Smart Industry

Smart Industry , the Dutch version of the 4th Industrial Revolution
Prof Dr Ir Egbert-Jan Sol
TNO Industry - egbert-jan.sol@tno.nl
Director Smart Industry Program Office,
A initiative by FME, Min EZ, Chamber of Commerce, ICT-Nederland & TNO
Hannover Messe 2013: Deutschland’s Industrie 4.0
Hannover Messe 2014: Netherlands guest country
“Let’s do something as “Industrie 4.0 NL””
We consulted many companies with the question:
“what to think of this 4th industrial revolution?”
DTSS - ThermoPlastic Research Centre - Vrije Universiteit Amsterdam - Accenture - Cumulus - Inter IKEA Systems B.V. - TTO - Lacquey Mikrocentrum Holding B.V. - lnstitute for Advanced Metropolitan Solutions - Midpoint - AMFI - MIT - Rijk Zwaan - De Boer Machines Nederland B.V.
- OBM - Schuitemaker - DDL - Ministerie OCW - ABB - Surfsara - Provincie Overijssel - Schutte Training, Interim & Consult - TPEX B.V. - Remo Lemkes - Regionaal Investeringsfonds MBO - FEI Company - Schimdt Nederland - CPE - Sogeti - Service Science Factory - Dolphin Electro Industrie Urban Heroes - TKT - Unit040 - Teunis - Amsterdam Arena - Ebbers Metalworks - MKB-Nederland - Smeot - LiS - Brainport Industries - Wagenborg TULE - Floris Veterinaire Producten BV - VMO - Stacon Plaatbewerking B.V. - PWN - Waternet - Apps for Agri B.V. - KMWE - Uneto-VNI - WWINN Voortman Automatisering - Ventil - Bosch Thermotechniek B.V. - Aërea 5 - Nobleo manufacturing - Vereniging High Tech NL - Hogeschool van
Amsterdam - Condifood - JCI - HTC Delft - Kepser - Raet & Daet Vastgoed Adviesbureau - Tata Steel - MOOG - United - Inteliments - Kamer van
Koophandel - Gemeente Zoetermeer - Power-Packer Europa - RJMS B.V. - DWA - Climeco - Gemeente Delft - Van Paradijs BV - Cutilene - ACE
Ingenieurs & Adviesbureau - Gems - Probotic B.V. - Friesland Campina - INSIGT Meubels & Ontwerp - High Eye - Ministerie van Economische Zaken Sron - QuTech - Universiteit Tilburg - Smart-IEC - Revicon - Focal - Audacious - Applicatum B.V. - Kentie - Delft Design - Verkerk Groep - Prismtech OEM - Segula Technologies Nederland BV - DESIGN - BP - Amsterdam Ajax - AIM BV - Vlukon BV - WhereAt - Academisch Medisch Centrum
Amsterdam - RDM Centre of expertise - Mosa Systems B.V. - 3D Value - AYOP Amsterdam IJmuiden Offshore - NOVU - Laser Application Centre Leden Holland lnstrumentation - Viscon Group - Aon Risk Solutions - Learning Focus - Advanced Packaging Centre - Jansen Metal Products - Vancis
B.V. - Ziggo B.V. - OtherUse - Rotterdam Ophthalmic Institute - Staalbedrijf gebr. Cuijpers - B.V. Metaalgaasweverij Dinxperlo - DeltaZuid - ID College
- Cadvice Management Consulting - MPL Holding B.V. - Spaarnelanden - LVD - Berfelo - Provincie Brabant - RDM Makerspace - MT
Projectmanagement - 3D Hub - European Steel Business Benelux - Nederland ICT - Koninklijke Luchtmacht - Rabobank - Noordelijke Hogeschool 247TailorSteel - Microsoft Navision - Wärtsilä - Veluws Centrum voor Technologie - Unilever - SI-kwadraat B.V. - IWZH - Forbo - S&RO
And consulted more companies
Metaalcenter Driessen B.V. - AQM International Consulting - Holland lnstrumentation - Ondernemend Venlo - ECN - Leenders Consultancy Kennispark Twente - Oliveira - Visser - Info.nl B.V. - Haagse Hogeschool - Sentron - NOM - De Cromvoirtse - Microlan B.V. - HVC - Helotech Yellax Engineering B.V. - Luminostix - Technische Universiteit Eindhoven - Kiremko - Technische Universiteit Twente - Koppert-Cress - BZW Open Advantage - Eaton - IBM Nederland B.V. - Innovation Booster B.V. - Brunelco Electronic Engineering B.V. - European Services Innovation
