catalogue - WB Alloy Welding Products Ltd

Welding and Cutting Products
A comprehensive range of high quality, high integrity products for both welding and cutting applications
www.wballoys.co.uk
WB Alloy Welding Products Ltd is a welding
consumables manufacturer who supply a
range of high quality, high integrity products
for both welding and cutting applications.
Aberdeen
The product range encapsulates equipment and consumables for
all welding and cutting processes and includes our own and
other major brand name products in the following areas:
Glasgow
■ Inverter Multi-process Welding Power Sources
■ Welding Electrodes and Wires
■ Portable Gas Cutting Equipment
Belfast
The full range of products, under our brand, offers innovative
solutions to all welding and cutting applications fully
supplemented by qualified technical aftersales staff.
The enclosed information gives an indication of the range
available and more detailed technical literature on specific
products can be supplied.
For more information, details and the location of our regional
offices please contact:
Tavistock
WB Alloy Welding Products Ltd
Dalsetter House, 37 Dalsetter Avenue, Glasgow, G15 8TE
Telephone:
Fax:
Email:
Web:
0141 940 4730
0141 944 5389
welding@wballoys.co.uk
www.wballoys.co.uk
Contents
Welding Electrodes, Wire & Flux
1
Burning & Cutting Machines
16 – 21
Manual Metal Arc (MMA) Consumables
2
Gas Welding & Arc Welding Equipment
22 – 23
Welding Electrodes
3–4
Flashback Arrestors
24
Welding Wires
5
Copper Welding Cable
25
500 Series Inverter Welding Machines
6
Welding Cables & Connectors
25
MIG/MAG Welding Equipment
7
Proarc Superbridge
26
Flexi Neck MIG Torches
8
Earth Clamps & Temstick
27
Gauges
9
Electrode Holders & Manual Metal Arc
28
ArcAir Carbons Manual Torches & Electrodes
10
Safety Equipment & Clothing
29 – 30
Multi Gas Maximiser Torch
11
Rental, Lease, New and Used Sales
31 – 34
Cutmaster
12 – 13
Welding Positioners Sales, Rentals and Lease
35
Cutting Torches & Cutting Tips
14
Industrial Heat Treatment
36
Reverse Flow Prevention Valve
15
Induction Heating Systems
36
!
Illustrations and specifications contained within may be changed without notice and are intended for guidance only.
Please contact us for current product details.
SMAW Welding Electrodes
TIG Rods
■ Rutile, Acid, Cellulosic, Low Hydrogen, High Recovery; for Stainless
■ For welding of carbon, low-alloyed and stainless steels, and for
creep Resisting, High-Tensile, Weathering steels welding, for
cryogenic and low temperature applications, for hardfacing, for
welding and repairing of cast iron, for dissimilar steels welding,
for pip-liners for off-shore applications, for welding of CuproNickel and Nickel-Copper alloys and non-ferrous materials.
Solid Wires
■ For MIG/MAG welding of carbon, stainless, low-alloyed,
high-tensile, weathering and creep resisting steels.
welding of Ni, CrNi, NiCu, alloys and non-ferrous materials.
Fluxes and Wires for Submerged
Arc Welding
■ For welding of carbon, low-alloyed, high-tensile, creep resisting
WELdING ELECTRodES, WIRE & FLUx
Welding Electrodes, Wire & Flux
steels, including off-shore applications
■ For welding of austenitic/austeno-ferritic/ferritic-martensitic
stainless steels and Ni alloys.
Flux Cored Wires
■ Rutiles, basic metal cored wires, for welding of carbon, low-alloyed,
www.wballoys.co.uk
high-tensile steel, stainless and hardsurfacing applications.
1
MANUAL METAL ARC (MMA) CoNSUMABLES
Manual Metal Arc (MMA)
Consumables
WB Alloy Welding Products Ltd offer one of the largest ranges
of Manual Metal Arc (MMA) consumables available from a
single manufacturing source. The standard range comprises of
over eighty electrodes.
The product range covers MMA consumables for welding:
■
■
■
■
■
■
■
■
■
■
■
■
Mild and medium tensile steels
Mild, medium and high tensile steels
Manganese-molybdenum high strength steels
Notch tough low temperature steels
Martensitic stainless steels
Standard austenitic stainless steels
309 & 310 stainless steels
Duplex and super duplex stainless steels
Dissimilar steels
Nickel base steels
Overlaying and surfacing steels
Cooper and aluminium base alloy steels and MMA consumables
for gouging.
Our unique expertise extends to individual requirements and
customised electrode formulations can be developed to suit special
or propriety technical/customer requirements (minimum order
quantities may apply). We are uniquely geared to short lead times as
a result of our dynamic development and manufacturing systems.
The company’s reputation for high quality has been nurtured and
developed over many years, of which we are justifiably proud. All
MMA consumables are manufactured in Glasgow under a strict
Quality Assurance System which meets the requirements of
BS EN ISO 9000 - 2000. In addition we can manufacture to RCCM,
ASME Section III & NCA 3800 “N” stamp approval.
MIG / MAG / TIG / TUBULAR WIRES
WB Alloy Welding Products Ltd offer one of the largest ranges of
Manual Inert Gas (MIG) wires, Manual Active Gas (MAG) wires,
Tungsten Inert Gas (TIG) wires and Tubular Wires (Flux-Cored)
from a single source.
www.wballoys.co.uk
The product range covers wires for the following:
■
■
■
■
■
Mild and medium tensile steels
Mild, medium and high tensile steels
Manganese-molybdenum high strength steels
Notch tough low temperature steels
Weathering steels
■
■
■
■
■
■
■
■
■
Medium carbon low alloy steels
Martensitic stainless steels
Standard austenitic stainless steels
309 & 310 stainless steels
Duplex and super duplex stainless steels
Dissimilar steels
Nickel base steels
Overlaying and surfacing steels
Cooper and aluminium base alloy steel.
In addition we can manufacture to RCCM, ASME Section III
& NCA 3800 “N” stamp approval.
A
Low strength weld for cast iron. Deposits almost pure nickel which is
fully machineable. Narrow fusion zone thus heat affected areas are
minimal. Smooth, quiet arc.
E
S
WB1600E
AWS A5. 15:ENiFE-CI
A
Deposits a nickel-iron alloy on high-strength nickel bearing cast
irons as well as ordinary grey irons. Ideal for welding mild steel to all
grades of cast iron. Machinable.
E
S
WB1700E
AWS A5. 15:ENiCu-B
A
Deposits a medium-strength nickel-copper alloy for cast irons
giving a machineable deposit with good colour match.
MILD & MEDIUM TENSILE STEELS
E WB2000E
S AWS A5. 1:E6013, BSEN499:E42AR12, LRS1
A
Easy to use contact electrode, recommended where a neat weld
appearance and high quality finish is required.
E
S
WB2020E
AWS A5. 1:E6013, BSEN499:E420R12
A
Rutile coated electrode with a soft arc, low spatter, self lifting slag.
Can be drawn out to a very great weld lengths at high speed
minimising distortion.
E
S
WB2024E
AWS A5. 1:E6013, BSEN499:E422R12, LRS3Y
A
Specifically designed for vertical and overhead welding and
primarily for end users who prefer on electrode for all positions.
E
S
WB2044E
AWS A5. 1:E6013, BSEN499:E42ARC15
A
Particularly suited for vertical-down welding due to its quick-freezing
slag, this electrode uses the same current settings in any position.
Excellent for poorly-fitting work.
E
S
A
S Specification
A Application
HIGH STRENGTH LOW ALLOY STEELS
E WB12018-G
S AWS A5. 5:E12018-G
A Basic low hydrogen electrode for the welding of HY80 and HY100 steels.
MANGANESE-MOLYBDENUM HIGHER STRENGTH STEELS
E WB7018-A1
S AWS A5. 5:E7018-A1, BSEN1599:EMoB32HS
A
E
S
A
Thinly coated low-hydrogen electrode for all positional welding
yielding weld metal of very high impact values. Especially suitable for
making full penetration welds in all positions such as in pipes and
overhead butt joints. Recommended for unalloyed, micro alloyed
and low-alloyed steel of the medium tensile class. Widely used for
offshore fabrication.
WB10018-d2
AWS A5. 5:E10018-D2, BSEN757:E625MnMoBH32H5
As above
HIGHER STRENGTH, NOTCH-TOUGH STEELS AND
LOW TEMPERATURE STEELS
E WB7018-G
S AWS A5. 5:E7018-G, BSEN499:E506Mn1ni:B32H5
A
Low alloy, low hydrogen electrode for all positions. Suitable for
off-shore construction in steel such as BS4360-50D.
E
S
WB8016-G
AWS A5. 5:E8016-G, BSEN499:E506Mn1ni:B12H5
A
Low alloy, low hydrogen electrode for all positions. Suitable for
off-shore construction in steel such as BS4360-50D.
E
S
WB8018-C1
AWS A5. 5:E8018-C1, BSEN499:E5061Ni:B32H5
A
Basic low hydrogen, electrodes depositing 2% Ni weld metal. high
impact and good C.T.O.D. values.
E
S
WB8018-C2
AWS A5. 5:E8018-C2, BSEN499:E5063Ni:B32H5
A
Basic low hydrogen electrodes for the welding of 3% mickel steels,
fine grained steels. Suitable for operating temps to 101ºC.
WB2092E
AWS A5. 1:E7024, BSEN499:E423RR74
E
S
WB8018-C3
AWS A5. 5:E8018-C3, BSEN499:E4641Ni:B32H5
Rutile iron powder electrode for the welding of mild steel by the
contact welding method. Very fast welding in the downhand and
standing fillet positions. Nominal 180% recovery.
A
Basic coated electrode for higher strength C-Mn, low alloy and
weathering steels.
MILD, MEDIUM AND HIGH TENSILE STEELS
E WB2116E
S AWS A5. 1:E7016-1, BSEN499:E465B12H5
CHROMIUM-MOLYBDENUM CREEP-RESISTING STEEL
E WB8018-B2
S AWS A5. 5:E8018-B2, BSEN1599:ECrMo1B32H5
A Basic low hydrogen electrode for the welding of 1 Cr-Mo steels.
E WB9018-B3
S AWS A5. 5:E9018-B3, BSEN1599:ECrMo12B32H5
A Basic low hydrogen electrode for the welding of 2 Cr-1Mo steels.
E WB504-18
S AWS A5. 5:505-16, BSEN1599:ECrMo9B42H5
A
Thinly coated low-hydrogen electrode for all positional welding
yielding weld metal of very high impact values. Especially suitable
for making full penetration welds in all positions such as in pipes
and overhead butt joints. Recommended for unalloyed, micro
alloyed and low-alloyed steel of the medium tensile class. Widely
used for offshore fabrication.
E
S
WB7018-1
AWS A5. 1:E7018, BSEN499:E464B32H5
A
All positional electrode suitable for root-pass welding having a
nominal recovery of 120% and good impact values at -30ºC.
Excellent weld finish.
E
S
WB2218E
AWS A5. 5:E8018-G
A
All-positional electrode having an efficiency of 110-120%, used for
the welding of low alloy steel of tensile strength 550/600N/mm2
such as RQT 500.
E
S
WB2518E
AWS A5. 5:E11018-M
MARTENSITIC STAINLESS STEEL
E WB4202E
S AWS A5. 4:E410NiMo-26, BSEN1600:E134R53
A Rutile electrode for joining and repair of CA6 NM castings.
E WB4212E
S AWS A5. 4:E410NiMo-25, BSEN1600:E134R63
A Basic electrode for joining and repair of CA6 NM castings.
