Milling Inserts - Missouri Carbide

Transcription

Milling Inserts - Missouri Carbide
Milling Inserts
Nexus High-Performance Milling Inserts
LT 30 Multi-Mat™ Milling
=
ADKT
AOMT
APKT
APMT
LDMT
ODMT
ODMW
LT 05 Alu-Turning
The Concept
Milling
OFER
OFMT
•High-performance in different materials –
same as solid carbide tools
•Eliminate insert guesswork
•Flexible — 1 grade across most materials
high
performance
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
•Minimize changeover and set up time
•Much less inventory to buy and manage
•Always have the right insert available
SDMT
SEKN
SEKR
SEKT
Innovative Technology
Let Us Prove it to You!
Simplify
•Breakthroughs in honing and coating technologies
•Thickest PVD coating in the industry
•Freedom from the cycle of “new grade”
announcements
The old way
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
The Lamina way
Attacking Heat & Vibration is in Our DNA.
APET
APEX
APGT
SEET
SEGT
Milling Inserts
SNKX High Feed Cutter Inserts
SNKX High Feed Cutter Inserts
Designedtoachievethesamefeed
pertoothasbiggerinserts
Excellentfor
near-to-shape
workpieces
8
3x the Thickness of Conventional PVD!
Morecuttingedgespercorner
createshigherproductivity
Highstabilityreducesvibration
The Power of 8!
8!
Milling with 8 Cutting Edges
Simplify
We’re excited about our new, 8-cornered
negative rake insert with positive geometry.
This new-design, high feed insert is optimized
for use in steels, cast irons, and hardened
materials.
See our special high-feed promotion for this
insert on page 4.
Features
Benefits
• Greatforprofileandcopymilling
• 8cuttingedges
• Excelsinplungemilling
• Longtoollife
• Greatforroughingoperationson
pocketsand3Dsurfaces
• Excellentfordrymachining
ofmouldsanddies
• Highproductivity(morecutting
edgespercorner)
• Superiortoughness&wear
resistances
Part No.
Description
Grade
Programming
Radius
Operation
Material
2502115
SNK09T3-HF
LT 30
.165
Roughing
P-K-H
P=steel,K=castiron,H=hardenedmaterial
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Inserts Milling
ADKT
Insert Grade Descriptions
Insert Grade Descriptions
AOMT
APKT
APMT
3x the Thickness of Conventional PVD!
LDMT
Simplify
Simplify
ODMT
LT 05
ODMW
PVDCoatedwithChromiumNitride.Greatforaluminum<6%siliconandtitanium
OFER
LT 30 Milling
OFMT
Asub-micrograinsubstratewithaverythickhigh-pulsePVDcoatingwithbetteradhesionthannormalcoatings.
Itcanberuninallmaterialsincludingaluminum
PNEG
101
RDMT
Uncoated Ultra Micro-grain Carbide
Usedmostlyforthegeneralmachiningofaluminum
RDMW
Canbeusedinallnon-ferrousmaterialsandhightemperaturealloys
RDMX
202
SDKT
PVD Coated Grade
Ultra-finegrainsubstrateprovidesexcellentresistancetoplasticdeformation
SDKX
NANO-TiAlNCoated
Usedforwiderangeofgeneralmillingapplicationsinavarietyofmaterials
SDMT
351
SEKN
CVD Coated Grade
SEKR
Verytoughsubstratewithhighwear-resistance
Multi-coatingcontainsTICN,Al2O3,andTIN
SEKT
Usedforroughmillingofsteel,stainlesssteelandcastiron
SNKX
GH05
SPKN
Uncoated ultra micro-grain carbide
Averysharp,high-polishedgeometryusedinthegeneralandfinishmachiningofaluminum
SPKR
WSK10
SPMT
Uncoated ultra micro-grain carbide
SPG
Averysharp,high-polishedgeometryusedinthegeneralandfinishmachiningofaluminum
TPKN
32
TPKR
Same Day Shipping Until 6:00 pm ET. (800) 597-3921 • info@techniksusa.com
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
53
APGT
SEET
SEGT
Milling Inserts
MULTI-MAT™
The Lamina Multi-MatTM LT 30 Grade for Milling
can machine most materials with
ONLY ONE GRADE
Steel
Stainless Steel
Cast Iron
High Temp. Alloys
Hardened Steel
Aluminium & Non ferrous Alloys
True Multi-Mat™ inserts for real productivity
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Inserts Milling
A D K T
ADKT
AOMT
APKT
APMT
85°
Ø
15°
d
LDMT
m
s
l
Shape
Clearance Angle
Tolerance
Fixing
Chip breaker
d ± 0.002
m ± 0.005
s ± 0.001
ODMT
ODMW
OFER
OFMT
Part No.
Description
Grade
1506065 ADKT 1505 PDTR LT 30
l
s
r
0.512 0.222 0.038
Direction
Stock
Right
•
• Stocking
Non-stocking
Face Milling Insert with 90° Lead Angle
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
Multi purpose 90° Milling insert. Suitable for Roughing to Finishing-Slotting,
Shoulder and Face Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
Machine Recommendations
Guide. Details on page 19.
