Bursgreen - Daltons Wadkin
Transcription
Bursgreen - Daltons Wadkin
www.DaltonsWadkin.com w w .D al to ns W ad ki n. c om Bursgreen w Instruction Manual For T5&T6 Planer and Thicknessers www.DaltonsWadkin.com J w w w .D al to ns W ad ki n. c om www.DaltonsWadkin.com www.DaltonsWadkin.com , www.DaltonsWadkin.com BOOK NO. 856 are made to the •• books from time to time a nd it is important therefore th at only th e book se nt ~lth the •• chine ahould MOdlfl c ~ tlons be use.:! as a wodr.inq manu .. 1. PLt;AS.r.: INSERT SI::RUL NUIoIBER OF MACllINE Instruction Manual For T5&T6 n. c om Planer and Thicknessers ad ki HEALTH A SAFETY SPECIFICATION SLINGING W CIJ-;t,N I NG FOUNDATION ns WIRING DETAILS to LIJBRICATION START/STOP LUNTROLS ~'EED , PAGF. 8 PAGE , 11,12 PAGE PAGE '!'AIlLE FINE ADJUSTMENT DIGITAL TIMBER THICKNESS INDICATOR PAGE PAGE Hi TABLE RI SE it FALL CH AIN TENSION POWER RISE" FALL MAIN DR IVE TENSION & CLUTcn CUTTr:R SETTINGS lIORTTSED KNIFE GR INDER PAGE PAGE PAGE 21 w w 11 11 11 S~~INGS w FEED ROLLER " PRESSURE BAR CUTTERBLOCK BELT TENSION FEED CHAIN REMOVAL VARIABLE DRIVE BELT REWOVAL " '"" " " PAGE PAGE PAGE PAGE PAGE PAGE PAGE WAINTENANCE TABLE ROLLERS 111; PAGES 14 &I 25 POWER RISE" FALL .D 5 PAGES ij,9,lO , PAGE SPEE D al VAR I ABLE PAGES 2 • 3 PAGE PAGE " "" " ,. 23 FOR REPLACEMENT PARTS, TOOL AND ACCESSORIES FENCE 1l0USES (0385 ) 852385 (5 LINES) EXTN: ' 45, SPARES DEPARTUENT TELEX : 53 441 (BU RDR).! Cl CONTACT: IlURSGR.t.:EN I DURHIlM), DIVISION OF WADKIN PLC. f ENCE HOI..lSES , • l/OUGI ITON LE SP RING , 'l'YNE & WEAA , 004 5 RQ, ENGLAND • www.DaltonsWadkin.com 2 www.DaltonsWadkin.com f-fALTH & Sl\FETY SAFETY OF WOODWORKING MJlCHlNES om Woodworking machines can be dangerous if improperly useu. Th e wide range of work of which t h e y are capable , require s adequate safeguarding a rr ange ments against p ossible haza r ds . ad ki n. c Many i n jurie s t o machinists are caused by carelessness o r failure to use the gua rds provided or to adjust t hem correctly. ns The ope r ation of t he machi ne should con f o rm to the requiremen ts o f the Woodwork i ng Machines Re9ula~ tions 1974 . All gua r ds Should be used and adjusted correctly . .D Safe meth ods of work ing o n ly should be adopted a s given i n the Healt h iln d Safety Work Booklet No.4l, "Safety in th e Use of Woodworki ng Machines ", (obtainable from Her Maj esty ' s Stationery Off ice) a nd as advised by wadkin Ltd. w w w 2. al to 1. W WA DKI N LTD . , s up p l y machinery d es i gned f or maximum safety which they b e l ie ve, 3S a r esult o f thorough test ing, minimize s the risks inevitable 1n the ir use. It is the user ' s responsibility to see that the following ru les are com pl i ed with to e n s ure safety at work : 3. Only personnel trained in the safe use of a machine should ope ra te it . 4. Before maki nq a d jus tmen ts o r c learing chips , etc., the machine should be stopped and all movement should have ceased. s. All t ools and cutters must be secu rely fixed and th e speed selected mus t be appropriate for the tooling. SAFETY IS OUR IIA'rCHIIORD BVl' THE USt·R NUSI' COHPLr IIITH THE we ABOVE RUU:S IN HIS OWN INTf:REST. WOULD BE PLEASED 10 ADVIS/.