MARSDEN BAKEWARE

Transcription

MARSDEN BAKEWARE
The Company. The People. The Products
MARSDEN BAKEWARE
PRODUCT CATALOGUE
1st EDITION
www.marsden.co.za
TABLE OF CONTENTS
Introduction3
Release Coating 5
Pan Construction Options7
Extra Features and Options9
Industrial Pans11
Retail Bread Pans & Lids12
Sheet Trays & Muffin Trays
14
Speciality Breads16
Cake & Pie Trays17
Material Selection18
Pan Cleaning Guidelines19
INTRODUCTION
Marsden is a veteran in the baking manufacturing industry. Its inception in 1950 makes it the
oldest baking manufacturer in Africa. Specializing in custom bakeware (Pans and Trays), we
are sure to meet all customers’ needs.
Marsden manufactures using only the latest technology, ensuring the highest quality product
to be delivered to our customers worldwide.
Since 2010 Marsden operates from its new 17,000m2 premises. We are proud to be ISO9001
accredited and an environmentally friendly manufacturing plant. At Marsden, much time
and focus is spent on product innovation and development. Having a technical department
with qualified engineers, guarantees that we meet all our customers’ requirements.
Marsden production methods were designed by process engineers. Together with a young
and dynamic management team we have the ability to certify quality of product and
competitive lead times.
This catalogue showcases an array of original Marsden Bakeware to suit both retail and
plant bakeries.
3
Silicone Resin
RELEASE COATING
> Most popular release coating used amongst
Industrial Bakeries
> Helps to release baking product, reducing and
even eliminating pan grease
> Reduction in pan oil used, results in cleaner pans
> Clear finish vanish specially design for metal
surfaces
> Coating is both FDA and BFR approved
> Outstanding heat resistance and weatherability
> High solid content ensuring a durable coating
> This is a one layer, high glaze coating with shiny
smooth finish
> Coating life can be extended for up to 2 000
baking releases if proper pre-treatment is
followed
> Not advised to be used with product with high
sugar contents
> Not suitable for freezing (frozen dough’s)
Silicone Rubber
> Flowable one-component silicone rubber
> Excellent heat stability
> Usually a redish orange colour
> Applied to a carefully cleaned surface to ensure
no bubbles form
> Suitable for baguette’s, hamburger and hotdog
trays where the cavities have low vertical walls
with low friction
> Can be used for freezing
Teflon Coating
> 3 Stage coating, 7 step process
> Excellent heat stability, can withstand
temperatures of up to 900 Degrees Celsius
> Finished product has a grey silver colour
> Soft, flexible coating, that easily moulds with pan
5
IN STORE FOLDED BREAD PANS
Double Folded Construction
> 0.6mm Gauge Alusteel - makes it easier to hand handle
> Folded method strengthen pan
> Flat wire for extra strength are wrapped under pan
material
> Three layers of material to seal off corners and make
edges strong and suitable for industrial usage
> Round bottom edges - reduce packaging problems
PAN CONSTRUCTION OPTIONS
Single Folded Construction
> 0.6mm Alusteel mainly for in store applications
> Round wire under pan material
> Edges more defined
FOLDED BREAD PANS STRAPPED
Option 1: 3 Fluted Strap
> 0.8mm Alusteel
> Bread pan strapped in 2, 3, 4 or 5 according to the
customer’s requirements
> Strap covers all sides of pans resulting in a more sturdy pan
> Bottom strap runs close to pan base
Option 2: Double Bandiron
Strapped (Rolled top strap)
> 1.0mm Alusteel
> Bread pans strapped in 2, 3, 4 or 5 according to
the customer’s requirements
> Strap joint welded
> Bottom strap runs close to pan base
> Strap corners reinforced
> Good airflow
DRAWN/SEAMLESS BREAD PANS
Deep Drawn
>
>
>
>
>
>
No sharp corners - Ultimately Hygienic
Material gauge 0.9mm deep drawn Alusteel
Suitable for Heavy Duty Applications
Pan Wire optional (Flat Wire)
Pan Material can be curled to round off pan top
Rounded corners reduce bag tearing
7
Ribbing
Custom Embossing
EXTRA FEATURES AND OPTIONS
> Strengthens pan and helps to keep bread
shape
Corner Stiffener
