Introduction to Mechanics of Materials
Transcription
Introduction to Mechanics of Materials
MECH 260, Section 102 Introduction to Mechanics of Materials Presentation Part 1 Clarence W. de Silva, Ph.D., P.Eng. Professor of Mechanical Engineering The University of British Columbia e-mail: desilva@mech.ubc.ca https:// www.sites.mech.ubc.ca/~ial C.W. de Silva Announcements Tutorial Sessions Objectives of Tutorial Sessions: 1. Assist the students in problem solution and homework assignments. 2. Conduct some of the quizzes Note 1: Tutorial sessions will start on September 14th. Homework assignments are due at the tutorial sessions. Note 2: Assignments 1 & 2 have been posted on the web site. Please see the following web site for further details: https://sites.www.mech.ubc.ca/~ial Courses MECH 260 Tutorial Schedule and Location: Wednesdays 10:00 to 11:00 a.m. Room: IBLC 182 Teaching Assistants: Mr. Tony Teng Li (tengliubc@gmail.com; ICICS 065— Robotics Lab, Tel: 604-822-4850) and Mr. Hani Balkhair (hani_balkhair@hotmail.com; ICICS 079, Tel: 604-822-6907) Office Hours of Instructor and TAs: Please see the course outline. MECH 260, Section 102, Introduction to Mechanics of Materials 3 Credits, 1st Semester 2016/17 (Tuesdays and Thursdays, 8:00-9:30 a.m.); Room: DMP 110 Course Web Site: www.sites.mech.ubc.ca/~ial The course material including the lecture presentations, homework assignments, and the solutions to homework problems and exams will be posted at this web site. Instructor: Dr. Clarence de Silva, Professor Office: CEME 2071; Tel: 604-822-6291; e-mail: desilva@mech.ubc.ca Course Objectives This course deals with the internal effects (primarily stresses and strains) in a deformable solid boy due to external loads acting on it. The subject is also known as “Strength of Materials” or “Solid Mechanics.” It is useful in a variety of engineering areas including mechanical, civil, and mining engineering and biomechanics. It provides theory and formulas that are directly applicable in the modeling, analysis, design, testing, and operation of engineering devices and structures such as automobiles, airplanes, robots, machine tools, engines, bridges, elevated guideways, and buildings. Stresses in an object are governed by the “internal loading,” which are determined from “equilibrium equations” with external loading. Stresses are a determining factor of the “strength” of the object. Strains caused by loading are directly related to the “deflection” or “deformation” or “compatibility” of the object. The stress-strain relations (or “constitutive relations”) determine the “stiffness” of an object are governed by the physics of the object. In addition to strength, deformation, and stiffness, the subject of Mechanics of Materials also concerns “stability” which studies the possibility of deformations that can grow suddenly without limit (in theory). The course consists of lectures, tutorials, homework assignments, quizzes, an intermediate examination, and a final examination. Textbook No specific textbook is assigned for this course. However, one of the following books should be used for the reading material: • Beer, F. and Johnston, E.R., Mechanics of Materials, McGraw Hill, New York, NY, 2009 (or later). • de Silva, C.W., Mechanics of Materials, CRC Press/Taylor&Francis, Boca Raton, FL, 2014. • Hibbeler, R.C., Mechanics of Materials, Pearson, New York, NY, 2011 (or later). • Philpot, T.A., Mechanics of Materials, Wiley, Hoboken, NJ, 2013. MECH 260—102 COURSE LAYOUT Week 1 2 3 4 Starts Sept 06 Sept 13 Sept 20 Sept 27 Read Chapter on: Statics Stress Strain this topic Nov 15 Nov 22 Topic Introduction, Statics Stress Strain Mechanical Properties of Materials Design Considerations Axial Load and Deformation Torsion Bending Bending Intermediate Exam (In Class) Shear Stress in Bending of Beams Deflection of Beams Statically Indeterminate Beams 5 6 7 8 9 10 Oct 04 Oct 11 Oct 18 Oct 25 Nov 01 Tuesday, Nov 01: Nov 08 11 12 13 Nov 29 Stress/Strain Transformations these topics Axial Load Torsion Bending Bending Transverse Shear this topic this topic Note: The student must pass the final examination in order to pass the course. Grade Composition Homework Assignments 10% Main Quizzes (during tutorial sessions) 10% Pop Quizzes (during class) 10% Intermediate Examination 20% Final Examination 50%_ Total 100% MECH 260 Roadmap Design Considerations Examples Course Objectives Importance Plan Review of Statics Stress Strain Design Considerations Applications Revision Mechanical Properties of Materials Axial Loading Torsion Mohr’s Circle: Stress Transformation Strain Transformation Examples Bending Beam Bending: Shear Stress Deflection Statically Indeterminate Beams Examples Applications Importance of Mechanics of Materials What is Mechanics of Materials? Study of “internal” effects (stresses and strains) caused by external loads (forces and moments) acting on a deformable body/structure Also known as: Strength of Materials or Mechanics of Solids or Mechanics of Deformable