CHIPPER CH 222 - Farmi Wood Chippers

03299750
www.normet.fi
CH 222 CHIPPER
B--USA --211002--JaK
OPERATION, MAINTENANCE AND
03294030
SPARE PARTS MANUAL
CHIPPER CH 222
From machine: 329 8211--
It is very important to read this instruction
handbook thoroughly before using the machine!
Normet Corporation
Ahmolantie 6
FIN---74510 PELTOSALMI
FINLAND
Tel. +358 (0) 17 83 241
Fax. +358 (0) 17 823 606
www.normet.fi
CH 222 CHIPPER
OPERATION,MAINTENANCE
AND SPARE PARTS
03294030
1. TO THE OWNER---OPERATOR
Thank you for purchasing a Normet Corporation product.
Before we begin this manual, the people at Normet Corporation want you, the owner-operator , to know this piece of equipment can be very dangerous if safety procedures
and warnings are ignored. Read this manual carefully page by page until you understand it completely. Failure to do so will reslult in personal injury and / or equipment damage.
All personnel including operators, maintenance crew, etc. should read this manual before start up.
This manual should be considered a permanent part of your machine and should remain
with the machine when you sell it.
IMPORTER:
NORTHEAST IMPLEMENT CO. RP.
P.O. Box 402
Spencer, N.Y. 14883
U.S.A
Tel.
Fax
E---mail
+1---607---589 6160
+1---607---589 4026
valby@clarityconnect.com
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
2. TERMS AND SYMBOLS USED IN INSTRUCTIONS
THINK
SAFETY!
CAUTION!
WARNING!
DANGER!
IMPORTANT!
Safety is a combination of operator common sense and alertness at all times
when the machine is being operated or
serviced.
This message is used for general reminders of good safety practices or to direct
attention to unsafe practices. The message will appear in your operator’s manual and/or the sign will appear on the machine with the color combination of yellow and black.
This message denotes a specific potential hazard. The sign will be displayed on
the machine in areas of potential hazard.
The sign will have the color combination
of yellow and black.
This message denotes the most serious
specific potential hazard. The sign will be
displayed on the machine in areas of potential hazard.
Messages labeled ”Important” will appear in your operator’s manual to provide
specific instructions for performing adjustments, services, etc.
If these
instruc ---tions are not followed it could result in damage to the machine.
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
3.SAFETY
3.1.GENERAL SAFETY
IMPORTANT!
D
D
D
D
D
D
D
D
D
D
D
D
D
D
Do not operate this machine until you have read and
understood the manual page by page.
The owner of this machine is responsible for
instructing all operators and support personnel in the
operation and safety precautions of this chipper.
Proper training prior to operating the chipper is
obligatory.
Inform everyone who works with the chipper about the risks and how they can
avoid accidents.
Before the chipper is running, ensure that the working place is clear of any bystander within a minimum risk zone of 100 ft. (30 meter).
Do not let children or untrained persons operate the chipper.
Always have the chipper mounted on the 3--point hitch of the tractor. Otherwise the chipper will tip over.
There is a serious crushing hazard between tractor and chipper. Do not go between the tractor and the chipper in any case, for example when you are
mounting the chipper to the tractor.
Check that the covers of the universal shaft are in their place and the ransmission chains are fastened.
Safety goggles, earmuffs and a hard hat are obligatory when chipping. Use
respirator mask, if necessary.
Do not wear loose clothing, loose sleeves, scarves or long uncovered hair
around moving parts of machinery. Also avoid gloves of poor condition or
with loose fitting, because they might get caught in the branches.
Stay alert! Do not operate the chipper when fatigued, or under the influence of
alcohol or drugs.
IMPORTANT! Never leave the chipper running and unattended.
IMPORTANT! Failure to obey the warnings on the chipper or in the operator’s
manual will result in personal injury and / or death and / or equipment damage.
Check the material before you feed it. The material must be free from nails,
stones and all other materials that are not wood, paper or plastic. IMPORTANT! Feeding wire and barbed wire into the chipper is very dangerous as it
might pull in the operator.
Make sure that no one is in the path of flying chips. Point the discharge pipe
away from windows, doorways and other areas where people or animals may
be.
Keep the work area clean so there is nothing to trip over.
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
D
D
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D
D
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D
03294030
Disengage the PTO, cut the engine and remove the keys before any maintenance.
Use only original parts replacements. IMPORTANT! Do not make any modifications.
