seasoning solutions

integrated solutions for all your applications
integrated solutions
and
applications
spraying
distribution
features
OMS standard features
seasoning
salty snacks
baked snacks
main line seasoning
intelli-flav
on machine seasoning
CLO
intelli-flav
closed loop oil application system
CLS
intelli-flav
slurry spray system
MXT
intelli-flav
slurry mixing systems
TUMBLE
• tna control conveyor
• weigh conveyor
• quick release, lightweight polymer
flavour drum
• screw seasoning hopper and auger
• volumetric control
- spice run out detection
- rat-holing detection
• independent bias cut seasoning feeder
specifications
tna intelli-flav
OMS
nuts
• integration with tna robag and roflo systems
• loss in weight powder feeder
• feed conveyors
• integrated spray system
• flavour liquid injection system
• bulk powder feed
• dust extraction
potato chips
corn chips
bulk density (g/ltr)
55
65
170
capacity (kg/hr)
550
650
1000
oil application rate (kg/hr)
2 to 20
300 to 2,250
seasoning rate (kg/hr)
0 - 60*
seasoning hopper capacity (L)
20
power consumption (W)
600W (excludes any heating requirements)
utilities
voltage (VAC)
200 - 264VAC (single phase)
length (mm)
2887
width (mm)
1237
height (mm)
1768
infeed height (mm)
1040
weight (kg)
500
drum capacity (L)
60
specifications
liquid flavour injection system
weighing
metal detection
verification
packaging
promotion
controls & integration
popped chips
liquid flavour
injection rate (g/hr)
OMS optional features
confectionery
5
product
capacity
seasoning
solutions
FX
breakfast cereal
the ultimate on-machine seasoning (OMS) system
that delivers consistent coverage and flavour
highly accurate main line seasoning
(MLS) for optimal seasoning results
* subject to seasoning characteristics and screw size
* All above specifications are subject to change and may differ according to product. Please confirm when placing your order.
MLS standard features
• tna roflo distribution system
• tna roflo weigh conveyor
• range of drum sizes and flight profiles
• oil spray – mass controlled
• liquid flavour injection
• slurry spray – mass controlled
• screw seasoning hopper and auger
• volumetric control
- spice run out detection
- rat-holing detection
• independent bias cut seasoning vibratory feeder
MLS optional features
• integration with tna roflo distribution systems
• infeed & outfeed dust covers
• loss in weight powder feeder
• powder refill top up system
• liquid flavour injection
• oil bulk fill
• slurry mixing systems
tna intelli-flavMLS 3
drum diameter
750
1000
1200
1500
2000
length - min
1190
1450
1600
1600
2000
length - max
2250
2250
2340
2640
2840
capacity (m3/hr) - min
6
9
16
29
50
capacity (m3/hr) - max
13
20
32
55
75
oil application
12 kg/hr to 250 kg/hr
liquid flavour injection
performance
500 g/hr to 22 g/hr
dry seasoning application
16 kg/hr to 225 kg/hr
slurry application
20 kg/hr to 250 kg/hr
• proportionally controlled flow rates to
ensure consistent coverage that minimises
over and under seasoning
extruded
snacks
popcorn
crackers
corn chips
potato
chips
bulk density (g/litre)
35
30
205
65
55
throughput (kg/hr)
300
500
3500
2000
3500
9
17
17
31
64
examples
volume (m3)
* All above specifications are subject to change and may differ according to product. Please confirm when placing your order.
