Oil and Gas Capability Brochure

Oil and Gas
Capability Brochure
building global structures
TABLE OF
CONTENTS
About Us
Our Services
Our Values
Main West Coast Facility
Our Locations
Health, Safety and Environment
Quality
Our Focus
Our People
Innovation, Technology and Value Engineering
Our Experience
Contact Us
ABOUT US
Civmec is an integrated, multi-disciplined construction and engineering services provider
to the oil and gas, metals and minerals, infrastructure, and defence markets.
From inception as a private company to our 2012 listing on the Singapore Exchange and beyond, the Civmec of today has
experienced exponential growth and undertaken major works on some of the most prestigious projects in Australia.
Civmec’s success to date can be attributed to its creative leadership, ability to embrace new ideas, focus on unlocking the
value of innovation, collaboration with clients, a dedicated and safety-focused workforce and a strong commitment to quality.
It is our agile, dynamic leadership - together with the confidence and ongoing loyalty, commitment and talent of our people - that
allows us to achieve success time and time again. Our drive to be the industry’s best and be proactive is what differentiates us.
Our large scale operations and office headquarters, uniquely situated on a 12 hectare waterfront site within the Australian
Marine Complex (AMC) in Henderson, Western Australia, are enhanced by the superior land and marine-based supporting
infrastructure of the AMC’s Common User Facility. This enables us to offer flexibility and budget benefits through economies
of scale, allowing us to meet the demands of our clients’ critical time frames and individual project-specific requirements.
OUR SERVICES
A COMPLETE TURNKEY SOLUTION
OUR VALUES
COMMITMENT
Our individual commitment to safety and the
environment means our company targets are achieved.
INNOVATION
Our innovative thought process develops our company’s
drive to continually improve.
VALUE DRIVEN
Our consciousness of controlling waste means our company
delivers value.
MAKE A DIFFERENCE
Our desire to care for our community means our company can make
long-term sustainable change.
EXCELLENCE
Our aspiration to be the best at what we do results in our company being a
world-class service provider.
COLLABORATION
Our focus on working together means we will retain our team and our clients for now
and in the future.
MAIN WEST COAST FACILITY
OUR LOCATIONS
Main West Coast Facility
Perth, Western Australia
Main East Coast Facility
Newcastle, New South Wales
Registered Office
Singapore
HEALTH, SAFETY
AND ENVIRONMENT
We are committed to achieving zero harm across our business so that each day at Civmec is a
‘Safe Day Good Day’.
This safety philosophy drives our behaviours, attitudes and actions within the business to achieve a working environment free from injury
or incident.
Our dedicated safety program is designed to empower every person in the organisation to ensure their work practices are focused on
achieving zero harm.
This program is supported through our:
• ‘Never Assume’ campaign to further advance the safety culture in our organisation;
• Onsite Fitness for Work Health Centre; and
• Registered Training Organisation to increase our employees’ safety awareness skills.
We acknowledge the stringent surroundings in which many of our projects are located and we remain committed to minimising our
impact on the environment. Our people are trained to recognise how critical it is to protect our environment while being respectful of
heritage sites for future generations to enjoy.
We hold certificates of accreditation for Occupational, Health and Safety Management Systems and Environmental Management Systems.
QUALITY
We pride ourselves on our high quality standards, a level achieved through our work on some of
Australia’s most complex fabrication and construction projects.
We believe this pride plays a big part in producing a quality product and our culture is based on achieving excellence. We also ensure our
people are adequately trained and highly skilled. Another key component of our quality lies in our in-house developed, web-based integrated
business management, quality and tracking system - Civtrac. This system manages all aspects of project delivery including document
control, project reporting and quality compliance and is a fully integrated system allowing for “live” project data to be recorded.
Civtrac is also used to provide our clients with opportunities to monitor and improve the outcome of their project via a remote login where
they have visibility on the project’s progress. We manage every aspect of the project life cycle with data captured throughout all phases of
project delivery from fabrication through to on-site installation, providing our clients with:
• Transparency across their entire project from material control to delivery and installation;
• Increased productivity through our multi-disciplinary service offering; and
• The implementation of innovative, best practice solutions, which utilise state-of-the-art technology and equipment.
This information is easily collated and utilised for the benefit of the project. Civtrac also allows for weld and material traceability reports to
be produced along with Manufacturers’ Data Reports, ensuring all elements of project quality deliverables are met.
We are accredited to ISO 9001 – the internationally-recognised standard for quality management.
