Dounreay News - Dounreay Site Restoration Ltd
Transcription
Dounreay News - Dounreay Site Restoration Ltd
April 2014 www.dounreay.com Dounreay News Erin Best in Scotland More on page 5 In this issue Looking back on a busy year Pages 2 & 3 PFR: Shutdown remembered 4 page pullout Staff help out at Science Festival Page 17 DFRAS say good bye to assessor Page 18 2 Dounreay News Feature Dounreay News looks back over the last year and asks – how did we do? All the MTR raffinate has now been cemented into drums. 1 using bio fuels. The new supercompactor for WRACS arrives onsite and is installed – the container that held the previous supercompactor was used as the first bulk waste disposal. 5 The first camera footage of the interior of the DFR reactor was taken, showing the remaining breeder. 2 NDA announced its intention to remove the exotic fuels from site following a consultation. The decommissioning of the D1251 complex at DMTR was completed. 6 Three lead baths were removed from DFR – weighing between 21te and 28te each, they were lifted out using a cradle purposebuilt by Gows Lybster. 3 A cover building was constructed over the D1211 compound so that decommissioning of the tanks can begin. 7 D3100 construction and inactive commissioning completed. 8 Two English Electric 40-tonne generators used to provide emergency power at PFR were removed and sold for re-use to a company for power generation 1 4 The PFR centre guide tube was removed from the reactor, 8 demonstrating that it is possible to remove large items intact. Dounreay staff and STEM ambassadors helped out at a jobs fair at ETEC. 11 Shaft & Silo project gets planning green light – to build the facilities to retrieve, wash and re-package the ILW in the shaft and silo. Levels of contract spend with small and medium-size companies increased from 17% to 24% over the year, in line with NDA requirements. Breeder offsite transports continue. BNS staff were TUPE transferred in January. Trials of the method selected to remove the DFR steel pond liner took place in t3uk at Janetstown. 9 JCL staff joined DSRL at the end of March. Construction of the new CNC firing rang began, which will enable to firearms officers to train locally. 10 Safety statistics remain on the high side – they have levelled off but we need to do better. The two caves and 12 cells in D1206 have been characterised. The SHE Awards winners were WRACS, D1211 and D1206 project teams. 12 12 2 6 4 Send your stories to the editor at: sue.thompson@dounreay.com April 2014 www.dounreay.com Dounreay News Feature 11 12 9 5 3 11 3 10 12 7 April 2014 www.dounreay.com 4 Dounreay News Feature Commitment to safety recognised at Dounreay DSRL is one of 46 organisations worldwide to receive an award “with distinction” – the highest rating The British Safety Council has announced the winners of its International Safety Awards for 2014, given to organisations in recognition of their proven commitment to workplace health and safety. The International Safety Awards scheme, now in its 56th year, is open to UK and international organisations of all sizes across all industries and seeks to promote high standards of health and safety management practice in order to prevent workplace injury and ill health. Award winning companies have demonstrated to the judges their commitment and determination to prevent workplace injuries and work-related ill health. The winning organisations span all sectors from the United Kingdom, Africa, Asia, the Middle East and the West Indies. This long-established award has this year been won by over 500 organisations. DSRL Assurance Director Alan Scullion said that the health and safety of the workforce was nonnegotiable. “We are determined to ensure that everyone goes home safely at the end of the day,” he said. “Winning an award from the British Safety Council is a huge encouragement to us to continue rooting out practices and behaviours that put the safety of people and the environment at risk.” “All of those working at Dounreay have made this award possible which recognises their dedication and commitment in preventing injury and ill health in the workplace. It was also apparent that applicants recognise that getting health and safety right is a business enabler. Alex Botha, Chief Executive of the British Safety Council, congratulated DSRL on its success: “On behalf of the Trustees and staff of the British Safety Council we warmly congratulate DSRL and its employees on gaining an International Safety Award with distinction. “The success criteria for our International Safety Awards is challenging and that rightly reflects the importance of ensuring the risks of injury and ill health in the workplace are properly controlled. Awards have an important part to play in driving improvements in health and safety management year on year.” DSRL representatives will receive the award on behalf of the company at the International Safety Awards Gala Dinner to take place at Grosvenor House in London on April 25. Treasure Hunt coming soon As part of the new Safety Challenge on spatial awareness, we will be running a series of treasure hunts for the next three months, designed to hone awareness of your surroundings. Every Project Director will have a set of 12 Safer by the Dozen badges which they will hide around their area. Every month the Safer by the Dozen badge will become smaller, so it should become more of a challenge to spot it. If you find one, please return it to Communications with a post it note giving your details and where you found it. The first treasure hunt starts in April, and will be communicated through the weekly briefing and broadcast messages. Everyone who finds one of these badges will receive an attractive enamel pin badge as a prize. Follow standards and procedures Be responsible for safety Be responsible for safety Report unsafe acts You have lots of chances every month to find a badge and receive a prize. April 2014 Apply Second Nature Follow standards and procedures Follow standards and procedures Communicate openly and honestly Apply START BY THE DOZEN Stop and seek advice Ensure work is authorised Work within my competencies SAFER Apply a questioning behaviour Be responsible for safety Communicate openly and honestly Apply Second Nature Stop and seek advice Communicate openly and honestly Ensure work is authorised Apply START Work within my competencies Work within my competencies Intervene Report unsafe acts Apply Second Nature Intervene Willingly accept intervention from others Report unsafe acts Willingly accept intervention from others Apply START Stop and seek advice Ensure work is authorised Intervene Willingly accept intervention from others Be responsible for safety Apply a questioning behaviour Apply START Apply Second Nature Apply a questioning behaviour www.dounreay.com Dounreay News News round-up 5 Dounreay apprentice is voted Scotland's best Dounreay's Erin Thomson won Scottish Nuclear Apprentice of the Year at a night of glitz and glamour in Manchester in March. At the annual National Skills Academy for Nuclear awards ceremony Erin was presented with the coveted trophy for 2014, beating off stiff competition from Torness and Hunterston. Erin was the first female engineering craft apprentice appointed at Dounreay for over ten years and has gone on to shine as the first ever Dounreay winner of a Skills Academy award. Erin has completed an Instrument Craft Apprenticeship, and currently works as part of the site's instrument decommissioning maintenance team carrying out maintenance and project work across the site. Erin is a keen STEM Ambassador who takes a