Tool Catalog

Transcription

Tool Catalog

Tool
Tool Catalog
Catalog
2008
Tel: (626) 792-7384
Fax: (626) 792-5341
FlandersCompany.com
REV. 06-02-08
TABLE OF CONTENTS
THREAD REPAIR ................................................................. 3-7
TIME SERT .......................................................................3-5
HELICOIL ..........................................................................6-7
VALVE SEAT CUTTERS ...................................................... 8-18
KITS .............................................................9-14
OPEN STOCK ...............................................15-18
HONES ......................................................................... 19-24
BRUSHES......................................................................19-20
HONES .........................................................................21-23
STONES ............................................................................24
CARBURETOR ................................................................ 25-27
IGNITION............................................................................. 28
SPARK PLUG WRENCHES ................................................ 29-30
UPPER ENGINE .............................................................. 31-35
PULLERS....................................................................... 36-47
MAG BY SIZE .....................................................................37
MAG BY APPLICATION .....................................................38-42
BEARING, CLUTCH .........................................................42-43
LOWER ENGINE.............................................................. 44-45
SUSPENSION .................................................................. 46-52
SAFETY WIRE ..................................................................... 53
WRENCHES & SPECIALTY TOOLS ...................................... 54-62
PLIERS ............................................................................ 63
BRAKES............................................................................. 64
WHEEL & TIRE .............................................................. 65-75
COATS TIRE CHANGER ...................................................65-66
TRUING STAND & SPOKE WRENCHES ....................................67
TOOLS & SUPPLIES ........................................................68-75
CHAIN TOOLS ................................................................ 76-78
SHOP SUPPLIES & EQUIPMENT ......................................... 79-85
PARTS BOXES ....................................................................79
CABLE RACKS ....................................................................80
DISPLAY HOOKS ............................................................81-82
MICROFICHE BULBS.............................................................83
CATALOG HOLDERS ........................................................84-85
Thread Repair
Time-Sert Thread Repair Kits
Time-Sert uses the solid insert method of thread repair. Kits are designed for hand use with a
suitable tap wrench. Power tools may be used but, extra care nust be used on small sizes. All
kits are complete with drill, counterbore, special tap, installation tool, and five Parkerized steel
inserts (Except Spark Plug Kits). Spark plug kits do not contain inserts because of the various
lengths available.
Timesert Thread Repair Kits & Parts
Thread Size &
Insert Length
Metric Sizes
4 x 0.7 x 6
4 x 0.7 x 4
5 x 0.8 x 7.6
6 x 1 x 9.4
6 x 1 x 12
7 x 1 x 10
8 x 1.25 x 11.7
8 x 1.25 x 9
8 x 1.25 x 16.2
8 x 1.25 x 18
9 x 1.25 x 20
9 x 1.25 x 13
9 x 1.25 x 18
10 x 1.25 x 14
10 x 1.25 x 16.2
10 x 1.25 x 20
10 x 1.5 x 14
10 x 1.5 x 9.4
10 x 1.5 x 20
12 x 1.25 x 15
12 x 1.25 x 9
12 x 1.5 x 16.2
12 x 1.5 x 9.2
14 x 1.5 x 9.4
14 x 1.5 x 12.7
14 x 1.5 x 17.8
14 x 1.5 x 28
Kit No.
Inserts Only
SOLD EACH
For Pack, Order 10
Counter
Bore
Tap
Installation
Tool
Drill
Size
Wrench
545-01047
545-01046
545-00058
545-01058
545-02058 545-03058 545-04058
8
545-00061
545-01061
545-02061 545-03061 545-04061
D
545-01062
D
545-00071
545-01071
545-02071 545-03071 545-04071
L
545-00082
545-01082
545-02082 545-03082 545-04082
P
545-01081
545-01083
P
545-01084
P
545-00091
545-01091
U
545-01092
U
545-01093
U
545-00112
545-01112
545-02112 545-03112 545-04112 13/32
545-01119
545-01116
545-00115
545-01115
545-02115 545-03115 545-04115 13/32
545-01114
545-01118
545-00211
545-01214
545-01211
545-00215
545-01215
545-02215 545-03215 545-04215
545-01212
545-00417
545-01417
545-02417 545-03417 545-04417
545-01418
545-01419
545-01420
Dealer Note: For Quantity Break, order inserts in multiples of 10 per size
Time Sert® taps are unique sizes and are intended for use only with Time Sert® inserts
Stainless
Insert
545-00047
545-01059
545-01065
545-01066
545-01085
545-01086
545-01113
545-01117
REV. 06-02-08
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Fax: (626) 792-5341
www.FlandersCo.com
3
Thread Repair
Timesert Thread Repair Kits & Parts
Thread Size &
Insert Length
Spark Plug Sizes
10 x 1 x 1/2”
10 x 1 x 19/32”
12 x 1.25 x 1/2”
12 x 1.25 x 3/4”
14 x 1.25 x 3/8”
14 x 1.25 x 7/16”
14 x 1.25 x 1/2”
14 x 1.25 x 3/4”
Kit No.
Inserts Only
SOLD EACH
For Pack, Order 10
. . . continued
Counter
Bore
Tap
Installation
Tool
545-00110*
545-01110
545-02110 545-03110 545-04110
545-00110*
545-01111
545-02110 545-03110 545-04110
545-00212*
545-01210
545-02212 545-03212 545-04212
545-00212*
545-01213
545-02212 545-03212 545-04212
545-00412*
545-01413
545-02412 545-03412 545-04412
545-00412*
545-01414
545-02412 545-03412 545-04412
545-00412*
545-01415
545-02412 545-03412 545-04412
545-00412*
545-01416
545-02412 545-03412 545-04412
*Spark plug kits do NOT contain inserts. You MUST order separately.
Drill
Size
No
Drill
Req.
for
Spark
Plugs
Wrench
Stainless
Insert
545-02111
545-02111
545-02211
545-02211
545-02411
545-02411
545-02411
545-02411
American Sizes
10 x 24 x .300”
10 x 24 x .370”
10 x 32 x .300”
1/4 x 20 x .380”
1/4 x 20 x .280”
1/4 x 28 x .380”
5/16 x 18 x .450”
5/16 x 24 x .450”
3/8 x 16 x .520”
3/8 x 16 x .312”
3/8 x 16 x .520”
3/8 x 16 x .750”
3/8 x 16 x 1.20”
3/8 x 24 x .520”
7/16 x 14 x .600”
7/16 x 20 x .600”
1/2 x 13 x .650”
1/2 x 20 x .650”
545-05124
545-06124
545-07124 545-08124 545-09124
13/64
545-06421
545-06132
545-05420
545-06420
545-07420 545-08420 545-09420 17/64
545-06418
545-05428
545-06428
545-07428 545-08428 545-09428
G
545-05518
545-06518
545-07518 545-08518 545-09518 21/64
545-05524
545-06524
545-07524 545-08524 545-09524
P
545-05616
545-06616
545-07616 545-08616 545-09616
X
545-06612
545-06614
545-06618
545-06621
545-05624
545-06624
545-07624 545-08624 545-09624
W
545-05714
545-06714
545-07714 545-08714 545-09714 29/64
545-05720
545-06720
545-07720 545-08720 545-09720 29/64
545-05813
545-06813
545-07813 545-08813 545-09813 33/64
545-05820
545-06820
545-07820 545-08820 545-09820 33/64
545-06519
545-06617
545-06715
REV. 06-02-08
4
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Thread Repair
TIME-SERT® FORD TRITON M14x1.25
SPARK PLUG BLOW OUT REPAIR
546-05553
• This kit will fix Ford heads with a straight
section between the threads and taper seat.
• Fits models with 1.9, 3.8, 4.6, 5.4,
6.8 liter engines.
• Kit includes:
5 - Inserts M14 x 1.25
1 - Wrench
1 - Reamer
1 - Tap
1 - Driver
1 - Setting tool
1 - Triton Counterbore
1 - Hex key 1/8
1 - Hex key 3/16
1 - Sealer
Additional Inserts SOLD EACH
546-51459 Triton Inserts M14x1.25
Time Sert
Kit Examples:
Drill out
damaged
thread
Counter
bore for
insert top
Thread
with
special tap
Install insert
to restore
thread
REV. 06-02-08
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5
Thread Repair
Heli-Coil - Thread Repair Kits
Drill out stripped
threads with specified size drill.
Tap with special
Heli-coil tap.
Install Heli-coil insert
to reduce to original
thread size.
Note: Drills are not supplied with
kits. The drill size is shown for your
convenience. They may be ordered as shown in the Tool section
of this catalog.
Heli-Coil® Thread Repair Products
Thead Size &
Insert Length
Metric Sizes
5 x 0.8 x 7.5
6 x 1.0 x 9
6 x 1.0 x 18
7 x 1.0 x 10.5
8 x 1.25 x 12
8 x 1.25 x 24
10 x 1.25 x 15
10 x 1.25x 25
10 x 1.5 x 15
12 x 1.5 x 18
12 x 1.75 x 18
14 x 1.5 x 21
Spark Plug Sizes
10 x 1 x 19/32”
10 x 1 x 1/2”
12 x 1.25 x 1/2”
12 x 1.25 x 3/4”
14 x 1.25 x 3/8”
14 x 1.25 x 7/16”
14 x 1.25 x 1/2”
14 x 1.25 x 3/4”
Kit Part No.
Qty.
Inserts
in Kit
Inserts Only
SOLD EACH
For Pack, Order
10
Replacment Tap
Only
Replacement
Installation Tool
Only
Drill Size
540-55450
540-55460
12
12
540-55470
540-55480
12
12
540-55431
540-46471
540-55491
540-55442
540-55492
540-55444
12
10
12
6
6
540-10850
540-10860
540-10870
540-10861
540-10880
540-10882
540-46491
540-46492
540-10910
540-37451
540-10912
540-37454
540-05705
540-05706
540-05706
540-05707
540-05708
540-05708
540-05751
540-05751
540-05701
540-49762
540-20872
540-49764
540-37453
540-37460
540-37460
540-37470
540-37480
540-37480
540-46401
540-46401
540-37491
540-49732
540-37492
540-49734
13/64”
1/4”
1/4”
9/32”
21/64”
21/64”
13/32”
13/32”
13/32”
31/64”
31/64”
9/16”
540-04255
540-10301
540-49711
540-55231
24
540-04744
540-10301
540-49711
540-55232
12 of
540-04821
540-10302
540-49712
each
540-55232
540-04822
540-10302
540-49712
540-55234
6 of
540-05120
540-10304
540-49714
each
540-55234
540-05130
540-10304
540-49714
size
540-55234
540-05133
540-10304
540-49714
540-55234
540-05131
540-10304
540-49714
Heli-Coil® taps are unique sizes and are intended for use only with Heli-Coil® inserts
No
drill
required
for
spark
plug
repair
Metric Shop Kit
540-46500
Contains 6 x 1 kit; 8 x 1.25 kit; 10 x 1.25 kit in 15 &
25m lengths. All taps and tools in shop style box.
REV. 06-02-08
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Thread Repair
Heli-Coil - Thread Repair Kits
Drill out stripped
threads with specified size drill.
Tap with special
Heli-coil tap.
Thead Size &
Insert Length
American Sizes
8 x 32 x .246”
10 x 24 x .285”
10 x 32 x .285”
1/4” x 20 x .375”
1/4” x 24 x .375”
1/4” x 28 x .375”
5/16” x 18 x .469”
5/16” x 24 x .469”
3/8” x 16 x .562”
3/8” x 20 x .562”
3/8” x 24 x .562”
7/16” x 14 x .656”
7/16” x 16 x .656”
7/16” x 20 x .656”
1/2”x 13 x .750”
1/2”x 20 x .750”
5/8” x 18 x .938”
Kit Part No.
Install Heli-coil insert
to reduce to original
thread size.
Qty.
Inserts
in Kit
Inserts Only
SOLD EACH
For Pack, Order
10
Note: Drills are not supplied with
kits. The drill size is shown for your
convenience. They may be ordered as shown in the Tool section
of this catalog.
Replacment Tap
Only
Replacement
Installation Tool
Only
Drill Size
540-55212
12
540-11852
540-11872
540-22882
540-55213
12
540-11853
540-11873
540-22883
540-55283
12
540-11913
540-08213
540-22993
540-55214
12
540-11854
540-08194
540-52884
540-55404
12
540-03894
540-04294
540-30104
540-55284
12
540-11914
540-08214
540-22994
540-55215
12
540-11855
540-08195
540-52885
540-55285
12
540-11915
540-08215
540-22995
540-55216
12
540-11856
540-08196
540-52886
540-55406
12
540-03896
540-05886
540-49476
540-55286
12
540-11916
540-08216
540-22996
540-55217
6
540-11857
540-08197
540-52887
540-55407
6
540-03897
540-05847
540-49477
540-55287
6
540-11917
540-08217
540-22997
540-55218
6
540-11858
540-08198
540-52888
540-55288
6
540-11918
540-08218
540-22998
540-55289
6
540-12010
540-91931
540-22999
Heli-Coil® taps are unique sizes and are intended for use only with Heli-Coil® inserts
13/64”
13/64”
17/64”
17/64”
17/64”
21/64”
21/64”
25/64”
25/64”
25/64”
29/64”
29/64”
29/64”
17/32”
33/64”
41/64”
REV. 06-02-08
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7
Valve Seat Cutters
Hereʼs how Neway produces precision valve seats
First cut: Place the pilot in valve guide with the top of the
collet located inside the valve guide. Then place the bottom
narrowing cutter over the pilot. Turn with a wrench using a
small amount of pressure.
Second cut: Follow the same procedure with the top
narrowing cutter.
Bottom
Narrowing
(First Cut)
Top
Narrowing
(Second Cut)
Proper Seat Angle:
Third cut: Select the seat cutter with the proper angle.
Then cut the seat to the desired width.
Valve Seat
(Third Cut)
1 degree
Interference Angle
We subscribe to the “interference angle” method
of cutting valve seats. This requires that the angle on the seat and on the
valve face be slightly different, usually about 46 degrees while resurfacing the
valve face at 45 degrees.
Exact Seat Surface Finish:
A valve can function properly only
when it has complete closure on the valve seat. We recognize that in order
for this to be accomplished effectively, it is necessary to go farther than just
mating the two parts. The valve must be able to peen itself into the seat. Our
valve seat cutter leaves a finish rough enough to accomplish this. By way of
a comparison, the finish is about the same as the finish found on a honed
cylinder wall.
A True Flat Seat:
Each tungsten carbide cutter blade is precisely
machined to insure a flat surface. This flatsurface eliminates the concave and
convex seats that so often result from using a grinding stone.
Neway long life
Tungsten Carbide
Grinding wheels
continually wear away
Head Stands
721-17050
Engine heads of any shape can be set quickly
onto a pair of these welded steel head stands
REV. 06-02-08
8
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Valve Seat Cutter Kits
721-82574 General Motorcycle Kit
Neway
more. Will cut seats where valve sizes range from 19mm (3/4”) to 51 mm (2”).
Flanders No.
Cutters
720-10131
720-10132
720-10133
720-10122
720-10123
720-10111
720-10120
720-10270
720-10607
720-10608
720-10205
720-10622
720-10293
720-10642
Accessories
720-91537
720-90542
721-49700
720-82246
Neway No.
Description
131
132
133
122
123
111
120
270
607
608
205
622H
293
642H
Blades fixed at O.D. of .850” 45°
1” dia. 45°
1” dia. 31°
1” dia. 60°
1” dia. 15°
1-1/4” dia. 60°
1-1/4” dia. 30°
1-1/4” dia. 45°
1-1/2” dia. 60°
1-1/2” dia. (short hub) 31° x 46°
1-3/4” dia. 60°
1-3/4” dia. (short hub) 31° x 46°
TW505
TW503-1
CA497
KACC26
T-Wrench
Adaptor, 1/2” to 3/8”
Case
Accessories Kit
Flanders No.
Solid Pilots
720-41023
720-41024
720-41014
720-41013
720-41012
720-41031
720-41009
720-41010
720-41002
720-41011
720-59498
720-59501
720-59502
720-59505
720-59506
720-59507
720-59508
720-59509
720-59511
720-59512
720-55162
720-55163
720-55160
720-55164
720-51322
720-51323
720-51320
720-51324
720-53804
720-53800
720-53805
720-53806
720-53807
720-53808
Neway No.
Description
100-4,0
100-4,02
100-4,5
100-4,52
100-5,0
100-5,02
100-5,5
100-5,52
100-6,0
100-6,6
140-4,5
140-5,0
140-5,5
140-6,0
140-6,6
140-6,98
140-7,0
140-7,02
140-8,0
140-8,02
140-5/16 -2
140-5/16 -1
140-5/16 Std
140-5/16 +1
140-11/32 -2
140-11/32 -1
140-11/32 Std
140-11/32 +1
140-3/8 -1
140-3/8 Std
140-3/8 +1
140-3/8 +2
140-3/8 +3
140-3/8 +4
4,0mm dia.
4,02mm dia.
4,5mm dia.
4,52mm dia.
5,0mm dia.
5,02mm dia.
5,5mm dia.
5,52mm dia.
6,0mm dia.
6,6mm dia.
4,5mm dia
5,0mm dia.
5,5mm dia.
6,0mm dia.
6,6mm dia.
6,98mm dia.
7,0mm dia.
7,02mm dia.
8,0mm dia.
8,02mm dia.
5/16”dia. -2
5/16”dia. -1
5/16”dia. Std.
5/16”dia. +1
11/32”dia. -2
11/32”dia.-1,
11/32”dia. Std.
11/32”dia. +1
3/8”dia. -1
3/8”dia. Std.
3/8”dia. +1
3/8”dia. +2
3/8”dia. +3
3/8”dia. +4
REV. 06-02-08
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9
721-82600 Kit for Motocross Bikes
721-82563 Japanese Motorcycle Kit
For use on all popular motocross bikes. Additional cutters required
where valve sizes are smaller than 22mm (e.g. Honda CRF 50).
For KTM add two 6mm pilots: 100-6.0 and 140-6.0.
Flanders No. Neway No. Description
Cutters
720-10122 122
1” dia. 45˚
720-10123 123
1” dia. 31˚
720-10111 111
1” dia. 60˚
720-10607 607
1-1/4” dia. 30˚
720-10608 608
1-1/4” dia. 45˚
720-10270 270
1-1/4” dia. 60˚
720-10626 626
1-1/2” dia. 30˚ x 45˚
Solid Pilots
720-1023
100-4.0
4mm dia.
720-41014 100-4.5
4.5mm dia.
720-41012 100-5.0
5mm dia.
720-59498 140-4.5
4.5mm dia.
720-59501 140-5.0
5.0mm dia.
720-59502 140-5.5
5.5mm dia.
Accessories
720-91537 TW505
T-Wrench
720-90542 TW503-1 Adaptor, 1/2” to 3/8”
721-49700 CA497
Case
720-82246 KACC26
Accessories Kit
For use on most metric motorcycles and ATVs, Japanese and
European. Will cut seats where valve sizes range from
19mm (3/4”) to 44mm (1-3/4”).
Flanders No.
Neway No. Description
Cutters
720-10131
131
Blades fixed at O.D. of .850” 45˚
720-10132
132
720-10133
133
720-10122
122
1” dia. 45˚
720-10123
123
1” dia. 31˚
720-10111
111
1” dia. 60˚
720-10120
120
1” dia. 15˚
720-10270
270
1-1/4” dia. 60˚
720-10607
607
1-1/4” dia. 30˚
720-10608
608
1-1/4” dia. 45˚
720-10205
205
1-1/2” dia. 60˚
720-10626
626
1-1/2” dia. 30˚ x 45˚
Solid Pilots
720-41023
100-4.0 4.0mm dia.
720-41014
100-4.5 4.5mm dia.
720-41012
100-5.0 5.0mm dia.
720-41009
100-5.5 5.5mm dia.
720-41010
100-5.52 5.52mm dia.
720-41002
100-6,0 6,0mm dia.
720-41011
100-6,6 6,6mm dia.
720-59501
140-5.0 5.0mm dia
720-59502
140-5.5 5.5mm dia.
720-59506
140-6,6 6,6mm dia.
720-59507
140-6,98 6,98mm dia.
720-59508
140-7,0 7,0mm dia.
720-59509
140-7,02 7,02mm dia.
720-59511
140-8,0 8,0mm dia.
720-59512
140-8,02 8,02mm dia.
Accessories
720-91537
TW505
T-Wrench
720-90542
TW503-1 Adaptor, 1/2” to 3/8”
721-49700
CA497
Case
720-82246
KACC26 Accessories Kit
REV. 06-02-08
10
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721-82650 Japanese M/C/ATV/Marine Kit
721-82299 Kit for BMW
This kit covers the most commonly serviced motorcycle, ATV, and
outboard marine engines. The operating range, in terms of valve
size, is from 22mm (.870”) to 36mm (1.420”). This kit is not as
comprehensive as the General Japanese Motorcycle Kit.
