable Air Volume System The variable air volume (VAV) system allows variable amounts of make-up air through one heater. This system allows a heater to turn down to as low as 25% of its designed CFM by use of a variable frequency drive (VFD) or airfoil blade designed discharge reduction damper. One unit can handle varying exhaust loads by changing the CFM out put of the unit. This system is ideal for spaces that have multiple exhaust loads and recirculated air is not an option. The use of the VFD in the system offers the highest level of operating efficiency of any of the direct fired systems, using only the required electrical energy to provide the CFM needed. The VFD can be setup to operate in many different ways to change the CFM required to the space. A potentiometer can be used to manually position output CFM, multiple set points can be set in the VFD to vary output CFM, or a building pressure control device can be used to vary output CFM by sensing pressure in the space. One unit can handle multiple and varying exhaust loads as a variable, make-up air unit using the 80/20 System. This system offers constant discharge airflow but varies the amount of outside air introduced to the building. With the use of the 403M or the 404M space-temperature control system, the unit can be a complete buildingheating system for either fixed or variable exhaust loads. The 80/20 System supplies at least 20% outside air to the building and mixes with re-circulated room air at a maximum of 80%, without the return air re-circulated through the burner. A building-pressure switch controls the modulating-burner bypass and return-air dampers introducing more outside air as the building’s exhaust load changes. The varying exhaust-air loads automatically and continually adjust the amount of make-up air introduced into the system. All Rupp Air direct fired systems are provided with terminals to integrate operation with the building exhaust system. For more information on this system please see our “80/20 Systems Catalog” or contact your local sales office. 5 & C F A Features R A M Standard Features RAM Standard Features Structural G-90 galvanized base Heavy gauge G-90 galvanized steel casing Interlocked wall seam and roof panels Weatherproof construction Hinged service doors with flush-mount latches Standing roof seams Double wall doors Single piece construction up to RAM 230 Six discharge options 1 Casing 2 Burner Profile 3 Burner 4 Blower 5 Burner Observation Port 6 Lifting Lugs 7 Motor 8 Gas Connection 9 Main Fused Disconnect 10 Manifold Controls Vestibule 11 Electrical Controls Vestibule CFA Standard Features Internal tubular frame Heavy gauge G-90 galvanized steel casing Weatherproof construction Hinged service doors with flush-mount latches Standing roof seams Double wall doors Rear doors on CFA22 & larger Six discharge options For additional details on standard features, options and accessories, please visit us online at w w w. r u p p a m s . c o m 6 1 Casing 2 Burner Profile 3 Burner 4 Blower 5 Burner Observation Port 6 Lifting Lugs 7 Motor 8 Gas Connection 9 Main Fused Disconnect 10 Manifold Controls Vestibule 11 Electrical Controls Vestibule Burner Profile Burner Observation Port Electrical Controls Vestibule • Adjustable profile plates • Optional 80/20 system • Optional two-speed system • Optional Variable Air Volume system • Easy view of burner and pilot for startup • Weatherproof enclosure • Large doors for easy access to controls • Starter with burner interlock • Exhaust-interlock terminals • As-built wiring diagram on door • Terminal strip for quick service check • Blower and burner service switches Burner • Fully modulating • Up to 30:1 turndown ratio • Electric-pilot spark ignition • Reliable flame rectification system Lifting Lugs • Heavy-duty lifting lugs standard • Designed for easy hoisting and installation • Additional optional hanging lugs available Manifold Controls Vestibule • Weatherproof enclosure • Large doors for easy access to manifold • Manifold built to required codes ANSI, FM, IRI and FIA Motor • Standard high E, open drip-proof • Heavy gauge adjustable motor mount • V-belt drive • Adjustable drive up to and including 25 HP • Optional TEFC Gas Connection • Quick seal design up to 1.5” pipe train • Rubber pipe seals 2” and larger • Allows no water leakage into casing Need Photo Blower • FC-DWDI