Quality CNC Machining - Busche-CNC

Transcription

Quality CNC Machining - Busche-CNC
“Quality CNC Machining”
SUCCESS BUILT ON
SERVICE
Busche was launched in 1997
with one simple mission: Provide
quality CNC production machining
with exceptional service. Customer
satisfaction remains our focus today.
Busche’s relentless pursuit of perfection
is reflected in our belief and commitment
in providing the highest quality machining
held to exacting standards, and continual
procedural and production development and
improvement. All focused toward assuring
complete customer satisfaction.
Busche produces the highest quality machined
metal parts for the automotive, construction,
refrigeration, consumer products, agricultural,
marine, oil field, recreational, truck and railroad
industries. Complete CNC capabilities assure accurate
and consistent manufacturing that meets and exceeds our
customers’ demands every time.
Leak Tester & CMM for Rack & Pinion
DRIVEN TO
EXCEL
Cell for Rack & Pinion
Busche’s specialty is machining castings and forgings, such as automotive
driveline, steering, and suspension components. Our team has proven
experience machining aluminum rack and pinion housings and utilizes fixed
diamond tooling to maintain the tight surface finish and dimensional tolerances
required by these complex parts. We’re proud to have earned a trusted
reputation as a safety critical approved supplier. Safety critical means “zero
defects”- zero defects because lives are on the line. Our customers put
their trust in Busche to provide absolute quality - every time.
Gauge Table
AXLE COMPONENTS:
Steering Knuckles, Differential Carriers, Bearing Adjusters, Companion Flanges,
Tube Assemblies, Control Arms, Brackets, Spring Seats, Differential Bearing Caps,
Ring Gears (Blanking Only), Pinions (Blanking Only), Differential Cases, Spindles
TRANSMISSION COMPONENTS:
Covers, Housings, Gear Blanks (Blanking Only),
Shafts (Lathe Turning Only)
STEERING COMPONENTS:
Rack and Pinion Housings, Bushing Housings,
Outboard Housings, Actuator Housings
Tel. 260.636.7030 • Web Site www.busche-cnc.com
Busche’s 390,000 square-foot, climatecontrolled manufacturing facilities house
modern CNC equipment organized as work
cells for peak efficiency. Our work cells
have real-time electronic process sheets
and complete instructions empowering our
operators and all departments with detailed
information regarding the machining,
inspection, and packaging procedures,
as well as the proper tooling. Work cell
manufacturing has allowed Busche to reduce
lead times, improve quality and productivity,
and maintain our excellent on-time delivery
record. In addition, our superior tooling and
fixturing is supplied in-house through the
Workholding Division of Busche, enhancing
process integration and efficiency.
Brake Covers
VERSATILE
PRECISION
Busche’s specialty is the machining of complex castings and
forgings for 4th and 5th axis horizontal and vertical machining
work. Our machining centers have table capacities of up to 39.4”.
Busche also utilizes CNC Lathes to handle the turning needs
of our customers with chucking capacity up to 24” and live
tooling for drilling and tapping. Innovation and stringent quality
procedures have played a key part in our ability to maintain the
tightest tolerances in the industry.
Compressor Housings
ENGINE COMPONENTS:
Bedplates, Main Engine Bearing Caps, Bedplate Inserts, Hubs, Exhaust Manifolds,
Brackets, Flywheels, Flywheel Spacers, Crankshafts (Lathe Turning Only),
Cylinder Blocks (Cubing Operation Only), Gear Housings, Turbo Housings
Vertical Mill
DRIVESHAFT COMPONENTS:
Center Yokes (Bird Cages), End Fittings (End, Half, and Full Rounds),
Universal Joints (Journals), Flange Yokes, Stud Yokes, Slip Yokes, Brackets
Tel. 260.636.7030 • Web Site www.busche-cnc.com
CMM
COMMITTED TO
QUALITY
Quality is a critical factor when choosing a machining
source. That’s why Busche concentrates its financial
and human resources on providing our customers with
exceptional service at every level. Combined with the
latest manufacturing technology, we produce parts that
are always superior with a zero defect objective.
