Event Guide - Student Central
Transcription
Event Guide - Student Central
2015 FORMULA SAE MICHIGAN Event Guide Information published as supplied by teams on or before 3/27/15 with minimal editing. 1 FORMULA SAE MICHIGAN #FSAEMICHIGAN Information published as supplied by teams on or before 3/27/15 with minimal editing. FORMULA SAE MICHIGAN 2015 SAE PRESIDENT’S MESSAGE Dear Formula SAE® Participants and Organizers: Welcome to the Formula SAE competition at Michigan International Speedway in Brooklyn, Michigan. Formula SAE is steeped in tradition and competition. Now in its 34th year, Formula SAE provides the real-world challenges of systems engineering, design and problem solving, along with the teaming challenges of collaboration and cooperation. In short, Formula SAE, along with all of the SAE Collegiate Design Series™ competitions, provides the skills and experiences needed for a well-rounded engineering education. In addition to learning, Formula SAE also provides a unique form of competition. This week, collegiate engineering students from several nations will compete in a series of static and dynamic events designed to challenge their engineering, problem-solving and teamwork skills. The students will work hard and compete to win. Some will earn top honors, others will not. But all will leave here winners because they will be better engineering students. Good luck to everyone competing in this event. The experiences you gain this week will last throughout your lives. Also, I want to thank everyone for their hard work, support and participation; it’s because of you that this competition is such a success. Sincerely, Dr. Richard W. Greaves President, SAE International 1 TABLE OF CONTENTS: Concept of the Competition................... 2 Schedule.........................4 Awards............................ 7 Teams listed by Country..................... 8 Team Information...... 10 Key Players..................75 MIS Site Map................79 Sponsors...................... C3 CONCEPT OF THE COMPETITION The Formula SAE® Series competitions challenge teams of university undergraduate and graduate students to conceive, design, fabricate and compete with a small, formula style, competition vehicle. To give teams the maximum design flexibility and the freedom to express their creativity and imaginations, there are very few restrictions on the overall vehicle design. Teams typically spend eight to twelve months designing, building, testing and preparing their vehicles before a competition. The competitions themselves give teams the chance to demonstrate and prove both their creation and their engineering skills in comparison to teams from other universities around the world. Registered for this event are 120 teams from colleges and universities. The end result is a great experience for young engineers in a meaningful engineering project as well as the opportunity of working in a dedicated team effort. For the purpose of this competition, the students are to assume that a manufacturing firm has engaged them to produce a prototype car for evaluation as a production item. The intended sales market is the nonprofessional weekend competitor. Therefore, the car must have very high performance in terms of its acceleration, braking, and handling qualities. The car must be low in cost, easy to maintain, and reliable. In addition, the car’s marketability is enhanced by other factors such as aesthetics, comfort and use of common parts. The manufacturing firm is planning to produce four (4) cars per day for a limited production run. The challenge to the design team is to design and fabricate a prototype car that best meets these goals and intents. Each design will be compared and judged with other competing designs to determine the best overall car. Over the course of three days, the cars are judged in a series of static and dynamic events including: technical inspection, cost, presentation, engineering design, solo performance trials, and high performance track endurance. These events are scored to determine how well the car performs. In each event, the manufacturing firm has specified minimum acceptable performance levels that are reflected in the scoring equations. STATIC EVENTS: Design Report: The students explain their constructive solutions to a jury of experts from the automotive and motorsport industries in report and discussion. The concept of the design is to evaluate the engineering effort that went into the design of the car and how the engineering meets the intent of the market. The car that illustrates the best use of engineering to meet the design goals and the best understanding of the design by the team members will win the design event. Cost Report: The students are to assume that a serial production of 1000 cars a year will follow the prototype. The cost calculation is discussed with a jury based on a report. The objective of the event is for the participants to learn and understand the manufacturing techniques and processes of some of the components that they have chosen to purchase rather than fabricate themselves. Presentation: The objective is to evaluate the team’s ability to develop and deliver a comprehensive business case that will convince the executives of a fictional manufacturing firm that the team’s design best meets the demands of the amateur weekend competition market and that it can be profitably manufactured and marketed. 2 DYNAMIC EVENTS: Acceleration: The cars are evaluated on their accelerating abilities from a standing start over a distance of 75 meters. Autocross: The objective is to evaluate the car’s maneuverability and handling qualities on a tight course without the hindrance of competing cars. The course will combine the performance features of acceleration, braking and cornering into one event. The results of the Autocross scores determine the starting order for endurance. THE FOLLOWING POINTS ARE POSSIBLE: Static Events (Thursday) 75Presentation 150Design 100 Cost Analysis Dynamic Events (Friday & Saturday) 75Acceleration 50 Skid-Pad 150Autocross 100 Fuel Efficiency 300Endurance TOTAL POINTS1000 Skid-Pad: The objective is to measure the car’s cornering ability on a flat surface while making a constant-radius turn. The course will be a pair of concentric circles in shape of the number 8; the cars demonstrate how good lateral forces can be absorbed (up to 1.4g). Endurance: Over a distance of 22 km, the cars have to prove their durability under long-term conditions. Acceleration, speed, handling, dynamics, fuel efficiency, reliability – the cars have to prove it all. You are a builder, an adventurer, a problem solver. You think in terms of smarter, cleaner, safer, lighter. And always better. It’s who you are. Your future starts here. magnapowertrain.com/careers 3 2015 FORMULA SAE® MICHIGAN SCHEDULE OF EVENTS* TUESDAY, MAY 12, 2015 Early Registration(Invitation Only) 3:00 p.m. - 7:00 p.m. WEDNESDAY, MAY 13, 2015 Team Registration Open Tech Inspection Numbers Open - Sponsored by Cummins Welcome Ceremony - Sponsored by Honda Captain and Advisors Meeting - Mandatory Industry Reception - Sponsored by Maplesoft (Invitation Only) Official Closing of the Site - EVERYONE MUST BE OFFSITE 9:00 a.m. - 5:00 p.m. 10:00 a.m. 5:30 p.m. 6:00 p.m. – 6:20 p.m. 6:30 p.m. – 8:30 p.m. 7:30 p.m. Garage 1 Garage 1 Garage 2 Main Tent Main Tent Champions’ Club THURSDAY, MAY 14, 2015 Drivers Meeting (Brake & Practice) - MANDATORY 8:00 a.m. Main Tent Design Event - Sponsored by Bosch 8:30 a.m. – 5:30 p.m. Garage 3 Cost Judging Open 9:00 a.m. – 5:00 p.m. Main Tent Presentation Event - Sponsored by ZF 9:00 a.m. – 5:00 p.m. MIS Suites Lunch BreakNoon - 1:00 p.m.Main Tent First Autocross Course Walk (weather/time permitting) ~2:00 p.m. – 3:30 p.m. Track Push Bar Finalist teams announced (up to 5 teams) 5:00 p.m. Main Tent Drivers Meeting (All Dynamic Events) - MANDATORY 6:00 p.m. Main Tent Official Closing of the Site - EVERYONE MUST BE OFFSITE 7:30 p.m. Design Finalists Announced Online ~9:00 p.m. www.sae.org & Facebook FRIDAY, MAY 15, 2015 Acceleration and Skid Pad Event Events Open 9:00 a.m. – 12:00 p.m. Track Design Feedback for Non-finalists (by appt. only) 9:00 a.m. – 4:00 p.m. Garage 3 Presentation Seminar9:30 a.m.Main Tent Lunch Break 12:00 p.m.Main Tent ~1:00 p.m. – 1:20 p.m. Track Autocross Course Walk (course set-up depending) Autocross Event - Sponsored by Dodge - Open 1:30 p.m. – 5:00 p.m. Track Design Event Finals - Sponsored by Bosch ~5:30 p.m. – 8:30 p.m. Garage 3 First Award Ceremony - Sponsored by General Motors ~7:00 p.m. Main Tent Official Closing of the Site - EVERYONE MUST BE OFFSITE 9:00 p.m. SATURDAY, MAY 16, 2015 Endurance Course Walk 7:00 a.m. – 8:00 a.m. Track Top 3 Teams Design Finalists Announced ~8:30 a.m. Design Feedback for Finalists not Top 3, by appointment ~9:00 a.m. – 2:00 p.m. Garage 3 Endurance/Fuel Efficiency Event - Sponsored by Ford - Open 9:00 a.m. Track *Group 1 Only Endurance/Fuel Efficiency Gate Closes for Group 1 ~12:00 p.m. Track Endurance Course Walk ~12:30 p.m. – 1:00 pm Track Lunch Break~12:30 p.m.Main Tent Endurance/Fuel Efficiency Event - Sponsored by Ford - Open ~1:35 p.m. Track *Group 2 Only Endurance/Fuel Efficiency Gate Closes for Group 2 ~4:00 p.m. Track Public Design Review of Top 3 Finalists ~6:00 pm Garage 3 Presentation Highlights ~7:00 p.m.Main Tent Final Awards Ceremony - Sponsored by General Motors ~8:00 p.m. Main Tent Official Closing of the Site - EVERYONE MUST BE OFFSITE 10:30 p.m. SUNDAY, MAY 17, 2015 Site Open ONLY for Pick-Up of Transporters *Schedule of Events is subject to change. 4 9:00 a.m. – 2:00 p.m. DAILY OPERATIONS: n MIS Site Open: • Wednesday • Thursday • Friday • Saturday 9:00 a.m. - 7:30 p.m. 7:30 a.m. - 7:30 p.m. 7:30 a.m. - 8:30 p.m. 7:00 a.m. - 10:30 p.m. n Student Registration (Garage 1): • Wednesday 9:00 a.m. - 5:00 p.m. • Thursday 8:00 a.m. - 5:00 p.m. Friday - All students will be registered as spectators n Tech Inspection - Sponsored by Cummins (Garage 2): • Wednesday 10:00 a.m. Tech “Take-A-Number” Opens • WednesdayNoon – 7 p.m. (no new cars after 6 p.m.) • Thursday 9 a.m. – 5 p.m. • Friday By appointment 9 a.m. until 5:30 p.m. • Saturday By appointment 9 a.m. until 1 p.m. (Re-tech only) n Scales & Push Bar Competition (Garage 1 drive thru): • Wednesday 3 p.m. – 6 p.m. • Thursday 8 a.m. – 4 p.m. • Friday 7:30 a.m. – Noon (for “cornering”) n Tilt/Noise/Brake Sponsored by Continental: • Thursday 9 a.m. – 5 p.m. (Staggered opening times by 30 min. per event) • Friday 8 a.m. – 5:30 p.m. n Fuel Station: • Thursday 8:30 a.m. – 5 p.m. • Friday 8 a.m. – 5 p.m. • Saturday 7:30 a.m. – 5:00 p.m. n Practice Area sponsored by Continental: • ThursdayNoon – 5 p.m. • Friday 9 a.m. – 5:30 p.m. • Saturday 8:00 a.m. – 3 p.m. NOTE: Cars must complete all 4 parts of tech by 5:30 p.m. Friday to qualify for Endurance.. 30 minutes’ notice is required for all appointments, which can be booked through the announcer in Main Tent. READY TO TEST DRIVE THE LATEST VEHICLES AT THE MICHIGAN INTERNATIONAL SPEEDWAY IN BROOKLYN, MI? WEDNESDAY MAY 13TH, 2015: Get Behind the Wheel of GM’s Newest Launch Vehicles & Meet Members of Team GM: THURSDAY MAY 14TH, 2015: See who and what’s behind the Ford Oval. It could be you! GM employees from across the organization will host a unique test drive event in conjunction with the 2015 Formula SAE Michigan activities on Wednesday, May 13, 2015. The GM team will showcase over 10 different GM models and the excitement begins at 11:00 a.m. and ends at 3:00 p.m. Get up close and personal with our exciting and innovative products by joining us on Thursday, May 14, 2015 from 11:00 am till 3:00 pm at the Ride & Drive to experience Ford’s newest products. Visit the Ford Performance display to meet the management team and to discover the opportunities available at Ford . These events are open to all Formula SAE Michigan participants age 18 and older with a valid driver’s license. No pre-registration required. 5 2015 FORMULA SAE® MICHIGAN SCHEDULE OF EVENTS NOTES n Overnight Removal of FSAE cars - Removal is allowed, but tech will pull Part 1 of your tech sticker. n FM Audio - Announcements can be heard via FM radio (Frequency will be posted in G1 at event). n No Access During Dynamic Events - Teams may enter the site with their rigs/trailers/ panel trucks ONLY when there are no Dynamic Events running. n Removing Cars - All teams not shipping cars must remove vehicles, etc. from the site not later than 2:00 p.m. Sun., May 17, 2015. n Event Closing Times - Acceleration, Skid-Pad & Autocross close exactly at the scheduled time. Your car must cross the starting line before the event closing time to be allowed to complete that run. n No Access Monday - Site closed to all teams Monday, May 18, 2015. n Medical Services - There is no First Aid Station on site. EMS will provide any/all medical attention. n Shipping Cars - Cars must be picked up/ removed from MIS by 10 a.m. Monday, May 18, 2015. n F1 in Schools HS Engineering Competition - Fri. & Sat., May 16-17 in the Champions’ Club. FSAE participants may observe from 11 a.m.-12:30 p.m. & 1-5 p.m. Friday; and 9-11 a.m. Saturday. SUPPORT SERVICES n GM Machine Trailer: • Wed. – Fri. 9 a.m. - 5 p.m. IN THE BLINK OF AN EYE, PROTECTING YOU AND YOUR LOVED ONES n Lincoln Electric Welding: • Wed. Noon – 5 p.m. • Th. – Fri. 8 a.m. – 5 p.m. • Sat. 8 a.m. – Noon n Hoosier: • Wed. – Fri. 7 a.m. – 5 p.m. • Sat. 7 a.m. – 3 p.m. ©TRW Automotive 2015 n Kaz Technologies Shock Dyno: • Wed. 9 a.m. – 3 p.m. • Th. – Sat. 9 a.m. – 5 p.m. TRW’s Pre-crash System gathers data from around the vehicle to pre-arm the occupant safety systems before you are even aware of possible danger. Cognitive Safety Systems: the safety everyone deserves. ADVANCED THINKING / SMART THINKING / GREEN THINKING n Royal Purple: • Wed. - Fri. 9 am - 5 pm n MIS Fire trucks on site: • Wed. – Sat. 7 a.m. – ~8 p.m. n Ambulance on site: • Wed. – Sat. 7 a.m. – ~8 p.m. ADDITIONAL SERVICES n Concessions: • Wed. – Sat 8 a.m. – 6 p.m.* n SAE Bookstore: • Wed. 2 p.m. – 6 p.m. • Th – Fri. 8 a.m. – 5 p.m. • Sat. 8 a.m. – Noon * As business dictates. May close earlier. http://safety.trw.com 6 TRWSAEFormula4-625x7-625.indd 1 3/24/2015 3:24:59 PM 2015 FSAE MICHIGAN AWARDS SPIRIT OF EXCELLENCE AWARD Top 10 finishers with overall highest accumulative scores. SPECIALITY AWARDS ALTAIR ENGINEERING’S WILLIAM R. ADAM ENGINEERING AWARD STATIC EVENTS Development of new and innovative design concepts for FSAE racing competition. Top 3 finishers with overall highest accumulative scores in Cost. CONTINENTAL BRAKE AWARD COST AWARD BOSCH ENGINEERING DESIGN AWARD Best in Class Brake design by a team. Top 3 finishers with overall highest accumulative scores in Design. CUMMINS APPLIED TECHNOLOGY AWARD ZF PRESENTATION AWARD THE FEV POWERTRAIN DEVELOPMENT AWARD Top 3 finishers with overall highest accumulative scores in Presentation. Top team that applies technology the most innovatively. Top 3 teams with overall excellence in Powertrain Development. BOSCH THREE VIEW DRAWING EXCELLENCE AWARD DYNAMIC EVENTS Top 10 teams who submit the best executed three view drawings, per Formula SAE Rule S6.4. Top 3 finishers with fastest speeds/highest accumulative scores in Acceleration. MACLEAN-FOGG FASTENING CHALLENGE AWARD ACCELERATION AWARD DODGE AUTOCROSS AWARD Top 3 finishers with fastest speeds/highest accumulative scores in Autocross with a trophy. FORD ENDURANCE AWARD Top 3 finishers with fastest speeds/highest accumulative scores in Endurance. Top team with the best solution to a fastening challenge at FSAE Michigan. TOYOTA CONTINUOUS IMPROVEMENT AWARD Top team which has made considerable strides in the competition in the last few years. Note: Although not guaranteed, some awards will include a cash award dependent on sponsorship. FORD FUEL EFFICIENCY AWARD Top 3 finishers who receive highest scores accumulated on best fuel efficiency. SKID PAD AWARD Top 3 finishers with fastest speeds/highest accumulative scores in Skid Pad. 7 2015 FORMULA SAE MICHIGAN REGISTERED TEAMS AUSTRIA 016 Graz Technical University BRAZIL 011 Universidade Estadual de Campinas CANADA 077 088 019 068 046 058 067 097 127 049 119 069 117 076 078 Cegep du Vieux - Montreal Dalhousie University Ecole De Technologie Superieure Lakehead University McGill University Polytechnique Montréal Queen’s University - Ontario Canada University of Guelph University of Manitoba University of Toronto University of Victoria University of Waterloo Western University Universite Du Quebec a TroisRivieres Universite Du Quebec-Chicoutimi MEXICO 111 Universidad Autonoma Estado Mexico POLAND 101 Wroclaw University of Technology SINGAPORE 038 National University of Singapore SOUTH KOREA 053 Kookmin University UNITED STATES 007 031 024 056 092 082 052 043 086 126 063 098 Auburn University Bradley University Brown University Central Michigan University Clarkson University Clemson University Colorado Mesa University Columbia University Cooper Union Cornell University Duke University Embry-Riddle Aero University Daytona Beach 023 Ferris State University 8 123 102 042 025 026 084 112 122 080 070 015 034 121 029 027 130 012 114 065 134 050 066 074 100 103 083 062 094 041 001 096 125 115 032 061 073 018 106 035 079 087 113 045 057 005 064 040 Florida Atlantic University Florida Institute of Technology Florida International University Georgia Institute of Technology Georgia Southern University Grand Valley State University Hope College Indiana University Purdue University Indianapolis Kansas State University Kennesaw State University Kettering University Lafayette College Lawrence Technological University Lehigh University Louisiana State University Miami University Michigan State University Michigan Tech University Minnesota State University Mankato Mississippi State University Missouri University of Science and Technology North Carolina State University Raleigh North Dakota State University Northern Illinois University Northwestern University Oakland University Ohio State University Oklahoma State University Old Dominion University Oregon State University Penn State University - University Park Purdue University - W Lafayette Rochester Institute of Technology Rose Hulman Institute of Technology Rutgers University Saginaw Valley State University San Jose State University South Dakota State University Southern Illinois University Edwardville St Cloud State University Stevens Institute of Technology Temple University Tennessee Tech University Texas Tech University University of Akron University of Alabama Tuscaloosa University of Central Florida 051 037 054 009 105 060 021 014 039 120 008 072 059 030 091 090 036 109 071 047 093 129 017 107 013 022 085 110 104 048 095 033 044 020 099 University of Cincinnati University of Connecticut University of Evansville University of Florida University of Hartford University of Illinois - Chicago University of Illinois - Urbana Champaign University of Kansas - Lawrence University of Kentucky University of Maryland - College Park University of Michigan - Ann Arbor University of Michigan - Dearborn University of Minnesota - Twin Cities University of Missouri University of New Hampshire University of North Carolina Charlotte University of North Florida University of Oklahoma University of Pittsburgh Pittsburgh University of South Florida University of St Thomas University of Texas - Arlington University of Toledo University of Utah University of Wisconsin - Madison US Naval Academy Villanova University Virginia Tech Washington State University Washington University - St Louis Wayne State University West Virginia University Western Michigan University Worcester Polytechnic Institute York College of Pennsylvania VENEZUELA 055 Universidad Central de Venezuela 116 Universidad Metropolitana 081 Universidad Simon Bolivar Innovation. Performance. Smart Technology. Join our exceptional team as we set exciting, new standards in dynamic, global markets for the fastest, smartest, and most efficient Ford vehicles ever. Opportunities currently available for 2015 and 2016 college graduates, as well as experienced engineers. Connect with the Ford community at: Facebook.com/FordMotorCompanyCareers Twitter.com/FordCareers Linkedin.com/company/ford-motor-company www.careers.ford.com 5 1 Oregon State University Global Formula Racing Students from Oregon State University and Duale Hochschule Baden-Wurttemberg-Ravensburg together form Global Formula Racing, the world’s first and only internationally collaborative FSAE Team. University of Akron Zips Racing Since the start of Zips Racing in 1990 the team has strived to present a simple yet performant vehicle at competition. Our new vehicle, the ZR15, is no exception to this philosophy. Iterating on past designs the ZR15 joins years of knowledge in development to provide the most advanced vehicle that the Zips Racing team has ever built. BRAKE : 4-Disk, floating rotors, ISR Calipers BSCD : 95.0mm, 63.4mm, single, 450cc COOLING : Single side mounted radiator with controlled fan DRIVE : Chain-Drive, Drexler Formula Student Diff ELECTRONICS : Motec M150, ACL, VIM, PDM ENGINE : Yamaha WR450F FR/RR TRACK : 1250mm, 1245mm FRAME : Tubular space frame with bonded composite honeycomb panels FUEL SYSTEM : Student designed sequential fuel injection FUEL TYPE : E85 MATERIAL : 4130, CFRP, Ti, Al, Plastics MPD : 10500 MPT : 7500 OLWH : 2923.5mm, 1473mm, 1200mm SUSPENSION : Double unequal length A-Arms. Pullrod actuated coilovers TIRE : Hoosier 6.0/18.0-10 LC0 UNIQUE : Unsprung Aerodynamics WEIGHT : 228kg WHEELBASE : 1530mm BRAKE : Brembo front calipers/ AP rear calipers/ ductile iron rotors BSCD : 96mm/62.1mm/1/449cc COOLING : Rear mounted water and oil radiators DRIVE : Chain ELECTRONICS : Motec ECU/ student built wiring harness ENGINE : Honda CFR450X FR/RR TRACK : 1145mm/1145mm FRAME : CFRP Monocoque FUEL SYSTEM : In-tank fuel pump FUEL TYPE : 93 MATERIAL : TORAY T700 plain weave/TORAY T800 plain weave/Nomex and aluminum core MPD : 40kW (10,000 rpm) MPT : 50 kW (8,500 rpm) OLWH : 2835mm/1335mm/1200mm SUSPENSION : Double unequal length a-arms/ Direct actuated push rod spring and damper TIRE : Hoosier UNIQUE : German/American heritage WEIGHT : 500 lbs WHEELBASE : 1535mm United States 10 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. #HASHTAG TO WIN #boschcampus #boschtour When: Daily @ 4pm Location: Bosch Pavilion Winners do not need to be present. Visit us for details! Step 1 Step 2 Step 3 TAKE A PHOTO LIKE US TAG & UPLOAD Use your phone to snap a pic of our booth Like the Boschcampus Facebook page Tag your photo with #boschcampus & #boschtour, upload to the Boschcampus Facebook page 1st Prize 2nd Prize 3rd Prize Bosch Power Box Bosch Heated Jacket SKIL iXO Lithium-Ion Screwdriver 8 7 Auburn University War Eagle Motorsports AU-2015 builds upon a proven hybrid-monocoque design theory with 10” Tyres and a rock-solid Yamaha R6 powerplant. Reliability, adaptability, and serviceability were deemed key design goals, while maintaining confidence-inspiring driving characteristics in both powertrain and chassis response. AU-2015’s lightweight and robust package has produced our fastest vehicle yet, while a focus on practical engineering design has yielded a vehicle with no detail left to spare, putting AU-2015 ahead of the competition on the track and in the marketplace. University of Michigan MRacing The 2015 MRacing team designed a car with weight savings in mind. Emphasis was also placed on aerodynamics and wing mounting. All we can say about that is, “Much wings, such wow!” War Eagle! BRAKE : 4 wheel disc brakes BSCD : 67/42.5/4/599 COOLING : DRIVE : Chain ELECTRONICS : ENGINE : Honda CBR600RR FR/RR TRACK : 1206.5/1181 FRAME : FUEL SYSTEM : FUEL TYPE : MATERIAL : MPD : 10000 MPT : OLWH : 2590,1385,1067 SUSPENSION : TIRE : 18x7.5-10 R25B Hoosier UNIQUE : Nicer looking aero WEIGHT : 570 WHEELBASE : 1206 BRAKE : Floating Rotor, Adjustable Bias BSCD : 67 mm, 42.5 mm, 4 Cylinders, 599 cc COOLING : Dual Pass Radiator DRIVE : Chain Drive, Salisbury Differential ELECTRONICS : MoTec M800/PDM/ADL, Bosch ETC, Proprietary Dash ENGINE : Yamaha R6 FR/RR TRACK : 1219 mm (48in), 1194 mm (47in) FRAME : Semi-Monocoque FUEL SYSTEM : In-TankPump, Port Injection FUEL TYPE : 93 Octane MATERIAL : MPD : 87 hp (11,500) MPT : 47 ft-lbf (8,500) OLWH : SUSPENSION : SLA, Pushrod Rear Pullrod Front TIRE : 10" LC0 UNIQUE : LHC System WEIGHT : 520 WHEELBASE : 1543 mm / 60.75 in United States 12 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. cumentation 3D Design• •Engineering Simulation • Documentation Analysis Software • Engineering Analysis Software Designed inDesigned SOLIDWORKS in SOLIDWORKS by BPG by BPG Werks. Werks. www.solidworks.com/education www.solidworks.com/education Find us at: www.facebook.com/SOLIDWORKSEducation