hy-spec catalogue - Wajax Central

Transcription

HY-SPEC CATALOGUE - AC/DC POWER PACKS
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AC/DC Power Packs
HY-SPEC PRODUCT FAMILY
HY-SPEC CATALOGUE - GAS ENGINE PRODUCTS
Accessories
AC/DC Power Packs
Gas Engine Products
Catalogue
Catalogue
WIC-EN-CATALOGUES-COVERS-2012-DYNAMIC-13-1 17
2012-06-04 15:00:51
Gear Pumps & Motors
Hydraulic Cylinders
2012-06-04 14:59:23
 Accessories
 AC/DC Power Packs
 Gas Engine Products
 Gear Pumps & Motors
 Hydraulic Cylinders
 Hydraulic Valves
 Mobile Directional Control Valves
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Catalogue
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2012-06-04 14:59:02
HY-SPEC CATALOGUE - HYDRAULIC CYLINDERS
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HY-SPEC CATALOGUE - GEAR PUMPS & MOTORS
Catalogue
Catalogue
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HY-SPEC CATALOGUE - ACCESSORIES
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HY-SPEC CARRIES A COMPREHENSIVE SELECTION
OF HIGH QUALITY HYDRAULIC PRODUCTS
2012-06-04 15:01:18
2012-06-04 14:59:59
HY-SPEC CATALOGUE - MOBILE DIRECTIONAL CONTROL VALVES
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Mobile Directional Control Valves
2012-06-04 15:01:43
For more information or OEM requests
1.866.546.3267
To find a Hy-Spec retailer near you
www.Hy-Spec.com
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ASK FOR HY-SPEC QUALITY
Note actual products may differ from photos shown in this brochure.
Product availability and specifications are subject to change without notice.
A-Type Manifold Function
AC Motor and Pump Performance Curves
12
10
Code Builder
6
D03 Directional Control Valves
D03 Modular Valve Options
DC Motor and Pump Performance Curves
DC Motor and Pump Performance Curves - How To Read It
Dimensions
Dock Leveler Power Pack
17
13
9
8
14
4
Electrical Motors
14
How To Read DC Motor and Pump Performance Curves
8
Manual Override Valve
Modular Valves - D03
5
13
NEMA - Bell Housings
17
Options
4
Parts
Power Pack Types
Prebuilt Models
16
11
4
Reservoirs
15
Schematics
Snow Plow Power Pack
Specifications
11
5
4
Trailer Power Pack
5
Valves Types
11
Warranty Policy
Wireless Remote Control
Wiring Diagrams For DC Power Pack
19
5
18
C
D
E
H
M
N
O
P
R
S
T
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1 . 8 6 6 . 5 4 6 . 3 2 67
Table of Contents
A
3
Prebuilt Model / Specifications & Options
Power Pack Prebuilt Model
MODEL
MOTOR
RESERVOIR
VALVE CONTROL OPTION
PUMP
SIZE
(CC/REV)
OPTION
HYSSE12H3GM23AAN
12volts 1.5kw
Horizontal rectangular 3gal
Manual power up gravity down
2.3
-
HYSSE12H3GS23AAN
12volts 1.5kw
Electrical power up gravity down
2.3
-
HYSSE12H3GS23AAN-R2
12volts 1.5kw
2.3
2 Button
remote pendant
HYSSE12H40M23AAN
12volts 1.5kw
Horizontal Ø7" round 4L
2.3
-
HYSSE12H5GM23AAN
12volts 1.5kw
2.3
-
HYSSE12H5GS23AAN
12volts 1.5kw
2.3
-
HYSSE12H5GS23AAN-R2
12volts 1.5kw
2.3
2 Button
remote pendant
HYSDLMFG03H50P30FHBN
1HP 1800rpm 110/220V 1PHASE 60hz
Horizontal Ø7" round 5Liter
Valving for dock leveler
3.0
Adjustable pressure and flow
HYSHLMFG08H5GN1540BAN
2HP 3600rpm 110/220V 1PHASE 60hz
No valve
1.5 & 4.0
(Hi-low)
Adjustable dump
valve
HY-SPEC power packs are designed for a wide range of applications.
Multiples options are available to suit your needs:
Specifications:
• Pressure up to 210 BAR
• Flow up to 10 LPM
Options:
General Option
• Pump from 1.0 to 3.0 cc/rev.
• 1.6 liter to 19 liter Horizontal and Vertical Reservoir
• Pre-wired Remote control with 10’ cable
AC and DC electrical option
• 1.5 KW/12V/210A, 2.0KW/24V/110A DC Motor
• 1 HP, 2 HP, 3 HP, 110V, 220V, 600V AC Motor
• 12Volt, 24Volt, 110 Volt and 220 Volt Directional Valves
Valve Option
• Manual power up, gravity down
• Electrical power up, gravity down
• D03 directional valve
• D03 Manifold for parallel and series circuit
• D03 Modular valve including port relief valve, pilot operated check valve, throttle valve and pressure
reducing valve
• Single and double acting manual valve with multiple choice of spool
4
1 . 8 6 6 . 5 4 6 . 3 2 67
Power Pack for Trailer Application
MODEL
DESCRIPTION
HYSSE12H3GSMOR23-R2
Dump Trailer power pack - 7 ton
HYSSE12H5GSMOR23-R2
Dump Trailer power pack - 12 ton
HYSLSV2-08-2NCP-M-ID
2 Position - 2 Way cartridge valve with manual override
7 3/4"
Emergency manual
override feature
8 1/8"
MODEL
DESCRIPTION
Manual override valve
7 ton = 22"
12 ton = 31"
POWER PACK FOR SNOWPLOW
MODEL
DESCRIPTION
HYS YBZ-F2.1S1W14/WUAAT1
Snow plow power pack
Snow Plow & Trailer Power Pack
Trailer Power Pack
WIRELESS REMOTE CONTROL
MODEL
DESCRIPTION
OPERATING VOLTAGE
MAXIMUM CURRENT
OPERATING TEMPERATURE
HYS GS-HYD-D7
Wireless remote control
+9 V DC to +28V DC
10 Amps DC Max
-40 C to +125 C
Features and Benefits
•
•
•
•
•
•
•
•
•
Can handle 12 or 24 volt dc.