lead on sessions with children in local schools working towards their CREST Star Awards. She has recently commenced a degree course at North Highland College in Thurso and hopes to move on to an engineering role in the future. Apprentice training manager Jim Swan, said: “I am delighted that Erin's self-motivation and ability has been recognised. Her drive and commitment makes her stand out from the crowd and she is a very good example of where the Modern Apprenticeship Scheme can take a young person.” Describing her award, Erin explained: Erin was part of the 2009 apprentice intake “I am delighted to have won this award, I never imagined an apprenticeship could bring this sort of recognition. I think it highlights the efforts by everyone involved in training apprentices at Dounreay, from the apprentice training team right down to the skilled tradespeople who see apprentices through their four years and SVQ's. I am especially grateful for the opportunity to continue my studies post apprenticeship and hope to continue to progress as a tradesperson.” At the apprentice indenture ceremony last year, where Erin was awarded the Directors Trophy for Best Overall Apprentice, Dounreay's managing director, Mark Rouse, encouraged the newly-qualified youngsters to use their “top drawer” skills to get involved with the work left at Dounreay. “There is ten years of guaranteed work at Dounreay that you can take real pride in being a part of,” he said. “We remain committed to the apprenticeship scheme because it is the life blood of the company and what Erin has achieved is a credit to her, she is a very worthy winner and everyone at Dounreay is extremely proud of her, as am I.” The latest apprentices to be taken on by Dounreay will start their first year of training at the North Highland College in September. Erin receiving the Director’s Trophy from Mark Rouse Erin with DSRL representatives at the award ceremony April 2014 www.dounreay.com 6 Dounreay News News round-up First phase of vaults complete Construction of the phase one vaults at the new Low Level Waste disposal facilities is complete. June 2012: excavating the vaults Phase one consists of two shallow engineered vaults which will accommodate the minimum volume of predicted waste arising from the decommissioning of the site. Graham Construction, the principal contractor for phase one, has now completed inactive commissioning and are now carrying out small snagging works at the vaults before officially handing them over to DSRL this month. A period of active commissioning will then begin with operations of the facility expected to begin in summer 2014. Caithness & North Sutherland Fund, launched to distribute the £4M funding from the NDA in association with the development, will receive the next payment of £300k in 2014, and annually after that until 2023. November 2011: cutting the turf March 2013: putting on the roof March 2012: blasting the vaults October 2013: the vaults from the air April 2014 www.dounreay.com Dounreay News News round-up 7 Working near nesting birds Every year the site has an influx of nesting birds, and it can be challenging to go about work without disturbing them, or being disturbed by them. However, it is important not to touch or move any bird nest that you come across on site, as you could be committing an offence. In June 2012 Rab Miller captured photos of kestrel chicks being reared in the cliff face adjacent to D3100. Before you arrive at the job site, make sure you understand the job and do as much preparatory work away from the site as possible to minimise time spent in the area. The following Q&A may be helpful to you, and your embedded environmental advisor should also be able to offer advice. Consider whether exclusion zones should be identified that stipulate areas where personnel do not need to enter or loiter. Are all the birds and their nests at Dounreay protected? Yes, all wild birds in Scotland are protected under the Wildlife and Countryside Act 1981. All the birds you are likely to encounter at Dounreay are classed as wild birds - this includes crows and pigeons. Are all wild birds and their nests equally protected? No, some wild bird species (known as Schedule 1 birds) are given a higher level of protection. These tend to be the rarer species of wild bird, such as raptors. It would be highly unlikely to find a Schedule 1 listed bird nesting on the Dounreay site. How does the legislation differ between Schedule 1 listed birds and other wild birds? For any wild bird it is an offence to kill, injure or trap it, take or damage its eggs or nest. For Schedule 1 protected birds it is also Useful tips for working near nesting birds If the adult birds are scared off their eggs in cold and wet weather, the eggs will deteriorate more quickly than in warm sunny conditions, so try to perform the work when conditions are favourable. an offence to disturb it while it is building its nest, or when it is in or near its nest with eggs or young, or to disturb the bird's dependent young. disturbance is not going deter the adult bird from returning to the nest and if the disturbance is not going to result in damaging the viability of the eggs. The only times these rules do not apply is under certain exceptions – such as the licensed control of some species for permitted reasons. What should I do to minimise my impact if I am working around nesting birds? First determine whether there is good reason for performing the work at this critical time. Can the work be delayed or performed elsewhere until after the birds have fledged? Does that mean I may be able to disturb nesting birds that are not Schedule 1 listed? Yes, if there is good reason to and if the Protect yourself from attack by birds protecting their nests. It's advisable to wear appropriate PPE (hard hat, waterproofs, gloves and safety glasses). If it is decided that there is good reason for performing work in an area close to nesting birds and it is agreed that this work should proceed, then it is worthwhile determining whether the work can be performed in such a way as to minimise impact to both the nesting birds and the personnel involved. Dounreay planning update gets green light from Council planners Dounreay's latest overview of planning requirements for the site's decommissioning programme has been approved by planners. The Highland Council's Planning, Environment and Development Committee approved the Dounreay Planning Framework 2 (DPF2) on February 13. The document is essentially a guide to land use and development on the site. DSRL and the Council prepared the document, which went out for April 2014 consultation in November 2013, and the key issues raised were incorporated into the document. Once DPF2 is approved by the Scottish Government, it will replace the existing Dounreay Planning Framework document that has been in place since 2006, and will become Supplementary Guidance to the Highland-wide Development Plan. DPF2 is an up-to-date overview of the site restoration programme, regulatory regimes and decommissioning works, and provides explanation of the wider context for the building and demolition works that will be needed to enable the environmental restoration of the site. DSRL's planning application manager Carl Beck said: "The second edition of the Dounreay Planning Framework brings up to date the latest plans for decommissioning and restoring the Dounreay site. “DSRL have worked closely with the Highland Council to produce a land use plan to support the Highland-wide Local Development Plan. It paves the way for future planning applications." www.dounreay.com 8 Dounreay News News round-up The announcement that meant the end of PFR Former UKAEA worker, local historian and story teller Alistair Fraser explains how Government decisions spelled the end of the fast reactor programme at Dounreay. 