FZ 2ST wall sawing system
Transcription
FZ 2ST wall sawing system
)=67ZDOOVDZLQJV\VWHP ,QGH[ 2SHUDWLQJLQVWUXFWLRQV 6SDUHSDUWVOLVW BAEA-FZ-2ST / 999708 FZ-2ST_e_0205.fm FZ-2ST ,QWURGXFWLRQ 9DOLGLW\RIWKLVPDQXDO Dear Customer, This operating manual is only valid for the You have decided to buy a Hydrostress system and following system: have thus acquired a highly sophisticated and FZ-2ST wall sawing system reliable state-of-the-art unit. Index 000 Due to our special efforts in the field of quality assurance, the FZ-2ST wall sawing system is a further Swiss, top-of-the-range product with the 6WDQGDUGV following properties: z High sawing performance This operating manual has been prepared in z Reliable operation accordance with CE Machinery Directive Appendix I and with the relevant standards in z High portability force at the time of printing. z Easy handling z Low maintenance costs The exclusive use of genuine Hydrostress spare 'HOLPLWDWLRQRIWKHV\VWHP parts ensures quality and interchangeability. In the case of neglected or inappropriate maintenance, we refuse to accept any warranty This operating manual also describes how to use to the blade guard and the rail system. commitment as specified in our terms of delivery. Any repair work is to be carried out by trained 'ULYHXQLWRSHUDWLQJLQVWUXFWLRQV personnel only. Notes in this manual referring to the operation Should you need more details concerning your of drive units are designed to increase the Hydrostress system in order to keep it in perfect safety of the operating personnel. To ensure condition, please contact our after-sales service for that drive units are operated safely, however, it further information. is essential to refer to the appropriate manual. We hope that you will not experience any problems while working with your Hydrostress system. TYROLIT Hydrostress AG Management Copyright © HYDROSTRESS AG, May 2002 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Phone + 41 1 952 18 18 Fax + 41 1 952 18 00 Page 2 FZ-2ST_e_0205.fm FZ-2ST 7DEOHRIFRQWHQWV 0.1 0.2 0.3 0.4 0.5 Introduction Validity of this manual Standards Delimitation of the system Table of contents 2 2 2 2 3 1.1 1.2 1.3 1.4 6DIHW\LQVWUXFWLRQV Fundamentals Before starting work During sawing After the work 4 7 8 8 2.1 2.2 7HFKQLFDOGDWD Dimensions Measurements 9 9 3.1 3.2 5DQJHRIDSSOLFDWLRQV Connectable units Possible applications 10 10 4.1 4.2 4.3 4.4 4.5 4.6 4.7 'HVLJQDQGIXQFWLRQ Wall sawing system design Safety components Rail system Wall saw head design Function Controls and connections Function (table) 11 11 11 11 12 14 15 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6HWXS Initial start-up Preparatory operations Selecting the saw blade Anchoring saw blade unit to wall saw Replacing saw motor Mounting V-rails on concrete Fitting wall saw head Adjustment / Taking up play Removing the slide guides 16 16 17 17 19 20 22 23 23 FZ-2ST_e_0205.fm 6.1 6.2 6DZEODGHXQLWIRUQRUPDOFXWWLQJ Saw blades of up to 1000 mm diametre 24 Saw blades over 1000 mm diametre 25 6DZEODGHXQLWIRUIOXVKFXWWLQJ 8.1 0RXQWLQJVDZEODGHXQLWRQZDOO VDZ Mount saw blade unit 27 &RQQHFWLQJWKHGULYHXQLWV 10.1 10.2 10.3 10.4 6DZLQJ Before sawing The first cut (precut) After the first cut Terminating the work 30 30 31 32 'LVDVVHPEOLQJVDZEODGHXQLW 7URXEOHVKRRWLQJ 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 13.9 0DLQWHQDQFH Maintenance table Change prism guides Change feed motor Exchange swivelling motor Change gear grease Toothed belt tensioning Tensioning the toothed belt Exchanging toothed belt Repair 38 39 39 39 40 41 41 42 42 7UDQVSRUWWDNLQJRXWRIVHUYLFH VWRUDJHGLVSRVDO 14.1 Transport 14.2 Taking out of service and storage 14.3 Disposal 43 43 43 $FFHVVRULHV 15.1 Accessories available to order 15.2 Hydraulic drive motors 44 44 6SDUHSDUWVOLVW 16.1 Ordering information 45 Page 3 Safety instructions FZ-2ST 6DIHW\LQVWUXFWLRQV )XQGDPHQWDOV Pay attention to the particular working conditions on the building site. Protect yourself and others under your responsibility against 4XDOLILFDWLRQRIRSHUDWLQJSHUVRQQHO the many hazards. Machining concrete is neither simple nor without risk. Material assets on the site, the machine itself and the safety of people are at stake. The operating personnel must therefore be trained by experienced specialists. HYDROSTRESS can support you in your training. 5HDGWKHPDQXDODQGLQIRUP\RXUVWDII This manual contains important information on how to operate the machine safely and efficiently. The owner of the machine must make sure that the instructions in this manual are followed by anyone who has anything to do with the machine or the respective auxiliary and operating resources. The manual must be available at all times wherever the machine is being used. +D]DUGVRQWKHEXLOGLQJVLWH The machine has been built in accordance with state-of-the-art standards and the recognized safety regulations. Nevertheless, its use may constitute a risk to the life and limb of the user or of third parties, or cause damage to the machine and to other property. Page 4 FZ-2ST_e_0205.fm FZ-2ST Safety instructions 1RLVHOHYHO 6DIHW\FORWKLQJ Depending on the working environment, the Safety clothing must always be worn when machine can cause excessive noise during drilling, sawing, nibbling or compressing operation. The noise can permanently harm concrete or stone in order to protect against the hearing of operating personnel and of the following hazards: other people nearby within a short time. Ear protectors must therefore always be worn while working. 5HFRJQL]HZDUQLQJVLJQV 6RXUFHVRI GDQJHU 3URWHFWLYH FORWKLQJ )DOOLQJSDUWV Helmet, steel-capped safety shoes symbol and their meaning: 0RYLQJVKDUSHGJHG SDUWV Safety gloves Danger )O\LQJSLHFHVRIVWRQH IO\LQJVSDUNV Safety glasses 6OLSSLQJ Anti-slip shoes 1RLVH Ear protectors &RQWDPLQDWLRQRI UHVSLUDWRU\WUDFWV Respiratory mask Pay attention to the following words, their Orders or prohibitions designed to prevent injury to personnel and material damage Warning: Orders or prohibitions designed to prevent GDPDJHWRWKHPDFKLQH Important: Information on how to XVH the machine HIILFLHQWO\. FZ-2ST_e_0205.fm Page 5 Safety instructions FZ-2ST 0DWHULDOVVXLWDEOHIRUSURFHVVLQJ 2QO\ the following materials are to be machined by HYDROSTRESS equipment: z &RQFUHWHDQGQDWXUDOVWRQH Other materials are QRWWREHSURFHVVHG. Especially do not process: - Wood, plastics and glass &RQFUHWHDQGVWRQHFXWRXWVRUGULOOLQJ FRUHV These pieces can be very heavy. 1m³= 2400-2700 kg Example: A cube of concrete measuring 0.5 by 0.5 by 0.5 m weighs about 300 kg. A drilling core with a diameter of 30 cm and a length of 1 m weighs about 180 kg. Make sure that these pieces cannot fall or tip over and cordon off the hazardous area. 6DIHW\FRPSRQHQWV Never start up the machine without fitting the correct safety components (see “Safety components” section of these operating instructions manual). &RQWUROVDQGDFFHVVRULHV Only use the machine together with the recommended controls and accessory parts. /RFDOVDIHW\UHJXODWLRQV Pay attention to the general and specific safety regulations of your local trade associations. Page 6 FZ-2ST_e_0205.fm FZ-2ST %HIRUHVWDUWLQJZRUN Safety instructions The drive unit controller must be positioned so that all the operator’s controls are within easy reach. (PHUJHQF\VWRS Make sure you know how to stop the machine quickly in case of emergency (see “Emergency stop” in these operating instructions). In particular, it must be possible at any time to stop the machine rapidly and safely. (see “Emergency stop”) )LUVWDLGLQFDVHRIDFFLGHQWV Make sure you know how to alert first aid rapidly in case of an accident. :DWHUJDVDQGHOHFWULFOLQHV Make sure that all supply lines are turned off in the area of your cut or drill hole. Find out whether it is permissible for such lines to be cut through. 5HLQIRUFLQJURGV Make sure that it is safe and permitted to cut reinforcing rods in the area of your cut or drill hole. 2UJDQLVLQJ\RXUZRUNSODFH Organise your workplace well. You will reduce the risk of accidents substantially. /LJKWLQJRI\RXUZRUNSODFH Make sure you have sufficient lighting at your workplace. 6DIHDUHDVIRURSHUDWLQJSHUVRQQHODQG RWKHUSHRSOH This machine is designed for one-person operation. During machining, other people must keep at a safe distance from the machine. FZ-2ST_e_0205.fm Page 7 Safety instructions 'XULQJVDZLQJ Always fasten the saw blade with the screws FZ-2ST $IWHUWKHZRUN supplied. Make sure you use screws of the :KHQXVLQJHOHFWULFGULYHXQLWV correct dimensions and grade. Unplug the machine from the mains immediately after processing in order to prevent the drive unit being switched on Never use saw blades with cracks. Cracked saw blades may break during sawing and endanger people. unintentionally. 