5 6 35 - Brammer
Transcription
4 TURNING / TABLE OF CONTENTS TURNING INSERTS...............................................................................................7 PARTING & GROOVING...................................................................................163 TURNING TURNING TOOLS...............................................................................................89 THREADING.....................................................................................................233 CARTRIDGES....................................................................................................285 OTHER TOOLS.................................................................................................311 GENERAL INFORMATION................................................................................342 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 5 6 TURNING / INSERTS / TABLE OF CONTENTS Introduction to carbide inserts .........................Primary grades ..................................................... 9 Top form geometry overview............................ 10 Carbide insert designation ................................ 12 Grade designation ............................................. 14 Geometry designation....................................... 15 Insert selection method..................................... 16 Insert templates ................................................. 17 Introduction to advanced material inserts .......Edge preparation designation ..........................37 Advanced materials grade selection................. 38 Advanced materials inserts ................................Ceramic...............................................................39 TURNING Carbide inserts ......................................................................................................................................21 CBN ..................................................................... 43 PCD ..................................................................... 44 Technical Information ...........................................Grade description ..............................................45 Geometry application........................................ 50 Grade selection/Application guide ................... 56 Insert dimensions ............................................... 74 Wiper guidelines................................................ 80 Insert failure modes........................................... 81 Turning formulae ............................................... 83 Horsepower calculation..................................... 84 PCD - Polycrystalline diamond .......................... 85 CBN & ceramic.................................................... 86 Ceramic............................................................... 87 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 7 TURNING / INSERTS TURNING NOTES 8 General Catalog TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS PRIMARY GRADES Coated grades ISO group Carbide PVD P Toughness Wear resistance M Toughness Wear resistance K Toughness Wear resistance N Toughness Wear resistance S Toughness Wear resistance H Toughness P01 P05 P10 P15 P20 P25 P30 P35 P40 P45 P50 M01 M05 M10 M15 M20 M25 M30 M35 M40 K01 K05 K10 K15 K20 K25 K30 K35 K40 5820 9410 PCD Carbide Cermet NTB 10 5615 SY3 5625 9420 5735 5635 9605 5820 8515 8620 8525 8535 5735 TC 100 1510 9410 SN 100 N 9420 N01 N05 N10 N15 N20 N25 N30 PC30 KX20 S01 S05 9605 S10 S15 S20 S25 S30 H01 H05 H10 H15 H20 H25 H30 CBN TURNING Wear resistance Uncoated grades Ceramics CVD 9605 KX2 N TC 100 KR20 D720 KX2 WS 500 KX20 5735 8535 TC 100 C225 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 9 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS TOP FORM GEOMETRY OVERVIEW Increasing edge strength PF2 PF4 PF5 M7 M8 TURNING Finishing Positive PM2 PM3 PM4 PM5 F4 F5 Medium machining F2 Finishing M2 Negative M3 M4 M5 R3 R6 Medium machining Roughing Increasing feed rate 10 General Catalog R7 R9 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS TOP FORM GEOMETRY OVERVIEW Complementary geometries Increasing edge strength RP5 25 TURNING Positive rounds 3C Complementary 1L 2L 5G Double sided JR JZ JQ Special geometries 6W High productivity wipers Increasing feed rate Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 11 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS CARBIDE INSERT DESIGNATION 1 TURNING C 2 Shape D K L V R S 0° A N B C D E P 60 90 4 Clamping - Cutting geometry BhO E Clearance angle T F H 40° to 60° 5° 15° N 20° P 40° to 60° Q 40° to 60° 40° to 60° R W X C N M G 1 2 3 4 Tolerance ISO (mm) C E F G H M* U* d (Inscribed Circle) s (Thickness) m ± 0.025 ± 0.025 ± 0.013 ± 0.025 ± 0.025 ± 0.025 ± 0.013 ± 0.025 ± 0.005 ± 0.025 ± 0.13 ± 0.025 ± 0.013 ± 0.025 ± 0.013 ±0.05 - ±0.15 ± 0.13 ±0.08 - ±0.20 ±0.08 - ±0.25 ± 0.13 ±0.13 - ±0.38 *Exact tolerance is determined by size of insert E 12 N N N E N E E General Catalog T Inserts of non-equilateral shape or with dimensions, particular details 11° U Symbol M 7° W 3 G T TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS CARBIDE INSERT DESIGNATION 7 Thickness 8 Radius 10 Edge finish OPTIONAL T Geometry OPTIONAL T S T Symbol (ISO) Dimensions (mm) Symbol (ISO) Dimensions (mm) T1 02 03 T3 04 06 07 09 1.98 01 02 04 08 12 16 20 24 32 0 - 0.1 2.38 3.18 3.97 4.76 6.35 7.94 9.52 Identification of cutting geometry, specific to the manufacturer F 0.2 0.4 E 0.8 1.2 TURNING 6 1.6 2.0 T 2.4 3.2 S 12 04 08 - - M5 5 6 7 8 9 10 5 9 Inscribed circle and cutting edge length C D R S T E M M 03 04 05 06 07 09 12 15 19 25 08 10 12 16 03 04 05 06 07 09 12 15 19 25 06 08 09 11 13 16 22 27 33 44 V W IC mm 3.97 4.76 5.56 6.35 7.94 9.52 12.70 15.88 19.05 25.40 8.00 10.00 12.00 16.00 M S4 04 05 06 08 09 12 16 19 25 M 04 05 06 07 09 11 15 19 23 31 M 07 08 09 11 13 16 22 27 33 44 Hand of tool OPTIONAL M 02 S3 03 04 05 06 08 10 13 17 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 R N L 13 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS GRADE DESIGNATION TURNING 5 6 35 14 Material to be cut 1 - Cast irons 2 - Hardened steels > 45 HRC 3 - (Reserved) 4 - Titanium 5 - Steels and alloyed steels 6 - Low carbon (Cermet) 7 - Non-ferrous metals 8 - Stainless steels 9 - High temperature alloys Application 0 - Milling 1 - Milling 2 - Drilling 3 - Drilling 4 - Threading 5 - Turning 6 - Turning 7 - Grooving 8 - Grooving 9 - (Reserved) General Catalog ISO Range 01 - 10 Finishing 10 - 20 Semi-finishing 20 - 30 General cutting 30 - 40 Roughing 40 - 50 Heavy roughing TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS GEOMETRY DESIGNATION Negative inserts P M 2 M 7 Operation F - Finishing M - Medium Cutting edge strength Operation F - Finishing M - Medium R - Roughing C - Complementary 1 2 3 4 5 6 7 8 9 Strength and feed Cutting edge strength 1 2 3 4 5 6 7 8 9 Strength and feed TURNING Positive Positive inserts Summary table Positive inserts Negative inserts Negative inserts Designation Application PF2 PF4 Designation 6W Finishing Application Wiper F2 Designation Application R3 R6 Roughing PF5 F4 PM2 F5 R9 PM3 M2 25 PM4 M3 3C PM5 M4 5G 1L M5 2L M7 Finishing R7 Medium Complementary Medium JR Complementary M8 JQ JZ Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 15 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS INSERT SELECTION METHOD Step1: Answer the following three questions to help you Step 2: Choose the correct tool from this catalog TURNING Example: Steel Question 1: What material are you cutting? Answer: CK45 steel Question 2: What is the hardness of the material? Answer: 600 N/mm² Question 3: What is your operation? Answer: Finishing Use the guide to Guide to Workpiece Material chart on page 586 to locate your workpiece material or closest to it. Note the material group (color) and category for your workpiece. Example: CK45 is a steel (blue) in the medium carbon & high carbon steels category. Turn to the Carbide grade selection/Application guide for steel on page 56, (Note: pages are color coded for each material group). Choose the grade whose mid-point is closest to your operation (heavy roughing, roughing, general purpose or finishing). If more than one grade is applicable, choose the first grade displayed. Example: 5615. Locate the grade you chose in the last step. Find the column for the category of steel being cut. At the intersection where the grade and the category meet, you will find the recommended cutting speed (Vc) and geometry (chipbreaker). Bold and red lettering indicates first choice for chipbreaker. Example for ISO: 494 m/min and an F2 geometry. To determine Depth of Cut (DOC), go back to the first column in the Application guide. A range is given. To select a DOC, start at mid-point for a 12.7 mm I.C. insert (such as SNMG 120408). Reduce for smaller inserts (SNMG 090404) or increase for larger inserts (SNMG 190616). Example: 0.9 mm Note: DOC should never exceed ½ of the insert I.C. or cutting edge length. To determine the feed rate (millimeter per revolution), go back to the second column. A range is given. In general, lighter feed is used for finishing operations and heavier feed rate for roughing or heavy stock removal. Example: 0.1 mm/rev You now have your starting parameters (Vc, DOC, and Feed) and the recommended grade and geometry. You may increase/decrease cutting conditions to optimize your application depending on many factors including: - Work piece hardness, - Surface finish required, - Insert size, shape and nose radius, - Lead angle, chipbreaker, - Cycle time required, - Desired tool life, - Desired failure mode and reason for indexing. See GENERAL INFORMATION on page 342 & 577 to optimize your application. 16 General Catalog TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS INSERT TEMPLATES Instructions for using insert templates ISO standard part numbers (insert identification) usually have 4 letters and 6 digits. Example: CNMG 12 04 08 Step 1: Determine insert shape (1st letter of part number), Insert size (1st and 2nd digit of part number) and corner radius (5th and 6th digit of part number). Lay the insert flat on the appropriate template shape (square, rhombic, trigon, etc.), size and corner radius. Sides (perimeter) of insert should line up to lines of correct template. Pay special attention to the corner radius area. When you have the correct template, write down the information. Insert shape C – – – 12 – – Insert size TURNING To determine the part number for a given insert 08 Corner radius Step 2: Determine insert relief angle (2nd letter of part number). Stand insert on edge and line up to appropriate template. Add the appropriate letter to the 2nd position of the part number. C N 12 – – 08 – – Clearance angle Step 3: Determine insert thickness (3rd and 4th digit of part number). Stand insert on edge and line up to appropriate template. Add the correct number to the second digit of the part number. CN – – 12 04 08 Insert thickness Letters 3 and 4 refer to tolerances and insert characteristics such as hole and/or chipbreaker. See ISO codification page 12 for more details. Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 17 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS INSERT TEMPLATES Insert shape C – – – 12 08 – – Insert size TURNING C---04--04 C---06--02 C---05--04 C---05--08 C---06--04 C---06--08 C---12--02 C---09--02 C---09--04 Corner radius C---06--12 C---12--04 C---12--08 D---07--02 D---15--02 E---05--02 E---08--02 C---08--04 C---12--12 C---16--12 C---12--16 D---07--04 D---07--08 D---15--04 E---06--02 E---08--04 C---19--12 C---19--16 C---19--24 C---16--16 D---11--02 D---15--08 D---11--04 D---15--12 D---11--08 D---11--12 D---15--16 D---19--08 D---19--12 Relief angle = Second letter of part number E---06--04 N B C P D E 0° 5° 7° 11° 15° 20° Thickness = Middle digit of part number E---08--08 02 04 07 03 T3 18 C---08--08 C---09--08 C---19--08 C---16--08 C---08--02 General Catalog 06 09 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS INSERT TEMPLATES C 12 – – – 08 – – Insert size S---09--04 S---06--04 S---15--12 T---06--02 S---09--08 S---15--16 T---09--02 T---27--08 T---33--16 T---22--08 T---22--12 T---27--12 T---33--24 T---16--08 T---11--04 T---16--12 T---22--24 T---27--24 S---12--16 S---25--24 T---11--02 T---22--16 T---27--16 S---12--12 S---19--24 T---09--08 T---16--04 S---12--08 S---12--04 S---19--16 T---09--04 T---16--01 T---13--08 T---22--04 S---09--16 S---19--12 T---06--04 T---13--04 S---09--12 Corner radius T---11--08 TURNING Insert shape T---11--12 T---16--16 T---22--32 T---27--32 T---33--32 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 19 TURNING / INSERTS / INTRODUCTION TO CARBIDE INSERTS INSERT TEMPLATES Insert shape C 12 – – – – – Insert size TURNING V---07--02 V---07--04 V---16--02 V---11--02 V---16--04 V---22--04 R---08--MO R---19--0O 20 Corner radius V---13--02 V---13--04 V---2.5-2 V---16--12 V---22--12 K---16--10 R---06--0O W---08--04 V---11--08 V---16--08 V---22--08 K---16--05 W---02--02 V---11--04 08 R---09--0O R---10--MO R---20--MO W---02--04 W---08--08 W---04--04 W---08--12 R---12--00 R---25--0O W---06--04 R---12--MO R---25--MO W---06--08 W---08--16 General Catalog W---06--12 R---15--0O R---16--MO R---32--MO TURNING / INSERTS CARBIDE INSERTS ✓ CCGT 060204-PM2 CCGT 060208-PM2 CCGT 09T304-PM2 CCGT 09T308-PM2 ✓ ✓ ✓ Cermet NTB10 SY3 S4 S1S N KX2 KR20 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ KX05 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Uncoated grades ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING CCGT 09T302-PF4 KX20 CCGT 060202-1L CCGT 060204-1L CCGT 080302-1L CCGT 080304-1L CCGT 09T302-1L CCGT 09T304-1L CCGT 09T308-1L CCGT 120408-1L 8620 8535 8525 8515 5635 5625 5615 1510 PVD grades 9605 CCGT 1L Reference 1505 MTCVD grades Chipbreaker CCGT PF4 CCGT PM2 CCMT PF4 CCMT 060202-PF4 CCMT 060204-PF4 CCMT 080302-PF4 CCMT 080304-PF4 CCMT 080308-PF4 CCMT 09T304-PF4 CCMT 09T308-PF4 CCMT PM3 CCMT 060204-PM3 CCMT 080304-PM3 CCMT 09T304-PM3 CCMT 09T308-PM3 CCMT PM4 CCMT 080304-PM4 CCMT 080308-PM4 CCMT 09T308-PM4 CCMT 120408-PM4 CCMT PM5 CCMX L/R RC CCMT 060202-PM5 CCMT 060204-PM5 CCMT 060212-PM5 CCMT 080304-PM5 CCMT 080308-PM5 CCMT 09T304-PM5 CCMT 09T308-PM5 CCMT 120404-PM5 CCMT 120408-PM5 CCMT 120412-PM5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CCMX 060202 RC L CCMX 060202 RC R CCMX 080304 RC L CCMX 080304 RC R ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: CCGT 060202-1L 9605 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 21 TURNING / INSERTS CARBIDE INSERTS ✓ ✓ CNGG 120402-M2 CNGG 120404-M2 Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 KX20 9605 8620 8535 PVD grades 8525 8515 5625 5635 1510 5615 Reference 1505 MTCVD grades Chipbreaker ✓ TURNING CNGG M2 CNMA CNMA 120408 CNMA 120412 CNMA 120416 CNMA 160612 CNMA 160616 CNMA 190612 CNMA 190616 ✓ ✓ ✓ CNMG 120408-25 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG 25 CNMG 120408-6W CNMG 120412-6W ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG 6W CNMG 120404-F2 CNMG 120408-F2 ✓ CNMG F2 CNMG F4 CNMG 120404-F4 CNMG 120408-F4 CNMG 120412-F4 ✓ ✓ ✓ CNMG 120404-F5 CNMG 120408-F5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG F5 CNMG L/R 5G CNMG M2 CNMG 120404L-5G CNMG 120404R-5G CNMG 120408L-5G CNMG 120408R-5G ✓ ✓ ✓ ✓ CNMG 120404-M2 CNMG 120408-M2 CNMG 120412-M2 CNMG 160612-M2 CNMG 190612-M2 ✓ ✓ ✓ CNMG 120408-M3 CNMG 120412-M3 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG M3 ✓: Article which can be ordered Ordering example: CNGG 120402-M2 KX20 22 ✓ ✓ ✓ ✓ General Catalog TURNING / INSERTS CARBIDE INSERTS CNMG M5 CNMG M7 CNMG M8 CNMG R3 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG 120404-M7 CNMG 120408-M7 CNMG 120412-M7 CNMG 160608-M7 CNMG 160612-M7 CNMG 190608-M7 CNMG 190612-M7 CNMG 190616-M7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ NTB10 SY3 S4 S1S N KX2 KR20 KX05 KX20 Cermet ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 9605 ✓ ✓ ✓ 8620 ✓ ✓ ✓ 8535 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMG 120404-M8 CNMG 120408-M8 CNMG 120412-M8 CNMG 160612-M8 CNMG 160616-M8 CNMG 190612-M8 CNMG 120408-R3 CNMG 120412-R3 CNMG 120416-R3 CNMG 160612-R3 CNMG 160616-R3 CNMG 190612-R3 CNMG 190616-R3 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Uncoated grades TURNING CNMG 090304-M5 CNMG 090308-M5 CNMG 120404-M5 CNMG 120408-M5 CNMG 120412-M5 CNMG 120416-M5 CNMG 160608-M5 CNMG 160612-M5 CNMG 160616-M5 CNMG 190608-M5 CNMG 190612-M5 CNMG 190616-M5 8525 5635 5625 5615 1510 CNMG 120404-M4 CNMG 120408-M4 CNMG 120412-M4 CNMG 160612-M4 CNMG 190612-M4 PVD grades 8515 CNMG M4 Reference 1505 MTCVD grades Chipbreaker ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ CNMM 160616-R3 CNMM R3 CNMM R6 CNMM 120408-R6 CNMM 120412-R6 CNMM 160612-R6 CNMM 160616-R6 CNMM 190612-R6 CNMM 190616-R6 CNMM 190624-R6 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: CNMG 120404-M4 8515 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 23 TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 KX20 9605 8620 8535 PVD grades 8525 8515 5625 5635 1510 5615 Reference 1505 MTCVD grades Chipbreaker ✓ CNMM 190616-R7 TURNING CNMM R7 CNMX 190740-S1 ✓ ✓ CNMX S1 CPGX L/R JQ CPGX L/R JR CPGX 080304FL-JQ CPGX 080304FR-JQ CPGX 09T304FL-JQ ✓ ✓ ✓ CPGX 060204FL-JR CPGX 060204FR-JR CPGX 080304FL-JR CPGX 080304FR-JR ✓ ✓ ✓ ✓ CPGX 060202FL-JZ CPGX 060202FR-JZ ✓ ✓ CPGX L/R JZ DCGT 1L ✓ ✓ ✓ ✓ ✓ DCGT 070202-1L DCGT 070204-1L DCGT 11T302-1L DCGT 11T304-1L DCGT 11T308-1L ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DCGT 150408-2L DCGT 2L ✓ ✓ DCGT 070202-PF4 DCGT 11T302-PF4 ✓ DCGT PF4 DCGT PM2 DCMT PF4 ✓ ✓ ✓ DCGT 070204-PM2 DCGT 11T304-PM2 DCGT 11T308-PM2 DCMT 070202-PF4 DCMT 070204-PF4 DCMT 070208-PF4 DCMT 11T304-PF4 DCMT 11T308-PF4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: CNMM 190616-R7 5635 24 General Catalog ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 S1S N KX2 KR20 Uncoated grades KX05 KX20 ✓ ✓ ✓ 9605 ✓ ✓ ✓ 8620 8525 ✓ ✓ 8535 8515 PVD grades 5635 5625 5615 1510 Reference 1505 MTCVD grades Chipbreaker ✓ ✓ DCMT 11T304-PM3 DCMT 11T308-PM3 DCMT PM4 DNMA DCMT 070204-PM4 DCMT 11T304-PM4 DCMT 11T308-PM4 DCMT 11T312-PM4 DCMT 150408-PM4 DNMA 150604 DNMA 150608 DNMA 150612 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING DCMT PM3 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DNMG 110404-3C DNMG 110408-3C DNMG 3C ✓ ✓ DNMG 150608-6W DNMG 150612-6W DNMG 6W DNMG F2 DNMG F4 DNMG 110404-F2 DNMG 110408-F2 DNMG 150604-F2 DNMG 150608-F2 ✓ ✓ ✓ ✓ DNMG 150604-F4 DNMG 150608-F4 DNMG 150612-F4 ✓ DNMG 150604-F5 DNMG 150608-F5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DNMG F5 DNMG L/R 5G DNMG M2 DNMG 150604L-5G DNMG 150604R-5G DNMG 150608L-5G DNMG 150608R-5G DNMG 110408-M2 DNMG 150608-M2 DNMG 150612-M2 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: DCMT 11T304-PM3 5625 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 25 TURNING / INSERTS CARBIDE INSERTS DNMG 150608-M4 DNMG 150612-M4 NTB10 SY3 S4 N Cermet ✓ ✓ DNMG M4 DNMG M5 DNMG 110404-M5 DNMG 110408-M5 DNMG 110412-M5 DNMG 150604-M5 DNMG 150608-M5 DNMG 150612-M5 DNMG 150616-M5 DNMG 190612-M5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DNMG 150608-M8 DNMG 150612-M8 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ DNMG M8 DNMG R3 DNMG 150608-R3 DNMG 150612-R3 DNMG 150616-R3 ✓ DPMW 11T308 ✓ ✓ DPMW ECGT 060202-1L ECGT 080304-1L ✓ ✓ ECGT 060202-2L ECGT 060204-2L ECGT 080302-2L ECGT 080304-2L ✓ ✓ ✓ ✓ ECGT 1L ECGT 2L ✓ ECMT 080304-PM3 ECMT PM3 ✓: Article which can be ordered Ordering example: DNMG 110408-M2 KX20 26 S1S KX2 Uncoated grades KX05 KR20 KX20 9605 ✓ ✓ 8620 ✓ ✓ 8535 ✓ ✓ 8525 5625 ✓ ✓ ✓ 5635 1510 5615 DNMG 110408-M3 DNMG 150608-M3 DNMG 150612-M3 PVD grades 8515 TURNING DNMG M3 Reference 1505 MTCVD grades Chipbreaker General Catalog TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 S1S N KX2 KR20 KX05 ✓ KX20 ✓ 9605 8525 ✓ ✓ ✓ 8620 8515 ✓ ✓ ✓ 8535 5635 5615 1510 ✓ Uncoated grades ✓ ECMW 060204 ECMW 080304 ECMW 080308 ✓ ✓ ✓ EPGX 050202FL-JZ EPGX 050202FR-JZ ✓ ✓ TURNING ECMW ECMT 060204-PM4 ECMT 080304-PM4 ECMT 080308-PM4 PVD grades 5625 ECMT PM4 Reference 1505 MTCVD grades Chipbreaker EPGX L/R JZ ✓ EPMT 050202-PM5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ EPMT PM5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ KNUX L/R 22 KNUX 160405L-22 KNUX 160405R-22 KNUX 160410L-22 KNUX 160410R-22 