Flanders No. Neway No.
Description
Cutters
720-10122
122
1” dia. 45˚
720-10123
123
1” dia. 31˚
720-10111
111
1” dia. 60˚
720-10270
270
1-1/4” dia. 60˚
720-10607
607
1-1/4” dia. 30˚
720-10608
608
1-1/4” dia. 45˚
Solid Pilots
720-41023
100-4,0
4.0mm dia. x 95mm
720-41014
100-4,5
4.5mm dia. x 114mm
720-41012
100-5,0
5.0mm dia. x 114mm
720-51009
100-5,5
5.5mm dia. x 114mm
720-41010
100-5,52
5.52mm dia. x 114mm
720-41002
100-6,0
6.0mm dia. x 114mm
720-41011
100-6,6
6.0mm dia. x 133mm
720-41012
140-5,0
5.0mm dia.
720-41009
140-5,5
5.5mm dia.
720-41011
140-6,6
6.6mm dia.
Description
Cutters
720-10122
122
1” dia. 45˚
720-10125
125
1” dia. 75˚
720-10126
126
1” dia. 30˚
720-10212
212
1-1/4” dia. 1 5˚ x 75˚
720-10607
607
1-1/4” dia. 30˚
720-10608
608
1-1/4” dia. 45˚
720-10216
216
1-1/2” dia. 75˚
720-10623
623
1-1/2” dia. 1 5˚ x 30˚
720-10635
635
1-5/8” dia. 1 5˚ x 45˚
Solid Pilots
720-41012
100-5,0
5mm dia.
720-41031
100-5,02
5,02mm dia.
720-41002
100-6,0
6,0mm dia.
720-41040
100-6,02
6,02mm dia.
720-59501
140-5,0
5,0mm dia.
720-59503
140-5,02
5,02mm dia.
720-59505
140-6,0
6,0mm dia.
720-59516
140-6,02
6,02mm dia.
720-59507
140-6,98
6,98mm dia.
720-59508
140-7,0
7,0mm dia.
720-59510
140-7,98
7,98mm dia.
720-59511
140-8,0
8,0mm dia.
Accessories for the kits on this page.
720-91537
TW505
T-Wrench
720-90542
TW503-1
721-49700
CA497
Case
720-82246
KACC26
Accessories Kit
721-82350 Kit for Ducati
Flanders No.
Cutters
720-10270
720-10602
720-10608
720-10205
720-10628
720-10620
Solid Pilots
720-59508
720-59509
720-59510
720-59511
720-59512
Neway No.
Description
270
602
608
205
628
620
1-1/4” dia. 60˚
1-1/4” dia. 31˚
1-1/4” dia. 45˚
1-1/2” dia. 60˚
1-1/2” dia. 31˚
1-1/2” dia. 45˚
140-7,0
140-7,02
140-7,98
140-8,0
140-8,02
7,0mm dia.
7,02mm dia.
7,98mm dia.
8,0mm dia.
8,02mm dia.
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
11
721-82451 Harley Davidson Kit
721-82470 V-Rod Upgrade Kit
For use on all Harley-Davidson models, except V-Rod. For fiveangle capability add cutters 624 and 697.
Description
Cutters
720-10622
622H
1-1/2” dia. (short hub) 31˚ x 46˚
720-10205
205
1-1/2” dia 60˚
720-10293
293
1-3/4” dia. 60˚
720-10642
642H
1-3/4” dia. (short hub) 31˚ x 46˚
Solid Pilots
720-55161
140-5/16 -3
5/16”dia.-3
720-55162
140-5/16 -2
5/16”dia. -2
720-55163
140-5/16-1
5/16”dia. -1
720-55160
140-5/16 Std
5/16”dia. Std.
720-55164
140-5/16 +1
5/16”dia. +1
720-51319
140-11/32 -4 11/32”dia. -4
720-51321
140-11/32 -3 11/32”dia.-3
720-51322
140-11/32 -2 11/32”dia. -2
720-51323
140-11/32 -1 11/32”dia.-1,
720+51320
140-11/32 Std 11/32”dia. Std.
720-51324
140-11/32 +1 11/32”dia. +1
720-53803
140-3/8 -2
3/8”dia.-2
720-53804
140-3/8 -1
3/8”dia. -1
720-53800
140-3/8 -Std
3/8”dia. Std.
720-53805
140-3/8 +1
3/8”dia. +1
720-53806
140-3/8 +2
3/8”dia. +2
720-53807
140-3/8 +3
3/8”dia. +3
720-53808
140-3/8 +4
3/8”dia. +4
720-59509
140-7.02
7,02mm dia.
Accessories
720-91537
TW505
T-Wrench
720-90542
TW503-1
721-49700
CA497
Case
720-82246
KACC26
Accessories Kit
Flanders No.
Cutters
720-10203
720-10271
Solid Pilots
720-59505
Neway No.
Description
203
271
1-1/4” dia. 31˚ x 46˚
1-1/2” dia. 70˚
140-6,0
6,0mm dia.
REV. 06-02-08
12
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
721-82487 Kit for Honda
721-82460 VTX Upgrade Kit
Flanders No.
Cutters
720-10144
720-10132
720-10131
720-10133
720-10143
720-10142
720-10122
720-10123
720-10111
720-10270
720-10607
720-10608
720-10626
Solid Pilots
720-41021
720-41022
720-41023
720-41024
720-41014
720-41013
720-41055
720-41012
720-41031
720-41009
720-41010
720-41011
720-59501
720-59502
720-59506
720-59615
720-59508
720-59507
Cutters
720-10645
720-10205
Solid Pilots
720-59511
720-59512
144
132
131
133
143
142
122
123
111
270
607
608
626
1” dia. 45˚
1” dia. 31˚
1” dia. 60˚
1-1/4” dia. 60˚
1-1/4” dia. 30˚
1-1/4” dia. 45˚
1-1/2” dia. 30˚ x 45˚
100-3,8
100-3,82
100-4,0
100-4,02
100-4,5
100-4,52
100-4,55
100-5,0
100-5,02
100-5,5
100-5,52
100-6,6
140-5,0
140-5,5
140-6,0
140-6,02
140-6,6
140-6,98
3,8mm dia.
3,82mm dia.
4,0mm dia.
4,02mm dia.
4,5mm dia.
4,52mm dia.
4,55mm dia.
5,0mm dia.
5,02mm dia.
5,5mm dia.
5,52mm dia.
6,6mm dia.
5,0mm dia.
5,5mm dia.
6,0mm dia.
6,02mm dia.
6,6mm dia.
6,98mm dia.
645
205
1-3/4” dia. 30˚ x 45˚
1-1/2” dia. 60˚
140-8,0
140-8,02
8,0mm dia.
8,02mm dia.
721-82538 Kit for Kawasaki
Flanders No.
Cutters
720-10131
720-10132
720-10133
720-10110
720-10115
720-10111
720-10203
720-10244
720-10270
720-10205
720-10626
Solid Pilots
720-41023
720-41014
720-41012
720-41009
720-41010
720-59498
720-59508
720-59509
720-59516
720-59517
720-59111
720-59512
131
132
133
110
115
111
203
244
270
205
626
1” dia. 46˚
1” dia. 31˚
1” dia. 60˚
1-1/4” dia. 31˚ x 46˚
1-1/4” dia. 15˚
1-1/4” dia. 60˚
1-1/2” dia. 60˚
1-1/2” dia. 30˚ x 45˚
100-4,0
100-4,5
100-5,0
100-5,5
100-5,52
140-4,5
140-7,0
140-7,02
140-7,5
140-7,52
140-8,0
140-8,02
4mm dia.
4,5mm dia.
5,0mm dia.
5,5mm dia.
5,52mm dia.
4,5mm dia.
7mm dia.
7,02mm dia.
7,5mm dia.
7,52mm dia.
8,0mm dia.
8,02mm dia.
720-91537
720-90542
TW505
TW503-1
T-Wrench
721-49700
720-82246
CA497
KACC26
Case
Accessories Kit
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
13
721-82508 Kit for Suzuki
721-82493 Kit for Yamaha
Flanders No.
Cutters
720-10130
720-10131
720-10122
720-10111
720-10121
720-10126
720-10615
720-10212
720-10608
720-10216
720-10635
Solid Pilots
720-41023
720-41014
720-41012
720-41009
720-41010
720-41004
720-59501
720-59502
720-59507
720-59508
Flanders No.
Cutters
720-10131
720-10138
720-10133
720-10122
720-10123
720-10127
720-10111
720-10203
720-10205
720-10642
Solid Pilots
720-41023
720-41026
720-41014
720-41012
720-41009
720-41002
720-41004
720-59508
720-59509
720-59511
720-59512
Neway No.
Description
131
138
133
122
123
127
111
203
205
642
1” dia. 45˚
1” dia. 31˚
1” dia. 20˚
1” dia. 60˚
1-1/4” dia. 31˚ x 46˚
1-1/2” dia. 60˚
1-3/4” dia. 31˚ x 46˚
100-4,0
100-4,48
100-4,5
100-5,0
100-5,5
100-6,0
100-7,0
140-7,0
140-7,02
140-8,0
140-8,02
4,0mm dia.
4,48mm dia.
4,5mm dia.
5,0mm dia.
5,5mm dia.
6,0mm dia.
7,0mm dia.
7,0mm dia.
7,02mm dia.
8,0mm dia.
8,02mm dia.
721-49700
720-82246
CA497
KACC26
130
131
122
111
121
126
615
212
608
216
635
100-4,0
100-4,5
100-5,0
100-5,5
100-5,52
100-7,0
140-5,0
140-5,5
140-6,98
140-7,0
Blades fixed at O.D. of .816” 1 5˚
1” dia. 45˚
1” dia. 60˚
1” dia. 15˚
1” dia. 30˚
1-3/8” dia. 1 5˚ x 45˚
1-1/4” dia. 15˚ x 75˚
1-1/4” dia. 45˚
1-1/2” dia. 75˚
1-5/8” dia. 1 5˚ x 45˚
4mm dia.
4,5mm dia.
5,0mm dia.
5,5mm dia.
5,52mm dia.
7mm dia.
5mm dia.
5,5mm dia.
6,98mm dia.
7,0mm dia.
720-91537
720-90542
TW505
TW503-1
T-Wrench
Case
Accessories Kit
REV. 06-02-08
14
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Valve Seat Cutters & Pilots
NEWAY VALVE SEAT CUTTERS & PILOTS
100 SERIES CUTTERS
Flanders
Number
720-10126
720-10127
720-10138
720-10130
720-10131
720-10132
720-10133
720-10142
720-10143
720-10144
720-10115
720-10123
720-10122
720-10110
720-10121
720-10120
720-10111
720-10125
720-10114
720-10128
720-10102
720-10124
720-10103
Neway
No.
126
127
138
130
131
132
133
142
143
144
115
123
122
110
121
120
111
125
114
128
102
124
103
Head
Dia.
1.0”
.975”
.870”
.816”
.850”
.830”
.874”
.925”
.925”
.758”
.975”
.975”
.975”
.975”
1.0”
1.0”
1.0”
1.0”
1-1/4”
1-1/4”
1-5/16”
1-5/16”
1-1/8”
Head
Angles
30°
20°
20°
15°
45°
32°
60°
32°
45°
32°
31°
31°
45°
46°
15°
15°
60°
75°
60°
30° x 45°
31° x 46°
15° x 60°
31° x 46°
No. of
Blades
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3x3
3x3
3x3
3x3
Blade
Part No.
720-63250
720-63253
fixed
fixed
fixed
fixed
fixed
fixed
fixed
fixed
720-63250
720-63253
720-63253
720-63253
720-63253
720-63553
720-63252
720-63254
720-63252
720-63250
720-63251
720-63251
720-63253
120 SERIES EXPANDABLE PILOTS FOR 100 SERIES CUTTERS
Flanders
Number
720-37021
720-37022
720-37001
720-37023
720-37024
720-37002
720-37025
720-37027
720-37026
Pilot
No.
120-5.5
120-6.0
120-1/4
120-6.5
120-7.0
120-9/32
120-7.5
120-5/16
120-8.0
Overall
Length
4.0”
4.0”
4.0”
4.0”
6.0”
6.0”
6.0”
6.250”
6.250”
Metric
Dia.
5.50
6.00
6.35
6.50
7.00
7.14
7.50
7.94
8.00
Inch
Dia.
.2165”
.2362”
.250”
.2559”
.2756”
.2812”
.2953”
.3125”
.3150”
Inch
Fraction
1/4”
9/32”
5/16”
100 SERIES SOLID PILOTS
FOR 100 SERIES CUTTERS
Flanders
Number
720-41021
720-41022
720-41023
720-41024
720-41025
720-41012
720-41026
720-41014
720-41013
720-41055
720-41028
720-41029
720-41031
720-41009
720-41033
720-41010
720-41035
720-41037
720-41038
720-41002
720-41040
720-41041
720-41001
720-41042
720-41043
720-41011
720-41045
720-41004
720-41047
720-41048
720-41003
720-41005
720-41007
720-41006
Pilot
No.
100-3.8
100-3.82
100-4.0
100-4.02
100-4.05
100-5.0
100-4.48
100-4.5
100-4.52
100-4.55
100-4.8
100-4.98
100-5.02
100-5.5
100-5.5
100-5.52
100-5.52
100-5.55
100-5.98
100-6.0
100-6.02
100-6.05
100-1/4
100-6.5
100-6.58
100-6.6
100-6.62
100-7.0
100-7.02
100-7.05
100-9/32
100-5/16
100-8.0
100-11/32
Overall
Length
89mm
89mm
95mm
95mm
95mm
114mm
89mm
89mm
114mm
89mm
89mm
89mm
114mm
114mm
76mm
114mm
76mm
76mm
114mm
114mm
114mm
114mm
114mm
114mm
114mm
133mm
114mm
114mm
114mm
114mm
114mm
114mm
114mm
114mm
Metric
Dia.
3.8
3.82
4
4.02
4.05
5
4.48
4.5
4.52
4.55
4.8
4.98
5.02
5.5
5.5
5.52
5.52
5.55
5.98
6
6.02
6.05
6.35
6.5
6.58
6.6
6.62
7
7.02
7.05
7.14
7.94
8
8.73
Inch
Dia.
.1496”
.1504”
.1575”
.1583”
.1594”
.1969”
.1764”
.1772”
.1780”
.1790”
.1890”
.1961”
.1976”
.2165”
.2165”
.2173”
.2173”
.2185”
.2354”
.2362”
.2370”
.2382”
.250”
.2559”
.2591”
.2598”
.2606”
.2756”
.2764”
.2776”
.2812”
.3125”
.315”
.3437”
Inch
Fraction
1/4”
9/32”
5/16”
11/32”
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
15
Valve Seat Cutters & Pilots
200 & 600 Series Cutters
Flanders
Number
Cutter Head
No. Dia.
Head
Angles
No. of Blade
Blades Part No.
720-10244
244
1-1/4”
15°
3
720-63250
720-10204
204
1-1/4”
15° x 46°
3x3
720-63250
720-10273
273
1-1/4”
15° x 60°
3 x3
720-63250/63252
720-10212
212
1-1/4”
15° x 75°
3 x3
720-63250/63254
720-10607
607
1-1/4”
30°
5
720-63250
720-10602
602
1-1/4”
31°
5
720-63250
720-10203
203
1-1/4”
31° x 45°
3x3
720-63250
720-10608
608
1-1/4”
45°
5
720-63250
720-10270
270
1-1/4”
60°
3
720-63252
720-10222
222
1-1/4”
70°
3
720-63252
720-10210
210
1-1/4”
75°
3
720-63252
720-10201
201
1-3/8”
31° x 46°
3x3
720-63250/63251
720-10611
611
1-3/8”
31°
5
720-63250
720-10612
612
1-3/8”
15° x 46°
3x5
720-63250
720-10615
615
1-3/8”
15° x 45°
3x3
720-63250
720-10616
616
1-3/8”
30° x 45°
5x5
720-63251
720-10618
618
1-1/2”
35° x 60°
5x5
720-63250/63252
720-10239
239
1-1/2”
11° x 45°
3x3
720-63251
720-10623
623
1-1/2”
15° x 30°
3x5
720-63250
720-10625
625
1-1/2”
15° x 45°
3x5
720-63251
720-10621
621
1-1/2”
15° x 46°
3x5
720-63251
720-10213
213
1-1/2”
15° x 50°
3x3
720-63251/63254
720-10234
234
1-1/2”
39° x 45°
3x3
720-63251
720-10626
626
1-1/2»
30° x 45°
5x5
720-63251
720-10208
208
1-1/2»
31° x 46°
3x3
720-63251
720-10622
622H
1-1/2”
31° x 46°
5x5
720-63251
720-10205
205
1-1/2”
60°
3
720-63254
720-10271
271
1-1/2”
70°
3
720-63254
720-10216
216
1-1/2”
75°
3
720-63254
720-10635
635
1-5/8”
15° x 45°
5x5
720-63251
720-10631
631
1-5/8”
15° x 45°
3x5
720-63251
720-10237
237
1-5/8”
30° x 45°
3x3
720-63251
720-10641
641
1-3/4”
15° x 46°
3x5
720-63251
720-10642
642H
1-3/4”
31° x 45°
5x5
720-63251
720-10643
643
1-3/4”
15° x 60°
5x5
720-63251/63254
720-10645
645
1-3/4”
20° x 45°
5x5
720-63251
720-10293
293
1-3/4”
60°
3
720-63254
720-10647
647
2”
30°
2
720-63250
720-10652
652
2”
31° x 46°
5x5
720-63251
720-10657
657
2”
60°
5
720-63254
150 Series EXPANDABLE PILOTS
for 200 & 600 Series Cutters
Flanders
Number
720-37029
720-37030
720-37006
720-37031
720-37007
720-37032
720-37033
720-37008
720-37009
Pilot
No.
150-6.5
150-7.0
150-9/32
150-7.5
150-5/16
150-8.0
150-8.5
150-11/32
150-3/8
Overall
Length
6”
6”
6”
6”
6-1/2”
6-1/2”
6-1/2”
6-1/2”
7”
MM
Dia.
6.5
7
7.14
7.5
7.94
8
8.5
8.73
9.53
Inch
Dia.
.2559”
.2756”
.2812”
.2953”
.3125”
.3150”
.3346”
.3437”
.3750”
Fraction
Dia.
9/32”
5/16”
11/32”
3/8”
140 Series Pilots for 200 & 600 Series Cutters
Flanders
Number
720-59501
720-59503
720-59502
720-59504
720-59505
720-59615
720-59506
720-59507
720-59508
720-59509
720-59321
720-59320
720-59322
720-59323
720-59515
720-59614
720-59516
720-59613
720-59517
720-59610
720-59611
720-59612
720-55159
720-55161
Pilot
No.
140-5.0
140-5.02
140-5.5
140-5.52
140-6.0
140-6.02
140-6.6
140-6.98
140-7.0
140-7.02
140-9/32-1
140-9/32
140-9/32+1
140-9/32+2
140-7.48
140-19/64-2
140-7.50
140-19/64-1
140-7.52
140-19/64
140-19/64+ 1
140-19/64+2
140-5/16-4
140-5/16-3
Overall
Length
152mm
152mm
152mm
152mm
152mm
152mm
152mm
152mm
152mm
152mm
5-1/4”
5-1/4”
5-1/4”
5-1/4”
152mm
6”
152mm
6”
152mm
6”
6”
6”
152mm
6”
MM
Dia.
5
5.02
5.5
5.52
6
6.02
6.6
6.98
7
7.02
7.12
7.14
7.17
7.19
7.48
7.49
7.5
7.51
7.52
7.54
7.56
7.59
7.84
7.86
Inch
Dia.
.1969”
.1976”
.2165”
.2173”
.2362”
.2370”
.2598”
.2748”
.2756”
.2764”
.2802”
.2812”
.2822”
.2832”
.2945”
.2949”
.2953”
.2959”
.2961”
.2969”
.2979”
.2989”
.3085”
.3095”
Fraction
Dia.
9/32-.001”
9/32” Std.
9/32+.001”
9/32+.002”
19/64-.002”
19/64-.001”
19/64” Std.
19/64+.001”
19/64+.002”
5/16-.004”
5/16-.003”
REV. 06-02-08
16
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Valve Seat Cutters
140 Series Pilots for 200 & 600 Series Cutters . . . Continued
Flanders
Pilot
Overall MM Inch
Fraction
Number
No.
Length Dia. Dia.
Dia.
720-55163 140-5/16-1 6”
7.91 .3115” 5/16-.001”
720-55160 140-5/16
6”
7.94 .3125” 5/16” Std.