Center Brussel - Damen Shipyards - Turpin Vision - CISCO - Gemeente Tilburg - Alten Mechatronics - CIV Techwise - Avans Hogeschool Westpoort - Philips - HU - RDM Campus - Reden - Sease - CD Leycom - ENAI - 3D project - Niverplast - Van Berlo - Regio Twente - Handicare
Stairlifts B.V. - Gemeente Westland - Services Valley - Big Data value centre - Technische Universiteit Delft - Delfttoptech - ROC van Twente GWC investments - Stedin - Additive lndustries - Smart Services Hub - Dutch Optics Centre - Shell - Van der Hoornbuigtechniek - Gemeente
Velsen - AMFI - Fachhochschule Bocholt - BMA Ergonomics B.V. - Hogeschool Inholland - D.O.R.C. - Hogeschool Albeda - Bomacon B.V. - BOM lrmato - Let’s Work Zaanstad - Radboud - SSAB Swedisch Steel BV - Jalema - Stichting Hogeschool van Amsterdam - Datacenter Infra Solutions
- Oost NV - De Twentsche Courant Tubantia - Netherlands Organisation for Scientific Research - YES!Delft - Irmato - Davicon Consultancy Gemeente Haarlem - Hogeschool HAN - IHC Merwede Holding B.V. - Amsterdam Metropolitan Solutions Institute - TechnoValley - ING Parthos - Atmos - Rotterdam Partners - Delft Dimensions - West Consulting BV - Meijer Plaatbewerking - TIOBE Software BV - IPS Technology Bosch Scharnieren en Metaal - Service Logistics Forum (SLF) - Bosal Nederland B.V. - CGI - Stenden Hogeschool - ArtEZ - Sitech - Gemeente
Amsterdam - LEO - PI Nederland - Watersnijtechniek Winterswijk - Zwaan Printmedia B.V. - Techniekagenda Haaglanden - Numdata B.V. Brinkman - Mechanical Engineering - HoV Ijmond - M/R/Services - Programmabureau RDM Port of Rotterdam - Ara Apparatenfabriek Protospace - RaadschapRutten - STODT - Prorail - Technomax - Wellantcollege - Mikrocentrum - Knook Vormgevers in Metaal B.V. - DSV
Solutions Holding B.V. - Havenbedrijf Rotterdam - Neways - Expertec - Photonic Cluster Nederland - Platform Beta Techniek - Nederlands
Instituut voor Lastechniek - Agrifirm - Makerbot - ADSE - The Hague Security Delta - Siemens - Steinbeis University Berlin - Van Hall Larenstein
- IPA Projects & Services B.V. - Cimpro BV - Fabrique - HamiltonRoche B.V. - Gate2 - Universiteit Leiden - De Clercq Advocaten Notarissen Gameon Fund - WTH Vloerverwarming - Royal Dahlman - Summa college - Exact - Stichting Automotive Technology Centre - Hogeschool
Amsterdam - Ingenieursburo DTAB - Almende - Waterloo - Landre - Prezent - VALOLI B.V. - Zorg voor Innoveren - Van Lente Systeemintegratie
B.V. - Espero B.V. - Van Frankenhuizen - TLN - Almi Machinefabriek Vriezenveen B.V. - NMT - Naaykens luchttechnische apparatenbouw - S&T
Science and Technologie B.V. - Nova College - EPLAN Software & Services B.V. - Panteia B.V. - Greenmax - Wolter & Dros - Arbin care Tobroco - The House of Technology - Kenteq Kenn
iscentrum - Media park Hilversom Amsterdam economic Board - Marel Stork Poultry
Processing B.V. -
…. It was not a worry on technology,
The key worry, …… truely:
what will our businesses look like 5 years from now
Assembl3d B.V. - LEI - MSD - Vogel’s Products B.V. - Minase - Goofra Quality Products - Investormatch B.V. - Tegema - Jansen Machine
Management B.V. - Deerns Nederland B.V - KU Leuven - Amsterdam RAI B.V. - Polymer Science Park - Provincie Zuid-Holland - Cogas Erasmus Universiteit Rotterdam - Imtechmarine - Penta Robotics B.V. - Van der Hoorn Buigtechniek Geldrop - Netherlands Maritime
