ETON America PARTS CATALOG
Transcription
ETON America PARTS CATALOG
ETON America PARTS CATALOG Viper 70 Parts and drawing are subject to change without notice. ETON America reserves the right to substitute parts that have engineering changes that can alter the appearance of the part but performs the same function as the original parts. ETON America can not be held liable for errors or typographical errors in this publication. Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Table of Contents Viper 70 PrdImg: Figure No. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 30 \\Server3\EASrv3dt Content ReferHnce Top End Crankshaft and Piston Cooling Fan and Engine Shroud Air Filter Carburetor Crankcase Case Cover and Oil Pump Transmission Kick Starter and Starter Clutch CVT Driven Pulley Engine AC Generator and Starter Motor Exhaust Muffler Type SA Frame Front Bumper A Arms and Footrest Bar Body Covers and Seat Fuel Tank and Oil Tank Front Rear Suspension Front Rear Wheels and Tires Front Brakes Rear Disc Brake Handlebar and Levers Rear Drive Axle and Drive Chain Swing Arm and Skid Plates Steering Shaft Connecting Rods and Knuckles Electrical System Accessories Viper Maintenance Parts Kit Copyright ©2008-2009 ETON America, all rights reserved. Copyright ©2008-2009 ETON America, all rights reserved. Viper 70 Top End Crankshaft and Piston R_01_4.jpg Fig Ref Item No. 1-1 1-1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 811105 650110 650111 650112 650113 650476 811109 811111 811112 650118 700290 650138 650136 650137 650103 650107 811093 811094 811096 650105 750281 811091 Rev 2.0.0 Qty Req Description Crankshaft 70cc Woodruff Key Radial Ball Bearing Oil Seal LH Oil Seal RH Collar Piston 70cc Piston Wrist Pin 70cc Piston Ring (Set of 2) 70cc Circle-Clip (Pair) Connecting Rod Bearing Circle-Clip Pump Drive Gear Dowel Pin Spark Plug NGK (BPR7HS) Flange Nut (M7x15) Cylinder Head 70cc Cylinder Head Gasket 70cc Cylinder 70cc Cylinder Base Gasket Stud Bolt (M5x110) 70cc Top End Kit Page 1 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 1 1 1 1 1 1 2 1 2 1 1 1 4 1 1 1 1 4 1 8/22/2007 Viper 70 Cooling Fan and Engine Shroud R_02_4.jpg Fig Ref Item No. 2-1 2-2 2-3 2-3-2 2-3-3 2-3-4 2-4 2-5 2-6 2-7 2-8 2-9 650120 650121 650122 810532 650131 650132 650123 811080 650655 650126 650127 650128 Rev 2.0.0 Qty Req Description Engine Shroud Rubber Mount Block Fan Cover (Black) Fan Cover Plate (Black) Self Taping Screw (M5x16) Flat Washer (M5x18x1) Pan Head Bolt & Washer (M6x20) Self Tapping Screw (M6x40) Fan O-Ring Pan Head Bolt & Washer (M6x16) Deflector Page 2 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 2 1 1 1 3 1 8/22/2007 Viper 70 Air Filter R_03_4.jpg Fig Ref Item No. 3-1 3-1-1 3-1-2 3-1-3 3-2 650144 650145 650146 610190 700359 Rev 2.0.0 Qty Req Description Air Cleaner Assembly Air Cleaner Element Seal Tube Clip Socket Bolt & Washer (M6x20) Page 3 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 8/22/2007 Viper 70 Carburetor R_04_4.jpg Fig Ref 4-1 4-2 4-4 4-5 4-5-1 4-5-2 4-5-3 4-5-4 4-6 4-9 4-10 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 04-NP 04-NP 04-NP Rev 2.0.0 Item