Check all moving parts. They should be fastened in place, in good working
condition and all shields and guards must be in place.
Point the discharge downwind to prevent dust or chips from blowing onto
the operator.
If a wood jams inside the chipper, cut the engine and wait for all movements
to stop before reaching inside the feed chute.
Do not use the chipper indoors when you use it with a the tractor or with the
separate hydraulic motor. It’s possible to use the chipper indoors with the
electric motor use.
You must be very careful when working indoors. Protect yourself against possible hazards like exhaust gas by sufficient ventilation, for dust that can catch
fire by cleaning your environment regularly.
Always use the lock bolt before and during maintenance on the machine.
Place the PTO shaft in the holding device when disconnected from tractor.
Danger!
Risk of cutting injury or hits by flying debris.
Do not reach into the feed chute for any reason.
Failure to follow these instructions could result in serious
injury or death.
3.2.SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER AND FEED CHUTE
D IMPORTANT! Always also read the general safety instructions.
D IMPORTANT! Do not ever put any part of your body inside the feed chute!
D Prior to operating get familiar with the function and controls of the machine.
All functions must be in blameless condition.
D Test the stop function.
D Before starting up, check that there is no debris or foreign objects in the
feed chute.
D Do not work in front of the feed chute opening! Stand on the left side of the
chute when feeding, as the feed roller might jerk the wood up or to the right.
D When checking malfunction, all controls must be in ”off” or in ”stop” position.
D Let go of the wood when the feed roller or the knives get hold of it. To feed
short pieces, push them in with longer ones.
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CH 222 CHIPPER
SAFETY INSTRUCTIONS
03294030
3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT
D Before performing lubrication work on any equipment, consult the manufacturer’s instruction manual and follow the recommended procedures.
D Before lubricating the machine, shut down the engine and stop the machine.
D Pressurized oil can be hazardous. Pressurized oil jet can penetrate skin and
cause serious injuries or death.
D Occasional skin exposure with oil is not dangerous. If though you can not
prevent long ---time exposure use protective gloves and other protective
clothing.
D Keep flammable material away from heat, sparks and open fire.
D Hot oil and oil spray can be hazardous. Small amounts swallowed or inhaled
do not usually cause toxication. Old oil is more dangerous than new.
D If oil has got into eyes flush them with cool water after which go to doctor.
Use safety goggles.
D Avoid mixing lubricants of different grade and quality. Use only recommended oils or oils with corresponding characters.
3.4.SAFETY INSTRUCTIONS FOR THE SEPARATE HYDRAULIC MOTOR USE
D
D
D
D
D
D
D
D
Check the moving parts. They should be fastened in place, in good working
condition and all shields and guards must be in place.
Inform everyone who works with the chipper about the risks and how they can
avoid accidents.
Do not let children or incapable persons operate the chipper.Do not wear loose
clothing, loose sleeves, neckties or long uncovered hair around moving parts
of machinery.
Disengage the PTO and turn the tractor off before you service the chipper.
Use only original parts replacements. Do not make any modifications.
Failure to obey the warnings printed on the chipper or in the operator’s manual
might result in a serious injury or death.
When checking the malfunction, all devices must be in “off” position.
Place the PTO shaft in the holding device when disconnected from tractor.
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CH 222 CHIPPER
TABLE OF CONTENTS
03294030
1. TO THE OWNER ---OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2. TERMS AND SYMBOLS UDED IN INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 5
3. SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1. GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2. SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER AND FEED CHUTE . . . . . . . . . . 6
3.3. SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.4. SAFETY INSTRUCTIONS FOR THE SEPARATE HYDRAULIC MOTOR USE . . . . . . . . . . . . . . 7
4. CHIPPER PRESENTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1. FIELD APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2. MAIN COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3. DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.4. TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. PLATES AND STICKERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6. ASSEMBLY AND MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.1. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.2. CUTTING THE PTO SHAFT TO THE CORRECT LENGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
7. OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1. USING THE CHIPPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.2. TURNING THE CHIPPER OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
8. SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.1. TIGHTENING THE CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.2. PERIODIC SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8.3. LUBRICATION OF THE PTO SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. KNIVES AND ANVIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.1. BEFORE SERVICING THE KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.2. SHARPENING THE KNIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.3. SHARPENING THE ANVIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
9.4. ADJUSTING THE CLEARANCE BETWEEN KNIVES AND ANVIL . . . . . . . . . . . . . . . . . . . . . . 20
9.5. CHANGING THE SPLINED AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
9.6. MAINTENANCE SCHEMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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CH 222 CHIPPER
TABLE OF CONTENTS
03294030
SPARE PARTS
03294030 . . CH 222 Chipper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
WHEN ORDERING SPARE PARTS, PLEASE INDICATE MACHINES TYPE FROM THE MACHINE PLATE,
SPARE---PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.