720-55164 140-5/16+1 6”
7.96 .3135” 5/16+.001”
720-59510 140-7.98
6”
7.98 .3142”
720-55165 140-5/16+2 6”
7.99 .3145” 5/16+.002”
720-59511 140-3.0
152mm 8
.3150”
720-59512 140-3.02
152mm 8.02 .3157”
720-51319 140-11/32-4 6-1/2” 8.62 .339” 11/32-.004”
720-51321 140-11/32-3 6-1/2” 8.65 .3407” 11/32-.003”
720-51322 130-11/32-2 6-1/2” 8.68 .3417” 11/32-.002”
720-51323 140-11/32-1 6-1/2” 8.7 .3427” 11/32-.001”
720-51320 140-11/32 6-1/2” 8.73 .3437” 11/32” Std.
720-51324 140-11/32+1 6-1/2” 8.76 .3447” 11/32+.001”
720-51325 140-11/32+2 6-1/2” 8.8 .3457” 11/32+.002”
720-51326 140-11/32+3 6-1/2” 8.81 .3468” 11/32+.003”
720-51327 140-11/32+4 6-1/2” 8.83 .3478” 11/32+.004”
720-51328 140-11/32+5 6-1/2” 8.86 .3488” 11/32+.005”
720-59524 140-9.0
165mm 9
.3543”
720-59525 140-9.02
165mm 9.02 .3551”
720-53801 140-3/8-4 7”
9.4 .3700” 3/8-.004”
720-53802 140-3/8-3 7”
9.45 .3720” 3/8-.003”
720-53803 140-3/8-2 7”
9.47 .3730” 3/8-.002”
720-53804 140-3/8-1 7”
9.5 .3740” 3/8-.001”
720-53800 140-3/8
7”
9.53 .3750” 3/8” Std.
720-53805 140-3/8+1 7”
9.55 .3760” 3/8+.001”
720-53806 140-3/8+2 7”
9.58 .3770” 3/8+.002”
720-53807 140-3/8+3 7”
9.6 .3780” 3/8+.003”
720-53808 140-3/8+4 7”
9.63 .379” 3/8+.004”
720-53809 140-3/8+5 7”
9.65 .3800” 3/8+.005”
720-53810 140-3/8+6 7”
9.68 .3810” 3/8+.006”
720-53811 140-3/8+7 7”
9.7 .382” 3/8+.007”
REV. 06-02-08
(626) 792-7384
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17
Valve Seat Cutters
Neway Parts and Accessories
720-90245 Pilot Puller Pin
Nylon T-Wrench
720-90267 Brush
720-90260 Flat Head Screw
720-90265 Lg. Wedge Blade Lock
720-90266 Sm. Wedge Blade Lock
720-90513 3/8”
720-90505 1/2”
T-Wrench
720-95001
Instruction Manual
Set Screw
720-90262
720-91008 3-Piece
720-91537 2-Piece
720-90542
Adaptor 1/2 male to 3/8
female to use 720-91537
on 100 series cutters
Flanders Number
720-90245
720-82246
720-90260
720-90262
720-90265
720-90266
720-90267
720-90542
720-91008
720-91537
720-90513
720-90505
Description
Pilot Puller Pin
Parts Kit
Flat Head Allen Screw 5-40
Set Screw Allen 10-32
Wedge for Blade Lock Screw
Wedge for Blade Lock Screw
Brush, Stiff Bristle
Socket Adaptor Only 3/8” Hex
T-Wrench (3 Piece) w/Adaptor for 3/8” & 1/2” Drive
T-Wrench (2 Piece) 1/2” Drive
3/8” Nylon T-Wrench
1/2” Nylon T-Wrench
721-49700
Large plastic case
for larger kits
721-90709
1/2 pint Valve seat
cutting fluid
721-30300
Small plastic case
Application
For All Pilots
Contains: Brush, Puller Pin, 5/64” Hex Key
Blade Lock Screw
Hub Lock Screw
200 & 600 Cutters
100 Cutters
Clean Cutter Heads
For 100 Cutters
100, 200 & 600 Cutters
200 & 600 Cutters
100 Cutters
200 & 600 Cutters
Carbide Blades For Neway Cutter Heads
Seat Blade
720-63250
720-63251
720-63253
3/8” length
1/2” length
5/16” length
Narrowing Blade
720-63252
720-63254
1/2” length
3/4” length
Blending Blade
720-63259
720-63352
3/4” length
1/2” length
Special Blade
720-63553
5/16” length
REV. 06-02-08
18
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Hones - Brushes
Brush Research - FLEX HONE
FLEX HONES
180 GRIT
PART NO.
526-01500
526-01625
526-01700
526-01875
526-02000
526-02125
526-02250
526-02500
526-02625
526-02750
526-03000
526-03250
526-03500
526-03750
526-04125
526-04625
240 GRIT
PART NO.
526-11500
526-11625
526-11700
526-11875
526-12000
526-12125
526-12550
526-12500
526-12625
526-12750
526-13000
526-13250
526-13500
526-13750
SIZE
1-1/2”
1-5/8”
1-3/4”
1-1/8”
2”
2-1/8”
2-1/4”
2-1/2”
2-5/8”
2-3/4”
3”
3-1/4”
3-1/2”
3-3/4”
4-1/8”
4-5/8”
38MM
41MM
45MM
48MM
51MM
54MM
57MM
64MM
66.4MM
70MM
76MM
83MM
89MM
95MM
105MM
118MM
VALVE GUIDE BRUSHES
PART NO.
526-00197
526-00217
526-00250
526-00276
526-00315
526-00375
526-00625
SIZE
.197”
.217”
.250”
.276”
.315”
.375”
5/16”
5.0MM
5.5MM
6.4MM
7.0MM
8.0MM
9.5MM
ROTOR BRUSHES
PART NO.
526-50060
526-50120
526-50240
GRIT
60
120
240
715-02601 Steel wire wheel brush.
13/16” wide, 6” dia.
For 1/2” or 5/8” arbor.
Wire size .014.
Maximum 6,000 RPM
DISC BRUSH TOOL
PART NO.
526-72046
526-72060
526-72080
GRIT
46 GRIT
60 GRIT
80 GRIT
Flex hone oil specially developed
for use with Brush Research flex
hones.
526-01008
1/2 pint can
526-01032
1 Quart Can
REV. 06-02-08
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19
Brushes
PARTS WASH BRUSHES
PART NO.
526-60101
526-60202
526-60303
526-60404
526-60505
526-60606
526-00034
Description
PW-A Straight Handle Flow Thru Design
PW-C Straight Handle
PW-6P Ergonomic Handle Flow Thru Design
PW-7P Ergonomic Handle
PW-1P Ergo Hndl Paint Brush Style Flow Thru w/Valve
PW-4P Ergo Hndl Flow Thru w/Valve
PW-3/4 3/4” Dia. Polypropolene brush with
aluminum handle and scraper end
526-60404
526-60303
526-00034
526-60606
526-60202
526-60101
526-60505
526-00010
Acid Brushes
Package of 6 each
526-00001
526-00002
526-00093
Stainless steel wire toothbrush
526-00200
Steel wire chip brush 1-1/4” x 5-1/2”
526-00004
Rotary End Brush
• 1/2” dia. for use with
1/4” drill motor
526-00003
Oil line brush with tynex nylon bristles.
1/4” dia. 2” length. 10” overall length.
5/16” dia. 2 1/2” length. 12” overall length.
3/8” dia. 2 1/2” length. 12” overall length.
715-05601
14” overall length steel wire brush
526-00039
3” dia. x 9” long spoke brush
REV. 06-02-08
20
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Hones
AMMCO Precision Sizing Cylinder Hones
Large Hone Set
527-00500
Range 2-1/2” (64 mm) to 4-1/8” (104 mm), with extension available to increase
range to 5-3/4” (145 mm)
Replacement Parts And Accessories
527-00619*
Roughing stones & felts (60 grit)
527-00620*
Medium stones & felts (220 grit)
527-00621
Fine stone grits & felts (400 grit)
527-00388*
Stone carriers 2-1/2” to 3-5/16”
527-00389*
527-00391
527-00037*
Stone retainer springs (Pack of 6)
527-03567
Drive shank
527-03933
Medium fine stones & felts (320 grit)
527-00577
Clamp for holding stones
527-02322
Screw for clamp #577
*furnished with 527-00500 hone set
Medium Hone Set
527-03950
1-7/8” (48mm) to 2-3/4” (69mm) with extension stones available to increase
range to 3-5/8” (92mm)
527-03951*
Roughing stones & felts (60 grit) 1-7/8” to 2-3/4”
527-03952*
Finishing stones & felts (200 grit) 1-7/8” to 2-3/4”
527-03953
Roughing stones & felts (60 grit) 2-3/4” to 3-5/8”
527-03954
Finishing stones & felts (200 grit) 2-3/4” to 3-5/8”
527-03955
Stones & felts (320 grit for aluminum) 1-7/8” to 2/3/4”
527-03956
Stones & felts (320 grit for aluminum) 2-3/4” to 3-3/8”
527-01880*
Drive Shank
527-08554
Stop for Drive shank
527-03957
12 Stone Retainer Springs
Small Engine Hone Set
527-08550
Range 1-3/8” (35mm) to 2” (50mm) with extension stones available to increase range to 2-5/8” (66mm)
527-08588*
Roughing stones & felts (60 grit) 1-3/8” to 2”
527-08560*
Finishing stones & felts (220 grit) 1-3/8” to 2”
527-08589
Roughing stones & felts (60 grit) 2” to 2-5/8”
527-08590
Finishing stones & felts (220 grit) 2” to 2-5/8”
527-08554*
Stop for Drive Shank
527-08556*
Drive shank
REV. 06-02-08
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21
Hones
AMMCO Cylinder Hones
Not recommended for two stroke engines
(Will hang-up on the ports)
Deglazing Type Cylinder Hones
527-03800
Range 2” to 5”
Oversizing impossible-breaks glaze-removes tool marks - cylinder contour not altered
Flexible drive-hone hard-to-get-at cylinders in car
Fast-20 seconds per cylinder
Easy to use-no adjustment to make, constant correct honing pressure
Operated by 1/4”, 3/8” or 1/2” electric drill
Replacement Parts
527-03810
527-03833
527-03838
527-01879
527-01880
Stone Set (280 grit) (standard equipment)
Stone Set (400 grit)
Flexible Drive
Drive Pins
Drive Shank
527-08275
Range 1-1/2” to 3-1/2”
Oversizing impossible-breaks glaze-removes tool marks.
Flexible drive -driven with a 3/8” or heavy duty 1/4” electric drill
Replacement Parts
527-08288
527-00037
527-03957
527-00388
527-00389
527-00391
Stone Set (220 grit)
Retainer Springs - 6 Stone
Retainer Springs - 12 Stone
Stone Carriers - Small
Stone Carriers - Medium
Stone Carriers - Extra large
REV. 06-02-08
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Hones
Sunnen - Cylinder Hones
The fastest and most accurate (to one-half thousandth) portable hone for cylinder reconditioning.
The only method that maintains alignment of the original bore.
Reconditions cylinder bore with less stock removal than other methods.
Maintains uniform wall thickness.
Assures longer block life.
Produces ANF finish specified by engine and ring manufacturers.
Recommended for fast seating of chrome or moly rings.
Correct stone length.
Fast stock removal-up to five thousandths (0.13mm) per minute.
Can be set up in a few minutes-no studs to remove.
All cylinder hones include metal storage box.
AN-111 STANDARD
PORTABLE CYLINDER
HONE
568-30111
Shipped with roughing and medium finishing stone sets, (AN100, AN-300) for range 2.7” to 4.1” (69-104 mm)
Includes 12” drive shank.
Shipping Weight: Approx. 9lbs.
JN-95 JUNIOR PORTABLE
CYLINDER HONE
568-20095
568-30111
Range: 2.0”-2.6” (51-66mm)
Ideal for outboard motors, motorcycles and similar small bore
engines within its range. Includes 2” drive shank and 12”
extension.
Note: All stone sets must be ordered separately. See chart.
Stone Set Range:
2.0” to 2.2”
2.2” to 2.4”
2.4” to 2.6”
Shipping Weight: Approx. 5 lbs.
568-20095
SN-75 MIDGET PORTABLE
CYLINDER HONE
568-10075
Range: 1.75”-2.0” (44-51mm)
Recommended for small compressors, outboards motors and
similar small bore engines. Includes 2” drive shank and 12”
extension.
Note: All stone sets must be ordered separately. See chart.
Shipping Weight: Approx. 5lbs.
568-10075
REV. 06-02-08
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23
Hones
Sunnen - Honing Stones & Oil
SUNNEN
STONE SETS FOR SUNNEN CYLINDER HONES
FOR USE IN
DIAMETER
ROUGHING
FINISHING
MED.
CYLINDER HONE
RANGE
STONE SET
STONE SET
FINISHING
MODELS
(70 GRIT)
(150 GRIT)
STONE SET
(220 GRIT)
568-10075 SN MIDGET
1.75" TO 2.0"
568-10100
568-10200
SN-75
(44 TO 51 MM)
2.0" TO 2.2"
568-20100
568-20200
568-20300
(51 TO 56 MM)
568-20095 JN JUNIOR
2.2" TO 2.4"
568-20101
568-20201
568-20301
JN-95
(56 TO 61 MM)
2.4" TO 2.6"
568-20102
568-20202
568-20302
(61 TO 66 MM)
568-30111 STANDARD AN
2.5" TO 4.1"
568-30115
568-30215
AN-111
(63 TO 70 MM)
2.7" TO 4.1"
568-30100
568-30200
568-30300
(69 TO 104 MM)
POLISHING
STONE SET
(280 GRIT)
568-10500
FINE
FINISH
STONE SET
(400 GRIT)
568-11887
568-20500
568-22087
568-20501
568-22287
568-20502
568-22487
568-30515
568-32587
568-30500
568-32787
Honing Aluminum Cylinders
Sunnen Cylinder Hones are ideal for reconditioning aluminum cylinders. When honing aluminum, Sunnen Honing Oil must be used.
The general recommendation is as follows:
*For Roughing use the 150 grit stone set, the same type as for
cast iron cylinders.
*For Finishing use the 280 grit stone set, the same type as for cast
iron cylinders.
Sunnen Honing Oil
Finest quality honing oil. Not just a coolant, but
carefully compounded oil developed especially for
honing. Keeps honing stones clean and free cutting,
reduces honing time, gives longer life to stones and
mandrels, prodeces a controlled surface finish. Do
not use sustitutes such as kerosene, water-soluble
oils and other imitations.
568-40720
1 quart
568-40831
1 gallon.
568-40845
5 gallons.
REV. 06-02-08
24
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Carburetor
Sync Pro Carb Tuner
121-08411
• Precise four channel vacuum indicator designed specifically for
intake synchronization of engines with multiple carburetors or
throttle bodies (max vacuum range 40cm Hg)
• New mercury-free design uses non toxic manometer fluid
• For use with any 2, 3 or 4 cylinder four stroke motorcycles
• Spill proof design means the tool can be stored in a
horizontal or vertical position
• Easy to read scale for precise synchronization
• Unaffected by barometric pressure changes
• Includes hang hook to clip onto the handlebars for easy use
• Rugged, impact resistant ABS enclosure with convenient storage
area for adapters
• Rubber feet on enclosure bottom helps prevent sliding
• Includes manometer fluid, hoses, 5mm adapters, in-line restrictors
and instructions
• 5mm adapters are used on many Honda and Suzuki models
• Optional 6mm adapters available for use on most Yamaha models
• Most Kawasaki models do not need adapters
• Patent Pending
Sync Pro Replacement Parts
121-08415 Manometer fluid refill
• Non-toxic
• Mercury free
• Motion Pro blue color
121-08014 Replacement Hose Set
121-08168 6mm Short Brass Adapters
• Set of 4
121-08013 5mm Brass Adapters - Honda/Suzuki
• Set of 4
121-08040 6mm Brass Adapters - Yamaha
• 2 Short, 2 Long
121-08216 Vacuum Adapter: Santoprene 5mm
121-08217 Vacuum Adapter: Santoprene 6mm
121-08218 Vacuum Adapter: Brass w/Cap 5mm
121-08219 Vacuum Adapter: Brass w/Cap 6mm
121-08426 Restrictor Jet 0.006”
• Set of 4
Float Bowl Wrench
121-08366
•
•
•
•
Designed to remove 17mm float bowl drain plugs
Made from lightweight 6061 T-6™ aluminum
Compact design to carry in your tool pack
12 point hex and low profile design for tight access
REV. 06-02-08
(626) 792-7384
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25
Carburetor
FCR Carb Tool
121-08181
• Contains longer bits for reaching into recessed cavities to adjust
Keihin FCR carburetors
• Ideal for trail riders and garage mechanics alike
• Includes 6mm hex for main jets, long-reach straight slot for pilot
jets & a 3mm Allen for float bowl removal
Main Jet Wrenches
• High-quality die cast construction
• 6mm round and hex jets and 8mm round
• Cap holds a few spare main jets
• Sold each
121-08023 6mm Hex
121-08024 8mm Round
121-08025 6mm Round
Carb Adjusting Tool
121-08022
Mini-T Carb Tool
121-08136
• Designed for on-the-trail jet changes
• Perfect for Motion Pro T6 Tool Pack
• Includes no. 2 Phillips bit, no.1 Straight-slot bit and
6mm hex socket
• Can store up to 3 main jets in handle
• Specifically designed with 4-strokes in mind,
but will also work on many 2-stroke models
• Made from alloy steel
• Works with Mikuni or Keihin carburetors featuring an 8mm hex
nut and screwdriver-slot adjusting bolt
• 11 inches long
Pilot Screw Adjusting Tool
121-08119
• Designed for those hard-to-reach air/fuel mixture screws on most
multi-cylinder motorcycles
• Straight-slot blade tip can be rotated by rotating the handle
• Length is 17 inches with a 110 degree angled head to extend
reach 1 inch.
• Tip height is adjustable, and can be set in place during use
REV. 06-02-08
26
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Carburetor
Deluxe Auxiliary Fuel Tank Auxiliary Fuel Tank
For Fuel-Injected Machines
121-08032
121-08189
• For use when tuning a motorcycle with the gas tank removed
• For use with fuel injected models with external fuel pumps as well
as standard carburetor equipped motorcycles
• Upgraded petcock for easier opening and closing
• Built-in fuel return line and breather on cap for use on fuel
injected motorcycles
• Graduated scale on side of bottle provides accurate measurement
of fluid volume
• Includes 4 ft. of 1/4 in. fuel line
• Tank can also be used for refilling transmission oil on some late
model MX bikes
• Holds up to 2000cc or 1/2- gallon of fluid
• Not designed for fuel storage
• Includes 4 ft. of 1/4 inch fuel line and an 1/4 inch in-line fuel barb
• Tank can also be used for refilling transmission oil on some late
model MX bikes
• Holds up to 2000cc or 1/2 gallon of fluid
O-Clip Pincher Tool
121-12024
• Used to install and remove O-clips
• PVC coated grip
Plastic Shears
121-12013
• Scissor-action cutter
• Fast cutting of thin wall and small diameter PVC or Tygon type tubing
• Replaceable, Teflon-coated tool steel blades
• Blades can be re-sharpened
Steel O-Clips
• Sold in packs of 10
121-12025
121-12026
121-12027
121-12028
5/16” (for 3/16” hose)
7/16” (for 1/4” hose)
1/2” (for 5/16” hose)
9/16” (for 3/8” hose)
REV. 06-02-08
(626) 792-7384
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27
Ignition
Degree Wheel
121-08092
• Manufactured from .052” thick aluminum with a 6.75” outside
diameter and a 6mm center hole
• Black anodized finish
• Easy to read
•Check or set ignition timing
• May also be used on 4-stroke engines to check or alter cam
timing
Timing Plug Wrench
121- 08087
• Fits all the Japanese motorcycles & ATV’s with the straight-slot
timing plugs
• Blade sizes are 16mm (5/8”), 22mm (7/8”), and 38mm (1 1/2”).
GL1200 Timing Cover Tool
121-08057
Ducati Timing Tool
325-01044
• Designed to reach the bolts holding the timing covers
on the front of Goldwing engines.
• One end is used to break loose and tighten, the other end is used
for spinning off after loosening.
• GL1200 84-87
• Crank turning tool. 1990 & later 750, 900, & 916’s
2-Stroke Timing Kit For
Water-Cooled Engines
121-08250
Ignition System Tester
121-08122
• Test the integrity and strength of your ignition system.
• Spark gap is adjustable from 0 to 10mm.
• The larger the gap your ignition will jump, the stronger your
system is.
• Will test the spark on most motorcycles, watercraft, ATVs &
snowmobiles.
• Kit includes a dial indicator with extensions and a 14mm spark
plug thread adapter
• Allows inspection and adjustment of ignition timing
• Designed to clear frame tubes on most recent water cooled
models
• Gauge face size 1 1/2 in.
Air-Cooled Eng.