1988 was to prove to be a defining year in the history of Dounreay. speculation on Dounreay's future continued. There was press speculation that the government was considering cancelling the fast reactor research programme. Such a decision would be very serious for the Dounreay site and its workforce because, after all, this programme was its raison d'etre. With concern growing among the workforce, the various unions held meetings to express their concern and garner support. The Dounreay Action Group (DAG), an umbrella organisation set up to promote D o u n r e a y, l o b b i e d M P s , government departments and trade unions. The Department of Energy dismissed these reports as speculative, saying that the Secretary of State for Energy, Cecil Parkinson, was aware of the position at Dounreay. “We have nothing more to say at this moment,” said a spokesperson. In early April 1988 the MP for the area, Robert Maclennan, met with Lord Marshall, chairman of the Central Electricity Generating Board. Support from Lord Marshall, a former chairman of the UKAEA, was vital because the CEGB provided 30% of the fast reactor research funding. Lord Marshall was unable to tell Mr Maclennan when the CEGB would take a final decision on its continued support - £30m of the UKAEA's annual budget for fast reactor research, the bulk of which was spent at Dounreay. Meanwhile a spokesperson at the Department of Energy repeated that there was no timetable for a decision to be taken by the Secretary for Energy following the government's review of the fast reactor programme. The Secretary of State for Scotland, Malcolm Rifkind, speaking at Wick in June, also followed this line. “It would be premature to say whether the Department of Energy will wish to make any recommendations at all,” said Mr Rifkind. “The Scottish Office would be ultimately involved in any discussions.” Early in July, a delegation of Highland Region and Caithness District councillors met in London with Michael Spicer, the Energy Minister. He assured the delegation that the government had no intention of losing the technological initiatives gained through decades of research and development at Dounreay. Cecil Parkinson at Dounreay in 1987 of £10m per annum, which would maintain research and development. “In considering the programme we have also had firmly in mind the importance of Dounreay to the Caithness economy and the contribution of the people of Caithness to the development of the fast reactor,” he said. Mr Maclennan later called on Prime Minister Margaret Thatcher and Cecil Parkinson to make an early statement about Dounreay to end fears that the plant could close or face massive rundown. Just over a week later, on July 21, Cecil Parkinson addressed the House of Commons on his government's energy review. “We recognise that there is a continuing benefit to be secured from operation of the PFR. We have therefore decided to fund the reactor until the end of the financial year 1993/94. This will allow operating experience to accumulate for a further five years. In May it was reported that PFR had grossed £2m in income from electricity during April, which prompted Dounreay Director Gerry Jordan to say this was a remarkable figure for the research and development plant. Nevertheless, He advised the members that the commercial use of fast reactors in the UK would not be needed for 30 or 40 years. Accordingly expenditure on the fast reactor programme would be reduced from the current level of £105m to a figure “We have also decided to fund the reprocessing plant at Dounreay until 1996/97 in order to process spent fuel from the reactor. Our decision will ensure continuing and substantial employment at Dounreay into the late 1990s,” said April 2014 Mr Parkinson. The announcement had a galvanising effect on the c o m m u n i t y. T h e C a i t h n e s s Chamber of Commerce called for the creation of a Caithness Development Corporation, to safeguard the county's economy and cushion the Dounreay impact. DAG campaigned with the slogan: “Support Dounreay – It's Your Future”. Over 500 people packed into the Viewfirth Sports and Social Club to hear MPs, local councillors and Trade Union officials all condemn the recent announcement and call on the government to reconsider its decision. Despite extensive lobbying the government held firm and PFR closed down at the end of March 1994. www.dounreay.com Dounreay News News round-up 9 PFR shutdown remembered A beautiful dream As I've said elsewhere, the prospect of almost endless power offered by the fast reactor just seemed to me to be a beautiful dream, something I really wanted to be part of. I succeeded Tony Broomfield as Head of PFR Division in 1984 and remained responsible, in various guises, for PFR until 1993. The problems with the steam generators, particularly the evaporators, are well known and there will always be a question of what might have happened if the steam side had performed as expected. Nevertheless there were plenty of successes, in particular the fuel which well exceeded its target in terms of burn up. However, what really sticks in the mind is the way the team faced up to each of the challenges which arose. was the recovery of the reactor after the oil ingress incident: not many outwith PFR gave us much of a chance but the station was returned to operation and had the best (and final) year of its life as far as generation was concerned. Probably the best example of this Colin Gregory - Retired worker April 2014 www.dounreay.com 10 Dounreay News News round-up PFR timeline February 9, 1966 June 21, 1966 June 1967 May 1968 February 22, 1973 August 17, 1973 March 3, 1974 January 16, 1975 July 24, 1976 February 25, 1977 December 19, 1977 Summer 1978 December 1978 December 1979 April 1980 May 1981 September 14, 1981 June 1982 March 1984 September 13, 1984 September 1984 December 1984 March 4, 1985 May 1985 June 1986 September 1986 November 1986 September 1987 October 1987 June 1988 July 1988 October 1988 October 31, 1990 October 1992 November 1992 December 30, 1992 June 1993 June 1993 November 1993 March 31, 1994 April 2014 Parliamentary approval for PFR construction Official opening of PFR construction site Construction work on PFR site Reactor tank awaiting transfer to concrete vault First generation of electricity using 'conventional' steam Sodium fill of primary circuit completed First criticality of reactor First synchronisation of the turbine using 'nuclear' steam First operation of three secondary circuits 600 MW(thermal) power achieved First discharge of irradiated fuel from the reactor Until November 1993, each summer, thousands of visitors tour PFR, accompanied by trained guides Fuel design burn-up (7.5%) exceeded by experimental fuel 10% burn-up exceeded by experimental fuel First evaporator tube sleeving tests carried out (Evaporator 2) 7.5% burn-up exceeded by standard fuel First dispatch of irradiated fuel for reprocessing Loading of the first sub-assembly containing plutonium from recycled PFR fuel Sleeving of evaporator tubes is completed 200 MW (electric) generation achieved 10% burn-up exceeded by standard fuel First replacement tube bundle fitted (Reheater 3) 250 MW (electric) generation achieved Buffer store commissioned Generator transformer replaced 15% burn-up exceeded by standard fuel Second replacement tube bundle fitted (Superheater 3) Remaining