No. 650140 650141 650142 811116 610197 650987 650012 651011 650143 610198 810531 811089 810409 610401 610400 610405 610406 610407 812390 812399 610404 812401 812402 810410 811092 810408 Description Reed Valve Reed Valve Gasket Intake Manifold Carburetor (Manual Choke 70cc) Manual Choke 50/70/90cc Carburetor Bowl Bolt Oil Check Valve Intake Cap Flange Bolt (M6x20) Manual Choke Cable Carburetor Kit (70cc & 90cc) Pilot Jet #20 Main Jet #85 Jet Needle (*3CR4) Needle Jet (*681 E-3) Bowl Gasket Carburetor Float Carburetor Bowl Drain Bolt Air Adjustment Screw Throttle Adjustment Screw Float Valve Needle Needle Valve Seat Throttle Valve Main Jet #80 Main Jet #88 Main Jet #90 Page 4 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 70 Crankcase Case Cover and Oil Pump R7_05_4.jpg Fig Ref 5-1 5-2 5-3 5-4 5-4-1 5-4-2 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 Rev 2.0.0 Item No. 650149 650150 650139 650151 650991 650992 650152 650174 650153 650154 650139 650155 650156 650157 650158 650159 650160 650161 650163 650164 650165 650166 650167 650168 650169 650170 Description Crankcase (LH-50cc) Rear Shock Absorber Bushing Rubber Plug Breather Hose Breather Joint Breather Hose Crankcase (RH-50cc) Pan Head Bolt (M5x7) Dowel Pin (10x14) Pan Head Bolt (M6x35) Rubber Plug Transmission Cover Transmission Cover Gasket Crankcase Cover Gasket (LH) Dowel Pin (M10x14) Pan Head Bolt (M6x20) Crankcase Cover (LH) Dowl Pin (8x31) Pan Head Bolt (M6x25) Pan Head Bolt (M6x65) Oil Filler Plug Oil Filler Plug O-Ring (13.8x2 Flange Bolt (M8x16) Flat Washer (M7x12x1) Retainer Plate Pan Head Bolt (M6x12) Page 5 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 4 2 10 1 1 1 1 4 3 1 1 8 1 1 1 1 1 1 1 8/22/2007 Viper 70 Crankcase Case Cover and Oil Pump R7_05_4.jpg Fig Ref Item No. 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 650171 650175 650172 650173 650220 811118 650135 811310 Rev 2.0.0 Qty Req Description Crankcase Cover Gasket (RH) Inspection Hole Cover Plate C.V.T. Filter Element C.V.T. Filter Cover Circle-Clip (45.5x17.5) Oil Pump 70cc Pan Head Bolt (M5x14) Clear_line Oil Pump Lines Page 6 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 2 1 8/22/2007 Viper 70 Transmission R_06_4.jpg Fig Ref Item No. 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 650505 650213 650214 650215 650506 650217 650218 650219 650220 650221 650222 650223 650507 650225 650226 Rev 2.0.0 Qty Req Description Counter Shaft Radial Ball Bearing Flat Washer (M11x21x1) Conical Washer (M11x60x1) Final Drive Shaft Needle Bearing Bearing (6004LLUA) Oil Seal (25x35x6) Circle-Clip (45.5x17.5) Circle-Clip (34.4x1.2) Flat Washer (M20x25x1) Circle-Clip #20 Drive Chain Sprocket (520x15T) Sprocket Plate Bolt (M6x10) Page 7 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8/22/2007 Viper 70 Kick Starter and Starter Clutch R_07_4.jpg Fig Ref Item No. 