Potted for protection!
Installation wires instead of terminals
Learning transmitter!
3-minute automatic time-out feature
In-line fuse already installed!
Back-up manual switches on receiver
On/off switch on transm. & receiver!
Can still use the tethered remote
1 . 8 6 6 . 5 4 6 . 3 2 67
5
AC / DC Power Pack Code Builder
Model Shown: HYSSE12H40A123AAN3C6012
# 3 - A1 D03 MANIFOLD
# 5 - 3C6012 D03 DIRECTIONAL VALVE
# 2 - H40 RESERVOIR
# 4 - 23 PUMP
# 1 - SE12 DC MOTOR
Model Shown Specification
•
•
•
•
1.5 KW/12V/210A DC Motor.
4 liter, 7” Diameter Horizontal Reservoir
2.3 cc/rev Pump
D03, 3 Pos./4 Ways, Tandem Center, 12V, Din connection, Directional Valve.
See page 9 for performances curves
MODEL CODE EXEMPLE
6
#0
#1
#2
#3
#4
AAN
#5
#6
#7
HYS
SE12
H40
A1
23
AAN
3C6012
-
-
1 . 8 6 6 . 5 4 6 . 3 2 67
DESCRIPTION
CODE
DESCRIPTION
# 1 MOTOR
# 3 CONTROL VALVE (Cont’d)
SE12
12 VOLT, SE TYPE
A3P
MANIFOLD FOR 3 D03 VALVES, PARALLEL CIRCUIT
SE24
24 VOLT, SE TYPE
A3S
MANIFOLD FOR 3 D03 VALVES, SERIES CIRCUIT
MFD01
1HP/220/440/3PH/1800 RPM
A4P
MFD02
1HP/220/440/3PH/3600 RPM
A4S
MFG03
1HP/110/220/1PH/1800 RPM
MFG04
1HP/110/220/1PH/3600 RPM
10
1.0 CC/REV
MFD05
2HP/220/440/3PH/1800 RPM
15
1.5 CC/REV
MFA05
2HP/600/3PH/1800 RPM
19
1.9 CC/REV
MFD06
2HP/220/440/3PH/3600 RPM
23
2.3 CC/REV
MFA06
2HP/600/3PH/3600 RPM
30
3.0 CC/REV
MFG07
2HP/110/220/1PH/1800 RPM
MFG08
2HP/110/220/1PH/3600 RPM
# 4 PUMP
#5 D03 DIRECTIONAL VALVE
2B212
SINGLE ACTING SPOOL, 2 POSITION, SPRING OFFSET TO “A”, 12 VOLTS, DIN
MFD09
3HP/220/440/3PH/1800 RPM
2B224
MFA09
3HP/600V/3PH/1800 RPM
2B2110
MFD10
3HP/220/440/3PH/3600 RPM
2B2220
MFA10
3HP/600V/3PH/3600 RPM
3C212
CLOSED CENTER SPOOL, ALL PORTS BLOCKED, 12 VOLT, DIN
3C224
# 2 RESERVOIR
H16
HORIZONTAL 1,6L- 5 1/2'' DIA.
3C2110
H20
HORIZONTAL 2L- 5 1/2'' DIA.
3C2220
H24
HORIZONTAL 2.4L- 5 1/2'' DIA.
3C312
OPEN CENTER SPOOL, 12 VOLT, DIN
H28
3C324
H40
HORIZONTAL 4L-7" DIA.
3C3110
H42
HORIZONTAL 4.2L-5-1/2" DIA.
3C3220
H50
3C412
MOTOR SPOOL, “P” BLOCKED, 12 VOLT, DIN
H80
3C424
H90
HORIZONTAL 9L
3C4110
H3G
HORIZONTAL 3 GAL-5"x8"x11-1/2"
3C4220
H5G
HORIZONTAL 5 GAL-8"x8"x21"
3C6012
TANDEM CENTER SPOOL, “P” TO “T”, 12 VOLT, DIN
V20
VERTICAL 2L- 5 1/2'' DIA.
3C6024
V24
VERTICAL 2.4L- 5 1/2'' DIA.
3C60110
V28
3C60220
V40
VERTICAL 4L- 7'' DIA.