5HPRYLQJFRQFUHWHDQGVWRQHVHFWLRQV Use appropriate lifting gear to remove these sections, in order to prevent injuries. 0RWRUL]HGIHHG Machines with motor feed DUHQRW automatic machines. They must never be left unattended during operation. An emergency stop must be possible at all times. 5RWDWLQJDQGPRYLQJSDUWV To prevent being caught by rotating or moving parts, wear close-fitting clothes and a hair net if you have long hair. Page 8 FZ-2ST_e_0205.fm FZ-2ST Technical data 7HFKQLFDOGDWD 'LPHQVLRQV &XWWLQJGHSWKV :HLJKWV 36.0 kg Wall saw, incl. feed motors and quick-release flange excluding saw motor 5.50 kg Saw motor size 2 7.75 kg Saw motor size 3 Dia. 800 mm no precut 31 cm Dia. 1000 mm no precut 40 cm Dia. 1200 mm with precut 50 cm Dia. 1500 mm with precut 67 cm Dia. 1600 mm with precut 72 cm %ODGHVL]H Blade dia. max. 1600 mm 0HDVXUHPHQWV %ODGHGULYH Hydraulic motor 860 – 3250 rpm. Ratio 1:2.5 Operating pressure max. 260 bar 595 (Motor Gr.2) 655 (Motor Gr.3) Hydraulic motor 32 cm³ Operating pressure max. 120 bar Feed force max. 600 kg Feed Toothed wheel on rail 6ZLYHOOLQJ 510 0RYHPHQW Hydraulic motor 32 cm³ 355 Operating pressure max. 120 bar Swivelling range 360° max.4 Feed force 300 kg 90 5DLOV Length 70 cm 110 cm 140 cm 180 cm 220 cm Hole spacing FZ-2ST_e_0205.fm 10 cm Page 9 Range of applications FZ-2ST 5DQJHRIDSSOLFDWLRQV &RQQHFWDEOHXQLWV 6SHFLDOIHDWXUHVRIWKHYDULRXVGULYHXQLWV The drive units vary in their performance. For optimum cutting performance the correct saw motor must be selected (see “Selecting saw motor”) according to the unit used and the planned application. AD-S4 RC 4 stages (2 mains voltages) CR-LS RC 1 stage CR-5 RC 4 stages 3RVVLEOHDSSOLFDWLRQV - Parting cuts - Flush cuts - Inclined cuts - Joint cuts This machine is not designed for other applications and may be cause particular hazards under specific circumstances. Page 10 FZ-2ST_e_0205.fm FZ-2ST Design and function 'HVLJQDQGIXQFWLRQ :DOOVDZLQJV\VWHPGHVLJQ :DOOVDZKHDGGHVLJQ The FZ-2ST wall sawing system comprises: 4 - Wall saw head 3 6 - Blade guard 5 2 - Rail system 1 :DOOVDZKHDG 8 9 7 10 The wall saw head contains all the hydraulic and mechanical parts for: - Blade drive 12 15 - Travelling motion 14 o - 360 swivelling motion 6DIHW\FRPSRQHQWV 16 13 11 1. Saw motor 2. Swivelling motor 6DZEODGHXQLW3DJH 3. Blade guard seat %ODGHJXDUGWKUHHSLHFHFROODSVLEOH 4. Swivel arm - folding - removable side wing - 800 mm, 1000 mm or 1200 mm, normal and flush - in aluminium 5. Toothed gearing (blade drive) 6. Gear housing (swivel gear) 7. Water connection 8. Overload protection 9. Grip 7ZRSLHFHEODGHJXDUG 10. Chassis - 1380, 1600 mm 11. V-rail - in aluminium 12. V-rail support - also suitable for flush cutting 13. Anchoring block 14. Y-grip 5DLOV\VWHP 15. Feed grip 16. Feed gears (travelling gears) - Anchoring to concrete with clamping block and dowel screw FZ-2ST_e_0205.fm Page 11 Design and function FZ-2ST )XQFWLRQ OFF ON Swivel arm should only be moved if the blade flange has been fitted. Otherwise there is a risk of damage to the machine from the protruding locking sleeve. Page 12 FZ-2ST_e_0205.fm FZ-2ST Design and function )XQFWLRQWDEOH 7KLV« «E\PHDQVRI WKLV« «GULYHVWKLV Remarks 6DZEODGHGULYH OFF ON 0DLQFLUFXLW Hoses 6DZPRWRU Direction of rotation is set 6DZPRWRU Toothed belt 6DZEODGH Ratio 1:2.5 )HHGRQUDLO )HHGFLUFXLW Hoses )HHGPRWRU Set direction of feed and speed on the unit )HHGPRWRU Worm drive 7RRWKHGZKHHO Toothed wheel engages on rail 6ZLYHOOLQJRIZDOOVDZKHDG 6ZLYHOIHHG Hoses 6ZLYHOOLQJPRWRU Set direction of swivel and speed on the unit 6ZLYHOOLQJPRWRU Worm drive 6ZLYHODUP 360° swivel :DWHU 'ULYHXQLW Hose &RXSOLQJWRVDZKHDG Adjust water on unit &RXSOLQJWRVDZKHDG Line to swivel arm 6ZLYHODUP Central water supply FZ-2ST_e_0205.fm Page 13 Design and function FZ-2ST &RQWUROVDQGFRQQHFWLRQV 8 1 2 14 9 Gr. 3 7 10 5 17 4 3 6 16 15 12 11 Page 14 13 FZ-2ST_e_0205.fm FZ-2ST Design and function )XQFWLRQWDEOH 3RVQR 'HVLJQDWLRQ )XQFWLRQ 1 6DZPRWRU Saw blade drive 2 6DZPRWRUFRXSOLQJ Main circuit oil inlet 3 6DZPRWRUQLSSOH Main circuit oil outlet 4 )HHGPRWRUWUDYHO Drive (travelling motion) 5 )HHGPRWRUFRXSOLQJ Feed circuit oil inlet or outlet (feed direction) 6 )HHGPRWRUQLSSOH Feed circuit oil inlet or outlet (feed direction) 7 )HHGPRWRUVZLYHO Drive (swivelling motion) 8 )HHGPRWRUFRXSOLQJ Feed circuit oil inlet or outlet (swivel direction) 9 )HHGPRWRUQLSSOH Feed circuit oil inlet or outlet (swivel direction) 10 /HDNRLOQLSSOH Leak oil recycling 11 &ODPSLQJEORFNZLWKGRZHOVFUHZ V-rail anchoring 12 $GMXVWPHQWVFUHZV Compensation for uneven floor 13 )HHGJULS Adjustment of play between wall saw head and rail 14 %ODGHJXDUGVHDW Seat for blade guard 15 &ODPSLQJKDQGOH Lock / release blade guard 16 &ODPSLQJKDQGOH Lock / release side wing 17 :DWHUFRQQHFWLRQ Water supply (cooling water) Emergency stop The wall sawing system can only be shut down on the drive unit. Follow the operating instructions of the unit you are using. Swivel arm should only be moved if the blade flange has been fitted. Otherwise there is a risk of damage to the machine from the protruding locking sleeve. FZ-2ST_e_0205.fm Page 15 Set-up FZ-2ST 6HWXS ,QLWLDOVWDUWXS 6HFXULQJWKHVLWH z Secure the area where the wall sawing The wall sawing system is delivered ready for use. All instructions in this chapter are equally valid at the initial start-up. system will be used. z Access by those not involved should be prevented. z When cutting walls consider the other side of the wall. 3UHSDUDWRU\RSHUDWLRQV z Secure this area as well. Always proceed as follows: 6HFXULQJFXWRXWV z Sort out fundamental conditions z Securing the site z Decide on position and sequence of the cuts z Select saw blade z Carry out a visual inspection Always pay detailed attention to the following before using the system: z Secure cutouts from walls and especially from ceilings by suitable means, e.g. crane, supports, etc. z Check the weight of concrete. (1m³= 2400-2700 kg) 3RVLWLRQRIFXWV z Find out about the concrete to be sawed. - Where does the reinforcement run? - Is it heavily or lightly reinforced? 3RVLWLRQRIVXSSO\OLQHV - Is it suitable for steel plug fixing? z Determine the position of pipes and cables z Decide on the position and sequence of in walls and ceilings. :DWHU Where does the cooling water used for sawing cuts before starting work. For example, for a door cutout carry out the bottom cut first, then the side cuts and finally the top cut. Cut across the reinforcement if possible flow to? z Think about water damage to the electrical supply. The wrong sequence of cuts can lead to jamming of the blade or to damage to the equipment. 5DLOOHQJWK z Determine the rail length for the intended cut. z Leave sufficient projection for the wall saw head. Page 16 FZ-2ST_e_0205.fm FZ-2ST Set-up 6HOHFWLQJWKHVDZEODGH z Select the saw required blade diameter according to the requirements of the cut and the technical conditions. $QFKRULQJVDZEODGHXQLWWRZDOO VDZ Saw blade with quick release flange to wall saw 1 x central screw Use the following screws only: Central screw M12x70, order no. 999255 3UHFXW A precut of dia. 800 mm is recommended for all work. :KDWFXWWLQJGHSWKGR\RXZDQWWRDFKLHYH" $QFKRULQJRSWLRQVIRUVDZEODGHV External dia.: Dia. location hole: 450 – 1600 mm 60 H7 mm Quick-release flange for normal cuts XSWRGLDPP Quick-release flange for normal cutting IURPGLDPP Quick-release flange for IOXVKFXWWLQJ 2 x M12 hexagon head cap screw with blade cover 6 x M8 countersunk head screw on dia. 130 mm graduated circle 2 x M12 hexagon head cap screw with blade cover 6 x M8 countersunk head screw on dia. 130 mm graduated circle Use the following screws only: Countersunk head screw M8x16, JUDGH, order no. 97182 The “Cutting depth” table shows how big the saw blade must be according to the cutting depth. 6DZ EODGH GLD &XWWLQJ 3UHFXWUHTXLUHG" GHSWK 800 30 900 35 1000 40 1200 50 1500 67 1600 72 1Rprecut required Precut with small blade required &XWWLQJGHSWKH[DPSOH Use the following screws only: Hexagon head cap screw M12x35, order no. 969911 Sawing an opening in a 35 cm thick concrete wall: - The saw blade must be PP in size (see “Cutting depth” table). - At the maximum plunging depth the saw blade will have a FPRYHUODS at both ends of the cut (see “Overlap” table). FZ-2ST_e_0205.fm Page 17 - - - - - 34 - - - - - - - - Page 18 - - - 43 - - - - - 69 - - - - 71 - - - 60 73 - - - 73 22 27 - 57 31 44 - 58 - - - - - - 55 - - - 40 - - - 67 55 48 - - - - - 17 24 36 - - - 35 - 64 54 47 44 - - - - 13 18 24 30 - - - 30 - - 50 - 60 52 45 43 38 - - - 10 13 17 20 26 - - 25 56 49 43 43 36 35 - - 7 10 12 13 17 19 - 51 44 39 37 34 33 28 - 5 7 8 9 11 12 18 - 20 - 45 39 35 32 31 29 25 23 3 4 5 5 7 7 10 14 15 - 37 32 29 28 26 25 22 20 2 3 3 3 4 4 5 6 10 - 27 21 21 20 18 18 15 15 1 1 1 1 2 2 2 2 5 - Dia. 1500 Dia. 1200 Dia. 1000 Dia. 900 Dia. 800 Dia. 750 Dia. 600 Dia. 500 Dia. 1500 Dia. 1200 Dia. 1000 Dia. 900 Dia. 800 Dia. 750 Dia. 600 Dia. 500 Size of saw blade - - Saw blade with PD[ plunge - 45 - Concrete thickness in cm Set-up FZ-2ST +RZELJLVWKHRYHUODS" The “Overlap” table shows by how much the according to the plunging depth and the size of saw blade overlaps at both ends of the cut, the saw blade. Saw blade with PLQ plunge Size of saw blade FZ-2ST_e_0205.fm FZ-2ST Set-up 5HSODFLQJVDZPRWRU 'LVDVVHPEOHVDZPRWRU 1 Never connect or disconnect hoses when the drive unit is running. 