HD11 Service Manual
Transcription
HD11 Service Manual
HD11 Service Manual 4535 612 10261 Rev A February 2005 CSIP Level 1 Copyright © 2005 Koninklijke Philips Electronics N.V. All rights reserved About This Manual Audience This document and the information contained in it is strictly reserved for current Philips Medical Systems (“Philips”) personnel, Philips licensed representatives, and Philips customers who have purchased a valid service agreement for use by the customer’s designated in-house service employee on equipment located at the customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. This document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first written request. This manual supports the field service maintenance and repair of the HD11 Ultrasound System. The user of this document is a qualified ultrasound electronics technician who has completed training classes on the system and its peripherals. Manual Format This manual is in Portable Document Format (PDF), for viewing on a laptop computer with Acrobat Reader. A list of bookmarks functions as an additional table of contents. Those bookmarks, the table of contents, and cross-references use hypertext links to provide access to the referenced information. 4535 612 10261 CSIP Level 1 Conventions in This Manual Service Manual Questions or Comments Customer Assistance HD11 Service Manual Page 2 About This Manual The following conventions are used in this manual: • Hypertext links are blue. • All procedures are numbered, and all subprocedures are lettered. You must complete steps in the sequence they are presented to ensure reliable results. • Bulleted lists indicate general information about a function or procedure. They do not imply a sequential procedure. • Control names and menu items or titles are spelled as they are on the system, and they appear in bold text. • Symbols appear as they appear on the system. • An English system is assumed. If you have questions about the service manual, or you discover an error in the manual, contact Philips Ultrasound Technical Publications: • bothell.techpubs@philips.com • Technical Communications, MS 964, at the address below Various support locations around the world can provide customers technical assistance with the ultrasound system. Customers should contact the representative or sales office from which they purchased the system or the nearest Philips Ultrasound office. Philips Ultrasound 22100 Bothell-Everett Highway Bothell, WA 98021-8431 USA 425-487-7000 or 800-426-2670 www.medical.philips.com 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 3 About This Manual “EnVisor,” “Color Power Angio,” “Cineloop,” “HD11,” “OmniPlane,” “QLAB,” “SonoCT,” “Ultraband,” and “XRES” are trademarks of Koninklijke Philips Electronics N.V. Non-Philips Ultrasound product names may be trademarks or registered trademarks of their respective owners. This document and the information contained in it is proprietary and confidential information of Philips Medical Systems (“Philips”) and may not be reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior written permission of the Philips Legal Department. Use of this document and the information contained in it is strictly reserved for current Philips personnel and Philips customers who have a current and valid license from Philips for use by the customer’s designated in-house service employee on equipment located at the customer’s designated site. Use of this document by unauthorized persons is strictly prohibited. Report violation of these requirements to the Philips Legal Department. This document must be returned to Philips when the user is no longer licensed and in any event upon Philips’ first written request. PHILIPS PROVIDES THIS DOCUMENT WITHOUT WARRANTY OF ANY KIND, EITHER IMPLIED OR EXPRESSED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Philips has taken care to ensure the accuracy of this document. However, Philips assumes no liability for errors or omissions and reserves the right to make changes without further notice to any products herein to improve reliability, function, or design. Philips may make improvements or changes in the products or programs described in this document at any time. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 4 Contents Contents About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Conventions in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Service Manual Questions or Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Customer Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 More About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Figure 1-1 HD11 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Modalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Reference Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 5 Contents Cart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 1-2 HD11 Ultrasound System Control Panel and Soft Key Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 E-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 System Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Optional Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Device Safety Requirements and Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Figure 1-3 System Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Supplies and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 System PC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Table 2-1 PC Hardware Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Monitor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 6 Contents Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 About Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 General Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Electrical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Avoiding EMI and RF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Mechanical Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 General Equipment Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 About Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Physical Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 System Operating Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Table 4-1 Power Supply Output Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Operating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 E-box Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 PC Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 System Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 7 Contents System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 I/O Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Token Ring Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 System Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 4-1 HD11 System Functional Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Inspecting the Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Checking Physical Access for Delivery and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Checking Electrical and Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Gathering Site Network (DICOM) Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Uncrating and Unpacking the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Inspecting the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Inspecting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ➤ To inspect the system after uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Assembling the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Installing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Installing the Printers and VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Installing the System Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 8 Contents Powering On and Configuring the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Setting Up the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Verifying the User Interface Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 ➤ To check or set the user interface language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Figure 5-1 Setup Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Figure 5-2 Regional and Languages Options Window (Regional Options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Figure 5-3 Regional and Languages Options Window (Languages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Verifying the Input Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 ➤ To check or set the input language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Figure 5-4 Text Services and Input Languages Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Verifying the System Language Unicode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 ➤ To check or set the system language unicode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Figure 5-5 Regional and Languages Options Window (Advanced) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Setting the Institution Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 ➤ To check or set the institution name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Figure 5-6 Border and Prompts Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Setting the Date and Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 ➤ To set the system date and time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Figure 5-7 Date and Time Properties Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Verifying the System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 ➤ To verify or enable system software options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 9 Contents Figure 5-8 Setup Window (Options) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Figure 5-9 System Options View/Install/Remove Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Configuring the DICOM Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 ➤ To set or change DICOM parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Configuring Other System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ➤ To configure other system settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Preparing the Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 ➤ To configure the system for PAL format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Checking System Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Presenting the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Physical Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Figure 5-10 Installation Procedure List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Uncrating the HD11 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Figure 5-11 Cutting the Plastic Banding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 ➤ To uncrate the HD11 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Figure 5-12 Removing the Corrugated Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Figure 5-13 Removing the Foam Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Figure 5-14 Removing One of the Corrugated Wraps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Figure 5-15 Removing the Second Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Figure 5-16 Removing the Hold-down Brace Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Figure 5-17 Removing the Ramp Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 10 Contents Figure 5-18 Placing the Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Figure 5-19 Removing the System Hold-down Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Figure 5-20 Removing the Wheel Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Figure 5-21 Rolling the System Off the Pallet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Figure 5-22 Removing the Cable Connection Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 ➤ To install the system monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Figure 5-23 Attaching the Monitor to the Monitor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Figure 5-24 Connecting the Monitor Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Figure 5-25 Replacing the Cable Connection Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Single Peripheral (Color Printer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Figure 5-26 Color Printer Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 ➤ To install the color printer (as a single peripheral) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118 Single Peripheral (VCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Figure 5-27 VCR Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 ➤ To install the VCR (as a single peripheral) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Dual Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Figure 5-28 Removing the Top Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 ➤ To install dual top-mounted peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Figure 5-29 Installing the Peripheral Mounting Plate Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Figure 5-30 Installing the Dual Mounting Plate Power Cord Hanger Hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 11 Contents Figure 5-31 Installing the Strapping on the Dual Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Figure 5-32 Installing the Dual Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Figure 5-33 Installing the Dual Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Figure 5-34 Installing the Peripheral Covers (Garages) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 System Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Figure 5-35 Connecting the System Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 ➤ To install the system power cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Performance Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .128 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Test and Inspection Matrices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Table 6-1 HD11 System Test and Inspection Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Table 6-2 When to Perform Tests—Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 Table 6-3 When to Perform Tests—Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Electrical Safety Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 Chassis to Ground Resistance Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Figure 6-1 Chassis to Ground Resistance Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 ➤ To test the system for resistance between chassis and ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Ground Wire Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Figure 6-2 Ground Wire Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 ➤ To test the system’s ground wiring for leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 ECG Lead Leakage Current Test (Source) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 12 Contents Figure 6-3 ECG Lead Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 ➤ To test ECG lead leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 ECG Lead Isolation Leakage Current Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Figure 6-4 ECG Lead Isolation Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 ➤ To test ECG lead isolation leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Transducer Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Figure 6-5 Transducer Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 ➤ To test transducer leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 Figure 6-6 Transducer Isolation Leakage Current Test Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 ➤ To test transducer isolation leakage current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 PC Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 IBM-Hitachi Drive Fitness Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 ➤ Creating a DFT Bootable CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 ➤ Using the Drive Fitness Test to Test PC Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Adjusting the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161 Adjusting the Monitor BRIGHTNESS and CONTRAST Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 ➤ To set the monitor BRIGHTNESS and CONTRAST range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 Adjusting the Monitor Signal Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 ➤ To verify the monitor signal input voltage setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 13 Contents Figure 7-1 Monitor OSD Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Figure 7-2 Monitor OSD Advanced Controls Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Adjusting VGA Vertical Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 ➤ To adjust the VGA vertical size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Figure 7-3 Monitor OSD Size & Position Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Equipment and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Checking System Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Checking the System Electrical and Mechanical Integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Exterior and Interior Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 ➤ To clean the trackball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Exterior Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 All Troubleshooting Starts Here . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Table 9-1 Effective Problem-Solving Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 Clarifying Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 Re-creating a Problem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 14 Contents Isolating Causes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 Developing a Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Implementing a Solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174 Verifying Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Returning the System to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Known Symptoms, Causes, and Corrective Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175 Table 9-2 Previously Experienced Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Incompatible Hardware Shutdown Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 Passwords Don’t Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 Checking for EMI and RFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178 System Hangs or Crashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179 F-key Alternates on Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 Backing Up and Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 ➤ To create a backup CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Figure 9-1 Settings Window (CD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 Figure 9-2 Backup Settings Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 ➤ To record the network settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183 ➤ To restore custom presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184 Figure 9-3 Restore Settings Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185 ➤ To restore the network settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 15 Contents Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Figure 10-1 Disassembly Procedure List (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188 Figure 10-2 Disassembly Procedure List (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 System Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Figure 10-3 Removing the Left Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 ➤ To remove the system enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 Figure 10-4 Removing the Right Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191 Figure 10-5 Removing the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192 Figure 10-6 Removing the Top Cover with a Top Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Figure 10-7 Removing the Side and Rear Base Skirts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194 Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Figure 10-8 Removing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 ➤ To remove the system monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Figure 10-9 Removing the Control Panel Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 ➤ To remove the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Figure 10-10 Removing the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 Soft Key Panel and Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 16 Contents Figure 10-11 Removing the Control Panel Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 ➤ To remove the soft key panel and system speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 Figure 10-12 Sliding the Control Panel Forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Figure 10-13 Removing the Lower Soft Key Panel Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 Figure 10-14 Removing the Cable Connection Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Figure 10-15 Removing the Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202 Figure 10-16 Removing the Upper Soft Key Panel Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 Figure 10-17 Removing the Soft Key Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204 Figure 10-18 Removing the Soft Key Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Figure 10-19 Removing the System Speakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 VCR or Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Figure 10-20 Unstrapping the VCR or Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 ➤ To remove the VCR, the color printer, or both . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Peripheral Mounting Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Figure 10-21 Removing the Dual or Single Peripheral Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 ➤ To remove the peripheral mounting plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 B&W Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Figure 10-22 Removing the Top Cover with a Mounting Plate Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 ➤ To remove the B&W printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Figure 10-23 Disconnecting the Printer Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 Figure 10-24 Removing the PC Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 17 Contents Figure 10-25 Removing the OEM Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212 Figure 10-26 Removing the B&W Printer from the OEM Bay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Figure 10-27 Removing the Left Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 ➤ To remove the modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214 Figure 10-28 Disconnecting the Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 PC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Figure 10-29 Disconnecting the PC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 ➤ To remove the PC assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216 Figure 10-30 Locating the PC Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Figure 10-31 Removing the PC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218 PC Interface Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Figure 10-32 Removing the Left Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 ➤ To remove the PC interface boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Figure 10-33 Removing the PC Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220 Figure 10-34 Disconnecting the PC Rear Panel Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Figure 10-35 Disconnecting the Internal PC Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222 Figure 10-36 Removing the PC Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223 Figure 10-37 Removing the E-box Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 ➤ To remove the E-box Interface board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 Figure 10-38 Removing the Graphics Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 18 Contents ➤ To remove the Graphics board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 Figure 10-39 Graphics Board in Locked Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 Figure 10-40 Graphics Board Connector and Locking Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227 E-box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Figure 10-41 Locating the E-box Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 ➤ To remove the E-box assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228 Figure 10-42 Removing the E-box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229 E-box Card Cage Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Figure 10-43 Removing the Right Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 ➤ To remove the E-box boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230 Figure 10-44 Disconnecting the Token Ring Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231 Figure 10-45 Removing the E-box Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232 Figure 10-46 Removing the E-box Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 Signal Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Figure 10-47 Removing the Signal Distribution Board and Backplane Board Ribbon Cable . . . . . . . . . . . . . . . . . 234 ➤ To remove the Signal Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234 Figure 10-48 Removing the Left Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Figure 10-49 Removing the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236 Figure 10-50 Removing the Transducer Connector Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Figure 10-51 Removing the Signal Distribution Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Backplane Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 19 Contents Figure 10-52 Removing the Signal Distribution and Backplane Board Ribbon Cable . . . . . . . . . . . . . . . . . . . . . . . 239 ➤ To remove the Backplane board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Figure 10-53 Removing the Vertical Card Cage Septum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Figure 10-54 Removing the Lower Card Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Figure 10-55 Removing the Backplane Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Figure 10-56 Removing the Right Side Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 ➤ To remove the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Figure 10-57 Disconnecting the Token Ring Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Figure 10-58 Removing the E-box Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245 Figure 10-59 Disconnecting the Power Cord Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 Figure 10-60 Removing the Power Supply Retaining Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247 Figure 10-61 Removing the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 Rear I/O Assembly and Video I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Figure 10-62 Removing the Left and Right Side Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Figure 10-63 Disconnecting the Rear Vent and Rear I/O Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Figure 10-64 Removing the Rear Vent and Faceplate Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Figure 10-65 Removing the Rear I/O Faceplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252 Figure 10-66 Removing the Video I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253 Lift Column Gas Strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 Figure 10-67 Raising the Control Panel Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 20 Contents ➤ To remove the lift column gas strut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 Figure 10-68 Rotating and Supporting the Control Panel Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 Figure 10-69 Opening the Metal Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256 Figure 10-70 Removing the Gas Strut from the Ball Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 Figure 10-71 Removing the Gas Strut from the Lock Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258 Figure 10-72 Installing the Gas Strut into the Lock Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259 Figure 10-73 Inserting the Gas Strut onto the Ball Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260 Fan Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Figure 10-74 Disconnecting the Fan Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 ➤ To remove the fan assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261 Figure 10-75 Unhooking the Fan Power Cable from the Cable Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262 Figure 10-76 Removing the Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 Fan Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 Figure 10-77 Removing the Fan Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 ➤ To remove the fan air filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264 System Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 Figure 10-78 Preparing the System for Caster Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 ➤ To remove a system caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265 Figure 10-79 Removing a System Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Crating the HD11 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 Figure 10-80 Removing the Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 21 Contents ➤ To crate the HD11 Ultrasound System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267 Figure 10-81 Rotating the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 Figure 10-82 Installing the Control Panel Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 Figure 10-83 Supporting the Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 Figure 10-84 Covering the System with an Antistatic Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 Figure 10-85 Preparing the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272 Figure 10-86 Locking the Swivel-Lock Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Figure 10-87 Loading the System onto the Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274 Figure 10-88 Rotating the Rear Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 Figure 10-89 Placing the Wheel Chock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 Figure 10-90 Preparing the System Hold-down Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277 Figure 10-91 Installing the System Hold-down Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 Figure 10-92 Placing the Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Figure 10-93 Installing the Ramp Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280 Figure 10-94 Installing the Hold-down Brace Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 Figure 10-95 Placing the First Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282 Figure 10-96 Placing the Second Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283 Figure 10-97 Taping the Seams on the Corrugated Wrap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284 Figure 10-98 Placing the Monitor Mount Top Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285 Figure 10-99 Placing the Corrugated Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286 Figure 10-100 Banding the System Crate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 22 Contents Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .288 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 System Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Cable Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 System Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288 Figure 11-1 HD11 Ultrasound System Signal Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 Figure 11-2 HD11 Ultrasound System Power Interconnect Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 Figure 11-3 HD11 PC Internal Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Cable Table Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 Cable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 Table 11-1 HD11 System Signal Interconnect Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292 Table 11-2 HD11 System Power Distribution Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 Peripheral Cabling Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 Figure 11-4 HS-MD3000U/E Mitsubishi VCR Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 Figure 11-5 UP-D895MD Sony Digital B&W Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 Figure 11-6 UP-D23MD Sony Digital Color Printer Cabling Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301 System Connector Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 Figure 11-7 HD11 System Connector Locations (PC Front Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 Figure 11-8 HD11 System Connector Locations (PC Rear Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 Figure 11-9 HD11 System Connector Locations (PC Motherboard Connectors) . . . . . . . . . . . . . . . . . . . . . . . . 304 Figure 11-10 HD11 System Connector Locations (E-Box Front Panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 23 Contents Figure 11-11 HD11 System Connector Locations (E-Box/Power Supply Rear Panel) . . . . . . . . . . . . . . . . . . . . . . 306 Figure 11-12 HD11 System Connector Locations (Upper Rear I/O Panel on Back of System) . . . . . . . . . . . . . . 307 Figure 11-13 HD11 System Connector Locations (Lower Rear I/O Panel on Back of System) . . . . . . . . . . . . . . 308 Figure 11-14 HD11 Control Panel PCB Cable Connector Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 309 Miscellaneous Cable Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Figure 11-15 Backplane-to-Signal Distribution Board Ribbon Cable, E-box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Figure 11-16 Control Panel Cable Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 Figure 11-17 System to Source Power Cord, US, Canada, Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312 Figure 11-18 System to Source Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Change History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .314 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 Initial System Release (v1.0) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .315 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 Compatibility Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 System Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315 Table 13-1 Software Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 Primary PCB Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316 Figure 13-1 Primary System PCB Names and Locations (PC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317 Figure 13-2 Primary System PCB Names and Locations (E-Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 24 Contents Figure 13-3 Primary System PCB Names and Locations (Rear Upper I/O Panel) . . . . . . . . . . . . . . . . . . . . . . . . . 319 PC PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 Figure 13-4 Motherboard PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320 Figure 13-5 Graphics PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321 Figure 13-6 TVIEW Gold Video Converter PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322 Figure 13-7 Serial Interface Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323 Figure 13-8 Hauppauge Video Capture PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324 Figure 13-9 E-box Interface PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325 Figure 13-10 Sound Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326 E-Box PCBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Figure 13-11 Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327 Figure 13-12 Signal Distribution PCB, Front (Connector Module Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328 Figure 13-13 Signal Distribution PCB, Back (E-box Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329 Figure 13-14 Signal Processor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330 Figure 13-15 Galil Motion Control (3D Motor Controller) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331 Figure 13-16 Transmit and Receive (TR0, TR1, TR2, and TR3) PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332 Rear I/O Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Figure 13-17 Video I/O PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 Control Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 Figure 13-18 Control Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334 E-box Interface Board Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 25 Contents Figure 13-19 E-box Interface Board DIP Switch Location and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Disk Drive Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 Hard Disk Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 Figure 13-20 Hard Disk Drive Jumper Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336 CD Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 Figure 13-21 CD-RW Drive Jumper Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 MOD Drive Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337 BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 Table 13-2 Default BIOS Setting Exceptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338 Viewing and Adjusting BIOS Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 ➤ To view (and restore) the BIOS settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 ➤ To change the boot sequence temporarily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 Peripheral Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342 B&W Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Table 13-3 UP-D895MD B&W Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Color Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Table 13-4 HS-MD3000U/E VCR Control and Switch Settings for the HD11 System . . . . . . . . . . . . . . . . . . . . . 345 Figure 13-22 HS-MD3000U/E VCR RS-232 Interface Adapter (1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346 Figure 13-23 HS-MD3000U/E VCR RS-232 Interface Adapter (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347 Table 13-5 HS-MD3000U/E VCR Displayed Menu Settings 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 26 Contents for the HD11 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348 ➤ To change the VCR displayed menu settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 Table 13-6 Mitsubishi HS-MD3000E/U VCR Hidden Menu Settings for the HD11 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 ➤ To change the VCR hidden menu settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352 How and Where to Find a Part Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352 Parts Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355 Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 Figure 14-1 HD11 Ultrasound System Parts Locator Map (Front and Rear Views) . . . . . . . . . . . . . . . . . . . . . . . 