V42
VERTICAL 4,2L- 5 1/2'' DIA
V50
Q45/1E
MANUAL VALVE 1 SECTION METERING
V80
Q45/2E
MANUAL VALVE 2 SECTIONS METERING
V120
VERTICAL 12L- 10"x10"x8"
V180
#5 MANUAL VALVE
Q35
MANUAL VALVE 1 SECTION NO METERING
# 6 REMOTE CONTROL
# 3 CONTROL VALVE
R2
2 BUTTON WITH 10' CABLE
R4
S12
SOLENOID 12VDC, SINGLE ACTING
S24
DLAW
THROTTLE & CHECK VALVE (METER OUT)
S110
SOLENOID 110AC, SINGLE ACTING
DLAW1
THROTTLE & CHECK VALVE (METER IN)
S220
DYJ
REDUCING VALVE ON "P"
M
MANUAL, SINGLE ACTING
DYP
RELIEF VALVE "P" TO "T"
Q
MANUAL, DOUBLE ACTING
DYW
DUAL RELIEF VALVE "A" & "B" TO "T"
N
NO VALVE
DAYA
PILOT OPRATED CHECK VALVE ON "A"
A1
MANIFOLD FOR 1 D03 VALVE
DAYB
PILOT OPRATED CHECK VALVE ON "B"
A2P
DAYW
DUAL PILOT OPRATED CHECK VALVE
A2S
AC/DC Power Pack Code Builder
CODE
# 7 D03 MODULAR VALVE
1 . 8 6 6 . 5 4 6 . 3 2 67
7
1.
2.
3.
4.
5.
6.
Find cross point of flow (Q) and pressure (P) required on the chart.
GPM / 3.7854 = LPM
*****
PSI / 14.5 = BAR
Select closest pump displacement (Q curves) to the cross point.
Doted areas represent Maximum Duty, not recommended to avoid premature damage of unit.
In relation to pressure find vertical cross point on the current curve ( I ) of the selected pump.
Draw a horizontal line from the current curve ( I ) to the S2 and S3 curves
Required current ( A ) can be find between the charts.
Vertically below S2 cross point, you will find maximum time the unit can run before motor brushes reach 150°C
(Maximum DC motor operating temperature).
7. Vertically below S3 cross point, you will find percentage of a 10 minutes cycle the unit can run.
Example:
18
SE 12
16
14
12
10
8
5 l/min
1.0 ~ 3.0 C.C. Pumps
1.5KW / 12V / 210A
Max. Power: 2000W
Max.Current: 310A
400
300
Q-
S2
I- 1 .9
1. 9
S3
200
6
165A
4
100
2
0
30 60 90 120 150 180 210 240 270
P (bar)
124 bar
Nominal duty curve
Max. duty curve
I (A)
Q (LPM)
How To Read DC Motor and Pump Performance Curves
8
• DC power pack pump flow will decrease as system pressure requirement increase, please refer to flow curve (Q) to
find flow reduction.
• When application flow and pressure is known you can find current requirement and define duty cycle allowed by
following these easy steps:
0
0
5
10 S2 (min)
5 10 15 20 S3 (%)
4.5 min 13 %
S2 RATTING =TIME TO REACH 150°C BRUSH TEMPERATURE
S3 RATTING =PERCENTAGE OF 10 MINUTES CYCLE
For this application we have the following data:
flow = 5 LPM, max. pressure= 124 bar.
Short time-duty type: S2
Operation at constant load, of short duration, without thermal equilibrium being reached. A no load period follows,
sufficient for the motor to return to ambient temperature.
Example: S2=4.5 minutes
The motor runs continuously for 4.5 minutes, and stops a time sufficient to return to ambient temperature.
Intermittent periodic-duty type: S3
Operations which consist of a sequence of uniform cycles (duty cycle 10 minutes) consisiting of a period at constant
load and a no load period.
Example: S3=13%
The motor runs 1.3 minutes and stops 8.7 minutes.
1 . 8 6 6 . 5 4 6 . 3 2 67
SE 12
TECHNICAL DATA
.0
I -3
I -2
20
I -1.
.3
22
330
9
300
5
I -1.
Q (LPM)
18
270
16
I -1.
240
0
14
210
12
180
10
150
8
Q1 .0
6
Q-
Q-3.0
Q-1.9
60
30
60
90 120 150 180 210 240 270
P (bar)
330
20
300
18
270
3.0
2. 3
Q - 1. 9
Q-
I-1. 0
.0
180
150
120
4
60
2
30
30
60
90
I (A)
Q (LPM)
Q3
I -2.
9
I -1.