EXAMPLE: CH222, 43298410, Knife, 2 pcs.
Thread
Millimeter
Inch
M6
10
7/16
M8
13
1/2
M10
17
11/16
M12
19
3/4
M16
24
15/16
M20
30
1 3/16
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CH 222 CHIPPER
03294030
CHIPPER PRESENTATION
4.2. MAIN COMPONENTS
4.CHIPPER PRESENTATION
1.Upper chamber
2.Lower chamber
4.1. FIELD OF APPLICATIONS
3.Disc
CH222 is a two --knife disc chipper/shredder. Chip
size is adjustble, making chips suitable for combustion or industrial uses, soil improvement, dry
litter etc.
4.Knife
5.Vertical anvil
6.Horizontal anvil
7.Discharge pipe
8.Water holes
9.Lift point
10.PTO holding device
9
7
3
4
7
10
1
5
2
6
8
Fig.1.
Main parts.
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CH 222 CHIPPER
CHIPPER PRESENTATION
03294030
115” (125” optional)
660 (22”)
(60”)
260
880 (35”)
2920 (3175 optional)
4.3. DIMENSIONS
965 (38”)
1150 (46”)
990--1092 (39”--43”)
4.4. TECHNICAL DATA
Output
Chip length
Max timber diameter
Power demand
Rev. speed
Number of knives
Power source
Anchorage
Rotor diameter
Rotor weight
Bearings
Discharge chute
Opening of upper chamber
Weight
Sound pressure level
Sound power level
6,5--16m3/h, 229--565 in3/h,
18 mm, 11/16”
250 mm, 10”
26 -- 67 kW, 35 -- 90 HP
540--1000 rpm
2 pcs.
Tractor or stationary electric motor
3--point or bolted to base
1050 mm, 41 5/16”
240 kg, 500 lbs
Spherical roller bearings
360° rotatable
Double hinge
530 kg, 1168 lbs
108 dB (A)
118 dB (A)
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CH 222 CHIPPER
03294030
PLATES AND STICKERS
5.PLATES AND STICKERS
These decals and stickers must be found from chipper. Missing ones must be
renewed immediately.
2
7
1
8
9
10
3
4
5
6
1. 30140602
30140602
CH 222
20 __ __
40142080
4.
41011750
41014310
2.
3.
4101750
41014310
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40142080
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CH 222 CHIPPER
03294030
PLATES AND STICKERS
41014170
41015500
5.
41015500
6.
41014170
41014270
7. 41014270
40141160
8. 40141160
41014110
41014190
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9. 41014190
10.
41014110
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CH 222 CHIPPER
PLATES AND STICKERS
03294030
Plates and stickers for chipper CH 222
Part
Order no.
Description
Remarks
Qty.
1. . . . . 30140602 . . . . .
2. . . . . 41014310 . . . . .
3. . . . . 41011750 . . . . .
4. . . . . 40142080 . . . . .
5. . . . . 41015500 . . . . .
......................
......................
VALBY---sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Machine plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety goggles, earmuff and a hard hat are oblicatory when chipping . . . 3
Do not operate this machine until the owner’s manual has been
completely read and understood, disconnect the PTO before service, be . .
ware of cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6. . . . .
7. . . . .
8. . . . .
9. . . . .
10. . . .
Turn PTO off and stop the engine before maintaining the chipper . . . . . . .
Lifting point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotation speed and rotation direction of the PTO shaft . . . . . . . . . . . . . . . .
Sharpening the knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Beware of cutting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41014170
41014270
40141160
41014190
41014110
.....
.....
.....
.....
.....
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1
1
1
1
2
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CH 222 CHIPPER
ASSEMBLY AND MOUNTING
6.ASSEMBLY AND MOUNTING
03294030
tractor has a PTO--brake (for example Ford).
D Check that the PTO shaft is at correct length.