Technology Association - Sping - Koninklijke Metaalunie - Aluminium Metal Knowledge - SiaRaak - Fons op het Roodt - MKB Haarlem Federatie Dunne Plaat - Simply ICT - De Roovers - Brainport Industrie College - OmniP Labs B.V. - T.B.P. Electronics B.V. - Christiaens Agro
Systems - IKH - De Leye Agro - Technimation - Carevolution - Brainport Development - ATAG Nederland B.V. - Zeilenmakerij Molenaar - Accon
avm - Studio Stout - Gereedschappen Metaalwaren Flevoland - Roba Metals B.V. - Matchbuilders B.V. - Maersk Line lT - Godatadriven - Food
Valley - DINALOG - Radan B.V. - HKU - Marvu - Stork Technical Services Nederland - Magron - LTO - VAF Instruments - Neffa - FMI Universiteit Twente - Stentec Navigation - TmapConsult BV - ROC Mondriaan - Kosterman Beheer B.V. - Ondernemersvereniging Amstelveen
(OA) - Gemeente Hilversum - Bronkhorst - Boskalis - W.D.H. Machinefabriek B.V. - HIT - Nedinsco - Catena Holding B.V. - Open Innovation
Centre Advanced Materials - ROC Tilburg - NTS Group - Stichting World Trade Center Almere Area - TMC Group B.V. - GeoPhix - FFEW Galvano Metaalhandel - Metaalperswerk Van de Wetering B.V. - Roboned - Sunflower investments - Machinefabriek Boessenkool B.V. Casema - ES Electro - Gunnerbo Doetinchem - BRS Groep - OIDelft - Timesavers International B.V. - DPI VC - Nevat - Sioux - AMOLF - AAE -
(Dutch) Smart Industry – the 4th industrial revolution
Accelerate the digitizing of our industry to improve the
(Dutch) industrial competitive position to safeguard our
future wealth creation for the (Dutch) society
You are welcome to replace (Dutch) by (UK)
Network Centric Production:
information as main source for value creation
Rapport Smart Industry (Hannover april 2014)
November 2014:
The action agenda was published
with 4 action lines
• Awareness
• Fieldlabs
• Skills
• ICT
With targets and a program office
Strategy for Smart Industry (line 1-7/14)
Strategy for Smart Industry (line 8-14)
www.smartindustry.nl/eng, then download the action agenda (eng) PDF and
place it on the Catapult centre or just call us mail us at info@smartindustry.nl
Smart Industry Agenda - 1 Awareness
Target 2018:
80% of all companies are known with Smart Industry
40% of all companies are active working with Smart Industry
1-jan 2015 is was 14%
By end of 2015 there are 10 (regional) fieldlabs started
in 2016 more will follow in a second wave
(on purpose vague – regions are in the lead)
Smart Industry - Awareness
Results
Overview
Actions
Insight
Chances
E.g. Business - Eat or to be eaten – sessions
scenario: your today’s business does not exist 5 years from now
what will you do with your current people and equipment
can you create your own cannibal
e.g. Skills - Brainport Industries investigation – retirement of skilled craftsmen
1 next year, another 3 years from now, - I can handle that – hire a new one
the problem – every company in the region will do it at the same time
Smart Industry – status end 2015 – one year
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www.smartindustry.nl & T 088- 585 22 25
Nieuwsbrief (via website), Twitter, LinkedIn (smartindustry)
MKB scans and regional sessions
Events
– 4 feb national event, Apeldoorn,
– 22-24 juni Amsterdam, Industrial Technologies conference (EU) with
fieldlab visits
• Ambassador (commercial partners)
• 10 Fieldlab (regio’s, branches, TNO/NLR/DLO/uni’s, HBO)
• Skills & Social innovation (ROC/MBO/HBO life-long learning)
Fieldlabs
Fieldlab is: a practice environment in
which companies and knowledge
