Thermal Transfer Company Overview

international Manufacturing Brand Leader of
Highly Engineered Heat Transfer Products and Systems
COMPANY OVERVIEW
thermaltransfer.com
Advanced design
Skilled & certified welders
Turnkey cooler manufacturer
A RECOGNI ZED INDUSTRY LEADER
Thermal Transfer Products catalogs a wide offering of
standard oil coolers and builds custom designed OEM
Engine coolers and modules for the Industrial Fluid
Power and Mobile markets. We design and build heat
exchangers from Aluminum and Copper materials—
both components and multi-tiered cooling modules.
We have extensive experience engineering to applications in
the Mobile, Industrial, Compressor and Process industries.
Agricultural Harvesting Machines | Air Compressor Lube Oil Cooling Systems | Aviation Fuels | Bearing Lubricating Systems | Blow
Molding Machines | Brake Retarders | Broaching Machines | Brush Cutters | Chemical Process Heaters & Coolers | Chillers Compressed
Air
Aftercoolers | Compressed
Drives | Induction
Paint
Plastic
Heating
Brazing
(Pavement
Injection
Molding
Air
Cooling | Compression
Machines | Industrial
Marking
Lasers | Injection
Machines) | Paper
Machines | Quenching
Molders | Cutting
Oil
Making
Oil
Molding
Cooling | Die
Machines | Machine
Machines | Pavement
Coolers | Redi-Mix
Concrete
Casting
Tools | Mining
Compactors | Plastic
Trucks | Reduction
Machines | Hydrostatic
Film
Equipment
Making
Gears | Rough
Machines
Terrain
Fork
Robotic core welding
100% leak testing of cores
Inventory on demand
Our broad application of lean manufacturing
Our Tech Center provides value-added
system requirements with application
techniques enhances our operational
custom design performance validation
engineering for the most extreme
excellence, providing responsive on-time
and expert material analysis
conditions. Thermal Transfer Products
delivery of high quality products at short
engineering support. Our engineers
applies the expertise and experience
catalog lead times.
are ready to solve the most challenging
gained from 40 years of manufacturing
high quality heat transfer products.
Lifts | Diesel
Drive
Course
Engine
Lube
Centrifugals | Fluid
Turf
RobotsSolvent
Mowers
Oil
Power
Hydrostatic
Coolers | Specialty
Machines | Torque
Converter
Oil
Systems | Dynamometers | Engine
Systems | Gasoline
Drives | Heat
Engine
Transfer
Vehicles | Spraying
Cooling | Torque
Lube
Jacket
Oil
Systems | Gear
Fluids | Hydraulic
Equipment | Stoker
Water/Glycol | Engine
Cooling
Shapers | Gearbox
Couplings | Hydraulic
Drives | Street
Oil
Lube
Extruders | Fluid
Oil
Cooling | Golf
Winches | Hydraulically
Sweepers | Test
Converters | Tractors | Transformers | Transmission
Stands | Timber
Operated
Harvesting
Cooling | Trucks-Off
Road
Tube Formers & Testers | Turbine Oil Cooling | Vacuum Pump Seal Oil Cooling | Water & Process Heating | Welding Machines
Customized Core Solutions
Extruded Tubular Bar
Rugged & Refined
T-BAR brings you the most refined cooling
technology on the market today. Engineered
with minimal components in an ideally simplified
configuration, T-BAR has unrivaled strength and
rigidity which ensures durable performance.
T-BAR cores are 100% zinc coated.
T-BAR is a flexible design using an
extruded flow path, and is a high
performing and cost-effective
domestic aluminum solution.
Tubular micro
channel extrusion
(T-BAR™)
Plate & Bar
High Volume & Low
Variety Applications
P-BAR brings you the best solution in heat
transfer for higher volume (qty.) applications
and when competitive costs are key. Customengineered engine cooling with remarkable
heat rejection offers high performance
for mobile or industrial applications.