6.1.ASSEMBLY
D Fasten the 3--point hitch lift bar with screw M16
(part 13 and 15, see spare parts list 03294030) to
the chipper frame. Try first the holes that move the
chipper farther away from the tractor. That position increases the life of the universal shaft.
If the tractor can not lift the chipper from that position or if the front end of the tractor becomes too
light, then move the lift bar in.
D Tighten the nuts M16 to 260 foot pounds.
6.2.CUTTING THE PTO SHAFT TO THE
CORRECT LENGHT
If the PTO shaft is too long it might
bind when the three point hitch is lifted
up. Damage might be caused to the
bearings of the chipper or to the PTO
Caution ! of the tractor. If the PTO shaft is too
long it must be cut. Both PTO halves
must be shortened by equal amounts.
D Turn the tractor off. Lower the chipper on a flat
surface.
D Mount the chipper on the three point hitch of the
tractor.
D With the chipper resting on the ground, see that
the splined shafts of the tractor and chipper are
horizontal.
Fig.2.
Guide piece.
D Place the guide piece on the feed opening
D Fasten the feed chute with pin (part 11)
D Connect the discharge tube (29) to the chipper.
Adjust the lid control with the chain.
D The chipper must be mounted on the 3--point
hitch of the tractor. The chipper will tip over if it
is run without hooking it up to the 3--point hitch.
Cardan shaft recommendation:
Bondioli & Pavesi A6 + FF2 overload clutch + RA1
overrunning clutch or Walterscheid W2400 +
K92/4 (D) overload clutch + F3 overrunning
clutch. An overriding clutch must be used if the
Fig.3.
Mark lenghts.
D Connect one shaft half to the chipper‘s PTO
and the other half at the tractor‘s PTO. Lay the
other PTO half on its side so that the end of the
shaft is one inch from the PTO--end of the chip-per. Mark lengths required. The tubes must be
shortened so that they cannot reach the bottom
when the chipper is lifted or lowered.
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CH 222 CHIPPER
ASSEMBLY AND MOUNTING
Fig.4.
Cut the plastic shield.
D Cut the plastic shield.
03294030
Fig.6.
File sharp edges.
D File sharp edges
Fig.5.
Cut the profile.
D Cut a piece from profile tube which is as long as
the piece you cut off from the shield. Shorten
the other PTO shaft by the same length.
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CH 222 CHIPPER
03294030
OPERATION
7.OPERATION
7.1.USING THE CHIPPER
Do not attempt to operate this chipper without proper training. Read
and understand the owner’s manual
before operating the machine.
Warning! Failure to heed the warnings printed
on the chipper or in the operators manual might
result in serious injury or death!
D Turn the tractor off.
D Lower the chipper on its legs on a hard, level
surface so it will not tip over.
D Turn the chipper’s axle by hand to ensure that
the disk can turn freely (so that there are no for-eign objects in the chipper).
D Look inside feedchute to ensure that it is empty.
D Make sure that all shields are in place and
intact. Removal of the shields is prohibited!
D Direct the discharge tube in desired position.
D The chipper is now ready for use.
D Before feeding make sure that the material is
free from stones, nails and all other foreign
objects.
D When chipping wood, push the tree trunk inside
the feed chute until the knives touch the tree.
The chipper is self feeding, so let go of the tree
as soon as the knives touch it.
Do not use chipper if temperature
falls below 23_F. This practice will
prevent risk of damage to the knives.
Also avoid chipping trees that are froCaution ! zen solid as they will not self--feed
well.
7.2.TURNING THE CHIPPER OFF
D Reduce the tractor rpm to idle before shifting
the PTO to OFF--position. This is particularly
important on tractors with PTO brakes, such as
Ford.
On these tractors, after idling the tractor, you
should slowly move the PTO control lever to the
OFF--position.
D Start up the PTO when the tractor runs at low
rpm and increase the rpm to operating speed.
Power required depends on the material to be
chipped and the sharpness of the knives.
Danger!
--- 17 ---
After turning the chipper off, wait for
all movement to stop; the disk continues rotating by flywheel moment
after the PTO has been disconnected.
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CH 222 CHIPPER
LUBRICATING AND MAIN--TENANCE INSTRUCTIONS
03294030
8.SERVICE
Lock bolt
8.1.TIGHTENING THE CLUTCH
If the P.T.O clutch slips during normal operation,
it must be tightened.
D The clutch is tightened by tightening the nuts
which press on the clutch springs.
D Tighten every nut 1/4 of a turn.