Find us at: www.facebook.com/SOLIDWORKSEducation 11 9 University of Florida Gator Motorsports This year’s vehicle, the F15 marks the implementation of our first ever aerodynamics package as well as pneumatic shifting system. The holistic design approach of this year’s vehicle was to integrate the effects of the aerodynamics package into other systems. Many changes were also made to increase the serviceability, packaging and overall ergonomics of the vehicle as a whole. In remembrance of Khalil Mohmed. Universidade Estadual de Campinas FSAE - UNICAMP The FSAE Unicamp team achieved several titles during our history in Brazil, and now, after two competitions in Lincoln, will participate for the first time in Michigan with our most innovative vehicle, the F2014. Its main features focus on packaging and lightness. A 25kg weight reduction from the previous prototype ensured a significant improvement in performance in track. Our freedom in the ECU software and a reliable Powertrain system result in a great acceleration and driveability in parallel with a suspension accurately adjusted. The implementation of high-tech materials such as HSLA steel helps us to produce a high competitive level car with only 197kg. We would like to thank all of our sponsors, without whom none of this would be possible. The support from the university and family was and will be always essential to our achievements as well. BRAKE : 4 Floating Rotors, Tilton 77-Series Master Cylinder BSCD : 67mm / 42.5mm / 4 / 599cc COOLING : 2x Brazed Aluminum Core Radiators, Sidepod Mounted DRIVE : Chain Drive, Drexler Differential ELECTRONICS : Woodward ECU, ETAS Data Acquisition ENGINE : Yamaha YZF R6 FR/RR TRACK : 1220mm / 1180mm FRAME : Tubular Frame FUEL SYSTEM : Sequential Injection, Magnetti Marelli Injectors FUEL TYPE : E85 MATERIAL : High Strenght Low Alloy Steel MPD : 11500 MPT : 10000 OLWH : 2910mm / 1400mm / 1060mm SUSPENSION : Double Wishbone, Independent Pull/Push Rod Actuated Dampers TIRE : Hoosier 18.0x6.0-10 R25B UNIQUE : Full Customized ECU Software WEIGHT : 584lb WHEELBASE : 1560mm BRAKE : Floating hub mounted 4340 rotors BSCD : 67mm/42.5mm/599cc COOLING : Dihydrogen monoxide trimodal heat transfer system DRIVE : Kochler Torsen Differential ELECTRONICS : MoTec M400, PDM30 and ADL3 ENGINE : Honda CBR600RR FR/RR TRACK : 48in/47in FRAME : Solid 4130 Chromoly FUEL SYSTEM : Postive Displacement SLS Titanium Georotor Turbine Pump FUEL TYPE : 93 Octane MATERIAL : Neutrons, Protons, Electrons and a few Quarks MPD : 10000 MPT : 8000 OLWH : 118 in, 55in, 47in SUSPENSION : Double unequal A-Arm, pull rod actuated TIRE : 20 x 7.0-13 R25B UNIQUE : 150 Shot Direct Port Nitrous....To spool the turbos WEIGHT : 600lb WHEELBASE : 61 inches United States 14 Brasil Information published as supplied by teams on or before 3/27/15 with minimal editing. ENGINEERING ENGINEERING IS MORE THAN IS MORE THAN ENGINEERING ENGINEERING ENGINEERING IS MORE THAN ENGINEERING toyota.com/careers toyota.com/careers toyota.com/careers 13 12 Michigan State University Michigan State Univ Michigan State University’s Formula SAE Team would like to present this year’s car, the SR-15. The SR-15 utilizes a hybrid front monocoque and rear space frame chassis to provide packaging, cooling, and accessibility advantages. A Honda CBR600RR engine is incorporated to provide reliability and quick acceleration with a 0-60 time of only 3.4 seconds. Aerodynamic devices such as a front wing, rear wing, and undertray were designed to generate 330 pounds of downforce at 60 mph, significantly improving handling capabilities. Michigan State’s newest vehicle also possesses a fully tunable suspension system that was designed around the 18" Hoosier tire. Over 60 sensors are integrated to monitor vehicle and driver performance. Additional features include electro-pneumatic paddle shifting, traction control, and launch control to create a simple human-machine interface. We thank Michigan State University and all of our sponsors, friends, and families for their contributions and support towards this invaluable learning experience. University of Wisconsin Wisconsin Racing The Wisconsin Racing team would like to give special thanks to our sponsors and supporters who enabled the construction of the WR-215: Diamond: The United Wisconsin Grain Producers Platinum: The Wisconsin Corn Promotion Board, Millennium Technologies, Engineered Metal Products, QMI, Craft Pattern, Accurate Pattern, Cirrus Aircraft Gold: Ford, Chrysler, Boeing, Polaris, Bosch, Ricardo, Lemo, Mirka, Snap-On, Huntsman, Anderson Machining As well as our Silver and Bronze sponsors listed at www.uwracing.com Go Green. Go White. Go Fast! BRAKE : Wilwood Front Calipers, AP Racing Rear Calipers, Custom Rotors BSCD : 100 [mm] / 77 [mm] / 1 / 605 [cc] COOLING : Parallel dual pass with right side fan DRIVE : 520 Chain, Drexler Differential ELECTRONICS : Mototron ECU, AiM EVO3 Pro DAQ, LCD Steering Wheel Display ENGINE : KTM 525-EXC, Turbocharged, Single-Cylinder FR/RR TRACK : 1193.8 [mm] / 1143.0 [mm] FRAME : Hybrid CFRP Monocoque and Tubular Steel Spaceframe FUEL SYSTEM : Student-design Fuel Injection FUEL TYPE : E85 MATERIAL : Prepreg CFRP, 4130 Steel, 7075 Al, 6061 Al, Inconel, 300M, 5052 Al, Adhesives MPD : 62 [kW] @ 7600 [rpm] MPT : 82 [N-m] @ 6000 [rpm] OLWH : 2981 [mm], 1371 [mm], 1200 [mm] SUSPENSION : Double Unequal Length A-Arm, Pushrod and Pullrod TIRE : Hoosier 18.0X6.0-10.0 LC0 UNIQUE : Electronic throttle, electronic shifting, hybrid monocoque, turbocharger WEIGHT : 235 [kg] WHEELBASE : 1574.8 [mm] BRAKE : Brembo P34 front/Wilwood PS1 rear, floating rotors, sintered metallic pads BSCD : 67 mm / 42.5 mm / Inline 4 cyl / 599 cc COOLING : Single front-ducted, side mounted radiator 31.75 cm shroud-mounted fans DRIVE : Chain-driven Drexler Differential ELECTRONICS : Motec M400 with Bosch DDU 7 ENGINE : Honda CBR600RR FR/RR TRACK : 1194 mm / 1168 mm FRAME : Hybrid frame (monocoque, tubular steel space frame) FUEL SYSTEM : Sequential fuel injection FUEL TYPE : 93 Octane MATERIAL : Carbon, Steel, Aluminum, Magnesium MPD : 10500 RPM MPT : 9250 RPM OLWH : 3088 mm long, 1397 mm wide, 1178 mm high SUSPENSION : Double unequal length A-Arm, Push-rod actuated spring and damper TIRE : Hoosier 10" R25B UNIQUE : CAN bus, electro-pneumatic paddle shifting system WEIGHT : 625 lbs (284 kg) WHEELBASE : 1651 mm United States 16 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. VISIONARIES WELCOME. CHALLENGING SPIRIT REQUIRED www.corporate.honda.com Honda is an equal opportunity employer. 15 14 University of Kansas Jayhawk Motorsports Combustion The University of Kansas’ Formula SAE Racing team, Jayhawk Motorsports, is proud to release the next vehicle in the program’s legacy. Since 1994, Jayhawk Motorsports has accumulated 9 top ten finishes. This recent success has placed the program 8th in the FSAE World rankings. The 2015 team consists of a record sized and experienced roster. With over seventy students involved in the project a strong team structure is necessary. Students are divided into sub teams based on different systems of the vehicle. These teams include chassis, suspension, aerodynamics, combustion powertrain, electric powertrain, and testing. Each team completes their individual systems to coincide with common team goals. Kettering University Kettering University Motorsports Kettering is bringing everything to the table after further developing the vehicle around our new 10” wheel design concept. After reinventing ourselves last year we are eager to step up to the competition and give it our best in bringing home a victory for Kettering University. We firmly stand behind our design philosophy which promotes efficient use of materials and processes to create an engineering atmosphere that encourages the most bang for the buck. We would like to thank all of our sponsors for their support in the pursuit of the spirit of SAE. We would like to give a special thanks to our friends, families, and sponsors for their continued support. These goals were established early to provide team members with sufficient time to successfully research, design, analyze, manufacture, and test all vehicle components. Key areas include performance and efficiency, reliability, weight reduction, driver ergonomics, manufacturing, and testing. An all new monocoque chassis featuring a new suspension and aerodynamic setup driven by a powerful engine package are the results of the 2015 team’s determination for a successful competition season. BRAKE : Waterjet 1018 Steel Floating Rotors, Tilton MC, Wilwood Calipers BSCD : 95mm / 62.4mm / 1 cyl / 450cc COOLING : Raptor 700 Radiator DRIVE : Chain driven ATB Differential ELECTRONICS : Pi Innovo ECU M220, Minimalist Loom ENGINE : Yamaha WR450f FR/RR TRACK : (1189mm/47") (1189mm/47") FRAME : 1018 Mild Steel FUEL SYSTEM : Relatively-Low-Pressure EFI FUEL TYPE : E85 MATERIAL : Steel and Aluminum MPD : MPT : 55 Nm @ 8000 rpm OLWH : (1980mm/78" long) (1392mm/54.8" wide) (1017mm/40" high) SUSPENSION : Double unequal length A-Arm with Pull Rod Front and DA Rear TIRE : 18x6.0x10 Hoosier LC0 UNIQUE : The Spirit of SAE WEIGHT : 492 lbm (223kg) WHEELBASE : 1651mm/65" BRAKE : Custom Designed Calipers and Master Cylinders BSCD : 67/42.5/4/599 COOLING : Double Pass Radiator DRIVE : Chain ELECTRONICS : Life Racing F88 ENGINE : Honda CBR 600RR FR/RR TRACK : 48/46 inches FRAME : Carbon Fibre Monocoque FUEL SYSTEM : Port Fuel Injected, Return Style FUEL TYPE : E85 MATERIAL : CYTEC EP2202 MPD : 12000 rpm MPT : 8500 rpm OLWH : 115.6 inches SUSPENSION : Double A Arm Push rod TIRE : 6.0/18.0-10 Hoosier LC0 UNIQUE : Carbon Fiber A Arms and Rims, Unsprung Aero, Electric Throttle Control WEIGHT : 575 lbs WHEELBASE : 63 inches United States 18 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. DODGE DOD GE AND SR SRTT ARE A RE REG REGIST ISTERE IST EREDD TRAD ERE T RAD RADEMA EMARKS EMA RKS OF FC FCAA US U S LLC. L LC. H O R AC E D O D G E JOHN DODGE AT D R I V E SRT. C O M Introducing the new members of the Dodge SRT family: the 707 HP Challenger and Charger SRT Hell cats . Information published as supplied by teams on or before 3/27/15 with minimal editing. 17 16 Graz Technical University TU Graz Racing Team The TU Graz Racing team can look back on the past years with pride. With the Tankia 2004 we achieved podium places in Germany, Italy as well as the UK. Due to our close contact with our alumni regarding development and construction of each new TANKIA, our hopes and goals are high every year. The newest member of our family is the TANKIA 2014. Our main goal was to produce a highly competitive as well as reliable vehicle, while sticking to a lightweight concept thus increasing the power to weight ratio and also reducing fuel consumption. By using carbon fibre, be it as reinforcement in our single piece monocoque, our rims or suspension parts, we achieve a total racing weight below 160kg.Combined with our single cylinder KTM engine with an additional injector in the airbox resulting in 62 bhp a great driving performance is achieved. Reliability was improved by using a cooler test bench to get the greatest possible cooling performance from our engine which was calibrated on our test bench at AVL. Since the formula student is not just about performance we also concentrate on the presentation, design and cost events, every point can decide between the top 10 or the top 3 rank. University of Toledo Rocket Motorsports This year’s car, UTR-21, was built around simplicity and reliability while also taking on some new features. Utilizing tyre consortium data as a starting point, UTR-21 features a rigid tubular chassis, CBR600 F4i, and Öhlins shocks backed up with extensive durability testing. Serviceability and weight reduction were also considered with every component designed. With a large amount of time dedicated to testing and refining we hope to have an all-around reliable and finetuned car for competition. BRAKE : Full Floating Rotors w/ Wilwood Calipers BSCD : 67mm/42.5mm/4/599cc COOLING : Left side mounted, single crossflow heat exchanger DRIVE : Chain ELECTRONICS : Haltech Platinum Sport 1000, Race Technology DL1, and Custom Dashboard ENGINE : Honda CBR F4i FR/RR TRACK : 1574.8mm/1257.3mm FRAME : 4130 Steel Spaceframe FUEL SYSTEM : Sequential Fuel Injection FUEL TYPE : E-85 MATERIAL : 4130 Steel MPD : 9,000 MPT : 8,000 OLWH : 2501.9mm, 1257.3mm, 1092.2mm SUSPENSION : Double Unequal Length A-Arms. Pushrod Actuated Spring TIRE : 7.0/16.0-10.0 UNIQUE : Anti-Dive Third Spring, Mechanical Paddle Shifters WEIGHT : 585 lb WHEELBASE : 1574.8mm BRAKE : 4-disk system, floating, adj. brake balance BSCD : 95/72/1/510 COOLING : single sidepot mounted aluminium core WP radiator DRIVE : Chain ELECTRONICS : electropn. shifting sys., eletrohydr. clutch, live-telemetry ENGINE : KTM SX-F 450 compined with KTM EXC 510 part FR/RR TRACK : 1190/1150 (mm) FRAME : one-piece sandwich-structured composite monocoque FUEL SYSTEM : 2 Spray Keihin Injector, Bosch single spray FUEL TYPE : 100 roz petrol MATERIAL : carbon fibre prepregs, nomex/Al honeycombs, struc. foam, carbon/Ti inserts MPD : 9700 MPT : 7200 OLWH : 2915/1393/1195 (mm) SUSPENSION : Double unequal length A-Arm. Pull rod and bell crank actuated Öhlins damper TIRE : 18/6 - 10 Hossier UNIQUE : 10'' carbon fibre rim, DRS WEIGHT : 223 WHEELBASE : 1550 Austria 20 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Spartan Racing Spartan Racing is proud to introduce SR-7, our seventh Formula SAE vehicle. We’ve returned to compete this year with more motivation, more speed, and bright car. SR-7 is an evolution of the lightening-fast SR-6, including electropneumatic paddle shifters, a powerful and reliable Honda F4i engine, and a full aerodynamic package. While focusing upon a strong finish we have also addressed reliability concerns that we had with SR-6 in addition to better understanding proven systems . SR-7 sets a new bar for us at Spartan Racing, and we are excited to share it with all of our friends here at FSAE Michigan 2015. 19 18 San Jose State University Ecole De Technologie Superieure Formule ETS The team from ETS has always had one goal, victory. Every car that comes out of our facilities reflects our mentality. We pay special attention to design and details to ensure that the car reaches its peak performance. For those reasons, the Formula team from ETS is perceived as one of the leaders in their field, which allows them to promote Engineering excellence from Quebec around the world. BRAKE : Outboard BSCD : 98mm/63.4mm/1/480cc COOLING : Electric Water Pump, Sidepod mounted radiators DRIVE : 420 Chain, centrifugal clutch ELECTRONICS : IP67 Smoke tubes ENGINE : WR480SS - ETS design FR/RR TRACK : Fr : 45in Rr : 43in FRAME : 1 week FUEL SYSTEM : Compact FUEL TYPE : E85 MATERIAL : Steel, aluminium, carbon, blood, sweat and tears MPD : 8500 MPT : 5000 OLWH : 127.5in X 45in X 47.5in SUSPENSION : Monoshock front and rear TIRE : 10in Hoosier UNIQUE : Weight WEIGHT : 450 WHEELBASE : 62.25in BRAKE : Tilton 77 MC / Wilwood GP200 Calipers BSCD : 67mm / 42.5mm / 4 / 599cc COOLING : Dual Core, Dual Pass DRIVE : Chain Driven, Drexler Limited Slip Differential ELECTRONICS : DTA S100 ECU, Aim EVO4 DAQ ENGINE : Honda CBR600 F4i FR/RR TRACK : 48 in /47 in FRAME : 4130 Steel Space Frame FUEL SYSTEM : Single-rail EFI FUEL TYPE : E85 Ethanol MATERIAL : 4130 Steel, Carbon Fiber MPD : 73 HP @ 11,000 RPM MPT : 37 ft-lbs @ 10,000 RPM OLWH : 115 in, 56 in, 51 in SUSPENSION : Front Pullrod, Rear Pushrod, Ohlins Shocks TIRE : 18x6x10 Hoosier R25B UNIQUE : Closed Loop Electro-pneumatic Shifting WEIGHT : 580 lbs WHEELBASE : 60.5 in United States Canada Information published as supplied by teams on or before 3/27/15 with minimal editing. 21 WPI The 2015 WPI Formula SAE racecar represents the third iteration of WPI’s low cost, driver focused design. This iteration of the car is designed to be easily modifiable to allow the owner to upgrade the car as desired. All components within the car are easily accessible, allowing for easy removal and replacement. The car is powered by a naturally aspirated 499cc Yamaha Genesis 80FI two cylinder engine controlled by a Haltech S2000 ECU. This engine is mated to a continuously variable transmission to increase the competitiveness of non-professional drivers. An ergonomically designed tubular steel space frame allows drivers to race comfortably. Both the front and rear suspensions feature an unequal length control arm setup utilizing a pushrod design. The brake system uses floating hub mounted rotors and opposing piston calipers. Vehicle instrumentation consists of a single 3.5" screen interface mounted on the steering wheel which is capable of logging key system parameters and issues visual alerts to the driver. The car’s body is comprised of a fiberglass nose cone and side panels providing an aesthetically pleasing package while protecting the driver from road debris. 21 20 Worcester Polytechnic Institute University of Illinois Illini Motorsports Illini Motorsports 2015 competition entry has been designed using points analysis coupled lap simulation and with a renewed focus on reliability. Key design changes include a new aerodynamics package featuring custom airfoils, a redesigned brake system, improved engine cooling and updates to our custom electronics package. We would like to thank our friends, families and sponsors for their continued support. BRAKE : AP Racing 4-piston front, 2-piston rear BSCD : 67mm bore / 42.5mm stroke / 599cc COOLING : Vertically mounted single core double pass radiator, 1221 cfm fan DRIVE : RWD ELECTRONICS : Motec M400 and student designed data acquisition system ENGINE : Honda CBR600 F4i FR/RR TRACK : 49in front, 49in rear FRAME : 4130 Steel Space Frame FUEL SYSTEM : Stock Honda FUEL TYPE : 93 Octane MATERIAL : 4130 Steel MPD : 10500 rpm MPT : 9000 rpm OLWH : L: 3109mm / W: 1468mm / H: 1124mm SUSPENSION : Double unequal length A-arms, Ohlins TTX25 dampers TIRE : 20.5x7x13 Hoosier R25B UNIQUE : Custom airfoils,custom CFRP steering wheel,custom PDM WEIGHT : 620 WHEELBASE : 64in BRAKE : Floating spindle mounted rotors, opposed piston calipers BSCD : 77mm/53.6mm/2 cylinders/499cc COOLING : Side mounted 19 core aluminum radiator, 450cfm rear mounted radiator fan DRIVE : Continuously Variable Transmission ELECTRONICS : 4.9" LCD mounted to steering wheel, mated to Haltech S2000 ECU ENGINE : Yamaha Genesis 80FI FR/RR TRACK : FR:1219mm/ RR:1168mm FRAME : 4130 Steel Tubular Space Frame FUEL SYSTEM : Haltech S2000, sequential fuel injection FUEL TYPE : 93 Octane MATERIAL : MPD : 8000rpm MPT : 7000rpm OLWH : 2414mm, 1476mm, 1168mm SUSPENSION : FR/RR: Double unequal length A-arm; FR: direct acting, RR:non-direct acting TIRE : FR/RR: 21X7-13, R25A UNIQUE : Real-time wireless data logging to pit computer WEIGHT : 620lbs WHEELBASE : 1549mm United States 22 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 22 US Naval Academy NAVY Motorsports BRAKE : Tilton Master Cylinders, Wilwood Dual piston front, AP Single Piston Rear BSCD : 77mm / 53.6mm / Parrallel 2 cyl / 499 cc COOLING : Side mounted radiator DRIVE : CVT to Chain to Drexler Differential ELECTRONICS : PE3 with AiM MXL Pista ENGINE : Yamaha Genesis 80Fi "Kill" FR/RR TRACK : 1203mm/47" / 1153mm/45" FRAME : 4130 Chromoly Steel Spaceframe FUEL SYSTEM : Custom Aluminum tank, EFI FUEL TYPE : 93 Octane MATERIAL : 4130 Chromoly Steel, Fiber Glass MPD : 71 hp @ 11,000 RPM MPT : 36 ft-lbs @ 9,500 RPM OLWH : 2844mm long, 1595mm wide, 1219mm high SUSPENSION : Double A-Arm Pushrod TIRE : 10 x 6.0 - 18 LCO Hoosier UNIQUE : CVT, AiM MXL Pista Data Acquisition WEIGHT : 625 lbs WHEELBASE : 1651mm / 65" For the 2015 FSAE season, Navy Racing has taken a significant departure from our last years of competition. For 2015, we have taken simplicity, cost, and drivability into greater account and the result is NR15. NR15 features a full spaceframe chassis intended to reduce build and maintenance costs, increase access to key components, all while maintaining a similar weight to our previous monocoque designs. Also new for 2015 is our powerplant. We have made the switch to a Yamaha Genesis 80Fi out of a Phazer Snowmobile. We made the jump to the Genesis due to its integrated CVT which was chosen for its aid to drivability. Our team is comprised of Naval Academy Senior Mechanical and General Engineers. After graduation, we will commission as Officers into the US Navy and Marine Corps or a foreign nation’s service. United States Ready, set, career. I create development software tools for cars. My motivation: As a student I developed racing cars. Today I bring in all my passion and effort into the development of tools that help to bring self-driving car features to the market. Let your ideas shape the future. www.careers-continental.com Information published as supplied by teams on or before 3/27/15 with minimal editing. Keja Rowe Electrical Engineer Auburn Hills, Michigan, USA 23 24 23 Ferris State University Ferris Formula The 2015 Ferris State University Bulldog Racing team is proud to present the latest product of its engineering efforts: the FFR9. Primary objectives in this design are reliability, ease of maintenance, refinement, and performance accessibility. Notable revisions compared to the FFR8 car include the use of a four-cylinder powertrain, a revised drivetrain, and the introduction of an aerodynamics package. Chassis, suspension, and steering systems, as well as running gear selection have been revisited to accommodate these performance alterations. In addition, ergonomic parameters have been adjusted to improve the driver’s perception and control of the FFR9’s performance capabilities. Brown University FSAE Our focus for 2015 is to improve upon our designs from previous years by analyzing the failures and successes of past vehicles. We designed a more reliable and drivable vehicle while adding additional data processing capabilities, to improve our tuning ability and allow our vehicle to serve as a test-bed for future years. We also designed the vehicle with the goal of promoting design for manufacture and assembly, reducing time spent in the shop and giving us more time to tune and train in the car. The team additionally continued to work towards its goal of enabling amateur drivers to take full advantage of the car’s potential. Throughout the year, the team used computer simulations, subsystem testing, and full-scale data logging to study and improve vehicle performance. Bulldog Racing would like to thank its many sponsors and supporters for their generous contributions to the development of the FFR9. BRAKE : Custom Rotors, AP Racing MC, Willwood Calipers BSCD : 67 mm/ 42.5 mm / 4 cylinder / 599 cc COOLING : Water Cooled, Single Radiator, Single Fan DRIVE : Chain Drive, Drexler LSD ELECTRONICS : DTA Fast S80 ECU, Custom Shifting, AIM Datalogger ENGINE : Honda CBR 600 RR FR/RR TRACK : 1207, 1204 FRAME : Spaceframe FUEL SYSTEM : Sequential Multi-point Fuel Injection FUEL TYPE : 100 Octane Gasoline MATERIAL : Carbotanium MPD : 80 hp (9500 rpm) MPT : 47 ft-lbs (8500 rpm) OLWH : 2810 mm, 1524 mm, 1142 mm SUSPENSION : Unequal length A-arm, Push rod actuated TIRE : 18.0 / R25B Hoosier UNIQUE : Italian Passion, Rasaerba WEIGHT : 550 lb WHEELBASE : 1584 mm BRAKE : Four Wheel Hub Mounted Discs BSCD : 67mm bore / 42.5mm stroke / 4 cylinders / 599 cc COOLING : Single Thermostat-Controlled Radiator w/ Electric Fan DRIVE : Rear Wheel Drive, Chain Driven Clutch Style LSD ELECTRONICS : Performance Electronic PE3 ENGINE : Honda CBR600RR FR/RR TRACK : 54 in / 54 in FRAME : Steel Alloy Space Frame FUEL SYSTEM : EFI FUEL TYPE : 93 Octane MATERIAL : 4130 Chrome-Moly Steel MPD : 11,000 rpm MPT : 10,300 rpm OLWH : 121 inch length / 54 inch width / 47 inch height SUSPENSION : Double Unequal Length A-Arms, Pushrods TIRE : Hoosier 205/7 - 13 R25b UNIQUE : Aerodynamic Package WEIGHT : 620 lbs WHEELBASE : 63 inch United States 24 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 25 Georgia Institute of Technology GT Motorsports This year’s design has taken many steps to develop the car including a full aerodynamics package and a semi-stressed engine. We have also continued to explore the innovative applications of stressed composites while reducing cost of molds and maintaining integrity. Car 25 marks the 23rd vehicle produced by GT Motorsports since the team’s founding in 1987. We strive to produce consumer oriented vehicles that are fast, comfortable, reliable and affordable. GT Motorsports takes the vision of Formula SAE to heart; our cars are 100% student designed, and our team members manufacture over 90% of our components in house. Our design methodology places emphasis on designing the vehicle as a system, balancing tradeoffs in performance, efficiency and cost. Our design team has generated and validated computation models of nearly every component on the car, totaling over 10,000 lines of MATLAB code. We use these models to outline detailed design specifications for vehicle systems and components. You’ll find us just about everywhere. United States BRAKE : Calipers: student designed "monoblock", 30mm bore, Rotors: 178mm Steel BSCD : 67mm/42mm/4 cyl/599cc COOLING : Single side-mounted aluminum radiator with thermostatically controlled fan DRIVE : 520 chain with limited slip differential ELECTRONICS : MoTec M800 ECU with ADL Dash/ data logger ENGINE : 2009 Honda CBR600RR FR/RR TRACK : FR: 1270mm, RR: 1270mm FRAME : 4130 space frame FUEL SYSTEM : Port Fuel injection: Upper and lower fuel injectors FUEL TYPE : 93 Octane MATERIAL : Aluminum MPD : 11500 MPT : 9000 OLWH : 2870mm ling, 1473mm wide, 1244mm high SUSPENSION : Double unequal length A-arms. Push rod actuated spring damper system TIRE : Hoosier 18x6 - 10 R25B UNIQUE : Student designed solid-state power distribution module WEIGHT : 580 lbs. WHEELBASE : 1550mm Join the Cummins Talent Community! Be the first to see our internships. connect.find.ly/cummins?cp=formula2015 Check out Cummins Turbo Technologies new Electric Waste Heat Recovery Turbine Expander which helps reduce fuel consumption and CO2. Working Right. Information published as supplied by teams on or before 3/27/15 with minimal editing. 