· ON THE SA~ USE OF OUR PRODUCTS. www.DaltonsWadkin.com 3 www.DaltonsWadkin.com Safety CAREFULLY READ INSTRUCTION MANUAL WITIl PART I CULAR REFERENCE TO THE FOLLOWING rNSTRucrIONS;~ i.e . SAFE LIFTING LI MITS FOil SL I NGS ETC. l. SLINGING, 2. INSTALLAT I ON AND FOUNDATION, i.e. SAFE WORK I NG AREA OF MACHINE AND BOLT POSITIONS, ETC. 3. WIRING DETAILS, i.e . WI RING DIAGRAM AND INSTRUCTIONS FOR SAFE WIRING OF MACHINE. 4. MACHINE CONTROLS AND OPERATING I NSTRUCTIONS. 5. SELECT CORRECT SPEED FOR CUTTER EQUIPMENT AND ENSURE CUTTERS ARE SECURELY LOCKED IN POSITION. 6. SET GUARDS CORRECTLY TO COVER CUTTER EQUIPMENT AS I.IUCII AS om POSS I BLE. NOTE ST ART/ STOP CONTROL POS ITI ON AND ISOLATOR S WITCH POS i TION ( I F FITT ED) BEFORE OPERATING MACHINE. 8. USE FEED I NG DEVICES 1I'IIERE POSSIBLE . 9. REFE R TO HEALTH AND SAFETY AT WORK BOOKLET No .11 (I N U . K.) FOR SA FETY I N TilE USE OF WOODWORK I NG MACHINERY. w w w .D al to ns W ad ki n. c 7. www.DaltonsWadkin.com , www.DaltonsWadkin.com to al w w w .D T630 ns W ad ki n. c om T500 F I G.l www.DaltonsWadkin.com 5 www.DaltonsWadkin.com MACHINE SPECifiCATION SPEC IFICATION " Capacity of Mach ine 508 x 250nrn 633 Foed Speed 6-1Sm/min 6-ISm/ml n HP of cutterblock motor 3.7k w 5 . 5kw Speed of cutterblock 4, SQ Orpm <I, 500 r pm Speed of moto r J ,OOOrpm 3 , OOOrpm Sp eed of motor 3,600rpm Dl0. of c utting circle 120mm 3,600rpm 12Qmm DIll. . o f feed r o llers 85mm 8Smm Wlnimum stock leng t h Max imum stOck r emo val HP of rise a nd fa l l motor 280mm 280mm 1O~ lOmm O. 25kw O . 25k w Leng th of tabl e IOOOnrn Floor spa ce 1000 x I Q30mm Approx. net weight MOkg 123kg Ap pro x. gross weight 650kg 750kg n. c ad ki •. 1. 17x1. 12xl ,·Urn ShippIng dime nsions W BEAR I NGS x 250rnm lOO Omm 1000 x 1310mm 1.42x1.12x1.41 m BE LTS o r t 62307-2RS Cutt e rblock 2 oH 2 620 1 -2RS Feed te nsion l o ff 28/1180 Feed dri ve 6006 _ 2 RS Feed drive 1 off 4 80L075 Feed d ri ve 2 off o ff oft o ft 2 off 6304 - 2RS • • • 1 to al 62 04 -2RS off off Feed dri v e .D 2 6 004 -2RS w w 2 ns 2 ." w • T6 om • Fee d drive Jockey pulley Under tab le rollers 355202 Ri se l Fall Scre ws '" 355201 Rise 80 Fall Screws o ft IW 81 1807 Rise l Fa ll Sc r ews off UFLOOI Feed handle www.DaltonsWadkin.com '"' 1600 Cutterblock www.DaltonsWadkin.com SLI~'GING ALWAY S USE A SLING WI TH IN SAFE WORK I NG LOAD OF M.4CHINE WEIGHT. App r o x. net wei g ht of machine 580 kg (T5) or 650 kg (T6) Approx. gross "" e ight of machine 723 kg (T5 ) o r 750kg (r6) To lift machine, proceed as fo llows :1. l'osition one 610mm (24") long batten c,f woo d at i n f eed e"d of machine tab l e and a similar batten at o utf eed end as shown in FIG . 2 . N·::JT£ : The ba tt ens shOUld te p osit ionE-d jus t under lip of the machine fra!ne. 2 . Raise table by handw heel " A", FIG . 2, un t il battens are nipped betwee n table and frame. 3. Car e f ully posit i on s lin g under both sides of table as shown in F I G.2, ensur in g damage will not be ca u sed to mach ine or s li ng during sli nging operatio n. 4. Slo"' ly lift mach in !' and ensure slings are not slipping and machine is n o t tiltin g. om DO NOT WALK OR STAND U","D£R MACH I 'lE DVRING SLI"GING w w .D al to ns W ad ki n. c OPERATIO:! . w l)dPORTA'IT: www.DaltonsWadkin.com , www.DaltonsWadkin.com ALWAYS USE A SL.ING WITHIN SAFE WORKING LOAD OF MACHINE WEIGHT w w w .D al to ns W ad ki n. c om ( r-'---...ve::,..,_ k'~== '7-e:> 1'9$ t""IS ~~ CUi!: .