E WB4303E
A
All-positional electrode for welding steels with a tensile strength of
750/850 N/mm2 such as T1 and RQT 700. Nominal 110% recovery.
A
A
Basic low hydrogen electrodes to match steels of similar compositions
used in high temperature and corrosion resistant applications. Can
be used in all positions. Nominal 110% recovery.
www.wballoys.co.uk
CAST IRONS
E WB1500E
S AWS A5. 15:ENi-CI
E Electrode
WELdING ELECTRodES
Welding Electrodes
Rutile electrode for repair and joining of martensitic, precipitation
hardening Cr-Ni stainless steels such as FV520 and 17/4 PH.
3
WELdING ELECTRodES
Welding Electrodes
STANDARD AUSTENITIC STAINLESS STEEL
E WB4404E
S AWS A5. 4:E308L-16, BSEN1600:E199L12
A Application
NICKEL BASE ELECTRODES
E WB5505E
S AWS A5. 11:ENiCrFe-3
For 304L type steels used in corrosive environments up to 300ºC
Ferrite=3–10FN range.
A
For creep and heat-resistant materials, transition joints, cryogenic
service, such as Inconel 600, 601®.
E
S
W84422E
AWS A5. 4:E347-16, BSEN1600:E199NbR12
E
S
WB5515E
AWS A5. 11:ENiCrFe-2/4
A
Niobium-established electrodes for 304, 321 and 347 materials to
give freedom from intergranular attack. Ferrite=4–12FN range.
A
For welding Inconel 600®, Incoloy 800®, Incoloy DS®, Nilo®,
Brightray® and other nickel base or high nickel alloys.
E
S
WB4505E
AWS A5. 4:E316L-16, BSEN1600:E19123LR12
A
For 316L steels used in chemical process plant. Corrosion resistant up
to 400ºC. Ferrite=3–10FN range.
E
S
A
E
S
A
WB5525E
AWS A5. 11:ENiCrMo-5
For Hastelloy® ’C’, resistant to wet acid corrosion.
WB5535E
AWS A5. 11:ENiCrMo-3
For welding inconel 625®.
PIERCING & CUTTING
E WB8908E
A
For cladding mild steel to give 308/308L deposit with Ferrite=
8-20FN range and for mixed stainless steel to mild steel welding.
E
S
WB4560E
AWS A5. 4:E309Mo-16, BSEN1600:E23122LR12
A
A
For cladding of mild steel to give 316/316L deposit with Ferrite=
15-30FN range and for mixed stainless steel to mild steel welding.
E
S
WB4707E
AWS A5. 4:E310-16, BSEN1600:E2520R12
OVERLAYING & SURFACING
E WB9109E
S DIN 8555:E1-UM-350-G, Hv350
A
25Cr 20Ni fully austenitic deposrt for type 310 steels with up to 0.2%
carbon. Can be PWHT with no loss of properties.
DUPLEX & SUPER AUSTENITIC STAINLESS STEELS
E WB4445E
S BSEN1600:E2594NLR12
A
All positional electrode for the welding of W bearing Super Duplex
Alloys. 30-60% Ferrite.
E
S
WB4545E
AWS A5. 4:E2209-16, BSEN1600:E2294NLR12
A
For welding SAF2205®DIN1.4662 and similar alloys with
30-60% Ferrite.
E
S
WB4645E
AWS A5. 4:E2553-16, BSEN1600:E259CuNLR12
A
For welding high strength duplex alloys with 30-60% Ferrite such as
Zeron 25(R)®.
DISSIMILAR & MIXED WELDING STAINLESS STEELS
E WB4405E
S AWS A5. 4:E308Mo-16, BSEN1600:E20103R12
www.wballoys.co.uk
S Specification
A
TYPE 309 & 310 STAINLESS STEELS
E WB4555E
S AWS A5. 4:E309L-16, BSEN1600:E2312LR12
4
E Electrode
For the cutting, grooving and piercing of most steels without
additional air or oxygen.
A
Rutile/basic electrode giving a deposited hardness of 300/400Hv.
Machineable.
E
S
WB9119E
DIN 8555:E2-UM-55-CGP, Hv650
A
Rutile coated electrode depositing martensitic weld metal with
finely divided chromium carbides. Weld as deposited 600/750Hv.
E
S
WB9229E
AWS A5. 13:EFe5-B
A
High chromium basic coated electrode. Optimum abrasion resistance
due to chromium carbide particles in a ledeburitic matrix 850Hv.
E
S
WB9299E
AWS A5. 13:EFe5-B, Hv850
A
Comple martensitic alloy for both hot and cold work applications
resisting softening up to 550ºC. 700/750Hv.
E
S
WB9338E
AWS A5. 13:EFeMn-A, Hv250
A
Basic coated electrode depositing fully austenitic weld metal. As welded
the hardness is 250HV but increases to 500HV on work hardening.
MEDIUM CARBON LOW ALLOY STEELS
E WB8016-B5
S AWS A5. 5:E8016-B5
A Basic electrode to match 0.5Cr - 1Mo castings.
A
Crack resistant deposit for welding armour plate and for joining
medium tensile steels with little or no preheat. Not heat-treatable.
E
S
WB4480E
AWS A5. 4:E307-26, BSEN1600:E189MnMor53
A
Crack resistant deposit with 4.5% Mn for joining repair and
surfacing of austenitic manganese steel. Also for surfacing and
joining mild, hardenable or stainless steel to each other. Welds can
be heat-treated without loss of properties.
E
S
WB4606E
AWS A5. 4:E312-16, BSEN1600:E299R12
COPPER BASED ALLOYS
E WB6606E
S AWS A5. 6:ECuSn-A
A For welding phosphor-bronze to steel or itself. Also cast irons.
E WB6707E
S AWS A5. 6:ECuAl-A2
A
All positional electrode suitable for the welding of problem and
dissimilar steels.
A
For standard aluminium bronzes, brasses overlays etc.
CARBON - MANGANESE ALLOY TIG WELDING WIRES
WB6500 BSEN440-95:G422MG3Si1 AWS A5.18:ER70S-6
WB6510 BSEN440-95:G422MG2A1 AWS A5.18:ER70S-2
WB6541 BSEN440-95:G463MG2M0 AWS A5.28:ER80S-2
WB6541E BSEN440-95:G463MG4M0 AWS A5.28:ER90S-2
WB6540 BSEN440-95:G506MG2Ni2 AWS A5.28:ER80S-Ni2
WB6542
AWS A5.28:ER80S-B2
WB6543
AWS A5.28:ER90S-B3
WB6512 (Corten A Type)
AWS A5.28:ER80S-G
WB6513
AWS A5.28:RER80SNi1
WB6545
AWS A5.9:ER505
WB6544
AWS A5.9:ER502
WB6546
AWS A5.28:ER80S-B8
STAINLESS STEEL MIG SOLID WELDING WIRES
BSEN ISO 14343-A:G 19 9L
AWS A5.9:ER308L
WB308LM
BSEN ISO 14343-B:G 307
AWS A5.9:ER307
WB307M
BSEN ISO 14343-A:G 19 12 3L AWS A5.9:ER316L
WB316LM
BSEN ISO 14343-A:G 19 9 Nb AWS A5.9:ER347
WB347M
BSEN ISO 14343-A:G 23 12
AWS A5.9:ER309L
WB309LM
WB309LMo-M BSEN ISO 14343-A:G 23 12 3L AWS A5.9:ER309LMo
BSEN ISO 14343-A:G 25 20
AWS A5.9:ER310
WB310M
BSEN ISO 14343-A:G 29 9
AWS A5.9:ER312
WB312M
WB22-9-3LM BSEN ISO 14343-A:G 22 9 3 AWS A5.9:ER2209
WB25-9-3LM BSEN ISO 14343-A:G 25 9 4 NL AWS A5.9:ER2594
BSEN ISO 14343-A:G 13
AWS A5.9:ER410
WB410M
AWS A5.9:ER410NiMo
WB410NiMo-M BSEN ISO 14343-A:G 13 4
AWS A5.14:ERNiCrMo-3
WB625M
ALUMINIUM MIG SOLID WELDING WIRES
WB1080M BS2901pt4:1080A
WB4043AM BS2901pt4:4043A
AWS A5.10:ER4043
WB5356M BS2901pt4:5356
AWS A5.10:ER5356
ALUMINIUM TIG SOLID WELDING WIRES
WB1080T
BS2901pt4:1080A
WB5556AT BS2901pt4:5556A
AWS A5.10:ER5556
WB4043AT BS2901pt4:4043A
AWS A5.10:ER4043
WB5356T
BS2901pt4:5356
AWS A5.10:ER5356
STAINLESS & NON-FERROUS TIG SOLID WELDING WIRES
BSEN ISO 14343-A:W 19 9L
AWS A5.9:ER308L
WB308LT
BSEN ISO 14343-B:W 307
AWS A5.9:ER307
WB307T
BSEN ISO 14343-A:W 19 12 3L AWS A5.9:ER316L
WB316LT
BSEN ISO 14343-A:W 23 12L AWS A5.9:ER309L
WB309LT
BSEN ISO 14343-A:W 25 20
AWS A5.9:ER310
WB310T
BSEN ISO 14343-A:W 29 9
AWS A5.9:ER312
WB312T
WB22-9-3LT BSEN ISO 14343-A:W 22 9 3N L AWS A5.9:ER2209
WB25-9-3LT BSEN ISO 14343-A:W 25 9 3 N L AWS A5.9:ER2594
BSEN ISO 14343-A:W 13
AWS A5.9:ER410
WB410T
AWS A5.9:ER410NiMo
WB410NiMo-T BSEN ISO 14343-A:W 13 4
WB90/10Cu Ni
AWSA5.7:ERCuNi
WB70/30Cu Ni
AWS A5.9:ER347
BSEN12072:G 199 Nb
WB347LT
A5.14:ERNiCr3
WB82T
AWSA5.14:ERNiCrMo-3
WB625T
FLUX & METAL CORED WELDING WIRES
COPPER COATED TUBULAR WIRE
WB6105 (Metal cored)
EN758-97:T423MIH5
AWS A5.20:E70C-6MH4
WB6105-Ni1 (Metal cored)
AWS A5.20:E80C-G Ni1
WB6114 (Rutile)
EN758-97:T452PM1H5
AWS A5.20:E71T-1
WB6130 (Basic)
EN758-97:T424BC2H5
AWS A5.20:E70-T5
WB6132-R (Rutile)
AWS A5.29:E110T1-K4
WB6132 (Basic)
AWS A5.29:E110T5-K4
WB6121 (Rutile)
EN758-97:T464IN:PM1
AWS A5.29:E81T1-Ni1
WB6121-SR (Rutile)
AWS A5.29:E81T1-Ni
WB6603 (Basic)
AWS A5.22:E90T5-B3
WB6603ER (Rutile)
AWS A5.22:E91T1-B3
WB6615 (Basic)
AWS A5.22:E80T5-B2
WB6615ER (Rutile)
AWS A5.22:E81T1-B2
WB6154 (Hard facing)
DIN8555-83:MSG6-60
WB6308L
AWS A5.22:E308LT0-1
WB6316L
AWS A5.22:E316LT0-1
WB6309L
AWS A5.22:E309LT0-1
WB6410NiMo-MC (Metal Cored)
WB6410NiMo (Rutile)
AWS A5.22:E410NiMoT0-1
WB62293L
AWS A5.22:E2205T0-1
WB62593L
AWS A5.22:E2553T0-4
WB6318L
AWS A5.22:E318LT0-1
WB6347
AWS A5.22:E347T0-1
WB6310
AWS A5.22:E310T0-1
WB6308L-P
AWS A5.22:E308LT1-4
WB6316L-P
AWS A5.22:E316LT1-4
WB6309L-P
AWS A5.22:E309LT1-4
WB6410NiMo-P (Rutile)
AWS A5.22:E410NiMoT1-4
WB62293L-P
AWS A5.22:E2205T1-4
WB62593L-P
AWS A5.22:E2553LT1-4
WB6318L-P
AWS A5.22:E318LT1-4
WB6347-P
AWS A5.22:E347T1-4
WB6310-P
AWS A5.22:E3101-4
WB6309LMo-P
AWS A5.22:E309LMoT1-4
WELdING ELECTRodES
CARBON - MANGANESE & LOW ALLOY MIG
WELDING WIRES
WB6000 BSEN440-95:G422MG3Si1 AWS A5.18:ER70S-6
WB6010 BSEN440-95:G422MG2A1 AWS A5.18:ER70S-2
WB6040 BSEN440-95:G506MG2Ni2 AWS A5.28:ER80S-Ni2
WB6042
AWS A5.28:ER80S-B2
AWS A5.28:ER90S-B3
WB6043
WB6012 (Corten A)
AWS A5.28:ER80S-G
WB6013
AWS A5.28:ER80S-Ni1
WB6047P
AWS A5.28:ER100S-G
WB6048
AWS A5.28:ER110S-G
WB120S-G
AWS A5.28:ER120S-G
www.wballoys.co.uk
Welding Wires
5
500 SERIES INVERTER WELdING MACHINES
500 Series Inverter Welding Machines
The ultimate cost saving welding machines, designed to
adapt with your work requirements.
