Everlast Catalog - Everlast Saw and Carbide Tools
Transcription
Everlast Catalog - Everlast Saw and Carbide Tools
www.everlastsaw.com Dear Valued Customer, EVERLAST began with the belief that quality and service to its customers was the formula for future success. Founded by Mr. Pat Farengo in 1947, EVERLAST started as a service company specializing in the maintenance of cutting tools used in the woodworking industry. As the introduction and use of Tungsten Carbide Tipped Tools became more widely acceptable in woodworking, EVERLAST began to specialize in TCT Tooling and started to manufacture specialty tooling, router bits, and saw blades. In 1974 EVERLAST turned all of its attention and efforts to producing the highest quality TCT Saw Blades and now carries a product range from 2 inches to 18 inches in diameter in its standard program and 2 inches to 22 inches in diameter in its custom made saw program. Millimeter sizes are also included. Our standard saw line includes saws for such specialty applications as Glue Line, Solid Surface, Mitre, Countertop, and Plastic Cutting. We also offer a line of the highest quality Router Bits, Metric Boring Bits, Face Frame Bits, and Solid Carbide Spiral Compression Bits. All items are backed by the Everlast Guarantee of Quality. Please see our catalogue pages for complete details, and be sure to visit our website at www.EVERLASTSAW.com, for up to the minute product information. Sincerely Vincent Farengo President Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 CARBIDE TIPPED CIRCULAR SAW BLADES Safety Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 Glue Line Rip, Heavy Duty Rip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Astra Wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 General Purpose Cut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Standard Purpose Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Special Purpose Cut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10,11 Double Cut-off & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Plex-Cut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Thin Rim, Thin Kerf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Radial Overarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Mitre Saws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Astra Mitre Saws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Double Faced Laminate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Double Faced Veneer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Non-Ferrous Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Steel-Kut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Astra Series Panel Saws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Astra Scoring Saws, Split Scoring Saws . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Astra Series Panel Saws Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Countertop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Astra Solid Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Dado Sets, Outside Dado Saws, Chippers . . . . . . . . . . . . . . . . . . . . . . . . . .18 Groovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Egde Bander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Biscuit Cutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Custom Saw Blade Quotation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 CARBIDE TIPPED ROUTER BITS Safety Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-23 Plunge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Solid Carbide Compression Spiral, Rabbet, Screw-Type Mortise . . . . . . . .25 Solid Carbide Flush Trim, Bevel, Dado . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Slotting Cutters, Tongue & Groove Assembly . . . . . . . . . . . . . . . . . . . . . . . .27 Flush, Templet Flush, Chamfer W/Bearing . . . . . . . . . . . . . . . . . . . . . . . . . .28 Cove, Corner Round, Roman O-Gee W/Bearing . . . . . . . . . . . . . . . . . . . . . .29 Ball Bearings and Arbors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 CARBIDE BORING BITS Brad Point, Hinge Boring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Counter Bore (Face Frame) and Replacement Drill . . . . . . . . . . . . . . . . . . .32 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS WARRANTY Everlast (hereinafter) “we”, “our”, and “us”) warrants each tool to be free of defects at the time of manufacture and, within the limits of our control, for the normal life of the tool, provided the tool has not been misapplied or misused. This warranty does not extend to any tool which has been worn out or made dull from extended use or which has been altered or modified by sharpening or other servicing performed on the tool by a facility other than our own. Any tool believed to be a defective should be returned to us, postage prepaid, for our inspection so that we may determine whether or not a defect exists. If we determine a tool to be defective, we will repair or replace it, at our option, free of charge. We disclaim responsibility for any incidental or consequential damages arising from the failure of any tool to conform to this warranty or other standards. The above warranty is in lieu of all other warranties express or implied. Everlast is continuously involved in research to upgrade the quality and productivity of its tools, and users are invited to contact Everlast for information about the most up-to-date developments and improvements in its tool technology. CARBIDE TIPPED CIRCULAR SAW BLADES SAFETY GUIDE for the operation of CARBIDE TIPPED SAW BLADES Read Completely Before Attempting To Operate Carbide Tipped Saw Blades This leaflet of safety and operating instructions is not intended to be and is not totally comprehensive; that is it does not and cannot cover every possible safety problem which may arise in using specialized and standard tooling on varying machines and applications. This leaflet is rather intended to generally describe many of the basic safety and operating procedures which should be followed and to describe the types of safety considerations which should be considered in operating cutting tools. None of the statements or information presented in this leaflet should be interpreted to imply any warranty or safety protection. The drawings do not depict any particular design, type, or size of tools equipment or machines. The drawings are illustrative only and are not to be construed to establish any exact mode, method or procedure. All Federal and State laws and regulations having jurisdiction covering the safety requirements of cutting tools at the point of usage take precedence over the statements and information presented in this leaflet. Users of cutting tools must of course adhere to all such regulations. As an aid to cutting tools users a number of such regulations are listed below. The list does not include all regulations that may apply. 1. The Federal Register dated June 27 1974 Dept.of Labor Office of Safety and Health Administration (The OSHA Act) 2. American National Standards Institute, 01.1-1975 (Safety Regulations for Woodworking Machinery) 3. American National Standards Institute 02.1-1969 (Safety Requirements for Sawmills). 4. American National Standards Institute P1.1-1969 (Safety Requirements for Pulp Paper and Paper board Mills). 5. Other ANSI, State and/or Federal Codes and Regulations which may apply in your operation. SAFETY RULES WHICH APPLY TO THE OPERATION OF ALL CARBIDE TIPPED CUTTING TOOLS 1. Always inspect the cutting tool completely before mounting. Never attempt to operate a tool which has chipped or bent teeth or cutting edges or teeth that are not sharp. You must be familiar with normal wear conditions for the type of tooling to be used. The tool must be completely clean to allow proper visual inspection. 4 2. Do not attempt to operate cutting tools or machinery with which you are not familiar or have not received operational training—get assistance from your supervisor, his designated representative, or a trainer who is familiar and properly trained and experienced on the machine to insure your safety. Become completely familiar with all of the machinery manufacturer's written instructions, guides and manuals before operating machine. You must use and be familiar with all controls safety devices and emergency stop mechanisms to operate a machine safely. 3. Never operate a cutting tool that is not properly aligned to the direction of feed. Do not allow sideward twisting or other than forward pressure on the cutting tool in feeding material into a cut. 4.Make sure the tool is mounted to rotate in the proper direction before cutting any material. The tool must rotate against, rather than with the direction of feed on all hand feed machines. Do not climb on hand feed machines. 