Bursgreen - Daltons Wadkin

Transcription

Bursgreen - Daltons Wadkin
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Bursgreen
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Instruction Manual For
T5&T6
Planer and Thicknessers
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BOOK NO. 856
are made to the •• books from time to time a nd it is
important therefore th at only th e book se nt ~lth the •• chine ahould
MOdlfl c ~ tlons
be use.:! as a wodr.inq manu .. 1.
PLt;AS.r.: INSERT SI::RUL NUIoIBER OF MACllINE
Instruction Manual For
T5&T6
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Planer and Thicknessers
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HEALTH A SAFETY
SPECIFICATION
SLINGING
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CIJ-;t,N I NG
FOUNDATION
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WIRING DETAILS
to
LIJBRICATION
START/STOP LUNTROLS
~'EED
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PAGF.
8
PAGE
,
11,12
PAGE
PAGE
'!'AIlLE FINE ADJUSTMENT
DIGITAL TIMBER THICKNESS INDICATOR
PAGE
PAGE
Hi
TABLE RI SE it FALL CH AIN TENSION
POWER RISE" FALL MAIN DR IVE TENSION
& CLUTcn
CUTTr:R SETTINGS
lIORTTSED KNIFE GR INDER
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21
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S~~INGS
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FEED ROLLER " PRESSURE BAR
CUTTERBLOCK BELT TENSION
FEED CHAIN REMOVAL
VARIABLE DRIVE BELT REWOVAL
"
'""
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PAGE
PAGE
PAGE
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PAGE
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WAINTENANCE
TABLE ROLLERS
111;
PAGES 14 &I 25
POWER RISE" FALL
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PAGES ij,9,lO ,
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SPEE D
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VAR I ABLE
PAGES 2 • 3
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23
FOR REPLACEMENT PARTS, TOOL AND ACCESSORIES
FENCE 1l0USES (0385 ) 852385 (5 LINES)
EXTN: ' 45, SPARES DEPARTUENT
TELEX : 53 441 (BU RDR).! Cl
CONTACT:
IlURSGR.t.:EN I DURHIlM), DIVISION OF WADKIN PLC. f ENCE HOI..lSES ,
•
l/OUGI ITON LE SP RING , 'l'YNE & WEAA , 004 5 RQ, ENGLAND
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f-fALTH & Sl\FETY
SAFETY OF WOODWORKING MJlCHlNES
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Woodworking machines can be dangerous if improperly useu. Th e wide
range of work of which t h e y are capable , require s adequate safeguarding a rr ange ments against p ossible haza r ds .
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Many i n jurie s t o machinists are caused by carelessness o r failure
to use the gua rds provided or to adjust t hem correctly.
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The ope r ation of t he machi ne should con f o rm to the
requiremen ts o f the Woodwork i ng Machines Re9ula~
tions 1974 .
All gua r ds Should be used and adjusted
correctly .
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Safe meth ods of work ing o n ly should be adopted a s
given i n the Healt h iln d Safety Work Booklet No.4l,
"Safety in th e Use of Woodworki ng Machines ",
(obtainable from Her Maj esty ' s Stationery Off ice)
a nd as advised by wadkin Ltd.
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WA DKI N LTD . , s up p l y machinery d es i gned f or maximum safety which they
b e l ie ve, 3S a r esult o f thorough test ing, minimize s the risks inevitable 1n the ir use.
It is the user ' s responsibility to see that the
following ru les are com pl i ed with to e n s ure safety at work :
3.
Only personnel trained in the safe use of a machine
should ope ra te it .
4.
Before maki nq a d jus tmen ts o r c learing chips , etc.,
the machine should be stopped and all movement
should have ceased.
s.
All t ools and cutters must be secu rely fixed and th e
speed selected mus t be appropriate for the tooling.
SAFETY IS OUR IIA'rCHIIORD BVl' THE USt·R NUSI' COHPLr IIITH THE
we
ABOVE RUU:S IN HIS OWN INTf:REST.
WOULD BE PLEASED 10
ADVIS/.· ON THE SA~ USE OF OUR PRODUCTS.
