Water Heater Installation documentation Chrysler Grand Voyager
Transcription
Water Heater Installation documentation Chrysler Grand Voyager
Water Heater Feel the drive e1 Thermo Top C Parking Heater 00 0002 Installation documentation Chrysler Grand Voyager from model year 2008 Lancia Voyager from model year 2011 2.8 CRD Left-hand drive vehicle Automatic air-conditioning WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heater accessories from Webasto. NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required technical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs. ALWAYS follow all Webasto installation and repair instructions and observe all warnings. The initial startup is to be executed with the Webasto Thermo Test Diagnosis. Webasto does not accept any liability for defects and damage that are attributable to installation by untrained staff. Ident. No.: 1313868B_EN Fee Euro 10.00 © Webasto AG Chrysler Grand Voyager / Lancia Voyager Table of Contents Validity Heater / Installation Kit Foreword General Instructions Special tools Explanatory Notes on Document Preliminary Work Heater installation location Preparing Chrysler electrical system Preparing electrical system for Lancia Electrical system Chrysler fan controller Lancia fan controller Remote option (Telestart) 2 3 3 3 3 4 5 5 6 7 8 9 12 15 Preparing installation location Preparing heater Installing heater Coolant circuit Fuel Installing control unit Final Work Template for Fuel Standpipe Operating Instructions for End Customer 16 18 19 20 24 27 28 29 30 Validity Manufacturer Chrysler (USA) Lancia Voyager (USA) Engine type VM 64 C 5 / VM 25 D Model Grand Voyager Voyager Engine model Diesel Diesel Type rt rt Output in kW 120 120 EG BE No. / ABE e11 * 2001/116 * 0144 * ... e11 * 2001/116 * 0144 * ... Displacement in cm³ 2777 2776 Vehicle and engine types, equipment variants and national specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible. The installation location of the digital timer should be confirmed with the end customer before installation. Note: When the vehicle is delivered, the fuel tank should be filled with as little fuel as possible! 1313868B_EN 2 Chrysler Grand Voyager / Lancia Voyager Heater / Installation Kit Quantity 1 1 1 Description Retail accessories Thermo Top C Installation kit for Chrysler Grand Voyager Lancia Voyager 2.8 CRD Heater control Order No.: See price list 1313748A see price list Foreword This installation documentation applies to Chrysler Grand Voyager Lancia Voyager 2.8 CRD vehicles - for validity, see page 2 - from model year and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this "installation documentation." In each case however, the specifications of this "installation documentation"; the "operating instructions" and the "installation instructions" of Thermo Top C must be followed. The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work. General Instructions Installation should be carried out according to the general, standard rules of technology. Unless specified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties. Sharp edges should be fitted with rub protection (split-open fuel hose). Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329). When installing an IPCU, the corresponding settings must be checked or adjusted before the installation. Special tools - Torque wrench for 2.0 - 10 Nm Hose clamping pliers Metric thread-setter kit Chrysler special tool number: 9340 (Installation and removal of fuel-tank sending unit) 1313868B_EN 3 Chrysler Grand Voyager / Lancia Voyager Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Mechanical system Electrical system Coolant circuit Fuel Exhaust gas Combustion air Software Special features are highlighted using the following symbols: Specific risk of injury or fatal accidents. Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle-specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle. All dimensions are in mm! Tightening torque of hose clamps = 2.0 + 0.5 Nm! Tightening torque of Ejot screws, Ejot studs = 10 Nm! 1313868B_EN 4 Chrysler Grand Voyager / Lancia Voyager Preliminary Work WARNING! - Open the fuel tank cap and vent the fuel tank. Empty the fuel tank. Close the fuel tank cap again. Disconnect the battery "earth" or "ground" connection. Depressurise the cooling system. Copy the factory number from the original type label to the duplicate type label. Remove years that do not apply from the duplicate label. Attach the duplicate label (type label) in the appropriate place. Remove the engine cover. Completely remove the battery. Remove the charge-air tube. Detach the wheel well trim on the right and left. Remove the bumper. Remove the fuel tank according to the manufacturer's instructions. Remove the lower instrument panel trim on the driver's side. Remove the footwell trim on the front passenger's side. Remove the A/C control panel in accordance with the manufacturer's instructions. Remove page 30 "Operating Instructions for End Customer" and add to the vehicle operating instructions. Heater installation location 1 Heater 1 Installation location 1 1313868B_EN 5 Chrysler Grand Voyager / Lancia Voyager Preparing Chrysler electrical system 1 gn/ws 0,75² 2500 2 3 100 400 4 gn 0,75² 6 7 500 500 5 100 0,75² gn/ws 500 10 11 10 1 87 85 30 sw 0,75² Produce connections as shown in wiring diagram. Pull wire section 1 into protective sleeving. rt/ws 86 br 9 500 Cutting wires to length 0,75² 400 8 rt Wire sections retain their numbering throughout the whole document! Red (rt) wire from K3/87a premounted Black (sw) wire from K3/30 premounted 87a Preparing K3 relay K3 br 11 2 Connect wires to IPCU socket. Pull wiring sections 3 and 5 into protective sleeving. IPCU view on contact side! The IPCU provided in the kit is preprogrammed with the following adjustment values: 3 6 15 A 86 IPCU 15 E 85 A E 86 85 4 8 Duty cycle: Frequency: Voltage: Function: 55% 100Hz 5.0V Low side Preparing IPCU and K3.1 relay On heater activation, the adjustment values are to be controlled and corrective measures are to be taken if necessary. 5 7 86 87 87a 85 30 K3.1 9 1313868B_EN 6 Chrysler Grand Voyager / Lancia Voyager 1 gn/ws Preparing electrical system for Lancia 0,75² Wire sections retain their numbering throughout the whole document! 2 300 3 rt 0,75² 6 4 rt 0,75² 1000 7 8 0,75² 100 0,75² 300 br 5 sw 0,75² 1000 9 gn 100 gn/ws 900 10 11 10 1 87 85 30 0,75² Produce connections as shown in wiring diagram. Pull wire section 1 into protective sleeving. rt/ws 86 Cutting wires to length sw Red (rt) wire from K3/87a premounted Black (sw) wire from K3/30 premounted 87a Preparing K3 relay K3 br 11 8 Connect wires to IPCU socket. Pull wiring sections 2 and 4 into protective sleeving. IPCU view on contact side! The IPCU provided in the kit is preprogrammed with the following adjustment values: 9 2 15 A 86 IPCU 15 E 85 A E 86 85 6 4 Duty cycle: Frequency: Voltage: Function: 55% 100Hz 5.0V Low side Preparing IPCU and K3.1 relay On heater activation, the adjustment values are to be controlled and corrective measures are to be taken if necessary. 7 3 86 87 87a 85 30 K3.1 5 1313868B_EN 7 Chrysler Grand Voyager / Lancia Voyager Electrical system Chrysler digital timer Lancia digital timer 1 Digital timer 1 Digital timer 1 1 2 3 Do not install the metering pump wiring harness until later together with fuel pipe along the original vehicle fuel lines on the underbody Wiring harness routing installation diagram 1 2 5 4 3 4 1 5 Fuse holder, K3 relay Wiring harness pass through 1 Existing hole, 5.5x13 self-tapping screw 2 Angle bracket 3 Fuses pushed on 4 M5x16 bolt, retaining plate for fuse holder, washer, flanged nut 5 K3 relay Route wiring harnesss of digital timer, fan controller and green/white (gn/ws) wire with suitable materials (fuel line) from engine compartment through protective rubber plug 1 into passenger compartment. 