ETON America PARTS CATALOG
Transcription
ETON America PARTS CATALOG Viper 90R everse Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Table of Contents Viper 90R everse PrdImg: Figure No. 01 02 03 04 05 06 07 08 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30 \\Server3\EASrv3dt Content ReferHnce Top End Crankshaft and Piston Cooling Fan and Engine Shroud Air Filter Carburetor Crankcase and Oil Pump Transmission Kick Starter and Starter Clutch CVT Driven Pulley AC Generator and Starter Motor Exhaust System and Engine Frame Front Bumper A Arms and Footrest Bar Body Covers and Trim Fuel and Oil Tanks Front Rear Suspension Front Rear Wheels and Tires Front Brakes Rear Disc Brake Handlebar and Levers Rear Drive Axle and Drive Chain Swing Arm and Skid Plates Steering Shaft Connecting Rods and Knuckles Electrical Systems Accessories Viper Maintenance Parts Kit Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Viper 90R everse Top End Crankshaft and Piston R_01_4.jpg Fig Ref Item No. 1-1 1-1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-13 1-16 1-17 1-18 1-19 1-20 1-21 650475 650110 650111 650112 650113 650476 650477 650478 650479 650652 650653 650138 650136 650137 650103 650107 650470 650471 650472 650473 650651 810790 Rev 2.0.0 Qty Req Description Crankshaft 90cc Woodruff Key Radial Ball Bearing Oil Seal LH Oil Seal RH Collar Piston 90cc Piston Wrist Pin 90cc Piston Ring (Set of 2) 90cc Circle-Clip (Pair) Connecting Rod Bearing Circle-Clip Pump Drive Gear Dowel Pin Spark Plug NGK (BPR7HS) Flange Nut (M7x15) Cylinder Head 90cc Cylinder Head Gasket 90cc Cylinder 90cc Cylinder Base Gasket Stud Bolt (M7x125) 90cc Top End Kit Page 1 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 4 1 1 1 1 4 1 8/22/2007 Viper 90R everse Cooling Fan and Engine Shroud R_02_4.jpg Fig Ref Item No. 2-1 2-2 2-3 2-3-2 2-3-3 2-3-4 2-4 2-5 2-6 2-7 2-8 2-9 650654 650121 650122 810532 650131 650132 650123 811080 650655 650126 650127 650128 Rev 2.0.0 Qty Req Description Cylinder Air Shroud Rubber Mount Block Fan Cover (Black) Fan Cover Plate (Black) Self Taping Screw (M5x16) Flat Washer (M5x18x1) Pan Head Bolt & Washer (M6x20) Self Tapping Screw (M6x40) Fan O-Ring Pan Head Bolt & Washer (M6x16) Deflector Page 2 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 2 1 1 1 3 1 8/22/2007 Viper 90R everse Air Filter R_03_4.jpg Fig Ref Item No. 3-1 3-1-1 3-1-2 3-1-3 3-2 650144 650145 650146 610190 700359 Rev 2.0.0 Qty Req Description Air Cleaner Assembly Air Cleaner Element Seal Tube Clip Socket Bolt & Washer (M6x20) Page 3 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 8/22/2007 Viper 90R everse Carburetor R_04_4.jpg Fig Ref 4-1 4-2 4-4 4-5 4-5-1 4-5-2 4-5-3 4-5-4 4-6 4-9 4-10 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 04-NP 04-NP 04-NP Rev 2.0.0 Item No. 650140 650141 650142 610205 610197 650987 650012 651011 650143 610198 810531 811089 810409 610401 610400 610405 610406 610407 812390 812399 610404 812401 812402 810410 811092 810408 Description Reed Valve Reed Valve Gasket Intake Manifold Carburetor (Manual Choke 90cc) Manual Choke 50/70/90cc Carburetor Bowl Bolt Oil Check Valve Intake Cap Flange Bolt (M6x20) Manual Choke Cable Carburetor Kit (70cc & 90cc) Pilot Jet #20 Main Jet #85 Jet Needle (*3CR4) Needle Jet (*681 E-3) Bowl