I -1.5
90
120 150 180 210 240 270
P (bar)
Nominal duty curve
Max. duty curve
1.0 ~ 3.0 C.C. Pumps
2.0KW / 24V / 110A
Max. Power : 2500W
Max. Current : 190A
210
.0
I -3
6
0
20 S3 (%)
240
1.5
Q -1
15
TECHNICAL DATA
22
8
10
SE 24
360
10
10 S2 (min)
5
5
24
Q-
0
0
Nominal duty curve
Max. duty curve
Motor Code:
I (A)
30
0
12
S2
90
Q-2.3
2
14
S3
120
1.5
4
16
1.0 ~ 3.0 C.C. Pumps
1.5KW / 12V / 210A
Max. Power : 2000W
Max. Current : 310A
360
24
DC Motor & Pump Performance Curves
Motor Code:
S2
S3
0
0
10 S2 (min)
5
5
10
15
20 S3 (%)
1 . 8 6 6 . 5 4 6 . 3 2 67
9
1720 RPM
1720 RPM
5.2
12
6.0
4.8
11
5.5
4.4
5.0
4.0
4.5
3.6
4.0
3.2
3.5
2.8
INPUT HORSE POWER (HP)
6.5
DELIVERY (LPM)
9
8
7
6
5
3.0
4
2.3
1.9
3
1.5
2
1.0
1
0
2.4
3.0
3.0
2.5
2.3
2.0
1.9
30
60
1.6
1.5
1.2
1.0
1.0
0.8
0
90 120 150 180 210 240 270
2.0
1.5
0.4
0.5
30
60
90 120 150 180 210 240 270
Pressure (bar)
Pressure (bar)
3450 RPM
3450 RPM
0 (KW)
6.5
5.2
24
6.0
4.8
22
5.5
INPUT HORSE POWER (HP)
26
20
18
16
14
12
10
3.0
8
2.3
1.9
6
1.5
4
1.0
2
0
30
60
0 120
9 150 180 210 240
Pressure (bar)
10
TESTING CONDITIONS
1.0 ~ 3.0 C.C. Pumps
OIL VISCOSITY: 46 CST
OIL TEMPERATURE: 40°C
13
10
DELIVERY (LPM)
AC Motor and Pump Performance Curve
• When RPM is known, you can easly find the pump flow delivery; refer to the left
chart below. Flow are in LPM, to convert to GPM divide result by 3.7854.
• When pump displacement and pressure requirement are known, input
horsepower (HP) needed, can be found on the right chart below. Electric motor
RPM need to be considered.
1 . 8 6 6 . 5 4 6 . 3 2 67
0
7
2
4.4
3.0
5.0
4.5
4.0
3.6
2.3
4.0
3.2
1.9
3.5
3.0
1.5
2.8
2.4
2.0
2.5
2.0
1.0
1.6
1.5
1.2
1.0
0.8
0.5
0.4
0
30
60
90 120 150 180 210 240 270
0 (KW)
Pressure (bar)
Power Pack Valve Types
M Type
T
P
CHECK
VALVE
c
T
a
BATT.
+
-
P PORT
(G 3/8")
b
bP
M
RELIEF VALVE
S Type
T
T PORT
(G 3/8")
T
T
CHECK
P PORT
VALVE (G 3/8")
P
P PORT
(G 3/8")
FLOW CONTROL
VALVE (OPTION)
P
M
RELIEF VALVE
T
N Type
T
T PORT
(G 3/8")
T
T PORT
CHECK P PORT (G 3/8")
VALVE (G 3/8")
P
*
P PORT
(G 3/8")
P
M
RELIEF VALVE
T
T
A Type
T PORT
(G 3/8")
T
A
P
B
ADAPTOR
CHECK
VALVE
G
P
T
M
P
T
T
RELIEF VALVE
T PORT
(G 3/8")
A Type + Cetop 03
A
B
T
ADAPTOR
"A" KIT
B
A
P
G
P
M
T
RELIEF
VALVE
T PORT
(G 3/8")
P
T
T
* To convert all G3/8 port to 3/8 NPT, use adaptor # HYSW800523 except “N” type main “T” port use # HYSW880202-1
1 . 8 6 6 . 5 4 6 . 3 2 67
11
A-Type Manifold Function
M8 x 1.25 SHCS
STAGES 1 2 3 4
LENGTH 50 100 150 200
TOP SUBPLATE MANIFOLD
TYPE
ORDER NO.
W850502-Q1 TOP SUBPLATE MANIFOLD
T
A PORT
G1/4"
A
MOUNTING SURFACE
CETOP 03
B PORT
G1/4"
B
P
T
A PORT
G1/4"
A
M5 x 0.8 TYP.
B PORT
G1/4"
B
NOTE:
THIS MANIFOLD MUST BE USED
FROM 1 TO 4 STAGES
MODULAR SUBPLATE MANIFOLDS
TYPE
ORDER NO.
W850501-Q SERIES CIRCUIT SUBPLATE MANIFOLDS
W850502-Q PARALLEL CIRCUIT SUBPLATE MANIFOLDS
W850503-Q SINGLE-ACTING CIRCUIT SUBPLATE MANIFOLDS
(THESE MANIFOLDS CANNOT BE USED WITHOUT
NOTE:
"TOP SUBPLATE MANIFOLD")
P
T
P
ADAPTER "A" KIT
((W850500-R)
HYSW880203)
G PORT
G1/4"
P PORT G3/8”
NOT USED WITH "A" TYPE
A
B
A
B
W850502-Q1
MOUNTING PAD "B"
W850502-Q
T
M10xP1.5-4holes
P
STANDARD RELIEF VALVE
(OR LOW-NOISE RELIEF VALVE)
T PORT
G3/8"
MOUNTING PAD "D"
VIEW FROM MOTOR SIDE
W850500-R
G
T
M
T
MOUNTING PAD "C"
EXAMPLE : 2 STAGES PARALLEL CIRCUIT
M10xP1.5-4holes
• Hy-Spec Power Packs offer flexibility.
Multiple options can be configured to
cover a wide rande of applications.
•
•
12
Use adaptor # HYSW800523 to convert from G3/8 port to 3/8 NPT.
Use adaptor # HYSW800523-3P to convert from G1/4 port to 1/4 NPT.