£...£v.e-L- ~c:>S.:s/LSL.E_ IMPORTANT ENSURE CAMAGE WILL NOT BE CAUSED TO MACHINE DURING SLINGING OPERATIDN www.DaltonsWadkin.com FIG .2 , www.DaltonsWadkin.com CLEASI:-IG. Clean p rotective coating from all br i ght p ar ts by appll'ing a cloth soaked in paraff i n , turpentine Qr other sol v ent . M,\R KIS G 2.!IT.. 1. Mark out f}(>or and drill to suit 3 tounda t ion bolts. These bolts can be suppliec al an additional e x tra charge. (see FIG. 3) ~IR!~~ DETAILS. The !:la t o r an d control gear hal'!, been wi r e d in be f ore despatc h . A}l t h at Is req u i r ed 1s to co n nect t h e po o.'er s u ppl)' to the iso l a t i n g s'"itc h. POints to note when co n necting t o po wer S\,lppIy : 1. Check the voltage, phase, and !requency correspond to those on the mOlor plate . also the correct coils and heaterS a r e fitted to the starter . om 2. I t is important tha t t he co rrect cable is u sed t o give the correc t \' o l tage to Lt,e st a r t er as r u n ning on l ow v olt a ge wl1l d amage the mot o r. 3. Chec k th~ ma in l he fuses are of t he co rre ct capacity . See list insi d e starte r cove r . ad ki n. c 4 . Connect the line leads to t he app r op r iate te r minals. ~. Chec k all connec t ions are s ou n d. w w w .D al to ns W 6 . Chec k the ro tation of moto r for the co r r ect d i r ec tion . I f t hi s i s i n coTl·ect . r e ve r se any t"'o o f t h e line l ead co nne ctio n s . (See FI GS . 4 to 8 f or wi ri n g dia gr ams r ele vant t o you r ma c hin e). '- -+ ---- -- ------------- - , - ,, ; 3 - 16 ., holes t FIG . 3 www.DaltonsWadkin.com • www.DaltonsWadkin.com L, L2 L3 om l1 I 2 4 , - - -- -, al to I ns W \,,\~\~ I .D r- I w : I L _ - J M "- 96 ,0-fIl>'4 1':- \ 1.13 • E- "t A2 I w w WIRING DIAGRA I FOR T5 STANDAR c ad k in .c ~lr BLOCK Al l L2 ./ BL OCK MOTOR FI G.4 www.DaltonsWadkin.com I <!> www.DaltonsWadkin.com L1 L2 L3 L1 om G-J '+ I I 2 4 r- - - , I L_ [ - I 6 - ", " I , !J 155 2 4 ,6 / w w I I ~ al to ns W 5 w .D -.l \"\\ ad k in .c 95 "- '\ M ./ GRINDER MOTOR 96 E- ,.,4 13 E- 1- E-' ,.' ,14 ,13 T A2 BLOCK GRINDER ',1 I WIRING CIAO RAM FOR NDER ...., E- A2 M '----'" l-' A1 L2 BLOCK MOTOR 3 ( FIG,S I www.DaltonsWadkin.com www.DaltonsWadkin.com •o • - - :! ... - ~ ~ ~ N ~ ~ .... , ~ ~ ~ w , ~ « LlJ ll.J 0 N <0 -« ~ om ~ ~ 1"- , -- - - +,- -\", - - -- n. c :::; ~ ~ o ~>: J OI (~ to o~ al 2~ ii~ .D ~ ~ C -D~ -~ ~~ w w N w ~ ~ O~ ~w ~~ aU or ns 0 <>-> - !l'.~ W -- N "' . ~ ad ki / 4 u~ r ~ ~ ~ ~ - ,, w u N -f-' www.DaltonsWadkin.com " , ,I I I L __ .J ~~ wO O ~ ~ o <0" www.DaltonsWadkin.com L3 , 0;-, , ~,1,Q' ,, , , , I, , , :, I , - r- - : [ [ L _ - - I I , 1, l , , 4 ,, , " 5 M '- ad ki 4 I al to ns W 5 w .D , I l w w 1 / I \ BLOCK n ,'6 + ,.,,4 .,r--, E- E- M " RISE &FAL L MOTOR M '---"" 95 E-- 'r--I>13 GRINDER MOTOR \ t (7-- om , I L1 n. c L, L1 . . \6,14 \>--" 13 E- A2 rA o.:',,---, BLOCK •. GRINDER A1 L2 T5 & T6 WITH RISE& FALL AND GRINDER MOTOR ;::! FIG.7 www.DaltonsWadkin.com I www.DaltonsWadkin.com L1 "r . '2 "," L2 l3 , L 6 , " • 2 :- i L_ -- --- 6 ,, M / " GRINDER BLOCK MOTOR w w MOTOR i"-' -•- ,, 6 r- , -- " M 2 1 , -- om ;1 I • ,, -- -. : M ./ RISE & FALL MOTOR " A1 BLOCK A2 ONLY REQUIRED L2 A1 GRINDER ITl : m 'y:< _'1 13 A2 , -.,. www.DaltonsWadkin.com -,. , --. f 96 r 95 '"t L1 -f. A2 AUX ON 95 -'it : 13 R & FALL 96 m ITl GRINDER A1 F(D WHEN GRINDER CANADIAN WIRING DIAGRAM FOR T!5 & T6 WITH RISE & FALL AND ,, , , ,, ,, ,,, n. c 2 - -- I 5 ',\"\!.3 , w .D 1 5 ,, , ,, ad ki I ', \ ' 3 al to ns W 1, \ ' \3\ 5 , ROTARY SWITCH I 96 r --. 95 FIG.8 - w www.DaltonsWadkin.com LUBRICATION Thc majority of machine working parts are designed to requi re no Iubl'ication. All tha~ is required Is to periodically lightly 011 the feed roller chain, situated inside the left base cover, and to loosen the shrouds and oil the four rise and fall screws. START/STOP CONTROL Before start~ng machine ensure cutter blades are locked in place and all I(uards are closed or in pOSition. \I·hen an isolator Is fit t ed proceed as follows, (F I G.9) ;- To start turn isolator A to " 1 ". Then on the left hand panel press the green button B to "I" to start cutte r. To swp press the red button "0" on control B. To Isola t e machine. turn isolator A to "0" position. Where no isolator lS fitte d control Is si mply via th e panel start stop button. VARIABLE FEED SPEED CONTROL n. c om Feed roller drive is by in fin itely variable pulley and belt from the machine motor. To alter feed speed proceed as fOllowS ;_ Turn variable feed speed handwheel C c l ockwise for Slow speeds anti clockwise to increase speed. ( FlG.9 ) ad ki 1. WIIEN ALTERING FEED SPEED UOTOR MUST BE RUNNING. 2. TO PREVENT UNDUE WEAR ON VAR I ABLE PULLE Y, TURN IIANDWUEEL THROUGHOUT COMPLETE RANGE ONCE WEEKLY. W POWER RI SE AND FALL (TG STANDARD T5 EXTRA) to ns Powe r table rise or fall drive Is transmitted from moto r through feed chain clutch to table rise and fall screw . This po ....er driven rise and fall screws Is in turn connected by Chain to the 3 remaining r ise and fall screws and manual rise and fall handwheel. al To power rai se or lower table, proceed as follow s ;Ensure top cove r and side cOvers are sec u red In pOSition . Move power rise and fall lever D In d irection required to either raise or lower table. 3. Check digital timbe r thickness counter E{FIG.9) to ensu re correct table poSition for timber to be planed. w w w .D I. 2. Note; For micro table adjustment turn handwheel F. ON T5 MODELS WITH HAND RISE AND t'ALL TURN HANDWHEEL G TO RA ISE OR LOWER TABLE,DEPTH IS READ OFF ON SCALE AND POINTER ON PANEL FACIA. Note; TO SPECIAL ORDER A RISE ANO FALL LOCK IS F ITTED (H) AS SHOWN. TH IS SHOULD BE RELEASED PRIOR TO MOVING THE TABLE AND LOCKED AFTER ADJUSTING. www.DaltonsWadkin.com www.DaltonsWadkin.com .- ns -~--->~ W ad ki n. c om t al to • w w w .D • c .. FIG.9 www.DaltonsWadkin.com 16 www.DaltonsWadkin.com TABl.E FINE AOJ USTWENT (T6 ONLY a T~ WITH POWEIl RI S E AND FALL ) Apar t from the power rise a nd fall previously me nti oned, the ma c hin e 15 equipped With a h a.nd l in e adju s tme n t F. Used 1n conjunc t ion wlth t he power ri se a nd tall le ve r D (FIO . 