replacement tube bundles fitted Seaweed barrier completed 20% burn-up exceeded by experimental fuel Government announcement of cessation of PFR funding after March 31, 1994 New simulator commissioned PFR, as part of the Dounreay site, licensed by the Nuclear Installations Inspectorate Primary pump valve replacement completed Repairs to evaporator baffles Operations resumed after oil ingress work 23% burn-up exceeded by experimental fuel 19% burn-up exceeded by standard fuel Guided tours of PFR end PFR closure www.dounreay.com Dounreay News 11 News round-up PFR Stone Table The PFR stone table (aka the commissioning stone) is made of Scottish granite and was designed by the Authority's Chief Architect, Richard Brocklesby. It was made by Messrs Tawse of Aberdeen (John Fyffe Ltd) and is 4 feet high with a slightly convex circular top that is 4 feet in diameter and 9 inches thick at its perpendicular outer edge. The incised symbols and inscription on the table top and the lettering on its edge are the work of Maxwell Allan, Edinburgh sculptor. At the UKAEA's suggestion he has linked the latin inscription “E CATHENESIA AD MVNDVM” (Out of Caithness to the world) with certain ancient Pictish symbols and modern nuclear symbols. The lettering on the edge of the table is “XXI DIE IVNII MCMLXVI. IOHANNE SINCLAIR LOCVM REGINAE TENENTE” (21ST June 1966, John Sinclair being the Queen's Lieutenant). The bronze vase on the table (now missing) was made by Messrs Cornwall & Co. Ltd of Manchester. All the Pictish symbols used, including those within the representation of the reactor, are from the Ulbster stone (on display at Caithness Horizons). The design is intended to lead the eye, by means of the written word, in conjunction with the symbols, from the crescent symbol through the reactor and beyond. The Pictish crescent symbol is thought to indicate the next in line – a “regulus”, the ruler of a province. The symbols on the Caithness side are of marine and rural nature, suggesting fishing and agriculture. The elephant symbol on the world side denotes strength emanating from the reactor for the benefit of mankind. The reactor symbol is constructed of the Pictish “step” symbol in such a way as to represent the reactor component and coolant flow system. April 2014 The molecular symbols on either side of the reactor are a composition of the well known Celtic “Spectacle” symbol. They are entwined with the Celtic “Eternity” symbol. The PFR opening ceremony was held on 21 June 1966 (one month before England won the world cup) and was filmed (copy held in the Scottish Screen archives). The list of invited guests was long and varied. The ceremony was opened by Roy Matthews, Dounreay Director. The main speaker was Sir Wiliam Penney, KBE, FRS, Chairman of the UKAEA at whose invitation Mr John Sinclair, MBE, Lord Lieutenant of the County of Caithness, unveiled a commemorative stone table. The salute was a new pipe tune entitled “Power from the North” and was especially composed for the occasion by crofter John MacKay of Trantlebeg. The piper was site photographer and Thurso Pipe Band member John Macrae. The pipe band also played during the ceremony. A marquee was erected for the guests and on display in the marquee was an artist's impression of PFR painted by P Sainsbury. There were also two models of PFR, one being sectional. The benediction was given by Rev. Ian Cameron, Minister of the Parish of Reay and the toast to PFR by Richard Moore GC, CBE, Managing Director of the UKAEA Reactor Group. The first turf was cut by using a mechanical digger in front of some old farm cottages. A sad farewell for some but the spirit lives on I joined a full-house in the main canteen to witness the closing ceremony which was relayed to television screens via vans, sporting giant satellite dishes, parked outside the canteen and PFR. from the local authority, trade unions and the general public and the Dounreay workforce, the transmission line cost was a stumbling block. But help was at hand, or so political gossip goes. The closing down ceremony was itself uneventful because nothing visible actually happened, no flashing lights, no noisy klaxons, only the image of Gordon Blagden, the senior shift-manager on duty that day, seated at the control desk, surrounded by a number of UKAEA dignitaries. The industrial landscape of Scotland was taking a bit of a pounding in the mid-sixties and the labour secretary of state for Scotland, Willie Ross, advised the prime minister, Harold Wilson, that if PFR was not sited at Dounreay, he would resign. It was a resignation too far for Mr Wilson, and so PFR was sited at Dounreay, and the Dounreay-Beauly transmission line was built. A number of PFR employees were very unhappy, even bitter, that PFR was not given a stay of execution. Many had worked nowhere else on site other than PFR so it was a wrench. What they were not to know that day was that whilst the powerful heartbeat of PFR was now dead, its spirit would eventually rise again, ironically via the system that was used in the sixties as an argument against the siting of PFR at Dounreay, the necessary, but very expensive transmission line from Dounreay to Beauly. Fast forward to the present day where all the talk is about renewable energy from a variety of sources, including wind and tide. On a bleak hillside at the northern end of Halladale, facilities are being constructed that will take in this power from whatever source, and will then feed it onto the DounreayBeauly line, which has been extensively upgraded over the past two years. Alistair Fraser - retired worker Whilst there was strong support www.dounreay.com 12 Dounreay News From the frontiers of fast reactor technology to the frontiers of decommissioning, PFR has always enjoyed a high profile role in the eyes of World Association of Nuclear Operators. When I took over the decommissioning of PFR it had already enjoyed a full life of research and development of fast reactor technology and mixed oxide fuel development as a precursor to the demonstration commercial fast reactor for Europe, which was never built. PFR had begun the transition from R&D to decommissioning with the development and application of water vapour nitrogen technology to remove all traces of alkali metal contamination from secondary steam generating pipework and drained the reactor systems of 1500 tonnes of sodium coolant. PFR carried over many of the rigours of job control from reactor operating methodology into its decommissioning activities and the challenge was to migrate operations to a more streamlined safe system of work commensurate with the challenges of decommissioning. This area proved to be one of the most difficult cultural changes for PFR with their sound safety record reinforcing custom and practice. PFR has enjoyed huge levels of decommissioning in three distinct areas: News round-up Broomfield, who told the guests: “The lives of many here present, including my own, will be changed tomorrow when this flagship plant generates its last unit of electricity. Bonds between those involved will remain.” • conventional strip out of equipment, asbestos and electrical components • removal and destruction of sodium and sodium coated components • dismantling of nuclear contaminated and activated components included mixed oxide nuclear fuel The teams have clearly demonstrated the benefits of a smooth transition from operations into decommissioning with continuity of knowledge and professionalism. It is not easy to dismantle your life's work at the frontiers of research and development but the considerable challenges of dismantling