Adapter Kit 121-08249
REV. 06-02-08
28
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Spark Plug Wrenches
Spark Plug Socket
121-08239
Ratchet Spark Plug
Kit 121-08318
For use with 5/8” spark plugs
• Special thin wall design fits in tight spaces
• Perfect for use on water-cooled 4-strokes with 5/8” spark plugs
• Unique 2-step extension - Swivel or fixed
• 3/8” drive swivel extension can be turned with a Phillips
screwdriver, 3/8” ratchet or driver, or 14mm wrench or socket
• Spark plug socket can be turned with 3/8” driver, 19 mm wrench,
or 19 mm socket
• Spark plug socket can be used with a screwdriver to hold the front
19 mm hex axles on late-model 4-stroke motorcycles
• Fits KTM 4-strokes, DR-Z400, CRF450R, YZ/WR400/426F,
YZ250F, KLX300, DVX400 and many other motorcycles and ATVs
with with 5/8” spark plugs
Wrench 121-08147
Socket 121-08291
Spark Plug Wrench
& Unique Holder
Spark Plug Socket
121-08175
329-02024
• Air cooled wrench & unique holder carries 2 plugs and 1 wrench.
• For use with 13/16 in. spark plugs on air cooled bikes.
329-02025
• Water cooled wrench & unique holder carries 2 plugs and 1 wrench.
• For use with 13/16 in. spark plugs on water cooled bikes.
Includes Wrench & Socket below.
• Designed specifically to fit where there is limited space
• Ratchet mechanism works one way
• Fits standard 13/16” plugs
Originally designed for Honda XR400s as a trail tool, but fits many
models with 18mm plugs
• Thinwall design to fit into low clearance plug cavity
• Versatile design allows socket to be driven with various tools
including the Motion Pro spark plug ratchet wrench, 3/8 in.
ratchet, 13/16 in. wrench, tool kit bar, or a Phillips screw driver
placed through the 8.5 mm hole at the top of the socket
• For use on following applications:
• Honda XR250R 84-03, XR350R 83-85, XR400R 96-04, XR500R
81-84, XR600R 85-00, XR650L 93-07, TRX300 88-91,TRX400EX
99-07, TRX400FW 96-99, TRX400ES 00, CRF150F 03-08,
CRF230F 03-08
• Kawasaki KLF400 93-96
• KTM 400SXC 2000, 620LC4 96-97, 620SX 97-98, 640 LC4 99
• Suzuki LT160E 90-92
• Yamaha YFM250 99-05, YFM350X 86-88 & 90-99, YFM600 9801, XT225 92-02,TT600 85
REV. 06-02-08
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29
Spark Plug Wrenches
Spark Plug Wrench
401-04100
Honda Spark Plug Wrench
401-04116
Spark Plug Wrench
401-04110
401-04117
3-Way for 10mm, 12mm, and 14mm plugs
12mm, fits NGK “D” series & ND “X” series.
4.75” long, Zinc plated.
Spark Plug Wrench
401-04111
13/16” for 14mm plugs.
16mm, 4.75” long, zinc plated.
HON# 89216-KYZ-700 Replacement
4.75” long, zinc plated.
HON# 89216-MV9-000 Replacement
401-04118
5.75” long, zinc plated.
HON# 89216-MR1-000 Replacement
Spark Plug Wrench
401-04113
Fits most watercooled 2-stroke M/C, ATVs, &
PWC with 13/16” plugs.
REV. 06-02-08
30
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Upper Engine
Tappet Tool Set
121-08073
• Heat treated and chrome plated for durability
• Set includes three wrenches, 8mm, 9mm & 10mm and three
adjusters, screw type, 3mm & 4mm square
• Interchange adjusters and wrenches for 9 different combinations
• Fits nearly all Honda & Suzuki motorcycles and ATV’s with screwtype adjuster as will as Yamaha SR 185/250, XT/TT250 & XS400
Multi-Valve Tools
• Dramatically reduces the time necessary to replace valves in
modern 16 to 20 valve heads
• Used to install valve spring keepers
• Replaces the large clamp-type valve spring compressor
• The small tool is designed to fit the valves of 4 and 5 valve
cylinder head (5mm valve stem dia. or smaller)
• The large tool is designed to fit valves with cylinder heads (5.5mm
valve stem diameter or larger) with under 40 lbs. seat pressure
• Instructions included
• Made in U.S.A.
Small Multi-Valve Tool
121-08165
Universal Valve Adj. Kit
6 Piece Kit - Hon, Kaw, Yam
325-01055
Large Multi-Valve Tool
121-08166
• Fits most 4-stroke single & multi-cylinder models.
• 8mm, 9mm, & 10mm wrench sockets w/straight slot & square tip
adjusters & rocker adjuster nuts.
Universal Valve Adj. Kit
4 Piece Kit
325-01016
British Valve Adjustment
Tool - 2 Piece Kit
325-01049
• Fits most (1950-1970’s) Triumph twins 500, 650, & 750cc
models. 7/16 USA - British 1/4 BS, 3/16 W, 5/16 BS, 1/4 W
• Fits most 4-stroke single &
multi-cylinder models.
• 9mm, & 10mm wrench sockets
w/straight slot &
square tip adjusters
& rocker adjuster nuts.
REV. 06-02-08
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31
Upper Engine
Tappet Feeler Gauges
• Accurate tappet adjustments
• Makes adjustment quick and easy
• Packed 6 per display card
• Made in the U.S.A.
121-08052 (Card/6)
121-08392 (Each)
Sizes .002 & .003” Fits most Honda &
some Suzuki models
121-08053 (Card/6)
121-08393 (Each)
Valve Shim Tools
• For adjusting valve clearance on twin-cam models
• Holds valve spring bucket/collar down so adjusting shims
can be removed
• Manufactured for hardened alloy steel
121-08017 Suz/Yam Valve Tool
• Replaces Suzuki tool 09916-64510 and Yamaha tool YM-04125
• Fits all Suzuki 4-stroke models with shim-type valve tappets
• Fits all Yamaha XJ600 Seca II models
121-08018 Honda Valve Tool
• Fits all CB750(ALL) 79-82, CB750SC 83, CB900C/F 80-82,
CB1000C 83, CB1100F 83,
CBX1050 79-82
Sizes .004 & .005” Fits some Honda
models & Yamaha Singles
121-08054 (Card/6)
121-08394 (Each)
Sizes .006 & .008” Fits BMW models
and Kawasaki KL models
Kawasaki Valve Tool
121-08019
• Fits all KZ 750/900/1000/1100/1300 models
121-08055 Two Each of Above
121-08378 (Card/6)
121-08398 (Each)
Sizes .005 & .024” Fits all 02-06 KTM
250/450/525 4-strokes
Yamaha Valve Tool
121-08020
• Replaces Yamaha OEM YM-01245
• Fits all DOHC except: XZ550, XVZ1200/1300, FJ1100/1200,
XT250, XT/TT350
REV. 06-02-08
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Upper Engine
Valve & Rocker Clearance Piston Pin Tool
Adjustment Tools
121-08068
• Aids in removing piston pins
325-01016
• Fits all piston sizes from 40mm (1 5/8 in.) to 100mm (4 in.) and
4 piece kit for fast, precision valve adjustment. Honda all 4 cycle
street & dirt including ATC models. Yamaha most late model 4
cycle. All makes using 9mm and 10mm rocker adjustor nuts.
325-01020
Kawasaki 600, 750 & Ninja 1000 using 8mm
& 10mm adjuster nuts
all piston pins from 12mm (1/2 in.) to 25mm (1 in.), including
all single-cylinder engines from 50cc to 600cc and all 2, 3, &
4-cylinder models
• Will not damage piston during removal
Spring Hooks
Valve Spring Compressor Made in the U.S.A
121-08247
121-08065 Standard Hook
• Improved quick action design
• Replacement for Honda tool 07757-0010000 &
Kowa tool AKS-215-1010 OEM tools
• Accepts Motion Pro adapters (121- ) as well as Honda OEM
adapters 07GME-KT70200, 07JME-KY20100,
and 07959-KM30101 for use in shim under bucket and small
diameter valve spring keeper applications
• Both cup-type and ball-type tips are included
121-08127 Heavy Duty Hook
Adapter
121-08248
For use in shim under bucket and small diameter
valve spring keeper applications.
REV. 06-02-08
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33
Upper Engine
Gear Jammer
121-08427
• Locks gears in place for easy
installation and removal
• Allows tightening lock nuts to
proper torque setting
• Works on virtually any motor
• Powerful magnet holds tool in
place during use
• Billet 6061 T-6™ aluminum construction
• Blue anodized finish with laser engraved Motion Pro logo
• Originally developed for removing and installing the primary gear
on a Honda CRF 450
• Made in USA
• Not for use with impact guns
• Patent pending
Four Stroke
Leak Down Tester
121-08126
• Designed to check the amount of cylinder leakage in a 4-stroke
engine
• With an air source of 70 to 160 psi. this system will pressurize the
cylinder with 60 psi. of air
• Gauge will register the total percentage of leakage past the rings,
head gasket, intake and exhaust valves
• 10, 12, & 14mm spark plug thread hoses, regulator and gauge
included
• Speeds up troubleshooting & helps to isolate bad components
• Includes convenient carrying box & instructions
Cam Gear Holder
121-08437
• Allows you to easily torque the
cam gear bolts on a 2002-2006
CRF450R/X & 2004-2008 TRX450R/
ER without a second person
• Holds cam gear in place during
removal / installation of bolts
• Works on stock and aftermarket CRF450 & TRX450 cam gears
• Reduces stress on cam chain and adjuster
• Billet 6061 T-6™ aluminum construction with hardened steel pin
• Blue anodized finish with laser engraved Motion Pro logo
• Made in USA
Two Stroke
Leak Down Tester
121-08071
• Check for air leaks in 2-stroke engines
• Includes air pressure gauge, pump-up bulb and all the fitting and
adapters for single and twin cylinder 2-stroke motorcycle engines
• Packed with instructions in a convenient carry box
Stud Installation Tools
121-08152 Set of 3 Metric
• Will install cylinder studs on most motorcycles
• Hex head is 3/4 in. or 19mm
• Sold individually and in a set with three metric sizes
121-08149
121-08150
121-08151
121-08148
M6 x 1.00
M8 x 1.25
M10 x 1.25
3/8” x 16
REV. 06-02-08
34
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Upper Engine
154-06880
The Leakdown Checker
will pinpoint compression ring leaks,
exhaust and intake valve leaks, leaks between cylinders or into the
water jacket, or other causes of compression loss.
Cylinder leakage tests have traditionally been done using compressed
air and special gauges. If compressed air wasnʼt available, the test
could not be done. If compressed air was used, and the piston was
not in exactly the right place, the engine could accidentally turn over,
creating a safety hazard.
The Mityvac leakdown checker allows a mechanic to do the test in
either the shop or the field. Some mechanics, for example, use it at
the racetrack or when checking out a used car, when air may not be
available.
The Mityvac leakdown checker requires no compressed air, no special
gauges other than its own built-in gauge, nor any special training.
Because it uses vacuum instead of pressure, itʼs far safer.
Itʼs fast, easy, accurate and itʼs completely portable.
The
Mityvac
LEAKDOWN TESTER
Torque Wrench Adapter
121-08134
Compression Tester
121-08188
• Chrome-vanadium tool steel with satin-chrome finish
• Properly torque two-stroke cylinder base nuts
• Will fit 12mm and 14mm nuts
• Extends the reach of 3/8” drive torque by 3”
• Chart supplied
• Check owners manual for proper torque specifications
Designed to check cylinder compression
• Contains hoses for 10, 12 & 14mm spark plug applications
• Features a quick disconnect with a pressure release valve and a
300 psi. gauge
• Packed in a convenient carry box, complete with instructions
Adjustable Torque
Wrench Adapter
121-08380
Compression
Tester 715-06400
Motorcycle compression tester with 10, 12, 14,
& 18mm adaptors included
• Torque any fastener with a combination wrench or Allen wrench
• Will work with 6mm (1/4”) through 19mm (3/4”)
combination wrenches
• Will work with 6mm and 8mm Allen wrenches
• Heat-treated steel with a black oxide finish
• 3/8” square drive is rated for a maximum torque of 90 ft-lbs
Replacement Adaptors
715-02782 10mm.
715-02783 12mm.
REV. 06-02-08
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35
Mag Pullers
121-08160
121-08372
325-01003
325-01009
325-01018
121-08390
121-08386
325-01004
325-01010
121-08425
325-01005
325-01011
325-01019
325-01021
121-08349
121-08321
121-08306
121-08257
325-01006
325-01012
325-01030
325-01013
325-01001
325-01002
325-01007
325-01008
325-01014
325-01031
325-01017
325-01037
REV. 06-02-08
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Mag Pullers
325-01039
325-01042
325-01043
325-01051
325-01052
325-01045
325-01046
325-01050
325-01054
325-01064
Mag Pullers by Size
16mm x 1.5 RH - male
18mm x 1.5 RH -male
24mm x 1.0 RH - female
27mm x 1.0 LH - male
28mm x 1.0 RH - female w/12mm protec
28mm x 1.0 RH - female w/14mm protec
325-01010
325-01006
325-01017
325-01018
325-01050
325-01019
325-01007
325-01009
325-01021
325-01011
325-01030
325-01043
121-08257
325-01046
325-01012
325-01001
325-01003
121-08425
121-08372
325-01045
36mm x 1.5 RH- female
3 Hole Disc w/3-6mm bolts
6 Hole Disc w/3-6mm & 3-8mm bolts
12 Hole Disc Universal w/6 & 8mm bolts
121-08386
325-01008
325-01014
325-01004
121-08390
325-01064
325-01002
325-01005
121-08349
325-01052
121-08306
325-01042
121-08321
325-01039
325-01031
325-01031
325-01054
121-08160
325-01051
325-01013
325-01037
REV. 06-02-08
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37
Pullers
Mag Pullers by Application
ATK - ROTAX
CM185T
325-01004
XL/XR185
26mm x 1.5 - male
325-01012
ATC200 / BIG RED
35mm x 1.5 RH - female, incl
600cc
325-01029
CM200T
XL/XR200 - 14mm X 1.5 RH
2004-2007
325-01042
BOMBARDIER
DS650
1980-1982
XL/XR200 - 20mm X 1.5 RH
ARCTIC CAT
DVX400
1978-1979
2000-2007
121-08321
HONDA
CRF50F
2004-2008
325-01001
XR50R
2000-2003
325-01001
CRF70F
2004-2007
325-01001
TRX70
1986-1987
325-01001
CR80R
1996-2002
325-01001
CR80RB
1996-2002
325-01001
CRF80F
2004-2008
325-01001
XL80
1980-1985
325-01001
XR80R
1999-2003
325-01001
CR85R
2003-2007
325-01001
CR85RB
2003-2007
325-01001
ATC90
1970-1978
325-01010
TRX90
1993-2005
325-01001
CT90
1966-1979
325-01010
CRF100F
2004-2008
325-01001
XL100
1974-1985
325-01001
XR100R
1981-2003
325-01001
ATC110 - With CDI
1979-1985
325-01001
ATC110 - With Points
1979-1985
325-01010
CB125
1973-1985
325-01019
CR125 Early - 18mm X 1.5 RH
325-01006
325-01007
CR125M
1974-1978
325-01010
CR125R
1979-1982
325-01010
CR125R
1988-2007
325-01001
TRX125
1985-1988
325-01001
XL125
1974-1985
325-01019
CRF150R/RB
2007-2008
121-08257
CRF150R/RB
2007-2008
325-01067
CB175 - w/points
1969-1973
325-01010
SL175 - w/points
1970-1972
325-01010
XL175
1976-1978
325-01001
ATC185 / 185S
1980-1983
325-01001
ATC185
1980-1983
325-01019
325-01010
XR400R
325-01019
CB450
325-01019
CB450SC
1982-1983
325-01021
325-01010
CB450SC
1985-1986
325-01021
325-01010
CB450T
1982
325-01021
2000-2003
325-01021
325-01017
325-01009
CM450 A,C,E
1981-1983
325-01021
ATC250ES
1985-1987
325-01021
CM450 A,C,E
1981-1983
325-01010
ATC250R
1980-1986
325-01001
CMX450
1987
325-01021
ATC250SX
1985-1987
325-01021
CR450R
1981
325-01001
CMX250
1985-1987
325-01010
CRF450R
2002-2007
121-08257
325-01006
CRF450R
2002-2007
325-01067
325-01007
CRF450X
2004-2007
121-08425
CR250R
1973-1982
325-01010
TRX450R
2004-2005
121-08372
CR250R
1978-1980
121-08372
TRX450R/ER
2006-2008
121-08425
CR250R
1988-2007
325-01001
CR480R
1982-1983
325-01001
CRF250X - CRF250R
2004-2007
121-08257
CB500T - w/points
1975-1976
325-01010
CRF250X - CRF250R
2004-2007
325-01067
CR500R Early-18mm X 1.5 RH
FL250 ODYSSEY
1977-1984
325-01001
CR500R Early-20mm X 1.5 RH
MR250
1976
325-01021
CR500R
1988-2001
325-01001
MT250
1974-1976
325-01001
CX500
1978-1979
325-01021
NX250
1988-1990
325-01021
CX500C
1979-1982
325-01021
TL250
1975-1976
325-01011
CX500D
1979-1981
325-01021
TRX250
1985-1987
325-01021
CX500TC
1982
325-01021
TRX250R
1986-1989
325-01001
FT500
1982-1983
325-01011
VTR250
1988-1990
325-01021
GB500
1989-1990
325-01011
XL/XR250 - Early
1972-1976
325-01011
GL500 / GL500I
1981-1982
325-01021
XL/XR250
325-01006
325-01007
325-01009
VF500C
1984-1986
325-01011
XR250L
1991-1996
325-01009
VF500F
1984-1986
325-01009
XR250R
2000-2003
325-01011
VT500C
1983-1986
325-01011
TRX300EX
1993-2008
325-01021
VT500FT
1983-1984
325-01011
TRX300FW
1988-2000
325-01021
XL500S
1979-1981
325-01011
ATC350X
1985-1986
325-01021
XR500
1979-1980
325-01011
CB350G
1973
325-01010
CB550
SL350 - w/points
1969-1973
325-01010
CBR600F
1987-1990
325-01021
TRX350
1986-1987
325-01021
VT600C,CD,CD2
1988-2007
325-01011
TRX350D
1986-1987
325-01021
XL/XR600R
1983-2000
325-01011
XL350
1974-1978
325-01011
CB650
1979-1982
325-01010
XL350R
1984-1985
325-01021
CB650SC
1983-1985
325-01018
XR350R
1984-1985
325-01021
CX650C
1983
325-01021
CB360
1974
325-01010
CX650T
1983
325-01021
CB400 A,T1,T2
1978-1979
325-01021
GL650
1983
325-01021
CB400
1980-1981
325-01010
GL650I
1983
325-01021
CM400A
1979-1981
325-01021
NT650
1988-1991
325-01011
CM400C
1981
325-01021
NX650
1988-1989
325-01011
CM400E
1980-1981
325-01021
XR650L
1993-2000
325-01011
CM400T
1979-1981
325-01021
XR650R
2000-2007
