File - KevinChant.com
Transcription
File - KevinChant.com
PC2 Series Service Manual ©2004 All rights reserved. Kurzweil is a product line of Young Chang Co.; Kurzweil is a trademark of Young Chang Co. All other products and brand names are trademarks or registered trademarks of their respective companies. Product features and specifications are subject to change without notice. Part Number: 910395 Rev. A The lightning flash with the arrowhead symbol, within an equilateral triangle is intended to alert the user to the presence of uninsulated "dangerous voltage" within the product's enclosure that may be of sufficient magnitude to constitute a risk of electric shock to persons. CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE THE COVER NO USER SERVICEABLE PARTS INSIDE REFER SERVICING TO QUALIFIED SERVICE PERSONNEL The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance (servicing) instructions in the literature accompanying the product. IMPORTANT SAFETY & INSTALLATION INSTRUCTIONS INSTRUCTIONS PERTAINING TO THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS WARNING: When using electric products, basic precautions should always be followed, including the following: 1. Read all of the Safety and Installation Instructions and Explanation of Graphic Symbols before using the product. 2. Do not use this product near water—for example, near a bathtub, washbowl, kitchen sink, in a wet basement, or near a swimming pool, or the like. 3. This product should be used only with a stand or cart that is recommended by the manufacturer. 4. This product, either alone or in combination with an amplifier and speakers or headphones, may be capable of producing sound levels that could cause permanent hearing loss. Do not operate for a long period of time at a high volume level or at a level that is uncomfortable. If you experience any hearing loss or ringing in the ears, you should consult an audiologist. 5. The product should be located so that its location or position does not interfere with its proper ventilation. 6. The product should be located away from heat sources such as radiators, heat registers, or other products that produce heat. 7. The product should be connected to a power supply only of the type described in the operating instructions or as marked on the product. 8. This product may be equipped with a polarized line plug (one blade wider than the other). This is a safety feature. If you are unable to insert the plug into the outlet, contact an electrician to replace your obsolete outlet. Do not defeat the safety purpose of the plug. 9. The power supply cord of the product should be unplugged from the outlet when left unused for a long period of time. When unplugging the power supply cord, do not pull on the cord, but grasp it by the plug. 10. Care should be taken so that objects do not fall and liquids are not spilled into the enclosure through openings. 11. The product should be serviced by qualified service personnel when: A. The power supply cord or the plug has been damaged; B. Objects have fallen onto, or liquid has been spilled into the product; C. The product has been exposed to rain; D. The product does not appear to be operating normally or exhibits a marked change in performance; E. The product has been dropped, or the enclosure damaged. 12. Do not attempt to service the product beyond that described in the user maintenance instructions. All other servicing should be referred to qualified service personnel. 13. WARNING: Do not place objects on the product’s power supply cord, or place the product in a position where anyone could trip over, walk on, or roll anything over cords of any type. Do not allow the product to rest on or be installed over cords of any type. Improper installations of this type create the possibility of a fire hazard and/or personal injury. RADIO AND TELEVISION INTERFERENCE WARNING: Changes or modifications to this instrument not expressly approved by Young Chang could void your authority to operate the instrument. IMPORTANT: When connecting this product to accessories and/or other equipment use only high quality shielded cables. NOTE: This instrument has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the instrument is used in a commercial environment. This instrument generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this instrument in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his or her own expense. Changes and modifications not expressly approved by the manufacturer or registrant of this instrument can void the user’s authority to operate this instrument under Federal Communications Commission rules. In order to maintain compliance with FCC regulations, shielded cables must be used with this instrument. Operation with unapproved equipment or unshielded cables is likely to result in harmful interference to radio and television reception. NOTICE This apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications. AVIS Le present appareil numerique n’emet pas de bruits radioelectriques depassant les limites applicables aux appareils numeriques de la class A prescrites dans le Reglement sur le brouillage radioelectrique edicte par le ministere des Communications du Canada. SAVE THESE INSTRUCTIONS ii Young Chang Distributors Contact the nearest Young Chang office listed below to locate your local Young Chang/Kurzweil representative. A N D Music Corp. P.O. Box 99995 Lakewood, WA 98499-0995 Tel: (253) 589-3200 Fax: (253) 984-0245 Young Chang Akki Co., Ltd. 178-55 Gajwa-Dong Seo-Ku, Inchon Korea 404-250 Tel: 011-82-32-570-1380 Fax: 011-82-32-570-1218 Young Chang America, Inc. (Canadian Division) P.O. Box 61515 9350 Yonge Street Richmond Hill, Ontario Canada L4C 3N0 Tel: (905) 508-0531 Fax: (905) 508 1308 iii Contents Young Chang Distributors ............................................................................................................................................... iii Chapter 1 Introduction Models ....................................................................................................................................................................... 1-1 Notes, Cautions, Warnings ..................................................................................................................................... 1-1 PC2/PC2X ........................................................................................................................................................................ 1-2 PC2/PC2X Rear Panel ............................................................................................................................................. 1-2 Rear Panel Features.................................................................................................................................................. 1-2 PC2/PC2X Front Panel............................................................................................................................................ 1-3 Front Panel Features ................................................................................................................................................ 1-3 PC2R.................................................................................................................................................................................. 1-6 PC2R Rear Panel....................................................................................................................................................... 1-6 Rear Panel Features.................................................................................................................................................. 1-6 PC2R Front Panel ..................................................................................................................................................... 1-6 Front Panel Features ................................................................................................................................................ 1-7 Chapter 2 Diagnostics Diagnostic Tests ............................................................................................................................................................... 2-1 Entering Diagnostics....................................................................................................................................................... 2-2 Diagnostic Test Modes.................................................................................................................................................... 2-2 Run One Test............................................................................................................................................................. 2-2 Run Burn-in............................................................................................................................................................... 2-3 Test Results....................................................................................................................................................................... 2-3 Description of Tests......................................................................................................................................................... 2-4 ROM ........................................................................................................................................................................... 2-4 Read-write................................................................................................................................................................. 2-4 RAM ........................................................................................................................................................................... 2-4 MABEL ...................................................................................................................................................................... 2-4 LISA ........................................................................................................................................................................... 2-4 Sound ROM .............................................................................................................................................................. 2-4 ZRAM ........................................................................................................................................................................ 2-5 MIDI ........................................................................................................................................................................... 2-5 LED............................................................................................................................................................................. 2-5 PCX-1 ROM............................................................................................................................................................... 2-5 PCX-1 RW.................................................................................................................................................................. 2-5 PCX-1 RAM............................................................................................................................................................... 2-5 PCX-1 MABEL .......................................................................................................................................................... 2-6 PCX-1 SROM............................................................................................................................................................. 2-6 Chapter 3 PC2R Disassembly/Assembly Introduction ..................................................................................................................................................................... 3-1 Cables, Connectors................................................................................................................................................... 3-1 Flat Ribbon Cables ............................................................................................................................................ 3-1 Cable Routing.................................................................................................................................................... 3-1 Required Tools and Materials................................................................................................................................. 3-1 Opening the PC2R........................................................................................................................................................... 3-2 Kurzweil PC2 Series Service Manual Contents Removing the Top Cover ........................................................................................................................................ 3-2 Replacing the Top Cover......................................................................................................................................... 3-2 Removing the Connector Board............................................................................................................................. 3-3 Replacing the Connector Board ............................................................................................................................. 3-4 Removing the Polyphony Expansion Board (PCX-1) ......................................................................................... 3-5 Replacing the Polyphony Expansion Board (PCX-1).......................................................................................... 3-5 Removing the Engine Board................................................................................................................................... 3-6 Replacing the Engine Board ................................................................................................................................... 3-6 Front Panel Assembly ..................................................................................................................................................... 3-8 Removing the Front Panel Assembly .................................................................................................................... 3-8 Replacing the Front Panel Assembly..................................................................................................................... 3-8 Removing the Front Panel Faceplate..................................................................................................................... 3-9 Replacing the Front Panel Faceplate ..................................................................................................................... 3-9 Front Panel Boards................................................................................................................................................... 3-9 Removing the Right Front Panel Board .............................................................................................................. 3-10 Replacing the Right Front Panel Board................................................................................................................3-11 Removing the LCD Board......................................................................................................................................3-11 Replacing the LCD Board ..................................................................................................................................... 3-12 Removing the Left Front Panel Board................................................................................................................. 3-12 Replacing the Left Front Panel Board ................................................................................................................. 3-13 Removing the Headphone/Volume/Power Switch Board ............................................................................. 3-14 Replacing the Headphone/Volume/Power Switch Board .............................................................................. 3-14 Chapter 4 PC2/PC2X Disassembly/Assembly Introduction ..................................................................................................................................................................... 4-1 Notes, Cautions, Warnings ..................................................................................................................................... 4-1 Cables, Connectors................................................................................................................................................... 4-1 Flat Ribbon Cables ............................................................................................................................................ 4-1 Cable Routing.................................................................................................................................................... 4-1 Required Tools and Materials................................................................................................................................. 4-1 Opening the PC2/PC2X ................................................................................................................................................. 4-2 PC2 Bottom ............................................................................................................................................................... 4-2 PC2X Bottom............................................................................................................................................................. 4-3 Removing the Top Enclosure.................................................................................................................................. 4-4 Replacing the Top Enclosure .................................................................................................................................. 4-6 Closing the PC2/PC2X............................................................................................................................................ 4-6 Top Enclosure................................................................................................................................................................... 4-7 Removing the Enclosure Support Walls ............................................................................................................... 4-8 Left Enclosure Support Wall............................................................................................................................ 4-8 Right Enclosure Support Wall......................................................................................................................... 4-8 Replacing the Enclosure Support Walls................................................................................................................ 4-8 Left Enclosure Support Wall............................................................................................................................ 4-8 Right Enclosure Support Wall......................................................................................................................... 4-8 Removing the Connector Board............................................................................................................................. 4-8 Replacing the Connector Board ........................................................................................................................... 4-10 Removing the Front Panel Board......................................................................................................................... 4-10 Replacing the Front Panel Board ......................................................................................................................... 4-12 Removing the LCD Board..................................................................................................................................... 4-13 Replacing the LCD Board ..................................................................................................................................... 4-13 Removing the Polyphony Expansion Board (PCX-1) ....................................................................................... 4-13 Replacing the Polyphony Expansion Board (PCX-1)........................................................................................ 4-14 ii Kurzweil PC2 Series Service Manual Contents Removing the Slider Board................................................................................................................................... 4-14 Replacing the Slider Board ................................................................................................................................... 4-15 Removing the Engine Board................................................................................................................................. 4-15 Replacing the Engine Board ................................................................................................................................. 4-17 Removing the Mod Wheel Assembly.................................................................................................................. 4-17 Replacing the Mod Wheel Assembly .................................................................................................................. 4-18 PC2 Keyboard Assembly.............................................................................................................................................. 4-19 Removing the PC2 Keyboard Assembly............................................................................................................. 4-19 Replacing the PC2 Keyboard Assembly ............................................................................................................. 4-20 Disconnecting the PC2 Keyboard ........................................................................................................................ 4-21 Connecting the Keyboard ..................................................................................................................................... 4-21 Removing Keys ...................................................................................................................................................... 4-22 Natural/White Key ........................................................................................................................................ 4-22 Natural/White Keys.............................................................................................................................................. 4-23 Sharp/Black Keys .................................................................................................................................................. 4-23 Replacing a Key...................................................................................................................................................... 4-24 Servicing the Keyboard Contact Boards ............................................................................................................. 4-24 Removing the Treble Contact Board ............................................................................................................ 4-24 Replacing the Treble Contact Board ............................................................................................................. 4-24 Removing the Bass Contact Board ............................................................................................................... 4-24 Replacing the Bass Contact Board ................................................................................................................ 4-24 Removing the Keyboard Contact Strips ............................................................................................................. 4-25 Replacing the Keyboard Contact Strips .............................................................................................................. 4-25 PC2X Keyboard Assembly ........................................................................................................................................... 4-26 Removing the PC2X Keyboard Assembly .......................................................................................................... 4-26 Replacing the PC2X Keyboard Assembly........................................................................................................... 4-27 Removing Keys ...................................................................................................................................................... 4-27 Natural/White Key ........................................................................................................................................ 4-28 Natural/White Keys.............................................................................................................................................. 4-28 Sharp/Black Keys .................................................................................................................................................. 4-29 Replacing a Key...................................................................................................................................................... 4-30 Servicing the Keyboard Contact Boards ............................................................................................................. 4-30 Removing the Treble Contact Board ............................................................................................................ 4-30 Replacing the Treble Contact Board ............................................................................................................. 4-30 Removing the Bass Contact Board ............................................................................................................... 4-30 Replacing the Bass Contact Board ................................................................................................................ 4-31 Removing the Keyboard Contact Strips ............................................................................................................. 4-31 Replacing the Keyboard Contact Strips .............................................................................................................. 4-32 Removing a Key Weight........................................................................................................................................ 4-32 Replacing a Key Weight ........................................................................................................................................ 4-33 Chapter 5 Troubleshooting Introduction ..................................................................................................................................................................... 5-1 Cables, Connectors................................................................................................................................................... 5-1 Flat Ribbon Cables ............................................................................................................................................ 5-1 Cable Routing.................................................................................................................................................... 5-1 Surface-Mount Devices ........................................................................................................................................... 5-1 Saving User Data...................................................................................................................................................... 5-1 Boot Block......................................................................................................................................................................... 5-2 Entering the Boot Block........................................................................................................................................... 5-2 Resets................................................................................................................................................................................. 5-2 iii Kurzweil PC2 Series Service Manual Contents Hard Reset................................................................................................................................................................. 5-2 Soft Reset ................................................................................................................................................................... 5-2 Software Updates ............................................................................................................................................................ 5-3 File Formats............................................................................................................................................................... 5-3 Installing the Operating System or Setups........................................................................................................... 5-3 Installing a New Boot Block ................................................................................................................................... 5-4 Installing Sound ROM Options.............................................................................................................................. 5-4 Replacing the Battery...................................................................................................................................................... 5-5 PC2 Keyboard Models............................................................................................................................................. 5-5 Accessing the Battery ....................................................................................................................................... 5-5 Removing the Battery....................................................................................................................................... 5-5 Installing the Battery ........................................................................................................................................ 5-5 PC2R Rack Models................................................................................................................................................... 