10 Series
Transcription
10 Series
Leverless Limit Switches Square Housing 10 Series ® 10 Series 10 Series How it Works GO Switch 10 Series side sensing switches use two permanent magnets and a ferrous armature to control a set of mechanical contacts. One magnet is positioned closer to the armature, creating a dominant magnetic flux field on the sensing side of the switch. As a result, the armature rests in its unoperated position, closing the N/C contact circuit. (Fig. 1) When a ferrous target enters the sensing area of the switch (Fig 2), it diverts flux lines from the armature, to create a magnetic dominance on the opposite of the armature. As a result, the armature snaps to its operated position, closing the N/O contact circuit. When the target is removed the armature immediately returns to its unoperated position. Sensing Area Armature Target Figure 2 Activated Figure 1 Unactivated Contact chamber completely potted and sealed from the environment Rugged Brass or Stainless Steel housing Extended Sensing Option Multiple termination options: Lead Wires, Cable, Quick Disconnects 12 Conduit hub can be located in any of 5 positions for ease of installation Options Available n n n n Explosion Proof Hi-Temp SubSea Latching ® 10 Series 10 Series How we stack up against the Competition GO Switch Inductive Proximity Switch Rugged Design YES Industry tested in the most severe and demanding environments NO Susceptible to bre and malfunctio moderate applica One Piece Construction YES 304 Stainless Steel or Brass housing eliminates possibility of dust or fluid penetration NO Usually a two p plastic or nickel p brass design - in moisture to ing -40 0F to 350 0F Extremes that the competition can't reach Usually 1 0F to 1 Sensing distance reduces as tempe elevates YES One switch can be used in all types of environments; high temp, A/C or D/C, hazardous, inherently shielded NO Multitude of sen needed for var applications: A/C shielded, unshie sinking, sourc increased sens NOT REQUIRED YES 24-250VAC, 10-3 NO One moving part - internal armature bearing never wears out YES Large invento requirement du application spe needs; fragile elec design invites da failure and cont replacement Temperature Range Versatility Supply Voltage After Sale Maintenance Mechanical Limit Switch Why not eliminate the maintenance headaches and downtime pr oblems problems your mechanical switches and pr oximity sensors ar e cr eating? proximity are creating? GO SWITCH - SET IT AND FORGET IT!! 13 ® 10 Series 10 Series Specifications Most Popular Models Housing Size: 11/2" (38 mm) square x 49/16" (116 mm) overall (Figure 1). Add 1/2" (13 mm) for bottom conduit outlet Materials: Brass or stainless steel Conduit Outlet: 1/2"-14 NPT. Five locations (Figure 2) Sensing Target Material: Ferrous Sensing Range: Approx. 3/8" (10mm) standard; 9/16" (14mm) extended sensing Sensing Range with Target Magnet: 3 3/4" (95mm) (max) Contacts Materials: Silver cadmium oxide, gold flashed Forms: SPDT, DMDB Ratings: Resistive AC Model 11-12528-A2 SPDT, 9/16 " extended side sensing, brass, terminal block, 1/2 "-14 NPT conduit outlet behind sensing side. SPDT, 9/16 " extended side sensing, stainless steel, 3 ft. PVC leads, 1/2"-14 NPT conduit outlet on bottom of switch DC Volts Amps Volts Amps 120 10 24 3 240 5 48 1 480 2.5 120 0.5 600 * 250 0.5 Performance Repeatability: .002" (.05mm) Response Time: 8 milliseconds Differential: Approx. 5/16" (8 mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC). (Option to 350OF) Approvals UL, CSA, FM, MSHA and SAA ® Model 11-12110-00 1.50" 38 mm Sensing Area 1.19" 30 mm 3.65" 93 mm 1. On side of 2. To left of switch behind sensing area. sensing area. 1.25" 4.56" 32 mm 116 mm .206" Dia. 5 mm Mtg. Holes .45" 12 mm Figure 1 14 1.50" 38 mm 1"(25 mm) sq. nut 1 /2"-14 NPT Conduit Outlet 4. On same side as sensing area. 5. On bottom of switch. Figure 2 - Conduit Locations 3. To right of sensing area. ® 10 Series 10 Series In The Bin Most likely models to find in stock General Purpose Standard Sensing 11-11110-00 11-11510-00 11-11518-A2 Side Terminal Block Bottom Terminal Block 3 ft. Leads 3 pin Quick Disconnect Extended Sensing 11-12110-00 11-12510-00 11-12518-A2 11-12528-DCA Explosion Proof Class I, II, III; Division 1, Groups A, B, C, D, E, F, G UL, 3 ft. Leads CSA, 3 ft. Leads Extended Sensing 11-12523-A2 11-12524-A2 Class I, II, III; Division 2, Groups A, B, C, D, F, G Standard Sensing 11-11110-00 11-11510-00 CSA/FM, Side Terminal Block CSA/FM, Bottom Terminal Block CSA/FM, 3 ft. Leads Extended Sensing 11-12110-00 11-12510-00 11-12516-A2 High Temperature Standard Sensing 11-11522-F2 3500F, 3 ft. Leads Underwater 4 pin SubSea TM Connector Extended Sensing 11-12528-4DD 15 10 Series ® 10 Series Ordering Guide 11 - 1 2 1 1 0 - 00 1 1 3 4 5 6 7 Series / Size 11 2 2 Series 10 / Size 11/2" (38 mm) square x 49/16" (108 mm) long with 1/2"-14 NPT conduit outlet. Add 1/2 " (13 mm) for bottom conduit hub Contact Form 1 3 5 6 Single Pole Double Throw (Form C) Single Pole Double Throw (Form C) Latching (maintained contact) (Group 4 must be 2, 4 or 5) Double Make Double Break, two-circuit, Form Z* Double Make Double Break, two circuit, Form Z Latching* (maintained contact) (Group 4 must be 2, 4 or 5) 3 Sensing Range 1 2 7 4 Outlet Position 1 2 3 4 5 5 Behind sensing area Left of sensing area Right of sensing area Same side as sensing area Bottom of enclosure Enclosure Material 1 2 3 4 6 Standard sensing - approx. 3/8" (10 mm) side sensing Extended sensing - approx. 9/16" (14 mm) side sensing (Group 2 must be 1 or 3) Precision sensing - approx. 1/4" (6 mm) side sensing (minimal differential) Brass - coated with flat black lacquer Stainless steel** Brass - corrosion resistant coating (polyurethane) Stainless steel - corrosion resistant coating (polyurethane)** Approvals / Options 2 High temperature to 350OF (176OC) with TeflonTM insulated leads (Group 2 must be 1 or 3) (Group 3 must be 1) (Group 5 must be 2) (Group 7 must be F) 3 4 UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected, with 18" (457 mm) minimum potted-in UL listed leads or cable. (Group 5 must be 2 or 4) (Lead seal req'd within 18") CSA / FM certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Group 5 must be 2 or 4) * CSA and SAA certification for Group 2 numbers 5 and 6 require only potted-in leads or cable. ** All-welded stainless steel switches are recommended for wet or harsh environments. 16 10 Series 6 10 Series ® Approvals / Options 5 6 7 8 0 Mine Safety Health Administration (MSHA) approved “Explosion Proof”, File #X / P-1504-1, X / P-1504-2; 6 ft. (1.829m) potted-in SO cable only (Group 5 must be 2) (Group 7 must be B3) CSA / FM certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. CSA certified General Purpose * UL listed General Purpose CSA / FM certified Class I, II, III; Div. 2 Groups A,B,C,D, F, G; Terminal block. (Group 2 must be 1 or 3) (Group 7 must be 00) A B C 7 x s IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; SAA: Ex DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 7 must be A or 00) SAA: High Temp 350OF (176OC): EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 7 must be F) x e IIC T6 IP65; Class I Zone 1(Rated to 275VAC) (Group 7 must be 00) SAA: Ex Wiring Options Terminal Block 00 Termination A Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination D Quick Disconnect Terminal block only (not recommended for underwater use) (Group 6 must be 0, 7 or 8) 16 Gauge (.123" dia.) potted-in PVC insulated AWM / TEW stranded lead wires rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 16 Gauge (.450" dia.) potted-in SO rubber covered cable rated at 194OF 600V UL / CSA listed (90OC) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) Male Quick Disconnect only, potted-in connector. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type DBA DBD DBG Micro-change® 3 - pin Micro-change® type 4 - pin Micro-change® type 5 - pin Micro-change® type 17 ® 10 Series 10 Series Wiring Options Cont. 3DD 4DD SubSeaTM Underwater Connector 3 pin, certified not to leak underwater (Group 5 must be 2 or 4) (includes male/female DelrinTM lock sleeves) 4 pin, certified not to leak underwater (Group 5 must be 2 or 4) (includes male/female DelrinTM lock sleeves) 3DE 4DE 3 pin right-angle, certified not to leak underwater 4 pin right-angle, certified not to leak underwater Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ (Group 5 must be 2 or 4) (Group 5 must be 2 or 4) 18 gauge (.070" dia. potted-in TeflonTM insulated leads rated at 482oF (250oC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) Need Accessories? See pp. 137 to 143 for: Range Extending Target Magnets Mounting Brackets Connectors & More! 18 ® 10 Series 10 Series Sensing Information Accessory Target Magnets for Increased Sensing Range Using GO Switch accessory Target Magnets greatly increase the sensing capabilities of the 10 Series GO Switch. All sensing and reset distances published are based on the target moving directly into and away from the sensing area of the GO Switch ( Figure 1 ). Dimension A represents the sensing range and Dimension B the reset distance. Sensing and reset values will vary when: (a) target size is smaller than the 10 Series GO Switch sensing area (1” x 1-1/2”) (b) target enters the switch sensing area from direction other than Figure 1 (c) switch is mounted on ferrous material (not recommended) Sensing ranges published for ferrous targets and GO Switch Target Magnets are for reference only. Actual sensing ranges can vary depending on the application. Targets should always pass within the published sensing range. B A Figure 1 Ferrous Target Sensing Range 2 Contact Form 1 Standard 2 Extended 7 Precision Sensing Reset 3/8" (10mm) 5/16" (8mm) 9/16" (14mm) 5/16" (8mm) 1/4" (6mm) 5/16" (8 mm) 1 SPDT 3 SPDT Latching Sensing Reset 3/8" (10mm) N/A 9/16" (14mm) N/A 1/4" (6mm) N/A 5 DMDB Sensing Reset 3/8" (10mm) 5/16" (8mm) N/A 1/4" (6mm) 5/16" (8mm) DMDB Latching Sensing Reset 3/8" (10mm) N/A N/A N/A 6 Incorrect Ferrous Target (Mild steel) Steel Bar Target - 1/2" (13 mm) x 1" (25 mm) x 4" (102 mm) Factory standard ferrous target used to establish sensing and reset ranges. Correct Sensing Envelope Sensing Envelope Sensing area Mild steel Target size In figure 2, the target is too small to be detected reliably. In figure 3, the target has sufficient size and mass for long term, reliable operation. Figure 2 Figure 3 Incorrect Sensing Envelope Correct Sensing Envelope Mild steel Target location In figure 4, the target has been positioned to stop on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. Mild steel In figure 5, the target has been positioned to stop well within the sensing envelope which will assure long reliable operation. Figure 4 Figure 5 19 ® 10 Series 10 Series Extended Sensing with External Target Magnets AMP3 Target Magnet AMP3 Target Magnet Contact Form 2 1 Standard 2 Extended 7 Precision 1 SPDT Sensing Reset 1" (25mm) 1-1/4" (32mm) 11/16" (17mm) 1/2" (13mm) 5/8" (16mm) 7/16" (11 mm) 3 SPDT Latching Sensing Reset 15/16" (24mm) N/A 1-1/4" (32mm) N/A 3/4" (19mm) N/A 5 DMDB Sensing Reset 1" (25mm) 11/16" (17mm) N/A 9/16" (14mm) 7/16" (11mm) 6 DMDB Latching Sensing Reset 1" (25mm) N/A N/A N/A 13 /32" 10 mm 121/32" 42 mm 7 /8" 22 mm 17 21 7 /32" (5 mm) 1 /32 " 42 mm 5 7 (2) /32" 5.5 mm Holes 2 1 /8 " 54 mm /32" (13 mm) /32" (4 mm) 29/16" 65 mm AMS4 Target Magnet AMS4 Target Magnet 2 Contact Form 1 Standard 2 Extended 7 Precision 1 SPDT Sensing Reset 1-1/4" (32mm) 1-9/16" (40mm) 11/16" (17mm) 11/16" (17mm) 3 SPDT Latching Sensing Reset 1-3/16" (30mm) N/A 1-5/8" (41mm) N/A 1" (25mm) N/A 5 DMDB Sensing Reset 1-1/4" (32mm) 7/8" (22mm) N/A 13/16" (21mm) 1/2" (13mm) 6 DMDB Latching Sensing Reset 1-11/32"(34mm) N/A N/A N/A 7/8" (22mm) 1/2" (13 mm) 17/16" (36 mm) 1 1 / 4" 32 mm 5 /8 " 16 mm 7 / 8" 22 mm 17/16" 36 mm 20 (2) 3/16" 4.7 mm dia. Holes 1" 25 mm ® 10 Series 10 Series Extended Sensing with External Target Magnets AMC5 Target Magnet 2 Contact Form AMC5 Target Magnet 1 Standard 2 Extended 7 Precision 1 SPDT Sensing Reset 3-3/8" (86mm) 1-1/2" (38mm) 3-3/4" (95mm) 1-1/2" (38mm) 2-3/8" (60mm) 1" (25 mm) 3 SPDT Latching Sensing Reset 3-3/32" (79mm) N/A 3-7/8" (98mm) N/A 2-11/16" (68mm) N/A 5 DMDB Sensing Reset 3-7/16" (87mm) 1-13/16" (46mm) N/A 2-7/32" (56mm) 1" (25mm) DMDB Latching Sensing Reset 3-3/8" (86mm) N/A N/A N/A 6 31/16" (92 mm) 2 1 /4 " 57 mm 25 /32" (20 mm) 215/16" 75 mm 31/16" (92 mm) 41/4" (108 mm) 5" (127 mm) (4) 5/16" 7.9 mm Holes AMF6 Target Magnet 2 Contact Form AMF6 Target Magnet 1 Standard 2 Extended 7 Precision 1 SPDT Sensing Reset 2-7/16" (62mm) 1-1/2" (38mm) 3" (76mm) 1-11/16" (43mm) 1-15/16" (33mm) 1-3/32" (28 mm) 3 SPDT Latching Sensing Reset 2-5/32" (55mm) N/A 3-3/16" (81mm) N/A 1-9/16" (40mm) N/A 5 DMDB Sensing Reset 2-1/4" (57mm) 1-13/16" (46mm) N/A 1-1/8" (29mm) 1-3/32" (28mm) 6 DMDB Latching Sensing Reset 2-7/16" (62mm) N/A N/A N/A Machinable 3 /8" (10 mm) 3" 76 mm 3" (76 mm) 12" (305 mm) 3 /8" (10 mm) 21 10 Series ® 3 4 5 6 UL Cl. 1, Div. 1 CSA/FM Cl. 1, Div. 1 MSHA CSA/FM Cl. 1, Div. 2 A - Potted PVC Leads X X B - Potted SO Cable X X X X 6 Approval Agency Terminations 00 - Terminal Block X X X D - QDC D - SubSea F - Teflon Leads X X = Approvals Available NEMA Ratings NON-HAZA NEMA CLASSES Termination Options 10 Series Agency Approvals 1 2 3 3R 3S 4 4X 00 - Terminal block X A - Potted PVC leads X X X X X X SS B - Potted SO cable X X X X X X SS D - Quick Disconnect X X X X X X SS D - SubSea connector X X X X X X SS F - Potted Teflon leads X X X X X X SS 10 Series GO® Switches are designed to meet the above NEMA specifications SS = Stainless steel X = Designed to meet respective NEMA Specifications 22 10 Series 10 Series ® Wiring Diagrams 4 Wire PVC & HiTemp Leads N/C DMDB Form Z SO Cable Red N/C Red PVC Leads PVC Leads N/O Blue N/O White N/C 1 & 2 Red & Red/White Stripe COM Black COM Black N/O 1 & 2 Blue & Blue/White Stripe GND Green GND Green Terminations A & F Termination B Micro-Change QDC - 3 Pin Micro-Change QDC - 4 Pin Pin 1 COM (Green) Pin 1 COM (Red w/ Black Tr.) Pin 2 N/C (Red w/ Black Tr.) Pin 2 Pin 3 N/O (Red w/ White Tr.) Termination DBA DMDB Form Z Mini-Change QDC - 4 Pin Pin 1 N/O 2 Black N/O (Red w/ White Tr.) Pin 2 N/C 2 White Pin 3 N/C (Red) Pin 3 N/C 1 Red Pin 4 GND (Green) Pin 4 Termination DBD 2 3 Termination A N/O 1 Green Termination DCD 2 3 1 1 4 Mini-Change QDC - 3 Pin Pin 1 COM (Green) Pin 2 N/C (Black) Pin 3 N/O (White) Termination DCA Mini-Change QDC - 4 Pin Mini-Change QDC - 5 Pin COM (Black) Pin 1 N/O (White) Pin 2 N/O (White) Pin 2 N/C (Red) Pin 3 N/C (Red) Pin 3 GND (Green) GND (Green) Pin 4 Inactive (Orange) Pin 5 COM (Black) Pin 1 Pin 4 Termination DCD Termination DCG SubSea - 3 Pin - Lock Sleeve SubSea - 4 Pin - Lock Sleeve SubSea - 3 Pin - Right Angle Pin 1 COM (Black) Pin 1 N/C (Black) Pin 1 COM (Black) Pin 