PARAMETERS FOR MMA WELDING
S-500 ST-500
SM-500 STM-500
These exceptional welding machines allow you to purchase as
required, any or all of these options:
Current (A)
10-500
MMA / TIG / MIG / PULSE TIG / PULSE MIG
Should your welding requirements change, you can upgrade these
machines at a later date, all you need to do is contact WB ALLOYS to
arrange a suitable time to have the additional functions added.
Arc force
10-500
10-500
10-500
0-10
0-10
0-10
0-10
Start current (A)
10-500
10-500
10-500
10-500
Start time (s)
0.01-1
0.01-1
0.01-1
0.01-1
Arc break adjust (V)
20-80
20-80
20-80
20-80
PARAMETERS FOR DC. TIG WELDING
S-500 ST-500
SM-500 STM-500
Current (A)
5-500
5-500
Slope up (A/sec)
1-500
1-500
Slope down (A/sec)
1-500
1-500
Start current (A)
40-500
40-500
Pilot current (A)
5-500
5-500
Gas pre-flow (S)
0.1-12
0.1-12
Gas post-flow (S)
0.1-50
0.1-50
Operation ways
7
7
PARAMETERS FOR PULSED TIG WELDING
S-500 ST-500 SM-500 STM-500
Peak current (A)
5-500
5-500
Slope up (A/sec)
1-500
1-500
Slope down (A/sec)
1-500
1-500
Start current (A)
40-500
40-500
Pilot current (A)
5-500
5-500
Gas pre-flow (S)
0.1-12
0.1-12
Gas pre-flow (S)
0.1-50
0.1-50
Advanced IGBT inverter Power Saving & Light Weight
Operation ways
7
7
Thermal overload
protection
Prevents damage by
overheating
Base current (A)
5-500
5-500
Base time (ms)
1-500
1-500
Internal dust sensor
Prevents damage by dust
Peak time (ms)
1-500
1-500
Multiple functions
MMA / TIG / MIG / Pulse TIG / Pulse MIG
Internal moisture sensor Prevents damage by moisture
Simple LCd display
PARAMETERS FOR TIG SPOT WELDING
S-500 ST-500 SM-500 STM-500
Easy to use
SPECIFICATION
S-500
www.wballoys.co.uk
Rated input voltage (V)
ST-500
SM-500 STM-500
3-Phase AC~380/415V~50/60Hz
Input voltage range (V)
260V~460V
Rated output capacity (A)
500A~40V
Rated no-load voltage (V)
55V~80V
Spot welding current (A)
5-500
5-500
Gas pre-flow (S)
0.1-12
0.1-12
Gas pre-flow (S)
0.1-50
0.1-50
Spot welding time (S)
0.01-5
0.01-5
Slope down (A/sec)
1-500
1-500
≥60%
PARAMETERS FOR GMAW & PULSED-GMAW WELDING
S-500 ST-500 SM-500 STM-500
Power factor COS (φ)
≥0.85
Current (A)
30-500
30-500
Efficiency (η)
≥85%
Voltage (V)
10-42
10-42
Arc force
1-10
1-10
Welding type
0-11
0-11
Duty cycle
Insulation grade
Case protection grade
Dimensions (mm)
H
IP23
610 × 320 × 600
Operation methods
2T, 4T
2T, 4T
Net weight (Kg)
38
Second current (A)
30-500
30-500
Parameter memory block
30
Second voltage (V)
10-42
10-42
MIG/MAG WELdING EqUIPMENT
MIG/MAG Welding Equipment
D0U%
TY
E
CYCL
YEA
R
WAR
RANT
Y
■ These models are suitable
for heavy duty industrial
applications.
■ Fine adjustment of the
welding wires from
0.8 to 1.6mmø
Wire Feeders
Electronic control welding
parameters: wire feed speed, burn
back, spot welding, soft start:
■ Wire feed speed up to
20m/min (D-20A / D-20AR)
■ Air and water cooled Mig
torches (available)
■ Hermetic drive motor:
2-4 drive rolls
Modular
Systems
WCS 500. Water coolant system.
Recommended units:
Mig 510 + D20AR + WCS 500
Mig 4007 + D-20A
Mig 3007 + D-20A
5m Mig wire feeder
inter-connection sets
(other lengths available
on request)
■
■
■
■
SPECIFICATION
Technical Feature
PRo-MIG 2600 PRo-MIG 3007 PRo-MIG 4007 PRo-MIG 5100
(1)
Mains Voltage U,(50-60Hz)
2 N 415/440 V
3 N 415/440 V
3 N 415/440 V
3 N 415/440 V
Absorbed Power P 1max
8.5 KVA
12.6 KVA
18 KVA
21.5 KVA
Max Input Intensity I 1max
23A / 13A
34A / 20A
47A / 27A
34A
Welding Current I2min I2max
30 / 300A
35 / 300A
25 / 380A
20 / 425A
Duty Cycle I2max
230A / 60%
300A / 60%
380A / 60%
425A / 60%
Open Circuit Voltage U2min U2max 17.5-37V
17-40V
17-45V
17-47V
Points of Regulation U2
1 x 10
2 x 10
3 x 10
Reactance Connections
1
2
3
3
Wire Feed Speed
19m/min
D-20A
D-20A
D-20AR
Dimensions
685 x 532 x 900 830 x 395 x 761 830 x 395 x 761 830 x 395 x 761
Weight
82kg
SPECIFICATION
Technical Feature
d-20A
d-20AR
Drive Rolls
4 x D. 30mm
4 x D. 30mm
Welding Wire Diameters
2mm MAX
2mm MAX
Max wire speed (m/min)
20m/min
20m/min
Drive motor
24V = 65W
24V = 65W
Dimensions (mm)
630 x 274 x 523
630 x 274 x 527
Weight
14kg
14.5kg
120kg
135kg
142kg
www.wballoys.co.uk
Power Sources
7
FLExI NECK MIG ToRCHES
Flexi Neck
MIG Torches
450 Amp 1ft model
FMT450
50 Amp 1ft model
FMT250
Manufactured by Tweco Products
■ Heavy duty front end consumables ensure these torches are fit
for purpose
■ The Unique Knuckle Joint Neck design ensures that the
operator has comfortable access to Every job in Every position
www.wballoys.co.uk
FMT450 Flexi Neck MIG Torch
Consumables
CONSUMABLES
Item
Part Number
CONSUMABLES
Item
Part Number
Gas diffuser (for screw on nozzles)
EL54CT-SW
Gas diffuser (for screw on nozzles)
EL52CT
Gas diffuser (for slip on nozzles)
EL54-SW
Gas diffuser (for slip on nozzles)
EL52
Contact tip 1.0mm (tapered series in bold)
EL16-40 / EL16T-40
Contact tip 1.0mm (tapered series in bold)
EL16-40 / EL16T-40
Contact tip 1.2mm (tapered series in bold)
EL16-45 / EL16T-45
Contact tip 1.2mm (tapered series in bold)
EL16-45 / EL16T-45
Contact tip 1.3mm (tapered series in bold)
EL16-52 / EL16T-52
Contact tip 1.3mm (tapered series in bold)
EL16-52 / EL16T-52
Contact tip 1.6mm (tapered series in bold)
EL16-116 / EL16T-116
Nozzle (screw on) 9.5 bore*
EL22CT-37
Nozzle (screw on) 9.5 bore*
EL24CT-37
Nozzle (screw on) 12.7 bore
EL22CT-50
Nozzle (screw on) 12.7 bore
EL24CT-50
Nozzle (screw on) 15.9 bore
EL22CT-62
Nozzle (screw on) 15.9 bore
EL24CT-62
Nozzle (screw on) 19.5 bore
EL22CT-75
Nozzle (screw on) 19.5 bore
EL24CT-75
Nozzle (slip on) 9.5 bore*
EL22I-37
Nozzle (slip on) 9.5 bore*
EL24I-37
Nozzle (slip on) 12.7 bore
EL22I-50
Nozzle (slip on) 12.7 bore
EL24I-50
Nozzle (slip on) 15.9 bore
EL22I-62
Nozzle (slip on) 15.9 bore
EL24I-62
Nozzle (slip on) 19.5 bore
EL22I-75
Nozzle (slip on) 19.5 bore
EL24I-75
Conduit liner 1.0mm / 1.2mm
42-4045-15
Conduit liner 1.0mm / 1.2mm
44-3545-15
Conduit liner 1.6mm
44-116-15
* Please note: when fitting the 9.5mm bore nozzles, please use
Tapered series contact tips
8
FMT50 Flexi Neck MIG Torch
Consumables
* Please note: when fitting the 9.5mm bore nozzles, please use
Tapered series contact tips
GAUGES
Gauges
Multi Purpose Welding Gauge
Ref. WG1
Measurements are possible in
either inches or millimeters.
General Linear Measurements
up to ” (50mm).
Depth of undercut
Excess weld metal (capping size)
Fillet leg length
Fillet weld throat size
Angle of preparation (0º to 60º)
Misalignment (High-Low)
Back view
Front view
Metric Hi-Lo Gauge
Ref. WG2
Root Weld Spacing Gauge
Easy operation determines root
weld spacing
1. Unlock the retaining screw.
Press the gauge legs Beyond
the barrel.
1. Unlock the retaining screw and
insert the gauge interior
alignment stops between
the two pieces of material to
be fitted.
2 Insert the legs into the root gap
space or the two pieces of pipe
to be fitted. Turn the gauge 90º
being careful to apply a constant
back pressure to the barrel.
3. Hold the gauge as square as
possible to the fitting to obtain
an accurate reading. Lock the
retaining screw. Reverse the 90º
turn and remove the gauge. You
are now ready to read the
increment opposite the line.
4. When the line aligns with the
1 increment line you have
good alignment and fit-up.
Misalignment can be
determined from the zero line
by increment markings of 1mm.
2. Insert the leg with the longer
taper into the root gap until it
makes contact with both sides
of the material.
W
B
3. Re-lock the retaining screw,
remove the gauge and read it.
A
L
L
O
Y
S
4. The scale is calibrated in metric
dimensions of 1mm increments.
The read-out you receive
represents the amount of root
weld gap.