D Try out the chipper.
8.2.PERIODIC SERVICE
Always disengage the PTO and turn
the tractor OFF before you service or
repair the chipper.
Wait for all movement to stop before
Warning ! reaching inside the feed chute.
Remove the keys so that the tractor
cannot be started up accidentally.
D Always turn the tractor off before servicing or
repairing the chipper. Wait for all movement to
stop before service; the disk continues rotating
by flywheel moment after the PTO has been
disconnected.
D Open the upper housing bolts M10 (32).
D Lock the disk with the lock bolt (18).
D Remove or turn the feed chute to the side.
The bearings are greased at the factory with Shell
Alvania Grease R 3. A similar lubricant such as
Kendall L427 should be used by you. Avoid overgreasing because it causes heat which reduces
lubrication.
Fig.7.
Disk lock.
8.3.LUBRICATION
SHAFT
OF
THE
PTO
D Lubricate the P.T.O shaft before putting into
operation and frequently as shown in
schema below.
D Apply grease to inside of outer telescopic
profile.
D When used in winter the guard tubes must be
greased to prevent them from freezing solid.
Swing joint sideways for greasing
D Lubricate bearings every 200 hours or once a
year.
8h
D Check that the clearance between the knives
and the anvil is about 1/30 ”. See chapter 9.4.
8h
40h 20h 40h 8h
When used in winter the
guard tubes must be greased to
prevent them freezing solid.
8h
Fig.8.
PTO shaft’s lubrication points and frequency of lubrication.
D If the chipper stands unused for long periods of
time, cover the knives with grease.
Make sure that the water drains on the lower
housing are open.
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CH 222 CHIPPER
LUBRICATING AND MAIN--TENANCE INSTRUCTIONS
9.KNIVES AND ANVIL
9.1.BEFORE SERVICING THE KNIVES
03294030
D Remove the knife--fastening bolts M12 (3.3,
they are threaded through the disk. Turn the
wrench so that your knuckles will not touch the
knife if the wrench slips.
ROTATING KNIVES
Don’t risk cutting injury or
being struck by high
speed particles.
Danger !
Wait for all movement to
stop before reaching inside the feed chute.
Failure to follow safety precautions could result
in serious personal injury or death.
D Turn the tractor off.
D Open the upper housing bolts M10 (32). Turn
the upper housing to the side.
D Lock the disk with lock bolt (18).
D Remove or turn the feed chute to the side.
D Use protective gloves when handling the kni-ves.
30
Fig.10.
o
30 degree angle.
D Sharpen the knives at a 30 degree angle.
9.2.SHARPENING THE KNIVES
You will notice the need to sharpen the knives
when:
-- Trees do not self--feed well.
-- The power requirement is increased.
-- The smoothness of the chip surface is decrea-sed.
Keep the knives with their original pairs. That way
the knives will be worn equally and the disk stays
in balance.
D Remove the 3 locknuts M12 (3.5) behind the
knife frame.
Caution !
Use gloves when removing or handling the knives, Turn the wrench so
that your knuckles will not touch the
knife if the wrench slips.
Avoid getting the knife hot when sharpening.
Sharpen both of the knives the same amount.
Certain corn choppers use the same style of knife
as the Valby Chipper (Papec for example).
Automatic grinders to service this style of knife
can thus be found at some implement dealers. Of
course, grinders to service chipper knives are
available from grinder and knife manufacturers.
D Fasten the knife and tighten the bolts to 50 foot
pounds.
D Adjust anvil clearance if needed.
9.3.SHARPENING THE ANVIL
If you notice wear or rounding of the inner edge of
the anvil, sharpen the anvil so that the original
angles are retained.
Fig.9.
Remove the knife fastening bolts.
--- 19 ---
www.normet.fi
CH 222 CHIPPER
LUBRICATING AND MAIN--TENANCE INSTRUCTIONS
03294030
9.4.ADJUSTING THE CLEARANCE
BETWEEN KNIVES AND ANVIL
Usually you can sharpen the knives 10 times before
there is a need to adjust the anvil. Adjust the anvil if
the gap to the edge of the knives is over 1/20”.
D Turn the disk so that a knife comes against the
anvil. Move the anvil with the adjusting nuts
(46) until the clearance 1/30 of an inch.
Tighten adjusting nuts. Tighten anvil lock bolts
to 144 foot pounds.
Anvil adjuster
Anvil lock screws
Anvil adjuster
Fig.11.
