ETON America PARTS CATALOG

Transcription

ETON America PARTS CATALOG
ETON America
PARTS CATALOG
Viper 90R everse
Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have
engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON
America can not be held liable for errors or typographical errors in this publication.
Copyright ©2008-2009 ETON America, all rights reserved.
Copyright ©2008-2009 ETON America, all rights reserved.
Table of Contents
Viper 90R everse
PrdImg:
Figure No.
01
02
03
04
05
06
07
08
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
30
\\Server3\EASrv3dt
Content ReferHnce
Top End Crankshaft and Piston
Cooling Fan and Engine Shroud
Air Filter
Carburetor
Crankcase and Oil Pump
Transmission
Kick Starter and Starter Clutch
CVT Driven Pulley
AC Generator and Starter Motor
Exhaust System and Engine
Frame
Front Bumper A Arms and Footrest Bar
Body Covers and Trim
Fuel and Oil Tanks
Front Rear Suspension
Front Rear Wheels and Tires
Front Brakes
Rear Disc Brake
Handlebar and Levers
Rear Drive Axle and Drive Chain
Swing Arm and Skid Plates
Steering Shaft Connecting Rods and Knuckles
Electrical Systems
Accessories
Viper Maintenance Parts Kit
Copyright ©2008-2009 ETON America, all rights reserved.
Copyright ©2008-2009 ETON America, all rights reserved.
Viper 90R everse
Top End Crankshaft and Piston
R_01_4.jpg
Fig Ref
Item No.
1-1
1-1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-13
1-16
1-17
1-18
1-19
1-20
1-21
650475
650110
650111
650112
650113
650476
650477
650478
650479
650652
650653
650138
650136
650137
650103
650107
650470
650471
650472
650473
650651
810790
Rev 2.0.0
Qty
Req
Description
Crankshaft 90cc
Woodruff Key
Radial Ball Bearing
Oil Seal LH
Oil Seal RH
Collar
Piston 90cc
Piston Wrist Pin 90cc
Piston Ring (Set of 2) 90cc
Circle-Clip (Pair)
Connecting Rod Bearing
Circle-Clip
Pump Drive Gear
Dowel Pin
Spark Plug NGK (BPR7HS)
Flange Nut (M7x15)
Cylinder Head 90cc
Cylinder Head Gasket 90cc
Cylinder 90cc
Cylinder Base Gasket
Stud Bolt (M7x125)
90cc Top End Kit
Page 1 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
2
1
1
1
1
1
1
2
1
2
1
1
1
4
1
1
1
1
4
1
8/22/2007
Viper 90R everse
Cooling Fan and Engine Shroud
R_02_4.jpg
Fig Ref
Item No.
2-1
2-2
2-3
2-3-2
2-3-3
2-3-4
2-4
2-5
2-6
2-7
2-8
2-9
650654
650121
650122
810532
650131
650132
650123
811080
650655
650126
650127
650128
Rev 2.0.0
Qty
Req
Description
Cylinder Air Shroud
Rubber Mount Block
Fan Cover (Black)
Fan Cover Plate (Black)
Self Taping Screw (M5x16)
Flat Washer (M5x18x1)
Pan Head Bolt & Washer (M6x20)
Self Tapping Screw (M6x40)
Fan
O-Ring
Pan Head Bolt & Washer (M6x16)
Deflector
Page 2 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
1
1
1
1
2
1
1
1
3
1
8/22/2007
Viper 90R everse
Air Filter
R_03_4.jpg
Fig Ref
Item No.
3-1
3-1-1
3-1-2
3-1-3
3-2
650144
650145
650146
610190
700359
Rev 2.0.0
Qty
Req
Description
Air Cleaner Assembly
Air Cleaner Element
Seal
Tube Clip
Socket Bolt & Washer (M6x20)
Page 3 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
2
8/22/2007
Viper 90R everse
Carburetor
R_04_4.jpg
Fig Ref
4-1
4-2
4-4
4-5
4-5-1
4-5-2
4-5-3
4-5-4
4-6
4-9
4-10
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
10-12
04-NP
04-NP
04-NP
Rev 2.0.0
Item No.