25 Eagle Motorsoports Eagle Motorsports is looking forward to the 2015 competition after a mid-pack result at FSAE Michigan 2014. We have kept our tried and true steel space frame , Hoosier 10” tires, and KTM 525 engine. A redesigned aluminum spooled rear end, elimination of unnecessary components, and improved designs and manufacturing techniques have helped to drastically reduce our rotating mass, outboard suspension mass, and overall weight of the vehicle by over 75 lbs. 27 26 Georgia Southern University Louisiana State University lsu tiger racing fsae As a third year team, LSU’s TigerRacing strives to make its third iteration car the best in the university’s history. The overall packaging and sleekness of the car reflects the reduction in nearly 50lb from last years car. With a powerplant overhaul, engine management and performance has become large focus. With these and other improvements, TigerRacing seeks to become a fierce competitor in the 2015 season. BRAKE : Custom laser cut iron rotors, Tilton master cylinders, Wilwood calipers BSCD : 67mm Bore/ 42.5mm Stroke/ 4 Cylinders/ 599 cc COOLING : Single side mounted radiator DRIVE : Chain-drive, Quaife Differential ELECTRONICS : Performance Electronics PE3 ECU, AiM EVO4 Data Logger, AiM G-Dash ENGINE : Honda CBR600 F4i FR/RR TRACK : 1244mm / 1193mm FRAME : 4130 Tubular Space Frame FUEL SYSTEM : Sequential Fuel Injection FUEL TYPE : 93 Octane MATERIAL : Chromoly 4130 Steel MPD : 10,500 rpm MPT : 9,000 rpm OLWH : 2742mm /1426mm / 1135mm SUSPENSION : Double unequal length A-Arms, Front Pullrods, Rear Pushrods, Kaztech dampers TIRE : Hoosier 20.5x7x13 R25B UNIQUE : Electric Shifting WEIGHT : 600 LBS with driver WHEELBASE : 1562mm BRAKE : Dual Opposing BSCD : 95 mm Bore / 72 mm Stroke/ 1 Cyl. / 510 cc COOLING : Aluminum Radiator DRIVE : Spool ELECTRONICS : Performance Electronics 3 ECU ENGINE : KTM 525 FR/RR TRACK : 1152 / 1152 (mm) FRAME : Steel Space Frame FUEL SYSTEM : EFI FUEL TYPE : 93 Octane MATERIAL : Steel MPD : 48 BHP @ 9500 RPM MPT : 34 lbf*ft @ 7400 RPM OLWH : 2438 mm long, 1347 mm wide, 1220 mm high SUSPENSION : Double unequal length A-Arm, Pullrod Actuated Coil over Damper TIRE : 18*10 Hoosier LC0 UNIQUE : Diesel spark plugs WEIGHT : 495 lb WHEELBASE : 1550 mm United States 26 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 30 University of Missouri Mizzou Racing WE ARE WITH ZF. STUDENTS AND MOTORSPORTS FANS. www.im-with-zf.com Mizzou Racing is proud to introduce our 2015 entry into Formula SAE. Building on almost 30 years of Mizzou Formula SAE history, we have designed a car that champions reliability and drivability, while also embracing creativity and innovation, testing our engineering limits. Sarting with the bullet-proof Honda CBR 600RR, we have produced a formidable power train that reliably produces a supply of relentless bur controllable power. We also focused heavily on putting that power to use. The use of Hoosier tires demands that our suspension be highly optimized to squeeze out every last bit of performance, so a premium was placed on maintaining optimum camber angles, and reducing tire load fluctuation. BRAKE : Outboard Disc BSCD : 600cc 4-cyl COOLING : Double-pass radiator w/fan DRIVE : Chain drive w/ Torsen Differential ELECTRONICS : PE3 ECU, CAN Datalogging ENGINE : Honda CBR600rr FR/RR TRACK : 1219/1219mm - 48/48in FRAME : 4130 Steel Space Frame FUEL SYSTEM : EFI FUEL TYPE : 93 Octane MATERIAL : MPD : MPT : 9000 RPM OLWH : 3290x 1422x 1187mm SUSPENSION : unequal length double wishbone TIRE : Hoosier R25B 20.5x7.0 -13 UNIQUE : Very Speed, Much Car WEIGHT : 623lb WHEELBASE : 1550mm STUDENT S ZF Friedrichshafen AG Scan the code and find out more about us and what we do at ZF. United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 65884_ZF_AZ_HR_FormStud_SAEMichigan_85x254_rz01.indd 2 27 08.04.15 17:07 RoseGPE Rose GPE builds on past success by constructing a well-balanced car that focuses on the fundamentals of robust engineering, utilizing simulation software, and real-world testing to validate design decisions. RGP-004 focuses on reducing weight, increasing power and responsiveness, and improving handling. To achieve these goals RGP-004 features 10 inch rims, CBR600f4i with Wiseco high compression pistons, improved carbon fiber parts, and push button electric shifting. We would like to thank all of our sponsors for their support and making it possible to participate in this great event. 33 32 Rose Hulman Institute of Tech West Virginia University Mountaineer Racing The suspension system is an independent, double wishbone design implementing unequal, parallel a-arms. There is adjustable camber and toe built into the system. The uprights implement a brake caliper mount and a tie rod mount. The steering rack has been custom designed to fit the needs of the car’s 100% ackermann steering. The powertrain is a 450cc single cylinder KTM naturally aspirated with an aftermarket centrifugal clutch. The intake is designed to go over the driver’s head to minimize debris intrusion. The aerodynamics implement a low drag nose cone design with an under channel to create low pressure. Two sidepods direct airflow over the tires as well as funnel air into the radiator while a rear diffuser also aids in pressure drop. The body components will be fabricated from Kevlarinfused carbon fiber for impact resistance and a smooth finish. The chassis is a chromoly steel space frame designed for driver comfort, structure, and minimal weight. The chassis is designed with proper triangulation to allow for no members in bending. BRAKE : 4 Floating Rotor, Wilwood PS1 Caliper BSCD : 95.0mm/63.4mm/1/449.3cc COOLING : Single side mount radiator DRIVE : Chain Drive, Drexler LSD ELECTRONICS : Murphy PV450 electronic display with tachometer and temperature display ENGINE : KTM 450 XC-W FR/RR TRACK : 52 inches/50 inches FRAME : 4130 Chrome-Moly Tubular Space Frame FUEL SYSTEM : Electronic Injection FUEL TYPE : 93 Octane MATERIAL : Steel, Carbon Fiber, Aluminum MPD : 8,700 MPT : 6,500 OLWH : Length-122in Width-55in Height-55in SUSPENSION : Unequal Parallel Double Wishbone TIRE : Hoosier 20.0 x 7.5-13 R25B UNIQUE : Kevlar infused carbon fiber body/diffuser WEIGHT : 600 WHEELBASE : 66 inches BRAKE : Floating steel rotors, Wilwood PS-1 and Righetti Ridolfi 2X2 EVO calipers BSCD : 67 / 42.5 / 4 / 599 COOLING : Side pod mounted radiator DRIVE : Chain drive Drexler Limited Slip Differential ELECTRONICS : Performance Electronics - PE3 ECU ENGINE : Honda CBR600f4i FR/RR TRACK : 45.5 inches / 43.0 inches FRAME : 4130 steel spaceframe FUEL SYSTEM : Deatschwerks Bosh EV14 injectors FUEL TYPE : 100 octane MATERIAL : 4130 Steel MPD : 13,000 MPT : 12,000 OLWH : 108, 54.0, 44.5 inches SUSPENSION : Double unequal length control arms, pull rod front, push rod rear TIRE : 18.0 x 6.0 - 10 Hoosier R25B UNIQUE : Electric servo push button shifting WEIGHT : 600 lbs WHEELBASE : 62.0 inches United States 28 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 34 Lafayette College Lafayette Motorsports Lafayette Motorsports’ 2015 used the 2014 team’s full car redesign as a foundation, allowing for sub-systems to be iterated and improved upon. Aiming to improve on weight reduction from 2014, the 2015 team challenged itself with a goal of 400 lb. without a driver. To do this, carbon fiber was introduced in the systems, including steering and suspension, to remove unnecessary weight. The car features an auto-clutch manual shifter and is powered by a Honda TRX 450R engine with a fully programmable ECU. Improvement upon our design justifications was a focus this year and was aided by dynamometer testing on the engine as well as tensile testing carbon fiber a-arms, push/pull rods and tie rods. Thank you to all our supporters this year, specifically Dr. Scott Hummel, Monticello Motor Club, Serena Ashmore, Rob Layng and all the technicians. BRAKE : Hydraulic dual piston Wildwood PS-1 calipers with Cross-drilled steel rotors BSCD : 96 mm / 62 mm / 1 cylinder / 450cc COOLING : Side mounted radiator DRIVE : Chain Drive, 520 series O-ring chain ELECTRONICS : Performance Electronics PE3 ECU ENGINE : Honda TRX 450R FR/RR TRACK : 1346.2 mm / 1371.6 mm FRAME : Steel tubular space frame FUEL SYSTEM : Fuel Injection FUEL TYPE : 93 Octane MATERIAL : 4130 steel, carbon fiber, aluminum MPD : 7500 MPT : 6500 OLWH : 2979 mm / 1428.75 mm / 1282.7 mm SUSPENSION : Double wishbone push rod (front) and pull rod (rear) TIRE : 18.0 x 6.0-10.0 Hoosier R25B UNIQUE : Auto-clutch manual shifter WEIGHT : 555 lb. WHEELBASE : 1778 mm United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 29 37 35 Southern Illinois University Formula SIUE Southern Illinois University Edwardsville presents its 4th FSAE competition entry. This year, the team decided to keep the main components as simple as possible. This means a space frame chassis using SAE 1010 steel. Ten inch wheels are wrapped in Hoosier R25B tires. The standard double wishbone setup was used, with the suspension acting directly on the lower control arms. Then engine is a 2008 Honda TRX450ER single cylinder, which has been modified and is currently at 501cc. Fuel delivery is through the factory Keihin 40mm carburetor, due to the simplicity and ease of tuning it provides us. Power is delivered to the wheels through a Torsen differential with a chain driven sprocket. A final drive ratio of 3.33:1, in combination with our 10 inch wheels and the factory Honda transmission, was chosen to keep the engine in a more desirable RPM range. The trade-off to this is a higher number of shifts, so an off-the-shelf electronic shift system was used with push button activation on the steering wheel. Formula SIUE expects to achieve its highest result this year, and to use the team’s progress as a catalyst for success in the future. University of Connecticut Uconn UConn Formula SAE is proud to present its 2015 entry to the Formula SAE Michigan competition. It is the seventh racecar produced by the team and was constructed with a philosophy revolving around simplicity in design, subtle system optimization, and high quality workmanship. The team focuses on optimizing designs to leverage casting and other high volume production methods and simplifying systems through consolidation of components. The vehicle is a tubular alloy steel space frame with infused carbon fiber stressed panels for increased torsional rigidity and weight reduction through tubing removal. It runs on 10 inch wheels and employs conventional twin, unequal length wishbone suspension. Magnesium and aluminum castings are used for the uprights, steering rack, and hub/spindle/wheel center assembly. It is powered by a slightly modified 4-cylinder Suzuki GSX-R600 motor featuring increased compression, a slipper clutch, and three speed transmission. Novel changes for 2015 include incorporation of a Syvecs S8 engine control unit, simplified and streamlined electrical system, and longitudinally split cast magnesium steering rack housing. BRAKE : Tilton 77 Series MC, balance bar, Wilwood PS1 calipers BSCD : 67 mm / 42.5 mm / 4 Cylinder / 599 cc COOLING : Side-mounted ducted single core radiator with fan DRIVE : Chain drive, Salisbury differential, modified OEM gearbox ELECTRONICS : Syvecs S8 ECU with data logging, AIM Evo3 ENGINE : Suzuki GSX-R600 (K1-K3), Normally aspirated FR/RR TRACK : 1219 mm/48 in; 1168 mm/46 in FRAME : Steel space frame (4130, normalized) with CFRP stressed panels FUEL SYSTEM : Sequential port injection, Alpha-N calibration FUEL TYPE : 93 Octane MATERIAL : Magnesium, 4130, Carbon-Kevlar MPD : 10100 MPT : 9200 OLWH : 2768 mm/109 in, 1435 mm/56.5 in, 1163 mm/45.8 in SUSPENSION : Double unequal-length non-parallel aarms, F/R pullrods, adj. anti-roll bars TIRE : 18x6.0-10 Hoosier LC0 compound UNIQUE : Cast magnesium uprights, differential housing; CFRP stressed panels WEIGHT : 577 lb/262 kg WHEELBASE : 1549 mm/61 in BRAKE : Tilton 76 master cylinders w/ balance bar, Wilwood Kart calipers BSCD : 99 mm / 65.1 mm / 1 cyl / 501 cc COOLING : Water cooling with side mounted aluminum radiator and custom air duct. DRIVE : 520 O-ring chain, Torsen diff, 3.33:1 ELECTRONICS : Stock Honda TRX450 CDI box ENGINE : 2008 Honda TRX450ER FR/RR TRACK : 53 in / 53 in FRAME : 1010 Steel Spaceframe FUEL SYSTEM : Custom fuel tank, external fuel pump FUEL TYPE : 93 oct. MATERIAL : Steel, Aluminum, Fiberglass MPD : 8500 MPT : 7500 OLWH : 2820 mm / 1600 mm / 990 mm SUSPENSION : Direct acting Fox Van RC SLA TIRE : Hoosier 19.5x7.5-10 R25B UNIQUE : 40mm Keihin FCR Carburetor WEIGHT : 575 lb WHEELBASE : 66 in United States 30 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 38 National University of Singapore NUS FSAE With that, we hope R15 would be a strong contender in the FSAE Michigan Competition and allow us to showcase our year’s worth of hardwork. BRAKE : AP Racing Calipers and Tilton Master Cylinders BSCD : 67mm / 42.5mm / 4 cyl / 599cc COOLING : Electric Water Pump, Dual-Pass Radiator DRIVE : 520 Chain and Sprocket ELECTRONICS : MoTeC M800 ECU ENGINE : Honda CBR600RR FR/RR TRACK : 1200mm (47.2")/1190mm (46.9") FRAME : 4130 Steel Spaceframe with CFRP-PVC foam shear panels FUEL SYSTEM : Custom Aluminium Fuel Tank, EFI FUEL TYPE : 93 Octane MATERIAL : Steel, Aluminium, CFRP MPD : 9500 MPT : 8800 OLWH : 2929mm/ 1415mm/ 1175mm SUSPENSION : Unequal Length Double Wishbones, Pushrod Actuated Coilovers TIRE : 18.0x6.0-10 Hoosier LC0 UNIQUE : Wireless Telemetry, Rapid Prototype Intake, Dry Sump Engine Lubrication WEIGHT : 634lb WHEELBASE : 1555mm (61.2") Making its way to the 2015 Formula SAE Michigan Competition is our very own NUS FSAE Race Car, NUS-R15. Extensive simulation and testing resulted in an engine that produced a flatter torque curve and more horsepower as compared to the previous car. In addition, numerous ontrack and lab tests reduced the car’s shift time. An all new student built wireless telemetry system has aided the team in driver training and in monitoring vital vehicle parameters. With the aid of computational fluid dynamics (CFD), aerodynamics was implemented to improve overall traction. With clever packaging and new designs, reliability was not compromised while reducing the center of gravity (CG) height and weight. We would like to thank the university and all the sponsors as this car will not be possible without their support. Singapore DRIVE CHANGE INTO THE FUTURE. At General Motors, we adhere to the same principles that underline the Formula SAE philosophy – unceasing collaboration, constant innovation and unrelenting spirit. We invite you to bring your vision, talent and passion to GM and help us sustain our position as industry leaders. Through our internship, co-op and entry-level positions, outstanding students like you will have the opportunity to instill fresh thinking and implement new ideas at a global level. We believe your capabilities and ambition will propel us forward. Tackle challenges head on and test yourself at GM, and discover what our employees already know – that together, there’s no stopping us. C A R E E R S . G M . C O M GM 2015. The policy of General Motors is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity expression or veteran status. Information published as supplied by teams on or before 3/27/15 with minimal editing. 31 40 39 University of Kentucky Formula Kentucky The University of Kentucky 2015 competition vehicle, known to the team as FK01, is the result of a nearly complete redesign from 2014. The focus of the design was to serve as a robust and reliable baseline vehicle upon which future design iterations may be based. FK01 features a 3D printed engine intake mounted to an unmodified and naturally aspirated Honda CBR600RR engine. Hoosier 7.5 in wide tires mounted to 10 in wheels are held to the road by a pull rod, SLA suspension system. Cockpit controls feature a cable actuated paddle shift system and lightened pedal assembly. University of Central Florida Knights Racing Knights Racing from UCF focused on designing a conservative and inexpensive race car for the new year. During manufacturing and assembly, a high quality control was maintained in order to mitigate potential issues. The Suspension was designed to be easy to manufacture and replace for the weekend autocrosser through the use of all steel suspension arms and rods with welded bearing cups and steel inserts. The Chassis is a 4130 Steel Tube chassis and was carefully jigged and welded while using the engine as a stressed member during applied load. The Powertrain was advanced through the use of a Stand-alone ECU for tunability and Data Acquisition. The intake manifold is constructed out of sheet metal along with a 4-1 exhaust manifold. The wiring harness was designed to be reliable and withstand the harshness of a motorsports environment. Drivetrain was developed closely with Powertrain through the use of lap simulation. A strong focus on driveability for the weekend autocrosser was considered. The car was intended to become the foundation for future years with a strong focus on knowledge transfer with a reliable forms of data acquisition and analysis. BRAKE : Wilwood master cylinder / calipers, custom floating rotors BSCD : 2.64 in / 1.67 in / 4 cyl / 599 cc COOLING : Sidepod mounted aluminum radiator with fan DRIVE : Chain drive with ramp style differential ELECTRONICS : Dynojet ENGINE : Honda CBR600RR FR/RR TRACK : 45 in / 45 in FRAME : Space frame FUEL SYSTEM : Electronic fuel injection FUEL TYPE : 93 Octane MATERIAL : Mild steel MPD : 10500 MPT : 8000 OLWH : 111 in / 53 in / 39 in SUSPENSION : SLA, pull-rod actuated spring and damper TIRE : 18.0 x 7.5-10 Hoosier R25B UNIQUE : WEIGHT : 650 lb WHEELBASE : 60 in United States 32 Good luck! DE Z?M III.XX United States BRAKE : Floating Outboard, Wilwood Calipers BSCD : 67 mm Bore, 42.5 mm Stroke, 4 Cylinder, 599 cc Displacement COOLING : Single, Side Mounted Custom Radiator, Swirlpot DRIVE : Chain Drive Torsen Differential ELECTRONICS : Performance Electronics PE3 / Race Technology DL1 DAQ ENGINE : Suzuki GSX-R600 K6 FR/RR TRACK : FR - 1220 mm / 48 in, RR - 1194 mm / 47 in FRAME : Tubular Space Frame FUEL SYSTEM : Aluminum Tank with an Internal Pump FUEL TYPE : 93 Octane MATERIAL : 4130 Chromoly Steel MPD : 10000 MPT : 8250 OLWH : 2687 mm / 105.75 in, 1409.5 mm / 55.5 in, 1132.75 mm / 44.5 in SUSPENSION : Double Unequal Length A-Arm, Pushrod Actuated Spring and Damper TIRE : 20.5 x 7.0-13 Hoosier R25B UNIQUE : Custom Turbo Encabulator WEIGHT : 275 kg , 600 lb WHEELBASE : 1531 mm / 60.25 in Information published as supplied by teams on or before 3/27/15 with minimal editing. 41 Old Dominion University Old Dominion University TM The 2015 Old Dominion University vehicle was based on the successful 2014 car with incremental improvements. These changes include a revised suspension design and the switch from a one to two rear brake setup for increased handling performance and stopping power. More emphasis was put on aerodynamics, with a SolidWorks FloXpress designed diffuser, side pods, and nosecone. The intake was redesigned in step with the throttle body for improved flow performance. Testing was once again a priority, with ample time given to prove reliability while increasing driver performance. The combination of these changes provide Old Dominion with a more competitive vehicle for the 2015 competition. BRAKE : 4-wheel disc brakes, Wilwood calipers, proportioning valve BSCD : 67.0 mm / 42.5 mm / 4 cylinders / 600cc COOLING : Side pod mounted radiator with electric fan DRIVE : Chain drive, WRD CDD 1000 differential ELECTRONICS : PE-3 ECU, MoTeC C185 ENGINE : 2007 Suzuki GSX-R600 FR/RR TRACK : 1232 mm / 1232 mm FRAME : 4130 Steel Space frame FUEL SYSTEM : EFI, custom aluminum fuel tank FUEL TYPE : 93 Octane MATERIAL : Steel, aluminum, fiberglass MPD : 93.2 kW at 14,000 RPM MPT : 67.7 Nm at 11,500 RPM OLWH : 2921 x 1543 x 1194 mm SUSPENSION : Double unequal length push rod TIRE : Hoosier 20.5 x 7.0 " 13 R25B UNIQUE : Custom aerodynamics package WEIGHT : 245 kg WHEELBASE : 1638 mm (64.49 in) Bringing Theory to Life Maplesoft technology helps bridge the gap between education and real life in an engaging, interactive and visual manner. MapleSim prepares students for the challenges in industry by giving them experience with modern techniques and tools for system-level modeling. It is an essential tool for the toolkit of every graduating engineer. www.maplesim.com Formula SAE teams are eligible to get complimentary copies of Maplesoft products. To apply, please visit www.maplesoft.com/FormulaSAEMaplesoft A Cybernet Group Company © Maplesoft, a division of Waterloo Maple Inc., 2015. Maplesoft, Maple, and MapleSim are trademarks of Waterloo Maple Inc. All other trademarks are the property of their respective owners. United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 33 Panther Motorsports Our primary team goals are to complete all dynamic events and rank within the top 50 teams in overall scoring. To accomplish this we have chosen to continue developing our single cylinder concept car with an emphasis on simplicity and doing things better. Because we are a relatively young team this concept will allow us to achieve our goals while not exceeding our level of resources and experience. Statistical analysis of the dynamic event results from 2012 to 2014 was used in major target setting. Point mass analysis was then used to simultaneously identify the general performance requirements for each system. Each team then developed there systems based on those requirements resulting in a car in which systems complement each other while staying true to our concept. Because the car is an iteration of last year’s car, there was also a strong emphasis on improving existing designs and correcting issues that were identified during design judging. 