Britain's biggest fast reactor has challenged the ingenuity and flexibility of this unique team. In my opinion the team have risen to the challenge. Granted this is not rocket science but it is nuclear decommissioning with the added twist of alkali metal and the most irradiated reactor core in Britain. It was a pleasure and privilege to work with this team of scientists, engineers and decommissioning operators on Britain's most complex nuclear reactor decommissioning project. Mike Brown Strategy Implementation Manager, Dounreay Nuclear Decommissioning Authority PFR Shutdown (Dounreay News 1993) VIP guests from around the world joined PFR staff past and present at a ceremony to mark 20 years of operations on March 30, the day before the reactor was finally closed down. BBC and Independent Television crews made use of a satellite link to London while radio reporters set up a studio in the external affairs department and carried out a series of interviews for local and national programmes. Radio 5 Live, in its first week of transmissions, broadcast live for 15 minutes from Dounreay. The main reception was held in the Welcome Break, converted into an auditorium for the occasion. A live TV link was provided to the PFR control room to allow the 200 guests to watch the start of the wind-down process, initiated by senior shift manager, Gordon Blagdon. The ceremony was hosted by Reactor Services Business Director, Tony April 2014 He went on: “I believe those who have been involved in the PFR project can be proud of what has been achieved. We have been fortunate in our careers to have had this focus for our enthusiasm and energy in the advancement of nuclear technology, and, at least until tomorrow, of having Government funding in support of operations!” The keynote speech was made by former UKAEA Chairman Sir John Hill, who told his audience: “PFR has been a great success. In the over 20 years in which it has operated it has done everything that was hoped of it and almost everything of which it is capable.” He declared: “To be capable of building reactors that can produce as much electricity as we need, almost for ever, without polluting the environment with combustion products or having to import any new fuel, is some achievement.” He also commented: “It is a great pity that the Government did not give it time to complete its job, particularly as it is now running so well and covering so much of its costs from the sale of electricity. It is therefore with great sadness that we have to accept that the time has come for it to go into honourable retirement. “Do not regard the great work you have done as in any way wasted. That would be a great mistake.” www.dounreay.com Dounreay News 13 News round-up Training Dates These are a selection of the training courses being run in April. For more information and to arrange your training please check the training event calendar on the intranet and SAP for dates, or call Dounreay Training (x4735). April Course Title Venue 1 Asbestos course for Doctors External 1, 8, 15, 22, 29 MOD1 Works Control system overview Dounreay 1 Utility/ATV vehicle awareness Dounreay 1, 11, 17 N109 MEWP scissors Ormlie 1, 7 Pressurised suits theory Dounreay 1, 2 Pressurised suits practical Dounreay 1, 8, 15, 22, 29 Site induction Dounreay 2 CEMAR (am or pm) Dounreay 2 Intro to project management (APM) Dounreay 2, 24 N706 mobile towers Ormlie 2, 23 N402 slinger/signaller refresher Ormlie 2 RMC training (full course) Dounreay 2 Asbestos awareness Dounreay 2, 9, 16, 23, 30 Basic radiological induction Dounreay 3 CEMAR (am) Dounreay 3, 25 N104 overhead crane refresher Ormlie 3, 16, 24 Management Systems awareness Dounreay 3, 10, 17, 24 Fire & Security refresher Dounreay 4, 11, 25, 30 Emergency first aid Dounreay 4 N723 harness & fall arrest (pm) Ormlie 4 CPC driver Thurso 7 N108 MEWP boom Ormlie 7 Asbestos awareness refresher Dounreay 7 Portable appliance testing Dounreay 8 C&G 17th edition wiring regs Dounreay 8, 30 MOD3 Safe systems of work upgrade Dounreay 8 N104 overhead crane novice Ormlie 9 EA12 forward control point liaison officer Dounreay 9 MOD2 risk assess & specialist advice Dounreay 10 Manual handling (high risks) Dounreay 10 COSHH & DSEAR Dounreay 10 Asbestos non licenced full Dounreay 10, 24 EA14 local incident controller Dounreay 14, 28 Confined space operator Dounreay 14 N402 slinger/signaller novice Ormlie 14 Temporary containment Dounreay 16, 22 N001 counterbalance forklift refresher Ormlie 17 Basic criticality Dounreay 17 Asbestos non licenced refresher Dounreay 22 IOSH managing safety Dounreay 28 N001 counterbalance forklift novice Ormlie 29 Radiation worker Dounreay 29 Industrial gas user Dounreay 29, 30 NEC introduction Dounreay April 2014 Ormlie club girls donate Alan Scullion has sent in a photo of the Ormlie Girls' latest charity donation, on the eve of its diamond anniversary. Since its formation 15 years ago, Ormlie Girls has maintained its tradition of supporting local good causes by donating £1,000 to Thurso Town Improvements Association. Previous recipients have included the Three Bears Nursery, Thurso Youth Club, the Couthie Corner and many other local charities. The 25 'Girls' raise money during the year through raffles, quizzes, sponsored walks, car boot sales and selling a very popular recipe book. One or two events are held in the Club in Brownhill Road each month, featuring an entertaining variety of talks and participative activities including food tasting, beetle drives, makeup and cookery demonstrations and seasonal parties. Ormlie Club was founded by workers that resided in the Dounreay hostel, and is fast approaching its diamond anniversary. Both the Club and the Ormlie Girls welcomes new members – visit their Facebook page for more information. A significant part of Ormlie Girls' membership comprise Dounreay workers, former workers, and spouses of former workers. Site induction gets accreditation Dounreay's site induction course has now been accredited by the National Skills Academy Nuclear, as meeting the requirement for Basic Common Induction Standard (BCIS). BCIS is the first stage in the nuclear industry standard for achieving unescorted access to nuclear sites. The standard ensures that individuals "recognise and understand the importance and need for safety and security requirements, awareness of radiological hazards, environmental issues and individuals HSE responsibilities while on a licensed nuclear site” From April 8, all employees and contractors will undertake BCIS and a short assessment, as part of the standard induction process to site. They will be issued with a BCIS Certificate, which can be recorded on their Nuclear Skills Passport and will be recognised and accepted at other sites. www.dounreay.com 14 Dounreay News News round-up HEALTH MATTERS Giving up smoking It's never too late to stop smoking, and when you do, the risks to your health drop dramatically says OHD nurse Claire Helliwell. After 20 minutes - blood pressure and pulse rate return to normal. After 8 hours - nicotine and carbon monoxide levels in blood reduce by half and oxygen levels return to normal. After 48 hours - carbon monoxide will be eliminated from the body. Lungs start to clear out mucus and other smoking debris and there is no nicotine in the body. Ability to taste and smell is greatly improved. After 72 hours - breathing becomes easier. Bronchial tubes begin to relax and energy levels increase. After 2-12 weeks - your circulation improves. After 3-9 months - coughs, wheezing and breathing problems improve as lung function increases by up to 10%. After 5 years - Risk of