W
B
A
L
L
O
Y
S
Retainer
Lock
Screw
www.wballoys.co.uk
Internal Hi-Lo Gauge
Four quick steps will check the
internal alignment
9
ARCAIR CARBoNS ToRCHES & ELECTRodES
ArcAir Carbons
Manual Torches & Electrodes
More comfort, more control
www.wballoys.co.uk
Original
Only Angle-Arc Torches work efficiently with the natural
angles and movements of the arm and wrist. This major
advance in gouging and cutting equipment delivers rugged
reliability. The parts and service support and the complete
technical back-up that have made ArcAir the number one
name in air carbon torches.
10
For all types of fabrication
Angle-Arc torches are highly efficient metal removal tools for
fabrication jobs in steel fabrication plants, shipyards, railroads,
farms... anywhere people want to save time and money. They
speed up weld removal, backgouging, edge preparation,
defect repair and many other metal removal jobs. And they’re
ideal for almost all metals - with little or no deformation because their heat input is so low.
Pakmaster 150XL
Proven Technology
MULTI GAS MAxIMISER ToRCH
Multi Gas Maximiser Torch
Historical Pakmaster performance combined with reliable
TDC-XL technology.
Pakmaster 150XL has:
■ 100% Duty Cycle
■ Superior Consumable Parts Life
– Protected Tip
– Liquid Cooled Torch
■ O2 Plasma for Mild Steel (superior weldability)
■ Water Secondary (superior non-ferrous edge quality)
30 - 100 amp Output Power
■ Superior Performance
■ Cutting 26 Gauge (HVAC) - 1/2"
■
■
■
■
■
Liquid cooled
Maximum parts life
Air, O2, N2, Ar-H2, Plasma
Air, N2, CO2, Water mist secondary
180º machine & 70º or 90º ‘Robotic torch’
www.wballoys.co.uk
Multi Gas
Maximiser Torch
11
CUTMASTER
CUTMASTER™
Family of Plasma Cutting Torches
CUTMASTER™ 38 CUTMASTER™ 51 CUTMASTER™ 81 CUTMASTER™ 101
9.5mm (3/8”) Genuine Cut
12.7mm (1/2”) Genuine Cut
22.2mm (7/8”) Genuine Cut
25.4mm (1”) Genuine Cut
SPECIFICATION
CUTMASTER 38-CE
CUTMASTER 50-CE
CUTMASTER 75-CE
CUTMASTER 100-CE
Cut capacity
Genuine 9.5mm ( /8”)
Maximum 12.7mm (1/2”)
Severance 15.9mm (5/8”)
Pierce 6.4mm (1/4”)
Genuine 12.7mm ( /2”)
Maximum 15.8mm (5/8”)
Severance 19mm (3/4”)
Pierce 9.5mm (3/8”)
Genuine 22.2mm ( /8”)
Maximum 25.4mm (1”)
Severance 31.8mm (11/4”)
Pierce 12.7mm (1/2”)
Genuine 25.4mm (1”)
Maximum 31.8mm (11/4”)
Severance 38.1mm (11/2”)
Pierce 19.1mm (3/4”)
output range
20-30 Amps, adjustable
20-40 Amps, adjustable
20-60 Amps, adjustable
20-80 Amps, adjustable
230V, 1ph, 17Amps,
50/60Hz
400V, 3ph, 10Amps,
50/60Hz
400V, 3ph, 16Amps,
50/60Hz
400V, 3ph, 20Amps,
50/60Hz
3m (10’)
3m (10’)
3m (10’)
3m (10’)
3
1
7
All systems - 6.1m (20’)
duty cycle
35% @ 30A
40% @ 40A, 100% @ 20A 50% @ 60A, 100% @ 45A 40% @ 80A, 100% @ 45A
dimensions
Length 533mm (21”)
Width 254mm (10”)
Height 400mm (15.75”)
Length 600mm (22.5”)
Width 273mm (10.75”)
Height 416mm (16.38”)
Length 700mm (27.4”)
Width 315mm (12.4”)
Height 439mm (17.3”)
Length 700mm (27.4”)
Width 315mm (12.4”)
Height 439mm (17.3”)
Weight
19.5kg (43lbs)
23.6kg (52lbs)
37.6kg (83lbs)
37.6kg (83lbs)
(Including unit, power cable, torch and leads)
Torch model
24kg (53lbs)
31.2kg (69lbs)
45.4kg (100lbs)
45.4kg (100lbs)
SL60™
SL60™
SL100™
SL100™
All hand systems - 6.1m (20’) or 15.2m (50’)
www.wballoys.co.uk
All systems - air or nitrogen
1
Plasma gas
4.6 bar (65 psi)
4.6 bar (65 psi)
4.8 bar (70 psi)
4.8 bar (70 psi)
Gas flow
142 lpm (5 cfm)
95 lpm (3.3 cfm)
190 lpm (6.7 cfm)
190 lpm (6.7 cfm)
Pilot
Start cartridge
Start cartridge
Start cartridge
Start cartridge
Control
Hand torch switch
Hand torch switch or
Hand torch switch or
Hand torch switch or
Remote Pendant Control Remote Pendant Control Remote Pendant Control
Aluminium, stainless steel, mild steel
Industrial applications
HVAC, home shop,
plumbing, auto body
repair
Construction,
maintenance repair,
fabrication
Heavy fabrication,
manufacturing
Heavy fabrication,
manufacturing
CUTMASTER
CUTMASTER™ features the 1Torch with SureLok™ technology
Superior Torch Design
■ Ergonomic Torch Handle - comfortable to hold, less fatigue and
completely protects the torch head
■ Exposed Tip design - extended tip for maximum operator
visibility and control; easy to use
■ Patented 1Torch Consumable Parts - no tools required
■ Streamlined Shield Cup - for excellent bevelling at angles up to
45 degrees; unmatched gouging control
■ Improved Torch Cooling - means longer consumable parts life
and lower operating
Excellent Performance
■ High Transfer distance - quicker transfers, easier cutting
■ Long Arc Length - torch won’t extinguish as tip moves away
from the metal; improved visibility and accessibility, easier to
use for the inexperienced user
■ Excellent Cut quality - virtually dross-free with a minimum of
bevel across the full range ofmetal thicknesses
■ Longer Consumables Parts Life - change parts less often, less
down time; lower cost of operation
■ Better Piercing - less damage to the tip from metal spatter
Ordering Information
CUTMASTER 38-CE
Product description
CUTMASTER 50-CE
CUTMASTER 75-CE
CUTMASTER 100-CE
Catalogue number
Systems – (All systems include spare parts kits)
75º hand torch, 6.1m leads
1-4620
1-5415-4
1-1450-4
1-1650-4
75º hand torch, 15.2m leads
N/A
1-5416-4
1-1451-4
1-1651-4
Accessories – (Apply to all CUTMASTER systems except as noted)
1 Single stage air filter
7-7507
2 Leather leads cover
15ft. (4.6m)
20ft. (6.1m)
25f.t (7.6m)
50ft. (15.2m)
9-1258
9-1260
9-1270
9-1280
3 Straight line cutting guide
7-8911
4 Cutting guide kit
7-8910
5 Cutting guide (basic)
7-7501
6 Wheel kit (CM50 only)
7-8510
7 Multi-purpose cart
7-8888
8 Pinion assembly
(photo not shown)
7-2827
3
1
4
2
7
5
6
9-8206
Tip, cutting, 30A, drag
9-8207
Tip, cutting, 40A, drag
9-8208
Tip, cutting, 40A
9-8209
Tip, cutting, 50/55A
9-8210
Tip, cutting, 60A
9-8231
Tip, cutting, 70A
9-8211
Tip, cutting, 80A
9-8212
Tip, cutting, 90/100A
9-8225
Tip, gouging, 40A
9-8235
Shield cap, drag 50-60A
5-2550
Spare parts kit, 30Amp
9-8226
Tip, gouging, 60A
9-8236
Shield cap, drag 70-100A
5-2551
Spare parts kit, 40Amp
9-8227
Tip, gouging, 80A
9-8237
Shield cup body, Maximum Life®
5-2552
Spare parts kit, 50/55Amp
9-8228
Tip, gouging, 100A
9-8241
Shield cap, gouging
5-2553
Spare parts kit, 60Amp
9-8215
Electrode, Maximum Life®
9-8238
Shield cap, machine 50-60A
5-2554
Spare parts kit, 70Amp
9-8213
Start cartridge
9-8239
Shield cap, machine 70-100A
5-2555
Spare parts kit, 80Amp
9-8218
Standard shield cup
9-8243
Shield cap, deflector
5-2556
Spare parts kit, 90/100Amp
(Note: All spare parts kits include 10 tips,
5 electrodes and 1 start cartridge)
www.wballoys.co.uk
1 TORCH PARTS
9-8205 Tip, cutting, 20A, drag
13
CUTTING ToRCHES | CUTTING TIPS
Cutting Torches
Koike MK-150
A cleaner cut, more compact torch
The Koike MK-150 is the most compact of our cutting torche series. This means
the Koike MK-150 is light, small and can easily handle any situation. The balance is
just right, like all other MK torches, with gas tubes of stainless steel for strength.
Also, the MK-150, like the other MK torch, uses a triple land tip mixing system that
greatly reduces the risk of flashback and backfire, and even if flashback should
happen, the torch would suffer only minimal damage.
Try the clean-cutting, safe Koike MK-150. The koike MK-150 is designed for many
applications, therefore is very efficient: by changing tips depending on the job,
one MK cutting torch fulfils various functions.
Select the appropriate one for your job as there are two kinds of MK-150, one with
a 90º angle head and the other with a 75º head.
Cmp. Code K80497
SPECIFICATION
Torch length
466mm (18”)
Weight
0.9kg (2lb)
Cutting thickness
Max. 150mm (6”)
Cutting oxygen lever
With stop
Torch head angle
90º and 75º
Fuel gas
Any medium pressure
fuel gas available
Koike Cutting Tips
102
■ For acetylene
■ Standard tip
102d7
■ For acetylene
■ Divergent high speed tip (Cutting oxygen pressure: 7kg/cm2)
106
■ For LPG gas
■ Standard tip
106d7
■ For LPG gas
■ Divergent high speed tip (Cutting oxygen pressure: 7kg/cm2)
www.wballoys.co.uk
Cutting Tips
14
OPERATING DATA ANM - PNM
Plate
Nozzle
oxygen
Thickness
Size
PSI
Acetylene
PSI
Propane
PSI
Up to 1/8”
ASNM
10 - 20
2
-
1
/8” - 1/4”
1
/32
20 - 25
2
2
1
/4” - 1”
3
/64
25 - 40
2
2
1” - 3”
1
/16
40 - 60
2
3
3” - 5”
5
/64
60 - 70
2
3
5” - 7”
3
/32
70 - 80
3
4
7” - 9”
7
/64
80 - 90
3
4
9” - 12”
1
/8
90 - 100
4
5
GOUGING NOZZLE OPERATING DATA
Nozzle
Groove
oxygen
Acetylene
Size
Size
PSI
PSI
A-GNM 13 1 1
/8 - /4
CN28013
50 - 65
3
A-GNM 19 1 3
/4 - /8
CN28019
65 - 85
5
A-GNM 25 3 1
/8 - /2
CN28025
85 - 100
7
REVERSE FLoW PREVENTIoN VALVE
Reverse Flow Prevention Valve
Sentinel
Koike Apollo Coupling Series
Gas welding/cutting operating
a must for safety and efficiency.
Koike has always been after higher safety and easier handling in
developing its gas welding/cutting equipment. This Apollo
Coupling is one of the outstanding results of koike’s efforts.
