cut-off grades

Transcription

cut-off grades
168
CODE KEYS
MILLING INSERTS
169
MILLING INSERTS
ADKT
MILLING INSERTS
ZENIT CODE
170
I.C.
L
α
S
D1
AVAILABLE QUALITIES
ADKT 1505
.375
.591
15°
.222
.177
Z2 Z3F
Z5
ADKT 150512
.375
.591
15°
.222
.177
Z2 Z3F
Z5
ADLT
ZENIT CODE
ADLT 1503 ZZR
I.C.
L
α
S
D1
.375
.591
15°
.125
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5
ADLX
ZENIT CODE
ADLX 1503 ZZR
I.C.
L
α
S
D1
.375
.591
15°
.125
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5
APET
ZENIT CODE
I.C.
L
α
S
D1
APET 1003 PDFR
.264
.394
11°
.138
.110
ZKX
AVAILABLE QUALITIES
APET 160408 FR
.375
.630
11°
.187
.177
ZKX
MILLING INSERTS
APFT
ZENIT CODE
APFT 1604 PDR
I.C.
L
α
S
D1
.375
.630
11°
.187
.177
AVAILABLE QUALITIES
Z2 Z3F
Z5
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
APKT 1003 PDR
.264
.394
11°
.138
.110
APKT 100308
.264
.394
11°
.138
.110
APKT 1604 PDR
.375
.630
11°
.209
.173
APKT 160412
.375
.630
11°
.209
.173
APKT 160416
.375
.630
11°
.209
.173
Z6P
APKT 160431
.375
.630
11°
.209
.173
Z6P
Z1
Z1
Z2 Z3F
Z5
Z2 Z3F
Z5
Z2 Z3F
Z5
Z2 Z3F
Z5
APLT
ZENIT CODE
APLT 1504 ZZR
I.C.
L
α
S
D1
.500
.626
11°
.187
.217
AVAILABLE QUALITIES
Z2 Z3F
APLX
MILLING INSERTS
APKT
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
APLX 1504 ZZR
.500
.626
11°
.187
.217
Z2 Z3F
APLX 2004 ZZR
.500
.787
11°
.187
.217
Z2 Z3F
Z5
171
MILLING INSERTS
APMT
MILLING INSERTS
ZENIT CODE
172
I.C.
L
α
S
D1
AVAILABLE QUALITIES
APMT 12X308
.260
.472
11°
.142
.114
ZKX
APMT 170408
.375
.669
15°
.189
.185
ZKX
Z2
Z4
Z5
Z4
Z5 Z6P
CNMX
ZENIT CODE
I.C.
L
α
S
D1
CNMX 0702 AZSN
.276
.286
12°
.102
.134
AVAILABLE QUALITIES
Z2 Z3F
Z5
CNMX 0702 AZTN
.276
.286
12°
.102
.134
Z2 Z3F
Z5
CNMX 090412
.439
.391
13°
.148
.181
Z2 Z3F
Z5
CNMX 090420
.439
.391
13°
.148
.181
Z2 Z3F
Z5
LCMT
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
LCMT 020204
.189
.094
7°
.094
.098
Z2
Z5 Z6P
LCMT 03T204
.264
.132
7°
.114
.110
Z2
Z5 Z6P
MILLING INSERTS
OFCT
ZENIT CODE
OFCT 05T305
I.C.
L
α
S
D1
.500
.197
26°
.156
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5 Z6P
ZENIT CODE
OFER 070404
I.C.
L
α
S
D1
AVAILABLE QUALITIES
.709
.276
26°
.187
-
Z3F
Z5 Z6P
RDHW
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
RDHW 0501MOE
.197
-
15°
.063
.087
Z4
RDHW 07T1MOT
.276
-
15°
.078
.110
Z4
Z5
RDHW 0702MOT
.276
-
15°
.094
.110
Z4
Z5
Z5
RDHW 1003MOT
.394
-
15°
.125
.154
Z4
RDHW 12T3MOT
.472
-
15°
.156
.154
Z4
Z5
RDHW 1604MOT
.630
-
15°
.187
.205
Z4
Z5
MILLING INSERTS
OFER
173
MILLING INSERTS
RPMT
MILLING INSERTS
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
RPMT 43
.500
-
11°
.187
.201
Z2 Z3F
RPMT 1204MOS
.472
-
11°
.187
.173
Z2 Z3F
I.C.
L
α
S
D1
SCET 21.51
.250
.250
7°
.094
.114
Z6P
SCET 32.52
.375
.375
7°
.156
.177
Z6P
Z5
SCET
ZENIT CODE
AVAILABLE QUALITIES
SDLT
ZENIT CODE
SDLT 322
I.C.