325-01021
TRX400EX
1999-2007
325-01021
XR650L/R
2000-2007
325-01011
325-01010
REV. 06-02-08
38
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Pullers
Honda . . . continued
KLF300 - 30mm x 1.5
325-01008
325-01043
KLF300- 30mm x 1.5, 1”depth
325-01014
325-01001
KLF300A
1986-1987
325-01010
1976-1978
325-01010
KAWASAKI
CB700SC Nighthawk
1984-1986
325-01010
50cc Mini’s
VF700C
1984-1986
325-01011
KDX50
2003-2006
VF700C
1987
325-01021
KX60
1988-2003
325-01001
KH400 - w/points
VF700F
1984-1985
325-01011
KX65
2000-2007
325-01001
KLX400B
2003
121-08306
2003
325-01042
VF700S
1984-1985
325-01011
KV75
1976-1980
325-01001
KLX400B
VFR700
1986
325-01011
KD80
1976,19801987
325-01001
KSF400A - KFX400
2003-2006
121-08306
KSF400A - KFX400
2003-2006
325-01042
KDX80
1980-1988
325-01001
KZ400
1978-1979
325-01018
KX80
1998-2000
325-01001
KX420
1980-1981
325-01010
KX85
2001-2007
325-01001
KZ440
1980-1983
325-01018
KE100
1976-2001
325-01001
KLX450R
2008
121-08425
KM100
1976-1981
325-01001
KX450F
2006-2008
121-08257
KV100
1970-1975
325-01001
KX450F
2006-2008
325-01067
KX100
1995-2007
325-01001
EN500
KLF110
1996-2000
325-01018
EN500
KLT110
1984-1986
325-01010
EX500
KLX110
2003-2008
121-08372
EX500
1987-2006
325-01018
F6 - 125
1971-1973
325-01001
KX500
Pre ‘81
325-01010
KE125
1976-1983
325-01001
KX500
1997-2004
325-01001
KS125
1974-1975
325-01001
KZ550 gpz
1981-1985
325-01010
KX125
1974-1981
325-01010
KZ550 gpz
1980-1983
325-01018
KX125
1993-2005
325-01001
KLR600 - 22mm x 1.5
1984-1986
325-01011
KLT160
1985
325-01005
KLR600 - 20mm x 1.5
1984-1986,
325-01009
F7 - 175
1974-1975
325-01001
ZX600
1985-1997
325-01010
KE175
1976-1981
325-01001
ZX600
1985-1997
325-01018
KLT185
1986-1987
325-01005
ZX/ZXR600
1987-1999
121-08349
KDX200
1997-2006
325-01001
KLR650 - 20mm x 1.5
1987-1995
325-01009
KLT200
1983-1984
325-01010
KLR650 - 22mm x 1.5
1987-2006
325-01011
KZ200
1978-1979
325-01018
KL650B TENGAI - 20mm x 1.5
1990-1991
325-01009
KDX220R
1997-2005
325-01001
KL650B TENGAI - 22mm x 1.5
1990-1991
325-01011
EX250E/F
1986-2007
325-01010
KZ650
1978-1983
325-01018
EX250E/F
1986-2007
325-01018
KZ750
1976-1984
325-01018
KDX250
1980-1984
325-01001
VN750
1986-2006
325-01010
KL250A
1978-1982
325-01018
VN750A
1986-2006
325-01018
KLR250/KL250D - 20mm x 1.5
1985-1995
325-01009
ZX750A gpz
1983-1985
325-01010
KLR250/KL250D - 22mm x 1.5
1985-1995
325-01011
ZX750A gpz
1983-1985
325-01018
KLT250
1982-1985
325-01010
KZ900 A4,A5,B1 LTD
1973-1976
325-01010
KSF250 MOJAVE
1987-2004
325-01005
KZ900 A4,A5,B1 LTD
1976-1980
325-01018
KSF250 MOJAVE
1987-1999
325-01029
Z1 900A/B
1973-1975
325-01010
KSF250 MOJAVE
1996-2000
325-01018
ZX9
1998-2003
121-08306
KX250
1974-1979
325-01010
ZX9
1998-2003
325-01042
KX250
1992-2007
325-01001
KZ1000A/B/C
1977-1980
325-01010
KX250F
2004-2008
121-08257
KZ1000A/B/C
1977-1980
325-01018
KX250F
2004-2008
325-01067
KZ1100
1981-1983
325-01018
KZ250
1980-1981
325-01018
ZX1100A gpz
1983-1984
325-01010
325-01005
ZX1100A gpz
1983-1984
325-01018
VT700C
1984-1987
325-01021
CB750A/K/F
1969-1978
325-01009
CB750K/F/L
1979-1982
325-01017
VF750C
1982-1983
325-01011
VF750C
1988
325-01021
VF750F
1983-1984
325-01011
VF750S
1982-1983
325-01011
VFR750
1986
325-01011
VT750C
1982-1983
325-01021
VT750C,CD,CD2
1998-2000
325-01011
PC800
1989-1990
325-01021
PC800
1994-1998
325-01021
VFR800
1998-2000
325-01021
VT800C
1988
325-01021
CB900C/F
1980-1982
325-01017
CBR900RR / 929RR / 954RR
2000-2003
325-01021
CB1000
1983
325-01017
VF1000F/R
1984-1986
325-01011
CB1100F
1983
325-01017
VF1100C
1983-1986
325-01011
VF1100S
1984-1985
325-01011
VT1100C
325-01021
HUSABERG
Most 4-stroke 400,500,600
FE450E
325-01012
2007
FE650E
2007
325-01046
325-01046
HUSQVARNA
1960-1970 w/ Ignition Points
325-01002
1970-1980 2-strokes w/ CDI’s
325-01003
1990-Up WX series 2-strokes
325-01011
Late model 2-strokes w/ CDI’s
325-01012
1990-Up E-series 350 4-strokes
325-01045
1990-Up E-series 610 4-strokes
325-01045
250,450,510cc 4-stroke
TE,TC,SM,SMR
325-01046
KLF300 - 35mm x 1.5
325-01010
1990-2002
325-01018
325-01010
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
39
Pullers
Kawasaki . . . continued
ZX12
2000-2006
121-08306
450 SX
2003-2006
325-01046
LT250R Quadracer
1985-1990
325-01001
450 SXF
2005-2006
325-01046
LT-4WD 250 / LTF-4WDX
1987-1998
325-01042
1987-1998
121-08306
ZX12
2000-2006
325-01042
450 XC
2007
325-01046
LT-4WD 250 / LTF-4WDX
KZ1300A/B
1979-1982
325-01010
450 XCG
2006
325-01046
LTF250F
2001-2002
325-01042
2001-2002
121-08306
KZ1300A/B
1979-1980
325-01018
KTM
450 XCW
2007
325-01046
LTF250F
520 EXC / MXC / SX
2000-2002
325-01046
LTF250
2002-2007
325-01042
2002-2007
121-08306
525 EXCG
2003-2006
325-01046
LTF250
Most current 2-strk Liquid cooled
325-01003
525 MXCG
2003-2005
325-01046
LTZ250 - 38mm
2004-2007
325-01042
125,250,300,360,495 XC &
MX 2-strokes
325-01012
525 XC
2007-2008
325-01046
LTZ250 - 38mm
2004-2007
121-08306
2004-2007
325-01031
250,400,450,525,620
EXC,MXC 4-strokes
325-01046
250,400,450,525,620 SMC,SX
4-strokes
325-01046
525 XCG
2006
325-01046
LTZ250 - 50mm
525 XCW
2007
325-01046
PE250
1977-1981
325-01013
325-01046
RM250
1987 & Earlier
325-01013
RM250
2000-2007
325-01001
325-01043
RMZ250
2004-2007
121-08257
530 XCRW
2008
SUZUKI
SX & SR Mini Racers
325-01050
50cc Mini’s
SX & SR Mini Racers
325-01051
JR50
1978-2006
325-01001
RMZ250
2004-2007
325-01067
RM60
1979-1983
325-01013
SP250
1982-1985
325-01013
325-01008
50 SX Pro Jr LC / Sr LC
2002-2008
50 SX Pro Jr Adv / Sr Adv
2002-2008
RM65
2003
325-01001
TM250
50 Mini Adv /Jr Adv / Sr Adv
2002-2008
DS80
1978-2000
325-01001
TS250
325-01008
325-01005
65 SX
1999-2008
325-01001
LT80
2004-2006
325-01031
LT300E
85 SX
2004-2008
325-01001
RM80
1987 & Earlier
325-01013
LT300E
1999-2001
325-01042
1999-2001
121-08306
121-08349
105 SX
2004
325-01001
RM80 / 85
1988-2008
325-01001
LTF300F
105 SX
2006-2008
325-01001
RM80
1989-2001
121-08424
LTF300F
125 EXC
1998-2002
325-01001
RM85
2002-2008
121-08424
DR350
325-01005
121-08349
125 SX
1998-2008
325-01001
LTZ90
2007
325-01031
DR350
200 EXC
1998-2005
325-01001
DR100
1983-1990
325-01001
DR370
1978-1979
325-01013
1987 & Earlier
325-01013
200 MXC
1998-2002
325-01001
RM100
1987 & Earlier
325-01013
RM370
200 XC / XCW
2006-2008
325-01001
RM100
2003
325-01001
SP370
1978-1979
325-01013
2003-2007
325-01042
250 EXC
2000-2005
325-01001
DRZ110
2003-2005
325-01073
AN400
250 MXC
2000-2002
325-01001
DR125
1982-1988
325-01001
AN400
2003-2007
121-08306
250 SX
2000-2008
325-01001
LT125
1983-1987
325-01001
DR400
1980
325-01013
2000-2007
325-01042
250 SXF
2005-2008
325-01046
RM125
1987 & Earlier
325-01013
DRZ400E / EK
250 XC / XCW
2006-2007
325-01001
RM125
1998-2007
325-01001
DRZ400E / EK
2000-2007
121-08306
2001-2007
325-01042
300 EXC
1998-2005
325-01001
TM125
1973-1975
325-01008
DRZ400K
300 MXC
1998-2005
325-01001
LT160
1989-2003
325-01008
DRZ400K
2001-2007
121-08306
300 XC / XCW
2006-2007
325-01001
LT160 E
1989
325-01001
DRZ400S
2000-2006
325-01042
2000-2006
121-08306
380 EXC
1998-2001
325-01001
PE175
1978-1984
325-01013
DRZ400S
380 MXC
1998-2001
325-01001
ALT185
1985
325-01001
DRZ400SM
2005-2007
325-01042
2005-2007
121-08306
380 SX
1998-2001
325-01001
DR200
1986-1988
325-01001
DRZ400SM
400 EXC
1998-2002
325-01046
LT230 / LT230F
1985-1993
325-01008
DRZ400Y
2000
325-01042
325-01013
DRZ400Y
2000
121-08306
400 EXCG
2004-2006
325-01046
DR250 Off Road
400 MXC
2001-2002
325-01046
DR250 Dual Sport
325-01005
GSF400
1991-1993
325-01005
400 SX
1998
325-01046
DR250
121-08349
GSF400
1991-1993
121-08349
02-04, 2006
325-01031
1986-1988
400 SX
2000-2002
325-01046
DRZ250
2001-2007
121-08306
LTA400
400 XCW
2007
325-01046
DRZ250
2001-2007
325-01042
LTF400
2002-2004
325-01031
2002-2007
325-01031
450 EXCG
2003-2006
325-01046
LT250
325-01008
LTF400F / LTA400F
450 EXCR
2007-2008
325-01046
LT250E
325-01005
LTZ400
2003-2007
121-08306
121-08349
LTZ400
2003-2007
325-01042
450 MXCG
2003-2005
325-01046
LT250E
REV. 06-02-08
40
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Pullers
Suzuki . . . continued
GS1100G
1982-1983
325-01010
YZ250F
2004-2008
325-01001
RM400
1987 & Earlier
325-01013
GS1100GK
1982-1984
325-01010
YZ250F
2004-2008
121-08257
SP400
1980
325-01013
GS1100GL
1982-1983
325-01010
YZ250F
2004-2008
325-01067
1987-1988
325-01037
TM400
LTA450X
2007
325-01008
GS1100L
1980
325-01010
BW350
325-01031
GS1100S
1983
325-01010
RD350
1973-1975
325-01007
2004-2005
121-08349
LTR450
2006-2007
325-01031
GS1100
1981-1984
325-01014
YFM350A
RMZ450
2005-2007
121-08257
GS1100
1981-1984
121-08349
YFM350BA
2005-2006
121-08349
YFM350ER
1989-1995
121-08349
YFM350FA
2004-2006
121-08349
YFM350FW
1989-1999
121-08349
YFM350FX Wolverine
1995-2005
121-08349
YFM350R
2004-2008
121-08349
YFM350U
1996-1999
121-08349
YFM350X Warrior
1989-2005
121-08349
YFZ350 Banshee
1987-2006
325-01001
YZ360
1974-1975
325-01007
325-01039
FZR400
1988-1990
325-01010
325-01009
WR400F
1998-2000
325-01037
WR400 F
1998-2000
121-08160
WR400 F
1998-2000
325-01054
YFM400F, FW
1993-1999
121-08349
YFM400A
2000-2004
121-08349
YFM400F
1993-2007
121-08349
YFM400 FA
2000-2006
121-08349
YFM400 FAH
2004-2005
121-08349
YFM400 FWN
2001
121-08349
YFM 400 N
00-01, 2003
121-08349
YFM 400 P
2002
121-08349
YFM 400 S
2004
121-08349
YZ 400F
1998-1999
325-01001
WR426F
2001-2002
121-08160
WR426F
2001-2002
325-01037
WR426F
2001-2002
325-01054
YZ426F
2000-2002
325-01001
WR450F
2003
121-08386
WR450F
2004-2006
325-01064
WR450F
2004-2006
121-08390
YFZ450
2004-2006
325-01064
YFZ450
2004-2006
121-08390
YZ450F
2003-2005
325-01001
YZ450F
2006-2008
121-08257
YZ450F
2006-2008
325-01067
YZ490
1982-1990
325-01001
SC500
1973-1974
325-01001
TT / XT 500
1976-1981
325-01001
XV500
1983
325-01037
XV535
1987-2000
325-01037
RMZ450
2005-2007
325-01067
RM465
1987 & Earlier
325-01013
LTA500F
2000-2007
325-01031
LTF500F
1998-2007
325-01031
DR500
1981-1983
325-01039
RM500
1987 & Earlier
SP500X/Z D Series
GS550
325-01013
325-01039
1977-1986
DR600
325-01010
325-01029
GSX600F (STARTER CLUTCH)
1988-2005
GSXR 600 - Early
GSXR 600
2001-2007
GSXR 600
2001-2007
121-08390
325-01064
SP600F
325-01039
DR650
325-01031
DR650
325-01039
GS650
1981-1983
325-01010
LS650 / S40
1987-2007
325-01031
SV650
1999-2007
325-01009
SV650S
2001-2007
GV 700
325-01009
325-01031
LTA700X
2005-2007
325-01031
VS700 GLP
1986-1987
325-01031
GS750
1977-1983
325-01010
GSF750F (STARTER CLUTCH)
1991-Present
GSXR 750 - Early
325-01039
325-01009
GSXR750
2001-2007
121-08390
GSXR750
2001-2007
325-01064
GSXR750 (STARTER CLUTCH)
1991-Present
325-01039
VS750
1988-1991
325-01031
VS800
1992-1995
325-01031
VX800
1990-1993
GS1000
325-01031
325-01005
GS1000
325-01010
GS1000
121-08349
GSXR1000 - Early
325-01009
GSXR1000
2001-2006
121-08390
GSXR1000
2001-2006
325-01064
GS1100E
1981-1982
325-01010
GS1100ES
1983
325-01010
GSX 1100F/G (STARTER
CLUTCH)
1991Present
325-01039
GSXR 1100 (STARTER
CLUTCH)
1991Present
325-01039
GS1150
1983-1985
325-01014
GV1200
1985-1986
325-01031
GV1400
1986-1987
325-01031
VS1400 / S83
1987-2007
325-01031
VL1500 / C90
1998-2007
325-01031
VZR1800 / M109R
2006-2007
325-01031
YAMAHA
CA50
1985-1986
325-01001
PW50
1982-2007
325-01001
YSR50
1987-1992
325-01001
YFM60
325-01001
BW80
1986-1990
325-01001
YFM80/G/R
1992-2007
325-01001
YZ80
1994-2001
325-01001
YZ85
2002-2007
325-01001
YFM100
1987-1991
325-01001
YFM125
325-01001
YT125 - Tri-Moto
1980-1985
325-01001
YZ125
1999-2007
325-01001
YT175 - Tri-Moto
1982-1983
325-01001
BW200
1985-1988
325-01037
IT200
1984-1986
325-01001
YFM200
1985-1989
325-01001
YFM200
1985-1989
325-01037
YFS200 Blaster
1988-2005
325-01001
TT225
1986-1987
325-01010
YFM225
1987-1988
325-01001
DT250
1974-1979
325-01001
WR250F
2001-2002
325-01054
WR250F
2001-2002
121-08160
WR250F
2001-2002
325-01037
WR250F
2003-2008
121-08386
YFM250
1989-1991
325-01037
YFM250
1999-2008
325-01037
YZ250
Early
325-01007
YZ250
2000-2007
325-01001
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
41
Pullers
Mag Pullers by
Application
Yamaha . . . continued
XJ550 Maxim & Seca
1981-1983
325-01010
FJ600
1984-1985
325-01010
FZ600
1986-1988
325-01010
FZR600R
1989-1999
325-01010
TT / XT 600
1976-1981
325-01037
XS650
1974-1983
325-01030
XJ650 Maxim,Midnight,
Seca,Turbo
1981-1983
325-01010
XJ650 Maxim,Midnight,
Seca,Turbo
1985-1986
325-01010
YFM660F
2002-2006
121-08349
YFM700R
2006-2008
121-08349
XJ700 Maxim
1985-1986
325-01010
XV700
1984-1987
325-01037
FZR750 R
1987-1988
325-01010
XJ750 Maxim,Midnight,Seca
1981-1983
325-01010
XV750
1981-1983
325-01037
XV750
1988-1997
325-01037
XJ900 Seca
1983..
325-01010
XV920
1981-1983
325-01037
FZR1000
1986-1995
325-01010
FJ1100
1984-1985
325-01010
XJ1100 Maxim
1982
325-01010
XV1100
1986-1998
325-01037
FJ1200
1986-1993
325-01010
XVZ1300
1986-2008
325-01037
Clutch &
Primary Tool
325-01051
• Special 7 hole flywheel puller disc
w/6mm bolts
• Removes clutch bodies, flywheels, &
primary gears
• Fits: KTM SX & SR Mini Racer models,
Cobra BM & CM series,
& LEM CR & LX series
Swing Arm Bearing Tool
121-08213
• Designed for installation of the swingarm bearings
on late-model Japanese motorcycles
• Puller draws bearing into the swingarm
• Includes three drivers for use with common bearing sizes
• Kits includes driver sizes I.D. 20mm / O.D 26mm,
I.D. 21mm / O.D. 26mm and I.D. 22mm / O.D.27mm
Blind Bearing &
Bushing Remover
121-08292
• Set includes 30, 25, 20, 17, 15, 12, 10
and 8mm collets
• 2 pound slide-hammer
• Crossbar type shaft allows easy collet removal
• Necessary tool for most transmission rebuilds
• Can be used for wheel bearing 26mm
and I.D. 22mm / O.D.27mm
Crank Case
Separator
121-08245
• Will work on most 2 & 4-stroke engines with
vertically split cases
• Movable fingers allow a multitude of bolt
patterns to be used
• Included 6mm & 8mm mounting bolts
• Our unique design eliminates binding under
heavy loads
Clutch Puller
121-08033
• Fits: Honda FL250 Odyssey 1977-1984
• Thread size 22mm x 1.8 R.H.
• For removal of primary belt drive clutch
REV. 06-02-08
42
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Pullers
CR Seal / Bearing
Retainer Tool 44mm
121-08228
• Versatile design features a 22mm hex and 3/8 in. square drive
• Precision design prevents damage to the retainer ring after peened
stakes have been removed by drilling
• 44mm, replaces OEM tool 07710-0010200, to remove and replace
the rear wheel bearing/seal retainer ring,
part number 41231-KZ4-000
• For use on; CR125/250R 84-99 and CR500R 84-01
XR Seal / Bearing
Retainer Tool
121-08227
• Replaces OEM tool 07710-0010100 to remove and replace the rear
wheel bearing / seal retainer ring, part number 41231-429-000 and
41231-286-000
• For use on: XR650L 93-07, XR600R 85-00, XR500 79-84, XR350R
83-85, XR250R 84-95, XR200R 81-02, XL200R 83-84, XL250K
72-76, MR250 76, CR250M 76
CR Seal / Bearing
Retainer Tool 47mm
121-08256
• Precision design prevents damage to the retainer ring after
peened stakes have been removed by drilling
• For use on 47mm lock rings
• Replaces OEM tools 07HMA-KS70100, and 07YMA-KZ40100 to
remove and replace the rear wheel bearing / seal retainer rings,
part numbers 41231-KZ4-J20 and 41231-KS6-700
• For use on CR125/250R 00-07, CRF450R 02-07, CRF450X 05-08,
CRF250R 04-07, CRF250X 04-07
CR Seal / Bearing
Retainer Tool
121-08290
• Versatile design features a 22mm hex and 3/8 in. square drive.
• Replaces the OEM Honda tool to remove and replace the rear wheel
bearing / seal retainer ring, part number 41231-430-000
• For use on: CR250R 78-83, CR450R 81, CR480R 82-83
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
43
Lower Engine
Rotor & Sprocket Holder
121-08270
Clutch Holding Tool
121-08008
Timing Plug Wrench
121-08087
Counter Balancer &
Clutch Hub Spanner
for Honda
121-08385
• Keeps flywheels, rotors and sprockets from rotating during
removal and installation
• Holds sprockets and rotors with holes center to center at a
minimum distance of 13mm and a maximum distance of 230mm
• Features 5 and 9mm pins
• Adjustable stop-screw keeps tool open at set distance
• Fits all the Japanese motorcycles & ATV’s with the
straight-slot timing plugs
• Blade sizes are 16mm (5/8”), 22mm (7/8”), and 38mm (1 1/2”).
• Made from medium carbon steel with hardened jaws
• Hold clutch hubs, flywheels, gears, sprockets, etc.
