FZ 2ST wall sawing system

Transcription

FZ 2ST wall sawing system
)=67ZDOOVDZLQJV\VWHP
,QGH[
2SHUDWLQJLQVWUXFWLRQV
6SDUHSDUWVOLVW
BAEA-FZ-2ST / 999708
FZ-2ST_e_0205.fm
FZ-2ST
,QWURGXFWLRQ
9DOLGLW\RIWKLVPDQXDO
Dear Customer,
This operating manual is only valid for the
You have decided to buy a Hydrostress system and
following system:
have thus acquired a highly sophisticated and
FZ-2ST wall sawing system
reliable state-of-the-art unit.
Index 000
Due to our special efforts in the field of quality
assurance, the FZ-2ST wall sawing system is a
further Swiss, top-of-the-range product with the
6WDQGDUGV
following properties:
z High sawing performance
This operating manual has been prepared in
z Reliable operation
accordance with CE Machinery Directive
Appendix I and with the relevant standards in
z High portability
force at the time of printing.
z Easy handling
z Low maintenance costs
The exclusive use of genuine Hydrostress spare
'HOLPLWDWLRQRIWKHV\VWHP
parts ensures quality and interchangeability.
In
the
case
of
neglected
or
inappropriate
maintenance, we refuse to accept any warranty
This operating manual also describes how to
use to the blade guard and the rail system.
commitment as specified in our terms of delivery.
Any repair work is to be carried out by trained
'ULYHXQLWRSHUDWLQJLQVWUXFWLRQV
personnel only.
Notes in this manual referring to the operation
Should you need more details concerning your
of drive units are designed to increase the
Hydrostress system in order to keep it in perfect
safety of the operating personnel. To ensure
condition, please contact our after-sales service for
that drive units are operated safely, however, it
further information.
is essential to refer to the appropriate manual.
We hope that you will not experience any problems
while working with your Hydrostress system.
TYROLIT Hydrostress AG
Management
Copyright © HYDROSTRESS AG, May 2002
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone + 41 1 952 18 18
Fax + 41 1 952 18 00
Page 2
FZ-2ST_e_0205.fm
FZ-2ST
7DEOHRIFRQWHQWV
0.1
0.2
0.3
0.4
0.5
Introduction
Validity of this manual
Standards
Delimitation of the system
Table of contents
2
2
2
2
3
1.1
1.2
1.3
1.4
6DIHW\LQVWUXFWLRQV
Fundamentals
Before starting work
During sawing
After the work
4
7
8
8
2.1
2.2
7HFKQLFDOGDWD
Dimensions
Measurements
9
9
3.1
3.2
5DQJHRIDSSOLFDWLRQV
Connectable units
Possible applications
10
10
4.1
4.2
4.3
4.4
4.5
4.6
4.7
'HVLJQDQGIXQFWLRQ
Wall sawing system design
Safety components
Rail system
Wall saw head design
Function
Controls and connections
Function (table)
11
11
11
11
12
14
15
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6HWXS
Initial start-up
Preparatory operations
Selecting the saw blade
Anchoring saw blade unit to wall saw
Replacing saw motor
Mounting V-rails on concrete
Fitting wall saw head
Adjustment / Taking up play
Removing the slide guides
16
16
17
17
19
20
22
23
23
FZ-2ST_e_0205.fm
6.1
6.2
6DZEODGHXQLWIRUQRUPDOFXWWLQJ Saw blades of up to 1000 mm diametre 24
Saw blades over 1000 mm diametre 25
6DZEODGHXQLWIRUIOXVKFXWWLQJ
8.1
0RXQWLQJVDZEODGHXQLWRQZDOO
VDZ
Mount saw blade unit
27
&RQQHFWLQJWKHGULYHXQLWV
10.1
10.2
10.3
10.4
6DZLQJ
Before sawing
The first cut (precut)
After the first cut
Terminating the work
30
30
31
32
'LVDVVHPEOLQJVDZEODGHXQLW
7URXEOHVKRRWLQJ
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9
0DLQWHQDQFH
Maintenance table
Change prism guides
Change feed motor
Exchange swivelling motor
Change gear grease
Toothed belt tensioning
Tensioning the toothed belt
Exchanging toothed belt
Repair
38
39
39
39
40
41
41
42
42
7UDQVSRUWWDNLQJRXWRIVHUYLFH
VWRUDJHGLVSRVDO
14.1 Transport
14.2 Taking out of service and storage
14.3 Disposal
43
43
43
$FFHVVRULHV
15.1 Accessories available to order
15.2 Hydraulic drive motors
44
44
6SDUHSDUWVOLVW
16.1 Ordering information
45
Page 3
Safety instructions
FZ-2ST
6DIHW\LQVWUXFWLRQV
)XQGDPHQWDOV
Pay attention to the particular working
conditions on the building site. Protect yourself
and others under your responsibility against
4XDOLILFDWLRQRIRSHUDWLQJSHUVRQQHO
the many hazards.
Machining concrete is neither simple nor
without risk. Material assets on the site, the
machine itself and the safety of people are at
stake.
The operating personnel must therefore be
trained by experienced specialists.
HYDROSTRESS can support you in your
training.
5HDGWKHPDQXDODQGLQIRUP\RXUVWDII
This manual contains important information on
how to operate the machine safely and
efficiently.
The owner of the machine must make sure
that the instructions in this manual are followed
by anyone who has anything to do with the
machine or the respective auxiliary and
operating resources.
The manual must be available at all times
wherever the machine is being used.
+D]DUGVRQWKHEXLOGLQJVLWH
The machine has been built in accordance
with state-of-the-art standards and the
recognized safety regulations. Nevertheless,
its use may constitute a risk to the life and limb
of the user or of third parties, or cause damage
to the machine and to other property.
Page 4
FZ-2ST_e_0205.fm
FZ-2ST
Safety instructions
1RLVHOHYHO
6DIHW\FORWKLQJ
Depending on the working environment, the
Safety clothing must always be worn when
machine can cause excessive noise during
drilling, sawing, nibbling or compressing
operation. The noise can permanently harm
concrete or stone in order to protect against
the hearing of operating personnel and of
the following hazards:
other people nearby within a short time. Ear
protectors must therefore always be worn
while working.
5HFRJQL]HZDUQLQJVLJQV
6RXUFHVRI
GDQJHU
3URWHFWLYH
FORWKLQJ
)DOOLQJSDUWV
Helmet, steel-capped safety
shoes
symbol and their meaning:
0RYLQJVKDUSHGJHG
SDUWV
Safety gloves
Danger
)O\LQJSLHFHVRIVWRQH
IO\LQJVSDUNV
Safety glasses
6OLSSLQJ
Anti-slip shoes
1RLVH
Ear protectors
&RQWDPLQDWLRQRI
UHVSLUDWRU\WUDFWV
Respiratory mask
Pay attention to the following words, their
Orders or prohibitions designed
to prevent injury to personnel and
material damage
Warning:
Orders or prohibitions designed to prevent
GDPDJHWRWKHPDFKLQH
Important:
Information on how to XVH the machine
HIILFLHQWO\.
FZ-2ST_e_0205.fm
Page 5
Safety instructions
FZ-2ST
0DWHULDOVVXLWDEOHIRUSURFHVVLQJ
2QO\ the following materials are to be
machined by HYDROSTRESS equipment:
z &RQFUHWHDQGQDWXUDOVWRQH
Other materials are QRWWREHSURFHVVHG.
Especially do not process:
- Wood, plastics and glass
&RQFUHWHDQGVWRQHFXWRXWVRUGULOOLQJ
FRUHV
These pieces can be very heavy.
1m³= 2400-2700 kg
Example:
A cube of concrete measuring 0.5 by 0.5 by
0.5 m weighs about 300 kg. A drilling core with
a diameter of 30 cm and a length of 1 m
weighs about 180 kg.
Make sure that these pieces cannot fall or tip
over and cordon off the hazardous area.
6DIHW\FRPSRQHQWV
Never start up the machine without fitting the
correct safety components (see “Safety
components” section of these operating
instructions manual).
&RQWUROVDQGDFFHVVRULHV
Only use the machine together with the
recommended controls and accessory parts.
/RFDOVDIHW\UHJXODWLRQV
Pay attention to the general and specific safety
regulations of your local trade associations.
Page 6
FZ-2ST_e_0205.fm
FZ-2ST
%HIRUHVWDUWLQJZRUN
Safety instructions
The drive unit controller must be positioned so
that all the operator’s controls are within easy
reach.
(PHUJHQF\VWRS
Make sure you know how to stop the machine
quickly in case of emergency (see “Emergency
stop” in these operating instructions).
In particular, it must be possible at any time to
stop the machine rapidly and safely.
(see “Emergency stop”)
)LUVWDLGLQFDVHRIDFFLGHQWV
Make sure you know how to alert first aid
rapidly in case of an accident.
:DWHUJDVDQGHOHFWULFOLQHV
Make sure that all supply lines are turned off in
the area of your cut or drill hole. Find out
whether it is permissible for such lines to be
cut through.
5HLQIRUFLQJURGV
Make sure that it is safe and permitted to cut
reinforcing rods in the area of your cut or drill
hole.
2UJDQLVLQJ\RXUZRUNSODFH
Organise your workplace well. You will reduce
the risk of accidents substantially.
/LJKWLQJRI\RXUZRUNSODFH
Make sure you have sufficient lighting at your
workplace.
6DIHDUHDVIRURSHUDWLQJSHUVRQQHODQG
RWKHUSHRSOH
This machine is designed for one-person
operation.
During machining, other people must keep at a
safe distance from the machine.
FZ-2ST_e_0205.fm
Page 7
Safety instructions
'XULQJVDZLQJ
Always fasten the saw blade with the screws
FZ-2ST
$IWHUWKHZRUN
supplied. Make sure you use screws of the
:KHQXVLQJHOHFWULFGULYHXQLWV
correct dimensions and grade.
Unplug the machine from the mains
immediately after processing in order to
prevent the drive unit being switched on
Never use saw blades with
cracks. Cracked saw blades may
break during sawing and
endanger people.
unintentionally.
5HPRYLQJFRQFUHWHDQGVWRQHVHFWLRQV
Use appropriate lifting gear to remove these
sections, in order to prevent injuries.
0RWRUL]HGIHHG
Machines with motor feed DUHQRW automatic
machines. They must never be left unattended
during operation. An emergency stop must be
possible at all times.
5RWDWLQJDQGPRYLQJSDUWV
To prevent being caught by rotating or moving
parts, wear close-fitting clothes and a hair net
if you have long hair.
Page 8
FZ-2ST_e_0205.fm
FZ-2ST
Technical data
7HFKQLFDOGDWD
'LPHQVLRQV
&XWWLQJGHSWKV
:HLJKWV
36.0 kg
Wall saw, incl. feed motors and
quick-release flange excluding saw
motor
5.50 kg
Saw motor size 2
7.75 kg
Saw motor size 3
Dia. 800 mm
no precut
31 cm
Dia. 1000 mm
no precut
40 cm
Dia. 1200 mm
with precut
50 cm
Dia. 1500 mm
with precut
67 cm
Dia. 1600 mm
with precut
72 cm
%ODGHVL]H
Blade dia.
max. 1600 mm
0HDVXUHPHQWV
%ODGHGULYH
Hydraulic motor
860 – 3250 rpm.
Ratio
1:2.5
Operating pressure
max. 260 bar
595 (Motor Gr.2)
655 (Motor Gr.3)
Hydraulic motor
32 cm³
Operating pressure
max. 120 bar
Feed force
max. 600 kg
Feed
Toothed wheel on rail
6ZLYHOOLQJ
510
0RYHPHQW
Hydraulic motor
32 cm³
355
Operating pressure
max. 120 bar
Swivelling range
360°
max.4
Feed force
300 kg
90
5DLOV
Length
70 cm
110 cm
140 cm
180 cm
220 cm
Hole spacing
FZ-2ST_e_0205.fm
10 cm
Page 9
Range of applications
FZ-2ST
5DQJHRIDSSOLFDWLRQV
&RQQHFWDEOHXQLWV
6SHFLDOIHDWXUHVRIWKHYDULRXVGULYHXQLWV
The drive units vary in their performance. For
optimum cutting performance the correct saw
motor must be selected (see “Selecting saw
motor”) according to the unit used and the
planned application.