43 42 Florida International University Columbia University Knickerbocker Motorsports KMR-14 is the seventh car constructed by Knickerbocker Motorsports. Our team has reduced the weight of the hubs by 33%, the suspension links by 40% and the rockers by 50%. The manufacturing process was streamlined by having our jig tubes profiled along with our chassis tubes and our body sports the world famous Martini Racing livery. We would like to thank our sponsors, for helping us build our car with their generous contributions: Alcoa Inc, Martini Racing, EVS Metals, Columbia Engineering Alumni Association, CU Department of Mechanical Engineering, Carleton Laboratory, CU Facilities, Activities Board at Columbia, Espo’s Powder Coating, PTC, Morel Industries, Hot Seat Chassis, DENSO, Quality Bearings & Components, Zoltek, Lincoln Electric, Carbontech, Tri Power and microGreen. BRAKE : Brembo 34 mm calipers, semi-floating rotors, AP Racing CP2623 cylinder BSCD : 67 mm bore / 42.5mm stroke / 4 cyl. / 599 cc COOLING : Single side-mounted radiator DRIVE : 520 Chain Driven, Qualife ATB, 52:11 gear ratio ELECTRONICS : Megasquirt MS3 ECU, Race Technology DASH2 display and DL1 data logger ENGINE : Honda CBR600 F4i, custom intake and 4-1 exhaust FR/RR TRACK : 1219 mm front, 1168 mm rear FRAME : 4130 steel space frame FUEL SYSTEM : Fully sequential E.F.I FUEL TYPE : 93 Octane Gasoline MATERIAL : Steel space frame, fiberglass body MPD : 9500 RPM MPT : 8000 RPM OLWH : 3 m long, 1.4 m wide, 1.1 high SUSPENSION : Unequal length double wishbone, push rod actuated coilovers TIRE : Hoosier 20.5x7.0-13 R25A UNIQUE : Martini WEIGHT : 227 kg WHEELBASE : 1549.4 BRAKE : FULL FLOATING/STAINLESS STEEL/178MM DIA/5MM/WILWOOD PS1/28MM PISTON BSCD : BORE 95 MM/STROKE 63.4MM/1 CYLINDER/449CC COOLING : COOLANT RADIATOR WITH FAN DRIVE : CHAIN DRIVEN ELECTRONICS : FUSEBOX AND RELAYS MSD Data logger ENGINE : YAMAHA YFZ450 2009 FR/RR TRACK : 1193.68 MM/1142.88 MM FRAME : 4130 STEEL ROUND TUBING FUEL SYSTEM : FUEL INJECTED FUEL TYPE : 93 OCTANE MATERIAL : 4130 STEEL MPD : 30.7 kW at 8400rpm MPT : 36.6 kW at 7800rpm OLWH : 113.5" X 48" X 54" SUSPENSION : DOUBLE WISHBONE PUSH ROD SYSTEM. A-ARMS OF UNEQUAL LENGTH TIRE : 6/18 -10 LCO 7 Wide UNIQUE : Laser Sintered Intake Manifold WEIGHT : 550 WHEELBASE : 1524MM United States 34 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 44 Western Michigan University Bronco Racing BRAKE : 4-wheel fixed rotor BSCD : 95 mm/ 63.2 mm/ 1-cyl/ 449 cc COOLING : Single Pass Radiator with ECU controlled Electronic Fan DRIVE : Chain Driven Cam and Pawl Differential ELECTRONICS : Performance Electronics PE-3 ECU ENGINE : 2009 Yamaha YFZ 450R FR/RR TRACK : 1422/ 1371mm FRAME : 4130 Chromoly Spaceframe FUEL SYSTEM : Pressure Regulated EFI FUEL TYPE : 93 Octane MATERIAL : Textreme Spread Tow Carbon Fibre MPD : 10000 RPM MPT : 8000 RPM OLWH : 2776 x 1385 x 1150 mm SUSPENSION : Pull Rod Actuated TIRE : 21x6.5-13 R25B UNIQUE : on/off switch WEIGHT : 585 lb WHEELBASE : 1568 mm The 2015 Bronco Racing car was developed with the idea of simplicity and the refinement of previous cars. The heart and soul of the 2015 car is a 450 CC Yamaha single cylinder engine linked to a cam and pawl differential. The suspension utilizes non-parallel, unequal length A-arms constructed from 4130 alloy steel. The geometry responds to the action of a dynamic pull-rod system. A 4130 steel tube space-frame was designed for a more compact engine compartment as well as shortening the front of the frame from past years to help balance the car better. The time and preparation of the 2015 Bronco Racing car will result in improved vehicle reliability, drivability and overall performance. United States Congratulations to every team in this year’s Formula SAE Competition. You inspire us to keep forming ingenious solutions. Let’s form new paths together at macleanfoggcs.com/careers. FASTENER COMPONENTS | ENGINEERED COMPONENTS ENGINEERED PLASTICS | LINKAGE & SUSPENSION AD_FormulaSAE_033015.indd 1 Information published as supplied by teams on or before 3/27/15 with minimal editing. 4/2/2015 9:03:42 AM 35 46 45 Tennessee Tech University TTU Motorsports The TTU Motorsports chassis will follow current automotive industry guidelines utilizing multiple structural materials of steel, aluminum, and composites. The hybrid prototype will use an integrated 1020 FSAE rules-compliant tig welded space frame with strategically placed 6061 T-6 aluminum extrusions covered with an epoxied composite sandwich core of 2024 stress relieved skins and Rohacell 200 WF to complete the unitized super structure. The TTU Motorsport’s suspension utilizes strategically researched and race-proven components used throughout the United States motorsports industry. Each component evaluation was based on compliance with the FSAE rules, overall manufactured design, component history, cost, and weight along with each vendor’s ability to meet TTU Motorsports Business Team’s kit car model to drop shipping five units of each key component every day. The TTU Motorsports suspension platform utilizes 66" wheelbase, 48" front tread, 46" rear tread, and rides on Schreoder 4-14.5" torsion bars with front and rear sway bars. American Racer tires (20.5/8/13) were chosen based on weight to performance equivalencies, mounted on direct mount 8" WELD racing wheels. McGill University McGill Racing Team The MRT16 combustion prototype will mark the McGill Racing Team’s 16th entry into the FSAE series. The vehicle targets were based on a point mass lap time simulation that allowed the team to assess the effect of vehicle parameters on competition performance. As a result, the MRT16 features a CFRP monocoque for the first time, a re-designed aerodynamics package (front, mid, and rear wings), and an E85-powered naturally aspirated Rotax DS450 single cylinder engine. Alongside vehicle development, the McGill Racing Team focused on increasing documentation of the design process including simulation, analysis, and testing, as well as improving project management and team communication. BRAKE : Steel Discs, 4/2-Piston Calipers F/R BSCD : 97/60.8/1/450cc COOLING : Twin Water-to-Air Heat Exchangers DRIVE : 4-Speed Gearbox, Chain-Final, LSD ELECTRONICS : Dash, DAQ, ECU ENGINE : Can-Am/Rotax DS-450 FR/RR TRACK : 1117.6/1117.6 mm (44/44 in) FRAME : CFRP Monocoque FUEL SYSTEM : Port Fuel Injection FUEL TYPE : E-85 MATERIAL : CFRP, Aluminum, Steel, Titanium, SuperAlloys, Plastics MPD : 9000 MPT : 8000 OLWH : 2918/1328/1181 mm (114.87/52.28/46.5 in) SUSPENSION : Double unequal length A-Arm, Pull/Pushrod actuated Dampers. TIRE : 18x6-10, LC0 UNIQUE : Systems Integration WEIGHT : 480 WHEELBASE : 1549.4/61 BRAKE : Wilwood Dynalite II BSCD : 100.0 x 72.0 mm COOLING : Afco Mini Sprint DRIVE : Hyper Racing ELECTRONICS : Vortex Electronics ENGINE : 570 Husaberg FR/RR TRACK : 48/46(inches) FRAME : space frame/ alloy tub FUEL SYSTEM : KTM FUEL TYPE : 100 MATERIAL : Rohacell 200 MPD : 65 hp @ 7800 MPT : 60 ft lbs @ 5400 OLWH : 112 x 56 x 48(inches) SUSPENSION : Independent 6 Bar TIRE : 20.0/8.0/13 31m UNIQUE : Aluminum Monocoque WEIGHT : 600lbs WHEELBASE : 65(inches) United States 36 Canada Information published as supplied by teams on or before 3/27/15 with minimal editing. 47 University of South Florida USF Racing BRAKE : Wilwood GP200 front, AP Racing CP7003 rear BSCD : 100 mm bore, 68.8 mm stroke, single cylinder, 540 cc COOLING : Single pass radiator with 410 cfm fan DRIVE : 520 chain drive ELECTRONICS : DTA S80 ECU and AiM EVO4 datalogger ENGINE : Suzuki LT-R 450 FR/RR TRACK : 1270 mm / 50 in front and rear FRAME : 4130 Steel Tubular Space Frame FUEL SYSTEM : Custom Injection FUEL TYPE : 100 Octane MATERIAL : MPD : 7500 MPT : 5000 OLWH : 2859 mm / 113 in x 1448 mm / 57 in x 1206 mm / 47 in SUSPENSION : Double unequal A-arm, Ohlins TTx25 damper TIRE : 10 in x 6 Hoosier LC0 UNIQUE : WEIGHT : 218 kg / 480 lb WHEELBASE : 1524 mm / 60 in F2015 represents the tenth Formula SAE® vehicle produced by USF Racing since beginning the FSAE series in 2005, and is the fifth evolution of our current design concept. The following goals were created by the team preceding the design process: improvement of serviceability, further development of an aerodynamic wing package, and an overall weight of 330 lb (to match the weight of our lightest non-aero car, F2013). We placed an emphasis on validating design simulation through real-world testing. Based off of the successes of previous models, F2015 runs a naturally aspirated Suzuki LT-R 450 single cylinder engine with bore and stroke modifications, steel axles, and 10-inch wheels. Integrating last year’s chassis packaging with improvements in the suspension and engine systems, the refinement of an aerodynamics package, as well as building on a successful history in static events, we hope we have created a car which continues to perform aggressively across all events in the FSAE competition. The entire USF Racing team would like to take the time to thank all of our sponsors, families, friends, alumni, and professors for their continued support of USF Racing. United States Brake into your field. The world depends on your skills and talents to engineer ultra-premium braking systems equipped on the world’s top performing vehicles. Stop now and apply! Visit akebonobrakes.com for career opportunities. Information published as supplied by teams on or before 3/27/15 with minimal editing. 37 Wash U Racing The main focus of the WU2015 was to refine previous designs in order to maximize testing time before competition. This year, an emphasis was placed on optimizing the designs of previous years and acquiring data that can be utilized in order to develop a better understanding of the dynamics of our vehicle. For the first time, we are collecting data from both wheel speed sensors and shock-pots to be analyzed in suspension tuning. In addition to vehicle dynamics, we are also improving the WU2015’s powertrain by utilizing engine modeling software to gain a better understanding of the workings of our intake, engine and exhaust. We are using data collected through theoretical simulations in order to design our intake and engine controls. For 2015, we have also utilized CFD to optimize intake design. 49 48 Washington University - St Louis University of Toronto University of Toronto Formula Racing Our UT15 vehicle was designed to be light, simple and fast. The steel-tube chassis was optimized for stiffness and reduced manufacturing time. The vehicle dynamics were optimized by reducing camber change in roll and shortening the wheelbase to reduce yaw inertia. Machined rims and investment-cast aluminum uprights reduce unsprung weight. Our adjustable pedal tray has been made smaller and lighter than previous year’s by using radially mounted master cylinders and machined aluminum pedals. Engine design began with 1-D simulation with the goal of producing a broad power band. Both exhaust and cooling systems were re-evaluated and drastically improved. The electrical system has been expanded to provide more driver aids and more data logging capability. We look forward to putting UT15 to the test at FSAE Michigan. BRAKE : ISR Calipers, Radial MCs BSCD : 96/62/1 cyl/449cc COOLING : Dual side-mounted radiators DRIVE : Chain ELECTRONICS : PE3 ECU ENGINE : Honda TRX450 FR/RR TRACK : 1194mm/1168mm FRAME : 1020 Steel FUEL SYSTEM : Port injection FUEL TYPE : 98 Octane MATERIAL : Welded aluminum tank MPD : 7500 MPT : 6500 OLWH : 2254mm, 1391mm, 1166mm SUSPENSION : Double unequal A-arms with pushrods TIRE : Hoosier 10" LC0 UNIQUE : Investment cast uprights WEIGHT : 240kg WHEELBASE : 1506mm BRAKE: Outboard floating ductile iron rotors BSCD: 67,0 mm bore/ 42,5 mm stroke/ 4 cylinders/ 599,8 cc COOLING: Single side-pod mounted aluminum radiator DRIVE: Chain drive, clutch-type differential ELECTRONICS: AEM EMS-4 ECU ENGINE: 2011 Yamaha YZF-R6 FR/RR TRACK: 1219 mm/ 1181 mm/ FRAME: Tubular space frame FUEL SYSTEM: EFI FUEL TYPE: 93 octane MATERIAL: 4130 MPD: 10500 MPT: 7500 OLWH: 2663 mm/ 1408 mm/ 1171 mm SUSPENSION: Double unequal length a-arm, push rod TIRE: Hoosier 20,5 x 7,0-13 R25B UNIQUE: Custom shift handle WEIGHT: 285 kg WHEELBASE: 1600,2 mm United States 38 Canada Information published as supplied by teams on or before 3/27/15 with minimal editing. 50 Missouri University of Science and Technology BRAKE : ISR 4 and 2 piston calipers, gray cast iron rotors, custom master cylinders BSCD : 67mm/42.5mm/4-cyl/599cc COOLING : Water cooled, side mounted radiators DRIVE : Drexler LSD ELECTRONICS : MoTeC M600 ECU, custom PDM, electronic shifting ENGINE : 2009-12 Kawasaki ZX-6R FR/RR TRACK : 48" Front, 47" Rear FRAME : Space Frame FUEL SYSTEM : Custom fuel tank, custom fuel rail FUEL TYPE : 100 octane MATERIAL : 4130 chromoly steel, carbon fiber MPD : 91hp @ 11,000rpm MPT : 47ftlb @ 10,000rpm OLWH : 119"x57"x47" SUSPENSION : Pullrod (front), Pushrod (rear) TIRE : 10" Hoosier R25B UNIQUE : Custom dry sump setup, unsprung aero, electronic shifting WEIGHT : 590lb WHEELBASE : 64" Missouri S&T Formula SAE Racing Our 2015 car “Ellie” will be the 27th racecar designed and fabricated in S&T Racing’s 27 year history. Ellie will feature several major changes including new tires, a new engine with a custom dry sump setup, a new aerodynamic package, and a custom electronic shifting setup. S&T Racing would like to thank all of our sponsors and donors that helped make Ellie a reality! United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 39 52 51 University of Cincinnati Bearcat Motorsports Bearcat Motorsports is the Formula SAE team from the University of Cincinnati in Cincinnati, OH. Our 2015 was made possible by a dedicated group of students, an engaged and enthusiastic group of alumni, and the generous support of our university and our sponsors. Colorado Mesa University Mesa Motorsports Mesa Motorsports, a division of CMU Engineering Club, will compete for their first time at the 2015 Formula SAE competition in Michigan. Developing our first car from the ground up is our greatest feat. We are bonding together to overcome each challenge and take each hurdle in stride. The team is creating a car to test the waters with high hopes of completing all of the events especially the endurance competition. This year’s focus is to participate in our first competition, at FSAE Michigan, and to gain the practical knowledge needed to design a faster, lighter, and more efficient car for years to come. The 2015 BCMS entrant, know as ‘Fluffernutter’ to the team, builds on past designs without being constrained by them. This is the team’s first year running a full aerodynamics package. With this fact in mind, the team pushed to finish the car by the end of February to ensure sufficient on track time before competition to validate and refine setup of the car. BRAKE : 4 wheel disc, Wilwood, Bias adjustable BSCD : 67mm x 42.5mm, 4 cyl, 599cc COOLING : Water Cooled DRIVE : Drexler, chain drive ELECTRONICS : Programmable ECU, on-board data acquisition ENGINE : 2007 Honda CBR 600RR FR/RR TRACK : 1270mm / 1220mm FRAME : Steel Spaceframe FUEL SYSTEM : Fuel Injection FUEL TYPE : 93 Octane MATERIAL : 1018 Steel MPD : 11,000 MPT : 9,000 OLWH : SUSPENSION : Pull Rod TIRE : 7x13, R25B UNIQUE : WEIGHT : 625 lb WHEELBASE : 1600mm BRAKE : AP, ISR BSCD : 98mm/63.4mm/Single/478cc COOLING : Custom Single Radiator DRIVE : Chain Drive, MK2 TRE Quaife ATB ELECTRONICS : Performance Electronics PE3 Controller ENGINE : YFZ450R FR/RR TRACK : 1170mm/46in/1140mm/45in FRAME : Steel Space Frame FUEL SYSTEM : Student Built, Performance Electronics PE3 Controller FUEL TYPE : 93 MATERIAL : Steel MPD : 51hp @ 9500rpm MPT : 38ft*lb @ 6500rpm OLWH : 2820mm/110inx1375mm/54inx1200mm/47in SUSPENSION : Double Unequal Length Wishbone, Direct Acting Dampers TIRE : 18.0/6.0X10 R25B UNIQUE : WEIGHT : 236kg/530lbs WHEELBASE : 1536.7mm/60.5in United States 40 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 53 Kookmin University KOOKMIN RACING Design Faster, Smarter, and Lighter In the FSAE competition, the most important thing is to demonstrate vehicle performance through highly tuned driver-vehicle harmonies. In order to achieve this target, firstly, we have developed this year’s vehicle emphasizing durability enhancement with fundamental concept of solid frame. Secondly, we further refined our engineering to maximize the responsiveness, accuracy and weight reduction. Finally, after the completion of the base vehicle, we locally mimicked a FSAE track and test run the vehicle with our drivers to measure lab times with various settings of engine mapping, suspension, brake and gear shift strategy and more. Over the last few years, we have done this tuning process with solely based on the driver’s subjective feedbacks. But in this year, we have massively employed the use of sensors to obtain the objectively measured data from the sensors and data acquisition systems and ultimately to fine-tune the vehicle and the driver harmonies. With the current vehicle that has the maximized performance through the driver-mechanic-vehicle harmonies, we strongly believe that our car will dominate this year’s FSAE racing event. BRAKE : Front, rear APracing calipers, Stainless steel rotors BSCD : 67.0mm/42.5mm/4 cylinder/599cc COOLING : Side mounted aluminum radiator with ECU controlled electric fan DRIVE : Honda 520 chain drive, Drexler differential ELECTRONICS : Haltech ECU ENGINE : Honda CBR600RR FR/RR TRACK : 1170mm/1140mm FRAME : Steel tube space frame FUEL SYSTEM : Sequential injection FUEL TYPE : 100 octane MATERIAL : 1020 steel round tubing, 25.4mm, 1.25 to 2.4 wall thickness MPD : 11000 MPT : 10300 OLWH : 2675/1372/1200mm SUSPENSION : Double unequal length A-arm, pull rods actuated spring TIRE : 18X6.0-10 R25B hoosier UNIQUE : WEIGHT : 617lb WHEELBASE : 1540mm Design lightweight in, instead of engineering mass out. Inspire helps design engineers create parts right the first time reducing costs, development time, material consumption, and product weight. Request a free trial at solidThinking.com An Company South Korea Information published as supplied by teams on or before 3/27/15 with minimal editing. 41 55 54 University of Evansville Aces racing This year the Ace’s Racing team has started from the bottom with a completely new design called the AR15. The AR15 has a completely new drivetrain, suspension and chassis design due to continual use of 10" wheel size. The team took a more in-depth study into aerodynamic systems resulting in a team’s second functional under tray assembly. The AR15 achieved a low vehicle weight less than 370 pounds thanks to 10" wheels as well as the new chromoly chassis and premanufactured carbon tubing utilized in the double wishbone suspension. Driver ergonomics were also addressed through a team designed steering wheel. Driver interface includes engine speed indicator lights as well as coolant, oil pressure, gear selection, and ECU warning lights. Universidad Central de Venezuela Team Formula SAE UCV The Formula SAE Team from the Universidad Central de Venezuela (UCV) competes in FSAE Michigan for 10th year. After a break, in 2011, the Team developed a major change on the overall concept of the car, and this year proudly presents the UCV-15. Being the 2014 its most successful year yet, the Team have made great improvements for this season, such as a better development of the powertrain, a more reliable electric system, weight reductions and more testing time for making adjustments to our configurations. The Team have great expectation for this anniversary year, and looks forward to see all the other teams in the MIS. Good luck to everyone! We thank all our sponsors, which have made this project possible. Another focus on the AR15 vehicle was vehicle testing. With a first run in February 2015 the team was able to test the various vehicle subsystems and the complete vehicle for nearly three months. This allows the AR15 to perform at the next level without increasing vehicle cost or decreasing reliability. BRAKE : 4 Full floating steel rotors, Wilwood PS1 calipers and proportioning valve BSCD : 95mm Bore / 63,4mm Stroke / 1 Cylinder / 499cc COOLING : Side mounted radiators with thermostatic controlled electric fans DRIVE : Chain drive, Torsen T1 Limited Slip Differential ELECTRONICS : Performance Electronics PE3 ECU ENGINE : Yamaha, YZ450F 2008 FR/RR TRACK : FR 1200mm / RR 1200mm FRAME : 4130 Tubular Space Frame FUEL SYSTEM : Team Designed Air intake and fuel injection system FUEL TYPE : Gasoline, 100 octanes MATERIAL : Steel, Fiberglass, Aluminum, others MPD : 43,38kW @8500 RPM MPT : 51,52 Nm @6000 RPM OLWH : 2975mm long, 1327mm wide, 1154 High SUSPENSION : Double unequal length A-Arm. Push rod actuated TIRE : 20,5x7 - 13 UNIQUE : Modular design drivetrain system, Interchangable suspension mounts WEIGHT : 260 kg WHEELBASE : 1600mm BRAKE : Custom Rotors with Wilwood PS-1 Calipers BSCD : 97 mm bore / 60.8 mm stroke / 1 cylinder / 449 cc COOLING : Yes DRIVE : Chain Driven with LSD ELECTRONICS : PE3-ECU ENGINE : Rotax 449 FR/RR TRACK : FR 1220 mm / 48" RR 1168.4 mm / 46" FRAME : 4130 Chromoly FUEL SYSTEM : Internally regulated in tank electric pump FUEL TYPE : 100 octane MATERIAL : MPD : ~45 hp (8500 rpm) MPT : ~32 ft-lbs (8000 rpm) OLWH : 120"/47"/46" SUSPENSION : Front/Rear Independent Raked Wishbone TIRE : 18.0 x 6.0-10 and R25B UNIQUE : Driver Specific Steering Wheel, Composite A-Arms, Red-Shell Protection System WEIGHT : 515 lbs WHEELBASE : United States 42 Venezuela Information published as supplied by teams on or before 3/27/15 with minimal editing. 56 Central Michigan University Chippewa Racing Manufacturability: The vehicle must be designed such that manufacturing of the vehicle is timely, simple, and cost-effective. BRAKE : Hub Mounted, 228.6 Dia, 1020 Steel Rotors, Brembo made calipers, 1.5" Dia BSCD : 67/42.5/4/599 COOLING : Aluminum Suzuki SV650 DRIVE : 520 Roller Chain ELECTRONICS : Microsquirt v3 ENGINE : Honda cbr600rr FR/RR TRACK : 1431mm/1322mm FRAME : Tubular Space Frame FUEL SYSTEM : Single Stage Fuel Injection FUEL TYPE : 93 Oct. Gasoline MATERIAL : 1020 Steel Tube, 1" OD x 0.065" MPD : 9500 MPT : 8500 OLWH : 2700mm/1622mm/1200mm SUSPENSION : Double unequal length A-Arms, Push-rod set up TIRE : 20x8-13 Hoosier Slicks UNIQUE : 1st CMU Formula SAE Car WEIGHT : 700lb WHEELBASE : 1650mm The 2014-2015 Central Michigan University Formula SAE Team is competing in Formula SAE, Michigan, for the first time. Our dedicated and growing team has been in existence since March, 2014. As a first year team, complying with FSAE 2015 rules and passing technical inspection are specific areas of focus for this year’s team. Within the development of the 2014-2015 competition vehicle, emphasis was placed on the team’s organization and developing best practices for the entire engineering process. The most efficient practice focus is mainly to create a sense of culture for future Central Michigan University Formula SAE Team’s. Drivability: The engine must provide maximum torque from 7000 RPM to 9500 RPM. United States Reliability: The vehicle must complete all dynamic events and place overall in the top 50 percent at Formula SAE Michigan. Information published as supplied by teams on or before 3/27/15 with minimal editing. 43 59 58 Polytechnique Montréal Formule Polytechnique Montreal We try to keep things simple. The our 2015 car is the second iteration spaceframe mono-cylinder. In 2013 we got rid of the 4th iteration monocoque and 3rd iteration 2 cylinder Aprilia engine. This gave us our highest point total ever. Since then we have been concentrating ease of fabrication. “Can we make it out of laser cut steel, great. Mild steel, even better!” We would like to thank our sponsors some of which have been helping us for many years. University of Minnesota Gopher Motorsports After a successful 2014 car meeting or exceeding every goal we had set, we decided to take a more aggressive step towards weight reduction and aerodynamics. The 2015 car marks the first stage in a two year process to integrate a full aerodynamics package, with upgrades to the body panels and diffuser going to competition this year. The dependable reliability of the 2014 car allowed for more aggressive weight reduction in suspension components, and for suspension setup justification. Our frame is a derivative of a platform that started in 2011, constructed of 4130 chromoly with bonded carbon fiber structural panels. The powerplant is a Yamaha R6. All suspension components were refined for a total weight reduction of over 15lbs. The rear suspension has been changed to pushrod style in favor of packaging and tenability with the front remaining pull rods. The intake will now utilize carbon fiber for improved high end power and reduced weight. We would like to thank all of our sponsors, University administration and Mechanical Engineering department, and supporters during this challenging year of building renovations and unstable facilities. BRAKE : Floating steel discs, ISR front calipers, AP Racing Rear Calipers BSCD : 97mm/60.8/single/449cc COOLING : Side mounted aluminum radiator, no fan DRIVE : Chain drive, stock sequential 5 speed gearbox, Quaife Differential ELECTRONICS : Performance electronics ECU, ISAAC data acquisition system ENGINE : BRP Rotax 450 FR/RR TRACK : 1235mm(48.6in)Front and Back FRAME : 4130N steel space frame, Aluminum rear bulkhead FUEL SYSTEM : Electronic Fuel Injection FUEL TYPE : 94 octane MATERIAL : Steel, Aluminum, Carbon Fibre, Aircraft Fabric and Fairy Dust MPD : 43HP @9000rpm MPT : 24ftlb @4000rpm OLWH : 2721mm (107.1in) Long, 1388mm(54.645in) wide,1079mm(42.5in)tall SUSPENSION : Double unequal length A-Arm. Push rod actuated spring / damper. Adj. Rollbar TIRE : 10in wheels, Hoosier LC0 6.0/18.0-10 UNIQUE : Carbon Fibre monocoques are not for everyone WEIGHT : 568lb WHEELBASE : 1625mm(64in) Canada 44 BRAKE : Outboard floating rotors, Wilwood BSCD : 65.5mm/ 44.5mm/ 4cyl/ 600cc COOLING : Side mounted liquid DRIVE : 3 speed chain drive with a TRE Differential ELECTRONICS : Motec M600 ENGINE : Yamaha R6 FR/RR TRACK : 1252mm/1238mm FRAME : Steel space frame with bonded carbon honeycomb panels FUEL SYSTEM : Fuel injection FUEL TYPE : 93 octane MATERIAL : 4130 Chromoly MPD : 11700 MPT : 9800 OLWH : 2667 mm/ 1441 mm/ 1092 mm SUSPENSION : Double unequal length a-arms with pull rod front and push rod rear TIRE : 20.5x7.0-13 Hoosier R25B UNIQUE : 3 speed gearbox WEIGHT : 440lb WHEELBASE : 1560mm United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 57 Texas Tech University Texas Tech Univ BRAKE : Tilton master cylinders with wilwood PS1 BSCD : 95 mm/63.4 mm/single cylinder/450 cc COOLING : dual mounted, single crossflow heat exchanger DRIVE : chain drive ELECTRONICS : performance electronics PE-3 ENGINE : 09 Yamaha YFZ 450R FR/RR TRACK : 1334.008 mm/1326.896 mm FRAME : chromalloy 4130 spaceframe FUEL SYSTEM : fuel injected FUEL TYPE : 93 octance MATERIAL : teinert metals and gurit technologies MPD : 8000 rpm MPT : 7500 rpm OLWH : 2499.868 mm long, 1276.096 mm wide, 1082.04 mm high SUSPENSION : pushrod front/pushrod rear TIRE : Hoosier 18x6.0-10 R25B UNIQUE : pneumatic paddle shifting system WEIGHT : 530 lb WHEELBASE : 45 in/ 1143 mm With all new members on the design team, the focus was to learn the processes behind last year’s designed along with the reasoning compared to how the systems performed. A few changes were made this year including the engine, going from a Kawasaki to a Yamaha, and the cooling system converting from a single to a dual radiator system. This new cooling system we hope will improve performance of the motor. United States A PART OF YOUR AUTOMOTIVE WORLD MAGNETTIMARELLI.COM Information published as supplied by teams on or before 3/27/15 with minimal editing. 