1 . 8 6 6 . 5 4 6 . 3 2 67
OPTION
P/N AND DESCRIPTION
SYMBOL
STACK
HEIGHT
2B*
3C*
See p.17 for D03 directional
valve model code
45mm
DLAW
DLA02-W-31.5-70
Throttle with free flow check
valve meter out
40mm
DLAW1
DLA02-W1-31.5-70
Throttle with free flow check
valve meter in
40mm
DYJ
DYJ02-P-21-70
Pressure reducing valve
40mm
DYP
DY02-P31.5-70
Relief valve
40mm
DYW
DY02-W-31.5-70
Dual port relief valve
40mm
DAYA
DAY02-A1-31.5-70
Pilot operated check valve on A
40mm
DAYB
DAY02-B1-31.5-70
Pilot operated check valve on B
40mm
DAYW
DAY02-W1-31.5-70
Dual Pilot operated check valve
40mm
MOUNTING HOLE
THREAD
D03 Modular Valve Options
On “A” type manifold, in addition to D03 directional valve, modular valve options can be installed for circuit flexibility.
For proper mounting bolt length add 40 mm to the height listed in the chart per modular valve.
M5 x 0.8
1 . 8 6 6 . 5 4 6 . 3 2 67
13
Electrical Motor
W
AD
AC
L
H
HC
AC / DC Power Pack - General Dimensions
Add up “L” dimensions of reservoir and electric motor plus 32 mm (manifold)
to get typical overall length of power pack.
For all other dimension, please contact our tehchnical support department.
A
Unit: mm
ORDERING
CODE REF.
AC MOTOR P/N
MFD01
MFD02
MFG03
MFG04
MFD05
MFA05
MFD06
MFA06
MFG07
MFG08
MFD09
MFA09
MFD10
MFA10
HYSW850201-3D
HYSW850202-3D
HYSW850203-1G
HYSW850204-1G
HYSW850205-3D
HYSW850205-1A
HYSW850206-3D
HYSW850206-1A
HYSW850207-1G
HYSW850208-1G
HYSW850209-3D
HYSW850209-1A
HYSW850210-3D
HYSW850210-1A
HP
VOLTAGE
220/440
1
110/220
2
220/440
600
220/440
600
110/220
3
220/440
600
220/440
600
B
RPM
A
1800
3600
1800
3600
AD
B
H
HC
142
L
W
258
147.5
1800
278
145
3600
140
1800
3600
100
89
178
237
147.5
1800
298
142
3600
A
DC
L
ORDERING
CODE REF.
SE12
SE24
14
DC MOTOR P/N
HYSW820612
HYSW821012
HYSW820624
HYSW821024
1 . 8 6 6 . 5 4 6 . 3 2 67
POWER
VOLTAGE
1500W
12
2000W
24
TYPE
A
L
Ø 114
170
EARTH RETURN (MOTOR WITH 1 TERMINAL)
INSULATE RETURN (MOTOR WITH 2 TERMINALS)
EARTH RETURN (MOTOR WITH 1 TERMINAL)
INSULATE RETURN (MOTOR WITH 2 TERMINALS)
ORDERING
CODE REF.
RESERVOIR
P/N
H16
HYSW880106
170
1.6
H20 and V20
HYSW880107
205
2.0
H24 and V24
HYSW880108
H28 and V28
HYSW880109
285
2.8
H42 and V42
HYSW880110
405
4.2
DIAMETER
L (mm)
A (mm)
VOLUME
(litters)
A
40
245
2.4
140.0
140
L
ORDERING
CODE REF.
RESERVOIR
P/N
H40 and V40
HYSW880112
245
4.0
H50 and V50
HYSW880113
285
5.0
H80 and V80
HYSW880114
405
8.0
H90
HYSW800147
445
9.0
L (mm)
A (mm)
A
87
180.0
180
VOLUME
(litters)
140.0
DIAMETER
H3G
HYSW800151-P
295
HYSW880125
B
(mm)
C
(mm)
210
25
20
VOLUME
(litters)
12 (3.0 GAL)
545
10.0x2 Holes
C
B
20 (5.0 GAL)
4.0
20.0
140.0
H5G
A
(mm)
100.0
L (mm)
A
RESERVOIR
P/N
10.0
25.0
200.0
L
HYSW880118
125
280
210
E (mm)
F (mm)
G (mm)
VOLUME (litters)
250
250
300
12
A (mm)
B (mm)
C (mm)
D (mm)
120
150
330
260
E (mm)
F (mm)
G (mm)
VOLUME (litters)
300
300
350
18
25.0
B
100
A
10.0x4 Holes
C
D (mm)
30.0
Option
30.0
C (mm)
25.0
B (mm)
D
E
140.0
245.0
V180
HYSW880117
A (mm)
212.0
V120
RESERVOIR
P/N
207.0
ORDERING
CODE REF.
33.0
ORDERING
CODE REF.