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ KNUX L/R 32 KNUX 160405L-32 KNUX 160405R-32 KNUX 160410L-32 KNUX 160410R-32 RCMT 0803MO-PM5 RCMT 10T3MO-PM5 RCMT 1204MO-PM5 RCMT 1605MO-PM5 RCMT 2006MO-PM5 RCMT 2507MO-PM5 ✓ ✓ ✓ RCMT PM5 RCMT RP5 RNMG 120400-M7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ RCMT 0803M0-RP5 RCMT 10T3M0-RP5 RCMT 1204M0-RP5 RCMT 1605M0-RP5 RCMT 2006M0-RP5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ RNMG M7 SCGT 09T304-1L SCGT 09T308-1L ✓ ✓ ✓ ✓ ✓ SCGT 1L ✓: Article which can be ordered Ordering example: ECMT 060204-PM4 5625 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 27 TURNING / INSERTS CARBIDE INSERTS ✓ SCGT 09T308-PM2 SCGT 120408-PM2 Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 KX20 9605 8620 8535 PVD grades 8525 8515 5625 5635 1510 5615 Reference 1505 MTCVD grades Chipbreaker ✓ ✓ TURNING SCGT PM2 SCMT 09T304-PF4 SCMT 09T308-PF4 ✓ ✓ SCMT 120412-PM3 ✓ ✓ SCMT PF4 SCMT PM3 SCMT 09T304-PM4 SCMT 09T308-PM4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ SCMT PM4 SCMT 120408-PM5 SCMT 120412-PM5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ SCMT PM5 SNMA SNMA 090308 SNMA 120408 SNMA 120412 SNMA 120416 SNMA 150612 SNMA 150616 SNMA 190612 SNMA 190616 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ SNMG 090308-F2 ✓ SNMG 120412-F4 ✓ SNMG F2 SNMG F4 ✓ SNMG 120408-F5 SNMG F5 ✓: Article which can be ordered Ordering example: SCGT 09T308-PM2 8515 28 General Catalog ✓ ✓ ✓ ✓ ✓ TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 S1S N KX2 ✓ KR20 ✓ Uncoated grades KX05 KX20 ✓ SNMG 120408-M2 9605 8620 8535 PVD grades 8525 8515 5635 5625 5615 1510 Reference 1505 MTCVD grades Chipbreaker TURNING SNMG M2 ✓ SNMG 120412-M3 SNMG 120416-M3 ✓ SNMG M3 SNMG M4 SNMG M5 SNMG M7 ✓ SNMG 120408-M4 SNMG 190612-M4 SNMG 190616-M4 SNMG 090308-M5 SNMG 120404-M5 SNMG 120408-M5 SNMG 120412-M5 SNMG 150616-M5 SNMG 190612-M5 SNMG 190616-M5 ✓ SNMG 090308-M7 SNMG 120404-M7 SNMG 120408-M7 SNMG 120412-M7 SNMG 120416-M7 SNMG 150612-M7 SNMG 190612-M7 SNMG 190616-M7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ SNMG 120408-M8 SNMG 190616-M8 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ SNMG M8 SNMG R3 SNMM R6 SNMM R7 SNMG 120408-R3 SNMG 120412-R3 SNMG 150612-R3 SNMG 150616-R3 SNMG 190612-R3 SNMG 190616-R3 SNMG 250924-R3 SNMM 190612-R6 SNMM 190616-R6 SNMM 190624-R6 SNMM 190616-R7 SNMM 190624-R7 SNMM 250724-R7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: SNMG 120408-M2 8535 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 29 TURNING / INSERTS CARBIDE INSERTS TURNING SNMM T2-R9 Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 KX20 9605 8620 8535 PVD grades 8525 8515 5625 5635 1510 5615 Reference 1505 MTCVD grades Chipbreaker ✓ SNMM 120408 T2-R9 SNMM 120412 T2-R9 SNMM 190616 T2-R9 SNMM 250724 T2-R9 SNMM 250924 T2-R9 ✓ ✓ ✓ ✓ ✓ ✓ SNUN 120412 SNUN ✓ SPMR 090304-PF2 SPMR PF2 SPMR PF5 SPUN TCGT 1L ✓ ✓ ✓ SPMR 090304-PF5 SPMR 120304-PF5 SPMR 120308-PF5 SPUN 120304 SPUN 120308 SPUN 120312 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TCGT 110202-1L TCGT 110204-1L TCGT 16T304-1L TCGT 16T308-1L ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TCGT 06T102-PF4 TCGT 090202-PF4 TCGT PF4 ✓ TCGT 110204-PM2 TCGT PM2 TCMT PF4 TCMT 06T102-PF4 TCMT 06T104-PF4 TCMT 090204-PF4 TCMT 110204-PF4 TCMT 110208-PF4 TCMT 16T304-PF4 TCMT 16T308-PF4 TCMT 16T312-PF4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: SNMM 120408 T2-R9 5635 30 General Catalog ✓ ✓ ✓ ✓ TURNING / INSERTS CARBIDE INSERTS TCMT 16T304-PM3 ✓ TCMT 110204-PM4 TCMT 110208-PM4 TCMT 16T308-PM4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Cermet NTB10 SY3 S4 S1S N KX2 KR20 Uncoated grades KX05 KX20 9605 8620 8535 PVD grades 8525 8515 5635 5625 5615 1510 Reference 1505 MTCVD grades Chipbreaker TCMT PM4 ✓ ✓ TCMT 16T304-PM5 TCMT 16T308-PM5 ✓ ✓ TURNING TCMT PM3 ✓ ✓ ✓ ✓ ✓ ✓ TCMT PM5 ✓ TCMX 16T304 RCL TCMX 16T304 RCR ✓ TCMX L/R RC TNMA TNMA 160308 TNMA 160408 TNMA 160412 TNMA 220408 TNMG 160408-25 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TNMG 25 ✓ TNMG 160404-3C TNMG 3C TNMG 160404-F2 TNMG 160408-F2 ✓ ✓ ✓ ✓ TNMG F2 TNMG F4 TNMG 160404-F4 TNMG 160408-F4 TNMG 220408-F4 ✓ ✓ TNMG 160404-F5 TNMG 160408-F5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TNMG F5 ✓: Article which can be ordered Ordering example: TCMT 16T304-PM3 5625 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 31 TURNING / INSERTS CARBIDE INSERTS TURNING TNMG L/R 5G TNMG 160404L-5G TNMG 160404R-5G TNMG 160408L-5G TNMG 160408R-5G ✓ ✓ ✓ ✓ TNMG 160408-M2 TNMG 220408-M2 ✓ Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 KX20 9605 8620 8535 PVD grades 8525 8515 5625 5635 1510 5615 Reference 1505 MTCVD grades Chipbreaker ✓ ✓ ✓ ✓ ✓ ✓ ✓ TNMG M2 TNMG M3 ✓ TNMG 110308-M3 TNMG 160408-M3 TNMG 160412-M3 ✓ ✓ TNMG 160408-M4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TNMG M4 TNMG M5 TNMG M7 TNMG 110304-M5 TNMG 160404-M5 TNMG 160408-M5 TNMG 160412-M5 TNMG 220404-M5 TNMG 220408-M5 TNMG 220412-M5 TNMG 160404-M7 TNMG 160408-M7 TNMG 160412-M7 TNMG 220404-M7 TNMG 220408-M7 TNMG 220412-M7 TNMG 270612-M7 TNMG 270616-M7 TNMG 270624-M7 TNMG 270632-M7 TNMG 330924-M7 TNMG 330932-M7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TNMG M8 TNMG R3 ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: TNMG 160404L-5G 8535 32 ✓ ✓ ✓ ✓ ✓ TNMG 160408-M8 TNMG 160408-R3 TNMG 160412-R3 TNMG 220408-R3 ✓ ✓ ✓ ✓ General Catalog ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 S1S N KX2 KR20 Uncoated grades KX05 KX20 9605 8620 8535 PVD grades 8525 8515 5635 5625 5615 1510 Reference 1505 MTCVD grades Chipbreaker ✓ TNMM 160412-R6 TPGX L/R JQ ✓ TPGX 090204FL-JQ TPGX 110204FL-JQ TPGX 110204FR-JQ ✓ ✓ TURNING TNMM R6 ✓ TPGX 16T304FL-JR TPGX L/R JR TPGX L/R JZ TPMR PF2 TPMR PF5 TPUN TPUX L/R RC ✓ ✓ TPGX 090202FL-JZ TPGX 090202FR-JZ ✓ ✓ ✓ TPMR 110304-PF2 TPMR 110308-PF2 TPMR 160304-PF2 TPMR 110304-PF5 TPMR 110308-PF5 TPMR 160304-PF5 TPMR 160308-PF5 ✓ ✓ ✓ ✓ TPUN 110304 TPUN 110308 TPUN 160304 TPUN 160308 TPUN 160312 TPUN 220408 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TPUX 160304 RC L TPUX 160304 RC R TPUX 160308 RC R VBMT 160404-PF4 ✓ ✓ ✓ ✓ ✓ ✓ VBMT PF4 VBMT 160408-PM3 ✓ VBMT PM3 ✓: Article which can be ordered Ordering example: TNMM 160412-R6 5615 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 33 TURNING / INSERTS CARBIDE INSERTS TURNING VCGT 1L VCGT 2L VCGT PF4 VCGT 070202-1L VCGT 070204-1L VCGT 110202-1L VCGT 110204-1L VCGT 130302-1L VCGT 130304-1L VCGT 130308-1L VCGT 160404-1L VCGT 160408-1L VCGT 160412-1L ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ VCGT 130302-2L VCGT 130304-2L VCGT 130308-2L ✓ ✓ ✓ VCGT 070202-PF4 VCGT 070204-PF4 VCGT 130302-PF4 VCGT 130304-PF4 VCGT 130308-PF4 Cermet NTB10 SY3 S4 N S1S KX2 Uncoated grades KX05 KR20 ✓ ✓ KX20 ✓ ✓ 9605 ✓ ✓ ✓ 8620 8525 ✓ ✓ ✓ 8535 8515 ✓ ✓ 5625 ✓ ✓ ✓ PVD grades 5635 1510 VBMT 160404-PM4 VBMT 160408-PM4 VBMT 160412-PM4 5615 VBMT PM4 Reference 1505 MTCVD grades Chipbreaker ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ VCGT 130308-PM4 VCGT PM4 VCGT PM5 VCGW VCGX L/R PF4 VCGT 130302-PM5 VCGT 130304-PM5 VCGT 130308-PM5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ VCGW 130302 VCGW 130304 VCGW 130308 VCGX 130300FL-PF4 VCGX 130300FR-PF4 VCGX 130301 FR-PF4 VCGX 130301FL-PF4 VCGX 130301FR-PF4 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ VNMG 160404-3C VNMG 3C ✓: Article which can be ordered Ordering example: VBMT 160404-PM4 1510 34 ✓ ✓ ✓ General Catalog TURNING / INSERTS CARBIDE INSERTS Cermet NTB10 SY3 S4 S1S N KX2 KR20 Uncoated grades KX05 KX20 9605 8620 8535 PVD grades 8525 8515 5635 5625 5615 1510 Reference 1505 MTCVD grades Chipbreaker ✓ VNMG 160408-F5 TURNING VNMG F5 ✓ ✓ VNMG 160404-M2 VNMG 160408-M2 VNMG M2 VNMG 160404-M5 VNMG 160408-M5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ VNMG M5 WCGT 020102-PF4 WCGT 020104-PF4 ✓ ✓ WCGX 020102 FL-JZ WCGX 020102FL-JZ ✓ ✓ ✓ WCGT PF4 ✓ WCGX L/R JZ WNMA 080408 WNMA 080412 ✓ ✓ ✓ WNMA WNMG 080408-6W ✓ WNMG 080404-F2 WNMG 080408-F2 ✓ WNMG 6W ✓ ✓ WNMG F2 WNMG 080404-F5 WNMG 080408-F5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ WNMG F5 WNMG L/R 5G WNMG 080404L-5G WNMG 080404R-5G WNMG 080408L-5G WNMG 080408R-5G ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: VNMG 160408-F5 5625 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 35 TURNING / INSERTS CARBIDE INSERTS TURNING ✓ WNMG 080408-M3 ✓ ✓ ✓ WNMG M3 ✓ WNMG 080408-M4 WNMG 080412-M4 ✓ ✓ ✓ WNMG M4 WNMG M5 WNMG 060404-M5 WNMG 060408-M5 WNMG 060412-M5 WNMG 080404-M5 WNMG 080408-M5 WNMG 080412-M5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ WNMG 080408-M7 WNMG 080412-M7 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ WNMG M7 WNMG M8 WNMG R3 WNMX L/R 37 ✓ ✓ ✓ WNMG 060408-M8 WNMG 080408-M8 WNMG 080412-M8 ✓ ✓ WNMG 080408-R3 WNMG 080412-R3 WNMG 080416-R3 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ WNMX 080404 L-37 WNMX 080404 R-37 WNMX 080408 L-37 WNMX 080408 L-37-AL WNMX 080408 R-37-AL ✓ ✓ ✓ WNMX L/R 37AL ✓: Article which can be ordered Ordering example: WNMG 060404-M2 8535 36 General Catalog Cermet NTB10 SY3 S4 N S1S KX2 ✓ ✓ Uncoated grades KX05 ✓ ✓ ✓ ✓ KR20 KX20 ✓ ✓ ✓ WNMG 060404-M2 WNMG 060408-M2 WNMG 080408-M2 9605 8535 8525 8515 5625 5635 1510 5615 PVD grades 8620 WNMG M2 Reference 1505 MTCVD grades Chipbreaker TURNING / INSERTS / INTRODUCTION TO ADVANCED MATERIAL INSERTS T-LAND HONE UP-SHARP Edge preparation code ISO Safety T-Land (mm) Angle (degrees) T 00510 TB1 0.05 10° T 00515 TB2 0.05 15° T 00520 TB3 0.05 20° T 01020 TC3 0.10 20° T 01315 T1 0.13 15° T 00820 T3 0.08 20° T 01325 T5 0.13 25° T 01530 T6 0.15 30° T 02020 TF3 0.20 20° T 02025 TF4 0.20 25° T 02520 TG3 0.25 20° T 15015 TS2 1.50 15° T 20015 TX2 2.00 15° ISO Safety T-Land (mm) Angle (degrees) S 01315 S1 0.13 15° S 00820 S3 0.08 20° S 01020 SC3 0.10 20° S 01325 S5 0.13 25° S 01530 S6 0.15 30° S 02020 SF3 0.20 20° S 05020 SK3 0.50 20° ISO Safety T-Land (mm) Angle (degrees) K 15015 KS2 1.50 15° K 20015 KX2 2.00 15° Edge preparation code Edge preparation code TURNING Increasing edge strength HONE & T-LAND Increasing wear resistance EDGE PREPARATION DESIGNATION 0.10 RNGN 12 04 00 T01020 => Edge finishing Chamfer width Chamfer angle Sharp edge F ER treated edge E Negative chamfering T Negative double chamfering K Chamfered and ER treated edge S 20° Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 37 TURNING / INSERTS / INTRODUCTION TO ADVANCED MATERIAL INSERTS ADVANCED MATERIALS GRADE SELECTION Premium high performance cutting tools for your most demanding applications TC100 - Mixed ceramic - Used extensively in steel and bearing markets and for cast iron finishing operations TURNING Features Benefits ■ Composed of AI203 - TiC. ■ High temperature hardness and good thermal shock resistance. ■ General turning, boring and grooving of cast iron. ■ Turning of hard materials (under 65 HRC). ■ Turning of heat resistant alloys. SN100 - Silicon nitride - Exceptional tool life when high speed machining of cast iron Features Benefits ■ Remarkable wear resistance and offers drastic improvements in tool life and stability. ■ High speed rough turning of cast iron. ■ Offers exceptional tool life. ■ Low thermal expansion makes this range very resistant to thermal shock. ■ Cutting speeds up to 1000 m/min, feeds of 1 mm/rev. WS500 - Whiskers - Ideal for high speed machining for nickel based aerospace alloys Features Benefits ■ Combines alumina and a whisker reinforced compound offering extreme fracture toughness and notch resistance. ■ Turning and milling of heat resistant alloy (Inconel 718) and semi-finish and finish turning of cast iron. ■ Added tensile strength and fracture toughness even at elevated temperatures. ■ High speed turning of steel. C225 - Multi-cornered coated PCBN - For machining materials with a hardness (> 45 HRC) Features ■ ■ Unique grade development. Carbide backed segment. Benefits ■ Resists cratering and impact type fracturing. ■ Ultra hard cutting tool material. ■ Chemically resistant. ■ Thermal stability. ■ Dissipate heat generated during machining. ■ Stops craks from progressing. ■ Increases brazing contact area. D720 / PC30 - Polycrystalline diamond (PCD) - Engineered for your most demanding non-ferrous applications Features 38 ■ Polycrystalline diamond grade with medium granulometry. ■ Tipped and full edge inserts. Benefits ■ Recommended for finishing and light roughing of aluminum and other non-ferrous materials. ■ Permits the removal of large quantities of chips. ■ Excellent surface finish. ■ For long tool life. General Catalog TURNING / INSERTS / ADVANCED MATERIAL CERAMIC Grades SN100 CNGA CNGN CNGX DNGA DNGN Edge preparation code Reference CNGA 120404 T02020 CNGA 120408 T01020 CNGA 120408 T02020 CNGA 120412 T01020 CNGA 120412 T02020 CNGA 120416 T02020 CNGN 120404 T01020 CNGN 120408 T01020 CNGN 120408 T02020 CNGN 120408 TB3 CNGN 120408 TF3 CNGN 120412 T01020 CNGN 120412 T02020 CNGN 120412 TB3 CNGN 120416 T02020 CNGN 120708 T01020 CNGN 120708 TB3 CNGN 120712 T01020 CNGN 120712 TB3 CNGN 120712 TF3 CNGN 160716 T02020 CNGX 120712 TF4 CNGX 120716 TB1 CNGX 120716 TF4 DNGA 150404 T01020 DNGA 150408 S02020 DNGA 150408 T00520 DNGA 150408 T01020 DNGA 150412 T01020 DNGA 150412 T02020 DNGN 150404 T01020 DNGN 150408 T01020 DNGN 150408 T02020 DNGN 150408 TB3 DNGN 150412 T02020 DNGN 150412 TB3 DNGN 150416 TB3 DNGN 150708 TB3 DNGN 150708 TF3 DNGN 150712 TB3 DNGN 150716 T02020 DNGX 150716 TF4 TC100 WS500 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Safety ISO T02020 T01020 T02020 T01020 T02020 T02020 T02020 T01020 T02020 T01020 T02020 T02020 T01020 T01020 T02020 TB3 TF3 T01020 T02020 TB3 T02020 T01020 TB3 T01020 TB3 TF3 T02020 T01020 T01020 T02020 T00520 T02020 T01020 T02020 T00520 T02020 T01020 T00520 T01020 T00520 T02020 T02020 TF4 TB1 TF4 T02025 T00510 T02025 T01020 S02020 T00520 T01020 T01020 T02020 T01020 S02020 T00520 T01020 T01020 T02020 T01020 T01020 T02020 TB3 T02020 TB3 TB3 TB3 TF3 TB3 T02020 T01020 T01020 T02020 T00520 T02020 T00520 T00520 T00520 T02020 T00520 T02020 TF4 T02025 TURNING TURNNG Style DNGX ✓: Article which can be ordered Ordering example: CNGA 12 04 04 T02020 TC100 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 39 TURNING / INSERTS / ADVANCED MATERIAL CERAMIC Grades Style SN100 TURNING TURNNG RCGX RNGN SNGA SNGN SNGN SNGX RCGX 060400 TF3 RCGX 060600 K15015 RCGX 060600 TB3 RCGX 090700 K15015 RCGX 090700 TB3 RCGX 120700 K15015 RCGX 120700 TB3 RCGX 120700 TF3 RNGN 090300 T01020 RNGN 090400 TB3 RNGN 120400 SF3 RNGN 120400 SK3 RNGN 120400 T01020 RNGN 120400 T02020 RNGN 120400 TB3 RNGN 120400 TF3 RNGN 120700 T01020 RNGN 120700 T02020 RNGN 120700 T15015 RNGN 120700 TB3 RNGN 120700 TF3 RNGN 190700 T20015 RNGN 190700 TB3 RNGN 250700 TX2 SNGA 120408 T01025 SNGA 120408 T02020 SNGA 120412 T01020 SNGA 120412 T02020 SNGA 120416 T02020 SNGN 090308 T01020 SNGN 090312 T01020 SNGN 090316 T01020 SNGN 120404 T01020 SNGN 120408 T01020 SNGN 120408 T02020 SNGN 120408 TB3 SNGN 120408 TF3 SNGN 120412 SF3 SNGN 120412 T01020 SNGN 120412 T02020 SNGN 120412 TB3 SNGN 120412 TF3 SNGN 120416 T00520 SNGN 120416 T01020 SNGN 120416 TB3 SNGN 120416 TF3 SNGN 120708 T01020 TC100 WS500 Safety ISO ✓ TF3 K15015 TB3 K15015 TB3 K15015 TB3 TF3 T02020 K15015 T00520 K15015 T00520 K15015 T00520 T02020 T01020 TB3 SF3 SK3 T01020 T02020 TB3 TF3 T01020 T02020 T15015 TB3 TF3 T20015 TB3 TX2 T01020 T00520 S02020 S05020 T01020 T02020 T00520 T02020 T01020 T02020 T15015 T00520 T02020 T20015 T00520 T20015 T01025 T02020 T01020 T02020 T02020 T01025 T02020 T01020 T02020 T02020 T01020 T01020 T01020 T01020 T01020 T02020 TB3 TF3 SF3 T01020 T02020 TB3 TF3 T00520 T01020 TB3 TF3 T01020 T01020 T01020 T01020 T01020 T01020 T02020 T00520 T02020 S02020 T01020 T02020 T00520 T02020 T00520 T01020 T00520 T02020 T01020 T00520 S02020 T01020 T00520 T02020 T02025 T00510 T02025 T02025 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ SNGN 120708 TB3 SNGN 120712 S02020 SNGN 120712 T01020 SNGN 120712 TB3 SNGN 120716 T02020 ✓ TB3 S02020 T01020 TB3 T02020 SNGX 120712 TF4 SNGX 120716 TB1 SNGX 120716 TF4 SNGX 150716 TF4 ✓ ✓ ✓ ✓ TF4 TB1 TF4 TF4 ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: RCGX 06 04 00 TF3 WS500 40 Edge preparation code Reference General Catalog TURNING / INSERTS / ADVANCED MATERIAL CERAMIC Grades SN100 SPGN TNGA TNGN TPGN Edge preparation code Reference Safety ISO ✓ ✓ ✓ ✓ T01020 T01020 T01020 T01020 T01020 T01020 T01020 T01020 ✓ T01020 T02020 T01020 T02020 T01020 T02020 T01020 T02020 ✓ ✓ ✓ ✓ T01020 T01020 T01020 T02020 T01020 T02020 T01020 T01020 T02020 T02020 T01020 T01020 T01020 T02020 T01020 T02020 T01020 T01020 T02020 T02020 TPGN 110304 T01020 TPGN 110308 T01020 TPGN 160304 T01020 TPGN 160308 T01020 TPGN 160312 T01020 ✓ ✓ ✓ ✓ ✓ T01020 T01020 T01020 T01020 T01020 T01020 T01020 T01020 T01020 T01020 VNGA 160404 T01020 VNGA 160408 T01020 ✓ ✓ T01020 T01020 T01020 T01020 T02020 T02020 T02020 T02020 T02020 T02020 SPGN 090308 T01020 SPGN 120308 T01020 SPGN 120408 T01020 SPGN 120412 T01020 TNGA 160408 T01020 TNGA 160408 T02020 TNGA 160412 T01020 TNGA 160412 T02020 TNGN 110308 T01020 TNGN 160404 T01020 TNGN 160408 T01020 TNGN 160408 T02020 TNGN 160412 T01020 TNGN 160412 T02020 TNGN 160416 T01020 TNGN 160420 T01020 TNGN 160708 T02020 TNGN 160712 T02020 TC100 WS500 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING TURNNG Style VNGA WNGA WNGA 080408 T02020 WNGA 080412 T02020 WNGA 080416 T02020 ✓ ✓ ✓ ✓: Article which can be ordered Ordering example: SPGN 09 03 08 T01020 TC100 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 41 TURNING / INSERTS / ADVANCED MATERIAL CERAMIC l a h TURNING TURNNG r 90° Grades Style Dimensions (mm) Reference SN100 TC100 WS500 a l h r WG6 250 RENA WG6 281 RENA ✓ ✓ 6.35 7.13 19.05 19.05 6.35 6.35 3.17 3.56 WG8 344 RENA WG8 375 RENA ✓ ✓ 8.73 9.52 25.4 25.4 8.55 8.55 4.36 4.76 WG6 … RENA WG8 … RENA ✓: Article which can be ordered Ordering example: WG6 250 RENA WS500 42 General Catalog TURNING / INSERTS / ADVANCED MATERIAL CBN Grade Style ISO reference C225 CNGA CPGW Dimensions (mm) a CCGW 060204 M2-S5 CCGW 060208 M2-S5 ✓ ✓ 2 2 2.9 2.8 CNGA 120404 M2-S5 CNGA 120408 M2-S1 CNGA 120408 M2-S5 CNGA 120408 WM2S1 CNGA 120408 WM2S5 CNGA 120412 M2-S1 CNGA 120412 M2-S5 ✓ ✓ ✓ ✓ ✓ ✓ ✓ 2 2 2 2 2 2 2 2.9 2.8 2.8 2.7 2.7 2.7 2.7 CPGW 060204 M2-S5 CPGW 09T304 M2-S5 CPGW 09T308 M2-S5 CPGW 09T308WM2-S5 ✓ ✓ ✓ ✓ 2 2 2 2 2.9 2.9 2.8 2.7 DCGW 070204 M2-S5 DCGW 070208 M2-S5 ✓ ✓ 2 2 3.4 3.1 DNGA 150404 M2-S5 DNGA 150408 M2-S5 DNGA 150412 M2-S5 ✓ ✓ ✓ 2 2 2 3.4 3.1 2.7 SNGA 120404 M2-S5 SNGA 120408 M2-S5 SNGA 120412 M2-S5 ✓ ✓ ✓ 2 2 2 2.7 2.7 2.7 TCGW 110204 M3-S5 TCGW 110208 M3-S5 ✓ ✓ 3 3 3.3 3 TNGA 160404 M3-S5 TNGA 160408 M3-S5 TNGA 160412 M3-S5 ✓ ✓ ✓ 3 3 3 3.3 3 2.7 VNGA 160404 M2-S5 VNGA 160408 M2-S5 ✓ ✓ 2 2 4.4 3.6 a a a DCGW TURNING TURNNG CCGW Cutting edges a DNGA a SNGA a TCGW TNGA a a VNGA a ✓: Article which can be ordered Ordering example: CCGW 06 02 04 M2-S5 C225 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 43 TURNING / INSERTS / ADVANCED MATERIAL PCD Grades Style TURNING TURNNG PC30 CPGW … F CPGW … FN-30 Dimensions (mm) ISO reference a a D720 a ✓ ✓ ✓ CPGW 060204 F CPGW 060208 F CPGW 080304 F CPGW 060202 FN-30-1 CPGW 060204 FN-30-1 CPGW 060208 FN-30-1 CPGW 080302 FN-30-1 CPGW 080304 FN-30-1 CPGW 080308 FN-30-1 ✓ ✓ ✓ ✓ ✓ ✓ 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 CPGW 060204 FN-30G-1 ✓ 3.0 CPGW 060202 FL-60-1 CPGW 060204 FL-60-1 CPGW 060208 FL-60-1 CPGW 080302 FL-70-1 CPGW 080304 FL-70-1 CPGW 080308 FL-70-1 CPGW 09T304 FL-90-1 ✓ ✓ ✓ ✓ ✓ ✓ ✓ 6.0 6.0 6.0 7.5 7.5 7.5 9.0 CPGW 060202 FR-60-1 CPGW 060204 FR-60-1 CPGW 080304 FR-70-1 CPGW 080308 FR-70-1 ✓ ✓ ✓ ✓ 6.0 6.0 7.5 7.5 CPGW … FN-30G CPGW … FL/R-60 CPGW … FL/R-70 CPGW … FL/R-90 CPGW … HL CPGW … HR a CPGW … FL/R-60G CPGW … HRG DCGW … FN-30 CPGW 060204 HL CPGW 080308 HL CPGW 09T304 HL ✓ ✓ ✓ CPGW 080304 HR ✓ CPGW 060204 FR-60G1 CPGW 060204 HRG ✓ DCGW 070208 FN-30-1 ✓ a a ✓: Article which can be ordered Ordering example: CPGW 06 02 04 F D720 44 6.0 ✓ General Catalog 3.0 TURNING / INSERTS / TECHNICAL INFORMATION GRADE DESCRIPTION MTCVD 1505 Description Performance MTCVD coated carbide High speed grade Thick TiCN/AI203/TiC coating Enhanced flaking resistance Micrograin substrate Excellent wear resistance Unique gray/black insert Polished rake surface Enhanced plastic deformation resistance High hardness Easy identification of used edges Reduces build-up of ferritic nodular iron 1510 MTCVD coated carbide General machining grade TiCN+AI203 