45 62 60 University of Illinois UIC Motorsports Our design focus was centered around setup and durability. We focused our design efforts on systems where the most benefits could be reaped and all new designs were prototyped on the previous year car. Finally we opted for designs with more potential for future development over more fully exploited systems. Ohio State University Formula Buckeyes Goals for the FB15 included weight reduction, drivability, and serviceability. Come find us in the pits and we can show you the car. BRAKE : Electronic Brake Bias Adjuster BSCD : 67mm/42.5mm/599cc COOLING : sidepod mounted single pass aluminum radiator, adjustable 500 cfm max fan DRIVE : 520 x-link chain ELECTRONICS : yes ENGINE : Honda CBR600F4i FR/RR TRACK : 1168mm/1130mm FRAME : Rigid Bicoque FUEL SYSTEM : EFI, CFRP fuel tank FUEL TYPE : E-85R MATERIAL : CFRP MPD : 80 hp @ 11,000 RPM MPT : 44 ft-lb @ 9,000 RPM OLWH : 2998mm/1411mm/1194mm SUSPENSION : SLA, Pushrod to Rocker, Coil Spring, Droplink to ARB TIRE : 10in Hoosier R25B UNIQUE : WEIGHT : 568lb WHEELBASE : 1600mm BRAKE : G2 Floating Rotor, Tilton masters, Wilwood Calipers BSCD : 67.0 mm/ 42.5 mm/4 cyl/ 599cc COOLING : 9x9x2 Single Pass, Cross Flow Heat Exchanger w/ Air Convection Vessel DRIVE : 520 Chain, Drexler 45/60 ELECTRONICS : AEM Infinity 10 ENGINE : Honda CBR600 F4i FR/RR TRACK : 1184mm/1156mm FRAME : 4130 Space frame FUEL SYSTEM : Low Pressure Port Injected FUEL TYPE : 93 Octane MATERIAL : 4130, 7075, Carbon Fibre MPD : 10,500 MPT : 8,500 OLWH : 2801 mm, 1380 mm, 1007 mm mm SUSPENSION : Double unequal length A-Arm, Push Rod actuated, in plane spring and damper TIRE : 18.0 x 6.0-10 LC0 Hoosier UNIQUE : Pneumatic Shifter, 90 ms/shift WEIGHT : 540 lb WHEELBASE : 1570 mm United States 46 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Duke Motorsports Duke University’s 2015 Formula SAE racecar is a significant step forward for the organization, with an overarching theme of refining all vehicular subsystem components focusing on weight reduction, innovative improvements, and subsystem tuning and optimization. Through theoretical modeling and on-vehicle testing and validation, it was determined that downsizing to 10 inch wheels proved to be the best use of resources to improve the vehicle’s overall racing performance. The 2014 FSAE Michigan competition vehicle performed well in each of the dynamic events, but the largest constraints on its overall performance were the vehicle weight and proper engine and suspension tuning. The 2014 vehicle features a strong design in which all vehicular subsystem components complement each other and have been tuned to their full capacity for maximum track performance on a highly capable racecar. 64 63 Duke University University of Alabama Crimson Racing The CR15 represents the culmination of our philosophy of light-weight reliability. Our design began with, and was centered on, both a race-tuned, 599cc Yamaha engine and a suspension focused on maximizing adjustability and driver control. To this end, each suspension component was redesigned to be more compact while significantly increasing strength. A new intake and exhaust were designed to maximize the output torque of the R6. The frame was optimized to increase torsional rigidity within tight size and weight constraints. These systems are connected by a sophisticated electronic control and data acquisition system. Within is a custom designed and manufactured electronic throttle control system as well as a brake plausibly and ignition control board. Everyone at Crimson Racing would like to thank all of our sponsors for their continued support of our program. Without you, we would not be able to be in the position that we are. BRAKE : 4 Floating Disk BSCD : 64.5mm/44.5mm/4/599cc COOLING : Single side-mounted radiator DRIVE : Chain Drive ELECTRONICS : MicroSquirt ENGINE : Yamaha R6 FR/RR TRACK : 55in/52in FRAME : Steel Spaceframe with aluminum rear box FUEL SYSTEM : EFI FUEL TYPE : 93 Octane MATERIAL : Steel, aluminum, fiber glass, and plastics MPD : 11000 MPT : 10500 OLWH : 103.5in/54.5in/41.5in SUSPENSION : Double wishbone, pushrod TIRE : Goodyear 20x7.0-13 UNIQUE : Rear suspension and engine easily removable WEIGHT : 650 lbs WHEELBASE : 60 in BRAKE : AP Racing Calipers BSCD : 67/42.5/4/599 COOLING : Single rear mounted radiator with automatic electric fan activation DRIVE : 520 Motorcycle Chain ELECTRONICS : PE3 ECU with c125 Motec DAQ ENGINE : 2001 Honda CBR 600 F4i FR/RR TRACK : 1168 mm FRAME : 4130 Steel Spaceframe FUEL SYSTEM : PE Ltd PE3 ECU, (4) 195 cc/min RC Eng injectors, sequential FUEL TYPE : 100 octane MATERIAL : Steel, Carbon Fiber, Sweat MPD : 9500 MPT : 8000 OLWH : 1981, 1367, 1080 (mm) SUSPENSION : Double Unequal Length A-arm. Pullrod. Actuated Spring - Ohlins TTX25 MkII TIRE : 18 x 6.0 - 10 LC0 Hoosier UNIQUE : WEIGHT : 580 WHEELBASE : 1524 mm United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 47 66 65 Minnesota State University MNSU FSAE Minnesota State has participated in FSAE for many years. This year our team’s approach changed. Typically the car is totally redesigned every year, but the emphasis this year is to start a legacy project, largely revising designs rather than starting from scratch, and using past knowledge to improve design. The 2015 MNSU FSAE car aims to accelerate, brake, and corner faster than last year’s car by improving the design. The frame is made of 4130 chromoly on which the front pullrod and rear pushrod suspension points were lowered from last year’s high position. Tire data was examined to create our suspension points and base spring rates. The braking system was largely reused, however master cylinders were mounted lower, and the mechanical advantage was revised. This year’s car is also equipped with wings and an undertray to increase the normal load on the tire, generating more grip. The engine is a single cylinder 2015 Yamaha YFZ450R engine, with a Garrett MGT-1238 that is water cooled. The engine uses an aluminum intake plenum and opposed flow injection to cool the intake charge. North Carolina State University Wolfpack Motorsports North Carolina State University’s 2015 Formula SAE car will be our quickest car yet. With an all-new space-frame design, the WMF2015’s chassis will be the stiffest in Wolfpack Motorsports’ history. This year’s car will be more agile, with it’s increased stiffness and shortened wheelbase. Main suspension design changes include a switch from pull-rod suspension to push-rod suspension. Suspension components have also been optimized to save weight over last year’s WMF2014. Suspension design was optimized with kinematic and dynamic software. Our aerodynamic package is Wolfpack Motorsport’s first comprehensive package with a front and rear wing and a full length diffuser. Design and analysis show that WMF2015 will create more downforce than WMF2014. Drivetrain components have been refreshed to minimize unnecessary forces on our chassis. This year’s engine will be mated with a Garrett turbocharger and fueled by E85. Major change include the throttle body’s position post turbo. Overall WMF2015 should be our strongest and quickest car Wolfpack Motorsports has seen in many years. We would like to thank our sponsors for graciously supporting us and our mission. BRAKE : 4 Wheel Floating Rotor, AP Racing calipers BSCD : 66/43/4/599 COOLING : Side mount radiator DRIVE : Chain ELECTRONICS : MoTeC M400 and ADL ENGINE : Honda CBR 600 F4i - Turbocharged FR/RR TRACK : 1244, 1219 (mm) FRAME : Chromoly Spaceframe FUEL SYSTEM : Fuel Injection FUEL TYPE : E85 MATERIAL : MPD : 7000 MPT : 6000 OLWH : 2950, 1433, 1109 (mm) SUSPENSION : ULA, Pushrod Actuation TIRE : 6.0/18-10 Hoosier LC0 UNIQUE : WEIGHT : 570 lbs. WHEELBASE : 1549 (mm) BRAKE : Four wheel disk brakes, floating rotors. BSCD : 95.0mm/63.4mm/single cylinder/450cc displacement COOLING : Single pass 13"x11" aluminum core, 8" fan DRIVE : 428 Chain ELECTRONICS : MoTec M130/C185 ENGINE : Yamaha YFZ450R FR/RR TRACK : 47.5"/46.5" FRAME : Tubular Steel Spaceframe FUEL SYSTEM : Electronic opposed flow fuel injection, return style regulator, pump in tank FUEL TYPE : E85 MATERIAL : 4130 steel frame, carbon fiber bodywork MPD : 65 HP @ 8800 RPM MPT : 40 lb-ft @ 7300 RPM OLWH : 117.6"/57"/47" SUSPENSION : F/R Unequal Length A-Arms with Pullrods in Front and Pushrods in Rear TIRE : 18.0"X6.0" LC0 UNIQUE : Opposed Flow Secondary Fuel Injection WEIGHT : 267.619 kg WHEELBASE : 62in United States 48 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Queen's Formula SAE The Q15 represents the culmination of the 10th generation of Queen’s University vehicles. The 2013 vehicle, the Q13, provided a reliable platform as demonstrated through its ability to complete endurance events, a true achievement at the time. In 2014, the Q14 was pursued as a mid-cycle refresh, using quality function deployment (QFD) to select the critical areas for improvement. With a powertrain upgrade due next year, the Q15 focuses on delivering a top notch product that combines the best of the Q13 and the Q14 - reliably powerful and built with quality. 68 67 Queen's University Lakehead University Thunder Wolf Racing This year is the 7th iteration of Lakehead University’s FSAE car. This year we’ve gone back to the basics, with a clean and simple design basis for all parts. Allowing us to build the most reliable and well tuned car Thunder Wolf Racing has produced to date. BRAKE : Floating cast Iron Rotors, Wilwood PS-1 Calipers BSCD : 67mm Bore/ 42.5mm Stroke / 4 Cyl / 599cc COOLING : Single Side mounted rad w/ electrically actuated fan DRIVE : Chain Drive, TRE Driveline ELECTRONICS : Haltech PS1000 ENGINE : CBR600RR FR/RR TRACK : 1219/48 / 1168/46 FRAME : Tubular Space Frame FUEL SYSTEM : Fuel Injected FUEL TYPE : 93 Octane MATERIAL : 1020 DOM MPD : 11000 MPT : 9000 OLWH : 2527x1460x1126 SUSPENSION : Double Unequal length A-Arm, Push Rod actuated spring TIRE : Goodyear D2696 13"x7.0" UNIQUE : WEIGHT : 272kg (600lb) WHEELBASE : 1750mm BRAKE : Floating, Cast Iron, Hub Mounted BSCD : 67 mm/42.5 mm/4/599 cc COOLING : Rear Mount Radiator with Ducts DRIVE : 520 Chain Drive ELECTRONICS : PE3 ECU ENGINE : Honda CBR600F4i FR/RR TRACK : 1250 mm/1225 mm FRAME : 4130 Chromoly Spaceframe FUEL SYSTEM : Manifold Air Pressure, Throttle Position, Air Temperature FUEL TYPE : 93 Octane MATERIAL : Carbon Fibre Bodywork MPD : 12500 RPM MPT : 8500 RPM OLWH : 2555 mm/1430 mm/1065 mm SUSPENSION : Double Unequal Length Carbon A-Arms, Pull Rod Front, Push Rear TIRE : 13" Hoosier R25B UNIQUE : Multi-mode Automated Shifting, Carbon Fibre Plenum WEIGHT : 601 lbs WHEELBASE : 1550 mm Canada United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 49 70 69 University of Waterloo Formula Motorsports The design of the 2015 car was based around the philosophy of being simple, effective, and efficient. Vehicle simulations were performed to evaluate various design concepts and these results were balanced against many other factors, such as cost and reliability, to select the final vehicle concept. The suspension system was simplified to reduce manufacturing time and weight. New wing elements were used on the front wing and it was lowered to take advantage of ground effect to increase downforce generation. CFD and wind tunnel testing was done to optimize the aerodynamic system and the interaction between the front and rear wing. A new engine management system was implemented and changes were made to the intake manifold to address both comments from driver feedback and to achieve target powertrain goals. Kennesaw State University SPSU Motorsports Southern Poly Motorsports focuses on delivering a simple, reliable, driver friendly racecar, and to focus on performance by lowering the center of gravity, yaw moment, and weight. This is achieved by low part count, careful packaging, and multifunction parts. Some defining examples are the use of a 3lbs spool type differential, direct mounted coil over dampers, 2 piece fully mechanical shifter, and a 2 piece spindless tulip in hub and upright rear wheel assembly. Our power plant, a K3 Suzuki GSXR-600, provides extremely reliable power. The car features a 3D printed intake with slide style throttle body to provide a very lightweight, fast manufacture solution with very high throttle response. This combined with a 4-1 single exhaust and a short final drive ratio produce useable power at any speed. Most of all, a huge thanks to everyone on the team this year, somehow surviving an extremely tight budget, a sudden school merger, wavering support, personal hardships, and mountains of politics and red tape, and still dedicated to learning, designing, and building an awesome racecar. BRAKE : 3 Caliper Floating BSCD : I4 600cc COOLING : Dual Radiator DRIVE : Chain ELECTRONICS : AEM EMS-4 ENGINE : Suzuki K3 GSXR-600 FR/RR TRACK : 50in/47in FRAME : 4130 Spaceframe FUEL SYSTEM : Inline FP FUEL TYPE : 93 Octane MATERIAL : 4130 Spaceframe and A-arms, Machined 7075 Uprights and Hubs MPD : 12000 MPT : 10500 OLWH : 117in, 58in, SUSPENSION : Air-Sprung Pullrod TIRE : 7.5"x10" x 47" UNIQUE : Cup Holder WEIGHT : 555 WHEELBASE : 63in BRAKE : Wilwood GP200, Front and Rear BSCD : 67mm/42.5mm/4/599cc COOLING : Dana Air to Water and Air to Oil Radiators DRIVE : Custom Salisbury Style LSD ELECTRONICS : MoTeC M150 with custom shift and PD modules ENGINE : Honda CBR600RR FR/RR TRACK : 1200/27.2 FRAME : Hybrid Spaceframe with Shear Panels FUEL SYSTEM : EFI with Walbro Pump FUEL TYPE : 93 Octane MATERIAL : CFRP, Glass-sintered nylon MPD : 9000 MPT : 80 HP OLWH : 3051/120.1, 1386/54.6, 1527/60.1 SUSPENSION : Double Wishbone TIRE : 10" Hoosier LC0 UNIQUE : M150 engine management, custom driver seats WEIGHT : 635 lbs WHEELBASE : 1645/64.8 Canada 50 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Panther Racing Panther Racing is proud to present its new FSAE vehicle prototype, PR-027. Weighing in at 435lbs without aerodynamics, PR-027 boasts a 29lb weight loss compared to its predecessor. This is the 27th car in Pitt FSAE history which features a steel tube space frame chassis, Honda CBR600RR engine, 13” wheels, and a full aerodynamics package. A complete revamp of the team’s structure and established design and manufacturing deadlines has enabled Pitt FSAE to produce the most advanced vehicle and team to date. 72 71 University of Pittsburgh University of Michigan UMD Racing Produce an easy to drive vehicle in a timely manner yielding large amounts of practice time for drivers, tuning, and determination of hardware viability. In addition, maximizing the lateral and longitudinal acceleration capabilities of the vehicle through the tires, aerodynamics, and a continuously variable transmission. This competition season, Panther Racing plans to attend FSAE Michigan, Formula Student Germany, and Formula Student Austria. Thank you to all of our sponsors and Hail to Pitt! BRAKE : AP Racing Calipers / 316 SS Rotors BSCD : 67 mm bore / 42.5 mm stroke / 4 cylinder(s) / 599 cc COOLING : Single side mounted radiator with fan DRIVE : Chain, Drexler differential ELECTRONICS : MoTeC M400, PDM32, SDL3 ENGINE : Honda CBR600RR FR/RR TRACK : 1280 mm / 1177 mm FRAME : Steel Tube Spaceframe FUEL SYSTEM : External fuel pump with return FUEL TYPE : 93 MATERIAL : 4130 Chromoly Spaceframe MPD : 10,500 rpm MPT : 8,500 rpm OLWH : 2223 mm, 1482 mm, 1025 mm SUSPENSION : Double unequal length A-arm, push (r) TIRE : Hoosier 20.5x7-13 R25B / Hoosier 20x7.5-13 R25B UNIQUE : Cast Nodes WEIGHT : 610lb WHEELBASE : 1550 mm United States BRAKE : Tilton 77 Master Cylinders, AP Racing and ISR brake calipers BSCD : 77mm/53.6mm/2/499cc COOLING : Single mounted dual core heat exchanger, Dual 300 cfm fans DRIVE : Continuously variable transmission to chain drive ELECTRONICS : Bussman Power Distribution Box, Relays driven from Bosch MS3 Sport ECU ENGINE : Yamaha Genesis 80fi FR/RR TRACK : 48 inches/48 inches FRAME : Welded Steel Tube Space Frame FUEL SYSTEM : Port Fuel Injection/Denso Injectors FUEL TYPE : E-85 MATERIAL : Steel/Aluminum/CFRP MPD : 11,500 MPT : 9,250 OLWH : L: 3077.62mm, W: 1455.42mm, H: 1200mm SUSPENSION : Pushrod actuated SLA TIRE : Hoosier R25B 7.5" UNIQUE : Unsprung Mounted Wings/CVT WEIGHT : 610 lbs WHEELBASE : 1676mm/66 in United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 51 Cardinal Formula Racing The CFR2015 is an iteration upon the CFR2014 steel tube space frame. The space frame has proven to be a reliable and lightweight design. Structural carbon fiber is used to maximize the frames strength without compromising weight. CFR2015 will be SVSU’s second car powered by the Yamaha R6 and Drexler LSD. CFR 2015 was built on a chassis jig designed to hold all the important points on the chassis to much higher tolerances. This jig also allowed for a much faster manufacturing process so testing could begin sooner. 74 73 Saginaw Valley State University North Dakota State University Bison Motorsports The primary goal of the 2015 North Dakota State University Formula SAE car (F15) is to create a vehicle that excels in the dynamic events of the competition, but would be economical for the weekend racing enthusiast. In order to do this, the design objectives included: meeting all safety requirements, achieving 400 lb vehicle weight, 1.5g of lateral acceleration, 1.5g of braking, driver controls useable by novice drivers, and a power to weight ratio of 0.2 horsepower per lb. BRAKE : 2 front calipers and one rear BSCD : 95mm bore, 72mm stroke, 1 cylinder, 510cc displacement COOLING : 2 core radiator DRIVE : Chain Drive ELECTRONICS : Electric Shifting System, LED Tachometer and gear display ENGINE : Turbocharged 525 KTM FR/RR TRACK : 48/46 Inches FRAME : 4130 Steel Space Frame FUEL SYSTEM : Aluminum gas tank FUEL TYPE : E85 MATERIAL : 4130 steel MPD : 8000 MPT : 6000 OLWH : 2770mm Length, 1367mm Width, 1180mm Height SUSPENSION : Push rod TIRE : 18x6-10 R25-B UNIQUE : Laminova intercooler WEIGHT : 550 WHEELBASE : 61 Inches BRAKE : 3 AP Racing 4 Piston Calipers Tilton Master Cylinders BSCD : 600 cc 4 Cylinder COOLING : Radiator Water Cooled DRIVE : Chain ELECTRONICS : Wiring Harness ENGINE : 2008 Yahama R6 FR/RR TRACK : 44" / 42" FRAME : 4130 Chromoly Tube w/carbon fiber inlaid panels FUEL SYSTEM : Multi-Point Pickup FUEL TYPE : 100 octane MATERIAL : MPD : 86 hp (13,000) MPT : 45 ft*lbs (9,000) OLWH : 102", 53", 43" SUSPENSION : Non-Parallel Unequal Length A-Arms Push/Pull Rod actuation TIRE : 10" Hoosier LC0 UNIQUE : Dry Sump Oil System WEIGHT : 440 lbs WHEELBASE : 60" United States 52 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. uqtr racing This year, the UQTR formula SAE car will be the most advanced to ever come out of our university. Design objectives were to reduce weight, add downforce, and make the car easier to drive. A lot of fea have been made in order to reduce weight. The result is a steel space frame, 13inch wheel car of less than 450lbs including the aero package. Talking of aerodynamics, our front and rear wings should produce enough downforce to use the best of our hoosier tires. And finally in order to make the job easier for our drivers the car is fitted with an electropneumatic shifter and a slipper clutch. The UQTR racing team is well prepared and confident to have design and manufacture a competitive car for the FSAE Michigan competition. 77 76 Universite Du Quebec a Trois-Rivieres Cegep du Vieux - Montreal FSAECVM The 2014-2015 season will be one to remember for the Formula SAE Cégep du Vieux Montréal Team in regards to its seventh season participating in the Formula SAE student competition. The team has the opportunity to once again exceed all expectations with such a young family of passionate students aged between 18 and 20 years old. Last year’s prototype laid down a foundation for our team to grow on and this year we plan to exploit and optimize all facets of our new design by presenting an intelligent and efficient race car. This year we aimed to increase reliability and functionality as well as driver experience. As a result, we used the previous car as a starting point to build a Formula prototype that will withstand any abuse thrown at it, while staying light and simple. We also spent many hours training our drivers, so they can have a better understanding of the car’s behavior and drive all out. We hope that all the blood, sweat and hard work will bring FSAECVM to success and overcome all challenges throw at us. BRAKE : Floating Steel Ventilated Discs, Wilwood PS1 Calipers FR/RR BSCD : 67,0mm Bore/42.5mm Stroke/4 cylinder(s)/599 cc COOLING : Single Core Aluminium Radiator, 230mm x 320mm x 25mm DRIVE : Chain Driven, Electro-Pneumatic Automated Sequential Transmission ELECTRONICS : Performance Electronics PE-3 ENGINE : Honda CBR600RR; Inline 4cyl, DOHC FR/RR TRACK : 1193.8mm/47" - 1168.4mm/46" FRAME : 4130 Steel Round Tubular Space Frame FUEL SYSTEM : Aluminium Gas Tank; Stock Honda Injectors; Walbro 255 Fuel Pump FUEL TYPE : 93 Octane MATERIAL : Aluminium, Steel, Stainless Steel, Carbon Fiber, Titanium MPD : 78 HP @ 9750 RPM MPT : 40lbs/ft @ 8300 RPM OLWH : Lenght=2691mm/106"//Width=1358mm/53.4"// Height=1167mm/46" SUSPENSION : Fully Independent Dual Wishbone Supension; Öhlins TTX25, TIRE : 18.0 x 6.0-10 R25B UNIQUE : Young Engineering Team; 18-20 Year's of Age; Driven By Passion WEIGHT : 585lbs WHEELBASE : 1574.8mm / 62" BRAKE : Floating disc brakes, Pull type master cylinders, Wilwood calipers BSCD : 67mm/42.5mm/4 cylinders/599cc COOLING : WaterCooled, Electric fan DRIVE : 520 chain drive, Custom torsen differential ELECTRONICS : Electropneumatic shifter, No alternator, Paray electronic ECU ENGINE : Honda CBR600RR 2004 FR/RR TRACK : 48 in/46 in FRAME : Chromoly 4130 tubing, TIG welded FUEL SYSTEM : Returnless, Port injection FUEL TYPE : 93 octane MATERIAL : Chromoly, Aluminium, Titanium, Carbon fiber, etc. MPD : 68.53 hp @ 11000 rpm MPT : 41 lb-ft @ 8000 rpm OLWH : 100 in/54 in/40.5 in SUSPENSION : Double unequal length A-Arm. push rod actuated spring, Adj. Roll ba TIRE : 20.5x7-13 R25B Hoosier UNIQUE : Lightweight front and rear wing with fabric aircraft construction WEIGHT : 580 lb WHEELBASE : 60 in Canada Canada Information published as supplied by teams on or before 3/27/15 with minimal editing. 53 FSAE UQAC The main thing about UQAC formula SAE is the reliability. Since 2012, the car is built from the same concepts but have been optimized over the years. Also the car uses a CVT transmission which make it very easy for anybody to drive. There is also a lot of adjustments that can be made with the suspension and the drivetrain to accommodate the driver in different conditions. One more thing is that in general, the fabrication of the vehicle is fairly simple and not very expensive. 