9) the thic k ness dimension re qui red can be quickly an d prec i se ly se t. Converse l y handwheel F may b e used to ri se and fall the table through its full travel, i s so deSi red. DIG ITAL TIMBER THI CKNESS I~~ICATOR A di gital timber thic kn ess indicator E ls conveniently s ituated on the panel f a ce . This sealel s ope rated by vertical movement of th e t ab le . ( FI G.9 ) This indicator ls pre-se t before d es patch from ou r works, but should t he setting be disturbed f o r an y reason proceed a s follows to re- set ind1cato,·. Isolate machi ne el ectrically. EnHur;: t able rise and fall chain Is correctly tensloned. 3. Star t ma chine and ta ke sample timbe r thickn ess c ut th en accurately measure timbe r t hickness . I solate machine electrically then remove left s id e drive cover. n. c ad ki W ns to al .D 6. Loosen the two M4 socket head grubsc r e,,·s J (FIG.l l )and remove cable K , th e n turn Shaft of ind i cator u lltil indi ca t o r d i s play corr es poads t o m.. a e ured tim be r th ic kn ess . \fhen se t co r r .1ctly , r e fit c ahle K to i ndi c'l t or sha ft a nd sec ure with the t wo M4 r r\ll.lscrew s J. R"'fi t l eft sid e drive ('.o ve r. w w ~. w 4. om 1. 2. www.DaltonsWadkin.com www.DaltonsWadkin.com MAINTENANCE All adjustments and alignments following have been c arefully set nnd chec k ed a nd the complete machin e thoroug h ly t ested before despatch from the wo rk s. During the first few weeks of operation and at r egular inte r vals afterwards, certai n items Suc h as belt te nsion and chain ten Hio n should be checked carefully . When adjustments are necessary, proceed in accordance with the r e lative instructions given . TABI,E ROLLERS ad ki FEED ROLLER AND PRESSURE BAR SETTINGS. n. c om Th e anti- f ric ti on rollers o r bed ro llers r evolve on sealed for lif O bearings whic h r equ ire no lubr i cation. These rollers are pre-set In relation t o th e table s u r face. I t mus t be emphasised t ha t a really good surface finish f rom a thicknessing ma chine is only possi b le when the f ace of the timber rest i ng on the machine table is tl a t and h as a reasonable fin ish . Wh e r ever pract icable this f ace should b e pre - ma c hin e d on n overhead jOi nter, or sur fa cer to r emove twist and othe r irregulari ties. to .D al Some s light adv ant age In 11nlsh or f eedi ng ma}' on occa s i o ns be obt ai ned b y increasing o r d~creas i ng the tension of the pressure bar or feed roller spr i ngs . w w NOTE: Th e s prin gs shoul d never b e compressed to a pOint wher e t h e f eed rollers and pressu r e bars cannot lift sufficient t ~ allo ...' t.h e max imwn cu t t o b e tak e n. GENERAL HINTS . w • ns W These ar e preset a t the wor ks and verti ca l adjustment r e lative to the cutterblock i s neither possible n or necessary, provided the cutte rs are correctly set with the speci al setti ng gauge supplied wi th c ach machine . Sho uld re plac ement feed r o ll ers or pressure barl; be tltted at a ny tim e , the settings should b e "ery c arefu lly c heck ed with F I G. IO, 1 . When thicknessing long length s of t i mber , always support af t e r t h e ma c hine tabl e , o th erWise 11, step will appear o n either or both ends . 