coating Excellent wear resistance Fine grain substrate Enhanced toughness Polished rake surface Enhanced build-up resistance ISO material Cast irons: gray, ductile, malleable & powder metals K05 P05 H10 High speed grade TiCN/AI203 Enhanced wear resistance Gradient substrate Chipping resistance Post-coating treatment Enhanced build-up resistance Tool & die & hardened steels Finishing operations ; continuous cuts Finishing, semi-finishing & general machining Steel: carbon, alloy, tool & die Finishing & semi-finishing, continuous cuts Tool & die & hardened steels Semi-finishing operations ; continuous cuts Steels: carbon, alloy, tool & die P15 Finishing, semi-finishing & general machining Continuous cuts Cast irons: gray, ductile, malleable K15 MTCVD coated carbide Light machining grade TiCN/AI203 Enhanced wear resistance Gradient substrate Chipping resistance Post-coating treatment Build-up resistance Semi-finishing, general machining & light roughing Continuous & mild interrupted cuts Steels: carbon, alloy, tool, & die P25 Semi-finishing, general machining & light roughing Continuous & light interrupted cuts M20 Bi-color K20 K05 = main choice Finishing operations ; continuous cuts Continuous & light interrupted cuts Bi-color 5625 Steels: carbon, alloy Cast irons: gray, ductile, malleable & powder metals K10 H20 MTCVD coated carbide Finishing and semi-finishing Continuous cuts P10 5615 Applications TURNING Grade Stainless steels: ferritic, martensitic Semi-finishing ; continuous cuts Cast irons: gray, ductile & malleable Roughing ; interrupted cuts K05 = additional choice Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 45 TURNING / INSERTS / TECHNICAL INFORMATION GRADE DESCRIPTION MTCVD (continued) Grade TURNING 5635 Description Performance MTCVD coated carbide Roughing grade TiCN/AI203 Very high toughness High cobalt substrate Enhanced chipping resistance Gradient substrate Build-up resistance ISO material Steels: carbon, alloy, tool & die P35 Post-coating treatment M30 MTCVD coated carbide High speed grade TiCN/AI203/TiN coating Chipping resistance Gradient substrate Build-up resistance Thin coating Notch wear resistance Polished edge Flaking resistance MTCVD coated carbide General machining grade TiCN/AI203/TiN coating High cobalt substrate Enhanced plastic deformation resistance Thin coating High toughness Polished edge Chipping resistance Enhanced build-up resistance Flaking resistance MTCVD coated carbide Roughing grade TiCN/AI203/TiN coating Enhanced wear resistance High cobalt substrate Very high toughness Thin coating Notch wear resistance Flaking resistance P20 46 K05 = additional choice General Catalog Short continuous & interrupted cuts Finishing & semi-finishing Steels: low carbon, alloy General machining ; continuous cuts High temperature alloys Semi-finishing ; continuous cuts Stainless steels: ferritic, austenitic, PH & duplex M25 General machining & roughing Continuous & interrupted cuts P30 S15 Steels: low carbon, alloy General machining ; interrupted cuts High temperature alloys Semi-finishing ; continuous cuts Stainless steels: ferritic, austenitic, PH & duplex M35 Roughing & heavy roughing Interrupted cuts P40 S25 K05 = main choice General machining & roughing Continuous & light interrupted cuts Notch wear resistance 8535 Continuous & interrupted cuts Stainless steels: ferritic, austenitic, PH & duplex M15 S10 8525 General machining, roughing Stainless steels: ferritic, martensitic Bi-color 8515 Applications Steels: carbon, alloy Roughing ; interrupted cuts High temperature alloys Roughing ; interrupted cuts TURNING / INSERTS / TECHNICAL INFORMATION GRADE DESCRIPTION PVD Description Performance 9605 PVD coated carbide Hard duty grade TiAIN coating ≈ 2000 Hv High strength and improved wear resistance Grain size < 1.0 μm Great thermal chocks resistance ISO material S10 N10 Applications Nickel-based alloys, cobalt-based alloys, heat-resistant super alloys, high-strength stainless steels, titanium alloys, non-ferrous and aluminium alloys, bi-metal machining Semi-finishing, finishing H10 TURNING Grade M10 KX20 PVD coated carbide General machining TiCN coating Abrasive wear resistance Fine grain substrate Enhanced build-up resistance High temperature alloys & titanium S15 Enhanced notch wear resistance Toughness on edge M10 N10 KR20 PVD coated carbide Light duty grade TiAIN coating Enhanced crater resistance Micrograin substrate Outstanding wear resistance Dense smooth coating Without any loss in toughness Less build-up and friction at cutting edge M10 S10 N10 General machining ; continuous cuts Stainless steels: ferritic, austenitic Finishing ; continuous cuts Aluminum & non-ferrous materials Roughing ; interrupted cuts Aluminium, steels, stainless steels, podwer metal, bi-metal, High temperature alloys, cast irons, titanium alloys and non-ferrous alloys Light to general purpose machining Medium to high speeds where cutting conditions are good K05 P05 8620 PVD coated carbide Medium Duty Grade TiAlN coating Enhanced crater resistance Micrograin substrate Less build-up and friction at cutting edge S20 Excellent toughness with chipping resistance N20 High cobalt substrate M20 Steels, stainless steels, high temperature alloys, cast irons, titanium alloys and non-ferrous alloys General purpose machining Low to medium speeds Interruptions and high feed rates K15 P15 K05 = main choice K05 = additional choice Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 47 TURNING / INSERTS / TECHNICAL INFORMATION GRADE DESCRIPTION Uncoated Grade S1S Description Performance Uncoated carbide Finishing grade Fine grain substrate High abrasive wear resistance TURNING Low cobalt substrate ISO material Applications Cast irons: gray, ductile, malleable & powder metals K10 Finishing & light machining Aluminium & non-ferrous materials N10 N KX2 Uncoated carbide Roughing grade Fine grain substrate Excellent toughness Medium hardness Good wear resistance and Chipping resistance Uncoated carbide Finishing grade Micrograin substrate Enhanced notch resistance High hardness Excellent wear resistance Finishing & light machining Cast Irons: gray, ductile, malleable K20 General machining with good surface finish Low to medium speed under a wide range of conditions Continuous and interrupted cuts M25 Stainless steels: ferritic, austenitic, PH & duplex N20 Aluminium & non-ferrous materials S25 High temperature alloys, titanium alloys P20 Steels High temperature alloys, titanium alloys S10 Finishing type applications Continuous cuts Enhanced edge strength Aluminum & non-ferrous materials N10 Finishing to semi-finishing Continuous cuts M10 SY3 Uncoated carbide Roughing grade Fine grain substrate Good abrasive wear resistance M25 S25 Uncoated carbide Low speed grade High cobalt substrate High toughness Finishing type applications, continuous cuts Steels P30 Good toughness S4 Stainless steels: ferritic, austenitic, PH & duplex Roughing & general machining Stainless steels, ferritic, austenitic, PH & duplex Roughing & general machining High temp alloys, titanium alloys Roughing & general machining Steels: carbon, alloy P40 General machining ; interrupted cuts Stainless steels: ferritic, martensitic M30 K05 = main choice 48 K05 = additional choice General Catalog General machining ; interrupted cuts TURNING / INSERTS / TECHNICAL INFORMATION GRADE DESCRIPTION Cermet NTB10 Description Performance Uncoated cermet ISO material High finishing grade Steels: carbon, alloy, tool & die Enhanced surface finish High wear resistance Applications Finishing ; continuous cuts P01 Stainless steels: ferritic, martensitic M01 Finishing ; continuous cuts TURNING Grade Advanced materials description Grade SN100 Description Performance Ceramic Silicon nitride base ceramic grade (Si3N4) ISO material Cast iron turning (up to 1000 m/min) Top quality grade for high speed Continuous or slightly interrupted cutting Outstanding wear resistance Stable tool life at very high speed Applications K10 Medium batch and large volume production Suitable for both roughing and semi-finishing operations Stable machining conditions TC100 WS500 Ceramic High speed finish grade Alumina base (AI203) and titanium carbide (TiC) High heat resistance Ceramic Pure alumina structurally strengthens from introduction of silicon carbide in the form of whiskers C225 D720 / PC30 Allows cutting with or without coolant Excellent wear resistance over silicon carbide Basic choice under stable cutting conditions for turning of grey and nodular cast irons S05 Suitable for cutting heat resistant alloys (Ni or Co base) and titanium alloys H10 Alternative to CBN, for hard turning of steels and tempered cast irons up to 65 HRC High speed machining for nickel based Ideal for high speed machining for nickel based Aerospace alloys e.g. Inconel 718 correspondingly greater metal rates S15 Added tensile strength and fracture toughness even at elevated temperatures CBN Hard part turning grade 55% cubic boron nitride (CBN) with a ceramic bonding agent Yellow TiN coating High resistance to abrasion PCD High speed machining grade Polycrystalline diamond grade medium granulometry Very high wear resistance Good chemical stability H05 Finishing turning operations with continuous or slightly cutting in extra-hard steels (45 – 62 HRC hardened steels) N10 Finishing and light roughing of aluminum and other non-ferrous materials such as zinc and manganese alloys as well as highly abrasive non-metallic materials Very good resistance to cratering Resistance to chips and pull out Long tool life K05 = main choice K05 Used extensively in the production of aluminum engine blocks K05 = additional choice Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 49 TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Positive geometry Chipbreaker profile Applications Description Depth of cut (mm) 0.97 5 M 20° 4 Continuous cutting r = 0.8 Run-out Light Medium High TURNING 3 1L t High positive angle t Low cutting forces, good chip control t Finishing to roughing on aluminum t Finishing on high temp alloys 2 S 1 r = 0.2 0 0.1 Main application area: 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.1 - 4.0 mm Feed: f = 0.04 - 0.35 mm/rev Feed (mm/rev) Depth of cut (mm) 0.4 25° 1L r = 0.4 N 5 M Continuous cutting 4 Run-out Light Medium High 3 2L 2L N t High positive angle t Low cutting forces, good chip control t Finishing on high temp alloys S 2 r = 0.4 Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.1 - 2.5 mm Feed: f = 0.02 - 0.2 mm/rev Feed (mm/rev) P 0.36 Depth of cut (mm) 5 Continuous cutting 4 11° K Run-out Light Medium High 3 PF2 PF2 2 r = 0.8 t Single-sided insert for low feed finishing t Positive land reduce cutting forces t Excellent chip control at low depth of cut Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.25 - 2.0 mm Feed: f = 0.08 - 0.28 mm/rev Feed (mm/rev) P 0.53 7° Depth of cut (mm) 5 M 4 K 3 PF4 r = 0.8 2 t Fine finishing applications t Positive cutting edge: reduces forces t Excellent chip control at low depths of cut t Produces excellent surface finishes Continuous cutting Light Medium High PF4 r = 0.4 Main application area: 1 r = 0.2 0 Run-out 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.15 - 3.0 mm Feed: f = 0.05 - 0.28 mm/rev Feed (mm/rev) 0.127 P Depth of cut (mm) 5 5° K PF5 t Single-sided insert for light / medium machining t Negative land for improved edge strength t Unique positive step chipbreaker at corner radius Continuous cutting 4 10° 3 r = 0.8 Light Medium PF5 2 Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 Feed (mm/rev) 50 Run-out General Catalog Depth of cut: ap = 0.5 - 3.0 mm Feed: f = 0.2 - 0.4 mm/rev High TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Chipbreaker profile Applications P 0.85 15° 18° M K PM2 5 Continuous cutting 4 Medium High PM2 2 Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.5 - 3.5 mm Feed: f = 0.08 - 0.34 mm/rev Feed (mm/rev) P Depth of cut (mm) 5 Continuous cutting 4 25° 3 PM3 2 t Finishing and semi-finishing t High positive cutting angle t Low cutting forces t Good chip control at light depth of cut 0 Run-out r = 0.8 Light Medium High PM3 r = 0.4 Main application area: 1 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.4 - 3.0 mm Feed: f = 0.06 - 0.28 mm/rev Feed (mm/rev) P 0.10 Depth of cut (mm) 5 4 18° Light 3 0.1 0.75 Run-out r = 0.8 r = 0.4 t Finishing / semi-finishing applications t Positive cutting edge for reduced forces t Broad chip-control application range t Excellent profiling capability 0.4 Description Depth of cut (mm) TURNING Positive geometry K Continuous cutting r = 0.8 Run-out Light High 3 PM4 r = 0.4 PM4 Medium 2 t Semi-finishing to medium machining t Low to medium feed rates t Medium depths of cut t Good chip control 0.25 20° 5° 0 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.6 - 4.0 mm Feed: f = 0.1 - 0.36 mm/rev Feed (mm/rev) P 1 Main application area: 1 Depth of cut (mm) 5 M 4 K 3 PM5 Continuous cutting r = 0.8 Run-out Light Medium High PM5 r = 0.4 2 t Semi-finishing to light roughing t Medium feed rates t Medium depths of cut Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 Depth of cut: ap = 0.6 - 4.0 mm Feed: f = 0.12 - 0.4 mm/rev Feed (mm/rev) P 1 Depth of cut (mm) 10 0.25 Continuous cutting 9 8 5° 20° K Run-out Light 6 High RP5 5 RP5 Medium 7 4 3 t Semi roughing and roughing t Neutral cutting angle for strong edge t Best for interrupted cutting conditions Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 1.5 - 5.1 mm Feed: f = 0.36 - 0.76 mm/rev Feed (mm/rev) Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 51 TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Negative geometry Chipbreaker profile Applications 1.1 P 0.28 M Description Depth of cut (mm) 10 9 6° 15° Continuous cutting 8 Light Run-out Medium High 7 TURNING 6 6W 5 6W 4 3 t Wiper geometry for semi-finishing and finishing t Good surface finishes at high feed rates t Medium to heavy depths of cut r = 0.8 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut (mm) 10 9 M 0.15 Depth of cut: ap= 0.6 - 5.0 mm Feed: f = 0.25 - 0.7 mm/rev Feed (mm/rev) P 0.37 Main application area: 2 20 ° Continuous cutting 8 Light Run-out Medium High 7 6 25 5 25 4 t Very good chip control t Excellent surface finishes 3 Main application area: 2 1 r = 0.8 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.5 - 3.0 mm Feed: f = 0.1 - 0.25 mm/rev Feed (mm/rev) P 1.75 Depth of cut (mm) 10 9 M 23° Continuous cutting 8 Light Run-out Medium High 7 6 3C 5 3C t High positive cutting angle t Low cutting forces 4 3 S 2 r = 0.4 Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.1 - 2.0 mm Feed: f = 0.05 - 0.2 mm/rev Feed (mm/rev) P 0.3 Depth of cut (mm) 10 9 0.08 Continuous cutting 8 7 15° K Medium High 6 F2 5 F2 Light Run-out 4 3 t Finishing applications t Good chip control on light cuts 2 Main application area: r = 0.8 1 r = 0.4 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.1 - 2.0 mm Feed: f = 0.04 - 0.2 mm/rev Feed (mm/rev) P 1.1 Depth of cut (mm) 10 9 0.18 Continuous cutting 8 7 20 K Medium F4 4 3 t Geometry for finishing and semi-finishing 2 1 0 r = 1.2 r = 0.8 Main application area: r = 0.4 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Feed (mm/rev) 52 Light 6 5 F4 Run-out General Catalog Depth of cut: ap = 0.2 - 4.0 mm Feed: f = 0.08 - 0.3 mm/rev High TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Negative geometry Chipbreaker profile Applications P 1.0 Description Depth of cut (mm) 10 9 15° M Continuous cutting 8 7 Light Run-out Medium High 6 4 t Finishing to medium machining t High positive cutting angle t Low cutting forces - ideal for soft materials, work hardening materials r = 0.8 TURNING F5 5 F5 3 S Main application area: 2 1 0 r = 0.4 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.3 - 5.0 mm Feed: f = 0.05 - 0.4 mm/rev Feed (mm/rev) P 1.1 Depth of cut (mm) 10 9 13° M Continuous cutting 8 Run-out Light Medium High 7 6 M2 5 M2 4 t Semi-finishing to light roughing t High positive cutting angle t Low cutting forces - ideal for soft materials, work hardening materials 3 S r = 0.8 Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.4 - 4.0 mm Feed: f = 0.1 - 0.4 mm/rev Feed (mm/rev) P 0.5 0.18 Depth of cut (mm) 10 9 Continuous cutting 8 6° Run-out Light Medium High 7 20° 6 M3 5 M3 4 3 t Finishing to semi-finishing t Neutral land for greater edge strength t Medium to high feed rates t Slight to moderate interrupted cuts r = 1.6 Main application area: 2 1 r = 0.8 r = 1.2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.5 - 3.0 mm Feed: f = 0.1 - 0.6 mm/rev Feed (mm/rev) Depth of cut (mm) 1.9 10 9 M 0.9 15 ° Continuous cutting 8 7 Run-out Light Medium High 6 5 M4 M4 r = 1.2 4 3 t Multi-purpose geometry for machining of sticky materials S 2 r = 0.8 Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 1 - 6 mm Feed: f = 0.15 - 0.5 mm/rev Feed (mm/rev) P 0.8 Depth of cut (mm) 10 9 0.23 M Continuous cutting 8 Run-out Light Medium High 7 7° 13° K 6 5 M5 4 r = 1.2 M5 r = 0.8 r = 0.4 3 t General machining t Wide range of materials t Positive cutting angle t Medium feed rates and medium depths of cut Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 0.5 - 6.0 mm Feed: f = 0.13 - 0.56 mm/rev Feed (mm/rev) Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 53 TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Negative geometry Chipbreaker profile Applications P 1.1 10 9 0.2 M 15° Continuous cutting 8 Run-out Light High Medium 7 K TURNING Description Depth of cut (mm) r = 1.6 r = 1.2 r = 0.8 6 5 M7 M7 4 3 t Medium to light roughing t Smooth chipbreaker for soft materials t Neutral land for a good resistance S 2 Main application area: r = 0.4 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Depth of cut: ap = 0.8 - 6.5 mm Feed: f = 0.15 - 0.8 mm/rev 1 Feed (mm/rev) P 1.1 Depth of cut (mm) 10 9 0.3 Continuous cutting 8 18 ° 7 Run-out Light High Medium r = 1.6 6 r = 1.2 M8 5 M8 4 r = 0.8 3 t General purpose to light roughing t Strong cutting edge for reliability t Excellent on forged and cast components Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Depth of cut: ap = 1.0 - 7.6 mm Feed: f = 0.18 - 0.65 mm/rev 1 Feed (mm/rev) P 1.3 Depth of cut (mm) 10 9 0.25 Continuous cutting 8 r = 1.2 7 18° K Light High Medium 6 r = 0.8 5 R3 Run-out R3 4 3 t Roughing applications t Neutral land for strong edge t Suitable for interrupted cuts t Medium to high feed rates and depths of cut Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 Depth of cut: ap = 1.0 - 8.0 mm Feed: f = 0.2 - 0.7 mm/rev 1 Feed (mm/rev) 1,0 P 0,18 M Depth of cut (mm) 10 9 Continuous cutting 8 7 20° Run-out Light 6 r = 0,8 5 R6 R6 4 t Single sinded, good stability t Positive cutting angle t Reduced cutting forces, smooth chip flow t Primarily for continuous cuts 3 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut (mm) 10 r = 1.6 r = 1.2 r = 2.4 Continuous cutting 8 20° Depth of cut: ap = 0.8 - 8.0 mm Feed: f = 0.3 - 0.7 mm/rev Feed (mm/rev) 9 0.25 Main application area: 2 P 1.7 Run-out Light 6 R7 4 3 t High feed roughing t Efficient geometry t High cutting depths High Medium 7 5 R7 Main application area: 2 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Feed (mm/rev) 54 High Medium r = 1,2 General Catalog Depth of cut: ap = 1.2 - 12 mm Feed: f = 0.22 - 1 mm/rev TURNING / INSERTS / TECHNICAL INFORMATION GEOMETRY APPLICATION Chipbreaker profile Applications 0.5 P Depth of cut (mm) r = 2.4 10 M Description 9 r = 1.6 r = 1.2 Continuous cutting 8 24° Run-out Light Medium High 7 T2 6 R9 5 0.5 4 3 Main application area: 2 15° 1 24° T4 R9 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Depth of cut: ap = 1.5 - 18.0 mm Feed: f = 0.3 - 1.0 mm/rev TURNING Negative geometry Feed (mm/rev) 1 20° 24° T6 t High metal removal t Coarse roughing and peeling of steels t Three edge preparation (T2, T4 and T6) for a wide range of use P 3.1 9 1.23 M Continuous cutting 8 Run-out Light Medium High 7 15° 5G Double sided Depth of cut (mm) 10 6 5 r 1.9 4 3 t Oriented (right or left) t Good support t Wide chip roller t Soft cutting 5G r = 0.8 r = 0.4 2 S Main application area: 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Feed (mm/rev) Depth of cut: ap = 1.0 - 5.0 mm Feed: f = 0.2 - 0.5 mm/rev Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 55 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Steels P Steels TURNING ISO Typical failure modes P50 P40 t Fracture t Chipping t Deformation Application P30 P20 t Chipping t Deformation t Crater Roughing P10 P01 t $SBUFS t Deformation t Wear General purpose Finishing *5635 8525 *5625 MTCVD coated carbide 8515 *5615 1510 1505 S4 Uncoated carbide SY3 NTB10 Cermet Ceramics TC100** * *OEJDBUFTQSFGFSSFEHSBEFT ** 'PSIBSEFOFETUFFMö)3$ 56 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Steels (continued) ap Depth of cut mm Cutting speed / Chipbreaker designation f Feed mm/rev Free machining & low Medium carbon & high carbon steels carbon steels vc m/min 1505 1510 MTCVD coated 5615 5625 5635 8515 Cermet Uncoated 8525 S4 SY3 NTB10 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Geo. 1st 2nd vc m/min Geo. 1st 2nd Alloy steels & easy to Tool steels & die steels machine tool steels vc m/min Geo. 1st 2nd vc m/min Geo. 1st 2nd R - - - - - - - - - GP - - - - - - - - - - F M5 M5 366 M5 M5 R - - - - - - - - - - GP R3 . 