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Safety
CAREFULLY READ INSTRUCTION MANUAL WITIl PART I CULAR REFERENCE TO
THE FOLLOWING rNSTRucrIONS;~
i.e . SAFE LIFTING LI MITS FOil SL I NGS ETC.
l.
SLINGING,
2.
INSTALLAT I ON AND FOUNDATION, i.e. SAFE WORK I NG AREA OF
MACHINE AND BOLT POSITIONS, ETC.
3.
WIRING DETAILS, i.e . WI RING DIAGRAM AND INSTRUCTIONS FOR
SAFE WIRING OF MACHINE.
4.
MACHINE CONTROLS AND OPERATING I NSTRUCTIONS.
5.
SELECT CORRECT SPEED FOR CUTTER EQUIPMENT AND ENSURE CUTTERS
ARE SECURELY LOCKED IN POSITION.
6.
SET GUARDS CORRECTLY TO COVER CUTTER EQUIPMENT AS I.IUCII AS
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POSS I BLE.
NOTE ST ART/ STOP CONTROL POS ITI ON AND ISOLATOR S WITCH
POS i TION ( I F FITT ED) BEFORE OPERATING MACHINE.
8.
USE FEED I NG DEVICES 1I'IIERE POSSIBLE .
9.
REFE R TO HEALTH AND SAFETY AT WORK BOOKLET No .11 (I N U . K.)
FOR SA FETY I N TilE USE OF WOODWORK I NG MACHINERY.
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T500
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MACHINE SPECifiCATION
SPEC IFICATION
"
Capacity of Mach ine
508 x 250nrn
633
Foed Speed
6-1Sm/min
6-ISm/ml n
HP of cutterblock motor
3.7k w
5 . 5kw
Speed of cutterblock
4, SQ Orpm
<I, 500 r pm
Speed of moto r
J ,OOOrpm
3 , OOOrpm
Sp eed of motor
3,600rpm
Dl0. of c utting circle
120mm
3,600rpm
12Qmm
DIll. . o f feed r o llers
85mm
8Smm
Wlnimum stock leng t h
Max imum stOck r emo val
HP of rise a nd fa l l motor
280mm
280mm
1O~
lOmm
O. 25kw
O . 25k w
Leng th of tabl e
IOOOnrn
Floor spa ce
1000 x I Q30mm
Approx. net weight
MOkg
123kg
Ap pro x. gross weight
650kg
750kg
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1. 17x1. 12xl ,·Urn
ShippIng dime nsions
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BEAR I NGS
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250rnm
lOO Omm
1000 x 1310mm
1.42x1.12x1.41 m
BE LTS
o r t 62307-2RS
Cutt e rblock
2
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2
620 1 -2RS
Feed te nsion
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Feed dri ve
6006 _ 2 RS
Feed drive
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Feed d ri ve
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Fee d drive
Jockey pulley
Under tab le
rollers
355202 Ri se l Fall
Scre ws
'" 355201
Rise 80 Fall
Screws
o ft IW 81 1807
Rise l Fa ll
Sc r ews
off UFLOOI
Feed handle
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1600
Cutterblock
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SLI~'GING
ALWAY S USE A SLING WI TH IN SAFE WORK I NG LOAD OF M.4CHINE WEIGHT.
App r o x. net wei g ht of machine 580 kg (T5) or 650 kg (T6)
Approx. gross "" e ight of machine 723 kg (T5 ) o r 750kg (r6)
To lift machine, proceed as fo llows :1. l'osition one 610mm (24") long batten c,f woo d at i n f eed e"d of
machine tab l e and a similar batten at o utf eed end as shown in FIG . 2 .
N·::JT£ :
The ba tt ens shOUld te p osit ionE-d jus t under lip of the machine
fra!ne.
2 . Raise table by handw heel " A", FIG . 2, un t il battens are nipped
betwee n table and frame.
3. Car e f ully posit i on s lin g under both sides of table as shown in
F I G.2, ensur in g damage will not be ca u sed to mach ine or s li ng
during sli nging operatio n.
4. Slo"' ly lift mach in !' and ensure slings are not slipping and machine
is n o t tiltin g.
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DO NOT WALK OR STAND U","D£R MACH I 'lE DVRING SLI"GING
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OPERATIO:! .