650140
650141
650142
610205
610197
650987
650012
651011
650143
610198
810531
811089
810409
610401
610400
610405
610406
610407
812390
812399
610404
812401
812402
810410
811092
810408
Description
Reed Valve
Reed Valve Gasket
Intake Manifold
Carburetor (Manual Choke 90cc)
Manual Choke 50/70/90cc
Carburetor Bowl Bolt
Oil Check Valve
Intake Cap
Flange Bolt (M6x20)
Manual Choke Cable
Carburetor Kit (70cc & 90cc)
Pilot Jet #20
Main Jet #85
Jet Needle (*3CR4)
Needle Jet (*681 E-3)
Bowl Gasket
Carburetor Float
Carburetor Bowl Drain Bolt
Air Adjustment Screw
Throttle Adjustment Screw
Float Valve Needle
Needle Valve Seat
Throttle Valve
Main Jet #80
Main Jet #88
Main Jet #90
Page 4 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
1
1
1
1
4
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8/22/2007
Viper 90R everse
Crankcase and Oil Pump
R90R_05_4.jpg
Fig Ref
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
5-25
5-26
Rev 2.0.0
Item No.
811157
650150
650166
650165
650168
650167
650139
650064
811001
650139
650153
650154
650169
650170
650171
650562
650157
650158
650161
650063
650163
650164
650656
810539
650065
650220
Description
Crankcase 90R (LH)
Rear Shock Absorber Bushing
Oil Filler Plug O-Ring (13.8x2
Oil Filler Plug
Flat Washer (M7x12x1)
Flange Bolt (M8x16)
Rubber Plug
Pan Head Bolt (M6x22)
Crankcase (RH)
Rubber Plug
Dowel Pin (10x14)
Pan Head Bolt (M6x35)
Retainer Plate
Pan Head Bolt (M6x12)
Crankcase Cover Gasket (RH)
Crankcase Cover (LH)
Crankcase Cover Gasket (LH)
Dowel Pin (M10x14)
Dowl Pin (8x31)
Plate
Pan Head Bolt (M6x25)
Pan Head Bolt (M6x65)
C.V.T. Filter Element
Crankcase Air Filter Guide
Nut (M6x11)
Circle-Clip (45.5x17.5)
Page 5 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
1
1
1
1
1
1
2
1
1
2
8
1
1
1
1
1
2
1
1
8
1
1
1
3
1
8/22/2007
Viper 90R everse
Crankcase and Oil Pump
R90R_05_4.jpg
Fig Ref
Item No.
5-27
5-28
5-29
5-30
651012
650486
650135
811310
Rev 2.0.0
Qty
Req
Description
Crankcase Cover
Oil Pump 90cc
Pan Head Bolt (M5x14)
Clear_line Oil Pump Lines
Page 6 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
2
1
8/22/2007
Viper 90R everse
Transmission
R90Rx_06_4.jpg
Fig Ref
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-23
6-23-1
6-23-2
6-23-3
Rev 2.0.0
Item No.
811014
650213
811021
750388
811023
650214
811024
650217
650221
650219
650218
650220
650222
650223
650507
650225
650226
811160
811025
811036
650143
811026
650151
650991
650992
610190
Description
Transmission Cover
Radial Ball Bearing
Counter Shaft
Bearing (62020)
Gear Shift Shaft
Flat Washer (M11x21x1)
Final Drive Shaft
Needle Bearing
Circle-Clip (34.4x1.2)
Oil Seal (25x35x6)
Bearing (6004LLUA)
Circle-Clip (45.5x17.5)
Flat Washer (M20x25x1)
Circle-Clip #20
Drive Chain Sprocket (520x15T)
Sprocket Plate
Bolt (M6x10)
Shift Fork Rod Guide
Shift Fork
Shift Motor
Flange Bolt (M6x20)
Gear Shift Drum
Breather Hose
Breather Joint
Breather Hose
Tube Clip
Page 7 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
8/22/2007
Viper 90R everse
Transmission
R90Rx_06_4.jpg
Fig Ref
6-24
6-25
6-26
6-27
6-28
6-29
6-30
6-31
6-32
6-33
6-34
6-35
6-36
6-37
6-38
6-39
6-40
6-41
6-42
6-43
6-44
6-45
6-46-1
6-46-2
6-46-3
6-46-4
Rev 2.0.0
Item No.
800126
800125
800124
800123
811018
811027
811087
811032
811030
811029
811086
811031
811081
811085
811028
650158
650150
800494
811078
811079
800109
811019
811015
811040
811041
811016
Description
Ball Bearing
Fixed Catch Spring
Flat Washer (M14x21x1)
Flange Bolt (M14x20)
Transmission Cover Gasket
Shift Shaft Return Spring
Circle Clip
Driven Arm
Gear Shaft (B)
Gear (B)
Circle Clip
Connecting Plate
Flat Washer (M4x9x1)
Circle Clip
Gear (A)
Dowel Pin (M10x14)
Rear Shock Absorber Bushing
Ignition Coil Wire Clamp
Pan Head Bolt (M6x30)
Pan Head Bolt (M6x40)
Dowel Pin (8x14)
Transmission Side Cover Gasket
Transmission Side Cover
Shift Switch
Shift Sensor Wire Harness
Dust Cover (A)
Page 8 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
8
1
2
1
1
4
1
1
8/22/2007
Viper 90R everse
Transmission
R90Rx_06_4.jpg
Fig Ref
Item No.