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
55
APGT
SEET
SEGT
Milling
Milling Machining Conditions
ADKT 1505 PDTR LT 30
Suggested Starting
Parameters
56
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Inserts Milling
A O M T
α°
Ø
d
Clearance Angle
APKT
LDMT
s
Tolerance
α = Special
AOMT
APMT
m
l
Shape
ADKT
Fixing
Chip breaker
d ± 0.002
m ± 0.003
s ± 0.005
ODMT
ODMW
OFER
OFMT
Part No. Description
Grade
3153311 AOMT 123608 PETR
LT 30
l
s
Direction Stock
r
0.409 0.143 0.031
PNEG
•
Right
•
RDMT
Stocking
Non-stocking
Face Milling Insert with 90° Lead Angle
RDMW
RDMX
SDKT
SDKX
SDMT
Multi purpose 90° Milling insert. Suitable for Roughing to Finishing-Slotting,
Shoulder and Face Ramping down Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
57
APGT
SEET
SEGT
Milling
Milling Machining Conditions
AOMT 123608 PETR LT 30
Suggested Starting
Parameters
58
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Inserts Milling
A P K T
Ø
11°
d
Clearance Angle
AOMT
APKT
APMT
m
LDMT
s
l
Shape
ADKT
Tolerance
Fixing
Chip breaker
d ± 0.002
m ± 0.005
s ± 0.001
ODMT
ODMW
OFER
OFMT
Direction
Stock
0.409 0.138 0.016
Right
LT 30
0.409 0.138 0.031
Right
APKT 100312 PDTR
LT 30
0.409 0.138 0.047
Right
3154444
APKT 100332 PDTR1
LT 30
0.409 0.138 0.126
Right
3154455
APKT 100340 PDTR1
LT 30
0.409 0.138 0.157
Right
•
•
•
•
•
Part No.
Description
Grade
3154422
APKT 100304 PDTR
LT 30
3154411
APKT 1003 PDTR
3154433
1
l
s
r
Replacing APLX 100332 and APLX 100340 respectively; no change in cutter bodies
1506075
APKT 1604 PDTR-NEW LT 30
0.606 0.187 0.031
Right
1500300
APKT 160424 ER
LT 30
0.606 0.187 0.094
Right
1506077
APKT 1705 PETR
LT 30
0.646 0.205 0.031
Right
RDMT
RDMW
RDMX
SDKT
SDKX
•
•
•
SDMT
SEKN
• Stocking
Face Milling Insert with 90° Lead Angle
PNEG
Non-stocking
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
59
APGT
SEET
SEGT
Milling Inserts
A P K T
Ø
11°
d
m
s
l
Shape
Clearance Angle
Tolerance
Fixing
Chip breaker
d ± 0.002
m ± 0.005
s ± 0.001
Application Guide
Multi purpose 90° Milling insert. Suitable for Roughing to Finishing-Slotting, Shoulder
and Face Milling operations.
Face Milling Insert with 90° Lead Angle
Face Mill for APKT. See page 30.
d1
d
End Mill for APKT. See page 44.
Coolant Path
d
D
l1
L
L
D
PowerLOC End Mill for AP_ _ 1003. See page 45.
d
Square
Square
60
d
D
l1
L
D
l1
L
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Machining Conditions Milling
APKT 1003 PDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
61
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APKT 100304 PDTR LT 30
Suggested Starting
Parameters
62
Same Day Shipping Until 5:00 pm EST.
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Machining Conditions Milling
APKT 100312 PDTR LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
63
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APKT 100332 PDTR LT 30
Suggested Starting
Parameters
64
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Machining Conditions Milling
APKT 100340 PDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
65
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APKT 1604 PDTR LT 30
Suggested Starting
Parameters
66
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(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
APKT 160424 ER LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
67
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APKT 1705 PETR LT 30
Suggested Starting
Parameters
68
Same Day Shipping Until 5:00 pm EST.
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Inserts Milling
A P M T
Ø
11°
d
Clearance Angle
AOMT
APKT
APMT
m
LDMT
s
l
Shape
ADKT
Tolerance
Fixing
Chip breaker
d ± 0.002
m ± 0.003
s ± 0.005
ODMT
ODMW
OFER
OFMT
Direction Stock
Part No.
Description
Grade
3153317
APMT 0903 PDTR
LT 30
0.375 0.125 0.016
Right
3153321
APMT 1135 PDTR
LT 30
0.374 0.139 0.028
Right
3151134
APMT 1604 PDTR
LT 30
0.625 0.187 0.026
Right
3153325
APMT 160408 PDTR
LT 30
0.625 0.187 0.031
Right
l
s
r
•
•
RDMT
RDMW
RDMX
•
• Stocking
Face Milling Insert with 90° Lead Angle
PNEG
Non-stocking
SDKT
SDKX
SDMT
Multi purpose 90° Milling insert. Suitable for Roughing to Finishing-Slotting,
Shoulder and Face Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
Machine Recommendations
Guide. Details on page 19.
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
69
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APMT 0903 PDTR LT 30
Suggested Starting
Parameters
70
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
ADKT
APMT 1135 PDTR LT 30
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
71
APGT
SEET
SEGT
Milling
Milling Machining Conditions
APMT 1604 PDTR
& APMT 160408 LT 30
Suggested Starting
Parameters
72
Same Day Shipping Until 5:00 pm EST.
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Inserts Milling
L D M T
Ø
15°
d
Clearance Angle
AOMT
APKT
APMT
m
LDMT
s
l
Shape
ADKT
Tolerance
Fixing
Chip breaker
d ± 0.002
m ± 0.003
s ± 0.005
ODMT
ODMW
OFER
OFMT
Part No.
Description
3161989
LDMT 1504 PDTR LT 30
Grade
l
s
r
Direction
0.575 0.187 0.029
Stock
Right
• Stocking
Availability is subject to special agreement
Non-stocking
Face Milling Insert with 90° Lead Angle
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
Multi purpose 90° Milling insert. Suitable for Roughing to Finishing-Slotting,
Shoulder and Face Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
Machine Recommendations
Guide. Details on page 19.
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
73
APGT
SEET
SEGT
Milling
Milling Machining Conditions
LDMT 1504 PDTR LT 30
Suggested Starting
Parameters
74
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
O D M T
APKT
m
APMT
d
15°
Clearance Angle
LDMT
s
l
Shape
AOMT
Ø
135°
ADKT
Tolerance
Fixing
Chip breaker
s ± 0.005
For l = 05, d ± 0.003 m ± 0.005
For l = 06, d ± 0.004 m ± 0.006
ODMT
ODMW
OFER
OFMT
l
s
Direction Stock
Part No.