AD-S4 RC
4 stages
(2 mains voltages)
CR-LS RC
1 stage
CR-5 RC
4 stages
3RVVLEOHDSSOLFDWLRQV
- Parting cuts
- Flush cuts
- Inclined cuts
- Joint cuts
This machine is not designed for
other applications and may be
cause particular hazards under
specific circumstances.
Page 10
FZ-2ST_e_0205.fm
FZ-2ST
Design and function
'HVLJQDQGIXQFWLRQ
:DOOVDZLQJV\VWHPGHVLJQ
:DOOVDZKHDGGHVLJQ
The FZ-2ST wall sawing system comprises:
4
- Wall saw head
3
6
- Blade guard
5
2
- Rail system
1
:DOOVDZKHDG
8
9
7
10
The wall saw head contains all the hydraulic
and mechanical parts for:
- Blade drive
12 15
- Travelling motion
14
o
- 360 swivelling motion
6DIHW\FRPSRQHQWV
16
13
11
1. Saw motor
2. Swivelling motor
6DZEODGHXQLW3DJH
3. Blade guard seat
%ODGHJXDUGWKUHHSLHFHFROODSVLEOH
4. Swivel arm
- folding
- removable side wing
- 800 mm, 1000 mm or 1200 mm, normal and flush
- in aluminium
5. Toothed gearing (blade drive)
6. Gear housing (swivel gear)
7. Water connection
8. Overload protection
9. Grip
7ZRSLHFHEODGHJXDUG
10. Chassis
- 1380, 1600 mm
11. V-rail
- in aluminium
12. V-rail support
- also suitable for flush cutting
13. Anchoring block
14. Y-grip
5DLOV\VWHP
15. Feed grip
16. Feed gears (travelling gears)
- Anchoring to concrete with clamping block and dowel
screw
FZ-2ST_e_0205.fm
Page 11
Design and function
FZ-2ST
)XQFWLRQ
OFF
ON
Swivel arm should only be moved if the blade flange has been fitted. Otherwise there
is a risk of damage to the machine from the protruding locking sleeve.
Page 12
FZ-2ST_e_0205.fm
FZ-2ST
Design and function
)XQFWLRQWDEOH
7KLV«
«E\PHDQVRI
WKLV«
«GULYHVWKLV
Remarks
6DZEODGHGULYH
OFF
ON
0DLQFLUFXLW
Hoses
6DZPRWRU
Direction of rotation is set
6DZPRWRU
Toothed belt
6DZEODGH
Ratio 1:2.5
)HHGRQUDLO
)HHGFLUFXLW
Hoses
)HHGPRWRU
Set direction of feed and
speed on the unit
)HHGPRWRU
Worm drive
7RRWKHGZKHHO
Toothed wheel engages on
rail
6ZLYHOOLQJRIZDOOVDZKHDG
6ZLYHOIHHG
Hoses
6ZLYHOOLQJPRWRU
Set direction of swivel and
speed on the unit
6ZLYHOOLQJPRWRU
Worm drive
6ZLYHODUP
360° swivel
:DWHU
'ULYHXQLW
Hose
&RXSOLQJWRVDZKHDG
Adjust water on unit
&RXSOLQJWRVDZKHDG
Line to swivel arm
6ZLYHODUP
Central water supply
FZ-2ST_e_0205.fm
Page 13
Design and function
FZ-2ST
&RQWUROVDQGFRQQHFWLRQV
8
1
2
14
9
Gr. 3
7
10
5
17
4
3
6
16
15
12
11
Page 14
13
FZ-2ST_e_0205.fm
FZ-2ST
Design and function
)XQFWLRQWDEOH
3RVQR
'HVLJQDWLRQ
)XQFWLRQ
1
6DZPRWRU
Saw blade drive
2
6DZPRWRUFRXSOLQJ
Main circuit oil inlet
3
6DZPRWRUQLSSOH
Main circuit oil outlet
4
)HHGPRWRUWUDYHO
Drive (travelling motion)
5
)HHGPRWRUFRXSOLQJ
Feed circuit oil inlet or outlet (feed direction)
6
)HHGPRWRUQLSSOH
Feed circuit oil inlet or outlet (feed direction)
7
)HHGPRWRUVZLYHO
Drive (swivelling motion)
8
)HHGPRWRUFRXSOLQJ
Feed circuit oil inlet or outlet (swivel direction)
9
)HHGPRWRUQLSSOH
Feed circuit oil inlet or outlet (swivel direction)
10
/HDNRLOQLSSOH
Leak oil recycling
11
&ODPSLQJEORFNZLWKGRZHOVFUHZ
V-rail anchoring
12
$GMXVWPHQWVFUHZV
Compensation for uneven floor
13
)HHGJULS
Adjustment of play between wall saw head and rail
14
%ODGHJXDUGVHDW
Seat for blade guard
15
&ODPSLQJKDQGOH
Lock / release blade guard
16
&ODPSLQJKDQGOH
Lock / release side wing
17
:DWHUFRQQHFWLRQ
Water supply (cooling water)
Emergency stop
The wall sawing system can only be shut down on the drive unit. Follow the operating
instructions of the unit you are using.
Swivel arm should only be moved if the blade flange has been fitted. Otherwise there
is a risk of damage to the machine from the protruding locking sleeve.
FZ-2ST_e_0205.fm
Page 15
Set-up
FZ-2ST
6HWXS
,QLWLDOVWDUWXS
6HFXULQJWKHVLWH
z Secure the area where the wall sawing
The wall sawing system is delivered ready for
use. All instructions in this chapter are equally
valid at the initial start-up.
system will be used.
z Access by those not involved should be
prevented.
z When cutting walls consider the other side
of the wall.
3UHSDUDWRU\RSHUDWLRQV
z Secure this area as well.
Always proceed as follows:
6HFXULQJFXWRXWV
z Sort out fundamental conditions
z Securing the site
z Decide on position and sequence of the
cuts
z Select saw blade
z Carry out a visual inspection
Always pay detailed attention to the following
before using the system:
z Secure cutouts from walls and especially
from ceilings by suitable means, e.g. crane,
supports, etc.
z Check the weight of concrete.
(1m³= 2400-2700 kg)
3RVLWLRQRIFXWV
z Find out about the concrete to be sawed.
- Where does the reinforcement run?
- Is it heavily or lightly reinforced?
3RVLWLRQRIVXSSO\OLQHV
- Is it suitable for steel plug fixing?
z Determine the position of pipes and cables
z Decide on the position and sequence of
in walls and ceilings.
:DWHU
Where does the cooling water used for sawing
cuts before starting work. For example, for a
door cutout carry out the bottom cut first,
then the side cuts and finally the top cut.
Cut across the reinforcement if possible
flow to?
z Think about water damage to the electrical
supply.
The wrong sequence of cuts can lead to
jamming of the blade or to damage to the
equipment.
5DLOOHQJWK
z Determine the rail length for the intended cut.
z Leave sufficient projection for the wall saw
head.
Page 16
FZ-2ST_e_0205.fm
FZ-2ST
Set-up
6HOHFWLQJWKHVDZEODGH
z Select the saw required blade diameter
according to the requirements of the cut
and the technical conditions.
$QFKRULQJVDZEODGHXQLWWRZDOO
VDZ
Saw blade with quick
release flange to wall saw
1 x central screw
Use the following screws only:
Central screw M12x70,
order no. 999255
3UHFXW
A precut of dia. 800 mm is recommended for
all work.
:KDWFXWWLQJGHSWKGR\RXZDQWWRDFKLHYH"
$QFKRULQJRSWLRQVIRUVDZEODGHV
External dia.:
Dia. location hole:
450 – 1600 mm
60 H7 mm
Quick-release flange for
normal cuts
XSWRGLDPP
Quick-release flange for
normal cutting
IURPGLDPP
Quick-release flange for
IOXVKFXWWLQJ
2 x M12 hexagon head cap
screw with blade cover
6 x M8 countersunk head screw
on dia. 130 mm graduated circle
2 x M12 hexagon head cap
screw with blade cover
6 x M8 countersunk head screw
on dia. 130 mm graduated circle
Use the following screws only:
Countersunk head screw M8x16,
JUDGH, order no. 97182
The “Cutting depth” table shows how big the
saw blade must be according to the cutting
depth.
6DZ
EODGH
GLD
&XWWLQJ 3UHFXWUHTXLUHG"
GHSWK
800
30
900
35
1000
40
1200
50
1500
67
1600
72
1Rprecut
required
Precut with small
blade required
&XWWLQJGHSWKH[DPSOH
Use the following screws only:
Hexagon head cap screw M12x35,
order no. 969911
Sawing an opening in a 35 cm thick concrete
wall:
- The saw blade must be PP in size
(see “Cutting depth” table).
- At the maximum plunging depth the saw blade will
have a FPRYHUODS at both ends of the cut (see
“Overlap” table).
FZ-2ST_e_0205.fm
Page 17
-
-
-
-
-
34
-
-
-
-
-
-
-
-
Page 18
-
-
-
43
-
-
-
-
-
69
-
-
-
-
71
-
-
-
60
73
-
-
-
73
22
27
-
57
31
44
-
58
-
-
-
-
-
-
55
-
-
-
40
-
-
-
67
55
48
-
-
-
-
-
17
24
36
-
-
-
35
-
64
54
47
44
-
-
-
-
13
18
24
30
-
-
-
30
-
-
50
-
60
52
45
43
38
-
-
-
10
13
17
20
26
-
-
25
56
49
43
43
36
35
-
-
7
10
12
13
17
19
-
51
44
39
37
34
33
28
-
5
7
8
9
11
12
18
-
20
-
45
39
35
32
31
29
25
23
3
4
5
5
7
7
10
14
15
-
37
32
29
28
26
25
22
20
2
3
3
3
4
4
5
6
10
-
27
21
21
20
18
18
15
15
1
1
1
1
2
2
2
2
5
-
Dia. 1500
Dia. 1200
Dia. 1000
Dia. 900
Dia. 800
Dia. 750
Dia. 600
Dia. 500
Dia. 1500
Dia. 1200
Dia. 1000
Dia. 900
Dia. 800
Dia. 750
Dia. 600
Dia. 500
Size of saw blade
-
-
Saw blade with PD[ plunge
-
45
-
Concrete thickness in cm
Set-up
FZ-2ST
+RZELJLVWKHRYHUODS"
The “Overlap” table shows by how much the
according to the plunging depth and the size of
saw blade overlaps at both ends of the cut,
the saw blade.
Saw blade with PLQ plunge
Size of saw blade
FZ-2ST_e_0205.fm
FZ-2ST
Set-up
5HSODFLQJVDZPRWRU
'LVDVVHPEOHVDZPRWRU
1
Never connect or disconnect
hoses when the drive unit is
running.
2
Gr. 2
3
z Switch off drive unit
z Reduce pressure (see drive unit operating
instructions)
z Uncouple hoses from saw motor
-
Gr. 3
Rotate locking ring
Hold hose straight
Slide back coupling sleeve
Pull off hose
1. Saw motor size 2
Keep hose couplings clean and never allow
them to drop.
Do not uncouple hoses at the drive unit side,
so that pressure can be reduced via the
drive unit.
z Loosen Allen screws.
z Rotate saw motor and remove.
