“Minimizing Power Plant Failures and Un

“Minimizing Power Plant Failures and Un-planned
Shutdown and Promoting Reliable Operation”
First time in
Indonesia,
mark your
calendar
Asset Integrity and Reliability Management
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In Indonesia geothermal power plants play significant roles in producing and
supporting electrical energy supply for industries and public electricity at present
and for many years to come because of increasing industrial, economic and
population growth that need ensured energy security.
However, many of the new power plants shows some premature failures, and oldaging power exhibit damage mechanism and accelerated failure rate of their
critical equipments and facility.
These condition causing plant to, frequently experience, un-planned shutdown
and power blackout. Those equipments failure and incidents lead to business and
economic loss, affecting people safety and damaging assets.
Currently, in case of steam pipeline, geohazards become increasingly source of
pipeline failure, particularly in the areas where high rain intensity and
deforestation are co-exist.
In addition, changing in well reservoir, chemistry condition and steam quality
cause casing, valves and pipeline to be exposed to high corrosion and erosion
attack.
Therefore, managing integrity and reliability of the geothermal plant and facility is
of critically important to ensure the steam production continuity, and hence, the
power generation in Indonesia.
Asset Integrity and Reliability Management
Steam turbine is a critical equipment in power plant. Regardles online conditioning
monitoring and preventive maintenance implemented, failure of their components,
noticebly, turbine bucktes or blades do occur. Statistics in the following page show the
top of 15 failures causes for steam turbine loss availability in MW-Hrs per year.
However, those failure could have been prevented, if the best reliability and
maintenance management of the plant are fully implemented.
Therefore, to understand the problems, and know how to avoid it, is becoming the
major critical issues in economic and safety driven business such as in power plant
industry today. To ensure the continuity of the power plant operation and to promote
asset, people and environtmental safety, all aspects of reliability and integrity of the
their equipments must be understood, quantified and maintained at all phases during
their plant integrity cycle as illustrated and outlined in below. To achieve those
purposes, power plant operation and maintenance should be implemented by using
various best integrity, reliability, and maintenance proven methods and tools. Those
subjects will become focus of this specialized training.
Asset
Integrity
PIMS
Life Cycle
and Reliability
Management (AIRM)
Life Cycle
DESIGN AND
CONSTRUCTION
POLICY &
STRATEGY
PIMS DATA
AIRM
Data
MANAGEMENT
Base
PERFORMANCE
MEASUREMENT &
FFS ASSESSMENT
PROGRAM
EXECUTION
CORRCETIVE
ACTION & REPAIR
RISK ASSESSMENT
& PROGRAM PLAN
ABANDON AND
DECOMMISIONING
Asset Integrity and Reliability Management
Training Coverage
Subsurface and Well Head Integrity Management
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Introduction to Well Integrity Management
Damage Mechanism and Failure Mode for Casing, Wellhead and X-Tree
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Material Selection Methodology for Casing and Wellhead and X-Tree
Pipeline Integrity Management
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Introduction to Risk Management of Geothermal Pipelines
Corrosion Under Insulation (CUI) and Damage Insulator Inspection for Steam
Pipelines
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Fitness for Service (FFS) and Remaining Life Assessment (RLA) for Pipelines.
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Root Cause Analysis (RCA) Methodology for Pipelines and Valves
Valve Inspection, Testing, Maintenance and Repair.
Power Plant Reliability Management
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Reliability, Availability and Maintainability (RAM) Analysis for Power Plant.
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Risk Based Inspection (RBI) for Vessels and Piping.
Reliability Centered Maintenance (RCM) for Pumps, Steam Turbines, Control
Instrument, and Electrical Equipments.
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Root Cause Analysis (e.g. Steam Turbine, Condenser, Pumps, Cooling System, etc)
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Metric Measures, KPI for Integrity and Reliability Management Implementation.
Gap Analysis and Road Map for Asset Integrity & Reliability Management
Development in Geothermal Power Plant.
Asset Integrity and Reliability Management
Training Benefit
By undertsanding the asset integrity and reliability management, it will benefit the
geothermal power plant management, engineers, operators and owners to have safe
and reliable facility operation, from subsurface to aboveground facility and therefore
will be able to effectively manage the risk, integrity and reliability of the equipments.
Availability of the plants and equipment can therefore be improved, and so the plant’s
un-planned shutdown can be minimized and the safety is promoted as well. This is done
to meet the purposes of power plant operation that maximizing the ROI or business
profit of the Company, while at the same time, achieving zero failure and zero accident.
Who Should Attend
The training will be beneficial for engineers, supervisors and managers from Production,
Operation, Reliability & Maintenance, and Inspection Departments, but it woud also be
useful for engineers from HSSE, and Engineering & Construction Department. Minimum
trainee background should be, at least, D3 levels in all science or engineering areas.