centrifugal blower assembly • V-belt drive • Pillow block 100,000-hour greasable bearings on Models RAM18-236 • Permanently lubricated bearings on Models RAM10-15 • Solid steel shaft • Split shaft with couplings and four bearings on twin units O On n ll yy S S tt a an nd da a rr d d ““ O O ff ff T Th he e S Sh he e ll ff ”” C Co om mp po on ne en n tt ss A A rr e e U U ss e ed d II n n R Ru up pp p A A ii rr H He ea a tt e e rr ss .. R Re ep p ll a ac ce em me en n tt P Pa a rr tt ss A A rr e e R Re ea ad d ii ll yy A A vv a a ii ll a ab b ll e e Main Fused Disconnect • Standard feature • Shuts power off to unit C US Rupp Air Direct-Fired Heaters are ETLListed to the ANSI Z83.4A-2001/CSA3.7a-2001 Combined Standards. 7 R A M & C F A Options Options & Accessories • Motorized discharge or inlet damper with safety interlock contacts • Internal discharge damper on down discharge arrangement models • Fresh-Air intake hood with birdscreen and optional cleanable filters • Filter section with cleanable filters, optional insulation for indoor installation available • Filter section with pleated filters, optional insulation for indoor installation available • Roof curbs 14” and 24” high galvanized steel with optional duct support rails, optional pitch curbs Intake & Discharge Dampers • Used to stop air from migrating into heater and building when in off mode. • DX and chilled water cooling section • Discharge-air diffusers • High-pressure gas regulator over 5 psi Intake Hood (with filters) • Used for outdoor applications to eliminate snow and water from falling into heater. Also filters fresh air when filter option is used. • Burner ON/OFF inlet-air temperature ductstat economizer • CFA vertical mounting stand with filter supports • Low temperature blower safety-shutdown control with bypass timer • Totally enclosed blower motors • Spring isolation • Control-circuit power transformer Discharge Diffusers • Used to help distribute air into the building. • Adjustable drive on 25 horsepower or larger • Insulated casing: 1” - 1.5” insulation with G-90 galvanized steel interior liner Filter Sections • Evaporative Cooling • Used to filter fresh air. • High temperature design • Other options and accessories available on request Evaporative Cooling • Used to deliver cool and humidified air, typically in regions with a hot dry climate. 8 High Temperature Direct Fired Design • Rupp Air’s versatile High Temperature Design is available on all 4 Direct Fired Systems (100%, Two Speed, VAV, 80/20) • This design is ideal for paint booth operations, drying enclosures and industrial process heating operations. • High Temperature design allows up to a 180˚F d i scharge temperature • Each High Temperature unit is built with double wall construction to protect insulation and keep casing temperature and heat loss down • Each unit is built with High Temperature motors for long life • By using the “M-Series” temperature control system Rupp Air can build a control panel to fit your needs DX and Chilled Water Cooling Coil Sections • Blow through design • Pitched stainless steel drain pan • Full size access doors up and down stream of coil • Double wall insulated construction • Available with downturn plenum • Available common curb mounting • Intermediate drain pan for stacked coil design Internally Mounted Down Discharge Dampers • No unexpected installation costs with damper selfcontained in unit • No wiring hassles because all wiring is completed • Easy maintenance from rooftop • Low-leakage damper design to insure a tight seal when unit is off • Airfoil damper blade design provides energy efficiency due to low pressure drops along with little air noise • Available on all Rupp Air models For additional details on standard features, options and accessories, please visit us online at w w w. r u p p a m s . c o m 9 R A M & C F A Custom Built C o n t ro l Systems are also available to meet your R e q u i re m e n t s . Control Systems 402M Room-Override Discharge Air Control This control system is used for building exhaust-air replacement to maintain a constant supply air discharge 10 401M Discharge Air Temperature Control temperature with the ability to supply supplemental This control system is used for building exhaust-air commonly used with the Constant Volume, Two Speed replacement to maintain a constant supply air discharge or Variable Air