5. Do not cut materials of a type 2 hardness1 or density other than that which the cutting tool was designed to cut. Never attempt to cut materials with a tool unless you have personally checked with your supervisor to make sure the cutting tool was designed for the specific type of material you wish to cut and for the depth of cut desired. This is particularly important when attempting to cut "stacked" material i.e. cutting more than one piece at a time. 6. Never force-feed materials into a cutting tool such that it causes the tool or machine motor to slow down below operating speeds. A safe and proper cutting operation will not require much force in feeding material. If material begins to "ride up" on the cutting tool or requires undue pressure to feed the material into the tool or if undue vibration is experienced do not continue the cut—turn off all power and correct the condition. 7. Keep body and clothing well clear of all cutting tools and other moving parts while the machine is in operation. Use work holding fixtures and mechanical feed devices in all possible cases. When cutting material of such size shape or type that it necessitates close approximation to the cutter and mechanical feed 1. Hardness is the resistance of a material-to being cut or the strength of a material to resist tearing or breaking. 2. Density is the compactness of a material compared to its volume. mechanisms cannot be used, use a wood “push stick” to feed the material so that no part of your body or clothing comes close to the cutting tool . 8. Never attempt to clean a cutting tool or clear pieces of material from the cutting area while machine power is "on" or when cutting tools, material or any part of the machine is moving. Allow cutter rotation to stop by itself, or by use of a brake if supplied on the machine. Never attempt to stop or slow a rotating cutting tool by applying a hand-held or any other object to the cutter, arbor, spindle or drive as a brake. 9. Do not place your body in the rotational path of a cutting tool unless absolutely necessary and then only if there is a complete and adequate barrier between you and the cutting tool. Remember that carbide tips are very hard, and therefore brittle. The tips can break away under incorrect side thrust or twisting forces or if foreign material is allowed to contact the tips. An operator can reduce the danger of being hurt by a "kickback" of the material if he always stands beside the material he is feeding into the machine rather than in back of it. manufacturerʼs specifications. Set the dial indicator to bear on the fixed collar of the arbor and turn the arbor (Fig 2) The collar should run true within the machine manufacturer s specifications. 3. WITH ALL POWER OFF AND LOCKED OUT, align the saw blade with the direction of feed. A method of checking alignment is to mount a flat ground plate of 10 or l2 inches diameter by 1/4 inch thick on the saw arbor in the same manner as a saw blade (see Fig. 3). Set up a dial indicator 10. Never leave machines unattended while cutting tools are still rotating or any part of the machine or material is moving. 11. Never operate a machine without using all of the hoods, guards, holddowns and safety devices for the machine being operated. 12. Machines must be maintained to the manufacturer's standards and current safety standards. 13. Always wear safety glasses or face shield to completely protect your eyes when operating cutting tools. CIRCULAR SAW BLADES AND SAW MACHINE TOOLS MOUNTING INSTRUCTIONS 1. TURN OFF AND LOCK OUT ALL MACHINE POWER. Clean the saw arbor, saw collars, sleeve and arbor nut. Remove nicks and burrs by very lightly honing any nicked or burred area. (Do not use coarse tiles or abrasives) . 2. WITH ALL MACHINE POWER OFF AND LOCKED OUT pull and push on the machine arbor sideways in and out by hand (without rotating the arbor). There should be no feeling of movement. Next rotate the arbor by hand. If the bearings are in proper condition the arbor should turn freely with no sticking or rubbing. To check the arbor set up a dial indicator as shown in Fig.1. The arbor should run true within the motor so it can be moved by hand along the guide rail or feed mechanism. Position this dial indicator so it can traverse across the plate either above or below the mounting collars. Set the dial indicator to zero at the leading edge of the plate (Position A. Fig. 3) and move it across the plate to the trailing edge (Position B Fig. 3) Reproduced with permission from WMMA. Any error in the plate flatness can be eliminated by rotating the plate by hand so that point A is moved to point B when reading the indicator. Any deviation in angularity between the saw blade and the direction of feed should be maintained within the machine manufacturerʼs recommendations. On double cut-off and panel trim machines any slight angularity in alignment should be controlled so that the trailing edge of the saw blades do not re-cut the material. 4. WITH ALL MACHINE POWER OFF AND LOCKED OUT, inspect the saw blade before mounting The bore (center hole) must be the correct size and fit snugly. Do not force a saw or other type of tool on an arbor. Do not tighten mounting screws unequally or use incorrectly fitted keys. Incorrect mounting of saws or other tools can cause tool breakage and create dangerous operating conditions. Never mount a saw blade with a damaged (deeply scored or out of round) bore or arbor. Inspect the teeth carefully. Do not mount blades with damaged bodies dull or damaged (bent or chipped) teeth. Never use anything other than accurate metal shims or spacers if saw blades have to be positioned on the arbor. Never use shims to “wobble” a saw blade3. Be sure that all saw collars used match exactly in diameter. Closely check to see that the arbor nut threads are not worn and the wrench surfaces of the arbor nut are not rounded off. 5. WITH ALL MACHINE POWER OFF AND LOCKED OUT, mount the saw blade on the arbor making sure that the saw blade is turning in the correct rotation and that the arbor nut tightens in a direction opposite to the blade rotation (See Fig 4A & 4B) Unless the machine is specifically designed for such cutting, never mount saw machine tools to "climb cut" (teeth cutting in the same direction of feed) on manually fed machines.. Never use saw blades on operations for which they were not designed; for example, do not use rip design blades to cut across the grain, etc. CIRCULAR SAW BLADES AND SAW MACHINE TOOLS START-UP PROCEDURES 1. TURN OFF AND LOCK OUT ALL MACHINE POWER. Never assume previously set machine or tool conditions to be correct. Be sure that 3. Mounting a saw blade to "wobble" means to shim the blade body unequally on one side, throwing the saw out of alignment with the arbor. This causes the saw to make a wider cut and dangerously increases pressures on the tool. the tool is correctly mounted, properly locked on the arbor (See Fig 4A & 4B), turns freely (no foreign objects in tool rotation path) and is properly positioned for the cutting operation required(See Fig 3). Check to see that the cutting tool is not dull or damaged. Check to see that the body of the saw blade is not cracked4. Take special precaution to check "stacked cutters" to be sure that all bolts, pins and threaded parts are not worn or damaged, and are properly mounted. Be sure that hubs on all "split" circular tools are properly fitted and pinned and that the locking collars are in place and fit properly. Do not use locking collars that are not matched to the "split tool ". Split collars on split tools ar not recommended. 2. WITH ALL MACHINE POWER OFF AND LOCKED OUT insure that you are not attempting to operate tools that do not conform to the machine manufacturer's machine load specifications in either size or weight, or that do not mount according to the machine design limitations. Operate saw machine tools only on the type of materials, cutting loads and operation applications for which the tools were designed. (If you don't know this information, ask your supervisor) Do not operate saw blades or saw machine tools in excess of the machine or tool manufacturerʼs specifications, or current applicable OSHA standards, or in excess of 18,000 sfm (surface feet per minute) 5 (See Charts A and B following) 3. WITH ALL MACHINE POWER OFF AND LOCKED OUT position the cutting tool, material guides and material holddowns so that the material to be cut is fully supported. This will insure there will be minimal material vibration. Next, follow the machine manufacturer's instructions to mount all guards over the tools such that the guards are close to, but properly clear, the material being cut. Mount and activate all of the machine safety devices such as Anti-kickback mechanisms, spreaders, dust hoods and safety switches. Make sure all personnel and all loose or foreign objects are clear of the machine and cutting tools. 