SwiftPharm100 and SwiftPharm200
Transcription
SwiftPharm100 and SwiftPharm200
Other associated equipment available: Unscramblers Bottle Blowing Electronic Counters Slat Counters Desiccant Inserters Cotton Inserters Cap and Container Elevators Tablet Elevators Liquid Filling Machines Intermittent Cappers Rotary Cappers Turntables, Conveyors, Line Integration Turn-key Packaging Systems SwiftPharm100 and SwiftPharm200 electronic tablet counters For further information please contact: Swiftpack Automation Ltd. Swiftpack House, 3 Arden Road, Alcester, Warwickshire B49 6HN Tel: +44 (0)1789 400880 Fax: +44 (0)1789 400780 E-mail: sales@swiftpack.co.uk Web: www.swiftpack.co.uk Nova Packaging Systems 7 New Lancaster Road, Leominster, MA 01453 Tel: 978-537-8534 Toll Free: 800-851-1518 Fax: 978-840-0730 Web: www.novaps.com Multi channel tablet and capsule counting taking electronic tablet counting to the next level... The name of Swiftpack Automation has been synonymous with reliable electronic tablet counting and filling in the Pharmaceutical and healthcare industry since the mid eighties. Advances in vibratory linear feeding and pre-count gating, enable the new machines to almost double the output of current models for a given footprint. In addition the machines use rotary pre-count gates that are driven by stepper motors resulting in quieter operation and removing the use of pneumatics. SwiftPharm100 and 200 series counters features of the new machines include: • High output. • Motorised power lift to adjust filling height. • 21CFR part 11 compliance. • The Swiftcount 200 is designed to fill containers at 200 bottles per minute at 100 count. The single machine provides 100BPM @ 100 count. • Proven Swiftpack optical counting technology. • Fault diagnosis. • Positive accept control system. • Hopper level control. • Minimal product contact change parts required (filling nozzles only). • Tool-less release of product contact parts for quick and easy cleaning. • Container change parts (scroll and discharge funnels only). • Dust extraction ports. • • Built to meet the highest standards of pharmaceutical GMP for easy cleaning. Stepper motor controlled rotary pre-count gates with quick release. • Compact footprint. • Unique electronic vibrator feedback control. • High accuracy. The result of improved tablet control. • Touch screen control with 1000 product memory storage designed to be non-complex for operator use. SwiftPharm100 and SwiftPharm200 1 the new SwiftPharm electronic tablet counters Two new machines – the SwiftPharm100 (single) and the SwiftPharm200 (twin) have been developed to meet the ever increasing demand for higher speed. Speed: The machine options provide up to 100 bottles/ minute at 100 count with a twin version reaching 200 bottles/minute at 100 count. Accuracy: Proven optical counting electronics provide the accuracy the industry demands. Flexibility: Ability to run most pharmaceutical and healthcare products with no product format parts to change. Ease of use: Simple set up and with product memory to minimise product change over. cGMP design: Reduces cleaning time and maintains build standards demanded by the pharmaceutical industry. Advanced design provides easily removable contact parts without tools. 100 21 CFR part 11 compliance: The machines have been designed to be compliant with use of an industrial PC. SwiftPharm200 (twin) High speed electronic counting and filling machine The machine comprises two counting heads mounted on a single base with power lift. Both counting heads are controlled by a single touch screen panel. SwiftPharm100 (single) Containers are presented to the counting heads by a twin conveyor. Pharmaceutical grade electronic tablet counter Powered converge and diverge control provides synchronised bottle transfer between upstream and downstream conveyors. The single machine consists of one counting head mounted on a single base. The counter is designed to electronically count products into pre-determined quantities. Product is fed from a bulk product hopper and separated using an advanced vibratory feed system. The feed system is divided into 4 slices, each with 3 lanes. 200 Product will then fall through an array of infrared sensors and be deposited into awaiting containers via a discharge chute and filling nozzle. Containers are indexed via a servo-controlled scroll system indexing 4 containers per cycle. The SwiftPharm100 is designed to fill containers at 100 bottles per minute on a 100 count. (subject to product shape, size and bottle neck diameter). 2 3 fast accurate compact flexible... unique SwiftPharm100 and 200 series counters Stainless steel bulk product hopper is mounted on a hinge to swing away from machine for easy removal. The 2-piece construction ensures that components are light weight. The vibrator trays are 316L stainless steel. All the trays can be quickly removed without tools. The rear and middle trays are retained using pneumatic tray clamps. The front trays use a unique mechanical system for optimum vibration characteristic and easy removal. Once the machine front cover has been removed (via 3 captive hand-knobs). The pre-count gates, catch box gates and plastic chute pieces simply slide off their mounting pegs. Proven container scroll system indexes four containers beneath the filling heads per cycle. A sensor verifies that a container has been positioned beneath each filling head before product is discharged. 4 The touch screen control panel uses a Linux based system. A single touch screen can control either a SwiftPharm100 single machine or SwiftPharm200 twin machine. The gates are interchangeable and with minimal other parts reassembly is quick and simple to achieve. Product contact parts in the front assembly are lightweight and quickly removed without the use of tools Advances in vibratory linear feeding and pre-count gating, enable the new machines to almost double the output of current models for a given footprint. 5 SwiftPharm100 and 200 series counters conformance and control 6 Run Screen Statistics Screen Product Screens The four machine heads are controlled from a single Run screen. This screen displays the running status of each head. The Run screen contains the machine Start, Stop and Empty buttons as well as controlling the Powerlift Raise and lower and pneumatic tray clamps. All of the Batch data is displayed on the Statistics screen. The control system has memory for 1000 different product codes. There are 3 separate screens to set-up the Counting, Sensor and Precount/ Catchbox gate parameters. Machine Screens Status Screen Security Screens The Machine-related parameters are all adjusted and stored in the Machine screens. The Status screens display invaluable information relating to the performance of every aspect of the machine. A quick and simple trouble-shooting tool. The control system is fully compliant to 21CFR part 11. Multi-level access is password protected and all operations can automatically be saved to an audit log. 7 technical specifications SwiftPharm100 (single) SwiftPharm100 (single) Pharmaceutical grade electronic tablet counter Pharmaceutical grade electronic tablet counter Production output at 100 count 100 bottles per minute Up to 50,000 Container diameter range 25mm – 100mm Container height range 40mm – 200mm Hopper capacity 37 litre Conveyor detail (Single) Height: 915mm +- 50mm Length: 4.4 metres 150 Power 220/240 volts single phase neutral + earth 50 Hz (20 amps) 220 volts 2 phase 60Hz +earth (20 amps) Compressed air 100 L / minute @ 6bar Weight 1,525 Kg Contact parts Generally 316L S/S + pharmaceutical approved materials 1755 258 544 SwiftPharm200 (twin) SwiftPharm200 (twin) High speed Electronic counting and filling machine High speed Electronic counting and filling machine 200 bottles per minute 900 (subject to trial confirmation ) 25mm – 100mm Container height range 40mm – 200mm Hopper capacity 2 X 37 litre Conveyor detail (Twin) Height: 915mm +- 50mm Length: 6.4 metres Power 220/240 volts single phase neutral + earth 50 Hz (32 amps) 220 volts 2 phase 60Hz +earth (32 amps) Compressed air 200 L / minute @ 6bar Weight 2500 Kg Contact parts Generally 316L S/S + pharmaceutical approved materials 150 150 150 Container diameter range 1587 Up to 50,000 150 150 150 2015 Count range 258 687 Production output at 100 count 685 150 Count range 150 (subject to trial confirmation ) 1444 1755 8 9