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ALWAYS USE A
SL.ING WITHIN SAFE WORKING
LOAD OF MACHINE WEIGHT
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IMPORTANT
ENSURE
CAMAGE
WILL NOT BE CAUSED
TO MACHINE DURING SLINGING OPERATIDN
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FIG .2
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CLEASI:-IG.
Clean p rotective coating from all br i ght p ar ts by appll'ing a cloth
soaked in paraff i n , turpentine Qr other sol v ent .
M,\R KIS G
2.!IT..
1. Mark out f}(>or and drill to suit 3 tounda t ion bolts. These bolts
can be suppliec al an additional e x tra charge. (see FIG. 3)
~IR!~~
DETAILS.
The !:la t o r an d control gear hal'!, been wi r e d in be f ore despatc h .
A}l t h at Is req u i r ed 1s to co n nect t h e po o.'er s u ppl)' to the iso l a t i n g
s'"itc h.
POints to note when co n necting t o po wer S\,lppIy :
1. Check the voltage, phase, and !requency correspond to those on
the mOlor plate . also the correct coils and heaterS a r e fitted
to the starter .
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2. I t is important tha t t he co rrect cable is u sed t o give the correc t
\' o l tage to Lt,e st a r t er as r u n ning on l ow v olt a ge wl1l d amage the
mot o r.
3. Chec k th~ ma in l he fuses are of t he co rre ct capacity .
See list insi d e starte r cove r .
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4 . Connect the line leads to t he app r op r iate te r minals.
~. Chec k all connec t ions are s ou n d.
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6 . Chec k the ro tation of moto r for the co r r ect d i r ec tion .
I f t hi s
i s i n coTl·ect . r e ve r se any t"'o o f t h e line l ead co nne ctio n s .
(See FI GS . 4 to 8 f or wi ri n g dia gr ams r ele vant t o you r ma c hin e).
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LUBRICATION
Thc majority of machine working parts are designed to requi re no
Iubl'ication.
All tha~ is required Is to periodically lightly 011
the feed roller chain, situated inside the left base cover, and to
loosen the shrouds and oil the four rise and fall screws.
START/STOP CONTROL
Before start~ng machine ensure cutter blades are locked in place and
all I(uards are closed or in pOSition.
\I·hen an isolator Is fit t ed proceed as follows, (F I G.9)
;-
To start turn isolator A to " 1 ". Then on the left hand panel press
the green button B to "I" to start cutte r.
To swp press the red button "0" on control B.
To Isola t e machine. turn isolator A to "0" position.
Where no isolator lS fitte d control Is si mply via th e panel start
stop button.
VARIABLE FEED SPEED CONTROL
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Feed roller drive is by in fin itely variable pulley and belt from the
machine motor. To alter feed speed proceed as fOllowS ;_
Turn variable feed speed handwheel C c l ockwise for Slow speeds anti clockwise to increase speed. ( FlG.9 )
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1. WIIEN ALTERING FEED SPEED UOTOR MUST BE RUNNING.
2. TO PREVENT UNDUE WEAR ON VAR I ABLE PULLE Y, TURN IIANDWUEEL THROUGHOUT COMPLETE RANGE ONCE WEEKLY.
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POWER RI SE AND FALL (TG STANDARD T5 EXTRA)
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Powe r table rise or fall drive Is transmitted from moto r through feed
chain clutch to table rise and fall screw . This po ....er driven rise
and fall screws Is in turn connected by Chain to the 3 remaining r ise
and fall screws and manual rise and fall handwheel.
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To power rai se or lower table, proceed as follow s ;Ensure top cove r and side cOvers are sec u red In pOSition .
Move power rise and fall lever D In d irection required to either
raise or lower table.
3.
Check digital timbe r thickness counter E{FIG.9) to ensu re correct
table poSition for timber to be planed.
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2.
Note; For micro table adjustment turn handwheel F.
ON T5 MODELS WITH HAND RISE AND t'ALL TURN HANDWHEEL G TO RA ISE OR
LOWER TABLE,DEPTH IS READ OFF ON SCALE AND POINTER ON PANEL FACIA.
Note; TO SPECIAL ORDER A RISE ANO FALL LOCK IS F ITTED (H) AS SHOWN.