5-6 Accessing the Battery ....................................................................................................................................... 5-6 Removing the Battery....................................................................................................................................... 5-6 Installing the Battery ........................................................................................................................................ 5-6 Scanner Tests .................................................................................................................................................................... 5-7 PC2R Rack Models................................................................................................................................................... 5-7 Front Panel Buttons .......................................................................................................................................... 5-7 Alpha Wheel ...................................................................................................................................................... 5-7 Front Panel Knobs............................................................................................................................................. 5-7 PC2 Keyboard Models............................................................................................................................................. 5-8 Front Panel Buttons .......................................................................................................................................... 5-8 Alpha Wheel ...................................................................................................................................................... 5-8 Front Panel Sliders............................................................................................................................................ 5-8 Wheels ................................................................................................................................................................ 5-9 Keyboard ............................................................................................................................................................ 5-9 Switch Pedals 1, 2, and 3.................................................................................................................................. 5-9 Continuous Pedals 1 and 2 .............................................................................................................................. 5-9 Power Problems............................................................................................................................................................. 5-10 Dead ......................................................................................................................................................................... 5-10 Audio Problems............................................................................................................................................................. 5-10 No Audio................................................................................................................................................................. 5-10 Front Panel Problems.....................................................................................................................................................5-11 LCD not lit................................................................................................................................................................5-11 Buttons, Sliders or Controllers not working .......................................................................................................5-11 Keyboard Problems....................................................................................................................................................... 5-12 Dead Keyboard....................................................................................................................................................... 5-12 Dead Note(s) ........................................................................................................................................................... 5-12 One or More in a Section................................................................................................................................ 5-12 Mechanical Noise............................................................................................................................................ 5-12 PC2R Interconnect Diagram ........................................................................................................................................ 5-13 PC2 Interconnect Diagram........................................................................................................................................... 5-14 Chapter 6 Parts Lists Introduction ..................................................................................................................................................................... 6-1 PC2/PC2X Printed Circuit Boards and Assemblies............................................................................................ 6-1 PC2R Printed Circuit Boards and Assemblies ..................................................................................................... 6-2 PC2R/PC2/PC2X............................................................................................................................................................ 6-3 Engine Board, N012300051 ..................................................................................................................................... 6-3 PC2/PC2X ........................................................................................................................................................................ 6-5 iv Kurzweil PC2 Series Service Manual Contents Front Panel Board, N012400052 ............................................................................................................................. 6-5 Connector Board, N012300061 ............................................................................................................................... 6-6 LCD Board, N012103800 ......................................................................................................................................... 6-8 Pitch & Mod Wheel Assembly, N012300053 ........................................................................................................ 6-8 Slider Board, N012400051 ....................................................................................................................................... 6-9 PC2 .................................................................................................................................................................................... 6-9 Final Assembly, N012000150 .................................................................................................................................. 6-9 Keyboard Assembly, N215040311 ........................................................................................................................ 6-10 PC2X.................................................................................................................................................................................6-11 Final Assembly N012000151 ..................................................................................................................................6-11 Keyboard Assembly, N215040413........................................................................................................................ 6-12 PC2R................................................................................................................................................................................ 6-13 Connector Board, N01230004 ............................................................................................................................... 6-13 Front Panel Assembly, N012300070..................................................................................................................... 6-14 Left Front Panel Board, N012300080 ................................................................................................................... 6-14 Right Front Panel Board, N012300090................................................................................................................. 6-15 Headphone/Volume/Power Switch Board, N012700019................................................................................ 6-15 LCD Board, N012103802 ....................................................................................................................................... 6-15 Final Assembly, N012000153 ................................................................................................................................ 6-16 Chapter 7 Schematics Engine Board–Microprocessor (page 1 of 5)................................................................................................................ 7-3 Engine Board–Master/Slave Mabels (page 2 of 5) ..................................................................................................... 7-4 Engine Board–Lisa F/X 128Ch Option, Clocks (page 3 of 5).................................................................................... 7-5 Engine Board–Sound ROM, Uart, Glue, Decoupling (page 4 of 5).......................................................................... 7-6 Engine Board–Audio Channel, Muting Control (page 5 of 5) .................................................................................. 7-7 Front Panel and IBBB Board (keyboard models)–FP Buttons and LEDs (page 1 of 2).......................................... 7-8 Front Panel and IBBB Board (keyboard models)–IBBB Buttons and LEDs (page 2 of 2) ..................................... 7-9 Connector Board (keyboard models)–Scanner (page 1 of 3)................................................................................... 7-10 Connector Board (keyboard models)–Digital Interface (page 2 of 3) .....................................................................7-11 Connector Board (keyboard models)–Power Supply/Audio (page 3 of 3).......................................................... 7-12 Slider Board (keyboard models)–Sliders ................................................................................................................... 7-13 Right Front Panel Board (rack models)–FP Buttons and LEDs (page 1 of 2) ....................................................... 7-14 Left Front Panel Board (rack models)–Controllers, FP Buttons and LEDs (page 2 of 2) .................................... 7-15 Connector Board (rack models)–Scanner (page 1 of 3)............................................................................................ 7-16 Connector Board (rack models)–Digital Interface (page 2 of 3) ............................................................................. 7-17 Connector Board (rack models)–Power Supply/Audio (page 3 of 3) ................................................................... 7-18 Power/Volume/Headphone Board (rack models) .................................................................................................. 7-19 v Kurzweil PC2 Series Service Manual Contents vi Chapter 1 Introduction This chapter provides the service technician with a layout of the front and rear panel features, as well as a brief explanation of thier functions. For in-depth descriptions of the many features the PC2 Series instruments include, consult the Musician’s Guide. This chapter also includes a description of the models available in the PC2 Series and a description of the symbols used throughout this manual. Note: If possible, all user programs and setups should be saved prior to opening the unit, entering the Boot Block to run diagnostics or to perform a hard reset. For instructions to save all user programs and setups, see Saving User Data in Chapter 5, page 5-1. Models There are three models in the PC2 series. The available models are listed below. • • • PC2, 76-note keyboard PC2X, 88-note keyboard PC2R, rack-mount Notes, Cautions, Warnings Please pay special attention to all Notes, Cautions, and Warnings used throughout this manual as they not only point out specific instructions, but also alert you to differences between the PC2R rack units, the 76-note PC2 keyboard, and the 88-note PC2X keyboard. Certain chapters and sections are solely for the rack or keyboard units. Other chapters combine both the rack and keyboard units. A brief description of these symbols follows: Note: Provides additional information, indicates differences between models, and emphasizes specific instructions. Caution: Instructs you to proceed cautiously so that damage does not occur to the unit or individual components. Warning: Alerts you so that damage does not occur to yourself, others, or external devices. 1-1 Introduction PC2/PC2X PC2/PC2X PC2/PC2X Rear Panel Power Connector Power I / 0 Digital Out MIDI Adapter In Thru / Out Breath Input Ribbon Input Pedals In Thru / Out Out LCD Contrast Digital Out Switch 1 Inputs 2 3 Continuous 1 Breath Audio Outs Ribbon 2 Left Right Headphones 9.0V 2.0A 14.0V~0.25A MIDI Ports Power Switch MIDI Select Switch Figure 1-1 Switch Pedals LCD Contrast Audio Outs Continuous Control Pedals Headphones PC2 rear panel features Rear Panel Features Power Switch—Rocker switch to turn the power on and off. Power Connector—Keyed four-pin connector to attach the Kurzweil 9VDC power adapter. MIDI Select Switch—Slide switch to select the operation of the MIDI Thru/Out port. This switch is recessed into the rear panel so that it cannot be accidentally changed. MIDI Ports—In, Thru/Out, and Out ports to connect the PC2 to other MIDI devices to receive, pass, and send MIDI data. LCD Contrast—Rotary potentiometer to adjust the LCD for the best visibility. Digital Out—RCA jack to connect to digital recorders and mixers. Switch Pedals—Three 1/4” jacks to connect switch pedals that can be assigned to control operations such as sustain, sostenuto, etc. (use 1/4” tip/sleeve). Continuous Control Pedals—Two 1/4” jacks to connect pedals that can be assigned to control operations such as volume, expression, etc. (use 10KΩ linear taper potentiometer, 1/4” tip/ring/sleeve). Breath Input—A 3.5mm jack to connect a standard breath controller. Ribbon Input—Modular jack to connect the Kurzweil Ribbon Controller option. Audio Outs—Balanced 1/4” left and right audio output jacks to connect to an amplifier, mixer or sound system. Headphones—Standard 1/4” jack to connect headphones. 1-2 Introduction PC2/PC2X PC2/PC2X Front Panel Figure 1-2 is an illustration of the front panel for the PC2 and the PC2X. Enlargements of sections of this illustration follow, as well as a brief description of the front panel features. Zone Parameters LCD and cursor buttons Zone Parameters Zone Select and Assignable Controllers MIDI Xmit Main Layer Zone 1 Split Zone 2 Perc On / Off Zone 3 Volume A Zone 4 Decay B C System Sound Parameters Program Key Range Transpose Timbre Envelope System LFO Alpha Wheel, Minus (-) and Plus (+) buttons, Alphanumeric keypad Data Entry Global MIDI Recv Panic Split Layer Pitch Split Point Master Volume Sound Parameters Solo Functions Drawbar Toggle Velocity Controllers Arpeggiator Compare Copy Store D 1 2 3 ABC DEF GHI 4 5 6 JKL MNO PQR 7 8 9 STU VWX +/- 0 EQ Sound Source Internal User Exp 1 Exp 2 Octave Shift SW1 Sound / Setup Select Internal Voices Rotary Fast / Slow MIDI Setups Effects and Reverb KB3 Mode Piano 1 SW2 L o w H i g h M i d 16' 2 2/3' 5 1/3' 2' Chorus / Vib On / Off Previous Group Next Group 4' 1 1/3' E Piano 1 E Piano 2 Pop Keys Clavier Organ Brass 2 3 4 5 6 7 8 Voices Synths Pads Guitar Bass Drums Percussion 9 10 11 12 13 14 15 16 Chorus / Vib Depth Select FX-B Select Wet / Dry FX Mode YZ Clear Space Cancel Enter No Yes Mute B Demo Effects and Reverb Sound/Setup Select Master Volume Figure 1-2 FX-A Mute A SW3 8' 1 3/5' Piano 2 1 Strings UPPER / lower 0 - 9 Sound Source Sound/Setup Select PC2/PC2X Front Panel layout Front Panel Features Zone Select and Assignable Controllers Main Layer Zone 1 Split Zone 2 Perc On / Off Zone 3 Volume Split Layer Zone 4 Decay Pitch Split Point Master Volume A B C Solo Drawbar Toggle D EQ Octave Shift SW1 Rotary Fast / Slow SW2 L o w M i d 16' 2 2/3' Figure 1-3 H i g h 5 1/3' 2' Chorus / Vib On / Off SW3 8' 1 3/5' 4' 1 1/3' Chorus / Vib Depth Master Volume, Zone Select and Assignable Controllers section 1-3 Introduction PC2/PC2X Master Volume—Slidepot to adjust the overall volume. Zone Select and Assignable Controllers—The operation of the buttons and sliders in this section depends on which of the three performance modes is active. Their labelling is colorcoded to identify their function in each of the performance modes. They are labelled as follows: white–Internal Voices mode, blue–MIDI Setups mode, and orange–KB3 mode. Zone Parameters MIDI Xmit Sound Parameters Program Key Range Transpose Timbre Envelope System LFO Global MIDI Recv Panic Functions Velocity Controllers Arpeggiator Compare Copy Store Sound Source Internal Figure 1-4 User Exp 1 Exp 2 PC2 Front Panel, center section LCD—Forty-character, two-line liquid crystal display. Cursor buttons—These buttons move the cursor bar in the LCD. Generally, they select bank and program ID parameters and some KB3 settings. Zone Parameters—Each button in this section represents a menu of available parameters for use while editing setups. Sound Source—Each button in this section selects a bank of programs or setups for each of the performance modes. Sound Parameters—Each button in this section represents a menu of available parameters for use while editing programs in the Internal Voices and KB3 modes. Functions—Use the buttons in this section while editing programs or settings to compare between an original and a modified setup or program, copy sections from one setup to another, and begin the process to store the changes. System—The three buttons in this section select parameters that affect the entire unit. The Global button opens a menu of parameters such as: checking the version of the operating system, available memory, performing a reset, dumping all objects, and running MIDIScope. The MIDI Receive button opens a menu to configure individual MIDI channels. The Panic button sends an All Notes Off message to the PC2 and the MIDI Out port. On power up, the Panic button is also used to enter the boot block to perform diagnostics, operating system updates, etc. 1-4 Introduction PC2/PC2X Sound / Setup Select Internal Voices Previous Group MIDI Setups Effects and Reverb KB3 Mode Next Group Piano 1 Piano 2 Clavier Organ Brass 1 2 3 4 5 6 7 8 Strings Voices Synths Pads Guitar Bass Drums Percussion 9 10 11 12 13 14 15 16 E Piano 1 E Piano 2 Pop Keys FX-A Select Wet / Dry Mute A FX-B Select FX Mode Mute B Demo Figure 1-5 Sound/Setup Select and Effects and Reverb sections Sound/Setup Select—Three groups of buttons are included in this section. Use the buttons in the first group to select one of the three performance modes: Internal Voices, MIDI Setups, or KB3 Mode. The second group, Previous Group and Next Group, is for use in the Internal Voices and MIDI Setups modes only. Depending on which mode you’re in, they select the previous or next group of programs or setups. Use the buttons in the third group, labelled 1–16, to select a category of Internal Voice programs or MIDI setups. In KB3 Mode, use these buttons to select one of the 16 KB3 programs. Effects and Reverb—Use the buttons in this section to select from two blocks of effects to apply effects and reverb to programs and setups. Data Entry 1 2 3 ABC DEF GHI 4 5 6 JKL MNO PQR 7 8 9 STU VWX YZ +/- 0 Clear UPPER / lower 0 - 9 Figure 1-6 Space Cancel Enter No Yes Data Entry section Data Entry—This section contains the Alpha Wheel, Minus (-) and Plus (+) buttons, and the Alphanumeric keypad. Use the Alpha Wheel or the Minus (-) and Plus (+) buttons to increase or decrease a value. Use the buttons in the Alphanumeric keypad to enter text, numbers, spaces, etc. This section also includes the Cancel (No) and Enter (Yes) buttons. Mod/Pitch Wheel Assembly (not shown)—Use the two wheels to vary modulation and pitch. Also included on the assembly is the SW4 and SW5 switches for use in the Internal Voices and MIDI Setups modes. 1-5 Introduction PC2R PC2R PC2R Rear Panel L ® R Serial No. Audio Outs Model: PC2R Manufacturer: Young Chang Co., Ltd. Designed in USA Made in R.O.K. PC2R Audio Outs Figure 1-7 In Thru Out Power In Digital Out THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING Thru / Out MIDI 9.0V 2.0A 14.0V~0.25A MIDI Select Switch Digital Out MIDI Ports Power In PC2R rear panel Rear Panel Features Audio Outs—Balanced 1/4” left and right audio output jacks to connect to an amplifier, mixer or sound system. Digital Out—RCA jack to connect to digital recorders and mixers. MIDI Ports—In, Thru/Out, and Out ports to connect the PC2 to other MIDI devices to receive, pass, and send MIDI data. MIDI Select Switch—Slide switch to select the operation of the MIDI Thru/Out port. Power In—Keyed four-pin connector to attach the Kurzweil 9VDC power adapter. PC2R Front Panel Figure 1-8 is an illustration of the front panel for the PC2R. Enlargements of sections of this illustration follow, as well as a brief description of the front panel features. Power/ Volume PUSHPWR VOL Performance Performance Zone 1 Zone 2 Main Solo Rotary Fast / Slow Perc On / Off Shift A Drawbar Toggle Zone 3 Split Split Layer Volume Decay Pitch C 8' 4' 2' 1 3/5' 1 1/3' Chorus / Vib On / Off Chorus / Vib Depth Headphones LCD Figure 1-8 1-6 D 5 1/3' 2 2/3' Pre-Amp Edit Edit / Store Modes Group / Menu Compare Copy Internal Voices KB3 MIDI Setups Panic 16' 1' PC2R Zone 4 Layer B Modes Edit PC2R Front Panel Cancel Enter No Yes FX MIDI Receive Global Demo LCD Contrast Introduction PC2R Front Panel Features Power/Volume—Push to turn the power on/off and turn it to adjust the volume. Headphones—Standard 1/4” jack to connect headphones. Performance section—The buttons and knobs in this section are multi-function and their operation depends on which performance mode is active (Internal Voices, KB3, or MIDI Setups). Their labelling is color-coded to identify their operation for each of the performance modes. They are labelled as follows: white–Internal Voices mode, blue–MIDI Setups mode, and orange–KB3 mode. PUSHPWR VOL Performance Zone 1 Drawbar Toggle Figure 1-9 Zone 3 Layer Rotary Fast / Slow Perc On / Off Shift Zone 2 Main Solo A Split Volume Zone 4 Split Layer Decay B Pitch C D 16' 5 1/3' 8' 4' 2 2/3' 2' 1 3/5' 1 1/3' Chorus / Vib On / Off Chorus / Vib Depth 1' Pre-Amp Power/Volume, Headphones and Performance section The top row of buttons are for use in each of the three performance modes. The button LEDs are tri-colored: Red, Green, and Amber. The function of a button depends on which performance mode is active and the LED color. In the Internal Voices mode, use these buttons to enter AutoSplit mode to add layers and splits. In MIDI Setups mode, use these buttons to solo a zone or select a zone for viewing or editing. In KB3 mode, these buttons control the effects for the current KB3 program. Figure 1-9 is an enlargement of the Performance section. An example of the operation of the Split button in each performance mode follows: Internal Voices mode, selecting the Split button switches to AutoSplit mode and adds a new sound below a preset split point. MIDI Setups mode (Zone 3), selecting the Split button selects Zone 3. KB3 mode (Decay), selecting the Split button switches between fast and slow decay for the percussion effect. The bottom row includes the Shift button and Knobs A–D. The Shift button controls the operation of Knobs A–D. The Shift button LED is also tri-colored (green, amber, and red). The function of Knobs A–D depends on which performance mode is active and the LED color. In Internal Voices or MIDI Setups mode, Knobs A–D control parameters and settings. In KB3 Mode, Knobs A–D control such functions as drawbar lengths, etc. Edit section—Use the eight buttons and the Alpha Wheel in this section to select programs and setups, and editing functions. Turn the Alpha Wheel to scroll through menus and categories to select a program or parameter. In Internal Voices and KB3 mode, use the Left and Right cursor buttons to select bank and program ID parameters, as well as some KB3 settings. While editing use these buttons to make selections. 1-7 Introduction PC2R Edit Edit / Store Figure 1-10 Group / Menu Compare Copy Cancel Enter No Yes Edit section Select the Edit/Store button to enter the edit mode for the current performance mode to edit programs, setups, etc. To save the changes, press the Edit/Store button again to enter the save dialog. In a performance mode, press the Group/Menu button to select a category of programs or setups. In edit mode, press the Group/Menu button to view the menu of parameters. When editing, the Compare button lets you hear the difference between an original and a modified setup or program. The Copy button allows you to copy sections from one setup to another. The Cancel (No) button exits an edit mode or answers no. In a performance mode, the Enter (Yes) button selects a program or setup and answers yes. In an edit mode, press Enter to enter menus for editing. Modes section—Use the buttons in this section to select one of the three performance modes: Internal Voices, KB3, or MIDI Setups. Three special mode buttons (FX, MIDI Receive, and Global) are also included in this section. The special mode buttons perform as follows: press the FX button to enter the effect edit mode, press the MIDI Receive button to configure individual MIDI channels, and press the Global button to select parameters that change the entire PC2R. Many helpful parameters are included in the Global menu such as: the operating system version, available memory, reset, dumping all objects, and MIDIScope. Modes Internal Voices KB3 MIDI Setups FX MIDI Receive Panic Global Demo Figure 1-11 Modes section and LCD Contrast The Modes section also contains buttons to select the Panic function and Demo mode. These buttons are not individual buttons. They are selected by simultaneously pressing two buttons. To select the Panic function to send an All Notes Off message, simultaneously press the KB3 and the MIDI Setups buttons. To enter the Demo mode, simultaneously press the MIDI Receive and the Global buttons. Flashing LEDs in the Performance section indicate the location of the stored demos. LCD Contrast—Rotary potentiometer to adjust the LCD for the best visibility. 1-8 Chapter 2 Diagnostics Diagnostic Tests The following lists the diagnostic tests available for the PC2 Series. • • • • • • • • • ROM Read-write RAM MABEL LISA Sound ROM ZRAM MIDI LED If a PCX-1 Board is installed, the following tests are also available: • • • • • PCX-1 ROM PCX-1 RW PCX-1 RAM PCX-1 MABEL PCX-1 SROM Warning: Some diagnostic tests erase user programs and setups. If possible, be sure to save all user programs and setups, before entering diagnostics. For instructions, refer to Saving User Data in Chapter 5, page 5-1. 2-1 Diagnostics Entering Diagnostics Entering Diagnostics 1. Apply power to the unit. When the Please wait... message appears in the LCD, quickly press and release the Panic button for PC2 keyboard units or the Edit button for PC2R rack units. The LCD should display the following: Main menu Install engine Figure 2-1 LCD example, entering diagnostics 2. Press either the Left or Right cursor button until Run diagnostics appears in the LCD. 3. Press the Enter button. 4. The LCD displays the following: Main menu Run one test Figure 2-2 LCD example, diagnostic main menu 5. Press Enter to select the run one test mode. To select the run burn-in test mode, press either the Left or Right cursor button then press the Enter button to begin the tests. Diagnostic Test Modes Run One Test Run One Test allows you to select an individual test, or to step through and run each available test. To step through the different tests, use the Left or Right cursor button. Press the Enter button to select the test. Select test to run ROM test Figure 2-3 2-2 LCD example, Run One Test Diagnostics Test Results At the completion of a test, whether pass or fail, press the Cancel button to exit the test. Press either the Left of Right cursor button to advance to the next test or another test in the sequence. At the completion of a test, press the Cancel button to return to the test menu. To exit diagnostics, turn the power off and on to return to normal operation. Run Burn-in Burn-in continuously runs the following sequence of tests. • • • • • ROM Read-write Sound ROM ZRAM MIDI If a PCX-1 Board is installed, the sequence of tests is as follows: • • • • • ROM Read-write MIDI PCX-1 ROM PCX-1 read The LCD displays the test results at the completion of each test. To stop the burn-in process and view the test results for each test run, press the Cancel button. Use the Left or Right cursor button to scroll through the results of each test. To exit Run Burn-in and return to the main menu, press the Cancel button. To exit diagnostics, turn the power off and on to return to normal operation. Note: If a PCX-1 Board is installed, you must cycle the power after running the SROM or PCX-1 SROM tests. If you do not cycle the power, some tests may not run properly. Test Results The top line of the LCD displays the test name to the left and test result to the right. Additional information, if any, is displayed on the bottom line of the LCD. At the completion of an individual test, the LCD displays the test results. An expected result is Pass, Fail, or Not Run. If a failure occurs, the LCD displays Fail. To the right of Fail, two characters can be displayed in parenthesis. These characters indicate the type of failure. If the test fails a (t) is displayed. If a hardware error occurs an (H) is displayed. 