4. TURN ON MACHINE POWER, start the tool rotation slowly before feeding material. This is done by “jogging” (that is, pressing the start button and immediately after that pressing the stop button ). At a safe distance, observe the operating condition of the tools (by sight and sound) as they rotate slowly. Next, TURN ALL MACHINE POWER OFF AND LOCKED OUT, wait until all cutting tools stop rotating by themselves (do not attempt to stop their rotation yourself unless a brake is specifically provided for that purpose on the machine), and make any necessary corrections. Go through all steps noted in paragraph 3, just above, before you TURN THE MACHINE POWER ON. Press the start button and allow the machine to operate at full speed 4. "All cracked saws shall be removed from service," Department of Labor OSHA Standards, Federal Register 29 CFR Part 1910 213(S) (7) 5, The term "surface feet per minute" refers to the peripheral or rim speed of a cutting tool. See "Operating Speeds for Carbide Tipped Rotary Cutting Tools" below. for at least one minute before feeding material. OPERATING SPEEDS FOR CARBIDE TIPPED CIRCULAR SAW BLADES Carbide tipped circular saw blades of the types commonly used in the machining of materials typical of the toughness and density range of most wood species composition boards, medium hard plastics, and the softer non-ferrous metals must never be operated in excess of the machinery or tool manufacturer's recommendations or current applicable OSHA standards, or in excess of 18,000 sfm (surface feet per minute) whichever is lowest. Surface feet per minute (sfm) refers to the peripheral or rim speed of a cutting tool that is, the speed at which the outer cutting teeth are rotating when the tool is at full speed. This speed increases as the tool diameter and/or motor arbor or spindle rpm increase. The maximum speed of 18,000sfm is allowable only when the machinery being used is in excellent operating condition and is excellently maintained. When using older or worn machinery, or when cutting materials of an unusual 6 7 toughness or density the surface feet per minute or material feed rate or both, should be reduced to speeds where, the tool cuts easily and freely without excessive vibration or high tooth impact shock. Most woods, plastics,and the medium-hard non ferrous metals will cut better with longer tool life at surface feet per minute ranging from 8,000 sfm to 6 Toughness is the resistance of a material to being cut or the strength of a material to resist tearing or breaking. 7 Density is the compactness of a material compared to its volume. Chart A 16,000 sfm, depending on the hardness and machining characteristics of the material being cut. As the rim speed (surface feet per minute) of a circular saw blade is decreased, feed rates must be decreased accordingly to prevent the forcing of material into the cutting tool and overloading of the cutting teeth. The method of determining the surface feet per minute (sfm) of rotary cutting tool is as follows: Remember that changing to a larger diameter cutting tool at the same machine spindle or arbor speed increases the surface feet per minute rim speed of the tool. Never make assumptions as to any machine motor rpm since machines and individual motors can be modified. WITHOUT ANY CUTTING TOOLS MOUNTED ON THE MACHINE check the rpm of each motor using an rpm tachometer. Once the cutting tool diameter and motor rpm are known you can check Chart A, (following) to see if a saw blade will be operating within the 18,000 surface feet per minute maximum rim speed specified. For diameters not covered by Chart A use the sfm (surface feet per minute) formula above. For the circular sawing of magnesium, copper lead, brass or bronze, note the LOWER surface speed limitations on Chart B. For harder or more difficult to cut materials consult the tool manufacturer. Chart B 5 TECHNICAL INFORMATION TECHNICAL INFORMATION CARBIDE TIP SHOULDER HOOK OR RAKE ANGLE GAUGE ARBOR HOLE DIAMETER KEYWAY PLATE GULLET PIN HOLE EXPANSION SLOT KERF CARBIDE TIP: Extremely hard and brittle man made material which actually comes in contact with material being cut. Cemented carbide generally is composed of tungsten carbide powder and cobalt which acts as a bonding agent. PLATE: Name given to circular body of saw in which teeth are machined in and carbide tips are inserted usually using silver solder as a bonding agent. SHOULDER: Portion of tooth directly behind tip in which tungsten carbide is brazed giving strength and support during cutting operation. HOOK OR RAKE ANGLE: Angle formed when cutting tooth meets center line. GULLET: Normally circular shape at bottom of a carbide tip which allows for continuous flow of chips during cutting operation. ARBOR HOLE, BORE, or I.D.: Term used for center hole in saw which is used to mount blade on machine arbor. Measured in inches or millimeters. KEYWAY: Used on certain machines normally involving multiple blades on one arbor with automatic feeds to prevent slippage of saws during cutting. PIN HOLE: Same application as keyway except machine normally has only one saw blade. EXPANSION SLOT: Allows for heat expansion of steel during cutting operation to avoid possible cracking in plate. GAUGE: Measurement of thickness of steel plate (body). DIAMETER (O.D.): Measurement of particular cutting tool from the point of one tooth to the point of another tooth which lies directly opposite. KERF: Measurement in inches or millimeters which tells the width of a particular cutting tool. 6 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS TECHNICAL INFORMATION STANDARD TOP GRINDS A Alternate Top Bevel T Triple Chip S Straight Top TC45 Modified Triple Chip HI ATB 30° Alternate Top Bevel L All Teeth Beveled Left R All Teeth Beveled Right C 3 and 1 AR Alternate with Raker DCO RH D 4 and 1 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS SK Steel Cut 7 INDUSTRIAL BLADES GLUE LINE RIP SAWS Triple Chip An extremely stable saw offering smoother cutting for all glue line applications on either straight or shadow line rip saws. Saw No. GL1030 GL1230 * GL1236 GL1436 ** GL1436D GL1636 ** GL1636D Diameter 10” 12” 12” 14” 14” 16” 16” *For Mereen-Johnson **For Diehl Teeth 30 30 36 36 36 36 36 Bore 5/8” 1” 3-1/8” 1” Grind TCG TCG TCG TCG TCG TCG TCG 2”with9/16” phon5”b/c 1” 2”with9/16” phon5”b/c Hook 20° 20° 20° 20° 20° 20° 20° HEAVY DUTY RIP SAWS Plate Thickness .095 .110 .118 .120 .120 .120 .120 Kerf .145 .160 .160 .170 .170 .170 .170 Straight Top A saw especially developed for fast cutting on both hand and power feed ripping operations. This is accomplished by extremely large gullets, heavier plates and use of the proper clearances designed for this type of heavy duty cutting in both hard or soft woods. Saw No. HD824 HD924 HD1024 HD1024A HD30024 HD1224 HD1424 HD1636 HD1840 Diameter 8” 9” 10” 10” 300mm 12” 14” 16” 18” Teeth 24 24 24 24 24 24 24 36 40 Bore 5/8” 5/8” 5/8” 5/8” 70mm w/2 keys 20mm.w x 10mm.d 24 24 36 40 Grind STR STR STR ATB STR STR STR STR STR ASTRA WOOD Plate Hook Thickness .085 20° .085 20° .095 20° .095 20° 2.2mm 20° .110 20° .120 20° .120 20° .134 20° Kerf .135 .135 .145 .145 3.2mm .160 .170 .170 .170 Alternate Top Bevel Everlast offers an alternative to the Forrest Woodworker IITM*Blade. Exceptional cut on rip and crosscut. Rated: Excellent & Very good in Fine Woodworking Magazine.** Saw No. ** AGP1040 AGP1060 Diameter 10” 10” Teeth 40 60 Bore 5/8” 5/8” Grind ATB ATB Hook 15° 0° Plate Thickness .085 .080 **Article: “10-in. Combination Table Saw Blades” *Trademark Forrest Mfg. Co. 8 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Kerf .115 .110 Alternate with Raker An excellent all around saw ideally suited for the small woodworking or cabinet shops where one saw is used for all different types of cutting. It can be used for ripping or cross cutting in solid woods, particle board, plywood or laminated panels. Saw No. CBS940 CBS1050 CBS1260 CBS1470 CBS1680 Diameter 9” 10” 12” 14” 16” Teeth 40 50 60 70 80 Bore 5/8” 5/8” 1” 1” 1” Grind AR AR AR AR AR Hook 15° 15° 15° 15° 15° Plate Thickness .085 .085 .110 .110 .120 Kerf ..125 .125 .155 .155 .165 GENERAL PURPOSE CUT-OFF SAWS INDUSTRIAL BLADES COMBINATION SAWS Alternate Top Bevel Designed for all around general purpose cutting in solid woods, plywood, masonite, chip core, and laminated formica (single sided). Saw No. GP840A GP940A GP1040A GP1240A GP1440A GP1640A Diameter 8” 9” 10” 12” 14” 16” Teeth 40 40 40 40 40 40 Bore 5/8” 5/8” 5/8” 1” 1” 1” Grind ATB ATB ATB ATB ATB ATB Hook 15° 15° 15° 15° 15° 15° Plate Thickness .085 .085 .085 .095 .120 .120 Kerf .125 .125 .125 .135 .165 .165 GENERAL PURPOSE CUT-OFF SAWS Triple Chip Designed for all around general purpose cutting in solid woods, plywood, masonite, chip core, and laminated formica (single sided). Please note triple chip grind recommended for cutting all types of abrasive materials, such as chip board or high pressure laminates. Saw