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9 7-10 7-11 7-12 7-13 7-14 7-15 7-16 7-17 7-18 810533 650178 650179 650180 650494 650495 650183 650184 650185 610201 650187 650188 650189 650190 650191 610136 650194 651007 Rev 2.0.0 Qty Req Description Starter Wheel Needle Bearing Boss Gear Flat Washer (M56x75x1) Starter Clutch Starter Motor Reduction Gear Reduction Gear Shaft Flat Washer (M7x15x1) Reduction Gear Retainer Plate Pan Head Bolt & Washer (M6x14) Kick Starter Spindle Torsion Spring Solid Bushing Flat Washer (M15x29x1) Circle-Clip Kick Starter Crank Kick Pinion Gear Kick Starter Shaft Rubber Cap Page 8 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 8/22/2007 Viper 70 CVT Driven Pulley R_08_4.jpg Fig Ref Item No. 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-7-1 8-7-2 8-7-3 8-8 8-9 8-10 8-11 8-11-1 8-11-2 8-12 8-13 8-14 8-15 8-16 8-17 8-18 8-19 650497 811082 650197 650198 650199 650200 650498 811531 811528 811530 650202 650203 650204 650500 811525 811527 650501 650207 650502 650503 650210 650211 811020 811127 Rev 2.0.0 Qty Req Description Drive Shaft Flat Washer (M5x18x1) Pan Head Bolt (M6x10) Circle-Clip Radial Ball Bearing 6003 Oil Seal (17x28x5.5) Secondary Drive Pulley Drive Clutch Drum Drive Clutch Assembly Drive Face Spring Flange Nut (M10x22) Radial Ball Bearing O-Ring Drive Clutch Sliding Face Clutch Rollers 7.5g (Set 6) Slide Retainer Clips (Set 3) Collar V-Belt Primary Fixed Sheave Kick Starter Ratchet Conical Washer (M10x22) Hex Nut (M10x16x1.25) Drive Face Washer Flat Washer (M12x16x1 Page 9 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 70 Engine R_09_4.jpg Fig Ref Item No. 9-1 9-2 9-3 9-4 9-5 9-6 9-7 811119 650227 650228 650229 650230 650231 650232 Rev 2.0.0 Qty Req Description Engine 70cc Pivot Pin (M8x55) Locking Flange Nut (M6x18) Engine Bracket Flange Bolt (M12 X 38) Nut (M12x20) Flat Washer (M11x18x1) Page 10 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 8/22/2007 Viper 70 2 Cycle AC Generator and Starter Motor R_10_4.jpg Fig Ref Item No. 10-1 10-2 10-3 10-4 10-5 10-6 10-6-1 10-7 10-8 650234 650508 650509 650510 650238 650511 811034 650143 650660 Rev 2.0.0 Qty Req Description AC Generator Flywheel Flat Washer (M13x25x2)) Flange Nut (M12x22) Pan Head Bolt (M6x16) Starter Motor Starter Motor Brushes (Pair) Flange Bolt (M6x20) Fly Wheel Puller Tool Page 11 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 1 2 1 5/12/2009 Viper 70 Exhaust Muffler Type SA R_11_4.jpg Fig Ref Item No. 11-1 11-1-1 11-1-2 11-1-3 11-2 11-3 11-4 811121 811009 811008 811012 650242 650243 811095 Rev 2.0.0 Qty Req Description Exhaust Muffler Type (SA) Muffler Hanger Bushing Spark Arrestor Screen Spark Arrestor Bolt (M5x35) Flange Bolt (M6x18) Exhaust Muffler Gasket Pin Hole Bolt (M10x48) Page 12 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 1 1 8/22/2007 Viper 70 Frame R_12_4.jpg Fig Ref Item No. 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 12-10 12-11 12-13 12-14 12-15 12-16 12-17 12-18 12-19 12-20 12-21 12-22 610041 650967 650248 650251 650252 650253 650254 650265 700320 650256 650250 800504 610042 610043 610044 610045 650307 650271 650993 650294 650306 Rev 2.0.0 Qty Req Description Viper Frame Bearing (6002ZZ) Circle-Clip Engine Set Bolt (M10 X 85) Engine Suspension Bracket Bushing Engine Set Bolt (M10 X 115) Flat Washer (M11x28x1) Locking Flange Nut (M10) Flange Bolt (M8 X 36) Rubber Damper (37 X 13 X 23) Locking