2-3 Diagnostics Description of Tests Description of Tests ROM This test checks the software data (engine, boot, and setups) stored in FlashROM on the Engine Board. A failure of this test may indicate a problem with the Flash ROM chip (U5 on the Engine Board), associated circuitry, or the Engine Board. Read-write This test is a combination of the RAM, MABEL and LISA tests. The Read-write test writes data to RAM and the MABEL and LISA registers then confirms that the data written can be read back successfully. A failure of this test indicates a problem with the Engine Board. RAM The RAM test writes to the microprocessor RAM space and verifies that the write was successful. A failure of this test may indicate a problem with the RAM or related circuitry on the Engine Board. MABEL This test performs a read-write of the MABEL registers and verifies that the data written can be read back successfully. A failure of this test may indicate a problem with a MABEL, related circuitry or the Engine Board. LISA This test confirms that the Lisa chip (U15) is properly installed and successfully interfacing with the microprocessor. A failure of this test indicates a problem with Lisa, related circuitry or the Engine Board. Sound ROM This test confirms that the Sound ROMs can be read by the MABELs by performing a checksum of the Sound ROMs. The computed checksum is then compared to the stored checksum. A failure of this test may indicate a problem with a Sound ROM (U19 or U20), or the Engine Board. 2-4 Diagnostics Description of Tests ZRAM This test performs a quick read-write of the internal RAM and verifies that the data was successfully written and retained. A failure of this test may indicate a problem with the RAM or the Engine Board. MIDI The MIDI test performs a loop-back of the serial port by sending a 23-byte pattern over the external MIDI link. This test requires a MIDI loop (a MIDI cable that connects two MIDI jacks). The test will fail if a MIDI cable is not connected between two MIDI jacks. Be sure to run this test with MIDI cables connected as follows: Note: Be sure to use a known working MIDI cable! 1. Connect a MIDI cable to the MIDI In and MIDI out jacks and run the test. 2. Connect a MIDI cable to the MIDI In and MIDI Out/Thru jack and set the Out/Thru switch on the rear panel to Out. Run the test. A failure of this test could be caused by failure of the serial port, other MIDI circuitry, or a problem on the Connector Board or the Engine Board. LED This test lights all the front panel LEDs. To complete the test and obtain the test result, press the Cancel button. When the Cancel button is pressed the LEDs shut off and the test result is shown. A failure of this test may indicate a problem with the Front Panel Board(s), related circuitry or the Connector Board. PCX-1 ROM This test checks the software data (engine, boot, and setups) stored in FlashROM on the PCX-1 Board. Failure of this test may indicate a problem with the Flash ROM chip (U5 on the PCX-1 Board), associated circuitry, or the PCX-1 Board. PCX-1 RW This test is a combination of the RAM, MABEL and LISA tests. This test writes data to RAM and the MABEL and LISA registers then confirms that the data written can be read back successfully. A failure of this test indicates a problem with the PCX-1 Board. PCX-1 RAM The PCX-1 RAM test writes to the microprocessor RAM space and verifies that the write was successful. A failure of this test may indicate a problem with the RAM or related circuitry on the PCX-1 Board. 2-5 Diagnostics Description of Tests PCX-1 MABEL This test performs a read-write of the MABEL registers and verifies that the data written can be read back successfully. A failure of this test may indicate a problem with a MABEL, associated circuitry or the PCX-1 Board. PCX-1 SROM The PCX-1 SROM test verifies that the PCX-1 MABELs can read the Sound ROMs by performing a checksum of the Sound ROMs. The computed checksum is then compared to the stored checksum. A failure of this test indicates a problem with a Sound ROM (U15 or U16) or the PCX-1 Board. 2-6 Chapter 3 PC2R Disassembly/Assembly Introduction This chapter contains all the procedures for the disassembly and reassembly for the PC2R—as well as instruments with factory-installed or after-market options. Warning: If possible, save all user programs and setups before disassembly. For instructions, refer to Saving User Data in Chapter 5, page 5-1. Cables, Connectors Flat Ribbon Cables All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables. Flat ribbon cables that connect to picoflex connectors do not have locking cable clips. Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When disconnecting and connecting these cables, you must look for the marking on the edge of the cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board. Cable Routing In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always peel back the tape from one side when disconnecting cables so that the tape remains properly positioned. Required Tools and Materials • • • • No. 1 Phillips head screwdriver No. 2 Phillips head screwdriver Small flat screwdriver Needle-nose pliers 3-1 PC2R Disassembly/Assembly Opening the PC2R Opening the PC2R Removing the Top Cover Before you begin disassembly, please be sure that the power is off, and that the AC power adapter and all other cables are disconnected. The top cover is secured to the PC2R with seven screws: three on the top, one on each side, and two on the rear. See Figure 3-1. Figure 3-1 PC2R top cover 1. Remove the seven screws that secure the top cover. Figure 3-2 Removing the top cover 2. Refer to Figure 3-2. Slide the top cover back from the Front Panel Assembly to release the top cover from the bottom enclosure, and place the top cover safely aside to avoid damage. Replacing the Top Cover 1. Place the top cover in position and slide it toward the Front Panel Assembly. 2. Install the seven screws that secure the top cover. See Figure 3-1. 3-2 PC2R Disassembly/Assembly Opening the PC2R Removing the Connector Board 1. Following Steps 2– 5, disconnect the cables listed in Table 3-1. Ref. Name Cable Type Destination J301 PC2 Power stranded wire Engine Board J302 PC2R Audio In flat ribbon Engine Board J303 MIDI/CPU flat ribbon Engine Board J304 Front Panel flat ribbon Right Front Panel Board J322 FP/Vol/Pwr/Hp stranded wire Headphone/Vol/Pwr Sw Board Table 3-1 Connector Board cables 2. Disconnect the stranded wire cable from J301 on the Connector Board. 3. Remove the cable locking clip and disconnect the flat ribbon cable from J304. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. 4. Disconnect the stranded wire cable from J322. 5. The flat ribbon cables connected to J302 and J303 use wire trap connectors. The shielding has been removed from these cables to expose the wires. The wires are directly inserted into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Connector Board. 6. Remove the two screws that secure the MIDI jacks to the rear panel. 7. Remove the two nuts that secure the 1/4” audio out jacks to the rear panel. 8. Remove the three screws that secure the Connector Board to the bottom enclosure. Caution: VR1 on the Connector Board is attached to the heat sink. When you remove the Connector Board and heat sink, be sure to keep the board and heat sink stable so that you do not damage VR1 or its connection. 9. Remove the four screws that secure the heat sink to the bottom enclosure. 10. Slide the Connector Board and heat sink away from the rear panel and toward the Front Panel Assembly. This will free the jacks and MIDI switch from their positions on the rear panel. 11. Tilt up the rear panel edge of the Connector Board and heat sink. Carefully lift the board and heat sink out of the PC2R, and place them on a flat protected surface. 3-3 PC2R Disassembly/Assembly Opening the PC2R Replacing the Connector Board 1. Tilt down the inner edge (closest to the Front Panel Assembly) of the Connector Board and heat sink, and place it flat on to the bottom enclosure. 2. Slide the Connector Board and heat sink toward the rear panel so that the jacks and MIDI switch are positioned through their openings in the rear panel. 3. Install the four screws that secure the heat sink to the bottom enclosure. 4. Install the three screws that secure the Connector Board to the bottom enclosure. 5. Install the two screws that secure the MIDI jacks to the rear panel. 6. Install the two nuts that secure the 1/4” audio out jacks to the rear panel. 7. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the five-wire flat ribbon cable from the Engine Board into the wire trap connector at J302 on the Connector Board. Insert the ten-wire flat ribbon cable from the Engine Board into the wire trap connector at J303 on the Connector Board. 8. Connect the stranded wire cable from the Headphone/Volume/Power Switch Board to J322. 9. Connect the flat ribbon cable from the Right Front Panel Board to J304. Be sure to install the cable locking clip. 10. Connect the stranded wire cable from the Engine Board to J301. 3-4 PC2R Disassembly/Assembly Opening the PC2R Removing the Polyphony Expansion Board (PCX-1) The Polyphony Expansion Board is mounted onto the Engine Board and held in place with four nylon PC board standoffs and a 24-pin female connector on the underside of the board. It is also secured to the bottom enclosure with two screws. 1. Remove the two screws that secure the PCX-1 Board to the bottom enclosure. 2. Squeeze the top of one of the four nylon PC board standoffs, and lift the corner of the board until it clears that standoff. Repeat for the other three standoffs. 3. When the board is free of the standoffs, lift the board straight up to disconnect the 24-pin connector from the Engine Board. 24-pin female connector on PCX-1 board 24-pin male header on Engine board Figure 3-3 Removing the Polyphony Expansion Board (PCX-1) Replacing the Polyphony Expansion Board (PCX-1) There are two cables routed underneath the PCX-1 Board: a flat ribbon cable from the LCD to the Engine Board, and a stranded wire cable from the Headphone/Volume/Power Switch Board to the Connector Board. Before you replace the PCX-1 Board, be certain that these cables are properly positioned. 1. Place the PCX-1 Board over the four standoffs. This should properly position the 24-pin connector over the 24-pin header on the Engine Board. 2. Press the PCX-1 Board down, securing the 24-pin connector, and snapping the board onto the standoffs. Note: If you are installing a new PCX-1 Board, check the old board for Sound ROM options. If the unit has Sound ROM options, be sure to install them on the new board. 3. Install the two screws that secure the PCX-1 Board to the bottom enclosure. 3-5 PC2R Disassembly/Assembly Opening the PC2R Removing the Engine Board 1. If the PC2R you are servicing has a PCX-1 Board installed, remove it following the procedure described on page 3-5. 2. Following Steps 3–6, disconnect the cables listed in Table 3-2. Ref. Name Cable Type Destination J304 Front Panel flat ribbon RIght Front Panel to Connector J402 PC2 Power stranded wire Connector Board J403 MIDI/CPU flat ribbon Connector Board J405 Backlight stranded wire LCD Board J406 LCD flat ribbon LCD Board J412 PC2 Audio Out flat ribbon Connector Board Table 3-2 Engine Board cables 3. Remove the cable locking clip and disconnect the flat ribbon cable from J304 on the Connector Board. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. 4. The flat ribbon cables connected to J403 and J412 use wire trap connectors. The shielding has been removed from these cables to expose the wires. The wires are directly inserted into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Engine Board. 5. Remove the cable locking clip and disconnect the flat ribbon cable from location J406 on the Engine Board. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. 6. Disconnect the stranded wire cables from locations J402 and J405 on the Engine Board. 7. Remove the five screws that secure the Engine Board to the bottom enclosure and remove the Engine Board. Replacing the Engine Board 1. Place the Engine Board on the bottom enclosure. 2. Install the five screws that secure the Engine Board to the bottom enclosure. 3. Connect the stranded wire cable from the Connector Board to J402. 4. Connect the stranded wire cable from the LCD Board to J405. 5. Connect the flat ribbon cable from the LCD Board to J406. Be sure to install the cable locking clip. 6. Connect the wire trap flat ribbon cables in the following order. 3-6 PC2R Disassembly/Assembly Opening the PC2R Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the five-wire flat ribbon cable from the Connector Board into the wire trap connector at J412 on the Engine Board. Insert the ten-wire flat ribbon cable from the Connector Board into the wire trap connector at J403 on the Engine Board. 7. Connect the flat ribbon cable from the Right Front Panel Board to J304 on the Connector Board. Be sure to install the cable locking clip. 8. If you removed a PCX-1 Board, install it following the procedure on page 3-5. 3-7 PC2R Disassembly/Assembly Front Panel Assembly Front Panel Assembly The Front Panel Assembly consists of the front panel faceplate, a mounting bracket for the front panel boards, and four printed circuit boards. The boards mounted on the Front Panel Assembly are the Right Front Panel, LCD, Left Front Panel, and Headphone/Volume/Power Switch. Removing the Front Panel Assembly Refer to Figure 3-4. The bottom edge of the Front Panel Assembly and front edge of the bottom enclosure connect to form a lip. Lip Figure 3-4 Front Panel Assembly and bottom enclosure 1. Tilt up the front edge of the PC2R. 2. Using a #1 screwdriver, remove the four screws that secure the Front Panel Assembly to the bottom enclosure. Note: Before continuing, be sure that you have a soft surface to rest the Front Panel Assembly on so that the front panel switches, jacks, and rotary potentiometers are not damaged. 3. Slide the Front Panel Assembly forward and away from the bottom enclosure. Caution: There are four cables connected to the Front Panel Assembly. You do not need to disconnect these cables. Replacing the Front Panel Assembly 1. Position the Front Panel Assembly so that its bottom edge is under the front edge of the bottom enclosure. 2. Tilt up the front edge of the PC2R and install the four black flat head machine screws. 3-8 PC2R Disassembly/Assembly Front Panel Assembly Removing the Front Panel Faceplate Note: If the service you are performing only requires that you have access to the front panel boards for component testing, component replacement or installing a replacement board, it is not necessary to remove the front panel faceplate. Refer to the procedure for the front panel board you need to remove and follow the steps described. 1. Follow the procedure to remove the Front Panel Assembly. 2. Refer to Figure 3-5 on page 3-10. Four flat head machine screws secure the front panel faceplate to the Front Panel Assembly. These screws are located along the top of the Front Panel Assembly. Using a #1 screwdriver, remove the four screws. 3. Place the front panel faceplate safely aside to avoid accidental damage. Replacing the Front Panel Faceplate 1. Position the front panel faceplate onto the Front Panel Assembly. Note: Verify that the rotary potentiometers, jacks, and switch button caps are correctly positioned through their openings in the front panel faceplate. Turn the rotary potentiometers to be sure that they move freely; and push the switch button caps to be sure that their corresponding switches click. 2. Install the four flat head machine screws that secure the front panel faceplate to the Front Panel Assembly. Front Panel Boards The front panel boards are secured to a mounting bracket. This bracket is secured to the front panel faceplate. If the service you are performing only requires that you have access to the front panel boards for component testing, component replacement or installing a replacement board, it is not necessary to remove the front panel faceplate or remove the boards from the mounting bracket. Figure 3-5 shows the position of the boards on the Front Panel Assembly and the placement of the front panel faceplate screws located above the boards. Refer to the procedure for the front panel board you need to remove and follow the steps described. 3-9 PC2R Disassembly/Assembly Front Panel Assembly crews late s facep Headphone/Volume/ Power Switch Board Left Front Panel Board LCD Board Right Front Panel Board Figure 3-5 Front panel faceplate screw locations Removing the Right Front Panel Board 1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to disconnect all the cables that connect the Front Panel Assembly boards to boards located on the bottom enclosure. 2. Remove the cable locking clip and disconnect the flat ribbon cable from J601 on the Right Front Panel Board. 3. Disconnect the flat ribbon cable from J602. This cable uses a picoflex molex connector. To disconnect it, grip the connector and pull it out straight. Caution: Do not wiggle the connector back and forth. Doing so, could cause damage to the header. Note: Be aware of the marking (red or black) on the cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the board. 4. It is not necessary to remove the front panel faceplate to remove the Right Front Panel Board. Two of the screws that secure the front panel faceplate to the Front Panel Assembly are located above the Right Front Panel Board. Refer to Figure 3-5 and remove the two screws. 5. Remove the three screws that secure the Right Front Panel Board to the mounting bracket, and remove the Right Front Panel Board. 3-10 PC2R Disassembly/Assembly Front Panel Assembly Replacing the Right Front Panel Board 1. Place the Right Front Panel Board in position on the mounting bracket and line up the screw holes. Note: Verify that the rotary potentiometers and switch button caps are correctly positioned through their openings in the front panel faceplate. Turn the rotary potentiometers to be sure that they move freely; and push the switch button caps to be sure that their corresponding switches click. 2. Install the three screws that secure the board to the mounting bracket. 3. Install the two screws that secure the front panel faceplate. 4. Connect the flat ribbon cable from the Connector Board to Right Front Panel Board, location J601. Be sure to install the cable locking clip. 5. Connect the flat ribbon cable from the Left Front Panel Board to the Right Front Panel Board, location J602. Caution: The side walls of the picoflex header are different. The Pin 1 side is slightly wider than the other side; and the corresponding sides of the connector incorporate the differences. When you connect the cable, be sure to orient the marking (red or black) on the cable that indicates the connection to Pin 1 on the board to prevent damage to the header or a failure caused by an improper connection. 6. Follow the procedure on page 3-8 to install the Front Panel Assembly. Removing the LCD Board 1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to disconnect all the cables that connect the Front Panel Assembly boards to boards located on the bottom enclosure. 2. Disconnect the stranded wire cable soldered to the LCD Board from location J405 on the Engine Board. 3. Remove the locking cable clip and disconnect the flat ribbon cable soldered to the LCD Board from location J406 on the Engine Board. If the unit you are servicing has a PCX-1 Board installed, this cable is routed underneath the PCX-1 Board. After you disconnect the cable, carefully slide it so that it is positioned close to the left edge of the PCX-1 Board (left edge as viewed standing at the front panel). Gently pull the cable toward the Front Panel Assembly to completely free it from underneath the PCX-1 Board. 4. It is not necessary to remove the front panel faceplate to remove the LCD Board. One screw that secures the faceplate to the Front Panel Assembly is located above the LCD Board. Refer to Figure 3-5 and remove the screw. 5. Remove the two screws that secure the LCD Board to the mounting bracket, and remove the LCD. 3-11 PC2R Disassembly/Assembly Front Panel Assembly Replacing the LCD Board 1. Place the LCD Board in position over the mounting standoffs on the mounting bracket. 2. Install the two screws that secure the LCD Board to the mounting bracket. 3. Install the screw that secures the front panel faceplate to the Front Panel Assembly. 4. Connect the stranded wire cable from the LCD Board to location J405 on the Engine Board. 5. If the unit you are servicing has a PCX-1 Board installed, route the flat ribbon cable beneath the board and connect it to location J406 on the Engine Board. Be sure to install the cable locking clip. 6. Follow the procedure on page 3-8 to install the Front Panel Assembly. Removing the Left Front Panel Board 1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to disconnect all the cables that connect the Front Panel Assembly boards to boards located on the bottom enclosure. 2. Disconnect the flat ribbon cable from J603. This cable uses a picoflex molex connector. To disconnect it, grip the connector and pull it out straight. Caution: Do not wiggle the connector back and forth. Doing so, could cause damage to the header. Note: Be aware of the marking (red or black) on the cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the board. 3. It is not necessary to remove the front panel faceplate to remove the Left Front Panel Board. One screw that secures the front panel faceplate to the Front Panel Assembly is located above the Left Front Panel Board. Refer to Figure 3-5 and remove the screw. 4. Remove the two screws that secure the Left Front Panel Board to the mounting bracket. 5. Refer to Figure 3-6. This illustration shows the location of a soldered connection between the Left Front Panel and Headphone/Volume/Power Switch Boards. To remove the board, desolder this connection from the Left Front Panel Board. Note: This illustration shows the Headphone/Volume/Power Switch Board lying flat to indicate the connection between it and the Left Front Panel Board. In its normal position, it is perpendicular to the Left Front Panel Board. 3-12 PC2R Disassembly/Assembly Front Panel Assembly HP/Vol/Pwr Sw Board Left Front Panel Board J603 1 Circuit side J604 1 J1 J2 soldered connection Figure 3-6 6. Left Front Panel and Headphone/Volume/Power Switch Board connection Remove the Left Front Panel Board. Replacing the Left Front Panel Board 1. Place the Left Front Panel Board in position on the mounting bracket and line up the screw holes. 2. Install the two screws that secure the board to the mounting bracket. Note: Verify that the rotary potentiometers and switch button caps are correctly positioned through their openings in the front panel faceplate. Turn the rotary potentiometers to be sure that they move freely; and push the switch button caps to be sure that their corresponding switches click. 3. Install the screw that secures the front panel faceplate. 4. Connect the flat ribbon cable from the Right Front Panel Board to the Left Front Panel Board, location J603. Caution: The side walls of the picoflex header are different. The Pin 1 side is slightly wider than the other side; and the corresponding sides of the connector incorporate the differences. When you connect the cable, be sure to orient the marking (red or black) on the cable that indicates the connection to Pin 1 on the board to prevent damage to the header, connector or a failure caused by an improper connection. 5. Refer to Figure 3-6. Solder the wire connection from the Headphone/Volume/Power Switch Board to the location indicated on the Left Front Panel Board. 6. Follow the procedure on page 3-8 to install the Front Panel Assembly. 3-13 PC2R Disassembly/Assembly Front Panel Assembly Removing the Headphone/Volume/Power Switch Board 1. Remove the Front Panel Assembly, as described on page 3-8. It is not necessary to disconnect all the cables that connect the Front Panel Assembly boards to boards located on the bottom enclosure. 2. Follow the procedure on page 3-9 to remove the front panel faceplate. 3. Disconnect the stranded wire cable that connects the Headphone/Volume/Power Switch Board to the Connector Board. 4. Remove the nut and flat washer that secure the headphone jack to the front panel mounting plate. 5. Remove the volume knob. 6. Remove the nut and flat washer that secure the volume/power switch to the front panel mounting plate. 7. Refer to Figure 3-6. This illustration shows the location of a soldered connection between the Left Front Panel and Headphone/Volume/Power Switch Boards. To remove the board, desolder this connection from the Headphone/Volume/Power Switch Board. Note: This illustration shows the Headphone/Volume/Power Switch Board lying flat to indicate the connection between it and the Left Front Panel Board. In its normal position, it is perpendicular to the Left Front Panel Board. 8. Remove the Headphone/Volume/Power Switch Board. Replacing the Headphone/Volume/Power Switch Board 1. Position the Headphone/Volume/Power Switch Board on the mounting bracket. 2. Install the nut and washer that secure the headphone jack to the mounting bracket. 3. Install the nut and washer that secure the volume/power switch to the mounting bracket. 4. Install the volume knob. 5. Refer to Figure 3-6. Solder the wire connection from the Left Front Panel Board to Pin 5 of J2 on the Headphone/Volume/Power Switch Board. 6. Follow the procedure on page 3-9 to install the front panel faceplate. Note: Be sure that the Volume/Power Switch moves freely. 7. Follow the procedure on page 3-8 to install the Front Panel Assembly. 3-14 Chapter 4 PC2/PC2X Disassembly/Assembly Introduction This chapter contains all the procedures for the disassembly and reassembly of both the 76-note PC2 and the 88-note PC2X—as well as instruments with factory-installed or after-market options. There are five main sections: Opening the PC2/PC2X, Top Enclosure, PC2 Keyboard Assembly, and PC2X Keyboard Assembly. Warning: If possible, save all user programs and setups before disassembly. For instructions, refer to Saving User Data in Chapter 5, page 5-1. Notes, Cautions, Warnings Please pay special attention to all Notes, Cautions, and Warnings as they not only point out specific instructions, but also alert you to differences between the 76-note PC2 keyboard and the 88-note PC2X keyboard. Cables, Connectors Flat Ribbon Cables All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables. Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When disconnecting and connecting these cables, you must look for the marking on the edge of the cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board. Cable Routing In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always peel back the tape from one side when disconnecting cables so that the tape remains properly positioned. Required Tools and Materials • • • • • • • No. 1 Phillips head screwdriver No. 2 Phillips head screwdriver Small flat screwdriver Dowel (3mm diameter) Needle-nose pliers Small blunt-end tool (Q-Tip, toothpick, etc.) Foam blocks 4-1 PC2/PC2X Disassembly/Assembly Opening the PC2/PC2X Opening the PC2/PC2X PC2 Bottom Refer to Figure 4-1. Arrows indicate the locations of the enclosure support wall, endcap and rear panel screws. Endcap screws Endcap screws Keyboard Enclosure support wall screws Access panel * * Rear panel screws Rear panel *Endcap locking bracket screws Figure 4-1 PC2 bottom enclosure Caution: Do not remove the endcap or rear panel screws at this point of the procedure. 1. Tilt the PC2 up and remove the eight enclosure support wall screws. 2. Place the unit flat on your work surface. 3. Move the unit so that the rear panel portion of the unit hangs over the edge of your work surface. This gives you access to the seven screws that secure the rear panel portion of the top enclosure to the bottom enclosure. Remove the seven screws. Note: Two of the rear panel screws also secure the rear panel portion of the access panel. It is not necessary to remove the five remaining access panel screws. 4. Slide the unit back onto the work surface. 4-2 PC2/PC2X Disassembly/Assembly Opening the PC2/PC2X PC2X Bottom Refer to Figure 4-2. Arrows indicate the locations of the enclosure support wall, endcap and rear panel screws. Endcap screws Endcap screws Keyboard Enclosure support wall screws Access panel * * Rear panel screws Rear panel *Endcap locking bracket screws Figure 4-2 PC2X bottom enclosure Caution: Do not remove the endcap or rear panel screws at this point of the procedure. 1. Tilt the PC2X up and remove the eight enclosure support wall screws. 2. Place the unit flat on your work surface. 3. Move the unit so that the rear panel portion of the unit hangs over the edge of your work surface. This gives you access to the nine screws that secure the rear panel portion of the top enclosure to the bottom enclosure. Remove the nine screws. Note: Two of the rear panel screws also secure the rear panel edge of the access panel. It is not necessary to remove the five remaining access panel screws. 4. Slide the unit back onto the work surface. 4-3 PC2/PC2X Disassembly/Assembly Opening the PC2/PC2X Removing the Top Enclosure 1. Depending on the unit you are servicing, follow the procedures described on page 4-2 for the PC2 bottom or page 4-3 for the PC2X bottom. 2. Refer to Figure 4-3. Note: Figure 4-3 is an illustration of the PC2 rear panel. An illustration of the PC2X has not been included because the difference between the two is minimal. The quantity and position of the endcap screws is identical. 3. Remove the four screws that secure the endcaps to the rear panel. Endcap screws Power I / 0 MIDI Adapter In Thru / Out Pedals In Thru / Out Out LCD Contrast Digital Out 9.0V 2.0A 14.0V~0.25A Switch 1 Inputs 2 3 Continuous 1 Breath 2 Audio Outs Ribbon Left Right Headphones THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. Manufacturer: Young Chang Co., LTD. Made in ROK Serial No. PC2 Endcap screws Figure 4-3 PC2 rear panel Caution: The following steps describe removing the left and right endcaps. To avoid damage to the endcaps, be sure to hold onto each endcap when removing the screws. When the endcap screws are removed, the endcap is free of the unit. 4. Refer to Figure 4-1 for the PC2 or Figure 4-2 for the PC2X. Move the unit so that one end hangs over the edge of your work surface. Remove the four endcap screws from the bottom enclosure. One of these screws secures the endcap locking bracket. When you remove the endcap locking bracket screw, the bracket remains loosely in the endcap assembly. Set the endcap safely aside. Repeat for the other endcap. 5. Refer to Figure 4-4. The bottom edge of the rear panel and back edge of the bottom enclosure connect to form a lip. The rear panel screws secure the lip. Note: Figure 4-4 is an illustration of the PC2. An illustration of the PC2X has not been included because the difference between the two is minimal. The only difference is the spacing and quantity of the rear panel screws. If you are servicing a PC2, there are seven screws securing the rear panel portion of the top enclosure to the bottom enclosure. If you are servicing a PC2X, there are nine screws. 