• Features 8mm spanner pins
• Jaws open up to 5 inches wide
• Recommended for square tooth style clutch hubs
• Not recommended for v-groove or half round style clutch hubs
• Replaces 20mm end of Honda OEM tool 07716-0020100
• Used to remove Honda OEM nut 90231-KY4-900
• 4-Pin spanner made of heat-treated steel
• Inside diameter is 20mm
• Use with a 3/8” driver
Allen Extension
121-08184
Fits Counter Balancer Nut on: CRF450R 02-07, CRF450X 05-08
Fits Clutch Hub Nut on: PC50 69-70, Z50 68-99, S65 65-69
Fits Crank Shaft Nut on: CA100 (Trail 50) 61-62, CA102 62-69,
CA105 (Trail 50) 63-65, CA110 62-69
• 5mm allen on 3/8 in. drive extension for hard-to-reach case bolts
• Designed for use with air tools
• Great for splitting engine cases
• 6 1/4 in. long
REV. 06-02-08
44
(626) 792-7384
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Lower Engine
Spin-on Oil Filter Wrench Oil Filter & Clutch Hub
Spanner Wrench
121-08016
121-08015
• Especially designed for use on Honda V-type engines
• Fits many Japanese brand motorcycles with
80mm diameter oil filters
• Can torque filter to factory specifications
• Use with a 3/8 inch drive ratchet or extension
KTM Oil Filter
Removal Tool
121-08400
• For easy removal of recessed KTM oil filters
• Conical point screw pierces and grabs the
sheet metal end-cap on filter
• Contoured handle provides a secure grip
• Reduces potential damage to the engine cases
• Not for use on reusable oil filters
• Made of heat-treated steel
• Use with a 3/8 inch driver
• Inside diameter is 24mm
• Designed to fit oil filter & clutch hub nut on many Honda models
(single and twin-cylinder machines)
• Fits: most pre-78 CB, CL, CT, SL & XL models, XR200 80-84,
XR200R 81-01, XR250L 91-96, XR250R 86-95 & GL1000 75-77
• Replaces large end of 07716-0020100 OEM tool
Oil Filter Strap Wrench
121-08069
• Fits all spin-on type oil filters
• Use with 3/8 inch drive ratchet or extension
• Can also be used to hold other cylindrically shaped parts
• Maximum strap diameter 125mm ( 5 inches)
REV. 06-02-08
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45
Suspension
Fork Seal Drivers
• CAD-II plated carbon steel
• Split design
• Many sizes available
• Each driver is approximately 25oz.
• Sold individually
121-08170 39mm
121-08123 41mm
121-08124 43mm
121-08125 45mm
121-08331 48mm
121-08221 35/36mm combo
121-08138 46/47mm combo
121-08171 49/50mm combo
Fork Seal Bullets
• Protects the fork seal and wiper of inverted forks from damage by
the bushing groove during installation
• Eliminates the need to wrap the fork tube with tape
• Set includes all bullets
121-08272 Set of 7
121-08273 36mm Red
121-08274 41mm Blue
121-08275 43mm Green
121-08276 45mm Yellow
121-08277 46mm Black
121-08278 47mm White
121-08332 48mm Orange
Soft Jaws
560-90610
Aluminium inserts to prevent
marring of sufaces
clamped in vice.
REV. 06-02-08
46
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Suspension
Seal Mate
• Easy way to keep your fork seals clean and debris free
• Extracts dirt and debris trapped between fork seal and tube
• Will work on conventional and up-side down forks
121-08356 Card of 12
121-08395 Each
Fork Oil Level Gauge
121-08121
Soft Jaw Vertical
Suspension Vise
121-08391
• Designed to make rebuilding suspension simple and quick
• Hold shocks and forks vertically while you change oil, re-valve, or
change seals
• Aluminum Soft Jaw Vise holds cylindrically shaped parts utilizing a
4 point grip system
• Vise holds 39mm to 69mm diameter parts
• Vise insert set holds 14mm to 39mm diameter parts
• Steel Frame with adjustable pegs is designed to hold clean parts
for reassembly
HOW IT WORKS ON FORKS
• Soft Jaws Fork Peg holds fork slider up for removal of dust seal
and seal retaining clip
• Bottom slide bar holds forks compressed while bleeding air
(priming cartridge) during reassembly and is an excellent platform
for adding, adjusting and taking fork oil level measurements
• Can be used to assist in removing compression valve assembly
(use of stock front axle required)
HOW IT WORKS ON SHOCKS
• Holds shock firmly around shock body or shock reservoir
• Removable aluminum oil catch pan mounts close to the shock to
eliminate oil spills/messes
• Vise insert set will allow you to hold various shock shaft sizes to
re-valve the shock
• Facilitates removal of piston rod and seal head
• Facilitates removal of shock reservoir caps, chamber pistons or
bladder
• Holds shock to remove spherical bearings or needle bearings
• Holds shocks for removal of shock spring
• For checking and adjusting the oil level on any conventional or
inverted fork
• Adjustable ring will measure from 0-300mm
Syringe has a capacity of 60ml
REV. 06-02-08
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Fax: (626) 792-5341
www.FlandersCo.com
47
Suspension
Folding Sag Scale
121-08336
•
•
•
•
•
•
•
•
•
•
6061-T6 aluminum construction
Rigid folding design fits in most tool boxes
Direct reading scale (no subtracting required)
Adjustable zero set point with extended range
Will work on mini and full size motorcycles
Inch and metric scale combination
Installs in rear axle
Can be used to check front or rear sag
Extended length 28 1/4 in.
Folded length 15 3/4 in.
Telescopic Sag Scale
121-08406
•
•
•
•
•
•
Simple one person sag setting tool
Easy to read scale with recording marker
Direct reading scale
Adjustable for full size offroad and MX bikes
Easy set up
Will accommodate most hollow rear axles ranging from 9.7mm to
20.5mm inside diameter
• Attaches directly to rear seat bolt on all mx/offroad applications
with M6x1.0 & M8x1.25 thread pitches
• Anodized aluminum body with laser engraved markings
• Includes custom blow molded carrying case
• Optional clamp P/N 08-0440 (not included) allows attachment to
fender
• For use on late model KTM we recommend
purchasing optional fender clamp p/n 08-0440
Fork Alignment Tool
121-08412
• Quick and easy to use tool for aligning front forks to insure they
are parallel from top to bottom
• Knurled adjustment screws for easy setup
• Improves the handling characteristics of your front suspension
• Reduces seal and bushing wear
• Will work on 27 mm - 62 mm fork legs and tubes
• Works on forks that are 140 mm to 220 mm on center
• Patent pending
121-08440
Optional Fender Clamp
• Allows attachment of UniSag sliding sag scale to fender
• For use on late model KTM
• Made from 6061-T6 aluminum
REV. 06-02-08
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Suspension
Fork Cap Wrench
121-08236
• For removing the fork caps on late-model RMs & CRs
• Can be used for removal of a compression stack on
late-model RMs
• One end is 46mm, the other is 50mm
Fork Cap Wrench
Dual Chamber
• 12 mm slot for holding the damper rod for removing the rebound
bolt. This allows for the removal of the cartridge from the lower
fork leg
• Made from billet 6061-T6 and anodized Motion Pro blue
• Laser engraved markings with Motion Pro logo
• Original Motion Pro design
Damper Rod Fork Tool
121-08117
• Aids in assembly and disassembly of most 41, 43 & 45 Kayaba
and Showa inverted forks.
• Is used in applications where the manufacturer recommends the
following tools: Honda OEM Tool # 07PMB-KZ4010A;
Yamaha OEM Tool # YM-1423.
• Not required on the 91-92 Honda
CR models
• Hardened steel with
black finish
Combo Fork Damper Tool
121-08223
•
•
•
•
•
Designed to hold the damper rod during assembly & disassembly
One end features spanner-type prongs and the other a 27mm hex
Hardened steel with black finish
Honda: XR-400R 96-04, XR-650R 00-’07
Suzuki: DRZ400 00-’06, DRZ400E ‘00-07
121-08428 50 mm WP
• 50mm, 6 point box wrench for removing the fork cap (cartridge)
on WP 4860 MXMA dual chamber closed cartridge (WP USD 48
mm) forks on late-model KTM’s
Damping Rod Bleed Tool
121-08337
121-08429 49 mm
• 49mm, 8 point box wrench for removing the fork cap (cartridge)
on dual chamber closed cartridge forks on late-model Yamaha’s
• For effortless retrieval of damping rod after spring installation
• Perfect for working on Kayaba, Showa and WP inverted forks
• Rod is zinc plated with a knurled handle for a sure grip
• Rod includes covered bleed port to prevent
oil splatter
121-08285
121-08346
121-08347
121-08352
121-08353
REV. 06-02-08
(626) 792-7384
M10 X P1.0 Brass Adaptor
M12 x P1.0 Brass Adaptor
M12 X P1.25 Brass Adaptor
M14 x P1.0 Brass Adaptor
Damping Rod Only
Fax: (626) 792-5341
www.FlandersCo.com
49
Suspension
Fork Compression Valve
Removal Tool
121-08373
• Replaces Yamaha OEM YM-01500
• For removing the compression valve
from cartridge
• 19mm drive hex / 36mm octagon
• Manufactured out of billet
6061 T-6™ aluminum Applications:
• Yamaha: YZ 125/250 05-06, YZ 250F/450F 06
Compression Bolt
Removal Tool
KTM WP Forks
121-08436
• Fits 2007 and 2008 KTM with
WP 4860 MXMA CC forks 07-08 SX/F & 08 XC/F
• For removing and installing the
compression valve assembly from the fork cap
• Allows you to properly torque the
compression valve assembly during installation
• 17mm hex head
• Made from billet 6061 T-6™ aluminum
• Anodized finish with laser engraving
• Caution: fork cap assembly under pressure! Always wear safety
glasses and refer to the fork manufacturer’s for correct assembly
and disassembly procedures.
Knuckle Ball Joint
Separator
121-08120
• Will not damage the A-arm, ball-joint stud or rubber boots
• Complete with instructions
• Includes 121-08154, also sold separately for earlier versions
• Designed to work on: Honda TRX250R 86-89, TRX250X 87-88/9192, TRX250 Recon 97-01, TRX300EX 93-01, TRX450R 04-07,
TRX450ER 06-07, Yamaha YFZ350 87-01, YFM350X 87-01
KTM Heim Joint Tool
121-08434
• Removes and replaces KTM Heim joints (P/N 50304090044) or
aftermarket equivalents
• Aligns Heim joint for easy installation
• Built in stop correctly centers Heim joint in swing arm
• Aligns and installs Heim joint seals
• Anodized aluminum construction reduces the possibility of
damaging your swing arm
• Handle includes retention o-ring to hold Heim joint adaptors and
Heim joint bearing in place
• Ergonomic handle for a comfortable fit
• Made from billet 6061-T6 and anodized Motion Pro blue
• Laser engraved Motion Pro logo
• Original Motion Pro design
KTM Fork Cap Remover
121-08290
• 22mm hex and 3/8 in. square drive.
• Allows removal and replacement
of the accessory fork cap
KTM part# 48600074S
• Slotted to allow removal and
replacement of caps
with 121-11029 Pro Bleeders
REV. 06-02-08
50
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Suspension
Fork Holding Tool
3/8” Drive
325-01025
• Holds inner dampening rod while
removing the bolt from the
bottom of the fork leg.
• Fits most KDX, KX, KZ, & Z series models
T-Stem Nut Wrench
• This thin profile combination wrench has an open end wrench on
one end for loosening the T-Stem nut on late-model motocross
bikes and some sportbike applications without removing the
handlebars
• The other side of the wrench has a spanner wrench that fits the
slotted spanner nut used to set steering stem bearing adjustment.
The thin profile of the wrench allows it to be used without
removing the triple clamps
121-08232
• 32 mm open end side fits T-Stem nut on most Honda CR models
• 46mm side fits slotted spanner nut on most Honda CR models
121-08233
• 32mm open end side fits T-Stem nut on most Kawasaki KX’s
• 38mm side fits slotted spanner nut on most Kawasaki KX’s
121-08234
• Fits late model RM up to 2005 (does NOT fit 2006 and later RM)
• 32mm open end side fits T-Stem nut on most Suzuki RM models
• 42mm side fits slotted spanner nut on most Suzuki RM’s
121-08235
• 30mm open end side fits T-Stem nut on most Yamaha WR & YZ’s
• 40mm side fits slotted spanner nut on most Yamaha WR & YZ’s
Pro Bleeder
• Reduces harshness caused by air build-up
• Allows bleeding of air pressure without tools
• One of the easiest bolt-on upgrades you can make to your forks
121-11027 M5x0.8
• Set includes two Pro Bleeder valves with adapters, O-rings &
instructions (installed height of 7/8 in. or 22mm)
• Fits most Kayaba and Showa upside-down
forks with OE bleeder screws
• Fits most late model
Japanese off-road motorcycles
121-11029 M4x0.7
FOR KTM - M4X0.7 WITH EXTERNAL PRELOAD ADJUSTMENT
• Kit includes bleeder valves and
adapters for use on KTM fork caps,
part number 4860.0074S and
4860.0075S as well as all WP 43 and
48mm fork caps with external spring
preload adjustment (Also identifiable
by the four holes which require the pin spanner 121-08290 KTM
Fork Cap Remover for cap removal
• Does not fit on 2007 KTM SX and SXF models. Use 121-11053 for
2007 WP 4860 MXMA CC closed cartridge forks.
121-11031 M4x0.7
FOR KTM - M4X0.7 WITHOUT EXTERNAL PRELOAD ADJUSTMENT
adapters for use on KTM fork caps,
part number 4860.0020S and
4860.0020S1 as well as all WP 43
and 48mm fork caps without external
spring preload adjustment.
121-11053 M4x0.7
WP 4860 MXMA CC
FOR KTM- M4X0.7 WITH EXTERNAL PRELOAD ADJUSTMENT
adapters for use on 07-08 KTM
SX/SXF/XC/XCF closed cartridge fork
caps, part number 48600516S1,
4860.0074S and 4860.0075S fork
caps with external spring preload
adjustment.
REV. 06-02-08
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51
Suspension
Pro Bleeder Fork Kit
121-11028
• Kit is designed for the professional who wants the cleanest
possible setup
• Requires drilling, tapping and end milling of the fork caps
• Kit includes two Pro Bleeder valves, 5/16 in. -32 tap, 9/32’’ drill
bit, washers and instructions (low-profile installed height of 3/8 in.
or 9.5mm)
• Required 7/16 in. end mill (not included)
Nitrogen Needle Kit
121-08075
• Nitrogen needle is use to fill shocks with self-sealing rubber
valves (Some Yamaha & Ohlins)
• Can be used in conjunction with a nitrogen bottle and regulator or
to our Nitrogen Shock Gauge
121-98375
Replacement Needle
•Not available in all states
Nitrogen Shock Gauge & Filler
121-08072
ADDITIONAL PARTS:
• 300 psi capacity
121-08312
• Bleeder valve and T-handle plunger pin chuck
• Swivel chuck has a 12 inch flexible hose
• Instructions, carrying box and Schrader valve extension
included (required on some Showa shocks)
• Replacement Shrader valve extension is item 121-08132
• Regulator and transfer hose required to get Nitrogen from tank
to Nitrogen Shock Gauge and Filler.
• For regulator and transfer hose set use part number 121-08414
(does not include 121-08072).
• For transfer hose only use part number 121-08413
(does not include Inert Gas Regulator or 121-08072).
Schrader Valve Extension
121-08413
6ft. Hose
121-08414
Regulator & Hose
289-38906
Schrader Valve for Air Release
REV. 06-02-08
52
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Safety Wire & Twisters
.032” Safety
Lock Wire
• Stainless steel safety lock wire that
resists work hardening and meets
government specifications. 360 ft.
roll in unique dispenser that saves
waste and is easier to handle
528-01032
360 ft. Roll
352-02413
25 ft. Roll
Safety Wire Twister
401-03819 9”
401-03816 6.75”
Made from alloy steel forgings, these SAFETYTWIST pliers
offer the user rigid construction, tapered jaws, finely finished
cutting edges and a new “long life” twist mechanism. The
induction hardened cutting jaws will cut safety wire up to .060
diameter, or two twisted strands of .041” dia. wire. Tapered
jaws allow easy access into confined areas. Specially finished
jaw faces provide for maximum grip-minimum slip, on the wire
being twisted.
Safety Wire Kits
401-03820
9” Twister w/ 25 ft. wire
401-03817
6.75” Twister w/ 25 ft. wire
Helpful Hints For Twisting Your Wire
Lockwire should be installed only one at a time. If the wire is
removed, for any reason, it should be destroyed. Kinks and sharp
bends should not be made in lockwire.
Lockwire should be as short as possible, attached in the most direct
way using the two (2) wire only and installed so the lockwire tends to
tighten the bolt or nut. The ends of the wire should have a minumum
of three (3) turns.
Three
(3) turns
Minimum
Three (3) turns Minimum
REV. 06-02-08
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53
Wrenches
“MP” Metric Tool
121-08161
• A must-have for on-the-trail repairs or adjustments
• Can be used to remove 8, 10, 12 & 14mm bolts, #2 & #3 Phillips
screws,small & medium straight-slot screws and 5 & 6mm Allen bolts
• Includes a 1/4 in. & 3/8 in. socket driver
• 10mm & 12mm 1/4 in. drive sockets included
• Enhance it by adding your own 1/4 in. or 3/8 in. drive socket
attachments
• Includes convenient carrying case
• Hard nickel pewter finish
Replacement Parts
121-08162 #2 & #3 Phillips bit
121-08163 5mm & 6mm hex bit
121-08164 Straight-slot bit
“MP” American Tool
121-08173
• Designed for roadside adjustments or service on motocycles with SAE
hardware
• Kit includes Straight-Slot, Phillips, Allen & Torx bits
• Can be used to remove 5/16 in., 7/16 in., 1/2 and 9/16 in. nuts/bolts
• 7/16 in. and 1/2 in Drive sockets are also included
• Comes complete with a convenient durable nylon carrying case with belt
Replacement Parts
121-08176
121-08177
121-08178
121-08179
121-08180
1/8 AND 3/16 HEX BIT
1/4 HEX AND T40 BIT
TORX T25 AND T27 BIT
SLOT & #2 PHILLIPS
5/16” Deep Socket
121-08384
1/4” Drive 12 Point.
• Developed specifically to work with all MP Bits
• Chrome Vanadium Socket
• Satin Chrome Finish
• The perfect accessory for Folding Trail T-Handle Set (121-08297)
• Use with any of our 1/4 inch drivers (121-08158, 121-08359,
121-08363, 121-08364, 121-08231, 121-08297)
REV. 06-02-08
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Wrenches
Metric & Standard
T-Handles
Metric T-Handles
• Durable nickel pewter finish
• Deep 6-point sockets
• Includes a vinyl storage pouch
• Lifetime replacement warranty
121-08113
121-08093
121-08094
121-08095
121-08096
121-08097
121-08098
121-08099
Standard T-Handles
• Polished chrome finish
• 12-point sockets
T-HANDLE SET, 7 PC METRIC
8 MM
10 MM
12 MM
13 MM
14 MM
17 MM
19 MM
121-08315
121-08307
121-08308
121-08309
121-08310
121-08311
121-08312
121-08313
121-08314
T-HANDLE SET, 8 PC SAE
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
11/16”
3/4”
T-Handle Drivers
• Use any 1/4 in. or 3/8 in. drive attachments such as sockets, hex
drives, crows foot or swivels
• Chrome-vanadium tool steel shafts
121-08158 1/4 in. - 8.5” Long
121-08159 3/8 in. - 10.5” Long
Dual Drive Mini T-Handles
• Use T-Handle drive to tighten/loosen fasteners and shaft drive for
quick installation/removal of fasteners
• 1/4 in. drive has a compact 6 1/2 in. drive shaft length
• For tight access and easy transport
• Use with 1/4 in. drive sockets, hex drives, crow’s foot, swivels, etc.
