fastube - Denmar-Tech

Transcription

Made In USA
FASTUBE
MODULAR MATERIAL HANDLING SYSTEM
“The Fast Way To Continuous Improvement”
WWW.FASTUBE.COM
INTRODUCTION
ABOUT US
F
ASTUBE is a system of resin coated steel tubing, steel
bolt-together connectors, conveyors, casters, fasteners,
and various accessories that allow our customers to
design, build and implement modular material handling
devices and operator assists.
Productivity, ergonomics, quality and safety gains, leading to
increased profitability will be the end result of successful
implementation of the FASTUBE system.
By utilizing the FASTUBE system as a tool, many companies have
progressed toward their internal goals of practicing Lean
Manufacturing Principles, eliminating waste in their process, and
creating an environment that promotes continuous process
improvement.
FASTUBE provides on-site recommendations and shop floor
concept development to assist you in achieving your goals in
process improvement through the implementation of the FASTUBE
system.
PROVIDING SOLUTIONS FOR:
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LINE SIDE & WAREHOUSE FLOW RACKS
WORKTABLES
PUSH CARTS
PART STANDS
MESSAGE BOARDS
SHELVING
BAG CARTS
OTHER CUSTOM APPLICATIONS
For customer service call us at 734.414.8230 or email us sales@fastube.com
COMPONENTS - TUBING
SERVICES
FASTUBE products and services can be purchased in four primary ways:
Bulk Components
Kitted Structures
♦
♦
Predetermined designs
shipped to you with all
the parts pre-cut and
packaged in a kit for you
to build.
Assembled Structures
CAD Designs / Services
♦
♦
We
assem ble
the
structures
at
our
facility and ship them
complete and ready for
use upon delivery.
Engineering support in
the form of AutoCAD 3D
structure
design,
complete with bill of
materials.
TUBING
Our tubing is compromised of a 1.00” O.D. high
strength steel with a 0.045” thick wall. It’s coated
with an extruded plastic to bring our total O.D. to a
nominal 1.080-1.090”.
♦
Available in 10’ Lengths
Deflection Formula
To determine the amount of deflection of a piece
of Fastube tubing with a load in the center use
the following formula:
d = W x L3 x .000000055
Where:
d = deflection (in inches)
W = weight (in pounds)
L = length of tube ( in inches)
Stock colors include:
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Part #
Black
(TB - BK)
Blue
(TB - BL)
Brown
(TB - BN)
Green
(TB - GN)
Gray
(TB - GY)
Ivory
(TB - IV)
Light Green
(TB - LGN)
Orange
(TB - OR)
Red
(TB - RD)
White
(TB - WH)
Yellow
(TB - YL)
Special order colors available upon request
Example:
A 100 lb weight is placed on a 24” piece of
Fastube tubing. The deflection would be:
d = 100 lbs x (24”)3 x .000000055
d = .076”
WWW.FASTUBE.COM
Allows you to design,
build,
and
modify
structures as needed.
24”
L
100 lbs
W
d
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COMPONENTS - BOLT TOGETHER CONNECTORS
•
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3
Top View:
CN1