Bodies Determines: 1. Strength (determined by stress at failure) 2. Deformation (determined by strain) 3. Stiffness (ability to resist deformation; load needed to cause a specific deformation; determined by the stressstrain “constitutive” relationship) 4. Stability (ability to avoid rapidly growing deformations caused by an initial disturbance; e.g., buckling) An Example (Aircraft) External Loading on the Aircraft Dynamic Loads Engine Thrust Aerodynamic Forces Gravity Wing Joint (Attachment) τ Small Internal Element of the Joint (Stresses and Strains) σ Control Surface Forces An Example (Aircraft Disaster) Aloha Airlines Boeing 737 Flight 243 on April 28, 1988 with 95 passengers and crew Mid-air structural damage and component loss, with one fatality (a crew member was sucked out) The aircraft landed at Maui airport, Hawaii, without further loss of human life (8 serious injuries) Subject Definition Statics External Forces/ Moments · · · · · · Geometry Reactions, Internal Forces/Moments Constitutive Relations Modeling Analysis Computer Simulation Design Testing/Diagnosis Operation Engineering Deflections Deformations (Rectilinear, Angular) Application Stresses (Normal, Shear) Constitutive (Physical) Relations Strains (Normal, Shear) (Includes thermal effects) Mechanics of Materials Application of the Subject Useful in modeling, analysis, simulation, design, testing, and operation of engineering systems (e.g., automobiles, airplanes, robots, machine tools, engines, bridges, elevated guideways, and buildings) Modeling: Determine “equations” governing stress-strain (or, loaddeflection) behavior of an object Analysis: Determine stresses, strains (internal loads and deformations) due to external loading Simulation: Program a model of the system (using both analytical and experimental equations and parameter values. Run the program under specified loading conditions. Determine stresses, strains (internal loads, deformations). Design: Select materials, dimensions, and structure of a device to meet a set of performance specifications (related to strength, size, cost, safety, etc.) Testing: Apply a specified regime of loading (single or repetitive) and measure resulting deformations or determine loading that causes failure Operation: Make sure that the performance specifications are satisfied during operation of the system Importance of the Subject Optimized (Light) Structures: Material optimization, energy efficiency, and compact (light-weight) modern designs of machinery and structures Thin members; high flexibility; complex geometry Large deformations can mean poor vehicle ride quality (over guideways, bridges, etc.), undesirable contact between components causing wear, noise, sparks, hazard, etc. More Powerful Machinery: Increased power levels and longer and varied operating conditions of modern machinery larger loading; need for higher strengths Regulatory Requirements: More stringent regulatory requirements on safety, architecture, and esthetics complex and more rigorous analysis, design, and testing Applicable Engineering Fields Aeronautical and Aerospace Engineering: Design and development of aircraft and spacecraft Civil Engineering: Design and evaluation of bridges and buildings Electrical Engineering: Electronic hardware structural design, “product qualification” testing for specialized applications (e.g., nuclear power plants) Manufacturing Engineering: machine component failure, tool wear and breakage reduced productivity and product quality, increased costs of operation and maintenance Proper design of machine tools and components Mechanical Engineering: Design and testing of engines, energy systems, vehicles, aircraft, robots, ships, etc. Mining and Mineral Engineering: Design, development, and testing of mining machinery that operate under severe and hazardous conditions; emergency evacuations Some Useful Terms Force: A rectilinear load; has a magnitude and a direction (i.e., vector); Units: newton (N), 1 kN = 1000 N Normal Force: Force normal (perpendicular) to a considered area; tends to push/pull (tension/compression) the body Shear Force: Force along the plane of a considered area; causes a shearing (sliding deformation along the plane; twisting) Torque: A rotational load; torsional moment (or couple); tends to “twist” the object to which it is applied; has a magnitude and a direction (i.e., a vector); Units: newtonmeter (N.m) Bending Moment: A bending load; tends to “bend” the object to which it is applied; has a magnitude and a direction (i.e., a vector); Units: newton-meter (N.m) Stress: Force per unit area; not a vector but a 2-D tensor (because same force will cause different stresses at a point depending on the area element that is considered); Units: N/m2 (= pascal or Pa), 1 N/mm2 = 1 MPa; normal stress is caused by a normal force component, shear stress is caused by a shear force component Strain: Deflection per unit length (normal strain) or angle of deformation (shear strain); dimensionless Free-Body Diagram: “Virtually” separate the part of interest from the rest of the object and mark the loads at the interface (and also external loads) Homogeneous: Properties are uniform (do not change from point to point in the body) Isotropic: Properties are non-directional (do not vary with the direction) How many Pa in 1 MPa? in 1 kPa? History History of Mechanics of Materials Archimedes (287-212 B.C.): Statics, equilibrium of a lever da Vinci (1452-1519): Concept of moments Galileo (1564-1642): Effects of loads on beams and rods, virtual displacement Newton (1642-1727): Foundation of mechanics Bernoulli (1667-1748): Virtual displacement/work, beam bending Hooke (1635-1703): Hooke’s law of stress-strain, Hooke’s joint Euler (1707-1793): Moment of inertia, beam bending, instability, column buckling, rigid body dynamics d’Alembert (1717-1783): Inertia force (converts dynamics to statics) Lagrange (1736-1813): Mechanics, energy methods Coulomb (1736-1806): Friction (static and dynamic) Laplace (1749-1827): Mechanics, etc. Poisson (1781-1840): Lateral strain, Poisson’s ratio Saint-Venant (1797-1886): Strain distribution at abrupt changes in section/shape, strain tensor, torsion Castigliano (1847-1884): Structural loads and deflections by energy method Galerkin (1871-1945): Elastic plates, stresses in dams and retaining walls Timoshenko (1878-1972): Theory of thick beams Disclosure by Galileo (1564-1642) Roman engineers (perhaps around 1400, because the Roman empire collapsed in 1453) first used two logs (rollers) to support a stone column, for transporting it to a temple. The column broke at one of the supports. Next they used three logs. Then the column broke at the middle log! Can you explain why? I will l ask this question again toward the end of the course. Applications Trump Tower, Toronto (Closed due to Unstable Antenna) High-Speed Ground Transit (Vehicle/Guideway Design, Material Optimization, Cost, etc.) The Sky Train Vancouver, Canada— A Modern Automated Transit System Torsional Guideway Transit System (TGT) Guideway Car Pier Seismic Design (Safety, etc.) Earthquake in Kobe, Japan (Magnitude 7.2) on January 17, 1995 (Collapse of a Bank Building) Building Design (Design of Members, Joints, Configuration, etc. for Structural Integrity, Safety, etc.) Joints/Connectors of Machinery (Under Dynamic Loading Conditions) Booms, Cranes, etc. (A window cleaner carriage) Cable-stayed Bridges (Incheon, South Korea) Structural Tensioning Rods and Joints (International Airport, Vancouver, Canada) Exercising Equipment (Fatigue Failure) MEMS Devices (e.g., Accelerometer) Approach: Acceleration Inertia force of proof mass Capacitor plate (comb) movement Measure capacitance Acceleration Basic Problem Scenarios • Axial Loading: Loads are forces (tensile or compressive) applied along main axis of member Deformations (primarily extensions or compressions); occur along loading axis (Note: Deformations (strains) can occur perpendicular to this axis (Poisson effect). • Shear Loading: Two equal and opposite parallel forces on two equal parallel areas of member Deformation: sliding (shearing) of one area wrt other along the direction of loading. • Torsional Loading: External loads are “torques” tend to twist the member. • Bending Loading: External loads (forces and moments) bending deformations (i.e., flexure) of member. In practical problems two or more of these basic scenarios may exist in combination. Studied Loading Scenarios Original Member: F Deck Held by a Pin-jointed Light Rod: (Axial Loading) Bolted Lap Joint: (Shear Loading) Motorized Belt Drive: (Torsional Loading) Diving Board: (Bending Loading) F F F P P P Shear-loaded segment P Motor P P Belt Drive Shaft T T T T M F F M M Problem Solution Involves three basic considerations: • Statics (equations of equilibrium) reactions at supports and internal loads stresses • Nature of deformation (nature of strains) • Stress-strain relations (i.e., constitutive relations or physical relations) strains (deformations) once stresses are known (from the knowledge of internal loads) Note: Alternatively, we can determine stressstrain relation from known stresses and corresponding strains. Problem Solution Steps 1. Understand the problem: What has to be determined; what information is given; what are the assumptions and constraints; etc. 2. Plan the solution: Based on understanding of problem (Step 1) and available approaches to solve the problem, decide the most appropriate approach (Note: Required approach is hinted in the problem) 3. Carry out the solution 4. Check the solution: E.g., for compatibility of units and dimensions; proper sign of the results; reasonability of magnitudes; and against results from another approach I-clicker Problem 1 FC = 2 kN FB 45º FA A. B. C. D. E. FA = 2; FB = 2 FA = 2/1.414; FB = 2 FA = 2x1.414; FB = -2 FA = -2x1.414; FB = 2 FA = 2; FB = -2/1.414 I-clicker Problem 2 10 kN 3L/4 L R A. B. C. D. E. F F = 10/4; R = 30/4 F = -10/4; R = 30/4 F = 30/4; R = 10/4 F = 30/4; R = -10/4 F = -30/4; R = -10/4