OUR FOCUS
Our focus is to offer solutions to our clients. We aim to deliver projects as efficiently as possible
with the highest levels of safety and quality.
Our experience and expertise extends to the fabrication and assembly, surface treatment and testing of high integrity structural
steel, carbon and exotic stainless/duplex/inconel steel piping, subsea manifolds, PLET, PLEM, offshore jackets and topsides,
suction piles, process modules, vessels and propane and LNG spheres. Additionally, through our involvement on some of the
largest oil and gas projects undertaken in Australia, our capability extends to the supply of multi-disciplined, in-house construction
services such as Structural, Mechanical, Piping and Electrical Instrumentation (SMP&EI); precast concrete solutions; thermal,
acoustic and cryogenic insulation installation; refractory; maintenance; and site civil work.
We have the expertise to provide tailored solutions for upstream and downstream oil and gas projects. Our facilities,
complemented by our large and experienced workforce and extensive construction equipment base, enable us to provide
technical, administrative and logistical support to service our projects. Our robust quality management controls and systems
enable us to deliver the high integrity products required by the oil and gas industry. Our proven record of project delivery reaffirms
our position in this market as a leading contractor across the oil and gas sector.
We specialise in delivering projects of all sizes including, but not limited to:
• Non-process infrastructure;
• Fuel stations;
• Materials handling;
• Oil and gas plants (LNG);
• Offshore jackets and topsides;
• Subsea spools and manifolds;
• Wharfs and caissons;
• Offshore marine structures; and
• Tank farms.
Our success is a direct result of an unwavering commitment
to provide our clients with solutions. This is underscored by our
responsive and flexible approach in conjunction with creativity and
precision in meeting their complex requirements.
We offer a full range of civil works services and are at the forefront of
creating innovative construction techniques. We also have an extensive
range of plant and equipment to ensure site efficiency.
We have the expertise to provide tailored solutions for upstream and
downstream oil and gas projects. Our facilities are complemented
by our large and experienced workforce and extensive construction
equipment base.
OUR PEOPLE
“The greatest thing you can instil in a workforce is a pride in who they are, what they do and who they work
for. At Civmec, our people are proud of the growth we have achieved together and are genuinely excited
about our future.” - Pat Tallon, CEO
Civmec has grown and developed a highly skilled and competent workforce capable of constructing, assembling, maintaining and
servicing complex offshore and onshore modularised steel structures and civil construction works. Our recruitment strategy is to attract,
develop and retain the right people; those with values that are aligned to ours.
Our success is attributed to applying the best ideas, people and technology in forming highly experienced project management
teams and a committed workforce who are engaged and dedicated to the realisation of our core values and vision. We acknowledge
that the development and professionalism of our people underpins our performance; they drive continuous improvement, deliver
outcomes and continually pursue excellence.
We ensure the right people deliver the right projects, providing our clients with the best technical knowledge, industry experience and
capability to drive high performance and exceed expectations.
We have made a commitment to stay at the forefront of our industry, providing our people with the right skills and training for today and a
pathway for the future. The company is a Registered Training Organisation and places high importance on developing and expanding the skills
of our workforce.
INNOVATION, TECHNOLOGY
AND VALUE ENGINEERING
At Civmec, we challenge existing processes and practices. We look beyond constraints for
more practical solutions. We work smarter to achieve better project outcomes.
We seek opportunities to become involved in projects in partnership with our clients, where possible. Our experience tells us
that early involvement during the project concept phase gives greater ability to influence design. This, in turn, can have a
positive effect on construction and scheduled outcomes. This early involvement, and subsequent value engineering,
ensures schedule and cost benefits for the project.
Maximum results are achieved through early contractor involvement, addressing issues such as:
• Design and specification critique;
• Materials selection;
• Standardisation in selection and sizing of equipment;
• Offsite fabrication and modularisation;
• Automation of installation process;
• Constructability;
• Programming and scheduling refinements; and
• Commissioning process finalisation.
Our fresh and open-minded approach to problem solving, together with technical expertise and cost effectiveness,
has earned Civmec an enviable track record as well as that all important vote of confidence - repeat business.
THINKING
..
INNOVATING
LEADING
OUR EXPERIENCE
Our success is a direct result of an unwavering commitment to providing our clients with solutions. This
is underscored by our responsive and flexible approach in conjunction with creativity and precision to
meeting their requirements. We are delivering some of the most significant energy projects of the future.