Gasket Carburetor Float Carburetor Bowl Drain Bolt Air Adjustment Screw Throttle Adjustment Screw Float Valve Needle Needle Valve Seat Throttle Valve Main Jet #80 Main Jet #88 Main Jet #90 Page 4 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 90R everse Crankcase and Oil Pump R90R_05_4.jpg Fig Ref 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 Rev 2.0.0 Item No. 811157 650150 650166 650165 650168 650167 650139 650064 811001 650139 650153 650154 650169 650170 650171 650562 650157 650158 650161 650063 650163 650164 650656 810539 650065 650220 Description Crankcase 90R (LH) Rear Shock Absorber Bushing Oil Filler Plug O-Ring (13.8x2 Oil Filler Plug Flat Washer (M7x12x1) Flange Bolt (M8x16) Rubber Plug Pan Head Bolt (M6x22) Crankcase (RH) Rubber Plug Dowel Pin (10x14) Pan Head Bolt (M6x35) Retainer Plate Pan Head Bolt (M6x12) Crankcase Cover Gasket (RH) Crankcase Cover (LH) Crankcase Cover Gasket (LH) Dowel Pin (M10x14) Dowl Pin (8x31) Plate Pan Head Bolt (M6x25) Pan Head Bolt (M6x65) C.V.T. Filter Element Crankcase Air Filter Guide Nut (M6x11) Circle-Clip (45.5x17.5) Page 5 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 2 1 1 2 8 1 1 1 1 1 2 1 1 8 1 1 1 3 1 8/22/2007 Viper 90R everse Crankcase and Oil Pump R90R_05_4.jpg Fig Ref Item No. 5-27 5-28 5-29 5-30 651012 650486 650135 811310 Rev 2.0.0 Qty Req Description Crankcase Cover Oil Pump 90cc Pan Head Bolt (M5x14) Clear_line Oil Pump Lines Page 6 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 8/22/2007 Viper 90R everse Transmission R90Rx_06_4.jpg Fig Ref 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 6-16 6-17 6-18 6-19 6-20 6-21 6-22 6-23 6-23-1 6-23-2 6-23-3 Rev 2.0.0 Item No. 811014 650213 811021 750388 811023 650214 811024 650217 650221 650219 650218 650220 650222 650223 650507 650225 650226 811160 811025 811036 650143 811026 650151 650991 650992 610190 Description Transmission Cover Radial Ball Bearing Counter Shaft Bearing (62020) Gear Shift Shaft Flat Washer (M11x21x1) Final Drive Shaft Needle Bearing Circle-Clip (34.4x1.2) Oil Seal (25x35x6) Bearing (6004LLUA) Circle-Clip (45.5x17.5) Flat Washer (M20x25x1) Circle-Clip #20 Drive Chain Sprocket (520x15T) Sprocket Plate Bolt (M6x10) Shift Fork Rod Guide Shift Fork Shift Motor Flange Bolt (M6x20) Gear Shift Drum Breather Hose Breather Joint Breather Hose Tube Clip Page 7 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 8/22/2007 Viper 90R everse Transmission R90Rx_06_4.jpg Fig Ref 6-24 6-25 6-26 6-27 6-28 6-29 6-30 6-31 6-32 6-33 6-34 6-35 6-36 6-37 6-38 6-39 6-40 6-41 6-42 6-43 6-44 6-45 6-46-1 6-46-2 6-46-3 6-46-4 Rev 2.0.0 Item No. 800126 800125 800124 800123 811018 811027 811087 811032 811030 811029 811086 811031 811081 811085 811028 650158 650150 800494 811078 811079 800109 811019 811015 811040 811041 811016 Description Ball Bearing Fixed Catch Spring Flat Washer (M14x21x1) Flange Bolt (M14x20) Transmission Cover Gasket Shift Shaft Return Spring Circle Clip Driven Arm Gear Shaft (B) Gear (B) Circle Clip Connecting Plate Flat Washer (M4x9x1) Circle Clip Gear (A) Dowel Pin (M10x14) Rear Shock Absorber Bushing Ignition Coil Wire Clamp Pan Head Bolt (M6x30) Pan Head Bolt (M6x40) Dowel Pin (8x14) Transmission Side Cover Gasket Transmission Side Cover Shift Switch Shift Sensor Wire Harness Dust Cover (A) Page 8 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 8 1 2 1 1 4 1 1 8/22/2007 Viper 90R everse Transmission R90Rx_06_4.jpg Fig Ref Item No. 6-46-5 6-47 6-48 811017 650154 650164 Rev 2.0.0 Qty Req Description Dust Cover (B) Pan Head Bolt (M6x35) Pan Head Bolt (M6x65) Page 9 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 8/22/2007 Viper 90R everse Kick Starter and Starter Clutch R90R_07_4.jpg Fig Ref Item No. 