heart attacks falls to about half compared with a person who is still smoking. After 10 years - Risk of lung cancer falls to half that of a smoker. Risk of heart attack falls to the same as someone who has never smoked Excuses that smokers use to delay quitting, and how to overcome them. Excuse 1: the damage is done You might feel that because you smoke, you've already increased your chance of getting cancer or another smoking-related disease, so quitting now won't make any difference. In fact, as soon as you quit, your April 2014 body starts to repair itself. You'll n o t i c e improvements in your breathing and sense of taste and smell just a few d a y s a f t e r stopping. You'll also improve the health of your family and friends by not exposing them to passive smoking. Excuse 2: I'll gain weight Medical evidence shows that nicotine doesn't stop you g e t t i n g h u n g r y. Nicotine makes you burn calories faster, but as long as you remember that you need less food energy, quitting won't actually make you gain weight. Try eating low-fat options and take up an activity instead of replacing cigarettes with food. Excuse 4: it's not the right time to quit smoking Although it's true that you shouldn't try to quit during particularly stressful times, don't use this as an excuse to never try quitting. Excuse 3: I'll get stressed Despite what you may think, nicotine doesn't calm you down. Nicotine cravings between cigarettes make you feel stressed and anxious, so when you smoke the cigarette you feel calmer. But you'll feel less stressed once you quit and don't have cravings any more. If you want a cigarette, wait for 10 minutes and the craving will usually pass. Take some deep breaths or go for a walk to relieve the stress and distract you from those cravings. Pick a particular date, such as the beginning of a holiday or the beginning of a working week. Work out what makes you want a cigarette, such as having a cup of tea or going to the pub, and pick a day when you can avoid these triggers. Have you visited your local pharmacy? yourself and the pharmacist. Treatment may include patches, sprays, lozenges and many more. All it takes is a visit to your pharmacy, a short form to complete and you're on your way to a smoke free life. Make the step, you won't regret it. OHD will have appointments for lung function testing on Wednesday April 23 for anyone wishing to check their lung function. The test involves you taking some deep breaths and blowing into our spirometry tester. Feel free to give us a call on x2184 to book an appointment. All our local pharmacies provide a free smoking cessation program which involves a 12 week course of whichever treatment is agreed with www.dounreay.com Dounreay News 15 News round-up NDA looks for mentors as business scheme launched NDA has launched a mentoring scheme for smaller businesses to help them benefit from the huge opportunities offered by the nuclear decommissioning industry. The NDA Estate Mentor Scheme will pair up small and medium-sized enterprises (SMEs) with industry professionals who will offer support and guidance on securing work in the sector for the first time or increasing the volume of work already on their books. The scheme, which is free to participants, will initially run as a pilot for 12 months from April and is one of a number of initiatives by the NDA to promote and encourage SME participation across its estate. All UK-based SMEs are eligible to apply for the scheme, regardless of which sector they operate in, but must either have an aspiration to work on an NDA site or be keen to increase the volume of work they already undertake across the NDA estate. can boost the volume of orders on their books from our sites.” Ron Gorham, the NDA's head of supply chain optimisation, said: "A healthy, vibrant supply chain is vital for us to be able to effectively deliver our mission to clean up Britain's nuclear legacy. "We are committed to encouraging as many SMEs as possible to enter our supply chain, which helps ensure that we promote economic growth in the communities in which we operate. Mentors and mentees on the scheme will commit to communicate regularly and build relationships of mutual support with the objective of making the mentee more effective in entering or working in the NDA supply chain. "This scheme will help any small business with an interest in working on the NDA estate to understand how they can make themselves more effective in winning work and will give firms already involved in the supply chain advice on how they The NDA is keen to hear from people who wish to become mentors or mentees. To apply, you must be a qualified and experienced nuclear industry professional, whose expertise reflects the activities undertaken on the NDA estate. Marta donates proceeds of auction to Balmore Approaching the completion of her two-year secondment to DSRL, former environmental operations manager Marta Green had accumulated some items that could not practicably be shipped back or used in the States. So she invited friends to a silent auction to benefit the Balmore Animal Rescue and Rehoming Centre. The appliances, TVs and a gas BBQ all have new homes and thanks to the generous bids of several DSRL employees, £205 was raised for Balmore. Secretary of the Caithness branch of volunteer fundraisers Dawn Milnes said: “We are always looking for new fundraising ideas and anyone willing to help out at our events. We would like to say a huge thank you to Marta for her very generous donation to the centre.” Mandy MacIntyre from Balmore said: “This year is the 20th anniversary of the SSPCA centre, at Balmore. April 2014 “Over the years we have managed to rehome many animals, from dogs and cats to the smaller animals. “We have also helped wild animals that are injured or requiring our help and we would not have been able to do this without the help, support and generosity from the general public, local businesses, staff and our hard-working f u n d r a i s i n g committee.” Quotable Quotes I fear that somebody must have spiked Mr Almunia's sangria. This man is talking 'estupideces' – it means twaddle, where I come from. Nuclear power isn't something you can afford to sit around waiting to happen. It involves years of planning and huge investment. The idea that a whole raft of different companies may be queuing up in the wings to throw their own money at Britain is laughable and easily denied. Local MP Ian Liddell-Grainger is outraged that the EuropeanCommission have criticised the strike price deal with EDF for the new Hinkley Point C nuclear power, accusing EC competition commissioner Joaquin Almunia of trying to scupper Britain's energy strategy (SouthWest Business) The Scottish Environment Protection Agency has informed stakeholders of an incident in the civil aspects of Dounreay and will report today on that. The agency does not expect the incident to have wide environmental implications; indeed, it seems to have been safely contained. However, that provides an illustration of openness and transparency, which is hugely important in dealing with such matters. First Minister Alex Salmond speaking in First Minister's question time in Holyrood about the “smouldering waste” at Dounreay We are fortunate this was a minor event, but it does confirm that the Bristol Channel is subject to seismic events. Four hundred years ago a larger quake caused a huge tsunami in the channel and the Severn Estuary. The Great Flood Event of 1607 killed thousands and wrecked the economies of Somerset, Gloucestershire and South Wales. It over-topped Hinkley Point and destroyed the