No. GP840T GP940T GP1040T GP1240T GP1440T GP1640T Diameter 8” 9” 10” 12” 14” 16” Teeth 40 40 40 40 40 40 Bore 5/8” 5/8” 5/8” 1” 1” 1” Grind TCG TCG TCG TCG TCG TCG Hook 15° 15° 15° 15° 15° 15° Plate Thickness .085 .085 .085 .095 .120 .120 Kerf .125 .125 .125 .135 .165 .165 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 9 INDUSTRIAL BLADES STANDARD PURPOSE CUT-OFF SAWS Alternate Top Bevel For fine finishing cuts in plywood, veneered panels, masonite coated or uncoated, crosscutting in hard or soft woods. Ideal for table saws. Saw No. SP71456A SP860A SP960A LSP1060A † SP30060A SP1260A SP1460A SP1660A SP1860A Diameter 7-1/4” 8” 9” 10” 300mm 12” 14” 16” 18” † MICRO-5 extra hard tips. Teeth 56 60 60 60 60 60 60 60 60 Bore 5/8” 5/8” 5/8” 5/8” 30mm 1” 1” 1” 1” Grind ATB ATB ATB ATB ATB ATB ATB ATB ATB Hook 10° 10° 10° 10° 10° 10° 10° 10° 10° STANDARD PURPOSE CUT-OFF SAWS Plate Thickness .072 .085 .085 .085 2.4mm .095 .109 .109 .134 Kerf .102 .125 .125 .125 3.4mm .135 .155 .155 .180 Triple Chip For fine finishing cuts in plywood, veneered panel, masonite coated or uncoated, crosscutting in hard or soft woods. Ideal for table saws. Please note triple chip grind recommended for cutting all types of abrasive materials such as chipboard or high pressure laminates. Saw No. SP71456T SP860T *† SP22064T SP960T LSP1060T † SP30060T SP1260T SP1460T SP1660T SP1860T Diameter 7-1/4” 8” 220mm 9” 10” 300mm 12” 14” 16” 18” Teeth 56 60 64 60 60 60 60 60 60 60 * 2 ph 7mm dia. on 42mm B/C † MICRO-5 extra hard tips. Bore 5/8” 5/8” 30mm 5/8” 5/8” 30mm 1” 1” 1” 1” Grind TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG SPECIAL PURPOSE CUT-OFF SAWS Hook 10° 10° 5° 10° 10° 10° 10° 10° 10° 10° Plate Thickness .072 .085 2.2mm .085 .085 2.4mm .095 .109 .109 .134 Kerf .102 .125 3.2mm .125 .125 3.4mm .135 .155 .155 .180 Alternate Top Bevel For the smoothest possible finish in plywood, veneer, laminated panels, coated hardboard, for crosscutting of both hard and soft woods up to 3/4 inch thick. Blades for Whirlwind Machine available upon request 10 Saw No. SPE1080A SPE1280A SPE1210A SPE1480A SPE1410A SPE1680A SPE1610A SPE1620A SPE1880A SPE1810A SPE1820A Diameter 10” 12” 12” 14” 14” 16” 16” 16” 18” 18” 18” Teeth 80 80 100 80 100 80 100 120 80 100 120 Bore 5/8” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” Grind ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB ATB Hook 5° 5° 5° 10° 5° 10° 5° 5° 10° 10° 10° Plate Thickness .085 .095 .095 .109 .109 .109 .120 .120 .134 .134 .134 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Kerf .125 .135 .135 .150 .150 .150 .160 .160 .175 .175 .175 Triple Chip For the smoothest possible finish in plywood, veneer, laminated panels, coated hardboard, for crosscutting of both hard and soft woods up to 3/4 inch thick. Please note triple chip grind recommended for cutting all types of abrasive materials such as chipboard or high pressure laminates. Saw No. SPE1080T SPE1280T SPE1210T SPE1480T SPE1410T SPE1680T SPE1610T SPE1620T SPE1880T SPE1810T SPE1820T Diameter 10” 12” 12” 14” 14” 16” 16” 16” 18” 18” 18” Teeth 80 80 100 80 100 80 100 120 80 100 120 Bore 5/8” 1” 1” 1” 1” 1” 1” 1” 1” 1” 1” Grind TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG Hook 5° 5° 5° 10° 5° 10° 5° 5° 10° 10° 10° Plate Thickness .085 .095 .095 .109 .109 .109 .120 .120 .134 .134 .134 Kerf .125 .135 .135 .150 .150 .150 .160 .160 .175 .175 .175 DOUBLE CUT-OFF & TRIM SAWS INDUSTRIAL BLADES SPECIAL PURPOSE CUT-OFF SAWS 4 & 1 Grind Extra plate thickness gives these saws extreme stability when used on Double End or Panel Sizing machines, resulting in a splinter free finish on either sizing or angular cuts. Saw No. Diameter DCO1280LH 12” DCO1280RH 12” DCO1410LH 14” DCO1410RH 14” DCO1610LH 16” DCO1610RH 16” Teeth 80 80 100 100 100 100 Bore 1” 1” 1” 1” 1” 1” Grind LH RH LH RH LH RH Hook 10° 10° 10° 10° 10° 10° Plate Thickness .120 .120 .134 .134 .134 .134 Kerf .165 .165 .180 .180 .180 .180 PLEX-CUT SAWS TC 45 Ideally suited for cutting plastics such as acrylic, plexiglass, lucite, ABS, lexan, and PVC pipe where melting is a problem. Good for material thickness up to 3/8 inch. Saw No. PC860 PC1080 PC1280 Diameter 8” 10” 12” Teeth 60 80 80 Bore 5/8” 5/8” 1” Grind TC45 TC45 TC45 Hook 5° 5° 5° Plate Thickness .072 .072 .085 Kerf .106 .106 .119 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 11 INDUSTRIAL BLADES THIN RIM SAWS Alternate Top Bevel or Triple Chip The perfect saw to use where there is a need for a minimum of stock removal per cut, as in the cutting of plastic or veneer strips for edge banding. Maximum depth of cut on Thin Rim blade is 1-3/4 inches. Saw No. Diameter TR860A 8” TR860T 8” TR1080A 10” TR1080T 10” TR1280A 12” TR1280T 12” TR1210A 12” TR1210T 12” Teeth 60 60 80 80 80 80 100 100 Bore 5/8” 5/8” 5/8” 5/8” 1” 1” 1” 1” Grind ATB TCG ATB TCG ATB TCG ATB TCG Hook 10° 10° 5° 5° 5° 5° 5° 5° THIN KERF SAWS Plate Thickness .086 .086 .086 .086 .095 .095 .095 .095 Thin Rim Plate Thickness .056 .056 .056 .056 .062 .062 .062 .062 Kerf .086 .086 .086 .086 .092 .092 .092 .092 Alternate Top Bevel Thin kerf blades create less power drain on machine and allow for minimum of stock waste. Saw No. TK860A TK1024A TK1060A TK1080A TK1280A Diameter 8” 10” 10” 10” 12” Teeth 60 24 60 80 80 Bore 5/8” 5/8” 5/8” 5/8” 1” Grind ATB ATB ATB ATB ATB Hook 5° 15° 10° 5° 5° THIN KERF SAWS Plate Thickness .072 .072 .072 .072 .085 Kerf .102 .102 .102 .102 .115 Triple Chip Thin kerf blades create less power drain on machine and allow for minimum of stock waste. Please note triple chip grind recommended for cutting all types of abrasive materials. Saw No. TK860T TK1060T TK1080T TK1280T 12 Diameter 8” 10” 10” 12” Teeth 60 60 80 80 Bore 5/8” 5/8” 5/8” 1” Grind TCG TCG TCG TCG Hook 5° 10° 5° 5° Plate Thickness .072 .072 .072 .085 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Kerf .102 .102 .102 .115 Alternate Top Bevel An excellent blade for use on all types of radial saws. Due to negative tooth design, this saw offers a minimum of grabbing which is the main problem on most overarm machines. Saw No. RO1024 RO1230 RO12301 RO1260 RO12601 RO1440 RO1640 RO1672 Diameter 10” 12” 12” 12” 12” 14” 16” 16” MITRE SAWS Teeth 24 30 30 60 60 40 40 72 Bore 5/8” 5/8” 1” 5/8” 1” 1” 1” 1” Grind ATB ATB ATB ATB ATB ATB ATB ATB Hook -2° -2° -2° -2° -2° -2° -2° -2° Plate Thickness .095 .095 .095 .095 .095 .120 .120 .110 Kerf .135 .135 .135 .135 .135 .165 .165 .155 Alternate with Raker INDUSTRIAL BLADES RADIAL OVERARM SAWS Especially designed for cutting wood mouldings on all types of mitre machines and Rockwell type mitre box saws. Negative tooth design provides the least possible grabbing of material. * * * * Saw No. MT1060 MT1080 MT1080M MT1260D MT1280 MT1280D MT1210 MT121058 MT1490 MT141058 MT1410 MT1510 MT1610 Diameter 10” 10” 10” 12” 12” 12” 12” 12” 14” 14” 14” 15” 16” Teeth 60 80 80 60 80 80 100 100 90 100 100 100 100 *Thin kerf for Makita, Ryobi, Craftsman, Dewalt & Hitachi Bore 5/8” 5/8” 5/8” 1” 1” 1” 1” 5/8” 1” 5/8” 1” 1” 1” Grind AR AR AR ATB AR AR AR AR AR AR AR AR AR Hook -2° -5° 0° 0° -2° 0° -5° -5° -2° -2° -2° -2° -2° Plate Thickness .080 .085 .072 .080 .095 .080 .098 .098 .120 .118 .118 .085 .120 Kerf .110 .115 .102 .110 .125 .110 .128 .128 .150 .150 .150 .115 .150 ASTRA SERIES MITRE SAWS (Wood and Non-Ferrous) For the smoothest cutting of wood or aluminum mouldings. Extra stiff plates and special clearances provide extremely accurate cuts on double mitre machines such as Pistorius, Sampson, CTD, etc. Extra hard MICRO -5 tips used. Saw No. Diameter Teeth ASMT128058 12” 80 ASNF128058 12” 80 Bore 5/8” 5/8” Hook -3° -3° Grind AR TCG Plate Thickness .095 .095 Kerf .115 .115 Application Wood Non-ferrous (Aluminum) Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 13 INDUSTRIAL BLADES DOUBLE FACE LAMINATE SAWS 30° ATB Smoothest cutting saw for double sided materials such as Melamine, Kortron & Veneer. Can be used on radial or table saws. Saw No. DFL86030 DFL108030 DFL121030 DFL141030 DFL162030 Diameter 8” 10” 12” 14” 16” Teeth 60 80 100 100 120 Bore 5/8” 5/8” 1” 1” 1” Grind 30°ATB 30°ATB 30°ATB 30°ATB 30°ATB Hook -5° -5° -5° -2° -2° Plate Thickness .085 .085 .095 .118 .120 Kerf .115 .115 .125 .148 .150 NOTE: Not recommended for machines with power feeds or if material is being stacked. MICRO-5 DOUBLE FACE LAMINATE SAWS 30° ATB Smoothest cutting saw for double sided materials such as Melamine, Kortron & Veneer. Can be used on radial or table saws. Extra hard MICRO-5 tips last 3-5 times longer than normal carbide. Saw No. Diameter DFL2206430 220mm DFL2508030 250mm 10” DFL1080305 DFL3001030 300mm 12” DFL1210305 Teeth 64 80 80 100 100 Bore 30mm 30mm 5/8” 30mm 1” Plate Grind Hook Thickness .085 30°ATB -5° .085 30°ATB -5° .085 30°ATB -5° .085 30°ATB -5° 30°ATB -5° .095 NOTE: Not recommended for machines with power feeds or if material is being stacked. Kerf .125 .115 .115 .115 .125 Pinholes 2/7/42 2/7/42;2/10/60 2/7/42;2/10/60 DOUBLE FACE LAMINATE SAWS TC 45 The perfect saw for the best possible cutting of formica and Melamine laminated panels. These blades can perform equally as well on both radial or table saws. Saw No. DFL860 DFL1080 DFL1210 DFL1410 DFL1620 Diameter 8” 10” 12” 14” 16” Teeth 60 80 100 100 120 Bore 5/8” 5/8” 1” 1” 1” Grind TC45 TC45 TC45 TC45 TC45 Hook -5° -5° -5° -2° -2° Plate Thickness .085 .085 .095 .120 .120 NOTE: Not recommended for machines with power feeds or if material is being stacked. 