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 650187 650188 650189 650190 650191 651007 610136 650180 650179 650178 810533 650494 650194 650184 650495 650658 650185 610201 Rev 2.0.0 Qty Req Description Kick Starter Spindle Torsion Spring Solid Bushing Flat Washer (M15x29x1) Circle-Clip Kick Starter Shaft Rubber Cap Kick Starter Crank Flat Washer (M56x75x1) Boss Gear Needle Bearing Starter Wheel Starter Clutch Kick Pinion Gear Flat Washer (M7x15x1) Starter Motor Reduction Gear Idle Gear Shaft Reduction Gear Retainer Plate Pan Head Bolt & Washer (M6x14) Page 10 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 8/22/2007 Viper 90R everse CVT Driven Pulley R_08_4.jpg Fig Ref Item No. 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-7-1 8-7-2 8-7-3 8-8 8-9 8-10 8-11 8-11-1 8-11-2 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 811022 811082 650197 650198 650199 650200 650498 811531 811528 811530 650202 650203 650204 650500 811525 811527 650501 650207 650502 650503 650210 650211 811020 811127 Rev 2.0.0 Qty Req Description Drive Shaft Flat Washer (M5x18x1) Pan Head Bolt (M6x10) Circle-Clip Radial Ball Bearing 6003 Oil Seal (17x28x5.5) Secondary Drive Pulley Drive Clutch Drum Drive Clutch Assembly Drive Face Spring Flange Nut (M10x22) Radial Ball Bearing O-Ring Drive Clutch Sliding Face Clutch Rollers 7.5g (Set 6) Slide Retainer Clips (Set 3) Collar V-Belt Primary Fixed Sheave Kick Starter Ratchet Conical Washer (M10x22) Hex Nut (M10x16x1.25) Drive Face Washer Flat Washer (M12x16x1 Page 11 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 90R everse AC Generator and Starter Motor R_10_4.jpg Fig Ref Item No. 10-1 10-2 10-3 10-4 10-5 10-6 10-6-1 10-7 10-8 811544 811551 650509 650510 650238 650511 811034 650143 650660 Rev 2.0.0 Qty Req Description AC Generator Flywheel Flat Washer (M13x25x2)) Flange Nut (M12x22) Pan Head Bolt (M6x16) Starter Motor Starter Motor Brushes (Pair) Flange Bolt (M6x20) Fly Wheel Puller Tool Page 12 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 1 2 1 8/22/2007 Viper 90R Reverse 2 Cycle Front Bumper A Arms and Footrest Bar R_13_4.jpg Fig Ref Item No. 13-1 13-1-2 13-1-3 13-1-4 13-2 13-2-2 13-2-3 13-2-4 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-9-1 13-10 13-11 13-11-2 13-12 13-13 13-14 13-15 610046 650253 650283 650282 610047 650253 650283 650282 650285 650286 650287 650255 650289 650290 811051 610066 650244 610058 610066 650294 610064 610065 650271 Rev 2.0.0 10/8/2009 Qty Req Description A-Arm (LH) Silver Bushing Oil Containing Bushing (17) Oil Containing Bushing (015.5) A-Arm (RH) Silver Bushing Oil Containing Bushing (17) Oil Containing Bushing (015.5) Dust Cover Dust Seal Flange Bolt (M10x48) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M10x22) Front Bumper Bar (Silver) Rubber Plug Flange Bolt (M8 X 16) Footrest Rear Guard Bar (LH) Footrest Rear Guard Bar (RH) Flange Bolt (M6 X 12) Page 15 of 31 1 2 1 1 1 2 1 1 2 2 4 4 2 2 1 4 4 1 4 2 1 1 6 ©2008-2009 US ServTec LLC. all rights reserved. Viper 90R everse Frame R90R_12_4.jpg Fig Ref Item No. 