Description
Grade
r
3954406
ODMT 0504 ZZTR
LT 30
0.207 0.187 0.031
Right
3954411
T
ODMT 060508 TN
LT 30
0.259 0.219 0.031
Right
•
•
RDMT
RDMW
• Stocking
Face Milling Insert with 45° Lead Angle
PNEG
RDMX
Non-stocking
SDKT
SDKX
SDMT
Multi purpose 45° Milling insert with 8 cutting edges.
Suitable for Roughing to Finishing-Face Milling, Plunging and Ramping down operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
Machine Recommendations
Guide. Details on page 19.
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
75
APGT
SEET
SEGT
Milling
Milling Machining Conditions
ODMT 0504 ZZTR LT 30
Suggested Starting
Parameters
76
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
ODMT 060508 TN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
77
APGT
SEET
SEGT
Milling Inserts
15°
Ø
135°
d
m
O D M W
l
Shape
Clearance Angle
Part No.
Description
Grade
3954415
ODMW 060508 TN
LT 30
s
Tolerance
Fixing
Chip breaker
d ± 0.004
m ± 0.006
s ± 0.005
l
s
Direction Stock
r
0.259 0.219 0.031
Right
Face Milling Insert with 45° Lead Angle
•
• Stocking
Non-stocking
Multi purpose 45° Milling insert with 8 cutting edges and flat rake surface. Designed
for materials that generate short chips. Suitable for Roughing to Finishing - Face Milling,
Plunging and Ramping down operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
78
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
ODMW 060508 TN LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
79
APGT
SEET
SEGT
Milling Inserts
25°
Ø
135°
d
m
O F E R
l
Shape
Clearance Angle
Part No.
Description
Grade
3954421
OFER 070405 TN
LT 30
l
s
Tolerance
Fixing
Chip breaker
d ± 0.001
m ± 0.001
s ± 0.001
s
r
Direction
Stock
Right
•
0.268 0.187 0.031
• Stocking
Face Milling Insert with 45° Lead Angle
Non-stocking
Multi purpose 45° Milling insert with 8 cutting edges and flat rake surface.
Suitable for Roughing to Finishing-Face Milling,
Plunging and Ramping down operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
80
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
OFER 070405 TN LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
81
APGT
SEET
SEGT
Milling Inserts
25°
Ø
135°
d
m
O F M T
l
Shape
Clearance Angle
s
Tolerance
s ± 0.005
For l = 05, d ± 0.003 m ± 0.005
For l = 07, d ± 0.004 m ± 0.006
Fixing
Chip breaker
Direction Stock
Part No.
Description
Grade
3954431
OFMT 05T305 TN
LT 30
0.207 0.156 0.031
Right
V3954441
OFMT 050405 TR
LT 30
0.217 0.187 0.021
Right
V3954435
OFMT 070405 TN
LT 30
0.268 0.187 0.020
Right
l
s
r
Face Milling Insert with 45° Lead Angle
•
•
•
• Stocking
Non-stocking
Multi purpose 45° Milling insert with 8 cutting edges and flat rake surface.
Suitable for Roughing to Finishing-Face Milling, Plunging and Ramping down operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
82
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
OFMT 05T305 TN LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
83
APGT
SEET
SEGT
Milling
Milling Machining Conditions
OFMT 050405 TR LT 30
Suggested Starting
Parameters
84
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
OFMT 070405 TN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
85
APGT
SEET
SEGT
Milling Inserts
P N E G
Part No.
Description
Grade
3959999
PNEG 110512 R CM
152
l
s
Cast Iron Cutter for PNEG 1105. See page 32.
d1
d
r
0.213 0.219 0.047
Direction Stock
Right
•
• Stocking
Non-stocking
L
D1
D
Application Guide
See the back of the box for
speeds and feeds.
86
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
R D M T
Ø
s
Shape
Clearance Angle
AOMT
APKT
APMT
d
l
15°
ADKT
Tolerance
s ± 0.005
For l = 06/08/10, d ± 0.002
For l = 12, d ± 0.003
Fixing
Chip breaker
LDMT
ODMT
r
Direction
Stock
ODMW
0.236 0.094
-
Neutral
•
OFER
LT 30
0.276 0.094
-
Neutral
RDMT 0803 M0
LT 30
0.315 0.125
-
Neutral
3355533
RDMT 1003 M0
LT 30
0.394 0.125
-
Neutral
3355536
RDMT 10T3 M0
LT 30
0.394 0.156
-
Neutral
3355543
RDMT 12T3 M0
LT 30
0.472 0.156
-
Neutral
3355541
RDMT 1204 M0
LT 30
0.472 0.187
-
Neutral
3351881
RDMT 1604 M0
LT 30
0.630 0.187
-
Neutral
Part No.
Description
Grade
3355528
RDMT 0602 M0
LT 30
3351882
RDMT 0702 M0
3355531
l
OFMT
•
•
•
•
•
PNEG
RDMT
RDMW
RDMX
SDKT
• Stocking • Non-stocking
d
d1
Face Mill for RDMT.
See page 33.
s
SDKX
SDMT
SEKN
L
SEKR
SEKT
D
Application Guide
SNKX
Surfacing Insert Lead angle 90°
SPKN
SPKR
SPMT
SPG
TPKN
Multi purpose Round insert. Suitable for Roughing to Semi-Finishing Copying
of 3D surfaces and Face Milling operations.
Face Milling Insert with 90° Lead Angle
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
87
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMT 0602 M0 LT 30
Suggested Starting
Parameters
88
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMT 0702 M0 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
89
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMT 0803 M0 LT 30
Suggested Starting
Parameters
90
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMT 1003 M0 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
91
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMT 1204 M0 LT 30
Suggested Starting
Parameters
92
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMT 10T3 M0 LT 30
ADKT
AOMT
APKT
APMT
Suggested Starting
Parameters
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
93
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMT 12T3 M0 LT 30
Suggested Starting
Parameters
94
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMT 1604 M0 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
95
APGT
SEET
SEGT
Milling Inserts
Ø
l
15°
d
R D M W
s
Shape
Clearance Angle
Fixing
Chip breaker
Tolerance
d ± 0.002
s ± 0.005
Direction Stock
Part No.