2 COM (White) Pin 2 N/O (White) Pin 2 N/O (White) Pin 3 N/O (Green) Pin 3 N/C (Red) Pin 3 N/C (Green) Pin 4 GND (Green) Termination 3DD Termination 3DE Termination 4DD 23 10 AND 20 SERIES 3300 FERN VALLEY ROAD LOUISVILLE, KENTUCKY, 40213 U.S.A. (502)969-8000 FAX (502)969-5911 IMPORTANT OPERATION and INSTALLATION INSTRUCTIONS GO® Switches operate on the principle of magnetic attraction, reacting to ferrous metal or magnetic targets as they come within the switch's sensing range. Although switches vary in design according to their intended applications, all GO® Switches use permanent magnets which, when actuated by the presence of a ferrous or magnetic target, change the state of electrical contacts from Normally Closed (N/C) to Normally Open (N/O). Mounting Determine the desired operating point. Locate switch and/or target to assure that target comes within switch's sensing area. — Use a ferrous target of sufficient size. — Avoid contact between switch and target, — Use external magnets, available from the factory, to extend the sensing distance. Switches may be mounted in any position. — Install individually or side-by-side on a non-ferrous bracket. When mounting switches side-byside, sensing areas should face the same direction. — When mounting switches with sensing areas facing each other, install them at least 3" apart. For best results, mount switches on nonmagnetic materials. — Keep all ferrous materials at least 1" from switch. — Steel placed outside the switch's differential area will not affect functioning. When Switches are mounted on ferrous metals, though this is not recommended, sensing distance is reduced. — Mount switch on ferrous bracket so that effects on magnets are uniform figure 2. — In figure 1 the ferrous bracket does not affect the switch magnets equally, this may cause switch to latch or "hang up". Consider factors which may affect contact life, when choosing and installing switches. — Choose the GO® Switch with capabilities that match your requirements for operating frequency, type of load, etc. — For heavy or inductive loads, arc suppression devices such as resistors, capacitors and diodes are recommended in order to extend contact life. Call the factory for specific details. Incorrect Correct Thread sealing compound Conduit Sealing switches In figure 1, something common has occurred, the conduit system has filled with water. Over a period of time this may cause the switch to fail prematurely. Water Conduit In figure 2, the termination of the switch has been carefully filled with RTV to prevent water ingression and to prevent premature switch failure. A drip loop with provision for water to escape has also been installed. Water Water drain Figure 2 Figure 1 Incorrect Target size In figure 3, the ferrous target is too small to be detected reliably over the long term. RTV Sensing Envelope Correct Sensing Envelope Mild steel In figure 4, the target has sufficient size and mass for long term, reliable operation. Figure 1 Figure 2 Ferrous Target Standard and Latching Sensing Reset (A) (B) Extended Sensing Sensing Reset (A) (B) Two-Circuit Sensing (A) Reset (B) 3/8" 5/16" 9/16" 5/16" 3/8" 5/16" 10 mm 8 mm 14 mm 8 mm 10 mm 8 mm B A Sensing area Ferrous Target Steel Bar Target 1 /2" (13 mm) x 1" (25 mm) x 4" (102 mm) Factory standard ferrous target used to establish sensing and reset distances. Figure 4 Figure 3 Target location In figure 5, the ferrous target has been positioned to stop right on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. Incorrect Sensing Envelope Mild steel Mild steel In figure 6, the ferrous target has been positioned to stop well within the sensing envelope which will assure long reliable operation. Attachment of Conduit or Cable Attach conduit or cable correctly — When using long runs of conduit or cable, place supports close to the switch to avoid pulling switch out of position. — If switch is mounted on a moving part, be sure flexible conduit is long enough to allow for movement, and positioned to eliminate binding or pulling. — For installation in hazardous locations, check local electrical codes. "Switches must be installed according to local electrical codes". — In damp environments, use RTV or a similar moisture barrier to prevent water/ condensation from entering conduit hub. Correct Sensing Envelope Figure 5 Figure 6 10 AND 20 SERIES ® TopWorx engineers are happy to provide technical assistance on GO Switch products. However, it is the Customer's responsibility to determine the safety and suitability of the product in their application. It is also the Customer's responsibility to install the switch using the current electrical codes in their region. IMPORTANT OPERATION and INSTALLATION INSTRUCTIONS Wiring Information Contact arrangement varies according to the type of switch. Refer to the catalog sections on each switch series for detailed information. Be sure that the electrical load will not exceed the rated capacity of the switch. Form C Form "B" Normally Closed Typ. Overtravel or Limits, Hook—up Z For two-circuit switches, contacts must be connected to the same polarity in order to minimize the possibility of a line-to-line short. All GO® Switches are "pure" contact switches, meaning that they have no voltage drop when closed, nor do they have any leakage current when open. For multi-unit installation, switches may be wired in series or parallel, as shown below. Any number of GO® Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across the switch when operated. With a system of 12 volts and four switches in series, 8 volts is dropped across the switches. Only 2V is left to operate the load. When using GO® Switches, 12V is still available to operate the load. N/C—Green N/O—White COM—Black Load N/C Series 10/20 Standard (4 - Wire) Form "A" Normally Open Typ. Alarm or Limits Warning Hook—up N/C—Red N/O—Blue COM—Black GND—Green N/C—Red N/O—White COM—Black GND—Green Series 10/20 Two-Circuit N/C—Red and Red/White stripe N/O—Blue and Blue/White stripe AC or DC COM 3 POLE Form "Z" Normally Closed Normally Open Double Make Double Break LOAD Wire same polarity only LOAD N/O AC or DC N/O N/C LOAD N/C VOLTAGE SOURCE GO® Switch Wiring Diagrams Ratings AC DC AC or DC VOLTAGE SOURCE When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten switches were wired in parallel, the total leakage current would be 1000 microamps (one milliamp) sufficient current to indicate an "ON" condition to a programmable logic controller (PLC). Any number of GO® Switches may be wired in parallel, with no current leakage and without drawing operating current. Form "C" Typ. Dual Load Hookup Volts 120 240 480 600 Amps 10 5 2.5 Volts 24 48 120 250 N/O Load Amps 3 1 0.5 COM Load * Load 0.5 Load Earth GND QUICK DISCONNECTS Standard wiring shown below. Custom wiring available upon request. N/O Load LOAD Parallel Wiring Parallel Wiring CABLE N/C—Red N/O—Blue COM—Black DMDB Series Wiring Series Wiring LEADS Series 10/20 Standard (3 - Wire) COM SPDT SWITCH WIRING COLOR CODE MODEL Terminal Area AC or DC Power Source #2 AC or DC 1 -- COM—Green 2 -- N/C—Black 3 -- N/O—White 4 POLE 1 -- COM—Black 2 -- N/O—White 3 -- N/C—Red 4 -- GND—Green (Long Pin) MANUFACTURER'S WARRANTY TopWorx, Inc., warrants that each item of new equipment manufactured by it will be free from defects in material and workmanship under normal use and service; its obligation under this Warranty, being limited to making good, at its factory, and part of parts thereof, which shall be returned to it with transportation charges prepaid, within one year after the date of the purchase of such equipment by the original purchaser, and which its examination shall disclose to its satisfaction to have been thus defective. TopWorx, Inc., however, assumes no risk or liability for results of the use of the products purchased from it. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER OF MERCHANTABILITY FITNESS, OR OTHERWISE EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES AND GENERAL EQUIPMENT AND MANUFACTURING COMPANY, INC., NEITHER ASSUMES , NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS EQUIPMENT. No claims for labor in replacing defective parts and equipment and consequential damages will be allowed by the Company. N/C This Warranty shall not apply to equipment which has been subjected to misuse, negligence or accident. Form No. S-K025 Rev. 1 0998-25M This Warranty shall not apply to any equipment which shall have been repaired or altered, outside the Company's factory so as to affect such equipment's stability or reliability in the judgement of the Company. Leverless Limit Switches Square Housing 20 Series ® 20 Series How it Works 20 Series GO Switch 20 Series side sensing switches use two permanent magnets and a ferrous armature to control a set of mechanical contacts. One magnet is positioned closer to the armature, creating a dominant magnetic flux field on the sensing side of the switch. As a result, the armature rests in its unoperated position, closing a N/C contact. Sensing Area Armature Target (Fig. 1) When a ferrous target enters the sensing area of the switch (Fig 2), it diverts flux lines from the armature, to create a magnetic dominance on the opposite of the armature. As a result, the armature snaps to its operated position, closing the N/O contact. When the target is removed the armature immediately returns to its unoperated position. Figure 2 Activated Figure 1 Unactivated Contact chamber completely potted and sealed from environment Rugged Brass or Stainless Steel housing durably constructed Conduit hub can be located in any of 5 positions for ease of installation Options Available Multiple termination options - Lead Wires, Cable, Quick Disconnects 26 n Explosion Proof n SubSea n Latching ® 20 Series GO Switch Inductive Proximity Switch Rugged Design YES Industry tested in the most severe and demanding environments NO Susceptible to bre and malfunctio moderate applica One Piece Construction YES 304 Stainless Steel or Brass housing eliminates possibility of dust or fluid penetration NO Usually a two p plastic or nickel p brass design - in moisture to ing -40 0F to 221 0F Extremes that the competition can't reach Usually 1 0F to 1 Sensing distance reduces as tempe elevates YES One switch can be used in all types of environments, A/C or D/C, hazardous, inherently shielded NO Multitude of sen needed for var applications: A/C shielded, unshie sinking, sourc increased sens NOT REQUIRED YES 24-250VAC, 10-3 NO One moving part - internal armature bearing never wears out YES Large invento requirement du application spe needs; fragile elec design invites da failure and cont replacement Temperature Range Versatility Supply Voltage After Sale Maintenance 20 Series How we stack up against the Competition Mechanical Limit Switch Why not eliminate the maintenance headaches and downtime pr oblems problems your mechanical switches and pr oximity sensors ar e cr eating? proximity are creating? GO SWITCH - SET IT AND FORGET IT!! 27 ® 20 Series Specifications Most Popular Models Housing 20 Series Size: 11/2" (38 mm) square x 313/16" (97 mm) overall (Figure 1). Add 1/2" (13 mm) for bottom conduit outlet Materials: Brass or stainless steel Conduit Outlet: 1/2"-14 NPT. Five locations (Figure 2) Sensing Target Material: Ferrous Sensing Range: Approx. 3/8" (10mm) Range with Target Magnets: 3 7/16" (88 mm) (max) Contacts Materials: Silver cadmium oxide, gold flashed Forms: SPDT, DMDB Ratings: Resistive AC Model 21-11110-00 Model 21-11528-DCA SPDT, 3/8" (10 mm), side sensing, brass, four-terminal 1 /2"-14 NPT conduit outlet opposite sensing side. SPDT, 3/8" (10 mm), side sensing, stainless steel, four-terminal, 1/2"-14 NPT conduit outlet on bottom of enclosure with 3 pin quick disconnect DC Volts Amps Volts Amps 120 10 24 3 240 5 48 1 480 2.5 120 0.5 600 * 250 0.5 Performance Repeatability: .002" (.05mm) Response Time: 8 milliseconds Differential: Approx. 5/16" (8 mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC). Approvals UL, CSA, FM, MSHA and SAA 1.50" 38 mm 1.50" 38 mm Sensing Area 1.06" 27 mm 2.91" 74 mm 1. On side of 2. To left of switch behind sensing area. sensing area. .81" 3.81" 21 mm 97 mm ® .206" dia. 5 mm Mtg. Holes .45" 11 mm Figure 1 28 1"(25 mm) sq. nut 1 /2"-14 NPT Conduit Outlet 4. On same side as sensing area. 5. On bottom of enclosure. Figure 2 - Conduit Locations 3. To right of sensing area. ® 20 Series In The Bin Most likely models to find in stock 2 3 21-11110-00 21-11510-00 21-11518-A2 21-11528-DCA 20 Series General Purpose Side Terminal Block Bottom Terminal Block 3 ft. Leads 3 pin Quick Disconnect Explosion Proof Class I, II, III, Division 1 Groups A, B, C, D, E, F, G 21-11523-A2 21-11524-A2 UL, 3 ft. Leads CSA, 3 ft. Leads Class I, II, III, Division 2 Groups A, B, C, D, F, G 21-11110-00 21-11510-00 21-11516-A2 Side Terminal Block Bottom Terminal Block CSA, 3 ft. Leads Underwater 21-11528-3DD 3 pin SubSeaTM Underwater Connector 29 ® 20 Series Ordering Guide 21 - 1 1 5 1 0 - 00 1 20 Series 1 3 4 5 6 7 Series / Size 21 2 2 Series 20 / Size 11/2" (38 mm) square x 313/16" (89 mm) long with 1/2"-14 NPT conduit outlet. Add 1/2" (13 mm) for bottom conduit hub Contact Form 1 3 5 6 Single Pole Double Throw (Form C) Single Pole Double Throw (Form C) Latching (maintained contact) Double Make Double Break, two-circuit, Form Z* Double Make Double Break, two circuit, Form Z Latching* (Group 4 must be 2, 4 or 5) (maintained contact) (Group 4 must be 2, 4 or 5) 3 Sensing Range 1 7 4 Outlet Position 1 2 3 4 5 5 Behind sensing area Left of sensing area Right of sensing area Same side as sensing area Bottom of enclosure Enclosure Material 1 2 3 4 6 Standard sensing - approx. 3/8" (10 mm) side sensing Precision sensing - approx. 1/4" (6 mm) side sensing (minimal differential) Brass - coated with flat black lacquer Stainless steel ** Brass - corrosion resistant coating (polyurethane) Stainless steel - corrosion resistant coating (polyurethane)** Approvals / Options 3 4 5 6 UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected with 18" (457 mm) minimum potted-in UL listed leads or cable. (Group 5 must be 2 or 4) (Lead seal req’d within 18”) CSA / FM certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Group 5 must be 2 or 4) Mine Safety Health Administration (MSHA) approved “Explosion Proof”, File #X / P-1504-1, X / P-1504-2; 6 ft. (1829 mm) potted-in SO cable only (Group 5 must be 2) (Group 7 must be B3) CSA / FM certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. * CSA and SAA certification for Group 2 numbers 5 and 6 require potted-in leads or cable. ** All-welded stainless steel switches are recommended for wet or harsh environments. 