356 Figure 14-2 HD11Ultrasound System Parts Locator Map (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357 Figure 14-3 Video Monitor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 Figure 14-4 Video Monitor Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 Figure 14-5 Cable/Connector Access Panel (Video Monitor) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360 Figure 14-6 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361 Figure 14-7 Control Panel (Knobs, Transducer Holders, and Cable Hooks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362 Figure 14-8 Control Panel (Keyboard and Trackball) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363 Figure 14-9 Control Panel (Soft key Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364 Figure 14-10 Control Panel (Trigger and Mechlok Cable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 365 Figure 14-11 System Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 27 Contents Figure 14-12 Cart Base Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367 Figure 14-13 Cart (Internal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 Figure 14-14 PC Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 Figure 14-15 PC Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 Figure 14-16 PC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371 Figure 14-17 E-box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 Figure 14-18 E-box Access Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Figure 14-19 Power Supply (Below E-box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 374 Figure 14-20 Rear I/O Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 Figure 14-21 Lower I/O Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376 Figure 14-22 Modem (V.90, Portable USB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377 Figure 14-23 PC and E-box Air Cooling Fan Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378 Figure 14-24 Lift Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Figure 14-25 Lift Column (Mechlok Assembly and Gas Strut) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380 Figure 14-26 B&W Printer Bay, Drawer, and Peripheral Top Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381 Figure 14-27 Peripheral Mounting Plates and Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 Figure 14-28 System Casters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383 Figure 14-29 Foot Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384 Figure 14-30 System Labeling (Left Side of System) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 Figure 14-31 HD11 System Accessory Box Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386 Parts Table Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 28 Contents Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 Table 14-1 HD11 Ultrasound System Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387 Accessories and Options Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 Table 14-2 HD11 Ultrasound System Accessories and Options Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 Peripherals Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403 Table 14-3 Peripherals and Applicable Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403 Transducer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .405 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Table 15-1 Curved Array Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 Table 15-2 Doppler Pencil Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 Table 15-3 Linear Array Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408 Table 15-4 Sector Array Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409 Table 15-5 TEE Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410 Table 15-6 3D/4D Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 411 Table 15-7 HD11 System Transducer Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412 4535 612 10261 CSIP Level 1 1 HD11 Service Manual Page 29 General Information: Introduction General Information Introduction This section describes the contents of this manual and provides the following information: • A general overview and physical description of the HD11 M2580A Ultrasound System (also referred to as the HD11 system or the system) • A summary of system application, feature, and regulatory information NOTE The information in this manual is based on the assumption that you are trained in the operation of this system and that you will operate it as intended. For detailed user information and instructions for operating the system, invoke the on-system Help feature (press ? Help on the soft key panel) or refer to the HD11 Getting Started manual. More About This Manual This manual is organized as follows: • Section 1, “General Information”: Provides a general overview of the HD11 system and this document. • Section 2, “System Specifications”: Provides a summary of the system specifications. • Section 3, “Safety”: Identifies the safety information and is required reading for the service representative. • Section 4, “Theory of Operation”: Provides a functional description of the system: A breakdown of the system functional elements and a description of their relationships and basic principles of operation (how the system works). • Section 5, “Installation”: Provides step-by-step initial delivery pre-installation and installation instructions for the system. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 30 General Information: More About This Manual • Section 6, “Performance Tests”: Includes test procedures for diagnosing problems with the system and assuring its safe and accurate operation. • Section 7, “Adjustments”: Provides adjustment information for the system monitor. Except for the monitor, there are no other calibration or alignment adjustments to make in the field for this system. Except for the monitor, there are no other voltage adjustments to make in the field for this system. • Section 8, “Preventive Maintenance”: Identifies activities supporting the quality assurance audit (QAA) concept that you should perform in accordance with Customer Field Service policy. • Section 9, “Troubleshooting”: Provides troubleshooting information that will assist you in determining if a system is failing, and, if so, will help you isolate the cause. • Section 10, “Disassembly and Reassembly”: Provides specific information about system disassembly that may be required for the removal and installation of field-replaceable parts. If not covered by a detailed procedure, the means of removing a system part can be discerned from the illustrations in this section as well as from those in Section 13, “Configuration” and in Section 14, “Parts”. Instructions for crating the system for shipment are also included. • Section 11, “Cabling”: Provides system signal and power interconnect information, cable part number information, and (sold-with-system) peripheral connection diagrams. • Section 12, “Change History”: Chronicles the software and hardware changes associated with specific software releases. 4535 612 10261 CSIP Level 1 System Overview HD11 Service Manual Page 31 General Information: System Overview • Section 13, “Configuration”: Lists all the released software version part numbers for the system, identifies the primary system PCBs, and shows where these PCBs are located in the system. When applicable, additional PCB reference information is provided. This section also contains configuration information such as the as-shipped system BIOS settings, hard disk drive jumper positions, and the Philips-recommended settings for the optional peripherals sold with the system. • Section 14, “Parts”: Provides field-replaceable part numbers and information for the system parts that are not dependent upon system features and software versions (primary PCBs and certain hardware assemblies). Call your Philips representative for the core information you need to determine the compatibility of primary system PCBs and certain hardware assemblies with respect to the system software releases. • Section 15, “Transducer Information”: Summarizes general and part number information for the transducers that can be used with the HD11 system. The HD11 system, shown in Figure 1-1, is a general-purpose, mobile, software-controlled, diagnostic ultrasound system. Its function is to acquire, process, and display ultrasound data. The HD11 system builds on the EnVisor architecture and feature set with added channels and new software and hardware features. The appearance of the HD11 reflects the Philips standard color scheme. The operator can measure anatomical structures and generate reports for health-care professionals. The system has a basic set of imaging modes and measurement tools. There also are modes and measurement tools that are available only when a specific mode or an analysis package is purchased and enabled for customer use. Options (see “Options” on page 34) and upgrade security is controlled through the use of system-specific passwords and software. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 32 General Information: System Overview A system Help feature provides comprehensive instructions for using the HD11 system, on screen, by pressing ? Help on the soft key panel. Help is available in English, and seven other languages (see “Languages” on page 34). It includes a glossary containing descriptions of all controls and display elements. Figure 1-1 HD11 Ultrasound System Video monitor Soft key panel Control panel Black-and-white printer bay Optional VCR or color printer (or both) location System power supply PC E-box Cart 4535 612 10261 CSIP Level 1 Applications Modalities HD11 Service Manual Page 33 General Information: System Overview The following applications are available on the HD11 system. Refer to the user documentation for detailed feature information regarding these applications: • Abdominal • Cardiac • Gynecological • Intraoperative • Musculoskeletal • Neonatal Head • Obstetrical • Pediatric • Small Parts • Transcranial • Transesophageal • Vascular The following imaging modalities are available on the HD11 system. Refer to the user documentation for detailed feature information regarding these modes: • 2D • M-mode • 3D/4D • PW Doppler • CW Doppler 4535 612 10261 CSIP Level 1 HD11 Service Manual • Color Flow • Color Power Angio Page 34 General Information: System Overview Transducers The system has five electronically switched transducer connectors, which can be any combination of cartridge, Explora, and pencil connector types. Optionally, one of the five available connector slots can be dedicated to a pencil probe. If more than one pencil probe connector module is installed, only one of them will be recognized by the system. See Section 15, “Transducer Information” for a list of transducers supported by the system. Languages The system software supports the following languages: Options • English • French • German • Italian • Spanish • Japanese • Russian • Simplified Chinese The following options are available for installation through the option configuration utility: • Contrast • Stress • DICOM Networking • Panoramic 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 35 General Information: System Overview • Vascular • Cardiac • General Imaging • OB/GYN (includes Freehand 3D) • XRes • SonoCT • 4D Fetal Heart (requires the 4D hardware be installed) • 3D Color (requires the 4D hardware be installed) The basic 4D package is a not a software-configurable option—instead, it is a hardware option requiring that the motor controller board be purchased and installed in the system. The Fetal Heart option, mentioned in the preceding list, will only function if the basic 4D option has been installed. The HD11 system software contains all of the possible “software options.” The same software is loaded into all systems. Each system can be set up in accordance with a customer's needs because most of the system options are “software only” features. A section of the software is “enabled” to allow an option to operate. 4535 612 10261 CSIP Level 1 Peripherals Reference Information HD11 Service Manual Page 36 General Information: System Overview The HD11 supports various types of peripheral devices: • VCRs, both NTSC-format and PAL-format models • Thermal color and thermal black-and-white (B&W) printers • Report printers: At initial release, print drivers for the following report printers are included in the system software, but these printers cannot be purchased from Philips. Print drivers may be added to support additional report printers as they are released: - HP Deskjet 5650 - HP LaserJet 1320 - HP Deskjet 6122 - HP Business Inkjet 1100d - HP Color LaserJet 2550L In addition to this service manual, HD11 system reference documentation includes: • A Getting Started manual • A Quick Guide • Acoustic Output Display Tables • Crate Instructions • AIUM Medical Ultrasound Safety Booklet • Online Help (an on-system electronic guide, accessed via the keyboard portion of the control panel, that assists system operators in using the product software and hardware) 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 37 General Information: Physical Description Physical Description The HD11 physical structure is made of fabricated sheet metal and molded plastic parts. The system (Figure 1-1) consists of a cart, a user interface (control panel), a visual display (video monitor), and the ultrasound electronic components. The major ultrasound components are the PC, the E-box, and the system power supply. Cart The cart is made up of a base and framework that provides a chassis on which all system components are installed and interconnected. Swivel-casters at the four corners of the cart base provide system maneuverability and braking. The front casters can be fixed straight and locked, or unlocked, by foot-operated wheel locks to mobilize or immobilize the system as needed. A vertical and horizontal adjustment feature allows physical positioning of the control panel and monitor. The control panel and the monitor adjust up and down and swivel as a unit. The monitor also independently tilts and swivels on its mount. Input/output (I/O) panels (upper and lower) installed into the rear of the cart framing provide for external system connections (see “I/O Panels” on page 73). System Control Panel The control panel (Figure 1-2) is a replaceable, self-contained module. The control panel physically connects with the imaging system through a USB cable that connects to the internal PC. The USB cable provides power for the trackball, the Enter and Select keys, and the QWERTY keyboard. All the other control-panel functions are powered by a cable from the system power supply. The system control panel contains a backlit alphanumeric keyboard, slide controls, knobs, hard-coded and software-driven keys, and a trackball. The system control panel includes two numbered option keys (Option 1 and Option 2) whose functions are assigned by the customer. For details on configuring these controls, see the HD11 Help. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 1-2 Page 38 General Information: Physical Description HD11 Ultrasound System Control Panel and Soft Key Panel Soft key panel Control panel 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 39 General Information: Physical Description System Monitor The video monitor (Figure 1-1) is a 15-in color display mounted on a “twivel” assembly. The twivel allows tilt and swivel positioning of the display for ease of viewing. PC Behind the left-side system cover (Figure 1-1), the HD11 uses a commercial personal computer (PC) tower as a central processor running Microsoft Windows XP Embedded Operating System software. This PC houses several electronic components, which include the PC power supply, an E-box input/output board, a 3-board video circuit, the system hard disk drive (HDD), a CD-RW drive, and, when installed, the optional magneto-optical disk (MOD) drive. The optional Physio module installs in one of the PC’s front drive bays. The VCR option boards reside in the PC PCI slots when installed. E-box System Power Supply Behind the right-side system cover (Figure 1-1), is the E-box, a card cage that houses the ultrasound signal generation and echo acquisition circuits. The E-box shares system framework that provides mounting for the transducer connector modules. The following ultrasound system electronic circuits are contained in the E-box: • A system Motherboard (backplane) • A Signal Distribution Board • Four Transmit and Receive (TR) Boards (TR0, TR1, TR2, and TR3) • A Signal Processor Board • A Motor Controller Board The system power supply—an enclosed, self-contained, replaceable module—is mounted under the E-box (Figure 1-1). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 40 General Information: Device Safety Requirements and Regulatory Compliance Cables Physical cables provide system signal interconnect and power distribution. Refer to Section 11, “Cabling”, for detailed cable information. Optional Peripherals The VCR, the color printer, or both mount on a shelf on top of the cart (Figure 1-1). The B&W printer mounts in a bay below the system control panel (Figure 1-1). Figure 1-3 shows the OEM peripherals that can be ordered for the system. Plain-paper printers supported by the system are not mounted on or powered by the system. Device Safety Requirements and Regulatory Compliance The HD11 Ultrasound System complies with the requirements for the International Electrotechnical Commission (IEC), the Canadian Standard Association (CSA), and the Underwriters Laboratories (UL). • IEC 60601-1 • IEC 60601-1-2, 2nd edition (Class B) • CSA22.2 No. 601.1 • UL 2601-1 For information about applicable safety standards and specifications, see the HD11 Getting Started manual shipped with the system. 4535 612 10261 CSIP Level 1 Figure 1-3 HD11 Service Manual Page 41 General Information: Device Safety Requirements and Regulatory Compliance System Peripherals UP-D895MD Sony Digital Black-and-White Printer HS-MD3000U/E Mitsubishi Video Cassette Recorder UP-D23MD Sony Digital Color Printer 4535 612 10261 CSIP Level 1 Supplies and Accessories HD11 Service Manual Page 42 General Information: Supplies and Accessories Ultrasound supplies and accessories, including transducer biopsy guides, kits, and covers or sheaths, are available from CIVCO Medical Instruments at the addresses and numbers below. Supplies and accessories are no longer available from Philips Ultrasound. CIVCO Medical Instruments 102 First St. South Kalona, IA 52247-9589 Phone: (800) 445-6741, Ex. 1 for Customer Service (USA) Fax: +1 319-656-4447 (International) (877) 329-2482 (USA) E-mail: Internet: +1 319-656-4451 (International) info@civcomedical.com www.civco.com 4535 612 10261 CSIP Level 1 2 HD11 Service Manual Page 43 System Specifications: Introduction System Specifications Introduction This section summarizes the system specifications for the HD11 Ultrasound System. Physical Specifications Dimensions • Height (bottom of caster to top of monitor): - Lowest position: <130.8 cm (51.5 in) - Highest position: <148.6 cm (58.5 in) • Width: <55.8 cm (22 in) • Depth: <111.76 cm (44 in) Weight Less than 100 kg (220 lb) including monitor, and without peripherals. Electrical Specifications • AC input: 90 to 264 Vac, 47 to 63 Hz • Ground impedance: 100 mΩ maximum • Dielectric withstand: - 1,500 Vac mains to safety ground - 4,000 Vac mains to AC secondaries • Load: 1,150 VA maximum. • AC output (including PC): non-sinusoidal 120 VRMS, 350 VA maximum 4535 612 10261 CSIP Level 1 HD11 Service Manual Environmental Specifications Page 44 System Specifications: Environmental Specifications Operational • Temperature range: 0°C to +40°C (+32°F to +104°F) • Relative humidity: 20% to 80% noncondensing • VCR and printers temperature limit: 0°C to +40°C at 80% RH Storage • Temperature range: –20°C to +60°C (–4°F to +140°F) • Relative humidity: 20% to 90%, noncondensing System PC Specifications The HD11 PC BIOS is BF86510A.0058.P19 or later. Table 2-1 lists the PC hardware specifications. See Table 13-2 for the HD11 factory default PC BIOS setting exceptions. Table 2-1 PC Hardware Specifications Component Description Motherboard Chip set Processor Processor speed Intel D865GBFL Intel 865G Intel P4 3.0 GHz minimum, Hyperthreaded RAM installed 1-GB DDR400. Memory must be from the Intel Tested Memory List. 4 GB or greater 800 MHz minimum 80 GB minimum, 7,200 rpm minimum, with 2-MB buffer minimum RAM capacity Frontside bus Hard disk drive 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 2-1 Page 45 System Specifications: System PC Specifications PC Hardware Specifications (Continued) Component Description Floppy Disk AGP slot PCI Slots 5 V 32-bit minimum, 3.3 V 66 MHz 64-bit preferred LAN Audio CD-RW drive -4x and 8x Five free slots minimum. Additional slots required if audio and LAN are not on motherboard. 10/100 Mb/s Line in, line out, Mic in (16-bit, 44-kHz stereo) CD-RW, DVD-ROM (40x write, 12x rewrite, 40x read) 32x minimum Video Display Adapter Power Supply AC voltage Bios Wake on Ring Miscellaneous I/O Note: This device is labeled “DVD,” but this drive can only be used to write to CDs, not DVDs Radeon 7,000 64-MB AGP card ATX12V, 300 W minimum 115-V/ 230-V switch—selectable (set to 115 V), or auto select Flashable with user-writable area for custom splash screen Desired Four rear panel USB minimum (motherboard mounted), three internal routed to back of chassis, and one internal to PC case minimum (for the Physio Module) 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 2-1 Page 46 System Specifications: System PC Specifications PC Hardware Specifications (Continued) Component Description Serial Port One required on motherboard, set up as COM1 and one as additional PCI card. None desired—will use custom devices Custom Philips case. Case will have a power button on the rear of the chassis that is in parallel with power button on the control panel. The case shall also provide an LED mounting location on the front of the chassis that allows the Hard Disk Drive active LED to be visible from the front of the machine. Three 5.25 in Mouse and Keyboard Mini Tower Case Front accessible drive bays Internal drive bays IDE cables One 3.5 in One 3.5in Primary IDE cable must support UDMA 66, ATA/ 100 or Primary cable may be Serial ATA Secondary IDE cable must be able to simultaneously connect to drives whose keyway is up (missing pin down) in the top and bottom bays. HDD LED Cable Custom Philips cable mounted T1 yellow LED connects to HDD LED pins on front panel header on motherboard 4535 612 10261 CSIP Level 1 Table 2-1 HD11 Service Manual Page 47 System Specifications: System PC Specifications PC Hardware Specifications (Continued) Component Description PC Power Cable Custom Philips cable that plugs into front panel header on motherboard; drive bay power plug; switch on rear panel and 9-pin sub-D connector on rear panel. From the Top Down: Additional PCI boards installed Radeon 7,000 64-MB AGP card in the AGP slot Focus TVIEW Gold PCI card (S-Video jack connected to PCI bracket with 0.5-in x 1-in piece of 3M #1345 HD 2172-05 tape) SIIG Cyber Serial card – Single Fast 16550 Serial Port Hauppauge Video Input card (S-Video jack connected to PCI bracket with 0.5-in x 1-in piece of 3M #1345 HD 2172-05 tape) Blank – we install our E-box Interface Board here Creative SB0229 Sound Card 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 2-1 Page 48 System Specifications: Monitor Specifications PC Hardware Specifications (Continued) Component Description EMC filtering Amphenol part # FCC17-E09AD-240 mounted on rear connector of SIIG Cyber Serial card Include cables from Focus TVIEW Gold PCI card Accessories Monitor Specifications The monitor is an RGB, 15-in FST, plastic enclosed, display monitor with an integrated microphone. • AC Power: 75 to 143 Vac (RMS) at 47 to 66 Hz • Screen size: 15-in diagonal • 0.28 mm, or better, RGB phosphor dot trio pitch • Internal automatic line operated degaussing coil • 50-MHz minimum video bandwidth • 800 dots minimum per horizontal line • Monitor-supported video formats: - 60-Hz vertical non-interlaced frames and horizontal lines at 31.5 kHz - 50-Hz vertical non-interlaced frames and horizontal lines at 31.3 kHz - 640 x 480 VGA at 60 Hz - 800 x 600 VGA at 75 Hz - Interlaced video with 30-Hz vertical 2:1 interlaced frames and horizontal lines at 15.7 kHz 4535 612 10261 CSIP Level 1 HD11 Service Manual - Page 49 System Specifications: Monitor Specifications Interlaced video with 25-Hz vertical 2:1 interlaced frames and horizontal lines at 15.6 kHz (PAL timing) Three different color temperature settings are user selectable. The image presented is smaller than a normal 15-in FST image, with only a portion of the phosphor region actively scanned. 4535 612 10261 CSIP Level 1 3 HD11 Service Manual Page 50 Safety: Introduction Safety Introduction This section summarizes the safety information for the HD11 Ultrasound System. About Safety Information Please read this and related information before using or servicing a Philips ultrasound system. It applies to the ultrasound system, transducers, recording devices, and any optional equipment. This system is intended for use by, or by the order of, and under the supervision of a licensed physician qualified to direct the use of the device. In this manual, WARNING is used to indicate the presence of a hazard that can cause personal injury, death, or substantial property damage if the warning is ignored. In this manual, CAUTION is used to indicate the presence of a hazard that can cause equipment damage if the caution is ignored. In this manual, NOTE is used when additional comment or explanation is required about installation, operation, or maintenance information that is important but not necessarily hazard-related. General Operating Safety Read the HD11 Getting Started for detailed safety and standards information for the HD11 Ultrasound System. This guide includes critical information about the intended uses of the HD11 system, patient and operator safety, and device standards. This is information that maintenance personnel should be aware of. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 51 Safety: Electrical Safety Electrical Safety This equipment has been verified by a recognized third-party testing agency as a Class I device with Type BF and Type CF isolated patient-applied parts and Type B accessories. For maximum safety observe these warnings: WARNINGS • Do not connect the ultrasound system to the same circuit used for life-support devices. • Shock hazards may exist if this system, including all externally mounted recording and monitoring devices, is not properly grounded. Protection against electrical shock is provided by grounding the chassis with a three-wire cable and plug. The system must be plugged into a grounded outlet. The grounding wire must not be removed or defeated. • To avoid risks of electrical shock and fire hazards, inspect the system power cord and plug on a regular basis. Ensure that they are not damaged in any way. • Do not remove the protective covers on the system; hazardous voltages are present inside. Cabinet panels must be in place while the system is in use. All internal adjustments and replacements must be made by a qualified Philips Ultrasound field service engineer. • Do not operate this system in the presence of flammable gases or anesthetics. Explosion can result from electrical ignition. • To avoid risk of electrical shock hazards, always disconnect the system from the wall outlet before cleaning the system. 4535 612 10261 CSIP Level 1 WARNINGS HD11 Service Manual Page 52 Safety: Electrical Safety • To avoid risk of electrical shock hazards, always inspect transducers before use: Check the face, housing, and cable before use. Do not use if the face is cracked, chipped, or torn; the housing is damaged; or the cable is abraded. • To avoid risk of electrical shock, do not use any transducer that has been immersed beyond the specified cleaning or disinfection level. • All patient-contact devices, such as transducers, pencil probes, and ECG leads must be removed from the patient contact prior to application of a high-voltage defibrillation pulse. • Connection of optional devices not supplied by Philips Ultrasound could result in electrical shock. When such optional devices are connected to your ultrasound system, ensure that the total system earth leakage current does not exceed 300 μA. • Avoid placing the system in an environment that may produce electrostatic discharges (ESD) that could affect the ultrasound system performance. (Electrostatic discharges can cause the ECG heart rate display to increase by 10% to 15% for a few seconds after the discharge, even though the ECG heart rate display returns to normal within a few seconds. See “About Electrostatic Discharge” on page 56. • Avoid placing the system in an environment that may produce electromagetic interference (EMI) that could impact the diagnosis of a patient. (Only a physician can determine if an artifact caused by radiated interference has a negative impact on image quality and the subsequent diagnosis. See “Avoiding EMI and RF” on page 53. 4535 612 10261 CSIP Level 1 Avoiding EMI and RF HD11 Service Manual Page 53 Safety: Electrical Safety Although the system has been manufactured in compliance with existing EMI/EMC requirements, use of this system in the presence of an electromagnetic field can cause momentary degradation of the ultrasound image. If this occurs often, review the environment in which the system is being used, to identify possible sources of radiated emissions. These emissions could be from other electrical devices used within the same room or an adjacent room. Communication devices such as cellular phones and pagers can cause these emissions. The existence of radio, TV, or microwave transmission equipment located nearby can cause emissions. In cases where EMI is causing disturbances, it may be necessary to relocate your system. Electrosurgical units (ESUs) and other devices intentionally introduce radio frequency (RF) electromagnetic fields or currents into patients. Because imaging ultrasound frequencies are also in the RF range, ultrasound transducer circuits are susceptible to RF interference. While an ESU is in use, the noise generated can severely interfere with the black-and-white image and completely obliterate the color image. CAUTION Avoid placing the system in an environment that may produce electrostatic discharges (ESD) that could damage the ultrasound system. (See “About Electrostatic Discharge” on page 56.) 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 54 Safety: Mechanical Safety Mechanical Safety Although the system is designed to be mobile, remember that it is very heavy, and that you must take precautions when moving it. The physical aspects of this system present a hazard that can cause injury, property damage, or equipment damage if the following information is ignored: WARNINGS. • Before moving the system, be sure to power it off, remove any loose equipment from the top of the system, disconnect the system power cord, and disconnect all external devices. Move and secure external devices away from the system. • Make sure the control top is locked, to prevent its pivoting and unlock the caster locks before moving the system. Push with the handle at the front of the cart. After the system is in position, engage the caster locks to immobilize the system. • Be aware of the casters as well as the extremities of the system when moving it. The system is heavy enough in any configuration that it can cause injury to you or others. Exercise additional caution when going up or down inclines. • When attempting to overcome an obstacle, do not push the system with enough force to cause it to tip over. Do not exceed 10 degrees of incline. • Never park the system on an incline. • For transport, make sure the control top is locked and secure the system so that it cannot roll or tip. Engage the caster locks and use wheel chocks and restraining straps. Do not attempt to hold the system in place manually. Never strap or secure the system at any point on the control top or monitor. 4535 612 10261 CSIP Level 1 CAUTIONS HD11 Service Manual Page 55 Safety: General Equipment Protection • Ensure that the cables for all patient-applied parts are secure before moving the system. Use the cable management system to ensure that transducer cables are protected from damage. • Do not roll the system over transducer cables or power cables. • If the system behaves abnormally after moving or transporting, contact Philips Ultrasound Customer Service immediately. The components can withstand considerable shock, but excessive shock can cause a system failure. General Equipment Protection Follow these additional precautions to protect the system from damage: CAUTIONS • For optimal performance, the ultrasound system should be connected to a power circuit dedicated solely for the ultrasound system. • Verify system and peripheral power sources are appropriate before connecting to them. • Avoid placing the system in an environment that may produce electrostatic discharges (ESD) that could damage the ultrasound system. See “About Electrostatic Discharge” on page 56. 4535 612 10261 CSIP Level 1 HD11 Service Manual CAUTIONS About Electrostatic Discharge Page 56 Safety: General Equipment Protection • Excessive bending or twisting of cables on patient-applied parts may cause failure or intermittent operation of the system. Take care not to run over cables with the system, which may damage them. • In general, only the area of the transducer acoustic window is watertight. Except where specified in specific transducer cleaning instructions, do not immerse the remainder of a transducer in any liquid. • Practice proper cleaning or sterilization of a patient-applied part to avoid damage. • Do not submerge the cables of patient-applied parts in solution. The cables are not liquidtight beyond the applied part/cable or cable/connector interfaces. • Do not use solvents such as thinner or benzine or abrasive cleaners on the system, transducers, video monitor, touch screen, or any printer. Electrostatic discharge (ESD), commonly referred to as a static shock, is a naturally occurring phenomenon. ESD is most prevalent during conditions of low humidity, which can be caused by heating or air-conditioning. During low-humidity conditions, electrical charges naturally build up on individuals and can create static shocks. An ESD condition occurs when an individual with an electrical energy buildup comes in contact with objects such as metal doorknobs, file cabinets, computer equipment, and even other individuals. The static shock or ESD is a discharge of the electrical energy buildup from a charged individual to a lesser or non-charged individual or object. The level of electrical energy discharged from a system user or patient to the ultrasound system can be significant enough to cause damage to the system or transducers. The following precautions can help to reduce ESD: antistatic spray on carpets; antistatic spray on linoleum; antistatic mats; or a ground wire connection between the system and the patient table or bed. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 57 Safety: Symbols ESD Safeguards Follow these general ESD guidelines to minimize deterioration or destruction of ESD-sensitive electronic components: Symbols • Avoid working in carpeted areas. • If you use a vacuum cleaner to clean the interior of any part of the system sensitive to static electricity, take the necessary ESD precautions to avoid static buildup and discharge. • Use a properly grounded wrist strap. • Use a grounding mat for assembly work on sensitive areas. The International Electrotechnical Commission has established a set of symbols for medical electronic equipment that classify a connection or warn of potential hazards. The classifications and symbols are shown below. Isolated patient connection. (Type BF) Isolated patient connection for applied parts in direct contact with major vessels. (Type CF) Identifies the On/Standby switch. On the PC power switch, represents ON and OFF. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 58 Safety: Symbols This symbol identifies a safety note. Ensure you understand the function of this control before using it. Refer to the appropriate section of the system documentation for an explanation of the control. Identifies equipotential ground. IPx-1 IPx-7 Indicates that this device is protected against the effects of fluid immersion. This degree of protection can apply to transducers and the foot switch. This product consists of devices that may contain lead or mercury, which must be recycled or disposed of in accordance with local, state, or federal laws. Do not throw away. Dispose of in accordance with local, state, or federal laws. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 59 Safety: Symbols The following symbols are also used on the system: The ECG-input (12-pin connector) is isolated from chassis ground. The phone plug jack (1/4-inch) auxiliary input has both signal and shield grounds. Foot switch connection Serial port connection External VGA connection S-Video connection B&W composite video connection Color composite video connection Trigger Miniphone connection 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 60 Safety: Symbols Phone line jack Universal Serial Bus (USB) connection Ethernet connection The following symbols are used inside the system: Identifies high-voltage components. Identifies the point where the safety system ground is fastened to the chassis. 4535 612 10261 CSIP Level 1 4 HD11 Service Manual Page 61 Theory of Operation: Introduction Theory of Operation Introduction This section provides a functional overview of the HD11 Ultrasound System by breaking down the system into functional elements and describing their relationships and basic principles of operation. System Architecture The HD11 system is fundamentally a combination of the following functional elements: • Physical assemblies comprising the mobile cart and system components • Electrical power functions • Ultrasound signal generation and control functions • Echo acquisition and control functions • Signal and image data processing and analysis functions • Visual and audio presentation functions (image management and review) The HD11 physical structure is made of fabricated sheet metal and molded plastic parts and commercial “off-the-shelf” (COTS) components. At a basic level, the HD11 ultrasound hardware architecture consists of an E-box and a COTS personal computer tower (PC). The E-box contains custom electronics (boards) that perform many of the ultrasound imaging functions in the system, such as transducer selection, transmit generation, beam forming, demodulation, detection, and image processing. The PC acts a a central processing unit, performing further processing of the image data, including the generation of the image display to the screen. The PC also serves as the main controller of the E-box and the system user interface, as well as the organizer of all of the image management functionality. The HD11 software architecture consists of four major executables: beam processing control (E-box), signal processing control (E-box), imaging modalities (PC), and image management and 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 62 Theory of Operation: Functional Description review (PC). These executables communicate with each other over a high-speed serial link by using a proprietary token ring network. Functional Description Figure 4-1 is a simplified block diagram, showing the relationship of the electrical components that make up the HD11 system, indicating the primary functional tasks performed by each. The location and identification of the physical parts of the system are described in the General Information, Cabling, Configuration, and Parts sections of this document. The functional nature of each is described in the following sections. After operating power is applied, the electronics and software combine to support the production of ultrasound images. The user interface allows system control and viewing of the results. The HD11 system produces 2D, M-mode, color Doppler, Color Power Angio imaging, Doppler, 3D, and, if equipped with the supporting hardware, 4D ultrasound images through the use of transducers, digital beam forming, and Doppler processing. The system stores the ultrasound images and patient data on the hard disk drive and can copy that data to the removable media (CD-R/W and optional magneto-optical disks) for offline review. The system can send these images to a black-and-white printer, to a color printer, or to a VCR. It also generates printable reports. Physical Functions The HD11 physical structure is made of fabricated sheet metal and molded plastic parts. The system consists of a cart, a user interface (control panel), a visual display (video monitor), and the ultrasound electronic components. The major ultrasound components are the transducers, the PC, the E-box, and the system power supply. For more information about the physical elements of the system see “Physical Description” on page 37. 