2 Gr. 2 3 z Switch off drive unit z Reduce pressure (see drive unit operating instructions) z Uncouple hoses from saw motor - Gr. 3 Rotate locking ring Hold hose straight Slide back coupling sleeve Pull off hose 1. Saw motor size 2 Keep hose couplings clean and never allow them to drop. Do not uncouple hoses at the drive unit side, so that pressure can be reduced via the drive unit. z Loosen Allen screws. z Rotate saw motor and remove. 0RXQWVDZPRWRUVL]H z Position saw motor with toothed profile coupling on the drive shaft and rotate 2. Toothed profile coupling to size 2 3. Saw motor size 3 &RQQHFWKRVHV z Push the hose coupling onto its counterpart until you hear it “click” z Rotate the locking ring of the coupling Ensure that the hydraulic hoses are properly coupled. Always rotate the locking ring following coupling. z Tighten M8 Allen screws 0RXQWVDZPRWRUVL]H z Position saw motor on the drive shaft and rotate z Tighten M12 Allen screws FZ-2ST_e_0205.fm Page 19 Set-up FZ-2ST 0RXQWLQJ9UDLOVRQFRQFUHWH 9 1 2 3 5 6 78 4 10 22 c m 1. V-rail 2. Clamp 3. Adjusting nut Please note the following: Incorrect mounting of the rails can endanger people during sawing. 4. Adjusting screw 5. Dowel screw Use the following: 6. Clamping block - for each dowel screw (5) the clamping blocks (6) 7. Grease nipple - steel plug: dia. 15 mm / M12 8. Adjusting foot - screws (5): length = 130 mm 9. V-rail support - WZR rail supports for the first V-rail, one rail support for each additional V-rail 10. Cut guide Page 20 FZ-2ST_e_0205.fm FZ-2ST Set-up 3URFHGXUH 5DLOOLPLWVWRS z Mark cutting line on the concrete. z Mark dowel line at a distance of 22 cm. (The same distance applies for flush cuts) z Drill dowel hole and fit dowel according to dowel manufacturer’s instructions z Mount V-rail supports (9) on V-rails (1). Clearance between rail supports: - where a single rail is used, as high as possible - where a number of rails are used, evenly distributed along the entire length of rail. z Mount rail unit on concrete and align using cut guide (10) z Align rail unit with adjusting foot (8), so that all adjusting feet (8) and the adjusting screws (4) are supported by the concrete. z Mount rail limit stop on the end of the rail, so that the wall saw head cannot fall off the rail. z Tighten rail unit (1) Once rail unit has been mounted check adjusting nut (3) and clamping block (6) anchoring Steel rail support 974478 should not be combined with the VAS rails Flat, aluminium V-rail support 965987 should be combined with VS-rails and VASrails. FZ-2ST_e_0205.fm Page 21 Set-up FZ-2ST )LWWLQJZDOOVDZKHDG A 3URFHGXUH Fit wall saw head ZLWKRXW saw blade 4 3 Note position of Y-grips (A) 1 2 1. Twistlock 3. Feed grip 2. Y-grip 4. Guide prisms z Rotate Y-grip (2) z Twistlock (1) latches Page 22 FZ-2ST_e_0205.fm FZ-2ST Set-up $GMXVWPHQW7DNLQJXSSOD\ CLICK CLICK z Screw in feed grip (3) clockwise until the prism rests on the rail without any play z Screw back by two latch positions 5HPRYLQJWKHVOLGHJXLGHV z Press on the twistlock (1) with your thumb whilst … z ... turning the Y-grip (2) anticlockwise FZ-2ST_e_0205.fm Page 23 Saw blade unit for normal cutting FZ-2ST 6DZEODGHXQLWIRUQRUPDOFXWWLQJ If the quick release flange is not properly secure, it may come loose and cause serious injury. It is therefore essential to closely follow the instructions below. 6DZEODGHVRIXSWRPP GLDPHWUH E B C A A ! B C E Secure saw blades of up to 1000 mm dia. with a blade cover (B) and 2 hexagon head cap screws (C). $VVHPEO\ z Place saw blade (E) with a 60 dia. hole on the blade flange (A) z Saw blade alignment: Countersinkings against blade cover (B) z Screw down blade cover (B) with 2 hexagon head cap screws (C) onto the blade flange (A). Use the following screws only: Hexagon head cap screw M12x35, order no. 969911 Page 24 FZ-2ST_e_0205.fm FZ-2ST Saw blade unit for normal cutting 6DZEODGHVRYHUPP GLDPHWUH E B D A A C D B C E Above 1000 mm dia. saw blades must be secured with 6 countersunk head screws (D), the blade cover (B) and 2 hexagon head cap screws (C). $VVHPEO\ z Place saw blade with a 60 dia. hole on the blade flange (A) z Saw blade alignment: Countersinkings against blade cover (B) z Secure saw blade with 6 countersunk head screw (D) to blade flange (A) (tighten screws crosswise) z Position blade cover (B) and screw down using 2 hexagon head cap screws (C) onto the blade flange (A) Use the following screws only: Countersunk head screw M8x16, JUDGH, order no. 97182. Use the following screws only: Hexagon head cap screw M12x35, order no. 969911 FZ-2ST_e_0205.fm Page 25 Saw blade unit for flush cutting FZ-2ST 6DZEODGHXQLWIRUIOXVKFXWWLQJ If the saw blade is not properly secured, it may come loose and cause serious injury. It is therefore essential to closely follow the instructions below. E D A A D ! Anchor saw blades for flush cutting using 6 countersunk head screws (D). $VVHPEO\ z Place saw blade with a 60 dia. hole on the blade flange (A) z Note countersinking of the saw blade anchoring z Secure saw blade with 6 Allen screws (D) to blade flange (A) (tighten screws crosswise) Use the following screws only: Countersunk head screw M8x16, JUDGH, order no. 97182. Page 26 FZ-2ST_e_0205.fm FZ-2ST Mounting saw blade unit on wall saw 0RXQWLQJVDZEODGHXQLWRQZDOOVDZ 3UHSDUDWLRQ Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw z Pre-assemble the quick release flange and saw blade on the saw blade unit 0RXQWVDZEODGHXQLW The saw blade can be placed in any position. z Position saw blade unit on hub (1) and twist (2) until bolts engage z Press central screw (3) and screw in (4) as far as the limit stop. (Sleeve and central screw are countersunk) FZ-2ST_e_0205.fm Page 27 Connecting the drive units FZ-2ST &RQQHFWLQJWKHGULYHXQLWV )XQGDPHQWDOV &RQQHFWKRVHV Never connect or disconnect hoses when the drive unit is running. If the unit is running or if the hoses are under pressure, a stationary saw blade can still suddenly rotate and seriously injure someone. It is therefore essential to closely follow the instructions below. The following hose connections must be established: :DOOVDZLQJV\VWHP 'ULYHXQLW Saw motor Main circuit Swivelling motor Feed circuit Feed motor Feed circuit Water connection Water connection z Clean the couplings regularly z Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw z If the hoses cannot be connected easily, they are under pressure (Release pressure in the hose) 5HOHDVLQJSUHVVXUHLQWKHKRVH 1. +RVHVFRXSOHGWRWKHGULYHXQLW (see drive unit operating instructions) 2. +RVHVWKDWDUHQRWFRXSOHG Put the supplied pressure relief valve on the coupling and screw it in Connect together both ends of any hoses, which are not used, so that the couplings are protected. z Connect the hose couplings with the angle pieces to the wall saw head z Connect the straight hose couplings to the drive unit z Push the hose coupling onto its counterpart until you hear it “click” z Twist the locking ring of the coupling Never use force to connect the couplings Page 28 FZ-2ST_e_0205.fm FZ-2ST Connecting the drive units Swivel arm should only be moved if the blade flange has been fitted. Otherwise there is a risk of damage to the machine from the protruding locking sleeve. Now check the direction of movement of the feed and swivel arm FZ-2ST_e_0205.fm Page 29 Sawing FZ-2ST 6DZLQJ %HIRUHVDZLQJ 7KHILUVWFXWSUHFXW Never saw without the blade guard. Follow the instructions below: 5-10 cm z Check direction of travel and swivelling motion z Teeth of rails must be clean z Cut guides on rail supports must be folded in z Cover sharp-edged objects z Check that all dowel screws on the rail 3URFHGXUH supports have been tightened z Check that all rail supports are firmly secured to the rail Note: - if possible do not cut through any reinforcements z Rail limit stops must be mounted - swivel arm pulled z Check if water is emerging at the point of - cutting depth 5-10 cm rotation of the saw blade z Test run: Run the wall saw head along the entire length of the rail and check that the hoses do not catch at any point Page 30 - working pressure 100-120 bar z Move wall saw head to starting position z Sawing FZ-2ST_e_0205.fm FZ-2ST Sawing $IWHUWKHILUVWFXW )HHGDIWHUWKHILUVWFXW After the first cut more than 5-10 cm can be fed. The possible cutting depth is dependent upon the mount of reinforcement and the aggregates in the concrete and the size and specification of the blade. In sections where there are no reinforcing rods do not use high power cutting, but reduce this by about 40 bars. If the blade touches any reinforcing rods, the pressure will not then increase above the maximum permitted level. Always withdraw from a cut with the saw blade running. The optimum cutting depth can be between 7 and 12 cm. &XWWLQJWKURXJKUHLQIRUFHPHQWV For cuts following the length of the reinforcement: ,IWKHVDZEODGHMDPV z Carefully withdraw from the cut with a travelling or swivelling motion. z If this does not work: Disassemble saw blade from wall saw head and remove saw blade alone from the cut. $WWKHHQGRIWKHFXW z Withdraw from the cut with the saw blade running z Move swivel arm to the uppermost position z Prepare the cut so that the reinforcement is completely cut through. z Do not plan the cut along the reinforcement. The cut would otherwise drift. FZ-2ST_e_0205.fm Page 31 Sawing FZ-2ST 7HUPLQDWLQJWKHZRUN z Clean wall sawing system, e.g. by spraying with water Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw 8QFRXSOLQJKRVHV z Switch off drive unit and relieve the pressure in the hoses z Rotate locking ring to release position z Hold hose end straight z Slide back coupling sleeve z Pull off hose z Couple hoses together to avoid soiling and damage Page 32 FZ-2ST_e_0205.fm FZ-2ST Disassembling saw blade unit 'LVDVVHPEOLQJVDZEODGHXQLW Always switch off the drive unit and relieve the pressure in the hoses before handling the wall saw &RUUHFWO\GLVDVVHPEOHVDZEODGH /RRVHQLQJFHQWUDOVFUHZ A CLICK z Fully loosen central screw The central screw has been correctly loosened if a “click” is heard and the central screw pops out by a few millimetres. z Turn marking (A) on the blade flange to the safe removal position. (In the wrong position the saw blade may come lose and drop off) Only when the marking (A) of the blade flange is in the correct position can the saw blade be correctly removed from the wall saw. FZ-2ST_e_0205.fm Page 33 Disassembling saw blade unit FZ-2ST /RRVHQORFNLQJVOHHYH CLICK 2 3 1 CLICK z Rotate saw blade (1), until the locking sleeve pops out a few millimetres with a “click” (2) The locking sleeve has been correctly loosened if a “click” is heard and the locking sleeve pops out by a few millimetres. The saw blade unit can only be disassembled if the locking sleeve has popped out by a few millimetres. z Disassemble the saw blade unit (3) The locking sleeve and locking screw are protected against falling out. Page 34 FZ-2ST_e_0205.fm FZ-2ST Troubleshooting 7URXEOHVKRRWLQJ Proceed systematically when looking for the cause of a fault. In doing so also refer to the Before calling us, please note the following: operating instructions for the electric motor - The more accurately you describe the fault, the better we can help you. and control unit(s). - Have the operating instructions close to hand. If you cannot find the defect or eliminate the - Note the type and index of your unit. faulty condition, please contact our after-sales service. )DXOW Wall saw head does not move or only moves jerkily on the rail Swivel arm does not move or only moves jerkily FZ-2ST_e_0205.fm 3RVVLEOHFDXVH 6ROXWLRQ Slide guide tightened too hard Loosen slide guide slightly so that slide (without sawing) starts to move at 20 bar Rail toothing soiled Clean rail Prisms worn Exchange prisms Guiding groove of rail warped Replace rail Misaligned rail joint Use rail lock Wrong or defective feed motor Exchange motor Defective feed gears Exchange feed gears, contact HYDROSTRESS after sales service Hoses incorrectly coupled See “Coupling hoses” Defective drive unit Check drive unit Wrong or defective feed motor Exchange motor Defective swivel gears Exchange swivel gears, contact HYDROSTRESS after sales service Hoses incorrectly coupled See “Coupling hoses” Defective drive unit Check drive unit Page 35 Troubleshooting )DXOW Main pressure fluctuates wildly Blade does not rotate when main circuit is switched on Saw motor heavily fouled by oil Coupling leaks Page 36 FZ-2ST 3RVVLEOHFDXVH 6ROXWLRQ Speed too low Mount correct saw motor according to motor table Saw motor worn out Exchange motor Defective drive unit Check drive unit Wrong or defective feed motor Exchange motor Saw blade jams Lift saw blade from cut slightly Defective drive unit Check drive unit For safety reasons the main shaft of the wall saw head is immobilised if no blade seat flange is mounted on the hub Mount saw blade correctly with blade seat flange on the hub Incorrectly coupled Check couplings Defective drive belts Exchange drive belts, contact HYDROSTRESS after sales service Defective saw motor shaft sealing ring Exchange shaft sealing ring Motor size 3 leak oil connection incorrectly coupled Couple leak oil connection correctly Leaky seals or couplings (FD) Exchange seals or couplings, contact HYDROSTRESS after sales service Defective seal Replace seal Defective coupling Replace coupling FZ-2ST_e_0205.fm FZ-2ST Troubleshooting )DXOW No water on saw blade Sawing power is inadequate, despite correctly selected saw motor FZ-2ST_e_0205.fm 3RVVLEOHFDXVH 6ROXWLRQ Water valve shut off Open water valve Water hose incorrectly coupled Couple water hose, locking ring must slide forwards Water pressure too low Water pressure: min. 1 bar Water supply interrupted Check the water supply Pipes frozen Thaw pipes, contact HYDROSTRESS after sales service Defective seal between shaft and blade hub Exchange seal, contact HYDROSTRESS after sales service Defective saw motor Replace saw motor Defective feed motor Replace feed motor Defective drive unit Check drive unit Incorrect saw blade Contact HYDROSTRESS after sales service Incorrect segments Segments too hard, use softer segments Cutting untrue Tension saw blade Cutting speed too high In the case of hard aggregates or a lot of reinforcements, reduce the speed Saw blade polished Sharpen saw blade with a grindstone Page 37 Maintenance FZ-2ST 0DLQWHQDQFH 0DLQWHQDQFHWDEOH 8QFRXSOH wall sawing system prior to performing maintenance work on the unit Service the system within the indicated intervals in order to ensure: - Safety for the operator - Optimum performance - Optimum reliability at all times 0DLQWHQDQFHLQWHUYDO $FWLRQ 5HPDUNV weekly Check prism guides for wear Replace, EHIRUH anchoring screws of prisms touch the rail or the wall saw chassis touches the rail weekly Check couplings for - leaks - damage Replace leaky or damaged couplings weekly Grease Y-slide guides grease nipple 2-3 grease injections for sealed slide guide weekly Check water couplings for - leaks - damage Replace leaky or damaged couplings weekly Check blade anchoring unit In the event of faulty operation, contact HYDROSTRESS after sales service annually Change bearing housing grease Fill with 600 g gear grease (Page 40) annually Major service Must only be performed by HYDROSTRESS or a HYDROSTRESS authorised representative Correct maintenance procedures are described on the following pages. Page 38 FZ-2ST_e_0205.fm FZ-2ST Maintenance &KDQJHSULVPJXLGHV ([FKDQJHVZLYHOOLQJPRWRU 4x 971710 976554 971180 971809 971203 971203 971809 Use the following screws only: Cylindrical screw M6x20, grade 12.9, order no. 971710 &KDQJHIHHGPRWRU 4x 971710 976554 971180 Use the following screws only: Cylindrical screw M6x20, grade 12.9, order no. 971710 FZ-2ST_e_0205.fm Page 39 Maintenance FZ-2ST &KDQJHJHDUJUHDVH Use only grease with penetration rate 420460 NLGI code: 00. )HHGJHDUV 3 2 975996 970871 1 971719 z Disassemble feed motor z Disassemble feed gears Remove 3 Allen screws (1) M6x55 / 971719 z Fit support foot (2) 970871 z Fill with 100 g grease using grease gun (3) 975996 (old grease is forced out by the new grease) z Mount feed gears z Mount feed motor with paper seal %HDULQJKRXVLQJ z Remove blade guard seat z Stand wall saw on its head z Empty out old gear grease z Fill with 600 g gear grease via the opening in the blade guard quick acting closure z Fully remount blade guard seat. Page 40 FZ-2ST_e_0205.fm FZ-2ST Maintenance 7RRWKHGEHOWWHQVLRQLQJ 7HQVLRQLQJWKHWRRWKHGEHOW z Disassemble the protective cover (1) z Disassemble protective cover z Fit toothed belt tension checker 960920 (2) z Fit toothed belt tension checker 960920 z Carry out measurement on side with the z Loosen all 6 screws (1) greatest clearance (A) z Check toothed belt tension with tension checker 960920 (3) z Use ring spanner SW 36 (2) to turn screw (3) until toothed belt tension is correct z Tighten all 6 screws (1) z Check tension with tension checker (4) z Remove toothed