0RXQWVDZPRWRUVL]H
z Position saw motor with toothed profile
coupling on the drive shaft and rotate
2. Toothed profile coupling to size 2
3. Saw motor size 3
&RQQHFWKRVHV
z Push the hose coupling onto its counterpart
until you hear it “click”
z Rotate the locking ring of the coupling
Ensure that the hydraulic hoses
are properly coupled. Always
rotate the locking ring following
coupling.
z Tighten M8 Allen screws
0RXQWVDZPRWRUVL]H
z Position saw motor on the drive shaft and
rotate
z Tighten M12 Allen screws
FZ-2ST_e_0205.fm
Page 19
Set-up
FZ-2ST
0RXQWLQJ9UDLOVRQFRQFUHWH
9
1
2
3
5
6
78
4
10
22 c m
1. V-rail
2. Clamp
3. Adjusting nut
Please note the following:
Incorrect mounting of the rails
can endanger people during
sawing.
4. Adjusting screw
5. Dowel screw
Use the following:
6. Clamping block
- for each dowel screw (5) the clamping blocks (6)
7. Grease nipple
- steel plug: dia. 15 mm / M12
8. Adjusting foot
- screws (5): length = 130 mm
9. V-rail support
- WZR rail supports for the first V-rail, one rail support for
each additional V-rail
10. Cut guide
Page 20
FZ-2ST_e_0205.fm
FZ-2ST
Set-up
3URFHGXUH
5DLOOLPLWVWRS
z Mark cutting line on the concrete.
z Mark dowel line at a distance of 22 cm.
(The same distance applies for flush cuts)
z Drill dowel hole and fit dowel according to
dowel manufacturer’s instructions
z Mount V-rail supports (9) on V-rails (1).
Clearance between rail supports:
- where a single rail is used, as high as possible
- where a number of rails are used, evenly distributed
along the entire length of rail.
z Mount rail unit on concrete and align using
cut guide (10)
z Align rail unit with adjusting foot (8), so that
all adjusting feet (8) and the adjusting
screws (4) are supported by the concrete.
z Mount rail limit stop on the end of the rail, so
that the wall saw head cannot fall off the
rail.
z Tighten rail unit (1)
Once rail unit has been mounted
check adjusting nut (3) and
clamping block (6) anchoring
Steel rail support 974478 should
not be combined with the VAS
rails
Flat, aluminium V-rail support 965987
should be combined with VS-rails and VASrails.
FZ-2ST_e_0205.fm
Page 21
Set-up
FZ-2ST
)LWWLQJZDOOVDZKHDG
A
3URFHGXUH
Fit wall saw head ZLWKRXW saw blade
4
3
Note position of Y-grips (A)
1
2
1. Twistlock
3. Feed grip
2. Y-grip
4. Guide prisms
z Rotate Y-grip (2)
z Twistlock (1) latches
Page 22
FZ-2ST_e_0205.fm
FZ-2ST
Set-up
$GMXVWPHQW7DNLQJXSSOD\
CLICK
CLICK
z Screw in feed grip (3) clockwise until the
prism rests on the rail without any play
z Screw back by two latch positions
5HPRYLQJWKHVOLGHJXLGHV
z Press on the twistlock (1) with your thumb
whilst …
z ... turning the Y-grip (2) anticlockwise
FZ-2ST_e_0205.fm
Page 23
Saw blade unit for normal cutting
FZ-2ST
6DZEODGHXQLWIRUQRUPDOFXWWLQJ
If the quick release flange is not properly secure, it may come loose and cause serious
injury. It is therefore essential to closely follow the instructions below.
6DZEODGHVRIXSWRPP
GLDPHWUH
E
B
C
A
A
!
B
C
E
Secure saw blades of up to 1000 mm dia.
with a blade cover (B) and 2 hexagon head
cap screws (C).
$VVHPEO\
z Place saw blade (E) with a 60 dia. hole on
the blade flange (A)
z Saw blade alignment:
Countersinkings against blade cover (B)
z Screw down blade cover (B) with 2 hexagon
head cap screws (C) onto the blade flange
(A).
Use the following screws only:
Hexagon head cap screw M12x35,
order no. 969911
Page 24
FZ-2ST_e_0205.fm
FZ-2ST
Saw blade unit for normal cutting
6DZEODGHVRYHUPP
GLDPHWUH
E
B
D
A
A
C
D
B
C
E
Above 1000 mm dia. saw blades must be
secured with 6 countersunk head screws
(D), the blade cover (B) and 2 hexagon
head cap screws (C).
$VVHPEO\
z Place saw blade with a 60 dia. hole on the
blade flange (A)
z Saw blade alignment:
Countersinkings against blade cover (B)
z Secure saw blade with 6 countersunk head
screw (D) to blade flange (A)
(tighten screws crosswise)
z Position blade cover (B) and screw down
using 2 hexagon head cap screws (C) onto
the blade flange (A)
Use the following screws only:
Countersunk head screw M8x16,
JUDGH, order no. 97182.
Use the following screws only:
Hexagon head cap screw M12x35,
order no. 969911
FZ-2ST_e_0205.fm
Page 25
Saw blade unit for flush cutting
FZ-2ST
6DZEODGHXQLWIRUIOXVKFXWWLQJ
If the saw blade is not properly secured, it may come loose and cause serious injury. It
is therefore essential to closely follow the instructions below.
E
D
A
A
D
!
Anchor saw blades for flush cutting using
6 countersunk head screws (D).
$VVHPEO\
z Place saw blade with a 60 dia. hole on the
blade flange (A)
z Note countersinking of the saw blade
anchoring
z Secure saw blade with 6 Allen screws (D) to
blade flange (A)
(tighten screws crosswise)
Use the following screws only:
Countersunk head screw M8x16,
JUDGH, order no. 97182.
Page 26
FZ-2ST_e_0205.fm
FZ-2ST
Mounting saw blade unit on wall saw
0RXQWLQJVDZEODGHXQLWRQZDOOVDZ
3UHSDUDWLRQ
Always switch off the drive unit
and relieve the pressure in the
hoses before handling the wall
saw
z Pre-assemble the quick release flange and
saw blade on the saw blade unit
0RXQWVDZEODGHXQLW
The saw blade can be placed in any position.
z Position saw blade unit on hub (1) and twist
(2) until bolts engage
z Press central screw (3) and screw in (4) as
far as the limit stop.
(Sleeve and central screw are countersunk)
FZ-2ST_e_0205.fm
Page 27
Connecting the drive units
FZ-2ST
&RQQHFWLQJWKHGULYHXQLWV
)XQGDPHQWDOV
&RQQHFWKRVHV
Never connect or disconnect
hoses when the drive unit is
running.
If the unit is running or if the
hoses are under pressure, a
stationary saw blade can still
suddenly rotate and seriously
injure someone. It is therefore
essential to closely follow the
instructions below.
The following hose connections must be
established:
:DOOVDZLQJV\VWHP
'ULYHXQLW
Saw motor
Main circuit
Swivelling motor
Feed circuit
Feed motor
Feed circuit
Water connection
Water connection
z Clean the couplings regularly
z Always switch off the drive unit and relieve
the pressure in the hoses before handling
the wall saw
z If the hoses cannot be connected easily,
they are under pressure
(Release pressure in the hose)
5HOHDVLQJSUHVVXUHLQWKHKRVH
1. +RVHVFRXSOHGWRWKHGULYHXQLW
(see drive unit operating instructions)
2. +RVHVWKDWDUHQRWFRXSOHG
Put the supplied pressure relief valve on the coupling
and screw it in
Connect together both ends of any hoses,
which are not used, so that the couplings
are protected.
z Connect the hose couplings with the angle
pieces to the wall saw head
z Connect the straight hose couplings to the
drive unit
z Push the hose coupling onto its counterpart
until you hear it “click”
z Twist the locking ring of the coupling
Never use force to connect the couplings
Page 28
FZ-2ST_e_0205.fm
FZ-2ST
Connecting the drive units
Swivel arm should only be
moved if the blade flange has
been fitted. Otherwise there is a
risk of damage to the machine
from the protruding locking
sleeve.
Now check the direction of movement of the
feed and swivel arm
FZ-2ST_e_0205.fm
Page 29
Sawing
FZ-2ST
6DZLQJ
%HIRUHVDZLQJ
7KHILUVWFXWSUHFXW
Never saw without the blade
guard.
Follow the instructions below:
5-10 cm
z Check direction of travel and swivelling
motion
z Teeth of rails must be clean
z Cut guides on rail supports must be folded in
z Cover sharp-edged objects
z Check that all dowel screws on the rail
3URFHGXUH
supports have been tightened
z Check that all rail supports are firmly
secured to the rail
Note:
- if possible do not cut through any reinforcements
z Rail limit stops must be mounted
- swivel arm pulled
z Check if water is emerging at the point of
- cutting depth 5-10 cm
rotation of the saw blade
z Test run:
Run the wall saw head along the entire
length of the rail and check that the hoses
do not catch at any point
Page 30
- working pressure 100-120 bar
z Move wall saw head to starting position
z Sawing
FZ-2ST_e_0205.fm
FZ-2ST
Sawing
$IWHUWKHILUVWFXW
)HHGDIWHUWKHILUVWFXW
After the first cut more than 5-10 cm can be
fed. The possible cutting depth is dependent
upon the mount of reinforcement and the
aggregates in the concrete and the size and
specification of the blade.
In sections where there are no reinforcing
rods do not use high power cutting, but
reduce this by about 40 bars.
If the blade touches any reinforcing rods,
the pressure will not then increase above
the maximum permitted level.
Always withdraw from a cut with the saw
blade running.
The optimum cutting depth can be between
7 and 12 cm.
&XWWLQJWKURXJKUHLQIRUFHPHQWV
For cuts following the length of the
reinforcement:
,IWKHVDZEODGHMDPV
z Carefully withdraw from the cut with a
travelling or swivelling motion.
z If this does not work: Disassemble saw
blade from wall saw head and remove saw
blade alone from the cut.
$WWKHHQGRIWKHFXW
z Withdraw from the cut with the saw blade
running
z Move swivel arm to the uppermost position
z Prepare the cut so that the reinforcement is
completely cut through.
z Do not plan the cut along the reinforcement.
The cut would otherwise drift.
FZ-2ST_e_0205.fm
Page 31
Sawing
FZ-2ST
7HUPLQDWLQJWKHZRUN
z Clean wall sawing system, e.g. by spraying
with water
Always switch off the drive unit
and relieve the pressure in the
hoses before handling the wall
saw
8QFRXSOLQJKRVHV
z Switch off drive unit and relieve the
pressure in the hoses
z Rotate locking ring to release position
z Hold hose end straight
z Slide back coupling sleeve
z Pull off hose
z Couple hoses together to avoid soiling and
damage
Page 32
FZ-2ST_e_0205.fm
FZ-2ST
Disassembling saw blade unit
'LVDVVHPEOLQJVDZEODGHXQLW
Always switch off the drive unit
and relieve the pressure in the
hoses before handling the wall
saw
&RUUHFWO\GLVDVVHPEOHVDZEODGH
/RRVHQLQJFHQWUDOVFUHZ
A
CLICK
z Fully loosen central screw
The central screw has been correctly
loosened if a “click” is heard and the central
screw pops out by a few millimetres.
z Turn marking (A) on the blade flange to the
safe removal position.
(In the wrong position the saw blade may
come lose and drop off)
Only when the marking (A) of the blade
flange is in the correct position can the saw
blade be correctly removed from the wall
saw.
FZ-2ST_e_0205.fm
Page 33
Disassembling saw blade unit
FZ-2ST
/RRVHQORFNLQJVOHHYH
CLICK
2
3
1
CLICK
z Rotate saw blade (1), until the locking
sleeve pops out a few millimetres with a
“click” (2)
The locking sleeve has been correctly
loosened if a “click” is heard and the locking
sleeve pops out by a few millimetres.
The saw blade unit can only be
disassembled if the locking sleeve has
popped out by a few millimetres.
z Disassemble the saw blade unit (3)
The locking sleeve and locking screw are
protected against falling out.
Page 34
FZ-2ST_e_0205.fm
FZ-2ST
Troubleshooting
7URXEOHVKRRWLQJ
Proceed systematically when looking for the
cause of a fault. In doing so also refer to the
Before calling us, please note the following:
operating instructions for the electric motor
- The more accurately you describe the fault, the better
we can help you.
and control unit(s).