Flange Nut (M6x11) Rear Fender Bracket (LH) Rear Fender Bracket (RH) Front Fender Bracket (LH) Front Fender Bracket (RH) Pan Head Bolt (M6 x 23) Flange Bolt (M6 X 12) Front Chain Cover Flange Bolt (M8 X 16) MFD Label Page 13 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 2 1 2 2 2 2 4 1 1 1 1 4 8 1 2 1 8/22/2007 Viper 70 2 Cycle Front Bumper A Arms and Footrest Bar R_13_4.jpg Fig Ref Item No. 13-1 13-1-2 13-1-3 13-1-4 13-2 13-2-2 13-2-3 13-2-4 13-3 13-4 13-5 13-6 13-7 13-8 13-9 13-9-1 13-10 13-11 13-11-2 13-13 13-14 13-15 13-18 610046 650253 650282 650283 610047 650253 650282 650283 650285 650286 650287 650255 650289 650290 811051 610066 650244 610058 610066 610065 610064 650294 650271 Rev 2.0.0 10/8/2009 Qty Req Description A-Arm (LH) Silver Bushing Oil Containing Bushing (015.5) Oil Containing Bushing (17) A-Arm (RH) Silver Bushing Oil Containing Bushing (015.5) Oil Containing Bushing (17) Dust Cover Dust Seal Flange Bolt (M10x48) Locking Flange Nut (M10x19) Grease Zerk Grease Zerk Cap Footrest Support Rubber Plug Flange Bolt (M10x22) Front Bumper Bar (Silver) Rubber Plug Footrest Rear Guard Bar (RH) Footrest Rear Guard Bar (LH) Flange Bolt (M8 X 16) Flange Bolt (M6 X 12) Page 14 of 31 1 2 1 1 1 2 1 1 2 2 4 4 2 2 1 4 4 1 4 1 1 4 6 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 Body Covers and Seat R_14_4.jpg Fig Ref 14-1 14-1 14-1 14-1 14-2 14-2 14-2 14-2 14-3 14-3 14-3 14-3 14-4 14-4 14-4 14-4 14-5 14-6 14-6 14-8 14-8 14-8 14-8 14-9 14-10 14-11 Rev 2.0.0 Item No. 610087 610085 610086 610300 610095 610093 610094 610301 610081 610079 610080 610302 610084 610082 610083 610303 811100 811133 812319 610090 610088 610089 610307 610060 610062 750270 Description Front Body Cover (Blue) Front Body Cover (Yellow) Front Body Cover (Red) Front Body Cover (Black) Rear Body Cover (Blue) Rear Body Cover (Yellow) Rear Body Cover (Red) Rear Body Cover (Black) Front Fender Panel (LH-Blue) Front Fender Panel (LH-Yellow) Front Fender Panel (LH-Red) Front Fender Panel (LH-Black) Front Fender Panel (RH-Blue) Front Fender Panel (RH-Yellow) Front Fender Panel (RH-Red) Front Fender Panel (RH-Black) Warning Label (Passengers) Warning Label (Y6) Warning Label (Y8) Front Grill Panel (Blue) Front Grill Panel (Yellow) Front Grill Panel (Red) Front Grill Panel (Black) Front Grill Screen Grill Screen Fastener E-TON Logo Emblem (Silver) Page 15 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 8/22/2007 Viper 70 Body Covers and Seat R_14_4.jpg Fig Ref 14-12 14-12 14-13 14-13 14-14-1 14-14-1 14-14-1 14-14-1 14-14-2 14-14-3 14-14-4 14-15 14-15 14-15 14-15 14-16 14-16 14-16 14-16 14-17 14-18 14-20 14-21 14-22 14-23 14-24 Rev 2.0.0 Item No. 610179 610180 610181 610182 610076 610074 610075 610308 610161 800542 610012 610100 610098 610099 610304 610103 610101 610102 610305 610096 610097 650262 650901 800374 800504 650943 Description Viper Frnt Body Grph (Ylw/LH) Viper Frnt Body Grph (Red/LH) Viper Frnt Body Grph (Ylw/RH) Viper Frnt Body Grph (Red/RH) Handle Bar Cover (Blue) Handle Bar Cover (Yellow) Handle Bar Cover (Red) Handle Bar Cover (Black) Oil Light Label Indicator light (Red) Indicator Light Nut (M9x11) Rear Fender Panel (LH-Blue) Rear Fender Panel (LH-Yellow) Rear Fender Panel (LH-Red) Rear Fender Panel (LH-Black) Rear Fender Panel (RH-Blue) Rear Fender Panel (RH-Yellow) Rear Fender Panel (RH-Red) Rear Fender Panel (RH-Black) Foot Rest Cover/Guard (LH) Foot Rest Cover/Guard (RH) Bolt Washer & Nut (M6x18) Bolt & Washer (M6x20) Plastic Fastener Locking Flange Nut (M6x11) Button Head Bolt (M6x18) Page 16 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 2 8 12 4 8/22/2007 Viper 70 Body Covers and Seat R_14_4.jpg Fig Ref Item No. 14-25 14-26 14-27 14-30 14-32 14-32 14-33 14-33 14-34 14-35 14-36 14-36 14-37 14-38 14-39 14-40 14-41 800374 650994 650311 811099 610185 610186 610187 610188 610183 610184 610172 610173 610092 811185 811186 610913 610912 Rev 2.0.0 Qty Req Description Plastic Fastener Warning Label (Muffler) Pan Head Bolt (M6x12) Viper 70 Body Graphic Viper Rear Body Grph (Ylw/LH) Viper Rear Body Grph (Red/LH) Viper Rear Body Grph (Ylw/RH) Viper Rear Body Grph (Red/RH) Viper Rear Fender Graphic (LH) Viper Rear Fender Graphic (RH) Viper Seat (Blk/Ylw) Viper Seat (Blk/Red) Seat Latch RXL-70 Grph Kit ('05 Frnt Ylw) RXL-70 Grph Kit ('05 Frnt Red) Viper Grph Kit 04 Rear Ylw Viper Grph Kit 04 Rear Red Page 17 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 8/22/2007 Viper 70 Fuel Tank and Oil Tank R_15_4.jpg Fig Ref 15-1 15-2 15-3 15-4 15-5 15-6 15-7 15-7-1 15-7-2 15-7-3 15-7-4 15-8 15-8-1 15-8-2 15-9 15-9-1 15-9-2 15-10 15-11 15-12 15-13 15-14 15-15 15-16 15-17 15-18 Rev 2.0.0 Item No. 811063 650323 650901 811104 811005 650327 650328 800002 610008 610006 610007 811006 610008 610011 811007 610008 610011 650331 650332 811003 650862 610138 750334 650453 811069 650853 Description Oil Tank (PMX) Oil Tank Cap Bolt & Washer (M6x20) Oil Tank Pad Fuel Tank Fuel Tank Cap Fuel Filter & Lines Fuel Filter Element Fuel Line Clip - A Fuel line - A Fuel Line - B Primary Fuel Line Fuel Line Clip - A Fuel Line Clip - B Reserve Fuel Line Fuel Line Clip - A Fuel Line Clip - B Fuel Petcock Pan Head Bolt (M5x16) Oil Tank Bracket Fuel Cap Neck Seal Oil Tank Sending Unit Nut (M6x10) Pan Head Bolt & Washer (M6x16) Premix Warning Tag Breather Tube Page 18 of 29 Copyright ©2008-2009 ETON America, all rights reserved. Qty Req 1 1 4 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 8/22/2007 Viper 70 Front Rear Suspension R_16_4.jpg Fig Ref Item No. 16-1 16-2 16-3 16-4 16-5 16-6 610068 650997 750375 650036 650339 750318 Rev 2.0.0 Qty Req Description Front Shock Absorber (Silver) Pin Hole Bolt (M10 X 40) Locking Flange Nut (M10x19) Rear Shock Absorber Cotter Pin (1/8 x 1) Hair Pin Cotter Page 19 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 2 6 4 1 6 1 8/22/2007 Viper 70 Front Rear Wheels and Tires R_17_4.jpg Fig Ref Item No. 17-1 17-2 17-3 17-3-1 17-4 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 17-18 17-19 17-20 17-21 17-22 17-23 17-24 17-25 811106 811380 650538 610040 650345 650346 650347 650999 750385 650350 610139 811084 650353 650354 650961 650698 811380 811106 650961 650368 650363 650362 650353 811084 811000 Rev 2.0.0 Qty Req Description Tire (16x8-7) Wheel Rim (AT 