belt tension checker 960920 z Mount protective cover FZ-2ST_e_0205.fm Page 41 Maintenance FZ-2ST ([FKDQJLQJWRRWKHGEHOW z Disassemble the protective cover (1) 5HSDLU z Relax toothed belt (2) - Loosen all 6 screws 2.1 - Loosen screw 2.2 with open ended spanner z Remove hub pinion and toothed belt (3) Components other than those described may only be replaced by authorized personnel trained at HYDROSTRESS. z Fit new toothed belt and hub pinion (4) z Tension toothed belt 977273 (Page 41) z Check toothed belt tension (Page 41) z Mount protective cover Page 42 After consultation with HYDROSTRESS or an authorized HYDROSTRESS representative, components may also be replaced by qualified personnel without HYDROSTRESS training. FZ-2ST_e_0205.fm FZ-2ST Transport, taking out of service, storage, disposal 7UDQVSRUWWDNLQJRXWRIVHUYLFHVWRUDJHGLVSRVDO 7UDQVSRUW 'LVSRVDO The wall sawing system is a high-tech product. The wall sawing system comprises the Protect it against transport damage: following materials: - Disassemble blade guard - Aluminium casting - Do not place any parts against or on the wall sawing system, the blade guard or the rail system - Rolled aluminium products - Protect the toothing of the rail system from impacts Handle the wall sawing system with care and if possible using two people, in order to avoid back injuries and accidents. - Bronze - Steel - Rubber - Rubber / nylon fabric - Synthetic lubricant - Plexiglass 7DNLQJRXWRIVHUYLFHDQGVWRUDJH - Oil Acquaint yourself with the local regulations for disposal in your country. The wall sawing system consists partially of material that can corrode. If you take the unit out of service for some time do the following: - Blow the water out of the water line - Coat the rail system with oil - Store in a dry location FZ-2ST_e_0205.fm Page 43 Accessories FZ-2ST $FFHVVRULHV $FFHVVRULHVDYDLODEOHWRRUGHU V-rails VAS 1100mm alu V-rails VAS 1375mm alu V-rails VAS 1650mm alu V-rails VAS 1925mm alu V-rails VAS 2200mm alu 984536 984719 984720 984546 984537 V-rails VAS 1100mm steel V-rails VAS 1400mm steel V-rails VAS 1800mm steel V-rails VAS 2200mm steel Limit stop complete for rail VAS V-rail support steel V-rail support alu V-stair rail support V-swivel rail support Rail connector 974400 974402 974404 974406 963698 974478 965987 974487 961983 977523 Blade guard 3-part 800mm alu 999180 Blade guard 3-part 800mm alu flush 999212 Blade guard 3-part 1000mm alu 984240 Blade guard 3-part 1000mm alu flush 999160 Blade guard 3-part 1200mm alu 962755 Blade guard 3-part 1200mm alu flush 999156 Blade guard 2-part 1380mm 977618 Blade guard 2-part 1600mm 977606 Blade guard 2-part 2200mm 976184 Leak oil hose 8m FIRG Pressure relief device FD Dowel gauge Dowel HKD M12 Dowel drill dia. 15mm Dowel iron HKD M12 Anchoring block for concrete Suction lifter Multiple blade holder Blade spacing ring 28mm Support foot Quick release flange Blade flange Page 44 974066 977495 977609 971622 977180 977153 974476 999980 962805 971298 970871 999146 999050 Blade cover 999756 Belt tension tester FZ Tool box 960920 10977019 +\GUDXOLFGULYHPRWRUV +\GUDXOLFGULYHPRWRUVL]H (excluding quick change set) Saw motors 8ccm / FD 976158 Saw motors 12ccm / FD 976034 Saw motors 16ccm / FD 976160 Saw motors 18ccm / FD 976161 Saw motors 22ccm / FD 976162 Saw motors 26ccm / FD 976523 Saw motors 30ccm / FD 976163 Quick change set 973892 +\GUDXOLFGULYHPRWRUVL]H (incl. quick change set) Saw motors 20ccm / FD 976164 Saw motors 25ccm / FD 976165 Saw motors 31ccm / FD 976166 Saw motors 40ccm / FD 976167 Saw motors 50ccm / FD 976168 Quick change set motors size 3 976133 +\GUDXOLFIHHGPRWRU Feed motor 976164 FZ-2ST_e_0205.fm FZ-2ST Spare parts list 6SDUHSDUWVOLVW 2UGHULQJLQIRUPDWLRQ For spare part orders we need the following information: - Machine type and index according to type plate (e.g. FZ-2ST, Index 000) - Number of machine according to type plate (e.g. 51886) - Spare part number as per spare parts list (e.g. 08W7-75648-02) For orders, enquiries and information, please refer to your appropriate branch office. FZ-2ST_e_0205.fm Page 45 page 46 FZ-2ST_ETL_0205.fm FZ-2ST_ETL_0205.fm page 47 page 48 FZ-2ST_ETL_0205.fm Hydrostress # 20HS-AZO06 DP # 3402089 WANDSAGE FZ-2ST WANDSAGE FZ-2ST Quick-change set FZIDZIAZ Plaque changement rapide WAN DSAGE FZ-2ST KIT CAMBIO RAPIDO MOTORE 99MS-60021-93 973892 963548 3400799 Y-track guide right Y-Schlittenf. R Bronze Y-Schlittenf. R Bronze 1 99MS-60021-94 99MS-54565-01 99MS-60052-10 99MS-54653-01 963547 976554 968764 976997 3400800 3400331 3400762 3400380 Y-track guide left Feed motor hydr.DZIFZ Bolt (US version) Gear Feed Box Y-Schlittenf. L Bronze ' Moteur d avance DZIFZ Blaftschutzaufn. US kpl. REDUCTEUR AVANCE III 6 DZI Y-Schlittenf. L Bronze MOTORE AVANZ.PICC. 32 oml Blattschutzaufn. US kpl. RIDUTTORE AVANZ.1 :16 DZIFZ 1 2 1 0000-60021 -08 0000-60023-05 0000-60023-08 977026 984759 984763 3400797 3400805 3403012 Driving gear FZ-S 41 mm Outer Flange Double Hex Sleeve Roue d entrainement 41 mm Blattdeckel SpannhOlse RUOTA MOTRICE FZ/S Blattdeckel SpannhOlse 1 1 1 0000-60023-09 984797 3401319 Inner QD Flange(USA) Blattaufnahme 0000-60023-18 999676 3401349 Washer, FZ-2ST Scheibe FZ-2ST Scheibe FZ-2ST 1 ’ 1 1 0000-60034-01 999246 3401344 Inner Driving Flange Blattnabe Blattnabe 1 0000-60034-02 0000-60034-03 0000-60034-04 0000-60034-07 999247 999248 999249 999252 3403011 3401196 3401308 3403013 Bearing Hub Back Plate (belt tensioner) Hub Nut Front Cover (FZ-ST) Nabenlager Deckel Nabenm utter p Schutzdeckel k l. Nabenlager Deckel Nabenm utter p Schutzdeckel k l. 1 1 1 0000-60034-09 0000-60034-11 0000-60034-12 999254 999255 999256 3401270 3401257 3403138 Ring M12x7Omm Allen Screw Belt Motion Wheel Ring Zylinderschraube M12x7O Nabenritzel Ring Zylinderschraube M12x7O Nabenritzel 1 1 1 0000-60034-13 999417 3403014 Seal, Front Cover Dichtung Dichtung 1 0000-60034-14 10977178 3401260 Spring Washer Federring Federring 1 0000-60059-09 0001-53841-02 0001-53850-01 0001-53851-01 0001-53853-01 977609 971060 971057 971061 974754 3400811 3400332 3401104 3400711 3401931 Anchor measuring plate Spline FZ to Size 2 motor Main housing FZ Support FZ Swivel arm FZ Gabarit de tamponnage Douille cannelée FZ/RZ Carter pour rlt. FZ Support FZ BRAS FZ Dübellehre GIUNTO A PROFILO DENTATO Lagergehäuse FZ SUPPORTO BASE FZ/S BRACCIO FZ/S 1 1 1 1 0001-53854-01 971064 3400808 Worm SV VIS SANS FIN SV DZ VITE SENZA FINE BRAC. DZ/ 1 0001-53854-02 0001-53854-03 971065 974755 3400679 3400199 Arm gear wheel Feed gear ROUE DE VIS SANS FIN SV D ' PIGNON D AVANCE DZ RUOTA ELICOID. INTERNA DZ RUOTA DENTATA AVANZ. DZ 1 1 0001-53855-01 0001-53855-02 0001-53855-03 0001-53855-06 974757 971069 971070 971071 3400512 3400513 3400580 3400505 sleeve DZ/FZ Feeding shaft DZ Ring DZ/FZ Bearing bush DZ/FZ Douille DZ/FZ ' Arbre d avance DZ/FZ Anneau DZ/FZ Coussinet DZ/FZ BUSSOLA ALBERO AVANZ DZ/F ALBERINO AVANZ. DZ ANELLO TEFLON ALBER. DZ/F BOSSOLO PER SUPP. DZ/FZ 1 1 2 2 0001-54067-01 0001-54067-02 0001-54067-03 0001-54124-01 974771 974772 971105 971118 3400503 3400343 3400509 3400262 Bushing DZ/FZ Distance bush DZ/FZ Clutch bushing DZ/FZ Water hose DZ/FZ ENTRETOISE DZ ENTRETOISE TETE DE SCIE D DOUILLE DE SERRAGE DZ/FZ CANALISATION EAU DZ MAN ICOTTO DZ FZ BUSSOLE DISTANZIATORE DZ BUSSOLA DI SERRAGGIO DZ/F TUBO ACQUA PORTATA 1 1 1 1 1 1 Hydrostress # DP # WANDSAGE FZ-2ST WANDSAGE FZ-2ST WANDSAGE FZ-2ST 1 1 0001-54297-02 0001-54310-01 974784 971179 3400522 3400259 Driving shaft FZ Housing Gasket ARBRE DE COMMANDE FZ JOINT DE PALLIER ALBERO MOTORE FZ GUARNIZIONE TESTA FZ 0001-54366-02 0002-51974-01 0002-54457-02 0003-53382-01 01A1-05045-00 975878 971203 975924 971529 971619 3402155 3400617 Motor Flange Guiding device (prism) HS name plate small Tooth coupling profile Spacer block M5 x 45 BRIDE DE MOTEUR FZ/RZ Glissoir en bronze HS-Petite plaque FOURREAU CANNELE INT RZ/F ENTRETOISE M5x45 FLANGIA FISSAG. MOTORE F PRISMA AZ/FZ/DZ in ottone HS-Typenschild klein GIUNTO A PROFILO DENTATO DISTANZIALE M5X40 2 1 1 1 01I1-05016-00 01I1-05020-00 01I1-06016-11 971691 971693 971706 3400347 Allen screw M5 x 16 Allen screw M5 x 20 Allen screw M6x1 6 Inbus-Schraube M 5x 16 Vis CHC M5x20 Vis CHC M6x16 12.9 VITE BRUGOLA M5X16 VITE BRUGOLA M5X20 DZ VITE BRUGOLA M6X1 6 12,9 1 2 12 01I1-06016-11 01I1-06018-00 01I1-06020-00 971706 971707 971709 2900554 Allen screw M6x1 6 Socket screw M 6x 18 Socket screw M 6x 20 Vis CHC M6x16 12.9 VIS CHC 6X18 95 Vis CHC M6x20 VITE BRUGOLA M6X1 6 12,9 VITE BRUGOLA M6X18 VITE BRUGOLA M6X20 4 12 4 01I1-06020-11 971710 3400708 Al. head screw M6x20 12.9 Vis CHC M6x20 12.9 01I1-08016-00 971731 2900267 Socket screw M 8x 16 VIS CHC M 8X16 01I1-08016-11 971732 3402042 Allen screw 01I1-08025-11 01I1-10100-00 01I2-06012-00 01I2-06016-00 971737 971774 971808 