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-12 12-13 12-12 12-15 12-16 12-17 12-18 12-19 12-20 12-21 12-23 610041 650967 650248 650251 650252 650254 650265 700320 650256 650253 650250 800504 610042 610043 610044 610045 650307 650271 811043 650294 650306 811011 Rev 2.0.0 Qty Req Description Viper Frame Bearing (6002ZZ) Circle-Clip Engine Set Bolt (M10 X 85) Engine Suspension Bracket Engine Set Bolt (M10 X 115) Flat Washer (M11x28x1) Locking Flange Nut (M10) Flange Bolt (M8 X 36) Bushing Rubber Damper (37 X 13 X 23) Locking Flange Nut (M6x11) Rear Fender Bracket (LH) Rear Fender Bracket (RH) Front Fender Bracket (LH) Front Fender Bracket (RH) Pan Head Bolt (M6 x 23) Flange Bolt (M6 X 12) Side Chain Shield Flange Bolt (M8 X 16) MFD Label Heat Shield Washer (M15x28x2) Page 14 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 2 2 2 2 2 4 1 1 1 1 4 8 1 2 1 1 8/22/2007 Viper 90R everse Front Bumper A Arms and Footrest Bar R_13_4.jpg Fig Ref Item No. 13-1 13-1-2 13-1-3 13-1-4 13-2 13-2-2 13-2-3 13-2-4 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-9-1 13-10 13-11 13-11-2 13-12 13-13 13-14 13-15 610046 650253 650283 650282 610047 650253 650283 650282 650285 650286 650287 650255 650289 650290 811051 610066 650244 610058 610066 650294 610064 610065 650271 Rev 2.0.0 Qty Req Description A-Arm (LH) Silver Bushing Oil Containing Bushing (17) Oil Containing Bushing (015.5) A-Arm (RH) Silver Bushing Oil Containing Bushing (17) Oil Containing Bushing (015.5) Dust Cover Dust Seal Flange Bolt (M10x48) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M10x22) Front Bumper Bar (Silver) Rubber Plug Flange Bolt (M8 X 16) Footrest Rear Guard Bar (LH) Footrest Rear Guard Bar (RH) Flange Bolt (M6 X 12) Page 15 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 2 1 1 2 2 4 4 2 2 1 4 4 1 4 2 1 1 6 8/22/2007 Viper 90R everse Body Covers and Trim R90R_14_4.jpg Fig Ref 14-1 14-1 14-1 14-1 14-2 14-2 14-2 14-2 14-3 14-3 14-3 14-3 14-4 14-4 14-4 14-4 14-5 14-6 14-8 14-8 14-8 14-8 14-9 14-10 14-11 14-12 Rev 2.0.0 Item No. 610087 610085 610086 610300 610095 610093 610094 610301 610081 610079 610080 610302 610084 610082 610083 610303 610106 811065 610090 610088 610089 610307 610060 610062 750270 610179 Description Front Body Cover (Blue) Front Body Cover (Yellow) Front Body Cover (Red) Front Body Cover (Black) Rear Body Cover (Blue) Rear Body Cover (Yellow) Rear Body Cover (Red) Rear Body Cover (Black) Front Fender Panel (LH-Blue) Front Fender Panel (LH-Yellow) Front Fender Panel (LH-Red) Front Fender Panel (LH-Black) Front Fender Panel (RH-Blue) Front Fender Panel (RH-Yellow) Front Fender Panel (RH-Red) Front Fender Panel (RH-Black) Tire Pressure Label Warning Label (Y12) Front Grill Panel (Blue) Front Grill Panel (Yellow) Front Grill Panel (Red) Front Grill Panel (Black) Front Grill Screen Grill Screen Fastener E-TON Logo Emblem (Silver) Viper Frnt Body Grph (Ylw/LH) Page 16 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 8/22/2007 Viper 90R everse Body Covers and Trim R90R_14_4.jpg Fig Ref 14-12 14-13 14-13 14-14 14-14 14-14 14-14 