- Have the operating instructions close to hand.
If you cannot find the defect or eliminate the
- Note the type and index of your unit.
faulty condition, please contact our after-sales
service.
)DXOW
Wall saw head does not move or only
moves jerkily on the rail
Swivel arm does not move or only
moves jerkily
FZ-2ST_e_0205.fm
3RVVLEOHFDXVH
6ROXWLRQ
Slide guide tightened too hard
Loosen slide guide slightly so that slide
(without sawing) starts to move at 20 bar
Rail toothing soiled
Clean rail
Prisms worn
Exchange prisms
Guiding groove of rail warped
Replace rail
Misaligned rail joint
Use rail lock
Wrong or defective feed motor
Exchange motor
Defective feed gears
Exchange feed gears, contact
HYDROSTRESS after sales service
Hoses incorrectly coupled
See “Coupling hoses”
Defective drive unit
Check drive unit
Wrong or defective feed motor
Exchange motor
Defective swivel gears
Exchange swivel gears, contact
HYDROSTRESS after sales service
Hoses incorrectly coupled
See “Coupling hoses”
Defective drive unit
Check drive unit
Page 35
Troubleshooting
)DXOW
Main pressure fluctuates wildly
Blade does not rotate when main circuit
is switched on
Saw motor heavily fouled by oil
Coupling leaks
Page 36
FZ-2ST
3RVVLEOHFDXVH
6ROXWLRQ
Speed too low
Mount correct saw motor according to
motor table
Saw motor worn out
Exchange motor
Defective drive unit
Check drive unit
Wrong or defective feed motor
Exchange motor
Saw blade jams
Lift saw blade from cut slightly
Defective drive unit
Check drive unit
For safety reasons the main shaft of the
wall saw head is immobilised if no blade
seat flange is mounted on the hub
Mount saw blade correctly with blade
seat flange on the hub
Incorrectly coupled
Check couplings
Defective drive belts
Exchange drive belts, contact
HYDROSTRESS after sales service
Defective saw motor shaft sealing ring
Exchange shaft sealing ring
Motor size 3 leak oil connection
incorrectly coupled
Couple leak oil connection correctly
Leaky seals or couplings (FD)
Exchange seals or couplings, contact
HYDROSTRESS after sales service
Defective seal
Replace seal
Defective coupling
Replace coupling
FZ-2ST_e_0205.fm
FZ-2ST
Troubleshooting
)DXOW
No water on saw blade
Sawing power is inadequate, despite
correctly selected saw motor
FZ-2ST_e_0205.fm
3RVVLEOHFDXVH
6ROXWLRQ
Water valve shut off
Open water valve
Water hose incorrectly coupled
Couple water hose, locking ring must
slide forwards
Water pressure too low
Water pressure: min. 1 bar
Water supply interrupted
Check the water supply
Pipes frozen
Thaw pipes, contact HYDROSTRESS
after sales service
Defective seal between shaft and blade
hub
Exchange seal, contact
HYDROSTRESS after sales service
Defective saw motor
Replace saw motor
Defective feed motor
Replace feed motor
Defective drive unit
Check drive unit
Incorrect saw blade
Contact HYDROSTRESS after sales
service
Incorrect segments
Segments too hard, use softer segments
Cutting untrue
Tension saw blade
Cutting speed too high
In the case of hard aggregates or a lot of
reinforcements, reduce the speed
Saw blade polished
Sharpen saw blade with a grindstone
Page 37
Maintenance
FZ-2ST
0DLQWHQDQFH
0DLQWHQDQFHWDEOH
8QFRXSOH wall sawing system
prior to performing maintenance
work on the unit
Service the system within the indicated
intervals in order to ensure:
- Safety for the operator
- Optimum performance
- Optimum reliability at all times
0DLQWHQDQFHLQWHUYDO
$FWLRQ
5HPDUNV
weekly
Check prism guides for wear
Replace, EHIRUH anchoring screws of
prisms touch the rail or the wall saw
chassis touches the rail
weekly
Check couplings for
- leaks
- damage
Replace leaky or damaged couplings
weekly
Grease Y-slide guides grease nipple
2-3 grease injections for sealed slide
guide
weekly
Check water couplings for
- leaks
- damage
Replace leaky or damaged couplings
weekly
Check blade anchoring unit
In the event of faulty operation, contact
HYDROSTRESS after sales service
annually
Change bearing housing grease
Fill with 600 g gear grease (Page 40)
annually
Major service
Must only be performed by
HYDROSTRESS or a HYDROSTRESS
authorised representative
Correct maintenance procedures are described on the following pages.
Page 38
FZ-2ST_e_0205.fm
FZ-2ST
Maintenance
&KDQJHSULVPJXLGHV
([FKDQJHVZLYHOOLQJPRWRU
4x
971710
976554
971180
971809
971203
971203
971809
Use the following screws only:
Cylindrical screw M6x20, grade 12.9, order no. 971710
&KDQJHIHHGPRWRU
4x
971710
976554
971180
Use the following screws only:
Cylindrical screw M6x20, grade 12.9, order no. 971710
FZ-2ST_e_0205.fm
Page 39
Maintenance
FZ-2ST
&KDQJHJHDUJUHDVH
Use only grease with penetration rate 420460 NLGI code: 00.
)HHGJHDUV
3
2
975996
970871
1
971719
z Disassemble feed motor
z Disassemble feed gears
Remove 3 Allen screws (1) M6x55 / 971719
z Fit support foot (2) 970871
z Fill with 100 g grease using grease gun (3)
975996
(old grease is forced out by the new grease)
z Mount feed gears
z Mount feed motor with paper seal
%HDULQJKRXVLQJ
z Remove blade guard seat
z Stand wall saw on its head
z Empty out old gear grease
z Fill with 600 g gear grease via the opening
in the blade guard quick acting closure
z Fully remount blade guard seat.
Page 40
FZ-2ST_e_0205.fm
FZ-2ST
Maintenance
7RRWKHGEHOWWHQVLRQLQJ
7HQVLRQLQJWKHWRRWKHGEHOW
z Disassemble the protective cover (1)
z Disassemble protective cover
z Fit toothed belt tension checker 960920 (2)
z Fit toothed belt tension checker 960920
z Carry out measurement on side with the
z Loosen all 6 screws (1)
greatest clearance (A)
z Check toothed belt tension with tension
checker 960920 (3)
z Use ring spanner SW 36 (2) to turn screw
(3) until toothed belt tension is correct
z Tighten all 6 screws (1)
z Check tension with tension checker (4)
z Remove toothed belt tension checker
960920
z Mount protective cover
FZ-2ST_e_0205.fm
Page 41
Maintenance
FZ-2ST
([FKDQJLQJWRRWKHGEHOW
z Disassemble the protective cover (1)
5HSDLU
z Relax toothed belt (2)
- Loosen all 6 screws 2.1
- Loosen screw 2.2 with open ended spanner
z Remove hub pinion and toothed belt (3)
Components other than those described
may only be replaced by authorized
personnel trained at HYDROSTRESS.
z Fit new toothed belt and hub pinion (4)
z Tension toothed belt 977273 (Page 41)
z Check toothed belt tension (Page 41)
z Mount protective cover
Page 42
After consultation with HYDROSTRESS or
an authorized HYDROSTRESS
representative, components may also be
replaced by qualified personnel without
HYDROSTRESS training.
FZ-2ST_e_0205.fm
FZ-2ST
Transport, taking out of service, storage, disposal
7UDQVSRUWWDNLQJRXWRIVHUYLFHVWRUDJHGLVSRVDO
7UDQVSRUW
'LVSRVDO
The wall sawing system is a high-tech product.
The wall sawing system comprises the
Protect it against transport damage:
following materials:
- Disassemble blade guard
- Aluminium casting
- Do not place any parts against or on the wall sawing
system, the blade guard or the rail system
- Rolled aluminium products
- Protect the toothing of the rail system from impacts
Handle the wall sawing system
with care and if possible using
two people, in order to avoid
back injuries and accidents.
- Bronze
- Steel
- Rubber
- Rubber / nylon fabric
- Synthetic lubricant
- Plexiglass
7DNLQJRXWRIVHUYLFHDQGVWRUDJH
- Oil
Acquaint yourself with the local regulations for
disposal in your country.
The wall sawing system consists partially of
material that can corrode. If you take the unit
out of service for some time do the following:
- Blow the water out of the water line
- Coat the rail system with oil
- Store in a dry location
FZ-2ST_e_0205.fm
Page 43
Accessories
FZ-2ST
$FFHVVRULHV
$FFHVVRULHVDYDLODEOHWRRUGHU
V-rails VAS 1100mm alu
V-rails VAS 1375mm alu
V-rails VAS 1650mm alu
V-rails VAS 1925mm alu
V-rails VAS 2200mm alu
984536
984719
984720
984546
984537
V-rails VAS 1100mm steel
V-rails VAS 1400mm steel
V-rails VAS 1800mm steel
V-rails VAS 2200mm steel
Limit stop complete for rail VAS
V-rail support steel
V-rail support alu
V-stair rail support
V-swivel rail support
Rail connector
974400
974402
974404
974406
963698
974478
965987
974487
961983
977523
Blade guard 3-part 800mm alu
999180
Blade guard 3-part 800mm alu flush 999212
Blade guard 3-part 1000mm alu
984240
Blade guard 3-part 1000mm alu flush 999160
Blade guard 3-part 1200mm alu
962755
Blade guard 3-part 1200mm alu flush 999156
Blade guard 2-part 1380mm
977618
Blade guard 2-part 1600mm
977606
Blade guard 2-part 2200mm
976184
Leak oil hose 8m FIRG
Pressure relief device FD
Dowel gauge
Dowel HKD M12
Dowel drill dia. 15mm
Dowel iron HKD M12
Anchoring block for concrete
Suction lifter
Multiple blade holder
Blade spacing ring 28mm
Support foot
Quick release flange
Blade flange
Page 44
974066
977495
977609
971622
977180
977153
974476
999980
962805
971298
970871
999146
999050
Blade cover
999756
Belt tension tester FZ
Tool box
960920
10977019
+\GUDXOLFGULYHPRWRUV
+\GUDXOLFGULYHPRWRUVL]H
(excluding quick change set)
Saw motors 8ccm / FD
976158
Saw motors 12ccm / FD
976034
Saw motors 16ccm / FD
976160
Saw motors 18ccm / FD
976161
Saw motors 22ccm / FD
976162
Saw motors 26ccm / FD
976523
Saw motors 30ccm / FD
976163
Quick change set
973892
+\GUDXOLFGULYHPRWRUVL]H
(incl. quick change set)
Saw motors 20ccm / FD
976164
Saw motors 25ccm / FD
976165
Saw motors 31ccm / FD
976166
Saw motors 40ccm / FD
976167
Saw motors 50ccm / FD
976168
Quick change set motors size 3
976133
+\GUDXOLFIHHGPRWRU
Feed motor
976164
FZ-2ST_e_0205.fm
FZ-2ST
Spare parts list
6SDUHSDUWVOLVW
2UGHULQJLQIRUPDWLRQ
For spare part orders we need the following
information:
- Machine type and index according to type plate
(e.g. FZ-2ST, Index 000)
- Number of machine according to type plate
(e.g. 51886)
- Spare part number as per spare parts list
(e.g. 08W7-75648-02)
For orders, enquiries and information, please
refer to your appropriate branch office.
FZ-2ST_e_0205.fm
Page 45
page 46
FZ-2ST_ETL_0205.fm
FZ-2ST_ETL_0205.fm
page 47
page 48
FZ-2ST_ETL_0205.fm
Hydrostress #
20HS-AZO06
DP #
3402089
WANDSAGE FZ-2ST
WANDSAGE FZ-2ST
Quick-change set FZIDZIAZ
Plaque changement rapide
WAN DSAGE FZ-2ST
KIT CAMBIO RAPIDO MOTORE
99MS-60021-93
973892
963548
3400799
Y-track guide right
Y-Schlittenf. R Bronze
Y-Schlittenf. R Bronze
1
99MS-60021-94
99MS-54565-01
99MS-60052-10
99MS-54653-01
963547
976554
968764
976997
3400800
3400331
3400762
3400380
Y-track guide left
Feed motor hydr.DZIFZ
Bolt (US version)
Gear
Feed
Box
Y-Schlittenf. L Bronze
'
Moteur d avance DZIFZ
Blaftschutzaufn. US kpl.