50.0
L
AC / DC Power Pack - General Dimensions
Reservoir
F
G
1 . 8 6 6 . 5 4 6 . 3 2 67
15
Power Pack - Parts
CODE
SE12
SE24
MFD01
MFD02
MFG03
MFG04
MFD05
MFA05
MFD06
MFA06
MFG07
MFG08
MFD09
MFA09
MFD10
MFA10
H16
H20
H24
H28
H40
H42
H50
H80
H90
H3G
H5G
V20
V24
V28
V40
V42
V50
V80
V120
V180
S12
SMOR
S24
S110
S220
M
N
A1
A2P
A2S
16
DESCRIPTION
P/N
# 1 - MOTOR
12 VOLT, EARTH RETURN (1 TERMINAL) MOTOR
MAGNETIC STARTER KIT FOR HYSW820612
12 VOLT, INSULATE RETURN (2 TERMINALS) MOTOR
24 VOLT, EARTH RETURN (1 TERMINAL) MOTOR
24 VOLT, INSULATE RETURN (2 TERMINALS) MOTOR
1HP/220/440/3PH/1800 RPM, MOTOR
1HP/220/440/3PH/3600 RPM, MOTOR
1HP/110/220/1PH/1800 RPM, MOTOR
1HP/110/220/1PH/3600 RPM, MOTOR
2HP/220/440/3PH/1800 RPM, MOTOR
2HP/600/3PH/1800 RPM, MOTOR
2HP/220/440/3PH/3600 RPM, MOTOR
2HP/600/3PH/3600 RPM, MOTOR
2HP/110/220/1PH/1800 RPM, MOTOR
2HP/110/220/1PH/3600 RPM, MOTOR
3HP/220/440/3PH/1800 RPM, MOTOR
3HP/600V/3PH/1800 RPM, MOTOR
3HP/220/440/3PH/3600 RPM, MOTOR
3HP/600V/3PH/3600 RPM, MOTOR
# 2 - RESERVOIR
HORIZONTAL 1,6L- 5 1/2'' DIA.
HORIZONTAL 2L- 5 1/2'' DIA.
HORIZONTAL 4.2L-5-1/2" DIA.
HORIZONTAL 3 GAL-5"x8"x11-1/2"
HORIZONTAL 5 GAL-8"x8"x21"
VERTICAL 2L- 5 1/2'' DIA.
VERTICAL 4,2L- 5 1/2'' DIA
# 3 - CONTROL OPTION
SOLENOID 12VDC, SINGLE ACTING W/ MANUAL OVERIDE
MANUAL, SINGLE ACTING
SPECIAL ADAPTOR FOR "P" PORT (3/8 BSP-M TO 3/8 NPT-F)
SPECIAL ADAPTOR FOR "T" PORT (3/8 BSP-M TO 3/8 NPT-F)
MANIFOLD FOR 1 D03 VALVE (END COVER)
SPECIAL ADAPTOR FOR "A" & "B" PORT (1/4 BSP-M TO 1/4 NPT-F)
MANIFOLD FOR 2 D03 VALVES (PARALLEL CIRCUIT)
MANIFOLD FOR 2 D03 VALVES (SERIES CIRCUIT)
1 . 8 6 6 . 5 4 6 . 3 2 67
HYSW820612
HYS880103
HYSW821012
HYSW880101
HYSW820624
HYSW880104
HYSW821024
HYSW880102
HYSW850201-3D
HYSW850202-3D
HYSW850203-1G
HYSW850204-1G
HYSW850205-3D
HYSW850205-1A
HYSW850206-3D
HYSW850206-1A
HYSW850207-1G
HYSW850208-1G
HYSW850209-3D
HYSW850209-1A
HYSW850210-3D
HYSW850210-1A
HYSW880106
HYSW880107
HYSW880108
HYSW880109
HYSW880112
HYSW880110
HYSW880113
HYSW880114
HYSW800147
HYSW800151-P
HYSW880125
HYSW880107
HYSW880108
HYSW880109
HYSW880112
HYSW880110
HYSW880113
HYSW880114
HYSW880117
HYSW880118
HYSW880493
HYSW880494
HYSW800495
HYSW800496
HYSW880201
HYSW800523
HYSW880202-1
HYSW850502-Q1
(2x) HYSW800523-3P
HYSW850502-Q + HYSW850502-Q1
HYSW850501-Q + HYSW850502-Q1
DESCRIPTION
# 3 - CONTROL OPTION (Cont’d)
# 4 - PUMP
10
1.0 CC/REV
15
1.5 CC/REV
19
1.9 CC/REV
23
2.3 CC/REV
30
3.0 CC/REV
40
4.0 CC/REV
51
5.1 CC/REV
62
6.2 CC/REV
73
7.3 CC/REV
# 5 - D03 DIRECTIONAL VALVE
2B212
2B224
2B2110
2B2220
3C212
3C224
3C2110
3C2220
3C312
3C324
3C3110
3C3220
3C412
3C424
3C4110
3C4220
3C6012
3C6024
3C60110
3C60220
# 5 - MANUAL VALVE
Q35
MANUAL VALVE 1 SECTION NO METERING
Q45/1E
MANUAL VALVE 1 SECTION METERING
Q45/2E
MANUAL VALVE 2 SECTIONS METERING
# 6 - REMOTE CONTROL
R2
R4
# 7 - D03 MODULAR VALVE
DLAW
THROTTLE & CHECK VALVE (METER OUT)
DLAW1
THROTTLE & CHECK VALVE (METER IN)
DYJ
REDUCING VALVE ON "P"
DYP
RELIEF VALVE "P" TO "T"
DYW
DUAL RELIEF VALVE "A" & "B" TO "T"
DAYA
PILOT OPRATED CHECK VALVE ON "A"
DAYB
PILOT OPRATED CHECK VALVE ON "B"
DAYW
DUAL PILOT OPRATED CHECK VALVE
MISCELLANEOUS PART
NEMA 143TC-145TC BELL HOUSING
7/8 MUFF COUPLING (143TC-145TC)
NEMA 56C BELL HOUSING
5/8 MUFF COUPLING (56C)
* Included rectified DIN connector must be used with 110 VAC / 220 VAC valve.