Description
Grade
l
s
r
3355546
RDMW 10T3 M0
LT 30
-
0.156
-
Neutral
3355548
RDMW 1204 M0
LT 30
-
0.187
-
Neutral
Face Milling Insert with 90° Lead Angle
•
•
• Stocking
Non-stocking
Multi purpose Round insert with flat rake surface, designed for Hard materials.
Suitable for Roughing to Semi-Finishing Copying of 3D surfaces
and Face Milling operations.
d
d1
Face Mill for RDMT.
See page 33.
L
D
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
96
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMW 10T3 M0 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
97
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMW 1204 M0 LT 30
Suggested Starting
Parameters
98
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
R D M X
ADKT
AOMT
APKT
d
APMT
LDMT
Ø
l
15°
s
Shape
Clearance Angle
Fixing
Chip breaker
Tolerance
d ± 0.002
s ± 0.005
ODMT
ODMW
OFER
OFMT
l
s
r
Direction Stock
Part No.
Description
Grade
3351552
RDMX 10T3 M0
LT 30
0.394 0.156
-
Neutral
3355549
RDMX 1204 M0
LT 30
0.472 0.187
-
Neutral
RDMT
•
• Stocking
Face Milling Insert with 90° Lead Angle
Non-stocking
RDMW
RDMX
SDKT
d
d1
Face Mill for RDMT.
See page 33.
PNEG
SDKX
SDMT
L
SEKN
SEKR
D
SEKT
Multi purpose Round insert. Suitable for Roughing to Semi-Finishing Copying
of 3D surfaces and Face Milling operations.
SNKX
Application Guide
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
99
APGT
SEET
SEGT
Milling
Milling Machining Conditions
RDMX 10T3 M0 LT 30
Suggested Starting
Parameters
100
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
RDMX 1204 M0 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
101
APGT
SEET
SEGT
Milling Inserts
S D K T
d
m
15°
Ø
90°
l
Shape
Clearance Angle
Part No.
Description
Grade
3254411
SDKT 1204 AETN
LT 30
l
s
Tolerance
Fixing
Chip breaker
d ± 0.003
m ± 0.0005
s ± 0.0001
s
0.500 0.187
r
Direction
Stock
-
Neutral
•
• Stocking
Non-stocking
Face Milling Insert with 45° Lead Angle
Multi purpose 45° Milling insert, designed for high depths of cut. Suitable for Roughing
to Finishing-Face Milling, Plunging and Ramping down Milling operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
102
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SDKT 1204 AETN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
103
APGT
SEET
SEGT
Milling Inserts
S D K X
l
s
r
Pr. R. Direction Stock
Part No.
Description
Grade
2503095
SDKX 0904 HF
LT 30
0.375 0.187 0.031 0.031 Neutral
2503096
SDKX 1205 HF
LT 30
0.500 0.219 0.031 0.031 Neutral
•
•
• Stocking
Non-stocking
Face Mills coming early 2014.
End Mills coming late 2014.
Pr. R. = Programming Radius
Application Guide
104
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SDKX 0904 HF LT 30
ADKT
AOMT
APKT
Material Group
Steel
Non-alloyed
VDI
Gr.
Grou
N°
p
1
1
2
3
6
Low alloyed
2
4,6
5,7
8
10
High alloyed
3
Austenitic
4
10
11
NF Hardened Mat. High Temp.Alloys
Cast Iron
Stainless Steel
11
Duplex
Ferritic &
Martensitic
Grey
Malleable &
Nodular
Fe, Ni &
Co based
Ti based
Steel
Chilled Cast
IronCast
White
Iron
Al (>8%Si)
5
6
7
14
14
14
14
12
13
15
15
Material
Examples*
Hardness
D.O.C. [inch]Feed [inch/tooth]
min
max
min
max
0.059
0.079
125 HB
C35, Ck45,
1020, 1045, 190 HB 0.020 0.059 0.012 0.079
1060, 28Mn6 250 HB
0.059
0.079
180 HB
0.055
0.071
42CrMo4, St50,
0.055
0.071
230 HB
Ck60, 4140,
0.012
0.020
0.055
0.071
280 HB
4340, 100Cr6
0.055
0.071
350 HB
220 HB
0.051
0.063
X40CrMoV5,
0.051
0.063
280 HB
H13, M42, D3,
0.012
0.020
0.051
0.063
320 HB
S6-5-2, 12Ni19
0.051
0.063
350 HB
304, 316,
X5CrNi18-9
180 HB
240 HB
0.020
0.047 0.012 0.055
0.047 0.012 0.055
0.035
0.035
X2CrNiN23-4, 290 HB
0.020
0.012
S31500
0.035
0.035
310 HB
0.047
0.039
410, X6Cr17, 200 HB
0.020
0.012
17-4 PH, 430 42 HRc
0.039
0.031
0.059
0.079
GG20, GG40, 150 HB
EN-GJL-250, 200 HB 0.020 0.059 0.012 0.079
No30B
0.059
0.079
250 HB
16
17,1
0.059
150 HB
9 GGG40, GGG70,
17,1
8
200 HB 0.020 0.059 0.012
50005
9
18,2
0.059
250 HB
0
31,3
Incoloy 800 240 HB
0.051
2
Inconel 700 250 HB 0.020 0.051 0.012
9 33
0.071
0.071
0.071
0.031
Vc [sfm]
min
620
490
490
420
420
290
290
190
190
620
520
220
490
290
max
1080
420
360
680
420
390
680
490
780
490
720
320
590
620
650
490
140
11 38
220
41
G-X300CrMo15 55 HRc 0.012 0.035 0.012 0.031
38
38
40
12 25
0.020
0.051
0.012
0.028
Ni-Hard 2
400 HB 0.012 0.039 0.012 0.031
130
AlSi12
130 HB 0.020 0.059 0.012 0.071
650
90
0.059
0.051
290
820
0.067
0.067
490
130
-
0.031
0.055
550
0.047
0.047
X100CrMo13, 45 HRc
440C,
50 HRc 0.012 0.039 0.012 0.039
G-X260NiCr42 55 HRc
0.035
0.031
T40
0.051
ODMW
450
OFER
390
OFMT
260
PNEG
620
RDMT
290
RDMW
420
RDMX
590
SDKT
590
SDKX
420
SDMT
90
SEKN
SEKR
490
620
180
37
0.051
590
0.067
680
90
10
-
ODMT
650
130
350 HB
TiAl6V4
650
0.067
0.028
Stellite 21
LDMT
780
820
0.059
0.059
0.059
0.047 0.047
0.035 0.031
0.047 0.035
0.039 0.028
0.059 0.071
0.059 0.063
720
420
320
720
320
620
650
520
490
100
140
0.051 0.024
210
0.024
180
260
0.047 0.039
190
190
0.035 0.031
140
260
190
0.051
0.024
0.039 0.035
0.039 0.031
0.035 0.031
1310 0.059 0.063
APMT
820
0.059 0.071
80
36
Vc
980
0.031
34
Suggested Starting
Parameters
D.O.C. Feed
90
130
180
160
160
130
910
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
105
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SDKX 1205 HF LT 30
Material Group
Steel
Non-alloyed
VDI
Gr.