79 78 Universite Du Quebec-Chicoutimi St Cloud State University Saint Cloud State Formula Team Our team places its emphasis on three aspect when designing the formula car: reliability, durability, and easily maintained. With that being said, all parts will have a minimum safety factor of 2.5 under maximum load. Also the car will have common parts in a sense, the car can be repaired using common tools. A 500cc Yamaha Phazer snowmobile engine was donated for the 2015 SCSU formula car. The Phazer is fuel injected and liquid cooled, and it came with the CVT and oil cooler. For FSAE competition, a 20mm restrictor is required to pull air through in the intake. This year’s frame has a flat bottom, avoiding excessive bottoming that occurred in previous cars. A disadvantage to having a flat bottom is the clearance of uneven ground, but the FSAE track is primarily level. Also the frame design simplifies manufacturing. The frame was constructed using 1” OD, 0.109” wall 1020 steel tubing. The suspension was redesign to keep all damping force tangential to the rotation axis, which eliminates unnecessary bearing loads and increases the durability of the bell crank rockers. Also Fox VANRC coil over shocks were used. BRAKE : Disc Brake (PS-1 calipers), 7 in rotors, 3/4" bore master cylinder BSCD : 77/53.6/2/499 COOLING : Side Mounted single core radiator, 2 cfm fans rear of radiator DRIVE : CVT belt drive, Planetary reducer, chain and sprocket final drive ELECTRONICS : 12-18 guage wire,plastic loomen,bolts ENGINE : Yamaha Phazer RTX FR/RR TRACK : 1206 mm/ 1206 mm FRAME : Steel Spaceframe FUEL SYSTEM : Stock EFI, Bosch Wide band fuel air sensor, intake vacuum pressure FUEL TYPE : 91 Octane MATERIAL : steel tubing, aluminum MPD : 9000 MPT : 8500 OLWH : 2743 mm, 1536 mm, 1308 mm SUSPENSION : Double A-arm, Pushrods TIRE : 19.5x6.5-10, R25B, Hoosier UNIQUE : WEIGHT : 650 WHEELBASE : 1676 mm/65.98 in BRAKE : AP Racing BSCD : 77mm/53.6mm/2 cyl/499cc COOLING : Water DRIVE : CVT ELECTRONICS : AEM electronics EMS-4 ENGINE : Yamaha genesis 80FI FR/RR TRACK : (1198mm/1165mm) FRAME : Carbon Steel spaceframe FUEL SYSTEM : Yamaha genesis 80FI fuel injection system FUEL TYPE : Octane 91 MATERIAL : Yes, A lot MPD : 10,500 MPT : 9,000 OLWH : 2700mm/1414mm,1190mm SUSPENSION : Double unequal-arms, pushrod actuated TIRE : Hoosier / 18.0X6.0-10 with R25B compound UNIQUE : CVT WEIGHT : 580 lb WHEELBASE : 1550mm Canada 54 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Powercat Motorsports The design goals for the 2014-2015 K-State FSAE team include improving reliability and decreasing weight. The team feels as though they could have been much more competitive in recent years had they finished all events and had fewer breakdowns. Having not finished an endurance event since 2008, this team is poised to improve on last year’s foundation to ensure a quality performance. 81 80 Kansas State University Universidad Simon Bolivar FSAE USB Based on previous years’ experience and to keep improving our results, this year the F-SAE USB team has set to design and build a Functional, Achievable, Simple, Tested and Economic prototype. We want to keep going FASTER to continue being one of the best Latin American Team. This year, the team established 1 main goal, which along our decision matrix set the guideline to the overall design: To gain reliability, we aim to reach 100 hours of effective track testing, while using previously tested subsystems, guaranteeing functionality, in order to improve the performance of the vehicle on dynamic events. We would like to thank all of our sponsors and advisory teachers, for believing in us and supporting us because without them this project wouldn’t be possible. BRAKE : Outboard, Floating, gray cast iron, hub mounted, 215 mm OD. Drilled BSCD : 67 mm / 42,5 mm / 4 cyl / 599 cc COOLING : One single pass, aluminum radiators with inlet/ outlet duct and no cooling. DRIVE : Drexler Differential ELECTRONICS : PE ECU-3 (EDGE) EF ENGINE : Honda CBR600 F4i cylinders FR/RR TRACK : 1244 mm / 1194 mm FRAME : Tubular Frame FUEL SYSTEM : Electronic fuel injection FUEL TYPE : 100 Octane MATERIAL : 4130 Round Steel Tubing MPD : 11.500 rpm MPT : 7.800 rpm OLWH : 2987 mm, 1463 mm, 1200 mm SUSPENSION : Double Unequal length A-Arms. Push rod actuated TIRE : Front 7.0 in and rear 7.5 in UNIQUE : Brakes calipers and rotors are designed and built by the team WEIGHT : 290 Kg w/driver WHEELBASE : 1550 mm BRAKE : Brembo Calipers, Tilton MC, Ductile Iron Rotors BSCD : 95mm/62mm/1/439cc COOLING : Water Cooled DRIVE : Chain Drive ELECTRONICS : Electromotive TECs ENGINE : Yamaha YFZ450 FR/RR TRACK : 55/52 in FRAME : Carbon Fiber Monocoque FUEL SYSTEM : Fuel Injected, Aeromotive FUEL TYPE : E85 MATERIAL : CFRP MPD : 8,500 MPT : 7,500 OLWH : 121.5, 55, 47 in SUSPENSION : Unequal Length Double Wishbone push/ pull rod TIRE : Hoosier 13x7 in R25B UNIQUE : Electronic Paddleshift System WEIGHT : 550 lb WHEELBASE : 64 in United States Venezuela Information published as supplied by teams on or before 3/27/15 with minimal editing. 55 84 83 Oakland University Grizzlies Racing The Oakland University FASE team has seen great success during the past 4 years, and has risen to ranks of 3rd in Michigan and 62nd in the world. Achieving a top 10 finish in the Endurance Event would mark a huge success for the 2015 season. By definition, a car successful in the Endurance Event is one that does not suffer in any other area of competition. The following design criteria were the focus for the 2015 season: reliability, packaging, and weight reduction. Dedication and improvement is highlighted through simulation and analytic methods used in the design of components. Previously, drivability has been overlooked due to difficulty in quantifying changes and their effect. Several key aspects were determined to have an impact on drivability: engine output, vehicle response, and ergonomics. BRAKE : Floating steel rotors BSCD : 67mm / 42.5mm / 4 cylinders / 599cc COOLING : Water cooled, single core radiator DRIVE : 520 pitch chain, 7075-T6 AI rear sprocket ELECTRONICS : Watertight fuse block ENGINE : Honda CBR600 F4I FR/RR TRACK : 1245mm / 1194mm FRAME : Tubular space frame with bonded shear panel floor FUEL SYSTEM : Megasquirt 3, sequential MPFI with student build peripheral hardware FUEL TYPE : 93 Octane MATERIAL : 4130 Steel round and square tubing MPD : 11000 RPM MPT : 10500 RPM OLWH : 2646mm long/ 1416mm wide/ 1197mm high SUSPENSION : Double unequal length A-arm; pushrod actuated over damper TIRE : Continental 205/510 R13 UNIQUE : Side mounted exhaust WEIGHT : 610 lbs with 150 lb driver WHEELBASE : 1549.4mm United States 56 Grand Valley State University GVSU Formula SAE 2015 marks the beginning of the road for the GVSU Formula Racing Team. Receiving generous support from our university, faculty advisors and our growing list of sponsors we have been able to construct a car worthy to join the Laker Racing family. Laker Racing has been around since the early 2000s competing in the Baja event. However the Baja team has since been disbanded and the torch has been passed to the newly formed Formula SAE Team. With growing support towards our team we have seen much success over the past 12 months. Being this is our first year as a team our design focused on simplicity and reliability while trying to maintain as much performance as possible. Our electrical components are kept to a minimum and our chassis and suspension designs are simple with reliability being a driving factor. This car is built to excel in long races where the durability of other vehicles typically fails. If a car cannot finish a race, it cannot win. Rather than trying to reinvent the wheel, several larger components of the car such as the chassis and several suspension pieces were used from a few other universities who helped us along with the design process. This allowed us to gain valuable insight as to how a general FSAE car is put together and it’s basic functions. This also sped up the design process while allowing us to spend more time on the build and acquiring shop skills. This was especially important because not a single person on our team has any SAE experience. We are excited to be able to finally attend MIS and enter a car into the Michigan FSAE competition. Our membership, sponsorship and experience have all grown this past season. It has been a long and difficult season with countless hours put in but the GVSU Formula Racing Team is here and we are here to stay. Go Lakers! United States BRAKE : Disc Brakes BSCD : 67mm/42.5mm/4cylinder/599cc COOLING : Liquid Cooled DRIVE : Chain Drive ELECTRONICS : PE3 Control Module ENGINE : Honda CBR 600RR FR/RR TRACK : (1346.2/53) FRAME : Tig Welded FUEL SYSTEM : Fuel Injected FUEL TYPE : 93 MATERIAL : 4130 Chromoly Alloy Steel Square and Round Tubing MPD : 11000 MPT : 8500 OLWH : L: 120.17 in / 3052 mm, W: 57.33 in / 1456 mm, H: 50.91 in / 1293 mm SUSPENSION : Double Wishbone Pushrod Actuated TIRE : 20.5x7-13 UNIQUE : Pneumatic Shifting, 3D printed intake manifold WEIGHT : 550 WHEELBASE : (1790.7/70.5) Information published as supplied by teams on or before 3/27/15 with minimal editing. NovaRacing Villanova University’s 2015 entry into the Formula SAE Competition, VU07, represents the team’s seventh year in the competition. Having not performed reliably during last year’s dynamic events, VU06 showed the importance of a systems approach to full vehicle design, manufacturing and testing. A major goal for VU07 was to finish early, with an emphasis on overall system design to improve on the performance of VU06. The vehicle was modeled in virtual reality simulator to allow for a revolutionary new way to ensure the integration of each system. Some highlights increased reliability across the vehicle despite an overall weight loss, a heavily revised powertrain, and a new data acquisition system. 86 85 Villanova University Cooper Union Cooper Motorsports The Cooper Motorsports’ 2015 Formula SAE entry represents continuous design improvements from previous entries that reflect the automotive industry’s best practices. This year’s team focused on utilizing the strengths of previous vehicles and improving upon its weaknesses. The team defined four major design goals (weight reduction, reliability, drivability, and systems integration), which are reflected in each individual subsystem. These goals are based on the team’s evaluation of competition performances in the past few years. We would like to give special thanks to Cooper Union, our faculty advisers, and our sponsors. The team would like to thank its sponsors and supporters who gave us the opportunity to build VU07 and compete at FSAE Michigan 2015. BRAKE : Wilwood Calipers. Custom CNC Rotors. BSCD : 67.0mm/42.5mm/4cyl/599cc COOLING : Single Side Mounted Radiator. Overpowered Fan. DRIVE : 520 Roller Chain. Drexler LSD Differential. ELECTRONICS : Performance Electronics ECU. Custom Dashboard Display. ENGINE : Honda CBR 600RR FR/RR TRACK : 48" Front. 46" Rear FRAME : 4130 Steel Tube Space Frame FUEL SYSTEM : Custom Tank. Sequential Port Inkection FUEL TYPE : 93 Octane. MATERIAL : 4130 Steel. MPD : 10,500 RPM MPT : 8000 RPM OLWH : 108" Long. 56" Wide. 44.5" Tall. SUSPENSION : Double Unequal Length A-Arm, Pull Rod Actuated Spring and Damper. TIRE : Hoosier 20.0x7.5-13 R25B UNIQUE : Italian Rims. Swedish Carbon Fiber. All American. WEIGHT : 615 WHEELBASE : 60.5" BRAKE : Outboard floating steel rotors, four piston calipers BSCD : 67mm / 42.5mm / 4 cylinder / 599cc COOLING : Water cooled, electric pump DRIVE : Chain driven Drexler differential ELECTRONICS : Performance Electronics PE3 ECU / AiM EVO DAQ ENGINE : Yamaha YZF-R6 FR/RR TRACK : 1219mm (48") / 1168mm (46") FRAME : 4130 steel tube frame FUEL SYSTEM : Fuel injected FUEL TYPE : 100 octane MATERIAL : Carbon fiber body, steel frame, titanium suspension members MPD : 12,000rpm MPT : 7,100rpm OLWH : 2489mm (98.0"), 1370mm (54.0"), 1066mm (42.0") SUSPENSION : Double wishbone. Pushrod actuated spring / damper. Adjustable anti-roll bar TIRE : Hoosier R25B 7.0x20.5-13 UNIQUE : Vehicle designed in virtual reality simulator, 30% female roster WEIGHT : 261 kg (575 lbs) WHEELBASE : 1524mm (60.0") United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 57 90 88 Dalhousie University Dalhousie Formula SAE Last season, Dalhousie University saw more than their fair share of highs and lows. At FSAE Michigan, the team started strongly and was on track for a teambest result when a minor reliability issue resulted in a DNF during endurance. Undeterred, the team worked more long nights preparing the car and drivers for their hop across the pond to participate in FSUK for the second year running as the sole North American entrants. The efforts of the team paid off and the long hours and hard work of the whole team were realized as the team finished 20th overall. University of North Carolina 49ers Racing The 2015 UNC Charlotte Formula SAE car is the work of students using their engineering knowledge from the classroom and applying it to real world problems. What really happened was students skipping out on homework and dates with their girlfriends to deal with broken FSAE parts, listening to dubstep, dealing with Luke’s flatulence and extremely odd love of cats. For the 2015 season, Dalhousie University has continued their efforts to create a consistent and reliable car. The driver’s extremely low seating position allows for a very low and narrow car, and returns a center of mass of less than 300 mm. Careful design of the frame and ergonomics ensured that driver comfort, egress, and visibility have remained unaffected. We would like to thank all of our sponsors, and all those involved in planning, organizing, and running Formula SAE events. We are grateful for your dedication to providing students such an incredible academic experience. BRAKE : Tilton master cylinders with AP 2 piston calipers BSCD : Single cylinder, 95 mm bore, 65 mm stroke COOLING : Dual radiators, water cooled DRIVE : Rear wheel ELECTRONICS : Motec M800 ECU ENGINE : KTM 500 EXC FR/RR TRACK : Front: 48 inches Rear: 47 inches FRAME : Steel Tube Frame FUEL SYSTEM : Fuel Injection FUEL TYPE : 93 Octane MATERIAL : 4130 Steel MPD : Max Power: 49 HP @ 7,800 RPM MPT : Max Torque: 38 ft*lb @ 6,200 RPM OLWH : Length: 83 in Width: 58in Height: 40in SUSPENSION : Double Wishbone (Front and Rear) TIRE : Hoosier LC0, 18.0 x 6.0 " 10.0 inch UNIQUE : WEIGHT : 495 lb WHEELBASE : 61 inches BRAKE : 4-Piston ISR w/Floating Steel Rotors BSCD : B: 67 mm / S: 42.5 mm / C: 4 / D: 599 cc COOLING : Side-Mount Ducted Rad w/ Fan DRIVE : Drexler LSD/520 Chain/Sigma Slipper Clutch ELECTRONICS : Motec M400 ECU/AiM Dash w/ Datalogging ENGINE : Honda CBR600RR FR/RR TRACK : F: 1100 mm / R: 1050 mm FRAME : 4130 Steel Spacefame FUEL SYSTEM : EFI with Honda Injectors FUEL TYPE : 93 Octane MATERIAL : MPD : 10,000 rpm MPT : 8,000 rpm OLWH : L: 3096 mm / W: 1320 mm / H: 963 mm SUSPENSION : Pushrod SLA, TIRE : 20.5-7.0-13 Hoosier R25B UNIQUE : Nova Scotia Tartan Headrest WEIGHT : 270 kg WHEELBASE : 1560 mm Canada 58 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. UNH Precision Racing The 2015 UNH Precision Racing Team designed the race car with an attention to reliability and vehicle dynamics, but still focusing on minimizing weight. This season the team has added has added a full aerodynamics package, pneumatic shifting, rear torsion bar, full carbon fiber front wing, diffuser, and suspension components. With an increase in control, power, reliability, safety, and performance, the 2015 UNH FSAE racecar has been developed to be the most competitive car in school history. 92 91 University of New Hampshire Clarkson University Golden Knights Racing The CFK-02 prototype is the second entry from a revamped Golden Knights Racing team. The focus of this year’s vehicle is weight reduction and reliability, building upon the performance of CFK-01 in 2014. This year also marks the upgrade to the more reliable Honda 600RR with a dry-sump lubrication system. Other major improvements include a 30% weight reduction to the steel space frame and 50% reduction to the drivetrain assembly. BRAKE : 4 wheel disc, custom cast iron rotors BSCD : 67 mm bore / 42.5 mm stroke / 4 cylinder(s) / 599 cc COOLING : Water cooled DRIVE : Chain driven Torsen differential ELECTRONICS : Performance Electronics PE3 ENGINE : Honda CBR600RR FR/RR TRACK : 48in/48in FRAME : Steel space frame FUEL SYSTEM : Electronic Injection FUEL TYPE : 93 Octane MATERIAL : 4130 Steel, Carbon Body MPD : 11000 MPT : 8250 OLWH : 105in long, 56in wide, 47in tall SUSPENSION : Double A-arm, Pullrod/front, Pushrod/rear TIRE : 20.5x7.5-13 R25B Hoosier UNIQUE : Dry sump lubrication WEIGHT : 670lb WHEELBASE : 64in BRAKE : Cast Iron Rotors / Brembo Calipers / Tilton Cylinders BSCD : 95mm Bore / 63.4mm Stroke / 1 Cylinder / 450 cc COOLING : Liquid Cooled, Double Radiator, Side Mounted DRIVE : Chain Driven Taylor Racing Quaife TorqueBiasing LSD ELECTRONICS : VEMS ECU, Custom Data Logger ENGINE : 2011 Yamaha YFZ450R FR/RR TRACK : 1296mm/1304mm FRAME : Mild Steel Space Frame FUEL SYSTEM : Naturally Aspirated FUEL TYPE : 100 Octane MATERIAL : Mild Steel MPD : 8200 MPT : 6250 OLWH : 2670 mm Long, 1501 mm Wide, X 1083 mm High SUSPENSION : Unequal Length A-Arm. Push Rod Actuated Spring/Damper w/ Anti-Roll Ba TIRE : 20.5 x 7.0-13" Hoosier R25B UNIQUE : Carbon Fiber Push Rods, A-Arms and Tie Rods WEIGHT : 615 lbs WHEELBASE : 1618 mm United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 59 94 93 University of St Thomas Tommie Racing The 2015 University of Saint Thomas Racing Team has re-designed its 2013 vehicle to utilize a smaller and lower structure. While re-using a lot of the major components, the main goal of this year was to increase ground clearance, maintain a low center of gravity, and decrease machining time across all designs. The newest advancement in our Honda Engine Package is the introduction of a new ECU, Microsquirt V3 by DIY AutoTune which is all tightly packed into the new 4130 Chromoly space frame. The fully adjustable double unequal non-parallel A-Arms allow for every paved track condition. All design work has been reviewed and documented for future generations of our program. Oklahoma State University OKstate Racing We have brought a car with many new design changes from last year. This car features a new lighter frame along with several other lighter parts. During design we were shooting to create good feel for the driver, we wanted he or she to be as comfortable and capable in the car as possible. BRAKE : Wilwood BSCD : 450cc COOLING : Yamaha Radiator DRIVE : Chain Taylor Diff. ELECTRONICS : PE3 ENGINE : YFZ450R FR/RR TRACK : 48in 48in FRAME : 4130 Chromoly FUEL SYSTEM : Fuel Injection FUEL TYPE : 93 Octane MATERIAL : Depends MPD : 45 HP at 9000 RPM MPT : 35 Torque at 5000 RPM OLWH : 84in, 48in, 54in SUSPENSION : Unequal length A-arms, Push rod actuated TIRE : 8in LC0 UNIQUE : 3D Printed Plenum WEIGHT : 500lb WHEELBASE : 62in BRAKE : Wilwood GP200 and Dynalite Singles with floating rotors BSCD : 67mm / 42.5mm / 4 cylinder / 599 cc COOLING : Rear mounted single aluminum radiator DRIVE : 520 Chain drive ELECTRONICS : Micro Squirt V3 ENGINE : Honda CBR600RR FR/RR TRACK : 1683 / 1564 (66.26 / 61.575) FRAME : 4130 DOM Chromoly steel FUEL SYSTEM : Fuel Injected, external fuel pump and regulator FUEL TYPE : 93 Octane MATERIAL : 4130 Chromoly Tubing MPD : 10000 MPT : 7000 OLWH : 2825.5 mm / 1963.24 mm / SUSPENSION : Unequal Length a-arm w/ front push rod and rear pull rod springs and dampers TIRE : Hoosier 20.5 x 7 - 13 R25B UNIQUE : WEIGHT : 750 lbs WHEELBASE : 1651.3 mm / 65 in United States 60 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Warrior Racing This year marks Warrior Racing’s 13th year of competition. From the heart of Detroit, we present to you Road Warrior 9, (a.k.a Lily). Developed from clear goals set at the beginning of the design phase, detailed workmanship through the manufacturing phase, and the most testing any of our vehicles have experienced; RW9 will be our best yet. We would like to thank our sponsors for their generosity. Their continued support has paved the road for one of the most successful years for the team. Our team is lead by 10 veterans, four of whom will be leaving the program this year, taking with them over 20 years of engineering and business experience. 96 95 Wayne State University Penn State University Penn State Racing Penn State Racing’s top priority for the 2015 campaign was to identify the strengths and vulnerabilities of previous vehicle designs. To do so, the team conducted extensive, regimented testing of the 2014 vehicle over the summer and fall 2014. This testing was crucial for allocating resources and manpower during the design of the 2015 vehicle. Some of the key areas identified as needing improvement were air intake and oil pan design, rear anti-roll bars (ARB), the aerodynamic package, and overall component integration. The insight obtained throughout the testing process extended beyond data collection - the team worked hard to refine data acquisition protocols and streamline overall track testing procedures for the 2015 vehicle. BRAKE : Floating, Durabar G2 Gray Cast Iron, Hub mounted, 177.8 mm OD BSCD : 67 mm bore / 42.5 mm stroke / 4 cylinders / 599 cc COOLING : Single side pod mounted 1 L capacity, 2400 cfm fan mounted to core DRIVE : 520 Chain ELECTRONICS : Motec CDL3 Dash and PE3 ECU ENGINE : 2012 Yamaha R6 FR/RR TRACK : 1183.6 mm / 1117.6 mm FRAME : Front and rear CNC profiled space frame FUEL SYSTEM : Sequential fuel injection, 4 Denso injectors, Walbro external fuel pump FUEL TYPE : 100 octane gasoline MATERIAL : Carbon fiber 11.6 oz/yd, 4130 steel, 6061 Al, 7075 Al, Ti 6 Al - 4 V MPD : 14,000 rpm MPT : 12,000 rpm OLWH : 3227 mm long, 1380.5 mm wide, 1184 mm high SUSPENSION : Double unequal length, non parallel A-arm. Pullrod actuated coil spring TIRE : 18 x 7.5 - 10 R25B Hoosier Bias-Ply UNIQUE : Adjustable angle of attack, CNCed parts WEIGHT : 570 lb WHEELBASE : 1524 mm BRAKE : Brembo 32 mm Caliper; Front Pivoting MCs; G2 Cast Iron rotors BSCD : 67 / 42.5 / 4 / 599cc COOLING : Electric WP/ Side mounted core dual pass radiator, 550 cfm fan DRIVE : 520 non O-ring Chain; MK2 TRE Quaife ATB ELECTRONICS : ECM controlled switches/Relay control of fused auxiliary components ENGINE : 2011 Honda CBR 600RR FR/RR TRACK : 1270/1219 mm (50/48 in) FRAME : Chrome-moly steel spaceframe FUEL SYSTEM : Keihin 12-hole injector/Port Injection/ Fully Sequential FUEL TYPE : 100 octane MATERIAL : Carbon fiber nosecone MPD : 10500 MPT : 9000 OLWH : 2878/1467/1118 mm (113/58/44 in) SUSPENSION : Double, unequal length A-Arm. Push rod actuated spring and damper. TIRE : 20.5x6-13 front/20.5x7-13 rear R25B Hoosier UNIQUE : WEIGHT : 272 kg (600 lb) WHEELBASE : 1558 mm (62 in) United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 61 98 97 University of Guelph Gryphon Racing For the 2015 season the University of Guelph FSAE team has focused on refining our 2014 car platform. Key areas of team improvement include chassis rigidity, engine tuning and team development. By building on previous designs, we’ve been able to focus on refining rather than reinventing. We’ve also revamped our management structure and ideology to help our team grow and prosper long term, While maintaining a vision for a simple, reliable and cost effective racecar. Embry-Riddle Aero University This year, the team focused on building the foundation of the vehicle’s design because it is the team’s first year in the Formula SAE competition. To ensure that a vehicle is designed, built, tested, and taken to competition successfully, the team established three main goals for the design of the vehicle: safe, simple, and reliable. The design considerations, modeling, and testing lead to the successful launch of the vehicle, and the first year ERAU Formula SAE team. The team worked to improve the packaging of the vehicle by going with a steel-tube chassis, instead of a monocoque, which allows for quick access to all systems, cost savings, and sufficient space to service and maintain the vehicle. To further simplify packaging and refine the wiring in the vehicle, a Controller Area Network (CAN) system was added, allowing communication between the front and rear of the vehicle with only two wires. The design maintained the common objective to build a reliable vehicle by taking advantage of in-house manufacturing for easily replaceable parts. The result of the design efforts of undergraduate and graduate students work is Embry-Riddle’s first Formula SAE vehicle. BRAKE : Floating Rotor, Tokico 4 Piston Front, Wilwood PS-1 rear BSCD : 67mm /42.5mm / 4 cyl. / 599cc COOLING : Water Cooled DRIVE : Shaft Drive, Cam and Pawl Differential ELECTRONICS : Performance Electronics 3 ECU ENGINE : 2010 GSX-R 600 FR/RR TRACK : 1280mm / 1210mm FRAME : Steel Space Frame, Stressed Engine FUEL SYSTEM : Sequential Fuel Injection FUEL TYPE : 93 Octane MATERIAL : Steel, Aluminum, Fibre Glass with Bio-Resin MPD : 8500 MPT : 7500 OLWH : 2605mm Long, 1470mm Wide, 1187mm High SUSPENSION : Double Unequal Length A-Arms, Pullrod Actuated TIRE : 20.5X7-13 R25B Hoosier UNIQUE : Longitudinal Engine with Shaft Driven Differential WEIGHT : 635 lb / 289 kg WHEELBASE : 1550mm / 61in Canada 62 ERAU Motorsports BRAKE : Ballance Bar, Hydraulic BSCD : 67mm/42.5mm/4/599cc COOLING : Water DRIVE : 6 speed sequential ELECTRONICS : Custom CAN bus, PE3 ECU ENGINE : Honda CBR 600RR FR/RR TRACK : 1371/54 FRAME : Steel Tube FUEL SYSTEM : Multi Port Inject FUEL TYPE : 100 Octane MATERIAL : 4130 Chromoly MPD : 10,500 MPT : 9,000 OLWH : 2590/102,1524/60,1145/45 SUSPENSION : A-Arm with Inboard Shocks TIRE : 10in LCO UNIQUE : Custom CAN Buss WEIGHT : 680Lbf WHEELBASE : 1625/64 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Huskie Racing Team The 2014 Huskie Racing Team is proud to present HRT15. This year’s entry marks a substantial redesign from previous years. The major design goals for this year are driveability, performance and reliability. A change in engine selection, improved suspension geometry, redesigned uprights, spindles and brake system design has combined to produce a cost effective, competitive design. Improvements in body work construction are being used to improve the overall appeal of this year’s design. The Huskie Racing Team thanks our gracious sponsors for their generous contribution to make this car a reality and support this amazing learning environment: Northern Illinois University, Navistar, Superior Joining Technology, Parker Hannifin, Northern Illinois Steel and Cideas 101 100 Northern Illinois University Wroclaw University of Technology PWR Racing Team RT05 is the third race car built by PWR Racing Team. The main design goals for this construction were reliability and simplicity, with additional goal being weight reduction. It is a base car which will be developed step by step in the future projects. To meet the goals it has been decided to use a steel space frame for the chassis of the car and power it with a Honda CBR 600RR engine. The car runs on 13" aluminum alloy wheels. The suspension geometry uses SLA type double wishbones, which allowed us to achieve proper roll and camber control. For suspension components mainly aluminum and steel were used. Body, seat, floor and air duct have been made of CFRP using the infusion method. The use of known technologies, such as welding and milling, for responsible load-bearing elements made the car very reliable and durable. By applying smart design and weight optimization we managed to keep the dry weight of the car to 205kg. Proper engine tuning and utilization of quick shifting and launch control systems allowed us to achieve acceleration 0-100km/h of just 3,6 seconds. BRAKE : AP Racing components BSCD : 67/42,5/4/599 COOLING : side mounted aluminium core radiator , 625 cfm fan mounted to tunnel DRIVE : Chain (DID 520SX) ELECTRONICS : CDL3 Logging ENGINE : Honda CBR600RR PC40 FR/RR TRACK : 1230 / 1230 (mm) FRAME : Steel spaceframe 4130 FUEL SYSTEM : Port staged injection, denso 12 hole inj., honda fuel rails, pump etc. FUEL TYPE : RON98 MATERIAL : MPD : MPT : OLWH : 2550, 1428, 1097 (mm) SUSPENSION : SLA type, pushrod actuated, adjustable U-bar, 4-way adjustable damper TIRE : 20.5 x 7.0-13 R25B Hoosier UNIQUE : WEIGHT : 284 (kg) WHEELBASE : 1610 (mm) BRAKE : Wilwood Calipers / AP Master Cylinders / Steel Rotors BSCD : 67 mm, 42.5 mm, 4 Cylinders, 599 cc COOLING : Al Radiator with Variable Speed Fan DRIVE : Chain driven ELECTRONICS : ECU ENGINE : Yamaha R6 FR/RR TRACK : 1270/1270 mm FRAME : Steel tube spaceframe FUEL SYSTEM : Fuel injection FUEL TYPE : 93 MATERIAL : 4130 chromoly steel MPD : 12500 MPT : 10500 OLWH : 2870 mm long, 1422 mm wide, 1080 mm high SUSPENSION : Double A-arm, pushrod actuated coil overs TIRE : Hoosier LC0 6.0/18.0-10 UNIQUE : Colored Carbon / Kevlar Bodywork, Adjustable Pedal Box WEIGHT : 575 lb WHEELBASE : 1713 mm United States Poland Information published as supplied by teams on or before 3/27/15 with minimal editing. 