REDUCTEUR AVANCE III 6 DZI
Y-Schlittenf. L Bronze
MOTORE AVANZ.PICC. 32 oml
Blattschutzaufn. US kpl.
RIDUTTORE AVANZ.1 :16 DZIFZ
1
2
1
0000-60021 -08
0000-60023-05
0000-60023-08
977026
984759
984763
3400797
3400805
3403012
Driving gear FZ-S 41 mm
Outer Flange
Double Hex Sleeve
Roue d entrainement 41 mm
Blattdeckel
SpannhOlse
RUOTA MOTRICE FZ/S
Blattdeckel
SpannhOlse
1
1
1
0000-60023-09
984797
3401319
Inner QD Flange(USA)
Blattaufnahme
0000-60023-18
999676 3401349
Washer, FZ-2ST
Scheibe FZ-2ST
Scheibe FZ-2ST
1
’
1
1
0000-60034-01
999246
3401344
Inner Driving Flange
Blattnabe
Blattnabe
1
0000-60034-02
0000-60034-03
0000-60034-04
0000-60034-07
999247
999248
999249
999252
3403011
3401196
3401308
3403013
Bearing Hub
Back Plate (belt tensioner)
Hub Nut
Front Cover (FZ-ST)
Nabenlager
Deckel
Nabenm utter
p
Schutzdeckel k l.
Nabenlager
Deckel
Nabenm utter
p
Schutzdeckel k l.
1
1
1
0000-60034-09
0000-60034-11
0000-60034-12
999254
999255
999256
3401270
3401257
3403138
Ring
M12x7Omm Allen Screw
Belt Motion Wheel
Ring
Zylinderschraube M12x7O
Nabenritzel
Ring
Zylinderschraube M12x7O
Nabenritzel
1
1
1
0000-60034-13
999417
3403014
Seal, Front Cover
Dichtung
Dichtung
1
0000-60034-14
10977178
3401260
Spring Washer
Federring
Federring
1
0000-60059-09
0001-53841-02
0001-53850-01
0001-53851-01
0001-53853-01
977609
971060
971057
971061
974754
3400811
3400332
3401104
3400711
3401931
Anchor measuring plate
Spline FZ to Size 2 motor
Main housing FZ
Support FZ
Swivel arm FZ
Gabarit de tamponnage
Douille cannelée FZ/RZ
Carter pour rlt. FZ
Support FZ
BRAS FZ
Dübellehre
GIUNTO A PROFILO DENTATO
Lagergehäuse FZ
SUPPORTO BASE FZ/S
BRACCIO FZ/S
1
1
1
1
0001-53854-01
971064
3400808
Worm SV
VIS SANS FIN SV DZ
VITE SENZA FINE BRAC. DZ/
1
0001-53854-02
0001-53854-03
971065
974755
3400679
3400199
Arm gear wheel
Feed gear
ROUE DE VIS SANS FIN SV D
'
PIGNON D AVANCE DZ
RUOTA ELICOID. INTERNA DZ
RUOTA DENTATA AVANZ. DZ
1
1
0001-53855-01
0001-53855-02
0001-53855-03
0001-53855-06
974757
971069
971070
971071
3400512
3400513
3400580
3400505
sleeve DZ/FZ
Feeding shaft DZ
Ring DZ/FZ
Bearing bush DZ/FZ
Douille DZ/FZ
'
Arbre d avance DZ/FZ
Anneau DZ/FZ
Coussinet DZ/FZ
BUSSOLA ALBERO AVANZ DZ/F
ALBERINO AVANZ. DZ
ANELLO TEFLON ALBER. DZ/F
BOSSOLO PER SUPP. DZ/FZ
1
1
2
2
0001-54067-01
0001-54067-02
0001-54067-03
0001-54124-01
974771
974772
971105
971118
3400503
3400343
3400509
3400262
Bushing DZ/FZ
Distance bush DZ/FZ
Clutch bushing DZ/FZ
Water hose DZ/FZ
ENTRETOISE DZ
ENTRETOISE TETE DE SCIE D
DOUILLE DE SERRAGE DZ/FZ
CANALISATION EAU DZ
MAN ICOTTO DZ FZ
BUSSOLE DISTANZIATORE DZ
BUSSOLA DI SERRAGGIO DZ/F
TUBO ACQUA PORTATA
1
1
1
1
1
1
Hydrostress #
DP #
WANDSAGE FZ-2ST
WANDSAGE FZ-2ST
WANDSAGE FZ-2ST
1
1
0001-54297-02
0001-54310-01
974784
971179
3400522
3400259
Driving shaft FZ
Housing Gasket
ARBRE DE COMMANDE FZ
JOINT DE PALLIER
ALBERO MOTORE FZ
GUARNIZIONE TESTA FZ
0001-54366-02
0002-51974-01
0002-54457-02
0003-53382-01
01A1-05045-00
975878
971203
975924
971529
971619
3402155
3400617
Motor Flange
Guiding device (prism)
HS name plate small
Tooth coupling profile
Spacer block M5 x 45
BRIDE DE MOTEUR FZ/RZ
Glissoir en bronze
HS-Petite plaque
FOURREAU CANNELE INT RZ/F
ENTRETOISE M5x45
FLANGIA FISSAG. MOTORE F
PRISMA AZ/FZ/DZ in ottone
HS-Typenschild klein
GIUNTO A PROFILO DENTATO
DISTANZIALE M5X40
2
1
1
1
01I1-05016-00
01I1-05020-00
01I1-06016-11
971691
971693
971706
3400347
Allen screw M5 x 16
Allen screw M5 x 20
Allen screw M6x1 6
Inbus-Schraube M 5x 16
Vis CHC M5x20
Vis CHC M6x16 12.9
VITE BRUGOLA M5X16
VITE BRUGOLA M5X20 DZ
VITE BRUGOLA M6X1 6 12,9
1
2
12
01I1-06016-11
01I1-06018-00
01I1-06020-00
971706
971707
971709
2900554
Allen screw M6x1 6
Socket screw M 6x 18
Socket screw M 6x 20
Vis CHC M6x16 12.9
VIS CHC 6X18
95
Vis CHC M6x20
VITE BRUGOLA M6X1 6 12,9
VITE BRUGOLA M6X18
VITE BRUGOLA M6X20
4
12
4
01I1-06020-11
971710
3400708
Al. head screw M6x20 12.9
Vis CHC M6x20 12.9
01I1-08016-00
971731
2900267
Socket screw M 8x 16
VIS CHC M 8X16
01I1-08016-11
971732
3402042
Allen screw
01I1-08025-11
01I1-10100-00
01I2-06012-00
01I2-06016-00
971737
971774
971808
971809
2900161
Socket screw M8x25 12.9
Socket screw M 1 0x1 00
Allen head screw M 6x12
Allen screw M 6x 16
01I4-08016-21
01I6-05008-23
01S1-12035-00
01X1-03042-05
02L2-00040-08
02S3-02020-00
02S6-01210-50
02S6-01210-50
02S6-01210-50
02V2-00160-00
971825
971834
969911
976423
971986
999679
999701
999701
999701
999483
3401900
3400189
2900378
3400651
02Z1-06016-00
02Z1-12020-00
02Z2-08020-00
999284
984930
972055
3401197
02Z2-10028-00
972057
3401242
03D1-31505-00
999283
3401259
03D1-31885-00
963381
3401258
Spring
Druckfeder Dm 32 2.5x1 1 0
Druckfeder Dm 32 2.5x1 1 0
1
04R1-61805-00
04R3-06205-10
972143
977061
3400258
3400588
ball bear. 61805T
Deep groove ball bearing
ROULEMENT A BILLE 61805 T
Roulement billes 6205-2RS
CUSCINETTO 61805 T
CUSCINETTO 6205 KW 10
1
1
04R3-06206-10
04V1-QJ304-00
977062
972157
3400589
3400295
Deep groove ball bearing
Four point bearing
Roulement billes 6206-2RS
PALIER 4 POINTS QJ304
CUSCINETTO 6206 KW 10
CUSCINETTO QJ304
1
1
3400177
3400764
3400346
3400346
3402011
3400693
3401261
3401270
3401270
3401270
3401913
1
1
VITE BRUGOLA M6X20 12,9
4
VITE BRUGOLA M8X1 6
2
VIS CHC M8 X 16 12.9 95
VITE BRUGOLA M8X1 6 12,9
2
Vis CHC M8x25 12.9
Vis CHC M10x100
VIS HC TETE RONDE M 6x1 2
Vis HC tête basse M6x1 6
Inbus-Schraube M8x25 12.9
Inbus-Schraube M10x100
VITE BRUG. M6X12 PRISMA
VITE BRUG. M6X16 PRISMA D
9
4
6
4
Countersunk screw M8x16
Allen screw M5x8
"
1 -14 Jam Nut (USA)
Distance washer30/42/0,5
Wedge nail 4x8
Clip
Seegering V 12-Welle
Seegering V 12-Welle
Seegering V 12-Welle
Verschlussscheibe d=1 6
Vis tête fraisée M8x1 6
VIS CHC tête plate M5x8
6kt. Schraube M12x35
Distanzscheibe 30/42/0,5
Rivet 4x8
Sprengring Dm20 Bohrung
Seegering V 12-Welle
Seegering V 12-Welle
Seegering V 12-Welle
Verschlussscheibe d=1 6
VITE T. SVASATA M8X1 6
6
VITE BRUGOLA M5X8 BASSA
1
6kt. Schraube M12x35 2
Distanzscheibe 30/42/0,5
1
4
VITE M4x8 X LIVELLA
1
Sprengring Dm20 Bohrung
1
Seegering V 12-Welle
1
Seegering V 12-Welle
1
Seegering V 12-Welle
1
Verschlussscheibe d=1 6
Pin QD Flange
Zylinderstift Dm12x20
Straight pin
Zylinderstift Dm 6x16
Zylinderstift Dm12x20
GOUPILLE 8m6x20
Zylinderstift Dm 6x16
Zylinderstift Dm1 2x20
SPINA DZ/FZ
Straight Pin
Goupille 10 m6x28
SPINA 10 m6 x 28
2
Pressure Spring
Druckfeder Dm1 6x1 .25
Druckfeder Dm 1 6x1 .25
1
95
1
2
1
FZ-2ST-ETL-0205 fm
Hydrostress #
DP #
WANDSAGE FZ-2ST
WANDSAGE FZ-2ST
WANDSAGE FZ-2ST
1
04W1-00004-00
04W2-00005-00
04X1 -00004-00
04Z3-0321 0-00
05C1-16171-14
05D1-50584-00
05D1-55635-00
05L1-00100-50
05L1-00120-50
05O1-00050-25
974848
975954
972165
969595
972186
969596
969597
965984
965985
972210
3400041
3400521
3400511
3401056
3402099
3401950
3401949
3401217
3401343
3400501
Shaft nut
Stop-Shaft nut
sheet metal nut
ang. ball-bear. 3210-2RS
copper seal
Seal ring dia 50x58/4
Seal ring dia 55x63/5
V-Seal 100
V-Dichtung WVL 120
O-ring d.5x2,5 N 70
ECROU KM4
ECROU 25X1,5
RONDELLE DE SECURITE MB4
Roul. oscillant 3210-2RS
JOINT CUIVRE G 1/4
Joint Dm 450x58/4
Joint Dm 55x63/5
V-Dichtung WVA 100
V-Dichtung WVL 120
O-Ring 5x2,5
N 70
DADO ALBERO 14 DENTI AZ
DADO ALBERO DZ/FZ
LAMIERA DI SICUREZZA DZ
CUSCINETTO 3210-2RS
RONDELLA TENUTA RAME 1/4"
ANELLO TENUTA 50x58x4
ANELLO TENUTA 55x63x5
V-Dichtung WVA 100
V-Dichtung WVL 120
O-RING 5x2,5
N 70
1
1
1
1
1
1
1
1
1
1
05O1-00050-25
05O1-00060-20
05O1-00400-25
05O1-00540-40
05O1-01050-25
05O1-01050-25
05O1-01100-25
05O1-01100-35
05S2-00250-70
05S2-00380-50
972210
976437
969599
979550
972294
972294
969600
974850
972316
979580
3400501
3402037
3402098
3401157
3401873
3401873
3400998
3400679
3401145
3401863
O-ring d.5x2,5
N 70
O-ring d.6x2
N 70
O-Ring 40x2.5
N 70
O-Ring 54x4
N 70
O-ring d.105x2,5 N 70
O-ring d.105x2,5 N 70
O-Ring 1 1 0x2.5 N 70
O-Ring 1 1 0x3,5
Simmerring A 25/35/7 NBR
Retaining ring 38/54/5
O-Ring 5x2,5
N 70
O-Ring Dm 6x2
N 70
O-Ring 40x2.5
N 70
O-Ring 54x4
N 70
O-Ring 105x2,5
N70
O-Ring 105x2,5
N70
O-Ring 1 1 0x2.5 N 70
O-Ring 1 1 0x3,5 N70
Simmerring A 25/35/7 NBR
Joint à lèvres A 38/54/5
O-RING 5x2,5
N 70
O-RING 6x2
70 N
O-Ring 40x2.5 N70
O-Ring 54x4
N 70
O-RING 105x2,5 N 70 DZ
O-RING 105x2,5 N 70 DZ
O-Ring 110x2.5 N70
O-Ring 1 1 0x3,5 FZ
Simmerring A 25/35/7 NBR
ANELLO TENUTA 38x54x5 NBR
2
6
1
1
1
1
1
2
1
1
07S2-07013-14
13G4-11626-06
13Z2-00800-41
972789
973616
977273
3400257
3400642
3400765
Plug-in nipple1/4A1-WRO13 Coupleur1/4A1-WR013
Handle
POIGNEE HCCB-4/DZ/FZ
Tooth belt FZ-S
COURROIE CRANTEE FZ-S
RACC.ACQUA MASCH.1/4" MA
IMPUGNATURA A MANIGLIA
CINGHIA DENTATA FZ/S- /2S
1
2
1
page 51
99MS-54565-01
976554
3400331
Feed motor DZ/FZ complete
Monteur d’avancement DZ/FZ
Motore d' avanzamento DZ/FZ
1
Zeichn. Nr.