4-4 PC2/PC2X Disassembly/Assembly Opening the PC2/PC2X Rea r pa nel w scre loca tion s Lip Figure 4-4 Top cover and bottom enclosure Warning: Be sure to have your work surface prepared. This includes placing foam blocks behind the unit. When the top enclosure is removed, place it on the foam blocks to avoid damaging the Alpha Wheel, control panel buttons, and sliders. The following procedure requires enough room behind the rear of the unit to place the top enclosure face down on your work surface. 6. Grip each end of the top enclosure and rotate it back approximately two inches. This separates the bottom edges of the top enclosure and bottom enclosure. 7. Lift the top enclosure straight up. 8. Turn the top enclosure over and place it face down onto your work surface. Caution: Table 4-1 lists the cables, by board location, from the top enclosure to the assembly they connect to on the bottom enclosure. You do not need to disconnect these cables. Top cover Assembly Connector Board Bottom Enclosure Keyboard Assembly Connector Board Keyboard Assembly FP Board Button Board/Wheel Assembly Connector Board Mod Wheel Assembly Table 4-1 Top cover and bottom enclosure cables 4-5 PC2/PC2X Disassembly/Assembly Opening the PC2/PC2X Replacing the Top Enclosure 1. Position the top enclosure behind the bottom enclosure. 2. Move the top enclosure so that the bottom edge of the rear panel is positioned under the bottom enclosure edge. See Figure 4-4 on page 4-5. Note: Verify that the cables listed in Table 4-1 are lying flat on the bottom enclosure. Be sure that all other cables are tucked between the top enclosure and the enclosure support walls. 3. Hold the top enclosure safely in place and move the unit so that one end of the rear panel edge hangs over the edge of your work surface and install the rear panel screw at that end. Slide the unit back onto your work surface. Repeat for other end. Refer to Figure 4-1 for the PC2 or Figure 4-2 for the PC2X. Warning: Perform Steps 3 and 4 separately. Combining these steps could cause the top enclosure to flip away from the bottom enclosure or off of your work surface. 4. Move the unit so that the rear panel edge of the unit hangs over the edge of your work surface and install the remaining screws. Note: If you are servicing a PC2, there are five remaining rear panel screws to install. If you are servicing a PC2X, there are seven remaining screws. Closing the PC2/PC2X Warning: The following procedure assumes that you have completed Steps 3 and 4 in Replacing the Top Enclosure. If you have not completed these steps, do so before continuing. 1. Refer to Figure 4-1 for the PC2 or Figure 4-2 for the PC2X. Tilt the unit up and install the eight enclosure support wall screws. 2. Slide one side of the unit off of your work surface and hold the appropriate endcap in position. Install the four endcap screws in the bottom enclosure. Repeat for the other endcap. 3. Refer to Figure 4-3. Install the four endcap screws in the rear panel. 4-6 PC2/PC2X Disassembly/Assembly Top Enclosure Top Enclosure The top enclosure includes five boards: Connector, Front Panel, LCD, Slider, and Engine. The Right and Left Enclosure Support Walls are also included on the top enclosure. Figure 4-5 shows the placement of the enclosure support walls. Figure 4-6 shows the placement of the boards. Left Enclosure Support Wall Right Enclosure Support Wall Figure 4-5 Top enclosure, enclosure support walls Engine Board Slider Board LCD Board Front Panel Board Connector Board Figure 4-6 Top enclosure, board locations 4-7 PC2/PC2X Disassembly/Assembly Top Enclosure Removing the Enclosure Support Walls Left Enclosure Support Wall 1. Remove the four screws that secure the left enclosure support wall to the top enclosure, and remove the left enclosure support wall. Right Enclosure Support Wall 1. Remove the six screws that secure the right enclosure support wall to the top enclosure, and remove the right enclosure support wall. Replacing the Enclosure Support Walls Left Enclosure Support Wall 1. Align the center screw holes of the three-hole groupings in the left enclosure support wall with the thread marks in the extrusion. 2. Install the four screws that secure the left enclosure support wall to the top enclosure. Right Enclosure Support Wall 1. Align the center screw holes of the three-hole groupings in the right enclosure support wall with the thread marks in the extrusion. 2. Install the six screws that secure the right enclosure support wall to the top enclosure. Removing the Connector Board 1. Follow the procedure described on page 4-8 to remove the right enclosure support wall. 2. Following Steps 3–5, disconnect the cables listed in Table 4-2. Ref. Name Cable Type Destination J301 PC2 Power stranded wire Engine Board J302 Audio flat ribbon Engine Board J303 MIDI/CPU flat ribbon Engine Board J304 Front Panel flat ribbon Front Panel Board J305 Slider flat ribbon Slider Board J306 Treble flat ribbon Keyboard Assembly J307 Bass flat ribbon Keyboard Assembly J308 Wheels flat ribbon Mod Wheel Assembly Table 4-2 Connector Board cables 3. Disconnect the stranded wire cable from J301 on the Connector Board. 4-8 PC2/PC2X Disassembly/Assembly Top Enclosure 4. Remove the cable locking clips and disconnect the flat ribbon cables from J304, J306, and J307. Be sure to set the cable locking clips safely aside so that you can install them when you reconnect the cables. Note: The cables used throughout the PC2/PC2X are bundled and routed so that their locations and destinations seem obvious. However, to avoid reversing the Bass and Treble cables when reconnecting, mark one or both cables designating B for Bass and T for Treble. 5. The flat ribbon cables connected to J302, J303, J305, and J308 use wire trap connectors. The shielding has been removed from the end of these cables to expose the wires. The wires are directly inserted into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Connector Board. 6. Remove the five screws that secure the Connector Board to the rear panel. Two of these screws are longer than the others and have spacers located between the screw and the rear panel. See Figure 4-7 for the locations of the screws and spacers. Note: Do not remove any other hardware from this portion of the rear panel. Power I / 0 MIDI Adapter In Thru / Out Pedals In Thru / Out Out LCD Contrast Digital Out Switch 1 Inputs 2 3 Continuous 1 Breath 2 Audio Outs Ribbon Left Right Headphones 9.0V 2.0A 14.0V~0.25A MIDI jack screws * * * longer screws with spacers Figure 4-7 Rear panel hardware locations 7. Remove the two screws that secure the MIDI jacks to the rear panel. See Figure 4-7. 8. Remove the Connector Board. 4-9 PC2/PC2X Disassembly/Assembly Top Enclosure Replacing the Connector Board 1. Hold the Connector Board and position it so that the power switch, LCD Contrast potentiometer, and the rear panel jacks are correctly positioned through the rear panel portion of the top enclosure. 2. Install the two screws that secure the MIDI jacks to the rear panel. See Figure 4-7. 3. Install the five screws that secure the Connector Board to the rear panel. Be sure to place a spacer and use one of the longer screws at the locations noted in Figure 4-7. 4. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the five-wire flat ribbon cable from the Engine Board into the wire trap connector at J302 on the Connector Board. Insert the seven-wire flat ribbon cable from the Slider Board into the wire trap connector at J305 on the Connector Board. Insert the six-wire flat ribbon cable from the Mod Wheel Assembly into the wire trap connector at J308 on the Connector Board. Insert the ten-wire flat ribbon cable from the Engine Board into the wire trap connector at J303 on the Connector Board. 5. Connect the flat ribbon cables from the Keyboard Assembly to J306 and J307. Be sure to install a cable locking clip on each connector. 6. Connect the flat ribbon cable from the Front Panel Board to J304 on the Connector Board. Be sure to install a cable locking clip on the connector. 7. Connect the stranded wire cable from the Engine Board to J301 on the Connector Board. 8. Follow the procedure on page 4-8 to install the right enclosure support wall. Removing the Front Panel Board 1. Follow the procedure described on page 4-8 to remove the right enclosure support wall. 2. Follow the procedure described on page 4-8 to remove the Connector Board. 3. Following Steps 4 and 5, disconnect the cables listed in Table 4-3. 4-10 PC2/PC2X Disassembly/Assembly Top Enclosure Ref. Name Cable Type Destination J601 IBBB flat ribbon Button Board/Wheel Assembly J602 FP Bridge flat ribbon Slider Board Table 4-3 Front Panel Board cables 4. The flat ribbon cables connected to J601 and J602 use wire trap connectors. The shielding has been removed from the end of these cables to expose the wires. The wires are directly inserted into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Front Panel Board. 5. Remove the cable locking clip and disconnect the flat ribbon cable at J604 on the Front Panel Board. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. Note: The flat ribbon cable at location J604 was disconnected following the procedure to remove the Connector Board. It is not necessary to disconnect it from the Front Panel Board. However, if you are replacing the Front Panel Board with a replacement board, be sure to disconnect the cable and connect it to the replacement board. 6. Five of the screws that secure the right enclosure support wall also secure the front panel edge of the Front Panel Board. You have already removed the enclosure support wall, but two screws remain securing this edge of the board. See Figure 4-8, and remove the two remaining screws. PC board clamps and screws J601 J604 J602 Front panel edge screws Figure 4-8 Front Panel Board, screw locations 7. Remove the six screws that secure the three PC board clamps (two screws per clamp). These screws also secure the rear panel edge of the Front Panel Board. 4-11 PC2/PC2X Disassembly/Assembly Top Enclosure The LCD is mounted onto a bezel that is secured to the Front Panel Board with small pegs that snap into holes on the Front Panel Board. Removing the LCD requires cutting the tie wraps that bundle the LCD cables to cable mounts positioned along the rear panel. It is not necessary to remove the LCD from the unit. Remove the four screws that secure the LCD to the front panel bezel. Lift the LCD up from the bezel and fold it over so that the circuit side of the LCD is positioned above the Slider Board. For protection, place a piece of anti-static material between the LCD and Slider Boards. 8. Lift the Front Panel Board up from the top enclosure. The spinknob and switch button caps should remain in place. Caution: Each switch button cap uses a set of small pegs to mount the cap to the Front Panel Board. The button caps are mounted individually or in clusters. If a cap becomes separated from the board, be careful that a peg is not inadvertently broken. Replacing the Front Panel Board 1. Position the Front Panel Board onto the top enclosure, then raise the top enclosure up slightly to verify that the spinknob and switch button caps are correctly positioned through their openings in the top enclosure. 2. Align the center screw holes of the three-hole groupings on the front panel edge of the board with the thread marks in the extrusion and install the two screws that secure the front panel edge. See Figure 4-8. 3. Place a PC board clamp in position. Align the center screw holes of the clamp with the thread marks in the extrusion and install the two screws that secure the clamp. Repeat for the other two clamps. 4. Position the LCD onto the front panel bezel and install the four screws that secure it to the bezel. 5. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the five-wire flat ribbon cable from the Button Board into the wire trap connector at J601 on the Front Panel Board. Insert the eight-wire flat ribbon cable from the Slider Board into the wire trap connector at J602 on the Front Panel Board. 6. If you have disconnected the flat ribbon cable from J604, reconnect it. Be sure to install the cable locking clip. 7. Follow the procedure on page 4-10 to install the Connector Board. 8. Follow the procedure on page 4-8 to install the right enclosure support wall. 4-12 PC2/PC2X Disassembly/Assembly Top Enclosure Removing the LCD Board 1. Follow the procedure described on page 4-8 to remove the right enclosure support wall. 2. Disconnect the stranded wire from location J405 on the Engine Board. 3. Remove the cable locking clip and disconnect the flat ribbon cable from J406 on the Engine Board. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. 4. Removing the LCD Board requires cutting the tie wraps that bundle the LCD cables to cable mounts positioned along the rear panel. Cut the tie wraps at the cable mounts that the two LCD cables pass through. 5. Remove the four screws that secure the LCD to the front panel bezel. 6. Lift the LCD Board up and remove it. Caution: Be sure that the LCD cables are not tangled with other cables routed along the rear panel. Replacing the LCD Board 1. Place the LCD Board in position face down onto the front panel bezel. 2. Install the four screws that secure it to the front panel bezel. 3. Connect the stranded wire cable to J405 on the Engine Board. 4. Connect the flat ribbon cable to J406 on the Engine Board. Be sure to install the cable locking clip. 5. Position the LCD cables at the cable mounts on the rear panel and install new tie wraps through the cable mounts to bundle the cables. Caution: Be sure that you have bundled the LCD cables with the other cables positioned at the cable mounts. 6. Follow the procedure on page 4-8 to install the right enclosure support wall. Removing the Polyphony Expansion Board (PCX-1) The Polyphony Expansion Board is mounted on to the Engine Board and held in place with four nylon PC board standoffs and a 24-pin female header on the underside of the board. 1. Follow the procedure described on page 4-8 to remove the left enclosure support wall. 2. Squeeze the top of one of the four nylon PC board standoffs, and lift the corner of the board until it clears that standoff. Repeat for the other three standoffs. 3. When the board is free of the standoffs, lift the board straight up to disconnect the 24-pin connector from the Engine Board. 4-13 PC2/PC2X Disassembly/Assembly Top Enclosure Replacing the Polyphony Expansion Board (PCX-1) 1. Place the PCX-1 Board over the four standoffs. This should properly position the 24-pin connector over the 24-pin header on the Engine Board. 2. Press the PCX-1 Board down, securing the 24-pin connector, and snapping the board onto the standoffs. Note: If you are installing a new PCX-1 Board, check the old board for Sound ROM options. If the unit has Sound ROM options, be sure to install them on the new board. 3. Follow the procedure described on page 4-8 to install the left enclosure support wall. Removing the Slider Board 1. Follow the procedure described on page 4-8 to remove the left enclosure support wall. 2. If the unit you are servicing has a PCX-1 Board installed, follow the procedure on page 4-13 to remove it. 3. The flat ribbon cables connected to J101 and J102 use wire trap connectors. The shielding has been removed from the end of these cables to expose the wires. The wires are inserted directly into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Slider Board. 4. Two of the screws that secure the left enclosure support wall also secure the front panel edge of the Slider Board. You have already removed the enclosure support wall, but one screw remains securing this edge of the board. See Figure 4-9, and remove the remaining screw. PC board clamp and screws J101 J102 Front panel edge screw Figure 4-9 Slider Board, screw locations 5. Remove the two screws that secure the PC board clamp and rear panel edge of the Slider Board to the top enclosure. 6. Remove the Slider Board. The slider knobs, slider bezels, and switch button caps should remain in place. 4-14 PC2/PC2X Disassembly/Assembly Top Enclosure Caution: Each switch button cap uses a set of small pegs to mount the cap to the Slider Board. The button caps are mounted individually or in clusters. If a cap becomes separated from the board, be careful that a peg is not inadvertently broken. Replacing the Slider Board 1. Position the Slider Board onto the top enclosure. Raise the top enclosure up slightly to verify that the slider knobs and switch button caps are correctly positioned through their openings in the top enclosure. 2. Align the center screw hole on front panel edge with the thread marks in the extrusion and install the screw that secures the front panel edge of the Slider Board. See Figure 4-9. 3. Place the PC board clamp in position. Align the center screw holes of the PC board clamp with the thread marks in the extrusion and install the two screws that secure the PC board clamp. 4. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the seven-wire flat ribbon cable from the Connector Board into the wire trap connector at J101 on the Slider Board. Insert the eight-wire flat ribbon cable from the Front Panel Board into the wire trap connector at J102 on the Slider Board. 5. If the unit you are servicing has a PCX-1 Board, follow the procedure on page 4-13 to install it. 6. Follow the procedure on page 4-8 to install the left enclosure support wall. Removing the Engine Board 1. Follow the procedure described on page 4-8 to remove the left enclosure support wall. 2. If the unit you are servicing has a PCX-1 Board installed, remove it following the procedure described on page 4-13. 3. Following Steps 4–6, disconnect the cables listed in Table 4-4. 4-15 PC2/PC2X Disassembly/Assembly Top Enclosure Ref. Name Cable Type Destination J402 PC2 PWR stranded wire Connector Board J403 MIDI & CPU flat ribbon Connector Board J405 Backlight stranded wire LCD Board J406 LCD flat ribbon LCD Board J412 PC2 Audio Out flat ribbon Connector Board Table 4-4 Engine Board cables 4. The flat ribbon cables connected to J403 and J412 use wire trap connectors. The shielding has been removed from the end of these cables to expose the wires. The wires are inserted directly into these connectors. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Engine Board. 5. Disconnect the stranded wire cables from J402 and J405. 6. Remove the cable locking clip and disconnect the flat ribbon cable from J406. Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable. 7. Two of the screws that secure the left enclosure support wall also secure the front panel edge of the Engine Board. You have already removed the enclosure support wall, but one screw remains securing this edge of the board. See Figure 4-10, and remove the remaining screw. PC board clamp and screws J406 J405 J402 J412 J403 Front panel edge screw Figure 4-10 Engine Board, screw locations 8. Remove the two screws that secure the PC board clamp and rear panel edge of the Engine Board to the top enclosure. 9. Remove the Engine Board. 4-16 PC2/PC2X Disassembly/Assembly Top Enclosure Replacing the Engine Board 1. Place the Engine Board in position on the top enclosure. 2. Align the center screw hole on the front panel edge with the thread marks in the extrusion and install the screw that secures the front panel edge. See Figure 4-10. 3. Place the PC board clamp in position. Align the center screw holes of the PC board clamp with the thread marks in the extrusion and install the two screws that secure the PC board clamp. 4. Connect the flat ribbon cable from the LCD to J406 on the Engine Board. Be sure to install the cable locking clip. 5. Connect the stranded wire cable from the LCD to J405 on the Engine Board. 6. Connect the stranded wire cable from the Connector Board to J402 on the Engine Board. 7. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the ten-wire flat ribbon cable from the Connector Board into the wire trap connector at J403 on the Engine Board. Insert the five-wire flat ribbon cable from the Connector Board into the wire trap connector at J412 on the Engine Board. 8. If the unit you are servicing has a PCX-1 Board, follow the procedure on page 4-13 to install it. 9. Follow the procedure on page 4-8 to install the left enclosure support wall. Removing the Mod Wheel Assembly 1. Refer to Figure 4-11 on page 4-19. Slide the left side of the unit forward off of your work surface so that you can access the four screws and washers securing the assembly to the bottom enclosure. Remove the four screws and washers. 2. Slide the unit back onto your work surface. 3. Lift the Mod Wheel Assembly up, approximately two inches. Nylon reinforced tape secures the Aftertouch flex cable(s) to the bottom enclosure. Peel back the tape from one side and disconnect the cable(s). Note: If you are servicing a PC2, one flat flex cable attaches to the Mod Wheel Assembly, location J202. If you are servicing a PC2X, two flat flex cables attach to the Mod Wheel Assembly, locations J202 and J203. 4-17 PC2/PC2X Disassembly/Assembly Top Enclosure 4. The flat ribbon cables connected to the two boards on the Mod Wheel Assembly use wire trap connectors. The shielding has been removed from the end of these cables to expose the wires. The wires are inserted directly into these connectors. From the Mod Wheel Assembly, disconnect the flat ribbon cable from J201 on the Wheels Board. This cable connects to J308 on the Connector Board. From the Mod Wheel Assembly, disconnect the flat ribbon cable from J701 on the IBBB Board. This cable connects to J601 on the Front Panel Board. Lift up the sides of each connector. This unlocks the trap to free the cable wires. Gently pull each cable up out of the connector. Note the marking (red or black) on each cable that indicates the connection to Pin 1; you’ll need to reconnect the marked edge of the cable to Pin 1 when you replace the Mod Wheel Assembly. 5. Remove the Mod Wheel Assembly. Replacing the Mod Wheel Assembly 1. Hold the Mod Wheel Assembly in position over the bottom enclosure. 2. Connect the wire trap flat ribbon cables in the following order. Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly inserted into its respective position. Note: Be sure the sides of the connector are lifted. Insert the flat ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector. Gently pull each cable to verify that it is locked into its connector. Insert the six-wire flat ribbon cable from the Connector Board into the wire trap connector at J201 on the Wheels Board. Insert the five-wire flat ribbon cable from the Front Panel Board into the wire trap connector at J701 on the IBBB Board. 3. Connect the flat flex cable(s). Note: If you are servicing a PC2, connect the flat flex cable to location J202 on the Mod Wheel Assembly. If you are servicing a PC2X, connect the two flat flex cables to locations J202 and J203 on the Mod Wheel Assembly. 4. Reapply the nylon reinforced tape to the flat flex cable(s). 5. Lower the Mod Wheel Assembly into position. 6. Slide the unit forward and install the four screws and washers to secure the Mod Wheel Assembly to the bottom enclosure. 4-18 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly PC2 Keyboard Assembly This section describes the removal and replacement of the PC2 (76-note) Keyboard Assembly. See page 4-26 for the corresponding procedures for the PC2X (88-note) Keyboard Assembly. Removing the PC2 Keyboard Assembly The following procedure assumes that the PC2 is open and that you have followed the instructions on page 4-4 to remove the top enclosure. The PC2 keyboard is mounted onto a wooden spacer and is secured to the wooden spacer with 16 screws. The Keyboard Assembly refers to the keyboard and the wooden spacer. The assembly is secured to the bottom enclosure with eight screws. Note: The following steps describe the procedure to remove the keyboard from the PC2 and the wooden spacer to gain access to the keys, contacts, contact boards, and key weights. If you need to gain access to the keys only (i.e. key replacement), you can do so by following the procedure described on page 4-21, Disconnecting the PC2 Keyboard. 1. Refer to Figure 4-11. This illustration shows the locations of the keyboard and keyboard wooden spacer screws. Both sets of screws are accessible from the bottom enclosure. keyboard front screws Keyboard front wooden spacer screws rear Access panel Rear panel keyboard rear screws Figure 4-11 PC2 76-note keyboard bottom 2. Tilt the PC2 up and remove the four keyboard rear screws, then lay the PC2 flat on your work surface. 3. Move the PC2 forward so that the front hangs over the edge of your work surface, giving you access to the remaining screws. 4. Remove the four keyboard front screws. 5. Remove the four Mod Wheel screws and washers. At this point the keyboard is loose in the bottom enclosure, but it has cables connected to the Mod Wheel Assembly, the Connector Board, and the Front Panel Board. 6. Slide the PC2 back onto your work surface. 4-19 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly 7. Lift the Mod Wheel Assembly and disconnect the Aftertouch flex cable. This cable has nylon reinforced tape securing it to the bottom enclosure. Peel back the tape from one side to free the cable. 8. Place the Mod Wheel Assembly in its position on the bottom enclosure. 9. Remove the cable locking clips and disconnect the flat ribbon cables from locations J306 (Treble) and J307 (Bass) on the Connector Board. These cables are also secured to the bottom enclosure with nylon reinforced tape. Peel back the tape from one side to free the cables. 10. Remove the Keyboard Assembly. 11. The keyboard is mounted onto a wooden spacer. Sixteen screws secure the spacer to the keyboard. 12. Lay the Keyboard Assembly upside down on a flat protected surface and remove the 16 screws and remove the spacer. You can now access the components of the Keyboard Assembly. Replacing the PC2 Keyboard Assembly Note: If you have disconnected the Bass and Treble ends of the flat ribbon cables from the keyboard contact boards during service, be sure that you have reconnected them and reapplied the tape to secure the connectors. 1. Place the keyboard upside down on a flat protected surface and position the wooden spacer over the keyboard. Install the 16 screws that secure the wooden spacer to the keyboard. 2. Place the Keyboard Assembly on the bottom enclosure. Be sure that the flat ribbon cables from the keyboard are correctly positioned. 3. Connect the flat ribbon cables to the Connector Board and reapply the cable locking clips. Be sure to reapply the nylon reinforced tape that secures the flat ribbon cable to the bottom enclosure. 4. Lift the Mod Wheel Assembly and connect the Aftertouch flex cable. Be sure to reapply the nylon reinforced tape that secures the flex cable to the bottom enclosure. Place the Mod Wheel Assembly in its position on the bottom enclosure. 5. Move the PC2 forward so that the front hangs over the edge of your work surface, and install the four keyboard front screws. 6. Install the four Mod Wheel Assembly screws and washers. 7. Slide the PC2 back onto your work surface. 8. Tilt the PC2 up and install the four keyboard rear screws. 4-20 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly Disconnecting the PC2 Keyboard Follow this procedure if you are merely replacing one or more keys. 1. Refer to Figure 4-11. 2. Tilt the PC2 up and remove the four keyboard rear screws, then lay the PC2 flat on your work surface. 3. Move the PC2 forward so that the front hangs over the edge of your work surface, giving you access to the remaining screws. 4. Remove the four keyboard front screws. Caution: The keyboard Aftertouch flex cable from the keyboard is connected to the Mod Wheel Assembly and is secured to the bottom enclosure with reinforced tape. When following the instructions below, be certain that you only slightly lift or move the Keyboard Assembly to avoid damage to the flex cable. 5. The 16 screws that secure the keyboard to the wooden spacer rest in holes provided for them on the bottom enclosure. To move the keyboard, lift the keyboard up slightly to free the 16 screws from their positions on the bottom enclosure. 6. Lift the keyboard up and move it approximately one inch to the right (as viewed standing at the keyboard). 7. You can now move the keyboard back approximately one inch toward the rear so that you can remove keys for replacement. See page 4-22 for the procedure to remove and replace keys. Connecting the Keyboard 1. Position the keyboard so that the 16 screws that secure the wooden spacer to the keyboard are resting in the holes provided for them on the bottom enclosure. Caution: Be certain that the Aftertouch flex cable is correctly positioned and that the nylon reinforced tape securing it to the bottom enclosure is still properly applied. 2. Refer to Figure 4-11. 3. Move the PC2 forward so that the front hangs over the edge of your work surface, and install the four keyboard front screws. 4. Slide the PC2 back onto your work surface. 5. Tilt the PC2 up and install the four keyboard rear screws. 4-21 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly Removing Keys The following procedure assumes you have removed the top enclosure from the PC2. 1. Follow the procedure for removing the keyboard (page 4-19) or disconnecting the keyboard (page 4-21). 2. The following diagrams illustrate the outlines of the natural and sharp keys and the locations and functions of the components described in the following procedures. Natural/White Key Pivot location Key spring location Strikes the front and rear key contact on key depression Mounts through the keyboard chassis Figure 4-12 Natural/White key, 76-note keyboard Pivot location Key spring location Strikes the front and rear key contact on key depression Figure 4-13 4-22 Sharp/Black key, 76-note keyboard Mounts through the keyboard chassis PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly Natural/White Keys 1. Each key has a spring located at the rear of the key. Using needle-nose pliers, slightly pull up the top portion of the spring to release it from the key. Caution: Be careful not to pull up too much, which could damage the spring. 2. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert a small flat screwdriver at the back end of the pivot and press toward the front edge of the keyboard. While doing so, lift the back end of the key (where the spring was positioned). Use needle-nose pliers to pull up the top portion of the spring. Pivot - After the spring is removed, insert a small flat screwdriver here to remove the key. Spring Keyboard chassis section Figure 4-14 Key spring location, 76-note keyboard 3. The key should now be free of the pivot. Remove the screwdriver. 