366 R3 . F M5 ' 396 M5 ' R3 M5 ' - R3 M8 R R3 3 R3 . R3 . R3 . GP M5 . M5 . M5 . M5 . F F2 ' F2 ' F2 ' M5 M3 R R3 3 R3 . R3 . R3 . GP M5 . M5 . M8 . M5 . F F2 ' F2 ' F2 ' M5 M3 R R3 . R3 . R3 . 60 M8 . GP R3 . R3 . R3 . M8 F - - - - - - . - - - - R R3 . R3 . - - - GP M8 . M8 . - - - - F 396 - - - - R R3 . R3 . - - - - GP M8 . M8 . - - - - - - - - FT M7 FT - - - - FT M7 FT - - - - - - - - - - - - F5 F5 - - F - - - R M7 GP M7 F - - - R GP M7 M7 - - - F - - - - - - - - - - R - - - - - - - - - - M7 - FT M7 FT GP - - - - - - - - - - F F4 360 F4 300 F4 - - $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO TURNING P Steels Operation Negative top form geometry #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 57 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Steels (continued) P Steels Operation Positive top form geometry ap Depth of cut mm. Cutting speed / Chipbreaker designation f Feed mm/rev Free machining & low carbon steels TURNING vc m/min 1505 1510 MTCVD coated 5615 5625 5635 8515 Cermet Uncoated 8525 S4 NTB10 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Geo. 1st 2nd Medium carbon & high carbon steels vc m/min Geo. 1st 2nd Alloy steels & easy to machine tool steels vc m/min Geo. 1st 2nd Tool steels & die steels vc m/min Geo. 1st R - - - - - - - - - - GP - - - - - - - - - - F PF4* PF4* 366 PF4* - - R - - - - - - - - - - GP 1. 1. 366 1. 1. 1. 1. - - F PF4* 396 PF4* PF4* - - R - - - - - - - - - - GP 1. 1. 1. 1. 1. 1. - - F PF4* PF4* PF4* - - R - - - - - - - - - - GP 1. 1. 1. 1. 1. 1. - - F PF4* PF4* PF4* - - R PM2* PM2* PM2* - - GP PM2* PM2* PM2* - - F - - - - - - - - - - R - - - - - - - - - - GP PM2 PM2 PM2 - - F 366 PM2 PM2 PM2 - R PM2* PM2* PM2* - - GP PM2* PM2* PM2 - - F - - - - - - - - - - R PM5 PM5 - - - - GP PM5 PM5 - - - - F - - - - - - - - - - R - - - - - - - - - - GP - - - - - - - - - - F PF4 360 PF4 300 PF4 - - $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH 58 2nd General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Stainless steels M Stainless steels Typical failure modes Application M40 M30 t #VJMEVQ t Fracture t Chipping M20 M10 t Wear t Chipping t #VJMEVQ t #VJMEVQ t Chipping t Fracture Roughing General purpose Finishing **8620 TURNING ISO *9605 PVD coated carbide **KR20 8535 5635 *8525 MTCVD coated carbide 5625 *8515 5615 N Uncoated carbide KX2 * *OEJDBUFTmSTUDIPJDFGPSIJHITQFFET7c) ** *OEJDBUFTmSTUDIPJDFGPSMPXTQFFET7c) Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 59 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Stainless steels (continued) M Stainless steels Operation Negative top form geometry ap Depth of cut mm Cutting speed / Chipbreaker designation f Feed mm/rev Ferritic & martensitic TURNING vc m/min PVD coated 8620 KR20 9605 5625 MTCVD coated 5635 8515 8525 Uncoated 8535 N KX2 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Austenitic Geo. 1st 2nd vc m/min PH & duplex Geo. 1st 2nd vc m/min Geo. 1st 2nd R M8 M5 M8 M5 M8 M5 GP M5 M2 M5 M2 M5 M2 F R M8 M5 M8 M5 M8 M5 M5 M5 M2 GP F M2 30-69 M2 M2 R - - - - - GP - - F - - M2 M2 . M2 M5 M2 M2 M7 M2 M7 . M2 R M8 3 M8 3 M8 3 GP M8 . M8 . M8 . M3 F M2 M3 M2 M3 M2 R R3 . R3 . R3 . GP M8 M5 M8 M5 M8 M5 F M2 M3 M2 M3 M2 M3 R - - - GP M5 M4 M5 M4 M5 M4 F M4 M2 M4 M2 M4 M2 R . . . . . . GP M5 M4 M5 M4 M5 M4 M4 M2 F R - M2 GP F - - F5 F5 R M7 M7 M7 GP M7 M7 M7 F M7 M7 M7 M5 M4 M4 M2 M4 M7 . M7 . M5 M4 M5 M4 R M5 M7 M5 M7 M5 M7 GP M5 M2 M5 M2 M5 M2 F M5 M2 M5 M2 M5 M2 $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH 60 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Stainless steels (continued) ap Depth of cut mm f Feed mm/rev Cutting speed / Chipbreaker designation Ferritic & martensitic PVD coated vc m/min 8620 9605 5615 MTCVD coated 5625 5635 8515 8525 8535 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Geo. 1st 2nd Austenitic vc m/min PH & duplex Geo. 1st 2nd vc m/min Geo. 1st 2nd R - - - - - - - - GP PM2* PM2* PM2* F PM2* 30-69 PM2* PM2* R - - - - - - - - GP - - PM2* PM2* F - - -- -- R - - - - - - - - GP PM2* 1. PM2* 1. PM2* 1. PF4* F PF4* PF4* R - - - - - - - - GP PM2* 1. PM2* 1. PM2* 1. F PF4* PF4* PF4* R PM2* PM2* PM2* GP PM2* PM2* PM2* F PM2* PM2* PM2* R - - - - - - - - GP PM2 PM2 PM2 PM2 F PM2 PM2 R - - - - - - - - GP PM2 PM2 PM2 PM2 F PM2 PM2 R - - - - - - - - GP PM5 PM5 PM5 F - - - - - - - - $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO TURNING M Stainless steels Operation Positive top form geometry #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 61 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Cast iron K Cast irons TURNING ISO Typical failure modes Application K30 K20 t Fracture t Chipping t #VJMEVQ K10 t Chipping t Wear t #VJMEVQ Roughing K01 t Wear t #VJMEVQ General purpose Finishing 5625 *5615 MTCVD coated carbide *1510 *1505 Uncoated carbide N SN100 Ceramics TC100 * 62 ) *OEJDBUFTmSTUDIPJDFGPSIJHITQFFET7c General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Cast iron (continued) MTCVD coated 1505 1510 5615 5625 ap f Depth of Feed cut mm/rev mm Gray cast iron 180 - 220 HB Geo. vc m/min 1st Cutting speed / Chipbreaker designation Ductile & malleable Ductile & malleable Gray cast iron cast iron cast iron 220 - 260 HB 140 - 180 HB 220 - 260 HB Geo. 2nd vc m/min 1st Geo. 2nd vc m/min 1st Geo. 2nd vc m/min 1st Powder metals Geo. 2nd vc m/min 1st 2nd R R3 FT R3 FT R3 FT R3 FT R3 FT GP R3 . R3 . R3 . R3 . R3 . F R R3 M7 FT R3 FT R3 FT R3 FT R3 FT GP R3 . R3 . R3 . R3 . R3 . F M8 . M8 . M8 . M8 . M8 . M7 M7 M7 M7 R 3 3 3 3 - 3 GP 3 3 3 3 - 3 F - - - - - - - - - - - - R 3 3 3 3 - 3 GP - - - - - - - - - - - - F - - - - - - - - - - - - 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO TURNING K Cast irons Operation Negative top form geometry #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 63 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Cast iron (continued) TURNING K Cast irons Operation Positive top form geometry ap f Depth of Feed mm mm/rev Gray cast iron 180 - 220 HB vc m/min R - - - MTCVD coated 1505 GP vc m/min Geo. 1st 2nd vc m/min Geo. 1st 2nd vc m/min Geo. 1st 2nd vc m/min Geo. 1st 2nd - - - - - - - - - PM5 PM5 PM5 PM5 PM5 PF4* F PF4* PF4* PF4* PF4* - - - - - - - - - - - - PM5 PM5 PM5 PM5 PM5 PF4* PF4* PF4* PF4* PF4* - - - - - - - - - - - F R - 5615 GP Uncoated 2nd Powder metals R 1510 GP N Geo. 1st Cutting speed / Chipbreaker designation Ductile & malleable Ductile & malleable Gray cast iron cast iron cast iron 220 - 260 HB 140 - 180 HB 220 - 260 HB - - PM2* 1. PM2* 1. PM2* 1. PM2* 1. F - - - - - - - - - - - - R - - - - - - - - - - - - GP PM5 PM5 PM5 PM5 - - F PM5 PM5 PM5 PM5 - - 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH 64 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Aluminum & non-ferrous N Aluminum - Non-ferrous Typical failure modes Application N40 N30 N20 t Wear t #VJMEVQ t Chipping t $IJQQJOH t Wear Roughing N10 t Wear t #VJMEVQ General purpose Finishing 8620 TURNING ISO *KR20 PVD coated carbide *KX20 N Uncoated carbide KX2 PCD * *D720 / PC30 *OEJDBUFTmSTUDIPJDF Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 65 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Aluminum & non-ferrous (continued) ap Depth of mm N Aluminum & Non-ferrous Operation Positive top form geometry Cutting speed / Chipbreaker designation f Feed mm/rev Aluminum alloys < 7% silicon TURNING vc m/min PVD coated KX20 8620 Uncoated KR20 N KX2 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Geo. 1st 2nd Aluminum alloys 7- 12% silicon vc m/min Geo. 1st 2nd Aluminum alloys > 12% silicon vc m/min Geo. 1st 2nd Copper alloys vc m/min Geo. 1st 2nd R - - - - - - - - - - GP 1L* 1L* 1L* 1L* F 1L* 1L* 1L* 1L* R - - - - - - - - - - GP PM2* PM2* PM2* PM2* F - - - - - - - - - - R - - - - - - - - - - GP - - - - - - - - - - F PM2* PM2* PM2* PM2* R - - - - - - - - - - GP 1L* 1L* 1L* 1L* 1L* F 1L* 1L* 1L* R - - - - - - - - - - GP 1L* 1L* 1L* 1L* F 1L* 1L* 1L* 1L* $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH 66 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE High temp alloys S High temp alloys Typical failure modes S40 S30 t Deformation t Fracture t #VJMEVQ Application S20 S10 t Chipping t #VJMEVQ t Deformation Roughing t Wear t #VJMEVQ t Deformation General purpose Finishing KX20 TURNING ISO **8620 PVD coated carbide **KR20 **9605 8535 MTCVD coated carbide *8525 8515 **N Uncoated carbide **KX2 Ceramics *WS500 * 3FDPNNFOEFEGPSSPVHIJOH ** 3FDPNNFOEFEGPSmOJTIJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 67 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE High temp alloys (continued) Negative top form geometry TURNING S High temp alloys Operation Cutting speed / Chipbreaker designation ap Depth of cut mm f Feed mm/rev Iron base alloys A-286 discalloy, incoloy vc m/min PVD coated 8620 KR20 9605 KX20 MTCVD coated 8515 8525 Uncoated 8535 N KX2 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ R - - - GP F R - - - GP F 99 R - - - GP F Geo. 1st Nickel base alloys monel, hastelloy, inconel, waspaloy 2nd vc m/min M2 30 M5 M5 30 F5 M5 M2 M2 60 M2 M2 Geo. 1st 2nd Titanium alloys 6Al-4V vc m/min - - - - - - - M5 Geo. 1st 2nd - M5 M5 - - - FT 60 FT M2 F5 M2 F5 M2 F5 F5 vc m/min M2 F5 - M2 F5 M2 F5 2nd - F5 M5 Geo. 1st Cobalt base alloys haynes stellite F5 M2 M2 R - - - - - - - - - - GP M2 M2 M2 M2 F F5 F5 F5 F5 R - - - - - - - - - - GP M5 M4 - - M4 M2 - - - - M4 M5 M2 M4 M4 M5 M2 M4 F R - - - GP M5 M4 M5 M4 M5 M4 - - F M4 M2 M4 M2 M4 M2 - - R M7 M5 M7 M5 M7 M5 - - M5 M4 M5 M4 M5 - - - - - GP - - F F5 F5 F5 M4 - - R - - - - - - M7 GP - - - - - - M7 F - - - - - - - - - - R - - - - - - - - - - GP - - - - - - M2 F - - - - - - - - - - $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH 68 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE High temp alloys (continued) Positive top form geometry f Feed mm/rev Iron base alloys A-286 discalloy, incoloy vc m/min PVD coated 8620 KR20 9605 KX20 MTCVD coated 8515 8525 Uncoated 8535 N KX2 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Geo. 1st 2nd Nickel base alloys monel, hastelloy, inconel, waspaloy vc m/min Geo. 1st 2nd Cobalt base alloys haynes stellite vc m/min Geo. 1st 2nd Titanium alloys 6Al-4V vc m/min Geo. 1st 2nd R - - - - - - - - - - GP PM2* PM2* - - PM2* PM2* F PM2* 30 PM2* - - R - - - - - - - - - - GP PM2* PM2* PM2* PM2* F - - - - - - - - - - R - - - - - - - - - - GP F R - - - - - - - - - - GP - - - - - - - - - - 1L PM2* 1L 2L 60 1L 2L 1L 2L 60 PM2* 1L 2L 1L 1L 2L 2L F 1L 1L R - - - - - - - - - - GP PM5 PM5 PM5 - - F PM2 PM2 PM2 - - R - - - - - - - - - - GP PM5 PM5 PM5 - - F - - - - - - - - - - R - - - - - - - - - - GP PM5 PM5 PM5 PM5 F - - - - - - - - - - R - - - - - - - - - - GP - - - - - - PM5 F - - - - - - R - - - - - - - - - - GP - - - - - - PM5 F - - - - - - $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO TURNING S High temp alloys Operation Cutting speed / Chipbreaker designation ap Depth of cut mm 1L 2L 1L 2L #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 69 TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Hardened materials H Hardened materials TURNING ISO Typical failure modes H40 H20 t Wear t Chipping t Fracture t $IJQQJOH t Wear Application H30 Roughing H10 t Wear t #VJMEVQ t Deformation General purpose Finishing *9605 PVD coated carbide **1510 MTCVD coated carbide **1505 Coated ceramics TC100 CBN *C225 * *OEJDBUFTmSTUDIPJDFGPSSPVHIJOH ** *OEJDBUFTmSTUDIPJDFGPSmOJTIJOH 70 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CARBIDE GRADE SELECTION/APPLICATION GUIDE Hardened materials (continued) ap Depth of cut mm f Feed mm/rev PVD coated MTCVD coated vc m/min 1505 1510 9605 Cutting speed / Chipbreaker designation Alloy steels 50 - 62 HRC Alloy steels 40 - 50 HRC Geo. 1st 2nd vc m/min Geo. 1st 2nd Tool & die steels 50 - 60 HRC vc m/min Geo. 1st 2nd R - - - - - - - GP - - - - - - - - F FT FT FT R - - - - - - - - GP FT FT FT F FT FT FT R - - - - - - - - GP - - - - - - - - F FT 60-90 FT FT TURNING H Hardened materials Operation Negative top form geometry H Hardened materials Operation Positive top form geometry ap Depth of cut mm f Feed mm/rev PVD coated MTCVD coated vc m/min 1505 1510 9605 33PVHIJOH (1(FOFSBMQVSQPTF ''JOJTIJOH '5'MBUUPQ Cutting speed / Chipbreaker designation Alloy steels 50 - 62 HRC Alloy steels 40 - 50 HRC Geo. 1st 2nd vc m/min Geo. 1st 2nd Tool & die steels 50 - 60 HRC vc m/min Geo. 1st 2nd R - - - - - - - GP - - - - - - - - F FT FT FT - R - - - - - - - GP - - - - - - - - F FT FT FT R - - - - - - - - GP - - - - - - - - F FT 60-90 FT FT $POUJOVPVTDVU .PEFSBUFJOUFSSVQUJPO #PMEQSJOUJOEJDBUFTmSTUDIPJDF $VUUJOHQBSBNFUFSTQSPWJEFEGPSQPTJUJWFJOTFSUTBSFCBTFEPO$$.5 $VUUJOHQBSBNFUFSTQSPWJEFEGPSOFHBUJWFJOTFSUTBSFCBTFEPO$/.( :PVNBZJODSFBTFEFDSFBTFDVUUJOHQBSBNFUFSTUPPQUJNJ[FZPVSBQQMJDBUJPOEFQFOEJOHPONBOZGBDUPSTJODMVEJOHXPSLQJFDFUZQFBOEIBSEOFTTTVSGBDFmOJTI SFRVJSFEJOTFSUTJ[FTIBQFBOEOPTFSBEJVTMFBEBOHMFDIJQCSFBLFSDZDMFUJNFSFRVJSFEEFTJSFEUPPMMJGFEFTJSFEGBJMVSFNPEFBOESFBTPOGPSJOEFYJOH Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 71 TURNING / INSERTS / TECHNICHAL INFORMATION ADVANCED MATERIAL GRADE SELECTION/APPLICATION GUIDE Cast iron K ap f Depth of Feed cut mm/rev mm Cutting speed / Chipbreaker designation Ductile & malleable Ductile & malleable Gray cast iron cast iron cast iron 220 - 260 HB 140 - 180 HB 220 - 260 HB Gray cast iron 180 - 220 HB Geo. vc m/min 1st 2nd Ceramic silicon nitride TURNING Cast iron Operation Negative top form geometry SN100 Geo. vc m/min 1st 2nd Geo. vc m/min 1st 2nd Geo. vc m/min 1st 2nd Powder metals Geo. vc m/min 1st 2nd R - - - - - - - - GP - - - - - - - - F - - - - - - - - Aluminum & non-ferrous N Aluminum & non-ferrous Operation Negative top form geometry ap Depth of cut mm Cutting speed / Chipbreaker designation f Feed mm/rev Aluminum alloys < 7% silicon Polycrystalline Diamond PCD vc m/min D720 / PC30 Geo. 1st 2nd Aluminum alloys 7- 12% silicon vc m/min Geo. 1st 2nd Aluminum alloys > 12% silicon vc m/min Geo. 1st 2nd Copper alloys vc m/min Geo. 1st 2nd R )PS' )PS' )PS' )PS' GP 'PS) 'PS) 'PS) 'PS) F F F F F .BYJNVN%0$TIPVMEOPUFYDFFETFHNFOUMFOHUI3FGFSUPDBUBMPHGPSTQFDJmDJOTFSUDBQBCJMJUZQBHF High temp alloys Negative top form geometry S High temp alloys Operation Cutting speed / Chipbreaker designation ap Depth of cut mm f Feed mm/rev Iron base alloys A-286 discalloy, incoloy Ceramic vc m/min 72 R WS500 Geo. 1st 2nd - - GP - F - - Nickel base alloys monel, hastelloy, inconel, waspaloy vc m/min Geo. 1st 2nd Cobalt base alloys haynes stellite vc m/min Geo. 1st 2nd Titanium alloys 6Al-4V vc m/min Geo. 1st 2nd - - - - - - - - - - - - - - - General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION ADVANCED MATERIAL GRADE SELECTION/APPLICATION GUIDE Hardened materials ap Depth of cut mm Cutting speed / Chipbreaker designation f Feed mm/rev Alloy steels 40 - 50 HRC Ceramic CBN vc m/min C225 TC100 Alloy steels 50 - 62 HRC Geo. 1st 2nd vc m/min Tool & die steels 50 - 60 HRC Geo. 1st 2nd vc m/min Geo. 1st 2nd R - - - GP - - - - F - - - - R - - - - - GP - - - - - F - - - - - TURNING H Hardened materials Operation Negative top form geometry .BYJNVN%0$TIPVMEOPUFYDFFEPGTFHNFOUMFOHUI0DDBTJPOBM%0$DBOCFBDDPNPEBUFEGPSWFSZMJNJUFEUJNFQSJPSUPGBJMVSF H Hardened materials Operation Positive top form geometry ap Depth of cut mm Cutting speed / Chipbreaker designation f Feed mm/rev Alloy steels 40 - 50 HRC CBN vc m/min C225 Alloy steels 50 - 62 HRC Geo. 1st 2nd vc m/min Tool & die steels 50 - 60 HRC Geo. 1st 2nd vc m/min Geo. 1st 2nd R - - - - GP - - - - F - - - - $POUJOVPVTDVU Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 73 TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS C form m1 80 With hole ø d1 l a = 0º CNMA CNMG CNMM CNGA CNGG r s ød TURNING m 74 Insert designation CCGT 06 02 02-1L CCGT 06 02 04-1L C... 06 02 02 C... 06 02 04 C... 06 02 08 C... 06 02 12 CCGT 08 03 02-1L CCGT 08 03 04-1L C... 08 03 02 C... 08 03 04 C... 08 03 08 C... 09 03 04 C... 09 03 08 CCGT 09 T3 02-1L CCGT 09 T3 04-1L CCGT 09 T3 08-1L C... 09 T3 02 C... 09 T3 04 C... 09 T3 08 CC.. 12 04 04 CC.. 12 04 08 CC.. 12 04 12 CN.. 12 04 02 CN.. 12 04 04 CN.. 12 04 08 CN.. 12 04 12 CN.. 12 04 16 C... 12 07 08 C... 12 07 12 C... 12 07 16 C... 16 06 08 C... 16 06 12 C... 16 06 16 C... 16 07 08 C... 16 07 12 C... 16 07 16 C... 19 06 08 C... 19 06 12 C... 19 06 16 C... 19 06 24 Positive styles Negative styles a With hole a = 7º a = 11º CCGT CPGX CCMT CCMW CCMX Solid CNGN CNGX Solid a = 11º CPGN d l s r m m1 d1 6.35 6.35 6.35 6.35 6.35 6.35 7.94 7.94 7.94 7.94 7.94 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.875 15.875 15.875 15.875 15.875 15.875 19.05 19.05 19.05 19.05 6.4 6.4 6.4 6.4 6.4 6.4 8.1 8.1 8.1 8.1 8.1 9.7 9.7 9.7 9.7 9.7 9.7 9.7 9.7 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 12.9 16.1 16.1 16.1 16.1 16.1 16.1 19.3 19.3 19.3 19.3 2.58 2.58 2.38 2.38 2.38 2.38 3.43 3.43 3.18 3.18 3.18 3.18 3.18 4.22 4.22 4.22 3.97 3.97 3.97 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 7.94 7.94 7.94 6.35 6.35 6.35 7.94 7.94 7.94 6.35 6.35 6.35 6.35 0.2 0.4 0.2 0.4 0.8 1.2 0.2 0.4 0.2 0.4 0.8 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 1.2 0.2 0.4 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 2.4 1.693 1.582 1.652 1.544 1.323 1.103 2.143 2.033 2.095 1.986 1.765 2.426 2.205 2.581 2.474 2.253 2.540 2.426 2.206 3.308 3.088 2.867 3.419 3.308 3.088 2.867 2.647 3.308 3.308 3.308 3.970 3.749 3.529 3.970 3.749 3.529 4.852 4.632 4.411 3.970 0.942 0.881 0.908 0.848 0.727 0.848 1.191 1.131 1.151 1.091 0.970 1.333 1.212 1.431 1.374 1.252 1.390 1.333 1.212 1.818 1.697 1.576 1.879 1.818 1.697 1.576 1.455 1.818 1.818 1.818 2.182 2.061 1.939 2.182 2.061 1.939 2.667 2.545 2.424 2.182 2.80 2.80 2.80 2.80 2.80 2.80 3.40 3.40 3.40 3.40 3.40 3.81 3.81 4.40 4.40 4.40 4.40 4.40 4.40 5.50 5.50 5.50 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 6.35 6.35 6.35 6.35 6.35 6.35 7.93 7.93 7.93 7.93 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS D form Negative styles a With hole a = 0º DNMA DNMG DNMM ø d1 l DNGA r s m Insert designation DCGT 07 02 02-1L DCGT 07 02 04-1L D... 07 02 02 D... 07 02 04 D... 07 02 08 DCGT 11 T3 02-1L DCGT 11 T3 04-1L DCGT 11 T3 08-1L D... 11 T3 02 D... 11 T3 04 D... 11 T3 08 D... 11 T3 12 D... 11 04 04 D... 11 04 08 D... 11 04 12 D... 15 04 04 D... 15 04 08 D... 15 04 12 D... 15 06 04 D... 15 06 05 D... 15 06 08 D... 15 06 10 D... 15 06 12 D... 15 06 16 D... 15 07 08 D... 15 07 12 D... 15 07 16 Positive styles Solid With hole a = 7º a = 11º DCGT DCGW DCMT DCMW DNGN DNGX DNMX Solid a = 11º d l s r m m1 d1 6.35 6.35 6.35 6.35 6.35 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 7.7 7.7 7.7 7.7 7.7 11.6 11.6 11.6 11.6 11.6 11.6 11.6 11.6 11.6 11.6 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 2.58 2.58 2.38 2.38 2.38 4.22 4.22 4.22 3.97 3.97 3.97 3.97 4.76 4.76 4.76 4.76 4.76 4.76 6.35 6.35 6.35 6.35 6.35 6.35 7.94 7.94 7.94 0.2 0.4 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.5 0.8 1.0 1.2 1.6 0.8 1.2 1.6 3.524 3.292 3.464 3.238 2.768 5.388 5.156 4.693 5.321 5.089 4.626 4.163 5.089 4.626 4.163 6.477 6.477 6.477 6.939 6.820 6.477 6.237 6.014 5.552 6.477 6.477 6.477 - 2.80 2.80 2.80 2.80 2.80 4.40 4.40 4.40 4.40 4.40 4.40 4.40 3.81 3.81 3.81 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 5.16 E form ød 75 TURNING ød 55 Positive styles a With hole a = 7º a = 11º ECGT EPGX ECMT EPMT ECMW ø d1 l r s Solid a = 11º m Insert designation E... 05 02 02 ECGT 06 02 02-1L E... 06 02 02 E... 06 02 04 E... 08 03 02 ECGT 08 03 04-1L E... 08 03 04 E... 08 03 08 d l s r m m1 d1 5.56 6.35 6.35 6.35 7.94 7.94 7.94 