6-46-5
6-47
6-48
811017
650154
650164
Rev 2.0.0
Qty
Req
Description
Dust Cover (B)
Pan Head Bolt (M6x35)
Pan Head Bolt (M6x65)
Page 9 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
8/22/2007
Viper 90R everse
Kick Starter and Starter Clutch
R90R_07_4.jpg
Fig Ref
Item No.
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-14
7-15
7-16
7-17
7-18
650187
650188
650189
650190
650191
651007
610136
650180
650179
650178
810533
650494
650194
650184
650495
650658
650185
610201
Rev 2.0.0
Qty
Req
Description
Kick Starter Spindle
Torsion Spring
Solid Bushing
Flat Washer (M15x29x1)
Circle-Clip
Kick Starter Shaft Rubber Cap
Kick Starter Crank
Flat Washer (M56x75x1)
Boss Gear
Needle Bearing
Starter Wheel
Starter Clutch
Kick Pinion Gear
Flat Washer (M7x15x1)
Starter Motor Reduction Gear
Idle Gear Shaft
Reduction Gear Retainer Plate
Pan Head Bolt & Washer (M6x14)
Page 10 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
8/22/2007
Viper 90R everse
CVT Driven Pulley
R_08_4.jpg
Fig Ref
Item No.
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-7-1
8-7-2
8-7-3
8-8
8-9
8-10
8-11
8-11-1
8-11-2
8-12
8-13
8-14
8-15
8-16
8-17
8-18
8-19
811022
811082
650197
650198
650199
650200
650498
811531
811528
811530
650202
650203
650204
650500
811525
811527
650501
650207
650502
650503
650210
650211
811020
811127
Rev 2.0.0
Qty
Req
Description
Drive Shaft
Flat Washer (M5x18x1)
Pan Head Bolt (M6x10)
Circle-Clip
Radial Ball Bearing 6003
Oil Seal (17x28x5.5)
Secondary Drive Pulley
Drive Clutch Drum
Drive Clutch Assembly
Drive Face Spring
Flange Nut (M10x22)
Radial Ball Bearing
O-Ring
Drive Clutch Sliding Face
Clutch Rollers 7.5g (Set 6)
Slide Retainer Clips (Set 3)
Collar
V-Belt
Primary Fixed Sheave
Kick Starter Ratchet
Conical Washer (M10x22)
Hex Nut (M10x16x1.25)
Drive Face Washer
Flat Washer (M12x16x1
Page 11 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8/22/2007
Viper 90R everse
AC Generator and Starter Motor
R_10_4.jpg
Fig Ref
Item No.
10-1
10-2
10-3
10-4
10-5
10-6
10-6-1
10-7
10-8
811544
811551
650509
650510
650238
650511
811034
650143
650660
Rev 2.0.0
Qty
Req
Description
AC Generator
Flywheel
Flat Washer (M13x25x2))
Flange Nut (M12x22)
Pan Head Bolt (M6x16)
Starter Motor
Starter Motor Brushes (Pair)
Flange Bolt (M6x20)
Fly Wheel Puller Tool
Page 12 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
2
1
1
2
1
8/22/2007
Viper 90R Reverse 2 Cycle
Front Bumper A Arms and Footrest Bar
R_13_4.jpg
Fig Ref
Item No.
13-1
13-1-2
13-1-3
13-1-4
13-2
13-2-2
13-2-3
13-2-4
13-3
13-4
13-5
13-6
13-7
13-8
13-9
13-9-1
13-10
13-11
13-11-2
13-12
13-13
13-14
13-15
610046
650253
650283
650282
610047
650253
650283
650282
650285
650286
650287
650255
650289
650290
811051
610066
650244
610058
610066
650294
610064
610065
650271
Rev 2.0.0
10/8/2009
Qty
Req
Description
A-Arm (LH) Silver
Bushing
Oil Containing Bushing (17)
Oil Containing Bushing (015.5)
A-Arm (RH) Silver
Bushing
Oil Containing Bushing (17)
Oil Containing Bushing (015.5)
Dust Cover
Dust Seal
Flange Bolt (M10x48)
Locking Flange Nut (M10x19)
Grease Zerk
Grease Zerk Cap
Footrest Support
Rubber Plug
Flange Bolt (M10x22)
Front Bumper Bar (Silver)
Rubber Plug
Flange Bolt (M8 X 16)
Footrest Rear Guard Bar (LH)
Footrest Rear Guard Bar (RH)
Flange Bolt (M6 X 12)
Page 15 of 31
1
2
1
1
1
2
1
1
2
2
4
4
2
2
1
4
4
1
4
2
1
1
6
©2008-2009 US ServTec LLC. all rights reserved.