4. Lift the key up slightly, then forward. You should be able to feel when the key is free of the pivot. A portion of the key hooks onto the keyboard chassis (see Figure 4-12). Lifting the back end of the key forward unhooks the key from the keyboard chassis. Sharp/Black Keys 1. To remove a sharp key, first remove the adjacent natural keys, as described in the previous procedure. 2. Each key has a spring located at the rear of the key. Using needle-nose pliers, slightly pull up the top portion of the spring to release from the key. Caution: Be careful not to pull up too much, which could damage the spring. 3. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert a small flat screwdriver at the back end of the pivot and press toward the front edge of the keyboard. While doing so, lift the back end of the key (where the spring was positioned). 4. The key should now be free of the pivot. Remove the screwdriver. 5. Lift the key up slightly, then forward. You should be able to feel when the key is free of the pivot. A portion of the key hooks onto the keyboard chassis (see Figure 4-13). Lifting the back end of the key forward unhooks the key from the keyboard chassis. 4-23 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly Replacing a Key The following instructions apply to both natural and sharp keys. Note: Always replace a sharp key before replacing the adjacent natural keys. 1. Place the key on the keyboard chassis and lower the key into position. 2. Align the pivot with the hole at the rear of the key. Push down on the key. It should snap into position on the pivot. 3. Install the spring. Servicing the Keyboard Contact Boards Follow the procedure on page 4-19 to remove the Keyboard Assembly. 1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on a soft surface to avoid scratching or other damage. The Treble and Bass Contact Boards are now visible. Removing the Treble Contact Board 1. Peel back the nylon tape securing the connector, and disconnect the flat ribbon cable from the Treble Contact Board. 2. Remove the 24 screws that secure the Treble Contact Board to the keyboard chassis, and remove the Treble Contact Board. Replacing the Treble Contact Board 1. Position the Treble Contact Board on the keyboard chassis. Be sure that the rubber key contacts line up properly through the holes in the keyboard chassis. 2. Install the 24 screws that secure the board to the keyboard chassis. 3. Connect the treble end of the flat ribbon cable and reapply the nylon tape to the connector. Removing the Bass Contact Board 1. Peel back the nylon tape securing the connector, and disconnect the flat ribbon cable from the Bass Contact Board. 2. Remove the 18 screws that secure the board to the keyboard chassis, and remove the Bass Contact Board. Replacing the Bass Contact Board 1. Position the Bass Contact Board on the keyboard chassis. Be sure that the rubber key contacts line up properly through the holes in the keyboard chassis. 2. Install the 18 screws that secure the board to the keyboard chassis. 3. Connect the bass end of the flat ribbon cable and reapply the nylon tape to the connector. 4-24 PC2/PC2X Disassembly/Assembly PC2 Keyboard Assembly Removing the Keyboard Contact Strips 1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on a soft surface to avoid scratching or other damage. 2. Follow the procedure for removing the Bass and Treble Keyboard Contact Boards on page 4-24. 3. Examine the keyboard contact strips and look at the design of an individual contact. The top portion of the contact has two indentations. One indentation is deeper than the other. When replacing the keyboard contact strips, the deeper indentation is always positioned toward the rear of the key. 4. The keyboard contact strips have mounting pegs that secure the contact strips to the keyboard contact boards. 5. To remove a keyboard contact strip, gently lift and free the strip from its position. Be careful not to rip or damage any contact in the process. Pivot location Front of key Key spring location Strikes the front and rear key contact on key depression PC board Key contacts (side view) Mounting pegs Key contacts (top view) Deeper contact to back Figure 4-15 Side view of the natural/white key, 76-note keyboard Replacing the Keyboard Contact Strips 1. Position the contact strip on the keyboard contact board. Note: Be sure that the deeper indentation is positioned toward the rear of the key. 2. Line up the contact strip mounting pegs with their respective mounting holes on the keyboard contact board. 3. Using a small blunt-end tool (Q-Tip, toothpick, etc.), gently push the mounting pegs through the holes. Do not use too much force or use a tool that can poke a hole through the mounting pegs. However, be sure that the mounting pegs are installed through the holes. 4-25 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly PC2X Keyboard Assembly Removing the PC2X Keyboard Assembly The following procedure assumes that the PC2X is open and that you have followed the instructions to remove the top enclosure. 1. The keyboard is secured to the bottom enclosure using ten screws. Refer to Figure 4-16 for the position of the screws. Arrows identify the locations of the ten screws. 2. Tilt the PC2X up and remove the five keyboard rear screws, then lay the PC2X flat on your work surface. 3. Move the PC2X forward so that the front hangs over the edge of your work surface to access the remaining screws, and remove the five keyboard front screws. 4. Remove the four Mod Wheel screws and washers. At this point the keyboard is loose in the bottom enclosure, but it has cables connected to the Mod Wheel Assembly and the Connector Board. Keyboard Keyboard front screws Keyboard rear screws Access panel Mod Wheel screws Figure 4-16 Rear panel PC2X 88-note keyboard bottom 5. Slide the PC2X back onto your work surface. 6. Lift the Mod Wheel Assembly and disconnect the Aftertouch flex cables. These cables have nylon reinforced tape securing them to the bottom enclosure. Peel back the tape from one side to free the cables. 7. Place the Mod Wheel Assembly in its position on the bottom enclosure. 8. Remove the cable locking clips and disconnect the flat ribbon cables from locations J306 and J307 on the Connector Board. These cables are also secured to the bottom enclosure with nylon reinforced tape. Peel back the tape from one side to free the cables. Note: If you are merely replacing one or more keys, it is not necessary to entirely remove the Keyboard Assembly from the PC2X. Follow the procedure on page 4-27. 9. Remove the Keyboard Assembly. 4-26 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Replacing the PC2X Keyboard Assembly 1. Place the keyboard on the bottom enclosure. Be sure that the flat ribbon cables from the keyboard are correctly positioned to connect them to the Connector Board. Note: If you have disconnected the Bass and Treble ends of the flat ribbon cables from the keyboard contact boards during service, be sure that you have reconnected them and secured them with tape. Be sure that the small ribbon cable connecting the Bass and Treble Contact Boards is connected. 2. Connect the flat ribbon cables to J306 and J307 on the Connector Board and reapply the cable locking clips. 3. Secure the flat ribbon cables to the bottom enclosure. Be sure to reapply the nylon reinforced tape that secures the cables to the bottom enclosure. 4. Lift the Mod Wheel Assembly and connect the Aftertouch flex cables. Be sure to reapply the nylon reinforced tape that secures the flex cables to the bottom enclosure. 5. Slide the PC2X forward so that you can install the five keyboard front screws. 6. Install the four Mod Wheel Assembly screws and washers. 7. Slide the PC2X back on to your work surface. 8. Tilt the PC2X up and install the five keyboard rear screws. Removing Keys The following procedure assumes you have removed the top enclosure from the PC2X. 1. Follow the procedure for removing the keyboard. Note: If you are merely replacing one or more keys, it is not necessary to entirely remove the keyboard from the PC2X. Once the keyboard is loose, you can slide it toward the rear panel to give you enough access to remove keys. 2. The following diagrams illustrate the outlines of the natural and sharp keys and the location and functions of the components described in the following procedures. 4-27 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Natural/White Key Pivot location Key spring location Hooks under the front of the keyboard chassis Strikes the front and rear key contact on key depression Mounts through the keyboard chassis Figure 4-17 Natural/white key, 88-note keyboard Pivot location Key spring location Hooks under the front of the keyboard chassis Strikes the front and rear key contact on key depression Mounts through the keyboard chassis Figure 4-18 Sharp/black key, 88-note keyboard Natural/White Keys 1. Remove the silver key spring located at the rear of the key. You will notice that the bottom of the spring is secured to the keyboard chassis by a hook. You can remove the spring by inserting a dowel (3mm diameter) into the spring, and pushing down on it slightly. Then pull the top of the dowel toward the front of the keyboard. This will unhook the spring from the keyboard chassis. 4-28 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Insert the screwdriver here Insert a 3mm dia. dowel into the spring and push down slightly. Then move the top of the dowel toward the front of the keyboard to remove the spring from the hook. Pivot Keyboard chassis section Hook Figure 4-19 Key spring 2. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert a small flat screwdriver at the back end of the pivot and press toward the front edge of the keyboard. While doing so, lift the back end of the key (where the spring was positioned). 3. The key should now be free of the pivot. Remove the screwdriver. 4. Lift the key up slightly, then forward. You should be able to feel when the key is free of the pivot. The front edge of each key hooks under the keyboard chassis. Be sure the key is not hooked under the keyboard chassis prior to lifting the key off. Sharp/Black Keys 1. To remove a sharp key, first remove the adjacent natural keys, as described in the previous procedure. 2. Remove the gold key spring located at the rear of the sharp key. You will notice that the bottom of the spring is secured to the keyboard chassis by a hook. Refer to Figure 4-19. You can remove the spring by inserting a dowel (3mm diameter) into the spring, and pushing down on it slightly. Then pull the top of the dowel toward the front of the keyboard. This will unhook the spring from the keyboard chassis. 3. Unlock the key from the pivot anchoring the key to the keyboard chassis. To do this, insert a small flat screwdriver at the bottom of the pivot and press toward the front edge of the keyboard. While doing so, lift the back end of the key (where the spring was positioned). 4. The key should now be free of the pivot. Remove the screwdriver. 5. Lift the key up slightly, then forward. You should be able to feel when the key is free of the pivot. The front edge of each key hooks under the keyboard chassis. Be sure the key is not hooked under the keyboard chassis prior to lifting the key completely off. 4-29 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Replacing a Key 1. The following instructions apply to both natural and sharp keys. Note: Always replace a sharp key before replacing the adjacent natural keys. 2. Hook the front end of the key under the keyboard chassis. 3. Check that the mounting peg is correctly positioned. 4. Lower the key into position. Align the pivot with the hole at the rear of the key. 5. Push down on the key. It should snap into position onto the pivot. 6. Install the spring. Servicing the Keyboard Contact Boards 1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on a soft surface to avoid scratching or other damage. The Treble and Bass Contact Boards are now visible. Removing the Treble Contact Board 1. Disconnect the flat ribbon cable that connects the Treble Contact Board to the Connector Board. The connector is secured with tape. Peel back the tape to free the cable. 2. Disconnect the small ribbon cable that connects the Treble and Bass Contact Boards. 3. Remove the 26 screws that secure the Treble Contact Board to the keyboard chassis, and remove the Treble Contact Board. Replacing the Treble Contact Board 1. Position the Treble Contact Board on the keyboard chassis. Be sure that the rubber key contacts line up properly through the holes in the keyboard chassis. 2. Install the 26 screws that secure the board to the keyboard chassis. 3. Connect the small ribbon cable that connects the Treble to the Bass Contact Board. 4. Connect the flat ribbon cable that connects the Treble Contact Board to the Connector Board. Be sure to reapply the tape to secure the connector. Removing the Bass Contact Board 1. Disconnect the flat ribbon cable that connects the Bass Contact Board to the Connector Board. The connector is secured with tape. Peel back the tape to free the cable. 2. Disconnect the small ribbon cable that connects the Bass and Treble Contact Boards. 3. Remove the 22 screws that secure the board to the keyboard chassis, and remove the Bass Contact Board. 4-30 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Replacing the Bass Contact Board 1. Position the Bass Contact Board on the keyboard chassis. Be sure that the rubber key contacts line up properly through the holes in the keyboard chassis. 2. Install the 22 screws that secure the board to the keyboard chassis. 3. Connect the small ribbon cable that connects the Bass to the Treble Contact Board. 4. Connect the flat ribbon cable that connects the Bass Contact Board to the Connector Board. Be sure to reapply the tape to secure the connector. Removing the Keyboard Contact Strips 1. Place the keyboard upside down on a flat soft surface. Be sure that the keys are resting on a soft surface to avoid scratching or other damage. 2. Follow the procedure to remove the Bass and Treble Keyboard Contact Boards. 3. Examine the keyboard contact strips and look at the design of an individual contact. The top portion of the contact has two indentations. One indentation is deeper than the other. When replacing the keyboard contact strips, the deeper indentation is always positioned toward the rear of the key. 4. The keyboard contact strips have mounting pegs that secure the contact strips to the keyboard contact boards. 5. To remove a keyboard contact strip, gently lift and free the strip from its position. Be careful not to rip or damage any contact in the process. Pivot location Front of key Strikes the front and rear key contact on key depression Key spring location PC board Key contacts (side view) Mounting pegs Key contacts (top view) Deeper contact to back Figure 4-20 Side view of the natural/white key, 88-note keyboard 4-31 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Replacing the Keyboard Contact Strips 1. Position the contact strip on the Keyboard Contact Board that you are servicing. Note: Be sure that the deeper indentation is positioned toward the rear of the key. 2. Line up the contact strip mounting pegs with their respective mounting holes on the keyboard contact board. 3. Using a small blunt-end tool (Q-Tip, toothpick, etc.), gently push the mounting pegs through the holes. Do not use too much force or use a tool that can poke a hole through the mounting pegs. However, be sure that the mounting pegs are installed through the holes. Removing a Key Weight 1. The main components of the weighted-key action consist of the following: the 88 keys, two rods, 88 key weights, and support brackets for the key weights and rods. There are seven 12-position brackets and one 4-position bracket. Note: Key weights are attached to one of the two rods that span the length of the keyboard. The first rod is referred to as the bass rod and the second rod is referred to as the treble rod. The first rod (the bass rod) begins at low A and extends to G# above Middle C. The second rod (the treble rod) begins at A above Middle C and extends to High C. 2. To replace a key weight, identify the section with the broken key weight and remove all the keys from that section. The key weights, rods, and support brackets are now visible. 3. There is a locking clip at each end of the keyboard. To remove the locking clips, use a standard screwdriver to pry the locking clips off. 4. Pry the rod up from the support bracket. The key weights remain attached to the rod. 5. To remove the key weights from the rod, move the key weight side to side and pull it away from the rod. The key weight should easily pop off the rod. Note: The natural and sharp key weights are physically different. The sharp key weights are smaller. When you remove multiple key weights, do so in a way that you will be able to place the new natural and sharp key weights in their correct positions. Natural/White key weight Figure 4-21 Sharp key weight Natural/White and Sharp/Black key weights 6. Remove the broken key weight(s) and inspect the other key weights for reliability. 4-32 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly Replacing a Key Weight 1. Each key weight has a strip of red felt attached with pliable adhesive. Be sure the red felt extends onto the upper surface of the top of the key weight. 2. Place the key weight in position against the rod and snap it onto the rod with slight pressure. Note: Be sure to place the sharp key weights in the correct positions. 3. Place the rod and key weights into position over the support brackets and snap the rod into the support brackets. Be certain that the rod is pressed securely into the support brackets. 4. Prior to replacing the keys, check that each key weight moves freely. To do this, position a screwdriver at the back end of the key weight (on the red felt), press down and remove the screwdriver. The key weight should move up and down freely. 5. Install the keys and key springs. 4-33 PC2/PC2X Disassembly/Assembly PC2X Keyboard Assembly 4-34 Chapter 5 Troubleshooting Introduction Cables, Connectors Flat Ribbon Cables All flat ribbon cables with connectors are keyed, and therefore cannot be reversed. Most flat ribbon cables have locking cable clips. Be sure to reapply the clips when connecting cables. Flat ribbon cables that connect to picoflex connectors do not have locking cable clips. Some flat ribbon cables have exposed wires that insert directly into a wire trap connector. When disconnecting and connecting these cables, you must look for the marking on the edge of the cable denoting Pin 1 and be sure that you match it correctly with Pin 1 on the board. Cable Routing In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always peel back the tape from one side when disconnecting cables so that the tape remains properly positioned. Surface-Mount Devices The removal and replacement of surface-mount devices requires training and the proper equipment. If you do not have the training or equipment to remove or replace surface-mount devices, contact the service department to order a board replacement. International service technicians should contact their appropriate Young Chang Distributor. Saving User Data 1. Set up a MIDI recording device. 2. Connect the a MIDI cable to the MIDI Out port of the PC2 to the MIDI In port on the external device. 3. Press the Global button on the PC2. Press the Right cursor button until the LCD displays Dump all Objects? 4. Begin recording on the MIDI recording device. 5. Press Enter on the PC2. The LCD shows the objects being saved. When all objects are saved, Dump all Objects? will appear in the LCD. 6. To reload the saved objects, connect a MIDI cable from the MIDI Out port of the recording device to the PC2’s MIDI In port. 7. From the external device, begin the playback of the file. Troubleshooting Boot Block Boot Block Use the PC2’s Boot Loader to enter Diagnostics or perform a Hard Reset to the unit. You can also install operating system updates and ROM objects into Flash ROM. Entering the Boot Block Apply power to the unit. When the Please wait... message appears in the LCD, quickly press and release the Panic button for PC2 keyboard units or Edit button for PC2R rack units. The LCD displays the main menu of the Boot Loader and the first available option. Use the Left or Right cursor button to advance to the next option. The menu options are as follows: Install Engine—Installs new operating system software upgrades. Install ROM option—Loads Sound ROM presets after installing a Sound ROM option. Update boot block—Installs boot block updates. Run diagnostics—Enters the diagnostic test menu. For a complete list of tests and the procedure to execute the diagnostic tests, refer to Chapter 2, Diagnostics. Run engine—Exits the boot block and returns the unit to normal operation. Hard RESET—Clears the memory to factory default settings. Resets Hard Reset There are two ways to perform a Hard Reset to the PC2. 1. Press the Global button and press the Right cursor button to step through the Global parameters to Reset PC2? and press the Enter/Yes button. The LCD displays an Are you sure? message. Press the Enter/Yes button to continue or the Cancel/No. 2. Enter the Boot Loader and press either the Left or Right cursor button to scroll through the menu. Press Enter to select Hard Reset. The LCD displays an Erase RAM objects? message. Press the Right button to execute the hard reset. Press the Left button to cancel. Soft Reset The Soft Reset does not erase user programs and setups and is equivalent to turning the power off and on. To Soft Reset a PC2R, simultaneously press the FX, MIDI Receive and Global buttons. To Soft Reset a PC2, simultaneously press the +/-, 0 and Clear buttons. 5-2 Troubleshooting Software Updates Software Updates A computer with a MIDI interface and sequencer is necessary to transfer software to your PC2 units MIDI Sysex. File Formats Software upgrades are stored as standard MIDI files. Filenames are in the format PC2XVV.MID, where X is the software block and VVV is the version number (V.VV). The following lists the possible values for X. Never install files with names that don’t conform to this format; it won’t work. bk—boot block for keyboard models br—boot block for rack models bp—boot block for Polyphone Expansion (PCX-1) option (keyboard and rack units) k—operating system software for keyboard models r—operating system software for rack models p—operating system for Polyphony Expansion (PCX-1) option (keyboard and rack models) s—soundware data for keyboard and rack models sp—soundware data for Polyphony Expansion (PCX-1) option (keyboard and rack models) Installing the Operating System or Setups Warning: This procedure requires performing a hard reset. All user programs and setups will be erased. Before continuing, be sure to save all user programs and setups. 1. Connect a MIDI cable from the MIDI Out port of the computer interface or sequencer to the MIDI In port on the PC2. 2. Open the first .MID file using the sequencer program. 3. Turn on the PC2 and follow the procedure to enter the Boot Block. 4. Press the Enter button to select Install engine. 5. Press the Enter button to select via MIDI. 6. The LCD shows Waiting for MIDI. Start playing the MIDI file from the sequencer. While a file is loading, the bottom line of the display shows the progress. If the display continues to show Waiting for MIDI after starting the sequencer, stop and restart the sequence. 7. After the file is loaded, the display will show done. 8. If you have additional files to load, open the file from the sequencer and begin playing it. 9. Press the Cancel button twice to return to the main menu. Scroll to Hard Reset and select Yes. 5-3 Troubleshooting Software Updates Installing a New Boot Block Warning: This procedure performs a hard reset. All user programs and setups will be erased. Before continuing, be sure to save all user programs and setups. 1. Connect a MIDI cable from the MIDI Out port of the computer interface or sequencer to the MIDI In port on the PC2. 2. Using the sequencer program, open the first .MID file. 3. Turn on the PC2 and follow the procedure to enter the Boot Block. 4. Press the Enter button to select Update boot block. 5. Press the Enter button to select via MIDI. 6. The LCD shows Waiting for MIDI. Start playing the MIDI file from the sequencer. While a file is loading, the bottom line of the display shows the progress. If the display continues to show Waiting for MIDI after starting the sequencer, stop and restart the sequence. 7. After the file is loaded, the unit will reset. Installing Sound ROM Options After installing a Sound ROM option, the presets need to be transferred into Flash ROM. Warning: This procedure requires performing a hard reset. All user programs and setups will be erased. Before continuing, be sure to save all user programs and setups. 1. Turn on the PC2 and follow the procedure to enter the Boot Block. 2. Use the Left or Right cursor button to scroll to Install ROM Enter button. option, and press the 3. Use the Left or Right cursor button to select the appropriate option for the card you are installing, card 1 or card 2. 4. Press the Enter button. The LCD indicates Flash ROM. Installing as the presets transfer into Note: If you are installing a second ROM option repeat Steps 3 and 4. 5. Use the Left or Right cursor button to scroll to Hard Reset, and press the Enter button. 6. Select Yes to hard reset the unit. The unit now has the additional ROM option setups installed. 5-4 Troubleshooting Replacing the Battery Replacing the Battery The PC2 uses a flat three volt Lithium coincell battery. When the battery voltage runs low, the unit boots up with a low battery message. Note: The battery voltage can be checked at anytime using the Scanner Diagnostics. See page 5-7 for more information. PC2 Keyboard Models Accessing the Battery 1. Place the PC2 upside down on a flat protected surface. 2. Remove the seven screws that secure the access panel and set it safely aside. 3. If the unit has Sound ROM options installed, remove them. Removing the Battery The battery (CR2032) in the PC2 keyboard is mounted into a holder on the Engine Board and is accessible when the access panel is removed. 1. Insert a flat plastic tool (plastic knife, pen cap, etc.) into one of the openings between the battery and the holder to lift the battery. Insert the tool here to lift the battery. CR2032 Insert the tool between the holder and the battery to ease the battery out of the holder. Figure 5-1 Battery and holder 2. Ease the battery out of the holder. If necessary, insert the plastic tool at the bottom of the holder (closest to the Engine Board) to remove the battery. Installing the Battery 1. Position the battery over the holder so that the positive terminal is pointing to the Engine Board. 2. Slide the battery into the holder and apply slight pressure until it snaps into place. 3. If the unit has Sound ROM options, install them. 4. Install the seven screws to secure the access panel. 5-5 Troubleshooting Replacing the Battery PC2R Rack Models Accessing the Battery 1. Remove the seven screws that secure the top cover. 2. Slide the top cover back from the Front Panel Assembly to release the top cover from the bottom enclosure, and place the top cover safely aside to avoid damage. 3. If the unit has Sound ROM options installed, remove them. Removing the Battery The battery (CR2032) in the PC2 keyboard is mounted into a holder on the Engine Board and is accessible when the access panel is removed. 1. Refer to Figure 5-1. Insert a flat plastic tool (plastic knife, pen cap, etc.) into one of the openings between the battery and the holder to lift the battery. 2. Ease the battery out of the holder. If necessary, insert the plastic tool at the bottom of the holder (closest to the Engine Board) to remove the battery. Installing the Battery 1. Position the battery over the holder so that the positive terminal is pointing to the Engine Board. 2. Slide the battery into the holder and apply slight pressure until it snaps into place. 3. If the unit has Sound ROM options, install them. 4. Place the top cover in position and slide it toward the Front Panel Assembly. 5. Install the seven screws that secure the top cover. 