1313868B_EN 8 Chrysler Grand Voyager / Lancia Voyager Chrysler fan controller Webasto Chrysler 30 15 HG F3 VSV 4 X1 gn/ ws bl rt/ws 1 4² 10 86 87 85 30 Wiring diagram rt 4² 87a GM K3 vi 0,75² 11 br 2 sw 4² gn 3 C2 0,75² A 8 sw 0,75² 2 GRr 4² IPCU C1 SD 4 3 2 sw bl/hbl E 0,75² 85 gn/ws 6 br gn bl/hbl 0,75² 0,75² rt 7 0,75² rt 0,75² br 5 0,75² 0,75² sw 0,75² M 86 KM 87 87a bl/rt K3.1 85 4 1 bl 15 86 M 0,75² 30 9 sw St A 0,75² bl/rt 0,75² 21 23 32 KB 31 Webasto components HG Heater TT-C X1 6-pin heater connector F3 25A fuse K3 Fan relay K3.1 Additional relay IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 55% Frequency: 100Hz Voltage: 5.0V Function: Low side 1313868B_EN Vehicle components GM Fan motor KM Valve motor GRr Fan controller C1 4-pin connector, GRr KB A/C control panel St A 32-pin connector KB SD Socket outlet of instrument panel VSV Power supply module Colours and symbols rt red ws white sw black br brown gn green bl blue hbl light blue vi violet Legend X Cutting point Wiring colours may vary. 9 Chrysler Grand Voyager / Lancia Voyager 1 Produce wires according to wiring diagram. Insert green/white (gn/ws) wire 1 from K3/86 into IPCU/86. Route down wiring harness 1 with brown (br) wire 5 and green (gn) wire 3 to socket outlet of instrument panel! Connecting IPCU 1 6 1 Mount IPCU 2 and K3.1 1 with double-sided adhesive tape. 2 Fastening IPCU and K3.1 7 Remove 32-pin connector 3 of A/C control panel. 1 1 Blue/red (bl/rt) wire of 32-pin connector KB, Pin 21 2 Blue/light blue (bl/hbl) wire of 32-pin connector KB, Pin 32 2 3 Connector for A/C control panel 8 Connection of K3.1 relay on 32-pin connector 2 from A/C control panel. Produce connections as shown in wiring diagram. 7 9 1 1 Blue/red (bl/rt) wire of valve motor 3 Blue/red (bl/rt) wire of 32-pin connector KB, Pin 21 7 Red (rt) wire to K3.1/87 9 Black (sw) wire to K3.1/30 Connecting A/C control panel 3 2 1313868B_EN 9 10 Chrysler Grand Voyager / Lancia Voyager 1 Connection to IPCU on 32-pin connector 3 from A/C control panel. Produce connections as shown in wiring diagram. 8 1 Blue&light blue (bl/hbl) wire of fan controller 2 Blue/light blue (bl/hbl) wire of 32-pin connector KB, Pin 32 6 Red (rt) wire of IPCU/E 8 Black (sw) wire of IPCU/A 3 2 6 10 Connection on socket outlet of instrument panel 2. Produce connections as shown in wiring diagram. 3 5 1 3 10 Connecting A/C control panel 2 1 Grey/violet (gr/vi) wire of positive wire on socket outlet (Terminal 15) 3 Black (sw) wire of earth wire on socket outlet 3 Green (gn) wire to K3.1/86 5 Brown (br) wire to K3.1/85 Connection of Terminal 15 11 Connection to 4-pin connector C1 3 from fan controller. Produce connections as shown in wiring diagram. 1 11 1 Socket of connector C1 2 Blue (bl) wire of terminal 15 4 Blue (bl) wire of connector C1, Pin 4 10 Red (rt) wire from K3/87a 11 Black (sw) wire K3/30 Connecting fan controller 2 4 3 1313868B_EN 12 11 Chrysler Grand Voyager / Lancia Voyager Lancia fan controller Webasto Lancia 30 15 HG F3 Fa Fb Wiring diagram Fc 4 X1 gn/ ws ro/ge rt/ws 0,5² 1 rt 10 4² 86 87 87a rt/gr 0,5² K3 85 30 sw br 11 4² 8 9 0,5² 0,5² 0,75² St A 15 A IPCU gn rt/gr ro/ge gn 1 2 14 KB 4 bl 4² 0,75² E 86 sw 85 0,75² 2 bl rt 4² 0,75² 6 br 0,75² 7 rt 3 0,5² 1 2 1 2 0,75² 86 87 87a 85 30 K3.1 br GM M bl/vi 5 St B GR bl/vi 0,5² sw St A 6 3 5 0,75² 0,75² 31 Webasto components HG Heater TT-C X1 6-pin heater connector F3 25A fuse K3 Fan relay K3.1 Additional relay IPCU Pulse width modulator