The Apollo Coupling is fitted to the outlet pipe, connecting hose,
and the welding/cutting machine and outfit, removing possible
risks accompanying the gas welding/cutting operation and making
preparation and maintenance of the welding/cutting machine easy.
Futhermore, each type is specially designed for oxygen or fuel gas
so as to prevent any error in connection.
Single Parts
FOR FUEL GAS
For Regulator
Thread Size
BSPF 1/4 – 19 (R.H.T.)
BSPF 3/8 – 19 (R.H.T.)
For Regulator
AS-1
GS-1
Code
C2521
C2621
Thread Size
BSPF 1/4 – 19 (R.H.T.)
BSPF 3/8 – 19 (R.H.T.)
Code
C2561
C2661
ZAP-2
GS-2
Thread Size
BSPF 1/4 – 19 (L.H.T.)
BSPF 3/8 – 19 (L.H.T.)
Code
C2841
C2641
ZAP-1
For Connecting Hose
AS-1
Hose Nipple out. dia.
Max ø 6mm
Max ø 7mm
Max ø 8.2mm
Max ø 9.2mm
Max ø 11mm
Code
C2963
C2967
C2341
C2351
C2961
Code
C2924
C2926
C2312
C2322
C2922
ZAP-1
AS-1L (Lock type)
Thread Size
Max ø 6mm
Max ø 7mm
Max ø 8.2mm
Max ø 9.2mm
Max ø 11mm
Hose Nipple out. dia.
Max ø 6mm
Max ø 7mm
Max ø 8.2mm
Max ø 9.2mm
Max ø 11mm
Code
C2973
C2977
C2371
C2373
C2971
Hose Nipple out. dia. Code
BSPF 1/4 – 19 (R.H.T.)
C2522
BSPF 3/8 – 19 (R.H.T.)
C2622
ZoP-1
Code
C2342
C2662
Code
C2983
C2987
C2363
C2981
C2361
Hose Nipple out. dia. Code
BSPF 3/8 – 19 (L.H.T.)
C2642
For Welding/Cutting
ZoP-2
Thread Size
dINR 1/4 – 19 (L.H.T.)
BSPF 3/8 – 19 (L.H.T.)
AS-2
Code
C2944
C2334
C2942
C2332
ZAP-2
AS-2
Thread Size
BSPF 3/8 – 19 (L.H.T.)
For Welding/Cutting
Thread Size
BSPF 1/4 – 19 (R.H.T.)
BSPF 3/8 – 19 (R.H.T.)
For Connecting Hose
Hose Nipple out. dia.
Max ø 6mm
Max ø 7mm
Max ø 8.2mm
Max ø 9.2mm
Max ø 11mm
Hose Nipple out. dia.
Max ø 6mm
Max ø 8.2mm
Max ø 9.2mm
Max ø 11mm
Code
C2681
Code
C2364
C2682
www.wballoys.co.uk
FOR OXYGEN
15
BURNING & CUTTING MACHINES
Automatic Gas
Cutting Torch
Automatic Gas
Cutting Machines
Koike Handy Auto
Koike Beaver
K90005 (110V)
K90016 (110V)
Epoch making – The HANDY AUTO is capable of cutting steel in any
shape. Its cutting capabilities include straight line cutting, bevel
cutting, shape cutting and all other cutting modes. It can handle
various types of material such as shape steel, steel rods, steel pipes,
distorted steel plate and the like. Excellent cut quality is obtained.
www.wballoys.co.uk
Moderate in price, the BEAVER offers features and advantages over
similar models. “One-hand system” is used for all drive and cutting
operations, the thumb controlling the power switch and jet oxygen
lever, the index finger the speed control and the clutch. Releasing
the clutch puts the machine onto automatic operation. The unit can
be easily fitted on its rail for bevel cuts of up to 45º. The BEAVER can
also be equipped with a circle cutting device for automatic cutting
of circles of from 30mm up to 1000mm radius.
1
SPECIFICATION
Cutting thickness
3 – 150mm (1/8 – 6”)
Cutting speed
50 – 1,000mm/min (2 – 39”)
Circle cutting radius
3 – 350mm (13/16 – 131/2”)
SPECIFICATION
Cutting thickness
Power
AC 100V or 200V
3 – 50mm (3/16 – 2”)
Length of unit
430mm (1615/16”)
Cutting speed
200 – 700mm/min (8 – 27”)
Weight
9kg (19.8lbs)
Wheeldrive
Friction drive
Speed control method
Transistor control
Power
AC 110V or AC 240V or DC 12V
Motor
7200rpm. Speed reducer: 11300
Tip
102 (Acetylene) or 106 (LPG)
Standard attachments
■ Square cutting attachment
■ Auxillary wheel for square cutting
■ Bevelling wheel (22º–45º)
■ Small circle cutting attachment (30–120mmø=1.3/16–4.3/4”)
■ Manual guide lever
Optional attachments
■ Large cutting attachment (120–500mmø=4.3/4–20”)
■ Guide rail (500mm=20” long, with two 30kg magnets)
Koike IK-Weasel
Rugged and durable, the WEASEL is a portable flame cutter that
makes easy work of corners, sharp angles and curved lines. Only
9.8kg in weight, three finger operation enables the most difficult
cuts to be done smoothly and accurately even by inexperienced
operators. Inter locking plate track is used for straight line cutting,
and the line can be extended by joining on more lengths. Bevel cuts
are possible up to an angle of 45°, and angles are marked in 5° units.
Can also cut a wide range of circles.
SPECIFICATION
Cutting speed
150 – 1,000mm/min (6 – 39”)
Circle cutting radius
Minimum 30mm (23/8”)
Maximum 350mm (Standard) (131/2)
Power
AC 100V or 200V
Length of unit
460mm (18”)
Weight
9.8kg (21.56 lbs)
Tip
102 (Acetylene) or 106 (LPG)
Koike IK-1 Beetle
Koike IK-1Max
K90028 (110V)
Powerful, easy to use, versatile and precise-these qualities make the
1K-12MAX the most economical and high performance machine of
its type. Plate track for straight line cutting is available in 1,800mm
interlocking section.
SPECIFICATION
Cutting thickness
3 – 150mm (1/8 – 6”)
Cutting speed
Standard model 80 – 800mm/min (50Hz)
BURNING & CUTTING MACHINES
Automatic Gas Shape
Cutting Machine
(31/8 – 31”)
100 – 1,000mm/min (60Hz)
(4 – 39”)
High-speed model
(IK-12Max s 160 – 1,600mm/min (50Hz)
TYPE (63/8 – 62”)
200 – 2,000mm/min (60Hz) (8 – 78”)
The 1K-12BEETLE is a more portable version of the 1K-12MAX (Koike
high quality motor driven portable cutting machine), designed
without any loss of accuracy and capability.
■ All functions controlled by forward/off/reverse switch, clutch
■
■
■
■
■
■
lever and speed adjustment knob.
Versatility and convertability inherent in the design ensure all types
of straight line, circle, and bevel cutting are simply performed.
The drive unit employing the single cone system (mechanical
stepless variation device) assures constantly stable machine travel.
Plate track for straight line cutting is available in interlocking
sections of 1,800mm (70”) each which may be extended indefinitely.
An adjustable radius bar for circle cutting is optionaly available.
The torch holder makes the bevel cutting of the lower edge
possible, and the torch up / down unit is easy to handle and durable.
Light in weight (9.5kg=20.91bs) for handling and transportation.
Length of unit
425mm (16”)
Power
110V or 240V AC (50 or 60Hz)
Weight
11.5kg (25.30 lbs)
Tip
102 (Acetylene) or 106 (LPG)
SP-100
K90038 (for square or V-bevel cutting)
A single torch is mounted with
rack-and-pinion type slides to
allow vertical adjustment up to
105mm (4”) and lateral
adjustment up to 180mm (7”).
Designed with a torch floating
system and a standard arm
length of 350mm (14”).
SPECIFICATION
Cutting thickness
5 – 50mm (1/4 – 2”)
Cutting speed
150 – 800mm (6 – 32”)
SP-00
Cutting edge shape
I, V or Y
K90037 (for square, V, Y or x-bevel cutting)
Motor
1,500rpm (50Hz)
Reduction gear
Single cone system
Length of unit
350mm (13”)
Wheel width
160mm (63/8”)
Weight (one torch set)
9.5kg (20.9 lbs)
Rail
Same as the rail for IK-12Max
Power
AC 100V or 200V
Optional equipment
■ Two-torch set – K90024
■ Circle cutting attachment radius: 30 – 2,400mm – K31858
■ Additional rail – K30400 (1.8m)
Two torches are mounted on an
extension arm for parallel
cutting, and they may be
located together on the same
side of the machine or
separately on both sides. The
standard size arm length of this
type is 500mm (20”). A 2,500mm
(100”) arm optionally available.
This type is also designed
without a torch floating system.
www.wballoys.co.uk
For greater efficiency, economy and labour saving , the 1K-12
BEETLE has been designed to be highly compact and lightweight
without any loss of accuracy and capability.
17
BURNING & CUTTING MACHINES
Automatic Gas Shape Cutting Machine
Koike IK-54D
K90051 (110V)
SPECIFICATION
Cutting thickness
3 – 100mm (1/8 – 4”)
Cutting accuracy
+/- 0.5mm (0.02”)
Effective circle cutting dia 30 – 700mm dia. (13/16 – 271/2”)
K30900
with attachment: 600 – 1,700mm dia
Effective cutting angle
30 – 600mm (13/16 – 231/2”)
with attachment: 500 – 1,200
Speed range
100 – 1,000mm/min (4 – 39”)
Power
AC 100V or 200V (50Hz, 60Hz)
Tip
102 (Acetylene) or 106 (LPG)
Circle cutting attachment for IK-54D
K30800
www.wballoys.co.uk
The IK-54D is a precision built gas cutter designed for high
production accuracy. Cutting oxygen and motor can be actuated at
the same time, and adjustment and control functions are located
near the torch for maximum operating convenience. Template
holder adjustment has been made easier, and the powerful
magnetic roller employed allows the use of templates that are
thinner and therefore easier to make, without any slips in following
a template. Cutting speed is kept stable by an S.C.R. control system.
18
SPECIFICATION
Effective circle cutting dia 60 – 400mm (21/2 – 15”)
Cutting thickness
60mm dia 6 – 100mm (1/4 – 4”)
200mm dia 6 – 50mm (1/4 – 2”)
400mm dia 6 – 30mm (1/4 – 13/16)
Motor
15w DC
Koike IK-8S
Koike IK-8M
K90060 (110V)
K90063 (110V)
Simple and high quality construction – the IK-82 series are the most
advanced magnetic tracing type gas cutting machines on the
market. These cutting machines are available in three types
according to the effective cutting length; S, M and L. Type S is the
basic model of the IK-82 series, and is equipped with a standard
small arm and 25mm (1”) – diameter magnetic roller.
This model features a cutting capacity up to a circle of 300mm (12”)
in diameter and ellipse of 600 x 200mm (24 x 8”). Use this model to
cut L and H-beams as well as flat steel plate. The simple setting of the
steel template makes ready for trace by magnet roller to cut any shape.
SPECIFICATION
Cutting thickness
5 – 50mm (1/4 – 2”)
SPECIFICATION
Cutting thickness
5 – 50mm (1/4 – 2”)
Cutting speed
150 – 600mm/min (4 – 24”)
Cutting speed
150 – 600mm/min (4 – 24”)
Effective cutting capacity
circle: 300mm (12”) dia
Effective cutting capacity
circle: 300mm (12”) dia
ellipse: 600x200mm (24x8”)
ellipse: 600x200mm (24x8”)
Magnetic roller diameter
16mm (5/8”)
Magnetic roller diameter
16mm (5/8”)
Setting
50kg (110lbs) magnet with lever
Setting
50kg (110lbs) magnet with lever
Weight
9.5kg (20.9 lbs)
Weight
9.5kg (20.9 lbs)
Tip
402ST (Acetylene) or 406NT (LPG)
Tip
402ST (Acetylene) or 406NT (LPG)
Koike IK-8L
K90065 (110V)
This model is a large-sized template cutting machine using a rail
carriage. The rail length can be adjusted as required. It can be used
to cut workpieces of any desired dimensions.