TH IS SHOULD BE RELEASED PRIOR TO MOVING THE TABLE AND LOCKED
AFTER ADJUSTING.
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TABl.E FINE AOJ USTWENT (T6 ONLY
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T~
WITH POWEIl RI S E AND FALL )
Apar t from the power rise a nd fall previously me nti oned, the ma c hin e
15 equipped With a h a.nd l in e adju s tme n t F.
Used 1n conjunc t ion wlth
t he power ri se a nd tall le ve r D (FIO . 9) the thic k ness dimension
re qui red can be quickly an d prec i se ly se t. Converse l y handwheel F
may b e used to ri se and fall the table through its full travel, i s so
deSi red.
DIG ITAL TIMBER THI CKNESS
I~~ICATOR
A di gital timber thic kn ess indicator E ls conveniently s ituated on
the panel f a ce . This sealel s ope rated by vertical movement of th e
t ab le . ( FI G.9 )
This indicator ls pre-se t before d es patch from ou r works, but should
t he setting be disturbed f o r an y reason proceed a s follows to re- set
ind1cato,·.
Isolate machi ne el ectrically.
EnHur;: t able rise and fall chain Is correctly tensloned.
3.
Star t ma chine and ta ke sample timbe r thickn ess c ut th en accurately
measure timbe r t hickness .
I solate machine electrically then remove left s id e drive cover.
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6.
Loosen the two M4 socket head grubsc r e,,·s J (FIG.l l )and remove
cable K , th e n turn Shaft of ind i cator u lltil indi ca t o r d i s play
corr es poads t o m.. a e ured tim be r th ic kn ess .
\fhen se t co r r .1ctly , r e fit c ahle K to i ndi c'l t or sha ft a nd sec ure
with the t wo M4 r r\ll.lscrew s J.
R"'fi t l eft sid e drive ('.o ve r.
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MAINTENANCE
All adjustments and alignments following have been c arefully
set nnd chec k ed a nd the complete machin e thoroug h ly t ested
before despatch from the wo rk s.
During the first few weeks of operation and at r egular inte r vals
afterwards, certai n items Suc h as belt te nsion and chain
ten Hio n should be checked carefully . When adjustments are
necessary, proceed in accordance with the r e lative instructions
given .
TABI,E ROLLERS
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FEED ROLLER AND PRESSURE BAR SETTINGS.
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Th e anti- f ric ti on rollers o r bed ro llers r evolve on sealed for
lif O bearings whic h r equ ire no lubr i cation.
These rollers are
pre-set In relation t o th e table s u r face.
I t mus t be emphasised t ha t a really good surface finish f rom a
thicknessing ma chine is only possi b le when the f ace of the
timber rest i ng on the machine table is tl a t and h as a reasonable
fin ish . Wh e r ever pract icable this f ace should b e pre - ma c hin e d
on n overhead jOi nter, or sur fa cer to r emove twist and othe r
irregulari ties.
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Some s light adv ant age In 11nlsh or f eedi ng ma}' on occa s i o ns be
obt ai ned b y increasing o r d~creas i ng the tension of the pressure bar
or feed roller spr i ngs .
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NOTE: Th e s prin gs shoul d never b e compressed to a pOint wher e t h e
f eed rollers and pressu r e bars cannot lift sufficient t ~ allo ...'
t.h e max imwn cu t t o b e tak e n.
GENERAL HINTS .
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These ar e preset a t the wor ks and verti ca l adjustment r e lative to
the cutterblock i s neither possible n or necessary, provided the
cutte rs are correctly set with the speci al setti ng gauge supplied
wi th c ach machine . Sho uld re plac ement feed r o ll ers or pressure barl;
be tltted at a ny tim e , the settings should b e "ery c arefu lly c heck ed
with F I G. IO,
1 . When thicknessing long length s of t i mber , always support af t e r
t h e ma c hine tabl e , o th erWise 11, step will appear o n either or
both ends .
2 . Wh e n a smooth finish i ll required , use t he slow teed speed.
Fo r roughing when th e f1nis h Is n ot importa nt . use the fllst f eed
spe..,d .
3 . For th e best results always feed t he t imber t o c a t wi t.h t he grain.