7X5.5) Front Brake Drum Stub Bolt (M10x33) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Outer Spacer (15x21.7x10) Bearing (6002LLU) Bearing (6003LLU) Castle Nut (M12x16) Flat Washer (M12x20x2) Cotter Pin Rubber Hub Cap Flat Washer (M10x40x4) Locking Flange Nut (M10x20) Shaft Connector Wheel Rim (AT 7X5.5) Tire (16x8-7) Locking Flange Nut (M10x20) Flat Washer (M14x40x5)) Flat Washer (M15x24x5) Castle Nut (M14x19) Rubber Hub Cap Cotter Pin Wheel Valve Stem Page 20 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 2 2 2 8 4 2 2 2 2 2 2 2 2 2 8 2 2 2 8 2 2 2 2 2 4 8/22/2007 Viper 70 Front Brakes R_18_4.jpg Fig Ref Item No. 18-1 18-1 18-2 18-2 18-3 18-7 18-8 18-9 18-10 18-11 18-12 18-13 650371 650374 650372 650375 650373 650377 650378 650379 650380 650381 650382 610078 Rev 2.0.0 Qty Req Description Front Brake Panel (LH) Front Brake Panel (RH) Front Brake Arm (LH) Front Brake Arm (RH) Front Brake Wear Indicator Front Brake Arm Cam Front Brake Shoe (Set) Brake Shoe Spring Brake Panel Felt Seal Brake Return Spring Bolt (M5 X 24) Front Brake Cable Page 21 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 2 2 2 2 2 2 2 2 8/22/2007 Viper 70 2 Cycle Rear Disc Brake R_19_4.jpg Fig Ref Item No. 19-1 19-2 19-3 19-4 19-5 19-6 19-6-1 19-6-1 19-6-2 19-6-3 19-7 19-8 19-9 19-10 19-11 19-12 19-13 19-14 19-15 19-16 19-17 19-18 19-19 610141 650385 650386 650811 650395 610142 812805 610143 610010 811466 650976 610144 610145 610146 650927 750292 750314 750309 610148 650271 650396 650424 811736 Rev 2.0.0 Qty Req Description Rear Axle Bearing Seat Inner Axle Spacer Bearing (6006ZZ) Oil Seal (42x55x8] Flange Bolt (M12 X 25) Rear Disc Brake Caliper Disc Brake Pads (Standard) Disc Brake Pads (Heavy Duty) Bleeder Valve & Cap Caliper Retainer Clip Collar Rear Brake Rotor Brake Rotor Mount Rear Hydraulic Brake Line Flange Bolt (M8x35) Allen Head Bolt (M10x20) Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Brake Line Clip Flange Bolt (M6 X 12) Flange Bolt (M12 X 28) Spring Washer (M8x14x2) Brake Caliper Service Kit Page 23 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 3 2 4 1 1 3 2 1 4/29/2009 Viper 70 2 Cycle Handlebar and Levers R_20_4.jpg Fig Ref Item No. 20-1 20-2 20-3 20-4 20-5 20-6 20-7 20-7-1 20-7-2 20-7-3 20-8 20-8-1 20-8-2 20-8-3 20-8-4 20-8-5 20-9 20-10 20-10 20-11 20-12 20-13 20-14 20-15 610069 650410 650411 650412 650413 650558 610149 810561 610152 812416 610154 610151 610150 812425 650135 813213 650255 990050 813846 811056 750314 750309 610078 610013 Rev 2.0.0 Qty Req Description Handlebar Handlebar Grip Handlebar Clamp (Bottom) Handlebar Clamp Cap (LH) Handlebar Clamp Cap (RH) Socket Bolt (M6 X 25) Brake Master Cylinder & Lever Brake Lever (LH) Brake Switch Assembly Master Cylinder Bottom Clamp Front Brake Lever (RH) Lever, (only-RH) Throttle Lever (RH) Throttle Cover Assembly Pan Head Bolt (M5x14) Nut (M5x8) Locking Flange Nut (M10x19) Yellow N/A - CPSIA Regulation Handlebar Pad Cover (Black) Handlebar Pad Brake Hose Union Bolt M10x21 Flat Washer (M10x12x1) Front Brake Cable Throttle Cable Assembly Page 24 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 5/5/2009 Viper 70 Rear