L
α
S
D1
.375
.375
15°
.125
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5
SDLX
ZENIT CODE
SDLX 322
I.C.
L
α
S
D1
.375
.375
15°
.125
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5
SECR
ZENIT CODE
SECR 42 AFSN
174
I.C.
L
α
S
D1
.500
.500
20°
.125
-
AVAILABLE QUALITIES
Z2 Z3F
Z5
MILLING INSERTS
SEEN
ZENIT CODE
SEEN 43 AFSN
I.C.
L
α
S
D1
.500
.500
20°
.187 -
AVAILABLE QUALITIES
Z6P
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
SEER 42 AFSN
.500
.500
20°
.125
-
SEER 43 AFSN
.500
.500
20°
.187 -
Z6P
SEER 53 AFSN
.625
.625
20°
.187
-
Z6P
Z2
Z6P
SEET
ZENIT CODE
SEET 43 AFFN
I.C.
L
α
S
D1
.500
.500
20°
.187
.217
AVAILABLE QUALITIES
ZKX
MILLING INSERTS
SEER
SEHT
ZENIT CODE
SEHT 32.5 AFSN
SEHT 43 AFSN
I.C.
L
α
S
D1
.375
.375
20°
.156
.138
Z2
.217
Z2 Z3F
.500
.500
20°
.187
AVAILABLE QUALITIES
Z6P
Z5
175
MILLING INSERTS
SEHX
MILLING INSERTS
ZENIT CODE
176
I.C.
L
α
S
D1
SEHX 43 AFSN
.500
.500
20°
.187
.217
SEHX 53 AFSN
.625
.625
20°
.187
.217
AVAILABLE QUALITIES
Z1
Z2 Z3F
Z5
Z2
SEKN
ZENIT CODE
SEKN 42 AFSN
I.C.
L
α
S
D1
.500
.500
20°
.125
-
AVAILABLE QUALITIES
Z2 Z3F
Z5
SNHX
ZENIT CODE
I.C.
L
α
S
D1
SNHX 11023
.433
.433
0°
.091
.173
AVAILABLE QUALITIES
Z2 Z3F
Z5 Z6P
SNHX 11027
.433
.433
0°
.106
.173
Z2 Z3F
Z5 Z6P
Z5 Z6P
SNHX 12032
.500
.500
0°
.126
.197
Z2 Z3F
SNHX 12045
.500
.500
0°
.177
.197
Z2 Z3F
Z5 Z6P
SNHX 12054
.500
.500
0°
.213
.197
Z2 Z3F
Z5 Z6P
SNHX 12070
.500
.500
0°
.276
.197
Z2 Z3F
Z5 Z6P
MILLING INSERTS
SPEX
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
SPEX 0703 APTN
.313
.313
11°
.125
.110
Z2 Z3F
Z5 Z6P
SPEX 0903 APTN
.375
.375
11°
.125
.134
Z2 Z3F
Z5 Z6P
SPEX 12T3 APTN
.500
.500
11°
.156
.150
Z2 Z3F
Z5 Z6P
ZENIT CODE
SPKN 42 EDSR
I.C.
L
α
S
D1
.500
.500
11°
.125
-
AVAILABLE QUALITIES
Z2 Z3F
Z5
SPKR
ZENIT CODE
SPKR 42 EDSR
I.C.
L
α
S
D1
.500
.500
11°
.125
-
AVAILABLE QUALITIES
Z2 Z3F
Z6P
SPLT
MILLING INSERTS
SPKN
ZENIT CODE
SPLT 432
I.C.
L
α
S
D1
.500
.500
11°
.187
.217
AVAILABLE QUALITIES
Z2 Z3F
Z5
SPLX
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
SPLX 43 ADS
.500
.500
11°
.187
.217
Z2 Z3F
Z5
SPLX 432
.500
.500
11°
.187
.217
Z2 Z3F
Z5
177
MILLING INSERTS
SXMT
ZENIT CODE
MILLING INSERTS
SXMT 12T308
I.C.
L
α
S
D1
.520
.520
19°
.156
.161
AVAILABLE QUALITIES
Z2
Z5 Z6P
TPKN
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
TPKN 32 PDSR
.375
.630
11°
.125
-
Z2 Z3F
TPKN 43 PDSR
.500
.866
11°
.187
-
Z2 Z3F
Z5
WCMX
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
WCMX 1.18.52
.219
.138
7°
.094
.102
Z2
Z6P
WCMX 2.1.52
.250
.157
7°
.094
.114
Z2
Z6P
WCMX 2.522
.313
.201
7°
.125
.138
Z2
Z6P
WCMX 32.52
.375
.240
7°
.156
.154
Z2
Z6P
WCMX 433
.500
.319
7°
.187
.177
Z2
Z6P
WPMW
ZENIT CODE
178
I.C.