small habitation which is now the city of Cardiff...This is a warning to stop Hinkley Point now and call for an imminent risk assessment before any further work is taken. Richard Cottrell, former Euro MP for Bristol, says that the minor earthquake that hit Bristol in February should be a warning not to construct another nuclear power station at Hinkley Point (North Devon Gazette) Albion Square is an excellent example of how we can work with colleagues at BEC, Copeland Borough Council and the supply chain to deliver a project that not only enables Sellafield Ltd to relocate staff giving us greater flexibility to deliver decommissioning on site, but also will bring real economic benefits to Whitehaven itself. John Clarke, CEO of the NDA and a BEC Board member commenting the £20m office block in Whitehaven which will be home to around 1,000 Sellafield employees being relocated off site, who it is hoped will stimulate Whitehaven's retail sector (North-West Evening Mail) www.dounreay.com 16 Dounreay News News round-up Welcoming Bob to site Bob Kury is the new deputy Managing Director responsible for the Support Directorate. He will take over from Dyan Foss at support, organisational Easter. development and strategic technical advice to the Magnox With more than 30 years of decommissioning programme. professional experience at nuclear sites in the US and abroad, Bob is Bob is married to Laura, and they the Vice President for CH2M HILL's have two children, Britt and Tyler, Nuclear Liabilities D&D Programme who are both in University in the US. Management organisation, which provides leadership and direction In his free time Bob enjoys golfing for Asian and UK business and fishing. He is looking forward to development opportunities. trying out the many opportunities in the county to pursue these past Bob's experience in the UK involves times. providing leadership, direction, Apprentices give models a new lease of life Dounreay's apprentices have done a cracking job with restoring and refurbishing the ageing reactor models of DFR and PFR. Back in pride of place, within the exhibition area dedicated to the history of Dounreay, the models have been returned to their original home. Shining brightly with newly fitted lighting and broken and missing parts mended and replaced, the apprentices have dedicated some of their time to bringing the models back to their former glory. Accompanying the models back to Caithness Horizons are two of the apprentices involved, Martin Gunn and Gary Beales, who are pictured with Caithness Horizons curator, Joanne Howdle. Talking about the work they did, Gary said: We cleaned up the models of the DFR dome and PFR and replaced the lighting with low wattage LEDs and gave the dome a fresh coat of paint. It was great April 2014 being able to do something different with the skills we have learnt at work and college.” Martin added, “I enjoyed working on these models as it gave me an opportunity to use my skills that I've picked up at work. I'm very happy with how the models turned out after we put in led lighting and gave the models a much needed clean and a coat of fresh paint.” Praising the work of the apprentices, Joanne Howdle said: “I can't thank the apprentices enough for doing such a fantastic job and making the models look like new again. They really have done themselves proud and we are very grateful for the time and effort they have dedicated to this project. The models are extremely popular exhibits within our museum and it's great to have them back where they belong for our visitors to enjoy.” www.dounreay.com Dounreay News 17 News round-up STEM Ambassadors help out at science fest Over 700 people attended the Caithness International Science Festival held at the end of March at the Wick Assembly Rooms. STEM Ambassadors, under the coordination of DSRL's Pat Kieran, assisted with the workshops and the end of festival family fun day. Among the exhibitors taking part were 'Animal Magic' who brought along a selection of exotic wildlife including giant millipedes, Whale & Dolphin Conservation, the Caithness branch of the British Science Association, and DSRL. Speed dating Over 190 third year pupils from three secondary schools have been given advice on subjects they should consider studying for a future in Science, Technology, Engineering and Maths - known as STEM. The event, called Speed Careers is run by DSRL and supported by STEM Ambassadors in the North of Scotland who gave their time to pass on their valuable advice to these pupils at a crucial time in their schooling. April 2014 This is the fourth year this event has been run and is starting to show dividends with positive feedback from teachers and employers. This year's event visited Thurso High School, Wick High School and Golspie High School. www.dounreay.com 18 Dounreay News News round-up DFARS say goodbye to SAS assessor Scottish Ambulance Service assessor Dave Currie received a special retirement send off from his friends in the Dounreay Fire Ambulance and Rescue Service (DFARS) when he came to site for the last time in March. Dave has had an association with DFARS for the last 22 years, ever since he trained Dounreay's first ambulance technician Raymond McBeath at the Scottish Ambulance Service training centre in Glasgow. Dave moved up to Inverness some years later and became a training officer at the Scottish Ambulance Service headquarters, and has since been training all Dounreay's ambulance technicians on a six monthly basis when they carry out their ambulance assessments. Dounreay now has seventeen ambulance technicians trained up to Scottish Ambulance Service standards. Dave was presented with an engraved glass and a bottle of malt whisky by the crews when he came to site for his last assessment before retiring. He is pictured with Eric Gunn (left) handing over an empty container of malt whisky – to remind Dave to collect the bottle from reception on his way offsite – and Raymond (right) handing over a glass engraved with the DFARs logo. Charities get a helping hand through completed Safety Challenge Dounreay's latest Safety Challenge to drive down hand injuries was successfully completed in November. Five local charities were nominated The challenge was for all to receive £2,000 each as a result. Directorates to go for 60 days Representatives from HomeAid Caithness & Sutherland, KWK9 Rescue, Radio Remedy, Caithness Spina Bifida & Hydrocephalus and SSPCA Balmore Animal Welfare without having a hand injury, and for the site to generate 20 good practices or local improvements which would result in reduced hand injuries. Centre received the money from By June 12, DSRL at the end of March. challenge started, we had already April 2014 2013, when the had 22 hand injuries. to remain focused. Between June and the end of “Hands are still the most likely part December the frequency of hand of your body to be injured. Look injuries slowed dramatically and after yourself and look out for your there were only seven during that colleagues,” she said. period. DSRL Deputy MD, Dyan Foss, encouraged everyone to continue www.dounreay.com Dounreay News 19 News round-up Nuclear news Nuclear fusion reaches significant milestone In February, a nuclear fusion reaction hit a scientific milestone by generating more energy than it consumed. Hidden hazards in the workplace The breakthrough took place at the Lawrence Livermore National Laboratory in the US. In the UK in FY 2012/13 148 workers were killed at work and 78,000 employees suffered RIDDOR reportable injuries costing society an estimated £13.8 billion (figures from HSE). At Dounreay 66 