Mat. Nr.
DP #
English
Français
Italiano
Stk.
0001-54310-02 971
0002-54374-01
0004-54046-01
01I1-06020-11
01I2-05012-00
180
976402
971616
971710
971804
3400255
3400634
3400652
2900554
Gasket
Motor plate OML
Nipple 3/8"
Allen head screw M6x20
Allen head screw M5x12
Garniture
Plaque moteur OML
Raccord mâle 3/8"
Vis à six pans creux M6x20
Vis à six pans creux bas M5x12
Guarnizione
Piastra del motore OML
Raccordo 3/8"
Vite ad esagono cavo M6x20
Vite ad esagono cavo M5x12
1
1
2
4
4
07M5-00006-32
07S1-00371-38
07S1-00372-38
976442
979703
979707
3401031
3401032
Hydraulic motor OML 32
Coupling 3/8"
Nipple 3/8"
Moteur hydraulique OML 32
Coupleur femelle alu 3/8"
Raccord mâle 3/8"
Motore idraulici OML 32
Raccordo bruning femm. 3/8"
Raccordo 3/8"
1
1
1
99MS-54653-01
976997
3400380
Gear Box DZ/FZ
Engrenage d'avance DZ/FZ
Avanzamento con riduttore DZ/FZ 1
0001-53854-06
0001-53855-04
0001-54225-02
0001-54310-03
0001-54553-01
971066
971068
971157
971181
976398
3400720
3401872
3400519
3400272
3400402
Sealing washer
Bearing cover DZ/FZ
Bush DZ/FZ
Gasket, lid
Worm LV 1:16
Rondelle d'étanchéité
Couvercle du palier DZ/FZ
Douille DZ/FZ
Joint d'etancheite couver
Vis sans fin LV 1:16
Coperchio tenuta
Coperchio del cuscinetto DZ/FZ
Boccola DZ/FZ
Ggarn iz.carta. mot. avanz.
Vite senza fine avanz. LV 1:16
1
1
1
1
1
0001-54553-02
0002-53859-01
01I1-06016-11
01I1-06055-00
02S2-02110-50
976399
971346
971706
971719
972006
3400403
3400635
3400346
3401914
3400515
Worm wheel LV 1:16
Worm housing DZ/FZ
Allen head screw M6x16
Allen head screw M6x55
Seeger cirglip-ring arbor DM 21
Roue-vis sans fin LV 1:16
Carter vis sans fin DZ/FZ
Vis à six pans creux M6x16
Vis à six pans creux M6x55
Anneau de retenue Seeger DM 21
Ingranaggio avanz. LV 1:16
Blocco alu ingranaggi DZ/FZ
Vite ad esagono cavo M6x16
Vite ad esagono cavo M6x55
Anello tipo seeger albero DM 21
1
1
3
3
1
02S2-04717-50
04R1-06906-00
04W1-00003-00
04X1-00003-00
04Z3-03203-00
972013
972140
972159
972164
972179
3400514
3400269
3400518
3400517
3400516
Seeger cirglip-ring arbor DM 47
Deep groove ball bearing
Shaft nut
Safety sheet metal MB3
Angular ball bearing
Anneau de retenue Seeger DM 47
Roulement rainuré à billes
Ecrou crenclé
Rondelle de securite MB3
Roulement à billes
Anello tipo seeger albero DM 47
Cuscinetto rigido a sfere
Dado dell'albero
Lamiera di sicurezza MB3
Cuscinette a sfere oblique
1
2
1
1
1
05O1-00160-25 972
227
05S2-00300-70
972331
3400271
3400719
O-ring seal
Retaining ring A 30/47/7
Anneau torique d'étanchéité
Anneau simmer A 30/47/7
Guarnizione OR
Anello di tenuta A 30/47/7
1
1
99MS-601 92-70 C 10980248
Zeichn. Nr.
Mat. Nr.
DP#
Chassis
English
Châssis
Français
Telaio
Italiano
1
Stk.
Steg vorn
Steg hinten
Deckplatte
Laufring
Douille
Steg vorn
Steg hinten
Deckplatte
Laufring
Boccola
1
1
1
1
1
0000-60192-03
0000-60192-05
0000-60192-06
0000-60192-07
0000-60192-09
10977044
10977046
10977047
10977048
10977050
3401291
3402175
Steg vorn
Steg hinten
Deckplatte
Nylon Shim Ring
Distance Bushing
0000-60192-11
0000-60192-12
10977052
10977053
3402546
3401045
Shaft
Feed Gear
Arbre
Vorschubrad
Albero d'avanzamento
Vorschubrad
1
1
0000-60192-26
0000-60192-27
0001-53855-01
10980249
10980250
974757
3403210
3403211
3400512
Carriage Half(a)
Carriage Half(b)
Bearing bush DZ/FZ
Seitenwand L spez.
Seitenwand R spez.
Douille à roulement DZ/FZ
Seitenwand L spez.
Seitenwand R spez.
Bussola del cuscinetto DZ/FZ
1
1
1
0002-54457-02
011-06020-0
01I1-08025-00
01I1-08035-00
01I1-10016-00
975924
971709
979284
971740
979286
2900554
3400606
3402019
2900574
HS-type plate small
Allen head screw M6x20
Allen head screw M8x25
Allen head screw M8x35
Allen head screw M10x16
Plaque de fabrication petite HS
Vis à six pans creux M6x20
Vis à six pans creux M8x25
Vis à six pans creux M8x35
Vis à six pans creux M10x16
Targhetta piccola del modello HS
Vite ad esagono cavo M6x20
Vite ad esagono cavo M8x25
Vite ad esagono cavo M8x35
Vite ad esagono cavo M10x16
1
8
6
2
02L2-00040-08
02Z2-08014-00
02Z2-08020-00
02Z2-10028-00
13G4-11626-06
971986
963041
972055
972057
973616
Wedge nail 4x8
Straight pin 8 m6x14
Straight pin 8 m6x20
Straight pin 10 m6x28
Handle
Rivet 4x8
Goupille cylindrique 8 m6x14
Goupille cylindrique 8 m6x20
Goupille cylindrique 10 m6x28
Poignee GN-565.1
Ivetto 4x8
Spillo dritto 8 m6x14
Spillo dritto 8 m6x20
Spillo dritto 10 m6x28
Impugnatura a maniglia GN-565.1
4
2
1
6
2
3401913
3400642
4
page 52
FZ-2ST_ETL_0205.fm
Hydrostress #
DP #
~~~~~~~~~~~~~~~~~~~
3401062
3401319
3401063
3400805
2903013
2900378
Complete QD Flange (USA)
Blattflansch kpl.
Inner QD Flange w/ 1” Arbor (USA)
Flush Cut QD Flange (USA)
Blattdeckel z.Schnellt.fl
Outer Flange (USA)
Blattdeckel
Flush Cut Screws 5/16”X5/8”FHSC Vis tête fraisée M8x16
1”-14 Jam Nut (USA)
6kt. Schraube M12x35
Blattflansch kpl.
1
0000-60023-05
01I4-08016-21
01 S 1-12035-00
999050
984797
999756
984759
971825
969911
Blattdeckel z.Schnellt.fl
Blattdeckel
VITE T. SVASATA M8X16
6kt. Schraube M12x35
1
1
6
2
02Z1-12020-00
05O1-00540-40
984930
979550
3401197
3401157
Flange Pins
O-Ring 54x4
Zylinderstift Dm12x20
O-Ring 54x4
N 70
2
1
20HS-FZ4S1
0000-60023-09
~~~
N 70
~~~~~~~~~~~~~~~~~~~
Zylinderstift Dm12x20
O-Ring 54x4
N 70
~~~~~~~~~~~~~~~~~~~
~~!
page 54
Schnitt A-A
A
A
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-60021-93
963548
3400799 Carriage Guide (Right)
0000-60021-68
0000-60021-69
0000-60021-71
0000-60021-72
0000-60021-76
977717
977718
977719
977720
977724
3400858
3401041
0000-60021-77
0000-60021-78
0000-60021-79
0002-51974-01
01I1-04016-00
977725
977726
977727
971203
971680
3402183
3400864
3401039
3400617
01I1-06012-00
01I1-06025-00
01I1-06045-00
01I2-06016-00
03D1-31215-00
971704
971711
971716
971809
968733
03D1-31290-00
04B1-06000-00
05O1-00070-25
05O1-00200-25
05O1-00360-25
06S2-05012-01
07D9-EL532-M8
Y-Carriage guide right
Guida del carrello Y destra
PCs.