Subsea Pig Launcher/Receiver, WA:
Date: June 2015
Client: GE Oil and Gas (for Chevron)
Civmec is undertaking the fabrication and testing of a new 34-inch Subsea Pig Launcher/Receiver (SSPLR) for the Chevron-operated Gorgon
LNG Project, on behalf of GE Oil and Gas. Stage 1 works involve the fabrication of a 34-inch barrel for a Subsea Pig Receiver from supplied
materials, with the complete structure weighing 104T. Stage 2 works include the fabrication of a 6-inch kicker header, testing of the SSPLR and
retro-fitting.
Prelude Floating LNG Project, WA:
Date: September 2014
Client: Technip Oceania (for Shell)
Civmec was awarded a contract for the supply, fabrication, assembly, testing and delivery of eight 12” Pipeline End Terminations (PLET) and
eight Pig Launchers and Receivers (PLR) totalling approximately 400T for the Shell Prelude Floating Liquefied Natural Gas (FLNG) Project. This
included Factory Acceptance Testing (FAT), System Integration Testing (SIT), trial lifts, storage and delivery FAS at the Australian Marine Complex
(AMC). The 12” pipe for the PLET and PLR flowline consisted of corrosion resistant alloy and duplex (2205) for the 2” PLR piping manifold. As
the PLET was designed with a rotating yoke, folding wings and a sliding mechanism, the fabrication and assembly sequencing was continually
reviewed to ensure the assembly of sub-components remained flawless throughout the fabrication process.
Wheatstone LNG Project Jumper Spools, WA:
Date: June 2014
Client: Technip Oceania (for Chevron)
Civmec delivered a contract by Technip for the fabrication and testing of 68 (circa 5.5km) subsea jumper spools for the Chevron-operated
Wheatstone LNG Project. This contract consists of the fabrication, assembly, FAT, trial lift and delivery FAS at the AMC. The pipe spools were
fabricated with various materials such as CRA Inconel clad pipe, super duplex and carbon steel with pipe sizes ranging from 6 inch up to 44
inch in diameter. This project involved the implementation of more than 60 different weld procedures.
Wheatstone LNG Project Duct Banks, WA:
Date: January 2014
Client: Zinfra (for Chevron)
Civmec manufactured approximately 5,000 precast spacer blocks, including delivery to site, for the Wheatstone LNG Project. The blocks
contained fibrous material which increases the structural integrity of the units. Specifically designed steel formwork was also used in the
manufacturing progress. In total, we constructed 5.7km of precast duct banks and pull pits including spacers, conduits, membrane,
reinforcement, formwork and concrete placement for laying of electrical conjugate on the Wheatstone Project.
Ichthys LNG Project Precast Manholes and Foundations, NT:
Date: December 2013
Client: Leighton Contractors (for INPEX)
Civmec supplied and manufactured precast reinforced manholes and foundations for the Ichthys Project Onshore LNG Facilities in Darwin. Our
scope of work included precast reinforced manholes, structural foundations and various other underground concrete structures. The work was
carried out at our purpose-built 35,000m2 precast yard facility established in Darwin, located within close proximity to the project. Our civil
team delivered more than 30,000m3 of precast concrete to the project.
BOC Air Separation Unit Project, WA:
Xena Subsea Installation Project, WA:
Date: September 2014
Client: Fugro-TSM (for Woodside)
Civmec delivered the fabrication and FAT of two rigid tie-in spools for the Xena Subsea Project. Scope of works included the fabrication of two
8-inch super duplex rigid tie-in spools complete with diverless connections, acoustic sand detectors and mudmats; and cleaning, gauging and
hydrotesting. The project took eight months to complete and was carried out in our Henderson Facility.
Ichthys LNG Project On Site Building Works, NT:
Date: July 2014
Client: Leighton Contractors (for Inpex)
Civmec was appointed as the main contractor for the fabrication and installation of precast concrete wall panels for a total of twelve
buildings at the Ichthys Onshore LNG facilities. The scope of work included fabrication of 312 precast concrete wall panels of various sizes
with numerous penetrations; 605m3 of special concrete mix suitable for the LNG environment; 2.4km of grout to the underside of the precast
concrete wall panels; and 5.5km of backing road and joint sealant.