2 . Wh e n a smooth finish i ll required , use t he slow teed speed. Fo r roughing when th e f1nis h Is n ot importa nt . use the fllst f eed spe..,d . 3 . For th e best results always feed t he t imber t o c a t wi t.h t he grain. 4 . Shou l d ~h e Umber stick "' he n t hicknCflS i ng the p r oba bl e e2US""S arc a s follows: a . The spr i ng pressure is too great on the re(l r pre"surc hal". b . No t en ollgh pr'.i!ss urc on eit her front o r r enr feed rollcn;. NOTE: See FEED ROLLER AND pnESSIlRE DAn SETTIKGS. c. Machi.ne table s t icky du e to tlmbur I·csin. ((, l ean t"bI(:') d. Wet timber being machi n ed. (Use dry tirnt>er) BIPORTANT: Always lse,late machine electrica lly before ad J ustm t!ats , maint{J:l allCC or c lean ln" . www.DaltonsWadkin.com www.DaltonsWadkin.com ,~~~-=~-------------------o 0 • . 'i ~, • ..... ~-- u I ~ o I w w w .D al to ns W ad ki n. c om ) • o • ·. o www.DaltonsWadkin.com • " www.DaltonsWadkin.com CUTTERBLOCK BELT TENSIQ~ The cUltcrbloek is driven by 2 vce belts from the moto r. To tension belts proceed ns follows : 1. 2. 3. I solate machine electri cally. Remove left side drive cover. Loosen 4 - M12 hexagon bo l ts A (F I O.ll ), 4. Lower motor mou nt ing plate B until weight of motor tensions be:ts. 5. Re-tighten bolt!! A, then replllce drive cover . FEED CHAIN REMOVAL ~'eed roller drive is transmitted f r om main motor through a variable pulley and be lt, to belt driven final drive chain D (FIG.Il). Chain is automatically ten aio ncd by chatn tension sprocket E. I solate machine electrically. 2. 3. 4, Remove left side drive cove r. Extract split link C and remove chain. Reverse above procedure to r C-fit c hain. RE~OVAL ad ki VAR I ABLE DRIVE BELT n. c 1. om To cbange chain proceed as foll ows To change variable drive belt proceed as follows 5. Rel/ e rse above procedure to re_fit belt . ns to 3. • al 2. W <I. I so l ate machine electrically. Remove left side drive cover. Turn vari able feod speed handwheeI C (FIG. 9) anti clockwise to maximum position . Remove I/ariable drive belt F {FIG.II). 1. .D TABLE RI SE AND FALL CHA IN TENSION w w Should excessive fr ee play be f elt in the ri se and fall c h ain thi s should be adjUSted. and as such the f ol l ow in g sequence ad o pte d(FIG.lll I solate machine electrically. 2. 3. Remove le tt Side base co ver. UnlO c k capscrews G 4. Slide tensloner block 11 until correct ten sion is attained t hen rc-lock. Replace all covers . 5. w I. • www.DaltonsWadkin.com w w w .D al to ns W ad ki n. c om www.DaltonsWadkin.com • t'IG,ll www.DaltonsWadkin.com www.DaltonsWadkin.com POWER RI SE AND FAi;L nAIN DR I VE TENSION AND CLU1'CII Further to t he tellsio n seq u ence pr eviously given. t ension ca n also be applled to the main motor drive chain. Simply unlock tou r motor moullting bolts Po ( FI G.12) and s lid e motor bodily o ver to attai n correct tension. Re-loc k afte r adjus t i ng. CLUTCH (See FIG.12) al to ns W ad ki n. c om A clutch drive unit is fitted between the moto r drive and the r ise and fal l screw. Pe ri o d ically the p r essure r equired to gJv e positive dri ve may requir~ atten tion . To ad just, sc r ew up t he 3 a ero-tight nut s B o n th e clutC h body half a turn t he n check