IPCU adjustment values: Duty cycle: 55% Frequency: 100Hz Voltage: 5.0V Function: Low side 1313868B_EN Vehicle components GM N085 fan motor GR M072 fan controller St A 6-pin connector GR St B 2-pin connector GR KB M070 A/C control unit St A 26-pin connector KB Fa Fuse Fb Fuse Fc Fuse Colours and symbols rt red ws white sw black br brown gn green bl blue gr grey ro pink vi violet ge yellow Legend X Cutting point Wiring colors may vary. 12 Chrysler Grand Voyager / Lancia Voyager Produce wires according to wiring diagram. Insert green/white (gn/ws) wire 1 from K3/86 into IPCU/86. Lock IPCU socket 2 and K3.1 relay socket 1 in place and mount using double-sided adhesive tape! 1 Connecting IPCU 2 13 1 Connection to 6-pin connector A 1 from fan controller. Produce connections as shown in wiring diagram. 1 2 Blue (bl) wire of connector A Pin 6 3 Blue (bl) wire from fuse Fc 10 Red (rt) wire from K3/87a 11 Black (sw) wire K3/30 3 10 2 11 14 Connection to 6-pin connector A 3 from fan controller. Produce connections as shown in wiring diagram. 1 2 3 2 Connecting fan controller Connection to 26-pin connector A 3 from A/C control unit (see the next but one illustration). Produce connections as shown in wiring diagram. 5 3 3 1 Blue/violet (bl/vi) wire of A/C control unit connector A Pin 14 2 Blue/violet (bl/vi) wire of connector A Pin 3 2 Red (rt) wire of IPCU/E 4 Black (sw) wire of IPCU/A 15 4 1 1313868B_EN Connecting fan controller 2 1 Red/grey (rt/gr) wire from Fb fuse 2 Red/grey (rt/gr) wire from A/C control unit connector A Pin 2 3 Red (rt) wire to K3.1/87 5 Black (sw) wire to K3.1/30 Connection of A/C control unit 16 13 Chrysler Grand Voyager / Lancia Voyager 9 Connection to 26-pin connector A 2 from A/C control unit (see following illustration). Produce connections as shown in wiring diagram. 1 1 Pink/yellow (ro/ge) wire from Fa fuse 3 Pink/yellow (ro/ge) wire from A/C control unit connector A Pin 1 9 Green (gn) wire to IPCU/15 Connection of A/C control unit 3 17 2 1 1 Red/grey (rt/gr) wire from Pin 2 2 A/C control unit connector A 3 Blue/violet (bl/vi) wire Pin 14 4 Pink/yellow (ro/go) wire Pin 1 2 4 View of A/C control unit connector A 3 18 1313868B_EN 14 Chrysler Grand Voyager / Lancia Voyager Remote option (Telestart) 1 Fasten bracket on existing hole with M5x16 bolt and M5 flanged nut (see photo after next). 1 Receiver Installing receiver 19 1 Antenna 1 Installing antenna 20 Temperature sensor for T100 HTM only 1 1 Fasten temperature sensor with suitable means Installing temperature sensor 21 1313868B_EN 15 Chrysler Grand Voyager / Lancia Voyager Preparing installation location Remove control unit with bracket 1. Original vehicle bolts will be reused. Removing control unit 22 1 Cut bracket of control unit 1 to length at markings. 1 2 Discard cut-off sections 2 Preparing bracket of control unit 2 23 1 7 mm dia. hole Hole in bracket 95 7 24 1 1 Bracket will be installed later during "Final Work". 1 1 Drill 5.5 mm dia. hole in centre [2x] Hole in bracket 37 63 25 1313868B_EN 16 Chrysler Grand Voyager / Lancia Voyager Route original vehicle wiring harness 1 and fasten with cable tie. Cut away edge at marking. 1 2 Discard section Routing wiring harness 26 2 1 Bracket 2 M6x25 bolt, 8 mm shim, pin lock 3 M6x12 bolt, flanged nut [2x each] 4 Perforated bracket [2x] 1 Preparing bracket 2 3 3 4 27 4 1 Loosely mount bracket 1 and align on lower edge of frame side member! 2 2 Copy hole pattern [3x] 3 Original vehicle rivet nut, M6x25 bolt Copying hole pattern 3 2 28 2 Remove bracket. 1 1 Mount edge protection 2 9.1 mm dia. hole; mount rivet nut [2x each] 3 7 mm dia. hole 2 Installing rivet nut 2 3 1313868B_EN 29 17 Chrysler Grand Voyager / Lancia Voyager 1 2 Preparing heater 2 Insert two washers between heater and bracket 1 at position 3. 