14 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Kerf .115 .115 .125 .150 .150 Alternate with Raker A saw specifically recommended for the cutting of double sided veneered panels either with or against the grain. Will also give splinter free cuts in plywood. Also for the cutting of veneer or hardwood strips for edge banding. Saw No. DFV860 DFV1080 DFV1210 DFV1410 DFV1620 Diameter 8” 10” 12” 14” 16” Teeth 60 80 100 100 120 Bore 5/8” 5/8” 1” 1” 1” Grind AR AR AR AR AR Hook -5° -5° -5° -2° -2° Plate Thickness .085 .085 .095 .120 .120 Kerf .115 .115 .125 .150 .150 NON-FERROUS METAL CUTTING SAWS Triple Chip Designed for smooth, burr free cuts on all types of aluminum extrusions, thin wall tubing and thin gauge sheets with a wall thickness of 1/16 inch to 1/8 inch. These blades work particularly well on double mitre or portable mitre box machines. Please note that a lubricant should always be used during cutting and material should always be firmly secured while being cut. Saw No. NF740 NF860 NF1060 NF1060TK NF1072 NF1080 * NF1080M NF1010 NF1260 NF12601 NF1280 * NF1280D NF1210 NF121058 NF1490 NF1410 NF141058 * NF1510 NF1610 NF1810 NF2020 Diameter 7-1/4” 8” 10” 10” 10” 10” 10” 10” 12” 12” 12” 12” 12” 12” 14” 14” 14” 15” 16” 18” 20” Teeth 40 60 60 60 72 80 80 100 60 60 80 80 100 100 90 100 100 100 100 100 120 Bore UNIV. 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 1” 1” 1” 1” 5/8” 1” 1” 5/8” 1” 1” 1” 1” Grind TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG TCG *Thin kerf for Makita, Ryobi, Craftsman, Dewalt & Hitachi. Hook -2° -2° -2° -2° -2° -5° 0° -5° -2° -2° -2° 0° -5° -5° -2° -2° -2° -2° -2° -2° 0° Plate Thickness .080 .085 .085 .080 .095 .094 .072 .094 .095 .095 .095 .080 .098 .098 .120 .120 .118 .085 .120 .134 .134 Kerf .110 .115 .115 .110 .108 .124 .102 .124 .125 .125 .125 .110 .128 .128 .150 .150 .150 .115 .150 .165 .170 INDUSTRIAL BLADES DOUBLE FACE VENEER SAWS Saw blades for vinyl window moulding can be supplied upon request STEEL-KUT (FOR FERROUS METAL) “Steel-Kut” advantages: Long life compared to grinding discs, can be resharpened many times, excellent cut quality, no danger of sparks during cutting, cuts faster than grinding disc. “Steel-Kut” can be used for cutting the following materials: Steel bars, rebars, angle iron, steel channel, flat steel, aluminum bars, flat stock. “Steel-Kut” can be used on dry-cutting chop saw such as Jepson, provided the recommended RPM is not exceeded. Saw No. JEP1050 JEP1260 JEP1280 JEP1472 Diameter 10” 12” 12” 14” Teeth 50 60 80 72 Bore 5/8” 1” 1” 1” Hook 0° 0° 0° 0° (Recommended R.P.M.:10"-1,750, 12"-1,500, 14"-1,300) Plate Thickness .072 .072 .072 .072 Kerf .088 .088 .088 .088 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 15 INDUSTRIAL BLADES ASTRA SERIES PANEL SAWS Metric Diameter MICRO-5 Tips For use on various models of vertical and horizontal panel saw machines. MICRO-5 extra hard micro grain tips used on all panel saw blades. Saw No. SP22064T DFL2206430 DFL2508030 SP30060A SP30060T SPE30072T SPE30010T DFL3001030 TK35072T TK35072T1 SPE35072T3 SPE35072T80 SPE38072T60 SPE38072T75 SPE40072T30 SPE40072T75 ASTRA SERIES SCORING SAWS Diameter 220mm 220mm 250mm 300mm 300mm 300mm 300mm 300mm 350mm 350mm 350mm 350mm 380mm 380mm 400mm 400mm Teeth 64 64 80 60 60 72 100 100 72 72 72 72 72 72 72 72 Bore 30mm 30mm 30mm 30mm 30mm 30mm 30mm 30mm 30mm 1” 30mm 80mm 60mm 75mm 30mm 75mm Grind TCG 30°ATB 30°ATB ATB TCG TCG TCG 30°ATB TCG TCG TCG TCG TCG TCG TCG TCG Hook 5° -5° -5° 10° 13° 10° 5° -5° 10° 10° 13° 13° 13° 13° 13° 13° Plate /Kerf (mm) 2.2 / 3.2 2.2 / 3.2 2.2 / 2.9 2.4 / 3.4 3.0 / 4.4 2.2 / 3.2 2.4 / 3.4 2.2 / 3.0 2.5 / 3.5 2.5 / 3.5 3.0 / 4.4 3.0 / 4.4 3.4 / 4.8 3.0 / 4.4 3.0 / 4.4 3.0 / 4.4 Pinholes 2/7/42 2/7/42 2/7/42;2/10/60 2/7/42;2/10/60 2/7/42;2/10/60 2/7/42;2/10/60 2/10/60 2/10/60 2/7/110;2/14/110 Straight Top and Conical Sides Used on both sliding carriage and beam type panel saws to score the bottom of panels, thus allowing large saw to cut through without chipping material on bottom side. Saw No. S10020 S420 S43424 S12524 S524 S624 S1603655 S1752845 S1803645 S2003620 S2003645 S2003665 SPLIT SCORING SAWS Diameter 100mm 4” 4-3/4”(120mm) 125mm 5” (125mm) 6” (150mm) 160mm 175mm 180mm 200mm 200mm 200mm Teeth 20 20 24 24 24 24 36 28 36 36 36 36 Bore 5/8” 5/8” 5/8” 45mm 5/8” 5/8” 55mm 45mm 45mm 20mm 45mm 65mm Grind STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) STR (Conic.) Hook 8° 8° 10° 10° 8° 8° 5° 8° 8° 8° 8° 8° Pinholes 3/7/66 2/9/110 Straight Top Used on sliding carriage panel saws to score the bottom of panels, thus allowing large saw to cut through without chipping material on bottom side. Shims are provided to adjust kerf to match large blade. Saw No. SS10010 SS12012 SS12012-34 SS12012-20 SS12012-50 Diameter 100mm 120mm 120mm 120mm 120mm Teeth 2 x 10 2 x 12 2 x 12 2 x 12 2 x 12 NOTE: 20mm and 3/4” bushings available 16 Bore 22mm 22mm 3/4” 20mm 50mm Grind STR STR STR STR STR 2.8 2.8 2.8 2.8 2.8 Kerf - 3.6mm - 3.6mm - 3.6mm - 3.6mm - 3.6mm Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Metric Diameter Diameter Teeth Bore Grind Hook Plate Kerf SPE38072T60 S2003645 380mm 200mm 72 36 60mm 45mm 13° 8° 3.4 3.4 4.8 4.7 / 5.7 SPE40072T30 S2003620 400mm 200mm 72 36 30mm 20mm TCG STR (Conical) 13° 8° 3.0 3.0 4.4 4.3 / 5.3 * SPE35072T80 ** S1603655 350mm 160mm 72 36 80mm 55mm TCG STR (Conical) 13° 5° 3.0 3.0 4.4 4.3 / 5.3 Saw No. FOR THE HOLZMA FOR THE SCHELLING FOR THE SCMI *2 ph 14mm on 110mm B/C **3 ph 7mm on 66mm B/C TCG STR (Conical) COUNTERTOP SAW INDUSTRIAL BLADES ASTRA SERIES PANEL SAW SETS TC45 Designed to give highest quality, smoothest chip-free cuts on laminated post form countertops with backsplash. Ideally suited for post form countertop machines such as Midwest Automation and Edgetech. Saw No. CT1620 Diameter 16” Teeth 120 Bore 1” Grind TC45 Hook -2° Plate Thickness .118 Kerf .150 ASTRA SERIES SOLID SURFACE SAWS TC 45 For the smoothest cutting on solid surface materials such as Corian®, Avonite ®, Fountainhead ® and Gibraltar ®, etc. Special clearances allow for smoothest cut on these materials. Gives a finish which requires virtually no sanding or polishing. Seam quality cut. Saw No. DFLC71440 DFLC860 * DFLC22064 * DFLC25080 DFLC1060 DFLC1080 * DFLC30010 DFLC1210 Diameter 7-1/4” 8” 220mm 250mm 10” 10” 300mm 12” * MICRO-5 extra hard tips. Teeth 40 60 64 80 60 80 100 100 Bore Univ. 5/8” 30mm 30mm 5/8” 5/8” 30mm 1” Grind TC45 TC45 TC45 TC45 TC45 TC45 TC45 TC45 Plate Hook Thickness -2° .080 -2° .086 -5° .085 -5° .085 -2° .086 -5° .086 -5° .085 -5° .095 Kerf .104 .110 .115 .115 .110 .110 .115 .117 Pinholes 2/7/42 2/7/42;2/10/60 2/7/42;2/10/60 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 17 INDUSTRIAL DADO SETS DADO SETS Standard #3 Set Offers the woodworking shop one tool which will cut various size grooves up to 13/16 inch maximum width of cut. Can be used to cut either with or against grain. Fine Tooth Dado recommended for plywood, Melamine, or where extra smooth cut is needed. One set consists of: Two 1/8” outside blades Two 1/8” chippers One 1/4” chipper One 1/16” chipper Saw No. DS6 DS8 DS801 DS10 DS101 DS12 Diameter 6” 8” 8” 10” 10” 12” Teeth 18 24 24 24 24 24 Bore 5/8” 5/8” 1” 5/8” 1” 1” Hook 15° 0° 0° 15° 15° 15° Width of Cut 1/4” to 13/16” 1/4” to 13/16” 1/4” to 13/16” 1/4” to 13/16” 1/4” to 13/16” 1/4” to 13/16” Saw No. DS840 DS8401 Diameter 8” 8” Teeth 40 40 Bore 5/8” 1” Hook -5° -5° Width of Cut 1/4” to 13/16” 1/4” to 13/16” Saw No. OS6L OS6R OS8L OS8R OS840L OS840R OS10L OS10R OS12L OS12R Diameter 6” 6” 8” 8” 8” 8” 10” 10” 12” 12” Fine Tooth Dado Set OUTSIDE DADO SAWS DADO CHIPPERS 18 Saw No. DC616 DC618 DC614 DC816 DC818 DC814 DC816N DC818N DC814N DC1016 DC1018 DC1014 DC1216 DC1218 DC1214 Teeth 18 24 24 24 40 40 24 24 24 24 Diameter 6” 6” 6” 8” 8” 8” 8” 8” 8” 10” 10” 10” 12” 12” 12” Bore 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 1” 1” Bore 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 1” 1” 1” Grind Left Right Left Right Left Right Left Right Left Right Hook 15° 15° 15° 0° 0° 0° -5° -5° -5° 15° 15° 15° 15° 15° 15° Hook 15° 15° 0° 0° -5° -5° 15° 15° 15° 15° Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Kerf 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” Kerf 1/16” 1/8” 1/4” 1/16” 1/18” 1/4” 1/16” 1/18” 1/4” 1/16” 1/8” 1/4” 1/16” 1/8” 1/4” Straight Top A single