A3P
A3S
A4P
A4S
P/N
(2x) HYSW850502-Q + HYSW850502-Q1
(2x) HYSW850501-Q + HYSW850502-Q1
(3x) HYSW850502-Q + HYSW850502-Q1
(3x) HYSW850501-Q + HYSW850502-Q1
HYSW880301
HYSW880302
HYSW880303
HYSW880304
HYSW880305
HYSW880306
HYSW880307
HYSW880308
HYSW880309
FW-02-2B2-D12-Z5L-60 02-0322012 HYS
FW-02-2B2-D24-Z5L-60 02-0322024 HYS
FW-02-2B2-B110-Z5L-60 02-0322110 HYS *
FW-02-2B2-B220-Z5L-60 02-0322220 HYS *
FW-02-3C2-D12-Z5L-60 02-0332012 HYS
FW-02-3C2-D24-Z5L-60 02-0332024 HYS
FW-02-3C2-B110-Z5L-60 02-0332110 HYS *
FW-02-3C2-B220-Z5L-60 02-0332220 HYS *
FW-02-3C3-D12-Z5L-60 02-0333012 HYS
FW-02-3C3-D24-Z5L-60 02-0333024 HYS
FW-02-3C3-B110-Z5L-60 02-0333110 HYS *
FW-02-3C3-B220-Z5L-60 02-0333220 HYS *
FW-02-3C4-D12-Z5L-60 02-0334012 HYS
FW-02-3C4-D24-Z5L-60 02-0334024 HYS
FW-02-3C4-B110-Z5L-60 02-0334110 HYS *
FW-02-3C4-B220-Z5L-60 02-0334220 HYS *
FW-02-3C60-D12-Z5L-60 02-0336012 HYS
FW-02-3C60-D24-Z5L-60 02-0336024 HYS
FW-02-3C60-B110-Z5L-60 02-0336110 HYS *
FW-02-3C60-B220-Z5L-60 02-0336220 HYS *
Power Pack - Parts
CODE
HYSQ35-F7SN-103/A1/M1-SAE
HYSQ45/1E-F1SN-103/A1/M1-F3D-S-SAE
HYSQ45/2E-F1SN-2X103/A1/M1-F3D-S-SAE
HYST90009-3P
HYST90012-3P
HYSDLA02-W-31.5-70
HYSDLA02-W1-31.5-70
HYSDYJ02-P-21-70
HYSDY02-P-31.5-70
HYSDY02-W-31.5-70
HYSDAY02-A1-31.5-70
HYSDAY02-B1-31.5-70
HYSDAY02-W1-31.5-70
HYSW870317
HYSW870306
HYSW870317-1
HYS870306-2P
1 . 8 6 6 . 5 4 6 . 3 2 67
17
How Connect Various Wires to DC Hydraulic Power Pack
appendix B-5
18
How to Connect Various Wires to the
DC Hydraulic Power Pack (Ⅰ)
AWG
Max Current
Specifications
RETURN MOTOR)
Wire Size (INSULATE
Amperage
When you connect the power source
(battery), you must use the correct
wire size for amperage requirement
of the circuit to prevent the wire
from over heating.
1.Before using the DC Hydraulic Power Pack, read all instruc
0000
310
and
examine diagrams.
The motor needs a large current, so
correct
required.
000 wires are 250
• Ambient
Refer
Power
Wires) temperature: 25 ~ 30oC
00 to Chart: (Battery
190
Current(A)
0
See performance curve on page 9 for
amperage requirement.
1 90(A)
2120(A)
180(A)
Wire Connection Diagram
Old Design
•
•
2
Working time:
approx 30 sec.
Please Note
Wire length: 1m
Diameter
of wire
150
Ambient Temperature:
1195.5(mm )
2
948.0(mm )
25~30°
C
2
Working time:
14 (mm )
approx. 30 sec.
Wire Connection
Diagram
22 (mm )
Wire length: 1m
280(A)
30 (mm )
New Design
2
230(A)
2
2
330(A)
38 (mm )
2.Wire Connection Diagram (INSULATE RETURN MOTOR)
(INSULATE RETURN MOTOR)
Max. Tighten Torque
36 lbf · in(4.1 N · m)
Power
Wires
How to Connect Various Wires to the
DC Hydraulic Power Pack (Ⅱ)
(EARTH RETURN MOTOR)
Max. Tighten Torque
16 lbf " in(1.8 N" m)
Oil Tank
Small Current Wire
1.Before using the DC Hydraulic Power Pack, read all instructions
and examine diagrams. The motor needs a large current, so
correct wires are required.
Small Current Wire
Refer to Chart: (Battery Power Wires)
Current(A)
Control Switch
Power
Wires
Up
Battery
Solenoid Valve
Small Current Wire
(Earth-Return Line)
Max. Tighten Torque
36 lbf " in(4.1 N" m)
Small Current Wire
Small
Current
Wire
appendix B-6
Power
Wires
Max. Tighten Torque
16 lbf · in(1.8 N · m)
Down
2
90(A)
5.5(mm )
120(A)
8.0(mm )
180(A)
14 (mm )
230(A)
Small Current Wire
Diameter of wire
280(A)
2
2
a ll
Control Switch
Please
Note
rre
n
Cu
tW
Up
ir
Ambient eTemperature:
Down
25~30°
C
Working time:
Small Current Wire
2
approx. 30 sec.