rise and tall mot ion . Rep eat procedure until clutch gi ve s tull drive. Chec k ful l top to bottom operation o f rise and tall the n replace a ll cove r s . w w w .D • • www.DaltonsWadkin.com w w w .D al to ns W ad ki n. c om www.DaltonsWadkin.com PIG.13 www.DaltonsWadkin.com ._-_ _--.. www.DaltonsWadkin.com TS.T6-1B CU'M'ER SETTING The knife is held in the cutterblOCk by a wedge, into which is fitted spri ng loaded balls, the se balls hold the knife finger tight whi lst the S-MI 2 (T5 ) o r 6-1,u2 ( T6) hexagon head screws are l oose. This al l ows both hands to be free to adjust the blade and e nsure that it wil not s lip back during setting o r I!I6ve whil st the wedge screws are being tightened up. Should any other method of cut ter setting be employed the amount of cutter projection must corres pond exactly with that given by the setting gauge supplied and failure to observe this instruc tion will result 1n bad feeding and poor finish. To remove the knives and re-se t with the "BURSGREEN " knife setting gauge , proceed as follows :Tu rn th e c utterblock t o approximately the pOSition shown in FIG.1 4 and loosen the 5-M12 (TS) or 6- ~ 12 (TS) hexagon head screws, carefully remove knif e from cutterbl oc k. om 1 n. c NOTE: When grinding it is most i mpo rtant that knives are g r ound dead straight and balanced in pairs or sets. ad ki An effi c i e nt re-grinding se r vice Is ava ilab le , cha rges are mode rate and service prompt. To avail yourself with this s e rvice, r etur n knive s to DURSGREEN (DURHA M), FENCE HOUSES, TYNE Q WEAR. To re-set the knives the cutt erblock should be in the approximate position shown in FIG.14. Place the knife in between wedge and cutte r block with the blade drawn forward slightly. 3 Care f ully secu re the knife setting device 'A ' FIG.13 o r 14 (which when not in use is n ormally secured to the rear Of the machine table), t o the c utt erbloc k with th e two knurled locking scre ws 'B' a s shown in FIG.13 or 1 4 . to ns W 2 .D al • 4 . Whilst turn i ng these locking s crews 'B' FIG.13 or 14 , knife will be When the knif e is co rr ectly set , tight e n the 5 -M 12 (T5) or 6_~12 ~6 hexagon head screws, r e move knife se tting dev ice then securely lock the S_M12 (T5) or S-~12 (TS) hexagon head screwe. w 5 w w l o wered t o co rrect setting whicb is r eaCh ed when k nu rled sc r e ws are loc k ed i n p os ition and knife just touches knife settin g devi c e. 6 Ro tate cut terblock until the next knife is in position and r epeat the proce d ure unt Il all the knives have been set. 7 When changing knives it is advisable to c he c k that all the l oc king screws are adequately lubrica t ed and quite fre e. Periodically examine for damage or c ra c ks. Any doubtful sc r ews Sh ould be replaced and all screws well lubri ca t ed with " ~o ly sli p " or s imilar o i l, befo re replacing. • 'I I! lI s I' • www.DaltonsWadkin.com P. T. O. . -.. -.-~ .....