purpose tool to be used when a specific width of groove is desired for production runs. Will give good finish cuts when run with grain of material. Groover No. G4184 G43164 G4144 G6188 G63168 G6148 G65168 G6388 G6128 G831612 G81412 G851612 G83812 G81424 G83824 G1031624 G101424 G1051624 G103824 Diameter 4” 4” 4” Teeth 4 4 4 Bore 5/8” 5/8” 5/8” Kerf 1/8” 3/16” 1/4” 8” 8” 8” 8” 12 12 12 12 5/8” 5/8” 5/8” 5/8” 3/16” 1/4” 5/16” 3/8” 10” 10” 10” 10” 24 24 24 24 6” 6” 6” 6” 6” 6” 8” 8” 8 8 8 8 8 8 24 24 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” EDGE BANDER SAWS 1/8” 3/16” 1/4” 5/16” 3/8” 1/2” 1/4” 3/8” 3/16” 1/4” 5/16” 3/8” INDUSTRIAL BLADES GROOVERS - SQUARE FACE & TOP Also Available: Fine Tooth Groovers, Shear Face, and Specialty Groovers. Alternate Top Bevel or All Teeth Beveled to Left or Right A specially designed saw for both single or two sided edge banding machines, for the end trimming of either wood or plastic banding materials. Saw No. EB420 EB4200 EB4524 EB43424 EB524 EB5530 EB640 EB6400 Diameter 4” 4” 4-1/2” 4-3/4” 5” 5-1/2” 6” 6” Teeth 20 20 24 24 24 30 40 40 Bore 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” 5/8” Hook 8° 0° 10° 10° 8° 6° 6° 0° NOTE: When ordering Alternate Top Bevel add letter A after Saw No. For Left Bevel add letter L after Saw No. For Right Bevel add letter R after Saw No. Plate Thickness .085 .085 .085 .085 .085 .085 .085 .085 Kerf .125 .125 .125 .125 .125 .125 .125 .125 BISCUIT CUTTER BLADE Replacement blade for most biscuit jointers such as Lamello, Virutex, etc. Saw No. LAM10012 Diameter 100mm Teeth 12 Bore 22mm Grind ATB Hook 15° Plate Thickness .118 Alternate Top Bevel Kerf 4mm Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 19 CUSTOM SAW QUOTATION FORM CUSTOM SAW BLADE QUOTATION FORM Please complete as much information as possible: Date_______________ Customer Name________________________________________ Account #_______________ Address_____________________________ City__________________ State_____ Zip_______ Phone#__________________ Fax#____________________ Contact_____________________ Email___________________ Qty_________ Saw Diameter____________ Bore (Arbor)______________ Hook________ Number of Teeth_________ Grind___________ Plate___________ Keyway(s)____________________________________ Pinholes______________________________________ Countersunk Pinhole specs: Kerf____________ Please specify the number of keyways and the width and depth Please specify the number of Pinholes, the diameter and Bolt Circle or Center to Center specification. If Countersunk, please specify side of blade (face of teeth coming at you) Right________Left_________Every Other_________All________ Application: (specify rip, crosscut, mitre, sizing, etc)__________________________________________________ _____________________________________________________________________________________________ Material type and thickness:_______________________________________________________ Machine type: (ex.-Table saw, Gang Rip, Straight Line Rip,Sliding Carriage, Vertical or Horizontal Panel Saw, Mitre, Double Mitre, Radial, Swing, Pop-Up, Portable, Gas Operated, Air etc.)__________________________ ______________________________________________________________________________ Position of saw blades (above or below material)__________________________________________ Feed (manual or power)____________if power - Feed rate in feet per minute ___________________ Saw moves across material____________Material moves across saws_____________________ Type of finish desired (average, good, excellent)__________________________________________ Addtional notes_________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Please fax completed form to: (239) 596-9616 20 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS CARBIDE TIPPED ROUTER CUTTERS CARBIDE TIPPED ROUTER CUTTERS SAFETY GUIDE for the operation of CARBIDE TIPPED ROUTER BITS Read Completely Before Attempting To Operate Carbide Tipped Router Bits This leaflet of safety and operating instructions is not intended to be and is not totally comprehensive; that is it does not and cannot cover every possible safety problem which may arise in using specialized and standard tooling on varying machines and applications. This leaflet is rather intended to generally describe many of the basic safety and operating procedures which should be followed and to describe the types of safety considerations which should be considered in operating cutting tools. None of the statements or information presented in this leaflet should be interpreted to imply any warranty or safety protection. The drawings do not depict any particular design, type, or size of tools equipment or machines. The drawings are illustrative only and are not to be construed to establish any exact mode, method or procedure. All Federal and State laws and regulations having jurisdiction covering the safety requirements of cutting tools at the point of usage take precedence over the statements and information presented in this leaflet. Users of cutting tools must of course adhere to all such regulations. As an aid to cutting tools users a number of such regulations are listed below. The list does not include all regulations that may apply. 1. The Federal Register dated June 27 1974 Dept.of Labor Office of Safety and Health Administration (The OSHA Act) 2. American National Standards In institute. 01.1-1975 (safety Regulations for Woodworking Machinery) 3. American National Standards In institute 02.1-1969 (Safety Requirements for Sawmills). 4. American National Standards In institute P1.1-1969 (Safety Requirements for Pulp Paper and Paper board Mills). S Other ANSI, State and/or Federal Codes and Regulations which may apply in your operation. SAFETY RULES WHICH APPLY TO THE OPERATION OF ALL CARBIDE TIPPED CUTTING TOOLS 1. Always inspect the cutting tool completely before mounting. Never attempt to operate a tool which has chipped or bent teeth or cutting edges or teeth that are not sharp. You must be familiar with normal wear conditions for the type of tooling to be used. The tool must be completely clean to allow proper visual inspection. 22 2. Do not attempt to operate cutting tools or machinery with which you are not familiar or have not received operational training—get assistance from your supervisor his designated representative, or a trainer who is familiar and properly trained and experienced on the machine to insure your safety. Become completely familiar with all of the machinery manufacturerʼs written instructions guides and manuals before operating machine. You must use and be familiar with all controls safety devices and emergency stop mechanisms to operate a machine safely. 3. Never operate a cutting tool that is not properly aligned to the direction of feed. Do not allow sideward twisting or other than forward pressure on the cutting tool in feeding material into a cut. 4.Make sure the tool is mounted to rotate in the proper direction before cutting any material. The tool must rotate against, rather than with the direction of feed on all hand feed machines. Do not climb on hand feed machines. 5. Do not cut materials of a type hard2 ness1 or density other than that which the cutting tool was designed to cut. Never attempt to cut materials with a tool unless you have personally checked with your supervisor to make sure the cutting tool was designed for the specific type of material you wish to cut and for the depth of cut desired. This is particularly important when attempting to cut “stacked” material i.e. cutting more than one piece at a time. 6. Never force-feed materials into a cutting tool such that it causes the tool or machine motor to slow down below operating speeds. A safe and proper cutting operation will not require much force in feeding material. If material begins to “ride up” on the cutting tool or requires undue pressure to feed the material into the tool or if undue vibration is experienced do not continue the cut—turn off all power and correct the condition. 7. Keep body and clothing well clear of all cutting tools and other moving parts while the machine is in operation. Use work holding fixtures and mechanical feed devices in all possible cases. When cutting material of such size shape or type that it necessitates close approximation to the cutter and mechanical feed. 1. Hardness is the resistance of a material-to being cut or the strength of a material to resist tearing or breaking. 2. Density is the compactness of a material compared to its volume. mechanisms cannot be used, use a wood “push stick” to feed the material so that no part of your body or clothing comes close to the cutting tool. 8. Never attempt to clean a cutting tool or clean pieces of material from the cutting area while machine power is “on” or when cutting tools, material or any part of the machine is moving. Allow cutter rotation to stop by itself, or by use of a brake if supplied on the machine. Never attempt to stop or slow a rotating cutting tool by applying a hand-held or any other object to the cutter, arbor, spindle or drive as a brake. 