Volume Systems. By setting the desired temperature. The 401M control is most commonly used discharge temperature on the remote set point dial, the with the Constant Volume, Two Speed or Variable Air burner flame modulates to compensate for change in Volume Systems. By setting the desired discharge outdoor temperatures. At the same time a room override temperature on the remote set point dial, the burner thermostat senses space temperature and will raise flame modulates to compensate for change in outdoor discharge set point for more heat to maintain space temperatures. A manual SUMMER-OFF-WINTER temperature. A manual SUMMER-OFF-WINTER selector selector switch controls the blower and burner operation, switch controls the blower and burner operation, terminals terminals are provided to integrate operation with are provided to integrate operation with exhaust system. exhaust system. The remote control panel comes The remote control panel comes complete with temperature complete with temperature selector dial, indicating lights selector dial, indicating lights and SUMMER-OFF/WINTER and SUMMER-OFF/WINTER selector. selector, along with a room override thermostat panel. space heating when needed. The 402M control is most charge-air temperature to compensate for changing building heat losses or gains. High and low discharge air sensor probes limit maximum and minimum dischargeair temperatures. A manual SUMMER-OFF-WINTER selector switch controls the blower and burner operation, terminals are provided to integrate operation with 403 Constant Operation Room-Temperature Control This control system is used for building exhaust-air replacement with modulated space-temperature control. The 403M control can be used with all of RAMS systems when space temperature control is most important. A modulating space thermostat adjusts burner flame to maintain discharge-air temperature to compensate for exhaust system. During night operation a lower space temperature can be maintained using an On-Off room thermostat that cycles the heating system on to maintain minimum space temperature. Remote vented control panel comes complete with modulating space thermostat, On-Off night thermostat and time clock mounted inside panel with indicating lights and SUMMER-OFF/WINTER selector on face of control panel. changing building heat losses or gains. High and low discharge air sensor probes limit maximum and minimum discharge-air temperatures. A manual SUMMER-OFFWINTER selector switch controls the blower and burner operation, terminals are provided to integrate operation with exhaust system. The remote control panel comes complete with modulating space thermostat, indicating lights and SUMMER-OFF/WINTER selector. A remote temperature senor is also available so that control panel can be mounted in shop office or mechanical room. M-Series Discharge Air Temperature Control This control system is used for building exhaust-air replacement to maintain a constant supply air discharge temperature. The M-Series control can be used with all of RAMS systems however are most commonly used for paint booth and high temperature drying applications. By setting the desired discharge temperature on the remote set point touch pad, the burner flame modulates to compensate for change in outdoor temperatures. The M-Series control has the ability to be set for multiple temperature set points, ramp speed for burner modulation 404M Day & Night Space Heating Control along with displaying discharge temperature on its digi- This control system is used for building exhaust-air tal display and more. A manual SUMMER-OFF-WIN- replacement or for a total building heat system using a TER selector switch controls the blower and burner modulating space-temperature control for day and night operation, terminals are provided to integrate operation building heating. The 404M control is most commonly with exhaust system. Remote control panel comes com- used with the 80/20 System to provide the most energy plete with digital readout with multiple set point and efficient operation. During day operation a modulating touch pad temperature control, indicating lights and space thermostat adjusts burner flame to maintain dis- SUMMER-OFF/WINTER selector. 