workers were injured in FY 2012/13 and that's 66 too many. No matter where you work, there are always risks involved that go unnoticed. As children we played outside and often came home with a few cuts and bruises. However, we also came home with a learning experience. All that outdoor play taught us how to protect ourselves from harm by being aware of hazards. This is a skill which can then be utilised at work to spot the hidden hazards in the workplace. If we focus our attention on the hidden dangers at work we can all take steps towards preventing the next accident. These hidden hazards can take many forms. It could be the chemicals you are using at work which are highly corrosive and could burn your skin if they came into contact with it. If you are using chemicals at work apply the ERICPD principle and either eliminate the use of the harmful product altogether or find a safer chemical. Discuss your options with your local AP (Hazardous Substances) before bringing a substance onto site. It could be the ageing plant you are working on. Much of our equipment is now over fifty years old. An example on site was the corroded fire suppression system that was hidden by lagging. If corrosion or any other issues are noted during maintenance they should be recorded on the work order and highlighted to the Facility Managers so corrective work can be organised. If you notice a problem due to ageing plant, even though other people have ignored it, report it to your supervisor and raise a UNOR. It could be the machinery you are working on. There have been a number of incidents in recent years where personnel were injured whilst working with machinery. machine you are about to work on and think about the risks which may occur and how these can be managed. You should check the machine has all its guards fitted and is free from defects. Always follow the safe system of work and if a problem occurs apply the START principle and seek your supervisor's assistance. Stress is another workplace hazard that is not always obvious. Work related stress develops because a person is unable to cope with the demands being placed on them. It is important to take action immediately if you are concerned about one of your colleagues, or yourself, and speak to your line manager. These are only a few examples of the hidden hazards that are present in the workplace. Being aware of what could harm us is a step in the right direction towards preventing harm at work. Always be vigilant and take immediate action if you see an unsafe act or condition. Researchers used lasers to compress fuel made from two heavier forms of hydrogen sufficiently to start a nuclear fusion reactor. The fuel was heated and compressed using 192 lasers to almost three times the density of the centre of the sun. The fuel did not reach ignition, at which point the reaction would have become selfsustaining and produced large amounts of energy. However, researchers in the field of nuclear fusion have hailed the achievement as a significant step. (CBC News) Dungeness B seal returned to wild A seal trapped in a seawater tank at Dungeness B since the end of January, was returned to the wild on March 18. The tank, known as the forebay, contains seawater drawn in from the English Channel by the nuclear plant's cooling system. The seal survived by eating fish that were also trapped in the forebay, put on weight and was named Davina by reactor staff. Dungeness B worked with the British Divers Marine Life Rescue to coax Davina onto a specially made platform, from where she could be returned to the sea. (Folkestone Herald) Oldbury recycles 140 tonnes of batteries One hundred and forty tonnes of redundant batteries have been recycled from the defunct nuclear reactor site at Oldbury. The batters were used to supply vital back-up power for the reactor, which stopped generating power in 2012 and is in the process of defuelling, before decommissioning can begin. The site is scheduled to enter care and maintenance in 2027. (Bristol Post) Russia to trial alternative to complete decommissioning A radical alternative to the complete decommissioning of a nuclear power plant is to be trialled in Russia. The trial involves using the buildings as bulk waste storage facilities and then completely covering them with an inert material – in this case, sand. The Voronezh nuclear power plant in Russia, which was built but never used, is being considered for the trial, which would entomb the buildings in mounds of quartz sand several metres thick. (Nuclear Engineering International) Protect yourself by checking the April 2014 www.dounreay.com 20 Dounreay News News round-up Sue’s News Sample team rewarded for commitment At the end of March, DSRL said goodbye to: • Alastair Macdonald • Billy Epling • Marta Green • Lindy Black • Ray Torley DSRL also welcomed on board the Dounreay-based staff of Johnson Controls. DSRL boss Mark Rouse presented six DSRL staff with Chartered Management Institute (CMI) Diplomas, which they had worked for 18 months to achieve. Leadership and Management. Kathryn Cartwright received a Level 7 Diploma in Strategic Management. Lynda Macaskill, Maryrose Bailey, Avril Fell, Mary-Jane Statham and Elizabeth Irwin all received Level 5 Diplomas in Successful achievement of either of these qualifications is a route to becoming a Chartered Member of the CMI. The team carrying out active drain characterisation work around the site have been rewarded for their commitment and enthusiasm. The team of five from the Environmental Closure and Demolition department collected samples beside the active drain at three areas around the site: next to the D8550 floor slab, the low level waste pits and north of DFR. The team had to contend with horrible weather conditions but carried on in the wind and rain, and worked through their breaks to get the job done without any safety or environmental issues. Project manager Eann Plowman said that the team went over and above what he could have expected to get the job completed on time. “They came up with good solutions as to how the job could progress whilst still complying with the documentation,” he said. “The work was challenging due to the continual possibility of finding radiological and chemical contamination and the controls required were complied with fully throughout. “I felt that their commitment and enthusiasm to to get the job completed, their innovative ways of containing the samples in poor weather and their willingness to work through their breaks when required was deserving of some reward.” The analysis results from the samples collected will be used to prepare the decommissioning strategy for the site active drains removal. The team involved were Steve Innes, Philip Ross, Valene Gunn, Neil Rollinson (Nuvia) and John Amy. They each received a meal voucher. Develop career excellence with Dounreay Keep your diary clear on May 2, as HR are holding a "Developing Excellence" day The day will be devoted to formal presentations, held in promoting the many training and D8538. career development opportunities available to DSRL staff. The format of the day will be a mix of More information on the events will be in forthcoming briefings, and will also be posted on the intranet. Dounreay News is edited by: Sue Thompson, Dounreay Communications Published by DSRL on behalf of the NDA Design & Layout by: DSRL, Graphics Services, Dounreay PR-NP2014 Apr A1.CDR (04/14) April 2014 DSRL©2014 informal drop-in sessions and more Please Recycle this newspaper when you've finished reading it. www.dounreay.com
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