30 ® Approvals / Options 7 8 0 A C 7 CSA certified General Purpose (Group 2 must be 1 or 3) UL listed General Purpose CSA / FM certified Class I, Div. 2 Groups A,B,C,D; Class II, Groups E,F,G; Class III. Terminal block. (Group 2 must be 1 or 3) (Group 7 must be 00) SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 7 must be A or 00) SAA: EX e IIC T6 IP65; Class I Zone 1(Rated to 275VAC) (Group 7 must be 00) 20 Series 6 20 Series Wiring Options Terminal Block 00 Termination A Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination D Quick Disconnect Terminal block only (not recommended for underwater use) (Group 6 must be 0, 7 or 8) 16 Gauge (.123" dia.) potted-in PVC insulated AWM / TEW stranded lead wires rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 16 Gauge (.450" dia.) potted-in SO rubber covered cable rated at 194OF 600V UL / CSA listed (90OC) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) Male Quick Disconnect only, potted-in connector. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type DBA DBD DBG Micro-change® 3 - pin Micro-change® type 4 - pin Micro-change® type 5 - pin Micro-change® type 31 ® 20 Series Wiring Options Cont. 3DD 4DD 20 Series 3DE SubSeaTM Underwater Connector 3 pin, certified not to leak underwater (Group 5 must be 2 or 4) (includes male/female DelrinTM lock sleeves) 4 pin, certified not to leak underwater (Group 5 must be 2 or 4) (includes male/female DelrinTM lock sleeves) 3 pin right-angle, certified not to leak underwater (Group 4 must be 5) (Group 5 must be 2 or 4) 4DE 4 pin right-angle, certified not to leak underwater (Group 4 must be 5) (Group 5 must be 2 or 4) Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ 18 gauge (.070" dia. potted-in TeflonTM insulated leads rated at 482oF (250oC)) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) Need Accessories? See pp. 137 to 143 for: Range Extending Target Magnets Mounting Brackets Connectors & More! 32 ® 20 Series Sensing Information 20 Series Accessory Target Magnets for Increased Sensing Range Using GO Switch accessory Target Magnets greatly increase the sensing capabilities of the 20 Series GO Switch. All sensing and reset distances published are based on the target moving directly into and away from the sensing area of the GO Switch (Figure 1). Dimension A represents the sensing range and Dimension B the reset distance. Sensing and reset values will vary when: (a) target size is smaller than the 20 Series GO Switch sensing area (1” x 1-1/2”) (b) target enters the switch sensing area from direction other than Figure 1 (c) switch is mounted on ferrous material (not recommended) Sensing ranges published for ferrous targets and GO Switch Target Magnets are for reference only. Actual sensing ranges can vary depending on the application. Targets should always pass within the published sensing range. B Ferrous Target Sensing Range 2 Contact Form 1 Standard 7 Precision Sensing Reset 3/8" (10mm) 5/16" (8mm) 1/4" (6mm) 5/16" (8 mm) 1 SPDT 3 SPDT Latching Sensing Reset 3/8" (10mm) N/A 1/4" (6mm) N/A 5 DMDB Sensing Reset 3/8" (10mm) 5/16" (8mm) 1/4" (6mm) 5/16" (8mm) 6 DMDB Latching Sensing Reset 3/8" (10mm) N/A N/A Incorrect Figure 1 Sensing area Ferrous Target (Mild Steel) Steel Bar Target - 1/2" (13 mm) x 1" (25 mm) x 4" (102 mm) Factory standard ferrous target used to establish sensing and reset ranges. Correct Sensing Envelope Sensing Envelope A Mild steel Target size In figure 2, the target is too small to be detected reliably. In figure 3, the target has sufficient size and mass for long term, reliable operation. Figure 2 Figure 3 Incorrect Sensing Envelope Correct Sensing Envelope Mild steel Target location In figure 4, the target has been positioned to stop on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. Mild steel In figure 5, the target has been positioned to stop well within the sensing envelope which will assure long reliable operation. Figure 4 Figure 5 33 ® 20 Series Extended Sensing with External Target Magnets AMP3 Target Magnet AMP3 Target Magnet Contact Form 2 1 Standard 7 Precision 20 Series 1 SPDT Sensing Reset 1" (25mm) 3/4" (19mm) 3/4" (19mm) 7/16" (11mm) 3 SPDT Latching Sensing Reset 1" (25mm) N/A 13/16" (21mm) N/A 5 DMDB Sensing Reset 1" (25mm) 1" (25mm) 3/4" (19mm) 11/16" (17mm) 6 DMDB Latching Sensing Reset 1-1/4" (32mm) N/A N/A 13 /32" 10 mm 121/32" 42 mm 7 /8" 22 mm 17 21 7 /32" (5 mm) 1 /32 " 42 mm 5 7 (2) /32" 5.5 mm Holes 2 1 /8 " 54 mm /32" (13 mm) /32" (4 mm) 29/16" 65 mm AMS4 Target Magnet AMS4 Target Magnet 2 Contact Form 1 Standard 7 Precision 1 SPDT Sensing Reset 1-3/8" (35mm) 7/8" (22mm) 1" (25mm) 7/16" (11mm) 3 SPDT Latching Sensing Reset 1-7/16" (37mm) N/A 1" (25mm) N/A 5 DMDB Sensing Reset 1-15-32" (37mm) 9/16" (14mm) 1" (25mm) 3/4" (19mm) 6 DMDB Latching Sensing Reset 1-9/16" (40mm) N/A N/A 17/16" (36 mm) 1 1/ 4" 32 mm 5 /8 " 16 mm 7 / 8" 22 mm 17/16" 36 mm 34 (2) 3/16" 4.7 mm dia. Holes 1" 25 mm ® 20 Series Extended Sensing with External Target Magnets AMC5 Target Magnet 2 Contact Form 1 Standard 7 Precision 1 SPDT Sensing Reset 3-3/8" (86mm) 1-3/4" (44mm) 2-5/8" (67mm) 1" (25mm) 3 SPDT Latching Sensing Reset 3-7/16" (87mm) N/A 2-13/16" (71mm) N/A 5 DMDB Sensing Reset 3-3/8" (86mm) 2" (51mm) 2-5/8" (67mm) 1-3/8" (35mm) 6 DMDB Latching Sensing Reset 3-7/8" (98mm) N/A N/A 20 Series AMC5 Target Magnet 31/16" (92 mm) 2 1 /4 " 57 mm 25 /32" (20 mm) 215/16" 75 mm 31/16" (92 mm) 41/4" (108 mm) 5" (127 mm) (4) 5/16" 7.9 mm Holes AMF6 Target Magnet 2 Contact Form AMF6 Target Magnet 1 Standard 7 Precision 1 SPDT Sensing Reset 2-7/16" (62mm) 1-15/16" (49mm) 1-9/16" (40mm) 7/8" (22mm) 3 SPDT Latching Sensing Reset 2-1/2" (64mm) N/A 1-13/16" (46mm) N/A 5 DMDB Sensing Reset 2-3/8" (60mm) 2-13/16" (71mm) 1-1/2" (38mm) 1-1/2" (38mm) 6 DMDB Latching Sensing Reset 3" (76mm) N/A N/A 3" 76 mm Machinable 3" (76 mm) 12" (305 mm) 3 /8" (10 mm) 35 ® 20 Series Agency Approvals 3 6 UL Approval Agency Cl. 1, Div. 1 4 5 6 CSA/FM Cl. 1, Div. 1 MSHA CSA/FM Cl. 1, Div. 2 00 - Terminal Block Terminations 20 Series A - Potted PVC Leads X X B - Potted SO Cable X X X X X X X D - QDC D - SubSea F - Teflon Leads X X = Approvals Available NEMA Ratings NON-HAZA Termination Options NEMA CLASSES 1 2 3 3R 3S 4 4X 00 - Terminal block X A - Potted PVC leads X X X X X X SS B - Potted SO cable X X X X X X SS D - Quick Disconnect X X X X X X SS D - SubSea connector X X X X X X SS F - Potted Teflon leads X X X X X X SS 20 Series GO® Switches are designed to meet NEMA specifications SS = Stainless steel X = Designed to meet respective NEMA Specifications 36 ® 20 Series Wiring Diagrams DMDB Form Z SO Cable N/C Red N/C Red N/O Blue N/O White N/C 1 & 2 COM Black COM Black N/O 1 & 2 GND Green GND Green Terminations A & F Termination B Micro-Change QDC - 3 Pin Micro-Change QDC - 4 Pin Pin 1 COM (Green) Pin 1 COM (Red w/ Black Tr.) Pin 2 N/C (Red w/ Black Tr.) Pin 2 Pin 3 N/O (Red w/ White Tr.) Termination DBA Red & Red/White Stripe Blue & Blue/White Stripe Termination A DMDB Form Z Mini-Change QDC - 4 Pin Pin 1 N/O 2 Black N/O (Red w/ White Tr.) Pin 2 N/C 2 White Pin 3 N/C (Red) Pin 3 N/C 1 Red Pin 4 GND (Green) Pin 4 N/O 1 Green Termination DBD 2 3 PVC Leads PVC Leads 20 Series 4 Wire PVC & HiTemp Leads Termination DCD 2 3 1 1 4 Mini-Change QDC - 3 Pin Mini-Change QDC - 4 Pin Mini-Change QDC - 5 Pin COM (Green) Pin 1 COM (Black) Pin 1 Pin 2 N/C (Black) Pin 2 N/O (White) Pin 2 N/C (Red) Pin 3 N/O (White) Pin 3 N/C (Red) Pin 3 GND (Green) Pin 4 GND (Green) Pin 4 Inactive (Orange) Pin 5 COM (Black) Pin 1 Termination DCA Termination DCD N/O (White) Termination DCG SubSea - 3 Pin - Lock Sleeve SubSea - 4 Pin - Lock Sleeve SubSea - 3 Pin - Right Angle Pin 1 COM (Black) Pin 1 N/C (Black) Pin 1 COM (Black) Pin 2 COM (White) Pin 2 N/O (White) Pin 2 N/O (White) Pin 3 N/C (Red) Pin 3 N/C (Green) Pin 4 GND (Green) Pin 3 N/O (Green) Termination 3DD Termination 3DE Termination 4DD 37 Leverless Limit Switches Square Housing 30 Series ® 30 Series How it Works GO Switch 30 Series end sensing switches use one permanent magnet and a ferrous armature to control a set of mechanical contacts. The armature is positioned off-center of the magnet, creating a dominant magnetic flux field on the sensing end of the switch. As a result, the armature rests in its unoperated position, closing a contact circuit (Fig. 1). When a ferrous target enters the sensing area of the switch (Fig. 2) it diverts flux lines from the armature to create a magnetic dominance on the opposite side of the armature. As a result, the armature snaps to its operated position, closing the other contact circuit. When the target is removed the armature immediately returns to its unoperated position. Armature Sensing Area Figure 1 Unactivated Target Figure 2 Activated End Sensing 30 Series Stainless Steel or Copper housing Smallest GO Switch available Optional hermetic seal Conduit outlet on bottom of housing Options Available n Explosion Proof n Hermetically Sealed 54 ® 30 Series How we stack up against the Competition Inductive Proximity Switch Rugged Design YES Industry tested in the most severe and demanding environments NO Susceptible to bre and malfunctio moderate applica One Piece Construction YES 304 Stainless Steel or Copper housing eliminates possibility of dust or fluid penetration NO Usually a two p plastic or nickel p brass design - in moisture to ing -40 0F to 221 0F Extremes that the competition can't reach Usually 1 0F to 1 Sensing distance reduces as tempe elevates YES One switch can be used in all types of environments; A/C or D/C, hazardous, inherently shielded NO Multitude of sen needed for var applications: A/C shielded, unshie sinking, sourc increased sens NOT REQUIRED YES 24-250VAC, 10-3 NO One moving part - internal armature bearing never wears out YES Large invento requirement du application spe needs; fragile elec design invites da failure and cont replacement Temperature Range Versatility Supply Voltage After Sale Maintenance Mechanical Limit Switch 30 Series GO Switch Why not eliminate the maintenance headaches and downtime pr oblems problems eating? your mechanical switches and pr oximity sensors ar e cr proximity are creating? GO SWITCH - SET IT AND FORGET IT!! 55 ® 30 Series 31 and 32 Switches Specifications Most Popular Model Housing Size: Model 31: 1" (25 mm) square x 31/4" (57 mm) overall (Figure 1). Model 32: 1" (25 mm) square x 21/4" (57 mm) overall (Figure 2) Materials: Stainless steel type 304 Conduit Outlet: 1/2"-14 NPT Bottom only (Model 31) Sensing Target Material: Ferrous Sensing Range: Approx. 1/4" (6mm) Range with Target Magnet: 2 5/8" (66 mm) (max) Model 31-17528-A2 SPDT, 1/4" (6 mm), end sensing, stainless steel, conduit outlet with mounting holes, 3 ft. potted-in leads. Contacts Materials: Silver cadmium oxide, gold flashed Forms: SPDT Ratings: Resistive AC DC 30 Series Volts A mps Volts A mps 120 6 24 2 240 3 48 * 480 * 120 * 600 * 250 0.25 1.00" 25 mm 1.00" 25 mm 1.00" 25 mm Sensing Area Sensing Area Performance Repeatability: .002" (.05mm) Response Time: 8 milliseconds Differential: Approx. 1/4" (6 mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC). 2.44" 62 mm 3.25" 82 mm .56" 14 mm .56" 14 mm (4) Mtg. Holes .203" (5.15mm) dia. through case 2.25" 57 mm Approvals UL, CSA, FM, and SAA 1/2 "-14 NPT Conduit Outlet 56 1.00" 25 mm Model 31 Model 32 Figure 1 Figure 2 ® 30 Series 33 and 35 Switches Specifications Most Popular Model Housing Size: Model 33: 1" (25 mm) square x 41/4" (57 mm) overall (Figure 3). Model 35: 3/4" (19 mm) square x 2 1/2" (63 mm) long (Figure 4) Materials: Stainless steel type 304 Conduit Outlet: 1/2"-14 NPT Bottom only Sensing Target Material: Ferrous Sensing Range: 33 Series: Approx. 1/4" (6mm) 35 Series: Approx. 1/10" (2.5mm) Range with Target Magnet: 3 5/8" (92 mm) (max) Model 35-13318-A1 SPDT, 1/10"(2.5 mm) end sensing, copper, no conduit outlet, 18" potted-in lead wires. Contacts Materials: Silver cadmium oxide, gold flashed Forms: SPDT Ratings: Resistive DC AC DC A mps Volts A mps Volts A mps Volts A mps 120 6 24 2 120 4 24 3 240 3 48 * 240 2 48 1 480 * 120 * 480 * 120 0.5 600 * 250 0.25 600 * 250 * 33 Series 1.00" 25 mm .75" 19 mm 1.00" 25 mm Sensing Area Sensing Area 35 Series .75" 19 mm Performance Repeatability: .002" (.05mm) Response Time: 8 milliseconds Differential: Approx. 5/32" (4 mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC). Approvals 3.43" 87 mm .56" 14 mm 4.25" 108 mm .56" 14 mm (4) Mtg. Holes .203" (5.15 mm) dia. through case 2.5" 64 mm UL, CSA, FM, and SAA 1/2 "-14 NPT Conduit Outlet Model 33 Model 35 Figure 3 Figure 4 57 30 Series AC Volts ® 30 Series In The Bin Most likely models to find in stock General Purpose 31-17528-A2 31-17528-DCA 3 ft. Leads 3 pin Mini Quick Disconnect Explosion Proof Class I, II, III; Division 1, Groups A, B, C, D, E, F, G 31-17524-F2 CSA, 3 ft. Teflon Leads Class I, II, III; Division 2, Groups A, B, C, D, F, G 31-17526-F2 30 Series 58 CSA, 3 ft. TeflonTM Leads 35-13318-A1 ® 30 Series Ordering Guide 31 - 1 7 5 2 8 - A2 1 Series 30 / Size 1" (25 mm) square x 31/4" (83 mm) Series 30 / Size 1" (25 mm) square x 21/4" (57 mm) Series 30 / Size 1" (25 mm) square x 41/4 " (108 mm) Series 30 / Size 3/4" (19 mm) square x 21/2" (64mm) Single Pole Double Throw (Form C) Approx. 1/10" (2.5 mm) end sensing (Model 35) Approx. 1/4" (6 mm) end sensing (Models 31, 32 & 33) No conduit hub (Model 32 & 35) Conduit hub (1/2"-14 NPT) on bottom of enclosure with mounting holes (Model 31 & 33) Enclosure Material 1 2 4 6 7 Outlet Position 3 5 5 6 Sensing Range 3 7 4 5 Contact Form 1 3 4 Series / Size 31 32 33 35 2 3 Copper - coated with flat black lacquer (Model 35) Stainless steel (Models 31, 32 & 33) Stainless steel - corrosion resistant coating (polyurethane) 30 Series 1 2 (Models 31, 32 & 33) Approvals / Options 4 6 CSA / FM certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Group 5 must be 2 or 4) (Model 31) (Group 7 must be F) CSA / FM certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Group 5 must be 2 or 4) (Model 31) (Group 7 must be F) 7 8 9 A CSA certified General Purpose (Group 7 must be A, B, or D) UL listed General Purpose Hermetic Seal (Model 35) SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 1 must be 31 or 33) (Group 7 must be F) 59 ® 7 30 Series Wiring Options Termination A Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination D Quick Disconnect 18 Gauge (.110" dia.) potted-in PVC insulated AWM / TEW stranded lead wires rated at 221OF (105OC), 600V UL / CSA listed (Models 32 & 35) (Model 31 when Group 6 is 7 or 8) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 18 Gauge (.250" dia.) potted-in PVC insulated cable rated at 176OF (80OC), 300V UL / CSA listed (Models 32 & 35) (Model 31 when Group 6 is 7 or 8) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) Male Quick Disconnect only, potted-in connector. 