• gentle product action with optimal
tumbling to minimise damage and maximize
flavour coverage
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• suitable for wet, dry or slurry
seasoning applications
• easy seasoning changeover ensures
minimum downtime and maximize
equipment utilization
• optimised flavour dispersion for wet or
dry applications
• wide range of modular seasoning
systems that can be easily upgraded in
the future
• consistently delivers key quality and cost
criteria of flavour, look and taste
• range of tumbler sizes - virtually any
throughput can easily be achieved
• multiple feed pans for accurate mass flow
control of product into the flavour drum
• seamless integration into tna’s
distribution systems; or can be
integrated into your current setup
• lowest ‘Cost of Ownership’ and highest
return on investment provides the best
financial solution for your seasoning
requirements
global network
flexibility
simplicity
• program parameters are stored as
recipes that can be easily adjusted via
a touch screen
• continuous drum movement for
continuous product supply
• product flows freely in the drum
that ensures regular flavour coverage
• easy to clean quick wipe
down surfaces
• minimal moving parts – with no
belts or chains
• short auger feeder that does not
jam or block
• easy product changeover with no
tools required
tnasolutions.com
seasoning options
tnasolutions.com
tna intelli-flavMLS 3 is a high performance main-line seasoning (MLS) system that delivers the
right flavour dispersion for consistent application with minimal waste and product damage. It
features modular components that can be upgraded as your business grows to meet production
demands and protect your investment.
tna roflo infeed conveyors:
• option for vibratory or
horizontal motion conveyors
tna intelli-flav systems have the capability to cover all your
seasoning requirements from wet applications such as oils
and slurries through to dry powder applications.
wet applications
dry applications
unique drum design ensures
consistent coverage with:
Both systems use true mass flow control as your product throughput
varies. The systems use re-circulation and a unique purging solution for
clearing pipe work during stoppages to meet the production demands.
• different drum size options
1. tna intelli-flavCLO closed loop oil spray system
vibratory curtain feeder
Designed specifically to address the
challenging requirement of consistent
powered feeding it features a high
polish solid finish that is non- stick for
durability. It has a unique bias cut
design that gives a consistent curtain
of seasoning that maximizes flavour
contact to the product.
• flight profiles to suit
product requirements
• multiple conveyors for
continuous feed of product and
greater level of control
Features:
•Automated atomising air
•Clean Air Filter
•Continuous feed flavour injection
•Modular design
•Hygienic heated hose for tip temperature
•Spray Gun options 1.5mm to 3.5mm
tna intelli-flavOMS 5 gives you the ultimate flexibility of seasoning application. It’s completely variable
capability can demand the correct amount of product for packaging from either horizontal or
vibratory distribution systems. It features a responsive variable mass seasoning system, with a
dynamic vibratory weigher to directly control oil spray and flow of seasoning powder into the drum
for improved coverage and flavour dispersion. This allows an accurately proportional amount of
seasoning to be evenly applied to the product according to the demand of the scale.
tna roflo infeed conveyors:
easy to operate
from both sides
short augers that require less free flow
agents and a wide range of sizes to
suit any production requirements
• feed from vibratory or horizontal
motion conveyors
• multiple conveyors for continuous
feed of product and greater level of
product control
2. tna intelli-flavCLS slurry mixing system
Features:
• Auto Oil fill
• Auto LIW Powder feed
• Undersurface mixing
• Hold & Use tank with level measurement
• Twin screw PD pump
• 4 or 5 gun spray lance
• Pneumatic clearing of blockages
weigh load cell
continuously measure
weight of product
fully washdown
stainless steel
There are numerous options of spray lance assemblies available for
all CLO3 variants. These include 2, 3, 4 and 5 gun variants of straight
lances, 90° lances and dog leg versions. All variants are available
fitted with air atomizing or airless spray guns.
represents a 5 gun straight lance available as
one of the typical lance options.
range of flavour auger
and bulk feeders
wide range of models available
to suit any production requirements
that keep supply of flavour for
extended production that
reduces downtime.
lightweight removable drum:
• ergonomically lightweight drum that
swings away to allow easy access for
cleaning and maintenance
multiple mass flow feedback
options including:
• a unique design maximises consistent
seasoning coverage whilst minimising any
product breakage
• weigh load cell
• volumetric
• volumetric plus weight load cell for
optimal control
typical spray gun
assembly inside the spray pod
(access cover removed)
tna intelli-spray guns use low pressure
to atomise liquid into droplets in a spray
pattern designed for food application
tnasolutions.com