63 Florida Tech Motorsports The Florida Tech Formula SAE team is comprised of 37 undergraduate students who are determined to produce a successful, cutting edge vehicle in a timely and professional manner. The FP-15 is the second evolution of our current concept and features a modular design centered around a 600cc Honda CBR and 20.5x7.0-13 Hoosier tires. This year we focused on reliability and weight reduction in order to produce a car that performs aggressively across all dynamic events. We are pleased to announce that The National Breast Cancer Foundation has elected to partner with Florida Tech Formula SAE so that we may produce the first ever Formula SAE vehicle dedicated to raising awareness. 103 102 Florida Institute of Technology Northwestern University Northwestern Formula Racing Northwestern Formula Racing set out to make major redesigns during the 2015 season. We started from the basics and entirely revamped our suspension geometry based on tire data analysis and principles of vehicle dynamics. We also upgraded to the two-cylinder Honda CBR500R, which gives us more power out of a light engine. Our car features updated electronics that are focused on data acquisition and increased reliability. A carbon fiber steering wheel with integrated electronics and an LED screen allows the driver total control and feedback during driving. We have focused on the implementation of structural carbon fiber components, which can be found in our floors and drop links. The team continues to build upon the strong foundation set in 2013 and pursue the spirit of SAE. We would like to extend a special thank you to our friends, families, advisors, sponsors, Florida Tech, and Nirvana Travel & Tourism for their unwavering support and allowing us the opportunity to represent them at competition. BRAKE : 9" diameter scalloped rotors, Tilton 77 Series master cylinders BSCD : 67/66.8/2/471 COOLING : Aluminum core single pass radiator, 2400 cfm fan mounted to radiator DRIVE : Chain Drive ELECTRONICS : Electronic shifting, variable digital clutch control, automatic shifting ENGINE : CBR500R FR/RR TRACK : 1219.2 mm/1219.2mm FRAME : TIG Welded Steel Spaceframe FUEL SYSTEM : Honda CBR500 Injectors with Powerflow 180LPH EFI Pump FUEL TYPE : 93 MATERIAL : MPD : 9000 MPT : 7000 OLWH : Length: 2735.97 mm, Width: 1376.54 mm, Height: 1215.27 SUSPENSION : Double unequal wishbone suspension, pushrod actuated, Torsion ARB TIRE : 20.5 x 7, R25B Hoosier UNIQUE : Electric shifting, brand new trailer WEIGHT : 600 lb WHEELBASE : 1524 mm BRAKE : Floating, steel, 9in diameter BSCD : 67mm / 42.5mm /4 cylinders / 599cc COOLING : Side mounted radiator DRIVE : 520 pitch chain driven via stock gearbox ELECTRONICS : Motec M400 ENGINE : CBR600rr FR/RR TRACK : 1380mm / 1354.6mm FRAME : Steel Space Frame FUEL SYSTEM : Denso port sequential injection system FUEL TYPE : 93 Octane MATERIAL : 4130 Steel Tube MPD : 12,500 MPT : 8,100 OLWH : 2905mm, 1570mm, 1108mm SUSPENSION : Double unequal A-Arm, push-rod actuated spring and damper TIRE : 20.5x7.0-13, R25B Hoosier UNIQUE : Stressed engine, custom 3D printed intake, WEIGHT : 500lbs WHEELBASE : 1642mm United States 64 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Wazzu Racing This years’ experience of building a Formula SAE car at Washington State University has been a beneficial learning experience for all students involved. Through early recruiting and promotion of our club we have built up a large student involvement. In future years the younger students will be the leaders of our team, and as such it has been essential to develop the skills and knowledge of younger students. By establishing clear design goals at the start of the school year we have been able to design and build a car that we are proud of. Due to lack of funding we limited ourselves to a simple and cost effective vehicle. Our primary achievement for this year was producing a vehicle that we could learn from, thus developing a knowledge base for future years. By documenting the reasoning behind every design decision we are developing a process for building a Formula SAE car, not just building a car. We hope that having a clear process for developing a car our club will flourish for years to come. Being able to design a vehicle and turn our ideas into reality has given us an incredible real world experience in the engineering field. 105 104 Washington State University University of Hartford Hartford Racing The University of Hartford uses a Yahmaha YFZ 450-R ATV engine. It is 449cc engine with a bore and stroke of 95mm x 63.4mm. The intake manifold features two intake runners joined at the engine intake port, allowing for optimum fuel injector. The engine management system chosen for the 2015 car is a Performance Electronics ECU 3. For the exhaust, a Supertrap muffler was selected for its ability to decrease sound pressure level substantially by adding baffles and a resonator was designed to induce phase cancelation at the problematic frequencies. For suspension on the vehicle, the car runs push-rod actuated bell cranks in both the front and the rear. The front utilizes unequal a-arms, with the pushrod mounted on a gusset on the lower arm. The rear suspension also utilizes pushrods, though is a trailing-arm type suspension. This year’s design also consists of a “step-up” chassis, in which the bottom of the chassis is raised relative from the front roll hoop to the main roll hoop. This creates pickup points for the suspension at the nodes of the chassis, ensuring that the suspension loads are delivered to the strongest part of the chassis. BRAKE : 4130 steel rotors, floating calipers, Kevlar Carbon brake pads BSCD : Bore: 98mm/Stroke: 68mm/Single-cylinder/449cc COOLING : Rear mounted radiator DRIVE : Torson Limited Slip Diff, 520 roller chain ELECTRONICS : Performance Electronics ECU-3 ENGINE : Yamaha YFZ-450R FR/RR TRACK : Front Track: 1257.4mm/Rear Track: 1282.7mm FRAME : Tubular space frame FUEL SYSTEM : Edge fuel injection system FUEL TYPE : 100 Octane MATERIAL : 4130 Chromoly steel MPD : 9000 rpm MPT : 7500 rpm OLWH : Length: 2286 mm/Width: 1282.7 mm/Height: 1104.8 mm SUSPENSION : Unequal a-arms, pushrod actuated, with roll bar TIRE : 18.0x6.0 R25-A Hoosier UNIQUE : Monokote body WEIGHT : 223.2 kg WHEELBASE : Wheelbase: 1549.4 mm BRAKE : Willwood BSCD : 95mm, 63.4mm, 1 cylinder, 449cc COOLING : Dual radiators DRIVE : Taylor Torsen Differential ELECTRONICS : MegaSquirt 2 ENGINE : 2011 Yamaha 450R Special Edition FR/RR TRACK : 47in, 47in FRAME : A-36 Space Frame FUEL SYSTEM : Fuel Injection FUEL TYPE : 93 Octane MATERIAL : MPD : 32hp (8500) MPT : 24 ft*lb (7500) OLWH : 2642mm, 1212.85mm, 1270mm SUSPENSION : Double Wishbone Pushrod TIRE : Goodyear 20x7-13 UNIQUE : It runs. WEIGHT : 650 lb WHEELBASE : 61 in United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 65 Wild Hare Racing WHR-15 is an evolution of last year’s car. We focused on improving last years design to be more reliable, driver-focused, and light weight. High performance is the center of the design with an aggressive aero package, powerful 4 cylinder engine, anti-roll bars, and wider tires. The engine was designed for a lower peak toque curve to provide a more driver friendly power band. The aero package consists front and rear carbon fiber wings designed to offer maximum down force. For suspension, dual a-arm suspension with push rods and adjustable roll bars were chosen. The frame was redesigned to be lightweight, yet stiff. Electric paddle shifters and driver adjustable brake bias make the car very driver friendly. 107 106 South Dakota State University University of Utah Formula U Racing Formula U’s goal is to produce the University of Utah’s first car in years. The team’s focus is to design reliable systems and develop a solid foundation for future teams to build from. For 2015 the team’s main focus are the suspension, engine and chassis systems. BRAKE : Wilwood calipers and master cylinders BSCD : 100.5 mm, 95mm, 1 cly, 570 cc COOLING : Single core tube DRIVE : Rear wheel chain drive ELECTRONICS : AEM EMS 4 ENGINE : KTM 525 FR/RR TRACK : 1206.8 mm / 1131.8 mm FRAME : Carbon monocoque front, steel space frame rear FUEL SYSTEM : Bosch 1100cc fuel injector FUEL TYPE : 100 Octane MATERIAL : Carbon Fiber, Steel MPD : 40 HP @ 8000 RPM MPT : 27 ft-lbs @ 6500 RPM OLWH : 2745 mm, 1430 mm, 997mm SUSPENSION : Double A-Arm, push rod front and rear TIRE : 20.5 UNIQUE : N/A WEIGHT : 385 WHEELBASE : 1638.3 mm BRAKE : 4- Wheel Outboard, Drill Steel Floating Rotors BSCD : 67mm / 42.5mm / 4/ 599 cc COOLING : One Single Pass Raditor, 1100 CFM fan DRIVE : Taylor Race Differential ELECTRONICS : Motec, Custom Driver/Relay Boards ENGINE : Yamaha R6 FR/RR TRACK : 52" Front/ 50" Rear FRAME : 4130 Chromoly FUEL SYSTEM : Sequntial, Electronic Port Fuel Injection FUEL TYPE : E85 MATERIAL : MPD : 52 kw @ 10,000 MPT : 54 Nm @ 7000 OLWH : 110"/ 59" / 44" SUSPENSION : Double A-Arm, Push Rod, Kaz Tech Dampers TIRE : Hoosir R25B 20.5" X 7" X 13" UNIQUE : WEIGHT : 590 lb WHEELBASE : 64" United States 66 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. USAFA Racing The 2015 USAFA Formula SAE car has been designed to be more reliable, while still decreasing weight when compared to previous models. Although these design ideas seem contradictory the team always but reliability first; meaning that if one part was a bit heaver but had much greater reliability, the team would sacrifice the weight difference. That being said the 2015 is nearly 20 lbs. lighter than its predecessor. The team’s primary goal is to successfully complete all events, with special emphasis on the endurance race. A secondary effect of the focus on reliability will be providing next year’s team with a running baseline for future improvements for the first time in the last for years. 110 108 US Air Force Academy Virginia Tech VT Motorsports VTM15 is the 28th vehicle produced by Virginia Tech Motorsports for competition in Formula SAE sanctioned events. The team established quantifiable goals and a formal testing program to validate the predictive models used for system level designs. A light weight, fuel efficient vehicle platform incorporating a carbon fiber half-monocoque chassis and single-cylinder engine was selected. Launch control and auto shifting systems have been implemented to aid an amateur driver. A complete aerodynamic package was designed to increase the tractive limits of the Hoosier LC0 tires on 10" wheels. The car is powered by a Yamaha WR450F engine controlled by a MoTeC M400 engine management system. An adjustable limited-slip differential allows the torque bias ratio to be tuned for acceleration and deceleration situations. The suspension, powertrain, electrical, aerodynamics, and ergonomic systems were analyzed, tested, and redesigned in order to ensure novice racecar drivers are capable of consistently driving the car at its tractive limit. BRAKE : Slotted floating rotor, Front: AP 4227/Rear:AP 4226 BSCD : 95mm/63.2mm/1 cyl/449 cc COOLING : Sidepod-ducted radiator with 430 cfm thermostatic-controlled fan DRIVE : chain drive, stock gearbox ELECTRONICS : Custom MOSFET power distribution with MoTeC M400 ECU ENGINE : Yamaha WR450F FR/RR TRACK : 1194mm/1194mm FRAME : CFRP Half Monocoque with Tubular Space Frame FUEL SYSTEM : Custom port fuel injection FUEL TYPE : 93 Octane MATERIAL : CRFP, Ductile Iron, Magnesium MPD : 8000 MPT : 7000 OLWH : 2900mm/1460mm/1184mm SUSPENSION : Unequal length Double A-arm Pullrod, Ohlins TTX-25 Dampers TIRE : Hoosier LC0 18x6-10 UNIQUE : Custom molded seat and steering wheel WEIGHT : 226 kg WHEELBASE : 1537 mm BRAKE : Wilwood PS1 Caliper, 7in cast iron rotors BSCD : 95.5mm/62.8mm/1 cylinder/ 450cc COOLING : Side mounted 1 core radiator, no fan DRIVE : Taylor-Race MKII Quaife Automatic Torque Biasing ELECTRONICS : PE3 Ecu, Traqmate ENGINE : Suzuki LT-R450 FR/RR TRACK : 1117.6/1117.6mm (44/44in) FRAME : Steel Spaceframe FUEL SYSTEM : Keihin 450 specific injector mounted 50 mm before inlet at a 30 deg angle FUEL TYPE : Gas, 93 octane MATERIAL : aluminuim MPD : 8500 MPT : 6500 OLWH : 2518, 1337, 1283mm (99.13, 52.64, 50.51in) SUSPENSION : Double unequal length A-Arm. Push rod actuated. TIRE : 18.0 x 6.0-10in R25B Hoosier UNIQUE : Dacron body WEIGHT : 498 WHEELBASE : 1549.4mm (61in) United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 67 UAEMex Racing Team The UAEMex RACING TEAM has competed in the Formula SAE series since 2006, this is the seventh team in competition. The vehicle design was focused on reliability and serviceability thinking on a competitive market product, making a balance between cost, manufacture and people preferences. Each year the team objective is to create continues improvement gaining experience and transmit to future generations important learned design aspects. 113 111 Universidad Autonoma Estado Mexico Temple University Temple Formula Racing Temple Formula Racing is a dedicated team driven to race. BRAKE : Front Nissin Dual Piston and Rear Wildwood PS-1 Calipers BSCD : 92mm Bore/ 62mm Stroke /1 cylinder/439cc COOLING : Water Cooled Single Radiator DRIVE : Chain Drive 520MXV/DAIDO ELECTRONICS : Performance Electronics PE-ECU-1 ENGINE : Yamaha YFZ 450 FR/RR TRACK : 1220mm/1170mm FRAME : Tubular Space Frame FUEL SYSTEM : Single Injector and Bosch Fuel Pump. FUEL TYPE : 93 Octane Gasoline MATERIAL : 4130 Steel MPD : 39HP@6500rpm MPT : 63.10 Nm @6440 RPM OLWH : 2424mm/1402mm/ 1248mm SUSPENSION : Double Unequal Length A-ARM TIRE : 18.0X6.0-10 R25B Hoosier UNIQUE : Fuel injection student design WEIGHT : 590lb WHEELBASE : 1560mm Mexico 68 BRAKE : Wilwood PS1 Caliper, Tilton 75 Master Cylinder BSCD : 65.5mm, 44.5mm, 4 cylinder, 600 cc COOLING : Water Cooled Radiator DRIVE : Chain Drive ELECTRONICS : Mega Squirt 3 ENGINE : FZ6R FR/RR TRACK : 50in, 48in FRAME : Steel tube frame FUEL SYSTEM : Direct Injection FUEL TYPE : 93 Octane MATERIAL : MPD : 9000 MPT : 8500 OLWH : 118in, 58.5in, 53in SUSPENSION : Wishbone TIRE : Hoosier 20.0x7.5 R13 UNIQUE : Wide Trac By Pontiac WEIGHT : 650lb WHEELBASE : 68.48 in United States Information published as supplied by teams on or before 3/27/15 with minimal editing. MTU Formula Michigan Technological University’s Formula SAE program began in 1994. Since the founding of the enterprise, the three main goals have been performance, drivability, and maintainability. In order to accomplish these objectives, major changes have been made since the 2014 competition season. Michigan Tech Formula SAE is proud to present the first iteration of a 10 inch wheel assembly car, the F-194. In order to increase the performance of the vehicle, the F-194 utilizes a two cylinder Yamaha Genesis 80FI engine. In addition to new powertrain the new vehicle uses a combination, pullrod (front), pushrod (rear) suspension. To increase the drivability of the vehicle, traditional drivetrain has been abandoned for a continuously variable transmission (CVT). The new CVT includes custom flyweights and helixes. In order to improve the maintainability of the vehicle, removable tubes have been integrated into the chassis to allow for access to the engine and CVT clutches. The team continues to build on the strong foundation that was created 21 years ago. We would like to thank Michigan Technological University and our loyal sponsors for their continued support. 117 114 Michigan Tech University Western University Western Formula Racing Western Formula Racing is the FSAE team from Western University in London, Canada. Beginning in 1988, we’ve competed every year since 1996. Our team has a philosophy of Excellence, Endurance, and Enthusiasm: building highlyskilled and effective professionals; ensuring the long term success of the team; and having fun! WFR-15 features one of the skinniest cars at competition for improved driving line. We’ve also built our team’s first monocoque and composite wheels. WFR-15 features several driver aids such as: DRS (Drag Reduction System); traction control; and auto up-shifting, as well as tuning aids: driver adjustable anti-roll bars, and brake bias. We continue to use 13" rims for increased grip. This year, we implemented a 4-2 exhaust system with twin mufflers. Our aerodynamics package utilizes sidewings as well as multi-plane front and rear wings. Thank you to our major sponsors for their support this year: Western Engineering, Armatec Survivability, Honda Canada, Lubrico Warranty, Autotube, and the University Student Centre (USC). BRAKE : Floating Ductile Iron Rotors; Tilton Master Cylinder; Driver Adjustable Bia BSCD : 67 mm / 42 mm / 4 cyl / 600 cc COOLING : Water cooled; Side-mounted Radiator with thermostatically controlled fan DRIVE : Roller Chain; Drexler LSD ELECTRONICS : AEM EMS4 ECU, EVO3 Pro DAQ ENGINE : Honda CBR 600 F4i FR/RR TRACK : 1050 mm / 1050 mm FRAME : Hybrid: Front CFRP-Foam Monocoque; Rear Chromoly tube space-frame FUEL SYSTEM : Returnless EFI with custom aluminum fuel tank FUEL TYPE : 93 MATERIAL : Varies by application MPD : 11000 MPT : 9500 OLWH : 2967 mm / 1291 mm / 1180 mm SUSPENSION : Double Unequal Wishbone; Pull-rod front, push-rod rear TIRE : 20" x 7.5" -13. R25B Hoosier UNIQUE : Skinny; Driver Adj. anti-roll, brakes, DRS; Twin Mufflers; Traction Ctrl; etc WEIGHT : 608 lbs WHEELBASE : 1525 mm BRAKE : Wilwood PS1, Tilton 77 BSCD : 77mm/53.6mm/499cc 2 cyl COOLING : triple pass radiator DRIVE : CVT/Cam and Pawl ELECTRONICS : PE3 ECU, Arduino Microcontroller, Race Technology DL1 Club ENGINE : Yamaha Genesis 80FI FR/RR TRACK : 46 in/44.5 in FRAME : tubular spaceframe FUEL SYSTEM : port fuel injection FUEL TYPE : 93 MATERIAL : mild steel MPD : 11,500 rpm (70 hp) MPT : 9,000 rpm (45 lb*ft) OLWH : 102" x 51" x 42" SUSPENSION : Ohlins 4-way adjustable, pullrod front, pushrod rear TIRE : Hoosier 18x7.5x10 R25B UNIQUE : Removable chassis tubes, Custom CVT helixes and flyweights WEIGHT : 600 lbs WHEELBASE : 60 in United States United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 69 120 119 University of Victoria UVic Formula Motorsports UVic Formula Motorsport presents UV15 for the 2015 competition year. After a number of strong finishes over the past three years our team has been witness to a massive growth this past fall. With a large turn over of senior team members after the Lincoln 2014 competition our team has continued to advance the technologies found on our car. This year we have taken advantage of our second year car to focus the development of knowledge and understanding of the predominantly 2nd and 3rd year engineering students that now comprise the team. University of Maryland Terps Racing The University of Maryland Terps Racing Formula SAE team’s 2015 vehicle, TR15, was designed with emphasis on reliability, simplicity, performance, and safety. These primary goals were achieved with a four-cylinder engine, aerodynamic effects that included front and rear wings with an undertray, and a steel space frame. Design choices for the frame structure, front suspension, steering, and seating were largely dictated by the layout of the wings and undertray diffusers. Track width and wheelbase were determined using the lap simulations and CFD modeling. Lastly, horsepower, weight, and fuel economy tradeoffs were analyzed using the lap simulations to further evaluate design decisions. We have developed our first aero package for the 2015 Michigan competition. This aero-package is one of the key design changes to our 2nd year car. Technical improvements were made such as the redesigned Torsen T1 differential, a fresh CBR600f4i and redevelopment of the engine tune. Areas of concern were used as learning platforms to address and improve the drivability and reliability. While all major changes were developed to increase the overall performance of the car, the primary concern was to familiarize of our new members with their new systems. We would like to thank our Sponsors, friends and family for their unwavering support! BRAKE : Ultralite 240 series front, PS1 rear BSCD : 67mm/42.5mm/4/599cc COOLING : Water-Cooled DRIVE : Chain ELECTRONICS : PE ECU3, Mar Labs Titan ENGINE : CBR600rr FR/RR TRACK : 48in/ 46in FRAME : TIG-welded Space Frame FUEL SYSTEM : EFI FUEL TYPE : 93 Octane MATERIAL : 4130 chromoly steel MPD : 12500 MPT : 10000 OLWH : 134"l, 57"w,47"h SUSPENSION : Unequal length A-arms TIRE : 10" Hoosier R25B 18" x 7.5" UNIQUE : Custom Dry Sump System WEIGHT : 625 WHEELBASE : BRAKE : Hydraulic, 4-wheel outboard disc, w/ 2piston Brembo calipers BSCD : 67mm / 42.5mm / 4cyl / 599cc COOLING : Liquid cooled with a custom radiator DRIVE : Chain-driven with custom Torsen T1 differential ELECTRONICS : MegaSquirt MS3, Aim Datalogger ENGINE : Honda CBR 600 F4I FR/RR TRACK : 1206.5 mm (47.5") / 1130 mm (44.5") FRAME : Tubular Chromoly steel space frame FUEL SYSTEM : EFI, with a custom tank FUEL TYPE : 93oct MATERIAL : Aluminum MPD : 93 HP @ 11525 RPM MPT : 53 ft·lbs @ 8125 RPM OLWH : 3000 mm (118.1") SUSPENSION : Indep. unequal length chromoly A-arms, pull rod actuated Cane Creek shocks TIRE : Hoosier 20.5 x 7-13 R25B slicks UNIQUE : Carbon Body and Aero package, custom differential WEIGHT : 665 WHEELBASE : 