5-6 Troubleshooting Scanner Tests Scanner Tests PC2R Rack Models The Scanner Tests for the PC2R rack model include separate tests for the front panel buttons and LEDs, rotary potentiometers including Knobs A–D and Volume, and the Alpha Wheel. To enter the Scanner Tests, first turn on the PC2R. Once the PC2R is on and ready to play, simultaneously hold down the three buttons located in the top row of the Modes section (Internal Voices, KB3 and MIDI Setups). All front panel LEDs will light in a sequence and the LCD will display the following: SCAN1.3 B=3.0 W=128 VOL SLIDER = 255 Figure 5-2 LCD example, PC2R scanner tests The first line of the display shows the scanner software version, the battery voltage and the current value for the Mod Wheel position. Disregard the Mod Wheel value; it is applicable only to keyboard units. The second line shows the results of the current test. Figure 5-2 shows the result of the volume potentiometer test. To exit the Scanner Tests and return to normal operation, simultaneously press the Cancel and Enter buttons. Front Panel Buttons To test a button, press any front panel button. An example of the expected test result for the Solo button follows: BUTTON Solo Alpha Wheel To test the Alpha Wheel, turn it to increase or decrease the value by one. The expected test result when the Alpha Wheel is turned is one of four values–0, 1, 2, or 3: SPINKNOB = 3 Front Panel Knobs To test Knobs A–D or the Volume potentiometer, turn a knob to check its value at the bottom (zero, far left) and at the top (far right). An example of the normal test results for the Knob A follows (your results may vary slightly): At zero (far left): SLIDER 1 = 0 At top (far right): SLIDER 1 = 255 5-7 Troubleshooting Scanner Tests PC2 Keyboard Models The Scanner Tests for the PC2 keyboard models include separate tests for the front panel buttons and LEDs, front panel sliders including the Master Volume slider, the Alpha Wheel, the Mod and Pitch wheels, the keyboard, and the pedals. To enter the Scanner Tests, first turn on the PC2. Once the PC2 is on and ready to play, simultaneously hold down the 4, 5 and 6 buttons. All front panel LEDs will flash and the LCD will display the following: SCAN1.3 B=2.9 W=128 KEY C4 60 C4 60 Figure 5-3 LCD example, PC2 scanner tests The first line of the display shows the scanner software version, as well as the battery voltage and the current value for the Mod Wheel position. The second line shows the results of the current test. Figure 5-3 shows the result of a key test—in this case striking the key C4 on the keyboard. To exit the Scanner Tests and return to normal operation, simultaneously press the Cancel and Enter buttons. Front Panel Buttons To test a button, press any front panel button. An example of the expected test result for the Solo button follows: BUTTON Solo Alpha Wheel To test the Alpha Wheel, turn it to increase or decrease the value by one. The expected test result when the Alpha Wheel is turned is one of four values–0, 1, 2, or 3: SPINKNOB = 3 Front Panel Sliders To test the front panel sliders, move a slider to check its value at the bottom, center, and top. An example of the normal test results for the Slider A follows (your results may vary slightly): At bottom: SLIDER 1 At center: SLIDER 1 At top: SLIDER 1 5-8 = = = 0 128 255 Troubleshooting Scanner Tests Wheels To test the pitch and mod wheels, move the wheel up and down. An example of the expected test results for the pitch wheel follows (your results may vary slightly): At bottom: PITCH WHEEL At center: PITCH WHEEL At top: PITCH WHEEL = = = 0 128 255 Keyboard To test the keyboard, press any key. The key name and number will be displayed twice in the LCD. The first set of name and number is the test result for the front key contact switch and the second is for the rear switch. An example of the expected test result for the Middle C key follows: KEY C4 60 C4 60 Pressing harder the display will change and show the pressure value. PRESSURE = 255 Switch Pedals 1, 2, and 3 To test a switch pedal, press the pedal. An example of the expected test result for the switch pedal 1 follows: Full depression: PEDAL 1 Continuous Pedals 1 and 2 To test the continuous control pedal, press the pedal. An example of the expected test result for the continuous control pedal follows: No depression: CTRL PEDAL Full depression: CTRL PEDAL = = 255 0 5-9 Troubleshooting Power Problems Power Problems Dead 1. Before opening the unit, verify the following: • The AC outlet is supplying power. • The AC adapter is properly connected to the unit. 2. Check the power switch, power jack and AC adapter. 3. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for keyboard models. Check all related connections. 4. Refer to the Connector Board schematics and check all supply voltages. Audio Problems No Audio Note: If you are diagnosing a PC2R rack unit, you can check for audio without having a controller connected. Connect a pair of headphones, turn the power on. When the unit is on and ready to play, simultaneously press the MIDI Receive and Global buttons to play one of the stored demos. Flashing LEDs in the Performance section indicate the locations of the stored demos. Select one to play to check the audio. Press the Cancel button to exit. 1. Run the Scanner Diagnostics to check the volume slider operation. 2. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for keyboard models. 3. Check the flat ribbon cable from J412 on the Engine Board to J302 on the Connector Board. 4. Check the solder connections at the connectors. 5. Refer to the Engine Board schematics and check the signal activity on the DAC, U23. 6. Trace the signal path. 5-10 Troubleshooting Front Panel Problems Front Panel Problems LCD not lit 1. Check the LCD contrast potentiometer. Turn the pot to see if there is any change. Note: If you are servicing a PC2R rack unit, the LCD Contrast is located on the front panel. If you are servicing a PC2 keyboard, it is located on the rear panel. 2. Check the stranded wire cable from the LCD Board to J405 on the Engine Board. Disconnect and reseat the cable. 3. Check the flat ribbon cable from the LCD Board to J406 on the Engine Board. Disconnect and reseat the cable. 4. Check the solder connections on the LCD and Engine Boards. 5. Refer to the Engine Board schematics and check the signal path. Buttons, Sliders or Controllers not working 1. Run the Scanner Tests. Note: If you are servicing a PC2R rack unit, simultaneously press the Internal Voices, KB3 and MIDI Setups buttons located in the top row of the Modes section. If you are servicing a PC2 keyboard, simultaneously press the 4, 5 and 6 buttons. 2. Refer to the Interconnect Diagram. See page 5-13 for rack models or page 5-14 for keyboard models. 3. Check all related cables. 4. Disconnect and reseat the cables. 5. Check the solder connections at the connectors. 6. Check front panel ribbon cable(s). 7. Refer to the Connector Board schematics and check U1, IC Scanner 37451, for signal activity. 5-11 Troubleshooting Keyboard Problems Keyboard Problems Dead Keyboard 1. Check the flat ribbon cables connecting the keyboard Bass and Treble Contact Boards to the Connector Board, locations J306 and J307. Be certain that the cables are not loose or damaged. 2. Disconnect and reseat the cables. 3. Refer to the Connector Board schematics. 4. Check U1, IC Scanner 37451 on the Connector Board for keyboard signals. 5. Trace signal path. 6. Find and replace bad component(s) or order a board replacement. Dead Note(s) One or More in a Section 1. Remove related contact board. 2. Check contact strip for dirt, damage or wearing. Clean dirty contacts with denatured alcohol. Replace damaged or worn contact strip. 3. Install contact strip. 4. If section is still dead, remove strip and check contact board for shorts, cold solder joints, etc. 5. Find and replace bad component(s) or order replacement board. Mechanical Noise 1. Check keyboard for broken key weights, support brackets, or ripped contacts. 5-12 Troubleshooting PC2R Interconnect Diagram PC2R Interconnect Diagram Left Front Panel Board J604 FP Bridge 2 Right Front Panel Board J603 FP Bridge J602 FP Bridge J601 Front Panel Hp/Vol/Pwr Sw Board J3 FP Bridge 2 Connector Board J322 Vol/Pwr/Hp J301 PC2 Power J303 MIDI & CPU J304 Front Panel J302 Power In LCD Engine Board J408 128 Chnl Opt J2 Vol/Pwr/Hp J406 LCD J402 J405 PC2 PWR Backlight J412 Audio Out J410, Expansion Sound ROM 1 J409, Expansion Sound ROM 0 J404, EPROM Board J403 MIDI & CPU 5-13 Troubleshooting PC2 Interconnect Diagram PC2 Interconnect Diagram Button Board Front Panel Board J701 J601 IBBB Slider Board J101 Slider J604 Front Panel J602 FP Bridge J102 FP Bridge LCD Engine Board J406 LCD 128 Chnl Opt J408 J402 PC2 PWR J405 Backlight J412 Audio Out J410, Expansion Sound ROM 1 J409, Expansion Sound ROM 0 J403 MIDI & CPU J404, EPROM Board Connector Board J301 PC2 Power J303 MIDI & CPU J308 Wheels J302 Audio J306 Treble J307 Bass J304 Front Panel J204 Pitch J205 Mod J203 Wheels Board J202 J201 88-note keyboards only Wheels 5-14 J305 Slider Chapter 6 Parts Lists Introduction The parts lists included in this chapter cover all models of the PC2 series. Some printed circuit boards and assemblies are used in more than one model. Therefore, the parts lists on the following pages are listed under these headings: PC2R/PC2/PC2X All Models PC2/PC2X Keyboard Models PC2R Rack Model The following two tables list the printed circuit boards and assemblies by model. Note: The PC2 and PC2X have been combined as these two models share most printed circuit boards and assemblies in common. The exceptions are the parts lists for the Final and Keyboard Assemblies. PC2/PC2X Printed Circuit Boards and Assemblies Part No. Description Page N012000150 Final Assembly, PC2 page 6-9 N012000151 Final Assembly, PC2X page 6-11 N012103800 LCD Board page 6-8 N012300051 Engine Board page 6-3 N012300053 Pitch & Mod Wheel Assembly page 6-8 N012300061 Connector Board page 6-6 N012400051 Slider Board page 6-9 N012400052 Front Panel Board page 6-5 N215040311 Keyboard TP-8R AFT 76 Note page 6-10 N215040413 Keyboard TP-10MDF AFT 88 Note page 6-12 Parts Lists Introduction PC2R Printed Circuit Boards and Assemblies Part No. 6-2 Description Page N012000153 Final Assembly page 6-16 N012103802 LCD Board page 6-15 N012300040 Connector Board page 6-13 N012300051 Engine Board page 6-3 N012300070 Front Panel Assembly page 6-14 N012300080 Left Front Panel Board page 6-14 N012300090 Right Front Panel Board page 6-15 N012700019 Headphone/Volume/Power Switch Board page 6-15 Parts Lists PC2R/PC2/PC2X PC2R/PC2/PC2X Engine Board, N012300051 Part No. Description Qty. Reference Designation N035040201 BATTERY HOLDER TOSHIBA (BV-32) PC-88 1 J411 N041010401 SHUNTS JUMPER 2mm DIGI-KEY SPE1302-ND 1 @JP1 N041021264 SOCKET SIMM 22.5D TIN 64P LEFT METAL 2 J409, 410 N041025308 HEADER .156” SP 8P (09-65-2088) 1 J402 N041030040 HEADER 2mm SQR 3P R/A SAMTEC 1 JP1 N041030124 HEADER DUAL 2.0mm 24P MOLEX 87089-2416 1 J408 N041030150 HEADER DUAL 0.1" SQR 50POS DIGIKEY 1 J404 N041031210 CONN .1" SP DUAL ROW 14P (057-014-153) 1 J406 N041032305 CONN WIRE TRAP 2.00mmSP 5P (52147-0510) 1 J412 N041032310 CONN WIRE TRAP 2.00mmSP 10P (52147-1010) 1 J403 N041034002 HEADER .098" SP 2P (22-03-5025) 1 J405 N042005422 JUMPER WIRE 2.5MM 1 JP2 PINS 1 & 2 N051102103 RELAY 5V DPDT (G6H-2-DC5) 2 RY1-2 N064003502 IC LINEAR +5V LM78M05 500mA TO-220 1 VR1 N051064004 RES TF 47Ω 5% 1/16W 0603 T&R 4 R1, 26, 27, 39 N051064010 RES TF 100Ω 5% 1/16W 0603 T&R 1 R38 N051064011 RES TF 110Ω 5% 1/16W 0603 T&R 1 R28 N051064015 RES TF 1.5KΩ 5% 1/16W 0603 2 R64, 65 N051064025 RES TF 330Ω 5% 1/16W 0603 1 R32 N051064100 RES TF 1KΩ 5% 1/16W 0603 T&R 4 R5, 8, 34, 68 N051064109 RES TF 1MΩ 5% 1/16W 0603 T&R 2 N051064110 RES TF 10KΩ 5% 1/16W 0603 T&R 10 N051064130 RES TF 1.3KΩ 5% 1/16W 0603 T&R 1 R4 N051064220 RES TF 2.2KΩ 5% 1/16W 0603 T& 2 R6, 9 N051064470 RES TF 4.7KΩ 5% 1/16W 0603 T&R 3 R2, 10, 30 N051064472 RES TF 470Ω 5% 1/16W 0603 2 R31, 33 N051064820 RES TF 820Ω 5% 1/16W 0603 1 R3 N051066124 RES TF 1.24KΩ 1% 1/16W 0603 4 R60, 61, 66, 67 N051066453 RES TF 453Ω 1% 1/16W 0603 4 R56, 57, 62, 63 N051066464 RES TF 464Ω 1% 1/16W 0603 4 R48-51 N051066475 RES TF 475Ω 1% 1/16W 0603 4 R52-55 N051066487 RES TF 487Ω 1% 1/16W 0603 4 R40-43 N051066499 RES TF 499Ω 1% 1/16W 0603 4 R44-47 N051100010 RES NET QUAD ISO 10KΩ 5% 1/16W N051100047 RES NET QUAD ISO 47Ω 5% 1/16W 9 RP13-21 N051101701 RES TF 36Ω 5% 1/8W 1206 1 R35 N051101706 RES CF 47Ω 5% 1/8W 1206 1 R70 N051130082 RES TF 8.2Ω 5% 1/4W 1210 1 R13 N051130220 RES TF 220Ω 5% 1/4W 1210 2 R19, 21 N051130330 RES TF 330Ω 5% 1/4W 1210 2 R20, 22 N052007006 CAP CER NPO 6.8PF 50V 5% 1206 2 C11, 13 11 R15, 16 R7, 14, 17-18, 23-25, 29, 36-37 RP1-4, 6-12 6-3 Parts Lists PC2R/PC2/PC2X Part No. Description Qty. Reference Designation N052007406 CAP CER N90 2200PF 50V 5% 1206 4 N052007503 CAP CER X7R 0.1UF 50V 10% 1206 46 N052007809 CAP CER NPO 100PF 50V 5% 0603 1 N052007833 CAP CER NPO 33PF 50V 5% 0603 4 C9, 10, 12, 14 N052080010 CAP CER NPO 1000PF 50V 5% 0805 2 C2, 7 N052900747 CAP ELE GP 47UF 35V SZE SMT 5 C48-51, 68 N052901610 CAP ELECT GP 10UF 16V 20% SZB SMT 8 C39, 44-46, 64-67 N052901622 CAP ELCCT GP 220UF 10V 20% SZE SMT 1 C3 N052902522 CAP ELECT GP 22UF 35V 20% SZD SMT 1 C40 N053000703 DIODE RECT GP SMT 1A S1A SMA 1N4001 1206 1 D5 N053000802 DIODE SWITCH 1N4148 SMT DL-35 2 D2, 3 N054000102 TRANSISTOR KST3904 SOT-23 1 Q1 N054000802 TRANSISTOR MMBT2222L SOT-23 1 Q2 N054002906 TRANSISTOR MMBT2907L SOT-23 2 Q3, 4 N055001505 IND FE BD 2.5-TURN SMT 2 L1, 2 N055001509 IND FE BD SMT 200mA 600Ω 100MHZ 0805 2 R11, 12 N059010060 XTL 20.0000MHz +/-50PPM FND PAR 18PF SMT 1 Y1 N059010061 XTL 24.576MHz +/-50PPM FND FAR 18PF SMT 1 Y2 N061000802 IC LOGIC FAIRCHILD (TI) SN74AHCIGO8DBVR 3 U3, 4, 18 N061000912 IC LOGIC INV TINY UHS UNBUF SOT23-5 2 U12, 13 N061007139 IC LOGIC 74VHC139 SOP16 1 U10 N061007144 IC LOGIC 74VHC14 SOP14-150 1 U1 N061011008 IC LOGIC 74AC08 SOP14-150 2 U6, 14 N061011245 IC LOGIC 74HC245 SOP20 1 U8 N062004905 IC IF UART ST16C550 W/FIFO'S PLCC 44P 1 U22 N062004913 IC IF DAC AK4393VF DL 24B DS +5VS VSOP28 1 U23 N062005525 IC MEM FLSH ROM 1MX16 70nS SSOP56-525 5V 1 U5 N062005704 IC GAL 16V8A-15QJ SMT PLCC20 1 U21 N062100410 IC MEM SRAM 256kX16 55nS TSOP44-400 LO\ PWR 1 U7 N062100416 IC MEMORY DRAM 1MX16 70nS(max) SOJ42 2 U16, 17 N064003508 IC ANA OPAMP DL BIP LO-NOIS NE5532A 4 U24-27 N083016001 IC MASKROM PC2 BASE HI 830160-001 1 U19 N083016101 IC MASKROM PC2 BASE LO 830161-001 1 U20 N252007456 CAP CER NPO 5600PF 50V 5% 1206 8 C52-59 N253000702 DIODE SHTKY SIG 5NS LO-C SL BAS40 SOT-23 2 D1, 4 N262001301 IC MC 68331CPV25 MOTOROLA 1 U2 N266000412 IC CUSTOM MABEL-2 2 U9, 11 N266000801 IC LISA VY06514 PLCC84 1 U15 N035040105 BATTERY COINCELL 3V 195mah CR2032 TOSHIBA 1 6-4 C71, 72, 75, 76 C5, 615-38, 41-43, 47, 60-63, 69, 70, 73, 74, 77-81, 86, 87, 91 C1 Parts Lists PC2/PC2X PC2/PC2X Front Panel Board, N012400052 Part No. Description Qty. Reference Designation N032009401 FRONT PANEL PCB SUPPORT BRACKET PC-88 N035026011 BUTTON SM W/LED (3GANG) 1 5 N035026012 BUTTON SM W/LED RED PC2/X 1 N035026101 BUTTON LG W/LED PC-88 N035026141 BUTTON LG W/LED (1,2,3,4) PC2/X N035026142 BUTTON LG W/LED (5,6,7,8) PC2/X 1 N035026143 BUTTON LG W/LED (9,10,11,12) PC2/X 1 N035026144 BUTTON LG W/LED (13,14,15,16) PC2/X 1 N035026145 BUTTON LG NO LED(3) (1,2,3) PC2/X 1 N035026146 BUTTON LG NO LED(3) (4,5,6) PC2/X 1 N035026147 BUTTON LG NO LED(3) (7,8,9) PC2/X 1 N035026148 BUTTON LG NO LED(3) (+/-,0,CLEAR) 1 N035026149 BUTTON LG NO LED(1) (CANCEL) PC2/X 1 N035026150 BUTTON LG NO LED(1) (ENTER) PC2/X 1 N035026151 BUTTON LG W/LED (SOLO) PC2/X 1 N035026152 BUTTON LG W/LED (EQ) PC2/X 1 N035026153 BUTTON LG W/LED (SW1) PC2/X 1 N035026154 BUTTON LG W/LED (SW2) PC2/X 1 N035026155 BUTTON LG W/LED (SW3) PC2/X 1 N035026156 BUTTON LG W/LED (SW4) PC2/X 1 N035026157 BUTTON LG W/LED (SW5) PC2/X 1 N035026217 BUTTON LG NO LED 6 N035026611 LCD SUPPORT BEZEL 1 N035026711 SPIN KNOB BEZEL 1 N041031220 HEADER .1” SP DUAL ROW 20P 1 J604 N041032205 CONN WIRE TRAP 2.00mmSP 5P R/A 1 J701 N041032305 CONN WIRE TRAP 2.00mmSP 5P R/A 1 J601 N041032308 CONN WIRE TRAP 2.00mmSP 8P 1 J602 N043003703 SWITCH TACT SPST 6mmX6mm 160GF N044010501 ENCODER 36 STEP 2BIT N045010111 LED T1 RED HI EFF DIFFUSED LTL-422 N045010612 LED MINI GREEN DIFUSSED T1 N051005010 RES CF 1Ω 5% 1/8W 1 R8 N051100102 RES CF 15Ω 5% 1/8W 7 R1-7 13 1 72 1 49 3 S1-72 SP1 D1-7, 9-12, 14-16, 20-24, 26-29, 32, 34-38, 40, 42-44, 48, 50-53, 55-60, 63, 66-69 D33, 41, 49 6-5 Parts Lists PC2/PC2X Part No. Description Qty. Reference Designation N051100157 RES CF 10KΩ 5% 1/8W 18 R9-26 N052001204 CAP CER MONO Z5U .1UF 50V 20% .3AX 3 C2-4 N054000801 TRANSISTOR PN2222 TO-92 7 Q1-7 N054001201 TRANSISTOR PNP KTA1271(KSA643CY) TO-9 N061000301 IC LOGIC 74LS145 DIP16-300 1 U2 N061014001 IC LOGIC 74HC541 DIP20 1 U1 N061020501 IC LOGIC 74HC373 DIP20 1 U3 N252003102 CAP ELECT ECE-BOJU471 470UF 6.3V VERT AX 2 C1, 6 10 Q8-17 Connector Board, N012300061 Part No. Description Qty. Reference Designation RES TF 7.5KΩ 5% 1/8W 1206 1 N025224508 TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER 3 R19 N025323308 MACHINE SCREW BH M3X8 BLK 1 N032038811 BRACKET SUPPORT I/O PCB PC2/X 1 N032038816 BRACKET SUPPORT POWER JACK PC2/X 1 N032064801 EXTRUSION HEAT TRANSFER 1 N041006503 CONN PWR JACK 4P W/SHIELD UNITOP 1 J321 N041021903 JACK PHONE RCA TYPE TA PCMT 1 J300 N041025308 HEADER .156” SP 8P (09-65-2088) 1 J301 N041030033 MODULAR JACK 6P R/A AMP 555163-1 1 J316 N041030310 CONN MIDI JACK 3-GANG YKF 51-5041(JALCO) 1 J320 N041031220 HEADER .1” SP DUAL ROW 20P (057-020-153) 3 J304, 306, 307 N041032305 CONN WIRE TRAP 2.00mmSP 5P (52147-0510) 1 J302 N041032306 CONN WIRE TRAP 2.00mmSP 6P (52147-0610) 1 J308 N041032307 CONN WIRE TRAP 2.00mmSP 7P (52147-0710) 1 J305 N041032310 CONN WIRE TRAP 2.00mmSP 10P (52147-1010) 1 J303 N041034401 PHONE JACK MONO 1/4” RA49C-12A MONO 3 J317-319 N041034411 CONN STEREO 1/8” W/SWITCH UNITOP 1 J315 N041034501 PHONE JACK STEREO 1/4” RA49C-14B 5 J310-314 N043003702 SWITCH POWER DPDT NKK M2022TXW30-DA 1 S2 N043010510 SWITCH SLIDER R/A 2.5mmSP SPDT 1 S1 N051064005 RES TF 56Ω 5% 1/16W 0603 4 R93, 96, 99, 102 N051064011 RES TF 110Ω 5% 1/16W 0603 12 N051064015 RES TF 1.5KΩ 5% 1/16W 0603 1 N051064022 RES TF 220Ω 5% 1/16W 0603 4 N051064110 RES TF 10KΩ 5% 1/16W 0603 21 R17, 20, 65, 68, 69, 73-75, 94, 95, 97, 98 R22 R100, 101, 126, 128 R1-3, 9, 10, 12-14, 24, 70, 77, 84-86, 108, 109, 121, 144, 146, 147, 149 N051064150 RES TF 150Ω 5% 1/16W 0603 1 R81 N051064470 RES TF 470Ω 5% 1/16W 0603 1 R118 N051100010 RES NET QUAD ISO 10KΩ 5% 1/16W 3.2mmX1.6mm 5 RP9-13 N051100011 RES NET QUAD ISO 100Ω 5% 1/16W 8 RP1-8 N051101706 RES CF 47Ω 5% 1/8W 1206 2 R134, 137 N051101708 RES TF 56Ω 5% 1/8W 1206 2 R4, 5 6-6 Parts Lists PC2/PC2X Part No. Description Qty. Reference Designation N051101721 RES CF 270Ω 5% 1/8W 1206 2 R6, 83 N051101724 RES 470 5% 1/8W 1206 2 R18, 117 N051101730 RES CF 1.0KΩ 5% 1/8W 1206 3 R87, 120, 148 N051101734 RES TF 1.5KΩ 5% 1/8W 1206 1 R82 N051101738 RES CF 2.2KΩ 5% 1/8W 1206 2 R8, 66 N051101760 RES CF 20KΩ 5% 1/8W 1206 1 R80 N051101768 RES TF 680KΩ 5% 1/8W 1206 3 R76, 78, 79 N051101780 RES CF 100KΩ 5% 1/8W 1206 7 R7, 15, 88-91, 150 N051101783 RES TF 200KΩ 5% 1/8W 1206 1 R145 N051101790 RES CF 1.0MΩ 5% 1/8W 1206 5 R11, 16, 71, 72, 119 N051101794 RES CF 1.5MΩ 5% 1/8W 1206 1 R63 N051102302 POT R/A 10K 12RV03 (JUNG POONG) 1 R107 N051103073 RES CF 165KΩ 1% 1/8W 1206 1 R64 N051103121 RES TF 121KΩ 1% 1/8W 1206 1 R67 N051103151 RES TF 15.00KΩ 1% 1/8W 1206 8 R122, 123, 132, 133, 135, 136, 138, 142 N051120030 RES TF 3.0KΩ 5% 1/8W 1206 3 R106, 127, 129 N051125201 RES TF 200Ω 1% 1/4W 1210 4 R124, 130, 139, 141 N052001223 CAP CER MONO 0.22UF 50V 20% AX 1 C39 N052001712 CAP ELECT 1000UF 25V RAD 1 C30 N052002412 CAP ELECT 470UF 25V 20% .2SP 1 C31 N052007401 CAP CER NPO 100PF 50V 5% 1206 2 C46, 55 N052007503 CAP CER X7R 0.1UF 50V 10% 1206 21 C12, 13, 23, 24, 29, 32, 33, 35, 38, 41, 42, 44, 45, 48-54, 56 N052007810 CAP CER X7R 1000PF 50V 10% 0603 21 C1-3, 6, 8-11, 14-22, 25-27, 47 N052007833 CAP CER NPO 33PF 50V 5% 0603 2 N052901601 CAP ELECT GP 100UF 16V 20% SZC SMT 4 C28, 34, 36, 37 N052901602 CAP ELECT GP 0.197” SP RAD 1000UF 16V 20% 1 C40 N052901610 CAP ELECT GP 10UF 16V 20% SZB SMT 1 C7 N053000703 DIODE RECT GP SMT 1A S1A SMA 1N4001 1206 N053000802 DIODE SWITCH 1N4148 SMT DL-35 14 N054000802 TRANSISTOR MMBT2222L SOT-23 4 Q2, 7, 9, 18 N054002906 TRANSISTOR MMBT2907L SOT-23 6 Q1, 3, 4, 8, 12, 13 N054010301 TRANSISTOR NPN KSC2331-Y 2 Q14, 15 N055001505 IND FE BD 2.5-TURN SMT 2 L3, 4 N055001509 IND FE BD SMT 200mA 600Ω 100MHz 0805 2 L1, 2 N059010010 XTL 12.2880MHz +/-50PPM FND PAR 18PF SMT 1 Y1 N061010302 IC LOGIC 74HCU04 SOP14 1 U5 N061014002 IC LOGIC 74HC4051 SOP16-200 1 U11 N061014003 IC LOGIC MC74HC541DW SOP-20 1 U2 N063002302 IC OPT COUPLER PC410 1 U7 N064001602 IC LINEAR OPAMP TL072 SOP8-160 1 U3 N064003508 IC ANA OPAMP DL BIP LO-NOIS NE5532A 1 U9 N064010031 IC COMPARATOR QUAD LM339 SOIC14/14W 1 U4 N064010804 IC LINEAR -12V LM79L12 SOP8 1 VR3 N064010805 IC LINEAR +5V KA78T05 5V 3A TO-220 1 VR1 N064010806 IC LINEAR +12V LM78M12 TO-220 1 VR2 N215000105 SCHOTT TRANSFORMER 67129600 1 L5 N262100608 IC MICROCONTROLLER M37451M8-731FP 1 U1 5 C4, 5 D12, 14, 15, 17, 22 D1-11, 13, 16, 21 6-7 Parts Lists PC2/PC2X LCD Board, N012103800 Part No. Description Qty. N013040112 CABLE ENGINE TO LCD 14P RIBBON N013042601 CABLE ENGINE TO LCD BACKLIGHT 2P PC2/X 1 N045010302 LCD UC-20212BLANO SAMSUNG PC-88/MX 1 Reference Designation 1 Pitch & Mod Wheel Assembly, N012300053 Part No. Description Qty. Reference Designation N013040122 CABLE POT TO WHEEL BD 3P #26 AWG 4 2 N041030007 HEADER 0.1” SP 4P (22-03-2041) 2 J202, 203 N041032306 CONN WIRE TRAP 2.00mmSP 6P (52147-0610) 1 J201 N051100118 RES CF 220Ω 5% 1/8W 2 R18, 19 N051100132 RES CF 1KΩ 5% 1/8W 1 R17 N051100310 RES MF 1KΩ 1% 1/8W 1 R12 N051100316 RES MF 1.5KΩ 1% 1/8W 1 R13 N051100336 RES MF 4.99KΩ 1% 1/8W 2 R16, 20 N051100354 RES MF 10KΩ 1% 1/8W 2 R9, 10 N051100379 RES 110K 1/8W 1% 2 R6, 7 N051100439 RES MF 30.1KΩ 1% 1/8W 3 R4, 5, 8 N051100850 RES MF 2.49KΩ 1% 1/8W 1 R11 N051101401 RES POT 100K 3/4 TURN 2 R14, 15 N051101410 RES TRIMPOT 50K 3/4 TURN 1 R3 N051102301 POT ROTARY 10K (K2000) 2 R1, 2 N052001204 CAP CER MONO Z5U .1UF 50V 20% .3AX 6 C1-6 N064001903 IC LINEAR OPAMP TLC2272CP DIP8 3 U1-3 N025223410 TAPPING SCREW-2 BH 3X10 BLK 1 N025224414 TAPPING SCREW-2 BH 3X14 BLK 2 N031053800 BRACKET MOUNTING PITCH & MOD WHEEL PC2 1 N032021811 BUSHING 8.0X26 K2000 1 N032021911 SPRING TORSION MUSIC WIRE 1 N035020311 PITCH & MOD WHEEL 35 2 N035027013 PITCH & MOD WHEEL CHEEK 1 6-8 Parts Lists PC2 Slider Board, N012400051 Part No. Description Qty. Reference Designation N035026158 BUTTON LG W/LED (ZONE1,3,4) PC2 4 N035026321 SLIDER KNOB PC-88 5 N035026411 SLIDER BEZEL PC-88 5 N039000701 SLIDE VOLUME FELT 0.3TX12X70 5 N041032307 CONN WIRE TRAP 2.00mmSP 7P (52147-0710) 1 J101 N041032308 CONN WIRE TRAP 2.00mmSP 8P (52147-0810) 1 J102 N043003703 SW TACT SPST 6mmX6mm 160GF ALPS SKHWAC 4 S1-4 N045010610 LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM 4 D1-4 N051101502 SLIDER VOLUME SINGLE 10KB-LIN 45mm 5 R1-5 N053000801 DIODE 1N4148 DO-35 4 D5-8 PC2 Final Assembly, N012000150 Part No. Description Qty. E207407181 DOUBLE SIDE TAPE 3M (5MMX50M) #467 N013030951 CABLE TIE N013041601 CABLE SLIDER TO FRONT PANEL 8P PC2/X 1 N013041701 CABLE SLIDER TO CONN BD 7P PC2/X 1 N013041801 CABLE ENGINE TO CONN BD 10P PC2/X 1 N013041901 CABLE ENGINE TO CONN BD 5P PC2/X 1 N013042001 CABLE WHEEL TO CONN BD 6P PC2/X 1 N013042101 CABLE BUTTON BD TO FRONT PANEL 5P PC2/X 1 N013042201 CABLE ENGINE TO CONN BD POWER PC2/X 1 N013042301 CABLE KEYBOARD BASS & TREBLE PC2/X 1 N013042302 CABLE KEYBOARD BASS PC2 1 N013042401 CABLE FRONT PANEL TO CONN BD PC2/X 1 N015048232 FELT 2TX20X1200 BLK KEYBOARD K2500/S 1 N022002703 SPACER PUSH LOCKING 8.0MM TALL 4 N022003714 CABLE CLAMP 14P 1 N022003720 CABLE CLAMP 20P 4 N025153512 TAPPING SCREW-1 TH 3.5X12 BLK 8 N025153520 TAPPING SCREW-1 TH 3.5X20 BLK 16 N025224508 TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER 35 N025323408 MACHINE SCREW BH M4X8 BLK 35 N025323410 MACHINE SCREW BH M4X10 BLK 4 N025323414 MACHINE SCREW BH 4X14 BLK 2 N025328310 MACHINE SCREW BH 3X10 BLK W/WASHER 4 N032033632 BOTTOM PC2 1 N032037732 LEFT SUPPORT WALL PC2/X 1 N032037822 RIGHT SUPPORT WALL PC2/X 1 Reference Designation 0.01 13 6-9 Parts Lists PC2 Part No. Description Qty. N032038813 CLAMP PCB PC2/X N032038814 BRACKET CLAMPING ENCLOSURE TOP PC2/X 2 N032038815 BRACKET LOCKING ENDCAP PC2/X 2 N032038950 SPACER (BLK) 2 N032059011 PLATE COVER PCB PC2/X 1 N035020711 KNOB ENCODER 52 1 N035026511 LCD DISPLAY LENS PC-88 1 N039004322 CABLE MOUNT BASE (DAMD-10) 9 N125223408 TAPPING SCREW-2 BH 3X8 BLK (PLASTIC) 4 N125223410 TAPPING SCREW-2 BH 3X10 AN (PLASTIC) 2 N032033521 TOP COVER PC2 1 N039040004 BUMPON 3M 4 N052001022 ADAPTER 1 N035027013 CHECK PITCH & MOD WHEEL 1 N032033713 ENDCAP LEFT 1 N032033813 ENDCAP RIGHT N125223408 TAPPING SCREW-2 BH 3X8 BLK (PLASTIC) N215040311 KEYBOARD TP-8R AFT STRIP 76 NOTE Reference Designation 5 1 14 FOR ENDCAPS 1 Keyboard Assembly, N215040311 Part No. Description PCB KEY CONTACT LOW PCB KEY CONTACT HIGH KEY CONTACT STRIP (12 NOTE) BRACKET ROD/KEY WEIGHT SUPPORT 12 PO KEY PIVOT BRACKET ROD/KEY WEIGHT SUPPORT 4 POS KEY NATURAL A KEY NATURAL B KEY NATURAL C KEY NATURAL D KEY NATURAL E KEY NATURAL F KEY NATURAL G KEY NATURAL LOW A KEY NATURAL HIGH C KEY SHARP KEY WEIGHT NATURAL KEY WEIGHT SHARP FELT RED AFTER TOUCH STRIP 6-10 Qty. Reference Designation Parts Lists PC2X PC2X Final Assembly N012000151 Part No. Description Qty. E207407181 DOUBLE SIDE TAPE 3M(5MMX50M)#4670.01 N013030951 CABLE TIE N013041601 CABLE SLIDER TO FRONT PANEL 8P PC2/X 1 N013041701 CABLE SLIDER TO CONNECTOR BD 7P PC2/X 1 N013041801 CABLE ENGINE TO CONNECTOR BD 10P PC2/X 1 N013041901 CABLE ENGINE TO CONNECTOR BD 5P PC2/X 1 N013042001 CABLE WHEEL TO CONNECTOR BD 6P PC2/X 1 N013042101 CABLE BUTTON BD TO FRONT PANEL 5P PC2/X 1 N013042201 CABLE ENGINE TO CONN BD POWER PC2/X 1 N013042301 CABLE KEYBOARD BASS & TREBLE PC2/X 1 N013042303 CABLE KEYBOARD BASS PC2X 1 N013042401 CABLE FRONT PANEL TO CONNECTOR B/D PC2/X 1 N015047014 FELT (W/ ONE SIDE ADHESIVE) 1TX10X1000 BLK 2 N015048236 FELT 2TX17X1300 BLK KRYBOARD K2500X/XS/AES 1 N022002703 SPACER PUSH LOCKING 8.0MM TALL 4 N022003714 CABLE CLAMP 14P 1 N022003720 CABLE CLAMP 20P N025224508 TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER N025226508 TAPPING SCREW-2 BH 3.5X8 BLK W/WASHER 2 N025323312 MACHINE SCREW BH 3X12 BLK 1 N025323408 MACHINE SCREW BH M4X8 BLK 35 N025323410 MACHINE SCREW BH M4X10 BLK 4 N025323414 MACHINE SCREW BH 4X14 BLK 2 N025328310 MACHINE SCREW BH 3X10 BLK W/WASHER 4 N025328610 MACHINE SCREW BH 4X10 W/SFWASHER BLK 8 N032033633 BOTTOM PC2X 1 N032037732 LEFT SUPPORT WALL PC2/X 1 N032037822 RIGHT SUPPORT WALL PC2/X 1 N032038813 CLAMP PCB PC2/X 5 N032038814 BRACKET CLAMPING ENCLOSURE TOP PC2/X 2 N032038815 BRACKET LOCKING ENDCAP PC2/X 2 N032038950 SPACER (BLK) 2 N032059011 PLATE COVER PCB PC2/X 1 N035020711 KNOB ENCODER 1 N035026511 LCD DISPLAY LENS PC-88 1 N039004322 CABLE MOUNT BASE (DAMD-10) 9 N125223408 TAPPING SCREW-2 BH 3X8 BLK (PLASTIC) 4 N032033522 TOP COVER PC2X 1 Reference Designation 13 4 35 6-11 Parts Lists PC2X Part No. Description Qty. N039040004 BUMPON 3M 4 N052001022 ADAPTER 1 N035027013 CHECK PITCH & MOD WHEEL 1 N032033713 ENDCAP LEFT 1 N032033813 ENDCAP RIGHT N125223408 TAPPING SCREW-2 BH 3X8 BLK (PLASTIC) 14 N125223410 TAPPING SCREW-2 BH 3X10 AN (PLASTIC) 2 N215040413 KEYBOARD TP-10MDF AFT (ABS) 1 Reference Designation 1 FOR ENDCAPS Keyboard Assembly, N215040413 Part No. Description PCB KEY CONTACT LOW PCB KEY CONTACT HIGH KEY CONTACT STRIP (12 NOTE) BRACKET ROD/KEY WEIGHT SUPPORT 12 POS KEY PIVOT BRACKET ROD/KEY WEIGHT SUPPORT 4 POS KEY NATURAL A KEY NATURAL B KEY NATURAL C KEY NATURAL D KEY NATURAL E KEY NATURAL F KEY NATURAL G KEY NATURAL LOW A KEY NATURAL HIGH C KEY SHARP KEY WEIGHT NATURAL KEY WEIGHT SHARP FELT RED AFTER TOUCH STRIP 6-12 Qty. Reference Designation Parts Lists PC2R PC2R Connector Board, N01230004 Part No. Description Qty. Reference Designation RES TF 7.5KΩ 5% 1/8W 1206 1 R19 N041006503 CONN PWR JACK 4P W/SHIELD UNITOP 1 J321 N041021903 JACK PHONE RCA TYPE TA PCMT 1 J300 N041025308 HEADER .156" SP 8P (09-65-2088) 1 J301 N041030326 HEADER .1" SP DUAL ROW 26P (057-026-153) 1 J304 N041031104 JACK 1/4" STEREO (EPJ-BBB-P) BELTON 2 J311-312 N041032305 CONN WIRE TRAP 2.00mm SP 5P (52147-0510) 1 J302 N041032310 CONN WIRE TRAP 2.00mmSP 10P (52147-1010) 1 J303 N041034010 HEADER .098" SP 10P (22-03-5105) 1 J322 N041034031 CONN MIDI TRIPLE R/A PCMT (YKF51-5046) 1 J320 N043010510 SWITCH SLIDER R/A 2.5mmSP SPDT 1 S1 N051064005 RES TF 56Ω 5% 1/16W 0603 T&R 4 R93, 96, 99, 102 N051064011 RES TF 110Ω 5% 1/16W 0603 T&R 6 R17, 20, 94-95, 97-98 N051064016 RES TF 1.6KΩ 5% 1/16W 0603 1 R118 N051064022 RES TF 220Ω 5% 1/16W 0603 2 R100-101 N051064110 RES TF 10Ω 5% 1/16W 0603 T&R N051100010 RES NET QUAD ISO 10KΩ 5% 1/16W 4 RP9-12 N051100011 RES NET QUAD ISO 100Ω 5% 1/16W 3 RP6-8 N051101706 RES CF 47Ω 5% 1/8W 1206 2 R134, 137 N051101708 RES CF 56Ω 5% 1/8W 1206 2 R4-5 13 R1-3, 12, 14, 24, 108-109, 121, 126, 128, 144, 147 N051101721 RES CF 270Ω 5% 1/8W 1206 1 R6 N051101724 RES 470 5% THICK FILM 1206 2 R18, 117 N051101730 RES CF 1.0KΩ 5% 1/8W 1206 2 R120, 148 N051101734 RES TF 1.5KΩ 5% 1/8W 1206 1 R22 N051101780 RES CF 100KΩ 5% 1/8W 1206 1 R15 N051101790 RES CF 1.0MΩ 5% 1/8W 1206 3 R11, 16, 119 N051102103 RELAY 5V DPDT (G6H-2-DC5) 1 RY1 N051103151 RES TF 15.00KΩ 1% 1/8W 1206 8 R122-123, 132-133, 135-136, 138, 142 N051120030 RES TF 3.0KΩ 5% 1/8W 1206 3 R106, 127, 129 N051120056 RES TF 5.6KΩ 5% 1/8W 1206 1 R8 N051125201 RES TF 200Ω 5% 1/4W 1210 4 R124, 130, 139, 141 N052001204 CAP CER MONO Z5U 0.1UF 50V 20% 3AX 3 C1-3 N052001223 CAP CER MONO 0.22UF 50V 20% AX 1 C39 N052001711 CAP ELECT 100UF 25V 20% RAD 4 C28, 34, 36, 37 N052001712 CAP ELECT 1000UF 25V RAD 1 C30 N052002412 CAP ELECT 470UF 25V 20% .2SP 1 C31 N052007401 CAP CER NPO 100PF 50V 5% 1206 2 N052007503 CAP CER X7R 0.1UF 50V 10% 1206 16 C29, 32-33, 35, 38, 41-42, 44-45, 49-54, 56 N052007810 CAP CER X7R 1000PF 50V 10% 0603 10 C17-22, 25-27, 47 N052007833 CAP CER NPO 33PF 50V 5% 0603 2 C4-5 N052901602 CAP ELECT GP 0.197" SP RAD 1000UF 16V 20% 1 C40 C46, 55 6-13 Parts Lists PC2R Part No. Description Qty. Reference Designation N053000703 DIODE RECT GP SMT 1A S1A SMA 1N4001 1206 4 D14-15, 17, 22 N053000802 DIODE SWITCH 1N4148 SMT DL-35 2 D13, 21 N054000802 TRANSISTOR MMBT2222L SOT-23 3 Q7, 9, 18 N054002906 TRANSISTOR MMBT2907L SOT-23 4 Q4, 8, 12-13 N054010301 TRANSISTOR NPN KSC2331-Y 2 Q14-15 N055001505 IND FE BD 2.5 TURN SMT 4 L1-4 N059010010 XTL 12.2880MHz +/-50PPM FND PAR 18PF SMT 1 Y1 N061010302 IC LOGIC 74HCU04 SOP14 1 U5 N061014002 IC LOGIC 74HC4051 SOP16-200 1 U11 N063002302 IC OPT COUPLER PC410 SOP6-170 1 U7 N064003508 IC ANA OPAMP DL BIP LO-NOIS NE5532A 1 U9 N064010804 IC LINEAR -12V LM79L12 SOP8 1 VR3 N064010805 IC LINEAR +5V KA78T05 5V 3A TO-220 1 VR1 N064010806 IC LINEAR +12V LM78M12 TO-220 1 VR2 N215000105 SCHOTT TRANSFORMER 67129600 1 L5 N262100608 IC MICROCONTROLLER M37451M8-731FP 1 U1 Front Panel Assembly, N012300070 Part No. Description Qty. Reference Designation N025323306 MACHINE SCREW BH 3X6 BLK 7 BRACKET CLAMPING PCB & FRONT LEFT & RIGHT N025383306 MACHINE SCREW FH M3X6 (SMALL) 4 FRONT PANEL & BRACKET CLAMPING PCB N031063100 BRACKET CLAMPING PCB PC2R 1 N035033900 LCD DISPLAY LEN PC2R 1 N032027426 FRONT PANEL PC2R 1 Left Front Panel Board, N012300080 Part No. Description Qty. Reference Designation N013035412 CABLE FRONT PANEL PC2R 200mm 1 N041030036 HEADER 16P PICOFLEX MOLEX 90325-0016 1 J603 N041034002 HEADER .098" SP 2P (22-03-5025) 1 J604 N043003704 SW TACT SPST 6mmX6mm 160gf ALPS SKHHDA 6 S15-20 N045010111 LED T1 RED HI EFF DIFFUSED LTL-4221 1 D10 N045010610 LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM 5 D11, 13, 15, 17, 19 N035033800 KEYCAP W/LED PC2R 6 @15-20 N051102304 POT 10K 15mmLx6mmD FLAT ELEC 4 R19-22 N035025813 POWER SWITCH VOLUME KNOB PC2R 4 @R19-22 N051101702 RES CF 15Ω 5% 1/8W 1206 2 R17, 18 N052007503 CAP CER X7R 0.1UF 50V 10% 1206 1 C7 N053000802 DIODE SWITCH 1N4148 SMT DL-35 4 D12, 14, 16, 18 N054000802 TRANSISTOR MMBT2222L SOT-23 2 Q9-10 6-14 Parts Lists PC2R Right Front Panel Board, N012300090 Part No. Description N041030036 HEADER 16P PICOFLEX MOLEX 90325-0016 N041030326 HEADER .1" SP DUAL ROW 26P (057-026-153) N043003704 SW TACT SPST 6mmX6mm 160gf ALPS SKHHDA N045010111 Qty. Reference Designation 1 J602 1 J601 14 S1-14 LED T1 RED HI EFF DIFFUSED LTL-4221 8 D1-8 N045010610 LED MINI RED/GREEN DIFUSSED T1 DKL-30RGM 1 D9 N051004710 POT 36STEP 2BIT GRAY 1 SP1 N051102303 POT 10K 20mmLX6mmD KNURLED ELEC 1 R1 N052002422 CAP ELECT 470UF 6.3V 3.5mm SP.11mm 2 C1-2 N035033800 KEYCAP W/LED PC2R 9 @S3-8, 10, 11, 12 N035033600 KEYCAP NO LED PC2R 5 @S1, 2, 9, 13, 14 N035034000 KNOB ENCODER PC2R 1 @SP1 N051101702 RES CF 15Ω 5% 1/8W 1206 2 R9, 10 N051101703 RES CF 1Ω 5% 1/8W 1206 1 R2 N051101757 RES