11 R A M Models 10 - 36 Model# A B C D E F G H J 10 70 46 38 18.75 18.75 39.25 30 48 28 12 70 46 38 18.75 18.75 39.25 30 48 28 15 70 46 38 18.75 18.75 39.25 30 48 28 18 82 60 54 22.13 19.13 56 40.5 69.5 28 20 82 60 54 23 25 56 40.5 69.5 28 22 100 79 58 27.5 27.5 76 46.5 69.5 28 25 100 79 58 31.5 31.5 76 46.5 69.5 28 27 100 88 66 34.5 34.5 80 52.5 95.25 28 30 100 88 66 37 37 80 52.5 95.25 28 33 112 98 76 40 43.19 92 59.5 91.25 28 36 112 98 76 43 43.19 92 59.5 91.25 28 Notes • All external accessories are oversized 1/4” for R.A. and S.A. openings • All dimensions are specified in inches • All dimensions are subject to change 12 R A M Models 222 - 236 Model# A B C D E F G H J 222 100 146 58 77 27.5 140 46.5 69.5 28 225 100 146 58 88 31.5 140 46.5 69.5 28 227 100 156 66 96 34.5 152 52.5 64 28 230 100 156 66 104 37 152 52.5 64 28 233 126 184 76 116 43.19 180 59.5 64.75 28 236 126 184 76 122 43.19 180 59.5 64.75 28 Notes • All external accessories are oversized 1/4” for R.A. and S.A. openings • All dimensions are specified in inches • All dimensions are subject to change For more detailed drawings, please visit us online at w w w. r u p p a m s . c o m 13 C FA Models 10 - 36 Model# A B C D E H 10 70 50 36 13.25 11.5 76 12 70 50 36 16 13.75 76 15 70 50 36 19 16.25 76 18 82 65 50 22 19.13 76 20 82 65 50 22.75 25 76 22 100 80 50 27.5 27.5 76 25 100 80 50 31.5 31.5 76 27 110 88 60 34.5 34.5 76 30 110 88 60 37 37 76 33 128 112 70 39.81 43.25 76 36 128 112 70 42.81 43.25 76 Notes • All external accessories are oversized 1/4” for R.A. and S.A. openings • All dimensions are specified in inches • All dimensions are subject to change 14 C FA Models 222 - 236 Model# A B C D E H 222 100 146 50 77 27.25 76 225 100 146 50 88 31.5 76 227 110 156 60 96 34.5 76 230 110 156 60 104 37 76 233 128 191 70 116 43.25 76 236 128 191 70 122 43.25 76 Notes • All external accessories are oversized 1/4” for R.A. and S.A. openings • All dimensions are specified in inches • All dimensions are subject to change For more detailed drawings, please visit us online at w w w. r u p p a m s . c o m 15 S e l e c t i n g Selecting The Rupp Air M a n a g e m e n t S y s t e m To M e e t Yo u r N e e d s Rupp Air has developed a simple to use computer selection program to help you select every type of direct-fired heater system and configuration outlined in this catalog. However, before making the proper RAMS direct-fired heater selection you will need to know some of the following items. ➊ Determine the best direct-fired heater system from pages 4-5 that meets your needs. ❷ Calculate desired supply CFM, this will be determined by your exhaust CFM volume or CFM required to heat your space such to offset infiltration, additional CFM may be added to pressurize the space slightly. ❸ Determine temperature rise or BTU’s of heating required. – For make-up air applications, temperature rise (delta T) can be determined by subtracting the entering 16 air temperature (EAT) from the leaving air temperature (LAT) which is typically your winter design t e mp e r a t u r e . ______ LAT — ______ EAT ______delta T – For heating of a space, BTU’s can be calculated by figuring heat loss in your space and adding this to the heat required to temper the infiltration CFM (ICFM) and the exhaust CFM (ECFM) in the space. ______ BTU’s Heat Loss + ______ (ICFM + ECFM) x 1.08 x delta T _ _ _ _ _ _ Total BTU’s ❹ Determine static pressure loss of all external ducting and accessories (The Rupp Air selection software will calculate pressure drop through accessories automatically, however a quick reference accessories pressure drop table is available below). Accessory Pressure Drops Item *Inches WC Intake Hood with Bird Screen 0.10 Intake Hood with Filters 0.25 V-Bank with Cleanable Filters 0.25 V-Bank with Pleated Filters 0.40 Intake Damper 0.10 Standard Discharge Damper 0.15 Internal Discharge Damper 0.10 Discharge Diffuser 0.25 *Pressure drops estimated at mid range CFM capacity, for specific pressure drops by CFM and model consult your local RAMS sales representative or visit our website at www.ruppams.com ❺ Determine location of unit indoor or outdoor; ground or roof. (An illustration of options available can be found on pages 8-9). ❼ Determine supply voltage. ❻ Determine arrangement of unit from drawings below. ❽ Determine control system from pages 10-11. ❾ Determine accessories and options required for application from pages 8-9. V1 Top Discharge H1 Side Discharge H2 Bottom Discharge H3 Top Discharge V2 Side