4535 612 10261 CSIP Level 1 System Operating Power HD11 Service Manual Page 63 Theory of Operation: Functional Description System power development and distribution is provided by the installation site source voltage, the system power supply, the E-box Backplane Board and Signal Distribution Board power buses, and the power interconnect cables. The PC has its own power supply, but it gets its AC source voltage from the system power supply. System Power Supply The system power supply is a self-contained unit that accepts AC mains voltage inputs from 80 to 276 Vac (100 to 240 Vac, nominal) having a line frequency of 47 to 63 Hz (50 to 60 Hz, nominal) and produces the AC and DC voltages (Table 4-1) that power the system components. There is no On/Off switch on the system power supply. Power is applied whenever the system’s (country-specific) power cord is connected to the AC mains voltage. Except for the (always on)120-Vac source AC to the PC power supply, all power output is activated by a signal from the PC. The system power supply activates when it receives the “awake” signal, generated by the PC. Table 4-1 Power Supply Output Voltages Voltage Use Lv (selectable from 0.85 to 2.25 Vdc) +2.5 Vdc +3.3 Vdc TR Boards, Signal Processor Board +5 Vdc – 5 Vdc TR Boards, Signal Processor Board TR Boards, Motor Controller Board, Signal Processor Board TR Boards, Motor Controller Board, Backplane TR Boards, Signal Processor Board, Backplane 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 4-1 Page 64 Theory of Operation: Functional Description Power Supply Output Voltages (Continued) Voltage Use +12 Vdc TR Boards, Motor Controller Board, Signal Processor Board, Backplane TR Boards, Motor Controller Board, Signal Processor Board, Backplane TR Boards TR Boards TR Boards, Signal Distribution Board, Backplane, Transducer Connector Modules TR Boards, Signal Distribution Board, Backplane, Transducer Connector Modules Signal Processor Board, Transducer Connector Modules Signal Distribution Board, Transducer Connector Modules One outlet for PC mains, three outlets for peripherals –12 Vdc +HV – HV +100 V –100 V +5 C +11 C 120 Vac The following is a summary of the system power supply features: • There are no operator-accessible fuses or adjustments. • The system power supply has an “on” mode and a “sleep” mode that shuts off all the DC power and the switched AC outlets, and turns off the fans if the internal temperatures are acceptable. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 65 Theory of Operation: Functional Description • Fault Protection: The AC outputs are fault-protected from an overload condition (including turn-on surges). The AC input may be cycled to restore power. • A fan interlock exists that must be completed to enable the power supply to generate any DC or AC output voltage. • Overcurrent Protection: All outputs have overcurrent protection to protect damage to the power supply from overcurrent load or short circuit conditions. Latched AC outputs will be reset once the input power is cycled. A DC overcurrent condition must be present for more than 2 ms before it will trip the overcurrent latch. The latched DC output will be reset once the power supply enters the sleep mode or if the input power is cycled. • Indicators: The power supply has green LED indicators that illuminate when their power function is active. There is one LED for indicating that AC mains power is present and an LED indicating each non-fan DC output that has not shut down due to a fault. Except for the AC OK LED, another of which is on the back of the supply above the power inlet, these indicators are located on the top rear of the power supply and are only visible if the right system side cover is removed: 4535 612 10261 CSIP Level 1 HD11 Service Manual • Page 66 Theory of Operation: Functional Description Test Points: All DC voltages are accessible for measurement via external, impedance-protected connectors located on the top rear of the power supply, above the LEDs. PC Power Supply The PC has its own power supply, which receives mains AC power from the system power supply. It is a typical modern PC power supply that establishes four output voltages (+5 Vdc, –5 Vdc, +12 Vdc, –12 Vdc) and one “power good” status output in support of the PC electronics. Power Distribution System power distribution diagrams are shown in Figure 11-2 and Figure 11-3. The system power supply output voltages and purpose are listed in Table 4-1. • The system power supply sources +2 V, +2.5 V, +3.3 V, ±5 V, ±12 V, ± HV, ± 100 V, +5 C and +11 C to the Backplane Board, which distributes ±HV, ±100 V, +5 C and +11 C to the Signal Distribution Board. The Signal Distribution Board delivers these voltages to the Transducer Connector modules. • The ±HV goes from the power supply through the backplane board (where it receives additional filtering and regulation) to the TR board. • The Signal Distribution Board delivers transmit pulses and controls from the TR boards to the transducer connector modules and returns signals and status from the transducer connector modules to the TR boards. • A USB cable that provides power for the QWERTY keyboard, trackball, and the Enter and Select keys • An auxiliary cable that provides power for the rest of the keyboard keys, the backlighting, and the amplifier for the speakers 4535 612 10261 CSIP Level 1 HD11 Service Manual Operating System E-box Functions Page 67 Theory of Operation: Functional Description The full-service, real-time Windows XP Embedded operating system provides an integrated range of resources: drivers and handlers for storage, video, serial and parallel ports, and support of file system services and graphical user interfaces. The operating system is resident on the PC hard disk drive. The system software performs these tasks: • Processes requests from the control panel • Sets up beam-forming parameters • Processes acquired ultrasound echoes into digital visual representations for conversion into analog signals • Performs measurements and calculations on acquired data • Stores acquired data (such as images and user-entered data) for subsequent retrieval • Performs all necessary functions to coordinate software tasks The E-box contains the electronics that perform many of the ultrasound imaging functions in the system, such as transducer selection, transmit generation, beam forming, demodulation, detection, and image processing. The E-box supports transmit and receive channels. Power, Signal, and Data Distribution • • Signal Distribution Board - Passes transducer control signals to the imaging system - Receives transducer identification signals from the Signal Processor Board - Passes transmit and receive signals from the TR boards to the active transducer Backplane Board - E-box backplane connects all data paths between the TR boards, MC, and SPB - Distribution point for DC power and ground to all boards 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 68 Theory of Operation: Functional Description - Power supply provides high voltage directly to the Backplane board to fire transducers - The backplane board provides additional filtering and regulation before it passes the HV to the TR boards - Physical and signal interface Pulse Generation, Summation, Beam Forming, Processing, Steering The pulse generation, summation, beam forming, processing, and steering functions are supported by the following hardware: • Transducer Connector Modules—HD11 supports five active transducers. HD11 supports both the AdvanceVision (sometimes referred to as “Honda” or Cartridge) transducer line and the new Explora connector transducers. Additionally, HD11 supports the Philips standard CW pencil probe connector. The connector modules accommodate the pinout and signals required by the Explora and pencil transducers. • TR Boards—The HD11 E-box contains four transmit and receive boards (TR0, TR1, TR2, and TR3). Each has two connectors that plug into the Backplane board and another connector that passes over the Backplane and plugs into the Signal Distribution board. The two boards form electronic beams of the transmit and receive signals. Each receive channel consists of time gain compensation (TGC) amplifiers, low-pass filters, 10-bit analog-to-digital (A/ D) converters, and part of the digital beam-forming circuit. Each TR board sends on its output bus a value that is the sum of the data from its channels plus its 18-bit input bus. The last TR board in this chain outputs the final summed RF data to the Signal Processor Board. The transmit and receive beam-forming coefficients for acoustic lines are downloaded on the coefficient bus from the Signal Processor Board. - Transmit and receive channels - Transmit pulse generation 4535 612 10261 CSIP Level 1 HD11 Service Manual • • Page 69 Theory of Operation: Functional Description - TGC amplification - A/D conversion - Summation of echo (receive) data - Transmit and receive beam forming - Received signal is pre-amplified, TGC amplified, low-pass filtered, and digitized except for CW 3D Motor Controller Board—HD11 supports live 3D imaging with mechanical “wobbler” linear array transducers. The 3D transducers are steered by this motor control board manufactured by Galil Motion Control. - Steers 3D transducers - Receives TEE motor control and temperature-sense signals from the Signal Processor Board - Provides CW steering Signal Processor Board—The Signal Processor Board uses a very large Field Programmable Gate Array (FPGA). Surrounding the MOAC FPGA are the beam processor (BP), which is used for control of the beam forming and demodulation functions, and the acoustic processor (AP), which is used for control of the scan conversion, color/Doppler processing, and image processing. The acoustic processor has more increased speed and memory access than previous systems. - Performs acoustic processing - Controls beam forming and demodulation - Performs scan conversion - Processes color Doppler 4535 612 10261 CSIP Level 1 PC Functions HD11 Service Manual Page 70 Theory of Operation: Functional Description - Performs Image processing - Provides the interface between the PC and the TR boards - Receives control data sets from PC, processes register values, sends to TR boards - Houses the transesophageal echocardiography control and temperature monitoring - Houses the transducer ID circuitry - Detects the presence of stand-alone transducers - Houses electronic switching that allows selection of a single active transducer - Controls high-voltage output from the system power supply - Provides digital filters and mixers for demodulating 2D, color flow, and PW RF data - Houses independent transducer CW Doppler electronics and steerable CW detector - Generates the120-MHz system clock - Houses the circuitry that generates TGC signals The PC contains the electronics, firmware, and software that comprise a central processing unit, performing further processing of the image data, including the generation of the image display to the screen. The PC also serves as the main controller of the E-box and the system user interface, as well as the organizer of all of the image management functionality. See “System PC Specifications” on page 44 for a summary of the PC technical specifications. PC Motherboard The motherboard and its major elements (the processor chipset, the BIOS, and the cache) control the computer functions of the system. The motherboard is the physical and electronic interface of the computer (see Figure 4-1). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 71 Theory of Operation: Functional Description TV Video Capture Card The graphics (video capture) card in the AGP slot receives S-Video signals from the VCR, converts the analog video signals into a digital format, and then stores the digital video on the hard disk drive. Serial Interface Card The Serial interface card, in a PCI slot, provides one RS-232 serial port. The card implements control signals for compatibility with serial data peripherals. TVIEW Gold Video Converter Card The TVIEW Gold Video Convertor card is an SVGA-to-S-Video card that converts the SVGA signal from the graphics adapter board (in the AGP slot) to S-Video for the VCR, and composite video to the rear I/O panel. An SVGA adapter cable connects to the AGP Graphics Card and the TVIEW Gold Card This cable connects to the AGP Graphics Card and the TView Gold Card. The monitor cable attaches to this cable on the Graphics card side. E-box Interface Board The E-box Interface Board, located in a PCI slot, provides the following: • Foot switch input • R-wave pulse from the physio module to the Signal Processor Board • DC on-off bit that is sent to the power supply • Commands that program the Signal Processor Board at start-up • Acoustic data from the Signal Processor Board for the acoustic imaging display 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 72 Theory of Operation: Functional Description Sound Card The Sound card sends audio to and receives audio from the VCR. Hard Disk Drive (HDD) The HDD, housed in the PC and connected via an EIDE slot, contains the embedded operating system, ultasound application software, and COTS software. The HDD stores AP&I data and ultrasound images. CD-RW The CD-RW drive, housed in the PC and connected via an EIDE slot, is a removeable-media device used for image and report archiving and system upgrading. Magneto-optical Disk (MOD) Drive The MOD drive, housed in the PC and connected via an EIDE slot, is a removeable-media device used for image and report archiving. Physio Module The optional Physio module is housed in th E-box and has the following functions: • Provides ECG monitoring capability • Processes ECG signals from patient electrodes and deliver the data to the system PC Motherboard through a USB cable • Sends a detected R-wave to the E-box Interface board for frame triggering • Provides gain control for ECG waveforms 4535 612 10261 CSIP Level 1 HD11 Service Manual System Control Panel Page 73 Theory of Operation: Functional Description The system control panel contains the circuitry to process control inputs from the system keyboard, the knobs and slide controls, and the trackball. It includes the following functions: • A USB cable that provides power for the QWERTY keyboard, the trackball, and the Enter and Select keys • An auxiliary cable that provides power for the rest of the keyboard keys, backlighting, and the amplifier for the speakers All control inputs and LEDs are controlled by the system’s PC, and their functions are determined by resident control-panel and system software. Circuit boards inside the system control panel are not field serviceable or replaceable. The entire assembly, including circuit boards, bezel assembly, and labels, is available as a replaceable part. Rotary and sliding knobs, rotary encoders for the knobs, the trackball assembly, and the trackball cable are all available as separate parts. System Monitor The monitor is an RGB, 15-in FST display monitor with a 0.28-mm, or better, RGB phosphor dot trio pitch, an internal automatic line operated degaussing coil, 50-MHz minimum video bandwidth and 800 dots minimum per horizontal line. The monitor has an integrated microphone. The monitor supports six different video formats. See “Monitor Specifications” on page 48 for a summary of the system monitor technical specifications. Three different color temperature settings are user selectable. The image presented is smaller than a normal 15-in FST image, with only a portion of the phosphor region actively scanned. I/O Panels Input/output (I/O) panels (upper and lower) installed into the rear of the cart framing provide for external system connections: • Upper I/O panel (see Figure 11-12): - A 9-pin sub-D connector serial port 4535 612 10261 CSIP Level 1 HD11 Service Manual • Token Ring Cable Page 74 Theory of Operation: Functional Description - A 9-pin sub-D connector for the foot switch - A 15-pin sub-D connector for external VGA - A 4-pin mini circular DIN S-Video connector for analog printers - An RJ-45 LAN connector for network connection - Three female BNC connectors: one for B&W composite video, one for color composite video, and one for print trigger output - A standard USB (A) for report printers Lower I/O panel (see Figure 11-13): - An equipotential lug - The system ground lug - A telephone line jack The token ring cable carries the following signals between the E-box Interface Board and the Signal Processor Board: • R-wave communication • On and off signal that switches on the outputs from the power supply (the 120-Vac output for the PC is always on) • Program enable and program done (on separate circuits) • Ring in and ring out buses (on separate circuits) 4535 612 10261 CSIP Level 1 HD11 Service Manual System Cooling Page 75 Theory of Operation: Functional Description Bottom-mounted fans provide forced-air cooling: • Airflow: The system fans (12 V/0.6 A) blow air through the bottom of the unit and exhaust through the top with sufficient airflow to keep the exhaust air temperature less than +7°C (+44.6°F) above the intake air. The exhaust cools the system electronics. The system presents a back pressure of 0.1mm H2O and requires at least 100 CFM of airflow that’s uniform to within 10% and has a worse case temperature gradient of +10°C (+50°F). • Cooling: If the signal N_PWR ON is active, the fans will always be on with a minimum fan voltage up to an external temperature of +25°C ±2°C (+77°F ±35.6°F). At higher external temperatures, the supply will slowly vary the speed of the fans to a maximum fan voltage when the external temperature is at +35°C ±2°C (+95°F ±35.6°F). If N_PWR ON is off, the fans will normally be off, and if needed, only turn on at the minimum voltage to cool the PFC and AC Regeneration. 4535 612 10261 CSIP Level 1 Figure 4-1 HD11 Service Manual HD11 System Functional Block Diagram Page 76 Theory of Operation: Functional Description 4535 612 10261 CSIP Level 1 5 HD11 Service Manual Page 77 Installation: Introduction Installation Introduction This section contains pre-installation and installation information for the HD11 ultrasound system. On-site installation consists of a pre-installation site check, uncrating and unpacking the system, physically installing the monitor (and VCR, color printer, or both if purchased), and verifying that the system is configured properly. Read this section completely before starting the system installation. NOTE After physical installation is complete, it is necessary and important to power on the system, to verify that it is configured properly, and to do a functional check. Installation Checklist Use the following checklist to review what steps are necessary for proper system installation and to verify that you have performed them all. Perform a pre-installation site check (page 78). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Check physical access for delivery and installation (page 78). . . . . . . . . . . . . . . . . . . . . . . . . ❏ Perform electrical and environmental checks (page 79). . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Gather site network (DICOM) information (page 79). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Uncrate and unpack the system (page 80).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Inspect the system (page 81). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Assemble the system (page 82). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Install the monitor (page 82). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Install peripherals (page 82).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Install the system power cord (page 82). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 78 Installation: Inspecting the Installation Site Start up and configure the system (page 83). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Set up the monitor (page 83). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Set the localization parameters (page 84 through page 93). . . . . . . . . . . . . . . . . . . . . . . . . ❏ Verify system options (page 94). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Configure the DICOM/connectivity network, if required (page 97).. . . . . . . . . . . . . . . . . . ❏ Configure other system settings (optional) (page 98). . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Prepare the peripherals (page 98). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Perform a system functional check (page 99). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Present the system (page 100). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ❏ Inspecting the Installation Site Conduct an inspection of the site prior to system installation to ensure a trouble-free installation and to assist the customer in providing an environment that supports reliable performance of the system. Checking Physical Access for Delivery and Installation Check that the installation site is physically acceptable as follows: • With the customer, evaluate site access for delivery. Consider the availability of a loading dock, elevators, ramps, and the width of passageways and doors. • Verify that there is adequate space available for system uncrating and installation. • At each location where the system will be operated, verify that there is enough space for the system and any external peripherals. • Check adjacent rooms for activity and types of equipment that might negatively affect the ultrasound system. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 79 Installation: Inspecting the Installation Site Checking Electrical and Environmental Requirements Verify that the system is to be installed and operated in a room or rooms that meet the electrical and environmental requirements given in Section 2, “System Specifications”. Gathering Site Network (DICOM) Information If the system DICOM feature will be used, it will be necessary to have the following connectivity information. NOTE If the system is to communicate over a network, the customer site network administrator must be available to supply configuration data. The customer or their contractor shall install network cabling. If in-wall cabling is used, it is the customer’s responsibility to install the correct type of cable in accordance with all applicable building and fire codes. It is also the customer’s responsibility to maintain the in-wall cabling for the life of the system. Determine and record the following network information for later DICOM configuration: • Identify the system administrator (and backup person, if possible). • Obtain the following information from the system administrator: - A list of all equipment that is part of the Image Management network. Also include device type, model number, and software version applicable to each piece of equipment. - Logical diagram of the network showing topology, subnets, and so forth. - Locations of equipment. - Locations of all DICOM Connectivity LAN attachment points. - Locations of power outlets and connector types. - Locations of any dedicated analog phone lines. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 80 Installation: Uncrating and Unpacking the System - All necessary Internet Protocol (IP) addresses and subnet information. - Application Entity (AE) Titles for the ultrasound system and all connected devices. - Port Numbers for all connected devices. - IP address, subnet mask, Port number, and DICOM AE Title for the HD11 system. - IP Address, Port number, and AE Title for each DICOM server. • Determine the type of network cabling installed. • Identify OEM equipment installers and contact them regarding the installation. • Check device compatibility prior to connecting new devices (such as, printers or archive devices) to the network. See “Configuring the DICOM Feature” on page 97. Uncrating and Unpacking the System Inspect the shipping container and uncrate the system as described in the following sections. Inspecting the Crate Inspect the shipping crate before unpacking the system: • Examine the shipping crate for damage. Look for evidence that the crate was opened. • Verify that the Shockwatch and Tiltwatch indicators on the outside of the carton have not been activated. If the indicators are red, report this fact to the carrier and to the Philips Ultrasound traffic department. Be sure to check the system for damage when it is uncrated. • Report any damage or missing inventory to the carrier and to the Philips Ultrasound traffic department. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 81 Installation: Inspecting the System NOTE Before uncrating the system, ensure the area in front of the shipping crate ramp is clear for at least 2.74 m (9 ft). (The ramp is the front side and is labeled “OPEN THIS END.”) Uncrating Uncrate the system by following the instructions in “Uncrating the HD11 Ultrasound System” on page 103. (Instructions for re-crating the system for shipment are provided in Section 10, “Disassembly and Reassembly”.) Inspecting the System After the system is uncrated (“Uncrating the HD11 Ultrasound System” on page 103), conduct the following inspections. Report any damage or missing inventory to the carrier and to the Philips Ultrasound traffic department. WARNING Dangerous voltages are present inside the system. Do not install the system power cord or connect it to AC line voltage until correct line voltage has been verified, a thorough inspection of the system has been performed, and the system has been properly assembled. ➤ To inspect the system after uncrating 1. Inventory the shipment against the packing list. 2. Inspect the outside surfaces of the system, monitor, and peripherals for damage. 3. Unlatch and rotate the control panel to verify that proper left and right swivel and up/down movement. 4. Verify that the system rolls and turns smoothly on its casters. 5. Verify that proper caster brake and swivel operation. 6. Remove the system covers. 7. Remove any loose packing material, dust, or debris from the interior of the system. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 82 Installation: Assembling the System 8. Check that the system filter is clean (see “Fan Air Filter” on page 264). 9. Verify that there is good continuity between the power supply and system ground. Assembling the System Assemble the HD11 system by installing the following components. Installing the Monitor Install the monitor by following the instructions in “To install the system monitor” on page 114. Installing the Printers and VCR If the system is ordered with a B&W printer, it will come installed in the B&W printer bay (Figure 1-1) from the factory. If the system is ordered with a color printer or VCR, you will need to install it on the short peripheral mounting plate, which will come installed on the cart from the factory. Follow the color printer or VCR installation instructions (“To install the color printer (as a single peripheral)” on page 118, or “To install the VCR (as a single peripheral)” on page 119). If the system is ordered with a color printer and VCR, you will need to install the long peripheral mounting plate provided as part of installing these two (dual) peripherals as described in the installation instructions (“To install dual top-mounted peripherals” on page 120). NOTE The peripherals come from the factory already configured with the Philips-recommended settings (refer to “Peripheral Settings” on page 342). Installing the System Power Cord After the system has been inspected and properly assembled, install the system power cord by following the instructions in “To install the system power cord” on page 127. 4535 612 10261 CSIP Level 1 Powering On and Configuring the System HD11 Service Manual Page 83 Installation: Powering On and Configuring the System When physical installation is complete, it is necessary and important to verify that the system is properly configured. After the system has been inspected and properly assembled as instructed in this section, plug the system power cord into a proper AC outlet and switch the system power on. Basic initial configuration is addressed in the following sections. For detailed information and instructions for configuring and operating the system, invoke the on-system Help feature (press ? Help on the soft key panel) after you have the system running. NOTES • The HD11 system boots to a Caps Lock = on default condition (the Caps Lock “on” indication is an (A) at the bottom right of the display; no (A) shows when Caps Lock is switched off). This can confuse password entries if forgotten. • Setting Up the Monitor At power on, the system conducts a check of the tranducer connector modules and the TR boards to determine if they are the correct type for the system: If one (or more) of these boards is not the correct type for the system, an “Incompatible hardware shutdown” error message is displayed and the system is prevented from imaging. If you encounter this error, see “Incompatible Hardware Shutdown Error” on page 176. The monitor signal input voltage must be set to 0.7 V. Verify the monitor signal input voltage by following the instructions in “To verify the monitor signal input voltage setting” on page 162. 4535 612 10261 CSIP Level 1 Verifying the User Interface Language HD11 Service Manual Page 84 Installation: Powering On and Configuring the System ➤ To check or set the user interface language 1. Press Setup. The Setup window opens (Figure 5-1). 2. In the Setup window, click the Locale button. The Regional and Languages Options window opens (Figure 5-2). 3. Click the list in the Standards and formats section and select the configuration in the list that most nearly matches the site locale. 4. If the number, currency, time, or date formats in the selected configuration set do not match the site locale, click the Customize button and change the incorrect settings. NOTES • Customizing the date format to one that is longer than any in the list may cause dates in the display to be truncated. • The language in which the Help is displayed is determined by the locale selected in Standards and formats section (step 3), if that language is available. If the selected language is not available, Help is displayed in the same language as the rest of the system. 5. Click the Location list, and select the location that most nearly matches the site. 6. In the Regional and Languages Options window, click the Languages tab (Figure 5-3). 4535 612 10261 CSIP Level 1 Figure 5-1 HD11 Service Manual Setup Window Page 85 Installation: Powering On and Configuring the System 4535 612 10261 CSIP Level 1 Figure 5-2 HD11 Service Manual Page 86 Installation: Powering On and Configuring the System Regional and Languages Options Window (Regional Options) 4535 612 10261 CSIP Level 1 Figure 5-3 HD11 Service Manual Page 87 Installation: Powering On and Configuring the System Regional and Languages Options Window (Languages) 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 88 Installation: Powering On and Configuring the System 7. Click the Language used in menus and dialogs menu, and select the local language. Choose from the following languages only. - English - French - German - Spanish - Italian - Chinese (simplified or PRC) - Japanese - Russian NOTE When the Standards and formats language is set to Japanese, the Patient ID screen allows three name representations: Roman, phonetic, and ideographic. The Roman representation is required and accepts ISO-8859-1 characters. The phonetic representation is intended for Kana and the ideographic representation is intended for Kanji. All representations appear in reports. Verifying the Input Language ➤ To check or set the input language 1. In the Regional and Languages Options window (Figure 5-3), click Details. The Test Services and Input Languages window opens (Figure 5-4). 4535 612 10261 CSIP Level 1 Figure 5-4 HD11 Service Manual Page 89 Installation: Powering On and Configuring the System Text Services and Input Languages Window 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 90 Installation: Powering On and Configuring the System 2. In the Installed services section, add or remove input languages. If the customer’s language... Then install the... is represented on the United States-International keyboard English (United States)-US keyboard only. is not represented on the United States-International keyboard Set the default input language to English (United States). English (United States)-US keyboard and the customer-requested input language. Set the default input language to the customer-requested language. 3. To modify the input language features, highlight the keyboard icon and click the Properties button. 4. Click OK when you are finished. Verifying the System Language Unicode ➤ To check or set the system language unicode 1. In the Regional and Languages Options window (Figure 5-3), click the Advanced tab. The (Advanced) Regional and Languages Options Window window opens (Figure 5-5). 2. Click the Language for non-Unicode programs list and select the language. The selection should be the one that most closely matches the chosen interface language. 3. Click OK to close the Regional and Languages Options window. NOTE After any change to settings in the Regional and Language Options window, reboot the system. You may be prompted to restart or to “use existing files.” Click Yes in either case. 4535 612 10261 CSIP Level 1 Figure 5-5 HD11 Service Manual Page 91 Installation: Powering On and Configuring the System Regional and Languages Options Window (Advanced) 4535 612 10261 CSIP Level 1 Setting the Institution Name HD11 Service Manual Page 92 Installation: Powering On and Configuring the System ➤ To check or set the institution name 1. Press Setup. The Setup window opens (Figure 5-1). 2. Click the System tab. 3. Click the Border and Prompts button. The Border and Prompts window opens (Figure 5-6). 4. Type the institution name, and click OK. Figure 5-6 Border and Prompts Window 4535 612 10261 CSIP Level 1 HD11 Service Manual Setting the Date and Time Page 93 Installation: Powering On and Configuring the System ➤ To set the system date and time 1. On the Setup window, click the Date/Time button. The Date and Time Properties window opens (Figure 5-7). 2. Click the Time Zone tab. 3. Click the list and select the local time zone. 4. Click the Date & Time tab. 5. Change the settings to the local date and time, and click OK. Figure 5-7 Date and Time Properties Window 4535 612 10261 CSIP Level 1 HD11 Service Manual Verifying the System Options Page 94 Installation: Powering On and Configuring the System The system leaves the factory with all purchased options enabled. Verify that the options enabled are the options that the customer ordered. You must have the correct authorization code to enable system options in the field. ➤ To verify or enable system software options 1. Press Setup. The Setup window opens (Figure 5-1). 2. Click the Options tab (Figure 5-8). 3. Click Options to open the system options view, install, and remove tool (Figure 5-9). NOTE Information about the system is provided in the banner of the tool window. It is necessary to have the system serial number when requesting option authorization codes. 4. To install or remove an option, select the item from the Application column and click Install, Install From File, or Remove and respond to the prompt. 4535 612 10261 CSIP Level 1 Figure 5-8 HD11 Service Manual Setup Window (Options) Page 95 Installation: Powering On and Configuring the System 4535 612 10261 CSIP Level 1 Figure 5-9 HD11 Service Manual Page 96 Installation: Powering On and Configuring the System System Options View/Install/Remove Window 4535 612 10261 CSIP Level 1 HD11 Service Manual Configuring the DICOM Feature Page 97 Installation: Powering On and Configuring the System If the system you are installing has the DICOM option, you or the customer will need to configure the system DICOM feature. Since configuring the system for DICOM operation requires information from the customer network administrator (see “Gathering Site Network (DICOM) Information” on page 79), Philips recommends that you work with the customer to configure the DICOM feature. The steps required to configure the system for DICOM communications over a network are basically as follows: ➤ To set or change DICOM parameters 1. Enter HD11 System DICOM Settings. 2. Enter Server Information and Assign Servers to Roles. 3. Set Up Automatic Export, Printing, Study Deletion, and Modality Worklist. NOTE You must first set the system date, time, and time zone before configuring a DICOM Modality Worklist Server. If you enable the Modality Worklist Server and then change the system time, the patient list may not update properly. For detailed information and instructions for configuring the DICOM feature, press ? Help on the soft key panel after you have the system running and select “DICOM Setup” from the Help contents. With the customer, follow the respective instructions in Help to configure the system for DICOM operation. This is a good time to verify that, in the DICOM Diagnostics window under System Log, the system error logging level is set to Error Level Logging. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 98 Installation: Preparing the Peripherals NOTE When entering the number of pixels for DICOM printers (see Help topic: “Configuring a New DICOM Printer”) and using the printer catalog, remember that the catalog contains incorrect data for some of the printers. After entering the “Resolution” value from the spreadsheet and checking Derive number of pixels from Film Size and Resolution, note the values provided in the X and Y boxes and compare them to the X and Y values in the spreadsheet. If the values are within 10% of each other, then deselect the check box, and enter the X and Y values from the spreadsheet. Configuring Other System Settings If appropriate for this installation, work with the customer and follow the respective instructions in Help to initially configure the system settings not yet set to the customer’s preference. ➤ To configure other system settings 1. Press ? Help on the soft key panel after you have the system running and click the Contents tab and then “Customizing Your System.” 2. Select “System Settings” from the Help contents. Preparing the Peripherals As applies, correctly load paper and ribbon in the printers and insert a tape cassette in the VCR. Follow the respective instructions in Help to check or initially configure the system setups for the peripheral devices. Press ? Help on the soft key panel after you have the system running and select “HD11 System Overview” and then “Peripheral Devices” from the Help contents. The system is configured at the factory for NTSC format. To reconfigure the system for PAL format, complete the following steps: ➤ To configure the system for PAL format 1. In the Setup window, click the Peripherals tab. 2. Click Install Software Drivers. The Install Software Drivers window opens. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 99 Installation: Checking System Functionality 3. 4. 5. 6. Click Video Installation. Click OK. Select PAL. Click OK. The driver is reinstalled with the correct configuration. This takes about 20 seconds. 