Viper 90R everse
Frame
R90R_12_4.jpg
Fig Ref
Item No.
12-1
12-2
12-3
12-4
12-5
12-6
12-7
12-8
12-9
12-10
12-11
12-12
12-13
12-12
12-15
12-16
12-17
12-18
12-19
12-20
12-21
12-23
610041
650967
650248
650251
650252
650254
650265
700320
650256
650253
650250
800504
610042
610043
610044
610045
650307
650271
811043
650294
650306
811011
Rev 2.0.0
Qty
Req
Description
Viper Frame
Bearing (6002ZZ)
Circle-Clip
Engine Set Bolt (M10 X 85)
Engine Suspension Bracket
Engine Set Bolt (M10 X 115)
Flat Washer (M11x28x1)
Locking Flange Nut (M10)
Flange Bolt (M8 X 36)
Bushing
Rubber Damper (37 X 13 X 23)
Locking Flange Nut (M6x11)
Rear Fender Bracket (LH)
Rear Fender Bracket (RH)
Front Fender Bracket (LH)
Front Fender Bracket (RH)
Pan Head Bolt (M6 x 23)
Flange Bolt (M6 X 12)
Side Chain Shield
Flange Bolt (M8 X 16)
MFD Label
Heat Shield Washer (M15x28x2)
Page 14 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
2
1
2
2
2
2
2
4
1
1
1
1
4
8
1
2
1
1
8/22/2007
Viper 90R everse
Front Bumper A Arms and Footrest Bar
R_13_4.jpg
Fig Ref
Item No.
13-1
13-1-2
13-1-3
13-1-4
13-2
13-2-2
13-2-3
13-2-4
13-3
13-4
13-5
13-6
13-7
13-8
13-9
13-9-1
13-10
13-11
13-11-2
13-12
13-13
13-14
13-15
610046
650253
650283
650282
610047
650253
650283
650282
650285
650286
650287
650255
650289
650290
811051
610066
650244
610058
610066
650294
610064
610065
650271
Rev 2.0.0
Qty
Req
Description
A-Arm (LH) Silver
Bushing
Oil Containing Bushing (17)
Oil Containing Bushing (015.5)
A-Arm (RH) Silver
Bushing
Oil Containing Bushing (17)
Oil Containing Bushing (015.5)
Dust Cover
Dust Seal
Flange Bolt (M10x48)
Locking Flange Nut (M10x19)
Grease Zerk
Grease Zerk Cap
Footrest Support
Rubber Plug
Flange Bolt (M10x22)
Front Bumper Bar (Silver)
Rubber Plug
Flange Bolt (M8 X 16)
Footrest Rear Guard Bar (LH)
Footrest Rear Guard Bar (RH)
Flange Bolt (M6 X 12)
Page 15 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
1
1
1
2
1
1
2
2
4
4
2
2
1
4
4
1
4
2
1
1
6
8/22/2007
Viper 90R everse
Body Covers and Trim
R90R_14_4.jpg
Fig Ref
14-1
14-1
14-1
14-1
14-2
14-2
14-2
14-2
14-3
14-3
14-3
14-3
14-4
14-4
14-4
14-4
14-5
14-6
14-8
14-8
14-8
14-8
14-9
14-10
14-11
14-12
Rev 2.0.0
Item No.
610087
610085
610086
610300
610095
610093
610094
610301
610081
610079
610080
610302
610084
610082
610083
610303
610106
811065
610090
610088
610089
610307
610060
610062
750270
610179
Description
Front Body Cover (Blue)
Front Body Cover (Yellow)
Front Body Cover (Red)
Front Body Cover (Black)
Rear Body Cover (Blue)
Rear Body Cover (Yellow)
Rear Body Cover (Red)
Rear Body Cover (Black)
Front Fender Panel (LH-Blue)
Front Fender Panel (LH-Yellow)
Front Fender Panel (LH-Red)
Front Fender Panel (LH-Black)
Front Fender Panel (RH-Blue)
Front Fender Panel (RH-Yellow)
Front Fender Panel (RH-Red)
Front Fender Panel (RH-Black)
Tire Pressure Label
Warning Label (Y12)
Front Grill Panel (Blue)
Front Grill Panel (Yellow)
Front Grill Panel (Red)
Front Grill Panel (Black)
Front Grill Screen
Grill Screen Fastener
E-TON Logo Emblem (Silver)
Viper Frnt Body Grph (Ylw/LH)
Page 16 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
8/22/2007
Viper 90R everse
Body Covers and Trim
R90R_14_4.jpg
Fig Ref
14-12
14-13
14-13
14-14
14-14
14-14
14-14
14-15
14-15
14-15
14-15
14-16
14-16
14-16
14-16
14-17
14-18
14-19
14-20
14-21
14-22
14-23
14-24
14-25
14-26
14-27
Rev 2.0.0
Item No.