• Chrome-vanadium tool steel shaft and T-Handle
121-08359 1/4 in. - 6.5” Long
121-08360 3/8 in. - 7.75” Long
REV. 06-02-08
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55
Wrenches
Racer T-Handle Set
121-08145
• Includes the most popular size T-Handles
• 8mm, 10mm, 12mm, and 14mm T-handle sockets
• No. 2 and no. 3 T-handle Phillips screwdrivers
• Lifetime replacement warranty on T-Handle sockets
• One year warranty on the T-Handle screwdrivers
T-Handle Phillips
Screwdrivers
• Chrome-vanadium tool steel shafts
• Carbon-steel T-Handle
• Durable hard nickel pewter finish
• Sold each or in a set
• Standard one year warranty
121-08146
121-08101
121-08102
121-08103
Set of 3 - Phillips #1, #2, #3
Phillips #1
Phillips #2
Phillips #3
Ball End Allen T-Handles
• Use T-Handle hex to tighten/loosen fasteners and ball-end hex on
shaft for quick installation/removal of fasteners
• Ball end allows for better access to hard to reach Allen-head bolts
(up to 25-degree working angle)
• Compact 6 3/4” shaft lengths for tight spaces and easy transport
121-08383
121-08374
121-08375
121-08376
121-08377
Set of 4 - Incl. 4, 5, 6, 8mm
4mm
5mm
6mm
8mm
REV. 06-02-08
56
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Wrenches
Mini-Pro T-Handles
•
•
•
•
•
•
121-08401
121-08128
121-08129
121-08130
121-08317
121-08338
Compact size for easy access and transport
6 3/4 in. shaft length
Chrome-vanadium tool steel shaft
Durable nickel pewter finish
Includes a vinyl storage pouch
Lifetime replacement warranty
121-08340
Five piece set includes
8, 10, 12, 13, and 14 mm sizes
121-08320
Three piece set includes
8, 10, 13 mm sizes
6mm
8mm
10mm
12mm
13mm
14mm
Mini-Pro Handle
Mini-Pro Handle
Mini-Pro Handle
Mini-Pro Handle
Mini-Pro Handle
Mini-Pro Handle
121-08131
Three piece set includes
8, 10, 12 mm sizes
Tri Drive Mini T-Handle Kit
121-08389
• Use T-Handle drive to tighten/loosen fasteners and shaft drive for
quick installation/removal of fasteners
• 1/4” drive has a compact 6” drive shaft length
• Compact size for use in tight spaces and is easy to carry
• Includes 8mm, 10mm, 12mm and 13mm sockets
• Use with 1/4” drive sockets, hex drives, crow’s foot, swivels, etc.
T-Handle Ratchets
• Chrome-vanadium tool steel
• Compact design allows for use in confined spaces
• Reversible ratchet
• Comfortable grip
• Patented design
121-08231 1/4 in. Drive
121-08226 3/8 in. Drive
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
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57
Wrenches
Bits for 5/16” T-Handle
• Rubber O-ring keep bits securely in place
• Requires 121-08384 1/4 inch drive
5/16 deep socket (not included)
121-08162
121-08163
121-08164
121-08176
121-08177
121-08178
121-08179
121-08180
121-08382
121-08342
121-08343
121-08344
121-08345
#2 and #3 PHILLIPS BIT
M5 AND M6 HEX BIT
STRAIGHT SLOT BIT
1/4 HEX AND T40 BIT
TORX T25 AND T27 BIT
STRAIGHT SLOT & #2 PHILLIPS
3mm x 4mm HEX BIT
2 PIECE BIT SET, #2 & #3 PHILLIPS AND 4.6 & 5.6 STRAIGHT
3 PIECE BIT SET, #2 & #3 PHILLIPS, 4.6 & 5.6 STRAIGHT, M5 & M6 HEX
5 PIECE DRIVE BIT SET
7 PIECE DRIVE BIT SET
Folding Trail T-Handle Set
121-08297
• Honorable mention in Dirt Rider Magazine December 2004
• Compact 1/4 in. drive folding T-Handle is perfect for all tool packs
• This unique T-handle set includes 8,10,12 and 13mm
six-point sockets
• Includes a nylon carrying case with internal pockets to hold your
folding T-Handle, sockets and additional accessories
• Customize your T-Handle set with your own 1/4 in. accessories
• Features a durable hard nickel pewter finish
• Standard one year warranty
1/4” Drive 12 Point
5/16” Deep Socket
121-08384
• Works with all 5/16 Bits (see above)
• Works with Folding Trail Set (see above)
• Works with any 1/4” Drive
6mm 1/4” Drive 6
Point Socket
121-08408
• For bolts commonly found on
KTM and hose clamps found on
most brand motorcycles
• Made from chrome vanadium
tool steel
• Satin chrome finish
• Perfect addition for any tool pack
REV. 06-02-08
58
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Wrenches
11 Slot T-Handle Rack
121-08114
• Easily hangs on the side of most tool boxes
• Keeps T-Handles accessible and ready for action
Wall Bracket for T-Handle
Rack 121-08435
• For mounting T-Handle Rack to the side of a toolbox, wall, etc.
• Features a quick release pin for removing and attaching the rack
• Includes built in bottle opener
• Made from heavy-duty 12 gauge zinc plated steel
• Wall Bracket works only with 121-08114
Hex & Star Pro Wrench Sets Dual Drive L-Handles
• 180 degree swivel head with extra long handle
for accessing hard to reach places
• Pivot design allows for easy rotation around obstructions
• Pivot design allows you to keep the wrench and fastener
engaged when access is limited
• Heat treated alloy tool steel w/ Chrome plated finish
• Includes heavy duty folding canvas storage pouch
• Impact resistant ergonomic molded handle reduces hand fatigue
• Use drive side to tighten/loosen fasteners and shaft side for quick
installation/removal of fasteners
• Use with 1/4” & 3/8” drive sockets, hex drives, crow’s foot, swivels, etc.
• One piece chrome-vanadium tool steel shafts
121-08420
• Hex Pro Metric Pivot Head Hex Wrench Set, 6 pc
• Includes 3, 4, 5, 6, 8, and 10 mm wrenches
121-08419
• Hex Pro SAE Pivot Head Hex Wrench Set, 5 pc
• Includes 3/16, 7/32, 1/4,
5/16, and 3/8” wrenches
121-08361
• 3/8” L-Handle 10” long
121-08362
• 3/8” L-Handle 7.5” long
121-08421
• Star Pro, Pivot Head Star Wrench Set, 6 pc
• Includes T-25, T-27, T-30,
T-40, T-45, and
T-50 wrenches
121-08363
• 1/4” L-Handle 10” long
121-08364
• 1/4” L-Handle 7.5” long
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
59
Wrenches
T-Handle Wrenches
401-03852
• Phillips #2
Hex Wrenches
Metric
• 10 mm Socket
911-00015
911-00020
911-00025
911-00030
911-00040
911-00050
911-00060
911-00080
911-00100
911-00120
911-00140
911-00170
911-00190
• 12 mm Socket
American
401-03853
• Phillips #3
T-Handle Wrenches
401-03860
• 8 mm Socket
401-03861
401-03862
401-03863
• 14 mm Socket
911-00245
911-00246
911-00248
911-00250
911-00254
1.5mm
2.0mm
2.5mm
3.0mm
4.0mm
5.0mm
6.0mm
8.0mm
10.0mm
12.0mm
14.0mm
17.0mm
19.0mm
5/64”
3/32”
1/8”
5/32”
7/32”
Ball End Allen Set 9 Piece
121-08185
• Made of chrome-vanadium tool steel
• Sizes included 1.5, 2, 2.5, 3, 4, 5, 6, 8 & 10 mm
• Ball end allows for better access to allen-head bolts (up to 25degree working angle)
• Convenient holder included
REV. 06-02-08
60
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Specialty Tools
Jumper Cables
401-96306
Impact Driver
401-03800
Battery Charger
401-15650
Magnetic Parts Dish
121-08156
• 6 ft. 10 Gauge
• Insulated, Color Coded Clamps
• 6V - 12V Battery Charger
• Half Amp Charge Rate
Replacement Pigtails 401-15651
Battery Acid Catch Tank
121-11007
• Prevents battery acid overflow
onto chrome or painted surfaces
while still providing proper venting
• May be mounted anywhere near
battery, along frame rail
• High-impact plastic tank
3/4 in. dia. x 4 in. length
• Includes cable ties
and tubing
Loosens frozen bolts easily, or tightens them securely.
Complete with 5/16” hex adaptor, 4 bits, & metal storage case.
3/8” Square Drive.
Made in Taiwan
• All-purpose magnetic dish is ideal for keeping track of loose
fasteners and other small parts
• Attaches magnetically to any steel surface
• Measures 5” in diameter and is 1” deep
Belt Tension Gauge
121-08350
• Compact design
• Scale for easy reference
• Designed to work with all belt drive models with a 10 lb.
specification
REV. 06-02-08
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61
Specialty Tools
Grip End Cutter
121-08335
• Clean cut every time
• Durable steel construction
• Perfect for installing hand guards
• Kit includes 6 in. extension, 1 in. cutter and 7/8 in. cutter
Cable Soldering
Equipment
615-99999 Solder Pot Kit
• Includes Solder Pot 615-01200, Flux 615-03001, & Solder 616-01500
615-01200 Solder Pot
• 120 Volt, 200 Watt, 11 9/16” diam., 1 1/2” deep
• Quick heat-up
• Three wire cord
• Made in USA
Cable Luber
401-81190
• Used to inject lubricant
into cable housing
• Clamps over housing and
wire allowing an aerosol
can to be connected
• Once lube runs out the far end,
the cable is lubricated
615-01222 Solder Pot
• 220/240 Volt, 11 9/16” diam., 1 1/2” deep
• Quick heat-up
615-07000 Thermocape
• Reduces heat-up time
• Increases solder temp
for deeper penetration
Replcmt Element
Swing Arm Bearing Tool 615-08000
• 120 Volt Heat Element
615-08022 Replcmt Element
121-08213
• Designed for installation of the swingarm bearings on late-model
Japanese motorcycles
• Puller draws bearing into the swingarm
• Includes three drivers for use with common bearing sizes
• Kits includes driver sizes I.D. 20mm / O.D 26mm, I.D. 21mm /
O.D. 26mm and I.D. 22mm / O.D.27mm
• 220/240 Volt Heat Element
615-01250 Replacement Cord
• Three wire cord
616-01500 Solder
• 1 1/2 lb. Bar
615-03001 Flux
• 3 oz. Bottle
REV. 06-02-08
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Pliers
Master Link Pliers
121-08230
• Designed to simplify installation and removal of cliptype master links
• One tip is shorter and notched to be placed on the
pin which allows the longer end to push the clip
Master Cylinder Snap
Ring Pliers
121-08279
• Allows removal of internal snap rings used in
hydraulic master cylinders
• Replaces Honda# 07914-SA50001
• Can be used to remove and replace small to medium internal snap
rings up to 50mm deep, including those used for transmission
gear locating, bearing retention, and oil seal retention
• Applicable to some fork seal retaining rings damage
during removal
Snap Ring Pliers
121-08186
• Economical pliers that easily work with both inside and outside
opening snap rings or clips
• Includes 3 extra sets of tips, 1 additional straight tip and
2 offset angled tips
Safety Wire Twister
401-03819 9”
401-03816 6.75”
Made from alloy steel forgings, these SAFETYTWIST pliers
offer the user rigid construction, tapered jaws, finely finished
cutting edges and a new “long life” twist mechanism. The
induction hardened cutting jaws will cut safety wire up to .060
diameter, or two twisted strands of .041” dia. wire. Tapered
jaws allow easy access into confined areas. Specially finished
jaw faces provide for maximum grip-minimum slip, on the wire
being twisted.
REV. 06-02-08
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63
Brakes
Wing Nut Sockets
121-08224
• Set of 2 includes large & small 3/8 in. drive
• Designed to remove over-tightened or stuck wing nuts
• Ideal for use on brake cables & rods
• Can be used with air tools
• Makes removing wing nuts easier and may save them from
damage during removal
DIY Brake and Clutch
Bleeder 121-08316
• Handle and body are made of high-strength Zytel
(glass-reinforced nylon)
• 10 ml. of fluid per injection stroke
• RFI technology
• Ergonomic design is compact and comfortable to use
• Affordable to the individual technician or enthusiast
• Includes adapters to fit most brake systems and brake fluid cans
• Compatible with all brake fluids
• Main body colors may vary
Master Cylinder Snap
Ring Pliers
121-08279
• Allows removal of internal snap rings used in
hydraulic master cylinders
• Replaces Honda# 07914-SA50001
• Can be used to remove and replace small to medium internal snap
rings up to 50mm deep, including those used for transmission
gear locating, bearing retention, and oil seal retention
• Applicable to some fork seal retaining rings damage
during removal
Snap Ring Pliers
121-08186
• Economical pliers that easily work with both inside and outside
opening snap rings or clips
• Includes 3 extra sets of tips,
1 additional straight tip and
2 offset angled tips
Hydraulic Brake Bleeder
121-08143
• Make bleeding your brakes a one-person job.
• Will not bleed air from a dry system
REV. 06-02-08
64
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Tire & Wheel Tools & Supplies
Coats 220 Tire Changer
551-00220
The COATS 220 is a simple to operate manual tire
changer designed to handle all types of wheels
from 8” to 23” and up to 8” wide. Designed to
change Motorcycle and ATV wheels, it also works
with trailers, golf carts, lawn and garden tractors
and small automotive wheels. Unlike changing
tires by hand, you can change tires much faster
and easier with less risk of damage to expensive
wheels. Designed & built in the USA to provide years of service.
• VERSATILE: Handles all spoked or cast motorcycle wheels from 14” to
23” diameter, with one set of rim clamps. A second set of rim clamps
services a wide variety of wheels from 8” to 17.5” diameter—such as
ATV’s, automotive, etc. Works with both tubeless and tube-type tires.
• FAST: Specially designed outside rim clamping assures positive
hold down—no need to remove brake discs or sprockets. A single
heavy-duty forged steel combo tool is used for tire mounting and
demounting.
• SIMPLE: Wheel is located at a convenient working height and is easily
accessible. Overhead arm assembly pivots out of the way when not
needed for use with the combo tool.
• WHEEL PROTECTION: Replaceable plastic protectors on mount/
demount combo tool and replaceable plastic clamp pads on the three
rim clamps helps prevent scratching or denting of wheels.
• BUILT-IN BEAD BREAKER: Sturdy mechanical leverage allows quick
and easy loosening of even the most stubborn motorcycle beads. (For
tough ATV beads, we recommend the MC135 ATV Bead Breaker.)
REV. 06-02-08
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65
Replacement Parts for Coats 220 Tire Changer
551-07043
551-01181
551-01017
551-07090
551-07091
551-01253
551-07560
551-07559
551-07158
551-07034
551-07562
551-07049
551-07063
551-07064
551-06259
551-00491
551-07423
551-08519
551-08520
551-07156
551-07424
551-08360
13- Rim clamp adjustment screw
14 - Roll pin for clamp screw
15 - Roll pin for screw handle
16 - Handle for clamp screw
17 - Grip for handle
18 - Bushing for screw
21 - Slotted nut for clamp
22 - Adjustable rim clamp motorcycle
23 - Stationary rim clamp motorcyle
24 - Table top
25 - Adjustable rim clamp ATC
26 - Stationary rim clamp ATC
27 - Vertical pivot tube
29 - Locking knob
35 - Lube bottle
37 - Lube applicator
39 - Tire iron protectors (pair)
Long Protector (only)
Short Protector (only)
40 - Big tire iron
41 - Rim clamp protectors (6)
ATV bead breaker kit with longer arm for
more leverage and smaller shoe to fit small
wheels.
Other accessories for the Coats Rim Tire Changer
Part #
B) 551-81329
A) 551-08028
A
Description
Bench Adaptor
Tire Spreader
B
Camel Stuff Tire Mounting Lubricant
289-12095
• 8 pound pail.
• Makes tire mounting and dismounting easier.
• Stops rubber squeaks.
• Contains rust inhibitor.
• Makes 5 gallons of lubricant when mixed with water.
RC 100 Plastic Clamp
551-83248
RC 100 Plastic Boot
551-83374
REV. 06-02-08
66
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Wheel Truing, Balancing
Stand & Accessories
560-90004
560-90003
560-90010
560-90304
Wheel Truing & Balancing Stand.
Includes bearings at top of stand which roll
with much less resistance than
wheel bearings (no seal drag)
Wheel Truing Stand Only.
Does not include bearings shown at
top of stand (see below)
Bearing kit to convert truing stand
into balancing stand
Replacement wheel center for truing stand.
Super 6 Spoke Wrench
560-90002
Six of the most popular sizes all on one wrench. Extra thick
for a longer bearing on the nipple flats than other wrenches.
Avoids “Round Off” of nipples.
Spoke Wrenches
• Chrome-vanadium tool steel with a hard nickel pewter finish
• Square-end openings which grip the spoke nipple on all four sides
• Offset slotted ends make it easy and quick to use
121-08133 6mm & 6.3mm
121-08157 6.5mm & 6.8mm
121-08296 5mm & 7mm
REV. 06-02-08
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67
Clip-On Wheel Weights
362-16001
362-16002
*362-16003
362-16011
362-16012
*362-16013
CLIP-ON WHEEL WEIGHTS
PART #
362-16001
362-16002
362-16003
362-16011
362-16012
362-16101
362-16102
*362-16103
362-16301
362-16302
*362-16303
362-16013
362-16311
362-16312
*362-16313
362-16401
362-16402
*362-16403
Adhesive Wheel Weights
121-08064
• Adhesive-backed wheel weights
• 1/4 oz. segments
• Box of 30 strips - 360 Segments total
• Strip 1/2” x 6” Long, scored every 1/2”
• Adhesive will work on spoked or cast wheels
• Ideal size for motorcycle use
362-16101
362-16102
362-16103
362-16301
362-16201
362-16302
362-16202
362-16303
362-16311
362-16203
362-16312
362-16313
362-16301
362-16401
362-16302
362-16402
362-16303
362-16403
362-16311
362-16312
* -362-16313
this part
362-16401
362-16402
362-16403
SOLD IN PACKS OF FIVE
GRAMS
MAKE
O.E.M. NO.
10g
HONDA
42705-MJ0-000
20g
HONDA
42706-MJ0-000
30g
HONDA
42707-MJ0-000
10g
HONDA
42705-MB0-000
KAWASAKI 41075-1011/1004
20g
HONDA
42706-MB0-000
KAWASAKI 41075-1012/1005
30g
HONDA
42707-MB0-000
KAWASAKI 41075-1013/1006
10g
KAWASAKI 41075-1051/1014
20g
KAWASAKI 41075-1052/1015
30g
KAWASAKI 41075-1053/1016
YAMAHA
29L-25398-00
10g
SUZUKI
55411-45100
SUZUKI
55411-00A00
20g
YAMAHA
29L-25398-10
20g
SUZUKI
55412-46100
30g
YAMAHA
29L-25398-20
SUZUKI
55412-00A00
10g
YAMAHA
1A1-25399-00
30g
SUZUKI
55413-46100
20g
YAMAHA
1A1-25398-01
SUZUKI
55413-00A00
30g
YAMAHA
2M0-25399-00
10g
YAMAHA
29L-25398-00
10g
SPOKE
UNIVERSAL
20g
YAMAHA
29L-25398-10
20g
SPOKE
UNIVERSAL
30g
YAMAHA
29L-25398-20
30g
SPOKE
UNIVERSAL
10g
YAMAHA
1A1-25399-00
20g
YAMAHA
1A1-25398-01
30g
YAMAHA
2M0-25399-00
no. shown
10g
SPOKE
UNIVERSAL
20g
SPOKE
UNIVERSAL
30g
SPOKE
UNIVERSAL
121-08046
Card contains 6 strips of 12 1/4oz. segments
(72 segments total)
Standard Tape-A-Weights
560-90013
• Adhesive-backed wheel weights
• 1/2 oz. segments
• Box of 15 strips - 180 Segments total
• Strip 3/8” x 12” Long
• Adhesive will work on spoked or cast wheels
REV. 06-02-08
68
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Fax: (626) 792-5341
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Tire Repair Tools & Accessories
Angle Valve Stem
Valve Core Remover
403-00945
121-08183
• Allows for easy removal and installation of standard valve cores
in tubed or tubeless valve stems (Schrader valve)
• Perfect tool pack accessory
Plug-N-Patch
• Made for all tires, including steel belted radial.
• Fills the puncture. Seals the injury.
• Chemically vulcanizing.
• In some cases, no need to remove tire.
• Sold Each
289-15290
Sm. Reinforced. Up to 1/8” Puncture
For Box: Order 15.
289-15291
Med. Reinforced. 1/8” to 1/4” Puncture.
For Box: Order 10.
• Fits .453” or .625” rim holes
Tubeless Snap-In
Tire Valves
Conventional snap-in tire valves complete with valve core
and black plastic dust cap. They are manufactured to original
equipment standards. The rubber used for these valves is resistant to ozone damage. IMPORTANT: Tires with snap-in
valves should not exceed a cold inflation pressure of 60
P.S.I. Do not use in rims that exceed .156” in thickness.
289-30415 1-1/4” Valves for .625” dia. Rim Holes
289-30412 7/8” Valves for .453” dia. Rim Holes
289-30413 1-1/4” Valves for .453” dia. Rim Holes
Motorcycle Engine
Tire Pump 401-97600
Fits 10, 12,14 & 18mm spark plug
holes. Special valving & air intake
parts ensure clean outside air
pumped into tire.
Kit contains 42” hose,
pump & adaptors.