7. Click Close to close the Setup window. The new setting takes effect after the system is restarted. NOTE Printer and VCR settings can be checked as described in “Peripheral Settings” on page 342. Checking System Functionality Table 6-1, Table 6-2, and Table 6-3 describe what tests need to be performed following installation. The goal is to verify basic system functionality. If system testing reveals any problems, troubleshoot, repair, and retest the system before presenting it to the customer. Throughout these checks, continue to verify the following general observations: • The image is correctly placed on the video display. • The indicators and backlighting associated with the controls on the control panel indicate correctly. • The moveable controls operate smoothly and efficiently. • The system responds correctly to all controls. • The image printers, if installed, make a print of the system screen. Also verify that the print images are spatially correct horizontally and vertically and that they contain all the information being displayed on the system monitor. 4535 612 10261 CSIP Level 1 HD11 Service Manual Presenting the System Page 100 Installation: Presenting the System • The VCR, if installed, records and plays back and that the video and audio is clear, properly oriented, and stable. • The report printer, if installed, prints and that all report information is present and legible. When the system is ready, present it to the operators: • Review the customer order with the customer to familiarize them with the system as purchased and its options. • Present the user information, including the user Help, and operating notes. Guide the operators through this information, demonstrating that the knowledge needed to operate the system and peripherals is there. • Show the operators how to turn the system and any external peripherals on and off. Explain the importance of letting the system shut down completely before disconnecting the power cord. • Explain the importance of cycling the power at least once a week on systems that are left on permanently. (As the user presses buttons and different parts of the software are used, different segments of “virtual memory” are acquired and released. Virtual memory is handled on the hard disk drive and as it is used and released, it is subject to fragmentation. After a while, the virtual memory area can become fragmented into small pieces, so that there is no longer a large enough “chunk” for the system to do what is needed. If this happens, the system will crash.) • Instruct the customer how to back up and restore presets. Make a backup disk of the customer’s presets and configurations, and store it where service staff and the customer can find it readily. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 101 Installation: Presenting the System • Demonstrate how to clean the air filter and explain the importance of a clean filter to system performance. • Explain why it is important for them to never remove covers from the system because of ESD and warranty considerations. • If the system is connected to a DICOM network, show the customer the Job Manager. Explain that the user should check the Job Manager at the end of each day and that an empty queue indicates that all studies have been successfully transferred to the DICOM PACS. • Review with the customer, procedures for placing service calls or calling for technical assistance. NOTE These are shortcut control key functions you may want to note and share with the customer (those that are found in Help under “Using the Control Panel”): Press Ctrl+b to change the backlight level; press Ctrl+j to go to the DICOM Job Manager; press Ctrl+q to cycle through the Autotrace Evaluation settings; press Ctrl+u to add a user-mark to the event log; and press Ctrl+Alt+s to enter simulation mode (only during power-up). 4535 612 10261 CSIP: Level 1 HD11 Service Manual Page 102 Installation: Physical Installation Procedures Physical Installation Procedures Figure 5-10 Installation Procedure List Single Peripheral (VCR) Uncrating the HD11 Ultrasound System Dual Peripherals Monitor System Power Cord Single Peripheral (Color Printer) NOTE The numbers in the installation illustrations correspond to the steps in the installation procedure. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 103 Installation: Physical Installation Procedures Uncrating the HD11 Ultrasound System Figure 5-11 Cutting the Plastic Banding Plastic strapping bands ➤ To uncrate the HD11 Ultrasound System . NOTES • Instructions for re-crating the system for shipment are provided in Section 10, “Disassembly and Reassembly”. • Estimated time to uncrate the system is 10 minutes. 1. Remove (cut) the two plastic strapping bands from around the corrugate container. Proceed to step 2. 4535 612 10261 CSIP: Level 2 Figure 5-12 HD11 Service Manual Page 104 Installation: Physical Installation Procedures Removing the Corrugated Top Cover 2. Remove the top cover from the corrugate crate. Proceed to step 3. 4535 612 10261 CSIP: Level 2 Figure 5-13 HD11 Service Manual Page 105 Installation: Physical Installation Procedures Removing the Foam Cap 3. Remove the foam cap from the top of the system. Proceed to step 4. 4535 612 10261 CSIP: Level 2 Figure 5-14 HD11 Service Manual Page 106 Installation: Physical Installation Procedures Removing One of the Corrugated Wraps 4. To remove the corrugated wraps, first cut the tape on the two seams of the corrugated wraps. NOTE Look for the label that says, “OPEN THIS SIDE.” 5. Remove one of the corrugated wrap halves. Proceed to step 6. 4535 612 10261 CSIP: Level 2 Figure 5-15 HD11 Service Manual Page 107 Installation: Physical Installation Procedures Removing the Second Corrugated Wrap 6. Remove the other corrugated wrap half. 7. Remove all the accessory items from around the system. Proceed to step 8. 4535 612 10261 CSIP: Level 2 Figure 5-16 HD11 Service Manual Page 108 Installation: Physical Installation Procedures Removing the Hold-down Brace Bolts 8. Remove the two 9/16-inch bolts securing the hold-down brace to the top-side of the ramp. Proceed to step 9. 4535 612 10261 CSIP: Level 2 Figure 5-17 HD11 Service Manual Page 109 Installation: Physical Installation Procedures Removing the Ramp Bolts 9. Remove the two 9/16-inch bolts securing the ramp to the pallet. Proceed to step 10. 4535 612 10261 CSIP: Level 2 Figure 5-18 HD11 Service Manual Page 110 Installation: Physical Installation Procedures Placing the Ramp 10. Lift the ramp off the pallet. 11. Turn the ramp around and place the ramp in front of the system with the beveled edge facing up. Proceed to step 12. 4535 612 10261 CSIP: Level 2 Figure 5-19 HD11 Service Manual Page 111 Installation: Physical Installation Procedures Removing the System Hold-down Brace 12. Remove the hold-down brace from under the control panel. Proceed to step 13. 4535 612 10261 CSIP: Level 2 Figure 5-20 HD11 Service Manual Page 112 Installation: Physical Installation Procedures Removing the Wheel Chock 13. Remove the wheel chock from the open (ramp side) of the crate. Proceed to step 14. 4535 612 10261 CSIP: Level 2 Figure 5-21 HD11 Service Manual Page 113 Installation: Physical Installation Procedures Rolling the System Off the Pallet 14. Lift the antistatic cover and position yourself on the pallet in front of the ultrasound system. 15. Carefully pull the system down the ramp and onto the floor. 16. Inspect the system as described in “Inspecting the System” on page 81. 17. Dispose of the crate and packing materials properly. NOTE Do NOT return the crate or packing materials to Philips. This completes the uncrating procedure. Return to Installation Procedure List. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 114 Installation: Physical Installation Procedures Monitor Figure 5-22 Removing the Cable Connection Access Panel ➤ To install the system monitor NOTE This procedure may require two people for installation 2 1 1. Remove the monitor from the shipping container. 2. Remove the cable connection access panel. Proceed to step 3. 4535 612 10261 CSIP: Level 2 Figure 5-23 HD11 Service Manual Page 115 Installation: Physical Installation Procedures Attaching the Monitor to the Monitor Base Monitor base edge 3. Starting from the front of the system, slide the monitor onto the monitor base. Line up the slots of the monitor bracket with the edges of the monitor base. 4. Push the monitor until it locks (clicks) in place on the base. Proceed to step 5. 3 4 Monitor bracket 4535 612 10261 CSIP: Level 2 Figure 5-24 HD11 Service Manual Page 116 Installation: Physical Installation Procedures Connecting the Monitor Cables Power cord receptacle 6 5. Connect the microphone cable to the microphone connector. 6. Connect the monitor power cord to the power receptacle. 7. Connect the video cable to the VGA connector. Proceed to step 8. 5 Microphone connector 7 Video (VGA) connector 4535 612 10261 CSIP: Level 2 Figure 5-25 HD11 Service Manual Page 117 Installation: Physical Installation Procedures Replacing the Cable Connection Access Panel 8 8. Replace the cable connection access panel by lining up the three tabs with the slots and pressing the panel into place. You are done installing the monitor. NOTE You are required to set up the monitor when you power the system on for the first time (see “Setting Up the Monitor” on page 83). This completes the system monitor installation procedure. Access panel tabs 8 Return to Installation Procedure List. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 118 Installation: Physical Installation Procedures Single Peripheral (Color Printer) Figure 5-26 Color Printer Installation ➤ To install the color printer (as a single peripheral) Refer to “Dual Peripherals” on page 120 for installation of the color printer with a VCR. 1 4 1. Open the straps on the short peripheral mounting plate that comes installed from the factory. 3 2 2. Strap the color printer to the mounting plate, tighten the straps, and secure the straps with the Velcro end. 3. Connect the system color printer cables in accordance with the color printer cabling diagram (Figure 11-6). Dress the unused cables. 4. If there is a peripheral cover (garage), snap it into place over the printer. This completes the printer procedure. Return to Installation Procedure List. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 119 Installation: Physical Installation Procedures Single Peripheral (VCR) Figure 5-27 VCR Installation ➤ To install the VCR (as a single peripheral) Refer to “Dual Peripherals” on page 120 for installation of the VCR with a color printer. 1 4 3 1. Open the straps on the short peripheral mounting plate that comes installed from the factory. 2 2. Strap the VCR to the mounting plate, tighten the straps, and secure the straps with the Velcro end. 3. Connect the system VCR cables in accordance with the VCR cabling diagram (Figure 11-4). Dress the unused cables. 4. If there is a peripheral cover (garage), snap it into place over the VCR. This completes the VCR procedure. Return to Installation Procedure List. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 120 Installation: Physical Installation Procedures Dual Peripherals Figure 5-28 Removing the Top Hatch 1 Flathead screws (4 plcs) ➤ To install dual top-mounted peripherals NOTE Review “Installing the Printers and VCR” on page 82. 1. Remove the four flathead screws securing the top hatch to the top cover. Top hatch 2 2. Pull the system-to-VCR and system-to-color printer cables out of the hatch opening and drape them off to the side. Proceed to step 3. 4535 612 10261 CSIP: Level 2 Figure 5-29 HD11 Service Manual Page 121 Installation: Physical Installation Procedures Installing the Peripheral Mounting Plate Bracket 4 Panhead screws (6 plcs) Peripheral mounting plate bracket 3 3 3. Place the peripheral mounting plate bracket in the top cover opening and arrange the cables so they fit through the bracket openings. 4. Secure the peripheral mounting plate bracket, using six panhead screws with washers. Tighten the screws. Proceed to step 5. 4535 612 10261 CSIP: Level 2 Figure 5-30 HD11 Service Manual Page 122 Installation: Physical Installation Procedures Installing the Dual Mounting Plate Power Cord Hanger Hooks Dual peripheral mounting plate Rear of system 5 Panhead screws (4 plcs) 5 5. Install the two power cord hanger hooks (hardware supplied with the dual mounting plate) to the bottom rear side of the dual mounting plate. Secure the hooks with the four panhead screws supplied. Proceed to step 6. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Figure 5-31 Page 123 Installation: Physical Installation Procedures Installing the Strapping on the Dual Mounting Plate 6 Straps (2 per device) Plate strap slot Color printer 7 6. Thread the VCR and color printer straps through the appropriate slots in the dual peripheral mounting plate. VCR Cable slot (4 plcs) Rear of system Dual peripheral mounting plate NOTE The peripherals can be mounted facing either side of the system depending on the user’s preference. The VCR always mounts on the rear section of the dual peripheral mounting plate. 7. Temporarily loop the straps and secure with the Velcro end until the dual peripheral mounting plate is secured in place. Proceed to step 8. NOTE These steps are also valid for the single (small) peripheral mounting plate installation. 4535 612 10261 CSIP: Level 2 Figure 5-32 HD11 Service Manual Page 124 Installation: Physical Installation Procedures Installing the Dual Peripheral Mounting Plate 10 9 8 Panhead screws (4 plcs) 8. Set the dual peripheral mounting plate on the peripheral mounting plate bracket. 9. Feed the peripheral cables through the mounting plate (rectangular) slots. 10. Secure the mounting plate with four panhead screws and washers. Proceed to step 11. NOTE These steps are also valid for the single (small) peripheral mounting plate installation. 4535 612 10261 CSIP: Level 2 Figure 5-33 HD11 Service Manual Page 125 Installation: Physical Installation Procedures Installing the Dual Peripherals 11. Open the straps and place the VCR and color printer in position on the peripheral mounting plate. 12 VCR 11 11 Color printer 12. Tighten the straps to hold the peripherals, securing the straps with the Velcro end. 13. Connect the system VCR and color printer cables in accordance with the cabling diagrams (Figure 11-4 and Figure 11-6). Proceed to step 14. NOTE These steps are also valid for the single (small) peripheral mounting plate installation. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Figure 5-34 Page 126 Installation: Physical Installation Procedures Installing the Peripheral Covers (Garages) 15 Tab (4 plcs) 14. Place the garages over the peripherals. 15. Line up the holes on the plate with the tabs on the bottom of each garage. 16 14 14 16. Gently press down on all four corners of the garage to snap it into place. This completes the dual peripheral mounting plate installation procedure. 15 NOTE These steps are also valid for the single (small) peripheral mounting plate installation. Hole (4 plcs) System not shown for clarity Return to Installation Procedure List. 4535 612 10261 CSIP: Level 2 HD11 Service Manual Page 127 Installation: Physical Installation Procedures System Power Cord Figure 5-35 Connecting the System Power Cord ➤ To install the system power cord 1. Insert the system power cord that came supplied with the system into the receptacle located at the rear of the power supply. 2. Press down on the cable retainer clip until it snaps onto the power cord, using your thumb to support the bottom of the power cord. 2 3. Connect the power cord to the AC supply source. This completes the system power cord installation procedure. Cable retainer clip 1 Return to Installation Procedure List. 4535 612 10261 CSIP Level 1 6 HD11 Service Manual Page 128 Performance Tests: Introduction Performance Tests Introduction This section includes all test procedures for diagnosing problems with the system and assuring its safe and accurate operation. The following subjects are in this section: Test and Inspection Matrices • “Test and Inspection Matrices” on page 128 • “Electrical Safety Tests” on page 143 • “PC Diagnostics” on page 159 The following tables indicate the tests that need to be performed on the ultrasound system under various conditions. • Table 6-1 describes what tests need to be performed following preventative maintenance (PM) tasks, installations, and repairs. • Table 6-2 and Table 6-3 tell when the test blocks identified in Table 6-1 should be performed. 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual Page 129 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix Test or Inspection to Perform Sv: Expected Test Results Inspect the system controls, cables, power Answer to question is “yes.” (System Visual cord, transducer cables, lenses and controls, and system and transducer's physical Inspection) condition. Are all of the above free from physical damage that could make the equipment unsafe? Sgc: Measure the resistance between the ground < 200 milliOhms (System Ground pin on the system power cord and the system chassis ground. Continuity) S: Measure with safety analyzer: (System or (w) Case (ground wire) leakage current Stand-alone (normal condition) Peripheral (x) Case (chassis) ground resistance Safety) What to Record on Service Record Sv:P or Sv(sn):F (sn = last 5 digits of serial number, P= Pass and F = Fail) Sgc:P/x or Sgc(sn):F/x (x = ohms measured, and sn = last 5 digits of serial number, P= Pass and F = Fail) w = < 300 a (UL—USA only), S:P/w/x/y/z or or < 500 μA (IEC/CSA) S:F/w/x/y/z x = < 200 mOhms (UL/IEC/ (P = Pass, F = Fail, and w, x, y, z = uA or CSA) mOhms measured) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual Page 130 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Expected Test Results y = < 50 μA (UL/IEC/CSA) x = < 50 μA (UL/IEC/CSA) (y) ECG Leads leakage isolation current, If test was within the above sink (mains voltage applied) limits, the system passes, and (z) ECG Leads leakage current, source you record the test data. (single fault) See NOTE on page 137. Measure the leakage current of the < 80% of system case leakage transducer, using the test setup described in current (test result “w” from “Electrical Safety Tests” on page 143. the S test) If ECG module is installed then do: Ste: (Safety—TEE and Endocavity Transducers) If transducer is within the above limits, the Transducer passes, and you record test data. What to Record on Service Record NOTE: It is not necessary to record the units of measure, only the numerical data. Ste(sn):P/x or Ste(sn):F/x (x = μA measured and sn = last 5 digits of serial number, P= Pass and F = Fail) 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-1 Test Block Name (or Symbol) Sep: Safety— Epiaortic Transducer/ Interoperative HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Measure the leakage current of the CF transducer using test setup described in “Electrical Safety Tests” on page 143. (x) Leakage current, source (single fault) (y) Leakage current, sink (mains voltage (CF Type) applied) Ti: Are transducer and lens free from cuts, or other physical damage? (All models of imaging transducers) Page 131 Performance Tests: Test and Inspection Matrices Expected Test Results (x) < 50 μA (UL/IEC/CSA) (y) < 50 μA (UL/IEC/CSA) If transducer is within the above limits, the transducer or PIU passes, and you record test data. Answer to question is “yes.” (If so, perform the next inspection.) (See “Important Condition:” on page 133.) What to Record on Service Record Sep(sn):P/x/y or Sep(sn):F/x/y (x and y = μA measured, sn = last 5 digits of serial number, P= Pass and F= Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Activate the transducer. Is the transducer recognized by the system (its ID label appears on the screen) and does it image? NOTE: Turn the gain up to ensure that the transducer will image. Dip the transducer tip in water and verify that there is an image throughout the sector. Sbf: Safety— Transthoracic Transducer (BF Type) Page 132 Performance Tests: Test and Inspection Matrices Only perform this test if, during the Ti or Tn test, minor damage to a transthoracic “BF” transducer indicates the need to verify electrical integrity. Measure the leakage current of the transducer using test setup described in “Electrical Safety Tests” on page 143. (x) Leakage current, source (single fault) (y) Leakage current, sink (mains voltage applied) Expected Test Results If all answers were “yes,” the transducer passes. Important Condition: Perform the Sbf test if a transthoracic “BF” transducer passes all of the above tests, yet has minor physical damage which normally does not result in transducer replacement, but does warrant verifying electrical integrity. Ti will still be Pass (from a physical perspective). Passing or failure of the electrical integrity test is indicated in the Sbf test results. (x)< 500 μA (UL/IEC/CSA) (y)< 250 μA (UL/IEC/CSA) If transducer is within above limits, the transducer passes, and you record test data. What to Record on Service Record Ti:P or Ti:F (“sn” is the last 5 digits of the serial number of the transducer that failed, and P = Pass and F=Fail) Sbf(sn):P/x/y or Sbf(sn):F/x/y (x and y = uA measured, sn = last 5 digits of serial number, P = Pass and F = Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) Tn: (all models of nonimaging transducers) HD11 Service Manual Page 133 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Expected Test Results What to Record on Service Record Are Transducer and lens free from cuts or other physical damage? Answer to question is “yes.” (If so, perform next inspection.) (See “Important Condition:” on page 133.) Activate the transducer; is the transducer Answer to question is “yes.” recognized by the system (its ID label is on (If so, perform next the screen)? inspection.) Does the spectrum move up and down with Answer to question is “yes.” Tn:P finger movement toward and away from If all answers were “yes,” the or transducer? transducer passes. Tn(sn):F Important Condition: Perform the Sbf test if a transthoracic “BF” transducer passes all of the above tests, yet has minor physical damage which normally does not result in transducer replacement, but does warrant verifying electrical integrity. Ti will still be Pass (from a physical perspective). Passing or failure of the electrical integrity test is indicated in the Sbf test results. (“sn” is the last 5 digits of the serial number of the transducer that failed, and P = Pass and F = Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) P: (Printers, all models) V: (VCRs, all models) HD11 Service Manual Page 134 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Expected Test Results What to Record on Service Record Using the system controls, make a test print Answer to question is “yes.” of the initial imaging screen: (If so, perform next Compare the print to the screen. Does all inspection.) of the information presented on the screen and print match? Are the printout characters in focus? Answer to question is “yes.” (If so, perform next inspection.) Do all of the printer controls operate as Answer to question is “yes.” intended? (If so, perform next inspection.) Inspect the printout. Is it free from Answer to question is “yes.” scratches, missing pixels, lines, indications of If all answers are “yes,” the noise, or any other disfigurement that printer passes. would alter the image? On the ultrasound system, tape at least 30 seconds of any live color image and 30 seconds of any black-and-white image with Audio: P:P or P:F (P = Pass and F = Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual Page 135 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Expected Test Results Answer to question is “yes.” (If so, perform next inspection.) Answer to question is “yes.” (If so, perform next inspection.) Answer to question is “yes.” (If so, perform next inspection.) Do all of the VCR control functions operate Answer to question is “yes.” properly? (Start/Stop/FF/Rew/Reset/Search, (If so, perform next and so on) inspection). Can playback audio be heard on speakers? Answer to question is “yes.” If all answers were yes, the VCR passes. What to Record on Service Record Did all of the information that was showing on the system screen record on the video tape? During playback, was the image in focus and easy to view without distortion (no excess snow, jitter, or noise)? Were all of the colors in playback shown on the color bar? Xp: (PC) When the system is powered on, did the system arrive at initial imaging screen without reporting errors? Answer to question is “yes.” (If so, perform next inspection.) V:P or V:F (P = Pass and F = Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Do all of the devices in, or connected to, the PC work as intended? (keyboard, trackball, CD, MOD) X: (software) C: (Cart: power cord, wheels, cart, keyboard, monitor) Page 136 Performance Tests: Test and Inspection Matrices Expected Test Results Answer to question is “yes.” If answer to this and previous question is “yes,” PC test passes. If answer to question is “yes,” software test passes. In the Setup window, click the Options tab. Then click Options and view the Software Revision number in the title bar of the dialog box. Is the software revision number correct? Are the power cord and on/off switch in Answer to question is “yes.” good physical condition and working (If so, perform next properly? inspection.) What to Record on Service Record Xp:P or Xp:F (P=Pass and F = Fail) X:P or X:F (P=Pass and F = Fail) 4535 612 10261 CSIP Level 1 Table 6-1 Test Block Name (or Symbol) HD11 Service Manual Page 137 Performance Tests: Test and Inspection Matrices HD11 System Test and Inspection Matrix (Continued) Test or Inspection to Perform Expected Test Results Are all active components—the wheels, brakes, rear door, peripheral strap, monitor swivel, and keyboard up/down/swivel working as intended? Do all of the user interface controls work as intended? (keyboard, trackball, panel light, monitor controls, and speakers) Answer to question is “yes.” If both answers are yes, the cart passes. Answer to question is “yes.” (if so, perform the next inspection) What to Record on Service Record C:P or C:F (P = Pass, and F=Fail) NOTE A test can fail. If this happens, correct the problem, and retest. If test passes, put “P” or “Pass” on the service record. If the test still fails, then indicate “F” or “Fail” (include the last 5 digits of the serial number of the device that failed if the test results box indicates a serial number is needed). If the problem cannot be fixed, or if the customer refuses a repair, explain in the comments section of the service record why the product was still in the Fail condition at the end of the service event. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-2 Test Name Safety—Visual Inspection Safety—Ground Continuity Safety—System Safety—TEE and Endocavity Safety-Epiaortic/ Interoperative (CF) Imaging Transducers Safety— Transthoracic (BF) Non-Imaging Transducers Printers VCRs PC Page 138 Performance Tests: Test and Inspection Matrices When to Perform Tests—Summary Test Code (Table 6-1) PM Tasks Install/ Upgrade Other Service Events Sv:P Yes Yes See Table 6-3. Sgc(sn):P/x No Yes See Table 6-3. S:P/w/x/y/z Yes No See Table 6-3. Ste(sn):P/x Yes No See Table 6-3. Sep(sn):P/x/y Yes No See Table 6-3. Ti:P Yes Yes Sbf(sn):P/x/y See No Comments column Tn:P Yes Yes See Table 6-3. See Table 6-3. P:P V:P Xp:P See Table 6-3. See Table 6-3. See Table 6-3. Yes Yes Yes Yes Yes Yes See Table 6-3. Comments Not required on software-only upgrades. Not required on software-only upgrades. Not required on installations and upgrades. Test only if visual inspection results in questionable electrical integrity. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-2 Page 139 Performance Tests: Test and Inspection Matrices When to Perform Tests—Summary (Continued) Test Name Test Code (Table 6-1) PM Tasks Install/ Upgrade Other Service Events Software E-box Cart X:P E:P C:P No Yes Yes Yes Yes Yes See Table 6-3. See Table 6-3. See Table 6-3. Table 6-3 Comments Run only after loading software. When to Perform Tests—Details Test Block Name (Symbol) After an After a Installation PM Task or Upgrade Other Situations Requiring Testing Sv: Yes Yes (System Visual Inspection) Sgc: No In any situation where the service engineer or customer suspects that the system or transducers may have sustained physical damage. Yes • (System Ground Continuity) • Whenever a component was changed that is part of the main power circuitry: - Power cord - Power supply - Power cable from rear of cart to power supply In any situation where the CE (or customer) suspects that the electrical safety of the system may have been compromised. NOTE: System Ground Continuity is not required after software-only installations or upgrades. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-3 Page 140 Performance Tests: Test and Inspection Matrices When to Perform Tests—Details (Continued) Test Block Name (Symbol) After an After a Installation PM Task or Upgrade Other Situations Requiring Testing S: Yes No (Safety—System or Stand-alone Peripherals) • In any situation where the CE (or customer) suspects that the electrical safety of the system may have been compromised. • Whenever the ECG/Physio board is changed. • Ste: System Safety not required after software-only installation or upgrades. In any situation where the CE suspects that the electrical safety of the transducer may have been compromised. Yes No and Endocavity Transducers) Sep: Yes No (Safety—Epiaortic/ Interoperative Transducers—CF Type) Ti: Yes Yes Whenever just the imaging transducer has been serviced. See NOTE on page 142. (Safety—TEE (Imaging Transducers) In any situation where the CE suspects that the electrical safety of the transducer may have been compromised. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-3 Test Block Name (Symbol) Sbf: (Safety—Transthoracic BF type transducers) Tn: (Non-Imaging Transducers) P: (Printers) Page 141 Performance Tests: Test and Inspection Matrices When to Perform Tests—Details (Continued) After an After a Installation PM Task or Upgrade Other Situations Requiring Testing (See the No Other Situations Requiring Testing column) Yes Yes See NOTE on page 142. Yes Yes V: (VCRs) Yes Xp: (PC) Yes X: (Software) No Yes This test is only performed if, during the visual inspection of a transthoracic “BF” type transducer, a physical defect is noted that could compromise the electrical integrity of the transducer. For example: A small crack or hole in the lens or body of the transducer is present. Whenever just the nonimaging transducer has been serviced. • Whenever any system or stand-alone printer has been serviced. • Whenever any circuitry or cables that control or send signals to a printer have been serviced. Whenever any system or stand-alone VCR has been serviced. • • Yes Yes • Whenever any circuitry or cables that control signals to a VCR have been serviced. Whenever the PC or any of its components has been serviced. • Whenever any cables connected to the PC have been serviced. This test is performed during an installation or a repair service only if system software was loaded. This test ensures that you have loaded the correct software version. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 6-3 Test Block Name (Symbol) E: (E-box, Power Supply) C: (Cart) Page 142 Performance Tests: Test and Inspection Matrices When to Perform Tests—Details (Continued) After an After a Installation PM Task or Upgrade Other Situations Requiring Testing Yes Yes Yes Yes • Whenever any component in the E-box or the power supply has been serviced. • Whenever any cable attached to the E-box or the power supply has been serviced. • During preventive maintenance or if configuration is lost, test the battery. Whenever any part on the cart has been serviced (a part that is not a part of one of the other test blocks). • For example: When the power cord, wheels, cart, keyboard, monitor, rear door, monitor twivel, or the side panels are serviced. NOTE: Stand-alone, nonimaging and imaging transducers that are sent to a customer by themselves (not with a system), do not require installation and therefore do not require this test. 4535 612 10261 CSIP Level 1 Electrical Safety Tests HD11 Service Manual Page 143 Performance Tests: Electrical Safety Tests The tests described on the following pages are part of a comprehensive preventive maintenance program. They detect abnormalities that could prove dangerous to patient or operator. NOTES • The system power supply is a self-contained unit that is safety-tested by its manufacturer. No further safety testing is needed when the power supply is installed or replaced. • After any service or maintenance, perform the required tests to assure that system safety and functions are not compromised. • Inspect power cords frequently, especially at their ends. This section describes the following safety tests: • The Chassis to Ground Resistance test checks the entire system for electrical resistance between the chassis and ground. See “Chassis to Ground Resistance Test” on page 144. • The Ground Wire Leakage Current test checks the entire system for leakage on ground leads. See “Ground Wire Leakage Current Test” on page 146. • The ECG Lead Leakage Current test checks ECG leads connected to the optional Physio module for electrical leakage. See “ECG Lead Leakage Current Test (Source)” on page 148. • The ECG Lead Isolation Leakage test checks ECG leads by applying voltage from the mains to the leads, to assure that the system is isolated from such voltages. See “ECG Lead Isolation Leakage Current Test” on page 150. • The Transducer Leakage Current test checks a transducer for electrical leakage while it is connected to the ultrasound system. The system sends normal operating voltages to the transducer, which is tested for leakage. See “To test transducer leakage current” on page 154. 4535 612 10261 CSIP Level 1 HD11 Service Manual • Page 144 Performance Tests: Electrical Safety Tests The Transducer Isolation Leakage Current test applies mains voltage to the leads to check a transducer for electrical leakage. See “Transducer Isolation Leakage Current Test” on page 156. All tests can be performed using commercially available safety analyzer test equipment. Basic measurements can be performed with multifunction instruments like the HP 3469A multimeter. NOTE These procedures require a safety analyzer. Routinely use a safety analyzer as a final step in any repair or upgrade, to maintain agency approved status. The safety analyzer is also useful in detecting abnormalities of line voltage, grounding, and total current loads. Follow the instructions of the analyzer manufacturer. The limits referenced in these tests are prescribed by UL, CSA, and IEC. Local regulations may require additional tests. Chassis to Ground Resistance Test This test checks the entire system for electrical resistance between the chassis and ground. Figure 6-1 on page 145 shows the basic electrical concept of the ground resistance test. Use a safety analyzer and complete the procedure that follows the figure. WARNING Some users routinely perform a safety-earth or ground-bonding test at currents in excess of 10 A. Test currents in excess of 1 A will likely exceed the impedance limit specification, and can damage the RFI protection finger contacts. Exposed metal on the transducer assembly, including the connector, are for RFI and are not safety grounds. 4535 612 10261 CSIP Level 1 Figure 6-1 HD11 Service Manual Page 145 Performance Tests: Electrical Safety Tests Chassis to Ground Resistance Test Diagram Power cord disconnected from AC power. Hot - System under test Neutral - Ground wire Green or Green/Yellow Chassis ground R (resistance) 300e036 LIMIT: UL, CSA and IEC:R = 200 milliohms maximum Chassis-to-Ground Resistance Test Procedure ➤ To test the system for resistance between chassis and ground 1. Inspect the power cord for cracks and wear. 2. Set the mode on the analyzer to measure resistance in the power cord. 3. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 4. Make the appropriate connections between the analyzer and the ground lug on the ultrasound system’s I/O panel. 5. Read chassis ground resistance in milliohms. Flex the ultrasound power cord during the test to detect intermittent changes in resistance value. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 146 Performance Tests: Electrical Safety Tests 6. Record the highest resistance value measured in step 5. Check that the highest resistance value is within the limit specified in Figure 6-1 on page 145. NOTE If the reading exceeds the specified limit, check the power cord and the associated primary wiring. A comprehensive ground impedance measurement can be performed using the safety analyzer. The impedance test drives a load current through the ground wire while measuring the AC voltage drop across the entire length of the power cord and to the system chassis. The reading will be in milliohms. Ground Wire Leakage Current Test This test checks the entire system for leakage on chassis ground wires. Figure 6-2 on page 147 shows the basic electrical concept of the test. Use a safety analyzer and complete the procedure that follows the figure. CAUTION If the safety analyzer is used for an extended period, it may be damaged by the high current draw of the system. WARNING This test can be hazardous. Avoid any contact with line voltage. Any time during the test that the ground connection is open, do not touch the chassis or the patient cable. 4535 612 10261 CSIP Level 1 Figure 6-2 HD11 Service Manual Page 147 Performance Tests: Electrical Safety Tests Ground Wire Leakage Current Test Diagram Power cord connected to AC power. Hot - System under test (open neutral) Neutral - Powered on (open ground) Ground wire Green or Green/Yellow LIMITS: AC microammeter I (current) Ground wire open for Normal condition Ground wire and neutral wire open simultaneously for Single Fault condition UL: I = 300 microamperes Normal condition, 1000 microamperes Single Fault condition CSA and IEC: I = 500 microamperes Normal condition, 1000 microamperes Single Fault condition 7ASW025 Ground Wire Leakage Current Test Procedure ➤ To test the system’s ground wiring for leakage 1. Set the mode on the analyzer to detect leakage. 2. Plug the analyzer into an available wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. Turn on the ultrasound system’s power by starting the internal PC. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 148 Performance Tests: Electrical Safety Tests 3. Take ground wire leakage current measurements in an open ground condition, with both normal and reverse polarity. Record the highest value, and compare it to the limit specified for Normal condition in Figure 6-2 on page 147. 4. Take ground wire leakage current measurements in an open ground and open neutral condition, with both normal and reverse polarity. Record the highest value, and compare it to the limit specified for Single Fault condition in Figure 6-2 on page 147. A reading higher than acceptable limits can indicate a problem with the power cord, with its associated connections, or with the power transformer. ECG Lead Leakage Current Test (Source) This test checks ECG leads connected to the optional Physio module for electrical leakage. Figure 6-3 on page 149 shows the basic electrical concept of the ECG Lead Leakage Current test. Use a safety analyzer and complete the procedure that follows the figure. WARNING This test can be hazardous. Avoid any contact with line voltage. Any time during the test that the ground connection is open, do not touch the chassis or the patient cable. 4535 612 10261 CSIP Level 1 Figure 6-3 HD11 Service Manual Page 149 Performance Tests: Electrical Safety Tests ECG Lead Leakage Current Test Diagram Power cord connected to AC power. Hot Neutral - (open neutral) ECG cable System under test Powered on (open ground) Ground wire: Green or Green/Yellow Ground wire closed for Normal condition, AC microammeter Ground wire open for first Single Fault condition, Neutral wire open (ground closed) for second Single Fault condition I (current) LIMITS: UL, IEC, and CSA: ECG input (defibrillator proof): For I = 10 microamperes Normal condition 50 microamperes Single Fault condition 7ASW026 ECG Lead Leakage Current Test Procedure ➤ To test ECG lead leakage current 1. Set the analyzer to test ECG leads. 2. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 3. Turn on the ultrasound system by starting its internal PC. 4. Connect all ECG leads to the ultrasound system and to the appropriate jacks on the analyzer. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 150 Performance Tests: Electrical Safety Tests 5. Take ECG lead leakage current measurements with both normal and reverse polarity. Check that the highest value is within the limit specified for Normal condition in Figure 6-3 on page 149. 6. Take ECG lead leakage current measurements in open ground condition, with both normal and reverse polarity. Check that the highest value is within the limit specified for Single Fault condition in Figure 6-3. Write down the highest value; this is the value for the first Single Fault condition. 7. Take ECG lead leakage current measurements in open neutral condition, with both normal and reverse polarity. Check that the highest value is within the limit specified for Single Fault condition in Figure 6-3. Write down the highest value; this is the value for the second Single Fault condition. 8. Record the highest current value measured in step 6 and step 7. Check that the highest value is within the limit specified for Single Fault condition in Figure 6-3. Failure to meet the specified limits may indicate a fault with the isolation of the Physio module. ECG Lead Isolation Leakage Current Test This test checks ECG leads by applying voltage from the mains to the ECG leads, to check that the system is isolated from such voltages. Figure 6-4 on page 151 shows the basic electrical concept of the ECG Lead Isolation Leakage Current test. Use a safety analyzer and complete the procedure that follows the figure. 4535 612 10261 CSIP Level 1 Figure 6-4 HD11 Service Manual Page 151 Performance Tests: Electrical Safety Tests ECG Lead Isolation Leakage Current Test Diagram ECG patient cable Power cord connected to AC power. Hot Neutral - System under test Powered on Ground wire Green or Green/Yellow AC microammeter Mains Voltage LIMITS: UL, IEC, and CSA: I = 50 microamperes RMS WARNING I (current) 1011E29 This test is hazardous. It applies line voltage to the ECG leads. Avoid accidental contact with the line voltage. Do not touch the chassis or the ECG cable while performing the test. Keep the ECG cable at least 20 cm (8 in) from any grounded or conductive surfaces. NOTE During the isolation test, select only normal polarity. Do not impose open ground or open neutral conditions. ECG Lead Isolation Leakage Current Test Procedure ➤ To test ECG lead isolation leakage current 1. Set the analyzer’s mode to test ECG isolation. 2. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 152 Performance Tests: Electrical Safety Tests 3. Turn on the ultrasound system by starting its internal PC. 4. Connect ECG leads to the ultrasound system, but do not connect the ECG leads to the analyzer yet. 5. In normal polarity, perform a lead isolation test. Record the reading in microamperes. This reading is the correction factor used in step 7. 6. Connect all ECG leads to the appropriate jacks on the analyzer and perform a lead isolation test. Record the reading in microamperes. 7. Subtract the step 5 correction factor from the step 6 reading to get an accurate isolation leakage measurement. Record this value. Check that the value is within the limit specified in Figure 6-4 on page 151. NOTE Some analyzers do not require subtracting the correction factor from the lead isolation reading. For more information, see the analyzer’s documentation. Transducer Tests This section describes two electrical leakage current tests for transducers. To ensure patient safety, it is very important to verify the integrity of the insulating layers of all transducers. When you perform the safety tests, use saline solution in a container as a conductive medium. The solution penetrates any cracks or holes in the transducer insulation and provides an electrical path between the submerged lead wire and the inner transducer shield. NOTE Before proceeding with any transducer test, thoroughly inspect the transducer. If the transducer is a TEE, check that its steering controls are working properly. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 153 Performance Tests: Electrical Safety Tests The following tools are required for transducer safety tests: • Safety analyzer • Saline holder • ECG lead wire • Saline solution. If saline is not available, mix 27 grams of table salt in 3 liters of tap water. Transducer Leakage Current Test (Source) This test checks a transducer for electrical leakage while it is connected to the ultrasound system. The system sends normal operating voltages to the transducer, and leakage is measured using a safety analyzer. Figure 6-5 on page 154 shows the basic electrical concept of the Transducer Leakage Current test. Complete the procedure that follows the figure. 4535 612 10261 CSIP Level 1 Figure 6-5 HD11 Service Manual Page 154 Performance Tests: Electrical Safety Tests Transducer Leakage Current Test Diagram Power cord connected to AC power. Hot Neutral - System under test (open neutral) Transducer submerged in saline Powered on (open ground) Ground wire: Green or Green/Yellow AC microammeter Ground wire closed for Normal condition, Ground wire open for first Single Fault condition, Neutral wire open (ground closed) for second Single Fault condition I (current) ECG lead wire LIMITS: UL, IEC, and CSA: type transducers: For I = 10 microamperes Normal condition, 50 microamperes Single Fault condition For type transducers: I = 100 microamperes Normal condition, 500 microamperes Single Fault condition 7ASW027 Transducer Leakage Current Test Procedure ➤ To test transducer leakage current 1. Set the analyzer mode to test ECG leads. 2. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 3. Turn on the ultrasound system by starting its internal PC. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 155 Performance Tests: Electrical Safety Tests 4. Plug the transducer to be tested into the ultrasound system. Connect an ECG lead wire to the appropriate jack on the analyzer. 5. Fill a test container with enough saline to completely cover the appropriate parts of the transducer. Insert the exposed end of the ECG lead into the saline, and carefully insert the transducer: CAUTION - For transthoracic and endocavity transducers, submerge the head and 5 cm (2 in) of the cable. Be careful not to submerge the connector. - For TEE transducers, submerge all of the flexible shaft that would normally enter the body of the patient: 100 cm (39.4 in) for adult TEE, 60 cm (23.6 in) for pediatric TEE. When submerging a TEE transducer, be careful to not submerge its control handle or allow saline to contact its control handle. Liquid inside the control handle causes corrosion and failure. 6. Set the analyzer to read leakage current in microamperes. 7. Read the current in both normal and reverse polarity, and record the highest value. Check that the highest value is within the limit specified for Normal condition in Figure 6-5 on page 154. (Match the transducer type symbol on the transducer connector or cable with the symbol in the figure.) 8. Read the current with an open ground condition imposed, in both normal and reverse polarity. Write down the highest value; this is the value for the first Single Fault condition. 9. Read the current with an open neutral condition imposed, in both normal and reverse polarity. Write down the highest value; this is the value for the second Single Fault condition. 10. Check that the highest current value measured in step 8 and step 9 is within the limit specified for Single Fault condition in Figure 6-5. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 156 Performance Tests: Electrical Safety Tests Values exceeding the limits may indicate a fault in the transducer housing or the cable sheath. To locate a fault precisely, repeat the measurement while slowly inserting the transducer into the saline. The aberrant reading appears when the fault in the cable enters the saline. NOTE TEE and endocavity transducers have a grounded jacket just under the outer plastic skin of the cable. Their leakage currents can measure within the specified limits even if there is a fault in the outer skin. Step 11 tests for this condition. 11. In normal polarity with an open ground condition imposed, measure ground wire leakage (see “Ground Wire Leakage Current Test” on page 146). Compare this to the highest value for transducer leakage current, Single Fault condition obtained in step 10. If the transducer leakage is greater than 80% of the chassis leakage, there is a fault in the transducer. To locate the fault, slowly insert the transducer in the saline, as in step 10. Transducer Isolation Leakage Current Test Figure 6-6 on page 157 shows the basic electrical concept of the Transducer Isolation Leakage Current test. The transducer is submerged in a container of saline solution. Mains AC voltage is introduced into the saline solution, and leakage current in the transducer is measured using a safety analyzer. Complete the procedure that follows the figure. 4535 612 10261 CSIP Level 1 Figure 6-6 HD11 Service Manual Page 157 Performance Tests: Electrical Safety Tests Transducer Isolation Leakage Current Test Diagram Power cord connected to AC power. System under test Hot Neutral - Transducer submerged in saline Powered on Ground wire Green or Green/Yellow AC microammeter Mains voltage LIMITS: UL, IEC, and CSA: type transducers: For I = 50 microamperes For I (current) ECG lead wire type transducers: I = 500 microamperes 1101e30 WARNING This test is hazardous. It applies line voltage to the ECG and transducer cables. Avoid accidental contact with the line voltage. Do not touch the chassis or the ECG or transducer cables while performing the test. Keep the ECG and transducer cables at least 20 cm (8 in) from any grounded or conductive surfaces. NOTE During the isolation test, select only normal polarity. Do not impose open ground or open neutral conditions. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 158 Performance Tests: Electrical Safety Tests Transducer Isolation Leakage Current Test Procedure ➤ To test transducer isolation leakage current 1. Set the analyzer to test ECG. 2. Plug the analyzer into an available AC wall outlet. Plug the ultrasound system power plug into the test receptacle on the analyzer. 3. Turn on the ultrasound system by starting its internal PC. 4. Plug the transducer to be tested into the ultrasound system. 5. Fill a test container with enough saline to completely cover the appropriate parts of the transducer. 6. Insert the exposed end of the ECG lead wire into the saline, and then carefully insert the transducer: CAUTION - For transthoracic and endocavity transducers, submerge the head and 5 cm (1.96 in) of the cable. Be careful not to submerge the connector. - For TEE transducers, submerge all of the flexible shaft that would normally enter the body of the patient: 100 cm (39.3 in) for adult TEE, 60 cm (23.6 in) for pediatric TEE. When submerging a TEE transducer, be careful to not submerge its control handle or allow saline to contact its control handle. Liquid inside the control handle causes corrosion and failure. 7. Measure the isolation leakage current of the transducer. Record the value, and check that it is within the limit specified in Figure 6-6 on page 157. 4535 612 10261 CSIP Level 1 PC Diagnostics HD11 Service Manual Page 159 Performance Tests: PC Diagnostics Entering into simulation mode successfully (press Ctrl+Alt+s while system is powering-on/ booting) provides the knowledge that the PC is basically operational. PC problems can often be diagnosed using the IBM-Hitachi drive fitness test (DFT). For detailed information about the test, search “IBM-Hitachi drive fitness test” on the Internet. IBM-Hitachi Drive Fitness Test ➤ Creating a DFT Bootable CD 1. Download the bootable version of the DFT setup program from a provider Web site into a temporary directory on your PC. 2. Click Start, and then click Run. 3. Click the Browse button to locate the setup program. 4. Click the file name, and then click Open. 5. Click OK to run the setup program. 6. Insert a blank CD when prompted. ➤ Using the Drive Fitness Test to Test PC Functions 1. Change the VGA display height adjustment to show the whole display (see “To adjust the VGA vertical size” on page 165). 2. Insert the DFT CD into the CD-RW disk drive. 3. Press the Mic key repeatedly, about once per second, until the Please Select Boot Device: window opens. (see “To change the boot sequence temporarily” on page 342). 4. In the Please select boot device: window, ensure that Removable Dev. is highlighted. 5. Press Return. The system continues to reboot from the CD. 6. Select ATA support. 7. Follow the on-screen instructions. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 160 Performance Tests: PC Diagnostics NOTE Ignore the error messages about missing SCSI disk controllers. 8. When DFT testing is complete, change ensure the boot sequence back to standard (see “To change the boot sequence temporarily” on page 342.) NOTE If the drive fitness test passes, the BIOS, PC Motherboard, Video Graphics card, and physical condition of your hardrive are probably good. 4535 612 10261 CSIP Level 1 7 HD11 Service Manual Page 161 Adjustments: Introduction Adjustments Introduction This section contains information for adjusting the system monitor. Except for the monitor, there are no other calibration or alignment adjustments to make in the field for this system. Except for the monitor, there are no other voltage adjustments to make in the field for this system. NOTE The procedures in this section should only be performed by qualified technicians who have been trained by Philips to maintain HD11 systems. Adjusting the Monitor This section contains instructions for performing adjustments to a monitor in the field. These instructions assume that system power is switched on. The four buttons on the bottom, right-front of the monitor not only adjust video brightness and contrast within the range established via system setups (see “To set the monitor BRIGHTNESS and CONTRAST range” on page 162), but are also the means of accessing and navigating the on-screen display (OSD), which is used to set monitor parameters. When the two right buttons are pressed simultaneously as the monitor powers up, the OSD Main Menu (Figure 7-1) is available. Pressing the two right buttons together also degausses the CRT. 4535 612 10261 CSIP Level 1 HD11 Service Manual Adjusting the Monitor BRIGHTNESS and CONTRAST Range Page 162 Adjustments: Adjusting the Monitor There is a tool for setting the range of the monitor brightness and contrast controls. ➤ To set the monitor BRIGHTNESS and CONTRAST range 1. In the Setup window, click Monitor Adjust. The system displays the BRIGHTNESS and CONTRAST range adjust tool. 2. Follow the instructions on the screen to set the monitor BRIGHTNESS and CONTRAST range. Adjusting the Monitor Signal Input Voltage Submenus of the OSD Main Menu control the size and geometry of the display and set the monitor’s signal input voltage. ➤ To verify the monitor signal input voltage setting 1. Remove the monitor cable connection access panel (Figure 5-22) and disconnect the power cord from the rear of the monitor. 2. Hold down the two rightmost monitor buttons and reconnect the power cord. Continue holding the buttons until you again see the screen that was displayed when you unplugged the monitor. (This needs some patience, as it does not always happen easily.) 3. Simultaneously press the two center monitor buttons. The OSD Main Menu appears (Figure 7-1). NOTE Do not press the two center buttons for longer than 10 seconds or the OSD menu locks and you will not be able to make any adjustments. To unlock the menu, press the two center buttons for more than 10 seconds or until the “unlocked” message appears and then release the buttons. Press the buttons again until the Main Menu appears. 4535 612 10261 CSIP Level 1 Figure 7-1 HD11 Service Manual Page 163 Adjustments: Adjusting the Monitor Monitor OSD Main Menu 4. Use one of the two rightmost monitor buttons to scroll to and highlight Advanced Controls. 5. Press the leftmost monitor button. The Advanced Controls menu appears (Figure 7-2). 4535 612 10261 CSIP Level 1 Figure 7-2 HD11 Service Manual Page 164 Adjustments: Adjusting the Monitor Monitor OSD Advanced Controls Menu 6. Use one of the two rightmost monitor buttons to scroll to INPUT 0.7V. 7. Press the leftmost monitor button. 8. Use one of the two rightmost monitor buttons to scroll to SAVE & RETURN. 9. Press the leftmost monitor button. 10. On the OSD Main menu, scroll to EXIT OSD and press the leftmost monitor button to exit the OSD menus. 4535 612 10261 CSIP Level 1 Adjusting VGA Vertical Size HD11 Service Manual Page 165 Adjustments: Adjusting the Monitor For best viewing of the BIOS settings (Table 13-2), the monitor VGA vertical size can be adjusted. This adjustment does not affect the normal display mode. ➤ To adjust the VGA vertical size 1. Reboot the system. 2. As the system boots up, press the Review key repeatedly, until the BIOS screen opens. 3. Access the monitor OSD Main Menu (same as step 1 through step 3). The OSD Main menu is displayed. Scroll to SIZE & POSITION. 4. Press the leftmost monitor button. The Size & Position menu (Figure 7-3) is displayed. Figure 7-3 Monitor OSD Size & Position Menu 5. Scroll to VERTICAL SIZE. 6. Press the leftmost monitor button. The vertical size adjustment bar is displayed:. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 166 Adjustments: Adjusting the Monitor 7. Use the two rightmost monitor buttons to adjust the vertical size so the bottom of the BIOS display is visible. 8. Press the leftmost monitor button. The vertical size adjustment bar closes. 9. Scroll to SAVE & RETURN in the Size & Position menu. 10. Press the leftmost monitor button. The Size & Position menu closes. 11. In the OSD Main menu, scroll to EXIT OSD and press the leftmost monitor button to exit. 4535 612 10261 CSIP Level 1 8 HD11 Service Manual Page 167 Preventive Maintenance: Introduction Preventive Maintenance Introduction This section identifies activities supporting the quality assurance audit (QAA) concept that you should perform in accordance with Customer Field Service policies and schedules. QAA activities include, but are not necessarily limited to, the following types of concerns: • System Performance • Electrical and Mechanical Integrity • Cleaning Equipment and Supplies The tools, parts, and supplies needed for the preventive maintenance activities are identified as part of the described or referenced procedures. Checking System Performance Refer to Section 6, “Performance Tests” for information about tests that need to be performed on the system under various conditions. Checking the System Electrical and Mechanical Integrity • Table 6-1 describes what tests need to be performed following preventative maintenance (PM) tasks, installations, and repairs. • Table 6-2 and Table 6-3 tell when the test blocks identified in Table 6-1 should be performed. Ensure that all system hardware is in the correct place and is properly secured. Check the system for abnormalities or conditions that do not meet the manufacturer’s specifications. Inspect wheel locks, cables, power cords, transducers, transducer connectors, fans, shields, ground straps, PCBs, fasteners, and controls and indicators to ensure they are in good working condition. Check that monitor and control panel articulation works properly. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 168 Preventive Maintenance: Cleaning Cleaning Clean the system components and peripherals as circumstaces or Customer Field Service policies and schedules require. Exterior and Use a vacuum cleaner, compressed air, or soft-bristle brush to remove any lint and dust from the airflow passages and components associated with the fan assemblies, PCBs, and any other system components and peripherals that may have accumulated dust or dirt. Use mild, nonabrasive, standard computer-cleaning products to clean the monitor, keyboard, system, and peripheral surfaces. Interior Assemblies CAUTION When cleaning the system keyboard and monitor, take care not to get any solution inside the housings. Also, take care not to scratch the face of the monitor while cleaning it. Air Filter Clean or replace the system air filter as its condition warrants. See “To remove the fan air filter” on page 264. Trackball Clean or replace the trackball as its condition warrants. ➤ To clean the trackball 1. Unscrew and remove the bezel that surrounds the trackball on the system control panel. If you don’t have a trackball-removal tool, a paper clip inserted in one of the small holes in the bezel can help to start unscrewing the bezel. 2. Push the trackball up from the underside of the control panel to remove it. 3. Clean the trackball with an alcohol-dampened pad. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 169 Preventive Maintenance: Cleaning 4. Clean the two encoder shafts and the bearing surface with an alcohol-dampened pad. 5. reinstall the trackball and bezel. Transducers Refer to the HD11 Getting Started manual for information on the general care, handling, cleaning, and storing of Philips transducers for the HD11 ultrasound system Exterior Surfaces Use a rag with mild soap and water to clean exterior surfaces, including those on the system, monitor, and peripherals. Also clean the control panel and knobs. Ink or stubborn stains should be removed with rubbing alcohol or a stronger detergent and immediately washed with mild, soapy water. CAUTION To avoid damaging the system, do not use acetone, methyl ethyl ketone (MEK), paint thinner, or other strong solvents to clean exterior plastic surfaces. CAUTION Use adequate ESD safeguards when performing service and maintenance procedures. See “About Electrostatic Discharge” on page 56. 4535 612 10261 CSIP Level 1 9 HD11 Service Manual Page 170 Troubleshooting: Introduction Troubleshooting Introduction The troubleshooting information provided in this section will assist you in determining if a system is failing, and, if so, can help you isolate the cause and initiate a corrective action. Warnings and Cautions Review Section 3, “Safety” before continuing. Also follow any additional warnings and cautions contained in this section. Before taking any action that might cause data to be lost, back up data as described in “Backing Up and Restoring” on page 181. All Troubleshooting Starts Here Reviewing and applying the following basic guidelines can produce effective troubleshooting and responsible call resolution. Even an experienced and successful troubleshooter who can solve problems without stepping through the Effective Problem-Solving Checklist (Table 9-1), might find it beneficial to review it. Always make notes as you troubleshoot; if properly communicated, some or all of the information you discover can help you or others in the future. Table 9-1 Effective Problem-Solving Checklist Basic Troubleshooting Step Link to Detailed Guidelines Identify the symptom Re-create the problem Isolate the cause Develop a solution Perform a corrective action Verify that the system works Put system in service and close the call “Clarifying Symptoms” on page 171 “Re-creating a Problem” on page 172 “Isolating Causes” on page 172 “Developing a Solution” on page 174 “Implementing a Solution” on page 174 “Verifying Corrective Actions” on page 175 “Returning the System to Service” on page 175 4535 612 10261 CSIP Level 1 Clarifying Symptoms HD11 Service Manual Page 171 Troubleshooting: All Troubleshooting Starts Here These actions and considerations can help to clearly describe a symptom, which is useful in isolating the cause and can also be useful later when documenting the problem and the solution. Make notes about the problem you are investigating as you read through this section: • Have the user restate problem and verify that you are checking the correct system. • Are there any other systems exhibiting this symptom or is it exclusive to one system? • Is this the symptom of a real problem, or is it possibly an unrealistic expectation of the system features and options set? • Clarify the symptom: Is it a hang, a crash, a shutdown, an image artifact, an error code, not booting, or other symptom? Write down a clear statement of what the symptom is and how it manifests itself: • - How does it happen: What keystrokes, what modality, what preset, what transducer? - When does it happen: Time of day, during boot-up, during scan, image review, sending to a network, during a calculation, during a measurement, playing/recording VCR, printing, acquiring an image, annotating, other? - How often does it happen: Intermittently, predictably, all of the time? Categorize/localize the problem: - Is it a printing problem, an image quality or viewing problem, a data export or import problem, or other? - Consider if the symptom indicates an operating procedural error or a system failure. If it is a system failure, determine whether it seems to be a hardware or software problem. If it is a software problem, determine if it is an operating system or ultrasound problem. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 172 Troubleshooting: All Troubleshooting Starts Here • If possible, make hardcopy prints of the system displays that shows the first and subsequent indications of the failure. Do this as soon as possible to ensure this type of data is not lost. (Relevant data is often lost when the system is rebooted.) • What, if anything, does the user do to recover from the problem? • Does the symptom match up with any of the symptoms and solutions listed in Table 9-2? Re-creating a Problem Successfully re-creating a problem that doesn’t damage the system can produce information that is useful to troubleshooting and solution verification. But, before you try, be sure that you have noted all the useful information you can. Before changing anything, consider if the attempt will cause the loss of information or will change a circumstance that is better than re-creating the problem. If you decide to attempt to re-create the problem, try to do so several times. Isolating Causes Remember that, sometimes, more than one cause can produce similar symptoms. Try to identify as many causes for the given symptom as your experience and research allows and then prioritize them in order of most likely root cause of the problem. Attempt to eliminate them one-by-one, staring with the most likely cause. Checking for Obvious Causes Check for the following obvious causes: • Check for correct voltage at electrical outlets, “tripped” circuit breakers, blown fuses, and disconnected or damaged wires. Always check that power cords are plugged in, and inspect them for wear. • Consider the situation: Was there a system option or hardware change recently? When was the last time the system was working correctly and what, if any, influencing circumstances have occurred since? 4535 612 10261 CSIP Level 1 HD11 Service Manual • Page 173 Troubleshooting: All Troubleshooting Starts Here Check if the symptom and probable cause may already be listed (Table 9-2) for quick reference and resolution. Investigating and Testing If you haven’t discovered the cause of the problem yet, more in-depth analysis is necessary: • Take a moment to review the data you’ve collected about the problem so far. Hopefully, you have been able to categorize the symptom as a hardware, software, operator-induced, or environmental failure. - Hardware failure: Cause usually determined through use of troubleshooting tools. A fix is typically realized by replacing suspect/candidate hardware until the problem is resolved. NOTE Consider the value against the difficulties of swapping (suspect) hardware components with good ones. Do not cause additional problems or confuse your search. Never swap parts if a known good item might be damaged. • - Software failure or corruption: Even if a fix is realized by reloading software, the cause of the failure or corruption needs to be investigated: Is there a system architecture failure, is the user doing anything to cause the problem? - Operator-induced: Is the user expecting more than the system is designed to deliver, exceeding the capability of the system, or mis-operating it (over-filling the hard disk drive, pulling the plug, or other)? A solution can be more user training or a work-around. Investigate to see if an option ought to be enabled or if there is an enhancement scheduled in a future release that might solve the problem. - Environmental: Are there any electrical power, EMI/RFI, or network connectivity difficulties external to the system affecting its performance? Verify more easily checked factors first, such as system setup/configuration. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 174 Troubleshooting: All Troubleshooting Starts Here • If you haven’t already, verify that all system voltages are present and within tolerance. • Conduct tests from Section 6, “Performance Tests” as required to determine if and how the system is failing. Developing a Solution When think you know what the problem is, decide what changes you need to make to correct the problem and write down the steps you want to take to make the repair, especially if the sequence of your actions is important. Even if you don’t think you need to do this for yourself, it can be useful to others when you properly document the problem and its resolution. You may benefit from this yourself in the future. Implementing a Solution Implement your solution by performing the corrective actions you developed. Proceed cautiously and systematically. Make only one change at a time, and verify that the change you made brings about the result you expected before making any other change. It is not unusual for another problem to surface when you are applying changes to fix what you thought was the problem. If the change didn’t bring about the result you expected, consider if that unexpected result brings you closer to the actual cause of the problem. If it doesn’t, consider returning the system to the known condition it was in before your last change and verify its condition before proceeding. Review your solution and any “discovery” that your change produced. Decide if you should proceed with your original solution or go back to investigating and testing. To avoid producing confusing and conflicting data, do not deviate too far from the methodical approach that allows you to isolate the failure by eliminating possible causes along the way. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 175 Troubleshooting: Known Symptoms, Causes, and Corrective Actions Verifying Corrective Actions Once the system fault has been identified and you have performed (authorized) corrective actions to repair the failure, conduct whatever tests are necessary to ensure that the problem is fixed and that the system meets its optimum level of performance. Typically, it will be the same testing that led you to isolating the cause of the specific problem (refer to your notes) and then additional tests that give you confidence that the system is generally performing as it should. Returning the System to Service Once the reported problem is fixed and the system tests are successful, return the system to the customer and close the call: Known Symptoms, Causes, and Corrective Actions • Formally document the problem and the solution: Write down exactly what problems you discovered and what corrections you made. • Provide feedback: Communicate to all affected parties what problems you discovered, how you arrived at that conclusion, and what corrections you made. Include this information with parts that are returned for repair and, if appropriate, send e-mail with this information to ISS personnel who could find it useful. Some problems that have been previously experienced and corrected are documented here and are summarized for quick reference in Table 9-2. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 176 Troubleshooting: Known Symptoms, Causes, and Corrective Actions Table 9-2 Previously Experienced Problems Symptom Summary Links to Cause/Action Details “Incompatible Hardware Shutdown Error” on page 176 System monitor has a “shuddering” display or noise in the image. Consider the possibility of EMI or RFI as described in “Checking for EMI and RFI” on page 178. Check print quality for similar noise. If it is on the printout, it is probably an internal system failure. Troubleshoot the PCBs. “Passwords Don’t Work” on page 178 “System Hangs or Crashes” on page 179 “F-key Alternates on Control Panel” on page 180 Incompatible Hardware Shutdown Error EnVisor transducer connector modules and TR boards can be physically installed into HD11 systems. This creates an untested, therefore unapproved, system configuration. To check for this unwanted condition, at power on, the system conducts a check of the tranducer connector modules and the TR boards to determine if they are the correct type for the system: If one (or more) of these boards is not the correct type for the system, the following type of error message is displayed and the system is prevented from imaging. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 177 Troubleshooting: Known Symptoms, Causes, and Corrective Actions Contained in this message are the software IDs of the incompatible boards. These IDs are internal software identifiers that are not related to any label on the PC board itself. For TR boards, software ID “B1” is accepted by HD11 systems. If an EnVisor TR board ID (A1) is reported in the error message, the system software has detected an incompatible TR board installed in the system. This must be replaced with a correct board before the system can be used. For transducer connector modules, the following software IDs are accepted by HD11 systems: Explora module ID = 3 Cartridge module ID = 2 Pencil probe module ID = 6 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 178 Troubleshooting: Known Symptoms, Causes, and Corrective Actions If an EnVisor ID (D1 or D4) is reported in the error message, a wrong transducer connector module is installed in the system and must be replaced with a correct one (the Cartridge module can be used on both systems). Clicking OK in the error message, displays the Setup window (Figure 5-1). From the Setup window, you can access any of the Setup menus. If you exit Setup, the system shuts down. Passwords Don’t Work The HD11 system boots to a Caps Lock = on default condition. Verify that the Caps Lock on indication (A) at the bottom right of the display is off [no (A) showing] to ensure that passwords entered are not all uppercase. NOTE The results of changing/switching Caps Lock does not update on display until you go back to the ultrasound application. Checking for EMI and RFI Electromagnetic interference (EMI) and radio frequency interference (RFI) can degrade the performance of the HD11. For example, a transducer placed close to an ECG cable can increase interference. Moving the ECG cable or other medical equipment away from the transducer can reduce interference. EMI and RFI can conceivably cause image noise or monitor distortion if the system EMI shielding has been compromised. EMI and RFI can be generated by a variety of electrical devices. The interference can be transmitted over power lines or radiated through the air. Answering the following questions can help locate the source of interference and help determine whether the problem is with the system or with the scanning environment. • Is the interference intermittent or constant? • Does the interference appear with only one transducer or with several transducers? • Do two different transducers operating at the same frequency have the same problem? • Is the interference present if the system is moved to a different location in the facility? 4535 612 10261 CSIP Level 1 System Hangs or Crashes HD11 Service Manual Page 179 Troubleshooting: Known Symptoms, Causes, and Corrective Actions • Can the EMC coupling path be attenuated? • Does operating an AM radio tuned between stations around 1,600 Hz (thus using it as an EMI/RFI source tester) identify interference, which would be noticeable as audible static noise on the radio while walking it around the room. Sometimes EMI/RFI sources are not constant, but are temporary or surge situations that may only occur at certain times. • Considering and locating the source/cause is important, but regardless of the source, since the system is shielded against EMI and RFI, troubleshoot the system to determine if the EMI/ RFI shielding has been compromised. One place to start is to verify that all the system panels are appropriately secured with all of the factory-approved fasteners. Often the terms “hang” and “crash” are used interchangeably to describe the same symptom. However, with the HD11, these two terms describe two different behaviors. It is important to understand the difference between these terms because the causes are different, the troubleshooting techniques are different, and the information available to the FSE is different. A “hang” is when the system stops responding to the keyboard. There is a normal image on the monitor and the system may continue to be working (updated data in the image area, clock is correct and continues changing), but the system does not respond to hard keys, soft keys, or the trackball. A “crash” occurs when the system detects an abnormal condition in either the hardware or the software. When this happens, the system starts the “Crash Recorder,” which saves various logs and memory dumps. The Crash Recorder displays a dialog box on the screen. There is not any specific data associated with a “hang” (because from the software point of view, everything is behaving normally. There may be something recorded in the event log which provides a clue to the cause of the hang. However, the best source of information is to ask the customer about the keystrokes prior to a “hang.” 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 180 Troubleshooting: Known Symptoms, Causes, and Corrective Actions NOTE Cycle power at least once a week if a system is left on permanently. (As the user presses buttons and different parts of the software are used, different segments of “virtual memory” are acquired and released. Virtual memory is handled on the hard disk drive and as it is used and released, it is subject to fragmentation. After a while, the virtual memory area can become fragmented into small pieces, so that there is no longer a large enough “chunk” for the system to do what is needed. If this happens, the system will crash.) F-key Alternates on Control Panel If F-keys are needed for troubleshooting and an externally-connected QWERTY keyboard is not working, you can use these F-key equivalents on the control panel: Key Control Panel Equivalent Review on control panel Report on control panel CW on control panel TDI on control panel F1 on QWERTY F2 on QWERTY F9 on QWERTY F10 on QWERTY 4535 612 10261 CSIP Level 1 HD11 Service Manual Backing Up and Restoring Page 181 Troubleshooting: Backing Up and Restoring Before you begin installing software, replacing an HDD, or taking any service action that might cause data to be lost, perform the following tasks: • Ensure that the customer has saved any important studies. • Make a backup CD of the system software options and custom presets. See “Creating a Backup CD” on page 181. • If the system is configured for network connection, write down the network settings. See “Recording the Network Settings” on page 183. Creating a Backup CD ➤ To create a backup CD 1. Start the system. 2. Insert a blank CD-R (or CD-RW) disk in the CD-writable drive. 