610180
610181
610182
811062
811060
811061
811059
610100
610098
610099
610304
610103
610101
610102
610305
610096
610097
650262
650901
610118
800504
650943
800374
650994
650311
610104
Description
Viper Frnt Body Grph (Red/LH)
Viper Frnt Body Grph (Ylw/RH)
Viper Frnt Body Grph (Red/RH)
Handlebar Cover (Blue)
Handlebar Cover (Yellow)
Handlebar Cover (Red)
Handlebar Cover (Black)
Rear Fender Panel (LH-Blue)
Rear Fender Panel (LH-Yellow)
Rear Fender Panel (LH-Red)
Rear Fender Panel (LH-Black)
Rear Fender Panel (RH-Blue)
Rear Fender Panel (RH-Yellow)
Rear Fender Panel (RH-Red)
Rear Fender Panel (RH-Black)
Foot Rest Cover/Guard (LH)
Foot Rest Cover/Guard (RH)
Bolt Washer & Nut (M6x18)
Bolt & Washer (M6x20)
Pan Head Bolt (M6x20)
Locking Flange Nut (M6x11)
Button Head Bolt (M6x18)
Plastic Fastener
Warning Label (Muffler)
Pan Head Bolt (M6x12)
Warning Label
Page 17 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
Qty
Req
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
2
8
12
4
2
1
2
1
8/22/2007
Viper 90R everse
Body Covers and Trim
R90R_14_4.jpg
Fig Ref
Item No.
14-28
14-29
14-31
14-31
14-32
14-32
14-33
14-34
14-35
14-36
14-37
14-38
14-39
14-40
14-40
14-41
14-NP
14-NP
650303
811066
610185
610186
610187
610188
610183
610184
811183
811068
811042
650729
810244
610172
610173
610092
811192
811194
Rev 2.0.0
Qty
Req
Description
Warning Label (Passanger-Y12)
Viper 90R Graphic
Viper Rear Body Grph (Ylw/LH)
Viper Rear Body Grph (Red/LH)
Viper Rear Body Grph (Ylw/RH)
Viper Rear Body Grph (Red/RH)
Viper Rear Fender Graphic (LH)
Viper Rear Fender Graphic (RH)
Viper 90R Reverse Graphic (LH)
Viper 90R Reverse Graphic (RH)
Indicator Light Panel
Self Tapping Screw (M4x16)
Gear Shifting Warning Label
Viper Seat (Blk/Ylw)
Viper Seat (Blk/Red)
Seat Latch
RXL90R Grph Kit (.05 Frnt Ylw)
RXL90R Grph Kit ('05 Rear Ylw)
Page 18 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
8/22/2007
Viper 90R Reverse 2 Cycle
Fuel and Oil Tanks
R90R_15_4.jpg
Fig Ref
Item No.
15-1
15-2
15-3
15-4
15-5
15-5
15-6
15-6-1
15-7
15-7-1
15-7-2
15-7-3
15-7-4
15-8
15-8-1
15-8-2
15-9
15-9-1
15-9-2
15-10
15-11
15-12
15-13
15-14
15-15
15-16
811063
650323
650901
750334
811005
811050
650327
650853
650328
800002
610008
610006
610007
811006
610008
610011
811007
610008
610011
650331
650332
650862
610138
811003
650453
811069
Rev 2.0.0
9/16/2010
Qty
Req
Description
Oil Tank (PMX)
Oil Tank Cap
Bolt & Washer (M6x20)
Nut (M6x10)
Fuel Tank (Plastic)
Fuel Tank (Metal)
Fuel Tank Cap
Breather Tube
Fuel Filter & Lines
Fuel Filter Element
Fuel Line Clip - A
Fuel line - A
Fuel Line - B
Primary Fuel Line
Fuel Line Clip - A
Fuel Line Clip - B
Reserve Fuel Line
Fuel Line Clip - A
Fuel Line Clip - B
Fuel Petcock
Pan Head Bolt (M5x16)
Fuel Cap Neck Seal
Oil Tank Sending Unit
Oil Tank Bracket
Pan Head Bolt & Washer (M6x16)
Premix Warning Tag
Page 19 of 31
1
1
4
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
©2008-2009 US ServTec LLC. all rights reserved.
Viper 90R everse
Front Rear Suspension
R_16_4.jpg
Fig Ref
Item No.