7.94 5.7 6.5 6.5 6.5 8.2 8.2 8.2 8.2 2.38 2.58 2.38 2.38 3.18 3.43 3.18 3.18 0.2 0.2 0.2 0.4 0.2 0.4 0.4 0.8 1.658 1.954 1.910 1.780 2.420 2.346 2.290 2.040 - 2.50 2.80 2.80 2.80 3.40 3.40 3.40 3.40 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 75 TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS K form Negative styles a With hole r Solid a = 0º ød TURNING Insert designation KNUX 16 04 05 KNUX 16 04 10 KNUX s l 55 d l s r m m1 d1 9.525 9.525 16.0 16.0 4.76 4.76 0.5 1.0 - - - R form Negative styles a With hole a = 0º RNMG ø d1 ød Insert designation R... 06 03 00 R... 06 04 00 R... 06 06 00 R... 08 03 MO R... 09 03 00 R... 09 04 00 R... 09 07 00 R... 10 T3 MO R... 12 04 00 R... 12 04 MO R... 12 07 00 R... 15 07 00 R... 16 05 MO R... 19 07 00 R... 20 06 MO R... 25 07 00 R... 25 07 MO R... 32 09 MO 76 Positive styles Solid With hole a = 7º a = 11º RCMT RCMX RNGN Solid a = 7º RCGX a = 11º RPGN RPGX s d l s r m m1 d1 6.35 6.35 6.35 8.00 9.525 9.525 9.525 10.00 12.70 12.00 12.70 15.875 16.00 19.05 20.00 25.40 25.00 32.00 - 3.18 4.76 6.35 3.18 3.18 4.76 7.94 3.97 4.76 4.76 7.94 7.94 5.56 7.94 6.35 7.94 7.94 9.52 3.18 3.18 3.18 4.00 4.76 4.76 4.76 5.00 6.35 6.00 6.35 7.94 8.00 9.53 10.00 12.70 12.50 16.00 - - 3.50 4.40 5.16 4.40 5.50 6.35 7.20 9.50 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS S form Negative styles With hole a = 0º SNMA SNMG SNMM ød1 SNGA r ød Insert designation S... 09 03 04 S... 09 03 08 S... 09 03 12 S... 09 03 16 SCGT 09 T3 04-1L SCGT 09 T3 08-1L S... 09 T3 04 S... 09 T3 08 S... 12 03 04 S... 12 03 08 S... 12 03 12 SC.. 12 04 08 SC.. 12 04 12 SN.. 12 04 04 SN.. 12 04 08 SN.. 12 04 12 SN.. 12 04 16 S... 12 07 08 S... 12 07 12 S... 12 07 16 S... 15 06 08 S... 15 06 12 S... 15 06 16 S... 15 07 08 S... 15 07 12 S... 15 07 16 S... 19 06 08 S... 19 06 12 S... 19 06 16 S... 19 06 24 S... 19 07 12 S... 19 07 16 S... 19 07 24 S... 25 07 24 S... 25 09 24 m s Positive styles Solid With hole a = 7º a = 11º SCGT SCMT SCMW SNGN SNGX SNUN Solid a = 11º d l s r m m1 d1 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.875 15.875 15.875 15.875 15.875 15.875 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.875 15.875 15.875 15.875 15.875 15.875 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 3.18 3.18 3.18 3.18 4.22 4.22 3.97 3.97 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 7.94 7.94 7.94 6.35 6.35 6.35 7.94 7.94 7.94 6.35 6.35 6.35 6.35 7.94 7.94 7.94 7.94 9.52 0.4 0.8 1.2 1.6 0.4 0.8 0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.4 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 2.4 1.2 1.6 2.4 2.4 2.4 1.808 1.644 1.479 1.315 1.852 1.688 1.808 1.644 2.466 2.301 2.137 2.301 2.137 2.466 2.301 2.137 1.973 2.301 2.137 1.973 2.959 2.795 2.630 2.959 2.795 2.630 3.616 3.452 3.288 2.959 3.452 3.288 2.959 4.274 4.274 - 3.81 3.81 3.81 3.81 4.40 4.40 4.40 4.40 5.50 5.50 5.16 5.16 5.16 5.16 6.35 6.35 6.35 7.93 7.93 7.93 7.93 9.12 9.12 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 TURNING a 77 TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS T form r Negative styles ød With hole m ø d1 a TURNING 60 78 Insert designation T... 06 T1 02 T... 06 T1 04 T... 09 02 02 T... 09 02 04 TCGT 11 02 02-1L TCGT 11 02 04-1L T... 11 02 04 T... 11 02 08 T... 11 03 04 T... 11 03 08 T... 13 02 04 T... 13 02 08 T... 16 03 04 T... 16 03 08 T... 16 03 12 TCGT 16 T3 04-1L TCGT 16 T3 08-1L T... 16 T3 04 T... 16 T3 08 T... 16 T3 12 T... 16 04 04 T... 16 04 08 T... 16 04 12 T... 16 04 16 T... 16 04 20 T... 16 07 08 T... 16 07 12 T... 16 07 16 T... 16 07 20 T... 22 04 04 T... 22 04 08 T... 22 04 12 T... 22 04 16 T... 22 07 08 T... 22 07 12 T... 22 07 16 T... 27 06 08 T... 27 06 12 T... 27 06 16 T... 27 06 24 T... 27 06 32 T... 33 09 16 T... 33 09 24 T... 44 09 20 l TNGA s Positive styles Solid a = 0º TNMA TNMG TNMM With hole a = 7º a = 11º TCGT TCMT TCMX TNGN TNUN Solid a = 11º TPGN TPGX TPMR TPUN TPUX a = 20º TEEW d l s r m m1 d1 3.97 3.97 5.56 5.56 6.35 6.35 6.35 6.35 6.35 6.35 7.94 7.94 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.875 15.875 15.875 15.875 15.875 19.05 19.05 25.40 6.88 6.88 9.52 9.52 11.00 11.00 11.00 11.00 11.00 11.00 13.70 13.70 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 16.50 22.00 22.00 22.00 22.00 22.00 22.00 22.00 27.00 27.00 27.00 27.00 27.00 33.00 33.00 44.00 1.98 1.98 2.38 2.38 2.58 2.58 2.38 2.38 3.18 3.18 2.38 2.38 3.18 3.18 3.18 4.22 4.22 3.97 3.97 3.97 4.76 4.76 4.76 4.76 4.76 7.94 7.94 7.94 7.94 4.76 4.76 4.76 4.76 7.94 7.94 7.94 6.35 6.35 6.35 6.35 6.35 9.52 9.52 9.52 0.2 0.4 0.2 0.4 0.2 0.4 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 1.2 1.6 2.0 0.8 1.2 1.6 2.0 0.4 0.8 1.2 1.6 0.8 1.2 1.6 0.8 1.2 1.6 2.4 3.2 1.6 2.4 2.0 5.757 5.558 8.136 7.937 9.376 9.177 9.128 8.731 9.128 8.731 11.495 11.095 13.891 13.494 13.097 13.953 13.556 13.891 13.494 13.097 13.891 13.494 13.097 12.700 12.288 13.494 13.097 12.700 12.288 18.653 18.256 17.859 17.463 12.700 12.700 12.700 23.018 22.622 22.225 21.432 20.638 26.987 26.175 36.100 - 2.20 2.20 2.50 2.50 2.80 2.80 2.80 2.80 2.26 2.26 3.80 3.80 4.40 4.40 4.40 4.40 4.40 3.81 3.81 3.81 3.81 3.81 5.16 5.16 5.16 5.16 6.35 6.35 6.35 6.35 6.35 7.94 7.94 9.12 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION INSERT DIMENSIONS V form a With hole a = 0º VNMG VNMM ø d1 l s m Insert designation V... 07 02 02 V... 07 02 04 VCGT 11 02 02-1L VCGT 11 02 04-1L VPEX 11 T2 00 VPEX 11 T2 01 VPEX 11 T2 02 VCGX 13 03 00 VCGX 13 03 01 VCGT 13 03 02-1L VCGT 13 03 04-1L VCGT 13 03 08-1L V... 13 03 02 V... 13 03 04 V... 13 03 08 VCGT 16 04 04-1L VCGT 16 04 08-1L VCGT 16 04 12-1L V... 16 04 04 V... 16 04 08 V... 16 04 12 W form VNGA r l s r m m1 d1 2.38 2.38 2.58 2.58 2.50 2.50 2.50 3.18 3.18 3.43 3.43 3.43 3.18 3.18 3.18 5.01 5.01 5.01 4.76 4.76 4.76 0.2 0.4 0.2 0.4 0.0 0.1 0.2 0.0 0.1 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 1.2 0.4 0.8 1.2 4.156 3.693 7.005 6.542 4.933 4.933 4.933 6.280 6.280 8.873 8.410 7.487 8.767 8.301 7.372 10.254 9.331 8.408 10.152 9.229 8.306 - 2.20 2.20 2.80 2.80 2.80 2.80 2.80 3.40 3.40 3.40 3.40 3.40 3.40 3.40 3.40 4.40 4.40 4.40 4.40 4.40 4.40 Negative styles a With hole Positive styles Solid With hole a = 7º a = 11º WCGT WCGX a = 0º WNMA WNMG WNMM WNMX WNGA ø d1 W... 02 01 02 W... 02 01 04 W... 06 04 04 W... 06 04 08 W... 06 04 12 W... 08 04 04 W... 08 04 08 W... 08 04 12 W... 08 04 16 W... 10 06 12 W... 10 06 16 a = 11º VPEX 6.92 6.92 11.07 11.07 10.51 10.51 10.51 13.84 13.84 13.84 13.84 13.84 13.84 13.84 13.84 15.84 15.84 15.84 15.84 15.84 15.84 r Insert designation With hole a = 7º VCGT VCGW VCGX d m l a = 5º VBMT 3.97 3.97 6.35 6.35 6.35 6.35 6.35 7.94 7.94 7.94 7.94 7.94 7.94 7.94 7.94 9.525 9.525 9.525 9.525 9.525 9.525 80 ød Positive styles Solid s TURNING Negative styles ød 35 Solid a = 11º d l s r m m1 d1 3.97 3.97 9.525 9.525 9.525 12.70 12.70 12.70 12.70 15.875 15.875 2.72 2.72 6.50 6.50 6.50 8.70 8.70 8.70 8.70 10.86 10.86 1.59 1.59 4.76 4.76 4.76 4.76 4.76 4.76 4.76 6.35 6.35 0.2 0.4 0.4 0.8 1.2 0.4 0.8 1.2 1.6 1.2 1.6 0.993 0.882 2.537 2.426 2.205 3.308 3.084 2.867 2.646 3.749 3.529 - 2.20 2.20 3.81 3.81 3.81 5.16 5.16 5.16 5.16 6.35 6.35 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 79 TURNING / INSERTS / TECHNICHAL INFORMATION WIPER GUIDELINES TURNING 6W Used for semi-finish and finishing operations. Allows increased productivity while producing surfaces as good as those produced by conventional inserts. How wiper inserts work Conventional inserts produce a certain finish (Ra) at a given feed rate. Using wiper inserts can improve finish or increase feed rate. WIPER WIPER Ra Ra/2 f Ra Ra f f Wiper inserts operating at the same feed rate as conventional inserts can improve surface finish by up to 50%. 2xf Wiper inserts can also produce surfaces equal to those of conventional inserts while doubling the feed rate. Surface finish Ra Depth of cut mm 7 6 7 5 6 4 5 6W 4 3 3 2 2 1 6W 1 Feed mm/rev Feed mm/rev 0 0.1 Get improved chip control and improved tool life at existing feed rates while improving surface finishes by 50%. 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Innovative wiper corner radius design improves surface finish compared to conventional inserts with the same corner radius. Wiper usage guidelines CNMG and WNMG wiper inserts produce a “true corner radius” equal to the radius produced by non-wiper inserts. 80 DNMG wiper inserts produce corner radius that is not “true” ; but is within tolerance range of most manufacturing requirements. General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION INSERT FAILURE MODES Problem / Failure mode Rapid flank wear Cause Control action / Remedy Excessive cutting speed Reduce cutting speed Work material micro-structure contains carbides Use harder grade Select more positive rake chipbreaker Crater Excessive cutting speed Reduce cutting speed & feed Excessive feed Select harder grade with oxide coating Ineffective use of coolant Select more positive rake chipbreaker TURNING Flood cutting zone with coolant Flood cutting zone with coolant Heat deformation Excessive heat Reduce cutting speed Excessive cutting forces Reduce feed rate Flood cutting zone with coolant Select harder grade Built-up edge, torn finish, chip welding Low cutting speed Increase cutting speed Poor shearing action Select more positive rake chipbreaker Select tougher grade (use PVD coated insert) Flood cutting zone with coolant Edge chipping Excessive feed rate Reduce feed rate Interrupted cut Select tougher grade Select stronger chipbreaker Improve rigidity Decrease κr or increase hone Excessive depth of cut notching Scale part Decrease κr High work hardening materials Increase cutting speed Select tougher grade Select stronger chipbreaker Vary depth of cut if possible (Ramping) Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 81 TURNING / INSERTS / TECHNICHAL INFORMATION INSERT FAILURE MODES Problem / Failure mode Fracture Cause Control action / Remedy Improper selection of grade/chipbeaker and/or cutting conditions Reduce feed rate Select tougher grade Select stronger chipbreaker Make sure set-up is as rigid as possible TURNING Replace Shim Seat Thermal cracks Extreme variation in cutting temperatures Reduce feed rate Interrupted cut Increase cutting speed Select stronger chipbreaker Turn off coolant Poor surface finish High feed rate Reduce feed rate and increase cutting speed Low cutting speed Select more positive rake chipbreaker Nose radius too small Flood cutting zone with coolant Use larger nose radius Select a grade with smoother surface Workpiece chatter vibration Poor set-up Select more positive rake chipbreaker Improper insert selection Increase κr Use smaller nose radius Unacceptable chip control (Low carbon steel) Low feed rate Increase κr Large nose radius Use smaller nose radius Decrease lead angle Ensure use of correct chipbreaker run at recommended parameters 82 General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION TURNING FORMULAE Known parameters Cutting speed (m/min) vc Spindle speed (rev/min) n Cutting time (min) T Profile depth (μm) Rt 3 Metal removal rate (cm /min) Q Formula Machined diameter (mm) Dm Spindle speed (rev/min) n Cutting speed (m/min) vc Machined diameter (mm) Dm Machined length (mm) lm Feed per revolution (mm/rev) fn Spindle speed (rev/min) n Feed per revolution (mm/rev) fn Insert nose radius (mm) rε Cutting speed (m/min) vc Depth of cut (mm) ap Feed per revolution (mm/rev) 3 Metal removal rate (cm /min) Power requirement (kW) Torque requirement (Nm) Pc c Specific cutting force for chip thickness = 0.4 mm (N/mm2) vc = π x Dm x n 1000 n= 1000 x vc π x Dm lm fn x n T= Rt = fn2 TURNING Parameters to determine x 125 rε Q = vc x ap x fn fn Q Kc0.4 Feed per revolution (mm/rev) fn Entering angle (degree) κr Power requirement (kW) Pc Spindle speed (rev/min) n Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 Pc = Q x Kc0.4 x 60000 c= ( 0.4 fn x sin κr )0.22 30000 x Pc π xn 83 TURNING / INSERTS / TECHNICHAL INFORMATION HORSEPOWER CALCULATION Reference charts «Pc» Unit power factor «Kc» Specific cutting force To optimize the application: TURNING Step 1: Check to make sure your machine is capable of the amount of material removal. Calculate rate of stock removal (cm3/minute). Q = vc x ap x fn Example with data from page 16 (chapter «Insert selection method»): Q = 366 x 0.9 x 0.1 = 33 cm3/min Step 2: Find the power required at the spindle. Use Kc0.4 factor to calculate horsepower requirements at the spindle: Pc = Q x Kc0.4 x 60000 To find Kc0.4 see below for specific cutting forces. Example: Locate the alloy steels group and find Pc for 600 N/mm². Pc = 33 x 1860 x 60000 ( 0.4 0.1 x sin 75° ) ( 0.4 fn x sin ) κ 0.22 r 0.22 = 1.398 kW ( ) Pmax x n 3 x nmax Pmax and nmax the maximum power and revolution speed of the machine ; Add the idling power comsumption of the machine Example: Pmax = 4 kW, nmax = 4500 r/min => P0 ≈ P0 ≈ 4 x 2300 = 0.681 kW ; P = Pc + P0 = 2.079 kW 3 x 4500 As machine has power rating higher than 2.1 kW, there should be no problem. If you calculate a number higher than machine power rating, you will need to make adjustments to one of the parameters, vc, fn or ap to reduce Q. Step 3: Run the insert and track the insert tool life. Analyze the failure mode. Use the charts «Insert failure mode» to optimize your application. P Carbon steel K Cast iron Tensile strength (N/mm2) HB Kc0.4 Tensile strength (N/mm2) HB Kc0.4 Type Kc0.4 200-400 100 1680 100-150 130 1100 Iron base anealed 2900 400-700 150 1860 150-220 180 1200 Iron base aged/ hardened 3100 700-950 230 1980 220-450 220 1500 Nickel base anealed 3500 450-650 250 1700 Nickel base aged/ hardened 4200 650-800 380 2300 Cobalt base anealed 3500 P Alloys & tool steel Cobalt base aged/ hardened 4200 Titanium 1680 Tensile strength (N/mm2) HB Kc0.4 400-700 150 1680 700-950 230 2100 Type Kc0.4 950-1200 310 2280 Aluminum Si<12% 660 1200-1400 370 2580 Aluminum Si>13% 900 Hardness (HRC) Kc0.4 1400-1600 420 2760 Brass 700 45 2850 1600-1800 460 3000 Bronze 1000 50 3600 Copper 700 55 4400 Copper alloy 1000 60 5400 CuproNickel 1500 M Stainless Steels 84 S High temperature alloys Type HB Kc0.4 Ferritic 200 1680 Martensitic 300 2100 Austenitic 200 2280 Austenitic with titanium 2400 Maraging 2400 N Non-ferrous Magnesium 360 Gold 1200 Plastic 360 General Catalog H Hardened materials TURNING / INSERTS / TECHNICHAL INFORMATION PCD - POLYCRYSTALLINE DIAMOND D720 / PC30 Engineered for your most demanding non-ferrous applications Features Benefits Covers all applications ; turning, boring and milling Complete product offering Pos/Neg styles for standard toolholders TURNING Tipped and full edge inserts to cover all operations ; finishing to roughing Sharper cutting edges Integrated diamond structure for higher diamond concentration and controlled sintering for increased diamond to diamond bonding Improved wear resistance Increased resistance to chips and pull out Excellent surface finishes For long tool life Full edge insert Tipped insert Pos/Neg insert Chip 10° SEG Top view Side view Integrated diamond structure Insert edges This is a proprietary process which provides a more durable PCD insert with sharper cutting edges that last longer than most other PCD inserts. Method of construction Controlled sintering of a blended mix of proprietary diamond particles forms a highly durable microstructure. Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 85 TURNING / INSERTS / TECHNICHAL INFORMATION CBN & CERAMIC A systematic approach to machining hardened materials TURNING CBN (Polycrystaline Cubic Boron Nitrides) - Ceramic grades C225 TC100 Multi cornered, coated CBN Black ceramic t Economic production solutions t Critical surface finishes t Tight tolerance specifications Grade application guidelines Hardened steels 45 HRC to 62 HRC C225 TC100 Finishing Roughing Continuous Interruptions C225 - Multi-corner coated CBN For machining materials with a hardness >45 HRC Features Benefits Resists cratering and impact type fracturing Unique grade development Ultra-hard cutting tool material Chemically resistant Thermal stability Dissipate heat generated during machining Carbide backed segments Stops cracks from progressing Increases brazing contact area TC100 - Black ceramic Features Benefits Improved finishes General purpose ceramic High speed finishing of cast iron Finishing of hardened steels CBN alternative 86 Excellent for ≥ 40 HRC steels General Catalog TURNING / INSERTS / TECHNICHAL INFORMATION CERAMIC Silicon nitride ceramic SN100 TURNING Two grades with the toughness and wear resistance for use in most turning & boring cast iron machining applications Turning application Boring application Features Benefits High density silicon nitride Increased toughness for interrupted cutting Low binder content Increased wear resistance for higher speed range in turning Superior notch wear resistance Provides extra tool life when machining “as cast” components Comprehensive product offering, including many time-proven systems Appropriate for turning and milling applications Better breakage resistence Whiskers reinforced ceramic WS500 Features Benefits High speed machining of high temp alloys and hardened steels Whisker- reinforced composite ceramic material with silicon carbide whisker added to alumina Excellent wear resistance Excellent crack resistance Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 87 88 TURNING / TOOLS / TABLE OF CONTENTS Program overview..................................................Toolholders.........................................................90 D system for negative inserts ............................ 94 P system for negative inserts........................... 100 P system for positive inserts ............................ 113 M system for negative inserts ......................... 114 C system for negative inserts .......................... 116 C system for positive inserts ............................ 117 S system for positive inserts ............................ 118 Decol-Side for positive inserts......................... 133 Program overview..................................................Boring bars ...................................................... 135 TURNING Toolholders ................................................................Toolholder designation .....................................92 Boring bars ................................................................Boring bar designation................................... 136 D system for negative inserts .......................... 138 P system for negative inserts........................... 139 C system for negative inserts .......................... 144 S system for positive inserts ............................ 145 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 89 TURNING / TOOLS / PROGRAM OVERVIEW TOOLHOLDERS D System for negative inserts DCBN DCLN 75 PCBN 95° PCKN 75 PCLN 75 12 16 19 12 TURNING P System for negative and positive inserts 12 19 12 11 15 09 12 16 19 27 p 94 p 95 p 100 p 100 p 101 p 102 DDJN DSBN PRGN PSBN PSDNN PSKN 75° 93° 75 0° 11 15 75° 45 12 19 27° 12 15 19 25 27 45 09 12 19 25 09 12 p 96 p 97 p 103 p 104 p 105 p 106 DSSN DTGN PSSN PTDN PTFN PTGN 45 91 45 45 12 16 91 09 12 15 19 45 91 22 11 16 22 DVJN p 98 p 107 p 108 p 109 DWLN PTTN PWLN PRGC 95 93 95 60 06 08 16 p 110 0 16 22 06 20 32 50 27 p 98 p 99 p 111 M System for negative inserts MTENN p 112 CDJN CKJN 22 91 16 15 27° 24° CTGP 93 93° 91° 22 p 113 C System for negative and positive inserts MTGN 60 16 27 55 p 114 p 114 MTJN MWLN p 116 95 93 16 22 08 22 p 115 11 16 22 27 45 p 97 90 PDJN 93 95 p 115 General Catalog p 116 p 117 TURNING / TOOLS / PROGRAM OVERVIEW TOOLHOLDERS S System for positive inserts SCLC SDJC 95 SEGC 93° 06 06 08 09 12 50 SRDCN 90 SRDC 0° 0 06 08 07 11 15 30° 15 90 08 10 12 16 08 90° p 118 p 118 p 119 p 120 p 121 p 122 SRSC SSBC SSDC SSKC STDC STFC 0° 75 45 75 10 12 09 12 45 09 12 91 09 09 11 16 27° 09 11 16 TURNING SCDC 45 45 p 122 p 123 p 123 p 124 p 124 p 125 STFC-A STGC STTC SVAC-DC SVGC SVHB 90 91 90° 60 11 09 11 16 90 16 07 13 107.5° 16 53 55° 35° p 125 p 126 p 127 p 127 p 128 p 128 SVJB SVJC SVJC-DC SVVBN SVVCN SVXC 93 93 93° 11 16 50 13 50 13 50° 72.5° 11 16 72.5° 13 113 13 70° 70° 30 p 129 p 130 p 130 p 131 p 132 p 132 DECOL-SIDE for positive inserts XVAP 90° 11 55° p 133 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 91 TURNING / TOOLS / TOOLHOLDERS TOOLHOLDER DESIGNATION 1 2 Clamping system C Insert shape D TURNING C M P S X 3 R D E 90 60 S T K L V W SPECIAL P S B N R 1 2 3 4 5 Approach angle A B 5 C D R E F 4 G J K Insert clearance angle B C L D E N R S N P T 92 V N W General Catalog L Hand edge TURNING / TOOLS / TOOLHOLDERS TOOLHOLDER DESIGNATION 6 7 Height of body (mm) If there is only a single digit prefix with a zero. Eg: h = 8 mm is indicated as 08 10 Body width (mm) If there is only a single digit prefix with a zero. Eg: b = 8 mm is indicated as 08 Manufacturer’s own characteristics If necessary an extra code can be added when the manufacturer wants to supply further details. I TURNING C 8 25 25 M 12 6 7 8 9 9 Length of toolholder (mm) A 32 N 160 B 40 P 170 C 50 Q 180 D 60 R 200 .. 