2
Wire length: 1m
22 (mm )
Small Current Wire
30 (mm )
Solenoid Valve
Sm
2
330(A)
(mm
)
* The customer
must choose38the
proper
control wire (small current)
to ensure
they
can hold Diagram
2 Amps
andRETURN
above. MOTOR)
2.Wire
Connection
(EARTH
(EARTH RETURN MOTOR)
Max. Tighten Torque
36 lbf · in(4.1 N · m)
B.401.105
Rev.120110
Max. Tighten Torque
16 lbf · in(1.8 N · m)
Power
Wires
Power
Wires
Max. Tighten Torque
16 lbf " in(1.8 N" m)
Max. Tighten Torque
36 lbf " in(4.1 N" m)
Oil Tank
Small Current Wire
(Earth-Return Line)
Small Current Wire
Power
Wires
Small
Current
Wire
Battery
Solenoid Valve
Small Current Wire
Control Switch
Up
Small Current Wire
Down
Control Switch
Up
Down
Small Current Wire
Small Current Wire
Small current wire must hold 2 Amps minimum.
1 . 8 6 6 . 5 4 6 . 3 2 67
Small Current Wire
Solenoid Valve
* The customer must choose the proper
wire (small
ASKcontrol
FOR HY-SPEC
QUALITYcurrent)
to ensure
they
can
hold
2
Amps
and
above.
Rev.120110
B.401.106
HY-SPEC WARRANTY
ALTERATION, AN ACCIDENT, IMPROPER OPERATION
OR MAINTENANCE, ABNORMAL CONDITIONS OR
THE WEAR FROM NORMAL USE.
HYDRAULIC AND GAS ENGINE PRODUCTS LIMITED
WARRANTY
HY-SPEC HYDRAULIK, WARRANTS ITS HYDRAULIC
PRODUCTS AGAINST DEFECTS IN DESIGN,
MATERIAL AND WORKMANSHIP FOR A PERIOD OF
12-MONTHS FROM THE DATE OF SALE.
HY-SPEC HYDRAULIK WILL REPLACE ANY PART
OF ITS PRODUCTS, FREE OF CHARGE, IF AFTER
INSPECTION BY HY-SPEC HYDRAULIK THE PART IS
DEEMED A MANUFACTURING DEFECT.
HY-SPEC HYDRAULIK, WARRANTS ITS GAS
ENGINE PRODUCTS AGAINST DEFECTS IN DESIGN,
MATERIAL AND WORKMANSHIP FOR THE
FOLLOWING PERIOD FROM THE DATE OF SALE:
- 12 MONTHS : CONSUMER USE**
- 3 MONTHS : COMMERCIAL USE***
HY-SPEC HYDRAULIK SHALL NOT BE LIABLE
FOR LOSS OF TIME, MANUFACTURING COSTS,
LABOUR, TRANSPORT, MATERIAL, LOSS OF
PROFITS, CONSEQUENTIAL DAMAGES (DIRECT OR
INDIRECT), AS A RESULT OF DEFECTIVE PRODUCTS.
HY-SPEC HYDRAULIK’S RESPONSIBILITY WILL BE
LIMITED TO THE REPAIR OR REPLACEMENT OF THE
DEFECTIVE PRODUCT OR THE REIMBURSEMENT
OF THE PRICE PAID AT THE TIME IT WAS ORDERED.
ANY WARRANTY CLAIM MUST BE PRESENTED
WITHIN 30 DAYS OF THE MANUFACTURING DEFECT
DISCOVERY. SHIPPING RETURN CHARGES ARE AT
THE CUSTOMER’S EXPENSE.
** CONSUMER USE MEANS PERSONAL USE BY A
CONSUMER.
*** COMMERCIAL USE MEANS ALL OTHERS USERS,
INCLUDING COMMERCIAL, INCOME GENERATING
OR RENTAL.
THIS WARRANTY DOES NOT APPLY TO ANY
PRODUCT WHICH HAS BEEN SUBJECT TO
UNAUTHORIZED MODIFICATION, REPAIR OR
For more information or OEM requests
1.866.546.3267
To find a Hy-Spec retailer near you
www.Hy-Spec.com
1 . 8 6 6 . 5 4 6 . 3 2 67
19
AC/DC Power Packs
Typical Equipment




Fork Lifts
Loaders
Presses
Tractors
Typical Industries




Agriculture
Construction
Forestry
Mining
HY-SPEC HYDRAULIK
specializes in the import and
export of a wide range of high
quality hydraulic components
such as: agricultural, telescopic and
utility cylinders; directional control
valves; gas engines; power packs and
much more.
The HY-SPEC brand name stands for high
quality hydraulic components. These
products are manufactured around the
world to our high specifications, which
are established by our engineering
department.
The HY-SPEC team members have been
chosen for their experience and are
trained to give professional and efficient
service, which you can depend on. Their
experience totals over 100 years in the
hydraulic industry. They work closely
with our customers to provide the best
solution for their application.
1.866.546.3267
www.Hy-Spec.com
info@HY-SPEC.com
Your distributor
HY-SPEC
IS A WAJAX INDUSTRIAL COMPONENTS BRAND.
HY-SPEC-CATALOGUE-AC-DC-POWER-PACKS-12-06-2012

hy-spec catalogue - Wajax Central

Transcription

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