4 . Shou l d ~h e Umber stick "' he n t hicknCflS i ng the p r oba bl e e2US""S
arc a s follows:
a . The spr i ng pressure is too great on the re(l r pre"surc hal".
b . No t en ollgh pr'.i!ss urc on eit her front o r r enr feed rollcn;.
NOTE:
See FEED ROLLER AND pnESSIlRE DAn SETTIKGS.
c. Machi.ne table s t icky du e to tlmbur I·csin. ((, l ean t"bI(:')
d. Wet timber being machi n ed. (Use dry tirnt>er)
BIPORTANT:
Always lse,late machine electrica lly before ad J ustm t!ats ,
maint{J:l allCC or c lean ln" .
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CUTTERBLOCK BELT
TENSIQ~
The cUltcrbloek is driven by 2 vce belts from the moto r.
To tension belts proceed ns follows : 1.
2.
3.
I solate machine electri cally.
Remove left side drive cover.
Loosen 4 - M12 hexagon bo l ts A (F I O.ll ),
4.
Lower motor mou nt ing plate B until weight of motor tensions be:ts.
5.
Re-tighten bolt!! A, then replllce drive cover .
FEED CHAIN REMOVAL
~'eed
roller drive is transmitted f r om main motor through a variable
pulley and be lt, to belt driven final drive chain D (FIG.Il).
Chain is automatically ten aio ncd by chatn tension sprocket E.
I solate machine electrically.
2.
3.
4,
Remove left side drive cove r.
Extract split link C and remove chain.
Reverse above procedure to r C-fit c hain.
RE~OVAL
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VAR I ABLE DRIVE BELT
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To cbange chain proceed as foll ows
To change variable drive belt proceed as follows
5.
Rel/ e rse above procedure to re_fit belt .
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I so l ate machine electrically.
Remove left side drive cover.
Turn vari able feod speed handwheeI C (FIG. 9) anti clockwise to
maximum position .
Remove I/ariable drive belt F {FIG.II).
1.
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TABLE RI SE AND FALL CHA IN TENSION
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Should excessive fr ee play be f elt in the ri se and fall c h ain thi s
should be adjUSted. and as such the f ol l ow in g sequence ad o pte d(FIG.lll
I solate machine electrically.
2.
3.
Remove le tt Side base co ver.
UnlO c k capscrews G
4.
Slide tensloner block 11 until correct ten sion is attained t hen
rc-lock.
Replace all covers .
5.
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POWER RI SE AND FAi;L nAIN DR I VE TENSION AND CLU1'CII
Further to t he tellsio n seq u ence pr eviously given. t ension ca n also be
applled to the main motor drive chain.
Simply unlock tou r motor moullting bolts Po ( FI G.12) and s lid e motor
bodily o ver to attai n correct tension.
Re-loc k afte r adjus t i ng.
CLUTCH (See FIG.12)
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A clutch drive unit is fitted between the moto r drive and the r ise
and fal l screw. Pe ri o d ically the p r essure r equired to gJv e positive
dri ve may requir~ atten tion . To ad just, sc r ew up t he 3 a ero-tight
nut s B o n th e clutC h body half a turn t he n check rise and tall mot ion .
Rep eat procedure until clutch gi ve s tull drive. Chec k ful l top to
bottom operation o f rise and tall the n replace a ll cove r s .
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TS.T6-1B
CU'M'ER SETTING
The knife is held in the cutterblOCk by a wedge, into which is fitted
spri ng loaded balls, the se balls hold the knife finger tight whi lst
the S-MI 2 (T5 ) o r 6-1,u2 ( T6) hexagon head screws are l oose. This
al l ows both hands to be free to adjust the blade and e nsure that it wil
not s lip back during setting o r I!I6ve whil st the wedge screws are being
tightened up.
Should any other method of cut ter setting be employed
the amount of cutter projection must corres pond exactly with that given
by the setting gauge supplied and failure to observe this instruc tion
will result 1n bad feeding and poor finish.
To remove the knives and re-se t with the "BURSGREEN " knife setting
gauge , proceed as follows :Tu rn th e c utterblock t o approximately the pOSition shown in FIG.1 4
and loosen the 5-M12 (TS) or 6- ~ 12 (TS) hexagon head screws,
carefully remove knif e from cutterbl oc k.