14-15 14-15 14-15 14-15 14-16 14-16 14-16 14-16 14-17 14-18 14-19 14-20 14-21 14-22 14-23 14-24 14-25 14-26 14-27 Rev 2.0.0 Item No. 610180 610181 610182 811062 811060 811061 811059 610100 610098 610099 610304 610103 610101 610102 610305 610096 610097 650262 650901 610118 800504 650943 800374 650994 650311 610104 Description Viper Frnt Body Grph (Red/LH) Viper Frnt Body Grph (Ylw/RH) Viper Frnt Body Grph (Red/RH) Handlebar Cover (Blue) Handlebar Cover (Yellow) Handlebar Cover (Red) Handlebar Cover (Black) Rear Fender Panel (LH-Blue) Rear Fender Panel (LH-Yellow) Rear Fender Panel (LH-Red) Rear Fender Panel (LH-Black) Rear Fender Panel (RH-Blue) Rear Fender Panel (RH-Yellow) Rear Fender Panel (RH-Red) Rear Fender Panel (RH-Black) Foot Rest Cover/Guard (LH) Foot Rest Cover/Guard (RH) Bolt Washer & Nut (M6x18) Bolt & Washer (M6x20) Pan Head Bolt (M6x20) Locking Flange Nut (M6x11) Button Head Bolt (M6x18) Plastic Fastener Warning Label (Muffler) Pan Head Bolt (M6x12) Warning Label Page 17 of 30 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 2 8 12 4 2 1 2 1 8/22/2007 Viper 90R everse Body Covers and Trim R90R_14_4.jpg Fig Ref Item No. 14-28 14-29 14-31 14-31 14-32 14-32 14-33 14-34 14-35 14-36 14-37 14-38 14-39 14-40 14-40 14-41 14-NP 14-NP 650303 811066 610185 610186 610187 610188 610183 610184 811183 811068 811042 650729 810244 610172 610173 610092 811192 811194 Rev 2.0.0 Qty Req Description Warning Label (Passanger-Y12) Viper 90R Graphic Viper Rear Body Grph (Ylw/LH) Viper Rear Body Grph (Red/LH) Viper Rear Body Grph (Ylw/RH) Viper Rear Body Grph (Red/RH) Viper Rear Fender Graphic (LH) Viper Rear Fender Graphic (RH) Viper 90R Reverse Graphic (LH) Viper 90R Reverse Graphic (RH) Indicator Light Panel Self Tapping Screw (M4x16) Gear Shifting Warning Label Viper Seat (Blk/Ylw) Viper Seat (Blk/Red) Seat Latch RXL90R Grph Kit (.05 Frnt Ylw) RXL90R Grph Kit ('05 Rear Ylw) Page 18 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8/22/2007 Viper 90R Reverse 2 Cycle Fuel and Oil Tanks R90R_15_4.jpg Fig Ref Item No. 15-1 15-2 15-3 15-4 15-5 15-5 15-6 15-6-1 15-7 15-7-1 15-7-2 15-7-3 15-7-4 15-8 15-8-1 15-8-2 15-9 15-9-1 15-9-2 15-10 15-11 15-12 15-13 15-14 15-15 15-16 811063 650323 650901 750334 811005 811050 650327 650853 650328 800002 610008 610006 610007 811006 610008 610011 811007 610008 610011 650331 650332 650862 610138 811003 650453 811069 Rev 2.0.0 9/16/2010 Qty Req Description Oil Tank (PMX) Oil Tank Cap Bolt & Washer (M6x20) Nut (M6x10) Fuel Tank (Plastic) Fuel Tank (Metal) Fuel Tank Cap Breather Tube Fuel Filter & Lines Fuel Filter Element Fuel Line Clip - A Fuel line - A Fuel Line - B Primary Fuel Line Fuel Line Clip - A Fuel Line Clip - B Reserve Fuel Line Fuel Line Clip - A Fuel Line Clip - B Fuel Petcock Pan Head Bolt (M5x16) Fuel Cap Neck Seal Oil Tank Sending Unit Oil Tank Bracket Pan Head Bolt & Washer (M6x16) Premix Warning Tag Page 19 of 31 1 1 4 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 90R everse Front Rear Suspension R_16_4.jpg Fig Ref Item No. 16-1 16-2 16-3 16-4 16-5 16-6 610068 650997 750375 650036 650339 750318 Rev 2.0.0 Qty Req Description Front Shock Absorber (Silver) Pin Hole Bolt (M10 X 40) Locking Flange Nut (M10x19) Rear Shock Absorber Cotter Pin (1/8 x 1) Hair Pin Cotter Page 20 