30 Series DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type DBA DBD DBG Micro-change® 3 - pin Micro-change® type (Model 31, 33 and 35) 4 - pin Micro-change® type (Model 31, 33 and 35) 5 - pin Micro-change® type (Model 31 & 33) Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ (Model 31 & 33) (Model 31 & 33) (Model 31 & 33) 18 gauge (.070" dia.) potted-inTeflonTM insulated leads rated at 482OF UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) Need Accessories? See pp. 137 to 143 for: Range Extending Target Magnets Mounting Brackets Connectors & More! 60 (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. (250OC) 600V ® 30 Series Sensing Information Accessory Target Magnets for Increased Sensing Range Using GO Switch accessory Target Magnets greatly increase the sensing capabilities of the 30 Series GO Switch. All sensing and reset distances published are based on the target moving directly into and away from the sensing area of the GO Switch (Figure 1). Dimension A represents the sensing range and Dimension B the reset distance. Sensing and reset values will vary when: (a) target size is smaller than the 30 Series GO Switch sensing area (1” x 1”) (b) target enters the switch sensing area from direction other than Figure 1 (c) switch is mounted on ferrous material (not recommended) Sensing ranges published for ferrous targets and GO Switch Target Magnets are for reference only. Actual sensing ranges can vary depending on the application. Targets should always pass within the published sensing range. Figure 1 Ferrous Target Sensing Range 2 Contact Form SPDT 1 Sensing Reset Models 31, 32, 33 Model 35 1/4" (6mm) 1/4" (6mm) 1/10" (2.5mm) 1/8" (3 mm) B A Sensing Area Ferrous Target Sensing Envelope Correct Sensing Envelope Target size (Mild Steel) In figure 2, the target is too small to be detected reliably. Mild steel In figure 3, the target has sufficient size and mass for long term, reliable operation. Figure 3 Figure 2 Incorrect Sensing Envelope Correct Sensing Envelope Mild steel Mild steel Figure 4 Target location In figure 4, the target has been positioned to stop right on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. In figure 5, the target has been positioned to stop well within the sensing envelope which will assure long reliable operation. Figure 5 61 30 Series Incorrect Steel Bar Target -1" (25 mm) x 1" (25 mm) x 4" 5/8" (118 mm) Factory standard ferrous target used to establish sensing and reset ranges. ® 30 Series Extended Sensing with External Target Magnets AMP3 Target Magnet AMP3 Target Magnet Contact Form 2 1 SPDT SPDT Models 31, 32, 33 Model 35 Sensing Reset 3/4" (19mm) 1-1/4" (32mm) 1-5/32" (29mm) 15/16" (24mm) 13 /32" 10 mm 121/32" 42 mm 7 /8" 22 mm 17 21 7 /32" (5 mm) 1 /32 " 42 mm 5 (2) 7/32" 5.5 mm Holes 2 1 /8 " 54 mm /32" (13 mm) /32" (4 mm) 29/16" 65 mm AMS4 Target Magnet AMS4 Target Magnet 30 Series 2 Contact Form 1 SPDT Sensing Reset Models 31, 32, 33 Model 35 1" (25mm) 1-1/2" (38mm) 1-1/2" (38mm) 1-3/4" (44mm) 17/16" (36 mm) 1 1/ 4" 32 mm 5 /8 " 16 mm 7 / 8" 22 mm 17/16" 36 mm 62 (2) 3/16" 4.5 mm dia. Holes 1" 25 mm ® 30 Series Extended Sensing with External Target Magnets AMC5 Target Magnet AMC5 Target Magnet 2 1 Contact Form Sensing Reset SPDT Models 31, 32, 33 Model 35 2-5/8" (67mm) 3-1/2" (89mm) 3-5/8" (92mm) 1-3/4" (44mm) 31/16" (92 mm) 2 1/ 4" 57 mm 25 /32" (20 mm) 215/16" 75 mm 31/16" (92 mm) 41/4" (108 mm) 5" (127 mm) (4) 5/16" 7.9 mm Holes 2 Contact Form 1 SPDT Sensing Reset Models 31, 32, 33 Model 35 1-5/8" (41mm) 4-1/4" (108mm) 2-9/16" (65mm) 2-5/8" (67mm) 30 Series AMF6 Target Magnet AMF6 Target Magnet Machinable 3" 76 mm 3" (76 mm) 12" (305 mm) 3 /8" (10 mm) 63 ® 30 Series Agency Approvals 4 6 7 CSA/FM Cl. 1, Div. 1 CSA/FM Cl. 1, Div. 2 CSA General Purpose 6 Termination Options Approval Agency A - Potted PVC Leads X B - Potted SO Cable X D - QDC X D - SubSea X X F - Teflon Leads X X = Approvals Available NEMA Ratings NON-HAZARDOUS 30 Series Termination Option NEMA CLASSES 1 2 3 3R 3S 4 4X 5 6 6 A - Potted PVC leads X X X X X X X X B - Potted SO cable X X X X X X X X D - Quick Disconnect X X X X X X X X X F - Teflon Lead Wires X X X X X X X X X 35 Hermetic Seal w/potting X X X X X X X X X 30 Series GO® Switches are designed to meet the above NEMA specifications X = Designed to meet respective NEMA specifications 64 ® 30 Series Wiring Diagrams PVC & Teflon Leads - UL N/C SO Cable - UL Red N/C Red PVC & Teflon Leads - CSA N/C Red N/O Blue N/O Blue N/O Blue COM Black COM Black COM Black GND Green Terminations A & F SO Cable - CSA Termination B Termination A & F Micro-Change QDC - 3 Pin Micro-Change QDC - 4 Pin N/C Red Pin 1 COM (Green) Pin 1 COM (Red w/ Black Tr.) N/O White Pin 2 N/C (Red w/ Black Tr.) Pin 2 N/O (Red w/ White Tr.) COM Black Pin 3 N/O (Red w/ White Tr.) Pin 3 N/C (Red) GND Green Pin 4 GND (Green) Termination DBA Termination B Termination DBD 2 3 2 3 1 1 4 Mini-Change QDC - 4 Pin Mini-Change QDC - 5 Pin Pin 1 COM (Green) Pin 1 COM (Black) Pin 1 N/O (White) Pin 2 N/C (Black) Pin 2 N/O (White) Pin 2 N/C (Red) Pin 3 N/O (White) Pin 3 N/C (Red) Pin 3 GND (Green) Pin 4 GND (Green) Pin 4 Inactive (Orange) Pin 5 COM (Black) Termination DCA Termination DCD 30 Series Mini-Change QDC - 3 Pin Termination DCG 65 TOPWORX, INC. 3300 FERN VALLEY ROAD LOUISVILLE, KENTUCKY, U.S.A. 40213 (502)969-8000 FAX (502)969-5911 All GO ® Switches are "pure" contact switches, meaning that they have no voltage drop when closed, nor do they have any leakage current when open. For multi-unit installation, switches may be wired in series or parallel, as shown below. Series Wiring Parallel Wiring Any number of GO® Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across each switch when operated. With a system of 12 volts and four switches in series, 8 volts are dropped across the switches. Only 4 volts are left to operate the load. When using GO® Switches, 12 volts are still available to operate the load. When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten switches were wired in parallel, the total leakage current would be 1000 microamps or one milliamps - sufficient current to indicate an "ON" condition to a programmable logic controller (PLC). Any number of GO® Switches may be wired in parallel, with no current leakage and without drawing operating current. 30 SERIES SPDT OPERATION and INSTALLATION INSTRUCTIONS SWITCH WIRING COLOR CODE — SPDT MODEL LEADS CABLE Series 30 Standard (4 - Wire) N/C—Red N/O—Blue COM—Black GND—Green N/C—Red N/O—White COM—Black GND—Green Series 30 Standard (3 - Wire) N/C—Red N/O—Blue COM—Black N/C—Red N/O—Blue COM—Black MANUFACTURER'S WARRANTY TopWorx, Inc., warrants that each item of new equipment manufactured by it will be free from defects in material and workmanship under normal use and service; its obligation under this Warranty, being limited to making good, at its factory, and part of parts thereof, which shall be returned to it with transportation charges prepaid, within one year after the date of the purchase of such equipment by the original purchaser, and which its examination shall disclose to its satisfaction to have been thus defective. TopWorx, Inc., however, assumes no risk or liability for results of the use of the products purchased from it. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER OF MERCHANTABILITY FITNESS, OR OTHERWISE EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES AND TOPWORX, INC. NEITHER ASSUMES , NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS EQUIPMENT. QUICK DISCONNECTS Model 35 - Micro-Change only Standard wiring shown. Custom wiring available upon request. No claims for labor in replacing defective parts and equipment and consequential damages will be allowed by the Company. MICRO-CHANGE (31, 32, 33 & 35 Series) Series Wiring Parallel Wiring LOAD 2 2 3 3 LOAD 3 POLE VOLTAGE SOURCE VOLTAGE SOURCE 4 POLE 1 -- COM—Green 2 -- N/C—Red w/Black Tr. 3 -- N/O—Red w/White Tr. GO ® Switch Hook-up Diagrams This Warranty shall not apply to any equipment which shall have been repaired or altered, outside the Company's factory so as to affect such equipment's stability or reliability in the judgement of the Company. 1 1 -- COM—Red w/Black Tr. 4 2 -- N/O—Red w/White Tr. 3 -- N/C—Red 4 -- GND—Green 1 It is the customer's responsibility to install the switch using the current electrical codes in their region, and determine suitability of product in their application. MINI-CHANGE (31, 32, 33 Series only) 3 POLE Form "C" Typ. Dual Load Hook-up This Warranty shall not apply to equipment which has been subjected to misuse, negligence or accident. Form "B" Normally Closed Typ. Overtravel or Limits, Hook-up 1 -- COM—Green 2 -- N/C—Black 3 -- N/O—White 3 2 1 4 POLE 1 -- COM—Black 2 -- N/O—White 3 -- N/C—Red 4 -- GND—Green (Long Pin) 3 2 4 1 Sensing Area COM AC or DC AC or DC LOAD SPECIFICATIONS MODEL 35 LOAD N/C N/C LOAD N/O Form "A" Normally Open Typ. Alarm or Limits Warning Hook-up COM AC or DC COM LOAD N/O Size: 3/4" (19mm) square x 2 1/2" (63.5mm) long Sensing Distance: Approx. 1/10" (2.54mm) end sensing Differential: Approx. 1/10" (2.54mm) Response time: 8 milliseconds Temperature Rating: -40oF. (-40oC.) to 221o F. (105o C.) Contacts: Single Pole, Double Throw, Form C Rating: 4A @ 120VAC; 3A @ 24 VDC (resistive) Housing: Copper, Hermetic seal available Conduit Outlet: Not available Repeatability: 0.002" (0.05mm) Under identical operating conditions ABS11 Mounting Bracket (35 Series only) R. 23/32"(18.3mm) .468" (12mm) (2) No 11 Drill .191 DIA Holes (4.8mm) 3/32" (2.4mm) 7 8 (22.2mm) /" 3/8" (9.5mm) .032" (.794mm) .760" (19.3mm) 15/16" (33.3mm) 111/16 (42.8mm) TopWorx engineers are happy to provide technical assistance on GO® Switch products. However, it is the customer's responsibility to determine the safety and suitability of the product in their application. It is also the customer's responsibility to install the switch using the current electrical codes in their region. HOW THE 30 SERIES GO® SWITCH OPERATES IMPORTANT ® In 30 Series GO Switches, only one magnet is used. A ferrous armature is positioned offcenter on the magnet, creating dominance and establishing a Normally Closed (N/C) contact position (Figure 1). • Determine the desired operating point. • For best results, mount switch on nonferrous materials. • Locate switch and/or actuator to assure that actuator comes well within switch’s sensing area. • Steel placed outside the switch’s differential area will not affect functionality. • Avoid contact between switch and actuator, which may damage switch. N/C • Switches may be mounted on ferrous metals when necessary, though this is not recommended. Sensing distance will be reduced. Check with factory. • Switch must be centered on ferrous mounting bracket so that effects on the magnet are uniform. • Switches may be mounted in any position. Switch Sensing The 30 Series The standard actuator for the 30 Series is 1" x 1" x 4 5/8" steel bar with the 1" x 1" face pointing at the end of the switch. Sensing distance for this series is approximately 1/4"(6.35mm). NOTE: Actuator size effects sensing distance. Minimum recommended actuator size is 1" x 1" x 1.5". Attachment of Conduit or Cable N/O MAGNET CONTACTS SENSING RANGE CASE —When using long runs of conduit or cable, place supports close to the switch to avoid pulling switch out of position. ARMATURE ACTUATOR FIGURE 2 Operated Mounting • Use external magnets, available from the factory, to extend the sensing distance. ARMATURE • Attach conduit or cable correctly. FIGURE 1 Unoperated When a ferrous actuator enters the sensing range of the switch (Figure 2), it deflects magnetic flux from the (N/C) side of the armature and the Normally Open (N/O) side becomes dominant. The armature then snaps to its alternate position, closing the N/O contact. When the actuator is removed, the magnet again becomes dominant on the N/C side and the armature returns to its N/C position. • Use a ferrous actuator of sufficient size. OPERATION and INSTALLATION INSTRUCTIONS ACTUATOR The GO ® Proximity Principle 30 SERIES SPDT N/C N/O MAGNET CONTACTS —If switch is mounted on a moving part, be sure flexible conduit is long enough to allow for movement, and positioned to eliminate binding or pulling. SENSING RANGE — For installation in hazardous locations, adhere to local electrical codes. CASE SPECIFICATIONS - MODELS 31, 32 & 33 (Model 35 on opposite side) Size 31 and 32: 1" (25.4mm) square x 2 1/4" (57mm) long. Add 1" (25.4mm) for bottom conduit Size 33: 1" (25.4mm) square x 4 1/4" (108mm) long Contacts: Single Pole, Double Throw, Form C. Rating: 6 A @ 120VAC;2 A @ 24VDC (resistive) Housing: Stainless steel Conduit Outlet:1/2"-14NPT. Bottom only Repeatability: 0.002" (0.05mm) Under identical operating conditions Sensing Distance: Approx. 1/4" (6.35mm) end sensing Differential: Approx. 5/32" (3.97mm) Response time: 8 milliseconds Temperature Rating: -40oF. (-40oC) to 221o F (105o C) Approvals: CSA, FM, UL —All conduit connected electrical devices, including GO® Switches must be sealed against water ingression through the conduit system. The use of RTV moisture barriers in the conduit hub, wiring terminations and conduit junction provide a suitable solution. Drip loops with provision for accumulated water to escape prior to the connection to the switch should also be effective. 