Index Shaft
Prism slide (grid)
pressure Plate
Excentric Bolt
Housing
Arbre excentrique
Vanne prismatique
Cale de répart. de pressi
Excentre disque
Carter
ALBERO A TACCHE X GUIDA
CURSORE A TACCHE GU IDA
PIASTRA DI PRESS. PER GU I
ECCENTRICO GUIDA
SCATOLA GUIDA
1
1
1
1
1
Latch plate
grip right
Locking bolt
Prisma
Socket screw M 4x 16
Plaque moteur
Poignée droite
Axe d'arrêt
Prisma
Inbus-Schraube M 4x 16
PIASTRA A TACCHE
MANIGLIA GUIDA DX
PULSANTINO GUIDA
Prisma
VITE M 4x 16
1
1
1
1
3402011
3400865
3400921
3400709
3401049
Allen screw
Allen screw
Socket screw M 6x 45
Allen screw M 6x 16
cp. spring dia6.3x0.8x23
Vis CHC M6x12
Vis CHC M6x25
Vis CHC M6x45
Vis HC tête basse M6x1 6
Ressort diam. 6.3x0.8x23
VITE BRUGOLA M6X12 TENSIO
VITE BRUGOLA M6X25
VITE BRUGOLA M6X45
VITE BRUG. M6X16 PRISMA D
MOLLA X GUIDA Dm6.3x0.8x23
1
1
4
2
1
968671
979462
972213
972234
972256
3401112
3400854
3401037
3400474
3402154
comp. spring dia 5xl x1 7
ball dia 6
O-Ring 7x2,5
N 70
O-Ring 20x2,5
N 70
O-Ring 36x2,5
N 70
Ressort diam. 5xl x1 7
Kugel Dm 6
O-Ring 7x2,5
N 70
O-RING 20 X 2,5
O-Ring 36x2,5
N 70
MOLLAXGUIDA Dm5x1x17
SFERA DM 6 PER GUIDA
O-Ring 7x2,5 DZ-FZ
O-Ring 20x2,5 DZ-FZ CR-3
O-Ring 36x2,5
1
3
972464
968679
3401113
3400845
Grease nipple H1 NPT 1/8
Fly nut M8
GRAISSEUR H1 NPT 1/8
Ecrou papillon M8
VALVOLA INGRASSAGGIO AZ
POMELLO GUIDA M8
1
1
3400855
4
1
1
1
page 55
page 56
A
Schnitt A-A
A
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-60021-94
963547
DP # 3400800 Carriage Guide comp. (LEFT)
0000-60021-68
0000-60021-69
0000-60021-71
0000-60021-72
0000-60021-76
977717
977718
977719
977720
977724
3400858
3401041
Index Shaft
Index Slide
pressure Plate
3400855
0000-60021-77
0000-60021-79
0000-60021-86
0002-51974-01
01I1-04016-00
977725
977727
977732
971203
971680
3402183
3401039
3400867
01I1-06012-00
01I1-06025-00
01I1-06045-00
01I2-06016-00
03D1-31215-00
971704
971711
971716
971809
968733
03D1-31290-00
04B1-06000-00
05O1-00070-25
05O1-00200-25
05O1-00360-25
06S2-05012-01
07D9-EL532-M8
Y-Carriage guide left
Guida del carrello Y sinistra
PCs.
Excentric Bolt
Housing
Arbre excentrique
Vanne prismatique
Cale de répart. de pressi
Excentre disque
Carter
ALBERO A TACCHE X GUIDA
CURSORE A TACCHE GU IDA
PIASTRA DI PRESS. PER GU I
ECCENTRICO GUIDA
SCATOLA GUIDA
1
1
1
1
1
Index plate
Lock Pin
grip left
Prisma
Socket screw M 4x 16
Plaque moteur
Axe d'arrêt
Poignée gauche
Prisma
Inbus-Schraube M 4x 16
PIASTRA A TACCHE
PULSANTINO GUIDA
MANIGLIAGUIDASX
Prisma
VITE M 4x 16
1
1
1
1
3402011
3400865
3400921
3400709
3401049
Allen screw
Allen screw
Socket screw M 6x 45
Allen screw M 6x 16
cp. spring dia6.3x0.8x23
Vis CHC M6x12
Vis CHC M6x25
Vis CHC M6x45
Vis HC tête basse M6x1 6
Ressort diam. 6.3x0.8x23
VITE BRUGOLA M6X12 TENSIO
VITE BRUGOLA M6X25
VITE BRUGOLA M6X45
VITE BRUG. M6X16 PRISMA D
MOLLA X GUIDA Dm6.3x0.8x23
1
1
4
2
1
968671
979462
972213
972234
972256
3401112
3400854
3401037
3400474
3402154
comp. spring dia 5xl x1 7
6mm Ball
O-Ring 7x2,5
N 70
O-Ring 20x2,5
N 70
O-Ring 36x2,5
N 70
Ressort diam. 5xl x1 7
Kugel Dm 6
O-Ring 7x2,5
N 70
O-RING 20 X 2,5
O-Ring 36x2,5
N 70
MOLLAXGUIDA Dm5x1x17
SFERA DM 6 PER GUIDA
O-Ring 7x2,5 DZ-FZ
O-Ring 20x2,5 DZ-FZ CR-3
O-Ring 36x2,5
1
972464
968679
3401113
3400845
Grease nipple H1 NPT 1/8
Fly nut M8
GRAISSEUR H1 NPT 1/8
Ecrou papillon M8
VALVOLA INGRASSAGGIO AZ
POMELLO GUIDA M8
1
1
3400617
4
3
1
1
1
page 57
page 58
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-60052-10
968764
DP # 3400762
0000-60052-05
0000-60052-06
01I1-06020-00
01I1-08020-00
05O1-00422-30
01U1-06011-50
977948
977949
971709
979283
979549
971955
3401238
3401233
2900554
3401917
3400174
3402043
Blade Guard Bolt comp.
Centering bolt US
Centering plate US
Socket screw M 6x 20
Allen screw M8 x 20
O-Ring 42 x 3 N70
Washer
Blattschutzaufnahme
Blattschutzaufnahme
PCs.
Zentrierbolzen US
Zentrierplatte US
Vis CHC M6x20
Vis CHC M 8 x 20
O-Ring 42 x 3 N70
U-Scheibe M6
Zentrierbolzen US
Zentrierplatte US
VITE BRUGOLA M6X20
VITE M 8 x 20
O-Ring 42 x 3 N70
RONDELLA M6
1
1
2
6
1
2
page 59
page 60
FZ-2ST_ETL_0205.fm
20HS-AZ006
DP # 3402089
0001-53391-01
0001-53391-03 3403000
01I6-08030-23 3401955
01 M3-08000-60 3401956
01U1-08015-50
Raccord rapide du moteur
Quick change set
Set per cambiamento rapido
1
Motor flange
Bague de centrage AZ-S
Vis imbus six pans creuse
Ecrou d’arrêt forme basse
Rondelle U" M8"
Motor Flange
Centering ring
Allen head screw extra
Stop nut
Washer
Flangia motore
Anello di centraggio AZ-S
Vite ad esagono cavo, testa bassa
Dado d’arresto basso
Rosetta a U M8
1
1
4
4
4
page 62
FZ-2ST_ETL_0205.fm
99MM- 32005-
FZ-2001 1
DP #
Saw motor Gr. 2
Moteur de sciage Gr. 2 compl.
Motore della segaGr. 2, compl.
8 ccm
3401022
Coupling
Raccord femelle
Giunto
1
1
NS 501-BSP-F
Anneau d'kancMM
Anello di guarnizione
4
Manchon viss6
2
G 1/2"
G 1 /2"-G 1 /2"
2
M6x45
1
07S1- 00801-
2
08D1- 80341- 12
3400360 (1/2”) 3400276 (3/4”)
3
4
14D4-68579- 34
3400371
Sealing ring
Screw-type c. piece
01I1- 06045- 00
3400921
Allen head screw
Vis 6 six pans creux
Gomito ad avvitamento
Vite ad esagono cavo
3400085
Allen head screw
Vis 6 six pans creux
Vite ad esagono cavo
2
M6x30
6
01I1- 06030- 00
01F1- 06000- 50
Spring washer
Rondelle 61astique bomb6e
Rosetta elastica
8
M6 DIN 127A
7
07Fl- 61210- 12
Bride de moteur
O-ring
1
2BK 1/2"-35
05O1- 00190- 25
07M2- 32205-
Motor flange
O-Ring
Flangia motore
8
3400142
3400302
Guarnizione OR
1
19x2,5
Motor
Moteur
Bague 6 16vres avec ressort
Motore
1
Bosch Gr 2
Guarnizione anello albero
1
B 1 7/30/7/8 Bos
Anneau de retenue type Seeger
Anello tipo Seeger
5
9
10
34
05S1- 00180- 78B
3400249
11
02S2- 03015- 50
3400594
12
05O1- 00220- 25
O-ring
Guarnizione OR
1
07F1- 61203- 12
01I1- 06035- 00
3400303
3400143
3400579
O-ring
13
14
Motor flange
Allen head screw
Bride de moteur
Vis 6 six pans creux
Flangia motore
Vite ad esagono cavo
1
2
15
01I1- 06055- 00
3401914
Allen head screw
Vis 6 six pans creux
Vite ad esagono cavo
2
M6x55
16
07S1- 00802-
34
3401023
Nipple
Raccord mAle
Raccordo
1
NS 502-BSP-F
17
20D1 BOSOF- 00
3400033
Sealing kit
Jeu de garnitures
Set di guarnizione
1
Shaft seal
Seeger circlip ring
1
o3O
22x2,5 N70
2BK 1/2"-40
M6x35
Page 59
page 64
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
Hydrostress #
976133
DP #
Raccord rapide du moteur
Quick change set
Set per cambiamento rapido
0000-60037-04
01S1-12025-00
01I1-10025-00
01U1-12020-50
977850
971915
971764
979354
3401852
MotorPlate Gr.3
hex.-screw M12x25
Socket screw M 1 0x 25
Washer M 1 2
Plaque moteur Gr.3
Vis 6 pans M 1 2x25
Vis CHC M 1 0x25
Rondelle M12
Motorplatte Gr.3
VITE M 1 2x25
VITE M 1 0x 25
RONDELLA M12
3403010
PCs.
1
2
2
2
page 65
page 66
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 frn
99MM-34008-026
99MM-34008-030
99MM-34008-031
99MM-34008-040
99MM-34008-050
976164
976165
976166
976167
976168
3400475
3400144
3400275
3400377
3400247
Saw motor 26ccm/FD
Saw motor 30ccm/FD
Saw motor 31ccm/FD
Saw motor 40ccm/FD
Saw motor 50ccm/FD
Moteur de sciage 26ccm/FD
Moteur de sciage 30ccm/FD
Moteu r de sciage 31 ccm/FD
Moteur de sciage 40ccm/FD
Moteur de sciage 50ccm/FD
Motor delia sega 26ccm/FD
Motor delia sega 30ccm/FD
Motor delia sega 31ccm/FD
Motor delia sega 40ccm/FD
Motor delia sega 50ccm/FD
0000-60037-04
0001-53246-06
01I1-08025-00
01I1-08050-00
01I1-10025-00
977850
970883
979284
971745
971764
3400583
3400305
3400606
3400145
MotorPlate Gr.3
Motor bracket RZ
Socket screw M 8x 25
Socket screw M 8x 50
Socket screw M 1 0x 25
Plaque moteur Gr.3
COUDE MOTEUR H.P.I.
Vis CHC M8x25
Vis CHC M8x50
Vis CHC M10x25
Motorplatte Gr.3
FLANGIA RACC. MOTORE GR.3
VITE M 8x 25
VITE BRUGOLA M8X50
VITE M 1 0x 25
01S1-12025-00
01U1-12020-50
05O1-00300-25
07S1-00102-14
07S1-00801-34
971915
979354
972248
972775
975969
3403010
3400306
3402166
3401022
hex.-screw M 1 2x25
Washer M 1 2
O-ring d.30x2,5 N 70
Nipple
Coupling 3/4" FD
Vis 6 pans M 1 2x25
Rondelle M 1 2
O-Ring 30x2,5
N 70
COUPLEUR 1/4 MALE N° 102
Kupplung FD Mut. 3/4 Zoll
VITE M12x25
RONDELLA M12
O-RING 30x2,5 N 70
RACC.IDR.MA X RIFLUSSO CE
Kupplung FD Mut. 3/4 Zoll
07S 1 -00802-34
08D1-80301-14
08D1-80361-34
14D3-78244-14
14D4-90163-34
975971
972860
972863
980278
977526
3401023
3400637
3400276
3401100
3401081
Nipple 3/4" FD
Seal Edge ring G 1/4
Seal Edge ring G 3/4
fix. conn. G1/4 -3/8 NPT
dual connector G3/4-G3/4
Coupleur 3/4" FD mâle
Joint prismatique G 1/4
Dichtkantenring G 3/4
Raccord. G1/4 -3/8 NPT
Doppelstutzen G3/4-G3/4
Nippel FD Vat. 3/4 Zoll
ANELLO TENUTA METAL.1/4
DISTANZIALE 3/4
Festanschl. G1/4 -3/8 NPT
NIPPLES MASCHIO 3/4"-3/4
N 70
page 67
page 68
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-54565-01
976554
DP # 3400331
Motor complete
Feed advance motor
Motor d' avanzamento
PCs.