1600.2 mm (63?) Canada 70 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Blue Devil Motorsports For the 2015 vehicle, Blue Devil Motorsports got back to basics. The team focused on driver ergonomics and overall vehicle control. The 2015 vehicle features a redesigned steering rack and column, new suspension geometry, more cockpit space for the driver, fuel and cooling systems. Other key components on the car include a removable engine cradle for the Aprilia SXV 450, new improved gear ratio for quicker acceleration, an adjustable pedal box, and a new intake to increase throttle response and overall performance. Drive shafts have been aligned to reduce bearing wear. 122 121 Lawrence Technological Univ Indiana Univ Purdue Univ Indianapolis IUPUI Motorsports Jaguars Car 122 is the IUPUI Jaguar’s third Formula SAE car, a product of the IUPUI Motorsports Engineering program. The concept for the 2015 IUPUI FSAE car was a compromise between a clean sheet redesign and an evolution of the past vehicle. The major changes this year are the addition of an aerodynamics package, the redesign of the outboard suspension components to reduce unsprung mass, and the addition of a data logging system. With a better understood design, focused testing plans, and driver training the IUPUI Jaguars FSAE Team hopes to perform better than ever this year at competition. Blue Devil Motorsports would like to thank all of our sponsors for all of their support as well as the faculty and staff associated with the team. BRAKE : 4 wheel disc, floating cast iron rotors, adjustable brake balance BSCD : 76mm/49.5mm/2-cyl/449cc COOLING : Dual cradle mounted aluminum radiators with manual fans DRIVE : Chain ELECTRONICS : Walboro ECU, LED Display, Li EVO 2 ENGINE : Aprilia 450 V-Twin FR/RR TRACK : 44/43 (in) FRAME : Steel space frame FUEL SYSTEM : Electronic fuel injection FUEL TYPE : 93 Octane MATERIAL : 4130 steel tube, Aluminum, Carbon fiber MPD : 11,000 MPT : 8,800 OLWH : 110/52in/45in SUSPENSION : Unequal length a-arm, pushrod actuation TIRE : 13 in Hoosier R25B UNIQUE : Quick-change removable powertrain cradle, Flux-Capacitor WEIGHT : 550lb WHEELBASE : 62in United States BRAKE : ISR, Brembo, Cast Iron Rotors BSCD : 67mm/42.5mm/4/599cc COOLING : Water Cooled, Electric Water Pump DRIVE : Chain with Drexler LSD ELECTRONICS : PE3 ECU with Cosworth Pi Sigma Elite ENGINE : Honda CBR600RR FR/RR TRACK : 49/48 in FRAME : 4130 with Stressed Carbon Panels FUEL SYSTEM : EFI with In Tank Pump FUEL TYPE : 93 Octane MATERIAL : Carbon Fiber MPD : 11,000 MPT : 7,500 OLWH : 118/56/47 in SUSPENSION : Double Unequal A-Arm, Front Pullrod Rear Pushrod TIRE : 20.5x13 Hoosier R25B UNIQUE : Telemetry WEIGHT : 650 lb WHEELBASE : 60.25 in United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 71 125 123 Florida Atlantic University Owls Racing Florida Atlantic University is excited to present OR-15 as the exclusive Owls Racing 2015 vehicle entry to the Formula SAE Collegiate Design Series Michigan Event. The ‘15 model is the result of thousands of hours of testing and refinement over the previous year’s example. Key objectives for the OR-15 design include the efficient use of test data to optimize design, reliability and serviceability while reducing vehicle mass and increasing power output. Through these implementations OR-15 distinguishes itself as a thorough refinement over its predecessor. Florida Atlantic University is excited to be a part of SAE International’s Formula SAE Series and to witness the culmination of our efforts result in a strong finish at FSAE Michigan 2015. Purdue University Purdue Formula SAE Purdue’s FSAE car is a custom 4 wheel, open cockpit completely student designed race car. It is powered by a Yamaha R6 engine that utilizes a custom dry sump system, as well as a custom intake and exhaust. This allowed for exact geometry and size to be manufactured of both the intake and exhaust. The engine produces around 70hp at the rear wheels with a very flat torque curve. Our car has an entire aero package that was derived from StarCCM using a full 3d car model and running simulations. The front wing is a foam-core constructed 3-element design. Where as the rear wing is a 2-element foam-core design. A diffuser was also designed and created to get the maximum amount of downforce while still complying with rules. Purdue is running the R25B Hoosier tires, with custom designed hubs and uprights. The uprights feature a floating brake design as well as center lug wheel nuts. Purdue designs and builds their own custom data logger, power distribution as well as dash. This all are interconnected via CANBUS. BRAKE : Custom rotors, 2 piston calipers BSCD : 2.64" x 1.67" 4 cylinder, 36.58 in^3 COOLING : Single core radiator, electric water pump water cooled DRIVE : Chain Drive with Differential ELECTRONICS : MoTeC M400 with custom PDM and DAQ ENGINE : Yamaha R6 FR/RR TRACK : 47.00" FRAME : 4130 chromoly Steel tube FUEL SYSTEM : Port Injection in custom intake FUEL TYPE : 93 Gasoline MATERIAL : 4130 chromoly, carbon fiber, SLA plastic MPD : 41.57 ft-lb @ 8000rpm MPT : 91.46 hp @ 12000rpm OLWH : 115.84" x 55.48" x 43.69" SUSPENSION : Double wishbone pull-rod TIRE : R25B 13" UNIQUE : custom 3d-printed intake, carbon wrapped driver cell, adjustable pedal box WEIGHT : 560.00lb WHEELBASE : 61.00" BRAKE : Brembo P32G / Floating Rotors BSCD : 67.5mm/42.5mm/4-Cylinder/610cc COOLING : Dual Side-Mounted Custom Spec Radiators DRIVE : 520 Chain Drive ELECTRONICS : PE3 ECU, AiM Data Logging, Davis Technologies TCM ENGINE : Suzuki GSX-R600 FR/RR TRACK : FR:1262/49.7" RR: 1251/49.25" FRAME : 4130 Chromoly FUEL SYSTEM : Sequential, Multi-Port Fuel Injection FUEL TYPE : 100 Octance MATERIAL : Steel/Carbon Composite/Aluminum MPD : 11,100 RPM MPT : 9,500 RPM OLWH : 2,724 x 1,440 x 1,175 SUSPENSION : Push-rod Actuated, Center Mounted Coilover Shock. High/Low Comp/Rebd Adj. TIRE : R25B 20x7.0-13 Hoosier UNIQUE : WEIGHT : 505 Wet/655 Driver WHEELBASE : 1579mm/62" United States 72 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. Cornell FSAE Racing Cornell Racing proudly presents its entry, ARG15, into the 2015 Formula SAE Michigan Competition. ARG15 maintains its power advantage and makes improvements to driveability and reliability compared to the previous year’s entry. ARG15 implements a 3/4 carbon fiber monocoque with a steel frame engine bay to increase engine serviceability. At the heart of ARG15’s engine package is a turbocharged Honda CBR600RR controlled by a MoTeC M400 ECU. Additionally, ARG15 features front and rear wings to increase high speed stability. 127 126 Cornell University University of Manitoba Polar Bear Racing Polar Bear Racing is proud to present PBR15, the University of Manitoba’s most highly refined formula race machine to date. PBR15 reflects a heavy focus on improved reliability and manufacturing quality as well as extensive data acquisition and vehicle testing. The car is powered by a Honda CBR600RR engine and is the team’s first vehicle to use E85 fuel. The car features a CFRP monocoque, full aerodynamics package, 10 inch diameter wheels with Hoosier tires, a Drexler differential and a custom power control unit. The car has been designed and tuned to maximize points in each competition event. Stay tuned to watch us finish endurance BRAKE : Floating Cast Iron Rotors, Tilton Master Cylinders, Wilwood PS-1 Calipers BSCD : 67/42.5/4/599 COOLING : Water Cooled DRIVE : Rear Wheel Chain Drive ELECTRONICS : AEM Infinity ECU, Custom Dashboard, Custom Power Control Unit ENGINE : CBR600RR FR/RR TRACK : 1219mm (48in) / 1118mm (44in) FRAME : CFRP Monocoque FUEL SYSTEM : Sequential EFI FUEL TYPE : E85 MATERIAL : Rich Mahogany MPD : 11500 MPT : 9000 OLWH : 3033mm, 1404mm, 1028mm SUSPENSION : Unequal length SLA A-Arm with pullrods and anti-roll bars TIRE : 18.0x6.0-10 R25B Hoosier UNIQUE : WEIGHT : 263 Kg (580lb) WHEELBASE : 1619mm (63.74in) BRAKE : Floating, cast iron rotors w/ 2 piston calipers BSCD : 67mm/42.5mm/4cyl/599cc COOLING : Water Cooled DRIVE : Chain ELECTRONICS : MoTeC M400 ENGINE : Honda CBR600RR FR/RR TRACK : 47.5in/46.5in FRAME : Hybrid Frame FUEL SYSTEM : Sequential Injection FUEL TYPE : E85 MATERIAL : Carbon Fiber, Aluminum, Steel MPD : 9000 MPT : 6500 OLWH : 114.6 in, 54.3 in, 47.6 in SUSPENSION : Double unequal length a-arms, front/rear pushrod, adj anti-roll TIRE : 18x6.0-10/18x7.5-10 Hoosier R25B UNIQUE : Turbocharger with custom turbine housing, 3/4 Moncoque with space frame, DRS WEIGHT : 600 WHEELBASE : 62in United States Canada Information published as supplied by teams on or before 3/27/15 with minimal editing. 73 134 129 University of Texas UTA FSAE Mississippi State University Mississippi State University Formula SAE The vehicle has a strong design focus on handling characteristics by minimizing compliance and having a high specific down force. There is also a focus on reducing weight while still being cost effective. The aerodynamic system consists of front and rear wings with an integrated drag reduction system, and an undertray all manufactured out of CFRP. Our fully adjustable suspension features double unequal length a-arms, pull rod actuation, anti-roll bars, CFRP wheels, and 7" wide tires. The chassis is constructed out of AISI 4130 steel and has a high degree of triangulation to increase torsional rigidity. A lightweight single cylinder engine has been internally modified to increase its power output and efficiency. The power from the engine gets distributed to the rear tires through our Taylor Race quaife differential. Our hubs, uprights, and wheel centers are machined out of 6061-T6 aluminum and are designed to minimize deflection under lateral loading scenarios. There is also a range of adjustability for the driver with a movable pedal box, telescoping steering wheel, and different seat back foams to fit different body contours. The 2015 M-SPEED Mississippi State University Formula SAE entry is a refinement of previous vehicles, simplified and improved to increase reliability and driveability. The team aims to finish each event and establish a foundation for future competitions. BRAKE : Upright Tilton master cylinders, Wilwood GP200 Calipers BSCD : 95mm/63.4mm/1 cylinder/449cc COOLING : Custom Griffin radiator with Spal Fan DRIVE : Chain driven, Taylor Race differential ELECTRONICS : PE3 ECU ENGINE : Yamaha YFZ450R FR/RR TRACK : 49/47 inches FRAME : 4130 Chromoly FUEL SYSTEM : Electronic Fuel Injection FUEL TYPE : 100 Octane MATERIAL : MPD : 56 hp (10000 rpm) MPT : 33 ft lb (7500 rpm) OLWH : 115", 55.5", 47.6" SUSPENSION : Double unequal length A-arm, pull rod actuated TIRE : Hoosier 20.5x7.0-13 R25B UNIQUE : Active aerodynamics, WEIGHT : 550 lbs WHEELBASE : 66 inches BRAKE : Wilwood M/Cs PS1 Calipers BSCD : 67.0/47.5mm 4 cyl. 599 cc COOLING : Side Mount Radiator DRIVE : Drexler Student V2 ELECTRONICS : Megasquirt MS3 Pro, AiM EVO4 Data Logger ENGINE : Honda CBR 600 F4i FR/RR TRACK : 48.5/48.5 Inches FRAME : Space Frame FUEL SYSTEM : Port Injection, Stock Rail FUEL TYPE : 93 Octane MATERIAL : 4130 Steel MPD : 10,500 MPT : 9,000 OLWH : 111, 58, 42 Inches SUSPENSION : Dual Unequal Length Wishbone TIRE : Hoosier 20.5x7.5-13 R25B UNIQUE : Rapid Prototyped Intake, Mechanical Paddle Shifting WEIGHT : 650 lbf WHEELBASE : 61 Inches United States 74 United States Information published as supplied by teams on or before 3/27/15 with minimal editing. 2015 FORMULA SAE KEY PLAYERS There is a large group of individuals who make sure the numerous details are completed to make a successful event. SAE INTERNATIONAL STAFF FSAE RULES COMMITTEE FORMULA SAE CONSULTANTS Expert Matter Support: Danny Bocci, John Burford, Zach Eakin, Douglas Fraser, Marcus Meredith, Tobias Michaels, Renato Murakami, Steven Taylor nBob Sechler – Manager, Education Relations nKaley Zundel – Collegiate Program Manager nSam Barill – Collegiate Program Manager nMartha Tress – Recruitment Sales Manager nAmanda Paciorkowski – University Programs Developer nElaine Pietrusinski - University Programs Coordinator Kathleen McDonald and Larry McDonald EVENT CAPTAINS/KEY PLAYERS nAcceleration – Steve Balanecki and Reid Collins nAnnouncer – Michael Mandzuik nAutocross – Matt Kalmus and Corry Johnson nBrake & Switch Test – Alba Colon and Mark Scott nPractice Area – Frank Putman and Gary Godula nCost – Suzy Zukowski nDesign – Tony Lyscio and Bill Riley nDynamic Events SCCA Safety Stewards – John Lisiecki and Ed Arthur nDynamic Gate Manager – Dave McCagg nEndurance – Laura Klauser and Matt Kalmus nFuel – Alba Colon, Mike Thodoroff, Herb Seubert and Rob Egenolf nNoise Test – Greg McConville and Gary Newton nPaddock Patrol – Mike Thodoroff and Dudley Smith nPresentation – Adam Zemke, David Roberts II and Shaun Marx nScales – Mike Thodoroff and Steve Balanecki nSCCA Liaisons- John Lisiecki, Ed Arthur, Mike McClintock & Mike Nienhuis nSkid Pad – Steve Taylor & Seth Goslawski nStewards – Mike Thodoroff and Peter Kuechler nTechnical Inspection – Mark Muddiman, Jeff Lovell and Matt Johnson nTiming/Scoring – Steve Sayovitz, Zach Mendla, Diane Arthur, Jennifer Merideth, Matt Fein and Dave Chegash nTilt Table – Alba Colon, Mark Scott and Vince Bandurski nVolunteer Registration & Information – Sue Coppa nWelding – Carl Occhialini nKaley Zundel, Andrew Deakin, Bill Riley, Dan Dolan, Dan Jones, David Ford, Frank Roeske, Gerry LaRue, Howard Ash, Jeff Lovell, Lukas Raschendorfer, Mark Muddiman, Matthew Johnson, Raffaele Fregonese, Steve Sayovitz, Thales Souza, Tony Lyscio, Yasushi Matsumoto STEWARDS nJessica Green, Mark Kiesow, Peter Kuechler, Jason Moore, Len Prezecki, Lawrence Ziehr TECHNICAL REPORT REVIEWERS nChris Albee, Michael Black, John Burford, Murilo Duarte, Nicolino Foschini, Peter Kuechler, Gerry LaRue, Jean Paul Montant, Gianluca Montavo, Matt Petty, William Riley, Dale Sormaz, Jack Sormaz, Paul Szuszman DESIGN JUDGES nChris Allbee, Ryan Arens, William Attard, Robert Bailey, Ryan Baldi, Jacob Bergenske, Jude Berthault, Mike Black, Hugh Blaxill, Steve Bollinger, John Bucknell, John Burford, Gerry Clark, Bill Davidson, Terry DeKoninck, Craig Derian, Drake DeVore, Steven Dietz, Katie Doonan, Murilo Duarte, Ashley Dudding, Zack Eakin, David Finch, Nick Fishbein, Steve Fox, John Fratello, Tri Gaffney, Peter Gibbons, Billy Godbold, Juan Gonzalez, Doug Gore, David Gould, Charlie Harris, Andy Hartsig, Edward Heil, Prashant Jayaraman, Steve Jessup, Mark Juncosa, Edward Kasprzak, Ryan Kraft, Joe Krzeminski, Alan Kulifay, Adam Kwiatkowski, Kevin Kwiatkowski, Justin Langdon, Luke Legatt, Ben LeVesque, Kim Lind, Gene Lukianov, Steve Lyman, Kim Lyon, Tony Lyscio, Luca Mantovano, Cody Mayer, Wiley McCoy, Dick Myers, Rich Nesbitt, Jacob Oberlin, Russ O’Blenes, Erich Ohlde, Bret Olsen, Brett Oltmans, Mike O’Neil, Sean O’Shea, Sriram Pakkam, Chris Patton, Joseph Penniman, Jeff Peterson, Benjamin Pohl, Andy Randolph, David Redszus, Richard Reichenbach, Russell Richards, Bill Riley, Tony Roma, Richard Ross, Claude Rouelle, Nick Rumberger, Dev Saberwal, Jeff Scheurer, Eric Schieb, Preston Schipper, Jason Schwanke, Brian Smith, Ken Sperry, Ron Sperry, Garrett Stockburger, Mike Tam, Alan Thomason, Raechell Thuot, Salvador Toledo, Pierce Umberger, Andy Vrenko, Hannah Westbrook, James Whisler, Craig Wood, Dwight Woodbridge, David Zdancewicz, Kevin Zielezinski 75 2015 FORMULA SAE KEY PLAYERS continued PRESENTATION JUDGES nEd Abbott, Diane Arthur, Ed Arthur, Vince Bandurski, Hannah Bever, Jim Chadek, Bob Connors, Julie de Hagen, Karan Desai, Hether Fedullo, Csilla Gutay, Mana Heshmati, Curtis Hogan, Jeff Hribar, Clay Johnson, Angella Juska, Shaun Marx, Mandy McIvor, Chris Nguyen, Paul J. Nicastri, Paul R. Nicastri, Joseph Palazollo, Artem Poliakov, Maria Quintero, Drew Schauer, Lyndon Schneider, Erik Stancato, Sandy Stewart, Rob Wolfe, Walt Wolfe COST JUDGES nBrian Bentley, Greg Birch, Anthony Capobianco, Cyndi Charney, Dave Chegash, Brenda Collins, Pete Cornacchia, Dave Cornacchia, Steve Dent, Sharad Desai, Clark Geater, Dan Geminick, Jeff Helner, John Janes, Bill Lethemon, Rick Maynard, Linda Miller-Boswell, Len Okray, Stan Pilchowski, Judy Pilchowski, Diamond Pitts, Joe Preston, Yolanda Rastall, Scott Sargent, David Truman, Larry Tylutki, Mike Walser, Dennis Wilcox, Aaron Zukowski, Eden Zukowski, Suzy Zukowski VOLUNTEERS nAmhad Abdel, Mario Accardo, Rob Ackley, Jim Aebi, Hari Agrawal, Duane Alt, Sonny Amatyakul, Joel Applegate, Jerry Arzooyan, Arman Ashrafi, Chad Baker, Vince Bandurski, Scott Beauregard, Brian Bentley, Hannah Bever, Earl Bibb, Chase Birks, Dan Black, Mike Black, Antony Blazevic, Aida Boar, Michael Boar, Karl Borneman, Bob Brady, Kelly Brantley, Charlie Brown, David Brown, Jacob Brown, Jimmy Bruin, Dan Buckrop, Jim Burcar, Matt Bush, Anthony Capobianco, Craig Cehanowicz, Nels Chelstrom, Bill Ciaramitaro, Jim Cieslak, Peter Cole, Kevin Collins, Reid Collins, Dean Copenhafer, Mike Coppola, Alex Coyle, Cody Craine, Erick Cuadrado, Eric Cunningham, Mark Dearth, Kristine DeBaeke, Lee DeCarlo, Pete DeLuca, Steve Dent, Karan Desai, Noah Dinkes, Paul Donar, Natalie Dostie, Alin Dragoiu, Rick Dziengowski, Robert Egenolf, Tim Elting, Mark Engelsdorfer, Mary Farmer, Todd Fast, Hether Fedullo, Joe Fedullo, Tim Fedullo, Mike Feng, Enrik Fetolli, Gar Flint, Rob Frith, Ben Frudzinski, Rob Fuentes, Chris Galante, Richard Galler, Michael Garcia, Tom Garvey, Raul Gascot, Kerrie Gath, Tom Gawlick, Marc Geneau, Nick Ghysels, Pietro Giovenco Jr., Riccardo Gonzalez, Mike Goodpaster, Seth Goslawski, Serge Goulet, Ken Grezlik, Margaret Grezlik, Ben Groen, Dave Habacker, Tom Harding, Tom Hartsaw, Henry Hausler, Mark Hawkins, Eric Henderson, Dave Hnatio, Curtis Hogan, Kristen Holdway, David Homyak, Jeff Hribar, Bill Hudy, Julian Huizar, Laurie Huizar, John Ingalls, Bill Janitor, Cas Jaworowicz, Tammy Jaworowicz, Corry Johnson, Joe Johnson, Matthew Johnson, Sam Johnson, Michael Kaczmar, Nick Kaltsounis, Jeremy Keller, Anant Kendale, Sherman King, Eric Klauser, Laura Klauser, Kyle Koch, Mike Kozykoski, Jake Krapes, Drew Kresmery, Joe Krzeminski, Joe Kuznicki, Diane LaHaie, Qing Lan, Jay Laws, Bill Lee, Tim Leonard, Brian Lewandowski, Henry Li, Jessica Loo, Shawn Look, Andre Lorico, Neil Loughlin, Kyle Lucas, Garrett Luce, Ed Ludtke, Brian Mahnken, Christian Malcolm, Michael Mandziuk, 76 Andrew Martin, Shaun Marx, Dan Masoero, Mike McCarthy, Lee McCay, Greg McConville, Matt McCuen, Mandy McIvor, Shawn Meagher, Kim Meehan, Harrison Mejia, Matthew Meyer, Nesh Miletec, Jack Miller, Ibrahim Mohamed, Tim Monahan, Jose Moreno, Mark Muddiman, Eric Myers, Rajesh Nagappala, Chris Nguyen, John Noetzel, Todd Norman, Carl Occhialini, Gbenga Olatidoye, Alex O’Neill, Brad Opperman, Allen Pan, Joe Pardi, Stephen Parker, Ankur Patel, Gavin Pearson, Janie Peltz, Cody Petersen, Stephen Petryna, Sam Pierangelo, Ed Pokriefka, Artem Poliakov, Brooksie Pollack, John Popovczak, Brittany Potton, Joe Preston, Cindy Renault, Kevin Ricks, Cody Robinson, Peter Robinson, Joel Rodriguez, Bob Rosinski, Mitchell Ruhlach, Nick Rumberger, Jeff Sailor, Vlad Samokhin, Bernard Santavy, Tony Santavy, Erick Scarpone, Andrew Schembri, Lyndon Schneider, Jason Scott, Tamara Selimi, Scott Semrau, Bob Senk, Herb Seubert, Costi Shami, Dick Simmons, Eric Skibba, Matt Smith, Avery Snyder, Justin Speer, Mike Spencer, Kim Marie Sperry, Brian Spohn, Akshaya Srinivasan, John St. Pierre, Erik Stancato, Jamie Standring, Paul Steffes, Sandy Stewart, Zach Strand, Tyler Stuckey, Mike Taylor, Joel Teichman, Mike Terrell, Jr., Kevin Thompson, David Toppenberg, Tusher Vashi, Elliott Velson, Shreyas Venkataraju, Dylan Verster, Nick Vina, Matt Wade, John Waldman, Jim Wallace, Mike Walser, Zach Westhoff, Andrea Weston, Matt Wever, Jim White, Mark Wiseman, Jamie Wolak, Steve Woodard, David Woods, Alton Worthington, Tom Wroblewski, Kevin Yeung, Frank York, Christopher Zinski SPORTS CAR CLUB OF AMERICA (SCCA) VOLUNTEERS nEd Abbott, Mario Accardo, Rob Ackley, Shawn Alexander, Greg Anthony, Diane Arthur, Ed Arthur, Steve Balanecki, Patrick Barber, Tamara Barber, Rosemary Bayer, Rodney Beckwith III, Raleigh Boreen, Velma Boreen, Bob Browning, Dave Browning, Kristi Browning, Ann Burke, Anthony Cuthbert, Jared Doe, John Firment, Gary Godula, Beth Hand, Ken Hand, Tom Hartsaw, Spencer Hawkyard, Dave Hnatio, Adam Jacobs, Loren Jacobs, Matthew Johnson, Jerry Karasinski, Patrick Kernahan, Stu Kerr, Rick Kowalczyk, John Lakatos, Don Leckey, Elizabeth Leckey, Richard Leckey, John Lisiecki, Jeff Lovell, Eunice LucasLogan, Jackson MacLeod, Larry MacLeod, Ed Macklenburg, Robert Martin, Ryan Masse, William Matzen, Jeremiah Mauricio, Dave McCagg, Carol McClintock, Jeremiah McClintock, Matthew McClintock, Mike McClintock, James Megal, Zac Megis, Jennifer Merideth, Marcus Merideth, Mark Muddiman, Debra Neirinck, Mike Nienhuis, Eric Penn, Willy Perez, Robert Potocki, Ray Price, Frank Putnam, Josh Rhodig, James Rose, Michael Royce, Suzanne Royce, Mitchell Ruhlach, Clancy Schmidt, Tom Schreiber, Mark Scott, Frank Setili, David Small, Susie Small, Barb Steencken, Brian Sumeracki, Seth Taylor, Mike Thodoroff, Bill Thompson, Sue Wakeman, Dawn Watkins, Jason Watkins, Ken Wiedbusch, Sue Wiedbusch, Cynthia Wisner, Richard Worden, Albert Worrell WILLIAM R. “BILL” ADAM Formula SAE Vehicle Development Grant This award honors Bill Adam, his extraordinary contribution to FSAE, and his lifelong dedication to mentoring young engineers. Established in 2004, this annual grant is administered by SAE with applications being reviewed by the family of Bill Adam. The selected team receives a $500 grant to be applied toward the development of their vehicle. Congratulations to Villanova University, NovaRacing! To learn more about this award and other exciting opportunities, please visit http://students.sae.org Team members include: Albert Montemuro, Allison Boyd, Andrew Armstrong, Ben Fichera, Chris Peters, David Rudy, Eric Pauls, Gillian Krautman, Isaac Rose, John Bellizzi, Lucy Kruyff, Madeline Lopez, Nick Hammerle, Olivia Eltz, Paulius Gedvilas, Sofia Gizzi, Souhail Halaby, Tyler Turelli, Zachery Smith AD INDEX AKEBONO....................... 37 MACLEAN-FOGG.......... 35 ALTAIR..............................41 MAGNA............................03 BOSCH...............................11 MAGNETI MARELLI......45 CONTINENTAL............... 23 MAPLESOFT................... 33 CUMMINS........................ 25 PTC....................................39 DODGE..............................19 SAE BOOKSTORE......... 78 DS SOLIDWORKS..........13 TOYOTA.............................15 FEV....................................29 TRW................................. 06 FORD............................... 09 YAZAKI.............................43 GENERAL MOTORS.......31 ZF...................................... 27 HONDA............................. 17 77 ESSENTIAL BOOKS FOR ENGINEERING STUDENTS Visit the SAE Bookstore at Formula SAE! FREE Book with Purchase!* While Supplies Last SAE Bookstore Hours: Wednesday, May 13 12:00 – 6:00 p.m. Thursday, May 14 & Friday, May 15 8:00 a.m. – 5:00 p.m. Saturday, May 16 8:00 a.m. – Noon *Free book choice is limited to selected titles on-site. Limit 1 free book per purchase, while supplies last. Best-Seller Best-Seller Formula 1 Technology Analysis Techniques for Racecar Data Acquisition, Second Edition By Peter Wright, Tony Matthews By Jorge Segers Product code R-408 List Price: $109.95 This book details how to measure the performance of the vehicle and driver, what can be learned from it, and how this information can be used to advantage next time the vehicle hits the track. 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E-mail: CustomerService@sae.org P150512 KAZ TECHNOLOGIES GENERAL MOTORS MACHINE SHOP ROYAL PURPLE HOOSIER Sponsor RESTROOMS 2 3 4 5 S R Sponsor Area Spectator Areas: Open to All Attendees Restricted Areas: Event Crew, Drivers, & Driver Assistants Only Restricted Areas: Dynamic Pass Required LINCOLN ELECTRIC 1 SUPPORT SERVICES: GARAGES: G1 - HQ, REGISTRATION, & INFORMATION G2 – TECHNICAL INSPECTION G3 – DESIGN EVENT MAIN TENT - Cost Event, Volunteer Lunch, Welcome & Award Ceremonies, Presentation Highlights, SAE International Bookstore KEY R BRAKE NOISE PRA CT TRA ICE CK GATE 50 S R G3 ENTA TION G1 S SOR SPON S G2 S CKS 2 1 3 FSAE O & HA FFICIAL NDIC AP PARK ING CON CESS IONS R S PADD O G PARK IN G IEWIN 5 4 R RIDE & DRIVE ACCELERATION REA MIC A DYNA TATO RV FSAE BROOKLYN HIGHWAY MAIN TENT ROW RAL GENE SPEC SKID PAD 2 SPON S PARK OR ING PRES FUEL TILT SKID PAD 1 GENERAL ENTRANCE GATE 21 GENE RAL P ARKIN G GATE 12 TEAM TRAILER/ TRANSPORTER ENTRANCE SITE MAP US-12 79 FORMULA SAE® Students engage in hands-on learning experiences by designing, fabricating, and manufacturing a vehicle—as well as considering the economic aspects of the automotive industry. 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