289-30412
289-30415
289-30413
REV. 06-02-08
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69
Bead Buddy™
No more fighting to keep the bead down while installing
or repairing your off-road tires
121-08187 Off-Road
• A must for installing Bib Mousse tubes
• Used to push the tire bead down into the drop center of the rim on
off-road wheels while using tire tools to change tires
• Hooks over spoke and pushes bead down on opposite side of tire
from tire irons
Hex Axle Tools
• Fits internal hex on many late model sportbike axles
and some dirt bikes
• Four metric hex sizes: 17, 19, 22 and 24mm
• Made in USA
• Buell: XB9R, XB9S, XB12R, XB12S (2003-2004)
• Honda: CBR600RR, CBR1000RR
• Kawasaki: ZX6R, ZX6RR, ZX600E/K, ZX7R, ZX9R, Z1000
• Suzuki: GSXR 2000-2004, DL 1000 V-Strom (all), SV1000
• Yamaha: R1, R6
121-08355 T-6™ Superlight
121-08365 Supermoto
• Made from billet 7075 T-6™ aluminum
• Weighs only 2.5 oz.
• 3/8 in. square drive on both ends
(rated for maximum 90 ft lbs torque)
• For touring and trail side use only.
• For use on 17” x 3 1/2” to 5” wheel widths
• Used to push the tire bead down into the drop center of the rim on
supermoto wheels while using tire tools to change tires
• Hooks over spoke and pushes bead down on opposite side of tire
from tire irons
121-08397 Chrome-Moly
121-08388 T-6™ Trail
• Heavy duty heat treated 4130 Chrome Moly construction.
• 3/8 in. square drive on both ends
(rated for maximum 150 ft lbs torque)
• Recommended for shop or home use
• Assists in pushing the tire bead down in the drop center of the rim
during tire changes
• Machined from tough 6000 series aluminum
• Light weight and compact enough for any tool pack
• Delrin securing thumb screw keeps rims scar free
• NOT recommended for users of Bib Mousse type off-road tubes
REV. 06-02-08
70
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Tire Repair Tools & Accessories
Professional Tire
Pressure Gauges
•
•
•
•
High quality liquid filled 2.5 in. dial gauge with protective rubber boot
Accurate to plus/minus 1.5 percent of maximum gauge reading
Blue anodized 6061 T-6 body with pressure relief valve
High pressure hose with dual swivels and brass ball type air chuck
121-08258
121-08259
121-08402
121-08432
2.5” 0-30 psi - MX & Off-Road
2.5” 0-15 psi - ATV
2.5” 0-60 psi - Street
Glycerin Refill
Motion Pro Bead Popper
121-08439
• Designed for breaking the bead on road & off-road motorcycle tires
• Compact and lightweight (only 3.7 oz)
• Can be used with the wheel on or off the motorcycle
• Will not scratch the wheel
• Made of a durable, high-impact plastic
• Not for use on ATV tires
Wheel Bearing Remover 8 Piece Metric Set
121-08269
• 8 piece metric set includes large and small drivers, 10mm, 12mm, 15mm, 17mm, 20mm, and 25mm removers
• Dependable split collet design
• Metric sizes to allow use with metric applications
• Also available as individual components
Replacement Parts
121-08260 Large Driver Rod
121-08261 Small Driver Rod
121-08262 10mm Remover
REV. 06-02-08
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www.FlandersCo.com
71
121-08049 Assortment Tire Irons
• Skin-packed kit includes Motion Pro 8.5”,
11” & 16” tire irons
16” Steel Tire Tool
121-08007
8.5” Steel Tire Irons
121-08003 Sold each
121-08004 Card of 10
11.5” Steel Tire Irons
121-08005 Sold each
Enduro Pro Tire Irons
121-08051
• Hot-forged chrome-vanadium tool steel
• Designed for the professional I.S.D.E. rider
• 8.5” long, 4.5oz. with a slender curve
• Sold as pair with a custom vinyl carrying pouch
• Black-finished hardened alloy steel
• Double compound curved tire tool
• Sold each
Spoon Tire Iron
• Hard nickel pewter finish
• 10” long & weighs 4.2 oz.
• Curved end fits securely in the hand
121-08115
Sold Each
121-08409
Set of 2
REV. 06-02-08
72
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Tire Irons
16” Tire Iron - Straight
401-27916
Rim Protectors
401-26090
• Protects your wheel from scratches and dings caused by tire changing tools
• Retrieval cords are included for easy use
Extended Rim Lock Nuts
121-11022
• Nut is made from 6061-T6 aluminum
• 12mm hex head (8mm X 1.25)
• Extra length makes removal and installation quick and easy
• Includes beveled washers to protect rims
• Gold anodized finish
• Set of 2
Rim Locks
RIM LOCKS
RIM SIZE
1.6”
1.85”
2.15”
2.50”
2.75”
EMGO STEEL
EMGO ALUMINUM
401-26000
401-26010
401-26020
401-26050
401-26060
401-26070
401-26030
401-26080
MOTION PRO ALUM.
121-11009
121-11010
121-11011
121-11017
TIRE SIZE
250-300 WM-1
325-350 WM-2
400-450 WM-3
500 + WM-4
500 + WM-4
REV. 06-02-08
(626) 792-7384
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www.FlandersCo.com
73
Tire Tools
ATV Axle Wrench Set
121-08155 Yamaha 50mm
121-08237 Honda 41mm
121-08238 Kaw/Suz 46mm
Honda MX & ATC
Shock Wrench
121-08029
121-08155
Honda ATC Axle Wrench
121-08028
• Sold as a set
•121-08155 is relieved for use on the innermost nut during the
torque process (cut-out allows it to pass over the jam nut)
• Made from heat-treated steel
• Includes a 1/2 in. drive slot for use with a
torque wrench or breaker bar
• Heat-treated alloy steel
• Fits Honda MX models and ATC 200/250R/350X
• Heat-treated steel
• 27mm hex on one end and a 42mm hex on the other
• Fits most Honda ATC models
121-08237
121-08238
REV. 06-02-08
74
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Tire Tools
T-6 Combo Levers™
• Tire spoon/axle nut hex wrench
• Lightweight forged 7075 T-6™ aluminum
• Hard anodized finish
• Under 10 inches in length and weigh only 3.5 oz.
• Hex wrench sizes fit most popular motorcycle axle nuts
• Perfect fit for Motion Pro T6™ Tool Pack
• Sizes: 22mm, 24mm, 27mm, 32mm and 12/13mm for
rim lock nuts (sold separately)
• Hex ends are rated for a maximum torque of 90 ft-lbs.
• Not recommended for use with Bib Mousse tubes or tire balls
121-08284
121-08286
121-08287
121-08288
121-08289
12/13 mm
22mm
24mm
27mm
32mm
The “Lip” on 121-08284 (only)
is designed to push the tube
into the tire to prevent
tube pinching.
The hex end on 121-08284
(only), designed to work with
rim lock nuts, is stepped for
12mm & 13mm.
3/8” Drive Adapters for T-6 Combo Lever™
•
•
•
•
•
•
Allows your T-6 Combo Lever™ to be used as a 3/8 in. driver
3/8 in. drive male and 1/4 in. drive female for use with sockets for smaller front axles
Lightweight billet 7075 T-6™ aluminum with chrome vanadium steel insert
Lightening holes
Coin knurled to facilitate turning sockets by hand
3/8 in. square drive is rated for a maximum torque of 90 ft-lbs.
121-08326 24mm
121-08327 27mm
121-08370 32mm
22mm 3/8” Drive Short Socket
121-08387
• Super Short (23mm high) to reduce weight
• 6 point chrome vanadium socket
• Satin Chrome Finish
• Designed for use with T-6 Combo Lever™ 3/8” Drive Adapters above
• Specifically designed to remove the front axle nut on the following applications because the lower fork leg prevents the use of 121-08286
22mm T-6 Combo Lever™: Yamaha YZ 125 98-04, YZ 250 98-04, YZ 250F 02-04, YZ 400F 98-99, YZ 426F 00-02, YZ 450F 03-04
REV. 06-02-08
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Fax: (626) 792-5341
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75
Chain Tools
Jumbo Chain Tool Kit
121-08135
• Designed to break roller chain up to 630 (Fits all standard & O-ring
chain sizes 520 to 630)
• Designed to rivet chain up to 530 (not 630)
• Masterlink side plate press kit included to press on side plates on
chains up to 530 (not 630)
• Screws & attachments are heat treated for strength and durability
• The extractor pin is precisely guided by a removable guide,
ensuring long pin life
• May be bolted to a work bench, supported in a vise or held by
handle
• When bolted to a solid surface, air or electric wrenches may be
used to break chain
• Recommended for heavy-duty use
• For riveting hollow nose master links
• Requires 121-08142 Quad Stake Rivet Kit (not included) to rivet
soft-nose type master link pin tip
Chain Breaker
121-08001
• For 420 to 530 chain
• Will push link pin completely through link / side plate
• Handle folds away for easy storage
• Replaceable pin is heat treated for strength and wear resistance
• Will not work on EK 530 MVO/MVX
• Max pin extension to drive out chain links is 18mm. The maximum
pin extension required to drive out the chain link is determined by
measuring your chains width from outside face plate to outside
face plate.
121-08002 Replacement Pin
121-08D35 Replacement Pin
Master Link Pliers
121-08230
• Designed to simplify installation and removal of clip-type master
links
• One tip is shorter and notched to be placed on the pin which
allows the longer end to push the clip
Quad Stake Rivet Kit
121-08142
• Safely and properly peen soft-nosetype master link pin tip
• Retain that factory quad stake look
• Not for use with hollow nose type
master links.
REV. 06-02-08
76
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Chain Tools
Press-fit Chain Link Tools
Since about 1990, most new chains use press-fit type side plates on the connecting links. On this type of link, the side plate can not be installed
properly without the aid of a special tool. The chain manufactures have decided the press fit adds strength to the connecting link and should always be
used. The Motion Pro chain press tools below are designed to install the press-fit connecting links on 520-530 standard and O-Ring chains.
Chain Breaker &
Mini Chain Press Tool
Riveting Tool 121-08058 121-08070
•
•
•
•
•
•
•
•
Versatile enough to be used on cam chains or drive chains
Will break chains from #35 to #630
For chain #520 and up, it is recommended to grind the rivet head
Each kit includes 3 sizes to fit most chains (2mm, 3mm, 4mm)
Investment-cast, hardened body and redesigned body bolt
Recommended for light to medium-duty use
For riveting hollow nose master links
Kit includes press plates
• Fits most 520 and 530 standard and O-ring chains
• Hex key wrench is included with tool
• Perfect addition for tool packs
121-08059 2mm Replacement Pin
121-08062 Replacement Rivet Tip
121-08067 Replacement Press Plates
Chain Alignment Tool
121-08048
Press Fit Chain Link Tool Kit
121-08066
• Quick and accurate alignment.
• Tool body clamps to rear sprocket while alignment rod points
toward front sprocket.
• Fits 520 and 530 standard and O-ring chains
121-08067 Replacement Press Plates
121-08403 Converts kit into chain breaker and
riveting tool for 520, 525 and 530 chain.
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
77
Chain Tools
T-6 Chain Tool™
121-08358
• For breaking 520 to 530 chain
• For pressing on and off 520 and some 525 clip type
master link side plates
• Light weight, 6 oz. including press plates and handle
(8 oz. with pouch)
• Will push link pin completely through link/side plate
• Handle detaches for easy storage. To reduce the weight even
more a MP Tool (121-08161), 8mm combination wrench or 8mm
socket with extension can be used as the handle
• Custom pouch holds tool securely and includes pocket for extra
chain or master links and a large accessory pocket
• Body forged from high-strength 4130 chrome-moly
• Body bolt and extractor bolt manufactured from billet highstrength 7075 T6 Aluminum
• Replaceable pin is heat treated for strength and wear resistance
• Press plates manufactured from light weight
6061 T-6™ aluminum
• Perfect addition for tool packs
• For use on clip type master links with press fit side plates only
• This tool does not rivet master link pins
Chain Breaker
401-56400
Standard style. For up to 530 chains.
Chain Riveting Tool
401-56410
Kit for installing Riveting Pins on cam or drive chains.
Kit has 3 pins (2.20 cam chain, 2.90-#35 chain, & 3.80
drive chain).
Does not rivet chain
Chain Breaker
401-56420
Repair Shop Size
• For 402, 428, 525, 530, & most 630 chains
401-56421 Replacement Tip (Bag of 10)
Replacement Parts
121-08002 Replacement Pin
121-08416 1/4” Drive x 8mm Adaptor
REV. 06-02-08
78
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Shop Equipment
Parts Bin Boxes
For best price, order 50 of a size
18 Inches Long
109-01802
109-01803
109-01804
109-01806
109-01808
109-01810
109-01812
12 Inches Long
18 x 2 x4 1/2
18 x 3 x4 1/2
18 x 4 x 4 1/2
18 x 6 x 4 1/2
18 x 8 x 4 1/2
18 x 10 x 4 1/2
18 x 12 x 4 1/2
109-01202
109-01204
109-01206
109-01210
12 x 2 x 4 1/2
12 x4 x 4 1/2
12 x 6 x 4 1/2
12 x 10 x 4 1/2
109-22402
109-22404
109-22406
Tiny Bin Boxes
Bin box divider fits 2” wide
Bin box divider box fits 4” wide
Bin Box divider box fits 6” wide
Plastic Parts Boxes
113-00824
24 compartment flexible yellow
plastic box.
Overall dimensions:
12” x 8-5/8” x 2-1/4”
Compartment dimensions:
2-1/16” x 2-1/16” x 2-1/16”
Great for nuts and bolts.
113-00618
18 compartment flexible yellow
plastic box.
Overall dimensions:
10-7/8” x 6-1/2” x 1- 3/4”
2” x 1-11/16” x 1-1/2”
Great for screws and jets
113-00612
12 compartments flexible yellow
plastic box.
Overall dimensions:
10-7/8” x 6-1/2” x 1- 3/4”
2” x 1-11/16” x 1-1/2”
Great for jets and needles
113-72400
15” x 11-3/4” x 2-1/2”
24 Compartments
15 movable dividers
113-00200
18 compartment flexible
clear plastic box.
Overall dimensions:
8-3/8” x 4-1/4” x 1- 5/16”
1-5/16” x 1- 5/16” x 1-3/16”.
113-00201
12 compartment clear plastic box.
Overall dimensions:
8-3/8” x 4-1/4” x 1- 5/16”
1-5/16” x 1- 5/16” x 1-3/16”
2” x 1-5/16” x 1-3/16”
4-1/8”x 1-5/16” x 1-3/16”
Parts shown not included
113-00210
Overall dimensions:
7-1/16” x 3-1/2” x 1- 1/4”
1-5/8” x 1- 3/8” x 1-1/8”
3-7/16” x 1-1/8” x 1-1/8”
113-00220
Overall dimensions:
4-5/8” x 2-13/16” x 1- 3/16”
1-7/16 x 1-1/4” x 1”
Racer Special Spare Parts Box
Contents are always visible and compartment sizes
can be changed with the individual dividers provided.
See through lid shuts tight making spill proof in truck.
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
79
Shop Equipment
Cable Rack Displays
These displays were designed with the dealer in mind. Now, cables can easily be displayed without taking up valuable
shelf space. Simply hang them off the wall. We have redesigned our headercards so they hold the cable end preventing cables from falling out of their display bags. Dealers can easily stock more applications by stocking Motion Pro
cables than if you stocked only OEM cables. Hang these below one of our Motion Pro Banners and let your customers
see your commitment to quality products.
18” Cable Rack Display
121-01152
36” Cable Rack Display
121-01153
18” Cable Rack Only
121-01150
36” Cable Rack Only
121-01151
• Hold up to 200 cables on wall space of 18” x 11”
• Black epoxy finish
• Kit contains 2 racks, end pieces, hardware and display header
card
• 10-slot cable holding system.
• Black epoxy finish.
• Hold up to 500 cables on wall space of 36” x 17”, with 14” depth
• White epoxy finish
• Kit contains 3 – 20-slot 36” cable racks, middle and end braces,
hardware and display header cards
• 20-slot cable holding system
• White epoxy finish
REV. 06-02-08
80
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Shop Equipment
Display Hooks
All wire display hooks for use on 1/4” peg board galvanized.
.212” diameter wire.
458-21804
458-21806
458-21808
458-21810
4”
6”
8”
10”
Peg or Slatwall hooks. Plastic base allows non-marring use on
1/4” peg or slat wall displays. Galvanized .212” diameter wire
458-23004
458-23006
458-23008
458-23010
4”
6”
8”
10”
Utility Hooks .312 wire for use on heavy objects.
10” long Galvanized.
458-21420
10”
Gridwall Hooks for 3” wire gridwalls with stamped metal base
with .212” diameter wire. Galvanized
458-64004
458-64006
458-64008
458-64010
4”
6”
8”
10”
Slatwall Hooks, stamped metal base with .212” wire. Galvanized.
458-24304
458-24306
458-24308
458-24310
4”
6”
8”
10”
Waterfall Garment Hooks. In standard for T-shirts, Jerseys or in Heavy
Duty for leather jackets etc. 12” long.
458-24605
458-24607
Standard
Heavy Duty
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
81
Shop Equipment
Display Hooks
Scanner Hooks
For peg or slat board.
Enables placement of price and ID labels up front.
Label holders must be ordered separately.
458-33004
458-33006
458-33008
458-33009
458-35003
458-01033
4”
6”
8”
9”
Label Holders
Labels - 33 per sheet
All Wire Loop Hooks
For heavier objects, .186” diameter wire. Galvanized.
458-32004
458-32006
458-32008
4”
6”
8”
Shelf Bracket
May be used on peg or slat board,
uses non-marring plastic hooks.
458-23108
458-23110
458-23112
8”
10”
12”
Shelf Brackets
Peg Board Mount Rack
Holds books, catalogs, literature, brochures, etc.
132-21018
Helmet Hooks
Designed to display without damaging all size
motorcycle helmets.
459-10033 Gridwall
459-10034 Screw mount
Quantity breaks @ 5 & 24 of one part number only.
NO MIXING!
REV. 06-02-08
82
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Shop Equipment
Microfiche Reader
Replacement Lamps
523-10205
DED Fits: Datamate 100 & 175; Eye-Com
5000; Bell & Howell ABR IV, ABR VIII,
ABR900. 85 watts, 13 volts
523-10212
DDS Fits: Micron 700 series from Kawasaki;
NCR Ultra VII. 80 watts, 21 volts
Please use 3 letter code on bulb to
determine correct replacement lamp.
523-10205
523-10237
FLT Fits: Datamate 495A; Micron 385, EyeCom 1000, 1100, 1200, 2000, 2100, 3000,
8100;
Micron XL Series. 25 watts, 13.8 volts
523-10401
FLS or JRC/M Fits: Datamate 414. 28 watts,
12 volts
523-11157
FCS Fits: Bell & Howell SR series, Microdesign Readers supplied by Honda,
Yamaha & Suzuki. 150 watts, 24 volts
523-11160
FDT Fits: NCR 200, 243, 300, 500, 456-3. 100
watts, 12 volts
523-11161
FML Fits: Bell & Howell, R735 from Yamaha,
Datamate 895A, Micron 780A. 50 watts, 13
volts
523-10212
523-10237
523-10401
523-11157
523-11160
523-11161
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
83
Shop Equipment
Catalog Holders
291-01006
291-01007
Black
Gray
Steel catalog holder, 30 degree angle, for counter. Holds six section units
(not included - must be ordered separately - see below), includes end wings.
291-01012
291-01013
Black
Gray
Steel catalog holder, 30 degree angle, for counter. Holds twelve section units
(not included - must be ordered separately - see below), includes end wings.
291-01206
291-01207
Black
Gray
Add on section extension. Will contain six section units (not included - must be
ordered separately - see below), does not include end wings.
291-01212
291-01213
Black
Gray
Add on section extension. Will contain twelve section units (not included - must
be ordered separately - see below), does not include end wings.
291-05000
291-05001
Black.
Gray
End wings only for catalog holder stand. Sold as pair.
291-02023
Post section for three hole catalogs and loose sheets, 1 inch capacity
291-02043
Double post section for three hole catalogs and loose sheets,
2-3/16 inch capacity
291-02013
Ring section for three hole catalogs and loose sheets, 1 inch capacity
291-02033
Double ring section for three hole catalogs and loose sheets,
2 3/16 inch capacity
291-02020
Bar section for bound catalogs that are not drilled.
Holds catalogs with a rod across the middle pages
REV. 06-02-08
84
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
Shop Equipment
Catalog Holder Accesories
291-06612
291-06613
Black (turntable only)
Gray (turntable only)
Turnable, pivots 360 degrees. Holds #291-01006, 291-01007,
291-01012, 291-01013, 291-01206 or 291-01207 from opposite
page. Allows you to show catalog items to customers with ease.
291-05175
Index divider kit with 1/5” cut tabs containing 5 pages and inserts.
REV. 06-02-08
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com
85
(626) 792-7384
Fax: (626) 792-5341
www.FlandersCo.com

Tool Catalog

Transcription

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