institutions targeted further development,
testing, deploying and training of Smart
Industry Solutions close to operational
environments (TRL 4-7/8)
Different functions:
- achieve breakthrough innovations
- driver of innovation ecosystem
- low threshold (new technology)
- regional integration
- connecting education to Smart Industry
identification of Human Capital attention
points
- identifying obstacles for regulation
Fieldlab Campione:
Zero surprises in maintenance
FIELD LABS – SMART SPECIALISATION
FIELD LABS – SMART SPECIALISATION
Fieldlab SMART DAIRY FARMING
• Increasing the sustainability of
dairy farming by real-time
monitoring of dairy cows and
sharing data in the chain.
aantall
en NL
noeme
n
VISITS FIELDLABS - 22-24 JUNE, INDUSTRIAL TECHNOLOGIES 2016
CAMPione
Zero surprises Smart Bending
Smart Food
Secure
Connected
RoS Factories
Zero defects
Digital Factory
Smart Dairy
Flex Manufac.
(robotics)
Ultra Personalized
Design (creative)
3D multimaterial
(3D printing)
Smart Industry Agenda – 3 Skills
STRENGTHENING the FOUNDATION
8. Human capital development within companies.
9. Regional approach to connect business and schools.
10.Learn without interruption.
11.Social innovation.
Smart Industry: Social Innovation Fieldlab
Human- factors
engineering
Human resources
Skills; life long learning;
connection to the labour
market, able to deal with
ever changing technologies;
learn to anticipate and to
adapt, yourself in control
Man - robot & ICT
collaboration
Human organisations
Flexibility in staffing and competences &
entrepreneurship in the chain
Smart Industry Agenda, Line of Action 3c
ICT CONDITIONS
12. Big data: in industry trusted data
e.g. Dare-2-Share sensor data has no copyrights -> legal toolbox
13. Software action plan - standardization and interoperability
e.g. monitoring standardization and applying them in NL
e.g. application of Blockchain in manufacturing – next slides
14. Cyber security
e.g. launch of cyber security campaign 2016
for our critical infrastructure, but also for industry
Basic Concepts
Smart Business =
Smart Health + Smart Mobility + … + Smart Services
Smart Industry
Majority of business needs physical goods produced by our manufactory industry
Physical goods require a design,
Smart Industry =
production and
delivery
Innovation 4.0 + Industry 4.0 + Economy 4.0
IoT/Big Data/Cyber Security/Cloud/Blockchain
Smart Industry: our ambition
Smart Industry =
Innovation 4.0 + Industry 4.0 + Economy 4.0
IoT/Big Data/Cyber Security/Cloud/Blockchain
Innovation 4.0: you can’t innovate alone,
you need a networked innovation eco-system – smart specialization of a region
Industry 4.0 automate to lower the costs of manufacturing on the shopfloor
Economy 4.0 create a Digital Marketplace to automate and lower the cost of transactions
Single product manufacturing for the price of mass produced
personal(consumer)/parametered(B2B), serie size N=1, zero defect, short delivery
new manufacturing paradigm: economy of networking, not scale
Innovation 4.0: Networked Innovation Eco-systems
4.0: Networked Innovation Ecosystems
3.0: Shared Research
2.0: Open (campus) Innovation
1.0: Closed/Corporate Research
Closed
Open Campus
Users/Customers
Open
Idea/Unmeet market need
Here regional smart specialization
is crucial
Networked Innovation
Eco-systems
Shared
Research
Classical
Corporate Research
1 .. TRL (Technology Readiness Level) …
9
Smart Industry Fieldlab:
an innovation/training place close to operational industrial environment (open/high TRL)