L
α
S
D1
AVAILABLE QUALITIES
WPMW 05X315
.309
.197
11°
.138
.154
Z2
Z5
WPMW 06X415
.375
.236
11°
.165
.169
Z2
Z5
WPMW 080615
.500
.315
11°
.250
.217
Z2
Z5
MILLING INSERTS
XDHW
ZENIT CODE
I.C.
L
α
S
D1
AVAILABLE QUALITIES
XDHW 040105
.157
.157
15°
.063
.075
Z2 Z3F Z4
Z5
XDHW 040110
.157
.157
15°
.063
.075
Z2 Z3F Z4
Z5
XDHW 060205
.256
.272
15°
.094
.114
Z3F Z4
Z5
XDHW 060210
.256
.272
15°
.094
.114
Z3F Z4
Z5
XDHW 10T310
.394
.417
15°
.156
.157
Z3F Z4
Z5
XDHW 10T315
.394
.417
15°
.156
.157
Z3F Z4
Z5
ZENIT CODE
I.C.
L
α
S
D1
XPHT 160408
.375
.630
11°
.187
.173
XPHT 160412
.375
.630
11°
.187
.173
AVAILABLE QUALITIES
ZKX
Z2
Z6P
ZR
MILLING INSERTS
XPHT
ZENIT CODE
Ø
L
α
S
D1
ZR 08
.315
.276
-
.094
.098
AVAILABLE QUALITIES
Z4
Z5
ZR 10
.394
.335
-
.102
.118
Z4
Z5
Z5
ZR 12
.472
.394
-
.118
.138
Z4
ZR 16
.630
.472
-
.157
.157
Z4
Z5
ZR 20
.787
.591
-
.197
.197
Z4
Z5
179
MILLING INSERTS
MILLING GRADES
Z6P This is a tough grade, its substrate has a high content of cobalt without cubical carbides. The
nanostructural coating applied by PVD method allows cutting conditions with high mechanical stress
of cutting edge. This grade is suitable for milling of materials groups P,M,S and it is applicable also
for K. It is an excellent grade for unstable cutting conditions with low up to medium cutting speed.
Z5 This grade has a substrate without cubical carbides with a multi-layered nanostructural coating with
MILLING INSERTS
high content of Al applied by PVD method. This superlative grade combines good wear resistance
and good operational reliability. It is a general purpose grade for all groups of works material. This
grade is perfect for less favourable cutting conditions with medium cutting speed.
Z4 This grade has a substrate with high content of cubical carbides with a multi-layered nanostructural
coating with high content of Al, applied by PVD method. This grade is suitable for milling of materials
groups P,M, conditionally for K. It is an exceptional grade for medium up to high feed and for
medium up to high cutting speed with steady cutting conditions.
Z2 This grade has a substrate without cubical carbides with a triple layer of coating applied by CVD
method. This grade is suitable for milling of materials groups P,K, conditionally for M. It is an
outstanding grade for medium chip cross section at medium cutting speed without cooling and for
good cutting conditions.
Z1 This grade has a substrate with low content of cobalt and with Al2O3 applied by CVD method. This grade is suitable for milling of materials group K, and in some conditions it could be used also
for materials group P. It is an important grade for medium chip cross section with steady cutting
conditions. Z3F This grade has a high content of cubical carbides and it is applicable for milling of materials group
P. This grade is suitable for medium and higher feed and medium cutting speed with steady cutting
conditions.
ZKX It is a submicron grade without cubical carbides and with low content of cobalt. This generalpurpose grade is suitable for all groups of material except P. It is applicable for small up to medium
chip cross section with steady cutting conditions.