Date: August 2013
Client: BOC Limited
An initial contract was awarded to Civmec for civil works, followed by a contract for the supply, fabrication and installation of Structural, Mechanical
and Piping (SMP) for BOC Limited. The contracts involved the construction of a state-of-the-art air separation unit (ASU) to replace an existing ASU
and nitrogen liquefaction unit at BOC’s Kwinana site. The civil scope included site clearing, bulk and detailed earthworks; drainage; fabrication,
installation and testing of underground piping and site services; fabrication of structural steel; construction of ASU shed and acoustic insulation.
The SMP scope included: installation of structural steel, process plant equipment, tanks and vessels; fabrication and site installation of ASU cooling
water, instrument air and process piping; cryogenic insulation and cladding of vessels and piping; and fabrication and installation of platforms.
Wheatstone LNG Project Breakwater ACCROPODE II Units, WA:
Date: December 2012
Client: BEST JV (for Chevron)
Civmec demonstrated integrated capabilities, an innovative manufacturing approach, and the ability to rapidly develop a remote manufacturing
facility and mobilise a skilled workforce as part of our subcontract with BEST JV on the Wheatstone Project. The subcontract was for the supply
and manufacture of 12,550 precast concrete ACCROPODE II units for use in the construction of a 980 metre long mass armour breakwater for the
new Material Offloading Facility. The units were manufactured over a 12 month period. As a part of the subcontract, we expanded Civmec’s local
presence with the establishment of our Onslow Precast Concrete Facility and associated quarry batch plant and camp for our specialist team.
OUR EXPERIENCE
From on site civil works to fabrication and installation, we are constantly challenging ourselves to apply
the most efficient construction techniques possible for our clients.
Coniston, Balnaves and Greater East Spar Development Projects, WA:
Date: October 2011
Client: Cameron (for Apache)
The Coniston, Balnaves and Greater East Spar Phase 2 (GES) Development Projects are subsea oil field developments located off the
northern coast of Western Australia. Coniston is situated in the Exmouth Basin, while Balnaves and GES are each located within the
Carnarvon Basin. Civmec was awarded four contracts through Cameron for the supply, fabrication and assembly of subsea manifolds and
an oil production pipeline end manifold (PLEM) for the Coniston, Balnaves and Greater East Spar Phase 2 Development Projects.
Pluto LNG Plant, WA:
Date: August 2011
Client: Woodside
Civmec, as part of the CCIG joint venture, was awarded the contract for portions of the rectification works of the supplied LNG insulation at
Woodside’s Pluto LNG process plant, 190km north-west of Karratha in WA. Cryogenic insulation rectification works on equipment and piping
included: dismantling of existing cladding and cryogenic insulation; re-lagging (installation); re-cladding (installation); pre-fabrication of sheet
metal in own site workshop; and pre-fabrication of PIR elbows for cryogenic insulation. The complex and time-sensitive nature of the contract
required Civmec to mobilise a workforce consisting of more than 200 employees and a complete site management team within a short timeframe.
In total, 130,000 man hours were accrued with no disruptions and in a safe and productive manner.
Gorgon Downstream LNG Project, WA:
Date: July 2011
Client: KJV (for Chevron)
In July 2011, Civmec was awarded a contract with Chevron for the shop fabrication of structural steel for the Gorgon Downstream LNG
Project at Barrow Island off the north-west coast of Western Australia. The project involves the construction and commissioning of a
liquefied natural gas plant, condensate handling facilities, carbon dioxide injection facilities and various utilities and comprises 3 trains for
which Civmec is supplying more than 11,000T of structural steel, fabricated in its undercover workshop at the AMC in Henderson.
Gorgon LNG Plant Site Civil and Precast Works, WA:
Date: January 2011
Client: Leighton Contractors (for Chevron)
In January 2011, Civmec was awarded a contract through Leighton Contractors for the supply of circa 46,000m3 of precast concrete footings
for the Gorgon Barrow Island LNG onshore process plant. Leveraging our strategic waterfront location, all precast components were
manufactured at our Henderson facility. Throughout the course of the project, this scope expanded to include large manholes, walls,
culverts, intake structures and slabs with some items weighing up to 130T.
MAIN WEST COAST FACILITY
16 Nautical Drive, Henderson WA 6166
Telephone: +61 8 9437 6288
Facsimile: +61 8 9437 6388
Email:civmec@civmec.com.au
MAIN EAST COAST FACILITY
40 Old Punt Road, Tomago NSW 2322
Telephone: +61 2 4028 0300
Facsimile: +61 2 4964 8316
Email:civmec@civmec.com.au
SINGAPORE REGISTERED OFFICE
80 Robinson Road #02-00 Singapore 068898
www.civmec.com.au