Busche is ISO/TS 16949:2002 certified. Busche specializes
in medium to high volume production runs. We use
advanced testing equipment such as CNC Coordinate
Measuring Machines (CMM), pneumatic leak testers and
conveyor washers to ensure superior quality.
Roundness Tester
Our fully programmable CMMs are accurate to within
one hundred-millionth of an inch. This allows Busche to
dimensionally inspect extremely complex parts accurately
and efficiently directly at the work cells, or in our fully
equipped quality control labs. This level of sophistication
confirms our commitment to meet all quality challenges.
Cleanliness Lab
BRAKE COMPONENTS:
Covers, Adapter Plates, Drums, Rotors (Lathe Turning and Drilling Only)
SUSPENSION COMPONENTS:
Brackets and Attachments
REFRIGERATION COMPONENTS: Piston and Scroll Compressor Housings, Compressor Components
EQUIPMENT LIST
Horizontal
CNC Machining Centers
Okuma MA40HA Horizontal Machining Center.
Okuma MA50HB Horizontal Machining Center.
Okuma MX50HB Horizontal Machining Center.
Okuma MA50HSKA H S Spindle Horizontal
Machining Center.
Okuma MA60HB 4 Axis Horizontal
Machining Center.
Mori Seki NH5000/40 Horizontal Machining Center
Vertical
CNC Machining Centers
Okuma Cadet-V 4 Axis Vertical
Machining Center.
Robots
Brother Drill & Tap Center.
Fanuc Robots
Fadal VMC2016L Vertical Machining Center.
Saws
Okuma MA550VB Vertical Machining Center.
Okuma MC50VA Vertical Machining Center.
Sabre 1250 Vertical machining Center.
Turning Centers
Okuma CNC Lathes, 8” Chuck.
Cincinnati Avenger 200T CNC Lathe, 8” Chuck.
Okuma CNC Lathe, 10” Chuck.
Hyd-Mech H12A CNC Band Saw,
12” Diameter Capacity.
DoAll C916A Band Saw,
10 3⁄4” Diameter Capacity.
Quality Assurance
Mitutoyo CNC Coordinate Measuring Machine.
Starrett Comparator with Quadra-Check 2000.
Wilson Model BRINP1544 Brinell Hardness Tester.
Okuma MC4VA Vertical Machining Center.
Okuma 4 Axis, Live Tools & Tailstock CNC Lathe,
10” Chuck.
Okuma VH-40 Vertical Machining Center.
Okuma LU-15-2ST CNC Lathe, 12” Chuck.
Three-Stage Stainless Steel Conveyor Washers.
Okuma MX45VAE 4 Axis Vertical
Machining Center.
Okuma LC-30 CNC 4 Axis Lathe with Tailstock, 12” Chuck.
Pneumatic Leak Tester.
Precitech Form Measurement System.
Okuma V60VTL CNC Lathe, 25” Chuck.
Tel. 260.636.7030 • See our Website for our Complete Equipment List - www.busche-cnc.com
THE ESSENCE OF
BUSCHE
B
usche realizes we only supply a service, and
that without our customers we would not exist.
Without a unique product, Busche must be
forward thinking and innovative to supply our
customers with the very best service possible. For
these reasons, we pledge to provide the latest in
machining and inspection technologies, backed by
standard-setting service and quality. Our support
teams are on call 24 hours a day, 7 days a week,
availing themselves to the needs and demands of
our customers, any time and any place.
To Busche, being a leader in quality CNC
Giving the customer what they want,
when they want it...
There is simply no other way to
DO BUSINESS!
machining means grasping the challenges
presented by our customers. It is a pledge to
achieve constant reliability, dimensional control
and on-time delivery made possible by an
experienced and dedicated team. Our precision
components are made by the unity of people
and machine. Each member of the Busche family
handles every job with pride and shares our
responsibility to provide uncompromising quality
at every level.
1563 E. State Road 8 • P.O. Box 77 • Albion, Indiana 46701
Tel 260.636.7030
Fax 260.636.7031
Web Site www.busche-cnc.com
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