CF 10KΩ 5% 1/8W 1206 12 R3-8, 11-16 N052007503 CAP CER X7R 0.1UF 50V 10% 1206 7 C3-6, 8-10 N054000802 TRANSISTOR MMBT2222L SOT-23 2 Q1, 2 N054002906 TRANSISTOR MMBT2907L SOT-23 6 Q3-8 N061000302 IC LOGIC 74LS145 SOP16 1 U1 N061014003 IC LOGIC MC74HC541DW SOP-20 1 U3 N061020502 IC 74HC373A OCTAL LATCH SOIC20 1 U2 Headphone/Volume/Power Switch Board, N012700019 Part No. Description Qty. Reference Designation N041021007 HEADPHONE JACK (HTJ-064-05) MARK-XXX 1 J1 N041034110 HEADER 10P 1 ROW .098" SP R/A 1 J2 N251102305 POT 10K LIN PUSH SW PC2R 1 R1 LCD Board, N012103802 Part No. Description Qty. N013042502 CABLE ENG TO LCD 14P PC2R 330mm N013042603 CABLE ENG TO LCD BACKLIGHT 2P PC2R 1 N245010320 LCD DISPLAY 20X2 Tinama (TM202JFF6) 1 Reference Designation 1 6-15 Parts Lists PC2R Final Assembly, N012000153 Part No. Description Qty. N013041802 CABLE ENG TO CONN BD 10P PC2R 160mm N013042202 CABLE ENG TO CONN BD POWER PC2R 200mm 1 N032062700 FRONT PANEL 1 N039040001 BUMPON (BLACK) 3M SJ-5508 4 N052001021 ADAPTER (YCA) PC2 1 N013042801 CABLE CONN TO HEADPHONE PC2R 270mm 1 N013042901 CABLE CONN TO FRONT PANEL 26P PC2R 320mm 1 N013043001 CABLE CONN TO ENG AUDIO 5P PC2R 105mm 1 N022002703 BUTTON SUPPORT DONG-A DABS 8R 4 N025223306 TAPPING SCREW-2 BH 3X6 BLK 13 N025224508 TAPPING SCREW-2 BH 3.5X8 WHITE W/WASHER 1 N025323306 MACHINE SCREW BH 3X6 BLK 7 N025383306 MACHINE SCREW FH M3X6 (SMALL) 4 N032062301 ENCLOSURE BOTTOM PC2R 1 N032062500 ENCLOSURE TOP PC2R 1 N032064900 HEAT SINK PC2R 1 N125223408 TAPPING SCREW-2 BH 3X8 BLK (PLASTIC) 2 N039020700 PRESSURE STRIP BOTTOM EDGE PCB PC2R 1 6-16 1 Reference Designation Chapter 7 Schematics Description Page No. Engine Board–Microprocessor (page 1 of 5) page 7-3 Engine Board–Master/Slave Mabels (page 2 of 5) page 7-4 Engine Board–Lisa F/X 128Ch Option, Clocks (page 3 of 5) page 7-5 Engine Board–Sound ROM, Uart, Glue, Decoupling (page 4 of 5) page 7-6 Engine Board–Audio Channel, Muting Control (page 5 of 5) page 7-7 Front Panel and IBBB Board (keyboard models)–FP Buttons and LEDs (page 1 of 2) page 7-8 Front Panel and IBBB Board (keyboard models)–IBBB Buttons and LEDs (page 2 of 2) page 7-9 Connector Board (keyboard models)–Scanner (page 1 of 3) page 7-10 Connector Board (keyboard models)–Digital Interface (page 2 of 3) page 7-11 Connector Board (keyboard models)–Power Supply/Audio (page 3 of 3) page 7-12 Slider Board (keyboard models)–Sliders page 7-13 Right Front Panel Board (rack models)–FP Buttons and LEDs (page 1 of 2) page 7-14 Left Front Panel Board (rack models)–Controllers, FP Buttons and LEDs (page 2 of 2) page 7-15 Connector Board (rack models)–Scanner (page 1 of 3) page 7-16 Connector Board (rack models)–Digital Interface (page 2 of 3) page 7-17 Connector Board (rack models)–Power Supply/Audio (page 3 of 3) page 7-18 Power/Volume/Headphone Board (rack models) page 7-19 Chapter 7 Engine Board–Microprocessor (page 1 of 5) VCC VCC 1 2 1 1 1 BERR BKPT FREEZE IFETCH IPIPE C1 100pF PC2 POWER 2 2 1 38 37 36 35 32 31 30 29 16 15 14 13 10 9 8 7 2 1 2 1 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] CS HB LB OE WE 7 6 5 4 3 2 256KX16 SRAM GND 12 34 2 8 26 38 50 JP1 BOOT Select 2mm VCC1 VCC2 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 1 49 48 47 46 45 44 43 42 41 40 39 37 36 35 34 33 32 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] CE WE OE HB LB B GND1 GND2 GND3 GND4 GND5 E 1 U4 NC7SZ08 CTXD IPIPE 81 4 FREEZE 5 3 JMP +12V VCC R10 4.7K FLASHCS 2 ERAMCS SMT2.5T L2 1 BOOTCS VCC GND 5 3 JMP 2 140 1 2 BERR IRQ7 IRQ6 {4-C7} IRQ5 COE RAMCS RESETDLD CWE {2-A1,3-A1,4-C6} CHB {4-C7} CLB {4-C7} U6 74AC08 IRQ4 {4-C8} IRQ3 IRQ2 IRQ1 CA[01] {2,3,4} 8 7 6 5 CWE {02,03,04} 1 2 3 4 DACMUTE {5-D1} MUTE PAI PCLK 3 2 5 4 6 74AC08 U6 RP4 10K 8 7 6 5 1 2 1 2 VCC 1 2 3 4 CWE {2,3,4} DSACK0 CS0 BOOTCS RP2 10K 1 2 3 4 1 2 VCC GND J406 RP3 10K 8 7 6 5 J405 2 BACKLIGHT VCC 1 2 3 4 R13 8.2, 1/4W 1 VCC 90 CLKOUT 83 XTAL BUVDD R9 2.2K 11 VCC1 33 VCC2 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 Q1 C MMBT3904 B 3 2 1 CS2 CS1 CS0 U3 NC7SZ08 VCC 1 4 GND 2 RP1 10K 8 7 6 5 4 3 2 1 1 2 BYTE PWD CE0 20 CE1 STATUS OE WE WP 6 40 39 41 17 BUVDD R8 1K 14 PWMB 15 PWMA J402 VCC 3 2 1 LCDCS {4-C6} UARTCS {4-B5} VCC 11 19 25 37 47 61 72 86 89 109 121 135 144 GND 2 12 20 26 35 48 54 62 74 82 91 107 120 128 134 NC 1 16 17 18 21 27 34 36 38 53 55 59 73 88 108 123 126 129 J401 2 1 DS BERR DS 4 3 BKPT VSEE1 VCC 5 6 VCC FREEZE VSEE2 8 7 IFTECH RESET 10 9 IPIPE VCC PWRUPRST BUVdd MUTE +12V AGND -12V 5V_DIG DGND CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] VCC 14 28 42 DGND 15 29 44 5 4 3 143 142 141 CRESET 1 RESET {2-A1,3-D1,4-D6,5-C1} 19 17 24 26 30 32 41 39 18 16 25 27 31 33 40 38 36 XJ1 (DNS) BOOT Select 0.1" Do_Not_Install D 55 1 7 21 22 23 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 18 19 20 21 22 23 24 25 26 27 42 43 44 1 2 3 4 5 CA[18] CA[17] CA[16] CA[15] CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] 56 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 8 7 6 5 1 HALT R7 10K 2 4 5 6 U8 74HC245 2 VCC 3 1 1 CD[00] CD[01] CD[02] CD[03] CD[04] CD[05] CD[06] CD[07] 18 17 16 15 14 13 12 11 B[1] B[2] B[3] B[4] B[5] B[6] B[7] B[8] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] PWRUPRST DIR G 2 3 4 5 6 7 8 9 7 8 9 10 11 12 13 14 2 1 2 MUTE {5-C1} U1 2 1 74VHC14 R5 1K VPP 31 30 29 28 27 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 CA[20] CA[19] CA[18] CA[17] CA[16] CA[15] CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] U7 VCC NC/A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 A J404 1 2 CLK25 {2-A1,3-D8,5-C1} COE VCC 75 PQS7/TXD 77 IPIPE_L/DSO FREEZE/QUOT VCC C6 0.1 uF 19 DACMUTE {5-D1} MUTE ROM1PR {4-D5} ROM0PR {4-D5} OPRSNT {3-D7} VCC PCLK R59 100 8 L4 1 C 1 PAI CSBOOT_L 47uF 35V FE BEAD BKPT 80 TSC 76 RXD 78 IFETCH_L/DSI 79 BKPT_L/DSCLK 22 PAI 23 PGP7/IC4/OC5 24 PGP6/OC4 28 PGP5/OC3/OC1 29 PGP4/OC2/OC1 30 PGP3/OC1 31 PGP2/IC3 32 PGP1/IC2 33 PGP0/IC1 13 PCLK 84 VDDSYN 85 EXTAL 87 XFC 4 E {4-C6} IAK7 ASICS {2-B4} CA[20] CA[19] CA[18] CA[17] CA[16] CA[15] CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] CA[00] C5 0.1 uF L5 2 CRXD IFETCH 2 R58 100 VCC R2 4.7K PQS0/MISO PQS1/MOSI FC2/CS5_L PQS2/SCK FC1/CS4_L PQS3/PCS0/SS_L FC0/CS3_L PQS4/PCS1 BGACK_L/CS2_L PQS5/PCS2 BG/CS1_L PQS6/PCS3 BR/CS0_L + C68 FE BEAD 1 VCC PF7/IRQ7_L PF6/IRQ6_L PF5/IRQ5_L PF4/IRQ4_L PF3/IRQ3_L PF2/IRQ2_L PF1/IRQ1_L PF0/MODCLK 3 C7 1000PF C Vss Vdd VEE RS R/W E D00 D01 D02 D03 D04 D05 D06 D07 20x2 LCD CRESET LCDCS {4-C6} U1 + C3 13 220uF 12 LCDE {4-C7} RESET {2-A1,3-D1,4-D6,5-C1} 74VHC14 D1 BAS40 3 1 RESET {4-C6} MUTE {5-C1} U1 74VHC14 5 D6 DNS 2 1 1 6 C2 1000PF R6 2.2K MRXD {4-B6} R69 DNS 1 U1 74VHC14 2 +VBAT 2 11 2 1 2 SCKO U2 10 9 8 7 6 64 63 60 58 57 56 52 51 50 49 46 45 44 43 42 41 40 39 115 1 65 66 67 68 69 70 71 A23/CS10_L A22/CS9_L A21/CS8_L A20/CS7_L A19/CS6_L A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 CWE {2-A1,3-A1,4-C6} 2 MISO {3-D6} MOSI {3-D6} D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 103 8 9 10 11 12 13 5 4 3 2 54 53 52 43 45 46 47 48 49 50 51 37 CA[20] CA[19] CA[18] CA[17] CA[16] CA[15] CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] U1 74VHC14 SMT2.5T L1 1 95 96 97 98 99 100 101 102 IRQ7 IRQ6 {4-C7} IRQ5 IRQ4 {4-C8} IRQ3 IRQ2 IRQ1 VCC 7 U5 1M/2MX16 FLASH ROM SIZ1 {4-C6} SIZ0 {4-C6} DS 2 B 116 117 118 119 122 124 125 127 130 131 132 133 136 137 138 139 R/W 104 105 110 106 111 1 92 RESET 94 BERR 93 HALT CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] 1 PE7/SIZ1 PE6/SIZ0 PE4/DS_L PE5/AS_L PE3/RMC_L 2 112 PE2/AVEC_L 113 PE1/DSACK1_L 114 PE0/DSACK0_L 1 MC68331CPV25 CRESET BERR HALT SCK {3-C6} SS {3-C6} 6 CA[20:00] {2-A1,3-A1,4-B5} DSACK1 {2-A1,3-A1} DSACK0 R1 47 5 BUVDD R4 1.3K 2 1 2 A 4 CD[15:00] {2-C1,3-A1,4-C6} 2 R3 820 3 Kurzweil PC2 Series Service Manual 10 RESETDLD MTXD {4-B7} IRQ7 IAK7 CRXD CTXD AESO {2-A8} C4 DNS J403 MIDI & CPU 1 MIDI_RxD 2 CONT 3 MIDI_TxD 4 IRQ 5 IACK 6 INT_RxD 7 INT_TxD 8 DIG_OUT 9 GND 10 +VBAT YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC88 II ENGINE MICROPROCESSOR Filename: P82RDV4 Eng: Mfg: Doc: 021197 ~12V 3 4 5 6 D 7 Date: 9/19/2000 By: T. THOMPSON Sht 1 of 5 Rev: D V4 8 7-3 Engine Board–Master/Slave Mabels (page 2 of 5) 3 4 5 KISI {3-D8} DSACK1 {1-A1,3-A1} CWE {1-A3,C4,C5;3-A1;4-C6} TS1 1 CA[20:00] {1-A8,3-A1,4-B5} CLK25 {1-C1,3-D8,5-C1} RESET {1-B4,D5;3-D1;4-D6;5-C1} A TS2 TS3 TS4 JTAGMODE JTAGIN JTAGCLK ADCMCLK 6 7 8 RP9 10K VCC 8 7 6 5 1 2 3 4 1 2 1 1 1 Kurzweil PC2 Series Service Manual KISO {3-A1} TOPO {3-A1,D6} CLK20 {3-D8,4-D6} SMWE {4-D1} DACBCLK {5-D1} DACL_R {5-D1} DACDATA {5-D1} AESO {1-D6} JTAGOUT A SSMRCS {4-A1} SMA[25:01] {4-B1} ADCDATA ADCBCLK ADCL_R 65 CS 66 RD 93 WR 114 DTACK CA[15] CA[16] ASICS {1-B3} U10 74VHC139 2 4 A Y0 5 3 B Y1 6 Y2 7 1 G Y3 MMABELCS SMABELCS LISACS {3-A1} 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] 101 100 99 98 97 96 95 94 115 116 117 118 119 120 121 122 FOUR DECOUPLING CAPS ON U9 & U11, ONE ON EACH SIDE 139 DACO3 140 DACO2 141 DACO1 142 DACO0 61 DACCTRL2 62 DACCTRL1 63 DACCTRL0 127 ADCI 26 ADC_RDY 2 ADCCTRL2 3 ADCCTRL1 4 ADCCTRL0 29 SMFIFOLO 59 MSYNC 67 MDATAI 64 MDATAO BIUA14 BIUA13 BIAU12 BIUA11 BIUA10 BIUA09 BIUA08 BIUA07 BIUA06 BIUA05 BIUA04 BIUA03 BIUA02 BIUA01 BIUA00 U11 MABEL-2 MASTER BIUD15 BIUD14 BIUD13 BIUD12 BIUD11 BIUD10 BIUD09 BIUD08 BIUD07 BIUD06 BIUD05 BIUD04 BIUD03 BIUD02 BIUD01 BIUD00 DMD11 DMD10 DMD09 DMD08 DMD07 DMD06 DMD05 DMD04 DMD03 DMD02 DMD01 DMD00 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] 1 101 100 99 98 97 96 95 94 115 116 117 118 119 120 121 122 R36 10K CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] 102 103 104 105 106 107 108 109 110 111 112 113 BIUD15 BIUD14 BIUD13 BIUD12 BIUD11 BIUD10 BIUD09 BIUD08 BIUD07 BIUD06 BIUD05 BIUD04 BIUD03 BIUD02 BIUD01 BIUD00 VCC 2 SLAVE CA[14] CA[13] CA[12] CA[11] CA[10] CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] 18 54 57 88 90 92 124 125 128 DGND 17 55 58 87 89 91 123 126 129 SMD15 SMD14 SMD13 SMD12 SMD11 SMD10 SMD09 SMD08 SMD07 SMD06 SMD05 SMD04 SMD03 SMD02 SMD01 SMD00 60 69 68 27 28 SMOE {4-A1,D1} SMWE {4-D1} MSMRCS {4-A1} 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 SMA[24] SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] SMA[01] 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 SMD[15] SMD[14] SMD[13] SMD[12] SMD[11] SMD[10] SMD[09] SMD[08] SMD[07] SMD[06] SMD[05] SMD[04] SMD[03] SMD[02] SMD[01] SMD[00] B C MDMD[11] MDMD[10] MDMD[09] MDMD[08] MDMD[07] MDMD[06] MDMD[05] MDMD[04] MDMD[03] MDMD[02] MDMD[01] MDMD[00] 64 MDATAO 67 MDATAI 59 MSYNC 29 SMFIFOLO ADC_RDY 4 ADCCTRL0 3 ADCCTRL1 2 ADCCTRL2 26 127 MABEL-2 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 VCC SMAV SMR/W SMRAS SMREF SMRCS SMA24 SMA23 SMA22 SMA21 SMA20 SMA19 SMA18 SMA17 SMA16 SMA15 SMA14 SMA13 SMA12 SMA11 SMA10 SMA09 SMA08 SMA07 SMA06 SMA05 SMA04 SMA03 SMA02 SMA01 143 DMRAS 1 DMCAS 144 DMR/W 65 CS 66 RD 93 WR 114 DTACK DMA08 DMA07 DMA06 DMA05 DMA04 DMA03 DMA02 DMA01 DMA00 86 RESET 56 CLK 130 131 132 133 134 135 136 137 138 86 RESET 56 CLK BIUA14 BIUA13 BIAU12 BIUA11 BIUA10 BIUA09 BIUA08 BIUA07 BIUA06 BIUA05 BIUA04 BIUA03 BIUA02 BIUA01 BIUA00 U9 DMD00 DMD01 DMD02 DMD03 DMD04 DMD05 DMD06 DMD07 DMD08 DMD09 DMD10 DMD11 SMD15 SMD14 SMD13 SMD12 SMD11 SMD10 SMD09 SMD08 SMD07 SMD06 SMD05 SMD04 SMD03 SMD02 SMD01 SMD00 VCC 17 55 58 87 89 91 123 126 129 DGND 22 TCK 23 TDI 24 TDO 25 TMS 113 112 111 110 109 108 107 106 105 104 103 102 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 18 54 57 88 90 92 124 125 128 22 TCK 23 TDI 24 TDO 25 TMS SDMD[00] SDMD[01] SDMD[02] SDMD[03] SDMD[04] SDMD[05] SDMD[06] SDMD[07] SDMD[08] SDMD[09] SDMD[10] SDMD[11] SMD[15] SMD[14] SMD[13] SMD[12] SMD[11] SMD[10] SMD[09] SMD[08] SMD[07] SMD[06] SMD[05] SMD[04] SMD[03] SMD[02] SMD[01] SMD[00] SMA24 SMA23 SMA22 SMA21 SMA20 SMA19 SMA18 SMA17 SMA16 SMA15 SMA14 SMA13 SMA12 SMA11 SMA10 SMA09 SMA08 SMA07 SMA06 SMA05 SMA04 SMA03 SMA02 SMA01 DMA00 DMA01 DMA02 DMA03 DMA04 DMA05 DMA06 DMA07 DMA08 C 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 138 137 136 135 134 133 132 131 130 B SMA[24] SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] SMA[01] SMAV SMR/W SMRAS SMREF SMRCS 144 DMR/W 1 DMCAS 143 DMRAS 2 60 69 68 27 28 ADCI 1 R14 10K 63 DACCTRL0 62 DACCTRL1 61 DACCTRL2 SMA[25] 142 DACO0 141 DACO1 140 DACO2 139 DACO3 SMA[25] CD[15:00] {1-A8,3-A1,4-C6} SMD[15:00] {4-C1} RP6 10K VCC 1 2 3 4 DO NOT INSTALL ADCDATA RP5 100 D ADCBCLK ADCL_R ADCMCLK 1 2 3 4 +12V J407 2 4 6 8 10 12 14 8 7 6 5 ~12V DO NOT INSTALL 1 7-4 2 1 DO NOT INSTALL DATA BITCLK L/R MCLK VCC +5Vana -5Vana SGND1 SGND2 SGND3 SGND4 DGND NC AGND C8 ADC 1000PF DO NOT INSTALL 2 1 3 5 7 9 11 13 RP10 10K 8 7 6 5 2 SMT2.5T L3 1 VCC 1 2 3 4 SDMD[05] SDMD[03] SDMD[02] SDMD[01] RP7 10K VCC 1 2 3 4 SDMD[11] SDMD[10] SDMD[09] SDMD[08] 1 2 3 4 RP8 10K 1 2 3 4 8 7 6 5 MDMD[11] MDMD[10] MDMD[09] MDMD[08] YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. RP12 10K 8 7 6 5 3 MDMD[05] MDMD[03] MDMD[02] MDMD[01] RP11 10K VCC 8 7 6 5 8 7 6 5 1 2 3 4 SDMD[07] SDMD[06] SDMD[04] SDMD[00] 4 5 6 8 7 6 5 MDMD[07] MDMD[06] MDMD[04] MDMD[00] PC88 II ENGINE MASTER/SLAVE MABELS Filename: P82RDV4 Eng: Mfg: Doc: 021197 7 Date: 9/19/2000 By: T. THOMPSON Sht 2 of 5 Rev: D V4 8 D Engine Board–Lisa F/X 128Ch Option, Clocks (page 3 of 5) 2 3 DMAA[09] DMAA[08] 12 13 DMAA[07] DMAA[06] DMAA[05] DMAA[04] DMAA[03] DMAA[02] DMAA[01] DMAA[00] 11 TS6 Y2 2 1 C10 33PF 24.5760MHz DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] VCC C13 6.8pF,50V,NPO 1 3 DRAM Decoupling Caps 4 5 DMA[09] DMA[08] BSMCAS BSMR/W 18 14 34 37 35 38 DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] 8 7 6 5 8 7 6 5 17 13 33 36 DMA[09] DMA[08] DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] DMA[09] DMA[08] 3VCC GND VR2 + C89 33uF, TANT 32 31 30 29 28 27 24 23 22 21 20 19 RAS1M RAS4M UCAS1M 49 D15 48 UCAS4M D14 LCAS1M 47 D13 46 LCAS4M D12 44 D11 W1M 43 D10 W4M 42 D09 OE1M 41 D08 OE4M 10 D07 A9/A11 9 D06 A8/A10 8 D05 A7/A9 7 D04 A6/A8 5 D03 A5/A7 4 D02 A4/A6 3 D01 A3/A5 2 D00 A2/A4 1 A1/A3 VCC1 6 A0/A2 VCC2 12 NC/A1 VCC3 25 NC/A0 VCC4 3VCC 3V ONLY VCC TOPO {2-A8} D 1 C80 0.1 uF 2 1 C79 0.1 uF 2 1 C85 0.1 uF 2 1 C84 0.1 uF 2 1 C83 0.1 uF LISA/MABEL Decoupling Caps U30 Decoupling Caps 3VCC 2 1 2 1 2 1 2 2 3 17 13 33 36 DMA[09] DMA[08] DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] DMA[09] DMA[08] 32 31 30 29 28 27 24 23 22 21 20 19 4 DMD[07] DMD[06] DMD[05] DMD[04] DMD[03] DMD[02] DMD[01] DMD[00] C 1 DGND26 39 45 50 VCC J408 128 CHANNEL OPTION VCC 3 5 7 9 11 13 15 17 19 21 23 VCC1 VCC2 GND2 SS SCK MISO MOSI SGND1 PRSNT SGND2 KISI TOPO CLK20 RESET CLK25 SGND3 SGND4 SGND5 SGND6 SGND7 GND3 VCC3 GND4 VCC4 VCC VCC R19 220, 1/4W R21 220, 1/4W VCC 2 4 R20 330, 1/4W 6 8 10 12 14 16 18 20 22 24 R23 10K KISI {2-A1} CLK20 {2-A8,4-D6} OPRSNT {1-C1} CLK25 {1-C1, 2-A1,5-C1} YOUNG CHANG CO., LTD. 6 D Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. Filename: P82RDV4 Eng: Mfg: Doc: 021197 5 R22 330, 1/4W PC88 II ENGINE LISA F/X, 128CH OPTION, CLOCKS C81 0.1 uF 3V ONLY 1 RAS1M RAS4M UCAS1M 49 D15 48 UCAS4M D14 LCAS1M 47 D13 46 LCAS4M D12 44 D11 W1M 43 D10 W4M 42 D09 OE1M 41 D08 OE4M 10 D07 A9/A11 9 D06 A8/A10 8 D05 A7/A9 7 D04 A6/A8 5 D03 A5/A7 4 D02 A4/A6 3 D01 A3/A5 2 D00 A2/A4 1 A1/A3 VCC1 6 A0/A2 VCC2 12 NC/A1 VCC3 25 NC/A0 VCC4 3VCC and DRAM_PWR need fat traces 2 6 U28 Decoupling Cap 3VCC B C23 0.1 uF 2 R38 SS {1-C1} SCK {1-C1} MISO {1-B1,C3} MOSI {1-B1,C3} C82 0.1 uF DMD[23] DMD[22] DMD[21] DMD[20] DMD[19] DMD[18] DMD[17] DMD[16] DMD[15] DMD[14] DMD[13] DMD[12] DMD[11] DMD[10] DMD[09] DMD[08] LOCATE 220/330 RESISTORS AT FARTHEST POINT FROM DRIVER 1 C90 0.1 uF C22 0.1 uF U32 1M/4Mx16 DRAM 18 14 34 37 35 38 DGND26 39 45 50 3V ONLY U29 Decoupling Caps 3VCC VCC U31 1M/4Mx16 DRAM 100 RESET {1-B4,D5;2-A1;4-D6;5-C1} C87 0.1 uF 2 C86 0.1 uF BSMRAS U14 74AC08 C14 33PF DRAM Decoupling Caps DRAM_PWR DRAM_PWR 1 R37 10K DGND 22 37 42 DRAM_PWR LM3940IS-3.3 1 3 IN OUT C88 .47uF A Use Dual Footprint for DRAM's 3V ONLY VCC JP2 5V/3V 25 1 2 1 2 2 1 2 U14 74AC08 2 2 1 1 4 10 15 21 28 34 39 45 DGND 24 DMD[07] DMD[06] DMD[05] DMD[04] DMD[03] DMD[02] DMD[01] DMD[00] DMD[07] DMD[06] DMD[05] DMD[04] DMD[03] DMD[02] DMD[01] DMD[00] 1 VCC1 6 VCC3 VCC2 21 G2 2 R65 1.5K R16 1M VCC 1 2 3 4 1 2 3 4 RP20 DMA[09] DMA[08] 1 VCC1 6 VCC3 VCC2 21 2 1 4 DIR2 R18 10K 1 2 47 1 VCC U13 NC7SZU04 BSMRAS BSMCAS BSMR/W DMA[09] DMA[08] DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] 41 40 39 38 36 35 34 33 10 9 8 7 5 4 3 2 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 1 C12 33PF 20.0000MHZ U6 74AC08 7 VCC2 18 VCC1 47 A1[1] 46 A1[2] 44 A1[3] 43 A1[4] 41 A1[5] 40 A1[6] 38 A1[7] 37 A1[8] 48 G1 36 A2[1] 35 A2[2] 33 A2[3] 32 A2[4] 30 A2[5] 29 A2[6] 27 A2[7] 26 A2[8] 1 8 42 VCC4 31 VCC3 2 B1[1] 3 B1[2] 5 B1[3] 6 B1[4] 8 B1[5] 9 B1[6] 11 B1[7] 12 B1[8] 1 DIR1 13 B2[1] 14 B2[2] 16 B2[3] 17 B2[4] 19 B2[5] 20 B2[6] 22 B2[7] 23 B2[8] 2 1 2 2 SMRAS SMCAS SMR/W 1 Y1 2 1 9 10 C11 6.8pF,50V,NPO 2 1 2 C9 33PF U6 74AC08 2 2 1 1 C R17 10K R64 1.5K R15 1M U30 74LCX162245 1 2 3 4 1 2 3 4 RP21 RP19 14 RAS 30 UCAS 31 LCAS 13 W 29 OE 28 A9 27 A8 26 A7 25 A6 24 A5 23 A4 20 A3 19 A2 18 A1 17 A0 DGND 22 37 42 8 7 6 5 47 47 DMD[23] DMD[22] DMD[21] DMD[20] DMD[19] DMD[18] DMD[17] DMD[16] DMD[15] DMD[14] DMD[13] DMD[12] DMD[11] DMD[10] DMD[09] DMD[08] 1 2 3 4 1 2 1 U12 NC7SZU04 DMAA[09] DMAA[08] DMAA[07] DMAA[06] DMAA[05] DMAA[04] DMAA[03] DMAA[02] DMAA[01] DMAA[00] TS5 VCC 1 2 3 4 DMA[09] DMA[08] DMA[07] DMA[06] DMA[05] DMA[04] DMA[03] DMA[02] DMA[01] DMA[00] 41 40 39 38 36 35 34 33 10 9 8 7 5 4 3 2 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 1 SMR/W SMCAS SMCAS SMR/W DMD[15] DMD[14] DMD[13] DMD[12] DMD[11] DMD[10] DMD[09] DMD[08] RP18 47 47 R39 1 2 SMRAS 10 47 RP16 RP17 47 8 7 6 5 8 7 6 5 14 RAS 30 UCAS 31 LCAS 13 W 29 OE 28 A9 27 A8 26 A7 25 A6 24 A5 23 A4 20 A3 19 A2 18 A1 17 A0 2 VCC GND DIR G 1 20 DMD[07] DMD[06] DMD[05] DMD[04] DMD[03] DMD[02] DMD[01] DMD[00] RP14 RP15 DMD[23] DMD[22] DMD[21] DMD[20] DMD[19] DMD[18] DMD[17] DMD[16] 1 11 2 3 4 5 6 7 8 9 47 47 8 7 6 5 8 7 6 5 2 12 13 A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] 8 7 6 5 8 7 6 5 DMDD[07] DMDD[06] DMDD[05] DMDD[04] DMDD[03] DMDD[02] DMDD[01] DMDD[00] RP13 1 U14 74AC08 B[1] B[2] B[3] B[4] B[5] B[6] B[7] B[8] 1 2 3 4 1 2 3 4 47 1 B 18 17 16 15 14 13 12 11 DMDD[15] DMDD[14] DMDD[13] DMDD[12] DMDD[11] DMDD[10] DMDD[09] DMDD[08] 25 24 U28 74LCX2245 DMDD[07] DMDD[06] DMDD[05] DMDD[04] DMDD[03] DMDD[02] DMDD[01] DMDD[00] 1 2 3 4 1 2 3 4 U17 1Mx16 DRAM 2 8 DMD[15] DMD[14] DMD[13] DMD[12] DMD[11] DMD[10] DMD[09] DMD[08] DMDD[23] DMDD[22] DMDD[21] DMDD[20] DMDD[19] DMDD[18] DMDD[17] DMDD[16] VCC U16 1Mx16 DRAM 1 9 10 DMAA[09] DMAA[08] DMAA[07] DMAA[06] DMAA[05] DMAA[04] DMAA[03] DMAA[02] DMAA[01] DMAA[00] DMD[23] DMD[22] DMD[21] DMD[20] DMD[19] DMD[18] DMD[17] DMD[16] G2 DIR2 4 10 15 21 28 34 39 45 DGND RP's Share Footprint Area with U28 - U30 2 U14 74AC08 DMDD[15] DMDD[14] DMDD[13] DMDD[12] DMDD[11] DMDD[10] DMDD[09] DMDD[08] 7 VCC2 18 VCC1 47 A1[1] 46 A1[2] 44 A1[3] 43 A1[4] 41 A1[5] 40 A1[6] 38 A1[7] 37 A1[8] 48 G1 36 A2[1] 35 A2[2] 33 A2[3] 32 A2[4] 30 A2[5] 29 A2[6] 27 A2[7] 26 A2[8] 2 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] CD[07] CD[06] CD[05] CD[04] CD[03] CD[02] CD[01] CD[00] DMDD[23] DMDD[22] DMDD[21] DMDD[20] DMDD[19] DMDD[18] DMDD[17] DMDD[16] 42 VCC4 31 VCC3 2 B1[1] 3 B1[2] 5 B1[3] 6 B1[4] 8 B1[5] 9 B1[6] 11 B1[7] 12 B1[8] 1 DIR1 13 B2[1] 14 B2[2] 16 B2[3] 17 B2[4] 19 B2[5] 20 B2[6] 22 B2[7] 23 B2[8] 1 CD[15:00] {1-A8,2-C1,4-C6} U29 74LCX162245 2 CA[09] CA[08] CA[07] CA[06] CA[05] CA[04] CA[03] CA[02] CA[01] BSMRAS BSMCAS BSMR/W 1 LISACS {2-B5} CWE {1-A3,C4,C5;2-A1;4-C6} DSACK1 {1-A1,2-A1} CA[20:00] {1-A8,2-A1,4-B5} 8 DECOUPLING CAPS NEAR PINS 1 AND 21 3VCC 2 A 3V ONLY SMRAS SMCAS SMR/W DMDD[23] DMDD[22] DMDD[21] DMDD[20] DMDD[19] DMDD[18] DMDD[17] DMDD[16] DMDD[15] DMDD[14] DMDD[13] DMDD[12] DMDD[11] DMDD[10] DMDD[09] DMDD[08] DMDD[07] DMDD[06] DMDD[05] DMDD[04] DMDD[03] DMDD[02] DMDD[01] DMDD[00] 1 28 SMRAS 29 SMCAS 30 SMR/W 72 64 CLK DMD[23] 63 DMD[22] 22 62 RESET DMD[21] 61 DMD[20] 20 CS 60 DMD[19] 21 R/W 59 DMD[18] 23 DTACK 58 DMD[17] 15 57 A[9] DMD[16] 14 56 A[8] DMD[15] 13 55 A[7] DMD[14] 12 54 A[6] DMD[13] 11 53 A[5] DMD[12] 10 50 A[4] DMD[11] 9 49 A[3] DMD[10] 8 48 A[2] DMD[09] 7 47 A[1] DMD[08] 6 46 A[0] DMD[07] 45 DMD[06] 3 D[15] 44 2 DMD[05] D[14] 43 DMD[04] 1 D[13] 16 DMD[03] 84 D[12] 19 DMD[02] 83 D[11] 65 DMD[01] 82 D[10] 66 DMD[00] 79 D[09] 78 40 D[08] DMA[9] 77 39 D[07] DMA[8] 76 38 D[06] DMA[7] 75 37 D[05] DMA[6] 74 36 D[04] DMA[5] 70 35 D[03] DMA[4] 69 34 D[02] DMA[3] 68 33 D[01] DMA[2] 67 32 D[00] DMA[1] 31 DMA[0] VCC 4 17 41 51 71 80 DGND 5 18 42 52 73 81 RESET {1-B4,D5;2-A1;4-D6;5-C1} 7 26 2 TOPO {2-A8} KISO {2-A8} 6 LISA KISO 25 TOP 24 KISI0 27 KISI1 5 2 U15 DECOUPLING CAPS NEAR VCC PINS, ONE CAP ON EACH SIDE 4 19 1 Kurzweil PC2 Series Service Manual 7 Date: 9/19/2000 By: T. THOMPSON Sht 3 of 5 Rev: D V4 8 7-5 Kurzweil PC2 Series Service Manual Engine Board–Sound ROM, Uart, Glue, Decoupling (page 4 of 5) 1 2 3 4 5 6 7 8 VCC VCC VCC VCC VCC BHE SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] 33 14 OE 12 CE D15/A-1 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 31 29 27 25 22 20 18 16 30 28 26 24 21 19 17 15 SMD[15] SMD[14] SMD[13] SMD[12] SMD[11] SMD[10] SMD[09] SMD[08] 1 44 43 2 3 34 35 36 37 38 39 40 41 42 4 5 6 7 8 9 10 11 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 BHE D15/A-1 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 31 29 27 25 22 20 18 16 30 28 26 24 21 19 17 15 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 VCC VCC VCC VCC VCC VCC VCC 1 1 1 1 1 1 1 C30 0.1 uF C32 0.1 uF C34 0.1 uF C36 0.1 uF 2 C28 0.1 uF 2 C26 0.1 uF 2 C24 0.1 uF 2 C20 0.1 uF 2 C18 0.1 uF 2 C16 0.1 uF A C38 0.1 uF MRXD {1-D6} VCC CA[20:00] {1-A8,2-A1,3-A1} CA[02] CA[01] CA[00] UARTCS {1-C3} VCC R24 10K PRSNT 58 60 62 56 A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 VCC1 VCC2 VCC3 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 CD[15] CD[14] CD[13] CD[12] CD[11] CD[10] CD[09] CD[08] 2 34 64 35 36 38 39 40 42 43 44 46 47 48 50 51 52 54 55 SMD[15] SMD[14] SMD[13] SMD[12] SMD[11] SMD[10] SMD[09] SMD[08] SMD[07] SMD[06] SMD[05] SMD[04] SMD[03] SMD[02] SMD[01] SMD[00] RESET {1-D5} CS WE OE PRSNT 17 10 11 13 MTXD {1-D6} 36 40 37 41 42 43 38 35 27 32 IRQ6 {1-B1,C3} 33 26 9 8 18 19 U1 74VHC14 VCC: 44 GND: 22 U21 16V8-15 VCC CA[00] 2 3 4 5 6 7 8 9 E {1-A3} LCDCS {1-B3,D6} SIZ1 {1-A3} SIZ0 {1-A3} R25 10K RESET {1-B4,D5;2-A1;3-D1;5-C1} 1 CLK20 {2-A8,3-D8} 56 I1 I2 I3 I4 I5 I6 I7 I8 O1 O2 O3 O4 O5 O6 O7 O8 CLK OE 12 13 14 15 16 17 18 19 1 R26 47 2 LCDE {1-D6} CHB {1-C4} CLB {1-C4} 1 1 R27 47 C IRQ4 {1-B1,C3} 2 R68 1K 2 CD[04] CLK5 11 16V8 ROM1PR {1-C1} 1 SMD[15] SMD[14] SMD[13] SMD[12] SMD[11] SMD[10] SMD[09] SMD[08] SMD[07] SMD[06] SMD[05] SMD[04] SMD[03] SMD[02] SMD[01] SMD[00] 3 4 6 7 8 10 11 12 14 15 16 18 19 20 22 23 24 26 27 28 30 31 32 CD[15:00] {1-A8,2-C1,3-A1} U22 ST16C550CJ44 29 A2 BAUDOUT 30 A1 RCLK 31 A0 SIN 16 CS2 SOUT 15 CS1 14 CS0 RTS 28 ADS CTS 25 DTR RD DSR 24 RD DCD 21 WR RI 20 WR OUT1 9 D7 OUT2 8 D6 7 D5 TXRDY 6 RXRDY D4 5 D3 INTR 4 D2 3 D1 DDIS 2 D0 XIN 39 MR XOUT R28 110 DGND: 1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 59 61 63 2 35 36 38 39 40 42 43 44 46 47 48 50 51 52 54 55 SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] SMA[01] VCC 1 D15 D14 D13 D12 D11 D10 D09 D08 D07 D06 D05 D04 D03 D02 D01 D00 2 34 64 DGND: 1 5 9 13 17 21 25 29 33 37 41 45 49 53 57 59 61 63 D C37 0.1 uF B SMD[07] SMD[06] SMD[05] SMD[04] SMD[03] SMD[02] SMD[01] SMD[00] 2 VCC1 VCC2 VCC3 J410 ROM Option VCC 2 CS WE OE C35 0.1 uF 14 OE 12 CE VCC 23 DGND 13 32 1 J409 ROM Option EXROM0CS SMWE {2-A6,B8} SMOE {2-A8} C33 0.1 uF VCC CWE {1-A3,C4,C5;2-A1;3-A1} 58 60 62 C31 0.1 uF VCC SMD[15:00] {2-D8} C C29 0.1 uF 33 SMA[25:01] {2-A8} A23 A22 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 C27 0.1 uF U20 ROM4MX16 VCC 23 DGND 13 32 3 4 6 7 8 10 11 12 14 15 16 18 19 20 22 23 24 26 27 28 30 31 32 C25 0.1 uF VCC 2 SMA[01] U19 ROM4MX16 SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] SMA[01] C91 0.1 uF VCC 2 SMA[01] B C21 0.1 uF 1 5 A21 A20 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A09 A08 A07 A06 A05 A04 A03 A02 A01 A00 C19 0.1 uF SROMCS SMOE {2-A8} 1 44 43 2 3 34 35 36 37 38 39 40 41 42 4 5 6 7 8 9 10 11 C17 0.1 uF EXROM0CS EXROM1CS NC7SZ08 U18 SMA[23] SMA[22] SMA[21] SMA[20] SMA[19] SMA[18] SMA[17] SMA[16] SMA[15] SMA[14] SMA[13] SMA[12] SMA[11] SMA[10] SMA[09] SMA[08] SMA[07] SMA[06] SMA[05] SMA[04] SMA[03] SMA[02] C15 0.1 uF 2 2 VCC 2 GND VCC VCC 1 4 VCC 2 SSMRCS {2-A8} MSMRCS {2-B8} VCC 1 2 1 VCC 2 SMA[24] SMA[25] U10 74VHC139 14 12 A Y0 11 13 B Y1 10 Y2 9 15 G Y3 3 VCC 1 A VCC 1 DECOUPLING EXROM1CS YOUNG CHANG CO., LTD. ROM0PR {1-C1} Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC88 II ENGINE SOUND ROM, UART, GLUE, DECOUPLING Filename: P82RDV4 Eng: Mfg: Doc: 021197 1 7-6 2 3 4 5 6 7 Date: 9/19/2000 By: T. THOMPSON Sht 4 of 5 Rev: D V4 8 D Engine Board–Audio Channel, Muting Control (page 5 of 5) 1 2 3 Kurzweil PC2 Series Service Manual 4 5 6 7 8 +12V 2 2 2 C70 0.1 uF 2 4 U24 R52 475, 1%, 1/16W 1 2 10UF C66 + 0.1 uF C63 ~12V 1 C71 1 A 1 - C56 5600pF 5% NPO ~12V 10UF 1 1 0.1 uF C74 2 1 2 + 2 2 R60 1.24K, 1%, 1/16W 1 2 3 2 U26 NE5532 1 1 - NE5532 + C67 R48 464, 1%, 1/16W 2200pF 5% NPO 2 1 1 GND 2 + R44 499, 1%, 1/16W 1 2 3 IN OUT C69 0.1 uF 2 + +5VANA VR1 78M05 1 3 R56 453, 1%, 1/16W 1 2 C62 0.1 uF 8 2 C48 47uF 35V 1 2 2 3 BAS40 D4 BV-32 +12V R40 487, 1%, 1/16W 1 2 8 1 2 1 1 R32 330 4 1 2 3 +1 +2 A C52 5600pF 5% NPO 1 2 C73 0.1 uF 1 +12V BUVDD 1 +VBAT J411 RY1 DPDT C53 5600pF 5% NPO 1 2 9 NC 8 7 NO C 1 E 2 2 B R35 36 1/8W R49 464, 1%, 1/16W PC2 AUDIO OUT 5 4 3 2 1 +12V - 2 3 2 U27 NE5532 2 9 10 GJ1 Ground Join 11 12 13 14 SMUTE DFS DEM0 DEM1 DIF0 DIF1 DIF2 AOUTR+ AOUTLAOUTL+ AVSS AVDD VREFH VREFL SVSS 1 2 0.1 uF C61 3 10UF C64 + ~12V NO 1 - 1+ 2 10 1 2 25 24 C55 5600pF 5% NPO 1 2 20 21 22 C51 47uF 35V 1 2 23 19 18 17 C42 0.1 uF 10UF + C45 5 R63 453, 1%, 1/16W 1 2 6 + C43 0.1 uF R43 487, 1%, 1/16W 1 2 7 + C46 10UF R47 499, 1%, 1/16W 1 2 NE5532 5 - U27 NE5532 R67 1.24K, 1%, 1/16W 1 2 16 15 + 2 6 C76 1 C59 5600pF 5% NPO + - 7 U25 R55 475, 1%, 1/16W 1 2 YOUNG CHANG CO., LTD. 2 PC88 II ENGINE AUDIO CHANNEL, MUTING CONTROL Filename: P82RDV4 Eng: Mfg: Doc: 021197 3 4 5 6 D Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. R51 464, 1%, 1/16W IMPORTANT! - PLACE GJ1 AS CLOSE AS POSSIBLE TO U23-14,15 2 4 0.1 uF C47 2200pF 5% NPO 1 NC 2 1 C44 + 10UF 2 2 1 D LRCK AOUTR- C 2 1 DACMUTE {1-C1,C4} SDATA VCOM U25 R50 464, 1%, 1/16W 1 8 BICK 26 +5VANA 7 DACL_R {2-A8} P/_S PD C75 1 NC 7 NO R54 475, 1%, 1/16W 1 2 2200pF 5% NPO 27 2 DACDATA {2-A8} CKS0 1 6 CKS1 MCLK 1 4 5 DACBCLK {2-A8} DVDD 2 3 2 28 1 RESET {1-B4,D5;2-A1;3-D1;4-D6} 2 CKS2 2 2 CLK25 {1-C1,2-A1,3-D8} DVSS 1 1 1 1 - C58 5600pF 5% NPO ~12V 2 + AK4393 R70 47 0.1 uF C78 U23 1 1 2 2 R66 1.24K, 1%, 1/16W 1 2 2 1 C92 + 1000uF, 16V 9 8 + 2 1 4 + + 1 2 8 3 R62 453, 1%, 1/16W 1 2 RY2 DPDT 10UF NE5532 1 C50 47uF 35V 1 2 R46 499, 1%, 1/16W 1 2 ROUT~ ROUT+ AGND LOUT~ LOUT+ J412 + C65 4 8 R42 487, 1%, 1/16W 1 2 C60 0.1 uF 2 1 C77 0.1 uF 2 1 2 2 C54 5600pF 5% NPO 1 2 1 +12V DNS 0.1 uF C41 1+ 10 2 S1A (1N4001) Q2 D5 MMBT2222A C 10UF C39 - R53 475, 1%, 1/16W 1 2 To Coils VCC VCC NO U24 C57 5600pF 5% NPO C72 1 1 C - 4 1 2 B 7 E MUTE {1-D1,D3} 2 6 NC 3 + C 1 1 2 5 2200pF 5% NPO 1 D3 LL4148 2 1 NE5532 2 1 2 1 R29 10K 2 R34 1K 22UF 16V U26 NE5532 R45 499, 1%, 1/16W 1 2 1 2 E MMBT2907A Q4 MMBT2907A Q3 B RESET {1-B4,D5;2-A1; 3-D1;4-D6} - R61 1.24K, 1%, 1/16W 1 2 VCC R33 470 + C40 R41 487, 1%, 1/16W 1 2 7 VCC B R31 470 + 2 VCC R30 4.7K D2 LL4148 1 2 6 + 1 B 5 R57 453, 1%, 1/16W 1 2 1 C49 47uF 35V 1 2 VCC 7 Date: 9/19/2000 By: D. O'NEILL Sht 5 of 5 Rev: D V4 8 7-7 Front Panel and IBBB Board (keyboard models)–FP Buttons and LEDs (page 1 of 2) ROW7 ROW6 ROW5 ROW4 ROW3 ROW2 ROW1 ROW0 B COL9 1 1 RED D63 SSSb4 RED D56 ELED SSSt7 1 RED D57 2 RED D50 2 RED D42 2 SSSb6 1 1 1 1 SSSb5 RED D34 1 SSSb9 SSSb8 RED D43 RED D51 SSSb7 1 SSSt8 RED D35 1 SSSt9 RED D27 RED D58 RED D66 2 RED D21 1 SS2 SS1 RED D15 2 R4 15 ZPb2 RED D9 2 18 17 16 15 14 13 12 11 B[1] B[2] B[3] B[4] B[5] B[6] B[7] B[8] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] 1 2 1 2 RED D67 2 RED D59 2 2 2 2 B SSSb11 1 1 1 1 1 1 2 1 1 2 RED D68 2 RED D60 2 RED D53 2 RED D37 2 Eb2 Eb1 1 Et1 1 1 1 2 RED D29 RED D12 RED D24 SPb3 1 SPt3 1 SPb2 RED D38 Eb3 RED D69 2 ZONE 2 ZONE 3 ZONE 4 SOLO 2 S32 TACT S40 TACT S48 TACT S55 TACT S63 TACT IBBB 1 SSSt3 2 S33 TACT SSSt2 2 S41 TACT SSSt1 2 S49 TACT SSSb4 3 2 S56 TACT SSSb1 2 S64 TACT IBBB 2 <<< 2 S7 TACT 3 3 EQ 3 E 2 3 3 F 2 3 G 3 2 3 2 SSSt6 3 2 S20 TACT SSSt5 3 2 S26 TACT SSSt4 3 2 S34 TACT SSSb5 3 2 S42 TACT SSSt7 3 2 S50 TACT SSSb6 3 2 S57 TACT SSSb3 3 2 S65 TACT ZPt2 ZPt3 SS1 3 2 S2 TACT 3 2 S9 TACT ZPb2 3 2 S15 TACT 3 2 S21 TACT SS2 3 2 S27 TACT SSSt9 3 2 S35 TACT SSSt8 3 2 S43 TACT SSSb8 3 2 S51 TACT SSSb9 3 2 S58 TACT SSSb7 3 2 S66 TACT ZPb3 2 S16 TACT SPb1 2 S22 TACT SS4 SSSt11 3 2 S44 TACT SSSt10 3 2 S52 TACT SSSb10 2 S59 TACT SSSb11 3 2 S67 TACT 3 ZPt4 2 3 2 S3 TACT S10 TACT MPt2 2 S4 TACT MPt1 2 S11 TACT MPt3 2 S5 TACT SPb2 2 S12 TACT 3 3 S6 TACT 3 2 S17 TACT 3 S18 TACT 3 3 S13 TACT S19 TACT 3 3 3 3 2 SPb3 3 2 S38 TACT 8 2 3 S25 TACT S31 TACT 2 S37 TACT S30 TACT 3 2 Et3 2 7 2 2 S36 TACT S29 TACT S24 TACT 6 2 3 Et2 2 SPt3 2 2 S28 TACT S23 TACT 5 3 2 2 3 SPt2 3 3 SS3 3 4 3 1 3 3 CLEAR 3 2 S45 TACT +/3 3 S39 TACT CANCEL 3 2 S54 TACT 2 S46 TACT Eb1 3 2 3 3 3 S61 TACT 3 S47 TACT 2 R13 10K 1 2 R14 10K 1 2 R15 10K 1 2 R9 10K R10 10K 1 R16 10K 2 1 2 S69 TACT ENTER 3 2 S70 TACT 2 S62 TACT YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC 88 II FRONT PANEL and IBBB FP Buttons and LEDs Filename: 021199B1 Eng: DMH Mfg: Doc: 021199-000 7-8 2 3 4 5 6 2 2 Eb3 2 + 2 1 2 S68 TACT 3 R12 10K 1 Eb2 2 S60 TACT 0 9 2 Et1 3 2 S53 TACT 3 2 C 3 ZPb1 3 2 S14 TACT 3 2 S1 TACT VCC R11 10K 1 >>> 3 2 S8 TACT ZPt1 1 2 3 4 5 SSSb10 RED D52 2 RED D5 3 LEDROW0 LEDROW1 SWROW0 SWROW1 COL4 SSSt10 RED D44 Et3 Et2 RED D23 2 MPt3 ZONE 1 J601 IBBB SSSt11 RED D36 2 R7 15 2 3 4 5 6 7 8 9 SS4 RED D28 SPt2 RED D11 1 1 J602 FP BRIDGE 1 LEDROW1 2 LEDROW2 3 SWROW 4 COL0 5 COL1 6 COL2 7 COL3 8 NC C4 0.1uF 2 2 1 RED D4 R6 15 1 19 MPt1 1 MPt2 1 RED D22 2 Q7 2N2222 C E 2 5 6 9 12 15 16 19 RED D16 2 B Q[1] Q[2] Q[3] Q[4] Q[5] Q[6] Q[7] Q[8] RED D10 2 R5 15 1 SS3 SPb1 ZPb3 1 1 RED D3 2 Q6 2N2222 C E ZPt4 1 SPt1 B 1 OE 11 G 3 D[1] 4 D[2] 7 D[3] 8 D[4] 13 D[5] 14 D[6] 17 D[7] 18 D[8] VCC 1 A 2 GREEN D49 2 2 1 SSSt1 bottom row middle row column # left to right Zone Parameters Sound Source Sound Parameters Midi Parameters Effects Stand Alone Effects LEDs b m 1-11 ZP SS SP MP E G 2 RED D55 Legend Sound/Setup/Select top row SSS t Q17 2SA1271 F 2 1 2 1 2 B COL8 B COL7 B COL6 1 1 ZPt3 RED D2 SPt1 1 RED D26 1 ZPt2 G2 G1 2 C 2 1 470uF 6V ROW0 ROW1 ROW2 