16-1
16-2
16-3
16-4
16-5
16-6
610068
650997
750375
650036
650339
750318
Rev 2.0.0
Qty
Req
Description
Front Shock Absorber (Silver)
Pin Hole Bolt (M10 X 40)
Locking Flange Nut (M10x19)
Rear Shock Absorber
Cotter Pin (1/8 x 1)
Hair Pin Cotter
Page 20 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
2
6
4
1
5
1
8/22/2007
Viper 90R everse
Front Rear Wheels and Tires
R_17_4.jpg
Fig Ref
Item No.
17-1
17-2
17-3
17-3-1
17-4
17-5
17-6
17-7
17-8
17-9
17-10
17-11
17-12
17-13
17-14
17-15
17-16
17-18
17-19
17-20
17-21
17-22
17-23
17-24
17-25
610163
650537
650538
610040
650345
650346
650347
650999
750385
650350
610139
811084
650353
650354
650961
650698
610140
610160
650961
650368
650363
650362
650353
811084
811000
Rev 2.0.0
Qty
Req
Description
Front Tire (18x7x8)
Wheel Rim (8x5.5 AT26)
Front Brake Drum
Stub Bolt (M10x33)
Oil Seal (22x35x7)
Inner Spacer (15x21.7X15)
Outer Spacer (15x21.7x10)
Bearing (6002LLU)
Bearing (6003LLU)
Castle Nut (M12x16)
Flat Washer (M12x20x2)
Cotter Pin
Rubber Hub Cap
Flat Washer (M10x40x4)
Locking Flange Nut (M10x20)
Shaft Connector
Rear Wheel Rim (8x5.5 AT24)
Rear Tire (18x9x8)
Locking Flange Nut (M10x20)
Flat Washer (M14x40x5))
Flat Washer (M15x24x5)
Castle Nut (M14x19)
Rubber Hub Cap
Cotter Pin
Wheel Valve Stem
Page 21 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
2
2
2
8
4
2
2
2
2
2
2
2
2
2
8
2
2
2
8
2
2
2
2
2
4
8/22/2007
Viper 90R everse
Front Brakes
R_18_4.jpg
Fig Ref
Item No.
18-1
18-1
18-2
18-2
18-3
18-7
18-8
18-9
18-10
18-11
18-12
18-13
650371
650374
650372
650375
650373
650377
650378
650379
650380
650381
650382
610078
Rev 2.0.0
Qty
Req
Description
Front Brake Panel (LH)
Front Brake Panel (RH)
Front Brake Arm (LH)
Front Brake Arm (RH)
Front Brake Wear Indicator
Front Brake Arm Cam
Front Brake Shoe (Set)
Brake Shoe Spring
Brake Panel Felt Seal
Brake Return Spring
Bolt (M5 X 24)
Front Brake Cable
Page 22 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
2
2
2
2
2
2
2
2
8/22/2007
Viper 90R Reverse 2 Cycle
Rear Disc Brake
R_19_4.jpg
Fig Ref
Item No.
19-1
19-2
19-3
19-4
19-5
19-6
19-6-1
19-6-1
19-6-2
19-6-3
19-7
19-8
19-9
19-10
19-11
19-12
19-13
19-14
19-15
19-16
19-17
19-18
19-19
610141
650385
650386
650811
650395
610142
812805
610143
610010
811466
811045
610144
610145
610146
650927
750292
750314
750309
610148
650271
650396
650424
811736
Rev 2.0.0
Qty
Req
Description
Rear Axle Bearing Seat
Inner Axle Spacer
Bearing (6006ZZ)
Oil Seal (42x55x8]
Flange Bolt (M12 X 25)
Rear Disc Brake Caliper
Disc Brake Pads (Standard)
Disc Brake Pads (Heavy Duty)
Bleeder Valve & Cap
Caliper Retainer Clip
Outer Axle Spacer
Rear Brake Rotor
Brake Rotor Mount
Rear Hydraulic Brake Line
Flange Bolt (M8x35)
Allen Head Bolt (M10x20)
Brake Hose Union Bolt M10x21
Flat Washer (M10x12x1)
Brake Line Clip
Flange Bolt (M6 X 12)
Flange Bolt (M12 X 28)
Spring Washer (M8x14x2)
Brake Caliper Service Kit
Page 23 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
3
2
4
1
1
3
2
1
4/29/2009
Viper 90R Reverse 2 Cycle
Handlebar and Levers
R_20_4.jpg
Fig Ref
Item No.