-. I W ad ki n. c om www.DaltonsWadkin.com to ns I }f! I al I w w w t,il .D 11 I, I , www.DaltonsWadkin.com FIG.14. www.DaltonsWadkin.com a clamping b a r head sc rp s . As ope ~fion o f set ti i g a uge Should an o t he r met h o f cutte r r ojec ti o n st c u t ler , ne it .,it h g auge sup p l e d It 1 n b ll<:l f ed ing ., ;:~:r.:,Wi ththe" el ee approx i m 6 _ on shown 6) OT 5 k n if e 1 f ree of ( T 5) un t 1 Th. be r eruove fo r g rindiD o r r epIa ng. most 1 onllnt th a t !lives aTe gro und in pairs or sets. om Whe n k nives, t h cutterbloc shoul d be n appr o x' a s sh o"'1I n FIG.1 4 , lace the k .fe in t h slo t n. c 3. ;'::::~': : ~ .l~at all f a ad ki and t he c l kn i f e 5 tt lnG" de v \ s e c ured 0 the r ea l" o f 5. the k nif d e "ice in" t is corree l y set, sec to _ 1.! 12 ( 5) k nife 1 e k i ng screw al o •. w w .D 6 . Rot a te cu t t e rbl o c k u r epe al t he proced ur w • e t ,"o knuT cd luc k ing . WJ t h k n fe se n io u se t h e m;<c ns Fl. " A" , F IG. W ;;,, ;}bilOCk b y plng oar free www.DaltonsWadkin.com ere"'$. "El" a s shown i n is p os it i' , kn ife hI! 6 knlt e www.DaltonsWadkin.com MOTOP.I SED KNIFE GR INDER - FIG. IS To operate ope n to p h ood . By doing so the cutte r block motor is Isolale d and the power I S t r ansf e l"rcd to the grinder mot or . Be fore COmlll<.!ncing gt"indi n g operat.\ o n locate the I ndexing plunger by l ever A into one of th e peg holes in the Inde xing devi ce. Slide g rinde r to bring g r inding wh ee l i nto pOSition over knife b la d e and e ns ure grinding wheel Is clear of kn ife b l ade before s tartin g. Start grinder and sc r ew down onto blade by knurled adjuster B until a light cut Is made. Take firm hold o f slide brac k et C and push slide acr oss t r ave rsing rapidly fully ove r len gth of blade and back to start i !lg poin t , repe at until cut is fini shed and retu rn g rinder to starti ng poin t. Pu ll back lever A and Ind e x round to ne x t peg hole o n Index i ng d evice and re locate, r epea t grinding ope r a ti on a nd above seque nce on al l fou re knives. om NCYrE:- Ea ch cut adjUStmen t should be made on a ll blades. 00 NOT treat each blade Individually as this will result in var iable amounts uf removal causi ng balan ce problems. De fore st a rting ea ,'h gri ndin g stro ktl r et urn grind e r to posi tion sho wn in diag ram. n. c Aft er t r eltt ing all bl a d es s t op grinde r motor and pull lev e r A baCk i nt o f re e posit i o n. w w w .D al to ns W ad ki NCYrE;- If hand l ever A is not In fr ee position hood will not <' lose. RepL.ce hood before operating machin e . PlO. IS www.DaltonsWadkin.com < . • • om www.DaltonsWadkin.com Cast r ol B. P. Alpha 617 EnergolCS425 General Magna EO Energol HP.20 Pneumatic Lubricators Hyapin Grease Sphee rol AP.3 w w Brake cable grease Cables L.2. VUr~33 Urea on L,4. E8atic 50 T ellus 27 Energrease LS.3 Alvania 3 Beacon 3 Nuto H44 Starfak Ranclo Oil HDA "gal L.6. Premium ·3 Energrease L21M , P.20 Energol HL 65 w .D Brake AWS 32 w_. ',gal Oil J al to ns W Lubrication Texa.coj Callex Vltrea 75 Pen-O-Led E. P.3 ad k Worm Boxes in .c Approved Lubricant Shell E850 AppUcation Alvahia 3 Multi -purpose grease H ---- - www.DaltonsWadkin.com •" www.DaltonsWadkin.com w w w .D al to ns W ad ki n. c om NOTES www.DaltonsWadkin.com • www.DaltonsWadkin.com NOTES • to ns W ad ki n. c om ( w w w .D al • www.DaltonsWadkin.com 28 www.DaltonsWadkin.com w w w .D al to ns W ad ki n. c om NOTES www.DaltonsWadkin.com