180
181
CUT-OFF INSERTS
GFL-GFN-GFR
C U T- O F F I N S E R T S
ZENIT CODE
182
S
α
K
AVAILABLE QUALITIES
GFL 2
.079
7°
8°
Z6P Z7
GFL 3
.122
7°
8°
Z6P Z7
GFL 4
.161
7°
8°
Z6P Z7
GFN 2
.079
7°
0°
Z6P Z7
GFN 3
.122
7°
0°
Z6P Z7
GFN 4
.161
7°
0°
Z6P Z7
GFN 5
.201
7°
0°
Z6P Z7
GFR 2
.079
7°
8°
Z6P Z7
GFR 3
.122
7°
8°
Z6P Z7
GFR 4
.161
7°
8°
Z6P Z7
GTFG
ZENIT CODE
S
α
K
AVAILABLE QUALITIES
GTFG 3L
.122
7°
-
Z7
GTFG 3R
.122
7°
-
Z7
GTFG 4L
.161
7°
-
Z7
GTFG 4R
.161
7°
-
Z7
GTFG 5L
.201
7°
-
Z7
GTFG 5R
.201
7°
-
Z7
CUT-OFF INSERTS
GTL-GTN-GTR
ZENIT CODE
S
α
K
AVAILABLE QUALITIES
GTL 2
.087
7°
8°
Z7
GTL 3
.122
7°
8°
Z7
GTL 4
.161
7°
8°
Z7
GTN 2
.087
7°
0°
Z7
Z11
GTN 3
.122
7°
0°
Z7
Z11
Z11
.161
7°
0°
GTN 5
.201
7°
0°
Z7
GTN 6
.252
7°
0°
Z7
GTN 8
.315
7°
0°
Z7
GTN 9
.378
7°
0°
Z7
GTR 2
.087
7°
8°
Z7
Z11
GTR 3
.122
7°
8°
Z7
Z11
GTR 4
.161
7°
8°
Z7
Z11
TSL-TSN-TSR-TSX
ZENIT CODE
S
H
L
Z
K
AVAILABLE QUALITIES
TSL 2
.083
.150
.354
.059
8°
Z7
TSL 3
.122
.230
.551
.079
8°
Z7
TSL 4
.161
.230
.551
.118
8°
Z7
TSL 5
.201
.230
.551
.157
8°
Z7
TSN 2
.083
.150
.354
.059
0°
Z7
TSN 3
.122
.230
.551
.079
0°
Z7
TSN 4
.161
.230
.551
.118
0°
Z7
TSN 5
.201
.230
.551
.157
0°
Z7
TSN 6
.240
.230
.551
.197
0°
Z7
TSR 2
.083
.150
.354
.059
8°
Z7
TSR 3
.122
.230
.551
.079
8°
Z7
TSR 4
.161
.230
.551
.118
8°
Z7
TSR 5
.201
.230
.551
.157
8°
Z7
TSX 3
.122
.230
.551
.079
0°
Z7
C U T- O F F I N S E R T S
GTN 4
Z7
183
CUT-OFF INSERTS
CUT-OFF GRADES
Z11 This grade has a functional gradient substrate and a low content of cobalt with a unique dual coating
obtained from the combination of CVD and PVD methods and a main layer TiN and Al2O3. It is an
excellent grade for materials group P and K and in some conditions it could be used also for
materials group M. This grade is suitable for good continuous and conditionally also moderate
interrupted cut with high cutting speed.
C U T- O F F I N S E R T S
Z7
184
This grade has a submicron substrate without cubical carbide. The coating is a thin CVD with a
main layer of TiN. It is an outstanding grade for materials group P and M, it is applicable also for
group K and conditionally for S. This grade is suitable for unfavourable cutting conditions and
interrupted cut with lower up to medium cutting speed.
Z6P This grade has a submicron substrate type H and a nanostructural coating applied by PVD method.
It combines good wear resistance and good operational reliability. It is a general purpose grade for
materials group M,S,P and K. This grade is suitable for less favourable cutting conditions with
medium cutting speed.
CUT-OFF INSERTS
TECHNICAL DATA
Z12
MATERIALS
Z11
Z9
Z7
Z6P
.002-.020
.002-.020
ZKX
Feed fz (IPR)
BHN
.002-.020
VC (sfm)
CARBON STEEL
P
UNALLOYED STEEL
ALLOYED STEEL
1164-607
836-410
574-295
150
1082-459
754-328
525-213
170
984-410
672-295
492-197
175
951-443
672-312
508-246
275
886-344
574-262
459-197
200
853-377
590-262
459-213
325
672-246
426-180
312-121
180
574-246
394-197
312-148
200
656-295
459-246
361-180
225
525-246
344-148
262-115
Z12
MATERIALS
Z11
Z9
Z7
Z6P
.002-.020
.002-.020
ZKX
Feed fz (IPR)
BHN
VC (sfm)
M
200
541-246
426-164
STAINLESS STEEL
330
426-197
328-131
180
607-295
459-180
AUSTENITIC STEEL
330
426-197
312-148
200
492-230
394-148
330
410-180
328-131
FERRITIC STEEL
Z12
MATERIALS
Z11
Z9
Z7
Z6P
ZKX
Z7
Z6P
ZKX
002-.012
002-.012
Feed fz (IPR)
BHN
.002-.020
.002-.020
VC (sfm)
K
130
1115-558
722-361
MALLEABLE CAST IRON
230
820-377
492-279
160
853-377
525-279
NODULAR CAST IRON
250
672-328
426-213
Z12
MATERIALS
BHN
Z11
Z9
Feed fz (IPR)
VC (sfm)
S
HEAT RESISTANT SUPER ALLOYS
TITANIUM ALLOYS
200
230-125
131-98
280
164-95
98-66
400
656-312
950
230-125
C U T- O F F I N S E R T S
HEAT TREATED STEEL
125
185

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