P-BAR is a flexible design and a
cost-effective LCC aluminum solution.
Custom Plate
& Bar Design
(P-bar™)
Seam Welded Tube
Compact & High Performing
S-BAR is a high strength automotive style
core design, built with durable multi row tube
to header plate design. S-BAR brings you the
most affordable, high flow cooling technology
on the market today. Engineered for use in
applications with higher temperatures and
heat loads.
S-BAR is a lightweight, reliable
and cost-effective aluminum solution.
Seam Welded Tube
(S-BAR™)
Mobile Cooling
Thermal Transfer Products serves the
construction, agricultural equipment,
on/off highway, turf, specialty
equipment, mining machinery and
forestry equipment markets worldwide.
Our high quality oil coolers, radiators,
and charger coolers are built from brazed
aluminum or copper round tube and fin, and
are available in standard catalog product
and custom designed OE modules.
SERIES:
DH MAMF AOVHM
M DFAOC
Industrial Cooling
Thermal Transfer Products
manufactures custom designed and
engineered heat transfer products for
industrial and process applications.
Our copper, aluminum and steel heat
exchangers are used in various applications
including: hydraulic presses, injection
molding and extrusion machinery and
hydraulic power units, and elevators.
SERIES:
AOCEC k
AOLca2000ssa
Aaovhrm
C & SSCek
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AOektoca
BOLaof
Compressor
Thermal Transfer Products manufactures
air to air aftercoolers, water to air
aftercoolers, and air to oil lube oil
coolers for air compressor applications
in both catalog and custom OE models. Our
high quality products provide outstanding
cooling performance in rotary screw, piston
and centrifugal air compressors, as well as
vacuum systems and blower lube oil coolers.
SERIES:
UPAabaol
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Process Cooling
Thermal Transfer Products process
coolers cover a wide variety of industrial
process applications, across many
industries­­— chemical processes, mining,
pulp and paper, marine and power generation
applications. These coolers are used in the
daily plant operations to provide
a means of highly reliable, compact and
efficient cooling.
SERIES:
UPAaaaol
ahp bpacoc
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bgauc
ThermaSys Tech Center
Our Tech Center
capabilities include:
Our fully equipped multiple-disciplinary Technical
Center is available for expert application engineering,
metallurgical and analytical support. Working with
our customers and OEMs, we provide heat exchanger
performance modeling, performance analysis and
mechanical testing.
Performance Test Laboratory
ƒƒ Air Conditioning and Refrigeration Systems
ƒƒ Engine Cooling Systems
ƒƒ Life Cycle Testing
ƒƒ CAB and Vacuum Lab Furnaces
ƒƒ Salt Spray Corrosion Chamber
ƒƒ Burst Chamber
ƒƒ Pressure Cycling
Materials Laboratory
ƒƒ Integrated heat transfer performance test platform.
ƒƒ Sophisticated laboratory analytical services providing metallurgical, chemical
ƒƒ Scanning electron microscopy
Light Microscopy
and polymer analysis using EDS x-ray, FTIR and DSC, as well as a wide array of
ƒƒ Leitz Polarized Light Metallographic
and Stereoscopic
mechanical and material properties analysis.
ƒƒ Mechanical Testing
ƒƒ Durability, life cycle and corrosion testing platforms to validate designs and
optimize materials and performance.
ƒƒ Providing the technology and expertise to support the development of new
products to meet the current and future needs of our customers.