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 2 6 4 1 5 1 8/22/2007 Viper 90R everse Front Rear Wheels and Tires R_17_4.jpg Fig Ref Item No. 17-1 17-2 17-3 17-3-1 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 17-18 17-19 17-20 17-21 17-22 17-23 17-24 17-25 610163 650537 650538 610040 650345 650346 650347 650999 750385 650350 610139 811084 650353 650354 650961 650698 610140 610160 650961 650368 650363 650362 650353 811084 811000 Rev 2.0.0 Qty Req Description Front Tire (18x7x8) Wheel Rim (8x5.5 AT26) Front Brake Drum Stub Bolt (M10x33) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Outer Spacer (15x21.7x10) Bearing (6002LLU) Bearing (6003LLU) Castle Nut (M12x16) Flat Washer (M12x20x2) Cotter Pin Rubber Hub Cap Flat Washer (M10x40x4) Locking Flange Nut (M10x20) Shaft Connector Rear Wheel Rim (8x5.5 AT24) Rear Tire (18x9x8) Locking Flange Nut (M10x20) Flat Washer (M14x40x5)) Flat Washer (M15x24x5) Castle Nut (M14x19) Rubber Hub Cap Cotter Pin Wheel Valve Stem Page 21 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 2 2 2 8 4 2 2 2 2 2 2 2 2 2 8 2 2 2 8 2 2 2 2 2 4 8/22/2007 Viper 90R everse Front Brakes R_18_4.jpg Fig Ref Item No. 18-1 18-1 18-2 18-2 18-3 18-7 18-8 18-9 18-10 18-11 18-12 18-13 650371 650374 650372 650375 650373 650377 650378 650379 650380 650381 650382 610078 Rev 2.0.0 Qty Req Description Front Brake Panel (LH) Front Brake Panel (RH) Front Brake Arm (LH) Front Brake Arm (RH) Front Brake Wear Indicator Front Brake Arm Cam Front Brake Shoe (Set) Brake Shoe Spring Brake Panel Felt Seal Brake Return Spring Bolt (M5 X 24) Front Brake Cable Page 22 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 2 2 2 2 2 2 2 8/22/2007 Viper 90R Reverse 2 Cycle Rear Disc Brake R_19_4.jpg Fig Ref Item No. 19-1 19-2 19-3 19-4 19-5 19-6 19-6-1 19-6-1 19-6-2 19-6-3 19-7 19-8 19-9 19-10 19-11 19-12 19-13 19-14 19-15 19-16 19-17 19-18 19-19 610141 650385 650386 650811 650395 610142 812805 610143 610010 811466 811045 610144 610145 610146 650927 750292 750314 750309 610148 650271 650396 650424 811736 Rev 2.0.0 Qty Req Description Rear Axle Bearing Seat Inner Axle Spacer Bearing (6006ZZ) Oil Seal (42x55x8] Flange Bolt (M12 X 25) Rear Disc Brake Caliper Disc Brake Pads (Standard) Disc Brake Pads (Heavy Duty) Bleeder Valve & Cap Caliper Retainer Clip Outer Axle Spacer Rear Brake Rotor Brake Rotor Mount Rear Hydraulic Brake Line Flange Bolt (M8x35) Allen Head Bolt (M10x20) Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Brake Line Clip Flange Bolt (M6 X 12) Flange Bolt (M12 X 28) Spring Washer (M8x14x2) Brake Caliper Service Kit Page 23 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 3 2 4 1 1 3 2 1 4/29/2009 Viper 90R Reverse 2 Cycle Handlebar and Levers R_20_4.jpg Fig Ref Item No. 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-7-1 20-7-2 20-7-3 20-8 20-8-1 20-8-2 20-8-3 20-8-4 20-8-5 20-9 20-10 20-10 20-11 20-12 20-13 20-14 20-15 811054 650410 650411 650412 650413 650558 610149 810561 610152 812416 610154 610151 610150 812425 650135 813213 650255 811055 813846 811056 750314 750309 610078 610013 Rev 2.0.0 Qty Req Description Handlebar Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 25) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x14) Nut (M5x8) Locking Flange Nut (M10x19) Handlebar Pad Cover