Industry 4.0: Digitizing manufacturing
e.g. to realize an ambition as lot sizes of N=1 for the price of mass produced goods
Zero programming of robots (download CAD file and configure robot)
Additive Manufacturing (3D printing with multimaterials at high speed)
Zero Defect (each production step 100% control on quality
(in cycle time vision inspection)
1 - Evolution of Additive Technologies
Generation 1: 10 -2 years ago – rapid prototype becomes additive manufacturing
Powder Bed Fusion, Selective Laser Sentering, Stereo Lithography, Jetting
Mono materials
Metals
Polymers
Ceramics – dental, high-tech
Food – chocolate, cookies (sugar), spaghetti, etc.
additive, but slow manufacturing as well as low-cost personal 3D printing
Air Flow housing – Metal(Powder bed)
Car parts (polymer)
Food (chocolate) printing
2 - Evolution of Additive Technologies
Generation 2: 2012-2020 additive manufacturing become standard technology
Multi-material printing
Multiple printing head for plastics & metal tracks printing for free form
embedded electronics in smart devices (IoT) without a rigid PC
Carousel printing for high speed, series-of-1, 6 in instead of 6 hour jobs
Personalized food printing – exact dosing for e.g. baby & elderly diets
PrintValley machine
Multi Material (3 polymers in 3D
INNOVATION LANDSCAPE
3 - Evolution of Additive Technologies
Generation 3: by 2020
MAMA - Metropolitan Additive Manufacturing architecture
Modular flexible factories (with AM) which manufacture single (web) ordered
products for multiple vendors and deliver it at your doorstep in 2 hours
Research - From multi-material to graded and sensing/actuation materials
Use case: Upon a customer order, download the file to the location closest to the
customer, manufacturing with AM, robotic assembly etc the product and deliver
it 2 hours latter.
Today’s manufacturing with economy of scale
(yesterday in Europe, today in China)
Customer
design
design
production delivery
design
production delivery
production delivery
What changes with metropolitan manufacturing
(smaller factory, close to the customer, in town/region)
Customers at location A
design
design
production delivery
Customers at location B
design
production delivery
production delivery
Customers
at location C
Economy 4.0: Architecture Digital Marketplace
customer
customer
designer
D
purchaser Z
purchaser
X
Designer
E
goods
assembler
A
miner
L
miner
K
miner
M
Control flow for blockchain
Purchaser
V
supplier
S
supplier
T
sub-supplier
U
Digital Market Place for manufactured goods - Legal Framework/ Standards to be used
Get started with your 4th Industrial Revolution
Don’t talk, act - jointly with industry/institutes/government show leadership - act!
The UK created Catapult - but for this all 3 actors are needed
Copy what others are doing already and adapt it to your situation
coordinate national – e.g. minister as sponsor, business associations chairing,
and let (industrial) regions, local businesses and institutes implementing
the co-operation with business, knowledge institutes and government
(the (regional) networked innovation eco-systems on their smart specialisation)
in the form of the shared innovation and training environments (fieldlabs)
The factory is where our society concentrated its value /wealth creation,
From the steam factory 1.0 to the factory 3.0 with its economy of scale we can now
realize the factory 4.0 - smaller, networked, digitized and create jobs in town/region
Thank You