20-1
20-2
20-3
20-4
20-5
20-6
20-7
20-7-1
20-7-2
20-7-3
20-8
20-8-1
20-8-2
20-8-3
20-8-4
20-8-5
20-9
20-10
20-10
20-11
20-12
20-13
20-14
20-15
811054
650410
650411
650412
650413
650558
610149
810561
610152
812416
610154
610151
610150
812425
650135
813213
650255
811055
813846
811056
750314
750309
610078
610013
Rev 2.0.0
Qty
Req
Description
Handlebar
Handlebar Grip
Handlebar Clamp (Bottom)
Handlebar Clamp Cap (LH)
Handlebar Clamp Cap (RH)
Socket Bolt (M6 X 25)
Brake Master Cylinder & Lever
Brake Lever (LH)
Brake Switch Assembly
Master Cylinder Bottom Clamp
Front Brake Lever (RH)
Lever, (only-RH)
Throttle Lever (RH)
Throttle Cover Assembly
Pan Head Bolt (M5x14)
Nut (M5x8)
Locking Flange Nut (M10x19)
Handlebar Pad Cover
Handlebar Pad Cover (Black)
Handlebar Pad
Brake Hose Union Bolt M10x21
Flat Washer (M10x12x1)
Front Brake Cable
Throttle Cable Assembly
Page 24 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
5/5/2009
Viper 90R everse
Rear Drive Axle and Drive Chain
R90R_21_4.jpg
Fig Ref
Item No.
21-1
21-2
21-2-1
21-2-2
21-2-3
21-2-4
21-3
21-4
21-5
21-6
21-8
650550
650551
650422
610037
650552
650255
650555
650081
811046
650417
810591
Rev 2.0.0
Qty
Req
Description
Rear Axle
Rear Sprocket 520x28T & Holder
Rear Sprocket Holder
Rear Sprocket (M520x28T)
Stud Bolt (M10x25))
Locking Flange Nut (M10x19)
Rear Axle Nut (M28x35x8)
Drive Chain (520x70T)
Upper Rear Chain Guard
Flange Bolt (M8x30)
Master Link #520
Page 25 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
4
4
2
1
1
2
1
8/22/2007
Viper 90R everse
Swing Arm and Skid Plates
R_22_4.jpg
Fig Ref
Item No.
22-1
22-1-1
22-1-2
22-2
22-3
22-4
22-5
22-6
22-7
22-8
22-9
22-10
22-11
22-12
22-13
811053
650273
650276
650274
650275
650417
650279
650277
650278
811047
650402
650426
650424
650966
650294
Rev 2.0.0
Qty
Req
Description
Swing Arm
Oil Containing Bushing (020)
Swing Arm Chain Protector
Swing Arm Spacer (20x14.1x254)
Swing Arm Seal Cover (30.8x35.
Flange Bolt (M8x30)
Locking Flange Nut (M8x18)
Swing Arm Set Bolt (M14 X 285)
Locking Flange Nut (M14x25)
Brake Caliper Skid Plate
Flange Bolt (M8 X 12)
Chain Skid Plate
Spring Washer (M8x14x2)
Chain Adjuster
Flange Bolt (M8 X 16)
Page 26 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
1
1
2
1
1
1
1
1
2
1
2
1
2
8/22/2007
Viper 90R everse
Steering Shaft Connecting Rods and Knuckles
R_23_4.jpg
Fig Ref
Item No.
23-1
23-2
23-3
23-4
23-5
23-6
23-7
23-8
23-9
23-10
23-11
23-12
23-12-1
23-12-2
23-12-3
23-12-4
23-12-5
23-13
23-13-1
23-13-2
23-13-3
23-13-4
23-13-5
23-14
23-15
811058
650430
650345
650346
650278
650279
650435
700221
700227
650438
650255
650440
610048
610054
610056
610050
610051
650441
610048
610054
610056
610050
610051
650442
650339
Rev 2.0.0
Qty
Req
Description
Steering Shaft
Oil Seal (18x32x7)
Oil Seal (22x35x7)
Inner Spacer (15x21.7X15)
Locking Flange Nut (M14x25)
Locking Flange Nut (M8x18)
PU Bushing Sleeve
Knuckle (LH)
Knuckle (RH)
Locking Flange Nut (M10x20)
Locking Flange Nut (M10x19)
Steering Tie Rod (LH)
Stud Bolt (M10x195)
Tie Rod End (LH)
Tie Rod End (RH)
Nut (RH) (M10x16)
Nut (LH) (M10x16)
Steering Tie Rod (RH)
Stud Bolt (M10x195)
Tie Rod End (LH)
Tie Rod End (RH)
Nut (RH) (M10x16)
Nut (LH) (M10x16)
Steering Shaft Clamp
Cotter Pin (1/8 x 1)
Page 27 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
1
2
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2
5
8/22/2007
Viper 90R Reverse 2 Cycle
Electrical Systems
R90R_24_4.jpg
Fig Ref
Item No.