0001-54310-02
0002-54374-01
0004-54046-01
01I1-06020-11
01I2-05012-00
971180
976402
971616
971710
971804
3400255
3400634
3400652
3400708
Gasket
MotorPlate OML attchmt
E-nipple 3/8 NPT
Al. head screw M6x20 12.9
allen screw flhd M 5x 12
JOINT PAPIER MOTEUR AVANC
Plaque moteur OML
MAMELON 3/8" DEPORTE
Vis CHC M6x20 12.9
Inb-Schr.nied.KopfM 5x 12
GUARNIZ.MOT.AVANZ.PENETRA
FLANGIA
RACCORDO-E 3/8" DZ
VITE BRUGOLA M6X20 12,9
VITE M 5x 12
1
1
2
4
4
07M5-00006-32
07S1-00371-38
07S 1 -00372-38
976442
979703
979707
Hydraulic motor OML 32
Coupling 3/8
Nipple 3/9
Moteur hydraulique OML 32
FF COUPLEUR 3/8
Coupleur 3/8¨
MOTORE 32 OML
"RACCORDO BRUNING FEMM. 3/8
RACCORDO BRUNING MASCH.3/8
1
1
1
3401031
3401032
page 69
page 70
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-53675-01
974478
DP # 3402076
Track Foot complete
Sabot de fixation pour rail an V
Supporto die binari V
PCs.
99MS-53479-01
0000-60022-36
0000-60022-37
0000-60022-38
0000-60022-39
974476
961749
961750
961751
961752
3400569
Fixing block,cpl.
Guide bushing staninless
Cap Nut
Base
Shaft Nut
ENSEMBLE DE SERRAGE SABOT
Führungsbüchse rostf.
Ecrou borgne inox
Fuss rostf.
Spindelmutter rostf.
VITE E FARFALLA COMPL N.S
Führungsbüchse rostf.
DADO A CAPPELLO PIED. BIN
SUPPORTO PERNO PIED. AZ/S
DADO DEL PERNO PIEDINO AZ
1
1
1
1
1
0000-60022-41
0000-60022-54
0000-60022-59
0000-60060-50
0001-53478-05
961753
968691
965449
978114
974729
Distanzring rostf.
Pointer
Schienenbock (Stahlguss)
nut M 1 2 with seeger ring
Clamping strap
Distanzring rostf.
Aiguille sabot
Schienenbock (Stahlguss)
Mutter
BRIDE DE SERRAGE SABOTS E
Distanzring rostf.
ASTA CENTR.PIED.BIN.ALU
Schienenbock (Stahlguss)
DADO FARFALLA SUPP.BIN.N.
GANASCIA FISS. BIN. PIEDI
1
0001-53479-01
0001-53479-05
0001-54417-02
0003-54404-01
01G7-06012-00
970969
970974
975897
975931
971660
3400369
Tensioning block
Shaft
Pointer Bushing
Catchspring fastening
Set screw M 6 x 12
BLOC TENDEUR SABOT " V
AXE DE REGLAGE DE SABOTS
Zeigerbüchse
Schnappfeder Befestigung
Clavette M6x12
"FARFALLA VITE PIED. BINAR
PERNO FILET. REG. PIEDINO
Zeigerbüchse
MOLLA BLOCCO FARF.SUPPORT
GRANO M 6x1 2
1
1
1
1
1
01I1-06016-00
01S1-12065-00
01S1-12130-00
01S1-16040-00
01 U6-06016-50
971705
971921
971931
971938
975949
3400693
3400168
3400400
3400582
3401226
Socket screw M 6x 16
Hexagonal screw M 1 2x65
hex.-screw M 1 2xl 30mm
hex.-screw M16x40
washer dia 6.4/16x0.8
Vis CHC M6x16
Vis 6 pans M 1 2x65
VIS H M12x130
6kt-Schraube M16x40
U-Scheibe Dm 6.4/16x0.8
VITE BRUGOLA M6X16
VITE M12x65 PIEDINO B4-B6
VITE M 12 X 130 T.E.
VITE Ml 6 X 40 PIEDINO BIN
RONDELLA Dm 6.4/16x0.8
1
1
1
1
1
02S6-01511-50
03D1-22055-00
03T1-01710-07
06S2-0401 0-01
7777-VERPA-1 1
979387
979424
969364
972462
980467
3400207
3401225
3400366
seeger ring 15V-shaft
comp. spring dia 29.0x4.0
disk spring dia1 7/10/0.7
Lubricating nipple
packaging V-track-foot
Seegerring 15V-Welle
RESSORT 29.0x4.0
Tellerfeder Dm17/10/0.7
GRAISSEUR D1 M8
Verpackung V-Schienenbock
SEEGER DADO FARFALLA SUPP
MOLLA NUOVO SUPPORTO
Tellerfeder Dm17/10/0.7
VALVOLA INGR. PIED. HCCB
VERPACKUNG V-Schienenbock
1
1
2
1
1
3400208
3400554
3400367
3401223
3400167
3400574
3401996
1
1
1
1
page 71
page 72
FZ-2ST_ETL_0205.fm
99MS-00700-99MS-01100-99MS-01400-99MS-01800-99MS-02200- fm
Hydrostress #
99MS-00700-11
99MS-01100-11
99MS-01400-11
99MS-01800-11
99MS-02200-11
974398
974400
974402
974404
974406
DP #
Steel Track
Rail en VS complet
Binario VS compl.
3400478
2500304
2500382
2500383
2500303
V-track VS 27”
V-track VS 43”
V-track VS 55”
V-track VS 70”
V-track VS 86”
Rail en VS complet 700
Rail en VS complet 1 1 00
Rail en VS complet 1400
Rail en VS complet 1800
Rail en VS complet 2200
Binario VS compl. 700
BinarioVScompl. 1100
Binario VS compl. 1400
Binario VS compl. 1800
Binario VS compl. 2200
page 73
page 74
FZ-2ST_ETL_0205.fm
FZ-2ST-ETL-0205 fm
99MS-60022-47
961506
99MS-53479-01
0000-60022-37
0000-60022-54
0000-60022-55
0000-60022-76
974476
961750
968691
969447
965778
0000-60022-98
0000-60022-99
0000-60060-50
0001-53479-01
0001-54417-02
960837
962806
978114
970969
975897
0003-54404-01
01I1-06016-00
01S1-12040-00
01S1-12070-00
01S1-12090-00
975931
971705
979337
971922
971925
01S1-12130-00
01 U6-06016-50
02S6-01511-50
03D1-22055-00
03T1-01710-07
971931
975949
979387
979424
969364
7777-VERPA-VE
980479
DP # 3402053
V-track base
Sabot de fixation pour rail an V
Supporto die binari V
PCs.
Fixing block,cpl.
Cap Nut
pointer for track foot
Clamp Disk
Schienenbock
ENSEMBLE DE SERRAGE SABOT
Ecrou borgne inox
Aiguille sabot
Klemmscheibe
Schienenbock
VITE E FARFALLA COMPL N.S
DADO A CAPPELLO PIED. BIN
ASTA CENTR.PIED.BIN.ALU
RONDELLA SUPPORTO ALU
Schienenbock
1
1
1
1
1
3401996
Fuss
Klemmbride Alu
nut M 1 2 with seeger ring
Tensioning block
Pointer Bushing
Pied
Klemmbride Alu
Mutter
BLOC TENDEUR SABOT " V
Zeigerbüchse
PIEDINO A DADO
GANASCIA PIEDINO ALU
DADO FARFALLA SUPP.BIN.N.
"FARFALLA VITE PIED. BINAR
Zeigerbüchse
2
1
1
1
1
3400693
3402151
3401165
3400918
Catchspring fastening
M6 x 16 SHCS
M12 x 40 Hex Hd.
M12 x 70 Hex Hd.
M12 x 90 Hex Hd.
Schnappfeder Befestigung
Vis CHC M6x16
6kt-Schraube M12x40
Vis CHC M 1 2x70
VIS H M12X90
MOLLA BLOCCO FARF.SUPPORT
VITE BRUGOLA M6X16
VITE M 1 2X40
VITE M 1 2x70
6kt-Schraube M12x90
1
1
1
1
1
hex.-screw M 1 2x1 30mm
washer dia 6.4/16x0.8
seeger ring 15V-shaft
Spring Bushing
disk spring dia1 7/10/0.7
VIS H M12x130
U-Scheibe Dm 6.4/16x0.8
Seegerring 15V-Welle
RESSORT 29.0x4.0
Tellerfeder Dm17/10/0.7
VITE M 12 X 130 T.E.
RONDELLA Dm 6.4/16x0.8
SEEGER DADO FARFALLA SUPP
MOLLA NUOVO SUPPORTO
Tellerfeder Dm17/10/0.7
1
1
1
1
2
El.-feed packaging
El.-Vorschub Verpackung
El.-Vorschub Verpackung
1
3400569
3400208
3400400
3400207
page 75
page 76
0000-60022-86 / 963610
03R1-05012-00 / 972091
0000-60022-88 / 963612
0000-60022-94 / 963614
FZ-2ST_ETL_0205.fm
1100 mm
1375 mm
1650 mm
1925 mm
2200 mm
3300 mm
FZ-2ST-ETL-0205 fm
Hydrostress#
99MS-01 1 00-VAS
99MS-01375-VAS
99MS-01650-VAS
99MS-01925-VAS
99MS-02200-VAS
99MS-03300-VAS
984536
984719
984720
984546
984537
999557
DP #
Alum. /Steel Track
Rail en VAS complet
Binario VAS compl.
3402051
V-track
V-track
V-track
V-track
V-track
V-track
Rail en VAS complet 1 1 00
Rail en VAS complet 1375
Rail en VAS complet 1650
Rail en VAS complet 1925
Rail en VAS complet 2200
Rail en VAS complet 3300
BinarioVAScompl. 1100
Binario VAS compl. 1375
Binario VAS compl. 1650
Binario VAS compl. 1925
Binario VAS compl. 2200
Binario VAS compl. 3300
3402050
3400888
43”
54”
65”
75”
86”
130”
page 77
page 78
Ø 800 99MS-60111-10 / 999180
Ø 1000 99MS-60108-10 / 984240
Ø 1200 99MS-60105-10 / 962755
Ø 800 99MS-60111-80 / 999212
Ø 1000 99MS-60108-80 / 999160
Ø 1200 99MS-60105-85 / 999156
FZ-4S_ETL_0205.fm
FZ-4S_ETL_0205.fm
Ø 1380 99MS-54573-01 / 977618
Ø 1600 99MS-54348-01 / 977606
Ø 2200 99MS-54392-00 / 976184
99MS-60055-01 / 977334
page 73
Hydrostress #
DP #
99MS-60111-10
3401040
32” 3pc. Blade Guard
99MS-60108-10
3401898
40” 3pc. Blade Guard
99MS-60105-10
3402054
48” 3pc. Blade Guard
99MS-60111-80
32” 3pc. Flush Cut Blade Guard
99MS-60108-80
3400879
40” 3pc. Flush Cut Blade Guard
99MS-60105-85
3401288
48” 3pc. Flush Cut Blade Guard
99MS-54573-01
3401979
56” 2pc. Blade Guard
99MS-54348-01
3400102
63” 2pc. Blade Guard
99MS-54392-00
3400810
86” 2pc. Blade Guard
99MS-60055-01
3400746
2pc. Blade Guard Holder