971809 2900161 Socket screw M8x25 12.9 Socket screw M 1 0x1 00 Allen head screw M 6x12 Allen screw M 6x 16 01I4-08016-21 01I6-05008-23 01S1-12035-00 01X1-03042-05 02L2-00040-08 02S3-02020-00 02S6-01210-50 02S6-01210-50 02S6-01210-50 02V2-00160-00 971825 971834 969911 976423 971986 999679 999701 999701 999701 999483 3401900 3400189 2900378 3400651 02Z1-06016-00 02Z1-12020-00 02Z2-08020-00 999284 984930 972055 3401197 02Z2-10028-00 972057 3401242 03D1-31505-00 999283 3401259 03D1-31885-00 963381 3401258 Spring Druckfeder Dm 32 2.5x1 1 0 Druckfeder Dm 32 2.5x1 1 0 1 04R1-61805-00 04R3-06205-10 972143 977061 3400258 3400588 ball bear. 61805T Deep groove ball bearing ROULEMENT A BILLE 61805 T Roulement billes 6205-2RS CUSCINETTO 61805 T CUSCINETTO 6205 KW 10 1 1 04R3-06206-10 04V1-QJ304-00 977062 972157 3400589 3400295 Deep groove ball bearing Four point bearing Roulement billes 6206-2RS PALIER 4 POINTS QJ304 CUSCINETTO 6206 KW 10 CUSCINETTO QJ304 1 1 3400177 3400764 3400346 3400346 3402011 3400693 3401261 3401270 3401270 3401270 3401913 1 1 VITE BRUGOLA M6X20 12,9 4 VITE BRUGOLA M8X1 6 2 VIS CHC M8 X 16 12.9 95 VITE BRUGOLA M8X1 6 12,9 2 Vis CHC M8x25 12.9 Vis CHC M10x100 VIS HC TETE RONDE M 6x1 2 Vis HC tête basse M6x1 6 Inbus-Schraube M8x25 12.9 Inbus-Schraube M10x100 VITE BRUG. M6X12 PRISMA VITE BRUG. M6X16 PRISMA D 9 4 6 4 Countersunk screw M8x16 Allen screw M5x8 " 1 -14 Jam Nut (USA) Distance washer30/42/0,5 Wedge nail 4x8 Clip Seegering V 12-Welle Seegering V 12-Welle Seegering V 12-Welle Verschlussscheibe d=1 6 Vis tête fraisée M8x1 6 VIS CHC tête plate M5x8 6kt. Schraube M12x35 Distanzscheibe 30/42/0,5 Rivet 4x8 Sprengring Dm20 Bohrung Seegering V 12-Welle Seegering V 12-Welle Seegering V 12-Welle Verschlussscheibe d=1 6 VITE T. SVASATA M8X1 6 6 VITE BRUGOLA M5X8 BASSA 1 6kt. Schraube M12x35 2 Distanzscheibe 30/42/0,5 1 4 VITE M4x8 X LIVELLA 1 Sprengring Dm20 Bohrung 1 Seegering V 12-Welle 1 Seegering V 12-Welle 1 Seegering V 12-Welle 1 Verschlussscheibe d=1 6 Pin QD Flange Zylinderstift Dm12x20 Straight pin Zylinderstift Dm 6x16 Zylinderstift Dm12x20 GOUPILLE 8m6x20 Zylinderstift Dm 6x16 Zylinderstift Dm1 2x20 SPINA DZ/FZ Straight Pin Goupille 10 m6x28 SPINA 10 m6 x 28 2 Pressure Spring Druckfeder Dm1 6x1 .25 Druckfeder Dm 1 6x1 .25 1 95 1 2 1 FZ-2ST-ETL-0205 fm Hydrostress # DP # WANDSAGE FZ-2ST WANDSAGE FZ-2ST WANDSAGE FZ-2ST 1 04W1-00004-00 04W2-00005-00 04X1 -00004-00 04Z3-0321 0-00 05C1-16171-14 05D1-50584-00 05D1-55635-00 05L1-00100-50 05L1-00120-50 05O1-00050-25 974848 975954 972165 969595 972186 969596 969597 965984 965985 972210 3400041 3400521 3400511 3401056 3402099 3401950 3401949 3401217 3401343 3400501 Shaft nut Stop-Shaft nut sheet metal nut ang. ball-bear. 3210-2RS copper seal Seal ring dia 50x58/4 Seal ring dia 55x63/5 V-Seal 100 V-Dichtung WVL 120 O-ring d.5x2,5 N 70 ECROU KM4 ECROU 25X1,5 RONDELLE DE SECURITE MB4 Roul. oscillant 3210-2RS JOINT CUIVRE G 1/4 Joint Dm 450x58/4 Joint Dm 55x63/5 V-Dichtung WVA 100 V-Dichtung WVL 120 O-Ring 5x2,5 N 70 DADO ALBERO 14 DENTI AZ DADO ALBERO DZ/FZ LAMIERA DI SICUREZZA DZ CUSCINETTO 3210-2RS RONDELLA TENUTA RAME 1/4" ANELLO TENUTA 50x58x4 ANELLO TENUTA 55x63x5 V-Dichtung WVA 100 V-Dichtung WVL 120 O-RING 5x2,5 N 70 1 1 1 1 1 1 1 1 1 1 05O1-00050-25 05O1-00060-20 05O1-00400-25 05O1-00540-40 05O1-01050-25 05O1-01050-25 05O1-01100-25 05O1-01100-35 05S2-00250-70 05S2-00380-50 972210 976437 969599 979550 972294 972294 969600 974850 972316 979580 3400501 3402037 3402098 3401157 3401873 3401873 3400998 3400679 3401145 3401863 O-ring d.5x2,5 N 70 O-ring d.6x2 N 70 O-Ring 40x2.5 N 70 O-Ring 54x4 N 70 O-ring d.105x2,5 N 70 O-ring d.105x2,5 N 70 O-Ring 1 1 0x2.5 N 70 O-Ring 1 1 0x3,5 Simmerring A 25/35/7 NBR Retaining ring 38/54/5 O-Ring 5x2,5 N 70 O-Ring Dm 6x2 N 70 O-Ring 40x2.5 N 70 O-Ring 54x4 N 70 O-Ring 105x2,5 N70 O-Ring 105x2,5 N70 O-Ring 1 1 0x2.5 N 70 O-Ring 1 1 0x3,5 N70 Simmerring A 25/35/7 NBR Joint à lèvres A 38/54/5 O-RING 5x2,5 N 70 O-RING 6x2 70 N O-Ring 40x2.5 N70 O-Ring 54x4 N 70 O-RING 105x2,5 N 70 DZ O-RING 105x2,5 N 70 DZ O-Ring 110x2.5 N70 O-Ring 1 1 0x3,5 FZ Simmerring A 25/35/7 NBR ANELLO TENUTA 38x54x5 NBR 2 6 1 1 1 1 1 2 1 1 07S2-07013-14 13G4-11626-06 13Z2-00800-41 972789 973616 977273 3400257 3400642 3400765 Plug-in nipple1/4A1-WRO13 Coupleur1/4A1-WR013 Handle POIGNEE HCCB-4/DZ/FZ Tooth belt FZ-S COURROIE CRANTEE FZ-S RACC.ACQUA MASCH.1/4" MA IMPUGNATURA A MANIGLIA CINGHIA DENTATA FZ/S- /2S 1 2 1 page 51 99MS-54565-01 976554 3400331 Feed motor DZ/FZ complete Monteur d’avancement DZ/FZ Motore d' avanzamento DZ/FZ 1 Zeichn. Nr. Mat. Nr. DP # English Français Italiano Stk. 0001-54310-02 971 0002-54374-01 0004-54046-01 01I1-06020-11 01I2-05012-00 180 976402 971616 971710 971804 3400255 3400634 3400652 2900554 Gasket Motor plate OML Nipple 3/8" Allen head screw M6x20 Allen head screw M5x12 Garniture Plaque moteur OML Raccord mâle 3/8" Vis à six pans creux M6x20 Vis à six pans creux bas M5x12 Guarnizione Piastra del motore OML Raccordo 3/8" Vite ad esagono cavo M6x20 Vite ad esagono cavo M5x12 1 1 2 4 4 07M5-00006-32 07S1-00371-38 07S1-00372-38 976442 979703 979707 3401031 3401032 Hydraulic motor OML 32 Coupling 3/8" Nipple 3/8" Moteur hydraulique OML 32 Coupleur femelle alu 3/8" Raccord mâle 3/8" Motore idraulici OML 32 Raccordo bruning femm. 3/8" Raccordo 3/8" 1 1 1 99MS-54653-01 976997 3400380 Gear Box DZ/FZ Engrenage d'avance DZ/FZ Avanzamento con riduttore DZ/FZ 1 0001-53854-06 0001-53855-04 0001-54225-02 0001-54310-03 0001-54553-01 971066 971068 971157 971181 976398 3400720 3401872 3400519 3400272 3400402 Sealing washer Bearing cover DZ/FZ Bush DZ/FZ Gasket, lid Worm LV 1:16 Rondelle d'étanchéité Couvercle du palier DZ/FZ Douille DZ/FZ Joint d'etancheite couver Vis sans fin LV 1:16 Coperchio tenuta Coperchio del cuscinetto DZ/FZ Boccola DZ/FZ Ggarn iz.carta. mot. avanz. Vite senza fine avanz. LV 1:16 1 1 1 1 1 0001-54553-02 0002-53859-01 01I1-06016-11 01I1-06055-00 02S2-02110-50 976399 971346 971706 971719 972006 3400403 3400635 3400346 3401914 3400515 Worm wheel LV 1:16 Worm housing DZ/FZ Allen head screw M6x16 Allen head screw M6x55 Seeger cirglip-ring arbor DM 21 Roue-vis sans fin LV 1:16 Carter vis sans fin DZ/FZ Vis à six pans creux M6x16 Vis à six pans creux M6x55 Anneau de retenue Seeger DM 21 Ingranaggio avanz. LV 1:16 Blocco alu ingranaggi DZ/FZ Vite ad esagono cavo M6x16 Vite ad esagono cavo M6x55 Anello tipo seeger albero DM 21 1 1 3 3 1 02S2-04717-50 04R1-06906-00 04W1-00003-00 04X1-00003-00 04Z3-03203-00 972013 972140 972159 972164 972179 3400514 3400269 3400518 3400517 3400516 Seeger cirglip-ring arbor DM 47 Deep groove ball bearing Shaft nut Safety sheet metal MB3 Angular ball bearing Anneau de retenue Seeger DM 47 Roulement rainuré à billes Ecrou crenclé Rondelle de securite MB3 Roulement à billes Anello tipo seeger albero DM 47 Cuscinetto rigido a sfere Dado dell'albero Lamiera di sicurezza MB3 Cuscinette a sfere oblique 1 2 1 1 1 05O1-00160-25 972 227 05S2-00300-70 972331 3400271 3400719 O-ring seal Retaining ring A 30/47/7 Anneau torique d'étanchéité Anneau simmer A 30/47/7 Guarnizione OR Anello di tenuta A 30/47/7 1 1 99MS-601 92-70 C 10980248 Zeichn. Nr. Mat. Nr. DP# Chassis English Châssis Français Telaio Italiano 1 Stk. Steg vorn Steg hinten Deckplatte Laufring Douille Steg vorn Steg hinten Deckplatte Laufring Boccola 1 1 1 1 1 0000-60192-03 0000-60192-05 0000-60192-06 0000-60192-07 0000-60192-09 10977044 10977046 10977047 10977048 10977050 3401291 3402175 Steg vorn Steg hinten Deckplatte Nylon Shim Ring Distance Bushing 0000-60192-11 0000-60192-12 10977052 10977053 3402546 3401045 Shaft Feed Gear Arbre Vorschubrad Albero d'avanzamento Vorschubrad 1 1 0000-60192-26 0000-60192-27 0001-53855-01 10980249 10980250 974757 3403210 3403211 3400512 Carriage Half(a) Carriage Half(b) Bearing bush DZ/FZ Seitenwand L spez. Seitenwand R spez. Douille à roulement DZ/FZ Seitenwand L spez. Seitenwand R spez. Bussola del cuscinetto DZ/FZ 1 1 1 0002-54457-02 011-06020-0 01I1-08025-00 01I1-08035-00 01I1-10016-00 975924 971709 979284 971740 979286 2900554 3400606 3402019 2900574 HS-type plate small Allen head screw M6x20 Allen head screw M8x25 Allen head screw M8x35 Allen head screw M10x16 Plaque de fabrication petite HS Vis à six pans creux M6x20 Vis à six pans creux M8x25 Vis à six pans creux M8x35 Vis à six pans creux M10x16 Targhetta piccola del modello HS Vite ad esagono cavo M6x20 Vite ad esagono cavo M8x25 Vite ad esagono cavo M8x35 Vite ad esagono cavo M10x16 1 8 6 2 02L2-00040-08 02Z2-08014-00 02Z2-08020-00 02Z2-10028-00 13G4-11626-06 971986 963041 972055 972057 973616 Wedge nail 4x8 Straight pin 8 m6x14 Straight pin 8 m6x20 Straight pin 10 m6x28 Handle Rivet 4x8 Goupille cylindrique 8 m6x14 Goupille cylindrique 8 m6x20 