Grou
N°
p
1
1
2
3
6
Low alloyed
2
4,6
5,7
8
10
High alloyed
3
10
11
NF Hardened Mat. High Temp.Alloys
Cast Iron
Stainless Steel
11
Austenitic
4
Duplex
5
Ferritic &
Martensitic
6
Grey
Malleable &
Nodular
Fe, Ni &
Co based
Ti based
Steel
Chilled Cast
IronCast
White
Iron
Al (>8%Si)
106
7
14
14
14
14
12
13
15
15
Material
Examples*
Hardness
D.O.C. [inch]Feed [inch/tooth]
min
max
min
max
0.098
0.118
125 HB
C35, Ck45,
1020, 1045, 190 HB 0.020 0.098 0.012 0.118
1060, 28Mn6 250 HB
0.098
0.118
180 HB
0.087
0.110
42CrMo4, St50,
0.087
0.110
230 HB
Ck60, 4140,
0.012
0.020
0.087
0.110
280 HB
4340, 100Cr6
0.087
0.110
350 HB
0.079
0.098
220 HB
X40CrMoV5,
0.079
0.098
280 HB
H13, M42, D3,
0.012
0.020
0.079
0.098
320 HB
S6-5-2, 12Ni19
0.079
0.098
350 HB
304, 316,
X5CrNi18-9
180 HB
240 HB
0.020
0.079 0.012 0.059
0.079 0.012 0.059
0.079
0.039
X2CrNiN23-4, 290 HB
0.020
0.012
S31500
0.079
0.039
310 HB
0.079
0.047
410, X6Cr17, 200 HB
0.020
0.012
17-4 PH, 430 42 HRc
0.079
0.039
0.098
0.118
GG20, GG40, 150 HB
EN-GJL-250, 200 HB 0.020 0.098 0.012 0.118
No30B
0.098
0.118
250 HB
16
17,1
0.098
150 HB
9 GGG40, GGG70,
17,1
8
200 HB 0.020 0.098 0.012
50005
9
18,2
0.098
250 HB
0
31,3
Incoloy 800 240 HB
0.059
2
Inconel 700 250 HB 0.020 0.059 0.012
9 33
34
10
36
37
38
Stellite 21
350 HB
T40
-
TiAl6V4
-
0.059
0.020
0.059
0.059
0.012
0.098
0.098
0.098
0.035
490
420
420
290
290
190
190
620
520
220
490
290
490
320
0.031
130
0.035
0.031
41
G-X300CrMo15 55 HRc 0.012 0.039 0.012 0.035
12 25
490
80
11 38
40
620
0.035
0.055
0.055
X100CrMo13, 45 HRc
440C,
50 HRc 0.012 0.047 0.012 0.047
G-X260NiCr42 55 HRc
0.039
0.039
38
Vc [sfm]
min
max
1080
0.098 0.102
780
0.094
650
0.087
490
820
680
620
420
360
680
420
390
680
490
780
720
620
650
590
490
140
AlSi12
130 HB 0.020 0.118 0.012 0.079
650
0.079
0.079
0.071
0.071
0.079 0.047
0.079 0.031
0.079 0.031
0.079 0.028
0.098 0.102
0.098 0.079
720
650
590
450
420
390
320
260
720
620
320
290
620
420
650
590
520
590
490
420
100
140
0.059 0.028
210
0.024
180
260
0.055 0.047
190
190
0.039 0.035
140
220
90
0.079
290
820
0.094
0.087
490
130
130
0.087
550
180
400 HB 0.012 0.047 0.012 0.035
Vc
820
980
90
Ni-Hard 2
Suggested Starting
Parameters
D.O.C. Feed
260
190
0.059
0.024
0.047 0.039
0.047 0.031
0.039 0.031
1310 0.098 0.063
90
90
130
180
160
160
130
910
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
S D M T
ADKT
AOMT
APKT
APMT
LDMT
ODMT
ODMW
OFER
OFMT
Part No. Description
Grade
l
s
r
Direction Pr. R. Stock
3253310 SDMT 09T312 DM 202
0.3750.1560.047 Neutral
0.098
3253320 SDMT 120412 DM 202
0.5000.1870.047 Neutral
0.157
High Feed Face Mill for SDMT 09T312
& 120412. See page 35.