Connector Plating: Zinc Chromate - Silver
Stamped X for anti-rotation & anti-pull out
Pilot hole for optional self drilling screws
Connectors bolt together with a FS1 & FS2
CN 1 - “2 WAY JOINT”
CN 5 - “MULTI ANGLE”
CN 6 - “MULTI ANGLE”
CN 7 - “90 JOINT”
CN 8 - “PARALLEL JOINT”
COMPONENTS - CONVEYOR TRACK MOUNTS
Track Mount Plating: Zinc Chromate - Silver
For use with CA1 or CA2
Track Mounts secured by pressing onto tube
CN 9
CONVEYOR TRACK MOUNT
NO STOP
CN 10
W/ TAB STOP
CN 10L
W/ LONG TAB STOP
CN 11
W/ RECESSED STOP
CN 11L
W/ DEEP RECESSED STOP
CN 12
CONVEYOR TRACK/TUBE
MOUNT
CN 14
CONVEYOR TRACK
CENTER SUPPORT
CN 15
TUBE MOUNT
CN 15L
TUBE MOUNT
W/ STOP
CN 10L
CN 12
CN 22
FLEXIBLE CONVEYOR-TOCONVEYOR TRACK MOUNT
WWW.FASTUBE.COM
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CN 25
STIFF CONVEYOR-TOCONVEYOR TRACK MOUNT
CN 14
CN 15
4
COMPONENTS - CONVEYOR PARTS
INDIVIDUAL CONVEYOR COMPONENTS
•
Aluminum Conveyor Track sold in 10’ lengths
CN 16
CONVEYOR TRACK
CN 17
1 1/4” CONVEYOR WHEEL
(SMALL WHEEL)
CN 20
6” SLIDE FOR CN 18
(HOLDS 3 WHEELS)
CN 18
1 3/4” CONVEYOR WHEEL
(LARGE WHEEL)
CN 19
6” SLIDE FOR CN 17
(HOLDS 4 WHEELS)
CN 21
STEEL AXLE FOR WHEEL
ASSEMBLED CONVEYOR
CA1
SMALL WHEEL CONVEYOR
TRACK
5
CA2
LARGE WHEEL CONVEYOR
TRACK
COMPONENTS - HITCH & WELDED BASES
HITCH
Hitch Plating: Zinc Chromate - Silver
HT 1
HITCH SET
HITCH ASSEMBLY
♦ (1) HT 1
♦ (4) CS1’S
♦ (4) CS2’S
REQUIRES:
♦ (4) FS2’S
♦ (4) FS5’S
♦ (4) FS17’S
FS4
FS17
CS1
CS2
HT1
CUSTOM WELDED BASES
•
FS2
Exploded View:
Receiver Side
WWW.FASTUBE.COM
•
Welded bases are done individually per customer, please call a FASTUBE representative to
discuss your specific requirements
6
COMPONENTS - CASTERS
CASTER TYPES
•
•
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AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD
SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST
CASTER PLATING: ZINC CHROMATE - SILVER
STEM CASTER ASSEMBLY
STRAP CASTER ASSEMBLY
STEM CASTERS
Exploded View:
CST3 Assembly
AC 7
Installation:
1. Clean tube of
debris & burrs
2. Tap in AC7 into
end of tube
3. Insert CST3 into
AC7
CST3
CST3 L
3” LOCKING STEM CASTER
(REQUIRES AC7)
CST3 S
3” SWIVEL STEM CASTER
(REQUIRES AC7)
AC 7
GRIP RING CASTER INSERT
Exploded View:
CST4 Assembly
CST4 L
4” LOCKING STEM CASTER
7
CST4 S
4” SWIVEL STEM CASTER
CST4 R
4” RIGID STEM CASTER
Installation:
1. Clean tube of debris
& burrs
2. Tighten Nut to
expand rubber until
CST4 inserts into
tube snug
3. Use 7/16” wrench to
tighten nut located
on the underside of
the Truck until
caster cannot be
pulled out from tube
CST4
COMPONENTS - CASTERS
STRAP CASTERS
Exploded View:
Strap Assembly
FS3
CS1
CS2
CS1
UPPER CASTER STRAP
CS2
LOWER CASTER STRAP
FS3
CASTER BOLT
W/ LOCK WASHER
CS4 L
4” LOCKING STRAP CASTER
CS4 S
4” SWIVEL STRAP CASTER
CS4 R
4” RIGID STRAP CASTER
FS4
4” FLOOR LOCK
CS6 L
CS6 S
CS6 R
FS6
6” FLOOR LOCK
CS8 L B
CS8 S B
CS8 R B
WWW.FASTUBE.COM
CS4 R
STRAP CASTER
ASSEMBLY REQUIRES:
(2) CS1’S
(2) CS2’S
(2) FS3’S
*PER WHEEL