2 Ejot screw [2x] 3 Ejot screw, washer [2x] Mounting bracket on heater 30 3 1 Combustion air pipe a = 220 1 Discard section X Cutting combustion air pipe to length a X Punch through perforation on heater cover at position 2. 4 1 2 1 Silencer 2 Retaining clip in hole 3 27 mm dia. clamp 4 Combustion air pipe Mounting silencer 3 31 1 Loosely mount angle bracket [2x] 2 Ejot screw, large diameter washer [2x each] 3 Ejot stud 1 1 Loosely mounting angle bracket 2 1313868B_EN 3 2 32 18 Chrysler Grand Voyager / Lancia Voyager 1 1 Exhaust pipe a = 200 2 Exhaust end section b = 180 2 Discard section X a Preparing exhaust pipe b X 1 2 1 Hose clamp [3x] 2 M6x20 bolt, flanged nut 3 Exhaust-pipe end section 4 Exhaust silencer 5 Exhaust pipe 1 Premounting exhaust pipe 5 3 1 4 33 Installing heater 1 M6x40 bolt, spring lockwasher, 20 mm shim, rivet nut 2 M6x25 bolt, original vehicle rivet nut Mounting heater 2 1 34 1 M6x40 bolt, spring lockwasher, 20 mm shim, rivet nut 2 M6x50 bolt, spring lockwasher, 30 mm shim, flanged nut 1 Mounting heater 2 1313868B_EN 35 19 Chrysler Grand Voyager / Lancia Voyager Coolant circuit WARNING! Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position clamps so that other hoses cannot be damaged. The heater must be filled with coolant when installing the hose. The connection should be "inline" according to the following diagram: Hose installation diagram A 2 D 1 C B All connecting pipes = 18x20 mm dia. All hose clamps 1 = T-piece ! 2 = Check valve ! 1313868B_EN = 20-27 mm dia. 20 Chrysler Grand Voyager / Lancia Voyager Hose A = 90° elbow, 18x18 Hose D = 90° elbow, 18x18 Discard section X! B X B = 1260 C = 1140 Cutting hoses to length X C A X D 1 Divide braided protection hose in middle. Push one and a half braided protection hose each onto hose B and C. Cut heat shrink plastic tubing to length. 1 C 1 50 mm long heat shrink plastic tubing [6x] 1 Preparing hoses B 1 1 1 Route hose B and C under original vehicle wiring harness into engine compartment. Connecting heater B C 1313868B_EN 36 21 Chrysler Grand Voyager / Lancia Voyager B Routing in engine compartment C 37 C B Routing in engine compartment C B 38 Remove protective hoses on hose on engine outlet 2 and heat exchanger inlet 1. Cutting point 2 1 39 1 2 5 1 Hose section on heat exchanger outlet 2 Hose section of heat exchanger inlet 3 Engine outlet hose section 4 Hose section on engine inlet 5 Discard 60 mm hose section Cutting point 60 80 50 4 3 1313868B_EN 40 22 Chrysler Grand Voyager / Lancia Voyager 1 Observe direction of flow of check valve 2. 2 1 T-piece 3 18x20 connecting pipe A D Preparing hose A and D 3 3 41 1 Hose on heat exchanger inlet 2 Hose of engine outlet 1 D Connecting engine outlet C 2 42 Fill coolant hoses with coolant. Ensure sufficient distance to neighbouring components. 1 1 Hose for heat exchanger outlet 2 Hose on engine inlet A 2 Connecting heat exchanger inlet B 43 1313868B_EN 23 Chrysler Grand Voyager / Lancia Voyager Fuel CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. Mount the fuel line and wiring harness with rub protection on sharp edges. WARNING! The fuel line and wiring harness are routed to the metering pump as shown in the wiring harness routing diagram. Remove fuel tank. Remove fuel-tank sending unit 1 in accordance with manufacturer's instructions. Place large diameter washer 2 on bars. 1 3 Copy hole pattern, 6 mm dia. hole Fuel extraction 2 3 44 Shape fuel standpipe 1 according to template, cut to length and install. 1 Installing fuel standpipe 1 45 1 Install fuel-tank sending unit 1 in accordance with manufacturer's instructions. Cut 1,000 mm off fuel line 2. 