Discharge Rupp Air’s selection program has been designed to provide you with a complete selection of the heater that best fits your needs, along with a detailed specification and complete as-built drawings. If selecting the correct model and horsepower is all you need at this time, you can simply use the performance data found on pages 18-26. Keep in mind that “external static pressure” is duct static plus Rupp Air accessories. After a model has been selected, drawings for that model can be found on pages 12-15. Now that you have compiled the required information you can now effectively size the direct-fired system to meet your needs using the Rupp Air easy to use stepby-step selection program. For assistance in selecting a unit, simply contact your local Rupp Air sales office or call Rupp Air directly at 1.800.291.2452. 17 Performance Summary Chart CFM R a n ge 18 Model BTU/hr R a n ge 1000 - 4200 10 43,000 - 640,000 2000 - 5500 12 86,000 - 800,000 3000 - 7000 15 130,000 - 1,140,000 5000 - 11 , 5 0 0 18 216,000 - 1,790,000 7000 - 16,000 20 302,000 - 2,290,000 10,000 - 22,000 22 432,000 - 3,150,000 14,000 - 30,500 25 605,000 - 4,360,000 16,000 - 36,000 27 691,000 - 5,150,000 20,000 - 42,000 30 864,000 - 6,010,000 24,000 - 48,000 33 1,037,000 - 6,870,000 28,000 - 54,000 36 1,210,000 - 7,730,000 22,000 - 44,000 222 950,000 - 6,300,000 30,000 - 56,000 225 1,296,000 - 8,010,000 34,000 - 66,000 227 1,469,000 - 9,440,000 40,000 - 79,000 230 1,728,000 - 11 , 3 0 0 , 0 0 0 54,000 - 90,000 233 2,340,000 - 12,900,000 60,000 - 102,000 236 2,600,000 - 15,440,000 19 20 21 22 23 24 25 26 R U P P F r o m A i r Q u a l i t y To H e a t i n g A n d A I R C o o l i n g Rupp Air Has The Pro d u c t s To Meet Your Needs RUPP Air’s products have been designed with the customer in mind, from industrial and commercial make-up air systems to exhaust fans and a total heat system. Each piece of equipment undergoes a complete and stringent series of tests to ensure that the unit is durable and works reliably for years to come. At RUPP Air, our commitment to continuous innovation in ventilation and air quality means you can count on us to deliver the best system available. Rupp Air Warranty Rupp Air Management Systems, (SELLER), warrants this equipment to be free from defects in materials and workmanship, under normal use and service, for a period of 12 months from the date of shipment. This warranty shall not apply if 1) the equipment is not installed by a qualified installer per the SELLER’s Installation Instructions (copy of which is shipped with the product,) 2) the equipment is not installed in accordance with federal, state and local codes and regulations, 3) the equipment is misused or neglected, 4) the equipment is not operated within its published capacity. The SELLER shall not be liable for incidental, consequential losses and damages potentially attributable to malfunctioning equipment. Should any part of the equipment prove to be defective in material or workmanship within the 12 month warranty period, upon examination by the SELLER, such part will be repaired or replaced by the SELLERat no charge. The BUYER shall pay all labor costs incurred in connection with such repair or replacement. Equipment shall not be returned without SELLER’s prior authorization and all returned equipment shall be shipped by the BUYER, F.O.B. West Union, Iowa, freight prepaid. Warranty Disclaimer Custom Built Stringent Testing Reliable Systems Quality Products Best Delivery Superior Support Superior Serviceability Rupp Air accepts no responsibility for its products if used improperly or installed other than by a licensed electrician, nor will Rupp Air be liable for damage of any kind, special, indirect or consequential. 27 Direct Fired Large Industrial & Indirect Fired Horizontal Systems Modular Make-Up Air Units Direct Fired Vertical Systems Exhaust Fans T h e R e l i a b l e S o u r c e F o r I n d u s t r i a l V e n t i l a t i o n 17645 Juniper Path • Suite 150 • Lakeville • MN • 55044 p 952.435.0870 p 800.291.2452 f 952.435.0890 www.Ruppams.com • ruppamshome@ruppams.com ©2003 Rupp Air Management Systems Printed in the USA Rupp Air reserves the right to modify the design, materials and/or specifications as a result of code requirements of product enhancements resulting from the Company’s ongoing research and development. June 2003 RAMS/CFA