SPECIFICATION
Cutting thickness
5 – 50mm (1/4 – 2”)
Cutting speed
100 – 600mm (4 – 24”)
BURNING & CUTTING MACHINES
Automatic Gas Shape
Cutting Machine
Effective cutting capacity L900: 900mm (36”) width
L600: 600mm (24”) width
L300: 300mm (12”) width*
1,120mm (44 3/32”): L900
Machine weight
5.5kg (12.1 lbs)
Rail carriage weight
4.0kg (8.8 lbs)
Tip
402ST (Acetylene) or 406N1 (LPG)
Automatic Gas Circle
Cutting Machine
Automatic All-Position
Gas Cutting Machine
Koike IK-70
Koike IK-7T
K90081 (110V)
K90151 (110V)
The IK-70 is for cutting
circles in a wide range of
sizes easily, accurately and
quickly. Construction is
rigid, and cutting
accuracy does not vary
even when cutting bevel
up to 45º. Controls are
simple and centralised,
and speed can be
adjusted easily during
operation by means of
the 3-position clutch lever
located at the front of the gear box. Drive is disengaged by shifting
clutch to stop, and the torch position can then be easily adjusted.
This machine has been developed by Koike to overcome straight,
two dimensional and three dimensional cutting problems utilising
flexible track (ID, 2D on JD).
SPECIFICATION
Cutting thickness
5 – 50mm (3/16 – 2”)
SPECIFICATION
Cutting thickness 5 – 50mm
Effective cutting diameter
150 – 1,000mm dia. (6 – 39”)
Minimum radius
2,000mm (60”)
Torch revolutions
0.04 – 1.5rpm
Cutting speed
150 – 700mm/min (6 – 27”)
Edge shape
I.V. (max 45º)
drive
Rack and pinion method
Power
AC 100V or 200V (50~60Hz)
Bevel angle
0 – 45º
Tip
102 (Acetylene) or 106 (LPG)
Rail
H: 30mm (13/16”) W: 42mm (15/8”)
Unit length 1,000mm (39”) with 5 magnets
Rail material
Rubber
Weight
6.0kgs (13.2 lbs)
Tip
102 (Acetylene) or 106 (LPG)
www.wballoys.co.uk
Each length is traveling free *option
Rail length
19
BURNING & CUTTING MACHINES
Automatic Gas H-shape Manual Pipe
Steel Cutting Machine Cutting Machine
Koike Mini-Mantis
Koike Picle
K90131 (110V)
K90110
Use of H-shape steel has been increasing by leaps and bounds in
recent years, and with this increase there has subsequently been great
demand for portable gas cutting equipment that is efficient and
accurate. It is to meet this demand that the MINI MANTIS was designed
and built. As the name suggests, the MINI MANTIS is a smaller type of
the highly successful MANTIS, and is a result of KOIKE’s long experience
in this field. MINI MANTIS – it gives a maximum performance!
For accurate easy pipe
cutting, the PICLE is
indispensable. The PICLE is
driven by chain and can be
moved easily from place to
place. It is possible to
quickly and easily cut
pipes of a wide range of
diameters and thicknesses.
Gear ratio is kept very low
for smoothness, and there
is no backlash in forward
or reverse controls are
placed near the operator
and well away from the
area of cut. Graduated
scale is provided for
accurate bevel cut setting,
and the torch is locked in
position by wingnuts.
SPECIFICATION
Cutting thickness
5 – 32mm ( /16 – 1 /4”)
SPECIFICATION
Cutting capacity thickness
Cutting speed
100 – 700mm/min (4 – 27”)
Effective pipe diameter range 100 – 600mm dia. (4 – 24”)
Length
1,100mm (43”)
Weight
22kg (inc rail) (48.4 lbs)
Bevel angle
I or V up to 45º
Tip
102 (Acetylene) or 106 (LPG)
Tip
102 (Acetylene) or 106 (LPG)
3
1
50mm max (2”)
>600 additional chain required
Automatic Gas Pipe
Cutting Machine
Koike Auto Pickle-S
www.wballoys.co.uk
K90116 (110V)
0
The Auto Picle-S is a portable automatic pipe cutting machine
manufactured after many years of study to improve labour saving and
rationalization as well as including all the best features of the Picle.
SPECIFICATION
Pipe cutting thickness 5 – 50mm (3/16 – 2”)
The special rail for torch/tip guidance system provides high cutting
accuracy and makes the AUTO PICLE-S particularly suitable for large
pipes. The guide will also make it possible to cut vertical pipe.
Pipe cutting diameter
Cutting speed
100 – 700mm/min (4 – 27”)
Optional for each guide rail, there is a chain of the correct length
■ D-600 (Max. pipe dia. 600mmø (23”)) – K32459
■ D-900 (Max. pipe dia. 900mmø (35”)) – K32458
■ D-1200 (Max. pipe dia. 1,200mmø (47”)) – K32457
■ D-1500 (Max. pipe dia. 1,500mmø (59”))
Motor
iSW 10,000rpm
Weight
15kg (33lbs)
Tip
102 (Acetylene) or 106 (LPG)
Power source
AC 110V
Bevel angle
Up to 45º
Over 600mm (23”)
(150 – 600mmø=6 – 24”~ also possible)
BURNING & CUTTING MACHINES
Koike KH-00D
K90121 (110V)
Completely new type – the KHC-600D is a product of KOIKE’s rich
experience and advanced technology, and is designed to cut holes
perfectly on pipes for pressure vessels, heat exchangers, and so
forth. The torch moves automatically up and down along surface,
and cuts holes. This mechanism ensures keeping constant torch
distance from the pipe. It can also be used to cut holes in flat surfaces.
Options: Small-diameter pipe fixture, (pipe dia. 80–250mm) (3–10”)
Stand for overhanging workpiece
SPECIFICATION
Cutting thickness
5 – 50mm (1/4 – 2”)
Effective cutting dia.
80 – 600mm (31/8 – 23”)
Main pipe dia.
Over 800mm (31”) (for STD stand)
Minimum branch/
main pipe ratio
1:2 or more
Cutting speed
0.12 – 1.2 rpm
Bevel angle
0 – 45º
Weight
26kg (57.2 lbs)
Tip
102 (Acetylene) or 106 (LPG)
www.wballoys.co.uk
Automatic Gas Pipe Hole
Cutting Machine
1
GAS WELdING | ARC WELdING EqUIPMENT
Gas Welding
Easy-Flo
Silver and Brazing Copper Alloys
These cadmium bearing alloys generally offer the best combination
of melting range, flow characteristics and mechanical properties.
However, stringent Health and Safety precautions must be observed.
These phosphorous bearing alloys are recommended for fluxless
brazing copper, and may also be used on brass and bronze with the
application of Easy flo or flux.
Silver-Flo
Easy-Flo Flux
These cadmium free alloys represent the ultimate safety precaution
against cadmium fume. Their use has been widely adopted as
substitutes for Easy flo and is highly recommended. In some
applications cadmium free is obligatory e.g. food handling equipment.
A general purpose flux with good fluxing activity and moderate
time/temperature stability.
Arc Welding Equipment
VN110G5
Varia
avail tions
a
capa ble on
c
temp ities &
eratu
res
VN110G2
Quiver
■
■
■
■
■
Weight – 5kg
Dimensions Ext. – 60 x 15 x 12.5cm
Capacity – 25kg
Supply – 110 or 240V AC
Max temperature – 150ºC (at 110V)
Portable Oven
Weight – 12kg
Dimensions Ext. – 57 x 24 x 30cm
Capacity – 10kg
Supply – 110 or 240V AC
Load 300 watts
Max temperature – 300ºC
Double wall insulated, thermostatically
controlled (50º–300ºC)
■ Sliding drawers and heat lamp indicator
www.wballoys.co.uk
■
■
■
■
■
■
■
Drying Oven
Hq110106
Hq110100
■
■
■
■
■
■
■
Weight – 48kg
Dimensions Int. – 40 x 39 x 50cm
Dimensions Ext. – 67 x 57 x 60cm
Capacity – 75kg
Supply – 110 or 240V AC
Load 1,500 watts
Double wall insulated, thermostatically
controlled (50º–300ºC), heat lamp indicator
GAS WELdING
Regulators
Flashback Arrestors
Rugged brass construction, British-made and complying with
BSEN2503. Relief valves fitted for use with high pressure gases.
A selection for every application:
We stock bottom-entry regulators as standard (except CO2) but
side-entry are available to order.
■ Designed for protection from severe forms of flashback
■ Includes a sintered flame-arresting element, a pressure relief
valve and a resettable gas cut-off valve. BSEN730
■ Incorporate a sintered element, non-return valve and thermal
Flowmeters
A choice of right-angle or straight-through designs.
cut-off valve. The element and NR valve will hold most
flashbacks but at very high temperatures the thermal cut-off will
activate and the unit must be replaced. BSEN730
■ Designed for fitting to the inlet of hand-held gas cutting
and welding equipment. Incorporate a flame element and
non-return valve. BSEN730.
www.wballoys.co.uk
Gas Welding
3
FLASHBACK ARRESToRS
Flashback Arrestors
Some Causes of Flashback
■
■
■
■
■
■
■
■
■
■
Faulty equipment
Failure to purge blowpipes and hoses prior to lighting
Incorrect operating pressures
Incorrect lighting procedures
Gas starvation
Overheating
Stubbing the nozzle onto the workpiece
Low pressure flashback of gases
Operating in confined spaces
Overheating
FB661323
/8” Nut x 3/8” Male
3
Prevent Flashbacks
Procut Flashback Arrestors have been designed, constructed
and tested in accordance to BSEN730.
■ Gives protection to operators and equipment
■ Simple to install ad allows no errors in connecting
■ Prevents back flow of gasses by means of a non return valve
FB660101
How does Procut prevent flashbacks?
The sintered stainless steel frame trap forms an impassable shield.
Placed on purpose downstream of the connector, the flametrap
prevents destruction of ALL components.
/4”Tail x 1/4”Tail
1
Note:
When short lengths of hose (up to 30’) are being used Procut can
be mounted directly to welding and cutting torches. If longer
lengths are being used Procut can be fitted 18” to 36” from torch.
Procut may also be connected to regulators.
Available for oxygen and fuel gas.
FB671323
/8” Nut x 3/8” Male
www.wballoys.co.uk
3
4
FB670101
/4”Tail x 1/4”Tail
1
■ Insulation class – 750V
■ Cables are suitable for a working temperature of 70º and resist
■ Bending radius – 2 times cable diameter
■ Marking – Size, year of manufacture and CE
■ Packaging – 100m coils up to 50mm, 50m coils for 70mm
for 5 seconds to a calor shock of 160º
■ Colour – black
and above
SPECIFICATION
Cable Size
No. of Wires
Max. dia.
of Wires
Weight of
Copper
per 100m
overall
diameter
Thickness
of Cover
Max.