ROW3 ROW4 ROW5 ROW6 ROW7 1 E Q16 2SA1271 RED D48 GREEN D41 SSSt4 SSSt5 RED D20 1 1 RED D14 2 R3 15 SSSt6 1 RED D1 U1 74HC541 2 SSSt2 GREEN D33 IBBB 2 ZONE 4 GREEN ZPb1 ZPt1 2 + C6 C C3 0.1uF RED D40 C 2 1 2 Q5 2N2222 C E ROW0 ROW1 ROW2 ROW3 ROW4 ROW5 ROW6 C2 0.1uF ZONE 3 GREEN 2 1 ZONE 2 GREEN 2 R8 1 U3 74HC373 D B COL5 1 Q4 2N2222 C E E E 2 COL9 ZONE 1 GREEN R2 15 SSSt3 1 2 EQ 2 COL8 C Q15 2SA1271 1 2 RED D32 E 2 COL7 Q3 2N2222 C E C Q14 2SA1271 SOLO IBBB 1 ZONE 4 RED ZONE 3 RED E 1 COL6 2 Q13 2SA1271 B 2 C 2 R26 10K COL5 Q12 2SA1271 E 2 1 R25 10K COL4 2 Q2 2N2222 C E 2 8 7 6 5 4 3 2 1 1 R24 10K 2 C 2 12 11 10 9 R23 10K COL3 E 1 1 R22 10K 2 ZONE 2 RED 2 1 14 13 R21 10K COL2 ZONE 1 RED 2 1 R20 10K 2 C Q11 2SA1271 1 1 18 17 1 B ROW7 ROW6 ROW5 ROW4 ROW3 ROW2 ROW1 ROW0 1 COL1 Q10 2SA1271 E 8 2 B COLA COLD COLC COLB 470uF 6V R19 10K COL0 2 C 7 1 SENSE DRIVE 1 + C1 2 2 PHASEB PHASEA 20 19 16 15 2 +5V DGND3 DGND2 DGND1 1 J604 FRONT PANEL R18 10K Q9 2SA1271 E 2 1 R17 10K R1 15 1 B 1 VCC C 6 2 Q1 2N2222 C E VCC SW ROTARY E 1 1 2 3 C Q8 2SA1271 B PHASEA COMMON PHASEB D E B A 12 C 1 SP1 B COL0 COL1 COL2 COL3 COL4 COL5 COL6 COL7 COL8 COL9 2 13 1 2 3 4 5 6 7 9 10 11 1 14 0 1 2 3 4 5 6 7 8 9 A 2 15 B COL0 U2 74HC145 5 B COL4 4 B COL2 3 B COL1 2 2 1 B COL3 Kurzweil PC2 Series Service Manual 7 Date: 11/29/99 By: DMH Sht 1 of 2 Rev: B V1 8 D Front Panel and IBBB Board (keyboard models)–IBBB Buttons and LEDs (page 2 of 2) 1 2 3 4 5 Kurzweil PC2 Series Service Manual 6 7 8 A 1 A RED D6 B 2 B J701 IBBB LEDROW0 LEDROW1 SWROW0 SWROW1 COL4 3 1 2 3 4 5 2 S72 TACT 1 Eb3 2 RED D7 3 2 S71 TACT C C D YOUNG CHANG CO., LTD. D Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC 88 II FRONT PANEL and IBBB IBBB Buttons and LEDs Filename: 021199B1 Eng: DMH Mfg: Doc: 021199-000 1 2 3 4 5 6 7 Date: 11/29/99 By: DMH Sht 2 of 2 Rev: B V1 8 7-9 Kurzweil PC2 Series Service Manual Connector Board (keyboard models)–Scanner (page 1 of 3) 1 2 3 4 5 6 7 8 PWRUPRST {3-A8} RESET {3-B1} INTMIDIRxD {2-B8} TOUCHSENS {2-D5} INTMIDITxD {2-B8} IRQ {2-C8} 1 2 3 4 8 7 6 5 RP11 24 58 59 60 61 62 63 64 65 10K EXPDL2 {2-B3} VCC 1 B 1 2 3 4 2 R2 10K 1 8 7 6 5 PORT57 PORT56 PORT55 PORT54 RP10 10K 8 7 6 5 23 22 20 21 L1 31 CLKOUT 29 XOUT 28 XIN PORT53 PORT52 PORT51 PORT50 R16 1M 1 26 2 RP12 12.2880MHz 2 10K 1 C4 33pF NPO C5 33pF NPO MONOSENS {3-D1} FTSW3 {2-D8} +5Vref {02} U2 74HC541 FTSW2 {2-C8} 2 3 4 5 6 7 8 9 FTSW1 {2-C8} TOUCH1 {2-D5} TOUCH2 {2-D5} TOUCH3 {2-D5} 1 COLA COLD COLC COLB D ROW7 ROW6 ROW5 ROW4 ROW3 ROW2 ROW1 ROW0 7-10 1 R144 10K 2 1 R147 10K 2 1 42 43 44 45 46 47 48 49 2 RP1 100 J306 1 2 3 4 PORT67 PORT66 PORT65 PORT64 50 51 52 53 54 55 56 57 8 7 6 5 100 PORT63 PORT62 PORT61 PORT60 1 2 3 4 1 2 3 4 33 34 35 36 37 38 39 40 12 13 14 15 16 17 18 19 MUXA2 {2-C5} MUXA1 {2-C5} MUXA0 {2-C5} RP2 8 7 6 5 8 7 6 5 RP3 18 20 19 17 15 13 11 9 7 5 3 1 100 1 2 3 4 PORT67 PORT66 PORT65 PORT64 PORT63 PORT62 PORT61 PORT60 16 14 12 10 8 6 4 2 7 6 8 5 RP4 100 1 2 3 4 1 RP5 PORT60 PORT61 PORT62 PORT63 PORT64 PORT65 PORT66 PORT67 RP13 10K RP9 10K VCC 1 2 3 4 8 7 6 5 PORT63 PORT62 PORT61 PORT60 PORT67 PORT66 PORT65 PORT64 8 7 6 5 100 VCC J307 1 2 3 4 BASS7 BASS6 BASS5 BASS4 BASS3 BASS2 BASS1 BASS0 14 13 1 1 2 2 1 2 3 4 12 11 10 9 8 7 6 5 4 3 2 1 R20 110 R17 110 BASS7 BASS6 BASS5 BASS4 BASS3 BASS2 BASS1 BASS0 8 7 6 5 100 RP6 BASS7 BASS6 BASS5 BASS4 4 3 2 1 5 6 7 8 BASS3 BASS2 BASS1 BASS0 4 3 2 1 5 6 7 8 COMPONENTS TO KEEP NEARCONNECTORS CONNECTOR COMPONENTS J304 L2, R117, R20, RP6-8 J306 RP1-3 J307 RP4-5 J308 RP11,C1-3 PORT57 PORT56 PORT55 PORT54 100 2 16 14 12 10 8 6 4 2 18 20 19 17 15 13 11 9 7 5 3 1 R24 10K 18 17 RP7 C6 1000pF T7 T6 T5 T4 T3 T2 T1 T0 FATAR_88_BASS Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC88 II CONNECTOR PCB Scanner Filename: 021221C4 Eng: Mfg: Doc: 021221-000 RP8 4 5 6 7 C NC2 NC1 BR4 MK4 BR3 MK3 BR2 MK2 BR1 MK1 BR0 MK0 YOUNG CHANG CO., LTD. PORT53 PORT52 PORT51 PORT50 3 BR10 MK10 BR9 MK9 BR8 MK8 BR7 MK7 BR6 MK6 BR5 MK5 CPU 18 17 16 15 14 13 12 11 1 L2 FE BEAD B 8 7 6 5 VCC 2 T7 T6 T5 T4 T3 T2 T1 T0 FATAR_88_TREBLE VCC 20 19 16 15 100 1 R14 10K 1 2 1 SENSE DRIVE 69 VREFADC 68 VREFDAC 71 AVCC 70 AVSS WE/ WR/ P[67] RD/E/ P[66] 72 CS/ P[65] VCC 73 A0/ P[64] VSS2 32 RDY/ P[63] VSS1 INT3/ P[62] 25 INT2/ P[61] MODE INT1/ P[60] R34 DNS 2 PHASEB PHASEA P[27] P[26] P[25] P[24] P[23] P[22] P[21] P[20] R33 DNS G1 G2 J304 FRONT PANEL +5V DGND3 DGND2 DGND1 B[1] B[2] B[3] B[4] B[5] B[6] B[7] B[8] RESET D7/ D6/ D5/ D4/ D3/ D2/ D1/ D0/ R32 DNS 74 75 76 77 78 79 2 3 19 C IACK {2-B8} A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] C49 0.1uF VCC 2 1 2 1 Y1 2 1 1 2 3 4 VCC FE BEAD R22 1.5K 2 VCC TP1 1 R1 10K 2 VCC 4 5 6 7 8 9 10 11 PORT57 PORT56 PORT55 PORT54 PORT53 PORT52 PORT51 PORT50 2 C45 0.1uF 1 C3 1000pF BREATH {2-C3} 1 C2 1000pF 2 1 C1 1000pF 2 1 RIBN_SLDR {2-C5} 2 1 2 1 EXPDL1 {2-A3} P[37] P[36] RESETOUT TxD/ P[35] RxD/ P[34] AIN[7] PWM/P[33] AIN[6] EV3/ P[32] AIN[5] EV2/ P[31] AIN[4] EV1/ P[30] AIN[3] AIN[2] AIN[1] P[17] A14/ P[16] AIN[0] A13/ P[15] A15/ P[57]/SLD7 A12/ P[14] P[56]/SLD6 A11/ P[13] P[55]/SLD5 A10/ P[12] P[54]/SLD4 A09/ P[11] P[53]/SLD3 A08/ P[10] P[52]/SLD2 P[51]/SLD1 A07/ P[07] P[50]/SLD0 A06/ P[06] A05/ P[05] A04/ P[04] SYNC A03/ P[03] A02/ P[02] R/W A01/ P[01] WR A00/ P[00] RD A 2 2 U1 M37451 +5Vref {2-A1,C3} 1 2 3 4 5 6 1 66 DAC2 67 DAC1 2 +5VREF WHEEL1 WHEEL2 PRESSR AGND NC 2 1 1 1 J308 WHEELS R12 10K VCC R11 1M +VBAT 2 A Date: 9/29/00 By: DMH Sht 1 of 3 Rev: C V4 8 D Connector Board (keyboard models)–Digital Interface (page 2 of 3) 5 6 J320 MIDI R66 2.2K 2 4 2 1 3 5 4 2 2 1 1 1 2 2 2 2 1 1 2 R5 56 5% 2 C56 0.1uF 1 THRU 3 OUT U5 74HCU04 10 11 4 MIDI_RxD MIDI_TxD 3 S1 OUT/THRU SELECT C19 1000pF R108 10K 1 1 +12V 2 C21 1000pF INTMIDITxD {1-A8} R107 10K INTMIDIRxD {1-A8} C 2 B Q18 MMBT2222 IACK {1-C1} E LCD Contrast Adjust BREATH {1-B1} 1 IRQ {1-A8} 1 +5Vref {1-A1} MUXA0 {1-B8} 1.5K R82 R84 10K 1 R85 10K 2 - 2 270 R83 R86 10K 1 - 2 9 D12 S1A - 2 B C 2 R77 10K 2 E Q3 1 1 100K R89 2 U4 LM339 2 TOUCH3 {1-C1} 1 2 4 3 1 6 J318 JACK TOUCH1 {1-C1} 14 U4 LM339 FOOTSWITCH "2" 1 100K R90 4 3 1 6 J317 JACK 2 FOOTSWITCH "3" 100K R91 4 3 1 6 J319 JACK 1 20K R80 B 1 E Q2 MMBT2222 1 FOOTSWITCH "1" R3 10K TOUCH2 {1-C1} 1 + 8 2 C 1 R87 1K 2 U4 LM339 + 6 2 R81 150 1 1 1 2 D8 LL4148 1 1 D7 LL4148 + 4 7 LL4148 D11 2 2 2 2 1 D6 LL4148 5 1 LL4148 D10 2 1 LL4148 D9 2 1 2 R79 680K 2 R78 680K 2 R76 680K 1 1 1 1 2 RIBN_SLDR {1-B1} 2 C14 1000pF 1 2 C15 1000pF FTSW2 {1-C1} R9 10K R75 110 1 FTSW1 {1-C1} R10 10K R74 110 2 FTSW3 {1-C1} C16 1000pF YOUNG CHANG CO., LTD. 1 100K R88 MMBT2907 2 R73 110 1 1 2 C R13 10K 2 1 VCC ~12V 1 +5Vref {1-A1} 10K R109 VCC 1 VCC 9 10 11 13 14 15 12 1 5 2 4 U11 74HC4051 16 C VDD B A 3 Y0 Y Y1 Y2 8 Y3 VSS 7 Y4 VEE Y5 Y6 6 Y7 G 9 2 2 C 8 1 MUXA2 {1-B8} 1 ~12V MUXA1 {1-B8} 2 +5VREF CTRL1 CTRL2 CTRL3 CTRL4 VSLDR AGND 2 2 1 2 3 4 5 6 7 1 1 J305 SLIDER U5 74HCU04 2 R65 110 2 R148 1K 2 2 1+ PC88 II CONNECTOR PCB Digital Interfaces TOUCHSENS {1-A1} Filename: 021221C4 Eng: Mfg: Doc: 021221-000 ~12V 3 D Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. ~12V 2 B 2 LL4148 D5 10uF 16V C7 1 J303 MIDI & CPU 1 MIDI_RxD 2 CONT 3 MIDI_TxD 4 IRQ 5 IACK 6 INT_RxD 7 INT_TxD 8 DIG_OUT 9 GND 10 +VBAT +VBAT 1 2 C25 1000pF 1 3 1 2 1 R70 10K A 2 2 2 121.0K 1% R67 TL072 U3 2 1 3 + LL4148 D16 1 SPDIF OUT 2 13 U5 74HCU04 C20 1000pF 2 R64 165K 1% 2 2 3 1 U5 74HCU04 12 R101 220 2 4 J300 4 DIGITAL_OUT 2 VCC 3 R4 56 5% R106 3K C18 1000pF 1 2 C22 1000pF 2 2 2 5 6 U5 74HCU04 1 R98 110 2 3 PC910 U6 2 1 R63 1.5M 1 VCC VCC 2 R100 220 C9 1000pF 1 2 2 4 5 3 1 D 1 R72 1M 2 1 1 2 2 EXPDL2 {1-B1} C13 LL4148 D4 0.1uF C17 LL4148 1000pF D13 VCC R97 110 1 1 2 C11 1000pF 2 1 2 1 R94 110 1 1 1 J316 2 C47 1000pF 2 LL4148 D3 U7 PC410 1 3 R102 56 C8 1000pF 3 4 5 2 1 6 1 SUPER RIBBON 1 1 2 1 1 1 TELMOD6PIN RBN/XYZ 1 REF2 REF+ 3 SEC2/Y 4 SEC3 5 SEC1/X 6 SENSE 2 1 R71 1M 2 C12 LL4148 D2 0.1uF 2 C10 1000pF B J315 JACK 1 R96 56 R99 56 R95 110 BREATH CONTROL R93 56 5 EXPDL1 {1-B1} 1 1 2 J314 JACK 3 1 2 R69 110 EXPRESSION PEDAL "2" 2 1 1 1 1 J313 JACK 3 4 5 2 1 6 2 EXPRESSION PEDAL "1" 4 2 R68 110 5 1 1 A LL4148 D1 3 2 E 2 1 22 4 1 6 2 7 3 5 23 11 8 13 9 14 10 12 24 18 15 20 16 21 17 19 25 1 B IN 7 8 C Q1 MMBT2907 L5 AES XFRMR 5 2 1 6 R6 270 5% Use either U6 or U7 OUT/THRU 1 OUT 8 2 +5Vref {1-A1} 7 1 4 2 3 1 2 5 1 Kurzweil PC2 Series Service Manual 4 5 6 7 Date: 9/29/00 By: DMH Sht 2 of 3 Rev: C V4 8 7-11 Kurzweil PC2 Series Service Manual Connector Board (keyboard models)–Power Supply/Audio (page 3 of 3) 2 4 GND 2 C36 + 100uF 16V 2 2 3 IN OUT C32 0.1uF 6 7 U5 74HCU04 5 C38 0.1uF 2 GND 1 2 100uF 16V C37 + 1 C44 0.1uF ~12V C34 + 100uF 16V C C35 0.1uF B L4 FB2.5TSMT +9V VCC 1 R8 5.6K R133 15.0K 1% 2 1 E VCC +12V C 1 1 2 2 R134 47 2 NE5532 U9 1 B 2 E E + B R122 15.0K 1% C C42 0.1uF ~12V MMBT2907 Q12 B C 2 2 R127 3K RESET {1-A1} MMBT2907 Q13 1 3 - MMBT2907 Q8 R120 1K R128 220 1 1 1 15.0K 1% R142 2 1 2 2 2 LL4148 D21 R132 15.0K 1% 2 2 C40 + 1000uF 16V 1 R119 1M 1 2 2 1 2 2 Q7 MMBT2222 1 E 8 R117 470 R126 220 4 R118 1.6K C41 0.1uF D22 S1A 1 1 1 1 C B 2 R19 5.6K 1 1 MMBT2907 Q4 2 E B C GJ1 connects directly to C28.2 in a star ground pattern +12V 2 2 R18 470 R121 10K +9V 1 1 2 1 C55 100pF 1 2 B R129 3K 2 2 2 1 HEADPHONES C39 0.22uF C46 100pF 1 2 BUVdd C B J302 1 1 2 15.0K 1% R138 1 C48 0.1uF 1 2 R149 10K 2 C24 0.1uF 5 NE5532 U9 7 E Q15 KSC2331 R137 47 1 2 + 1 R130 200 1% 1/3W 2 R123 15.0K 1% 1 1 1 8 TL072 10 2 LEFT/MONO 3 4 5 2 1 6 R124 200 1% 1/3W 2 + 100K R7 2 VCC 1 - 6 2 R92 DNS R141 200 1% 1/3W 2 R139 200 1% 1/3W 1 2 J311 JACK RIGHT 3 4 5 2 1 6 1 5 J312 JACK ~12V C23 0.1uF 2 1 YOUNG CHANG CO., LTD. C54 0.1uF Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. 1 C53 0.1uF 2 1 C52 0.1uF 2 1 C51 0.1uF 2 1 2 1 2 C50 0.1uF R151 DNS PC88 II CONNECTOR PCB POWER SUPPLY/AUDIO 2 ONE EACH AT GROUND PINS OF U1, U2, U5, U7, U11 1 Filename: 021221C4 Eng: Mfg: Doc: 021221-000 ~12V 2 C 4 1 R146 10K U3 7 J310 JACK 1 - R145 200K 11 12 LM339 U4 2 2 2 3 + 13 1 - Q14 KSC2331 C43 DNS 1 2 +12V 1 1 VCC MONOSENS {1-C1} 6 E 2 PC88II AUDIO OUT R150 100K R135 15.0K 1% 2 R136 15.0K 1% 2 3 4 5 2 1 6 C B 1 1 2 3 4 5 LOUT+ LOUT~ AGND ROUT+ ROUT~ C 7-12 Q9 MMBT2222 E JUMPER D PC88 II POWER 100K R15 2 2 1 2 GND A 1 1 OUT 2 GJ1 B ~12V PWRUPRST BUVdd MUTE +12V AGND -12V 5V_DIG DGND 5 IN OUT C29 0.1uF 2 I1 3 I2 6 I3 7 I4 VCC 1 1 2 1 2 C26 1000PF 2 C28 + 100UF 16V L3 FB2.5TSMT 1 1 1 2 VR3 79L12ACM C33 0.1uF 3 1 1 2 +9V S2 1 2 VR1 78T05 1 2 5 1 3 4 6 + 2 2 C31 470uF, 25V J301 8 7 6 5 4 3 2 1 3 ~17V 1 4 5 1 S1A D15 J321 3 2 2 1 C27 1000PF PWRUPRST {1-A8} VCC 6 +12V PC88II PWR A 8 3 1 1 + 2 S1A D17 2 C30 1000uF, 25V 1 Switch is in ON Position 5 +12V VR2 78M12 1 2 D14 S1A +17V 1 1 2 3 1 1 3 4 5 6 7 Date: 9/29/00 By: DMH Sht 3 of 3 Rev: C V4 8 D Slider Board (keyboard models)–Sliders 2 ZONE 2 2 ZONE 3 S2 TACT 3 1N4148 D8 8 2 ZONE 4 S3 TACT 3 S1 TACT 3 1N4148 D7 3 A 2 S4 TACT 3 3 1N4148 D6 7 3 ZONE 1 3 A D5 1N4148 2 1 1 J102 FP BRIDGE 1 LEDROW1 2 LEDROW2 3 SWROW 4 COL0 5 COL1 6 COL2 7 COL3 8 NC 6 2 5 1 4 2 3 1 2 2 1 Kurzweil PC2 Series Service Manual GREEN 2 2 2 2 ZONE 2 ZONE 3 D4 DUAL COLOR ZONE 4 +5Vref ZONE 1 D3 DUAL COLOR 1 1 RED D2 DUAL COLOR 1 B D1 DUAL COLOR 1 B J101 SLIDER 1 2 3 4 5 6 7 UP SLIDER C R3 10K LIN 2 UP SLIDER B 1 1 1 2 R4 10K LIN 2 R5 10K LIN 3 UP SLIDER D R2 10K LIN 3 2 3 UP R1 10K LIN 3 2 1 1 C 3 +5VREF CTRL1 CTRL2 CTRL3 CTRL4 VSLDR AGND C SLIDER A VOLUME YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC88 II SLIDER PCB Sliders See Table Buttons D Filename: 121198B1 Eng: Mfg: :Doc: 1 2 3 4 5 6 7 D Date: 10/26/99 By: DMH Sht : 1 of 1 Rev: A V1 8 7-13 Right Front Panel Board (rack models)–FP Buttons and LEDs (page 1 of 2) 1 2 3 15 14 13 SW ROTARY 12 0 1 2 3 4 5 6 7 8 9 A B C D VCC 1 2 3 4 5 6 7 9 10 11 B COL1 PHASEA COMMON PHASEB COL1 COL2 COL3 E C Q3 MMBT2907 COL6 COL7 6 E C E Q4 MMBT2907 C Q5 MMBT2907 E 7 C E Q6 MMBT2907 8 B COL9 5 U1 74HC145 SP1 A 4 B COL7 3 B COL6 2 B COL3 1 B COL2 Kurzweil PC2 Series Service Manual C Q7 MMBT2907 E C Q8 MMBT2907 A J602 Front Panel Bridge COL9 16 15 VCC + C1 2 1 ROWDRVPWR 3 470uF 6V 1 1 1 + C8 0.1uF 50V 20% 2 1 1 1 1 1 R1 10K R3 10K R4 10K R5 10K R6 10K R7 10K R8 10K 2 COL1 2 COL2 2 COL3 2 COL6 2 COL7 2 COL9 14 13 8 7 CNTRLR4 CNTRLR3 CNTRLR2 CNTRLR1 6 5 4 3 2 1 R2 1 0.1uF 50V 20% SROW0 SROW1 DROW0 DROW1 CTRL4 CTRL3 CTRL2 CTRL1 COL9 COL7 COL6 COL3 COL2 COL1 2 2 3 1 1 2 + C9 12 11 10 9 RDRPWR DGND 3 + C2 470uF 6V 2 2 + C10 B + C3 0.1uF 50V 20% 0.1uF 50V 20% 1 +5V PHASEB PHASEA C SENSE DRIVE COLA COLD COLC COLB ROW7 ROW6 ROW5 ROW2 ROW1 ROW0 22 21 20 19 CNTRLR1 CNTRLR2 CNTRLR3 CNTRLR4 ROW0 ROW1 ROW2 ROW5 17 15 14 12 11 Q[1] Q[2] Q[3] Q[4] Q[5] Q[6] Q[7] Q[8] 1 1 2 3 1 RED D8 D9 DUAL COLOR 2 RED D6 MIDI RCV 1 1 1 1 KB3 RED D4 2 RED D2 R10 15 FX 2 FRONT PANEL RIGHT 2 5 6 9 12 15 16 19 U3 74HC541 ROW0 ROW1 ROW2 ROW5 ROW6 ROW7 ROW7 ROW6 ROW5 ROW2 ROW1 ROW0 18 17 16 15 14 13 12 11 B[1] B[2] B[3] B[4] B[5] B[6] B[7] B[8] A[1] A[2] A[3] A[4] A[5] A[6] A[7] A[8] ZONE 3 2 3 4 5 6 7 8 9 EDIT 1 1 C5 0.1uF 50V 20% 2 2 2 1 VCC D ZONE 2 1 2 S3 INT VOX 3 1 2 4 S4 MENU 3 1 2 4 S9 COPY 1 2 S8 GLOBAL 3 1 2 4 S10 3 4 MIDI SET 3 1 4 2 S5 C6 0.1uF 50V 20% 2 R12 10K 1 COMPARE 3 1 2 4 S7 MIDI RCV 3 1 4 2 S11 KB3 3 1 4 2 S6 2 R13 10K 1 2 Note: From RevB to RevC, no schematic changes made. R14 10K 1 CANCEL 3 1 4 2 S13 FX 3 4 VCC R11 10K SHIFT SOLO >>> 3 1 2 4 S2 3 4 C4 0.1uF 50V 20% ZONE 1 <<< 1 2 S1 3 4 1 19 23 18 16 13 ZONE 4 1 G2 G1 DGND4 DGND3 DGND2 DGND1 INT VOX C 10 9 8 7 6 5 4 3 2 1 1 OE 11 G 3 D[1] 4 D[2] 7 D[3] 8 D[4] 13 D[5] 14 D[6] 17 D[7] 18 D[8] Q2 MMBT2222A C E COMPARE 2 U2 74HC373 1 B 2 26 25 24 B CTRL1 CTRL2 CTRL3 CTRL4 RED D7 2 J601 FRONT PANEL CONTHI WPR CONTLO GLOBAL RED D5 2 R9 15 RED D3 2 RED D1 2 Q1 MMBT2222A C E MIDI SETUPS 1 COPY 1 EDIT 2 2 1 1 B 1 ROWDRVPWR R15 10K 1 ENTER 3 1 4 2 S14 1 2 S12 2 2 YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. R16 10K 1 RIGHT PC2 RACK FRONT PANEL FP Buttons and LEDs 2 FRONT PANEL RIGHT 1 7-14 2 3 4 5 6 7 Filename: 021251C1 Eng: DAON Mfg: Doc: 021251-000 Date: 12/20/2000 By: DO Sht 1 of 2 Rev: C v1 8 D Left Front Panel Board (rack models)–Controllers, FP Buttons and LEDs (page 2 of 2) 1 3 4 5 6 7 8 A ROWDRIVERPOWER + C7 2 1 A 2 Kurzweil PC2 Series Service Manual R17 15 3 3 3 3 2 2 2 2 2 2 COL9 COL7 COL6 COL3 COL2 COL1 ZONE 3 ZONE 4 ZONE 1 1 D19 DUAL COLOR 1 1 1 2 SOLO D17 DUAL COLOR ZONE 2 SHIFT B 2 S17 2 4 1 3 4 3 D12 ZONE 4 LL4148 ZONE 3 S18 2 4 1 3 D14 ZONE 1 LL4148 S19 2 4 1 3 1 S16 D16 ZONE 2 LL4148 6 5 4 3 2 1 D18 LL4148 SHIFT 2 2 1 1 S15 2 4 1 3 12 11 10 9 2 8 7 1 CTRL4 CTRL3 CTRL2 CTRL1 1 D15 DUAL COLOR 2 DROW0 DROW1 14 13 R18 15 D13 DUAL COLOR 1 SROW0 SROW1 Q10 MMBT2222A C E RED D10 2 B 16 15 B RDRPWR DGND D11 DUAL COLOR 1 J603 Front Panel Bridge 1 B 1 3 Q9 MMBT2222A C E 0.1uF 50V 20% S20 2 4 3 1 SOLO C C Front Panel Bridge 2 2 +5vref 1 AVSS POT D 10K LIN R21 2 POT C 3 3 CW CW 10K LIN R22 2 1 1 10K LIN R20 2 1 10K LIN R19 2 CW 1 CW 3 3 J604 POT B POT A YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. D D LEFT PC2 RACK FRONT PANEL Controllers, FP Buttons and LEDs Filename: 021251C1 Eng: DAON Mfg: Doc: 021261-001 1 2 3 4 5 6 7 Date: 12/20/2000 By: DAON Sht 2 of 2 Rev: C v1 8 7-15 Kurzweil PC2 Series Service Manual Connector Board (rack models)–Scanner (page 1 of 3) 1 2 3 4 5 6 7 8 R11 1M +VBAT 1 2 PWRUPRST {3-A8} RESET {3-C1} INTMIDIRxD {2-C7} INTMIDITxD {2-C7} IRQ {2-C7} A RP11 U1 M37451 24 UNUSED 58 59 60 61 62 63 64 65 10K RIBN_SLDR R2 10K 1 8 7 6 5 PORT57 PORT56 PORT55 PORT54 R22 1.5K 2 VCC RP10 10K 8 7 6 5 PORT53 PORT52 PORT51 PORT50 R16 1M 1 10K 1 26 2 12.2880MHz 2 VCC C4 33pF NPO C5 33pF NPO C49 0.1uF VCC 2 1 VCC 2 1 Y1 +5Vref {3-A3} AIN[7] AIN[6] AIN[5] AIN[4] AIN[3] AIN[2] AIN[1] AIN[0] A15/ P[17] A14/ P[16] A13/ P[15] A12/ P[14] A11/ P[13] A10/ P[12] A09/ P[11] A08/ P[10] P[57]/SLD7 P[56]/SLD6 P[55]/SLD5 P[54]/SLD4 P[53]/SLD3 P[52]/SLD2 P[51]/SLD1 A07/ P[07] P[50]/SLD0 A06/ P[06] A05/ P[05] A04/ P[04] SYNC A03/ P[03] A02/ P[02] R/W A01/ P[01] WR A00/ P[00] RD 31 CLKOUT 29 XOUT 28 XIN 2 RP12 23 22 20 21 1 1 2 3 4 VCC TP1 FB2.5TSMT L1 2 1 1 2 3 4 2 1 1 1 VCC R1 10K 2 VCC 4 5 6 7 8 9 10 11 PORT57 PORT56 PORT55 PORT54 PORT53 PORT52 PORT51 PORT50 P[37] P[36] TxD/P[35] RxD/P[34] PWM/ P[33] EV3/ P[32] EV2/ P[31] EV1/ P[30] RESETOUT RESET D7/ D6/ D5/ D4/ D3/ D2/ D1/ D0/ P[27] P[26] P[25] P[24] P[23] P[22] P[21] P[20] 69 VREFADC 68 VREFDAC 71 AVCC 70 AVSS WE/ WR/ P[67] RD/E/ P[66] 72 VCC CS/ P[65] 73 VSS2 A0/ P[64] 32 VSS1 RDY/ P[63] INT3/ P[62] 25 MODE INT2/ P[61] INT1/ P[60] R32 DNS 74 75 76 77 78 79 2 3 1 2 R33 DNS R34 DNS 2 66 DAC2 67 DAC1 1 8 7 6 5 2 1 2 3 4 1 C45 0.1uF A 1 2 2 1 VCC B R12 10K VCC R14 10K 1 R144 10K 2 1 1 42 43 44 45 46 47 48 49 12 13 14 15 16 17 18 19 2 COMPONENTS TO KEEP NEAR CONNECTORS CONNECTOR COMPONENTS J304 L2, R117, R20, RP6-8 50 51 52 53 54 55 56 57 33 34 35 36 37 38 39 40 R147 10K 2 9 10 11 13 14 15 12 1 5 2 4 VOLUME {3-A3} PORT27 PORT26 PORT25 PORT24 PORT23 PORT22 U11 74HC4051 16 C VDD B A 3 Y0 Y VCC RIBN_SLDR Y1 Y2 8 Y3 VSS 7 Y4 VEE Y5 Y6 6 Y7 G B R3 10K 1 2 UNUSED RP9 10K VCC 1 2 3 4 PORT64 PORT63 PORT62 PORT61 8 7 6 5 PORT64 PORT63 PORT62 PORT61 CPU R108 10K C 1 +12V C 2 SENSE DRIVE COLA COLD COLC COLB D ROW7 ROW6 ROW5 ROW2 ROW1 ROW0 DGND4 DGND3 DGND2 DGND1 23 18 16 13 E BASS7 BASS6 BASS5 BASS2 BASS1 BASS0 1 1 ~12V 2 CONTRAST {2-C6} 1K R148 C3 0.1uF R24 10K R20 110 1 PORT26 PORT27 2 10 9 8 7 6 5 4 3 2 1 C2 0.1uF 1 BASS7 BASS6 BASS5 1 2 3 4 8 7 6 5 4 3 2 1 5 6 7 8 4 3 2 1 5 6 7 8 100 2 YOUNG CHANG CO., LTD. RP7 Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PORT64 {2-C7} PC2 Rack Connector PCB Scanner PORT52 PORT51 PORT50 100 TP3 PORT22 PORT25 PORT24 PORT23 PORT57 PORT56 PORT55 100 BASS2 BASS1 BASS0 RP6 TP2 1 L2 FB2.5TSMT R17 110 1 2 C1 0.1uF 2 2 2 15 14 1 7-16 1 1 2 17 12 11 2 10K R109 1 +5V PHASEB PHASEA 1 22 21 20 19 1 CTRL1 CTRL2 CTRL3 CTRL4 Q18 MMBT2222 B 26 25 24 2 CONTHI WPR CONTLO C J304 FRONT PANEL Filename: 021250B3 Eng: Mfg: Doc: 021250-000 RP8 3 4 5 6 7 Date: 9/29/2000 By: D. O'Neill Sht 1 of 3 Rev: B V3 8 D Connector Board (rack models)–Digital Interface (page 2 of 3) 1 2 3 Kurzweil PC2 Series Service Manual 4 5 6 7 8 J320 MIDI 5 3 2 1 4 5 3 2 1 4 VCC 5 2 B R94 110 2 1 2 1 1 2 12 1 2 2 1 1 R5 56 5% 2 C56 0.1uF B 13 2 1 DIGITAL_OUT 2 1 2 1 1 C25 1000pF U5 74HCU04 C18 1000pF VCC 1 2 U5 74HCU04 1 R98 110 4 2 J300 SPDIF OUT 7 8 C22 1000pF R100 220 R95 110 6 PC910 U6 VCC R97 110 2 3 2 2 1 1 R106 3K VCC 5 R99 56 C17 LL4148 1000pF D13 R102 56 1 2 3 R4 56 5% 3 4 2 1 C47 1000pF 2 1 2 1 2 1 U7 PC410 1 3 1 2 2 2 1 1 R96 56 1 R93 56 L5 AES XFRMR 5 2 1 6 R6 270 5% Use either U6 or U7 1 4 18 25 1 A OUT 21 16 20 2 4 23 12 3 7 2 6 22 5 5 OUT/THRU 11 24 19 IN 14 9 13 A S1 2 C20 1000pF U5 74HCU04 2 3 THRU 1 OUT 10 U5 74HCU04 11 4 MIDI_RxD 3 MIDI_TxD OUT/THRU SELECT +VBAT U5 74HCU04 2 C19 1000pF J303 MIDI & CPU 1 MIDI_RxD 2 CONT 3 MIDI_TxD 4 IRQ 5 IACK 6 INT_RxD 7 INT_TxD 8 DIG_OUT 9 GND 10 +VBAT 9 8 R101 220 1 1 2 C 2 C21 1000pF INTMIDITxD {1-A8} C INTMIDIRxD {1-A8} PORT64 {1-D6} CONTRAST {1-C8} IRQ {1-A8} D YOUNG CHANG CO., LTD. D Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC2 Rack Connector PCB Digital Interfaces Filename: 021250B3 Eng: Mfg: Doc: 021250-000 1 2 3 4 5 6 7 Date: 9/29/2000 By: D. O'Neill Sht 2 of 3 Rev: B V3 8 7-17 Connector Board (rack models)–Power Supply/Audio (page 3 of 3) 4 2 NO + 3 NC IN OUT GND C32 0.1uF U5 74HCU04 3 1 1 C30 1000uF, 25V S1A D17 C36 + 100uF 16V 5 C38 0.1uF HPLEFT HPRIGHT PC88II PWR VR3 79L12ACM 2 I1 3 I2 1 OUT 6 I3 7 I4 100uF 16V GND C37 + C33 0.1uF ~12V PWRUPRST BUVdd MUTE +12V AGND -12V 5V_DIG DGND A 1 2 1 1 + C44 0.1uF PC88 II POWER 100K R15 ~12V 2 2 +5Vref {1-C5} VOLUME {1-B7} 14VAC 14VACSW 9VDC 9VDCSW +5Vref WPR DGND LEFT RIGHT AGND C31 470uF, 25V 1 1+ 3 ~17V J301 8 7 6 5 4 3 2 1 5 10 1 2 3 4 5 6 7 8 9 10 2 2 VCC S1A D15 2 J322 1 1 NO A - PWRUPRST {1-A8} VCC 6 +12V 3 4 8 +12V VR2 78M12 1 1 8 7 2 D14 S1A +17V 1 7 2 6 2 2 NC 2 9 5 1 3 2 2 RY1 DPDT 1 1 2 Kurzweil PC2 Series Service Manual C B Q9 MMBT2222 4 5 1 E J321 PC2R FRONT PANEL VOL/PWR/HPhones VR1 78T05 E C41 0.1uF E C C42 0.1uF ~12V B C R127 3K R129 3K 1 1 2 2 HPLEFT B R117 470 E C46 100pF 1 2 2 C Q7 MMBT2222 D22 S1A 1 1 C40 + 1000uF 16V 2 1 1 1 R135 15.0K 1% 2 6 R136 15.0K 1% 2 - 2 15.0K 1% R138 C39 0.22uF E R137 47 1 1 C53 0.1uF 2 1 C52 0.1uF 2 1 C51 0.1uF 2 1 2 2 1 VCC E LEFT/MONO C + R123 15.0K 1% 1 1 1 2 3 4 5 RING = - 2 200 1% 1/3W R124 2 200 1% 1/3W R130 J302 LOUT+ LOUT~ AGND ROUT+ ROUT~ HPRIGHT Q15 KSC2331 2 2 2 1 RESET {1-A1} 5 1 NE5532 U9 7 Q14 KSC2331 HPLEFT HPRIGHT C B 1 2 2 LL4148 D21 C B 2 R119 1M C50 0.1uF MMBT2907 Q13 MMBT2907 Q4 2 R118 1.6K 2 E MMBT2907 Q12 VCC 1 C R19 5.6K 2 2 8 R122 15.0K 1% 1 B C E B 2 1 R8 5.6K 2 + 2 2 R18 470 15.0K 1% R142 +9V 3 R134 47 1 2 1 JUMPER 1 NE5532 U9 1 1 2 - 1 BUVdd 2 B R120 1K R128 220 2 2 R126 220 1 1 2 R132 15.0K 1% 2 1 1 C35 0.1uF 1 1 2 2 C34 + 100uF 16V C 1 1 +12V 1 VCC MMBT2907 Q8 B L4 FB2.5TSMT +9V 2 VCC 2 GJ1 1 3 GND C29 0.1uF R133 15.0K 1% 2 4 C26 1000PF C28 + 100uF 16V IN OUT 1 +12V 1 1 2 2 1 1 1 B 2 L3 FB2.5TSMT 1 1 2 2 2 +9V 1 C27 1000PF R121 10K 2 3 C55 100pF 1 2 TIP = + LEFT/MONO PC88II AUDIO OUT C54 0.1uF 1 1 2 2 RING = - 200 1% 1/3W R139 200 1% 1/3W R141 6 JACK J311 1 2 5 4 3 6 JACK J312 1 2 5 4 3 TIP = + RIGHT ONE EACH AT GROUND PINS OF U1, U2, U5, U7, U11 D YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. PC2 Rack Connector PCB POWER SUPPLY/AUDIO Filename: 021250B3 Eng: Mfg: Doc: 021250-000 Note on signal polarity; Line out TIP, Headphone out and Digital out = positive going signal. The Digital out is inverted with respect to the output of the DAC 1 7-18 2 3 4 5 6 7 Date: 9/29/2000 By: D. O'Neill Sht 3 of 3 Rev: B V3 8 D Power/Volume/Headphone Board (rack models) 1 2 3 4 Kurzweil PC2 Series Service Manual 5 6 7 8 A A VR1 Power sw / Volume control 7 6 5 4 3 B J2 1 2 3 4 5 6 7 8 9 10 Do not connect these pins 2 1 14VAC 14VACSW 9VDC 9VDCSW +5Vref WPR DGND LEFT RIGHT AGND B 6 5 4 2 PC2R FRONT PANEL VOL/PWR/HPhones 3 7 8 9 1 J1 Headphone Front Panel Bridge 2 2 +5vref 1 AVSS C C J3 YOUNG CHANG CO., LTD. Reproduction without the express written consent of Young Chang Co., Ltd. is prohibited. D D PC2R Power / Volume / Headphone PCB Filename: 121262B1 Eng: Mfg: Doc: 021262 1 2 3 4 5 6 7 Date: 12/7/2000 By: Fran Turner Sht 1 of 1 Rev: BV1 8 7-19 Kurzweil PC2 Series Service Manual 7-20 Kurzweil PC2 Series Service Manual A C Alpha Wheel Test scanner tests, PC2 5-8 scanner tests, PC2R 5-7 Assembly instructions, 76-note Keyboard Assembly connecting the keyboard 4-21 contact boards 4-24 replacing contact strips 4-25 replacing keys 4-24 replacing the keyboard 4-20 Assembly instructions, 88-note Keyboard Assembly contact boards 4-30, 4-31 removing a key weight 4-33 replacing contact strips 4-32 replacing keys 4-30 replacing the keyboard 4-27 Assembly instructions, keyboard models bottom enclosure 4-6 Connector Board 4-10 Enclosure Support Walls 4-8 Engine Board 4-17 Front Panel Board 4-12 LCD Board 4-13 Mod Wheel Assembly 4-18 Polyphony Expansion Board (PCX-1) 4-14 Slider Board 4-15 top enclosure 4-6 Assembly instructions, rack models Connector Board 3-4 Engine Board 3-6 Headphone/Volume/Power Switch Board 3-14 LCD Board 3-12 Left Front Panel Board 3-13 Polyphony Expansion Board (PCX-1) 3-5 removing the front panel faceplate 3-9 replacing the front panel faceplate 3-8 Right Front Panel Board 3-11 Top Cover 3-2 Cables, keyboard models Connector Board 4-8 Engine Board 4-16 Front Panel Board 4-11 Cables, rack models Connector Board 3-3 Engine Board 3-6 Connector Board cables, keyboard models 4-8 cables, rack models 3-3 diagram, hardware 4-9 parts list, keyboard models 6-6 parts list, rack models 6-13 removing, keyboard models 4-8 removing, rack models 3-3 replacing, keyboard models 4-10 replacing, rack models 3-4 Contact Boards removing, 76-note keyboard models 4-24 removing, 88-note keyboard models 4-30 replacing, 76-note keyboard models 4-24 replacing, 88-note keyboard models 4-30, 4-31 Contacts troubleshooting 5-12 B Battery removing, PC2 5-5 removing, PC2R 5-6 replacing, PC2 5-5 replacing, PC2R 5-6 Boot Block entering 5-2 installing 5-4 Boot block installing the Sound ROM Option 5-4 Bottom Enclosure closing, keyboard models 4-6 diagram 76-note keyboard 4-2, 4-19 diagram 88-note keyboard 4-3, 4-26 opening, 76-note keyboard 4-2 opening, 88-note keyboard 4-3 Burn-in Tests diagnostics 2-3 Button Test scanner tests, PC2 5-8 scanner tests, PC2R 5-7 D Diagnostic Test Modes: description 2-2 Diagnostic Tests LED 2-5 LISA 2-4 MABEL 2-4 MIDI 2-5 PCX-1 MABEL 2-6 PCX-1 RAM 2-5 PCX-1 ROM 2-5 PCX-1 RW 2-5 PCX-1 SROM 2-6 RAM 2-4 Read-write 2-4 ROM 2-4 Sound ROM 2-4 ZRAM 2-5 Diagnostics Burn-in Tests 2-3 entering tests 2-2 list of tests 2-1 test results 2-3 Diagram, keyboard models bottom enclosure 76-note keyboard 4-2, 4-19 bottom enclosure 88-note keyboard 4-3, 4-26 Connector Board hardware 4-9 Engine Board 4-16 Front Panel Board 4-11 front panel layout 1-3, 1-4, 1-5 Interconnect 5-14 key spring, 76-note keyboard 4-23 key spring, 88-note keyboard 4-29 key weights 88-note keyboard models 4-32 rear panel 1-2, 4-4 Slider Board 4-14 i Kurzweil PC2 Series Service Manual top cover and bottom enclosure 4-5 top enclosure, board locations 4-7 top enclosure, enclosure support wall locations 4-7 Diagram, rack models front panel 1-6, 1-7, 1-8 front panel assembly 3-8 front panel faceplate 3-10 Headphone/Vol/Pwr Sw Board connection 3-13 Interconnect 5-13 rear panel 1-6 removing the Polyphony Expansion Board (PCX-1) 3-5 removing the top cover 3-2 Disassembly instructions, 76-note Keyboard Assembly contact boards 4-24 disconnecting the keyboard 4-21 removing contact strips 4-25 removing keys 4-22 removing the keyboard 4-19 Disassembly instructions, 88-note Keyboard Assembly contact boards 4-30 removing a key weight 4-32 removing contact strips 4-31 removing keys 4-27 removing the keyboard 4-26 Disassembly instructions, keyboard models bottom enclosure 76-note keyboard 4-2 bottom enclosure 88-note keyboard 4-3 Connector Board 4-8 Enclosure Support Walls 4-8 Engine Board 4-15 Front Panel Board 4-10 LCD Board 4-13 Mod Wheel Assembly 4-17 Polyphony Expansion Board (PCX-1) 4-13 Slider Board 4-14 top enclosure 4-4 Disassembly instructions, rack models Connector Board 3-3 Engine Board 3-6 Headphone/Volume/Power Switch Board 3-14 LCD Board 3-11 Left Front Panel Board 3-12 Polyphony Expansion Board (PCX-1) 3-5 removing the front panel assembly 3-8 removing the front panel faceplate 3-9 Right Front Panel Board 3-10 Top Cover 3-2 E Enclosure Support Walls removing, keyboard models 4-8 replacing, keyboard models 4-8 Engine Board cables, keyboard models 4-16 cables, rack models 3-6 diagram, keyboard models 4-16 parts list 6-3 removing, keyboard models 4-15 removing, rack models 3-6 replacing, keyboard models 4-17 replacing, rack models 3-6 Entering Diagnostic Tests 2-2 ii F Final Assembly parts list, 76-note keyboard models 6-9 parts list, 88-note keyboard models 6-11 parts list, rack models 6-16 Front Panel diagram, keyboard models 1-3, 1-4, 1-5 diagram, rack models 1-6, 1-7, 1-8 features, keyboard models 1-3 features, rack models 1-7 Front Panel Assembly, rack models description, front panel boards 3-9 diagram 3-8 diagram, front panel faceplate 3-10 diagram, Headphone/Vol/Pwr Sw Board connection 3-13 parts list 6-14 removing the front panel assembly 3-8 removing the front panel faceplate 3-9 replacing the front panel assembly 3-8 replacing the front panel faceplate 3-9 Front Panel Board cables, keyboard models 4-11 diagram, keyboard models 4-11 parts list 6-5 removing, keyboard models 4-10 replacing, keyboard models 4-12 Front Panel Knobs Test scanner tests, PC2R 5-7 H Headphone & Power Switch Assembly parts list 6-15 Headphone/Volume/Power Switch Board removing, rack models 3-14 replacing, rack models 3-14 K Keyboard Dead 5-12 Dead Note(s) 5-12 noise 5-12 scanner testsPC2 5-9 Keyboard Assembly parts list, 76-note keyboard models 6-10 parts list, 88-note keyboard models 6-12 Keyboard Assembly, 76-note keyboard models connecting the keyboard 4-21 contact boards 4-24 disconnecting the keyboard 4-21 key spring, diagram 4-23 natural/white keys description 4-23 removing contact strips 4-25 removing keys 4-22 removing the keyboard 4-19 replacing contact strips 4-25 replacing keys 4-24 replacing the keyboard 4-20 sharp/black keys description 4-23 Keyboard Assembly, 88-note keyboard models contact boards 4-30, 4-31 Kurzweil PC2 Series Service Manual diagram, key weights 4-32 key spring, diagram 4-29 natural/white keys description 4-28 removing a key weight 4-32 removing contact strips 4-31 removing keys 4-27 removing the keyboard 4-26 replacing a key weight 4-33 replacing contact strips 4-32 replacing keys 4-30 replacing the keyboard 4-27 sharp/black keys description 4-29 diagram, keyboard models 1-2, 4-4 diagram, rack models 1-6 features, keyboard models 1-2 features, rack models 1-6 Resets Hard Reset 5-2 Soft Reset 5-2 Right Front Panel Board parts list 6-15 removing, rack models 3-10 replacing, rack models 3-11 ROM: diagnostic test 2-4 L S LCD Board parts list, keyboard models 6-8 parts list, rack models 6-15 removing, keyboard models 4-13 removing, rack models 3-11 replacing, keyboard models 4-13 replacing, rack models 3-12 LED: diagnostic test 2-5 Left Front Panel Board parts list 6-14 removing, rack models 3-12 replacing, rack models 3-13 LISA: diagnostic test 2-4 Scanner Tests, PC2 Alpha Wheel 5-8 Buttons 5-8 Front Panel Sliders 5-8 Keyboard 5-9 Mod Wheels 5-9 Pedals, continuous 5-9 Pedals, switch 5-9 Scanner Tests, PC2R Alpha Wheel 5-7 Buttons 5-7 Front Panel Knobs 5-7 Slider Board diagram, keyboard models 4-14 parts list 6-9 removing, keyboard models 4-14 replacing, keyboard models 4-15 Slider Test scanner tests, PC2 5-8 Software Updates file formats 5-3 installing 5-3 Sound ROM: diagnostic test 2-4 M MABEL: diagnostic test 2-4 MIDI: diagnostic test 2-5 Mod Wheel scanner tests, PC2 5-9 Mod Wheel Assembly parts list 6-8 removing, keyboard models 4-17 replacing, keyboard models 4-18 P PCX-1 MABEL: diagnostic test 2-6 PCX-1 RAM: diagnostic test 2-5 PCX-1 ROM: diagnostic test 2-5 PCX-1 RW: diagnostic test 2-5 PCX-1 SROM: diagnostic test 2-6 Pedals continuous, scanner tests, PC2 5-9 switch, scanner tests, PC2 5-9 Polyphony Expansion Board (PCX-1) diagram 3-5 removing, keyboard models 4-13 removing, rack models 3-5 replacing, keyboard models 4-14 replacing, rack models 3-5 R RAM: diagnostic test 2-4 Read-write: diagnostic test 2-4 Rear Panel T Top Cover removing, rack models 3-2 replacing, rack models 3-2 Top Enclosure, keyboard models description 4-7 diagram, board locations 4-7 diagram, enclosure support wall locations 4-7 removing 4-4 replacing 4-6 Troubleshooting Audio Problems 5-10 Front Panel Problems 5-11 Keyboard Problems 5-12 Power Problems 5-10 U User data saving 5-1 iii Kurzweil PC2 Series Service Manual Y Young Chang Distributors iii Z ZRAM: diagnostic test 2-5 iv