Drive Axle and Drive Chain R_21_4.jpg Fig Ref Item No. 21-1 21-2 21-2-1 21-2-2 21-2-3 21-2-4 21-3 21-4 21-5 21-6 21-7 21-8 650550 650551 650422 610037 650552 650255 650555 650081 811046 650294 650966 810591 Rev 2.0.0 Qty Req Description Rear Axle Rear Sprocket 520x28T & Holder Rear Sprocket Holder Rear Sprocket (M520x28T) Stud Bolt (M10x25)) Locking Flange Nut (M10x19) Rear Axle Nut (M28x35x8) Drive Chain (520x70T) Upper Rear Chain Guard Flange Bolt (M8 X 16) Chain Adjuster Master Link #520 Page 24 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 4 4 2 1 1 2 1 1 8/22/2007 Viper 70 Swing Arm and Skid Plates R_22_4.jpg Fig Ref Item No. 22-1 22-1-1 22-1-2 22-2 22-3 22-4 22-5 22-6 22-7 22-8 22-9 22-10 22-11 22-12 22-13 650011 650273 650276 650274 650275 650417 650279 650277 650278 811047 650402 650426 650424 650966 650294 Rev 2.0.0 Qty Req Description Swing Arm Oil Containing Bushing (020) Swing Arm Chain Protector Swing Arm Spacer (20x14.1x254) Swing Arm Seal Cover (30.8x35. Flange Bolt (M8x30) Locking Flange Nut (M8x18) Swing Arm Set Bolt (M14 X 285) Locking Flange Nut (M14x25) Brake Caliper Skid Plate Flange Bolt (M8 X 12) Chain Skid Plate Spring Washer (M8x14x2) Chain Adjuster Flange Bolt (M8 X 16) Page 25 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 2 1 1 1 1 1 2 1 2 1 2 8/22/2007 Viper 70 Steering Shaft Connecting Rods and Knuckles R_23_4.jpg Fig Ref Item No. 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-8 23-9 23-10 23-11 23-12 23-12-1 23-12-2 23-12-3 23-12-4 23-12-5 23-13 23-13-1 23-13-2 23-13-3 23-13-4 23-13-5 23-14 23-15 811058 650430 650345 650346 650278 650279 650435 700221 700227 650438 650255 650440 610048 610054 610056 610050 610051 650441 610048 610054 610056 610050 610051 650442 650339 Rev 2.0.0 Qty Req Description Steering Shaft Oil Seal (18x32x7) Oil Seal (22x35x7) Inner Spacer (15x21.7X15) Locking Flange Nut (M14x25) Locking Flange Nut (M8x18) PU Bushing Sleeve Knuckle (LH) Knuckle (RH) Locking Flange Nut (M10x20) Locking Flange Nut (M10x19) Steering Tie Rod (LH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Tie Rod (RH) Stud Bolt (M10x195) Tie Rod End (LH) Tie Rod End (RH) Nut (RH) (M10x16) Nut (LH) (M10x16) Steering Shaft Clamp Cotter Pin (1/8 x 1) Page 26 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 2 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 5 8/22/2007 Viper 70 2 Cycle Electrical System R_24_4.jpg Fig Ref Item No. 24-1 24-1-1 24-2 24-3-1 24-3-2 24-4 24-5 24-6 24-7 24-8 24-9 24-10 24-11 24-12 24-13 24-14 24-15 24-16 24-25 811113 650565 750173 811038 811386 650720 650332 650399 610116 610189 811114 650457 650458 650459 650946 650723 651005 610159 811154 Rev 2.0.0 1/6/2010 Qty Req Description Wiring Harness (2005 & Up) Fuse (7A) Battery (WP5L-BS) Handlebar Switch Manual Choke Lever Ignition Key Switch (4wire) Pan Head Bolt (M5x16) Pan Head Bolt & Washer (M6x12) Bolt & Washer (M5x20) Ignition Coil C.D.I. Module (Stepper Pod) Rectifier Resistor Starter Relay Pan Head Bolt (M6x12) Foam Pad Battery Strap Horn Safety Tether Switch-2005 & Up Page 28 of 31 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 ©2008-2009 US ServTec