Coolant Path
d
L
•
•
• Stocking
Non-stocking
Pr. R. = Programming Radius
PNEG
RDMT
RDMW
RDMX
SDKT
High Feed Indexable End Mill for SDMT. SDKX
See page 46.
SDMT
Coolant path
SEKN
ap
D
SEKR
SEKT
Application Guide
SNKX
See the back of the box for speeds and feeds.
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
107
APGT
SEET
SEGT
Milling Inserts
S E K N
d
m
90°
Ø
20°
l
Shape
Clearance Angle
Part No.
Description
3254415
SEKN 42 AFTN (ANSI) LT 30
s
Fixing
Chip breaker
Tolerance
m ± 0.0005
s ± 0.001
For l = 12, d ± 0.003
For l = 15, d ± 0.004
r
Direction
Stock
0.500 0.125
-
Neutral
•
0.500 0.187
-
Neutral
•
0.625 0.187
-
Neutral
•
l
Grade
s
SEKN 1203 AFTN (ISO)
3254417
SEKN 43 AFTN (ANSI) LT 30
SEKN 1204 AFTN (ISO)
3254421
SEKN 53 AFTN (ANSI) LT 30
SEKN 1504 AFTN (ISO)
• Stocking
Non-stocking
Coolant Path
d1
d
Face Mill for SEKN. See page 31.
L
Face Milling Insert with 45° Lead Angle
D
Multi purpose 45° Milling insert, designed for high depths of cut.
Suitable for Roughing to Finishing-Face Milling, Plunging and
Ramping down Milling operations.
D1
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
108
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SEKN 1203 AFTN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
109
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SEKN 1204 AFTN LT 30
Suggested Starting
Parameters
110
Same Day Shipping Until 5:00 pm EST.
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Machining Conditions Milling
SEKN 1504 AFTN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
111
APGT
SEET
SEGT
Milling
Milling Machining Conditions
S E K R
d
m
20°
Ø
90°
l
Shape
Clearance Angle
l
s
Tolerance
Insert Type
Clamping
Chip breaker
d ± 0.003
m ± 0.0005
s ± 0.0001
s
Direction Stock
r
Part No.
Description
Grade
3254431
SEKR 42 AFTN (ANSI)
LT 30
0.500 0.125
-
Neutral
•
LT 30
0.500 0.187
-
Neutral
•
SEKR 1203 AFTN (ISO)
3254433
SEKR 43 AFTN (ANSI)
SEKR 1204 AFTN (ISO)
Face Milling Insert with 45° Lead Angle
• Stocking
Non-stocking
Multi purpose 45° Milling insert, designed for high depths of cut and materials
that generate long chips. Suitable for Roughing to Finishing-Face, Plunging and Ramping down
Milling operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
112
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
VC
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SEKR 1203 AFTN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
113
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SEKR 1204 AFTN LT 30
Suggested Starting
Parameters
114
Same Day Shipping Until 5:00 pm EST.
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Inserts Milling
S E K T
m
s
l
Shape
Clearance Angle
AOMT
APKT
APMT
LDMT
d
20°
Ø
90°
ADKT
Fixing
Chip breaker
Tolerance
d ± 0.003
m ± 0.0005
s ± 0.0001
ODMT
ODMW
OFER
OFMT
Direction Stock
Part No.
Description
Grade
2506169
SEKT 12T3 AGSN
LT 30
0.528 0.156
-
Neutral
3254435
SEKT 1204 AFTN
LT 30
0.187
-
Neutral
l
s
r
V
Face Milling Insert with 90° Lead Angle
•
•
PNEG
RDMT
• Stocking
Non-stocking
RDMW
RDMX
SDKT
SDKX
SDMT
Multi purpose 45° Milling insert, designed for high depths of cut. Suitable for Roughing
to Finishing-Face, Plunging and Ramping down Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
Machine Recommendations
Guide. Details on page 19.
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Stainless Steel
APET
VC
APEX
115
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SEKT 12T3 AGSN LT 30
Suggested Starting
Parameters
116
Same Day Shipping Until 5:00 pm EST.
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Machining Conditions Milling
SEKT 1204 AFTN LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
117
APGT
SEET
SEGT
Milling Inserts
S N K X
90°
d
m
0°
Ø
09T3-HF
s
l
Clearance Angle
Shape
Tolerance
d ± 0.0002
m ± 0.0005
s ± 0.0001
Fixing
Chip breaker
1607-45˚
Description
Grade
s
r
2502115
SNKX 09T3-HF
LT 30
0.146
-
Right
0.165
LT 30
0.658 0.269
-
Right
0.165
2502205
SNKX 1607-45°
l
Direction Pr. R. Stock
Part No.
•
•
• Stocking
Non-stocking
Face Mill for SNKX 09T3. See page 34.
Pr. R. = Programming Radius
d
Coolant Path
L
High Feed Indexable End mill
for SNKX 09T3. See page 47.
D
d
L
D
l1
D1
Cutter bodies for SNKX 1607 coming early 2014.
Exclusive and unique design insert with 8 cutting edges for High
Feed. Suitable for Roughing to Semi-Finishing Copying of 3D surfaces
and Face Milling operations.
Machine Recommendations
Guide. Details on page 19.
F
Productivity
118
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SNKX 09T3-HF LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
119
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SNKX 1607-45° LT 30
Cutter bodies coming early 2014.