Conductor
resistance
at 20º
Capacity of
Conductor
at 60%
duty Cycle
mm
Nr.
mm
Kgs
mm
mm
ohms Km
Amps
10
128
0.31
8.06
6.7
1.6
1.910
108
16
204
0.31
12.85
8.2
1.8
1.210
175
25
328
0.31
20.66
10.2
2.0
0.780
230
35
462
0.31
29.23
12.0
2.2
0.554
290
50
644
0.31
40.82
13.5
2.4
0.386
365
70
912
0.31
57.46
15.6
2.6
0.272
460
95
1,272
0.31
80.14
18.2
2.8
0.206
560
120
1,576
0.31
99.29
20.4
3.0
0.161
650
CoPPER WELdING CABLE | WELdING CABLES & CoNNECToRS
Copper Welding Cable
Welding Cables & Connectors
General welding cables and primary (multi-core) cables
CCM-1410
CCF-1420
dPM-3550
dPF-3550
dPM-5070
dPF-5070
CCM-1430
CCF-1440
Primary Multi-core Cables
www.wballoys.co.uk
General Welding Cables
5
PRoARC SUPERBRIdGE
ProArc Superbridge
Instant Pipe
Centering and
Securing
■
■
■
■
■
Eliminates tack welds with inserts
Improved efficiency and safety
Eliminates damage to base metal
No special skills required
S/steel covers and wing bolts available
MATERIAL SPECIFICATION
No Part Name
Material
Exterior
1
Arm
Ductile cast iron
Yellow paint
2
Body
Carbon steel for structure
Yellow paint
3
Yoke
Carbon steel for structure
4
Link
Carbon steel for structure
5
External Screw Carbon steel for structure
6
Handle
Stainless steel
7
Wing Bolt
Carbon steel for structure
8
Hex. Bolt
Carbon steel for structure
9
U-Nut
Regular steel
Phosphoric Acid manganese
forming treatment
Copper-plate
Phosphoric Acid manganese
forming treatment
10 Spring Washer Hard drawn steel
www.wballoys.co.uk
SPECIFICATION
Stock No. B-2
SBC 0002
Stock No. B-4
SBC 0004
Stock No. B-8
SBC 0008
Stock No. B-12
SBC 00012
d Outer diameter of pipe used
34-61mm (1-2”)
76-114mm (2.5-4”)
140-216mm (5-8”)
242-319mm (9-12”)
Height when holding a pipe (D)
H
of maximum diameter
182mm (7.2”)
252mm (9.9”)
414mm (16.3”)
526mm (20.7”)
W
Width when holding a pipe (D)
of maximum diameter
138mm (5.4”)
206mm (8.1”)
320mm (12.6”)
436mm (17.2”)
S
Span between the external
screw and the wing bolt
34mm (1.3”)
46mm (1.8”)
52mm (2.1”)
58mm (2.3”)
B Depth
84mm (3.3”)
112mm (4.4”)
128mm (5.0”)
144mm (5.7”)
L
110mm (4.3”)
200mm (7.9”)
230mm (9.1”)
260mm (10.2”)
1.4kg (3.1)
3.2kg (7.0)
5.6kg (12.3)
8.8kg (19.4)
Handle length
Net weight
EARTH CLAMPS | TEMSTICK
Earth Clamps
A wide selection of Crocodile, Screw and Magnetic types
NAG-400
CLS-600
CLS-400
CLC-600
CLC-400
Temstick
All WB temstick crayons are free from Sulphur, Mercury,
Cadmium & RoHS restricted substances
■ All WB temstick crayons are calibrated to
a 2 year shelf life
NEW
TEMPERATURE RANGE
ºC
ºF
ºC
ºF
ºC
ºF
ºC
ºF
ºC
ºF
ºC
ºF
ºC
ºF
50
122
110
230
170
338
230
446
330
626
525
977
825
1,517
55
131
115
239
175
347
235
455
340
644
530
986
850
1,562
60
140
120
248
180
356
240
464
350
662
550
1,022
900
1,652
65
149
125
257
185
365
245
473
360
680
600
1,112
950
1,742
70
158
130
266
190
374
250
482
370
698
625
1,157
1,000
1,832
75
167
135
275
195
383
260
500
380
716
650
1,202
1,050
1,922
80
176
140
284
200
392
270
518
390
734
675
1,247
1,075
1,967
85
185
145
293
205
401
280
536
400
752
700
1,292
1,100
2,012
90
194
150
303
210
410
290
554
425
797
725
1,337
1,125
2,057
95
203
155
311
215
419
300
572
450
842
750
1,382
1,150
2,102
100
212
160
320
220
428
310
590
475
887
775
1,427
1,175
2,147
105
221
165
329
225
437
320
608
500
932
800
1,472
1,200
2,192
www.wballoys.co.uk
+/- 1% accuracy of rated temperature
■ All WB temstick crayons are offered with
7
ELECTRodE HoLdERS | MANUAL METAL ARC
Electrode Holders
Twist Type
■ Twist-type short-stub electrode holders, in two handle types and
400 Amp and 600 Amp sizes. The biggest seller.
Crocodile Type
■ Available from 150 Amp through to 600 Amp.
SS 600
Optimum Type
■ Solid construction, closed head for safety and 3 electrode positions
are among the features that make this a top-class product.
SS 400
EH-oP-400A-0
9110 1106
Manual Metal Arc
HBI84001
Chipping Hammers
■ Choice of handles including wooden, tubular and spring types.
HBI84033
Cable Lugs
■ Knock-on, Hammer-on, Solder-on and Re-usable types.
Wire Brushes
HBI84002
■ A wide variety available to suit every application.
www.wballoys.co.uk
HBI84003
HBI84024
CLK-1470
CLK-1460
HBI84004
CH-Wd-PC
8
CHS/1810
HBI84005
SAFETY EqUIPMENT & CLoTHING
Safety Equipment & Clothing
Welding Screens
10
■ Frames and curtains in traditional flame-retardant green canvas
or PVC
■ Kits with orange curtains complying with CEN standard
■ Strip curtains supplied in rolls or cut to length with clips and fixings
8
1
Clothing
■ A full range of chrome leather welder’s protective clothing,
2
plus wet suits
9
Gloves
3
■ A range of good quality gloves
■ Green lined gauntlets and sheepskin gloves for welding
■ Riggers and plastic coated gloves for hand protection
SAFETY CLOTHING CODES
No description
Code
1
Standard Canadian Rigger Glove
GL 1692 050
2
Hide Palm Rigger Glove
GL 1692 100
3
Welders Gauntlet Black/Gold
GL 1692 500
4
Welders Gauntlet Green
GL 1692 550
5
Red PVC Glove Knitwrist
GL 1692 000
6
14” Red PVC Glove
GL 1692 400
7
Standard Leather Welders Apron
WA 69002
8
Chest Leather Welders Apron
WL-LLG-CP
9
Yellow PVC 2-piece Suit with Hood
PS 150402
10
Kromer Caps
WC69202
7
4
5
6
Safety Visiors & Goggles
HS50090
SH69301
HS10908
GG01004
HS10799
HS10802
HS10066
www.wballoys.co.uk
GG01001
GG01101
9
SAFETY EqUIPMENT
Safety Equipment
Welding Helmet
Welding Helmet
SE2720
SE2722
www.wballoys.co.uk
SE173d
Straight shell impact resistance, 4 /4” x 2” flip
front lens for easy weld inspection, durable,
protects upper chest and throat from sparks
and spatter. Adjustable ratchet suspension,
curved top extends well over the head for
added protection.
Straight shell impact resistance, 4 /4” x 3 /4”
fixed front lens, durable, protects upper
chest and throat from sparks and spatter.
Adjustable ratchet suspension, curved
top extends well over the head for
added protection.
Compliance: CE EN175
Compliance: CE EN175
FFPS Dust/mist
Respirator
FFPS Dust/mist
Respirator
Headgear
SE1254
SE1254
Conforms to CE EN 149 FFP2(S) standards.
Exhalation valve for extra comfort in hot
and/or heavy labour environments.
Adjustable nosebridge, high filtration
efficiency for protection against non-toxic
fine dust, mist, metal dust, fumes, fibres.
Conforms to CE EN 149 FFP2(S) standards.
Adjustable nosebridge, high filtration
efficiency for protection against non-toxic
fine dust, mist, metal dust, fumes, fibres.
With ABS browguard eliminates forehead
injury, adjustable ratchet suspension and
sweatband for added comfort, tension
knobs allows flip-up visor to be positioned
as user wishes. Use with visor.
Chemical Splash
Goggle
Welding Goggle
Ear Muff
SE1150
SE1350
SE1110
Indirect ventilation, soft, flexible vinyl
frame, 50mm round polycarbonate green
shade No.5 flip front lens, can switch from
welding to chipping for easy inspection.
Lightweight, with soft foam-filled cushions
provides a good seal for protection against
harmful noise, adjustable reinforced
headband with soft pad offer a snug,
comfortable fit and can be worn in
three positions.
1
30
Clear Visor
1
1
8” x 12” PC visor aluminium bound, provides
protection against foreign particles,
chemical splash, heat and impact
resistance. Use with bracket or headgears.
Compliance: CE EN 166
SE176B
Compliance: CE EN 166
Indirect ventilation, soft, flexible vinyl
frame, tough polycarbonate lens, fits over
personal spectacles. Ideal protection
against dust, chemical splash and impact.
Used for gas welding, brazing and cutting.
Compliance: CE EN 166
Compliance: CE EN 175
Compliance: CE EN 352-1
In partnership, WB Alloys Welding Products Ltd is the world’s
leading provider of rental welding products and services, with
over 50,000 units in a fleet that includes welders, welding
positioners and other welding-related equipment, for almost
any type of welding process and application.