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LEVELING FEET & ACCESSORIES
LEVELING FEET
Exploded View:
AC 14/15 Assembly
Installation:
1. Clean tube of
debris & burrs
2. Tap in AC16 into
end of tube
3. Insert AC14/15
into AC16
AC 16
AC 14
3” DIA. FOOT
(REQUIRES AC 16)
AC 15
2” DIA. FOOT
(REQUIRES AC 16)
AC 14/15
AC 16
THREADED INSERT
ACCESSORIES
•
Accessories Plating: Zinc Chromate - Silver
AC 11
AC 3
PIPE CLAMP
AC 11
J - CHANNEL
(USED FOR AKRO BINS)
AC 13
AC 12
AC 12
TUBE HANGER
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AC 13
FORK TUBE REST
ACCESSORIES
FS1 E & FS2 E
FASTENER (ENGLISH)
FS1 M & FS2 M
FASTENER (METRIC)
H ITCH BOLT W/LOCK WASHER
FS 5
FS 17
2” HITCH BOLT
CN 23
ROTATING CN 8 JOINT*
CN 24
ROTATING CN 1 JOINT*
CP 1
PLASTIC END CAP
CP 2
RUBBER END CAP
FA 240
2”X 4” CLEAR LABEL
HOLDER
AC 9
STANCHION MOUNT
AC 21
CLIP
AC 21-B
BEVELED CLIP
WWW.FASTUBE.COM
*Assembly Includes both joints and required plastic inserts
VARIOUS SHELF MATERIALS
(EX. HDPE, MDF, PVC)
*OTHERS AVAILABLE UPON
REQUEST
MATERIAL FASTENERS AVAILABLE
♦ VELCRO
♦ SCREWS
TL 1
T-HANDLE ALLEN WRENCH
TL 2
L-SHAPE ALLEN WRENCH
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ENGINEERING
DESIGN
♦
AutoCAD drawings are used to create customer design requests.
♦
Engineering / design services are charged separately to allow customers to only have
to pay once for a design.
♦
AutoCAD design files can be exchanged electronically via e-mail between FASTUBE
and our customers.
SAMPLE AUTOCAD DRAWING
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IMPLEMENTED STRUCTURES
DISPLAY BOARDS / STANDS
4’
X
8’ VELCRO MESSAGE BOARD
2 SIDED SMALL PARTS STAND
PORTABLE WORKTABLE
4’
4 SIDED ROTATING DISPLAY
X
8’ DRY ERASE MESSAGE BOARD
2 SIDED DISPLAY STAND
30” X 30” VELCRO MESSAGE BOARD
4’
X
8’ INSTRUCTIONAL BOARD
WWW.FASTUBE.COM
5 SIDED ROTATING DISPLAY
WORKTABLE
6 LEVEL PASS TROUGH PARTS STAND
MULTI-LEVEL PARTS STAND
W/
DISPLAY STAND
PULL O UT DRAWER
PORTABLE PARTS STAND
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FLOW RACKS / CARTS
CART
W/
SHOCK LIFT TILT SHELF
PALLET TRANSPORT CART
4 LEVEL STORAGE RACK
CYLINDER HEAD SEQUENCE CART
PACKING STATION FLOW RACK
13
CUSTOM INVENTORY PICK CART
W/
WORKSURFACE
W/
DRAWER SLIDES
CUSTOM LINE SIDE CART
CRANKSHAFT TRANSPORT CART
LINE SIDE FLOW RACK
MULTI-LEVEL CART
W/
ENGINE BLOCK TIP-UP CART
RETURN
WAREHOUSE FLOW RACKS
FLOW RACKS / CARTS
W/
WORKTABLE
HANGING BAG SEQUENCE CART
FOOD SERVICE PRODUCTION LINE
L-SHAPE WORKSTATION
W/HEIGHT
ADJUSTERS & TOOL BAR
BUMBER FASCIA FLOW RACK
FRONT FENDER SEQUENCE CARRT
TAPE STORAGE RACKS
W/
HDPE SHELVING
CUSTOM WORKSTATION
MULTI-LEVEL FLOW RACK
W/
WORKTABLE
HEIGHT ADJUSTABLE WORKTABLE
WWW.FASTUBE.COM
FLOW RACK
PACKING & SHIPPING STATION
LINE SIDE RACKS & CARTS
14
FASTUBE LLC
44330 Plymouth Oaks Blvd.
Plymouth, MI 48170
Telephone: (734) 414-8230
Fax: (734) 414-8279
Email: sales@fastube.com

fastube - Denmar-Tech

Transcription

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