Training Fee for 3 (Three) Days
Training fee is Rp 7,000,000
(Seven million rupiah)
The fee is payable to
Bank BNI, Jl. Taman Sari No.80, Bandung
Acc. No. 0028680879
a.n. LAPI-ITB
Note: The fee will include training materials, training kits, lunch, and coffee breaks and
certificate. However, the trainee are responsible for their own accommodation and
transportation cost.
Registration and Contact Person:
Yudha
Yayasan LAPI – ITB
Jl. Sumur Bandung No.5, Bandung 40132
Phone: 022-250-2533, Fax: 022-250-4177
Email : ginanjar@lapi.itb.ac.id
REGISTRATION FORM
Name : …………………...................................................................................................................
Job Description / Job Title: ...........................................................................................................
Company: ......................................................................................................................................
Address: ..........................................................................................................................................
..........................................................................................................................................................
Office Phone: ................................................................................................................................
Mobile Phone : ……………………………………………………………………………………………..............................
Fax : .................................................................................................................................................
E-mail : ............................................................................................................................................
I intend to register for the Asset Integrity and Reliability Management for Geothermal
Industries and make confirmation at August 19, 2016, at the latest.
…........................., ............. 2016
( ___________________________ )
The Training Facilitators
Ahmad Taufik is a asset risk and integrity specialist. He is member of Komunitas
Migas Indonesia (KMI) as Reliability Moderator. He studied in Mechanical and Material
Engineering Department at Georgia Institute of Technology, Atlanta, USA and He
received Ph.D degree in 1996 in the field of mechanical metallurgy. Taufik is a lecturer
at Graduate Study Program teaching pipeline design, and co-founder of Pipeline
Integrity Research (PIR) group in ITB, Bandung. He also member of ASME and
professional community. He also teach reliability engieering and risk based inspection.
For the past 17 years Taufik has provided consulting for many major companies
including Loyd’s Register, ABS Consulting, PT. BKI, PT. Surveyor Indonesia, PT. PGN, PT.
PT Pertamina Gas, PT. Pertamina EP, PT. Pertamina UP IV, PT. Transgasindo, MEDCO,
ConocoPhillips, Pertamina PHE – ONWJ (Formerly BP West Java), Total Indonesie, PT.
Badak NGL, Kondur Petroleum, Vale (formerly INCO), CNOOC, ExxonMobile, PT. KPC,
Premier Oil, Chevron Geothermal Darajat, and Petrochina, Pertamina Energy, Pearl
Oil, Geothermal Kamojang, PLTU Suralaya, PT. Krakatau Daya Listrik, and PLTU Paiton.
Taufik was founder and chairman in major International Conference in the area of
Pipeline and Facility Integrity in Indonesia, including INDOPIPE (2006), MAPREC – KMI
(2005 and 2008), and Pipeline Technology Conference, ITB, (2004 - 2008). He was also
active as chairman sessions in Conference in Kuala Lumpur (2005-2008), Shanghai
(2007) and Offshore Asset Management Conference in Singapore (2013). Taufik enjoys
off-road driving, and reading military history. He is also big fans for hot & spicy foods.
Budi L. Hakim is a senior metallurgical and material engineer, he holds Doctoral
degree from ITB (2015). He is Certified NDT Level II and valves risk and integrity specialist
and widely exposed to the work of asset integrity assessment in COPI, BP West Java,
PHE-ONWJ, Petrochina, Caltex Pacific Indonesia, PT. Pertamina Geothermal Energy, etc.
He has expertise in Mechanical and Maintenance Works, Materials Selection, Metallurgy,
Corrosion, Inspection, QA/QC, Welding, NDT, Failure Analysis, Piping, Valves
Maintenance & Troubleshooting, Valves Selection & Design, Inspection & Testing of
Equipment and Piping Components. He is familiar with ASME, API, ASM, ASNT, DNV
Standard Codes applicable for pipeline, PV and piping. He is INDOCOR member and He
likes travelling and offroad lover.
Deddy Nugraha is a senior reliability engineer and RCM specialist. Graduated from
Mechanical Engineering Department, ITB (1990). He had advanced training in France and
USA, for gas turbine maintenance and repair. He has extensive experienced in RCA, RCM
and trouble shooting for Boilers and Turbomachinery Equipments, in particular GE,
Siemens, and Solar Gas Turbines. He is general secretary for Indonesian Reliability
Society (ISR) and KMI.
Many consulting works has been conducted by him, including in PT. Indonesia Power
(Kamojang, Tambak Loro, Suralaya, Perak), PT.IPMOMI Paiton, and, PT. PGN SBU TSJ and
PT. Pertamina Gas, PT. HKS Humpus, Chevron Indonesia Geothermal and PT. Vale
Indonesia. Krakatau Steel, LNG Badak, Kaltim and PT. Amoco Mitsui Indonesia. Deddy
performs reliability and maintenance costing analysis for rotating equipments. He enjoys
traveling, bicycling, and cooking traditional Indonesian, Chinese and Italian foods.