ƒƒ Sample Prep
ƒƒ Fourier Transform Infrared Spectroscopy
ƒƒ Differential Scanning Calorimeter
ƒƒ X-Ray Fluorescence Analyzer
ƒƒ Climate Control System Calorimeter Calorimeter (auto and HVAC capable)
ISO Cleanliness Level
Oil Cooler Flushing
Hydraulic cleanliness is an important aspect to be
considered when specifying hydraulic systems and
components. Thermal Transfer Products offers:
ƒƒ Standard flushing of all coolers
to ISO 15/13/10
ƒƒ Standard procedure document
attached to cooler shipment
ƒƒ Special packaging and port sealing
ƒƒ 110 GPM max flush flow
ƒƒ Documentation to flushed oil cooler’s
unique serial number
ƒƒ Flush fluid type-Triple Lube 200
ƒƒ Traceable to customer Purchase Order
ƒƒ Ability to flush every cooler
that TTP produces
ƒƒ Copy of the cleanliness report
attached to cooler shipment
ƒƒ Ability to clean to NAS 1638
and AS 4059E standards
Powder Coating
Powder Coating Benefits
Thermal Transfer Products offers extremely durable
powder coating for aluminum coolers.
ƒƒ High Impact Resistance
Eliminates chipping, scratching and
cracking with a longer life than paint
ƒƒ Uniform control of finish
Eliminates sags and runs, mil thickness
of 1 to 3, and more durable than
wet paint
ƒƒ Color / Texture Variety
Standard Black or custom colors upon
request and other options possible
Finite Element Analysis
stress plot
tank Movement
ƒƒ Durability
Resistant to: heat, corrosion,
impact, and abrasion; most
chemicals and solvents; fading,
peeling, and cracking
ƒƒ Environmentally Friendly
E.P.A. approved: Creates no
hazardous or toxic waste,
uses no solvents or thinners
Thermal Transfer Products’ Finite Element Analysis Process
ƒƒ Analyze
Analyzing it to determine if the
product can withstand the temperature
and pressure it would see
ƒƒ Design
Based on the outcome of the analysis,
TTP is able to redesign the product to
better handle the loads it would see
ƒƒ Variables
TTP is able to run the analysis
using different materials,
changing the shape of the tank,
and adding different structure
Low-Cost Country Sourcing
Thermal Transfer Products, with our Corporate/Divisional reach, manufactures various products in
both the United States and several low-cost countries. This allows TTP to provide the best product
value, and through its robust quality system, insulates its customers from the pains normally
associated with off-shore sourcing.
ƒƒ Supplier alliances are exclusive to ThermaSys in North America
ƒƒ Significant experience and momentum
ƒƒ LCC Sourcing combined with U.S. engineering, logistics support,
and quality assurance can offer the best of both choices
ƒƒ ThermaSys Sourcing team in Dalian, China
Global Locations
NORTH AMERICA
Franklin, Wisconsin
ThermaSys –
General ThermoDynamics
Montgomery, Alabama
ThermaSys –
Heat Exchangers
Racine, Wisconsin
ThermaSys –
Thermal Transfer Products
ThermaSys –
Tubing Products
europe
asia
Dortmund, Germany
ThermaSys – ARUP
Dalian, China
ThermaSys
United Kingdom
Covrad Heat Transfer Limited
Serck Heat Transfer
Mission:
To be the best supplier of highly
engineered copper/brass and
aluminum heat exchanger
components and assemblies.