Aberdeen
RENTAL, LEASE, NEW ANd USEd SALES
Rental, Lease, New and
Used Sales
Welders, Positioners, Generators
and Speciality Equipment
Diesel engine-driven welders
Stick welders and paks
Multiprocess welders and paks
MIG/MAG packages
TIG welders
Stud welders
Semiautomatic wirefeeders
Spoolguns
Wirefeeder/welders
Automatic wirefeeders
Automatic sub-arc tractors
Automatic girth welders (AGW)
Welding positioners
Column and boom
Rotators
Diesel generators
Power distribution panels
Induction heating equipment
Superheat FGH heat treatment
Welding fume extractors
Plasma cutters
Glasgow
Belfast
Tavistock
www.wballoys.co.uk
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RENTAL, LEASE, NEW ANd USEd SALES
Engine Driven Welders
dx300e
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50 amps/30 volts output @ 100% duty cycle DC CC CV
Stick, TIG, MIG, Innershield, GMAW and arc gouging
18.8 HP Kubota D722 diesel engine
Low noise 98 dBLWA, 74 dBLWA @ 7m
8 kW 50 Hz auxiliary output; 110V, 220-240V 1-phase/400V
3-phase
All our welders are
built to Extreme-Duty specs to provide
outstanding performance and reliability
in construction environments
dx500e
d402K 4+12
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400 amps/23 volts output @ 30% duty cycle DC CC CV
Stick, MIG, DC TIG, flux-cored and arc gouging
20.2 HP Kubota V1505 diesel engine
Single-Phase Auxiliary Power: 12 kW peak,
10 kW continuous 84/42 A, 120 GFCI/240 VAC, 60 Hz
Stick and Multiprocess
Welders
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400 amps/36 volts output @ 100% duty cycle DC CC CV
Stick, DC TIG, MIG, Innershield, GMAW and arc gouging
38 HP Perkins 404D-22 turbo diesel engine
Low noise 96 Lwa, 71 dBA @ 7m
14.5 kW 50 Hz auxiliary output; 110V, 220-240V 1-phase/400V
3-phase
TIG
Welders
Master Tig MLS 3000
www.wballoys.co.uk
■ 300 amp DC CC TIG welder
■ Integral MasterCool 10 cooling unit
3
ES270ie
Invertec V320-T AC/dC
■ 270 amp DC CC inverter welder
■ Stick welding process
■ 320 amp AC DC CC TIG, Stick inverter welder
■ Adjustable AC frequency and selectable waveshape
Ex350ie
Invertec V270-T
■ 425 amp DC CC CV inverter welder
■ MIG, Stick, flux-cored welding processes
■ 270 amp DC CC HF TIG, Stick inverter
■ Hi frequency, lift TIG, variable down slope
Ex350ie 6 Pak
MagicWave 3000
■ Multi operator 425 amp DC CC CV inverter welders
■ Includes electric power distribution panel
■ 300 amp AC DC CC TIG welder
■ Full digital control
Ex425
Viper 2500S
■ 425 amp DC CC CV inverter welder
■ MIG, Stick, flux-cored welding processes
■ 250 amp DC CC TIG welder
■ Operates on 40-100 volt DC power
Speedtec 500S
dynasty 200 dx
■ 500 amp DC CC CV inverter welder
■ MIG and Stick welding processes
■ 200 amp AC DC CC TIG, pulse-TIG, Stick inverter
■ High-Speed DC TIG pulse controls
dC655e
Invertec V205-T AC/dC
■ 650 amp DC CC CV multi process welder/power source
■ Stick, MIG, flux-cored, sub-arc welding and gouging
■ 200 amp AC DC CC TIG, Stick inverter
■ Adjustable AC frequency
RENTAL, LEASE, NEW ANd USEd SALES
MIG/MAG Welding Packages
TransPuls Synergic 2700
■ 270 amp DC CV synergic wirefeeder/welder
■ MIG/MAG welding processes
TransPuls Synergic 5000
■ 500 amp DC CV synergic wirefeeder/welder
■ MIG/MAG welding processes
FastMig KM 400/MSF 55
■ 400 amp DC CV semi-automatic wirefeeder/welder
■ MIG/MAG welding processes
Invertec STT II
■ 225 amp DC STT advanced-process wirefeeder/welder
■ STT controlled GMAW welding with STT-10 wirefeeder
Ex350ie with LN25 PRo-Extreme CE
■ 425 amp DC CC inverter welder
■ MIG, Stick, flux-cored welding processes with
■ LN25 PRO-Extreme CE wirefeeder
Semi-automatic/Automatic
Wirefeeders and Tractors
A2 Weldtrac
LN25 PRo-Extreme CE dual Power
Automatic submerged arc welding wirefeeder tractor with single
and twin arc welding capability.
325 amp voltage-sensing wirefeeder for semiautomatic MIG,
pulsed, and cored-wire welding processes - includes gas solenoid
and flow meter.
Automatic Girth Welders (AGW) Submerged Arc
Automation Package
■ Automatic girth welder for
in-field automatic horizontal
welding of storage tanks.
■ Adjustable tubular frame
handles steel plates from 6' to
10' high (1.8m - 3.05m), as thick
as 2" (50 mm). Can weld storage
tanks as small as 30' in diameter.
Includes Lincoln NA3 automatic
wirefeeder and DC600 or
DC1000 power source.
Average welding speed is
approximately 30 ipm
(.762 m/min) with deposit
on rate of 11 pounds
(5 kg) per hour.
Power Wave AC/dC 1000 Sd
■ DC+/DC- software driven power source for balanced/variable AC
submerged arc welding. Provides power for an integrated
wirefeeding equipment package for hard automation welding
solutions using PLC-based fixture motion control parameters
from a single mountable or hand-held pendant.
MAxsa 10 Controller
■ ArcLink-enabled controller
for Power Wave AC/DC
1000 SD systems
MAxsa 22 Feed Head
■ Submerged arc hard
automation wire drive
www.wballoys.co.uk
Ransome AGW-I (single-sided)
and AGW-II (double-sided)
33
RENTAL, LEASE, NEW ANd USEd SALES
Rental, Lease, New & Used Sales
PowerSource Portable
Generators
G40
G250
■ 40 kVA prime power,
■ 259 kVA prime power,
230/400 volts, 1/3 phase
230/400 volts, 1/3 phase
G60
G400
■ 60 kVA prime power,
■ 410 kVA prime power,
230/400 volts, 1/3 phase
230/400 volts, 1/3 phase
G100
Bowser external
fuel tanks
■ 105 kVA prime power,
230/400 volts, 1/3 phase
Electric Power Accessories
TRANISo230
dPM63x532
■ 230 volt isolation
■ 2-32 amp, 6-16 amp
transformer
distribution box
TRAN230x42
dPM125x363
■ 230 volt to 42 volt
■ 3-32 amp, 6-16 amp
transformer
distribution box
dPP32x232
dPM200x532
■ 1-32 amp, 4-16 amp
■ 5-63 amp distribution box
distribution box
dPM400x4125
■ 4-125 amp, 3-63 amp
distribution box
www.wballoys.co.uk
Smoke
Extractors
Mobiflex 200
Smoke extraction
Powermax 65
Powermax1650
■ Handheld or mechanized
■ Handheld or mechanized
plasma cutter
■ 19 mm (3/4”) at
VAF3000
Industrial ventilator
34
Plasma Cutting Equipment
500 mm/min (20 ipm)
■ CE 400 V, 3PH, 50/60 Hz
plasma cutter
■ 32 mm (1-1/4”) at
500 mm/min (20 ipm)
■ CE 230-400 V, 3PH, 50/60 Hz
Welding Positioners,
Manipulators, Rotators
Positioners
■ Set capacities up to 85,000 lb
Rotators
■ Rotate vessels up to 1,000 tons
and up to 26' in diameter
WELdING PoSITIoNERS SALES, RENTALS ANd LEASE
Welding Positioners
Sales, Rentals, Lease
Column and Boom
■ Sizes ranging from 2m x 2m up to 7m x 7m
Fit Up Bed Vessel Growing Line Systems
Automated electro/electro-hydraulic rotating and alignment system for joining large diameter pipes and cylindrical vessels.
Turnkey Fabrication Solutions
www.wballoys.co.uk
Complete turnkey pipeshop fabrication solution and services.
35
INdUSTRIAL HEAT TREATMENT | INdUCTIoN HEATING SYSTEMS
Industrial Heat Treatment
Superheat FGH
World leader in quality heat treatment services
Superheat FGH’s strategic alliance with Red-D-Arc Welderentals
now off ers customers the advantages of local heat-treatment
equipment rentals combined with Superheat FGH’s quality and
cost management services.
■ ISO 9001:2008 certified
■ Total project
Superheat FGH’s advanced Process Quality Management (PQM)
ensures superior execution, cost control, and unequalled
productivity, to the highest safety standards in the industry.
Super 6Wi™
Portable, wireless 6-zone
heat treating unit with
12 thermocouple inputs.
management of heat
treatment services
■ On-site training services
for local resources
■ Management of
Red-D-Arc’s rental
induction heating
equipment
More information is
available at
www.superheatfgh.com
Induction Heating Systems
With the new ProHeat™ 35 induction heating system, joints can
be rapidly and uniformly heated for preheat or stress relief with
minimal setup and instruction time. This system induces heat
electromagnetically rather than by using a heating element.
ProHeat 35 Air-Cooled System
Designed for Preheating Applications up to 400° F (04° C),
Optional Digital Recorder
The system can be operated in Manual Programming mode where
a power output is applied to a part for a specified time or in the
Temperature Based Programming mode where the part
temperature is used to control power output. Air-cooled blankets
are available for pipe diameters from 8 to 60 inches or, in the case of
plate, the lengths are from 40 to 197 inches.
ProHeat 35 Liquid-Cooled System
Designed for High Temperature Preheating, Stress Relieving,
and Hydrogen Bake-Out up to 1450° F (788° C), Optional
Digital Recorder
The system can be operated in Manual Programming mode where
a power output is applied to a part for a specified time or in the
Temperature Based Programming mode where the part temperature
is used to control power output. Liquid-cooled heating cables provide
a highly versatile tool for preheating a variety of pipe diameters and
even flat plate. In general, shorter cables are used for a smaller diameter
pipe and are easier to handle and set-up. Longer cables are used for
larger diameter pipe or small pressure vessels and tanks. Great for preheat
applications on geometrics that prevent the use of air-cooled
blankets. More information is available at www.reddarc.com/IHS
Typical Applications for Liquid-Cooled Induction Heating Systems
Typical Applications for Air-Cooled Induction Heating Systems
■ On-Shore Transmission
www.wballoys.co.uk
Pipelines
3
■ Off -Shore Transmission
Pipelines (Barge)
■ Shipbuilding
■ Mining
■
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Field Construction of Power and Process Piping
Pipe Fabrication Shops
Shrink Fit
Shipbuilding
Mining
WB Alloy Welding Products Partners
Koike Gas Cutting Equipment
Gullco - Weld Automation/Ceramic Tiles
orbital Welding Equipment
Arc Monitoring Equipment
Specialised TIG Welding Process
Pipe Beveling / Purging Equipment/
Purge Monitor
United Kingdom
Middle East / Caspian
Head Office
WB Alloy Welding Products Limited
Dalsetter House, 37 Dalsetter Avenue
Glasgow
Scotland
United Kingdom
G15 8TE
Dubai
WB Alloy Welding Products Limited
C/O PCT Group Limited
Oilfields Supply Centre (OSC)
Building 24, PO Box 261112
Jebel Ali Free Zone, Dubai
United Arab Emirates
T:
F:
E:
W:
T:
F:
E:
W:
0141 940 4730
0141 944 5389
welding@wballoys.co.uk
www.wballoys.co.uk
North Scottish Depot
WB Alloy Welding Products Limited
Unit 8, Altens Trade Centre
Hareness Circle, Altens Industrial Estate
Aberdeen
AB12 3LY
T:
F:
E:
W:
01224 870052
01224 896385
sales.aberdeen@wballoys.co.uk
www.wballoys.co.uk
South England Depot
WB Alloy Welding Products Limited
Unit 2F, Westbridge Industrial Estate
Pixon lane
Tavistock
Devon
PL19 8DE
T:
F:
E:
W:
01822 618287
01822 618079
sales-tavistock@wballoys.co.uk
www.wballoys.co.uk
Northern Ireland Distributor
McKendry Welding & Engineering Supplies Limited
97 Drumagarner Road, Kilrea
Coleraine, County Londonderry
Northern Ireland
BT51 5TE
T/F: 0280 2954 1891
E: info@mckendryweldingsupplies.co.uk
W: www.mckendryweldingsupplies.co.uk
Dalsetter House, 37 Dalsetter Avenue,
Glasgow G15 8TE
Telephone: 0141 940 4730 Fax: 0141 944 5389
Email: welding@wballoys.co.uk Website: www.wballoys.co.uk
+971 (0) 4 8837585
+971 (0) 4 8836530
sales@pctme.com
www.pctgroupme.com
www.wballoys.co.uk
Ras Al Khaimah
WB Alloys FZC
Ras Al Khaimah Free Trade Zone
Techology Park
Unites 25/08 & 26/16
PO Box 35399
Ras Al Khaimah
United Arab Emirates
T:
F:
E:
W:
+971 (0) 7 2446185
+971 (0) 7 244 6195
sales@pctme.com
www.pctgroupme.com
www.wballoys.co.uk
Caspian Region
WB Alloy Welding Products Limited
C/O PCT Group Limited
Caspian Plaza 1, 17th Floor
Jafa, Jabbarli Street 44
AZ1065
Baku
Azerbijan
T:
F:
E:
W:
+994 12 4937497
+994 12 4981952
sales@pctbaku.com
www.pctgroupme.com
www.wballoys.co.uk