Adjusting the anvil.
D Loosen the four bolts M16 (42, 43) that fasten
the anvils (7, 8). One of the bolts is under the feed
chute.
CHIP LENGTH
CLEARANCE 1/20” -- 1/30”
DISK (3)
ANVIL LOCK BOLT (42, 43)
TIGHTENING TORQUE 144 ft.lb
KNIFE (3.2)
ANVIL ADJUSTING NUTS (46)
KNIFE SCREW (3.3)
VERTICAL ANVIL (8)
TIGHTENING TORQUE 50 ft.lb
HORIZONTAL ANVIL (7)
--- 20 ---
www.normet.fi
CH 222 CHIPPER
LUBRICATING AND MAIN--TENANCE INSTRUCTIONS
03294030
9.5.CHANGING THE SPLINED AXLE
D Remove the upper housing.
D Remove the bearings. Welding damages the
bearings.
D Lift up the disk.
D Grind a 19/32” deep groove about 1/16” from
the end of the axle. See pic 3.3.6.a.
D Turn the axle so that it comes loose and can be
removed.
D Before mounting the new axle remove dirt from
hole. Tap the new axle slightly into the hole.
D Protect the faces of joint from splashes before
welding.
D Weld an 5/16” a--measure filled weld ESAB
68.18, with 3 beads. For welding use rectifier,
current 130--150 A.
D Reassemble the chipper.
Grind a 19/32” deep groove about 1/16”
from the end of the axle
Fig.12.
Changing the splined axle.
9.6.MAINTENANCE SCHEMA
D Check the tightness of the bolts and tighten
when needed. The tightness of fasteners in
the chipper must be checked once a week.
On a new machine check the tightening after
one hour of use. Tighten as indicated in maintenance schema below.
1
2
3
Position
1, Knife bolt and lock nut
2 Bearing
3 Anvil
Socket size
19mm (3/4”)
24mm (1 5/16”)
24mm (1 5/16”)
--- 21 ---
Torque, Nm (Foot pounds)
68 (50)
200 (144)
200 (144)
www.normet.fi
CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
2
32
14
14.4
14.3
14.2
34
14.5 14.1
33
6
14.7
14.7
14.3
3.5
14.6
3.4
3.1
3
3.2
39 37 38 56
4
3.3
40 36
10
49
44
40
36
20
19
22 21 13
15
11
18
54
30
60
16
29
31
8
12
36 7
57
30
58
42
61
58
42 28.1
9
28.1
28
43 48 17 46
1
11 16
5
34
59
47
--- 22 ---
48 45
www.normet.fi
CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
Part
Order no.
1. . . . .
2. . . . .
3. . . . .
3.1. .
13294020
13292880
03293966
23293970
Description
....
....
....
....
Remarks
Qty.
Lower housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Upper housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
3.2. . 43298410 . . . . Knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.3. . 52001534 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x40 AV10 K8 10.9 . . . . . . . . . . 6
3.4. . 52211059 . . . . Spring washer . . . . . . . . . . . . . . . . . . . . M12 DIN127 . . . . . . . . . . . . . . . . . . 6
3.5. . 52110053 . . . . Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M12 DIN934 . . . . . . . . . . . . . . . . . . 6
4. . . . . 43290527 . . . . Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5.
6.
7.
8.
9.
10.
....
....
....
....
....
....
43290758
43294404
43290766
43290774
33290826
33290867
....
....
....
....
....
....
Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Splined axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horizontal anvil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vertical anvil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
1
1
1
1
1
11. . . . .
12. . . . .
13. . . . .
14. . . . .
14.1.
43290915
43290923
33294646
03314317
33314329
....
....
....
....
....
Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Short discharge pipe, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
2
1
1
1
14.2. 43314509 . . . . Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.3. 52117108 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN985 . . . . . . . . . . . . . . . . . . 2
14.4. 43314533 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.5. 94612082 . . . . Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.6. 03314556 . . . . Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
14.7. 52200045 . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . M10 DIN126 . . . . . . . . . . . . . . . . . . 2
15. . . . . 52062221 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M20x50 DIN933 8.8 . . . . . . . . . . . . 4
16.
17.
18.
19.
20.
....
....
....
....
....
52842168
43291103
43294073
52842143
43294107
....
....
....
....
....
Ring pin . . . . . . . . . . . . . . . . . . . . . . . . . 6,5x40 . . . . . . . . . . . . . . . . . . . . . . .