10 Length of cutting edge (mm) $ % M M & M , M E 70 S 250 F 80 T 300 3 4 G 90 U 350 E M H 100 V 400 J 110 W 450 5 M K 125 Y 500 L 140 X SPECIAL M 150 7 M 8 M If there is only a single digit prefix with a zero l1 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 93 TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DCBNR/L 75 l2 12 h f b 75 l1 TURNING λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DCBNR/L 2525M 12 Dimensions (mm) Insert CN-- 1204 h b f l1 l2 λs γ 25 25 22 150 34.6 -6° -6° Left hand Right hand ✓ Spare parts Insert CN-- 1204 5412 028-021 5322 234-01 5412 034-021 5412 032-021 5322 234-02 - Optional spare parts Insert CN-- 1207 Ceramic insert without hole Ceramic insert with hole ✓: Article which can be ordered Ordering example: DCBNR/L 2525M 12 94 General Catalog 5513 020-02 PT-8004 ✓ TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DCLNR/L 95° l2 12 16 19 h b f 95° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DCLNR/L 1616H 12 DCLNR/L 2020K 12 DCLNR/L 2525M 12 DCLNR/L 2525M 16 DCLNR/L 3225P 12 DCLNR/L 3225P 16 DCLNR/L 3232P 19 Dimensions (mm) Insert CN-- 1204 CN-- 1204 CN-- 1204 CN-- 1606 CN-- 1204 CN-- 1606 CN-- 1906 h b f l1 l2 λs γ 16 20 25 25 32 32 32 16 20 25 25 25 25 32 20 25 32 32 32 32 40 100 125 150 150 170 170 170 32.2 32.1 32.1 39 32.1 39 43.2 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 95° Spare parts Insert CN-- 1204 CN-- 1606 CN-- 1906 5412 028-021 5412 028-031 5412 028-041 5322 234-01 5322 234-03 5322 236-01 5513 020-02 5513 020-07 5513 020-07 PT-8004 5680 043-14 5680 043-14 Optional spare parts Insert CN-- 1207 CN-- 1607 Ceramic insert without hole CN-- 12Ceramic insert with hole CN--12- 5412 034-021 5412 032-021 5322 234-02 5322 234-04 - ✓: Article which can be ordered Ordering example: DCLNR/L 1616H 12 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 95 TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DDJNR/L 93° l2 h 11 15 b f 27° TURNING 93° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DDJNR/L 2020K 11 DDJNR/L 2020K 15 DDJNR/L 2525M 11 DDJNR/L 2525M 15 DDJNR/L 3225P 15 DDJNR/L 3232P 15 Dimensions (mm) Insert DN-- 1104 DN-- 1506 DN-- 1104 DN-- 1506 DN-- 1506 DN-- 1506 h b f l1 l2 λs γ 20 20 25 25 32 32 20 20 25 25 25 32 25 25 32 32 32 40 125 125 150 150 170 170 30.2 39.3 30.2 39.3 39.3 36.2 -7° -7° -7° -7° -7° -7° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert DN-- 1104 DN-- 1506 5412 028-011 5412 028-021 5322 267-01 5322 266-02 Optional spare parts Insert DN-- 1504 DN-- 1507 Ceramic insert without hole DN-- 15Ceramic insert with hole DN-- 15- 5412 034-021 5412 032-021 5322 266-01 5322 266-03 - ✓: Article which can be ordered Ordering example: DDJNR/L 2020K 11 96 General Catalog 5513 020-04 5513 020-02 PT-8002 PT-8004 ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DSBNR/L 75° h l2 19 f b l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DSBNR/L 3232P 19 Dimensions (mm) Insert SN-- 1906 h b f l1 l2 λs γ 32 32 27 170 46.4 -6° -6° Left hand Right hand ✓ ✓ TURNING 75° Spare parts Insert SN-- 1906 5412 028-041 5322 425-04 5513 020-07 5680 043-14 DSSNR/L 45 h l2 12 b f 45 45 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DSSNR/L 2020K 12 DSSNR/L 2525M 12 Dimensions (mm) Insert SN-- 1204 SN-- 1204 h b f l1 l2 λs γ 20 25 20 25 25 32 125 150 27.5 27.5 0° 0° -8° -8° Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert SN-- 1204 5412 028-021 5322 425-01 5412 034-021 5412 032-021 5322 425-02 - 5513 020-02 PT-8004 Optional spare parts Insert SN-- 1207 Ceramic insert without hole Ceramic insert with hole ✓: Article which can be ordered Ordering example: DSBNR/L 3232P 19 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 97 TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DTGNR/L 91 l2 16 h b f l1 TURNING 91 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DTGNR/L 2020K 16 DTGNR/L 2525M 16 DTGNR/L 3225P 16 Dimensions (mm) Insert TN-- 1604 TN-- 1604 TN-- 1604 h b f l1 l2 λs γ 20 25 32 20 25 25 25 32 32 125 150 170 25.4 24.6 25.3 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert TN-- 1604 5412 028-011 5322 315-02 PT-8003 DVJNR/L 93 l2 h 16 b f 50 93 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DVJNR/L 2020K 16 DVJNR/L 2525M 16 Dimensions (mm) Insert VN-- 1604 VN-- 1604 h b f l1 l2 λs γ 20 25 20 25 25 32 125 150 46.6 46.6 -13° -13° -4° -4° Left hand Right hand ✓ ✓ Spare parts Insert VN-- 1604 5412 028-061 5322 269-01 ✓: Article which can be ordered Ordering example: DTGNR/L 2020K 16 98 General Catalog 5513 020-09 PT-8004 ✓ ✓ TURNING / TOOLS / TOOLHOLDERS D SYSTEM FOR NEGATIVE INSERTS DWLNR/L 95 l2 h b f 95 95 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference DWLNR/L 2020K 06 DWLNR/L 2020K 08 DWLNR/L 2525M 08 DWLNR/L 3225P 08 Dimensions (mm) Insert WN-- 0604 WN-- 0804 WN-- 0804 WN-- 0804 h b f l1 l2 λs γ 20 20 25 32 20 20 25 25 25 25 32 32 125 125 150 170 27.1 34.3 35.0 35.0 -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 06 08 Spare parts Insert WN-- 0604 WN-- 0804 5412 028-011 5412 028-021 5322 328-01 5322 331-12 5513 020-04 5513 020-02 PT-8003 PT-8004 Optional spare parts Insert Ceramic insert without hole Ceramic insert with hole 5412 034-021 5412 032-021 ✓: Article which can be ordered Ordering example: DWLNR/L 2020K 06 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 99 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PCBNR/L 75 l2 12 19 h f b TURNING 75 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PCBNR/L 2525M 12 PCBNR/L 3232P 19 PCBNR/L 4040S 19 Dimensions (mm) Insert CN-- 1204 CN-- 1906 CN-- 1906 h b f l1 l2 λs γ 25 32 40 25 32 40 22 27 35 150 170 250 26.9 37.5 37.5 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius CN-- 1204 CN-- 1906 0.4-1.6 0.4-2.4 174.3-841M 174.3-842M 174.3-821 174.3-822M 171.31-850M 171.31-851M 174.3-861 174.3-862 5681 002-01 5681 002-02 174.1-864 3021 010-040 PCKNR/L 75 l2 12 h b f 75 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Dimensions (mm) Reference PCKNR/L 2020K 12 PCKNR/L 2525M 12 Insert CN-- 1204 CN-- 1204 h b f l1 l2 λs γ 20 25 20 25 25 32 125 150 25 25 -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ Spare parts Insert For insert radius CN-- 1204 0.4-1.6 174.3-841M 174.3-821 ✓: Article which can be ordered Ordering example: PCBNR/L 2525M 12 100 General Catalog 171.31-850M 174.3-861 5681 002-01 174.1-864 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PCLNR/L 95 l2 09 12 16 19 h b f 95 95 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PCLNR/L 1616H 09 PCLNR/L 1616H 12-M PCLNR/L 2020K 09 PCLNR/L 2020K 12 PCLNR/L 2525M 09 PCLNR/L 2525M 12 PCLNR/L 2525M 16 PCLNR/L 3225P 12 PCLNR/L 3232P 16 PCLNR/L 3232P 19 PCLNR/L 4040S 19 Insert CN-- 0903 CN-- 1204 CN-- 0903 CN-- 1204 CN-- 0903 CN-- 1204 CN-- 1606 CN-- 1204 CN-- 1606 CN-- 1906 CN-- 1906 Dimensions (mm) h b f l1 l2 λs γ 16 16 20 20 25 25 25 32 32 32 40 16 16 20 20 25 25 25 25 32 32 40 20 20 25 25 32 32 32 32 40 40 50 100 100 125 125 150 150 150 170 170 170 250 24.2 27.2 24.2 27.2 24.2 27.2 33.9 27.2 33.9 37.9 37.9 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING l1 Spare parts h/b For insert radius 1616 2020-2525-3225 - 0.4-1.2 0.4-1.6 0.4-1.6 0.4-2.4 0.4-2.4 Insert CN-- 0903 CN-- 1204 CN-- 1204 CN-- 1606 CN-- 1906 174.3-840M 174.3-848M 174.3-841M 438.3-840 174.3-842M 174.3-820M 174.3-858 174.3-821 438.3-831 174.3-822M 5322 230-02 171.31-850M 171.31-850M 171.31-852 171.31-851M 174.3-863 174.3-861 174.3-861 174.3-864 174.3-862 5681 002-01 5681 002-01 5681 002-01 5681 002-02 5681 002-02 174.1-863 174.1-864 174.1-864 174.1-864 3021 010-040 ✓: Article which can be ordered Ordering example: PCLNR/L 1616H 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 101 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PDJNR/L 93 l2 11 15 h b f TURNING 27 93 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PDJNR/L 1616H 11 PDJNR/L 2020K 11 PDJNR/L 2020K 15 PDJNR/L 2525M 11 PDJNR/L 2525M 15 PDJNR/L 3225P 15 PDJNR/L 3232P 15 Insert DN-- 1104 DN-- 1104 DN-- 1506 DN-- 1104 DN-- 1506 DN-- 1506 DN-- 1506 Dimensions (mm) h b f l1 l2 λs γ 16 20 20 25 25 32 32 16 20 20 25 25 25 32 20 25 25 32 32 32 40 100 125 125 150 150 170 170 29.7 29.7 36.2 29.7 36.2 36.2 36.2 -7° -7° -7° -7° -7° -7° -7° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius DN-- 1104 DN-- 1506 0.4-0.8 0.4-0.8 5432 001-01 174.3-847M 174.3-820M 174.3-830 Optional spare parts Insert For insert radius DN-- 1104 DN-- 1506 DN-- 1504 DN-- 1504 1.2-1.6 1.2-1.6 0.4-0.8 1.2-1.6 5322 255-02 171.35-850M 171.35-856 171.35-855 ✓: Article which can be ordered Ordering example: PDJNR/L 1616H 11 102 General Catalog 5322 255-01 171.35-851M 174.3-860 174.3-861 5681 002-01 5681 002-01 174.1-863 174.1-864 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PRGNR/L 0° l2 h 12 b f 27 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PRGNR/L 2525M 12 Insert RN-- 120400 Dimensions (mm) h b f l1 l2 λs γ 25 25 32.0 150 27.2 -6° -6° Right hand ✓ TURNING l1 Spare parts Insert RN-- 120400 174.3-841M 174.3-821 176.3-851M 174.3-861 5681 002-01 174.1-864 ✓: Article which can be ordered Ordering example: PRGNR/L 2525M 12 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 103 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PSBNR/L 75 l2 12 15 19 25 h f b TURNING 75 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PSBNR/L 2020K 12 PSBNR/L 2525M 12 PSBNR/L 2525M 15 PSBNR/L 3232P 19 PSBNR/L 4040S 19 PSBNR/L 4040S 25 PSBNR/L 5050T 25 Insert SN-- 1204 SN-- 1204 SN-- 1506 SN-- 1906 SN-- 1906 SN-- 2507 SN-- 2507 Dimensions (mm) h b f l1 l2 λs γ 20 25 25 32 40 40 50 20 25 25 32 40 40 50 17.0 22.0 22.0 27.0 35.0 35.0 43.0 125 150 150 170 250 250 300 27.5 27.5 32.0 39.2 41.5 47.5 47.5 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius SN-- 1204 SN-- 1506 SN-- 1906 SN-- 2507 0.4-1.2 0.4-2.4 0.8-2.4 1.6-3.2 174.3-841M 438.3-840 174.3-842M 174.3-844M 174.3-821 438.3-831 174.3-822M 174.3-827 Optional spare parts Insert For insert radius SN-- 1204 1.6-2.4 174.3-856 ✓: Article which can be ordered Ordering example: PSBNR/L 2020K 12 104 General Catalog 174.3-851M 174.3-857 174.3-852M 174.3-853M 174.3-861 174.3-864 174.3-862 174.3-865 5681 002-01 5681 002-02 5681 002-02 5681 002-03 174.1-864 174.1-864 3021 010-040 3021 010-050 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PSDNN 45 h l2 f 45 b 45 l1 λs = Angle of inclination of edge γ = Rake angle Reference PSDNN 1010E 09 PSDNN 1212F 09 PSDNN 1616H 09 PSDNN 2020K 12 PSDNN 2525M 12 PSDNN 3225P 12 PSDNN 3232P 19 PSDNN 4040S 25 Insert SN-- 0903 SN-- 0903 SN-- 0903 SN-- 1204 SN-- 1204 SN-- 1204 SN-- 1906 SN-- 2507 Dimensions (mm) h b f l1 l2 λs γ 10 12 16 20 25 32 32 40 10 12 16 20 25 25 32 40 5.3 6.3 8.3 10.3 12.8 12.8 16.3 21.0 70 80 100 125 150 170 170 250 20.0 20.0 21.0 27.6 27.6 27.6 40.4 48.8 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Neutral ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 09 12 19 25 Spare parts Insert SN-- 0903 SN-- 0903 SN-- 1204 SN-- 1906 SN-- 2507 h/b For insert radius 1010-1212 1616 - 0.4-1.2 0.4-1.2 0.8-2.4 1.6-3.2 174.3-845-1 174.3-840M 174.3-841M 174.3-842M 174.3-844M 174.3-829 174.3-820M 174.3-821 174.3-822M 174.3-827 174.3-850 174.3-851M 174.3-852M 174.3-853M 174.3-863 174.3-861 174.3-862 174.3-865 5681 002-01 5681 002-01 5681 002-02 5681 002-03 174.1-870 174.1-863 174.1-864 3021 010-040 3021 010-050 Optional spare parts Insert SN-- 1204 h/b For insert radius - 1.6-2.4 174.3-856 ✓: Article which can be ordered Ordering example: PSDNN 1010E 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 105 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PSKNR/L 75° h 09 12 b f 75° TURNING l2 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PSKNR 2020K 09 PSKNR 2020K 12 PSKNR 2525M 12 Insert SN-- 0903 SN-- 1204 SN-- 1204 Dimensions (mm) h b f l1 l2 λs γ 20 20 25 20 20 25 25.0 25.0 32.0 100 125 150 18.7 22.7 22.7 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ Spare parts Insert For insert radius SN-- 0903 SN-- 1204 0.4-1.2 0.4-1.2 174.3-840M 174.3-841M 174.3-820M 174.3-821 Optional spare parts Insert For insert radius SN-- 1204 1.6-2.4 174.3-856 ✓: Article which can be ordered Ordering example: PSKNR 2020K 09 106 General Catalog 174.3-850 174.3-851M 174.3-863 174.3-861 5681 002-01 5681 002-01 174.1-863 174.1-864 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PSSNR/L 45 l2 h b f 45 45 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PSSNR/L 1616H 09 PSSNR/L 2020K 09 PSSNR/L 2020K 12 PSSNR/L 2525M 12 PSSNR/L 3225P 12 PSSNR/L 3232P 15 PSSNR/L 3232P 19 PSSNR/L 4040S 19 Insert SN-- 0903 SN-- 0903 SN-- 1204 SN-- 1204 SN-- 1204 SN-- 1506 SN-- 1906 SN-- 1906 Dimensions (mm) h b f l1 l2 λs γ 16 20 20 25 32 32 32 40 16 20 20 25 25 32 32 40 20.0 25.0 25.0 32.0 32.0 40.0 40.0 50.0 100 125 125 150 170 170 170 250 22.0 21.9 29.3 29.3 29.3 34.0 41.3 41.3 0° 0° 0° 0° 0° 0° 0° 0° -8° -8° -8° -8° -8° -8° -8° -8° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 09 12 15 19 Spare parts Insert For insert radius SN--0903 SN--1204 SN--1506 SN--1906 0.4-1.2 0.4-1.2 0.4-2.4 0.8-2.4 174.3-840M 174.3-841M 438.3-840 174.3-842M 174.3-820M 174.3-821 438.3-831 174.3-822M 174.3-850 174.3-851M 174.3-857 174.3-852M 174.3-863 174.3-861 174.3-864 174.3-862 5681 002-01 5681 002-01 5681 002-02 5681 002-02 174.1-863 174.1-864 174.1-864 3021 010-040 Optional spare parts Insert For insert radius SN--1204 1.6-2.4 174.3-856 ✓: Article which can be ordered Ordering example: PSSNR/L 1616H 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 107 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PTDNR/L 45 h l2 22 b f 45 TURNING l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PTDNR/L 2525M 22 Insert TN-- 2204 Dimensions (mm) h b f l1 l2 λs γ 25 25 27 150 33.5 0° -7° Right hand ✓ Spare parts Insert For insert radius TN-- 2204 1.2-1.6 174.3-841M 174.3-821 Optional spare parts Insert For insert radius TN-- 2204 0.4-0.8 179.3-853M ✓: Article which can be ordered Ordering example: PTDNR/L 2525M 22 108 General Catalog 179.3-852M 174.3-861 5681 002-01 174.1-864 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PTFNR/L 91 l2 11 16 22 h b f 91 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PTFNR/L 1212F 11 PTFNR/L 1616H 16 PTFNR/L 2020K 16 PTFNR/L 2525M 16 PTFNR/L 2525M 22 PTFNR/L 3232P 22 Insert TN-- 1103 TN-- 1604 TN-- 1604 TN-- 1604 TN-- 2204 TN-- 2204 Dimensions (mm) h b f l1 l2 λs γ 12 16 20 25 25 32 12 16 20 25 25 32 16 20 25 32 32 40 80 100 125 150 150 170 15 19.7 20.2 20.2 25.2 25.2 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING l1 Spare parts Insert For insert radius TN-- 1103 TN-- 1604 TN-- 2204 0.4-0.8 0.4-1.6 174.3-846-1 174.3-840M 174.3-841M 174.3-829 174.3-820M 174.3-821 179.3-850M 179.3-852M 174.3-860 174.3-861 5681 002-01 5681 002-01 174.1-870 174.1-863 174.1-864 Optional spare parts Insert For insert radius TN-- 1604 1.2-1.6 174.3-858 ✓: Article which can be ordered Ordering example: PTFNR/L 1212F 11 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 109 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PTGNR/L 91 h l2 11 16 22 27 b f TURNING 91 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PTGNR/L 1212F 11 PTGNR/L 1616H 16 PTGNR/L 2020K 16 PTGNR/L 2525M 16 PTGNR/L 2525M 22 PTGNR/L 3225P 16 PTGNR/L 3232P 22 PTGNR/L 3232P 27 PTGNR/L 4040S 27 Insert TN-- 1103 TN-- 1604 TN-- 1604 TN-- 1604 TN-- 2204 TN-- 1604 TN-- 2204 TN-- 2706 TN-- 2706 Dimensions (mm) h b f l1 l2 λs γ 12 16 20 25 25 32 32 32 40 12 16 20 25 25 25 32 32 40 16 20 25 32 32 32 40 40 50 80 100 125 150 150 170 170 170 250 15.6 20.2 20.2 22.2 28.7 22.2 28.7 35.2 34 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius TN-- 1103 TN-- 1604 TN-- 2204 TN-- 2706 0.4-0.8 1.2-1.6 0.8-1.2 174.3-846-1 174.3-840M 174.3-841M 174.3-843M 174.3-829 174.3-820M 174.3-821 174.3-825 Optional spare parts Insert For insert radius TN-- 1604 TN-- 2204 TN-- 2706 1.2-1.6 0.4-0.8 1.6-2.4 174.3-858 179.3-853M 174.3-857 ✓: Article which can be ordered Ordering example: PTGNR/L 1212F 11 110 General Catalog 179.3-850M 179.3-852M 179.3-854M 174.3-860 174.3-861 174.3-864 5681 002-01 5681 002-01 5681 002-02 174.1-870 174.1-863 174.1-864 174.1-864 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PTTNR/L 60 h l2 f b 60 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PTTNR/L 1616H 16 PTTNR/L 2020K 16 PTTNR/L 2525M 22 Insert TN-- 1604 TN-- 1604 TN-- 2204 Dimensions (mm) h b f l1 l2 λs γ 16 20 25 16 20 25 13 17 22 100 125 150 23.4 25.9 31.9 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ TURNING 16 22 Spare parts Insert For insert radius TN-- 1604 TN-- 2204 0.4-0.8 1.2-1.6 174.3-840M 174.3-841M 174.3-820M 174.3-821 179.3-850M 179.3-852M 174.3-860 174.3-861 5681 002-01 5681 002-01 174.1-863 174.1-864 Optional spare parts Insert For insert radius TN-- 1604 TN-- 2204 1.2-1.6 0.4-0.8 179.3-858 179.3-853M ✓: Article which can be ordered Ordering example: PTTNR/L 1616H 16 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 111 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR NEGATIVE INSERTS PWLNR/L 95 l2 h 06 b f 95 TURNING 95 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PWLNR/L 1616H 06 PWLNR/L 2020K 06 PWLNR/L 2525M 06 Insert WN-- 0604 WN-- 0604 WN-- 0604 Dimensions (mm) h b f l1 l2 λs γ 16 20 25 16 20 25 20 25 32 100 125 150 20 20 20 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius WN-- 0604 0.4-1.2 174.3-840M 174.3-820M ✓: Article which can be ordered Ordering example: PWLNR/L 1616H 06 112 General Catalog DAN 1991 174.3-860 5681 002-01 174.1-863 TURNING / TOOLS / TOOLHOLDERS P SYSTEM FOR POSITIVE INSERTS PRGCR/L 0 h 20 32 b f 27 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference PRGCR/L 3232P 20 PRGCR/L 5050T 32 Insert RC-- 2006M0 RC-- 3209M0 Dimensions (mm) h b f l1 λs γ 32 50 32 50 40 63 170 300 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ TURNING l1 Spare parts Insert RC-- 2006M0 RC-- 3209M0 176.39-843 176.39-845 174.3-825 174.3-827 176.39-853 176.39-855 174.3-864 174.3-865 5681 002-02 5681 002-03 174.1-864 3021 010-050 ✓: Article which can be ordered Ordering example: PRGCR/L 3232P 20 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 113 TURNING / TOOLS / TOOLHOLDERS M SYSTEM FOR NEGATIVE INSERTS MTENN 60 h l2 22 f b 60 l1 TURNING 55 λs = Angle of inclination of edge γ = Rake angle Reference MTENN 2525M 22 M1 MTENN 3225P 22 M1 MTENN 3232P 22 M1 Dimensions (mm) Insert TN-- 2204 TN-- 2204 TN-- 2204 h b f l1 l2 λs γ 25 32 32 25 25 32 13 13 16.5 150 170 170 35.7 35.7 35.7 -6° -6° -6° -6° -6° -6° Neutral ✓ ✓ ✓ Spare parts Insert For insert radius TN-- 2204 1.2-1.6 170.38-821-1 170.3-855 181.38-840 3212 010-255 174.1-864 Optional spare parts Insert For insert radius TN-- 2204 0.4-0.8 170.3-856 MTGNR/L 91° l2 h 22 b f 24° 91° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference MTGNR/L 2525M 22M1 MTGNR/L 3225P 22M1 MTGNR/L 3232P 22M1 Insert TN-- 2204 TN-- 2204 TN-- 2204 Dimensions (mm) h b f l1 l2 λs γ 25 32 32 25 25 32 32 32 40 150 170 170 34.8 34.8 34.8 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius TN-- 2204 1.2-1.6 170.38-821-1 170.3-855 Optional spare parts Insert For insert radius TN-- 2204 0.4-0.8 170.3-856 ✓: Article which can be ordered Ordering example: MTENN 2525M 22 M1 114 General Catalog 181.38-840 3212 010-255 174.1-864 TURNING / TOOLS / TOOLHOLDERS M SYSTEM FOR NEGATIVE INSERTS MTJNR/L 93 h l2 b f 22 93 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference MTJNR/L 2020K 16 M1 MTJNR/L 2525M 16 M1 MTJNR/L 2525M 22 M1 MTJNR/L 3225P 16 M1 MTJNR/L 3225P 22 M1 Dimensions (mm) Insert TN-- 1604 TN-- 1604 TN-- 2204 TN-- 1604 TN-- 2204 h b f l1 l2 λs γ 20 25 25 32 32 20 25 25 25 25 25 32 32 32 32 125 150 150 170 170 30.8 30.8 34.8 30.8 34.8 -6° -6° -6° -6° -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 