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NOTE: When grinding it is most i mpo rtant that knives are g r ound
dead straight and balanced in pairs or sets.
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An effi c i e nt re-grinding se r vice Is ava ilab le , cha rges are mode rate
and service prompt.
To avail yourself with this s e rvice, r etur n
knive s to DURSGREEN (DURHA M), FENCE HOUSES, TYNE Q WEAR.
To re-set the knives the cutt erblock should be in the approximate
position shown in FIG.14. Place the knife in between wedge and
cutte r block with the blade drawn forward slightly.
3
Care f ully secu re the knife setting device 'A ' FIG.13 o r 14 (which
when not in use is n ormally secured to the rear Of the machine
table), t o the c utt erbloc k with th e two knurled locking scre ws 'B'
a s shown in FIG.13 or 1 4 .
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When the knif e is co rr ectly set , tight e n the 5 -M 12 (T5) or 6_~12 ~6
hexagon head screws, r e move knife se tting dev ice then securely lock
the S_M12 (T5) or S-~12 (TS) hexagon head screwe.
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l o wered t o co rrect setting whicb is r eaCh ed when k nu rled sc r e ws are
loc k ed i n p os ition and knife just touches knife settin g devi c e.
6
Ro tate cut terblock until the next knife is in position and r epeat
the proce d ure unt Il all the knives have been set.
7
When changing knives it is advisable to c he c k that all the l oc king
screws are adequately lubrica t ed and quite fre e.
Periodically
examine for damage or c ra c ks. Any doubtful sc r ews Sh ould be
replaced and all screws well lubri ca t ed with " ~o ly sli p " or s imilar
o i l, befo re replacing.
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FIG.14.
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Should an o t he r met h
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6) OT 5
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most 1 onllnt th a t !lives aTe gro und
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MOTOP.I SED KNIFE GR INDER - FIG. IS
To operate ope n to p h ood . By doing so the cutte r block motor is
Isolale d and the power I S t r ansf e l"rcd to the grinder mot or .
Be fore COmlll<.!ncing gt"indi n g operat.\ o n locate the I ndexing plunger
by l ever A into one of th e peg holes in the Inde xing devi ce.
Slide g rinde r to bring g r inding wh ee l i nto pOSition over knife
b la d e and e ns ure grinding wheel Is clear of kn ife b l ade before
s tartin g.
Start grinder and sc r ew down onto blade by knurled
adjuster B until a light cut Is made. Take firm hold o f slide
brac k et C and push slide acr oss t r ave rsing rapidly fully ove r
len gth of blade and back to start i !lg poin t , repe at until cut is
fini shed and retu rn g rinder to starti ng poin t. Pu ll back lever
A and Ind e x round to ne x t peg hole o n Index i ng d evice and
re locate, r epea t grinding ope r a ti on a nd above seque nce on al l
fou re knives.
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NCYrE:- Ea ch cut adjUStmen t should be made on a ll blades.
00 NOT
treat each blade Individually as this will result in var iable
amounts uf removal causi ng balan ce problems. De fore st a rting
ea ,'h gri ndin g stro ktl r et urn grind e r to posi tion sho wn in diag ram.
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Aft er t r eltt ing all bl a d es s t op grinde r motor and pull lev e r A
baCk i nt o f re e posit i o n.
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NCYrE;- If hand l ever A is not In fr ee position hood will not
<' lose. RepL.ce hood before operating machin e .
PlO. IS
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Cast r ol
B. P.
Alpha 617
EnergolCS425
General
Magna EO
Energol
HP.20
Pneumatic
Lubricators
Hyapin
Grease
Sphee rol
AP.3
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Brake cable
grease
Cables
L.2.
VUr~33
Urea on
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E8atic 50
T ellus
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Energrease
LS.3
Alvania 3 Beacon 3
Nuto
H44
Starfak
Ranclo
Oil HDA
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L.6.
Premium ·3
Energrease
L21M
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P.20
Energol
HL 65
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AWS 32
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Oil J
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Lubrication
Texa.coj
Callex
Vltrea 75 Pen-O-Led
E. P.3
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Approved Lubricant
Shell
E850
AppUcation
Alvahia
3
Multi -purpose
grease H
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