2 3 Fuel standpipe 4 3.5 x 4.5 mm dia. hose section; 8 mm dia. clamp, 10 mm dia. clamp 4 3 1313868B_EN Connecting fuel line 46 24 Chrysler Grand Voyager / Lancia Voyager 1 Fasten fuel line 1 to original vehicle fuel line with cable tie! 1 Routing fuel line 47 Drill out angle bracket 2 at position 1 to 10.5 mm dia. 1 1 Original vehicle bolt of tank mount Mounting angle bracket 48 2 1 2 1 Metering pump 2 Silent block, flanged nut [2x] 3 Hose section, 10 mm dia. clamp [2x] 4 Fuel line of fuel standpipe 5 Rubber-coated pipe clamp 3 Mounting metering pump 4 5 49 1 Hose section, 10 mm dia. clamp [2x] 2 Fuel line Connecting heater 2 1 1313868B_EN 50 25 Chrysler Grand Voyager / Lancia Voyager 1 Fuel line, wiring harness of metering pump 1 Installing lines 1 51 Slide fuel hose 1 onto fuel line as rub protection. 1 2 Fuel line, wiring harness of metering pump 2 Installing lines 52 1 Slide fuel hose 1 onto fuel line as rub protection. Check the position of the components; adjust if necessary. Check that they have freedom of movement. 2 2 Wiring harness of metering pump, connector mounted 3 Fuel line, hose section, 10 mm dia. clamp [2x] 3 1313868B_EN Connecting metering pump 53 26 Chrysler Grand Voyager / Lancia Voyager 1 2 Installing control unit 2 Tighten Ejot screw at position 3 [2x]. 1 Control unit bracket 2 M5x16 bolt, flanged nut [2x each] 4 Ejot stud, 20 mm shim, flanged nut 3 3 4 Installing control unit bracket 54 Install control unit 1 with original vehicle bolts on bracket and complete with connector. Installing control unit 1 1 55 Ensure sufficient distance to adjacent components; shorten bolt at position 2 if necessary. C 1 Cable tie Fixing hoses B and C in place B 2 1313868B_EN 56 27 Chrysler Grand Voyager / Lancia Voyager Final Work WARNING! Mount removed parts in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Only use manufacturer-approved coolant. Spray heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329). - Connect the battery Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications. Adjust digital timer, teach Telestart transmitter Make settings on A/C control panel according to the "Operating Instructions for End Customer". - Place message signboard "Switch off parking heater before refilling" in the area of the filler neck. - For start-up and function check, see Installation instructions 1 42mm dia. hole wheel-well inner panel 2 at position 3. Align exhaust end section 3 flush with red (rt) rubber isolator 1! 2 Mounting rubber isolator 3 57 Feel the drive Webasto AG Postfach 80 D-82132 Stockdorf / Germany National Hotline: 01805 93 22 78 (14 Cent aus dem deutschen Festnetz) Hotfax: 0395 5592 353 Hotmail: technikcenter@webasto.com http://www.webasto.com 1313868B_EN Printed in Germany 06/2012 Printing: Steffen 28 Chrysler Grand Voyager / Lancia Voyager Template for Fuel Standpipe 100 mm Scale 1:1 Compare the size of the printed version with dimension lines. Permitted tolerance a maximum of 2%. Set the printer settings to “no margin” or “minimise margins” and 100% of the normal size. 100 mm 0 1313868B_EN 29 Chrysler Grand Voyager / Lancia Voyager Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min. The passenger compartment monitoring must be deactivated during heating. It will not be armed if the doors are locked manually using the locking button! If the summer/winter switch option has been installed, it must be switched in accordance with the time of year. The heater will then heat in the position Winter and in the position Summer it will only switch on the vehicle fan to ventilate the vehicle interior. Before parking the vehicle, make the following settings: 2 1 Chrysler 2 1 Direct air outlet toward windscreen 2 Set temperature on both sides to "HI". 3 Switch off rear ventilation Automatic air-conditioning 58 3 2 1 Lancia 2 1 Direct air outlet toward windscreen 2 Set temperature on both sides to "HI". Automatic air-conditioning 59 1313868B_EN 30