7 32 / " (5.6mm) (12.7mm) ABS7 Mounting Bracket (32 Series only) 1 2 /" 7 16 / " 1" (25.4mm) 111/16" (42.9mm) 1/4" (6.4mm) (2) 7/32(5.6mm) x 7/16(11.1mm) Slots 2 3/16" (30.2mm) Ferrous actuator 1" (25.4mm) R SENSING AREA 1 16 / " (1.5mm) .987"(25mm) .050" (1.27mm) 19 /32" (15.1mm) 19 /32" (15.1mm) Accessory item available from factory. Form No. S-K032 1198 2M Leverless Limit Switches Round Housing 70 Series SPDT ® 70 Series How it Works When a ferrous target enters the sensing area of the switch (Fig. 2), it attracts the primary magnet, which pulls the connecting rod forward. As a result, the common contact snaps to its operated position, closing the other contact circuit. When the target is removed the common contact immediately returns to its unoperated position. GO Switch 70 Series end sensing switches use three permanent magnets and a push-pull plunger assembly to control a set of mechanical contacts. The center magnet simultaneously attracts the primary magnet and repels the bias magnet, pushing the connecting rod backward. As a result, the common contact rests in its unoperated position, closing a contact circuit. GO Sawtooth Contact All 70 Series GO Switches incorporate GO Sawtooth contacts (Figure 3). The surface of the common contacts are serrated to provide mutiple current paths and excellent contact fidelity over millions of operations at low loads. Figure 3 One moving part no metal-to-metal contact forcing it to move - virtually nothing to wear out Sensing Area Bias Magnet Figure 1 Unactivated Center Magnet Contact chamber potted and sealed Explosion proof capabilities Primary Magnet One piece stainless steel construction 70 Series SPDT Figure 2 Activated No power consumption Target 68 ® 70 Series How we stack up against the Competition Rugged Design One Piece Construction Temperature Range Versatility Supply Voltage After Sale Maintenance YES Industry proven in the most severe and demanding environments NO Susceptible to bre and malfunctio moderate applica YES 303, 316 Stainless Steel eliminates possibility of dust or fluid penetration NO Usually a two p plastic or nickel p brass design - in moisture to ing -40 0F to 400 0F Extremes that the competition can't reach Usually 1 0F to 1 Sensing distance reduces as tempe elevates YES One switch can be used in all types of environments; high temp, weld field, A/C or D/C, hazardous, inherently shielded NO Multitude of sen needed for var applications: A/C shielded, unshie sinking, sourc increased sens NOT REQUIRED YES 24-250VAC, 10-3 NO One moving part magnets never wear out YES Large invento requirement du application spe needs; fragile elec design invites da failures and con replacement Reed Switch 70 Series SPDT GO Switch Inductive Proximity Switch Why not eliminate the maintenance headaches and downtime pr oblems problems your mechanical switches and pr oximity sensors ar e cr eating? proximity are creating? GO SWITCH - SET IT AND FORGET IT!! 69 ® Model 71 & 72 Models 71 and 72 Specifications Most Popular Models Housing Size: Model 71 - 3/8" (10 mm) dia. x 3 15/16" (100 mm) long, with 3/8"-24 UNF x 11/2" (39 mm) threads (Figure 1) Model 72 - 3/8" (10 mm) dia. x 3 3/8" (86 mm) long, with 3/8"-24 UNF x 11/2" (39 mm) threads (Figure 2) Materials: Stainless steel type 303 Conduit Outlet: 1/2"-14 NPT. Model 71-16528-A2 SPDT, .040" (1 mm) end sensing, 3/8" (10 mm) diameter, stainless steel, three potted-in leads, 1 /2"-14 NPT conduit outlet. Sensing Target Material: Ferrous Sensing Range: Approx. .040" (1 mm) end sensing Range with Target Magnet: up to .15" (4mm) Model 72-16528-DCA Contacts Materials: Palladium silver with sawtooth surface configuration Form: SPDT, Form C. Ratings: Resistive SPDT, .040" (1 mm) end sensing, 3/8" (10 mm) diameter, stainless steel, quick disconnect. 3 AC /8"—24 UNF-2A threads x 1.50" 38 mm long DC Volts Amps Volts Amps 120 4 24 3 240 2 48 * 480 * 120 0.5 600 * 250 0.5 Performance 1 /2"-14 NPT conduit outlet .374" O / 10 mm O / 1.34" 34 mm .625" 16 mm 1.55" 39 mm 1.08" 27 mm Figure 1 3.93" 100 mm Repeatability: .002" (.05mm) typical Response Time: 8 milliseconds Differential: Approx. .020" (.51mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC) 3 8 70 Series SPDT Approvals .374" O / O / 10 mm / "—24 UNF-2A threads x 1.50" 38 mm long Approvals: UL, CSA, SAA .625" 16 mm ® 1.55" 39 mm Figure 2 70 1.00" 25 mm A.F. on hex 3.38" 86 mm Epoxy filled ® Model 71 & 72 In The Bin Most likely models to find in stock General Purpose 3 ft. Leads 3 pin Quick Disconnect No Conduit Hub 72-16528-B2 (Cable) 72-16528-DBA (Micro) 70 Series SPDT Conduit Hub 71-16528-A2 71-16528-DCA (Mini) 71 ® Model 71 & 72 Ordering Guide 72 - 1 6 5 2 8 - DBA 1 1 2 72 Series 70 / Size 3/8" (10 mm) dia. x 33/8" (86 mm) long with 3 /8"-24 UNF x 11/2" (39 mm) threads. No conduit hub Single Pole Double Throw (Form C) Sensing Range Standard sensing - approx. .040" (1 mm) end sensing Outlet Position Side entry with TeflonTM insulated leads (Model 72 only) (Group 6 must be 8) (Group 7 must be F) Bottom of enclosure Enclosure Material 303 stainless steel 316 stainless steel (rated 2,000 PSI) (rated 2,000 PSI) Approvals / Options 3 4 6 UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected with 18" (457 mm) minimum potted-in UL listed leads or cable. (Model 71 only) (Lead seal req'd within 18") CSA certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Model 71 only) CSA certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. 70 Series SPDT (Model 71 only) (Group 7 must be A, B, or F) 7 8 A CSA General Purpose UL General Purpose SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 1 must be 71) (Group 7 must be A) 72 7 Contact Form 2 6 6 6 Series 70 / Size 3/8" (10 mm) dia. x 315/16" (100 mm) long with 3 /8"-24 UNF x 11/2" (39 mm) threads and 1/2"-14 NPT conduit hub 2 5 5 5 71 6 4 4 3 Series / Size 1 3 2 ® Wiring Options Termination A Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination C Water Resistant C1 C2 C3 C4 C_ _ _ Termination D Quick Disconnect 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 18 Gauge (3 cond .250" dia; 4 cond .250" dia.) potted-in PVC cable, rated at 176OF (80OC) 300V, UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) 18 Gauge (3 cond .250" dia; 4 cond .450" dia) PVC cable rated at 176OF (80OC) 300V with water-resistant squeeze connector. (Model 72 only) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. C150 = 150 ft. of cable)) Male quick disconnect only; potted-in. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type DBA DBD DBG Micro-change® 3 - pin Micro-change® type 4 - pin Micro-change® type 5 - pin Micro-change® type Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ (Model 71) (Model 71) (Model 71) (Model 72) (Model 72) (Model 72) 18 Gauge (.070"dia) potted-in TeflonTM insulated wire rated at 482OF 600V UL / CSA listed (Group 6 must be 6, 7 or 8) (250OC) 70 Series SPDT 7 Model 71 & 72 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) 73 ® Models 73 & 74 Models 73 and 74 Specifications Most Popular Models Housing Size: Model 73 - 5/8" (16 mm) dia. x 3 5/8" (92 mm) long, with 5/8"-18 UNF x 17/8" (48 mm) threads (Figure 1) Model 74 - 5/8" (16 mm) dia. x 2 3/4" (70 mm) long, with 5/8"-18 UNF x 1 7/8" (48 mm) threads (Figure 2) Materials: Stainless steel type 303 Conduit Outlet: 1/2"-14 NPT. Model 73-13528-A2 SPDT, .100" (2.5 mm) end sensing, 5/8" (16 mm) diameter, stainless steel, three potted-in leads 1/2"-14 NPT conduit outlet. Sensing Target Material: Ferrous Sensing Range: Approx. .100" (2.5 mm) end sensing (2,000 PSI) .072" (1.8 mm) end sensing (5,000 PSI) .060" (1.5 mm) end sensing (10,000 PSI) Range with Target Magnet: up to .35" (9 mm) Contacts Model 74-13528-B2 SPDT, .100" (2.5 mm) end sensing, 5/8" (16 mm) diameter, stainless steel, potted-in 3 conductor cable. Materials: Palladium silver with sawtooth surface configuration Form: SPDT, Form C Ratings: Resistive AC 5 8 / "—18 UNF-2A threads x 1.88" 48 mm long DC Volts Amps 120 240 Amps 4 24 3 2 48 * 480 * 120 0.5 600 * 250 0.5 Repeatability: .002" (.05mm) typical Response Time: 8 milliseconds Differential: Approx. .020" (.51mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC) Option to 400OF .625" 16 mm 1.34" 34 mm 1.88" 48 mm 2.50" 64 mm 3.62" 92 mm Figure 1 5 8 O / / "—18 UNF-2A threads 70 Series SPDT .625" 16 mm Approvals 1.88" 48 mm Approvals: UL, CSA, BASEEFA, and SAA 74 1 /2"-14 NPT Conduit outlet O / Volts Performance ® 1.00" (25 mm) A.F. on hex 2.75" 70 mm Figure 2 Epoxy Filled ® Models 73 & 74 In The Bin Most likely models to find in stock General Purpose Conduit Hub 73-13528-A2 73-13528-DCA (Mini) No Conduit Hub 74-13528-B2 (Cable) 74-13528-DBA (Micro) 3 ft. Leads 3 pin Quick Disconnect Explosion Proof Class I, II, III; Division 1, Groups A, B, C, D, E, F, G 73-13523-A2 73-13524-A2 UL, 3 ft. Leads CSA, 3 ft. Leads Class I, II, III; Division 2, Groups A, B, C, D, F, G 73-13526-A2 CSA, 3 ft. Leads High Temperature 73-13522-F2 4000F, 3 ft. TeflonTM Leads 74-13522-F2 Underwater 73-13528-3DD Water Resistant 74-13528-C2 3 ft., Squeeze Connector 3 pin SubSeaTM Connector High Pressure to 5,000 psi 3 ft. Leads 3 pin Quick Disconnect 74-14538-DBA (Micro) 70 Series SPDT 73-14538-A2 73-14538-DCA (Mini) 73 - 1 3 5 2 8 - A2 1 2 3 4 5 6 7 75 ® Models 73 & 74 Ordering Guide 1 Series / Size 73 74 2 Contact Form 1 3 (Form C) Standard sensing - approx. .100" (2.5 mm) end sensing (Group 5 must be 2 or 6) HiPressure sensing - approx. .072" (1.8 mm) end sensing (Group 5 must be 3) (Group 6 must be 2, 7, 8 or 9) HiPressure sensing - approx. .060" (1.5 mm) end sensing (Group 5 must be 4) (Group 6 must be 2, 7, or 8) Outlet Position 2 5 5 Single Pole Double Throw Sensing Range 3 4 5 4 Series 70 / Size 5/8" (16 mm) dia. x 35/8" (92 mm) long with 5 /8"-18 UNF x 17/8" (48 mm) threads and 1/2"-14 NPT conduit hub Series 70 / Size 5/8" (16 mm) dia. x 23/4" (70 mm) long with 5/8"-18 UNF x 17/8" (48 mm) threads. No conduit hub Side entry with TeflonTM insulated leads Bottom of enclosure (Model 74 only) (Group 6 must be 2, or 8) Enclosure Material 2 3 303 stainless steel (rated 2,000 PSI) (Group 3 must be 3) HiPressure - 303 stainless steel (rated 5,000 PSI) (Group 3 must be 4) (Group 6 must be 2, 7, 8 or 9) 4 HiPressure - 303 stainless steel (rated 10,000 PSI) (Group 3 must be 5) (Group 6 must be 2, 7, or 8) 6 6 316 stainless steel (rated 2,000 PSI) Approvals / Options 2 3 4 6 High temperature to 400OF (204OC) (Group 7 must be F) UL listed explosion proof for Class I,II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected with 18" (457 mm) minimum potted-in UL listed leads or cable. (Model 73 only) (Lead seal req'd within 18") CSA certified explosion proof for Class I, II, III, Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Model 73 only) CSA certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Model 73 only) 70 Series SPDT 7 8 9 A CSA General Purpose UL General Purpose CENELEC: EExdIIC T6 Zone 1. (EN50 014 & EN50 018, BASEEFA Certificate Ex89C1233X) (Model 73 only) (Group 7 must be A or B) SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 1 must be 73) (Group 7 must be A) 7 76 Wiring Options - See following page for wiring options. ® Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination C Water Resistant C1 C2 C3 C4 C_ _ _ Termination D Quick Disconnect 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 18 Gauge (3 cond .250" dia; 4 cond .250" dia.) potted-in PVC cable, rated at 176OF (80OC) 300V, UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) 18 Gauge (3 cond .250" dia; 4 cond .450" dia) PVC cable rated at 176OF (80OC) 300V with water-resistant squeeze connector. (Model 74 only) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. C150 = 150 ft. of cable)) Male quick disconnect only; potted-in. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type DBA DBD DBG Micro-change® 3 - pin Micro-change® type 4 - pin Micro-change® type 5 - pin Micro-change® type 3DD 4DD 3DE 4DE SubSeaTM Underwater Connector 3 pin, certified not to leak underwater (Model 73 only) 4 pin, certified not to leak underwater (Model 73 only) 3 pin right-angle, certified not to leak underwater (Model 73 only) 4 pin right-angle, certified not to leak underwater (Model 73 only) Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ (Model 73) (Model 73) (Model 73) (Model 74) (Model 74) (Model 74) 18 Gauge (.070"dia) potted-in TeflonTM insulated wire rated at 482OF 600V UL / CSA listed (Group 6 must be 2, 7 or 8) 70 Series SPDT Termination A Models 73 & 74 (250OC) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) 77 ® Models 75 & 76 Models 75 and 76 Specifications Most Popular Models Housing Size: Model 75 - 5/8" (16 mm) dia. x 4 5/16" (110 mm) long, with 5/8"-18 UNF x 213/16" (71 mm) threads. (Figure 1) Model 76 - 5/8" (16 mm) dia. x 3 3/16" (81 mm) long, with 5/8"-18 UNF x 213/16" (71 mm) threads. (Figure 2) Materials: Stainless steel type 303 Conduit Outlet: 1/2"-14 NPT. Model 75-13528-A2 SPDT, .100" (2.5 mm) end sensing, 5/8" (16 mm) diameter, stainless steel, three potted-in leads, 1/2"-14 NPT conduit outlet. Sensing Target Material: Ferrous Sensing Range: Approx. .100" (2.5 mm) end sensing (2,000 PSI) .072" (1.8 mm) end sensing (5,000 PSI) .060" (1.5 mm) end sensing (10,000 PSI) Range with Target Magnet: up to .35" (9 mm) Model 76-13528-C1 SPDT, .100" (2.5 mm) end sensing, 5/8" (16 mm) diameter, stainless steel with water-resistant squeeze connector. Contacts Materials: Palladium silver with sawtooth surface configuration Form: SPDT, Form C Ratings: Resistive AC 5 /8"—18 UNF-2A threads X 2.81" 71 mm long DC Amps Volts Amps 120 4 24 3 240 2 48 * 480 * 120 0.5 600 * 250 0.5 .625" 16 mm 1.34" 34 mm 2.81" 71 mm 3.19" 81 mm Figure 1 70 Series SPDT Repeatability: .002" (.05mm) typical Response Time: 8 milliseconds Differential: Approx. .020" (.51mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC) (Option to 400OF) 4.31" 110 mm 5 8 O / Approvals / "—18 UNF-2A threads .625" 16 mm Approvals: UL, CSA, BASEEFA, and SAA 78 1 /2"-14 NPT Conduit Outlet O / Volts Performance ® 1.00" 25 mm A.F. on hex Figure 2 2.81" 71 mm 3.19" 81 mm Epoxy filled ® Models 75 & 76 Most likely models to find in stock General Purpose Conduit Hub 75-13528-A2 75-13528-DCA (Mini) No Conduit Hub 76-13528-A2 76-13528-DBA (Micro) 3 ft. Leads 3 pin Quick Disconnect Explosion Proof Class I, II, III; Division 1, Groups A, B, C, D, E, F, G Conduit Hub 75-13523-A2 75-13524-A2 UL, 3 ft. Leads CSA, 3 ft. Leads Class I, II, III; Division 2, Groups A, B, C, D, F, G Conduit Hub 75-13526-A2 CSA, 3 ft. Leads High Temperature Conduit Hub 75-13522-F2 4000F, 3 ft. TeflonTM Leads Underwater Water Resistant Conduit Hub 3 ft., Squeeze Connector 3 pin SubSeaTM Connector 75-13528-3DD No Conduit Hub 76-13528-C2 High Pressure to 5,000 psi 3 ft. Leads 3 pin Quick Disconnect No Conduit Hub 76-14538-A2 76-14538-DBA (Micro) 70 Series SPDT Conduit Hub 75-14538-A2 75-14538-DCA (Mini) 75 - 1 3 5 2 8 - DCA 1 2 3 4 5 6 7 79 ® Models 75 & 76 Ordering Guide 1 Series / Size 75 76 2 Contact Form 1 3 Single Pole Double Throw (Form C) Sensing Range 3 4 5 4 Series 70 / Size 5/8" (16 mm) dia. x 45/16" (110 mm) long with 5 /8"-18 UNF x 213/16" (71 mm) threads and 1/2"-14 NPT conduit hub Series 70 / Size 5/8" (16 mm) dia. x 33/16" (81 mm) long with 5/8"-18 UNF x 213/16" (71 mm) threads. No conduit hub Standard sensing - approx. .100" (3 mm) end sensing (Group 5 must be 2 or 6) HiPressure sensing - approx. .072" (2 mm) end sensing (Group 5 must be 3) (Group 6 must be 2, 7, 8 or 9) HiPressure sensing - approx. .060" (2 mm) end sensing (Group 5 must be 4) (Group 6 must be 2, 7, or 8) Outlet Position 2 Side entry with TeflonTM insulated leads (Group 6 must be 2 or 8) (Model 76 only) (Group 7 must be F) 5 5 Bottom of enclosure Enclosure Material 2 3 303 stainless steel (rated 2,000 PSI) (Group 3 must be 3) HiPressure - 303 stainless steel (rated 5,000 PSI) (Group 3 must be 4) (Group 6 must be 2, 7, 8 or 9) 4 HiPressure - 303 stainless steel (rated 10,000 PSI) (Group 3 must be 5) (Group 6 must be 2, 7, or 8) 6 6 316 stainless steel (rated 2,000 PSI) (Group 3 must be 3) Approvals / Options 2 3 4 6 70 Series SPDT 7 8 9 A High temperature to 400OF (204OC) (Group 7 must be F) (No agency approvals available) UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected with 18" (457 mm) minimum potted-in UL listed leads or cable. (Model 75 only) (Lead seal req'd within 18") CSA certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. (Model 75 only) CSA certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G; Conduit connected, with heavy pilot, duty 18" (457 mm) minimum potted-in CSA listed leads or cable. (Model 75 only) CSA General Purpose UL General Purpose CENELEC: EExdIIC T6 Zone 1. (EN 50 014 & EN 50 018, BASEEFA Certificate Ex89C1233X) (Model 75 only) (Group 7 must be A or B) SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 1 must be 75) (Group 7 must be A) 7 80 Wiring Options - See following page for wiring options. ® Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination C Water Resistant C1 C2 C3 C4 C_ _ _ Termination D Quick Disconnect 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 18 Gauge (3 cond .250" dia; 4 cond .250" dia.) potted-in PVC cable, rated at 176OF (80OC) 300V, UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) 18 Gauge (3 cond .250" dia; 4 cond .450" dia) PVC cable rated at 176OF (80OC) 300V with water-resistant squeeze connector. (Model 76 only) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. C150 = 150 ft. of cable)) Male quick disconnect only; potted-in. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type (Model 75) 4 - pin Mini-change® type (Model 75) 5 - pin Mini-change® type (Model 75) DBA DBD DBG Micro-change® 3 - pin Micro-change® type 4 - pin Micro-change® type 5 - pin Micro-change® type 3DD 4DD 3DE 4DE SubSeaTM Underwater Connector 3 pin, certified not to leak underwater (Model 75 only) 4 pin, certified not to leak underwater (Model 75 only) 3 pin right-angle, certified not to leak underwater (Model 75 only) 4 pin right-angle, certified not to leak underwater (Model 75 only) Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ (Model 76) (Model 76) (Model 76) 18 Gauge (.070"dia) potted-in TeflonTM insulated wire rated at 482OF 600V UL / CSA listed (Group 6 must be 2, 7 or 8) 70 Series SPDT Termination A Models 75 & 76 (250OC) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads) 81 ® Model 77 Model 77 Most Popular Model Specifications Housing / " (19 mm) dia. x 5 13/16" (148 mm) long, with 3/4"-16 UNF x 2 13/16" (71 mm) threads (Figure 1) Materials: Stainless steel type 303 Conduit Outlet: 1/2"-14 NPT. One location Size: 3 4 Sensing Model 77-13528-DCA SPDT, .100" (2.5 mm) end sensing, 3/4" (19 mm) diameter, stainless steel, quick disconnect. Target Material: Ferrous Sensing Range: Approx. .100" (2.5 mm) end sensing (2,000 PSI) .072" (1.8 mm) end sensing (5,000 PSI) .060" (1.5 mm) end sensing (10,000 PSI) Range with Target Magnet: up to .35" (9 mm) Contacts Materials: Palladium silver with sawtooth surface configuration Form: SPDT, Form C Ratings: Resistive AC DC Volts Amps Volts Amps 3 120 4 24 240 2 48 * 480 * 120 0.5 600 * 250 0.5 Performance Repeatability: .002" (.05mm) typical Response Time: 8 milliseconds Differential: Approx. .020" (.51mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC) Option to 400OF 3 /4"—16 UNF-2A threads 1.34" 34 mm .625" 16 mm 1.81" 46 mm 1.88" 48 mm Approvals: UL, CSA, BASEEFA, and SAA 70 Series SPDT Figure 1 82 1 /2"-14 NPT Conduit Outlet O / Approvals ® 1.00" 25 mm A.F. on hex 5.81" 148 mm 2.81" 71 mm ® Model 77 In The Bin Most likely models to find in stock General Purpose 3 ft. Leads Quick Disconnect 70 Series SPDT Conduit Hub 77-13528-A2 77-13528-DCA 83 ® Model 77 Ordering Guide 77 - 1 3 5 2 8 - A2 1 1 7 Series 70 / Size 3/4" (19 mm) dia. x 513/16" (148 mm) long with 3/4"-16 UNF x 213/16" (71 mm) threads. 1/2"-14 NPT conduit hub Single Pole Double Throw (Form C) Standard sensing - approx. .100" (2.5 mm) end sensing (Group 5 must be 2 or 6) HiPressure sensing - approx. .072" (1.8 mm) end sensing (Group 5 must be 3) (Group 6 must be 2, 7, 8 or 9) HiPressure sensing - approx. .060" (1.5 mm) end sensing (Group 5 must be 4) (Group 6 must be 2, 7, or 8) Bottom of enclosure Enclosure Material 2 3 4 6 6 6 Outlet Position 5 5 5 Sensing Range 3 4 5 4 4 Contact Form 1 3 3 Series / Size 77 2 2 303 stainless steel (rated 2,000 PSI) (Group 3 must be 3) HiPressure - 303 stainless steel (rated 5,000 PSI) (Group 3 must be 4) (Group 6 must be 2, 7, 8 or 9) HiPressure - 303 stainless steel (rated 10,000 PSI) (Group 3 must be 5) (Group 6 must be 2, 7, or 8) 316 stainless steel (rated 2,000 PSI) (Group 3 must be 3) Approvals / Options 2 3 4 6 70 Series SPDT 7 8 9 High temperature to 400OF (204OC) (Group 7 must be F) UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I,II,III; Div. 2, Groups A,B,C,D,F,G; Conduit connected with 18"(457 mm) minimum potted-in UL listed leads or cable. (Lead seal req'd within 18") CSA certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G. Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. CSA certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads or cable. CSA General Purpose UL General Purpose CENELEC: EExdIIC T6 Zone 1. (EN 50 014 & EN 50 018, BASEEFA Certificate Ex89C1233X) (Group 7 must be A or B) A 7 84 SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply (barrier)) (Group 7 must be A) Wiring Options - See following page for wiring options. ® Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination D Quick Disconnect 18 Gauge (.110" dia) potted-in PVC insulated AWM / TEW stranded lead wires, rated at 221OF (105OC) 600V UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 18 Gauge (3 cond .250" dia; 4 cond .250" dia.) potted-in PVC cable, rated at 176OF (80OC) 300V, UL / CSA listed 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) Male quick disconnect only; potted-in. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG Mini-change® 3 - pin Mini-change® type 4 - pin Mini-change® type 5 - pin Mini-change® type 3DD 4DD 3DE 4DE SubSeaTM Underwater Connector 3 pin, certified not to leak underwater 4 pin, certified not to leak underwater 3 pin right-angle, certified not to leak underwater 4 pin right-angle, certified not to leak underwater Termination F HiTemp Leads F1 F2 F3 F4 F_ _ _ 18 Gauge (.070"dia) potted-in TeflonTM insulated wire rated at 482OF 600V UL / CSA listed (Group 6 must be 2, 7 or 8) (250OC) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) 70 Series SPDT Termination A Models 77 Need Accessories? See pp. 137 to 143 for: Range Extending Target Magnets Mounting Brackets Connectors & More! 85 ® 70 Series Sensing Information Accessory Target Magnets for Increased Sensing Range Using GO Switch accessory Target Magnets greatly increase the sensing capabilities of the 70 Series GO Switch. All sensing and reset distances published are based on the target moving directly into and away from the sensing area of the GO Switch ( Figure 1 ). Dimension A represents the sensing range and Dimension B the reset distance. Sensing and reset values will vary when: (a) target size is smaller than the 70 Series GO Switch sensing area (1” x 1”) (b) target enters the switch sensing area from direction other than Figure 1 Sensing ranges published for ferrous targets and GO Switch Target Magnets are for reference only. Actual sensing ranges can vary depending on the application. Targets should always pass within the published sensing range. Figure 1 Ferrous Target Sensing Range 2 Contact Standard Sensing Form 1 SPDT B A Sensing Reset .100" (3mm) .020" (1mm) Ferrous Target Steel Bar Target - 1" (25 mm) x 1" (25 mm) x 3-1/2" (89mm) Factory standard ferrous target used to establish sensing and reset ranges. Sensing Envelope Sensing Envelope Mild Steel Figure 4 - Incorrect Figure 2 - Incorrect Sensing Envelope Sensing Envelope Mild Steel Mild Steel 70 Series SPDT Figure 3 - Correct Figure 5 - Correct Target size In figure 2, the target is too small to be detected reliably. Target location In figure 4, the target has been positioned to stop on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. In figure 3, the target has sufficient size for long term, reliable operation. In figure 5, the target has been positioned to stop well within the sensing envelope which will assure long term reliable operation. 86 ® 70 Series Extended Sensing with External Target Magnets AMP3 Target Magnet Contact Form 2 1 Sensing Reset SPDT Models 71, 72 Models 73-77 .12" (3mm) .07" (2mm) .20" (5mm) .25" (6mm) 13 /32" 10 mm /8" 121/32" 22 mm 42 mm 7 121/32" 42 mm 7 /32" (5 mm) 17 (2) 7/32" 5.5 mm Holes 1 2 /8 " 54 mm 5 /32" (13 mm) /32" (4 mm) 29/16" 65 mm AMS4 Target Magnet 2 Contact Form 1 SPDT Models 71, 72 Sensing .15" (4mm) Reset .10" (2.5mm) Models 73-77 .35" (9mm) .15" (4mm) 17/16" (36 mm) 1 1/ 4" 32 mm 5 /8 " 16 mm 1" 25 mm 7 / 8" 22 mm 17/16 " 36 mm (2) 3/16" 4.7 mm dia. Holes 2 Contact Form 1 SPDT Sensing Reset Models 71, 72 Models 73-77 .13" (3mm) .045" (1mm) .20" (5mm) .05" (1mm) 70 Series SPDT AMS7 Target Magnet 87 ® 70 Series Agency Approvals 2 3 4 Hi-Temp UL Cl. 1, Div. 1 CSA/FM Cl. 1, Div. 1 A - Potted PVC Leads X X B - Potted PVC Cable X X 6 Terminations Approval Agency CS Cl. 1 C Water squeeze connector (Models 72, 74 & 76 only) D - QDC D - SubSea Connector (Models 73, 75 & 77 only) X F - Teflon Leads NEMA Ratings NON-HAZARDOUS Models 71, 73 ,75, 77 Terminations NEMA CLASSES 1 2 3 3R 3S 4 4X 5 6 6P 11 12 12K A - Potted PVC leads X X X X X X X X X X X B - Potted PVC cable X X X X X X X X X X X X C - PVC Cable w/ squeeze X X X X X X X X X X X X X D - QDC X X X X X X X X X X X X D - SubSea Connector X X X X X X X X X X X X F - Potted Teflon leads X X X X X X X X X X X X X - Designed to meet respective specification NON-HAZARDOUS Models 72, 74, 76 70 Series SPDT Terminations NEMA CLASSES 1 2 3 3R 3S 4 4X 5 A - Potted PVC leads X X X X X B - Potted PVC cable X X X X X X C - PVC Cable w/ squeeze X X X X X X X X X X X X X D - QDC X X X X X X X X X X X X D - SubSea Connector X X X X X X X X X X X X F - Potted Teflon leads X X X X X X X X - Designed to meet respective specification 88 6 6P 11 12 12K ® 70 Series Wiring Diagrams 3 Wire PVC & HiTemp Leads 3 Conductor PVC Cable 4 Wire PVC & HiTemp Leads 4 Conductor PVC Cable N/C Red N/C Red N/C Red N/C Red N/O Blue N/O Blue N/O Blue N/O White COM Black COM Black COM Black COM Black GND Green GND Green Terminations A & F Termination B Terminations A & F Micro-Change QDC - 3 Pin Mini-Change QDC - 3 Pin Termination B Mini-Change QDC - 4 Pin Pin 1 COM (Green) Pin 1 COM (Green) Pin 1 COM (Black) Pin 2 N/C (Red w/ Black Tr.) Pin 2 N/C (Black) Pin 2 N/O (White) Pin 3 N/O (Red w/ White Tr.) Pin 3 N/O (White) Pin 3 N/C (Red) Pin 4 GND (Green) Termination DBA Termination DCA Termination DCD 2 3 1 Micro-Change QDC - 4 Pin Mini-Change QDC - 5 Pin Pin 1 COM (Red w/ Black Tr.) Pin 1 Pin 2 N/O (Red w/ White Tr.) Pin 2 N/C (Red) Pin 3 N/C (Red) Pin 3 GND (Green) Pin 4 GND (Green) Pin 4 Inactive (Orange) Pin 5 COM (Black) Termination DBD N/O (White) Termination DCG 2 3 1 4 SubSea - 4 Pin - Lock Sleeve SubSea - 3 Pin - Right Angle Pin 1 N/C (Black) Pin 1 COM (Black) Pin 2 COM (White) Pin 2 N/O (White) Pin 2 N/O (White) Pin 3 N/O (Green) Pin 3 N/C (Red) Pin 3 N/C (Green) Pin 4 GND (Green) Termination 3DD Pin 1 COM (Black) 70 Series SPDT SubSea - 3 Pin - Lock Sleeve Termination 3DE Termination 4DD 89 TOPWORX, INC. 3300 FERN VALLEY ROAD LOUISVILLE, KENTUCKY, U.S.A. 40213 (502)969-8000 FAX (502)969-5911 IMPORTANT All GO® Switches are "pure" contact switches, meaning that they have no voltage drop when closed, nor do they have any leakage current when open. For multi-unit installation, switches may be wired in series or parallel, as shown. Series Wiring Wiring Information DPDT 70 Series GO® Switch SPECIFICATIONS Models 7G, 7H, 7I Any number of GO® Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across the switch when operated. In a 12 volt solid state system with four switches in series, 8 volts is dropped across the switches. Only 4V is left to operate the load. When using GO® Switches, 12V is still available to operate the load. VOLTAGE SOURCE Parallel Wiring actuator equal to the area of the end of the switch. .090" (2.3mm) end sensing. Standard .062" (1.6mm) end sensing. 5,000 PSI .050" (1.2mm) end sensing. 10,000 PSI Differential: Approx. .020"(.5 mm) Response time: 8 milliseconds. Temperature Rating: -40oF (-40oC) to 221o F (105o C) When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten solid state switches were wired in parallel, the total leakage current would be 1000 microamps or one milliamp - sufficient current to indicate an "ON" condition to a programmable logic controller (PLC). Any number of GO® Switches may be wired in parallel, with no current leakage and without drawing operating current. VOLTAGE SOURCE COM AC or DC LOAD LOAD N/C LOAD Series 70 Standard (3 - Wire) AC Red Blue Black Green N/C -- Red N/O -- Blue COM -- Black Series 7G / 7H / 7I Standard DPDT Color Codes 1.5 Volts 24 48 Amps 1 * * * 120 250 0.5 1 —COM-Red w/Black Tr. 2 —N/O-Red w/White Tr. 3 —N/C-Red 4 — GND-Green Under identical operating conditions N/C -- Red N/O -- Blue COM -- Black Dual Form C Micro Change 2 3 N/C1—Red N/O1—Blue COM1—Black N/C2—Red/White Stripe N/O2— Blue/White Stripe COM2—Black/White Stripe GND— Green or Green/White Stripe 1 —COM-Green 2 —N/C-Black 3 —N/O-White 2 3 COM 1 4 1 DPDT Note: When used in SPST applications leads should be paralleled so that both switches share the load and wear equally as this will extend overall life of the switch. 1 —COM-Black 2 —N/O-White 3 —N/C-Red 4 —GND-Green (Long Pin) Mini Change 2 1 COM 3 2 4 1 1 —N/O2 - White w/Black Tr. 2 —COM1 - Black 3 —N/C2 - White 4 —N/C1 - Red 5 —COM2 - Orange 6 —N/O1 - Blue 7 —GND - Green 4 3 5 7 2 6 1 COM AC or DC LOAD N/C 0.1 Repeatability: .002" (0.05mm) N/C N/O 3 One location QUICK DISCONNECTS Standard wiring shown. Custom wiring available upon request. 3 LOAD Red White Black Green COM 1 —COM-Green 2 —N/C-Red w/Black Tr. 3 —N/O-Red w/White Tr. LOAD 120 240 480 600 Housing: Stainless steel Conduit Outlet: 1/2" -14NPT. N/C1 –Red N/O1 –Blue COM1–Black N/C2 —Red/White Stripe N/O2 —Blue/White Stripe COM2—Black/White Stripe GND —Green or Green/White Stripe Form "A" Normally Open Typ. Alarm or Limits Warning Hook-up AC or DC N/C -N/O -COM -GND -- Volts Amps SWITCH WIRING COLOR CODE DPDT LEADS N/O Form "B" Normally Closed Typ. Overtravel or Limits, Hook-up AC or DC N/C -N/O -COM -GND -- N/C AC or DC Electrical Ratings: Resistive DC Series 70 Standard (4 - Wire) N/O Throw, DPDT 2 Form C's SWITCH WIRING COLOR CODE SPDT LEADS CABLE MODEL LOAD Contacts: Double Pole, Double GO® Switch Hook-up Diagrams Form "C" Typ. Dual Load Hook-up Dual Form "C" Typical Dual Load Hook-up Sensing Distance: When using an Parallel Wiring LOAD SPDT / DPDT OPERATION and INSTALLATION INSTRUCTIONS Series Wiring LOAD 70 SERIES LOAD N/O MANUFACTURER'S WARRANTY TopWorx, Inc., warrants that each item of new equipment manufactured by it will be free from defects in material and workmanship under normal use and service; its obligation under this Warranty, being limited to making good, at its factory, any part or parts thereof, which shall be returned to it with transportation charges prepaid, within one year after the date of the purchase of such equipment by the original purchaser, and which its examination shall disclose to its satisfaction to have been thus defective. TopWorx, however, assumes no risk or liability for results of the use of the products purchased from it. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER OF MERCHANTABILITY FITNESS, OR OTHERWISE EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES AND GENERAL EQUIPMENT AND MANUFACTURING COMPANY, INC., NEITHER ASSUMES , NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS EQUIPMENT. No claims for labor in replacing defective parts and equipment and consequential damages will be allowed by the Company. This Warranty shall not apply to equipment which has been subjected to misuse, negligence or accident. This Warranty shall not apply to any equipment which shall have been repaired or altered, outside the Company's factory so as to affect such equipment's stability or reliability in the judgement of the Company. It is the customer's responsibility to install the switch using the current electrical codes in their region. TopWorx engineers are available to provide technical assistance on GO® Switch products. However, it is the customer's responsibility to determine the safety and suitability of the product in their application. It is also the customer's responsibility to install the switch using the current electrical codes in their region. GO® Switches operate on the principle of magnetic attraction, reacting to ferrous metal or magnetic targets as they come within the switch's sensing range. Although switches vary in design according to their intended applications, all GO® Switches use permanent magnets which, when actuated by the presence of a ferrous or magnetic target, change the state of electrical contacts from Normally Closed (N/C) to Normally Open (N/O). Mounting Determine the desired operating point. Locate switch and/or target to assure that target comes within switch's sensing area. — Use a ferrous target of sufficient size. — Avoid contact between switch and target, — Use external magnets, available from the factory, to extend the sensing distance when required. Switches may be mounted in any position. 70 Series switches are unaffected by ferrous steel. They can be mounted in ferrous steel with no adverse affects. For best results, mount switches on non-magnetic materials. — Steel placed outside the switch's differential area will not affect functioning. Consider factors which may affect contact life, when choosing and installing switches. — Choose the GO® Switch with capabilities that match your requirements for operating frequency, type of load, etc. — For heavy or inductive loads, arc suppression devices such as resistors, capacitors and diodes are recommended in order to extend contact life. Call the factory for specific details. 70 Series switches used to detect cylinder movement or valve position should be carefully adjusted and tested. — Do not use excessive torque when installing switches. GO® Switch recommends the use of our Parker ThredSeal® Washer Kits in lieu of other commercially available sealing hardware. Provided with the Parker ThredSeal® Washer Kit are torque values for specific pressure ratings as well as the maximum torque values. When torque measuring tools are not available during installation, the maximum sealing value can be achieved by observing the rubber sealing media. Screw the jam nut down, over the flat washer, compressing the rubber sealing media fully and stop just as you reach metal to metal contact. IMPORTANT Sensing Distance: .100" (2.54mm) end sensing. 2,000 PSI .072" (1.83mm) end sensing. 5,000 PSI .060" (1.52mm) end sensing. 10,000 PSI Differential: Approx. .020" (.5mm) Response time time: 8 milliseconds Temperature Rating Rating: -40oF. (-40oC) to o o 221 F (105 C) Contacts: Single Pole, Double Throw, Form C. Electrical Ratings: Resistive AC DC Volts 120 240 480 600 Amps 4 2 Volts 24 48 Amps 3 * * 120 250 0.5 Electrical Ratings: Resistive * AC 0.5 Housing: Stainless steel Conduit Outlet: 1/2" -14NPT. One location Repeatability Repeatability: .002" (0.05mm) Under identical operating conditions DC Volts SPDT / DPDT OPERATION and INSTALLATION INSTRUCTIONS SPECIFICATIONS - SPDT Models 73 thru 77 Models 71 and 72 Sensing Distance: .040" (1.02mm) end sensing 3/8" dia. Differential: Approx. .020" (.5mm) Response time time: 8 milliseconds Temperature Rating Rating: -40oF. (-40oC) to o o 221 F (105 C) Contacts: Single Pole, Double Throw, Form C. 70 SERIES 120 240 480 600 Amps 4 2 Volts 24 48 Amps 3 * * * 120 250 0.5 0.5 Housing: Stainless steel Conduit Outlet: 1/2" -14NPT. One location Repeatability Repeatability: .002" (0.05mm) Under identical operating conditions Attachment of Conduit or Cable • Attach conduit or cable correctly. —When using long runs of conduit or cable, place supports close to the switch to avoid pulling switch out of position. —If switch is mounted on a moving part, be sure flexible conduit is long enough to allow for movement, and positioned to eliminate binding or pulling. —For installation in hazardous locations, check local electrical codes. —All conduit connected electrical devices, including GO® Switches must be sealed against water ingression through the conduit system. In figure 1, something common has occurred, the conduit system has filled with water. Over a period of time this may cause the switch to fail prematurely. In figure 2, the termination of the switch has been carefully filled with RTV to prevent water ingression and to prevent premature switch failure. A drip loop with provision for water to escape has also been installed. Target size In figure below, the ferrous target is too small to be detected reliably over the long term. Sensing Envelope In figure below, the target has sufficient size and mass for long term, reliable operation. Incorrect Conduit Sensing Envelope Mild steel Water Figure 1 Thread sealing compound RTV Correct Conduit Water Figure 2 Water drain Target location In figure below, the ferrous target has been positioned to stop right on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. Sensing Envelope Switch Sensing The 70 Series The standard actuator for the 70 Series Switches is a 1" x 1" x 3 1/2" mild steel bar with the 1" x 1" face pointing at the end of the switch. Sensing distance for Models 73 through 77 is approximately .100". Sensing distance for Models 71 and 72 is approximately .040". Valve Position Indication GO® Switch Application Engineers have over 600 designs of position indication packages for most manufactures and models of rotary & linear actuators (hydraulic, pneumatic and electric). NOTE: Actuator size effects sensing distance. Switch Sealing Torque Values Models 73-76 - 5/8" Diameter Torque Jam Nuts to: 15 ft/lbs to achieve seal at 2,000 PSI 25 ft/lbs to achieve seal at 5,000 PSI Do not exceed 30 ft/lbs Side Mount Cylinder Cap Ordinary 125 Micro-Inch Finish For seal nut (Do Not Paint) Tubing groove Tapped holes are UNF-2B Tap square to surface within .005 Per Inch of depth Flat Washer Seal / —The oversheathed or individual conductors must be suitably protected against mechanical damage and terminated within a terminal or junction facility suitable for the conditions of use. —This device is not provided with an external connection facility for the earthing or bonding conductor. It is the user's responsibility to ensure adequate earth continuity via the mounting arrangements. Mild steel In figure below, the ferrous target has been positioned to stop well within the sensing envelope which will assure long reliable operation. Sensing Envelope Mild steel 70 Series GO® Switch GO® Switch Jam CylinCush- Special Conditions for Safe Use Cushion Sleeve Piston Face Air and Hydraulic Cylinders A ferrous cylinder cushion or piston will actuate the switch. To determine the correct thread length, measure the distance from the head cap surface to the cushion and add 1/2" for seal nut. 70 Series are rated 2,000 PSI operating pressure, 5,000 PSI operating and 10,000 PSI non-shock optional on models 73 through 77. Thread seal nut onto switch. Screw switch into cylinder by hand until switch touches cushion. Back out 1/4 to 1/2 turn. Tighten seal nut. Cylinder Form No. S-K029 1198 10M Leverless Limit Switches Square Housing 80 Series ® 80 Series How it Works Single-magnet 80 Series GO Switches are designed for use with two independent circuits. A ferrous armature is positioned off-center, creating dominance for the Normally Closed (N/C) position (Figure 1). When a ferrous target enters the sensing range of the switch (Figure 2), it deflects magnetic flux from the N/C side of the armature and the Normally Open (N/O) side becomes dominant. The armature then snaps to its alternate position, closing the N/O contacts. When the target is removed, the magnet again becomes dominant on the N/C side and the armature returns to its N/C position. Armature Sensing Area Figure 1 Unactivated 80 Series Target Figure 2 Activated Contact chamber completely potted and sealed from the environment Rugged Brass or Stainless Steel housing Options Available Multiple termination options: Lead wires, Cable, Quick Disconnects 40 n n n n Explosion Proof DPDT SPDT High Current Rating ® 80 Series How we stack up against the Competition Rugged Design YES Industry tested in the most severe and demanding environments NO Susceptible to bre and malfunctio moderate applica One Piece Construction YES 304 Stainless Steel or Brass housing eliminates possibility of dust or fluid penetration NO Usually a two p plastic or nickel p brass design - in moisture to ing -40 0F to 221 0F Extremes that the competition can't reach Usually 1 0F to 1 Sensing distance reduces as tempe elevates YES One switch can be used in all types of environments; A/C or D/C, hazardous, inherently shielded NO Multitude of sen needed for var applications: A/C shielded, unshie sinking, sourc increased sens NOT REQUIRED YES 24-250VAC, 10-3 NO One moving part - internal armature bearing never wears out YES Large invento requirement du application spe needs; fragile elec design invites da failure and cont replacement Temperature Range Versatility Supply Voltage After Sale Maintenance Mechanical Limit Switch 80 Series GO Switch Inductive Proximity Switch Why not eliminate the maintenance headaches and downtime pr oblems problems your mechanical switches and pr oximity sensors ar e cr eating? proximity are creating? GO SWITCH - SET IT AND FORGET IT!! 41 ® 80 Series Specifications Most Popular Model Housing Size: 11/2" (38 mm) square x 43/8" (111 mm) overall. Subtract 1/2" (13 mm) from length for side conduit Materials: Brass or stainless steel Conduit Outlet: 1/2"-14 NPT. Two locations (Figures 1 & 2) Sensing Target Material: Ferrous Sensing Range: Approx. 1/4" (6mm) Range with Target Magnet: 3 7/8" (98mm) (max) Contacts Model 81-20528-A2 80 Series Materials: Silver cadmium oxide, gold flashed Forms: DPDT 2 Form C, SPDT Ratings: Resistive AC DPDT, 1/4" (6 mm) top sensing, stainless steel, seven potted-in lead wires, 1/2"-14 NPT conduit on bottom of enclosure. DC Volts Amps Volts Amps 120 10 24 3 240 5 48 1 480 2.5 120 0.5 600 2 250 0.5 Performance 1.50" 38 mm Repeatability: .002" (.05mm) Response Time: 8 milliseconds Differential: Approx. 1/4" (6 mm) Operating Temperature: -40OF (-40OC) to 221OF (105OC). Approvals 1.50" 38 mm 1.50" 38 mm Sensing Area Sensing Area 3.12" 4.38" 111 mm 79 mm 3.12" 79 mm UL, CSA, FM, and SAA 3.66" 93 mm 4.88" 124 mm Mtg. Holes (2) .206" Dia. 5 mm Mtg. Holes (2) .206" Dia. 5 mm 1/2"—14NPT Conduit Outlet .31" 8 mm .31" 8 mm .875" 22 mm Figure 1 42 1.50" 38 mm 1/2"—14NPT Conduit Outlet .875" 22 mm Figure 2 .45" 12 mm 1" sq. hub ® 80 Series In The Bin 3 Most likely2 models to find in stock General Purpose DPDT 81-20518-A2 Terminal Block 3 ft. Leads SPDT 81-10511-00 81-10518-A2 Explosion Proof DPDT 81-20523-A2 81-20524-A2 80 Series Class I, II, III; Division 1, Groups A, B, C, D, E, F, G UL, 3 ft. Leads CSA, 3 ft. Leads Class I, II, III; Division 2, Groups A, B, C, D, F, G DPDT 81-20516-A2 CSA, 3 ft. Leads Underwater 81-20528-8DD 8 pin SubSeaTM Connector 43 ® 80 Series Ordering Guide 81 - 2 0 5 1 8 - A2 2 4 5 Series 80 / Size 11/2" (38 mm) square x 43/8" 1 /2"-14 NPT conduit hub (111 mm) 1 1 80 Series (6 mm) end sensing Side outlet Bottom of enclosure Brass - coated with flat black lacquer Stainless steel Brass - corrosion resistant coating (polyurethane) Stainless steel - corrosion resistant coating (polyurethane) Approvals / Options 1 3 4 6 44 Approx. 1/4" Enclosure Material 1 2 3 4 6 Single Pole Double Throw (Form C) Double Pole Double Throw (Two Form C’s) Outlet Position 1 5 5 long with Sensing Range 0 4 7 Contact Form 1 2 3 6 Series / Size 81 2 3 No approvals (Group 7 must be 00) UL listed explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected with 18" (457 mm) minimum potted-in UL listed leads or cable. (Group 2 number 2 leads only) (Group 5 must be 2 or 4) (Lead seal req'd within 18") CSA certified explosion proof for Class I, II, III; Div. 1, Groups A,B,C,D,E,F,G; Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads.(Group 5 must be 2 or 4) CSA certified Class I, II, III; Div. 2, Groups A,B,C,D,F,G. Conduit connected, heavy pilot duty, with 18" (457 mm) minimum potted-in CSA listed leads ® 6 80 Series Approvals / Options Cont. 7 8 A CSA certified General Purpose UL listed General Purpose SAA: EX S IIC T6 IP65; Class I Zone 1 & 2; EX S IIC T6 IP65; Class I Zone 0; DIP Class II (Must be connected to Ex ia supply(barrier)) (Group 7 must be A) Wiring Options Terminal Block 00 Terminal block only (not recommended for underwater use) (Group 2 must be 1) (Group 6 must be 1) Termination A Lead Wires A1 A2 A3 A4 A_ _ _ Termination B Cable B1 B2 B3 B4 B_ _ _ Termination D Quick Disconnect 16 Gauge (.123" dia.) potted-in PVC insulated AWM / TEW stranded lead wires rated at 221OF (105OC) 600V UL/CSA listed 80 Series 7 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. A150 = 150 ft. of leads)) 16 Gauge (4 cond. .450" dia.) potted-in SO rubber covered cable rated at 194OF (90OC) 600V (Group 2 must be 1) 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. B150 = 150 ft. of cable)) Male Quick Disconnect only, potted-in connector. (CSA requires a case ground) (Group 6 must be 7 or 8) Refer to pgs. 137-143 for mating cable assemblies and Aura Light Adapters. DCA DCD DCG DCH Mini-change® 3 - pin Mini-change® 4 - pin Mini-change® 5 - pin Mini-change® 7 - pin Mini-change® 3DD 4DD 8DD 3DE 4DE SubSeaTM Underwater Connector (Group 5 must be 2 or 4) 3 pin, certified not to leak underwater 4 pin, certified not to leak underwater 8 pin, certified not to leak underwater 3 pin right-angle, certified not to leak underwater 4 pin right-angle, certified not to leak underwater type type type type 45 ® 7 80 Series Wiring Options Cont. Termination F 18 Gauge (.070" dia.) potted-in TeflonTM insulated leads rated at 482OF HiTemp Leads F1 F2 F3 F4 F_ _ _ 18" (457 mm) 36" (914 mm) 72" (1829 mm) 144" (3658 mm) Lengths greater than 144" (Specify length in feet (e.g. F150 = 150 ft. of leads)) 80 Series Need Accessories? See pp. 137 to 143 for: Range Extending Target Magnets Mounting Brackets Connectors & More! 46 (250OC) 600V ® 80 Series Sensing Information Accessory Target Magnets for Increased Sensing Range Using GO Switch accessory Target Magnets greatly increase the sensing capabilities of the 80 Series GO Switch. All sensing and reset distances published are based on the target moving directly into and away from the sensing area of the GO Switch (Figure 1). Dimension A represents the sensing range and Dimension B the reset distance. Sensing and reset values will vary when: (a) target size is smaller than the 80 Series GO Switch sensing area (1-1/2” x 1-1/2”) (b) target enters the switch sensing area from direction other than Figure 1 (c) switch is mounted on ferrous material (not recommended) Sensing ranges published for ferrous targets and GO Switch Target Magnets are for reference only. Actual sensing ranges can vary depending on the application. Targets should always pass within the published sensing range. Figure 1 Ferrous Target Sensing Range B A 1 Standard 1 SPDT Sensing Reset 1/4" (6mm) 1/4" (6mm) 2 DPDT Sensing Reset 1/4" (6mm) 1/4" (6mm) 80 Series 2 Contact Form Incorrect Sensing Envelope Correct Sensing Envelope Target size In figure 2, the target is too small to be detected reliably. Mild steel Figure 2 Mild steel Correct Sensing Envelope Mild steel Figure 4 In figure 3, the target has sufficient size and mass for long term, reliable operation. Figure 3 Incorrect Sensing Envelope Ferrous Target (Mild Steel) Steel Bar Target - 1/2" (13 mm) x 1" (25 mm) x 4" (102 mm) Factory standard ferrous target used to establish sensing and reset ranges. Figure 5 Target location In figure 4, the target has been positioned to stop right on the outside edge of the sensing envelope. This is a marginal condition for long term reliable operation. In figure 5, the target has been positioned to stop well within the sensing envelope which will assure long reliable operation. 47 ® 80 Series Extended Sensing with External Target Magnets AMP3 Target Magnet AMP3 Target Magnet Contact Form 2 Model 81 1 SPDT Sensing Reset 15/16" (24mm) 3/4" (19mm) 2 DPDT Sensing Reset 15/16" (24mm) 3/4" (19mm) 13 /32" 10 mm 121/32" 42 mm 7 /8" 22 mm 17 7 /32" (5 mm) 121 /32 " 42 mm 5 (2) 7/32" 5.5 mm Holes 1 80 Series 2 /8 " 54 mm /32" (13 mm) /32" (4 mm) 29/16" 65 mm AMS4 Target Magnet AMS4 Target Magnet 2 Contact Form Model 81 1 SPDT Sensing Reset 1-3/8" (34mm) 1-1/8" (29mm) 2 DPDT Sensing Reset 1-3/8" (34mm) 1-1/8" (29mm) 17/16" (36 mm) 1 1/ 4" 32 mm 5 /8 " 16 mm 7 / 8" 22 mm 17/16" 36 mm 48 (2) 3/16" 4.7 mm dia. Holes 1" 25 mm ® 80 Series Extended Sensing with External Target Magnets AMC5 Target Magnet AMC5 Target Magnet 2 Contact Form Model 81 1 SPDT Sensing Reset 3-7/8" (98mm) 2-1/8" (54mm) 2 DPDT Sensing Reset 3-7/8" (98mm) 2-1/8" (54mm) 31/16" (92 mm) 1 2 /4 " 57 mm 25 /32" (20 mm) 215/16" 75 mm 31/16" (92 mm) 5" (127 mm) 80 Series 41/4" (108 mm) (4) 5/16" 7.9 mm Holes AMF6 Target Magnet AMF6 Target Magnet 2 Contact Form Model 81 1 SPDT Sensing Reset 2-3/4" (70mm) 1-5/8" (41mm) 2 DPDT Sensing Reset 2-3/4" (70mm) 1-5/8" (41mm) Machinable 3 /8" (10 mm) 3" 76 mm 3" (76 mm) 12" (305 mm) 3 /8" (10 mm) 49 ® 80 Series Agency Approvals 6 1 3 4 Approval Agencies No Approvals UL Cl. 1, Div. 1 CSA/FM Cl. 1, Div. 1 X X Terminations 00 - Terminal Block A - Potted PVC Leads CS Cl. 1 X B - Potted SO Cable D - QDC D - SubSea F - Teflon Leads X = Approvals Available NON-HAZARDO NEMA CLASSES Termination Options 80 Series NEMA Ratings 1 2 3 3R 3S 4 4X 5 6 A - Potted PVC Leads X X X X X X SS X X B - Potted SO Cable X X X X X X SS X X D - Quick Disconnect X X X X X X SS X X D - SubSea Connector X X X X X X SS X X F - Potted Teflon Leads X X X X X X SS X X 80 Series GO® Switches are designed to meet the above NEMA specifications SS = Stainless steel X = Designed to meet respective NEMA specifications 50 ® 80 Series Wiring Diagrams SPDT, FORM C SPDT, FORM C 4 Wire PVC & HiTemp Leads DPDT, TWO FORM C PVC Leads, Cable & Hi-Temp Teflon Leads SO Cable N/C Red N/C Red N/O Blue N/O White N/O1 - Blue N/O2 - Blue/W hite Stripe COM Black COM Black COM1 - Black COM2 - Black/W hite Stripe GND Green GND Green SPDT, FORM C Pin 1 Termination A & F DPDT, TWO FORM C Mini-Change QDC - 4 Pin Mini-Change QDC - 7 Pin Pin 1 N/O 2 - Black/White N/O (White) Pin 2 COM 1 - Black Pin 3 N/C (Red) Pin 3 N/C 2- White Pin 4 GND (Green) Pin 4 N/C 1 - Red Pin 5 COM 2 - Orange Pin 6 N/O 1 - Blue COM (Green) Pin 1 COM (Black) Pin 2 N/C (Black) Pin 2 Pin 3 N/O (White) Termination DCA GND - Green Termination B SPDT, FORM C Mini-Change QDC - 3 Pin N/C2 - Red/W hite Stripe Termination DCD Pin 7 80 Series Terminations A & F N/C1 - Red GND - Green Termination DCH SPDT, FORM C SPDT, FORM C Mini-Change QDC - 5 Pin SubSea - 3 Pin - Lock Sleeve Pin 1 N/O (White) Pin 1 N/C (Black) Pin 2 N/C (Red) Pin 2 COM (White) Pin 3 GND (Green) Pin 3 N/O (Green) Pin 4 Inactive (Orange) Pin 5 COM (Black) Termination 3DD Termination DCG SPDT, FORM C SubSea - 4 Pin - Lock Sleeve Pin 1 COM (Black) Pin 2 N/O (White) Pin 3 N/C (Red) Pin 4 GND (Green) Termination 4DD SubSea - 8 Pin - Lock Sleeve SubSea - 3 Pin - Right Angle Pin 1 COM (Black) Pin 2 N/O (White) Pin 3 N/C (Green) Termination 3DE Pin 1 COM1 (Black) Pin 2 N/O1 - (White) Pin 3 N/C1 - (Red) Pin 4 GND - (Green) Pin 5 N/C2 - (Orange) Pin 6 N/O2 - (Blue) Pin 7 COM2 - (White/Black) Pin 8 Inactive (Red/Black) Termination 8DD 51 80 SERIES SPDT AND DPDT TOPWORX, INC. 3300 FERN VALLEY ROAD LOUISVILLE, KENTUCKY, U.S.A. 40213 (502)969-8000 FAX (502)969-5911 IMPORTANT Series Wiring Wiring Information OPERATION and INSTALLATION INSTRUCTIONS SWITCH WIRING COLOR CODE — SPDT AND DPDT N/O LOAD Series Wiring LOAD VOLTAGE SOURCE Parallel Wiring Any number of GO® Switches may be wired in series, without voltage drop. By contrast, solid state switches have about two volts drop across each switch when operated. With a system of 12 volts and four switches in series, 8 volts are dropped across the switches. Only 4 volts are left to operate the load. When using GO® Switches, 12 volts are still available to operate the load. Parallel Wiring LOAD VOLTAGE SOURCE ® GO Switch Hook-up Diagrams Form "C" Typ. Dual Load Hook-up When solid state switches are placed in parallel, there is about 100 microamps leakage through each switch. If ten switches were wired in parallel, the total leakage current would be 1000 microamps or one milliamps - sufficient current to indicate an "ON" condition to a programmable logic controller (PLC). Any number of GO® Switches may be wired in parallel, with no current leakage and without drawing operating current. All GO® Switches are "pure" contact switches, meaning that they have no voltage drop when closed, nor do they have any leakage current when open. For multi-unit installation, switches may be wired in series or parallel, as shown. MODEL LEADS CABLE Series 80 (3 - Wire SPDT) N/C -- Red N/O -- Blue COM -- Black N/C -- Green N/O -- White COM -- Black Series 80 (4 - Wire SPDT) N/C -- Red N/O -- Blue COM -- Black GND -- Green N/C -- Red N/O -- White COM -- Black GND -- Green Series 80 Standard DPDT Lead Color Codes N/C1 — Red N/C2 — Red / White stripe N/O1 — Blue N/O2 — Blue / White stripe COM1 — Black COM2 — Black / White stripe GND — Green or Green / White stripe N/C LOAD COM COM LOAD NOTE: Occasionally the 80 Series DPDT is used for its end sensing, when only a SPDT switch is required. If this is the case in your application it is to your best advantage to parallel the lead wires (red to red/white stripe, blue to blue/white stripe and black to black/white stripe, essentially converting a DPDT switch to a SPDT configuration) so that both individual circuits see the same load and therefore wear equally to give long contact life and the reliable service you expect with GO® Switch. N/O N/C LOAD MANUFACTURER'S WARRANTY COM AC or DC LOAD LOAD N/C Form "B" Normally Closed Typ. Overtravel or Limits, Hook-up 3 POLE 1 COM—Green 2 N/C—Black 3 N/O—White COM AC or DC LOAD N/C Form "A" Normally Open Typ. Alarm or Limits Warning Hook-up COM AC or DC LOAD N/O TopWorx, Inc., warrants that each item of new equipment manufactured by it will be free from defects in material and workmanship under normal use and service; its obligation under this Warranty, being limited to making good, at its factory, and part of parts thereof, which shall be returned to it with transportation charges prepaid, within one year after the date of the purchase of such equipment by the original purchaser, and which its examination shall disclose to its satisfaction to have been thus defective. TopWorx, however, assumes no risk or liability for results of the use of the products purchased from it. QUICK DISCONNECTS - SPDT and DPDT Standard wiring shown. Custom wiring available upon request. N/O 4 POLE 1 2 3 4 COM—Black N/O—White N/C—Red GND—Green (Long Pin) 7 POLE 1 2 3 4 5 6 7 N/O2—White-Black Tr COM1—Black N/C2—White N/C1—Red COM2—Orange N/O1—Blue GND—Green THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER OF MERCHANTABILITY FITNESS, OR OTHERWISE EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS OR LIABILITIES AND TOPWORX, NEITHER ASSUMES , NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS EQUIPMENT. No claims for labor in replacing defective parts and equipment and consequential damages will be allowed by the Company. This Warranty shall not apply to equipment which has been subjected to misuse, negligence or accident. This Warranty shall not apply to any equipment which shall have been repaired or altered, outside the Company's factory so as to affect such equipment's stability or reliability in the judgement of the Company. It is the customer's responsibility to install the switch using the current electrical codes in their region, and determine suitability of product in their application. 80 SERIES SPDT AND DPDT TopWorx engineers are happy to provide technical assistance on GO® Switch products. However, it is the customer's responsibility to determine the safety and suitability of the product in their application. It is also the customer's responsibility to install the switch using the current electrical codes in their region. IMPORTANT HOW THE 80 SERIES GO® SWITCHES WORK The GO® Proximity Principle OPERATOR Single-magnet 80 Series GO® Switches are designed for use with two independent circuits. A ferrous armature is positioned off-center, creating dominance and placing the contacts for both circuits in a Normally Closed (N/C) position (Figure 1). When a ferrous actuator enters the sensing area of the switch (Figure 2), it deflects magnetic flux from the N/C side of the armature and the Normally Open (N/O) side becomes dominant. The armature then snaps to its alternate position, closing the N/O contacts. When the actuator is removed, the magnet again becomes dominant on the N/C side and the armature returns to its N/C position. OPERATION and INSTALLATION INSTRUCTIONS ARMATURE Attachment of Conduit or Cable • Determine the desired operating point. • Attach conduit or cable correctly. • Locate switch and/or actuator to assure that actuator comes well within switch’s sensing area. CONTACTS -NMAGNET -S- —When using long runs of conduit or cable, place supports close to the switch to avoid pulling switch out of position. • Use a ferrous actuator of sufficient size. SENSING RANGE OPERATOR FIGURE 1 Unoperated • Use external magnets, available from the factory, to extend the sensing distance. • Avoid contact between switch and actuator, which may damage switch. ARMATURE CONTACTS SENSING RANGE • For best results, mount switch on nonferrous materials. FIGURE 2 Operated • Steel placed outside the switch’s differential area will not affect functionality. Sensing Distance: Approx. 5/16" (7.92mm) end sensing. (NOTE: Sensing distance may be affected by surrounding ferrous materials and actuator size) Differential: Approx. 5/16"(7.92mm) Response time time: 8 milliseconds Temperature Rating Rating: -40oF. (-40oC) to 221o o F (105 C) —If switch is mounted on a moving part, be sure flexible conduit is long enough to allow for movement, and positioned to eliminate binding or pulling. • Switches may be mounted in any position. -NMAGNET -S- SPECIFICATIONS - DPDT Contacts: Double Pole, Double Throw, 2 Form C., Silver cadmium oxide, gold flashed Rating: 1250 watts @ 120, 240, 480 or 600 VAC. Maximum cycle rate of 10 cycles per minute resistive load at 10 amps.. Housing: Environmentally sealed brass or stainless steel Conduit Outlet: Outlet:1/2" -14NPT Repeatability Repeatability: 0.002" (0.05mm) typical Mounting Dual Form C • Switches may be mounted on ferrous metals when necessary, though this is not recommended. Sensing distance will be reduced. Check with factory. • Switch must be centered on ferrous mounting bracket so that effects on the magnet are uniform. — For installation in hazardous locations, adhere to local electrical codes. —All conduit connected electrical devices, including GO® Switches must be sealed against water ingression through the conduit system. The use of RTV moisture barriers in the conduit hub, wiring terminations and conduit junction provide a suitable solution. Drip loops with provision for accumulated water to escape prior to the connection to the switch should also be effective. DPDT DC Rating Chart Typical DC ratings are shown on the chart below. Sensing Distance Chart Vertical units on graph below are in square inches. Horizontal units are in tenths of an inch. Standard GO® Switch Actuators 800 40 The part to be sensed can approach or pass across the sensing area from any direction. This permits unlimited overtravel and a wide variety of operating conditions. CAUTION: To assure optimum switch operation, the actuator speed should exceed 2 FPS (feet per second). 600 30 Switch Sensing 400 20 200 10 0 0 The standard actuator for the 80 Series is 1/2" x 1" x 4" steel bar with the 1/2" x 1" face pointing at the end of the switch. Sensing distance for this series is approximately 5/16". Always mount switch / actuator well within sensing distance. NOTE: Actuator size effects sensing distance. Current mA. Actuator area (Square inch) 1200 60 1000 50 0 50 Volts DC 100 150 200 250 Form No. S-K030 0194 2.5M 300 0 10 20 30 40 Actuator Distance from Switch (In tenths of an inch). 50 60 SENSING AREA 1.5" 38mm 1.5" 38mm 3.12" 79mm SENSING AREA 4.88" 124mm 1.5" 38mm 1.5" 38mm 3.12" 79mm 3.66" 93mm 4.31" 109mm .206" DIA MTG HOLES .206" DIA MTG HOLES .31" 8mm .31" 8mm .875" 22mm 1/2"-14 NPT Conduit outlet .45" 12mm .875" 22mm 1/2"-14 NPT Conduit outlet 1" SQ hub