9. Do not place your body in the rotational path of a cutting tool unless absolutely necessary and then only if there is a complete and adequate barrier between you and the cutting tool. Remember that carbide tips are very hard, and therefore brittle. The tips can break away under incorrect side thrust or twisting forces or if foreign material is allowed to contact the tips. An operator can reduce the danger of being hurt by a “kickback” of the material if he always stands beside the material he is feeding into the machine rather than in back of it. 10. Never leave machines unattended while cutting tools are still rotating or any part of the machine or material is moving. 11. Never operate a machine without using all of the hoods, guards, hold downs and safety devices for the machine being operated. 12. Machines must be maintained to the manufacturerʼs standards and current safety standards. 13. Always wear safety glasses or face shield to completely protect your eyes when operating cutting tools. CARBIDE TIPPED & HIGH SPEED STEEL ROUTER BIT & ROUTER TOOL MOUNTING INSTRUCTIONS 1. TURN OFF AND LOCK OUT ALL MACHINE POWER. Remove the collet chuck and collet (see the machine manufacturerʼs Instructions) and clean them. Also clean the spindle and tool. Remove all nicks and burrs by very lightly honing (do not use coarse files or coarse abrasives). When removing parts and tools from a machine, handle them carefully. Never use hard metal hammers to loosen machine parts or tools, and never allow the teeth of cutting tools to touch steel even when they are dull, for this will cause the cutting edges to be damaged . 2. WITH ALL MACHINE POWER OFF AND LOCKED OUT, push the machine spindle up and down and to and from by hand pressure (without rotating the spindle) There should be no feeling of movement. Next rotate the spindle by hand. The spindle should turn freely without sticking or rubbing if the bearings are in proper condition. 3.WITH ALL MACHINE POWER OFF AND LOCKED OUT, check the condition of the collet chuck by mounting the collet and collet chuck in the spindle with a ground test bar positioned full depth into the chuck. A 3 inch length of drill rod will serve as a test bar. Set up a dial indictor as shown in Fig. 1 and check the runout of the test bar, turning Fig. 1 the machine spindle by hand. Runout of the test bar in excess of machinery manufacturerʼs recommendation could indicate a worn or damaged collet, or worn spindle bearings or spindle assembly. Make all corrections necessary before mounting the Cutting tool. 4. WITH ALL MACHINE POWER OFF AND LOCKED OUT, remove the test bar and mount the router bit or router tool in the machine after inspecting the tool. Do not mount any tool that is dull or damaged and check shank of bit to be sure it fits securely into collet. Be sure the router bit or tool is positioned completely into the collet to the full depth of the shank and clamped only on the smooth, straight surface of the shank (see Fig. 2). Never clamp only a portion of the shank to “extend” the cutting depth, or clamp on the body below the shank. Fig. 2 If there is a radius between the tool shank and body, be sure to clamp above the radius. Check the tool with the dial indicator (as in Fig. 3). Tools Fig. 3 dust hoods, guards and safety switches. Make sure all personnel and all loose or foreign objects are clear of the machine and the cutting tool. Insure that the direction of feed of the material to the cutting tool is proper. (see Fig. 4) Fig. 4 that have excessive runout (more than + .002) or that wobble, are unsafe at the high spindle rotating speeds of router machines, and must be corrected or replaced. 5. SPECIAL NOTE: Whenever a router bit is removed from a machine, inspect the shank for collet markings (brown or black spots, or lines on the shank). If markings are present, the collet may be worn and should be checked. Worn collets cause undue vibration in the router bit, which can work harden the tool causing it to break. CARBIDE TIPPED & HIGH SPEED STEEL ROUTER BIT & ROUTER TOOL START-UP PROCEDURE 1. TURN OFF AND LOCK OUT ALL MACHINE POWER. Never assume previously set machine or tool conditions to he correct. Be sure that the tool is correctly mounted, properly positioned in the collet chuck and clamped securely, turns freely (no foreign objects in tool rotation path) and is properly positioned for the cutting operation required. Check to see that the cutting tool is not dull. 2. Insure that you are not attempting to operate tools that do not conform to the machine manufacturer's machine load specifications in either size or weight, or that do not mount according to the machine design limitations. Operate router bits and router tools only on the type of materials, cutting loads and operation applications for which the tools and machine were designed. 3. WITH ALL MACHINE POWER OFF AND LOCKED OUT, position the cutting tool, material guide rails and material hold-downs so that the material to be cut is fully supported. This will insure there will be minimal material vibration. Next, follow the machine manufacturer's instructions to mount all guards over the tools such that the guards are close to, but properly clear, the material being cut. Mount and activate all safety devices such us anti-kickback mechanisms, 4. TURN ON MACHINE POWER. Start the tool rotating slowly before feeding material. This is done by “jogging” (that is, pressing the start button and immediately after that pressing the stop button). At a safe distance, observe the operating condition of the tools (by sight and sound) as they rotate slowly. Next, TURN OFF AND LOCK OUT ALL MACHINE POWER, wait until the cutting tool stops rotating (do not attempt to stop the tool rotation yourself unless a brake is specifically provided for that purpose on the machine), and make any necessary corrections. Any router tool that is dull or appears to “wobble” when rotating is dangerous and the situation must be corrected before attempting to cut any material (see Router Tool Mounting Instructions). Adjust the machine feed guide and machine feed controls (if automatic) according to machine manufacturerʼs instructions. Go through all steps noted in paragraph 3, just above, before you TURN THE MACHINE POWER ON. Press the start button and allow the machine to operate at full idle speed for at least one minute before feeding material. Before beginning production cutting, make a short, shallow cut on a test piece of the material to be cut to observe cutting action on the tool before proceeding to full cut depth operation. Always start into the cut slowly and use a smooth steady feed to allow the tool to cut freely. It will not take much effort to move material properly through the cut if the routing operation is set up correctly and safely. CARBIDE TIPPED & HIGH SPEED STEEL ROUTER BIT & ROUTER TOOL SPECIAL OPERATING PRECAUTIONS READ CAREFULLY 1. Never run router tools in machines other than router machines. Do not operate router tools in drill presses, portable drills, etc. 2. Operate only router tools and router bits that have the shortest possible cutting edge length in order to maintain the cutting load as close as possible to the collet chuck support (never use a longer cutting edge length to “reach” the material). Material should just clear the collet chuck as it moves through the cut. Do not operate router tools with only part of the tool shank clamped in the collet to make the tool “reach” deep cuts. The entire shank must be clamped in the collet. Do not clamp the tool on any radius between the shank and body. 3. Router tools are often limited in capacity of the chip pocket (area in front of the cutting edge which carries away the chip) because of the small diameter of the tool. Over-feeding (forcing material into the cut) can cause compression of chips that can result in bending or breaking of the router bit or tool. Small diameter router bits are limited in the amount of clearance that can be designed and manufactured into the tool due to the need to maximize strength in the tool body. Fast feeding of router bits can result in overloading the clearance space between the material cut and the steel behind the cutting edge. When such an operating condition occurs, dangerous high overload pressures rapidly develop that can cause bending and breakage of the tool. Donʼt force-feed material into these tools. 4. If the cutting tool and the material tend to push away from one another or if they bounce or vibrate against each other, stop the machine immediately. Do not use force to continue the cut. Do not operate the machine until the machine or tool condition is corrected. 