LLC. all rights reserved. Viper 70 Lighting Assemblies R_24a.jpg Fig Ref Item No. 24a-1 24a-1-1 24a-2 24a-2-1 24a-2-2 24a-2-3 24a-2-4 24a-2-5 24a-2-6 24a-2-7 24a-2-8 24a-3 24a-4 24a-5 24a-5-1 24a-5-2 24a-6 24a-7 24a-8 24a-9 24a-9-1 610033 610194 610170 610034 610035 610028 610030 610029 610194 610191 610192 650729 650454 610038 610031 811037 610032 750337 700344 812463 610025 Rev 2.0.0 Qty Req Description LED Assembly Self-Tapping Screw (M4x13) Head Light Set (LH & RH) Head Light Cover (LH) Head Light Cover (RH) Head Light Lens (LH) Head Light Lens (RH) Head Light Gasket Self-Tapping Screw (M4x13) Head Light Decal (LH) Head Light Decal (RH) Self Tapping Screw (M4x16) Pan Head Bolt & Washer (M6x20) Tail Light Tail Light Bulb (12Vx21/5w) Tail Light Lens Tail Light Gasket Flat Washer (M5x10x1) Lock Washer (M5x9x1) Head Light Wiring Harness Kit Head Light Bulb (12v/10w) Page 28 of 29 Copyright ©2008-2009 ETON America, all rights reserved. 1 2 1 1 1 1 1 2 6 1 1 2 2 2 2 2 2 4 4 2 2 8/22/2007 Viper 70 Accessories and Manuals R_25_4.jpg Fig Ref Item No. 25-1 25-2 25-3 25-4 25-4-1 25-4-2 25-4-3 25-5 25-6 25-6-1 25-7 25-8 25-9 25-10 25-11 25-14 25-14 25-14 25-14 NP NP NP 650728 650727 800529 811072 811070 811071 811077 610110 811163 814117 811162 610009 810009 990010 990017 813783 813784 813785 813786 200030 200036 200109 Rev 2.0.0 Qty Req Description Tool Kit Tool Kit Retainer Strap Tire Pressure Gage E-TON Safety Flag (Complete) Flag & Mast Flag Holder Base Bolt & Washer (M8x16) Viper Owner's Manual Remote Control Rcv/Trnmtr Key Fob Battery Auxiliary Power Outlet Blank Key (Left Cut) Blank Key (RH Cut) Chassis Plate (RXL 50M-90R) ¼ X 3 ClrStone Fuel Filter Handlebar Grip Set (Blk/Blue) Handlebar Grip Set (Blk/Gray) Handlebar Grip Set (Blk/Ylw) Handlebar Grip Set (Blk/Red) Viper 70 Parts Manual Viper Service Manual (2 Cycle) Viper 70 Digital Reference CD Page 30 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12/1/2008 Viper 70 811550.jpg Fig Ref 30-01 Rev 2.0.0 Item No. 811550 Description Qty Req 1 Viper ATV Parts Kit Page 30 of 30 Copyright ©2008-2009 ETON America, all rights reserved. 3/2/2005 ETON America Kits & Accessories Viper 70 Graphics Kit 2005 Front Red Graphics Kit 2005 Rear Red Part No. 811186 Part No. 610912 Graphics Kit 2005 Front Yellow Graphics Kit 2005 Rear Yellow Part No. 811185 Part No. 610913 Wide Open! Full Throttle! Quality Time! Viper 70 ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303 Phone: 864-278-9585 Fax: 864-278-9590 E-mail: parts@etonamerica.com Copyright ©2008-2009 ETON America, all rights reserved. ETON America ETON America Kits & Accessories Viper 70 70cc Top End Kit Safety Tether Switch Part No. Part No. 811091 811154 Auxiliary Power Supply Part No. 811162 Chassis Protection Plate Wide Open! Full Throttle! Part No. 990010 Quality Time! Viper 70 ETON America, LLC. 7092 Howard Street Unit - F Spartanburg, SC 29303 Phone: 864-278-9585 Fax: 864-278-9590 E-mail: parts@etonamerica.com Copyright ©2008-2009 ETON America, all rights reserved. ETON America Copyright ©2008-2009 ETON America, all rights reserved.
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