Goupille cylindrique 10 m6x28 Poignee GN-565.1 Ivetto 4x8 Spillo dritto 8 m6x14 Spillo dritto 8 m6x20 Spillo dritto 10 m6x28 Impugnatura a maniglia GN-565.1 4 2 1 6 2 3401913 3400642 4 page 52 FZ-2ST_ETL_0205.fm Hydrostress # DP # ~~~~~~~~~~~~~~~~~~~ 3401062 3401319 3401063 3400805 2903013 2900378 Complete QD Flange (USA) Blattflansch kpl. Inner QD Flange w/ 1” Arbor (USA) Flush Cut QD Flange (USA) Blattdeckel z.Schnellt.fl Outer Flange (USA) Blattdeckel Flush Cut Screws 5/16”X5/8”FHSC Vis tête fraisée M8x16 1”-14 Jam Nut (USA) 6kt. Schraube M12x35 Blattflansch kpl. 1 0000-60023-05 01I4-08016-21 01 S 1-12035-00 999050 984797 999756 984759 971825 969911 Blattdeckel z.Schnellt.fl Blattdeckel VITE T. SVASATA M8X16 6kt. Schraube M12x35 1 1 6 2 02Z1-12020-00 05O1-00540-40 984930 979550 3401197 3401157 Flange Pins O-Ring 54x4 Zylinderstift Dm12x20 O-Ring 54x4 N 70 2 1 20HS-FZ4S1 0000-60023-09 ~~~ N 70 ~~~~~~~~~~~~~~~~~~~ Zylinderstift Dm12x20 O-Ring 54x4 N 70 ~~~~~~~~~~~~~~~~~~~ ~~! page 54 Schnitt A-A A A FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-60021-93 963548 3400799 Carriage Guide (Right) 0000-60021-68 0000-60021-69 0000-60021-71 0000-60021-72 0000-60021-76 977717 977718 977719 977720 977724 3400858 3401041 0000-60021-77 0000-60021-78 0000-60021-79 0002-51974-01 01I1-04016-00 977725 977726 977727 971203 971680 3402183 3400864 3401039 3400617 01I1-06012-00 01I1-06025-00 01I1-06045-00 01I2-06016-00 03D1-31215-00 971704 971711 971716 971809 968733 03D1-31290-00 04B1-06000-00 05O1-00070-25 05O1-00200-25 05O1-00360-25 06S2-05012-01 07D9-EL532-M8 Y-Carriage guide right Guida del carrello Y destra PCs. Index Shaft Prism slide (grid) pressure Plate Excentric Bolt Housing Arbre excentrique Vanne prismatique Cale de répart. de pressi Excentre disque Carter ALBERO A TACCHE X GUIDA CURSORE A TACCHE GU IDA PIASTRA DI PRESS. PER GU I ECCENTRICO GUIDA SCATOLA GUIDA 1 1 1 1 1 Latch plate grip right Locking bolt Prisma Socket screw M 4x 16 Plaque moteur Poignée droite Axe d'arrêt Prisma Inbus-Schraube M 4x 16 PIASTRA A TACCHE MANIGLIA GUIDA DX PULSANTINO GUIDA Prisma VITE M 4x 16 1 1 1 1 3402011 3400865 3400921 3400709 3401049 Allen screw Allen screw Socket screw M 6x 45 Allen screw M 6x 16 cp. spring dia6.3x0.8x23 Vis CHC M6x12 Vis CHC M6x25 Vis CHC M6x45 Vis HC tête basse M6x1 6 Ressort diam. 6.3x0.8x23 VITE BRUGOLA M6X12 TENSIO VITE BRUGOLA M6X25 VITE BRUGOLA M6X45 VITE BRUG. M6X16 PRISMA D MOLLA X GUIDA Dm6.3x0.8x23 1 1 4 2 1 968671 979462 972213 972234 972256 3401112 3400854 3401037 3400474 3402154 comp. spring dia 5xl x1 7 ball dia 6 O-Ring 7x2,5 N 70 O-Ring 20x2,5 N 70 O-Ring 36x2,5 N 70 Ressort diam. 5xl x1 7 Kugel Dm 6 O-Ring 7x2,5 N 70 O-RING 20 X 2,5 O-Ring 36x2,5 N 70 MOLLAXGUIDA Dm5x1x17 SFERA DM 6 PER GUIDA O-Ring 7x2,5 DZ-FZ O-Ring 20x2,5 DZ-FZ CR-3 O-Ring 36x2,5 1 3 972464 968679 3401113 3400845 Grease nipple H1 NPT 1/8 Fly nut M8 GRAISSEUR H1 NPT 1/8 Ecrou papillon M8 VALVOLA INGRASSAGGIO AZ POMELLO GUIDA M8 1 1 3400855 4 1 1 1 page 55 page 56 A Schnitt A-A A FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-60021-94 963547 DP # 3400800 Carriage Guide comp. (LEFT) 0000-60021-68 0000-60021-69 0000-60021-71 0000-60021-72 0000-60021-76 977717 977718 977719 977720 977724 3400858 3401041 Index Shaft Index Slide pressure Plate 3400855 0000-60021-77 0000-60021-79 0000-60021-86 0002-51974-01 01I1-04016-00 977725 977727 977732 971203 971680 3402183 3401039 3400867 01I1-06012-00 01I1-06025-00 01I1-06045-00 01I2-06016-00 03D1-31215-00 971704 971711 971716 971809 968733 03D1-31290-00 04B1-06000-00 05O1-00070-25 05O1-00200-25 05O1-00360-25 06S2-05012-01 07D9-EL532-M8 Y-Carriage guide left Guida del carrello Y sinistra PCs. Excentric Bolt Housing Arbre excentrique Vanne prismatique Cale de répart. de pressi Excentre disque Carter ALBERO A TACCHE X GUIDA CURSORE A TACCHE GU IDA PIASTRA DI PRESS. PER GU I ECCENTRICO GUIDA SCATOLA GUIDA 1 1 1 1 1 Index plate Lock Pin grip left Prisma Socket screw M 4x 16 Plaque moteur Axe d'arrêt Poignée gauche Prisma Inbus-Schraube M 4x 16 PIASTRA A TACCHE PULSANTINO GUIDA MANIGLIAGUIDASX Prisma VITE M 4x 16 1 1 1 1 3402011 3400865 3400921 3400709 3401049 Allen screw Allen screw Socket screw M 6x 45 Allen screw M 6x 16 cp. spring dia6.3x0.8x23 Vis CHC M6x12 Vis CHC M6x25 Vis CHC M6x45 Vis HC tête basse M6x1 6 Ressort diam. 6.3x0.8x23 VITE BRUGOLA M6X12 TENSIO VITE BRUGOLA M6X25 VITE BRUGOLA M6X45 VITE BRUG. M6X16 PRISMA D MOLLA X GUIDA Dm6.3x0.8x23 1 1 4 2 1 968671 979462 972213 972234 972256 3401112 3400854 3401037 3400474 3402154 comp. spring dia 5xl x1 7 6mm Ball O-Ring 7x2,5 N 70 O-Ring 20x2,5 N 70 O-Ring 36x2,5 N 70 Ressort diam. 5xl x1 7 Kugel Dm 6 O-Ring 7x2,5 N 70 O-RING 20 X 2,5 O-Ring 36x2,5 N 70 MOLLAXGUIDA Dm5x1x17 SFERA DM 6 PER GUIDA O-Ring 7x2,5 DZ-FZ O-Ring 20x2,5 DZ-FZ CR-3 O-Ring 36x2,5 1 972464 968679 3401113 3400845 Grease nipple H1 NPT 1/8 Fly nut M8 GRAISSEUR H1 NPT 1/8 Ecrou papillon M8 VALVOLA INGRASSAGGIO AZ POMELLO GUIDA M8 1 1 3400617 4 3 1 1 1 page 57 page 58 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-60052-10 968764 DP # 3400762 0000-60052-05 0000-60052-06 01I1-06020-00 01I1-08020-00 05O1-00422-30 01U1-06011-50 977948 977949 971709 979283 979549 971955 3401238 3401233 2900554 3401917 3400174 3402043 Blade Guard Bolt comp. Centering bolt US Centering plate US Socket screw M 6x 20 Allen screw M8 x 20 O-Ring 42 x 3 N70 Washer Blattschutzaufnahme Blattschutzaufnahme PCs. Zentrierbolzen US Zentrierplatte US Vis CHC M6x20 Vis CHC M 8 x 20 O-Ring 42 x 3 N70 U-Scheibe M6 Zentrierbolzen US Zentrierplatte US VITE BRUGOLA M6X20 VITE M 8 x 20 O-Ring 42 x 3 N70 RONDELLA M6 1 1 2 6 1 2 page 59 page 60 FZ-2ST_ETL_0205.fm 20HS-AZ006 DP # 3402089 0001-53391-01 0001-53391-03 3403000 01I6-08030-23 3401955 01 M3-08000-60 3401956 01U1-08015-50 Raccord rapide du moteur Quick change set Set per cambiamento rapido 1 Motor flange Bague de centrage AZ-S Vis imbus six pans creuse Ecrou d’arrêt forme basse Rondelle U" M8" Motor Flange Centering ring Allen head screw extra Stop nut Washer Flangia motore Anello di centraggio AZ-S Vite ad esagono cavo, testa bassa Dado d’arresto basso Rosetta a U M8 1 1 4 4 4 page 62 FZ-2ST_ETL_0205.fm 99MM- 32005- FZ-2001 1 DP # Saw motor Gr. 2 Moteur de sciage Gr. 2 compl. Motore della segaGr. 2, compl. 8 ccm 3401022 Coupling Raccord femelle Giunto 1 1 NS 501-BSP-F Anneau d'kancMM Anello di guarnizione 4 Manchon viss6 2 G 1/2" G 1 /2"-G 1 /2" 2 M6x45 1 07S1- 00801- 2 08D1- 80341- 12 3400360 (1/2”) 3400276 (3/4”) 3 4 14D4-68579- 34 3400371 Sealing ring Screw-type c. piece 01I1- 06045- 00 3400921 Allen head screw Vis 6 six pans creux Gomito ad avvitamento Vite ad esagono cavo 3400085 Allen head screw Vis 6 six pans creux Vite ad esagono cavo 2 M6x30 6 01I1- 06030- 00 01F1- 06000- 50 Spring washer Rondelle 61astique bomb6e Rosetta elastica 8 M6 DIN 127A 7 07Fl- 61210- 12 Bride de moteur O-ring 1 2BK 1/2"-35 05O1- 00190- 25 07M2- 32205- Motor flange O-Ring Flangia motore 8 3400142 3400302 Guarnizione OR 1 19x2,5 Motor Moteur Bague 6 16vres avec ressort Motore 1 Bosch Gr 2 Guarnizione anello albero 1 B 1 7/30/7/8 Bos Anneau de retenue type Seeger Anello tipo Seeger 5 9 10 34 05S1- 00180- 78B 3400249 11 02S2- 03015- 50 3400594 12 05O1- 00220- 25 O-ring Guarnizione OR 1 07F1- 61203- 12 01I1- 06035- 00 3400303 3400143 3400579 O-ring 13 14 Motor flange Allen head screw Bride de moteur Vis 6 six pans creux Flangia motore Vite ad esagono cavo 1 2 15 01I1- 06055- 00 3401914 Allen head screw Vis 6 six pans creux Vite ad esagono cavo 2 M6x55 16 07S1- 00802- 34 3401023 Nipple Raccord mAle Raccordo 1 NS 502-BSP-F 17 20D1 BOSOF- 00 3400033 Sealing kit Jeu de garnitures Set di guarnizione 1 Shaft seal Seeger circlip ring 1 o3O 22x2,5 N70 2BK 1/2"-40 M6x35 Page 59 page 64 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm Hydrostress # 976133 DP # Raccord rapide du moteur Quick change set Set per cambiamento rapido 0000-60037-04 01S1-12025-00 01I1-10025-00 01U1-12020-50 977850 971915 971764 979354 3401852 MotorPlate Gr.3 hex.-screw M12x25 Socket screw M 1 0x 25 Washer M 1 2 Plaque moteur Gr.3 Vis 6 pans M 1 2x25 Vis CHC M 1 0x25 Rondelle M12 Motorplatte Gr.3 VITE M 1 2x25 VITE M 1 0x 25 RONDELLA M12 3403010 PCs. 1 2 2 2 page 65 page 66 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 frn 99MM-34008-026 99MM-34008-030 99MM-34008-031 99MM-34008-040 99MM-34008-050 976164 976165 976166 976167 976168 3400475 3400144 3400275 3400377 3400247 Saw motor 26ccm/FD Saw motor 30ccm/FD Saw motor 31ccm/FD Saw motor 40ccm/FD Saw motor 50ccm/FD Moteur de sciage 26ccm/FD Moteur de sciage 30ccm/FD Moteu r de sciage 31 ccm/FD Moteur de sciage 40ccm/FD Moteur de sciage 50ccm/FD Motor delia sega 26ccm/FD Motor delia sega 30ccm/FD Motor delia sega 31ccm/FD Motor delia sega 40ccm/FD Motor delia sega 50ccm/FD 0000-60037-04 0001-53246-06 01I1-08025-00 01I1-08050-00 01I1-10025-00 977850 970883 979284 971745 971764 3400583 3400305 3400606 3400145 MotorPlate Gr.3 Motor bracket RZ Socket screw M 8x 25 Socket screw M 8x 50 Socket screw M 1 0x 25 Plaque moteur Gr.3 COUDE MOTEUR H.P.I. Vis CHC M8x25 Vis CHC M8x50 Vis CHC M10x25 Motorplatte Gr.3 FLANGIA RACC. MOTORE GR.3 VITE M 8x 25 VITE BRUGOLA M8X50 VITE M 1 0x 25 01S1-12025-00 01U1-12020-50 05O1-00300-25 07S1-00102-14 07S1-00801-34 971915 979354 972248 972775 975969 3403010 3400306 3402166 3401022 hex.