TTP’s Kaizan approach to continuous improvement
is the key behind our lean manufacturing
philosophy. We hold or build to standards:
5215 21st Street
Racine, Wisconsin 53406-5096
Tel: (262) 554-8330
Fax:(262) 554-8536
TTPSales@thermasys.com
thermaltransfer.com Markets
Markets
served
served
Products&&
Products
capabilities
capabilities
pa c k a g i n g
mining
T-BAR technology incorporates radiator, hydraulic oil and charge air coolers into
one package — all custom-engineered to fit OE performance and design requirements
P-BAR technology incorporates radiator, hydraulic oil and charge air coolers into
one package — all custom-engineered to fit OE performance and design requirements
forestry/lumber
Plate and Bar
Technology for High Volume
OE Mobile Applications
COMPRESSOR
SERIES
P-BAR
SERIES
upa
belt Guard
aHp(H)
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A global leader in manufacturing highly
engineered heat transfer technologies
C & ssC
OCA
S ER I E S
For all Compressor indusTries
5-10
pa p e r
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COOl POWER SOlUTIONS
for all fluid power industries
plastics
SERIES
air or water Cooled aftercoolers, oil Coolers, Combination
Coolers and accessories for air Compressor applications
Cool PoWER SolUTIoNS
chemical
COMPRESSOR
a g r i c u lt u r e
Custom-Engineered
Cooling Technology for
OE Mobile Equipment
radiateur d’huile oil cooler radiatore dell’olio
ölkühler
olie koeler refrigerador de aceite olje- kylare
refrigerador de óleo
radiateur d’huile oil cooler radiatore dell’olio ölkühler refrigerador de óleo
olie koeler refrigerador de aceite olje-kylare radiateur d’huile oil cooler
radiatore dell’olio ölkühler refrigerador de óleo olie koeler refrigerador de aceite
olje- kylare
radiateur d’huile oil cooler radiatore dell’olioölkühler
olie koeler refrigerador de aceite
olje-kylare radiateur d’huile
oil cooler radiatore dell’olio ölkühler refrigerador de óleo olie koeler
Standard Hydraulic oil Coolers for Mobile & Industrial Applications
refrigerador de aceite
oljekylare
radiateur d’huile oil cooler radiatore dell’olio
Aluminum Plate
& Bar
Core Construction
olie
koeler
ölkühler refrigerador de óleo
METRIC
Mobile Ma de aceite
industrialoljeBol kylare
industrial aol
refrigerador
steel
A global leader in manufacturing highly
engineered heat transfer technologies
metals
S - BA R t e c h n o lo gy p rovi d e s co s t e f f icie n t , h ig h e r f low a n d lig h t weig h t ra d ia t o rs —
c u s t o m-e n g i n e e re d t o f i t O E p e r f o rm a n ce a n d d e s ig n re q u i re m e n t s
A global leader in manufacturing highly
engineered heat transfer technologies
11-10
Seam Welded Tube
Cooling Technology for
OE mobile Equipment
P-BAR SERIES
T-BAR provides advantages and value far beyond typical aluminum core designs.
02 - 08
Advantages
A global leader in manufacturing highly
engineered heat transfer technologies
OCA SERIES
Oil cooler, radiators,
charge air, aftercoolers
T-BAR, P-BAR, S-BAR
Mobile hydraulics
Industrial hydraulics
Compressed air
Process industries
Brazed aluminum
cooling modules
Copper round tube and fin
Air and shell/tube
heat exchangers
Expert applications support
marine/offshore
Our Businesses
www.thermaltransfer.com
TTPSales@thermasys.com
Controlled atmospheric brazing
Radiators, condensers
and oil coolers
Complete module assemblies
Patented condenser manifolds
Custom designed and
engineered products
Condensers
Lawn and garden
ATV
HVAC
Heavy duty bolted and soldered
radiators
Mechanically bonded radiators
Cu/Br and aluminum products
Combination modules
Charge air and oil coolers
Construction equipment
Diesel powered electric
generators
Military
Rail locomotive
Timber harvesting
Compressor coolers
Charge air coolers
Oil coolers
Aluminum and Cu/Br radiators
Heat sinks
Truck and bus
Off-highway
Compressors
Power generation
Shell and tube oil coolers
Charge air coolers
Marine Rail
Industrial heat transfer
Seam welded aluminum
round tube and profiles
Charge air cooler tubes
Condenser manifolds
Heat-exchange applications
Automotive and non-automotive
HVAC
Industrial
European, African and
Pacific Rim markets
Brass and aluminum seam
welded tubing
Charge air cooler tubing
Automotive
Industrial
Heat transfer
North and South America
Precision multiport
extruded aluminum tubing
Condensers
Radiators, charge air coolers
and oil cooling profiles
Automotive HVAC
and heat exchangers
Residential
Commercial
Global supplier
Brazed Aluminum Oil Coolers