120
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
S P K N
d
l
Clearance Angle
Shape
APKT
LDMT
Ø
11°
AOMT
APMT
m
90°
ADKT
s
Fixing
Chip breaker
Tolerance
m ± 0.0005 s ± 0.001
For l = 12, d ± 0.003
For l = 15, d ± 0.004
ODMT
ODMW
OFER
OFMT
r
Direction
0.500 0.125
-
Right
LT 30
0.500 0.187
-
Right
LT 30
0.625 0.187
-
Right
Part No. Description
Grade
3263336 SPKN 42 EDTR (ANSI)
LT 30
l
s
Stock
RDMT
SPKN 1203 EDTR (ISO)
3263341 SPKN 43 EDTR (ANSI)
RDMW
RDMX
SPKN 1204 EDTR (ISO)
3266029 SPKN 53 EDTR (ANSI)
SDKT
• Stocking
SPKN 1504 EDTR (ISO)
PNEG
Non-stocking
Face Mill Insert with 75° Lead Angle
SDKX
SDMT
SEKN
Square inserts with 75° lead angle, designed for High depths of cut.
Suitable for Roughing to Finishing-Face Milling operations.
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
APET
APEX
121
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SPKN 1203 EDTR LT 30
Suggested Starting
Parameters
122
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SPKN 1204 EDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
123
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SPKN 1504 EDTR LT 30
Suggested Starting
Parameters
124
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
S P K R
d
s
l
Clearance Angle
Shape
APKT
LDMT
Ø
11°
AOMT
APMT
m
90°
ADKT
Tolerance
d ± 0.003
m ± 0.0005
s ± 0.001
Fixing
Chip breaker
ODMT
ODMW
OFER
OFMT
Part No. Description
3263336
Grade
SPKR 42 EDTR (ANSI)
l
s
r
Direction Stock
LT 30
0.500 0.125
-
Right
•
LT 30
0.500 0.187
-
Right
•
SPKR 1203 EDTR (ISO)
3263341
SPKR 43 EDTR (ANSI)
SPKR 1204 EDTR (ISO)
• Stocking
Face Mill Insert with 75° Lead Angle
Non-stocking
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
Square inserts, with 75° lead angle designed for high depths of cut and materials that
generate long chips. Suitable for Roughing to Finishing-Face Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
TPUN
WPGT
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
APET
APEX
125
APGT
SEET
SEGT
Milling
Milling Machining Conditions
SPKR 1203 EDTR LT 30
Suggested Starting
Parameters
126
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SPKR 1204 EDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
127
APGT
SEET
SEGT
Milling Inserts
S P M T
d
m
90°
Ø
11°
l
Shape
Clearance Angle
Part No.
Description
Grade
3263347
SPMT12T308
LT 30
l
s
Fixing
Chip breaker
Tolerance
d ± 0.003
m ± 0.005
s ± 0.005
s
r
0.523 0.156 0.031
Face Mill Insert with 90° Lead Angle
Direction Stock
•
Right
• Stocking
Non-stocking
Multi purpose 90° Milling insert with 4 cutting edges. Suitable for Roughing to
Finishing-Slotting, shoulder and Face Milling operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
128
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SPMT 12T308 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
129
APGT
SEET
SEGT
Milling Inserts
S P G
d
m
90°
Ø
11°
l
Clearance Angle
Shape
Part No.
Description
Grade
3263333
SPG 422 (ANSI)
LT 30
s
Tolerance
d ± 0.005
m ± 0.008
s ± 0.005
l
s
r
Fixing
Chip breaker
Direction Stock
0.500 0.125 0.031 Neutral
SPUN 120308 (ISO)
•
• Stocking
Non-stocking
Multi purpose Square insert with corner radius and a flat rake surface.
Use for Face Milling. Roughing to Finishing
Application Guide
Machine Recommendations
Guide Details on page 19.
F
Productivity
130
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
SPG 422 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
131
APGT
SEET
SEGT
Milling Inserts
60°
Ø
d
11°
m
T P K N
l
Shape
s
Tolerance
Clearance Angle
Fixing
Chip breaker
m ± 0.013 s ± 0.0005
For l = 16, d ± 0.002
For l = 22, d ± 0.003
Part No. Description
Grade
3567741 TPKN 32 PDTR (ANSI)
LT 30
0.650 0.125
-
Right
•
LT 30
0.866 0.187
-
Right
•
l
s
r
Direction Stock
TPKN 1603 PDTR (ISO)
3567745 TPKN 43 PDTR (ANSI)
TPKN 2204 PDTR (ISO)
• Stocking
Non-stocking
Multipurpose 90° Milling insert with 3 cutting edges. Use for Slotting,
Shoulder Milling and Face Milling. Roughing to Finishing.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
132
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
TPKN 1603 PDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
133
APGT
SEET
SEGT
Milling
Milling Machining Conditions
TPKN 2204 PDTR LT 30
Suggested Starting
Parameters
134
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts Milling
T P K R
ADKT
AOMT
APKT
Ø
d
11°
m
APMT
60°
Shape
LDMT
s
l
Tolerance
Clearance Angle
Fixing
Chip breaker
m ± 0.0005 s ± 0.001
For l = 16, d ± 0.002
For l = 22, d ± 0.003
ODMT
ODMW
OFER
OFMT
Part No.
Description
3567751
TPKR 323 PDTR (ANSI) LT 30
Grade
r
Direction
Stock
0.650 0.125
-
Right
•
0.866 0.187
-
Right
•
l
s
RDMT
TPKR 1603 PDTR (ISO)
3567755
TPKR 43 PDTR (ANSI)
LT 30
TPKR 2204 PDTR (ISO)
PNEG
RDMW
RDMX
• Stocking
Non-stocking
Multi purpose 90° Milling insert with 3 cutting edges, designed for
materials that generate long chips. Suitable for Roughing to
Finishing-Slotting, Shoulder and Face Milling operations.
SDKT
SDKX
SDMT
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
Machine Recommendations
Guide. Details on page 19.
F
Productivity
All Nexus products are backed
by our 100% satisfaction guarantee.
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
TPUN
WPGT
No
No
Yes
Yes
APET
APEX
135
APGT
SEET
SEGT
Milling
Milling Machining Conditions
TPKR 1603 PDTR LT 30
Suggested Starting
Parameters
136
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
TPKR 2204 PDTR LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
137
APGT
SEET
SEGT
Milling Inserts
60°
Ø
d
11°
m
T P U N
s
l
Shape
Tolerance
Clearance Angle
Part No.