Anvil adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Split pin . . . . . . . . . . . . . . . . . . . . . . . . . 5x105 . . . . . . . . . . . . . . . . . . . . . . . .
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21.
22.
23.
24.
25.
....
....
....
....
....
40293797 . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
52842150 . . . . Ring pin . . . . . . . . . . . . . . . . . . . . . . . . . 10x45 . . . . . . . . . . . . . . . . . . . . . . . . 2
-------
--- 23 ---
2
2
1
1
1
www.normet.fi
CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
2
32
14
14.4
14.3
14.2
34
14.5 14.1
33
6
14.7
14.7
14.3
3.5
14.6
3.4
3.1
3
3.2
39 37 38 56
4
3.3
40 36
10
49
44
40
36
20
19
22 21 13
15
11
18
54
30
60
16
29
31
8
12
36 7
57
30
58
42
61
58
42 28.1
9
28.1
28
43 48 17 46
1
11 16
5
34
59
47
--- 24 ---
48 45
www.normet.fi
CH 222 CHIPPER
03294030
SPARE PARTS
03294030 . CH 222 Chipper
Part
Order no.
Description
Remarks
Qty.
26. . . . . --27. . . . .
28. . . . . 03293735 . . . . Case bearing, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
28.1. 33293374 . . . . Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
28.2. 54513379 . . . . Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
29. . . . . 52062437 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M20x260 DIN931 8.8 . . . . . . . . . . . 1
30. . . . . 52117207 . . . . Lock nut . . . . . . . . . . . . . . . . . . . . . . . . . M20 DIN985 . . . . . . . . . . . . . . . . . . 5
31.
32.
33.
34.
35.
....
....
....
....
....
52211083
52060233
52117108
52211042
---
....
....
....
....
Spring washer . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
M20 DIN127 . . . . . . . . . . . . . . . . . .
M10x30 DIN933 8.8 . . . . . . . . . . . .
M10 DIN985 . . . . . . . . . . . . . . . . . .
M10DIN127 . . . . . . . . . . . . . . . . . . .
1
4
4
5
36.
37.
38.
39.
40.
....
....
....
....
....
52117124
52060175
52117082
52211034
52211059
....
....
....
....
....
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
Spring washer . . . . . . . . . . . . . . . . . . . .
M12 DIN 985 . . . . . . . . . . . . . . . . . .
M8x25 DIN985 8.8 . . . . . . . . . . . . .
M8 DIN985 . . . . . . . . . . . . . . . . . . .
M8 DIN127 . . . . . . . . . . . . . . . . . . .
M12 DIN127 . . . . . . . . . . . . . . . . . .
7
4
5
4
2
41.
42.
43.
44.
45.
....
....
....
....
....
--52062098
52062106
43294420
52062130
....
....
....
....
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M16x25 DIN933 8.8 . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M16x30 DIN933 8.8 . . . . . . . . . . . .
Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . M16x60 DIN931 8.8 . . . . . . . . . . . .
2
2
1
8
46.
47.
48.
49.
50.
....
....
....
....
....
52110053
52117165
52200078
52062031
52200045
....
....
....
....
....
Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lock nut . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . .
4
8
10
2
2
51.
52.
53.
54.
55.
....
....
....
....
....
--52060514 . . . . Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M10x20 DIN933 8.8 . . . . . . . . . . . . 2
--52200086 . . . . Washer . . . . . . . . . . . . . . . . . . . . . . . . . . M20 DIN126 . . . . . . . . . . . . . . . . . . 4
52813201 . . . . Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6x30 DIN94 . . . . . . . . . . . . . . . . . . . 2
56.
57.
58.
59.
60.
61.
....
....
....
....
....
....
52062973
41215682
43292739
52060225
54826110
52832094
....
....
....
....
....
....
M12 DIN934 . . . . . . . . . . . . . . . . . .
M16 DIN985 . . . . . . . . . . . . . . . . . .
M16 DIN126 . . . . . . . . . . . . . . . . . .
M12x40 DIN933 8.8 . . . . . . . . . . . .
M10 DIN126 . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M12x25 DIN933 8.8 . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . M10x25 DIN933 . . . . . . . . . . . . . . .
Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 mm . . . . . . . . . . . . . . . . . . . . . .
Rivet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
--- 25 ---
2
2
2
2
2
2
--- 26 ---
--- 27 ---
--- 28 ---