3. With the ultrasound application running, press the Setup key. The Setup window opens (Figure 5-1). 4. Click the CD tab. The Settings (CD) window opens (Figure 9-1). 5. Click Backup. The Backup Settings window opens (Figure 9-2). 6. Click Select All. 7. Click Start. The backup procedure runs. When the procedure is done, the Backup Settings window closes. NOTE While it backs up the presets, the backup program also automatically backs up the system settings, the peripheral settings, and the installed options. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 182 Troubleshooting: Backing Up and Restoring 8. Click Close. 9. Remove the CD and store it in a safe place. Figure 9-1 Settings Window (CD) 4535 612 10261 CSIP Level 1 Figure 9-2 HD11 Service Manual Page 183 Troubleshooting: Backing Up and Restoring Backup Settings Window Recording the Network Settings ➤ To record the network settings 1. With the ultrasound application running, press the Setup key. The Setup window opens (Figure 5-1). 2. Click the This System tab. 3. Click the Dicom button. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 184 Troubleshooting: Backing Up and Restoring 4. Click the This System tab. 5. Click Network Settings. 6. Write down the displayed settings. Restoring System Options and Custom Presets ➤ To restore custom presets 1. Insert the backup CD you created before installing the software. 2. With the ultrasound application running, press the Setup key on the system control panel. The Setup window opens (Figure 5-1). 3. Click the CD tab. 4. Click Restore. The Restore Settings window opens (Figure 9-3). The first time you click Restore, the presets do not appear in the window because no applications are yet installed on the system. 4535 612 10261 CSIP Level 1 Figure 9-3 HD11 Service Manual Page 185 Troubleshooting: Backing Up and Restoring Restore Settings Window 5. Click Select All. 6. Select all of the check boxes for System Settings, Printer and VCR Settings, and Options. NOTE Options can be restored only to the system that created the backup CD. The software matches the serial number of the system to that of the system that created the disk. 7. Click Start. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 186 Troubleshooting: Backing Up and Restoring 8. When the restoration is complete, click Restore. All presets on the backup CD should appear in the Restore Settings window. 9. Click Select All. 10. Click Start. 11. When the restoration is complete, click Close. 12. Remove the CD. Restoring the Network Settings ➤ To restore the network settings 1. With the ultrasound application running, press the Setup key. The Setup window opens (Figure 5-1). 2. Click the This System tab. 3. Click the Dicom button. 4. Click the This System tab. 5. Click Network Settings. 6. Enter the settings you recorded in “Recording the Network Settings” on page 183. 4535 612 10261 CSIP Level 1 10 HD11 Service Manual Page 187 Disassembly and Reassembly: Introduction Disassembly and Reassembly Introduction This section provides specific information about system disassembly that may be required for the removal and installation of field-replaceable parts. If not covered by a detailed procedure, the means of removing a system part can be discerned from the illustrations in this section as well as from those in Section 13, “Configuration” and Section 14, “Parts”. Instructions for crating the system for shipment are also included. Warnings and Cautions Review Section 3, “Safety” before continuing. Also follow any additional warnings and cautions contained in this section. WARNING Always turn the power off, disconnect the main power cord from the wall outlet, and wait at least 30 seconds before removing or installing any PCB, module, or component. CAUTION Always use correct ESD procedures. ESD damage is cumulative and may not be noticeable at first. ESD symptoms may be first exhibited as a slight degradation of performance or image quality. NOTE The video monitor and all batteries inside this product contain mercury and must be recycled or disposed of according to local, state, and federal laws. Do not replace individual batteries in the field. Return all products containing mercury to Bothell for disposal. Refer to Figure 10-1 for links to disassembly procedures by specific part. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 188 Disassembly and Reassembly: Disassembly Procedures Disassembly Procedures Figure 10-1 Disassembly Procedure List (1 of 2) NOTE Refer to Section 14, “Parts” for part numbers. VCR or Color Printer System Enclosures B&W Printer Modem Monitor System Casters Control Panel Soft Key Panel and Speakers Peripheral Mounting Plates NOTE The numbers in the installation illustrations correspond to the steps in the installation procedure. List Continued 4535 612 10261 CSIP Level 1 Figure 10-2 HD11 Service Manual Page 189 Disassembly and Reassembly: Disassembly Procedures Disassembly Procedure List (2 of 2) PC Assembly Rear I/O Assembly and Video I/O Board PC Interface Boards Lift Column Gas Strut E-box Assembly E-box Card Cage Boards Fan Assemblies Signal Distribution Board Backplane Board Fan Air Filter Power Supply Crating the HD11 Ultrasound System NOTE The numbers in the installation illustrations correspond to the steps in the installation procedure. Previous List 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 190 Disassembly and Reassembly: Disassembly Procedures System Enclosures Figure 10-3 Removing the Left Side Panel NOTE The two side panels must be removed before removing the front panel or top cover. ➤ To remove the system enclosures 1. Disconnect the system power cord from the main AC supply. 2. Remove the two Torx screws securing the left side panel enclosure. Removing this panel allows access to the PC assembly. 2 Torx screws (2 plcs) 3 1 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-4 HD11 Service Manual Page 191 Disassembly and Reassembly: Disassembly Procedures Removing the Right Side Panel 4. Remove the two Torx screws securing the right side panel enclosure. Removing this panel allows access to the E-box and power supply assemblies. 5 4 Torx screws (2 plcs) 5. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 6. 4535 612 10261 CSIP Level 1 Figure 10-5 HD11 Service Manual Page 192 Disassembly and Reassembly: Disassembly Procedures Removing the Front Panel 6. Remove the six Torx screws securing the front panel enclosure. 6 7. Pull the panel straight out from the front of the system. Proceed to step 8. Torx screws (6 plcs) 7 4535 612 10261 CSIP Level 1 Figure 10-6 HD11 Service Manual Page 193 Disassembly and Reassembly: Disassembly Procedures Removing the Top Cover with a Top Hatch 8 Top hatch 9 Flathead screws (4 plcs) If your system has a peripheral mounting plate installed, refer to Figure 10-21 for peripheral mounting plate disassembly. See Figure 10-22 for top cover removal with a peripheral mounting plate bracket installed. 8. Remove the four flathead screws securing the top hatch. Remove the top hatch. 9. These four flathead screws also secure the top cover. Lift and slide the top cover toward the rear of the system. Proceed to step 10. 4535 612 10261 CSIP Level 1 Figure 10-7 10 HD11 Service Manual Page 194 Disassembly and Reassembly: Disassembly Procedures Removing the Side and Rear Base Skirts Torx screws (2 plcs) Torx screws (4 plcs) 11 NOTE Any of the base skirts can be removed without removing any other system enclosures. 10. To remove either of the side base skirts, remove the two Torx screws securing the skirt to the base of the cart. 11. To remove the rear base skirt, remove the four Torx screws securing the skirt to the base of the cart. This completes the system enclosures removal procedure. Perform this procedure in reverse for reassembly. Torx screws (2 plcs) 10 Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 195 Disassembly and Reassembly: Disassembly Procedures Monitor Figure 10-8 Removing the Video Monitor ➤ To remove the system monitor 1. Disconnect the system power cord from the main AC supply. 2. Remove the cable connection access panel (Figure 5-22). 3. Disconnect all the monitor cables (Figure 5-24). 5 4. Press up on the latch handle under the front edge of the monitor and pull the monitor forward until it stops. 4 5. Tilt up the front of the monitor and lift the monitor off the twivel base. Perform the Monitor installation procedure for reassembly. 4 Latch handle Perform all system checks to verify performance. Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 196 Disassembly and Reassembly: Disassembly Procedures Control Panel Figure 10-9 Removing the Control Panel Screws 1 Torx screws (5 plcs) 1 Torx screws (5 plcs) ➤ To remove the control panel 1. From the underside of the control panel, remove the 10 screws securing the control panel to the control panel housing. The screws are marked with an embossed arrow next to each screw. Remove only these 10 screws. Proceed to step 2. 4535 612 10261 CSIP Level 1 Figure 10-10 HD11 Service Manual Page 197 Disassembly and Reassembly: Disassembly Procedures Removing the Control Panel 2. Tilt the control panel up from the front side. 3. Disconnect the seven cables connected to the control panel PCB. Refer to Figure 11-1 and Figure 11-2 when re-cabling the control panel assembly. 2 This completes the control panel removal procedure. Perform this procedure in reverse for reassembly. 3 Cables Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 198 Disassembly and Reassembly: Disassembly Procedures Soft Key Panel and Speakers Figure 10-11 Removing the Control Panel Screws 1 Torx screws (5 plcs) 1 Torx screws (5 plcs) ➤ To remove the soft key panel and system speakers 1. From the underside of the control panel, remove the 10 screws securing the control panel to the control panel housing. The screws are marked with an embossed arrow next to each screw. Remove only these 10 screws. Proceed to step 2. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-12 Page 199 Disassembly and Reassembly: Disassembly Procedures Sliding the Control Panel Forward One to two inch gap 2. Lift the control panel out of the housing just enough so it can be slid forward approximately 1 to 2 inches, away from the soft key assembly. Proceed to step 3. 2 Soft key panel 2 4535 612 10261 CSIP Level 1 Figure 10-13 HD11 Service Manual Page 200 Disassembly and Reassembly: Disassembly Procedures Removing the Lower Soft Key Panel Screws 3 Torx screws (3 plcs) 3 Torx screws (3 plcs) 3. From the underside of the control panel, remove the six screws securing the soft key panel to the control panel housing. Remove only these six screws. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-14 HD11 Service Manual Page 201 Disassembly and Reassembly: Disassembly Procedures Removing the Cable Connection Access Panel 4. Grasp the bottom of the cable connection panel at the rear of the system monitor and pull outward to remove. Proceed to step 5. 4 4535 612 10261 CSIP Level 1 Figure 10-15 HD11 Service Manual Page 202 Disassembly and Reassembly: Disassembly Procedures Removing the Video Monitor 5. Disconnect all the monitor cables (Figure 5-24). 6. Press up on the latch handle under the front edge of the monitor and pull the monitor forward until it stops. 7 7. Tilt up the front of the monitor and lift the monitor off the twivel base. Proceed to step 8. 6 5 6 Latch handle 4535 612 10261 CSIP Level 1 Figure 10-16 HD11 Service Manual Page 203 Disassembly and Reassembly: Disassembly Procedures Removing the Upper Soft Key Panel Screws Torx screws (2 plcs) Rotate 90 degrees (twivel base) 8 9 8. Rotate the monitor twivel base 90 degress. 9. Remove the two Torx screws securing the soft key panel to the twivel hat. Proceed to step 10. Twivel hat 4535 612 10261 CSIP Level 1 Figure 10-17 HD11 Service Manual Page 204 Disassembly and Reassembly: Disassembly Procedures Removing the Soft Key Panel Assembly 10 10. Grasp the soft key panel assembly at the arrows (green) where shown; lift slightly and pull the assembly forward enough so the ribbon cable can be disconnected from the rear of the assembly. 10 11. Disconnect the ribbon cable from the soft key panel assembly. Proceed to step 12. 11 Ribbon cable 4535 612 10261 CSIP Level 1 Figure 10-18 HD11 Service Manual Page 205 Disassembly and Reassembly: Disassembly Procedures Removing the Soft Key Panel 12. Remove the five Torx screws securing the soft key panel to the soft key housing. Proceed to step 13. Torx screws (5 plcs) 12 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-19 Removing the System Speakers 13 Torx screws (4 plcs) 14 Speaker Page 206 Disassembly and Reassembly: Disassembly Procedures 13. To replace one the the system speakers, remove the four Torx screws securing the speaker to the control panel housing. 14. Disconnect the cable from the speaker. This completes the soft key panel and system speakers procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 207 Disassembly and Reassembly: Disassembly Procedures VCR or Color Printer Figure 10-20 Unstrapping the VCR or Color Printer ➤ To remove the VCR, the color printer, or both 1 NOTE Removing either peripheral is essentially the reverse of installing it. 2 VCR 3 Color printer 1. If there is a peripheral cover (garage) over the peripheral, unsnap and remove it. 2. Disconnect all the cables connected to the peripheral. 3. Unstrap the peripheral and slide it off the mounting plate. This completes the VCR and color printer removal procedure. Refer to the Dual Peripherals installation procedure for reinstallation of the VCR or the color printer. Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 208 Disassembly and Reassembly: Disassembly Procedures Peripheral Mounting Plates Figure 10-21 Removing the Dual or Single Peripheral Mounting Plate 2 Torx screws (4 plcs) ➤ To remove the peripheral mounting plates Refer to Figure 10-3 and Figure 10-4 for left and right side panel removal before proceeding with peripheral mounting plate removal. Dual plate NOTE For clarity, the peripherals are not shown in the mounted position on the plate. 1 Mounting plate bracket 1. Remove any top-mounted peripherals (see “To remove the VCR, the color printer, or both” on page 207). 1 Single plate 2. Remove the four Torx screws securing the plate to the mounting plate bracket. This completes the peripheral mounting plate removal procedure. Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 209 Disassembly and Reassembly: Disassembly Procedures B&W Printer Figure 10-22 Removing the Top Cover with a Mounting Plate Bracket 1 Mounting plate bracket 2 Torx screws (6 plcs) ➤ To remove the B&W printer NOTE Refer to Figure 10-3 and Figure 10-4 for left/right side panel removal. 1. Remove the six Torx screws securing the mounting plate bracket to the top cover. Remove the mounting bracket. 2. These six Torx screws also secure the top cover. Feed the cables through the top cover opening, then lift and slide the top cover toward the rear of the system. Proceed to step 3. 4535 612 10261 CSIP Level 1 Figure 10-23 HD11 Service Manual Page 210 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Printer Cables 3. Disconnect the printer power cord and the USB cable from the rear of the printer. 4. Loosen the screw on the printer bracket. 4 5 3 5. Loosen the OEM strap securing the printer in the OEM bay. You don’t need to remove it if you are reinstalling a printer. If you need to remove the OEM strap, proceed to step 6. Otherwise, proceed to step 9. 4535 612 10261 CSIP Level 1 Figure 10-24 HD11 Service Manual Page 211 Disassembly and Reassembly: Disassembly Procedures Removing the PC Access Panel CAUTION Always observe proper ESD procedures when servicing the inside of the PC. Wear a grounded wrist strap and work on a static-dissipating mat if possible. 7 6 Handle 6. There are two twist-locks on the PC access panel. Turn both the twist-locks 90 degrees and pull the access panel open using the handle on the panel. Do not pull on the twist-locks. 7. Slide the panel toward the front of the system to fully remove it from the PC assembly. Proceed to step 8. 4535 612 10261 CSIP Level 1 Figure 10-25 HD11 Service Manual Page 212 Disassembly and Reassembly: Disassembly Procedures Removing the OEM Strap 8. Carefully pull the OEM strap through the slots in the top of the PC housing, ensuring that the strap doesn’t catch on any of the inside PC components. Proceed to step 9. 8 OEM strap PC access panel 4535 612 10261 CSIP Level 1 Figure 10-26 HD11 Service Manual Page 213 Disassembly and Reassembly: Disassembly Procedures Removing the B&W Printer from the OEM Bay 9. Slide the printer out toward the rear of the system. This completes the B&W printer removal procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (1 of 2). 9 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 214 Disassembly and Reassembly: Disassembly Procedures Modem Figure 10-27 Removing the Left Side Panel ➤ To remove the modem 1. Disconnect the system power cord from the main AC supply. 2. Remove the two Torx screws securing the left side panel enclosure. Removing this panel allows access to the PC assembly. 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 2 Torx screws (2 plcs) 3 1 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-28 Page 215 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Modem RJ-45 cable 4 6 7 Modem 4. Disconnect the RJ-45 cable from the top of the modem. 5. Disconnect the modem USB cable from the USB port on the back of the PC assembly. 6. Pull the modem off the Velcro pad. 7. When installing a replacement modem, place a new piece of Velcro on the new modem and perform this procedure in reverse for reassembly. This completes the modem removal procedure. USB cable 5 Return to Disassembly Procedure List (1 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 216 Disassembly and Reassembly: Disassembly Procedures PC Assembly Figure 10-29 Disconnecting the PC Cables ➤ To remove the PC assembly 1. Disconnect the system power cord from the main AC supply. First, refer to the System Enclosures procedure and perform all steps before proceeding. PC assembly 1 2 Next, refer to the To remove the B&W printer procedure and perform all steps before proceeding. 2. Disconnect all cables from the rear of the PC assembly. Note their locations so you can reinstall them properly. Refer to Figure 11-1 and Figure 11-2 for signal and power cabling diagrams. Proceed to step 3. 4535 612 10261 CSIP Level 1 Figure 10-30 HD11 Service Manual Page 217 Disassembly and Reassembly: Disassembly Procedures Locating the PC Mounting Screws 4 Torx screw 6 Left center panel Loosen only 3. Locate all nine of the screws that secure the PC assembly to the cart and follow the steps below. 4. Remove the one Torx screw that secures the PC front panel drawer bracket to the top of the PC case. 5. Remove the three Torx screws securing the base of the PC assembly to the cart frame. 6. Loosen the five Torx screws securing the PC assembly to the left center panel. Proceed to step 7. 5 Torx screws (3 plcs) 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-31 Screw slots Page 218 Disassembly and Reassembly: Disassembly Procedures Removing the PC Assembly 7. Slide the PC assembly, approximately an inch, toward the rear of the system. 8 8. Line up the screw heads with the two upper screw slots in the PC assembly bracket and lift the PC off the cart frame. 7 This completes the PC assembly removal procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 219 Disassembly and Reassembly: Disassembly Procedures PC Interface Boards Figure 10-32 Removing the Left Side Panel ➤ To remove the PC interface boards 1. Disconnect the system power cord from the main AC supply. 2. Remove the two Torx screws securing the left side panel enclosure. Removing this panel allows access to the PC assembly. 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 2 Torx screws (2 plcs) 3 1 4535 612 10261 CSIP Level 1 Figure 10-33 HD11 Service Manual Page 220 Disassembly and Reassembly: Disassembly Procedures Removing the PC Access Panel CAUTION Always observe proper ESD procedures when servicing the inside of the PC. Wear a grounded wrist strap and work on a static-dissipating mat if possible. 5 4 4 Handle 4. There are two twist-locks on the PC access panel. Lift both the twist-locks outward and turn them 90 degrees and pull the access panel open using the handle on the panel. Do not pull on the twist-locks. 5. Slide the panel toward the front of the system to fully remove it from the PC assembly. Proceed to step 6. 4535 612 10261 CSIP Level 1 Figure 10-34 HD11 Service Manual Page 221 Disassembly and Reassembly: Disassembly Procedures Disconnecting the PC Rear Panel Cables 6. Disconnect the PC rear panel cables connected to the PC boards that are to be removed. Proceed to step 7. CAUTION PC rear panel 6 See “Primary System PCB Names and Locations (PC)” on page 317. Do not connect the auxiliary power cable 453561175221 to the E-box Interface Board connector located on the back of the PC. Doing so will destroy the rear I/O panel Video I/O card. See Figure 11-1 for proper cabling of the system. 4535 612 10261 CSIP Level 1 Figure 10-35 HD11 Service Manual Page 222 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Internal PC Cables 7. E-box interface board 7 Physio trigger cable The E-box Interface board is the only board with internal cable connections. The physio trigger cable assembly connects to this board. Proceed to step 8. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-36 Page 223 Disassembly and Reassembly: Disassembly Procedures Removing the PC Boards 8 NOTE All the boards can be removed individually without too much difficulty with exception of the Hauppauge Video Capture board Figure 10-37 and the Graphics board Figure 10-38. Graphics board Hauppauge video capture board 8. Before proceeding, check that the PC rear panel cables are disconnected from the boards you want to remove. 9 10 9. Remove the one panhead screw securing the board to the PC connection slot. 10. Gently pull and slightly wiggle the board until it releases from the motherboard connector. This completes the PC boards removal procedure. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-37 Page 224 Disassembly and Reassembly: Disassembly Procedures Removing the E-box Interface Board Hauppauge video capture board 3 1 E-box Interface board NOTE If you are removing the Hauppauge Video Capture board, the E-box Interface board should be removed first for easier accessibility to the Video Capture board. ➤ To remove the E-box Interface board 1. Disconnect the two cables connected to the E-box Interface board on the PC rear panel. 2. Disconnect the Physio Trigger cable. 2 Physio Trigger cable 3. Remove the one panhead screw securing the board to the PC connection slot. This completes the E-box interface board removal procedure. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-38 Page 225 Disassembly and Reassembly: Disassembly Procedures Removing the Graphics Board 2 1 Graphics board ➤ To remove the Graphics board 1. The Graphics board is in the top slot (AGP connector). Disconnect the one cable connected to the Graphics board on the PC rear panel. 2. Remove the one panhead screw securing the board to the PC connection slot. Proceed to step 3. 4535 612 10261 CSIP Level 1 Figure 10-39 HD11 Service Manual Page 226 Disassembly and Reassembly: Disassembly Procedures Graphics Board in Locked Position 3. Graphics board 3 Connector locking tab Locate the connector locking tab on the right side of the AGP motherboard connector. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-40 HD11 Service Manual Page 227 Disassembly and Reassembly: Disassembly Procedures Graphics Board Connector and Locking Tab 4. Press down on the connector locking tab and simultaneously pull the Graphics board outward until it releases from the motherboard connector. This completes the Graphics board removal procedure. Return to step 8, on page 223 to remove other PC boards. Return to Disassembly Procedure List (2 of 2). Motherboard connector for Graphics board 4 Connector locking tab 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 228 Disassembly and Reassembly: Disassembly Procedures E-box Assembly Figure 10-41 Locating the E-box Mounting Screws ➤ To remove the E-box assembly 3 screws 1 Torx screws (10 plcs) NOTE You can perform most E-box service without removing the E-box from the system. To perform service that does require removing the E-box, you must also remove the power supply. First, refer to the System Enclosures procedure and perform all steps before proceeding. Next, refer to the Power Supply procedure and perform all steps before proceeding. 4 screws 3 screws 1. Locate all 10 of the screws that secure the E-box assembly to the cart frame and remove them. Proceed to step 2. 4535 612 10261 CSIP Level 1 Figure 10-42 HD11 Service Manual Page 229 Disassembly and Reassembly: Disassembly Procedures Removing the E-box Assembly 2. Lift the E-box assembly off the cart frame. This completes the E-box assembly removal procedure. 2 Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 230 Disassembly and Reassembly: Disassembly Procedures E-box Card Cage Boards Figure 10-43 Removing the Right Side Panel ➤ To remove the E-box boards NOTE You can perform most E-box service without removing the E-box from the system. Refer to the E-box Assembly for the removal procedure. 1. Disconnect the system power cord from the main AC supply. 2 Torx screws (2 plcs) 3 1 2. Remove the two Torx screws securing the right side panel enclosure. Removing this panel allows access to the E-box and power supply assemblies. 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-44 HD11 Service Manual Page 231 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Token Ring Cable CAUTION The token ring cable connectors are easily damaged. Be gentle when connecting and disconnecting the cable. 4 4 Release tab Release tab 4. Disconnect the Token Ring cable from the Signal Processor Board by squeezing the release tabs at the top and bottom of the cable connector and pulling the connector out of the slot. Proceed to step 5. 4535 612 10261 CSIP Level 1 Figure 10-45 HD11 Service Manual Page 232 Disassembly and Reassembly: Disassembly Procedures Removing the E-box Access Panel Twist-lock 5 Twist-lock Handle CAUTION Always observe proper ESD procedures when servicing the inside of the PC. Wear a grounded wrist strap and work on a static-dissipating mat if possible. 5. There are two twist-locks on the E-box access panel. Lift both the twist-locks outward and turn them 90 degrees and pull the access panel open using the handle on the panel. Do not pull on the twist-locks. Proceed to step 6. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-46 Page 233 Disassembly and Reassembly: Disassembly Procedures Removing the E-box Boards 6. To remove the Signal Processor Board, disconnect the power supply ribbon cable from the Signal Processor Board connector. Power supply ribbon cable 6 Signal processor board connector 8 8 7. To remove the Motor Controller or one of the TR boards from the E-box assembly, pull the card retainers outward till you feel the board release from the backplane board. 8. Carefully slide the board(s) out of the card cage and place them on a static-dissipating mat. This completes the E-box boards removal procedure. 7 Card retainer Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 234 Disassembly and Reassembly: Disassembly Procedures Signal Distribution Board Figure 10-47 Removing the Signal Distribution Board and Backplane Board Ribbon Cable 1 Signal Distribution to Backplane board ribbon cable Power supply cavity E-box ➤ To remove the Signal Distribution Board First, refer to the E-box Card Cage Boards procedure and perform all steps before proceeding. Next, refer to the Power Supply procedure and perform step 7 through step 10 before proceeding. 1. Disconnect the small ribbon cable connected to the Signal Distribution and Backplane boards. Access is through the power supply cavity in the lower section of the E-box. Proceed to step 2. 4535 612 10261 CSIP Level 1 Figure 10-48 HD11 Service Manual Page 235 Disassembly and Reassembly: Disassembly Procedures Removing the Left Side Panel NOTE Both side panels must be removed before removing the front panel. 2. Remove the two Torx screws securing the left side panel enclosure. 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 2 Torx screws (2 plcs) 3 4535 612 10261 CSIP Level 1 Figure 10-49 HD11 Service Manual Page 236 Disassembly and Reassembly: Disassembly Procedures Removing the Front Panel 4. Remove the six Torx screws securing the front panel enclosure. 4 5. Pull the panel straight out from the front of the system. Proceed to step 6. Torx screws (6 plcs) 5 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-50 Page 237 Disassembly and Reassembly: Disassembly Procedures Removing the Transducer Connector Modules NOTE All of the transducer connector modules must be removed before the Signal Distribution Board can be removed. 6. Remove the four Torx screws securing the connector module bezel and connector case. 8 7. Remove the module bezel. 7 9 6 Torx screws (4 plcs) 8. Pull the connector case outward to disconnect it from the Signal Distribution Board and slide it out of the E-box assembly. 9. Repeat step 6 through step 8 for the remaining connector modules. Proceed to step 10. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-51 Page 238 Disassembly and Reassembly: Disassembly Procedures Removing the Signal Distribution Board 10. Remove the eight Torx screws securing the Signal Distribution Board to the inside of the E-box assembly. 11. Lift and swing the bottom of the Signal Distribution Board outward to remove it from the E-box assembly. This completes the Signal Distribution Board removal procedure. Perform this procedure in reverse for reassembly. 10 Return to Disassembly Procedure List (2 of 2). Torx screws (8 plcs) Right side panel not shown for clarity 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 239 Disassembly and Reassembly: Disassembly Procedures Backplane Board Figure 10-52 Removing the Signal Distribution and Backplane Board Ribbon Cable 1 Signal Distribution to Backplane board ribbon cable Power supply cavity E-box ➤ To remove the Backplane board First, refer to the E-box Card Cage Boards procedure and perform all steps before proceeding. Next, refer to the Power Supply procedure and perform step 7 through step 10 before proceeding. 1. Disconnect the small ribbon cable connected to the Signal Distribution and Backplane boards. Access is through the power supply cavity in the lower section of the E-box. Proceed to step 2. 4535 612 10261 CSIP Level 1 Figure 10-53 HD11 Service Manual Page 240 Disassembly and Reassembly: Disassembly Procedures Removing the Vertical Card Cage Septum 2. Remove the four Torx screws securing the vertical septum to the rear of the E-box card cage. 3. Slide the septum out of the card cage. Proceed to step 4. 2 3 Torx screws (4 plcs) Vertical card cage septum 4535 612 10261 CSIP Level 1 Figure 10-54 HD11 Service Manual Page 241 Disassembly and Reassembly: Disassembly Procedures Removing the Lower Card Guide 4. Remove the two Torx screws securing the lower card guide to the rear of the E-box card cage. 5. Slide the lower card guide out of the card cage. Proceed to step 6. 5 4 Torx screws (2 plcs) Lower card guide 4535 612 10261 CSIP Level 1 Figure 10-55 HD11 Service Manual Page 242 Disassembly and Reassembly: Disassembly Procedures Removing the Backplane Board 6. Remove the six Torx screws securing the Backplane board to the inside of the E-box assembly. 7. Slide the Backplane board out of the E-box card cage. This completes the Backplane board removal procedure. Perform this procedure in reverse for reassembly. 7 6 Torx screws (6 plcs) Return to Disassembly Procedure List (2 of 2). Left side panel not shown for clarity 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 243 Disassembly and Reassembly: Disassembly Procedures Power Supply Figure 10-56 Removing the Right Side Panel ➤ To remove the power supply 1. Disconnect the system power cord from the main AC supply. 2. Remove the two Torx screws securing the right side panel enclosure. Removing this panel allows access to the E-box and power supply assemblies. 2 Torx screws (2 plcs) 3 1 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-57 HD11 Service Manual Page 244 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Token Ring Cable CAUTION The token ring cable connectors are easily damaged. Be gentle when connecting and disconnecting the cable. 4 4 Release tab Release tab 4. Disconnect the Token Ring cable from the Signal Processor Board by squeezing the release tabs at the top and bottom of the cable connector and pulling the connector out of the slot. Proceed to step 5. 4535 612 10261 CSIP Level 1 Figure 10-58 HD11 Service Manual Page 245 Disassembly and Reassembly: Disassembly Procedures Removing the E-box Access Panel Twist-lock 6 Power supply ribbon cable CAUTION Always observe proper ESD procedures when servicing the inside of the PC. Wear a grounded wrist strap and work on a static-dissipating mat if possible. 5. There are two twist-locks on the E-box access panel. Lift both the twist-locks outward and turn them 90 degrees and pull the access panel open using the handle on the panel. Do not pull on the twist-locks. Twist-lock 5 Handle 6. Disconnect the power supply ribbon cable from the Signal Processor Board. Proceed to step 7. 4535 612 10261 CSIP Level 1 Figure 10-59 HD11 Service Manual Page 246 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Power Cord Cables 7. Disconnect the four power cord cables from the side of the power supply. 8 Fan assemblies power PC power Peripherals power 7 B&W printer power Monitor power NOTE Reconnect these cables in the same locations. The top receptacle slot is for the PC power cord connection. 8. Disconnect the two fan assembly power cables. Proceed to step 9. 4535 612 10261 CSIP Level 1 Figure 10-60 HD11 Service Manual Page 247 Disassembly and Reassembly: Disassembly Procedures Removing the Power Supply Retaining Screws 9. Remove the four Torx screws securing the power supply to the E-box frame. Proceed to step 10. 9 Torx screws (4 plcs) 4535 612 10261 CSIP Level 1 Figure 10-61 HD11 Service Manual Page 248 Disassembly and Reassembly: Disassembly Procedures Removing the Power Supply NOTE Ensure that the power supply ribbon cable slides out with the power supply. The cable shielding may catch on the E-box frame during this process. Power supply ribbon cable 10 Handle 10. Grasp the power supply handle and firmly pull the power supply out of the E-box housing. This completes the power supply removal procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 249 Disassembly and Reassembly: Disassembly Procedures Rear I/O Assembly and Video I/O Board Figure 10-62 Removing the Left and Right Side Panels NOTE Both side panels must be removed before removing the rear I/O assembly. 1. Disconnect the system power cord from the main AC supply. 2. Remove the two Torx screws securing the left side panel enclosure. 3. Pivot the back side of the panel away from the system, and then gently slide the panel toward the rear to remove it. 2 Torx screws (2 plcs) 4 3 1 4. Repeat step 2 and step 3 for right side panel removal. Proceed to step 5. 4535 612 10261 CSIP Level 1 Figure 10-63 HD11 Service Manual Page 250 Disassembly and Reassembly: Disassembly Procedures Disconnecting the Rear Vent and Rear I/O Assembly 7 5 5 Torx screws (2 plcs) 6 6. Remove the two Torx screws securing the bottom of the rear vent assembly. 7. Remove the four Torx screws (two each side) securing the top of the rear vent assembly. 8 7 5. Using a Torx-end screwdriver, insert the screwdriver into the two access holes in the rear vent assembly (indicated by the green arrows) and loosen both screws. Do not remove these two screws. Torx screws (2 plcs) Torx screws (2 plcs) 8. Slide the rear vent (with Rear I/O assembly attached) out of the cart frame. Proceed to step 9. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-64 Page 251 Disassembly and Reassembly: Disassembly Procedures Removing the Rear Vent and Faceplate Cables 9 10 Torx screws Splitter can (4 plcs) Standoff screws (2 plcs) 14 11 13 9. Pull the modem off the velcro strip on the side of the splitter can. 10. Remove the four Torx screws securing the rear vent to the Rear I/O faceplate. 11. Remove the two standoff screws securing the serial connector to the Rear I/O faceplate. Remove the cable. 12. Remove the two Torx screws securing the USB connector to the Rear I/O faceplate. Remove the cable. Rear vent 13. Disconnect the LAN cable from the back of the Rear I/O faceplate. Rear I/O faceplate 14. Disconnect the five remaining cables from the back of the Rear I/O splitter can. Proceed to step 15. Torx screws (2 plcs) 12 4535 612 10261 CSIP Level 1 Figure 10-65 HD11 Service Manual Page 252 Disassembly and Reassembly: Disassembly Procedures Removing the Rear I/O Faceplate 15 Standoff screws (4 plcs) 15. Remove the four standoff screws securing the two Video I/O board connectors to the Rear I/O faceplate. 16. Remove the three nuts and washers securing the three Video I/O board BNC connectors to the Rear I/O faceplate. 17. Remove the Rear I/O faceplate by sliding it off of the Video I/O board connectors. Proceed to step 18. 16 Video I/O board 17 Nut and washer (3 plcs) Rear I/O faceplate 4535 612 10261 CSIP Level 1 Figure 10-66 HD11 Service Manual Page 253 Disassembly and Reassembly: Disassembly Procedures Removing the Video I/O Board Standoff screws (8 plcs) 18 19 18. To remove the Video I/O board from the Rear I/O splitter can, remove all eight standoff screws securing the four connectors at the rear of the splitter can. 19. Slide the Video I/O board out of the splitter can. This completes the Rear I/O assembly and Video I/O board removal procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 254 Disassembly and Reassembly: Disassembly Procedures Lift Column Gas Strut Figure 10-67 Raising the Control Panel Module ➤ To remove the lift column gas strut Refer to System Enclosures for system enclosures removal and perform all the steps before proceeding. 1 Handle 1. Raise the control panel to its full height by pressing both handle triggers and simultaneously pulling upward on the handle. Proceed to step 2. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-68 Page 255 Disassembly and Reassembly: Disassembly Procedures Rotating and Supporting the Control Panel Module 2. Rotate the control panel 90 degrees, (toward the left facing the system). Rotating the control panel allows easier access for removing the lift column gas strut. 3 2 Support NOTE When preparing to remove the lift column gas strut, a support must be placed under the control panel assembly to support the weight that is carried on the lift column. 3. Place a support between the control panel assembly and the top of the cart. Proceed to step 4. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-69 Page 256 Disassembly and Reassembly: Disassembly Procedures Opening the Metal Front Cover 4. Loosen the four hex nuts securing the metal front cover. 5. Pull the top of the cover out from the frame and swing it downward. The metal front cover can be removed if necessary. Proceed to step 6. Metal front cover 5 4 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-70 Page 257 Disassembly and Reassembly: Disassembly Procedures Removing the Gas Strut from the Ball Stud 6. Pull the end of the keeper pin outward (right side of gas strut ball socket). Keeper pin 7. Rotate the keeper pin (counterclockwise). 8 8. Slide the pin down until it comes out of the ball socket holes. 9. Pull the gas strut off of the ball stud. Proceed to step 10. 