24-1
24-1-1
24-2
24-3-1
24-3-2
24-4
24-5
24-6
24-7
24-8
24-9
24-10
24-11
24-12
24-13
24-14
24-15
24-16
24-25
24-26
24-27
24-28
24-29
811035
650565
750173
811038
811386
650720
650332
650399
610116
610189
811033
650457
650458
650459
650946
650723
651005
610159
811039
810102
811076
811075
811154
Rev 2.0.0
1/6/2010
Qty
Req
Description
Wiring Harness (R90R)
Fuse (7A)
Battery (WP5L-BS)
Handlebar Switch
Manual Choke Lever
Ignition Key Switch (4wire)
Pan Head Bolt (M5x16)
Pan Head Bolt & Washer (M6x12)
Bolt & Washer (M5x20)
Ignition Coil
C.D.I. Module (V90R)
Rectifier
Resistor
Starter Relay
Pan Head Bolt (M6x12)
Foam Pad
Battery Strap
Horn
Shift Selector Switch
Backup Safety Horn
Pan Head Bolt (M3x15)
Nylon Lock Nut
Safety Tether Switch-2005 & Up
Page 28 of 31
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
©2008-2009 US ServTec LLC. all rights reserved.
Viper 90R everse
Lighting Assemblies
R_24a.jpg
Fig Ref
Item No.
24a-1
24a-1-1
24a-2
24a-2-1
24a-2-2
24a-2-3
24a-2-4
24a-2-5
24a-2-6
24a-2-7
24a-2-8
24a-3
24a-4
24a-5
24a-5-1
24a-5-2
24a-6
24a-7
24a-8
24a-9
24a-9-1
610033
610194
610170
610034
610035
610028
610030
610029
610194
610191
610192
650729
650454
610038
610031
811037
610032
750337
700344
812463
610025
Rev 2.0.0
Qty
Req
Description
LED Assembly
Self-Tapping Screw (M4x13)
Head Light Set (LH & RH)
Head Light Cover (LH)
Head Light Cover (RH)
Head Light Lens (LH)
Head Light Lens (RH)
Head Light Gasket
Self-Tapping Screw (M4x13)
Head Light Decal (LH)
Head Light Decal (RH)
Self Tapping Screw (M4x16)
Pan Head Bolt & Washer (M6x20)
Tail Light
Tail Light Bulb (12Vx21/5w)
Tail Light Lens
Tail Light Gasket
Flat Washer (M5x10x1)
Lock Washer (M5x9x1)
Head Light Wiring Harness Kit
Head Light Bulb (12v/10w)
Page 29 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
2
1
1
1
1
1
2
6
1
1
2
2
2
2
2
2
4
4
2
2
8/22/2007
Viper 90R Reverse
Accessories and Manuals
R_25_4.jpg
Fig Ref
Item No.
25-1
25-2
25-3
25-4
25-4-1
25-4-2
25-4-3
25-5
25-6
25-6-1
25-7
25-8
25-9
25-10
25-11
25-14
25-14
25-14
25-14
650728
650727
800529
811072
811070
811071
811077
610110
811163
814117
811162
610009
810009
990010
990017
813783
813784
813785
813786
Rev 2.0.0
Qty
Req
Description
Tool Kit
Tool Kit Retainer Strap
Tire Pressure Gage
E-TON Safety Flag (Complete)
Flag & Mast
Flag Holder Base
Bolt & Washer (M8x16)
Viper Owner's Manual
Remote Control Rcv/Trnmtr
Key Fob Battery
Auxiliary Power Outlet
Blank Key (Left Cut)
Blank Key (RH Cut)
Chassis Plate (RXL 50M-90R)
¼ X 3 ClrStone Fuel Filter
Handlebar Grip Set (Blk/Blue)
Handlebar Grip Set (Blk/Gray)
Handlebar Grip Set (Blk/Ylw)
Handlebar Grip Set (Blk/Red)
Page 30 of 30
Copyright ©2008-2009 ETON America, all rights reserved.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12/1/2008
ETON America
Kits & Accessories
Viper 90Reverse
90cc
Top End
Kit
Remote
Control
Stop!
Part No.
Part No.
810790
811163
Auxiliary
Power
Supply
Part No.
811162
$19.95
Chassis Protection
Plate
Safety
Tether
Switch
Part No.
990010
Part No.
811154
Wide Open!
Full Throttle!
Viper 90Reverse
ETON America, LLC.
7092 Howard Street
Unit - F
Spartanburg, SC 29303
Phone: 864-278-9585
Fax: 864-278-9590
E-mail: parts@etonamerica.com
Copyright ©2008-2009 ETON America, all rights reserved.
Quality Time!
ETON America
Copyright ©2008-2009 ETON America, all rights reserved.

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