-screw M 1 2x25 Washer M 1 2 O-ring d.30x2,5 N 70 Nipple Coupling 3/4" FD Vis 6 pans M 1 2x25 Rondelle M 1 2 O-Ring 30x2,5 N 70 COUPLEUR 1/4 MALE N° 102 Kupplung FD Mut. 3/4 Zoll VITE M12x25 RONDELLA M12 O-RING 30x2,5 N 70 RACC.IDR.MA X RIFLUSSO CE Kupplung FD Mut. 3/4 Zoll 07S 1 -00802-34 08D1-80301-14 08D1-80361-34 14D3-78244-14 14D4-90163-34 975971 972860 972863 980278 977526 3401023 3400637 3400276 3401100 3401081 Nipple 3/4" FD Seal Edge ring G 1/4 Seal Edge ring G 3/4 fix. conn. G1/4 -3/8 NPT dual connector G3/4-G3/4 Coupleur 3/4" FD mâle Joint prismatique G 1/4 Dichtkantenring G 3/4 Raccord. G1/4 -3/8 NPT Doppelstutzen G3/4-G3/4 Nippel FD Vat. 3/4 Zoll ANELLO TENUTA METAL.1/4 DISTANZIALE 3/4 Festanschl. G1/4 -3/8 NPT NIPPLES MASCHIO 3/4"-3/4 N 70 page 67 page 68 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-54565-01 976554 DP # 3400331 Motor complete Feed advance motor Motor d' avanzamento PCs. 0001-54310-02 0002-54374-01 0004-54046-01 01I1-06020-11 01I2-05012-00 971180 976402 971616 971710 971804 3400255 3400634 3400652 3400708 Gasket MotorPlate OML attchmt E-nipple 3/8 NPT Al. head screw M6x20 12.9 allen screw flhd M 5x 12 JOINT PAPIER MOTEUR AVANC Plaque moteur OML MAMELON 3/8" DEPORTE Vis CHC M6x20 12.9 Inb-Schr.nied.KopfM 5x 12 GUARNIZ.MOT.AVANZ.PENETRA FLANGIA RACCORDO-E 3/8" DZ VITE BRUGOLA M6X20 12,9 VITE M 5x 12 1 1 2 4 4 07M5-00006-32 07S1-00371-38 07S 1 -00372-38 976442 979703 979707 Hydraulic motor OML 32 Coupling 3/8 Nipple 3/9 Moteur hydraulique OML 32 FF COUPLEUR 3/8 Coupleur 3/8¨ MOTORE 32 OML "RACCORDO BRUNING FEMM. 3/8 RACCORDO BRUNING MASCH.3/8 1 1 1 3401031 3401032 page 69 page 70 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-53675-01 974478 DP # 3402076 Track Foot complete Sabot de fixation pour rail an V Supporto die binari V PCs. 99MS-53479-01 0000-60022-36 0000-60022-37 0000-60022-38 0000-60022-39 974476 961749 961750 961751 961752 3400569 Fixing block,cpl. Guide bushing staninless Cap Nut Base Shaft Nut ENSEMBLE DE SERRAGE SABOT Führungsbüchse rostf. Ecrou borgne inox Fuss rostf. Spindelmutter rostf. VITE E FARFALLA COMPL N.S Führungsbüchse rostf. DADO A CAPPELLO PIED. BIN SUPPORTO PERNO PIED. AZ/S DADO DEL PERNO PIEDINO AZ 1 1 1 1 1 0000-60022-41 0000-60022-54 0000-60022-59 0000-60060-50 0001-53478-05 961753 968691 965449 978114 974729 Distanzring rostf. Pointer Schienenbock (Stahlguss) nut M 1 2 with seeger ring Clamping strap Distanzring rostf. Aiguille sabot Schienenbock (Stahlguss) Mutter BRIDE DE SERRAGE SABOTS E Distanzring rostf. ASTA CENTR.PIED.BIN.ALU Schienenbock (Stahlguss) DADO FARFALLA SUPP.BIN.N. GANASCIA FISS. BIN. PIEDI 1 0001-53479-01 0001-53479-05 0001-54417-02 0003-54404-01 01G7-06012-00 970969 970974 975897 975931 971660 3400369 Tensioning block Shaft Pointer Bushing Catchspring fastening Set screw M 6 x 12 BLOC TENDEUR SABOT " V AXE DE REGLAGE DE SABOTS Zeigerbüchse Schnappfeder Befestigung Clavette M6x12 "FARFALLA VITE PIED. BINAR PERNO FILET. REG. PIEDINO Zeigerbüchse MOLLA BLOCCO FARF.SUPPORT GRANO M 6x1 2 1 1 1 1 1 01I1-06016-00 01S1-12065-00 01S1-12130-00 01S1-16040-00 01 U6-06016-50 971705 971921 971931 971938 975949 3400693 3400168 3400400 3400582 3401226 Socket screw M 6x 16 Hexagonal screw M 1 2x65 hex.-screw M 1 2xl 30mm hex.-screw M16x40 washer dia 6.4/16x0.8 Vis CHC M6x16 Vis 6 pans M 1 2x65 VIS H M12x130 6kt-Schraube M16x40 U-Scheibe Dm 6.4/16x0.8 VITE BRUGOLA M6X16 VITE M12x65 PIEDINO B4-B6 VITE M 12 X 130 T.E. VITE Ml 6 X 40 PIEDINO BIN RONDELLA Dm 6.4/16x0.8 1 1 1 1 1 02S6-01511-50 03D1-22055-00 03T1-01710-07 06S2-0401 0-01 7777-VERPA-1 1 979387 979424 969364 972462 980467 3400207 3401225 3400366 seeger ring 15V-shaft comp. spring dia 29.0x4.0 disk spring dia1 7/10/0.7 Lubricating nipple packaging V-track-foot Seegerring 15V-Welle RESSORT 29.0x4.0 Tellerfeder Dm17/10/0.7 GRAISSEUR D1 M8 Verpackung V-Schienenbock SEEGER DADO FARFALLA SUPP MOLLA NUOVO SUPPORTO Tellerfeder Dm17/10/0.7 VALVOLA INGR. PIED. HCCB VERPACKUNG V-Schienenbock 1 1 2 1 1 3400208 3400554 3400367 3401223 3400167 3400574 3401996 1 1 1 1 page 71 page 72 FZ-2ST_ETL_0205.fm 99MS-00700-99MS-01100-99MS-01400-99MS-01800-99MS-02200- fm Hydrostress # 99MS-00700-11 99MS-01100-11 99MS-01400-11 99MS-01800-11 99MS-02200-11 974398 974400 974402 974404 974406 DP # Steel Track Rail en VS complet Binario VS compl. 3400478 2500304 2500382 2500383 2500303 V-track VS 27” V-track VS 43” V-track VS 55” V-track VS 70” V-track VS 86” Rail en VS complet 700 Rail en VS complet 1 1 00 Rail en VS complet 1400 Rail en VS complet 1800 Rail en VS complet 2200 Binario VS compl. 700 BinarioVScompl. 1100 Binario VS compl. 1400 Binario VS compl. 1800 Binario VS compl. 2200 page 73 page 74 FZ-2ST_ETL_0205.fm FZ-2ST-ETL-0205 fm 99MS-60022-47 961506 99MS-53479-01 0000-60022-37 0000-60022-54 0000-60022-55 0000-60022-76 974476 961750 968691 969447 965778 0000-60022-98 0000-60022-99 0000-60060-50 0001-53479-01 0001-54417-02 960837 962806 978114 970969 975897 0003-54404-01 01I1-06016-00 01S1-12040-00 01S1-12070-00 01S1-12090-00 975931 971705 979337 971922 971925 01S1-12130-00 01 U6-06016-50 02S6-01511-50 03D1-22055-00 03T1-01710-07 971931 975949 979387 979424 969364 7777-VERPA-VE 980479 DP # 3402053 V-track base Sabot de fixation pour rail an V Supporto die binari V PCs. Fixing block,cpl. Cap Nut pointer for track foot Clamp Disk Schienenbock ENSEMBLE DE SERRAGE SABOT Ecrou borgne inox Aiguille sabot Klemmscheibe Schienenbock VITE E FARFALLA COMPL N.S DADO A CAPPELLO PIED. BIN ASTA CENTR.PIED.BIN.ALU RONDELLA SUPPORTO ALU Schienenbock 1 1 1 1 1 3401996 Fuss Klemmbride Alu nut M 1 2 with seeger ring Tensioning block Pointer Bushing Pied Klemmbride Alu Mutter BLOC TENDEUR SABOT " V Zeigerbüchse PIEDINO A DADO GANASCIA PIEDINO ALU DADO FARFALLA SUPP.BIN.N. "FARFALLA VITE PIED. BINAR Zeigerbüchse 2 1 1 1 1 3400693 3402151 3401165 3400918 Catchspring fastening M6 x 16 SHCS M12 x 40 Hex Hd. M12 x 70 Hex Hd. M12 x 90 Hex Hd. Schnappfeder Befestigung Vis CHC M6x16 6kt-Schraube M12x40 Vis CHC M 1 2x70 VIS H M12X90 MOLLA BLOCCO FARF.SUPPORT VITE BRUGOLA M6X16 VITE M 1 2X40 VITE M 1 2x70 6kt-Schraube M12x90 1 1 1 1 1 hex.-screw M 1 2x1 30mm washer dia 6.4/16x0.8 seeger ring 15V-shaft Spring Bushing disk spring dia1 7/10/0.7 VIS H M12x130 U-Scheibe Dm 6.4/16x0.8 Seegerring 15V-Welle RESSORT 29.0x4.0 Tellerfeder Dm17/10/0.7 VITE M 12 X 130 T.E. RONDELLA Dm 6.4/16x0.8 SEEGER DADO FARFALLA SUPP MOLLA NUOVO SUPPORTO Tellerfeder Dm17/10/0.7 1 1 1 1 2 El.-feed packaging El.-Vorschub Verpackung El.-Vorschub Verpackung 1 3400569 3400208 3400400 3400207 page 75 page 76 0000-60022-86 / 963610 03R1-05012-00 / 972091 0000-60022-88 / 963612 0000-60022-94 / 963614 FZ-2ST_ETL_0205.fm 1100 mm 1375 mm 1650 mm 1925 mm 2200 mm 3300 mm FZ-2ST-ETL-0205 fm Hydrostress# 99MS-01 1 00-VAS 99MS-01375-VAS 99MS-01650-VAS 99MS-01925-VAS 99MS-02200-VAS 99MS-03300-VAS 984536 984719 984720 984546 984537 999557 DP # Alum. /Steel Track Rail en VAS complet Binario VAS compl. 3402051 V-track V-track V-track V-track V-track V-track Rail en VAS complet 1 1 00 Rail en VAS complet 1375 Rail en VAS complet 1650 Rail en VAS complet 1925 Rail en VAS complet 2200 Rail en VAS complet 3300 BinarioVAScompl. 1100 Binario VAS compl. 1375 Binario VAS compl. 1650 Binario VAS compl. 1925 Binario VAS compl. 2200 Binario VAS compl. 3300 3402050 3400888 43” 54” 65” 75” 86” 130” page 77 page 78 Ø 800 99MS-60111-10 / 999180 Ø 1000 99MS-60108-10 / 984240 Ø 1200 99MS-60105-10 / 962755 Ø 800 99MS-60111-80 / 999212 Ø 1000 99MS-60108-80 / 999160 Ø 1200 99MS-60105-85 / 999156 FZ-4S_ETL_0205.fm FZ-4S_ETL_0205.fm Ø 1380 99MS-54573-01 / 977618 Ø 1600 99MS-54348-01 / 977606 Ø 2200 99MS-54392-00 / 976184 99MS-60055-01 / 977334 page 73 Hydrostress # DP # 99MS-60111-10 3401040 32” 3pc. Blade Guard 99MS-60108-10 3401898 40” 3pc. Blade Guard 99MS-60105-10 3402054 48” 3pc. Blade Guard 99MS-60111-80 32” 3pc. Flush Cut Blade Guard 99MS-60108-80 3400879 40” 3pc. Flush Cut Blade Guard 99MS-60105-85 3401288 48” 3pc. Flush Cut Blade Guard 99MS-54573-01 3401979 56” 2pc. Blade Guard 99MS-54348-01 3400102 63” 2pc. Blade Guard 99MS-54392-00 3400810 86” 2pc. Blade Guard 99MS-60055-01 3400746 2pc. Blade Guard Holder