5. Never feed material into a router tool when the material is not supported by the machine table and table guide rails, or that requires the hands or clothing to be dangerously close to the rotating parts of the machine. Keep body and clothing well clear of the cutting tool while in operation. 6. Always wear safety glasses to completely protect eyes when operating routing tools. E. Total router bit runout should not exceed +.004. F. Inspect the collet frequently. The collet should be replaced when use causes wear at point A or at point B (see Fig. 5). Continued use of such a worn collet can cause bit vibration and set up stresses that result in bit breakage. Fig. 5 SPECIAL NOTES ON PORTABLE ROUTERS A. Follow the machine manufacturerʼs recommendations on proper inspection and operation of the portable router. B. Insure that the unit is unplugged at all times during inspection. C. Make sure that the router motor is clamped securely in the base at all times. D. Insure that the router bit shank is always inserted a minimum of 5/8" up into the collet. Reproduced with permission from WMMA. 23 ROUTER CUTTERS TEMPLATE AND PLUNGE CUTTING ROUTER BITS Tool Number *ERB-1A *ERB-1C *ERB-2A *ERB-2C *ERB-2 *ERB-3 ERB-4 ERB-6 ERB10 Cutting Shank Diameter Diameter 1/8” 1/4” 1/8” 1/4” 3/16” 1/4” 3/16” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” 3/8” 1/4” 1/2” 1/4” 1/4” Shank Carbide Length 7/16” 7/16” 7/16” 7/16” 3/4” 1” 1” 1” 1” Shank Length 1-5/16” 1-5/16” 1-5/16” 1-1/4” 1-1/8” 1” 1-1/4” 1-1/4” 15/16” *Not guaranteed due to extreme length or fragility. Overall Length 2” 2” 2” 2” 2” 2-3/16” 2-1/4” 2-1/4” 2-1/8” No. of Flutes 1 2 1 2 2 2 2 2 2 TEMPLATE AND PLUNGE CUTTING ROUTER BITS 3/8” & 1/2” Shank Tool Number *ERB-2B ERB-4B ERB-7 ERB-8B ERB-8C ERB-11 ERB-12 ERB-12A ERB-13 ERB-13A *ERB-14 *ERB-14A ERB-18 ERB-21 Shank Cutting Diameter Diameter 1/2” 1/4” 1/2” 5/16” 3/8” 3/8” 1/2” 3/8” 1/2” 3/8” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 3/4” 1/2” 1” Carbide Length 3/4” 3/4” 1” 1” 1-1/4” 1” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 2” 2” 1” 1-1/4” Shank Overall No. of Length Length Flutes 2 1-5/16” 2-1/4” 2 1-1/2” 2-1/2” 2 1-5/16” 2-1/2” 2 1-3/8” 2-5/8” 2 1-3/8” 2-7/8” 2 1-3/16” 2-1/2” 2 1-7/16” 2-15/16” 1 1-7/16” 2-15/16” 2 1-15/16” 3-1/8” 1 1-5/16” 3-1/8” 2 1-7/8” 4-1/4” 1 1-7/8” 4-1/4” 2 1-3/8” 2-1/2” 2 1-5/8” 2-7/8” *Not guaranteed due to extreme length or fragility. 24 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Tool Number ESSPC-322 Cutting Diameter 1/2” Shank Diameter 1/2” Carbide Length 1-1/4” Overall Length 3” No. of Flutes 2+2 RABBETING BITS WITH 1/2” BALL BEARING Tool Number ERB-24 ERB-25 Cutting Shank Carbide Diameter Diameter Length 1-1/4” 1/4” 1/2” 1-1/4” 1/2” 1/2” Shank Length 1-7/16” 1-7/16” Overall Length 2” 2” Depth of Rabbet 3/8” 3/8” ROUTER CUTTERS CARBIDECUTTERS TIPPED ROUTER CUTTERS ROUTER SOLID CARBIDE COMPRESSION SPIRAL BIT *See page 32 for additional ball bearings to change depth of rabbet. SCREW-TYPE MORTISE BITS AND ARBOR Tool Number EMB-114 EMB-114X Cutting Diameter 1-1/4” 1-1/4” Carbide Length 5/8” 5/8” Thread Type 1/4”-28 5/16”-24 EA-114 - Arbor for EMB-114 1/2” dia. 1/4” - 28 thread. Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 25 ROUTER CUTTERS SOLID CARBIDE FLUSH TRIM BIT 1 Flute Tool Number SCF Cutting Diameter 1/4” Shank Diameter 1/4” SOLID CARBIDE BEVEL TRIM BIT 1 Flute Tool Number SCB Type of Cut 7-1/2° Bevel Shank Diameter 1/4” SOLID CARBIDE DADO FLUSH TRIM BIT Tool Number SCDF 26 Overall Length 1-1/2” Overall Length 1-1/2” 1 Flute Cutting Diameter 1/4” Shank Diameter 1/4” Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Overall Length 1-3/8” Tool Number EGS-316 EGS-370 EGS-380 EGS-393 EGS-318 EGS-3316 EGS-314 Cutter Diameter 2” 2” 2” 2” 2” 2” 2” Standard Hole 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” Standard Kerf 1/16” .070 .080 3/32” .125 3/16” 1/4” Number of Wings 3 3 3 3 3 3 3 EGS-416 EGS-470 EGS-480 EGS-493 EGS-418 EGS-4316 2” 2” 2” 2” 2” 2” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 1/16” .070 .080 3/32” .125 3/16” 4 4 4 4 4 4 EGS-616 EGS-670 EGS-680 EGS-693 EGS-618 EGS-6316 EGS-614 2” 2” 2” 2” 2” 2” 2” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 5/16” 1/16” .070 .080 3/32” .125 3/16” 1/4” 6 6 6 6 6 6 6 TONGUE & GROOVE ASSEMBLY WITH BALL BEARING For 1/2”-3/4” material. Tool Number ETGA-1 Cutting Diameter 1-7/8” Shank Diameter 1/2” CARBIDECUTTERS TIPPED ROUTER CUTTERS ROUTER CUTTERS ROUTER SLOTTING CUTTERS 2 Wing Depth of Cut 1/2” Assembly includes: 1 EA-3 Arbor with Spacers and Nut 2 EB-3 Ball Bearings 2 EGS-214 Slotting Cutters Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 27 ROUTER CUTTERS FLUSH CUTTERS WITH BALL BEARING Tool Number EFC-1A EFC-1 EFC-2 EFC-3 EFC-4A EFC-4 EFC-6 EFC-8 EFC-10 EFC-11 EFC-12 Cutting Diameter 1/4” 3/8” 1/2” 1/2” 1/4” 3/8” 1/2” 1/2” 1/2” 1/2” 1/2” Shank Diameter 1/4” 1/4” 1/2” 1/4” 1/4” 1/4” 1/4” 1/4” 1/2” 1/2” 1/2” Carbide Length 1” 1” 1” 1” 1/2” 1/2” 1/4” 1” 1” 1-1/2” 2” Shank Length 1-3/8” 1” 1-9/16” 15/16” 1-3/8” 1” 1” 15/16” 1-9/16” 1-5/8” 1-5/8” TEMPLATE FLUSH CUTTERS WITH UPPER BALL BEARING Tool Number EFCUB-1 EFCUB-1A EFCUB-2 EFCUB-3 EFCUB-3A EFCUB-4 Cutting Diameter 1/2” 1/2” 5/8” 3/4” 3/4” 1-1/8” Shank Diameter 1/4” 1/4” 1/4” 1/4” 1/2” 1/2” Carbide Length 3/4” 1” 3/4” 3/4” 2” 1-1/2” Overall Length 2-3/4” 2-5/16” 2-7/8ʼ 2-1/8” 2-1/4” 2-1/16” 1-3/4” 2-1/8” 2-7/8” 4” 4-1/2” Overall Length 1-3/4” 2-1/2” 1-7/8” 2” 4” 2-3/4” No. of Flutes 2 2 2 2 2 2 2 3 3 2 2 No. of Flutes 2 2 2 2 2 2 CHAMFERING BITS WITH BALL BEARING Tool Number ECHB-1 ECHB-2 28 Degree of Angle 45 45 Carbide Length 5/8” 5/8” Shank Diameter 1/4” 1/2” Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Overall Length 1-3/4” 2” Tool Number ECV-2 ECV-3 ECV-4 ECV-5 ECV-6 Radius 1/4” 3/8” 3/8” 1/2” 1/2” Large Diameter 7/8” 1-1/8ʼ 1-1/8” 1-3/8” 1-3/8” Shank Diameter 1/2” 1/4” 1/2” 1/4” 1/2” Depth of Cut 1/2” 1/2” 1/2” 5/8” 5/8” CORNER ROUNDING BITS WITH BALL BEARING Tool Number ECR-1B ECR-1C ECR-1 ECR-2 ECR-2A ECR-3 ECR-4 ECR-5 ECR-6 ECR-6A ECR-7 Radius 1/8” 3/16” 1/4” 1/4” 5/16” 3/8” 3/8” 1/2” 1/2” 5/8” 3/4” Large Diameter 1/4” 7/8” 1” 1” 1-1/8” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 1-3/4” 2” Shank Diameter 1/4” 1/4” 1/4” 1/2” 1/4” 1/4” 1/2” 1/4” 1/2” 1/2” 1/2” Carbide Height 1/2” 1/2” 1/2” 1/2” 1/2” 5/8” 5/8” 3/4” 3/4” 3/4” 1” CARBIDECUTTERS TIPPED ROUTER CUTTERS ROUTER COVE BITS WITH BALL BEARING ROMAN O-GEE BITS WITH BALL BEARING Tool Number EROG-1 EROG-2 EROG-3 EROG-4 Radius 5/32” 5/32” 1/4” 1/4” Large Diameter 1” 1” 1-3/8” 1-3/8” Shank Diameter 1/4” 1/2” 1/4” 1/2” Carbide Height 11/16” 11/16” 3/4” 3/4” Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS 29 BALL BEARINGS AND ARBORS BALL BEARINGS Part Number EB-1 EB-2 EB-3 EB-4 EB-5 EB-6 EB-7 EB-8 EB-9 EB-10 EB-11 Outside Diameter 3/8” 1/2” .865 1/4” 3/8” 1/2” 5/8” 5/8” 3/4” 3/4” 1-1/8” Inside Diameter 1/8” 3/16” 5/16 1/8” 3/16” 1/4” 3/16” 1/4” 3/16” 1/4” 1/2” Router Cutter Tool Number EFC-3/8”Diam., ECHB, EROG, ECV EFC-1/2” Diam., Rabbet 3/8”, ECR, ETGA-1, EGS EFC-1/4” Diam. Rabbet 7/16” EFCUB 1/2” Diam. Rabbet 5/16” EFCUB 5/8” Diam., Rabbet 1/4” EFCUB-3/4” Diam., EFCUB4 -1-1/8”Diam. ARBORS INCLUDING NUT AND SPACER Part Number EA-1 EA-2 EA-3 Spindle Diameter 5/16” 5/16” 5/16” Shank Diameter 1/4” 1/2” 1/2” Shank Length 1-5/16” 1-5/16” 1-1/2” Overall Length 2-3/16” 2-3/8” 3” Router Cutter Tool Number EGS EGS ETGA-1 Also Available: Hex nuts, steel spacers, retaining collars, allen screws. 30 Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS CARBIDE BORING BITS CARBIDE BORING BITS CARBIDE BORING BITS BRAD POINT Designed for various machines such as Weeke & Morbedelli. Other sizes available - Quotation on request. Tool No. BPD557L BPD557R BPD857L BPD857R Cutting Diameter 5mm 5mm 8mm 8mm Overall Length 57mm 57mm 57mm 57mm Shank Diameter* 10mm 10mm 10mm 10mm Rotation Left Right Left Right *W/Locking Flat. Short shanks available on request. HINGE BORING BITS Hinge Boring Bits have 2 cutting teeth and 2 spurs. Tool No. Right Hand EHB35L EHB35R EHB40R Cutting Diameter 35mm 35mm 40mm Overall Length 57mm 57mm 57mm Shank Diameter* 10mm 10mm 10mm *W/Locking Flat (will fit Weeke). Rotation Left Right Right CARBIDE COUNTERBORE BIT (FACE FRAME) & REPLACEMENT DRILL Tool No. ECC-384 EFTD-18(DRILL) 32 Cutting Diameter 3/8” .136 Overall Length 4-1/2” 2-13/16” Florida Toll Free: 1-800-EVRLAST • New York Toll Free: 1-800-TCT SAWS Shank Diameter 3/8” .136 Consistently Superior Quality Guaranteed Through CNC Controlled Automation. Home Office and Plant in Naples, Florida. The Company Whose Name Says It All HOME OFFICE & PLANT Rail Head Industrial Park 1478 Rail Head Blvd., Naples, Fla. 34110 (800) EVRLAST • (239) 596-3333 Fax: (239) 596-9616 Cat. #809 NEW YORK WAREHOUSE 16 Kopf Street, Brentwood, NY 11717 (800) TCT-SAWS • (631) 273-7655 Fax: (631) 273-8700 www.everlastsaw.com