Description
Grade
3567761
TPUN 322 (ANSI)
LT 30
l
Fixing
Chip breaker
d ± 0.003
m ± 0.005
s ± 0.005
s
r
0.650 0.125 0.031
Direction
Stock
Right
•
TPUN 160308 (ISO)
• Stocking
Non-stocking
Multi purpose 90° Milling insert with 3 cutting edges and corner radius.
Suitable for Roughing to Finishing-Slotting, Shoulder and Face Milling operations.
Application Guide
Machine Recommendations
Guide. Details on page 19.
F
Productivity
138
Coolant
1, 2, 3, 4
7, 8, 11
10, 12
5, 6, 9
No
No
Yes
Yes
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions Milling
TPUN 160308 LT 30
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
139
APGT
SEET
SEGT
Milling Inserts
W P G T
Part No.
Description
Grade
3451112
WPGT 050315 ZSR HF
351
l
s
r
Direction
0.197 0.138 0.059 Neutral
Stock
•
• Stocking
HP = High Polish
Non-stocking
High Feed Indexable End Mill for WPGT. See page 46.
Coolant path
D
d
l1
L
Application Guide
See the back of the box for
speeds and feeds.
140
Same Day Shipping Until 5:00 pm EST.
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Milling
Alu-Milling Inserts
ADKT
AOMT
APKT
APMT
LT 05 Alu-Milling
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
Attacking Heat & Vibration is in Our DNA.
APEX
APGT
SEET
SEGT
Milling Inserts for ALUMINUM
A P E T
A P E X
Part No.
3151232
3151236
3151239
Description
APET 160402 LH
APEX 100304
PDFR F01 HP
APEX 1604
PDFR F01 HP
Grade
l
s
r
Direction
Stock
•
•
•
101
0.704 0.227 0.008
Neutral
5005
0.393 0.125 0.016
Right
GH05
0.704 0.227 Sharp
Right
• Stocking
Non-stocking
Face Mill for AP_ _. See page 30.
d1
d
End Mill for AP_ _. See page 44.
Coolant Path
d
D
l1
L
L
PowerLOC End Mill for AP_ _ 1003. See page 45.
d
D
Square
Square
d
D
l1
L
D
l1
L
Application Guide
See the back of the box for speed and feed information.
142
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Inserts for ALUMINUM Milling
A P G T
d
Ø
Tolerance
Clearance Angle
APKT
LDMT
s
l
Shape
AOMT
APMT
m
11°
ADKT
Fixing
Chip breaker
d ± 0.001
m ± 0.001
s ± 0.005
ODMT
ODMW
OFER
Part No. Description
Grade
1506501 APGT 1003 PDER ALU
LT 05 0.409 0.136 0.022
Right
1506505 APGT 1604 PDER ALU
LT 05 0.606 0.187 0.037
Right
l
s
r
Direction Stock
•
•
• Stocking
Non-stocking
OFMT
PNEG
RDMT
RDMW
RDMX
Face Milling Insert with 90° Lead Angle
SDKT
For cutter bodies, see page 30, page 44, and page 50.
SDKX
SDMT
Highly positive inserts with a unique coating and 90° lead angle for Aluminium.
Suitable for Roughing to Finishing-Slotting, Shoulder and Face Milling operations.
SEKN
SEKR
Application Guide
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
143
APGT
SEET
SEGT
Milling Inserts for ALUMINUM
Machining Conditions
APGT 1003 PDER ALU LT 05
Suggested Starting
Parameters
APGT 1604 PDER ALU LT 05
Suggested Starting
Parameters
144
Same Day Shipping Until 5:00 pm EST.
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Inserts for ALUMINUM Milling
S E E T
ADKT
AOMT
APKT
APMT
LDMT
ODMT
ODMW
OFER
Part No.
Description
Grade
3251239
SEET 13T3 HP
WSK10
l
s
0.528 0.158 Chamfer
Face Mill for SEET. See page 31.
d1
r
Coolant Path
Direction
Stock
Neutral
•
• Stocking
Non-stocking
HP = High Polish
d
OFMT
PNEG
RDMT
RDMW
RDMX
L
Fits in cutter bodies that take the 12T3 insert.
SDKT
SDKX
D
SDMT
D1
SEKN
Application Guide
SEKR
See the back of the box for speeds and feeds.
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
145
APGT
SEET
SEGT
Milling Inserts for ALUMINUM
S E G T
d
m
20°
Ø
90°
l
s
Shape
Tolerance
Clearance Angle
d ± 0.001
m ± 0.001
s ± 0.005
Part No.
Description
Grade
2506509
SEGT 1204 AFEN ALU
LT 05 0.500 0.187
l
s
r
-
Face Milling Insert with 45° Lead Angle
Fixing
Chip breaker
Direction Stock
•
Neutral
• Stocking
Non-stocking
Highly positive inserts with a unique coating and 90° lead angle for Aluminium.
Suitable for Roughing to Finishing-Slotting, Shoulder and Face Milling operations.
Application Guide
146
Same Day Shipping Until 5:00 pm EST.
(877) 616-6016 • info@nexustool.com
Machining Conditions
Inserts for ALUMINUM Milling
SEGT 1204 AFEN ALU LT 05
ADKT
AOMT
APKT
Suggested Starting
Parameters
APMT
LDMT
ODMT
ODMW
OFER
OFMT
PNEG
RDMT
RDMW
RDMX
SDKT
SDKX
SDMT
SEKN
SEKR
SEKT
SNKX
SPKN
SPKR
SPMT
SPG
TPKN
TPKR
TPUN
WPGT
APET
APEX
All Nexus products are backed
by our 100% satisfaction guarantee.
147
APGT
SEET
SEGT

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