16 22 Spare parts Insert TN-- 1604 TN-- 2204 For insert radius 0.4-1.6 1.2-1.6 170.38-820-1 170.38-821-1 170.3-852 170.3-855 5313 021-02 181.38-840 3212 010-206 3212 010-255 174.1-863 174.1-864 Optional spare parts Insert TN-- 2204 For insert radius 0.4-0.8 170.3-856 MWLNR/L 95 h l2 08 b f 95 95 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference MWLNR/L 2020 08 MWLNR/L 2525M 08 MWLNR/L 3232P 08 Insert WN-- 0804 WN-- 0804 WN-- 0804 Dimensions (mm) h b f l1 l2 λs γ 20 25 32 20 25 32 25 32 40 125 150 170 31 31 31 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert WN-- 0804 E-28255 28173 28260 174.1-863 ✓: Article which can be ordered Ordering example: MTJNR/L 2020K 16 M1 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 115 TURNING / TOOLS / TOOLHOLDERS C SYSTEM FOR NEGATIVE INSERTS CDJNR/L 93° l2 15 h b f TURNING 27° l1 93° λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference CDJNR/L 2020K 15 CDJNR/L 2525M 15 CDJNR/L 3225P 15 Dimensions (mm) Insert DN-- 1506 DN-- 1506 DN-- 1506 h b f l1 l2 λs γ 20 25 32 20 25 25 25 32 32 125 150 170 40 40 40 -6° -6° -6° -6° -6° -6° Left hand Right hand ✓ ✓ ✓ ✓ ✓ Spare parts Insert DN-- 1506 E-27558 27517 174.1-866 27174 3021 010-040 CKJNR/L 93 h l2 16 b f 27 93 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference CKJNR/L 2020K 16 CKJNR/L 2525M 16 CKJNR/L 3225P 16 Insert KN-- 1604 KN-- 1604 KN-- 1604 Dimensions (mm) h b f l1 l2 λs γ 20 25 32 20 25 25 25 32 32 125 150 170 20 32 32 -2° -2° -2° -5° -5° -5° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert KN-- 1604 KN-- 1604 h/b 2020 2525-3225 L R MC 6 L 170.5-825 MC 6 R 170.5-824 L M8X28 RL 170.5-865 ✓: Article which can be ordered Ordering example: CDJNR/L 2020K 15 116 General Catalog KN-232L L170.5-851 R KN-232R R170.5-851 S2-10 174.1-866 3021 010-040 3021 010-040 TURNING / TOOLS / TOOLHOLDERS C SYSTEM FOR POSITIVE INSERTS CTGPR/L 91 l2 h 16 b f 91 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference CTGPR/L 2020 16 CTGPR/L 2525 16 Dimensions (mm) Insert TP-- 1603 TP-- 1603 h b f l1 l2 λs γ 20 25 20 25 25 32 125 150 25.1 25.1 0° 0° 4.5° 4.5° Left hand Right hand ✓ ✓ ✓ TURNING l1 Spare parts Insert TP-- 1603 CVB 3 STPV 16-3 VA 4012 T9 MD 703 3021 010-040 ✓: Article which can be ordered Ordering example: CTGPR/L 2020 16 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 117 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SCDCR/L 45 h l2 06 f 45 50 TURNING b l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SCDCR/L 1010E 06 Dimensions (mm) Insert CC-- 0602 h b f l1 l2 λs γ 10 10 5.11 70 11.0 0° 0° Right hand ✓ Spare parts Insert h/b CC-- 0602 1010 5513 020-03 PT-8001 SCLCR/L 95 l2 06 08 09 12 f h b 95 95 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SCLCR/L 0808D 06 SCLCR/L 1010E 08 SCLCR/L 1212F 08 SCLCR/L 1616H 08 SCLCR/L 2020K 09 SCLCR/L 2020K 12 SCLCR/L 2525M 12 Dimensions (mm) Insert CC-- 0602 CC-- 0803 CC-- 0803 CC-- 0803 CC--09T3 CC-- 1204 CC-- 1204 h b f l1 l2 λs γ 8 10 12 16 20 20 25 8 10 12 16 20 20 25 10 12 16 20 25 25 32 60 70 80 100 125 125 150 11.0 13.2 13.4 15.2 17.8 21.7 23.7 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert CC-- 0602 CC-- 0803 CC-- 09T3 CC-- 1204 For insert radius 0.2-0.8 0.4-1.2 5513 020-03 5513 020-04 5513 020-01 5513 020-18 ✓: Article which can be ordered Ordering example: SCDCR/L 1010E 06 118 General Catalog 5322 232-01 5322 232-02 5512 090-01 5512 090-03 PT-8001 PT-8003 PT-8004 PT-8005 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SDJCR/L 93° h l2 b f 30° 93° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SDJCR/L 1010E 07 SDJCR/L 1212F 07 SDJCR/L 1616H 07 SDJCR/L 2020K 07 SDJCR/L 2020K 11 SDJCR/L 2525M 11 SDJCR/L 2525-15 Insert DC-- 0702 DC-- 0702 DC-- 0702 DC-- 0702 DC-- 11T3 DC-- 11T3 DC-- 1504 Dimensions (mm) h b f l1 l2 λs γ 10 12 16 20 20 25 25 10 12 16 20 20 25 25 12 16 20 25 25 32 32 70 80 100 125 125 150 150 15.7 15.5 16.0 17.4 21.9 24.4 28 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 07 11 15 Spare parts h/b For insert radius 2020-2525 - 0.4-0.8 0.4-0.8 Insert DC-- 0702 DC-- 11T3 DC-- 1504 5513 020-03 5513 020-01 28100 5322 263-01 171.31-851M 5512 090-01 - PT-8001 PT-8004 - MA2-3853 TX 220 Optional spare parts Insert For insert radius DC-- 11T3 1.2 5322 263-02 ✓: Article which can be ordered Ordering example: SDJCR/L 1010E 07 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 119 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SEGCR/L 90 15 06 08 b f 90 l2 15 TURNING h λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SEGCR/L 0808K 06 SEGCR/L 1010M 06 SEGCR/L 1212N 08 SEGCR/L 1616H 08 Insert EC-- 0602 EC-- 0602 EC-- 0803 EC-- 0803 Dimensions (mm) h b f l1 l2 λs γ 8 10 12 16 8 10 12 16 10 12 16 20 125 150 160 100 10.0 10.0 12.0 12.0 0° 0° 0° 0° 0° 0° 0° 0° Spare parts Insert EC-- 0602 EC-- 0803 5513 020-03 416.1-832 PT-8001 PT-8002 ✓: Article which can be ordered Ordering example: SEGCR/L 0808K 06 120 l1 General Catalog Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SRDCN 0 h 08 10 12 16 f b ar 90 λs = Angle of inclination of edge γ = Rake angle Reference SRDCN 1616H 08 SRDCN 2020K 10-A SRDCN 2525M 12-A SRDCN 2525M 16-A Insert RC-- 0803M0 RC-- 10T3M0 RC-- 1204M0 RC-- 1605M0 Dimensions (mm) h b f l1 ar λs γ 16 20 25 25 16 20 25 25 12 15 18.5 20.5 100 125 150 150 16 25 25 35 0° 0° 0° 0° 0° 0° 0° 0° Neutral ✓ ✓ ✓ ✓ TURNING l1 Spare parts Insert RC-- 0803M0 RC-- 10T3M0 RC-- 1204M0 RC-- 1605M0 5513 020-04 5513 020-10 5513 020-01 5513 020-26 5322 110-01 5322 110-02 5322 110-03 5512 090-01 5512 090-01 5512 090-06 PT-8001 - PT-8002 PT-8004 PT-8004 5680 043-14 3021 010-050 ✓: Article which can be ordered Ordering example: SRDCN 1616H 08 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 121 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SRDCR/L 0° h 08 ar b f TURNING 90° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SRDCR/L 2020K 08-A SRDCR/L 2525M 08-A SRDCR/L 3225P 08-A Dimensions (mm) Insert RC-- 0803 RC-- 0803 RC-- 0803 h b f l1 ar λs γ 20 25 32 20 25 25 20.5 25.5 25.5 125 150 170 20 20 20 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert RC-- 0803M0 5513 020-04 PT-8002 SRSCR/L 0° h 10 12 b f 27° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SRSCR/L 2020K 10 SRSCR/L 2525M 12 Insert RC-- 10T3M0 RC-- 1204M0 Dimensions (mm) h b f l1 λs γ 20 25 20 25 25 32 125 150 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert RC-- 10T3M0 RC-- 1204M0 5513 020-10 5513 020-01 5322 110-01 5322 110-02 ✓: Article which can be ordered Ordering example: SRDCR/L 2020K 08-A 122 General Catalog 5512 090-01 5512 090-01 PT-8004 PT-8004 - TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SSBCR/L 75 l2 09 12 h f b 75 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SSBCR/L 1616H 09 SSBCR/L 2020K 12 Dimensions (mm) Insert SC-- 09T3 SC-- 1204 h b f l1 l2 λs γ 16 20 16 20 13 17 100 125 15.3 20.1 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ TURNING l1 Spare parts For insert radius Insert SC-- 09T3 SC-- 1204 0.4-0.8 0.4-1.2 5513 020-01 5513 020-18 5322 420-01 5322 420-02 5512 090-01 5512 090-03 PT-8004 PT-8005 SSDCR/L 45 l2 09 12 h b f 45 45 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SSDCR/L 1616H 09 SSDCR/L 2020K 09 SSDCR/L 2020K 12 SSDCR/L 2525M 12 Dimensions (mm) Insert SC-- 09T3 SC-- 09T3 SC-- 1204 SC-- 1204 h b f l1 l2 λs γ 16 20 20 25 16 20 20 25 17 22 22 27 93.9 118.9 116.7 141.7 15.1 18 21.7 21.7 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert SC-- 09T3 SC-- 1204 For insert radius 0.4-0.8 0.4-1.2 5513 020-01 5513 020-18 5322 420-01 5322 420-02 5512 090-01 5512 090-03 PT-8004 PT-8005 ✓: Article which can be ordered Ordering example: SSBCR/L 1616H 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 123 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SSKCR/L 75 l2 h 09 b f 75 TURNING l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SSKCR/L 1616H 09 Dimensions (mm) Insert SC-- 09T3 h b f l1 l2 λs γ 16 16 20 100 12.8 0° 0° Left hand Right hand ✓ ✓ Spare parts For insert radius Insert SC-- 09T3 0.4-0.8 5513 020-01 5322 420-01 5512 090-01 PT-8004 STDCR/L 45 l2 09 11 16 h b f 45 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference STDCR/L 1010E 09 STDCR/L 1212F 11 STDCR/L 1616H 11 STDCR/L 1616H 16 STDCR/L 2020K 16 STDCR/L 2525M 16 Dimensions (mm) Insert TC-- 0902 TC-- 1102 TC-- 1102 TC-- 16T3 TC-- 16T3 TC-- 16T3 h b f l1 l2 λs γ 10 12 16 16 20 25 10 12 16 16 20 25 11 13 17 17 22 27 70 80 100 100 125 150 11.2 17.4 17.4 21 21 22.9 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert TC-- 0902 TC-- 1102 TC-- 16T3 For insert radius 0.4-1.2 5513 020-05 5513 020-03 5513 020-01 ✓: Article which can be ordered Ordering example: SSKCR/L 1616H 09 124 General Catalog 5322 320-01 5512 090-01 PT-8001 PT-8001 PT-8004 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS STFCR/L 91 l2 09 11 16 f h b 91 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference STFCR/L 1010E 09 STFCR/L 1212F 11 STFCR/L 1616H 11 STFCR/L 1616H 16 STFCR/L 2020K 16 STFCR/L 2525M 16 Dimensions (mm) Insert TC-- 0902 TC-- 1102 TC-- 1102 TC-- 16T3 TC-- 16T3 TC-- 16T3 h b f l1 l2 λs γ 10 12 16 16 20 25 10 12 16 16 20 25 12 16 20 20 25 32 70 80 100 100 125 150 13.2 13.8 14.9 19.9 21.3 22.8 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING l1 Spare parts For insert radius Insert TC-- 0902 TC-- 1102 TC-- 16T3 0.4-1.2 5513 020-05 5513 020-03 5513 020-01 5322 320-01 5512 090-01 PT-8001 PT-8001 PT-8004 STFCR/L-A 90 h l2 11 b f 90 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Dimensions (mm) Reference STFCR/L 2020K 11-A Insert TC-- 1102 h b f l1 l2 λs γ 20 20 20.8 125 37 0° 0° Left hand Right hand ✓ ✓ Spare parts Insert TC-- 1102 5513 020-03 PT-8001 ✓: Article which can be ordered Ordering example: STFCR/L 1010E 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 125 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS STGCR/L 91 h l2 09 11 16 b f TURNING 91 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference STGCR/L 1010E 09 STGCR/L 1212F 11 STGCR/L 1616H 11 STGCR/L 1616H 16 STGCR/L 2020K 16 STGCR/L 2525M 16 Dimensions (mm) Insert TC-- 0902 TC-- 1102 TC-- 1102 TC-- 16T3 TC-- 16T3 TC-- 16T3 h b f l1 l2 λs γ 10 12 16 16 20 25 10 12 16 16 20 25 12 16 20 20 25 32 70 80 100 100 125 150 13.9 14.1 14.1 20.1 20.4 20.9 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert TC-- 0902 TC-- 1102 TC-- 16T3 For insert radius 0.4-1.2 5513 020-05 5513 020-03 5513 020-01 ✓: Article which can be ordered Ordering example: STGCR/L 1010E 09 126 General Catalog 5322 320-01 5512 090-01 PT-8001 PT-8001 PT-8004 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS STTCR/L 60 h l2 16 b f 60 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference Dimensions (mm) Insert STTCR/L 1616H 16 STTCR/L 2020K 16 STTCR/L 2525M 16 TC-- 16T3 TC-- 16T3 TC-- 16T3 h b f l1 l2 λs γ 16 20 25 16 20 25 13 17 22 100 125 150 21.2 21.2 21.2 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ TURNING l1 Spare parts For insert radius Insert TC-- 16T3 0.4-1.2 5513 020-01 5322 320-01 5512 090-01 PT-8004 SVACR/L-DC l2 h 90° 13 b f 55° 35° 90° 4° l1 90° λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SVACR/L 0808K 13-DC SVACR/L 1010L 13-DC SVACR/L 1212L 13-DC SVACR/L 1616M 13-DC SVACR/L 2020M 13-DC SVACR/L 2525M 13-DC Insert VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 Dimensions (mm) h b f l1 l2 λs γ 8 10 12 16 20 25 8 10 12 16 20 25 0 0 0 0 0 0 125 140 140 150 150 150 25 25 25 25 25 25 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert VCGX 1303 5513 020-24 PT-8002 ✓: Article which can be ordered Ordering example: SVACR/L 0808K 13-DC Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 127 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SVGCR/L 90 l2 h 07 55 b f 53 l1 TURNING 90 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SVGCR/L 0808K 07 SVGCR/L 1010M 07 SVGCR/L 1212M 07 SVGCR/L 1616P 07 Dimensions (mm) Insert VC--0702 VC--0702 VC--0702 VC--0702 h b f l1 l2 λs γ 8 10 12 16 8 10 12 16 8.5 10.5 12.5 16.3 125 150 150 170 15 15 18 23 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert VC-- 0702 DVF 3584 DMD 1650 SVHBR/L 107.5° l2 16 h b f 35° 107.5° l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SVHBR/L 2020K 16 SVHBR/L 2525M 16 SVHBR/L 3225P 16 Dimensions (mm) Insert VB-- 1604 VB-- 1604 VB-- 1604 h b f l1 l2 λs γ 20 25 32 20 25 25 25 32 32 125 150 170 27.6 27.6 27.6 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert For insert radius VB-- 1604 0.4-0.8 5513 020-01 Optional spare parts Insert VB-- 1604 For insert radius 1.2 5322 270-02 ✓: Article which can be ordered Ordering example: SVGCR/L 0808K 07 128 General Catalog 5322 270-01 5512 090-01 PT-8004 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SVJBR/L 93 h l2 11 16 f b 52 50 93 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SVJBR/L 1212F 11 SVJBR/L 1616H 11 SVJBR/L 2020K 11 SVJBR/L 2020K 16 SVJBR/L 2525M 16 SVJBR/L 3225P 16 Dimensions (mm) Insert VB-- 1102 VB-- 1102 VB-- 1102 VB-- 1604 VB-- 1604 VB-- 1604 h b f l1 l2 λs γ 12 16 20 20 25 32 12 16 20 20 25 25 16 20 25 25 32 32 80 100 125 125 150 170 20.6 21.2 21.2 31.1 31.5 31.5 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING l1 Spare parts Insert For insert radius VB-- 1102 VB-- 1604 0.4-0.8 5513 020-03 5513 020-01 5322 270-01 5512 090-01 PT-8001 PT-8004 Optional spare parts Insert VB-- 1604 For insert radius 1.2 5322 270-02 ✓: Article which can be ordered Ordering example: SVJBR/L 1212F 11 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 129 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SVJCR/L 93 l2 13 f h b 52 50 TURNING 93 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference Dimensions (mm) Insert SVJCR/L 1212N 13 SVJCR/L 1616H 13 SVJCR/L 2020K 13 SVJCR/L 2525M 13 VC-- 1303 VC-- 1303 VC-- 1303 VC-- 1303 h b f l1 l2 λs γ 12 16 20 25 12 16 20 25 16 20 25 32 160 100 125 150 27 30 30 30 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert VC-- 1303 VC-- 1303 h/b For insert radius 1212-1616 2020-2525 0.2-0.8 5513 020-24 DVF 0573 DAP 0331 DVT 0332 PT-8002 PT-8002 174.1-870 SVJCR/L-DC l2 93° h 13 b f 50° 35° 93° l1 1° 93° Reference SVJCR/L 0808K 13-DC SVJCR/L 1010L 13-DC SVJCR/L 1212L 13-DC SVJCR/L 1616M 13-DC SVJCR/L 2020M 13-DC SVJCR/L 2525M 13-DC Insert VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 VCGX 1303 Dimensions (mm) h b f l1 l2 λs γ 8 10 12 16 20 25 8 10 12 16 20 25 0 0 0 0 0 0 125 140 140 150 150 150 25 25 25 25 25 25 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° 0° Spare parts Insert VCGX 1303 5513 020-24 PT-8002 ✓: Article which can be ordered Ordering example: SVJCR/L 1212N 13 130 λs = Angle of inclination of edge γ = Rake angle Right hand shown General Catalog Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SVVBN 72.5° l2 72.5° 11 16 h f 70° b 72.5° λs = Angle of inclination of edge γ = Rake angle Reference SVVBN 1616H 11 SVVBN 2020K 16 SVVBN 2525M 16 SVVBN 3225P 16 Dimensions (mm) Insert VB-- 1102 VB-- 1604 VB-- 1604 VB-- 1604 h b f l1 l2 λs γ 16 20 25 32 16 20 25 25 8.3 10.6 13.1 13.1 100 125 150 170 21.1 31.5 31.5 31.5 0° 0° 0° 0° 0° 0° 0° 0° Neutral ✓ ✓ ✓ ✓ TURNING l1 Spare parts Insert For insert radius VB-- 1102 VB-- 1604 0.4-0.8 5513 020-03 5513 020-01 5322 270-01 5512 090-01 PT-8001 PT-8004 Optional spare parts Insert VB-- 1604 For insert radius 1.2 5322 270-02 ✓: Article which can be ordered Ordering example: SVVBN 1616H 11 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 131 TURNING / TOOLS / TOOLHOLDERS S SYSTEM FOR POSITIVE INSERTS SVVCN 72.5° l2 13 h 72.5° f b 70° TURNING 72.5° l1 λs = Angle of inclination of edge γ = Rake angle Reference SVVCN 1212N 13 SVVCN 1616H 13 SVVCN 2020K 13 SVVCN 2525M 13 Dimensions (mm) Insert VC-- 1303 VC-- 1303 VC-- 1303 VC-- 1303 h b f l1 l2 λs γ 12 16 20 25 12 16 20 25 6 8 10 12.5 160 100 125 150 27 30 30 30 0° 0° 0° 0° 0° 0° 0° 0° Neutral ✓ ✓ ✓ ✓ Spare parts Insert VC-- 1303 VC-- 1303 h/b For insert radius 1212-1616 2020-2525 0.2-0.8 5513 020-24 DVF 0573 DAP 0331 DVT 0332 PT-8002 PT-8002 174.1-870 SVXCR/L 113 l2 13 h 32 b f 30 113 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference SVXCR/L 2020K 13 Insert VC-- 1303 Dimensions (mm) h b f l1 l2 λs γ 20 20 25 125 12 0° 0° Left hand Right hand ✓ ✓ Spare parts Insert VC-- 1303 DVF 0573 DAP 0331 DVT 0332 ✓: Article which can be ordered Ordering example: SVVCN 1212N 13 132 General Catalog PT-8002 174.1-870 TURNING / TOOLS / TOOLHOLDERS DECOL-SIDE FOR POSITIVE INSERTS XVAPR/L l1 90° 2° 11 l2 b 55° 2° f XVAP..0808 h 90° l1 XVAP..1010 XVAP..1212 XVAP..1616 b f 90° h λs = Angle of inclination of edge γ = Rake angle Right hand shown TURNING 2° 90° Dimensions (mm) Reference XVAPR/L 0808K 11-DS XVAPR/L 1010L 11-DS XVAPR/L 1212L 11-DS XVAPR/L 1616M 11-DS Insert VPEX 11T2 VPEX 11T2 VPEX 11T2 VPEX 11T2 h b f l1 l2 λs γ 8 10 12 16 8 10 12 16 0 0 0 0 125 140 140 150 19 NA NA NA 0° 0° 0° 0° 0° 0° 0° 0° Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert VP-- 11T2 416.1-833 TX210 PLUS ✓: Article which can be ordered Ordering example: XVAPR/L 0808K 11-DS Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 133 TURNING / TOOLS / TOOLHOLDERS TURNING NOTES 134 General Catalog TURNING / TOOLS / PROGRAM OVERVIEW BORING BARS DVUN S System for positive inserts DWLN 93° SCLC 16 06 08 09 12 08 p 138 PCLN SEAP 90° 27° 07 11 05 06 08 p 145 p 146 p 147 p 147 SEEC SEEP SELP SEUC 06 08 05 05 06 08 PDUN 93° 95° 60° 60° P System for negative inserts SEAC 90° 93° ≤50° p 138 SDUC 95° 95° TURNING D System for negative inserts 93° 95° 09 12 19 27° 11 15 p 148 p 148 p 149 p 150 SEUP SEXP SSKC STFC p 140 PSKN PTFN 75° 91° 75° 52.5° 93° p 139 05 05 06 09 11 16 09 12 52° 91° f 11 12 19 p 150 SVLC-X p 141 SVQB SVQC p 153-154 SVUB 93° 107.5° 16 13 48° PTFN-W p 152 107.5° 50° p 141 p 151 16 13 35° 35° 50° PWLN 95° 91° 24° 16 22 06 08 p 155 p 155 SVUC SVXC 93° p 142 93° 13 50° p 157 p 156 SWUC 113° p 143 C System for negative inserts p 156 07 02 32° p 157-158 p 158-160 CKUN 93° 16 27° p 144 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 135 TURNING / TOOLS / BORING BARS TURNING BORING BAR DESIGNATION 1 S A B D C E F Type of toolholder G Carbide body with fixed steel head, antivibration device and coolant hole H J Heavy metal monobloc 2 5 Insert shape Solid steel toolholder Steel monobloc with coolant hole C D E K L 90 60 S T V W Steel monobloc with antivibration device Steel monobloc with antivibration device and coolant hole Carbide body with fixed steel head Carbide body with fixed steel head and coolant hole R Carbide body with fixed steel head and antivibration device Heavy metal monobloc and coolant hole S 25 T 1 2 3 Shank diameter (mm) 3 Length of toolholder (mm) F 80 Q 180 G 90 R 200 H 100 S 250 J 110 T 300 K 125 U 350 L 140 V 400 M 150 W 450 N 160 Y 500 P 170 X SPECIAL - 4 P C 4 5 Clamping system E If there is only a single digit prefix with a zero C D M P S M 136 General Catalog TURNING / TOOLS / BORING BARS BORING BAR DESIGNATION 7 B C D 10 Hand Manufacturer’s own characteristics If necessary an extra code can be added when the manufacturer wants to supply further information. R Eg: R = Round shank, without flats X = Back boring tool E TURNING N L P L N R 12 6 7 8 9 6 F 8 Insert clearance angle U 10 9 Approacth angle .. - Length of cutting edge (mm) $ % M M K W & M L Y Q X SPECIAL 3 4 E M 5 S , M M 7 M 8 M If there is only a single digit prefix with a zero Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 137 TURNING / TOOLS / BORING BARS D SYSTEM FOR NEGATIVE INSERTS A…-DVUNR/L 93° h 16 ≤50° f 93° Ø TURNING l2 l1 h/2 Ø d Dmin λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A40T-DVUNR/L 16 Dimensions (mm) Insert VN-- 1604 d Dmin f λs γ l1 l2 h 40 50 27 -9° -6° 300 36 37 Left hand Right hand ✓ ✓ Spare parts Insert d VN-- 1604 40 5412 028-061 5322 269-01 5513 020-09 PT-8004 A…-DWLNR/L 95° h 08 f 95° Ø l2 l1 h/2 Ø d Dmin λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A25T-DWLNR/L 08 A32T-DWLNR/L 08 A40T-DWLNR/L 08 A50U-DWLNR/L 08 Dimensions (mm) Insert WN-- 0804 WN-- 0804 WN-- 0804 WN-- 0804 d Dmin f λs γ l1 h 25 32 40 50 33 40 50 63 17 22 27 35 -12° -10° -13° -11° -6° -6° -6° -6° 300 300 300 350 23 30 37 47 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert WN-- 0804 WN-- 0804 d 25-32 40-50 5412 028-021 5412 028-021 ✓: Article which can be ordered Ordering example: A40T-DVUNR/L 16 138 General Catalog 5322 328-02 5322 331-12 5513 020-02 5513 020-02 PT-8004 PT-8004 TURNING / TOOLS / BORING BARS P SYSTEM FOR NEGATIVE INSERTS S...