7 Ball stud Ball socket 6 9 Keeper pin (pull here) Gas strut 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-71 Page 258 Disassembly and Reassembly: Disassembly Procedures Removing the Gas Strut from the Lock Bracket 10. Unscrew the gas strut (counterclockwise) until it releases from the eyelet on the lock bracket. The gas strut is now removed. Proceed to step 11. Ball stud and bracket 10 Gas strut Lock bracket 4535 612 10261 CSIP Level 1 Figure 10-72 HD11 Service Manual Page 259 Disassembly and Reassembly: Disassembly Procedures Installing the Gas Strut into the Lock Bracket 11. Using a long-neck screwdriver, rotate the lock bracket eyelet upward until you see the screw hole. Hold it in that position. 12 Eyelet (push here to rotate) Lock bracket 11 12. Screw the gas strut (clockwise) into the lock bracket eyelet until it is snug. Proceed to step 13. 4535 612 10261 CSIP Level 1 Figure 10-73 HD11 Service Manual Page 260 Disassembly and Reassembly: Disassembly Procedures Inserting the Gas Strut onto the Ball Stud 13. Press the gas strut ball socket onto the ball stud. 13 Ball stud 14. Insert the keeper pin through the two holes in the ball socket. 15 14 14 15. Rotate the keeper pin (clockwise) around the shaft and snap it into place. This completes the gas strut removal and reassembly procedure. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 261 Disassembly and Reassembly: Disassembly Procedures Fan Assemblies Figure 10-74 Disconnecting the Fan Power Cables ➤ To remove the fan assemblies There are two air cooling fan assemblies; one below the PC and one below the E-box. 1. Disconnect the system power cord from the main AC supply. First, refer to the System Enclosures procedure and perform all steps before proceeding. Next, refer to the B&W Printer procedure (PC removal only) and perform all steps before proceeding. 2 Fan power cables 1 Next, refer to the PC Assembly procedure or the E-box Assembly procedure (depending on which fan assembly you are removing) and perform all the steps before proceeding. 2. Disconnect the appropriate fan power cable from the power supply. Proceed to step 3. 4535 612 10261 CSIP Level 1 Figure 10-75 HD11 Service Manual Page 262 Disassembly and Reassembly: Disassembly Procedures Unhooking the Fan Power Cable from the Cable Retainer Cable retainer 3. Unhook the fan power cable from the cable retainer located at the rear of the cart frame. 3 NOTE This step is the same for either the single PC fan or the two E-box fans. Cable Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-76 HD11 Service Manual Page 263 Disassembly and Reassembly: Disassembly Procedures Removing the Fan Assembly 4. Lift the fan assembly out of the cart recess. There is no hardware securing the fan assembly. NOTE This step is the same for either the PC or the E-box fan assembly. 4 This completes the fan assembly removal procedure. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 264 Disassembly and Reassembly: Disassembly Procedures Fan Air Filter Figure 10-77 Removing the Fan Air Filter ➤ To remove the fan air filter 2 1 Filter handle (both sides) “UP” side of filter NOTE The filter can be removed from either side of the system chassis. 1. Locate the filter handle and pull the filter straight out of the filter guides. 2. To install the filter, slide the filter into the filter guides with the “UP” on the handles facing toward the top of the system. This completes the fan filter removal and reassembly procedure. NOTE System shown tilted for illustration clarity. Bottom of system Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 265 Disassembly and Reassembly: Disassembly Procedures System Casters Figure 10-78 Preparing the System for Caster Replacement ➤ To remove a system caster 1. Disconnect the system power cord from the main AC supply. 2 WARNINGThe following steps 1 require that the system be in a tilted position. To reduce the risk of injury or system damage from toppling, the monitor should be removed before tilting the system. 2. Remove the monitor (see “Monitor” on page 195). 3 2 3 3. Carefully tilt the system and prop it up with a solid object that provides adequate clearance for caster removal. Proceed to step 4. 4535 612 10261 CSIP Level 1 Figure 10-79 HD11 Service Manual Page 266 Disassembly and Reassembly: Disassembly Procedures Removing a System Caster NOTE System shown tilted for illustration clarity. 4. Remove the four hexhead bolts securing the caster to the cart weldment. This completes the removal procedure for a single caster. Repeat as neccessary for other casters. Perform this procedure in reverse for reassembly. Return to Disassembly Procedure List (1 of 2). 4 Hexhead bolts (4 plcs) 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 267 Disassembly and Reassembly: Disassembly Procedures Crating the HD11 Ultrasound System Figure 10-80 Removing the Monitor ➤ To crate the HD11 Ultrasound System NOTE You must order the shipping crate (P/N 453563468821) before proceeding with this crating procedure. This package contains all the hardware necessary for proper shipping. 1 2 1. Remove the monitor connector cover. 2. Disconnect the power and audio cables. 3. Lift up the release lever under the front bezel of the monitor and slide the monitor off of the monitor base. 3 4. Package the monitor in a Philips monitor box (BoxMaker # 3500419) and HD11 monitor inserts. Proceed to step 5. 4535 612 10261 CSIP Level 1 Figure 10-81 HD11 Service Manual Page 268 Disassembly and Reassembly: Disassembly Procedures Rotating the Control Panel 5 Triggers 5 Rotate 180 degrees 5. Press both of the control panel triggers and rotate the control panel 180 degrees. The control panel handle should be at the rear of the system. 6. Release the triggers and move the control panel slightly until you feel it lock in place. Proceed to step 7. 4535 612 10261 CSIP Level 1 Figure 10-82 HD11 Service Manual Page 269 Disassembly and Reassembly: Disassembly Procedures Installing the Control Panel Spacer 7. Remove the rectangular perforated tear-off from the bottom of the control panel spacer. 7 Spacer 8 8. Place the spacer at the base of the control panel column. Proceed to step 9. 4535 612 10261 CSIP Level 1 Figure 10-83 HD11 Service Manual Page 270 Disassembly and Reassembly: Disassembly Procedures Supporting the Control Panel 10 Monitor mount 9. Press both of the control panel triggers and lower the control panel so it rests on the control panel spacer. 10. Ensure that the monitor mount is oriented so that the cables are leading away from the control panel. Proceed to step 11. 9 Spacer 4535 612 10261 CSIP Level 1 Figure 10-84 HD11 Service Manual Page 271 Disassembly and Reassembly: Disassembly Procedures Covering the System with an Antistatic Bag 11. Place an antistatic bag over the system and adjust the bag so that there is ample slack on all four sides. This is critical in order for the system hold-down brace to fit properly. NOTE With the exception of the casters, the bag must cover every part of the system that contacts the crate. Proceed to step 12. 4535 612 10261 CSIP Level 1 Figure 10-85 HD11 Service Manual Page 272 Disassembly and Reassembly: Disassembly Procedures Preparing the Crate 13 12. Place the crate ramp in front of the crate opening with the beveled edge positioned at the lower end and facing up. 13. From under the crate cross brace, remove the perforated tear-out from the two foot rest foam pieces. Proceed to step 14. 12 13 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-86 Page 273 Disassembly and Reassembly: Disassembly Procedures Locking the Swivel-Lock Casters 14 Green tab 14. Press the green tab on both front swivel-lock casters to lock them. The tabs should be facing outward from the system. Proceed to step 15. 4535 612 10261 CSIP Level 1 Figure 10-87 HD11 Service Manual Page 274 Disassembly and Reassembly: Disassembly Procedures Loading the System onto the Crate 15. Facing the control panel handle (rear of system), push the system up the ramp and onto the crate. The system front foot rests should fit under the crate foam hold-downs at the rear of the crate. Proceed to step 16. 4535 612 10261 CSIP Level 1 Figure 10-88 HD11 Service Manual Page 275 Disassembly and Reassembly: Disassembly Procedures Rotating the Rear Casters Before rotation After rotation 16. Lift (slightly) the rear of the system and rotate the rear casters 180 degrees so they face the front of the system. Proceed to step 17. 4535 612 10261 CSIP Level 1 Figure 10-89 HD11 Service Manual Page 276 Disassembly and Reassembly: Disassembly Procedures Placing the Wheel Chock 17. Place the wheel chock board in behind the casters with the beveled side up and toward the casters. Proceed to step 18. 4535 612 10261 CSIP Level 1 Figure 10-90 HD11 Service Manual Page 277 Disassembly and Reassembly: Disassembly Procedures Preparing the System Hold-down Brace 18. Remove the large center perforated tear-out section on the inside of the system hold-down brace. Proceed to step 19. Tear-out section of brace 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 10-91 Page 278 Disassembly and Reassembly: Disassembly Procedures Installing the System Hold-down Brace 19. Install the system hold-down brace beneath the control panel so that the mounting bolt holes are facing outward from the system. Proceed to step 20. Bolt holes 4535 612 10261 CSIP Level 1 Figure 10-92 HD11 Service Manual Page 279 Disassembly and Reassembly: Disassembly Procedures Placing the Ramp 20. Turn the ramp around and place the ramp into the pallet with beveled edge up and facing outward. Proceed to step 21. 4535 612 10261 CSIP Level 1 Figure 10-93 HD11 Service Manual Page 280 Disassembly and Reassembly: Disassembly Procedures Installing the Ramp Bolts 21. Install two 9/16-inch bolts to secure the ramp to the pallet. Use the supplied T-nuts (tines facing the wood). Proceed to step 22. 4535 612 10261 CSIP Level 1 Figure 10-94 HD11 Service Manual Page 281 Disassembly and Reassembly: Disassembly Procedures Installing the Hold-down Brace Bolts 22. Install two 9/16-inch bolts to secure the hold-down brace to the top-side of the ramp. Use the supplied T-nuts (tines facing the wood). Proceed to step 23. 4535 612 10261 CSIP Level 1 Figure 10-95 HD11 Service Manual Page 282 Disassembly and Reassembly: Disassembly Procedures Placing the First Corrugated Wrap 23. Place all boxed manuals, cables, and other items around the system on the pallet. NOTE If the system is being shipped with an external VCR or printer, place it at the front of the system under the monitor mount. 24. Fit the first tri-fold corrugated wrap into the retainers at the outside edge of the pallet. NOTE Printed side of the corrugated wrap faces outward. Proceed to step 25. 4535 612 10261 CSIP Level 1 Figure 10-96 HD11 Service Manual Page 283 Disassembly and Reassembly: Disassembly Procedures Placing the Second Corrugated Wrap 25. Fit the second tri-fold corrugated wrap (opposite side) into the retainers at the corners of the pallet. NOTE Printed side of the corrugated wrap faces outward. Proceed to step 26. 4535 612 10261 CSIP Level 1 Figure 10-97 HD11 Service Manual Page 284 Disassembly and Reassembly: Disassembly Procedures Taping the Seams on the Corrugated Wrap 26. Secure each of the two corner seams with strapping tape. Proceed to step 27. 4535 612 10261 CSIP Level 1 Figure 10-98 HD11 Service Manual Page 285 Disassembly and Reassembly: Disassembly Procedures Placing the Monitor Mount Top Cap 27. Place the monitor top cap on the monitor mount and remove the perforated tear-out on the three crossing support sections. Proceed to step 28. 4535 612 10261 CSIP Level 1 Figure 10-99 HD11 Service Manual Page 286 Disassembly and Reassembly: Disassembly Procedures Placing the Corrugated Top Cover 28. Place the corrugated top cover on the crated container. The cover fits over all four sides of the tri-fold wraps. Proceed to step 29. 4535 612 10261 CSIP Level 1 Figure 10-100 HD11 Service Manual Page 287 Disassembly and Reassembly: Disassembly Procedures Banding the System Crate Plastic strapping bands 29. Band the crated system from the side with two plastic bands. This completes the crating procedure. Return to Disassembly Procedure List (2 of 2). 4535 612 10261 CSIP Level 1 11 HD11 Service Manual Page 288 Cabling: Introduction Cabling Introduction This section contains system cabling and connector information. Use the illustrations (figures) and parts tables in this section to locate and identify system cables and their part numbers. Part numbers are shown on the illustrations and are listed and described in the corresponding tables. NOTE Cable part numbers are located on at least one end of the cables. CAUTION Do not connect the auxiliary power cable 453561175221 to the E-box Interface Board connector located on the back of the PC. Doing so will destroy the Rear I/O panel Video I/O card. See Figure 11-1 for proper cabling of the system. System Cabling Diagrams System signal interconnect and power distribution cabling diagrams are shown in Figure 11-1 and Figure 11-2, with HD11 PC internal cabling details shown in Figure 11-3. For reference, system-to-peripheral connection diagrams are provided in Figure 11-4 through Figure 11-6. Cable Part Numbers Table 11-1 is a parts list of the interconnect cables shown in Figure 11-1 and Figure 11-3. Table 11-2 is a parts list of the power distribution cables shown in Figure 11-2 and Figure 11-3. Refer to Table 14-3 for additional information on peripherals and applicable cables. System Connectors Figure 11-7 through Figure 11-13 are illustrations of the system primary connector assemblies. 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 11-1 Page 289 Cabling: Foldouts HD11 Ultrasound System Signal Interconnect Diagram Upper I/O panel (rear view) Video monitor Video I/O B 8 20 See CAUTION 19 Backplane PCB (Inside E-box) Signal Distribution PCB (Inside E-box) 10 Auxiliary power connector See CAUTION Video I/O A 5 int or 4 ext PC 5 int or 4 ext E-box 2 2 15 15 11 To VCR 21 16 To B&W printer To color printer 16 13 13 To peripheral tray VCR (Video In) 13 19 3 See Figure 11-16 for control panel cable locations 18 19 10 19 Keyboard 14 VCR (Video Out) For PC internal signal cabling, See Figure 11-3 18 18 14 Power supply Phone cable is part of modem Modem To peripheral tray VCR Audio In Right (red) 17 See CAUTION VCR Audio In Left (white) VCR Audio Out Right (red) VCR Audio Out Left (white) (Rear view) Lower I/O panel 17 USB cable is part of modem 4535 612 10261 CSIP Level 1 Figure 11-2 HD11 Service Manual Page 290 Cabling: Foldouts HD11 Ultrasound System Power Interconnect Diagram PC E-box/Power supply 23 Speaker housing Video monitor Control panel See Figure 11-16 for control panel cable locations 12 Ground GRN/YEL 35 22 To peripheral tray 37 23 E-box fans 23 B&W printer 22 PC fan 35 (Rear view) (Side view) See Table 11-2 for all system power cords 28 (U.S.) To power source Auxiliary power connector, See Figure 11-1 for cable connections For PC internal power cabling, See Figure 11-3 4535 612 10261 CSIP Level 1 Figure 11-3 HD11 Service Manual Page 291 Cabling: Foldouts HD11 PC Internal Cabling Diagram PC 36 23 Power receptacle Power Signal 9 DVD drive PC power supply J5B1 +12V PWR To system power supply (Upper receptacle) J3J1 PWR Power Upper 36 J2F1 Reset Lower J9J1 7 USB USB J9H1 CPU fan Aux pwr User interface 6 Physio module Trigger 36 36 Power Signal 9 MOD USB 9 9 J6J1 USB USB J9F1 J6J2 USB PC Motherboard Hard drive 6 E-box Interface card Signal Rear I/O panel 36 36 Power 9 4535 612 10261 CSIP Level 1 HD11 Service Manual Cable Table Part Numbers Page 292 Cabling: Cable Table Part Numbers Included in the tables that follow are two columns of cable part numbers. Some cables have numbers listed in both columns. This is required due to varying SAP clients located in various geographical locations. If there is only one number on the line item you are looking for, then that is the number you use. Refer to Parts Table Definitions for Legacy/12NC part number information. Cable Parts List Table 11-1 Item Legacy No. Part Number HD11 System Signal Interconnect Cables 12NC Part Number 1 2 M2540-69200 453563468691 453561152771 3 M2540-69050 4 M2540-69080 No part number as of 1/20/05 453563470861 5 6 M2540-69130 M2540-69030 453563470901 453563468661 Cable Description Notes/Reference Cable Assy, Audio In/Out Cable Assy, External I/O USB (Extension) Cable Assy, Keyboard Aux Power Not Shown System Diagram: Figure 11-1 Cable Assy, LAN, External, 10-ft Cable Assy, LAN, Internal Cable Assy, Physio Trigger Cable Illustration: Figure 11-16 System Diagram: Figure 11-1 For external connections Included in the accessory box shipped with the system, Figure 14-31 System Diagram: Figure 11-1 System Diagram: Figure 11-1 Part of PC assembly (Internal) System Diagram: Figure 11-3 See Table 14-2 for option kits 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-1 Item Legacy No. Part Number Page 293 Cabling: Cable Parts List HD11 System Signal Interconnect Cables (Continued) 12NC Part Number Cable Description Notes/Reference 7 453561153761 Cable Assy, Physio USB 8 453561153981 Cable Assy, Ribbon, 10-pin 453563470801 453561181041 453563468681 No part number as of 1/20/05 No part number as of 1/20/05 Cable Assy, Ribbon Cable Assy, RS-232 Extension Cable Assy, Serial, VCR Cable Assy, Speaker Cable Assy, System Line Audio, Keyboard 453563468641 Cable Assy, Token Ring Part of PC assembly (Internal) System Diagram: Figure 11-3 See Table 14-2 for option kits E-box interface cable between Signal Distribution and Backplane boards Cable Illustration: Figure 11-15 System Diagram: Figure 11-1 System Diagram: Figure 11-3 System Diagram: Figure 11-1 System Diagram: Figure 11-1 Cable Illustration: Figure 11-16 System Diagram: Figure 11-2 Used for keyboard and microphone connection Cable Illustration: Figure 11-16 System Diagram: Figure 11-1 Parts info: Figure 14-5 System Diagram: Figure 11-1 Parts info: Figure 14-18 9 10 11 12 M2540-67160 13 M2540-69060 14 M2540-69000 M2540-69090 M2540-69010 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-1 Item Legacy No. Part Number Page 294 Cabling: Cable Parts List HD11 System Signal Interconnect Cables (Continued) 12NC Part Number Cable Description Notes/Reference Keyboard Included in the accessory box shipped with the system, Figure 14-31 Cable Illustration: Figure 11-16 System Diagram: Figure 11-1 2 cable assemblies used System Diagram: Figure 11-1 Printer Diagram: Figure 11-5 and Figure 11-6 System Diagram: Figure 11-1 VCR Diagram: Figure 11-4 2 cable assemblies used Alt 3500-3596-01 15 M2540-69110 453563470881 Cable Assy, USB, 10-ft 16 M2540-69100 453563470871 Cable Assy, USB, Printer 453561194602 Cable Assy, VCR, Audio In/Out 453563468671 Cable Assy, VCR, Video In/Out 17 18 19 M2540-69070 453561175211 Cable Assy, Video I/O A, Alt1 System Diagram: Figure 11-1 VCR Diagram: Figure 11-4 Heed CAUTION: on page 288 System Diagram: Figure 11-1 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-1 Item Legacy No. Part Number 20 21 M2540-69040 Page 295 Cabling: Cable Parts List HD11 System Signal Interconnect Cables (Continued) 12NC Part Number Cable Description Notes/Reference 453561175221 Cable Assy, Video I/O B, Alt1 Heed CAUTION: on page 288 Cable Assy, Video, Monitor System Diagram: Figure 11-1 System Diagram: Figure 11-1 Parts info: Figure 14-5 453563493821 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-2 Item Legacy No. Part Number 22 M2540-69170 23 8120-2572 Page 296 Cabling: Cable Parts List HD11 System Power Distribution Cables 12NC Part Number No part number as of 1/20/05 453563198571 Cable Description Notes/Reference Cable Assy, Ground (GND) Cable Illustration: Figure 11-16 System Diagram: Figure 11-2 PC power (Qty 1 cable) Cable Assy, DTCHBL-CDSTS, 16-Awg, 3 Cond, 48-In Long NOTE PC power cable must be connected to the top receptacle on the power supply. 24 25 M2540-60900 453561172891 453563468451 26 M2540-60901 453563468461 27 M2540-60902 453563468471 Cable Assy, LED Cable Assy, Power Cord, UK, Singapore, Hong Kong Cable Assy, Power Cord, Australia, New Zealand Cable Assy, Power Cord, Europe Peripheral power (Qty 1 cable) System Diagram: Figure 11-2 and Figure 11-3 Printer Diagram: Figure 11-5 Cable Illustration: Figure 11-16 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-2 Item Legacy No. Part Number 28 M2540-60903 Page 297 Cabling: Cable Parts List HD11 System Power Distribution Cables (Continued) 12NC Part Number 453563468481 29 M2540-60906 453563468491 30 M2540-60912 453563468501 31 M2540-60917 453563468511 32 33 M2540-60919 M2540-60920 453563468521 453563468531 34 35 M2540-60922 M2540-69180 453563468541 No part number as of 1/20/05 Cable Description Notes/Reference Cable Assy, Power Cord, US, Canada, Japan Included in the accessory box shipped with the system, Figure 14-31 Cable Illustration: Figure 11-17 System Diagram: Figure 11-2 Cable Assy, Power Cord, Switzerland, Lietensteinch Cable Assy, Power Cord, Denmark, Greenland Cable Assy, Power Cord, South Africa, India Cable Assy, Power Cord, Israel, Cable Assy, Power Cord, Argentina Cable Assy, Power Cord, China Cable Assy, Power, Monitor Parts info: Figure 14-19 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 System Diagram: Figure 11-2 Parts info: Figure 14-5 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 11-2 Item Legacy No. Part Number Page 298 Cabling: Cable Parts List HD11 System Power Distribution Cables (Continued) 12NC Part Number 36 453561152731 37 453561179211 Cable Description Notes/Reference Cable Assy, Power, PC (with power switch) Cable Assy, Power, Y Type, 6-ft, 10A, C14/2 C13 Part of PC assembly (Internal) System Diagram: Figure 11-3 System Diagram: Figure 11-2 VCR Diagram: Figure 11-4 Printer Diagram: Figure 11-6 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 299 Cabling: Peripheral Cabling Diagrams Peripheral Cabling Diagrams Figure 11-4 HS-MD3000U/E Mitsubishi VCR Cabling Diagram HD11 PC rear panel Upper I/O panel (rear) 18 18 HS-MD3000U/E VCR Power supply 37 18 17 17 Note: Line in is blue connector, line out is green connector 17 17 4535 612 10261 CSIP Level 1 Figure 11-5 HD11 Service Manual Page 300 Cabling: Peripheral Cabling Diagrams UP-D895MD Sony Digital B&W Printer Cabling Diagram HD11 PC rear panel 16 Power supply UP-D895MD printer 23 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 11-6 Page 301 Cabling: Peripheral Cabling Diagrams UP-D23MD Sony Digital Color Printer Cabling Diagram HD11 PC rear panel Power supply 37 16 UP-D23MD printer 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 302 Cabling: System Connector Illustrations System Connector Illustrations Figure 11-7 HD11 System Connector Locations (PC Front Panel) CD drive or DVD drive ECG input connector Magneto-optical disk (MOD) drive Phone plug jack Hard disk drive light 4535 612 10261 CSIP Level 1 Figure 11-8 HD11 Service Manual Page 303 Cabling: System Connector Illustrations HD11 System Connector Locations (PC Rear Panel) Power receptacle Power On/Off switch Auxiliary power connector USB port Motherboard connectors See Figure 11-9 USB port USB port TVIEW Gold Video Converter card connectors Radeon 7000 Graphics card connectors Serial Interface (RS-232) card connectors Hauppauge Video Capture card connectors E-box Interface Board connectors Sound card connectors 4535 612 10261 CSIP Level 1 Figure 11-9 HD11 Service Manual Page 304 Cabling: System Connector Illustrations HD11 System Connector Locations (PC Motherboard Connectors) Mouse (Not used) Keyboard (Not used) USB port USB port Serial port Parallel port (Not used) Video connector (Not used) USB ports Line out Microphone LAN connector Line in (Not used) 4535 612 10261 CSIP Level 1 Figure 11-10 HD11 Service Manual Page 305 Cabling: System Connector Illustrations HD11 System Connector Locations (E-Box Front Panel) Cartridge connector Cartridge connector Explora connector Explora connector CW/pencil probe connector 4535 612 10261 CSIP Level 1 Figure 11-11 HD11 Service Manual Page 306 Cabling: System Connector Illustrations HD11 System Connector Locations (E-Box/Power Supply Rear Panel) E-Box Token Ring cable connector See Figure 13-2 PC power receptacle OEM power receptacle B&W printer power receptacle Chassis fan connector System power cord receptacle Monitor power receptacle Chassis fan connector Power supply Side view of power supply 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 11-12 Page 307 Cabling: System Connector Illustrations HD11 System Connector Locations (Upper Rear I/O Panel on Back of System) Foot switch and print trigger External VGA Foot switch Aux pwr (PS) and composite and S-video (TVIEW card) RS-232 RS-232 Serial port S-Video (DIN) S-Video (To VCR) See Figure 13-3 B&W composite video RJ-45 LAN feedthrough connector RJ-45 LAN Color composite video Aux power (To Kybdb) USB port USB port Print trigger output VGA (To monitor) Front of I/O panel Back of I/O panel 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 11-13 Page 308 Cabling: System Connector Illustrations HD11 System Connector Locations (Lower Rear I/O Panel on Back of System) System ground Equipotential ground lug Telephone line jack 4535 612 10261 CSIP Level 1 Figure 11-14 See Figure 11-16 for control panel cable locations HD11 Service Manual Page 309 Cabling: System Connector Illustrations HD11 Control Panel PCB Cable Connector Locations J2 USB J9 Keyboard line audio J3 LED J1 Keyboard auxilary power J4 Speaker Trackball Trackball cable connector J6 Soft key ribbon connector Slide pot board Ground screw (Yellow/Green) 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 310 Cabling: Miscellaneous Cable Illustrations Miscellaneous Cable Illustrations Figure 11-15 is an illustration of the Backplane-to-Signal Distribution Board cable. Figure 11-16 is an illustration of the control panel cables. Figure 11-17 through Figure 11-18 are illustrations of the system power cords. Figure 11-15 Backplane-to-Signal Distribution Board Ribbon Cable, E-box (453561153981) Backplane PCB 10-pin ribbon cable Signal Distribution Board (behind Backplane PCB) 4535 612 10261 CSIP Level 1 Figure 11-16 See Figure 11-14 for control panel PCB connector locations 3 15 HD11 Service Manual Page 311 Cabling: Miscellaneous Cable Illustrations Control Panel Cable Locations 22 Soft key ribbon cable 12 24 13 4535 612 10261 CSIP Level 1 Figure 11-17 HD11 Service Manual Page 312 Cabling: Miscellaneous Cable Illustrations System to Source Power Cord, US, Canada, Japan (M2540-60903) 146 ± 2 Inches System Power source 4535 612 10261 CSIP Level 1 Figure 11-18 HD11 Service Manual Page 313 Cabling: Miscellaneous Cable Illustrations System to Source Power Cords 146 ± 2 Inches System Power source 4535 612 10261 CSIP Level 1 12 HD11 Service Manual Page 314 Change History: Introduction Change History Introduction This section summarizes the software and hardware changes associated with specific software releases. Unless noted under “Hardware Changes,” hardware changes do not always accompany a software release. See Section 13, “Configuration” for part numbers of the released software versions. Any hardware part number additions or changes, not dependent on software compatibility, that accompany these releases are incorporated into Section 14, “Parts”. Initial System Release (v1.0) Philips Ultrasound released the HD11 Ultrasound System for customer orders in February 2005. 4535 612 10261 CSIP Level 1 13 HD11 Service Manual Page 315 Configuration: Introduction Configuration Introduction This section lists all of the released software version part numbers for the system, identifies the primary system PCBs, and shows where these PCBs are located in the system. When applicable, additional PCB reference information is provided. This section also contains configuration information such as the as-shipped system BIOS settings, hard disk drive jumper positions, and the Philips-recommended settings for the optional OEM peripherals sold with the system. Compatibility Information Call your Philips representative for the core information you need to determine the compatibility of primary system PCBs and certain hardware assemblies with respect to the system software releases. NOTE At power on, the system conducts a check of the transducer connector modules and the TR boards to determine if they are the correct type for the system: If one (or more) of these boards is not the correct type for the system, an error message is displayed and the system is prevented from imaging. (See “Incompatible Hardware Shutdown Error” on page 176.) System Software Software releases and corresponding part numbers are listed in Table 13-1. See Section 13, “Configuration” for a summarized history of the software and hardware changes associated with specific software releases. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 13-1 Page 316 Configuration: Primary PCB Information Software Part Numbers 989605346091 SW, HD11 System 453561188495 1.0.0 SW, System Application Files, HD11, Virtual 453561188511 OS.03, SW, HD11, Virtual 453561188541 COTS.09, SW, COTS, Virtual CDs Primary PCB Information 453561188485 1.0.0, SW, System Application Files, HD11 453561188501 OS.03, SW (2 CDs) 453561188531 COTS.09, SW The HD11 primary PCB locations are shown in Figure 13-1 (PC), Figure 13-2 (E-box), and Figure 13-3 (Rear Upper I/O panel). These PCBs are shown in Figure 13-4 through Figure 13-18. There are no PCB PROMs or PCB jumpers that are required to be configured in the field. 4535 612 10261 CSIP Level 1 Figure 13-1 HD11 Service Manual Page 317 Configuration: Primary PCB Information Primary System PCB Names and Locations (PC) PC rear connector names and locations See Figure 11-8 Compatibility Information Motherboard PCB See Figure 13-4 Graphics PCB See Figure 13-5 TVIEW Gold Video Converter PCB See Figure 13-6 Serial Interface card See Figure 13-7 Hauppauge Video Capture PCB See Figure 13-8 E-box Interface PCB See Figure 13-9 Sound Card See Figure 13-10 4535 612 10261 CSIP Level 1 Figure 13-2 HD11 Service Manual Primary System PCB Names and Locations (E-Box) E-box/power supply rear connector names and locations See Figure 11-11 Signal Processor PCB See Figure 13-14 3D Motor Controller PCB (Galil Motion Control) See Figure 13-15 Compatibility Information Page 318 Configuration: Primary PCB Information Signal Distribution PCB See Figure 13-12 and Figure 13-13 Backplane PCB See Figure 13-11 TR PCB 0 TR PCB 1 TR PCB 2 TR PCB 3 See Figure 13-16 4535 612 10261 CSIP Level 1 Figure 13-3 HD11 Service Manual Page 319 Configuration: Primary PCB Information Primary System PCB Names and Locations (Rear Upper I/O Panel) Rear I/O panel connector names and locations See Figure 11-12 Video I/O PCB See Figure 13-17 I/O panel faceplate Compatibility Information Rear upper I/O box 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 320 Configuration: Primary PCB Information PC PCBs Motherboard PCB J5B1 J3J1 PWR Channel A DIMM0 Fan J2F1 CPU FAN Channel B DIMM0 Figure 13-4 J6J1 SEC IDE J6J2 PR1 IDE AGP Slot PCI Slot 1 CMOS Battery PCI Slot 2 PCI Slot 3 PCI Slot 4 PCI Slot 5 Compatibility Information J9F1 USB J9H1 USB J9J1 PCI Slot 6 Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-5 HD11 Service Manual Page 321 Configuration: Primary PCB Information Graphics PCB Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-6 HD11 Service Manual Page 322 Configuration: Primary PCB Information TVIEW Gold Video Converter PCB Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-7 HD11 Service Manual Page 323 Configuration: Primary PCB Information Serial Interface Card Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-8 HD11 Service Manual Page 324 Configuration: Primary PCB Information Hauppauge Video Capture PCB Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-9 HD11 Service Manual Page 325 Configuration: Primary PCB Information E-box Interface PCB DIP switch, See Figure 13-19 Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 Figure 13-10 HD11 Service Manual Page 326 Configuration: Primary PCB Information Sound Card Compatibility Information Figure 13-1 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 327 Configuration: Primary PCB Information E-Box PCBs Figure 13-11 Backplane PCB Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 Figure 13-12 HD11 Service Manual Page 328 Configuration: Primary PCB Information Signal Distribution PCB, Front (Connector Module Side) Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 Figure 13-13 HD11 Service Manual Page 329 Configuration: Primary PCB Information Signal Distribution PCB, Back (E-box Side) Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 Figure 13-14 HD11 Service Manual Page 330 Configuration: Primary PCB Information Signal Processor PCB Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 Figure 13-15 HD11 Service Manual Page 331 Configuration: Primary PCB Information Galil Motion Control (3D Motor Controller) PCB Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 Figure 13-16 HD11 Service Manual Page 332 Configuration: Primary PCB Information Transmit and Receive (TR0, TR1, TR2, and TR3) PCB Compatibility Information Figure 13-2 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 333 Configuration: Primary PCB Information Rear I/O Panel PCB Figure 13-17 Video I/O PCB Internal side of PCB External side of PCB Compatibility Information Figure 13-3 4535 612 10261 CSIP Level 1 HD11 Service Manual Control Panel PCB Figure 13-18 Control Panel PCB Circuit side Compatibility Information Page 334 Configuration: Primary PCB Information 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 335 Configuration: E-box Interface Board Settings E-box Interface Board Settings HD11 system will not work properly unless E-box Interface Board DIP switch settings are as shown in Figure 13-19. Figure 13-19 E-box Interface Board DIP Switch Location and Settings J501 U500 J401 J503 U501 S500 1 2 3 4 J404 Physio trigger cable connector DIP switch Figure 13-9 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 336 Configuration: Disk Drive Settings Disk Drive Settings The jumper positions and switch settings of the drives in the HD11 depend on the manufacturer of the drives. Hard Disk Drive Jumpers Figure 13-20 shows typical hard disk drive jumper positions. Examine the drive itself for information on the correct settings. The hard disk drive is the only device on the primary IDE, and is usually set to MASTER or SINGLE. Figure 13-20 Hard Disk Drive Jumper Settings 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 337 Configuration: Disk Drive Settings CD Drive Jumpers Figure 13-21 shows typical CD-RW drive jumper positions. Set the jumper to the MASTER position on the secondary IDE. Figure 13-21 CD-RW Drive Jumper Position MOD Drive Jumpers Set the MOD drive jumpers to SLAVE on the secondary IDE. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 338 Configuration: BIOS Settings BIOS Settings See “Viewing and Adjusting BIOS Settings” on page 339. Table 13-2 Default BIOS Setting Exceptions Parameter Setting BIOS Rev: BIOS Configuration: Splash Screen Boot, Boot Device Priority, 1st Boot Device BF86510A.0058.P19 or later Set to "Default" except as listed below Custom Philips screen - Flash from Philips supplied file Set to current time and date. (Time zone comes from disk image). Yes Disabled Disabled Disabled CD drive Boot, Boot Device Priority, 2nd Boot Device Hard Disk Drive Boot, Boot Device Priority, 3rd Boot Device Power, After Power Failure Disabled Real Time Clock Advanced, Boot Configuration, Plug & Play O/S Advanced, Peripheral Configuration, Parallel Port Advanced, Floppy Configuration, Floppy A Boot, USB Boot Stay Off 4535 612 10261 CSIP Level 1 HD11 Service Manual Viewing and Adjusting BIOS Settings Page 339 Configuration: BIOS Settings Use the information in this section to view the BIOS settings (Table 13-2). You will need to verify and possibly restore the BIOS, after changing the CMOS battery or Motherboard (Figure 13-4). The system boot-up sequence is dictated by the corresponding BIOS setting, which can be changed if necessary. Restoring the BIOS Settings to Default Values ➤ To view (and restore) the BIOS settings 1. Reboot the system. 2. As the system boots up, press Report repeatedly, until the BIOS screen opens. 3. View the BIOS settings, comparing them to the factory default exceptions listed in Table 13-2. 4. Reset the BIOS to the default settings by pressing the Option 1 key and in the box that appears, selecting Yes, and then pressing Return. 5. Set the system date and time to the local time by pressing the down arrow key until System Time is highlighted. Refer to the descriptions in the right pane to make the appropriate changes. 6. Press the right arrow until Advanced is highlighted, press the down arrow until Boot Configuration is highlighted, press Return, and then set Plug and Play = Yes. 7. Press THI to return to the Advanced menu. 8. Press the down arrow until Peripheral Configuration is highlighted and press Return. 9. Refer to the descriptions in the right pane to set the following: NOTE The Enter key that is referred to in the right pane is the Return key on the system QWERTY keyboard. 4535 612 10261 CSIP Level 1 HD11 Service Manual - Serial Port A = Enabled - Serial Port B = Enabled - Parallel Port = Disabled - Legacy USB Support = Enabled Page 340 Configuration: BIOS Settings 10. Press THI to return to the Advanced menu, press the right arrow until Boot is highlighted, and then press Return. 11. Under the Boot menu, set: USB Boot = Disabled. 12. Press the down arrow until Boot Device Priority is highlighted and then press Return. 13. Refer to the descriptions in the right pane to set the following: - First Boot Device = CD Drive - Second Boot Device = Hard Disk Drive - Third Boot Device = Disabled - Fourth Boot Device = Disabled 14. Press THI to return to the Boot menu, press the left arrow until Power is highlighted. 15. Press the down arrow until After Power Failure is highlighted. 16. Refer to the descriptions in the right pane to set it to Stay Off. 17. Press the Option 2 key, highlight Yes, and then press Enter to save the BIOS setting. The system reboots. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 341 Configuration: BIOS Settings Changing the Boot Sequence You can change the device from which the system boots either: • Permanently, so all subsequent system start-ups use the boot sequence • Temporarily, to change the sequence for the current start-up. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 342 Configuration: Peripheral Settings Changing the Boot Sequence Temporarily ➤ To change the boot sequence temporarily 1. Adjust the VGA display height to show the whole screen. See “To adjust the VGA vertical size” on page 165. 2. Reboot the system. 3. As the system boots up, press the Mic key repeatedly, until the Please Select Boot Device screen opens. 4. Use the arrow keys to select the drive to boot from: - Select "4M-Sony CD-RW CRX225E” as your 1st Boot Device - Select "Hardrive" as your 2nd Boot Device. 5. Press Return. Peripheral Settings The initial Philips-recommended peripheral settings for use with the HD11 system are provided in this section (“B&W Printer” on page 343, “Color Printer” on page 343, and “VCR” on page 343). 4535 612 10261 CSIP Level 1 B&W Printer HD11 Service Manual Page 343 Configuration: Peripheral Settings The Sony UP-D895MD has DIP switches on the back of the printer. The Philips-recommended DIP switch settings for use with the HD11 system are given in Table 13-3. Table 13-3 UP-D895MD B&W Printer Settings Rear of Printer DIP Switches 1–5 DIP Switch 6 DIP Switches 7–12 Down Up Down Color Printer There are no field-accessible settings on the UP-D23MD that FSEs need to access. The only difference between the UP-D23MD and the UP-D21MD used on the EnVisor is that the UP-D23MD supports “high-speed” USB 2.0. The settings in the supporting drivers for these printers are the same. VCR The VCR has front/rear panel switches, interface adapter PCB switch settings, displayed menu settings, and hidden menu settings. Mitsubishi HS-MD3000U/E VCR settings for use with the HD11 are given in Table 13-4, Table 13-5, and Table 13-6. The RS-232 interface adapter is installed inside the VCR rear panel (Figure 13-22 and Figure 13-23). Switches on the interface adapter must be set correctly for proper operation. NOTE All switches and internal menus settings should be set properly at the factory on VCRs shipped with new systems. However, when a replacement VCR is ordered, you will need to check the switch settings and menu settings To check or reset the switches, remove the two screws securing the adapter, remove the adapter, and verify that the switches are set as indicated in Table 13-4. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 344 Configuration: Peripheral Settings The displayed menu settings are listed in Table 13-5. To verify or reset these settings, see “To change the VCR displayed menu settings” on page 350. Enter the numerical code from Table 13-5 to enter the settings listed. (Only the numerical code that corresponds to setting is displayed. You will not see the setting titles.) The hidden menu settings are listed in Table 13-6. To verify or reset these settings, see “To change the VCR hidden menu settings” on page 351. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 13-4 Parameter Page 345 Configuration: Peripheral Settings HS-MD3000U/E VCR Control and Switch Settings for the HD11 System NTSC Setting (MD3000U) PAL Setting (MD3000E) MIX HIFI OFF MIX HIFI OFF ON ON ON ON Front Panel Controls Monitor Audio Keylock Rear Panel Controls 75 Ohm Video 75 Ohm S-Video RS-232 Interface Adapter Switches Cable Switch DIP Switches 1–5 DIP Switch 6 DIP Switch 7 DIP Switch 8 Straight (P) OFF ON OFF OFF Straight (P) OFF ON OFF OFF 4535 612 10261 CSIP Level 1 Figure 13-22 HD11 Service Manual Page 346 Configuration: Peripheral Settings HS-MD3000U/E VCR RS-232 Interface Adapter (1 of 2) Rear view of Mitsubishi HS-MD3000 VCR RS-232 Interface Adapter (Figure 13-23) RESET Remove screws 4535 612 10261 CSIP Level 1 Figure 13-23 HD11 Service Manual Page 347 Configuration: Peripheral Settings HS-MD3000U/E VCR RS-232 Interface Adapter (2 of 2) DIP switch assembly SW5001 (Shown with Battery PCB removed for access. With the PCB installed, you can access the switches by using a large straightened paper clip.) Cable slide switch SW5002 (shown in the “STRAIGHT P” position) 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 13-5 Parameter Page 348 Configuration: Peripheral Settings HS-MD3000U/E VCR Displayed Menu Settings for the HD11 System NTSC Setting PAL Setting Numeric Code (Not Displayed) (Not Displayed) (Displayed) Menu 1 Rec Tape End Tape End Tape In Tape Length VISS Time Code Rec. Time Code Disp Foot Switch Dimmer Stop Stop Stop T-120 REC OFF OFF L.E. OFF Stop Stop Stop E-180 REC OFF OFF L.E. OFF 101:00 102:00 103:00 104:00 105:01 106:00 107:00 108:00 109:00 S-VHS/S-ET ON/OFF Auto 201:01 Y-NR C-NR Y-Enhancer TBC Color Filter Freeze Mode ON ON ON ON OFF Frame ON ON ON ON OFF Frame 202:01 203:01 204:01 205:01 206:00 207:00 Menu 2 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 13-5 Hi-Fi Audio Normal Audio In Page 349 Configuration: Peripheral Settings HS-MD3000U/E VCR Displayed Menu Settings for the HD11 System (Continued) ON MIX ON MIX 208:01 209:00 OFF (No time/ date set) 01 01 301:00 Month Day OFF (No time/date set) 01 01 Do not set Do not set Year Time 2004 00:00:00 2004 00:00:00 Do not set Do not set Language Menu2 Language English (displayed) English (displayed) 001:00 Menu 31 Daylight Savings 1. VCRs are shipped with the Menu 3 (“clock”) functions left at the factory defaults shown because the system also provides these functions and the VCR clock is not likely to be used. If the VCR clock is set, it will cause the normal (standby) display of the VCR to display the time of day rather than tape location time, which may be confusing to some users. Pressing RESET (Figure 13-22) restores these settings to the factory defaults shown, but also resets the Language setting (see 2). 2. VCRs are shipped with the Language set to English. If you want to change the Language setting, press RESET (Figure 13-22) and cycle through the languages displayed on the VCR display. Remember, pressing RESET also restores the VCR clock settings to the factory defaults (see 1). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 350 Configuration: Peripheral Settings ➤ To change the VCR displayed menu settings 1. Power up the VCR. 2. Press and hold Menu for at least 2 seconds to initiate the VCR display. 3. Select items with JOG/ADJUST. Refer to Table 13-5 for displayed menu settings. 4. Select settings with FRAME/FIELD ENTER. 5. Change the settings with JOG/ADJUST. 6. Exit and save changes by pressing MENU. NOTE No items are displayed on the system monitor when this menu is invoked. Table 13-6 Mitsubishi HS-MD3000E/U VCR Hidden Menu Settings for the HD11 System Setting/Item Picture Control (Sharpness) (Head) Switching Point Position Up/Down Position Left/right Chroma Amplitude Hue (Color Phase) Color Delay Display PC SP Ud Lr CA CP Cd bC CC bd NTSC Setting PAL Setting 0 65 0 0 2 0 2 –1 1 ON 0 65 0 0 2 0 2 –1 1 ON 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 351 Configuration: Peripheral Settings ➤ To change the VCR hidden menu settings 1. Power up the VCR. 2. Press and hold Stop and Play simultaneously for at least 10 seconds to initiate the VCR display item corresponding to the functions. 3. Select settings with FRAME/FIELD ENTER. Refer to Table 13-6 for hidden menu settings. 4. Change the settings with JOG/ADJUST. 5. Exit and save changes by pressing STOP 4535 612 10261 CSIP Level 1 14 HD11 Service Manual Page 352 Parts: Introduction Parts Introduction This section contains general and specific parts information for the HD11 Ultrasound System. How and Where to Find a Part Number In this manual, system field-replaceable parts and cables are shown in illustrations and are listed in tables. Use the parts and cable illustrations to visually locate and identify the part you are looking for. The part number is included in the figure and is linked to the corresponding parts table where a part description is provided. Or, to find a part number by its description, look in the parts tables Table 14-1, which are alphabetized by the part descriptions. Parts Locator Map Go to the “HD11 Ultrasound System Parts Locator Map” Figure 14-1 to start your search or one of the other applicable parts information links as follows: • Call your Philips representative for the core information you need to determine the compatibility of primary system PCBs and certain hardware assemblies with respect to the system software releases. • For signal interconnect cable part numbers, see Figure 11-1 and Table 11-1. • For power distribution cable part numbers, see Figure 11-2 and Table 11-2. • For transducer part numbers, see Section 15, “Transducer Information”. • For accessories and options part numbers, see Table 14-2. • For peripheral part numbers and applicable cables, see Table 14-3. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 353 Parts: How and Where to Find a Part Number Figure Conventions 1, 2, 3, etc See Figure 14-X Item Number The item number for each part or subassembly shown in an illustration is a hypertext cross-reference linking to the parts/cable tables containing parts descriptions and additional information. See Figure “See Figure” is a hypertext cross-reference link to a detail (subassembly) figure. In the subassembly figure you will find either the part number, a reference to another detail figure, or a reference to the table containing parts descriptions and additional information. SYSTEM VIEW System View Illustration Label The “SYSTEM VIEW” (System Parts Locator Map), Figure 14-1 contains links to “PARENT VIEW” illustrations. PARENT VIEW Parent View Illustration Label “PARENT VIEW” indicates an illustration that provides links to additional parts breakdown, indicated with a “See Figure” reference. System View System View Button The “System View” button is a hypertext cross-reference link to the “SYSTEM VIEW” (System Parts Locator Map). You can return to the “SYSTEM VIEW” (System Parts Locator Map) by clicking the “System View” button in the lower left corner of any figure in this section. Parent View Parent View Button The “Parent View” button is a hypertext link to the parent-part or “PARENT VIEW” illustration. Parts List Parts List Button The “Parts List” button (located on the “System Parts Locator Map” only) is a hypertext cross-reference linking to the “Parts Table” containing parts descriptions and additional information. The “Parts List” can also be accessed by clicking one of the blue part numbers in any of the figures in this section. Installation Installation Button The “Installation” button is a hypertext link to a figure’s corresponding installation/removal procedure. 4535 612 10261 CSIP Level 1 Disassembly HD11 Service Manual Page 354 Parts: How and Where to Find a Part Number Disassembly Button The “Disassembly” button is a hypertext link to figures corresponding to a disassembly/assembly procedure. Green Arrow The green arrows found throughout the parts illustrations are used to indicate movement (direction, rotation), or point to a specific area (details, breakdowns). Parts Table Definitions Item No. This column lists the item numbers that correspond to parts in the parts illustrations. Located On This column lists all of the figures on which the part is found. Legacy Part Number This column lists the legacy part number for an item. Use this column only if you are in North America or Canada, or you order directly from Bothell. These numbers correspond to the PR1 SAP system. If a table is referenced in this column, the part number is on that table. 12NC Part Number This column lists the 12NC part number for an item. Use this column if you are ordering from an APEC, an EMEA, or an LATAM country. 12NC numbers can be used for parts orders worldwide. These numbers correspond to the MIP SAP system used by the SLIs and Miami. If a table is referenced in this column, the part number is on that table. Part Description The name or common description of the item is listed here. Where appropriate, the description column also includes size, tolerance, type or model, and material data for the part. Parts tables are alphabetized by this column. Attaching parts must be ordered separately. They are not provided with the assembly, the subassembly, or the component being attached. 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 355 Parts: Parts Ordering Information Notes/Reference Manufacturer’s part numbers, sometimes alternate part numbers, special applications, and other information pertaining to a specific part are listed in the Notes/Reference column. For top assemblies containing many replaceable parts, the applicable figure or table for further breakdown of parts is listed here. Parts Ordering Information Field Service Engineers For parts ordering procedures, FSEs should refer to their standard operating procedures. Customers Customers can order parts through an FSE or directly from the Customer Service Order Processing Department. Customers ordering parts through an FSE will need to provide the following information: • Shipping address • Purchase order number of equipment • Part numbers or sales order numbers • Part descriptions and quantity needed 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 356 Parts: Illustrations Illustrations Figure 14-1 HD11 Ultrasound System Parts Locator Map (Front and Rear Views) SYSTEM VIEW System labeling Side, Figure 14-30 Video monitor See Figure 14-3 Control panel See Figure 14-6 Foot switch See Figure 14-29 B&W printer bay See Figure 14-26 PC assembly See Figure 14-14 Rear I/O panel See Figure 14-20 System enclosures See Figure 14-11 E-box assembly See Figure 14-17 Power supply See Figure 14-19 Cart (internal) See Figure 14-13 Parts List Cart base enclosures See Figure 14-12 - Front - - Rear - Side View 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-2 Page 357 Parts: Illustrations HD11Ultrasound System Parts Locator Map (Right Side) SYSTEM VIEW System labeling Side, Figure 14-30 Front, Rear Lift column See Figure 14-24 Peripheral top deck See Figure 14-26 System enclosures See Figure 14-11 Casters See Figure 14-28 Parts List - Right side - End Views 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-3 Page 358 Parts: Illustrations Video Monitor Assembly PARENT VIEW Internal microphone 32 93 Installation Cable/connector access panel See Figure 14-5 Monitor base See Figure 14-4 Disassembly System View 54 Video monitor assembly 4535 612 10261 CSIP Level 1 Figure 14-4 HD11 Service Manual Page 359 Parts: Illustrations Video Monitor Base Twivel shoe 97 96 Twivel ring Parent View System View Monitor base 4535 612 10261 CSIP Level 1 Figure 14-5 HD11 Service Manual Page 360 Parts: Illustrations Cable/Connector Access Panel (Video Monitor) Access panel 21 35 Parent View System View 13 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-6 Page 361 Parts: Illustrations Control Panel PARENT VIEW Knobs, transducer holders, and cable hooks See Figure 14-7 Keyboard and trackball See Figure 14-8 Monitor base See Figure 14-4 Trigger and Mechlok cable See Figure 14-10 Soft key assembly See Figure 14-9 System View 4535 612 10261 CSIP Level 1 Figure 14-7 HD11 Service Manual Page 362 Parts: Illustrations Control Panel (Knobs, Transducer Holders, and Cable Hooks) 41 36 81 (2 plcs) 39 40 37 81 (2 plcs) 10 (4 plcs) 83 (8 plcs) Parent View System View 9 (2 plcs) 83 (4 plcs) 4535 612 10261 CSIP Level 1 Figure 14-8 HD11 Service Manual Page 363 Parts: Illustrations Control Panel (Keyboard and Trackball) 38 Trackball Disassembly 43 Parent View System View 85 4535 612 10261 CSIP Level 1 Figure 14-9 HD11 Service Manual Page 364 Parts: Illustrations Control Panel (Soft key Assembly) PCB 80 (11 plcs) 1 Disassembly 5 Parent View System View 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-10 Page 365 Parts: Illustrations Control Panel (Trigger and Mechlok Cable) 33 6 34 Pivot Latch Parent View System View 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-11 Page 366 Parts: Illustrations System Enclosures PARENT VIEW 85 (4 plcs) 81 (2 plcs) 82 (2 plcs) 35 60 8 7 62 82 (2 plcs) Disassembly System View 59 58 81 (6 plcs) Cart base enclosures See Figure 14-12 61 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-12 Page 367 Parts: Illustrations Cart Base Enclosures 84 (2 plcs) 88 89 84 (4 plcs) Disassembly 13 Parent View System View 89 84 (2 plcs) 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-13 Page 368 Parts: Illustrations Cart (Internal) PARENT VIEW Lift column See Figure 14-24 Modem See Figure 14-22 Rear I/O panel See Figure 14-20 PC assembly See Figure 14-14 E-box assembly See Figure 14-17 Power supply See Figure 14-19 PC and E-box air cooling fans See Figure 14-23 System View 4535 612 10261 CSIP Level 1 Figure 14-14 HD11 Service Manual Page 369 Parts: Illustrations PC Assembly PC access panel See Figure 14-15 See Table 14-2 for drive configuration kits 22 53 24 Disassembly Parent View 56 System View 57 Hard disk drive light panel 76 PC assembly 4535 612 10261 CSIP Level 1 Figure 14-15 HD11 Service Manual Page 370 Parts: Illustrations PC Access Panel See Figure 13-1 for pcb locations 77 23 (2 plcs) Disassembly Parent View System View PC components See Figure 14-16 Access panel Part of 76 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-16 Page 371 Parts: Illustrations PC Components See Figure 13-1 for pcb locations 46 47 22 16 53 66 64 69 67 65 63 68 Parent View System View 24 4535 612 10261 CSIP Level 1 Figure 14-17 HD11 Service Manual Page 372 Parts: Illustrations E-box Assembly See Figure 13-2 for pcb locations E-box access panel See Figure 14-18 72 71 (behind) 50 3 51 52 4 2 Disassembly 79 (8 plcs) Parent View System View See Table 14-2 for module configuration kits 49 25 E-box assembly 4535 612 10261 CSIP Level 1 Figure 14-18 HD11 Service Manual Page 373 Parts: Illustrations E-box Access Panel See Figure 13-2 for pcb locations 73 70 74 (4 plcs) 20 14 Disassembly Parent View System View Power supply See Figure 14-19 4535 612 10261 CSIP Level 1 Figure 14-19 HD11 Service Manual Page 374 Parts: Illustrations Power Supply (Below E-box) 78 Retainer clip 28 Power cord Installation Power supply Disassembly Parent View System View 4535 612 10261 CSIP Level 1 Figure 14-20 HD11 Service Manual Page 375 Parts: Illustrations Rear I/O Panel See Figure 13-3 for pcb locations Upper I/O panel 75 17 USB Disassembly Rear vent Parent View System View Faceplate Lower I/O bulkhead See Figure 14-21 4535 612 10261 CSIP Level 1 Figure 14-21 HD11 Service Manual Page 376 Parts: Illustrations Lower I/O Bulkhead Modem See Figure 14-22 Lower I/O bulkhead 19 83 Rear vent Parent View System View 18 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-22 Page 377 Parts: Illustrations Modem (V.90, Portable USB) USB connection 94 95 90 RJ-45 connection Disassembly Parent View System View 45 Modem assembly 4535 612 10261 CSIP Level 1 Figure 14-23 HD11 Service Manual Page 378 Parts: Illustrations PC and E-box Air Cooling Fan Assemblies PC side E-box side 26 Fans Disassembly - Front of system - Parent View 27 System View Fan filter Disassembly 28 4535 612 10261 CSIP Level 1 Figure 14-24 HD11 Service Manual Lift Column Mechlok assembly and gas strut See Figure 14-25 Parent View System View Page 379 Parts: Illustrations 4535 612 10261 CSIP Level 1 Figure 14-25 HD11 Service Manual Page 380 Parts: Illustrations Lift Column (Mechlok Assembly and Gas Strut) 92 6 Pivot mount (reference) Disassembly Parent View System View 44 4535 612 10261 CSIP Level 1 HD11 Service Manual Figure 14-26 Page 381 Parts: Illustrations B&W Printer Bay, Drawer, and Peripheral Top Deck PARENT VIEW Peripheral mounting plates and enclosures See Figure 14-27 62 91 1 Or Disassembly System View 21 4535 612 10261 CSIP Level 1 Figure 14-27 HD11 Service Manual Page 382 Parts: Illustrations Peripheral Mounting Plates and Enclosures 91 81 (4 plcs) 5 86 81 (4 plcs) 9 Single peripheral 55 Or Installation Dual peripherals 84 (4 plcs) Installation Disassembly 29 30 35 87 Parent View System View 4535 612 10261 CSIP Level 1 Figure 14-28 HD11 Service Manual Page 383 Parts: Illustrations System Casters 15 Rear caster 14 Disassembly System View Front caster 4535 612 10261 CSIP Level 1 Figure 14-29 System View HD11 Service Manual Page 384 Parts: Illustrations Foot Switch Assembly 16 Foot switch assembly 4535 612 10261 CSIP Level 1 Figure 14-30 HD11 Service Manual Page 385 Parts: Illustrations System Labeling (Left Side of System) 42 PC assembly System View - Left side - 4535 612 10261 CSIP Level 1 Figure 14-31 HD11 Service Manual Page 386 Parts: Illustrations HD11 System Accessory Box Contents 10 15 28 16 17 4 System View 14 6 9 4535 612 10261 CSIP Level 1 HD11 Service Manual Parts Table Part Numbers Page 387 Parts: Parts Table Part Numbers Included in the tables that follow are two columns of part numbers. Some parts have numbers listed in both columns. This is required due to varying SAP clients located in various geographical locations. If there is only one number on the line item you are looking for, then that is the number you use. Refer to Parts Table Definitions for Legacy/12NC part number information. Parts List Table 14-1 Item No. Located On HD11 Ultrasound System Parts List Legacy Part Number 12NC Part Number Part Description Notes/Reference 1 Figure 14-9 4535611726211 Backing, Soft key Control panel Soft key assembly 2 Figure 14-17 4535634944811 Bezel CW 3 Figure 14-17 4535634944611 Bezel, Honda, Convex 4 Figure 14-17 4535634944711 Bezel, Perfect Union 5 Figure 14-9 453561153391 Bezel, Soft key Used for the Non-imaging module (E-box 453561194871) Used for the cartridge connector module 453561194861 See Table 14-2 for option kits Used for the Explora module 453561194851 Control panel Soft key assembly 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. 6 7 8 Located On Page 388 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number Figure 14-10 M2540-80035 Figure 14-25 Figure 14-11 Figure 14-11 9 Figure 14-7 Figure 14-27 10 Figure 14-7 11 12 13 14 Figure 11-2 Table 11-2 Figure 11-1 Table 11-1 Figure 14-12 Figure 14-28 12NC Part Number Part Description 453563470981 Cable Assy, Mechlok 453561153381 453563494491 453561168711 M2540-40690 453563470421 Table 11-2 Table 11-1 453563497281 453561179591 Notes/Reference Mechanical cable used on the Mechlok assy Cable Hook, Front Transducer cord hanger Cable Hook, Rear Power cord hanger Used for small peripheral shelf or non peripheral installation Cable Hook, Transducer (B) Used for control panel tranducer cables or as a power cord hanger for large peripheral shelf installation Also used as part of config kit 989605346371 Cable Hook, Transducer, Control panel Mushroom (A) Cables, Power Distribution Cables, Signal Interconnect Cart, HD11 HD11 chassis assembly Caster, Swivel and Total Front caster (2) Locking 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 389 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Notes/Reference Caster, Swivel, Plain Central Processing Unit (CPU) Connector, Phone Jack, Coupler, 6C Connector, SGL, Cont Pin, 6-mm-BSC-SZ, Rnd Connector, Tel Plug, Phone 1, CKT Door Assembly, E-box Rear caster (2) PC assembly, motherboard Drawer Assembly Used if no B&W printer is installed PC assembly 15 16 Figure 14-28 Figure 14-16 M2540-671411 17 Figure 14-20 18 Figure 14-21 1251-59641 19 Figure 14-21 1252-6152 20 Figure 14-18 21 Figure 14-26 22 Figure 14-14 Figure 14-16 453561197991 Drive, CDRW/DVD-ROM, White Grey 23 Figure 14-15 M2540-67100 453561121491 Drive, Disk, Hard, 80GB, 7200 RPM, 24 25 Figure 14-14 M2540-801051 Figure 14-16 Figure 14-17 453561179601 No part number as of 12/9/04 453561179161 Part Description No part number as of 12/9/04 453563470041 4535634945211 453561180661 No part number as of 12/9/04 4535634945111 ATA 100 Drive, Disk, Magneto-optical, 3.5-in E-box assembly Rear I/O panel Used on the lower rear I/O bulkhead Used on the lower rear I/O bulkhead Card cage access door PC assembly (2) Legacy Number 2100-1953-01 See Table 14-2 for option kits HD11 E-box assembly 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 390 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference Dual fans Single fan Filter slides out on either side of the system Color printer enclosure snaps onto shelves 453561180351 or 453561180361 VCR enclosure snaps onto shelves 453561180351 or 453561180361 See Table 14-2 for option kits 26 27 28 Figure 14-23 Figure 14-23 Figure 14-23 453561154671 453561154661 453561167121 Fan Assembly, E-box Fan Assembly, PC Filter Assembly 29 Figure 14-27 453561170561 Garage, Color Printer (Small) 30 Figure 14-27 453561170571 Garage, VCR (Large) 31 Not shown No part number as of 12/9/04 32 Figure 14-3 4535634957511 Gasket, EMI, Nylon, Urethane, NIPL, 3.8mm-Wide Grill, Speaker 33 34 Figure 14-10 Figure 14-10 453563495691 453563495721 Handle, Front Handle, Height Release 8160-16031 Attaches to front monitor mount Part of control panel Trigger for control panel adjustment 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 391 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference No OEM option/blanking panel (Removed for peripheral shelf installation) 35 Figure 14-11 Figure 14-27 4535611559711 Hatch, Top 36 37 38 39 Figure 14-7 Figure 14-7 Figure 14-8 Figure 14-7 453563495671 453561155531 453563495541 453561177181 Holder, Transducer, Left Holder, Transducer, Right Keyboard, HD11 Knob, LGC 40 Figure 14-7 453561160161 41 Figure 14-7 42 Figure 14-30 4535611605211 43 Figure 14-8 44 45 Figure 14-25 M2540-80030 Figure 14-22 2100-1926-011 4535611728911 453563470971 No part number as of 12/9/04 46 Figure 14-16 M2540-671801 1065-6462-01 453561129211 No part number as of 12/9/04 Includes Soft key board Control panel LGC slide knob (2 plcs) Knob, Light Pipe, TGC/LGC Control panel TGC slide knob (8 plcs) Knob, Small, Push Rotate Control panel rotary knob (5 plcs) Label, Software, License, PC label Windows XP Embedded LED Assembly Control panel Mechlok Assembly Lift column Modem, V.90, Portable, USB See Figure 11-1 for modem cabling Module, 256 MB Memory PC assembly, motherboard 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number 47 Figure 14-16 M2540-671901 48 Not shown 49 Figure 14-17 M2540-007601 No part number as of 12/9/04 50 Figure 14-17 453561194861 51 Figure 14-17 Page 392 Parts: Parts List No part number as of 12/9/04 453561196291 453561194851 Part Description Notes/Reference Module, 512 MB Memory PC assembly, motherboard Module, DDR, IC, 64Mx64, 200MHz, Dimm184 (512MB) Module Case, Blanking E-box assembly No module option/ blanking cover See Table 14-2 for option kits Module, Cartridge E-box cart configurable Connector Assy transducer module Use Honda bezel 4535634944611 Module, Explora Connector E-box cart configurable Assy transducer module Use Perfect Union bezel 4535634944711 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. 52 Located On Figure 14-17 Page 393 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number 453561194871 Part Description Notes/Reference Module, Non-imaging Doppler Connector Assy (CW/Pencil probe) E-box cart configurable transducer module Use CW bezel 4535634944811 NOTE HD11 does not support two pencil probes plugged in simultaneously. 53 Figure 14-14 Figure 14-16 453561182811 Module, Physio (ECG) 54 Figure 14-3 453561166991 Monitor, 6 Mode, RGB 55 Figure 14-27 4535611803711 Mount, Shelf PC assembly See Table 14-2 for option kits Multi-sync 15-in video monitor Peripheral shelf mounting bracket Part of config kit 989605346371 (Replaces top hatch 453561155971) 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 394 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Panel, Drive Blank Off Notes/Reference 56 Figure 14-14 453561153581 57 Figure 14-14 453561153591 58 59 Figure 14-11 Figure 14-11 453563494431 453563494451 60 61 62 453563494411 453563494401 453563494441 63 Figure 14-11 Figure 14-11 Figure 14-11 Figure 14-26 Figure 14-16 PC assembly No drive option/blanking cover Panel, Drive Blank Off, Small PC assembly No drive option/blanking cover Panel, Front Panel, Front, Storage Bin PC assembly Mounts on storage bin box Panel, Side, Left Panel, Side, Right Panel, Top, Cart OEM deck 453561183001 PCB Assy, E-box Interface 64 Figure 14-16 453561198941 PCB Assy, PCA Graphics Card, 64MB, Celestica PC assembly See Figure 13-1 for PCB locations PC assembly See Figure 13-1 for PCB locations 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 395 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number 65 Figure 14-16 453561194831 66 Figure 14-16 M2540-671101 4535611943211 67 Figure 14-16 453561194361 68 Figure 14-16 453561180551 69 Figure 14-16 453561194841 70 Figure 14-18 453563499311 Part Description Notes/Reference PCB Assy, PCA, Hauppauge PC assembly Video Capture See Figure 13-1 for PCB locations PCB Assy, PC Motherboard PC assembly See Figure 13-1 for PCB locations PCB Assy, PCA, PCI, SGL PC assembly Serial Port See Figure 13-1 for PCB locations PCB Assy, Sound Card, PC assembly Creative CT4751 See Figure 13-1 for PCB locations PCB Assy, PCA, TVIEW PC assembly Video Converter See Figure 13-1 for PCB locations PCB Assy, 3D Motor E-box assembly Controller See Table 14-2 for option kits (Galil Motion Control) See Figure 13-2 for PCB locations 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 396 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference E-box assembly See Figure 13-2 for PCB locations E-box assembly See Figure 13-2 for PCB locations E-box assembly See Figure 13-2 for PCB locations E-box assembly 4 boards required, TR0, TR1, TR2, TR3 See Figure 13-2 for PCB locations Rear I/O panel HD11 PC assembly 71 Figure 14-17 M2540-60210 453561125671 PCB Assy, Backplane Board 72 Figure 14-17 M2540-60220 453561125661 PCB Assy, Signal Distribution Board 73 Figure 14-18 M2540-60260 453561125621 PCB Assy, Signal Processor Board 74 Figure 14-18 M2540-60240 453561125641 PCB Assy, Transmit and Receive (TR) Board 75 76 453561125681 453561152641 77 Figure 14-20 M2540-60190 Figure 14-14 Figure 14-15 Figure 14-15 453561194311 78 Figure 14-19 453561161891 PCB Assy, Video I/O Board PC, Display Processor, HD11 SCD Power Supply, PC, Switching, Top rear of PC assembly 6 Output, 300W Power Supply, Universal DC Bottom of E-box assembly and AC, HD11 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 397 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference 453561188621 Screw, M3-,5x8, Pnh, Torx, with CCC Washer, Pas Used on the Signal Distribution and Backplane boards No part number as of 12/9/04 453561125331 Screw, M3x0.5, 6mm-Long, Machine Screw, M4-0.7x10, Sems, Torx, Dr, Pan, Ss, Pas 79 Figure 14-17 80 Figure 14-9 81 Figure 14-7 Figure 14-11 Figure 14-27 82 Figure 14-11 0515-12691 No part number as of 12/9/04 83 Figure 14-7 0515-28591 Figure 14-21 84 Figure 14-12 M2540-803201 Figure 14-27 No part number as of 12/9/04 No part number as of 12/9/04 85 Figure 14-8 Figure 14-11 0515-04301 453561184181 Common usage throughout system See Table 14-2 for option kits There are two screws at the rear of both side panels. Screw, M4x0.7, 10mm-Long, Used for the front and Machine rear cable hooks Screw, M4x0.7, 10mm-Long, Pnh, Machine Screw, M4x0.7, 10mm-Long, Also used as part of config w/Washer, Mushroom, kit 989605346371 Machine Screw, M4x30, Tx, Flh, Pas, Control panel screws Ss, Patch 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-1 Item No. Located On Page 398 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference Dual peripheral shelf for both color printer and VCR Part of config kit 989605346371 Use cable hook (2) 453561168711 for large shelf installations Single peripheral shelf for either the color printer or the VCR Use rear cable hook 453563494491 for small shelf installations 86 Figure 14-27 453561180351 Shelf, Long (Large) 87 Figure 14-27 453561180361 Shelf, Small 88 Figure 14-12 4535634957611 Skirt, Base, Rear 89 Figure 14-12 Skirt, Base, Side Left or right replaceable 90 Figure 14-22 2601-0145-011 Sleeve, Ferrite 91 Figure 14-26 1065-2386-011 Figure 14-27 4535611533511 No part number as of 12/9/04 No part number as of 12/9/04 Used on the V.90 USB modem cable OEM deck Two straps are used to secure each peripheral Strap, Universal OEM 4535 612 10261 CSIP Level 1 Table 14-1 Item No. Located On HD11 Service Manual Page 399 Parts: Parts List HD11 Ultrasound System Parts List (Continued) Legacy Part Number 12NC Part Number 92 93 94 Figure 14-25 Figure 14-3 Figure 14-22 2210-01261 453561182341 453561153361 No part number as of 12/9/04 95 Figure 14-22 2210-01251 No part number as of 12/9/04 96 Figure 14-4 4535611570811 97 Figure 14-4 4535611766411 Part Description Notes/Reference Strut, Gas, 60-lbs Used on the lift column Support, Monitor, Front Tape, Velcro, IW, Black, Type Used for mounting the 170 modem to the PC side of Tape, Velcro, IW, Black, Type the upper I/O box 400 Trim, Twivel Base Monitor mount/swivel/ pivot base Twivel Hat Monitor mount 1. Part number is not identified as a Field Replaceable Unit (FRU). 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 400 Parts: Accessories and Options Parts List Accessories and Options Parts List Table 14-2 Item No. Legacy Part Number HD11 Ultrasound System Accessories and Options Parts List 12NC Part Number 1 989605346111 2 989605346281 Part Description Notes/Reference Configuration Kit, 4D Hardware Option Kit Includes 3D Motor Controller PCB 453563499311 Configuration Kit, MO Drive Option Kit Hardware Includes Magneto-optical disk drive 3 989605346301 Configuration Kit, Physio Module Hardware 4 989605346631 Configuration Kit, Blanking Connector Panel M2540-801051, and Magneto-optical disk M2540-80101 Option Kit Includes Physio Module 453561182811, Physio USB cable assembly 453561153761, and Physio Trigger cable assembly M2540-69030 Option Kit Includes Honda bezel 4535634944611, Blank module case M2540-007601, Gasket 8160-16031, and Screw 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-2 Item No. Legacy Part Number 5 Page 401 Parts: Accessories and Options Parts List HD11 Ultrasound System Accessories and Options Parts List (Continued) 12NC Part Number 989605346371 6 M1500A 989803103811 7 M1510A 989803103871 8 9 M1613A M1603A 989803104451 989803104371 10 77921-62480 11 12 13 14 M1619A M1609A M2540-80101 40420A No part number as of 12/9/04 989803104481 989803104411 453563468731 989803101301 15 13951C 989803100491 Part Description Notes/Reference Configuration Kit, Long Peripheral Shelf Includes long shelf 453561180351, shelf mount 4535611803711, cable hook 453561168711, screws M2540-803201 Included in the accessory box shipped with the system, Figure 14-31 Cable, 3 Lead ECG Patient Trunk, AAMI Cable, 3 Lead ECG Patient Trunk, IEC Cable, 3 Lead Set, AAMI Cable, 3 Lead Shield Gbr USA Included in the accessory box shipped with the system, Figure 14-31 Cable Assy, Physio Cable Kit Included in the accessory box shipped with the system, Figure 14-31 Cable, Lead Set, IEC Cable, Lead Set, U.S. Disk, Magneto-optical Part of 989605346281 kit Electrode, Disp Diag 1000/cs, Included in the accessory box shipped Pre-gelled, Ss with the system, Figure 14-31 Electrode, Neonatal/Pediatric Solid Gel 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 14-2 Item No. 16 Page 402 Parts: Accessories and Options Parts List HD11 Ultrasound System Accessories and Options Parts List (Continued) Legacy Part Number 12NC Part Number Part Description Notes/Reference M2540-80280 453563471071 Foot switch Assembly Included in the accessory box shipped with the system, Figure 14-31 Illustration: Figure 14-29 17 SNY110HG 989803110101 18 SNY21L 453563486801 Paper, B&W, High Gloss Thermal, UPP-110HG Paper, Color, L-Size, Medical Connects to the rear upper I/O panel See Figure 11-12 Included in the accessory box shipped with the system, Figure 14-31 4535 612 10261 CSIP Level 1 HD11 Service Manual Page 403 Parts: Peripherals Parts List Peripherals Parts List Table 14-3 Item No. Peripherals and Applicable Cables Part Description USA/Worldwide Part Number Power Cable Signal Cable 1 Printer, Black-and-White, UP-D895MD, Digital, USB, Sony 453561157291 453563198571 M2540-69100 2 Printer, Color, UP-D23MD, Sony 453561121361 453561179211 M2540-69100 3 VCR, HS-MD3000U, NTSC, Mitsubishi, 120V, 60Hz (VCR only) 453561166202 453561179211 3500-3596-01 M2540-69202 M2540-69204 4 (With RS-232/USB Adapter) 453561169651 453561179211 3500-3596-01 M2540-69202 M2540-69204 References Photo Figure 1-3 Cabling diagram Figure 11-5 Parts Illustration Figure 14-26 Legacy number 2100-1941-01 Photo Figure 1-3 Cabling diagram Figure 11-6 Photo Figure 1-3 Cabling diagram Figure 11-4 NTSC version supports NTSC-M format 4535 612 10261 CSIP Level 1 Table 14-3 Item No. 5 HD11 Service Manual Page 404 Parts: Peripherals Parts List Peripherals and Applicable Cables (Continued) Part Description VCR, HS-MD3000EA, PAL, Mitsubishi USA/Worldwide Part Number Power Cable 453561166212 453561179211 3500-3596-01 M2540-69202 M2540-69204 453561169661 453561179211 3500-3596-01 M2540-69202 M2540-69204 453561169671 -- -- 100-230V, 50/60Hz (VCR only) 6 (With RS-232/USB Adapter) 7 R-3002 RS-232/USB Adapter Signal Cable References Photo Figure 1-3 Cabling diagram Figure 11-4 PAL version supports PAL-B format Used on the Mitsubishi VCR 4535 612 10261 CSIP Level 1 15 HD11 Service Manual Page 405 Transducer Information: Introduction Transducer Information Introduction This section summarizes general and parts information for the transducers that can be used with the HD11 system. Table 15-1 through Table 15-6 lists the transducers by type, providing general information about each: • Table 15-1 Curved Array Transducers • Table 15-2 Doppler Pencil Transducers • Table 15-3 Linear Array Transducers • Table 15-4 Sector Array Transducers • Table 15-5 Transesophageal (TEE) Transducers • Table 15-6 3D/4D Transducers Table 15-7 lists the parts information for each transducer. 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-1 Page 406 Transducer Information: Introduction Curved Array Transducers Name/Connector Applications Frequency Biopsy Capable? Harmonics Capable? C5-2 Abdominal, OB/GYN 2.0–5.0 MHz Yes Yes Endovaginal, OB/GYN 4.0–8.0 MHz Yes No Yes No Explora Abdominal, Neonatal head, OB/ 5.0–8.0 MHz GYN, Pediatric C9-4 Abdominal, OB/GYN, Pediatric 4.0–9.0 MHz Yes No Endocavity Yes No Cartridge C8-4v Cartridge C8-5 Explora C9-5ec Explora 5.0–9.0 MHz 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-2 Page 407 Transducer Information: Introduction Doppler Pencil Transducers Name /Connector Applications Frequency Biopsy Capable? Harmonics Capable? D2cwc Cardiac 2.0 MHz No No Transcranial Doppler 2.0 MHz No No Cardiac, Vascular 5.0 MHz No No Pencil D2tcd Pencil D5cwc Pencil 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-3 Page 408 Transducer Information: Introduction Linear Array Transducers Name/Connector Applications Frequency Biopsy Capable? L8-4 Abdominal, Musculoskeletal, Pediatric Hips, Small Parts, Vascular Abdominal, Musculoskeletal, Pediatric Hips, Small Parts, Vascular Abdominal, Pediatric Hips, Small Parts, Vascular 4.0–8.0 MHz Yes Yes 3.0–12.0 MHz Yes Yes 5.0–12.0 MHz Yes No Cardiac, Intraoperative, Musculoskeletal, Vascular 7.0–15.0 MHz No No Explora L12-3 Cartridge L12-5 Explora L15-7io Explora Harmonics Capable? 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-4 Page 409 Transducer Information: Introduction Sector Array Transducers Harmonics Capable? Name/Connector Applications PA 4-21 Abdominal, Cardiac, OB/GYN, 2.0–4.0 MHz TCD Yes Yes Abdominal, Cardiac, TCD 1– 3.0 MHz No Yes Abdominal, Cardiac, TCD, OB/GYN 2.0–4.0 MHz Yes Yes Cardiac, Neonatal head, OB/ GYN, Pediatric abdominal 3.0–8.0 MHz No No Pediatric cardiac, Pediatric abdominal, Intraoperative, Neonatal head 4.0–12.0 MHz No No Cartridge S3-1 Frequency Biopsy Capable? Explora S4-2 Cartridge S8-3 Explora S12-4 Explora 1. This transducer is not sold with the system, but is supported 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-5 Page 410 Transducer Information: Introduction TEE Transducers Name/Connector Applications Frequency Biopsy Capable? S7-2omni Transesophageal (Adult and Pediatric cardiac) 2.0–7.0 MHz No Yes Transesophageal (Adult and Pediatric cardiac) 3.0–7.0 MHz No No Transesophageal (Adult and Pediatric cardiac) 4.6–6.0 MHz No Yes Explora S7-3t mini-Multi Explora T6H1 2 1. This transducer is not sold with the system, but is supported. 2. Requires an adapter for use on the HD11 system. Harmonics Capable? 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-6 Page 411 Transducer Information: Introduction 3D/4D Transducers Name/Connector Applications Frequency Biopsy Capable? Harmonics Capable? 3D 6-2 Abdominal, OB/GYN, Pediatric 2.0–6.0 MHz Yes Yes Abdominal, OB/GYN, Pediatric 4.0–8.0 MHz Yes Yes Endovaginal, OB/GYN 3.0–9.0 MHz Yes Yes Explora 3D 8-4 Explora 3D 9-3v Explora 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-7 Transducer Page 412 Transducer Information: Introduction HD11 System Transducer Part Numbers Legacy Part Number 12 NC Part Number C5-21 -- 453561173201 C8-4V1 C8-5 C9-4 C9-5ec Doppler Pencil D2cwc D5cwc D2tcd Linear Array L8-4 -- 453561172921 -4000-0972-02 4000-0967-02 453561190821 453561116321 453561119881 -4000-0990-01 -- 453561172792 453561128561 453561204991 --- 453561167102 453561182101 -- 453561189752 -- 45356115331 21422-68000 453563474811 --- 453561176631 453561182071 Curved Array L12-31 L12-51 L15-7io Sector Array PA4-21 S3-1 S4-2 4535 612 10261 CSIP Level 1 HD11 Service Manual Table 15-7 Page 413 Transducer Information: Introduction HD11 System Transducer Part Numbers (Continued) Transducer Legacy Part Number 12 NC Part Number S8-3 S12-4 Transesophageal (TEE) T6H (legacy OmniPlane - 21378A) T6H Adapter S7-2omni S7-3t 3D/4D 3D6-2 3D9-3v 3D8-4 --- 453561181011 453561184501 21378-68000 ---- 453563466821 453561167281 453561181031 453561181211 -4000-0932-02 -- 453561166061 453561125001 453561164181 1. Supplies and accessories, including transducer biopsy guides, kits, and covers or sheaths, are available from CIVCO Medical Instruments. See “Supplies and Accessories” on page 42.