Handlebar Pad Cover (Black) Handlebar Pad Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Front Brake Cable Throttle Cable Assembly Page 24 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 5/5/2009 Viper 90R everse Rear Drive Axle and Drive Chain R90R_21_4.jpg Fig Ref Item No. 21-1 21-2 21-2-1 21-2-2 21-2-3 21-2-4 21-3 21-4 21-5 21-6 21-8 650550 650551 650422 610037 650552 650255 650555 650081 811046 650417 810591 Rev 2.0.0 Qty Req Description Rear Axle Rear Sprocket 520x28T & Holder Rear Sprocket Holder Rear Sprocket (M520x28T) Stud Bolt (M10x25)) Locking Flange Nut (M10x19) Rear Axle Nut (M28x35x8) Drive Chain (520x70T) Upper Rear Chain Guard Flange Bolt (M8x30) Master Link #520 Page 25 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 4 4 2 1 1 2 1 8/22/2007 Viper 90R everse Swing Arm and Skid Plates R_22_4.jpg Fig Ref Item No. 22-1 22-1-1 22-1-2 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 811053 650273 650276 650274 650275 650417 650279 650277 650278 811047 650402 650426 650424 650966 650294 Rev 2.0.0 Qty Req Description Swing Arm Oil Containing Bushing (020) Swing Arm Chain Protector Swing Arm Spacer (20x14.1x254) Swing Arm Seal Cover (30.8x35. Flange Bolt (M8x30) Locking Flange Nut (M8x18) Swing Arm Set Bolt (M14 X 285) Locking Flange Nut (M14x25) Brake Caliper Skid Plate Flange Bolt (M8 X 12) Chain Skid Plate Spring Washer (M8x14x2) Chain Adjuster Flange Bolt (M8 X 16) Page 26 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 2 1 1 1 1 1 2 1 2 1 2 8/22/2007 Viper 90R everse Steering Shaft Connecting Rods and Knuckles R_23_4.jpg Fig Ref Item No. 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-8 23-9 23-10 23-11 23-12 23-12-1 23-12-2 23-12-3 23-12-4 23-12-5 23-13 23-13-1 23-13-2 23-13-3 23-13-4 23-13-5 23-14 23-15 811058 650430 650345 650346 650278 650279 650435 700221 700227 650438 650255 650440 610048 610054 610056 610050 610051 650441 610048 610054 610056 610050 610051 650442 650339 Rev 2.0.0 Qty Req Description Steering Shaft Oil Seal (18x32x7) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Locking Flange Nut (M14x25) Locking Flange Nut (M8x18) PU Bushing Sleeve Knuckle (LH) Knuckle (RH) Locking Flange Nut (M10x20) Locking Flange Nut (M10x19) Steering Tie Rod (LH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Tie Rod (RH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Shaft Clamp Cotter Pin (1/8 x 1) Page 27 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 5 8/22/2007 Viper 90R Reverse 2 Cycle Electrical Systems R90R_24_4.jpg Fig Ref Item No. 24-1 24-1-1 24-2 24-3-1 24-3-2 24-4 24-5 24-6 24-7 24-8 24-9 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-25 24-26 24-27 24-28 24-29 811035 650565 750173 811038 811386 650720 650332 650399 610116 610189 811033 650457 650458 650459 650946 650723 651005 610159 811039 810102 811076 811075 811154 Rev 2.0.0 1/6/2010 Qty Req Description Wiring Harness (R90R) Fuse (7A) Battery (WP5L-BS) Handlebar Switch Manual Choke Lever Ignition Key Switch (4wire) Pan Head Bolt (M5x16) Pan Head Bolt & Washer (M6x12) Bolt & Washer (M5x20) Ignition Coil C.D.I. Module (V90R) Rectifier Resistor Starter Relay Pan Head Bolt (M6x12) Foam Pad Battery Strap Horn Shift Selector Switch Backup Safety Horn Pan Head Bolt (M3x15) Nylon Lock Nut Safety Tether Switch-2005 & Up Page 28 of 31 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 90R everse Lighting Assemblies R_24a.jpg Fig Ref Item No. 24a-1 24a-1-1 24a-2 24a-2-1 24a-2-2 24a-2-3 24a-2-4 24a-2-5 24a-2-6 24a-2-7 24a-2-8 24a-3 24a-4 24a-5 24a-5-1 24a-5-2 24a-6 24a-7 24a-8 24a-9 24a-9-1 610033 610194 610170 610034 610035 610028 610030 610029 610194 610191 610192 650729 650454 610038 610031 811037 610032 750337 700344 812463 610025 Rev 2.0.0 Qty Req Description LED Assembly Self-Tapping Screw (M4x13) Head Light Set (LH & RH) Head Light Cover (LH) Head Light Cover (RH) Head Light Lens (LH) Head Light Lens (RH) Head Light Gasket Self-Tapping Screw (M4x13) Head Light Decal (LH) Head Light Decal (RH) Self Tapping Screw (M4x16) Pan Head Bolt & Washer (M6x20) Tail Light Tail Light Bulb (12Vx21/5w) Tail Light Lens Tail Light Gasket Flat Washer (M5x10x1) Lock Washer (M5x9x1) Head Light Wiring Harness Kit Head Light Bulb (12v/10w) Page 29 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 2 6 1 1 2 2 2 2 2 2 4 4 2 2 8/22/2007 Viper 90R Reverse Accessories and Manuals R_25_4.jpg Fig Ref Item No. 25-1 25-2 25-3 25-4 25-4-1 25-4-2 25-4-3 25-5 25-6 25-6-1 25-7 25-8 25-9 25-10 25-11 25-14 25-14 25-14 25-14 650728 650727 800529 811072 811070 811071 811077 610110 811163 814117 811162 610009 810009 990010 990017 813783 813784 813785 813786 Rev 2.0.0 Qty Req Description Tool Kit Tool Kit Retainer Strap Tire Pressure Gage E-TON Safety Flag (Complete) Flag & Mast Flag Holder Base Bolt & Washer (M8x16) Viper Owner's Manual Remote Control Rcv/Trnmtr Key Fob Battery Auxiliary Power Outlet Blank Key (Left Cut) Blank Key (RH Cut) Chassis Plate (RXL 50M-90R) ¼ X 3 ClrStone Fuel Filter Handlebar Grip Set (Blk/Blue) Handlebar Grip Set (Blk/Gray) Handlebar Grip Set (Blk/Ylw) Handlebar Grip Set (Blk/Red) Page 30 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12/1/2008 ETON America Kits & Accessories Viper 90Reverse 90cc Top End Kit Remote Control Stop! Part No. Part No. 810790 811163 Auxiliary Power Supply Part No. 811162 $19.95 Chassis Protection Plate Safety Tether Switch Part No. 990010 Part No. 811154 Wide Open! Full Throttle! Viper 90Reverse ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303 Phone: 864-278-9585 Fax: 864-278-9590 E-mail: parts@etonamerica.com Copyright ©2008-2009 ETON America, all rights reserved. Quality Time! ETON America Copyright ©2008-2009 ETON America, all rights reserved.
Similar documents
RXL-50 Parts Mnl - Get 2 It Sales, LLC
Copyright ©2008-2009 ETON America, all rights reserved.
More informationParts Manual - Get 2 It Sales, LLC
Crankshaft Woodruff Key Radial Ball Bearing (6204) Oil Seal LH [20x42/43x8/9] Oil Seal RH Collar (M15x20x12) Piston 50cc Piston Wrist Pin Piston Ring (Set of 2) Circle-Clip (Pair) Connecting Rod Be...
More informationMatrix R4-150 - Dr X Media.Com
engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this pu...
More informationBandag Communication Materials Catalogue 2013-2014
BDR-as .................................................................................................................................................................................................
More informationBA90 Fym Baja 90cc Atv Shifter VIN PREFIX (LE8S)
PARTS AND PRICES ARE SUBJECT TO CHANGE
More information