-PCLNR/L 95° h f 95° d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S16R-PCLNR/L 09 S20S-PCLNR/L 09 S25T-PCLNR/L 09 S25T-PCLNR/L 12 S32U-PCLNR/L 12 S40V-PCLNR/L 12 S50W-PCLNR/L 19 Insert CN-- 0903 CN-- 0903 CN-- 0903 CN-- 1204 CN-- 1204 CN-- 1204 CN-- 1906 Dimensions (mm) d Dmin f λs γ l1 h 16 20 25 25 32 40 50 20 25 32 32 40 50 63 11 13 17 17 22 27 35 -13° -11° -10° -13° -11° -10° -11° -6° -6° -6° -6° -6° -6° -6° 200 250 300 300 350 400 450 15 18 23 23 30 37 47 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 09 12 19 Spare parts Insert CN-- 0903 CN-- 1204 CN-- 1204 CN-- 1204 CN-- 1906 d For radius insert 16-20-25 25 32 40 50 0.4-1.6 0.4-1.6 0.4-2.4 174.3-845-1 438.3-841-1 174.3-848M 174.3-841M 174.3-849M 174.3-829 438.3-832M 174.3-858 174.3-821 174.3-822M 171.31-850M 171.31-850M 171.31-851M 174.3-861 174.3-861 174.3-868 5681 002-01 5681 002-01 5681 002-02 174.3-864 174.1-863 174.1-864 174.1-864 3021 010-040 ✓: Article which can be ordered Ordering example: S16R-PCLNR/L 09 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 139 TURNING / TOOLS / BORING BARS P SYSTEM FOR NEGATIVE INSERTS S...-PDUNR/L 93° 27° h 11 15 f 93° TURNING d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S25T-PDUNR/L 11 S32U-PDUNR/L 11 S40V-PDUNR/L 15 S50W-PDUNR/L 15 Insert DN-- 1104 DN-- 1104 DN-- 1506 DN-- 1506 Dimensions (mm) d Dmin f λs γ l1 h 25 32 40 50 32 40 50 63 17 22 27 35 -11° -10° -11° -10° -6° -6° -6° -6° 300 350 400 450 23 30 37 47 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert DN-- 1104 DN-- 1104 DN-- 1506 d For radius insert 25 32 40-50 0.4-0.8 0.4-0.8 5432 015-021 5432 001-01 174.3-847M 438.3-830 174.3-820M 174.3-830 Optional spare parts Insert DN-- 1104 DN-- 1506 DN-- 1504 DN-- 1504 d For radius insert 32 40-50 40-50 40-50 1.2-1.6 1.2-1.6 0.4-0.8 1.2-1.6 5322 255-02 171.35-850M 171.35-856 171.35-855 ✓: Article which can be ordered Ordering example: S25T-PDUNR/L 11 140 General Catalog 5322 255-01 171.35-851M 174.3-860 174.3-861 5681 002-01 5681 002-01 174.1-870 174.3-863 174.1-864 TURNING / TOOLS / BORING BARS P SYSTEM FOR NEGATIVE INSERTS S...-PSKNR/L 75° h 12 19 f 75° d Dmin Ø h/2 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S25T-PSKNR/L 12 S32U-PSKNR/L 12 S40V-PSKNR/L 12 S50W-PSKNR/L 19 Dimensions (mm) Insert SN-- 1204 SN-- 1204 SN-- 1204 SN-- 1906 d Dmin f λs γ l1 h 25 32 40 50 32 40 50 63 17 22 27 35 -6° -6° -6° -6° -11° -10° -10° -9° 300 350 400 450 23 30 37 47 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING Ø l1 Spare parts Insert d For radius insert SN-- 1204 SN-- 1204 SN-- 1204 SN-- 1906 25 32 40 50 0.4-1.2 0.4-1.2 - 438.3-841-1 174.3-848M 174.3-841M 174.3-849M 438.3-832M 174.3-858 174.3-821 174.3-822M 174.3-851M 174.3-851M 174.3-852M 174.3-861 174.3-861 174.3-868 5681 002-01 5681 002-01 5681 002-02 174.1-863 174.1-864 174.1-864 3021 010-040 Optional spare parts Insert SN-- 1204 d For radius insert 32-40 1.6-2.4 174.3-856 S...-PTFNR/L 91° h 11 f 91° d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S16R-PTFNR/L 11 S20S-PTFNR/L 11 Dimensions (mm) Insert TN-- 1103 TN-- 1103 d Dmin f λs γ l1 h 16 20 20 25 11 13 -14° -12° -6° -6° 200 250 15 18 Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert TN-- 1103 d 16-20 174.3-846-1 174.3-829 170.3-864 ✓: Article which can be ordered Ordering example: S25T-PSKNR/L 12 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 141 TURNING / TOOLS / BORING BARS P SYSTEM FOR NEGATIVE INSERTS S...-PTFNR/L-W 91° h 24° 16 22 f 91° TURNING d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S25T-PTFNR/L 16 W S32U-PTFNR/L 16 W S40V-PTFNR/L 22 W S50W-PTFNR/L 22 W Insert TN-- 1604 TN-- 1604 TN-- 2204 TN-- 2204 Dimensions (mm) d Dmin f λs γ l1 h 25 32 40 50 32 40 50 63 17 22 27 35 -13° -12° -11° -10° -6° -6° -6° -6° 300 350 400 450 23 30 37 47 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert TN-- 1604 TN-- 1604 TN-- 2204 d For radius insert 25 32 40-50 0.4-1.2 1.2-1.6 170.38-823-2 170.38-823-1 170.38-824-1 170.3-852 170.3-855 5313 021-01 5313 021-02 5313 021-03 170.38-820-1 170.38-821-1 170.3-856 174.1-863 174.1-864 Optional spare parts Insert TN-- 1604 TN-- 2204 d For radius insert 32 40-50 0.4-1.2 0.4-0.8 ✓: Article which can be ordered Ordering example: S25T-PTFNR/L 16 W 142 General Catalog 5512 031-01 5512 031-01 5512 031-02 PT-8002 PT-8002 PT-8005 174.1-864 174.1-864 - TURNING / TOOLS / BORING BARS P SYSTEM FOR NEGATIVE INSERTS S...-PWLNR/L 95° h 06 08 f 95° d Dmin h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S20S-PWLNR/L 06 S25T-PWLNR/L 06 S32U-PWLNR/L 08 Insert WN-- 0604 WN-- 0604 WN-- 0804 Dimensions (mm) d Dmin f λs γ l1 h 20 25 32 25 32 40 13 17 22 -14° -13° -13° -6° -6° -6° 250 300 350 18 23 30 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ TURNING Ø l1 Spare parts Insert WN-- 0604 WN-- 0804 d 20-25 32 5432 015-011 174.3-841M 438.3-830 174.3-821 5322 331-01 174.3-861 5681 002-01 174.1-870 174.1-864 ✓: Article which can be ordered Ordering example: S20S-PWLNR/L 06 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 143 TURNING / TOOLS / BORING BARS C SYSTEM FOR NEGATIVE INSERTS S...-CKUNR/L 93° h 16 27° f 93° h/2 TURNING l1 S32U-CKUNR/L-16 S40V-CKUNR/L-16 Insert KN-- 1604 KN-- 1604 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference d Dmin Ø l2 Dimensions (mm) d Dmin f λs γ l1 l2 h 32 40 44 48 22 27 -10° -8° -6° -6° 350 400 54 60 30 37 Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert KN-- 1604 d 32-40 L R 170.5-824 170.5-825 ✓: Article which can be ordered Ordering example: S32U-CKUNR/L-16 144 General Catalog L 170.5-865 L170.5-851 R R170.5-851 3021 010-040 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SCLCR/L 95° h f 95° Ø l1 h/2 Ø d Dmin λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A08H-SCLCR/L 06 A10K-SCLCR/L 06 A10K-SCLCR/L 08 A12M-SCLCR/L 06 A12M-SCLCR/L 08 A16R-SCLCR/L 08 A16R-SCLCR/L 09 A20S-SCLCR/L 09 A25T-SCLCR/L 12 Dimensions (mm) Insert CC-- 0602 CC-- 0602 CC-- 0803 CC-- 0602 CC-- 0803 CC-- 0803 CC-- 09T3 CC-- 09T3 CC-- 1204 d Dmin f λs γ l1 h 8 10 10 12 12 16 16 20 25 10 12 12 16 16 20 20 25 32 5 6 6 9 9 11 11 13 17 -14° -11° -14° -7° -5° -5° -8° -6° -4.5° 0° 0° 0° 0° 0° 0° 0° 0° 0° 100 125 125 150 150 200 200 250 300 7 9 9 11 11 14 14 18 23 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 06 08 09 12 Spare parts Insert CC-- 0602 CC-- 0803 CC-- 09T3 CC-- 09T3 CC-- 1204 d 8-10-12 10-12-16 16-20 25 25 5513 020-46 5513 020-09 5513 020-10 5513 020-17 PT-8001 PT-8003 PT-8004 PT-8004 PT-8005 ✓: Article which can be ordered Ordering example: A08H-SCLCR/L 06 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 145 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SDUCR/L 93° 27° h 07 11 f 93° TURNING d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A10K-SDUCR/L 07 A12M-SDUCR/L 07 A16R-SDUCR/L 07 A20S-SDUCR/L 11 A25T-SDUCR/L 11 Dimensions (mm) Insert DC-- 0702 DC-- 0702 DC-- 0702 DC-- 11T3 DC-- 11T3 d Dmin f λs γ l1 h 10 12 16 20 25 13 16 20 25 32 7 9 11 13 17 -9° -6° -4° -6° -3° 0° 0° 0° 0° 0° 125 150 200 250 300 9 11 15 18 23 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert d DC-- 0702 DC-- 11T3 DC-- 11T3 10-12-16 20 25 5513 020-03 5513 020-09 5513 020-10 PT-8001 PT-8004 PT-8004 E...-SDUCR/L 93° 27° 07 f 93° Ø l2 Ø d Dmin l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference E10M-SDUCR/L 07-ER E12Q-SDUCR/L 07-ER E16R-SDUCR/L 07-ER Dimensions (mm) Insert DC-- 0702 DC-- 0702 DC-- 0702 d Dmin f λs γ l1 l2 10 12 16 15 18 22 9.0 11.0 13.0 -5° -5° -5° 0° 0° 0° 150 180 200 21.3 25.3 33.3 Spare parts Insert DC-- 0702 d 10-12-16 5513 020-03 ✓: Article which can be ordered Ordering example: A10K-SDUCR/L 07 146 General Catalog PT-8001 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S...-SEACR/L 90° 06 08 h f d l1 90° Left hand shown Reference S08X-SEACR/L 06 S10C-SEACR/L 06 S12D-SEACR/L 08 Dimensions (mm) Insert EC-- 0602 EC-- 0602 EC-- 0803 d f l1 h h1 8 10 12 4.6 5.6 6.6 35 50 60 7.4 9.0 11.0 6.5 8.0 10.0 Left hand ✓ ✓ ✓ TURNING Ø h1 Spare parts Insert d EC-- 0602 EC-- 0803 8-10 12 5513 020-03 416.1-832 PT-8001 PT-8003 S...-SEAPR/L 90° 05 h f Ø d h1 l1 90° Left hand shown Reference S06X-SEAPR/L 05 Dimensions (mm) Insert EP-- 0502 d f l1 h h1 6 3.5 25 5.5 5 Left hand ✓ Spare parts Insert d EP-- 0502 6 28588 MA2-8304 ✓: Article which can be ordered Ordering example: S08X-SEACR/L 06 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 147 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S...-SEECR/L 60° h 06 08 Ø TURNING f d h1 l1 60° Left hand shown Reference S08X-SEECR/L 06 S10C-SEECR/L 06 S12D-SEECR/L 08 S16G-SEECR/L 08 Dimensions (mm) Insert EC-- 0602 EC-- 0602 EC-- 0803 EC-- 0803 d f l1 h h1 8 10 12 16 1.0 1.5 1.5 2.5 35 50 60 90 7.4 9.0 11.0 15.0 6.5 8.0 10.0 13.0 Left hand ✓ ✓ ✓ ✓ Spare parts Insert d EC-- 0602 EC-- 0803 8-10 12-16 5513 020-03 416.1-832 PT-8001 PT-8003 S...-SEEPR/L 60° 05 h Ø f d h1 l1 60° Left hand shown Reference S06X-SEEPR/L 05 Dimensions (mm) Insert EP-- 0502 d f l1 h h1 6 0.5 25 5.5 5 Spare parts Insert d EP-- 0502 6 28588 ✓: Article which can be ordered Ordering example: S08X-SEECR/L 06 148 General Catalog MA2-8304 Left hand ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S.....-SELPR/L A...-SELPR/L 95° d1 d1 d 95° f l2 Ø l1 d 95° f l2 Dmin Right hand shown Reference S0608H SELPR/L-05 S0810J SELPR/L-05 S1012K SELPR/L-05 S1216M SELPR/L-05 A1216M SELPR/L-05 Insert EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 Ø l1 d/2 Dmin d/2 Right hand shown λs = Angle of inclination of edge γ = Rake angle Dimensions (mm) d Dmin f d1 λs γ l1 l2 8 10 12 16 16 8 11 13 16 16 4.5 6 7 9 9 6 8 10 12 12 -10° -5° -5° -2° -2° 0° 0° 0° 0° 0° 10 110 125 150 150 20 26 32 40 40 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 05 Spare parts Insert d EP-- 0502 EP-- 0502 8 10-12-16 28992 28588 MA2-8304 MA2-8304 COFFRET SELPR Reference Quantity Type Reference For inserts 1 1 1 1 1 insert holder insert holder insert holder insert holder key S 0608 H-SELPR-05 S 0810 J-SELPR-05 S 1012 K-SELPR-05 S 1216 M-SELPR-05 MA2-8304 EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 - COFFRET SELPR-05 E.....-SELPR/L 95° d1 05 d 95° f l2 Ø l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference E0608H SELPR/L-05 E0810J SELPR/L-05 E1012K SELPR/L-05 E1216M SELPR/L-05 Insert EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 Dmin d/2 Dimensions (mm) d Dmin f d1 λs γ l1 l2 8 10 12 16 8 11 13 16 4.5 6 7 9 6 8 10 12 -10° -5° -5° -2° 0° 0° 0° 0° 100 110 125 150 28 36 44 55 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert EP-- 0502 d 8-10-12 28588 MA2-8304 ✓: Article which can be ordered Ordering example: S0608H SELPR/L-05 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 149 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S...-SEUCR/L 93° h 06 08 f 93° TURNING 12° d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S08K-SEUCR/L 06 S10M-SEUCR/L 06 S12M-SEUCR/L 08 S16R-SEUCR/L 08 S20S-SEUCR/L 08 S25T-SEUCR/L 08 Dimensions (mm) Insert EC-- 0602 EC-- 0602 EC-- 0803 EC-- 0803 EC-- 0803 EC-- 0803 d Dmin f λs γ l1 h 8 10 12 16 20 25 11 13 15 20 25 32 7 8 9 11 13 17 -5° -5° -5° -5° -5° -4° 0° 0° 0° 0° 0° 0° 125 150 150 200 250 300 7 9 11 15 18 23 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert d EC-- 0602 EC-- 0803 8-10 12-16-20-25 5513 020-03 416.1-832 PT-8001 PT-8003 S...-SEUPR/L 93° 05 d h Ø Dmin 93° f h/2 l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference S06H-SEUPR/L 05 Dimensions (mm) Insert EP-- 0502 d Dmin f λs γ l1 h 6 8.3 5 -7° 0° 100 5.4 Spare parts Insert d EP-- 0502 6 28992 ✓: Article which can be ordered Ordering example: S08K-SEUCR/L 06 150 General Catalog MA2-8304 Left hand Right hand ✓ ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S.....-SEXPR/L 52.5° 05 d1 52° d 52.5° 52.5° l2 Ø d/2 l1 Dmin α Right hand shown Reference S0608H SEXPR/L-05 S0810J SEXPR/L-05 S1012K SEXPR/L-05 S1216M SEXPR/L-05 Dimensions (mm) Insert EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 d Dmin f d1 α l1 l2 8 10 12 16 9.5 11 13 16 5.5 6 7 9 6 8 10 12 -7° -5° -5° -2° 100 110 125 150 20 26 32 40 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING f Spare parts Insert d EP-- 0502 EP-- 0502 8 10-12-16 28992 28588 MA2-8304 MA2-8304 E.....-SEXPR/L 52.5° d1 05 d 52° f 52.5° l2 52.5° Ø d/2 l1 Dmin α Right hand shown Reference E0608H SEXPR/L-05 E0810J SEXPR/L-05 E1012K SEXPR/L-05 E1216M SEXPR/L-05 Dimensions (mm) Insert EP-- 0502 EP-- 0502 EP-- 0502 EP-- 0502 d Dmin f d1 α l1 l2 8 10 12 16 9.5 11 13 16 5.5 6 7 9 6 8 10 12 -7° -5° -5° -2° 100 110 125 150 28 36 44 55 Left hand Right hand ✓ ✓ ✓ ✓ ✓ Spare parts Insert EP-- 0502 EP-- 0502 d 8 10-12-16 28992 28588 MA2-8304 MA2-8304 ✓: Article which can be ordered Ordering example: S0608H SEXPR/L-05 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 151 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SSKCR/L 75° h 09 12 f 75° d Dmin Ø TURNING l1 h/2 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A16R-SSKCR/L 09 A20S-SSKCR/L 09 A25T-SSKCR/L 12 Dimensions (mm) Insert SC-- 09T3 SC-- 09T3 SC-- 1204 d Dmin f λs γ l1 h 16 20 25 20 25 32 11 13 17 -9° -6° -4.5° 0° 0° 0° 200 250 300 15 18 23 Spare parts Insert SC-- 09T3 SC-- 1204 d 16-20 25 5513 020-09 5513 020-17 ✓: Article which can be ordered Ordering example: A16R-SSKCR/L 09 152 Ø General Catalog PT-8004 PT-8005 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-STFCR/L 91° h f 91° d Dmin Ø h/2 l1 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A06F-STFCR/L 06 A08H-STFCR/L 06 A10K-STFCR/L 09 A12M-STFCR/L 09 A12M-STFCR/L 11 A16R-STFCR/L 11 A20S-STFCR/L 11 A25T-STFCR/L 16 Dimensions (mm) Insert TC-- 06T1 TC-- 06T1 TC-- 0902 TC-- 0902 TC-- 1102 TC-- 1102 TC-- 1102 TC-- 16T3 d Dmin f λs γ l1 h 6 8 10 12 12 16 20 25 8.5 11 13 16 16 20 25 32 4.5 5.9 7 9 9 11 13 17 -12° -10° -9° -6.5° -10° -6° -3° -3° 0° 0° 0° 0° 0° 0° 0° 0° 80 100 125 150 150 200 250 300 5 7 9 11 11 15 18 23 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING 06 09 11 16 Spare parts Insert TC-- 06T1 TC-- 06T1 TC-- 0902 TC-- 1102 TC-- 16T3 d 06 08 10-12 12-16-20 25 5513 020-28 5513 020-27 5513 020-05 5513 020-03 5513 020-10 PT-8000 PT-8000 PT-8001 PT-8001 PT-8004 ✓: Article which can be ordered Ordering example: A06F-STFCR/L 06 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 153 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS E...-STFCR/L 91° 06 09 11 f 91° d Dmin Ø l2 Ø TURNING l1 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference E06H-STFCR/L 06-R E08K-STFCR/L 06-R E10M-STFCR/L 09-R E12Q-STFCR/L 09-R E16R-STFCR/L 11-R Dimensions (mm) Insert TC-- 06T1 TC-- 06T1 TC-- 0902 TC-- 0902 TC-- 1102 d Dmin f λs γ l1 l2 6 8 10 12 16 8.5 11 13 16 20 4.5 5.9 7.0 9.0 11.0 -10° -10° -8° -6° -5° 0° 0° 0° 0° 0° 100 125 150 180 200 13.3 17.3 21.3 25.3 33.2 Spare parts Insert TC-- 06T1 TC-- 06T1 TC-- 0902 TC-- 1102 d 6 8 10-12 16 5513 020-28 5513 020-27 5513 020-05 5513 020-03 ✓: Article which can be ordered Ordering example: E06H-STFCR/L 06-R 154 General Catalog PT-8000 PT-8000 PT-8001 PT-8001 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SVLCR/L-X 50° a h 13 f 50° d Dmin Ø l1 Ø h/2 λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A20S-SVLCR/L 13-X A25T-SVLCR/L 13-X A32T-SVLCR/L 13-X Dimensions (mm) Insert VC-- 1303 VC-- 1303 VC-- 1303 d Dmin f λs γ l1 h a 20 25 32 27 35 43 15 20 25 -4° -2° -1° -2° -2° -2° 250 300 300 18 24 30 15 18 18 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ TURNING 48° Spare parts Insert d VC-- 1303 20-25-32 5513 020-24 PT-8002 A...-SVQBR/L 107.5° h 16 35° f 107.5° d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A25T-SVQBR/L 16-D A32T-SVQBR/L 16 A40T-SVQBR/L 16 Dimensions (mm) Insert VB-- 1604 VB-- 1604 VB-- 1604 d Dmin f λs γ l1 h 25 32 40 33 40 50 18 22 27 -7° -7° -5° 0° 0° 0° 300 300 300 23 30 37 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts d For insert radius 25 32-40 0.4-0.8 Insert VB-- 1604 VB-- 1604 5513 020-10 5513 020-01 5322 270-01 5512 090-01 PT-8004 PT-8004 Optional spare parts Insert VB-- 1604 d For insert radius 32-40 1.2 5322 270-02 ✓: Article which can be ordered Ordering example: A20S-SVLCR/L 13-X Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 155 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SVQCR/L 107.5° h 13 35° f 107.5° d Dmin Ø TURNING l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A16R-SVQCR/L 13 A20S-SVQCR/L 13 Dimensions (mm) Insert VC-- 1303 VC-- 1303 d Dmin f λs γ l1 h 16 20 21 25 11 13 -6° -4° +2° +2° 200 250 15 18 Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert d VC-- 1303 16-20 5513 020-24 A...-SVUBR/L 93° h 16 50° f 93° d Dmin Ø l1 h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A25T-SVUBR/L 16-D A32T-SVUBR/L 16 A40T-SVUBR/L 16 Dimensions (mm) Insert VB-- 1604 VB-- 1604 VB-- 1604 d Dmin f λs γ l1 h 25 32 40 33 40 50 18 22 27 -6.5° -6° -4° 0° 0° 0° 300 300 300 23 30 37 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts d For insert radius 25 32-40 0.4-0.8 Insert VB-- 1604 VB-- 1604 5513 020-10 5513 020-01 Optional spare parts Insert VB-- 1604 d For insert radius 32-40 1.2 5322 270-02 ✓: Article which can be ordered Ordering example: A25T-SVUBR/L 16-D 156 General Catalog 5322 270-01 5512 090-01 PT-8004 PT-8004 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS A...-SVUCR/L 93° h 13 50° f 93° d Dmin h/2 Ø λs = Angle of inclination of edge γ = Rake angle Right hand shown Reference A20S-SVUCR/L 13 A25T-SVUCR/L 13 A32T-SVUCR/L 13 Dimensions (mm) Insert VC-- 1303 VC-- 1303 VC-- 1303 d Dmin f λs γ l1 h 20 25 32 25 32 40 13 17 22 -4° -2° -1° +2° +2° +2° 250 300 300 19 24 30 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ TURNING Ø l1 Spare parts Insert d VC-- 1303 20-25-32 5513 020-24 PT-8002 A...-SVXCR/L 113° h 07 32° f 113° a l2 h/2 l1 α ød ø Dmin Right hand shown Reference A10H-SVXCR/L 07 A12K-SVXCR/L 07 A16M-SVXCR/L 07 Insert VC-- 0702 VC-- 0702 VC-- 0702 Dimensions (mm) d Dmin f α l1 l2 h a 10 12 16 12.5 15.5 17.5 7 9 11 -10° -8° -6° 100 125 150 22 28 36 9 11 15 3 3 3 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert VC-- 0702 d 10-12-16 DVF 3584 DMD 1650 ✓: Article which can be ordered Ordering example: A20S-SVUCR/L 13 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 157 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS E...-SVXCR/L 113° h 07 32° 113° f a l2 h/2 TURNING l1 α ød ø Dmin Right hand shown Reference E10H-SVXCR/L 07 E12K-SVXCR/L 07 E16M-SVXCR/L 07 Insert VC-- 0702 VC-- 0702 VC-- 0702 Dimensions (mm) d Dmin f α l1 l2 h a 10 12 16 12.5 15.5 17.5 7 9 11 -10° -8° -6° 100 125 150 32 40 55 9 11 15 3 3 3 Left hand Right hand ✓ ✓ ✓ ✓ ✓ ✓ Spare parts Insert d VC-- 0702 10-12-16 DVF 3584 DMD 1650 A.....-SWUCR/L 93° d1 02 93° Ø f l2 l1 d d d/2 Ø Dmin Right hand shown Reference A0508H SWUCR/L-02 A0608H SWUCR/L-02 Dimensions (mm) Insert WC-- 0201 WC-- 0201 d Dmin f d1 α l1 l2 8 8 5.8 7.8 2.9 3.9 5 6 -17° -12° 100 100 18 24 Spare parts Insert d WC-- 0201 8 T20.037 ✓: Article which can be ordered Ordering example: E10H-SVXCR/L 07 158 General Catalog DMD 1650 Left hand Right hand ✓ ✓ ✓ ✓ TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS S.....-SWUCR/L 93° d1 93° Ø d f l2 l1 d Ø d/2 Dmin Right hand shown Reference S0508H SWUCR/L-02 S0608H SWUCR/L-02 Dimensions (mm) Insert WC-- 0201 WC-- 0201 d Dmin f d1 α l1 l2 8 8 5.8 7.8 2.9 3.9 5 6 -17° -12° 100 100 18 24 Left hand Right hand ✓ ✓ ✓ ✓ TURNING 02 Spare parts Insert d WC-- 0201 8 T20.037 DMD 1650 E…..-SWUCR/L 93° d1 02 93° Ø f l2 l1 d d d/2 Ø Dmin Right hand shown Reference E0508H SWUCR/L-02 E0608H SWUCR/L-02 Dimensions (mm) Insert WC-- 0201 WC-- 0201 d Dmin f d1 α l1 l2 8 8 5.8 7.8 2.9 3.9 5 6 -17° -12° 100 100 24 32 Left hand Right hand ✓ ✓ ✓ ✓ Spare parts Insert d WC-- 0201 8 T20.037 DMD 1650 ✓: Article which can be ordered Ordering example: S0508H SWUCR/L-02 Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 159 TURNING / TOOLS / BORING BARS S SYSTEM FOR POSITIVE INSERTS E...-SWUCR/L 93° 02 93° Ø d f TURNING l1 d/2 Ø Right hand shown Reference E05F-SWUCR/L 02 E06G-SWUCR/L 02 Dimensions (mm) Insert WC-- 0201 WC-- 0201 d Dmin f α l1 5 6 5.8 7.8 2.9 3.9 -17° -12° 85 95 Spare parts Insert WC-- 0201 d 5-6 T20.037 ✓: Article which can be ordered Ordering example: E05F-SWUCR/L 02 160 Dmin General Catalog DMD 1650 Left hand Right hand ✓ ✓ ✓ ✓ TURNING / TOOLS TURNING NOTES Customer Service - Tel.: +33 (0)1 46 10 54 00 Fax: +33 (0)1 46 10 54 54 161 162
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