Dimple Holes
Perforated Bottom Edges
> Release of gasses formed during baking process
> Reduce interior holes and cupping
9
Strapped Sponge Tin Set
Spiral BO8
Strapped Square Tin
Tin :
• Curled top, no wire
Pan :
• 0.6-0.9mm Alusteel
• Option of Aluminium
Set :
• Bandiron Strapping
Set :
• Bandiron Strapping
• Pan stotwelded to strap
• 1.0mm Aluminized Steel
• Hinge & clip system that
• Drawn available for some sizes
Set :
• Bandiron Strap (1.0mm strap)
INDUSTRIAL PANS
Strap
• 0.9mm Deep drawn
Alusteel curled top (no wire)
can disasemble or be fixed
Tin :
• 0.6 - 0.9mm Alusteel
• Reinforced Rim (3x10mm pocedging)
• Folded Construction
• Pan Spotwelded to strap
Automated handeling
• Various Arrangements
• Various Arrangements
• Coating Optional
• Suitable for Manual &
• Coating Optional
possible
• Coating Optional
Industrial Trays for
Automated Lines
BO10 / BO12
BO4 Industrial Pan
• Suitable for Autobake oven
Pan :
• 0.8mm Alusteel
Pan :
• 0.8mm Alusteel
• 1.2mm Alusteel deck, precision punched
• 3x10mm Reinforced Pocedge
• 3x10mm Reinforced Pocedge
• 0.6mm Shapes (various shapes)
• Double Folded Construction
• Double Folded Construction
• 2.5mm Stainless Steel Reinforcing Band
• Limited drawn pan sizes (seamless)
• 0.9mm Alusteel for drawn pans
• Limited drawn pan sizes (seamless)
• 0.9mm Alusteel for drawn pans
Set :
• 0.6 - 1.0mm Bandiron top strap
Set :
• 1.2mm Alusteel Strap
• 1.2mm Bottom area
• Bumper strap with bull nose finish
• Strap flush with pan bottom
• Pan spotwelded to strap
• Pans spotwelded to top & bottom
• Coating Optional
• Shapes clinched to deck
Spiral BO4
Pan :
corners
• Stiffener top & bottom channels
• Coating Optional
Alusteel curled top (no wire)
• Bandiron Strapping
• Pan stotwelded to strap
• Hinge & clip system that
• Reinforced top & bottom strap
• 0.9mm Deep drawn
Set :
strap
can disasemble or be fixed
• Coating Optional
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RETAIL PANS
Mac Supa Loaf
DESCRIPTION
BREAD PANS & LIDS
Single
Standard Bread Pans
DESCRIPTION
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
PAN-90301
240/230 x 125/115 x 128
BO3
474 x 254
240/230 x 125/115 x 128
PAN-80303
BO4
580 x 254
240/230 x 125/115 x 128
PAN-80304
Sultana Loaf
BO3
354 x 284
270/260 x 100/90 x 115
PAN-90103
BO3 Lip
400 x 284
270/260 x 100/90 x 115
PAN-90113
BO4
474 x 284
270/260 x 100/90 x 115
PAN-90104
BO5
584 x 284
270/260 x 100/90 x 115
PAN-90105
DESCRIPTION
Single
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
195/185 x 100/90 x 75
PRODUCT CODE
PAN-90701
BO4
474 x 203
195/185 x 100/90 x 75
PAN-90704
BO5
584 x 203
195/185 x 100/90 x 75
PAN-90705
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
Half Loaf
DESCRIPTION
Single
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
Mini Loaf
PAN-90401
195/185 x 100/90 x 115
BO3
354 x 209
195/185 x 100/90 x 115
PAN-90403
BO3 Lip
400 x 209
195/185 x 100/90 x 115
PAN-90413
BO4
474 x 209
195/185 x 100/90 x 115
PAN-90404
BO5
584 x 209
195/185 x 100/90 x 115
PAN-90405
DESCRIPTION
Dumpy Loaf
DESCRIPTION
Single
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
BO1
148/135 x 78/65 x 50
BO5
460 x 160
148/135 x 78/65 x 50
PAN-90905
BO6
550 x 160
148/135 x 78/65 x 50
PAN-90906
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
PAN-90901
Madeira Loaf
DESCRIPTION
PAN-90501
209/200 x 117/107 x 89
BO3
474 x 223
209/200 x 117/107 x 89
PAN-90503
BO4
584 x 223
209/200 x 117/107 x 89
PAN-90504
PAN/STRAP SIZE (mm)
PRODUCT CODE
Single
155/145 x 100/90 x 75
n/a
PAN-90801
Farm Loaf / Boerebrood
DESCRIPTION
2.0kg
355 x 135 x 112
PAN-90601
OPTIONAL COATING ON ALL PANS
13
Standard Bread Pan Lid
DESCRIPTION
4 Sided Plain Trays
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
BO3
360 x 290
To suit Standard BO3 Pan
LID-90103
BO4
479 x 289
To suit Standard BO4 Pan
LID-90104
BO5
589 x 289
To suit Standard BO5 Pan
LID-90105
PAN SIZE (mm)
PRODUCT CODE
4 Sided Aluminium
400 x 600
TAM-90104
4 Sided Alusteel
400 x 600
450 x 750
600 x 800
TAS-90104
TAS-90204
TAS-90404
4 Sided Mild Steel
400 x 600 x 25
450 x 750 x 15
450 x 750 x 25
450 x 750 x 60
600 x 800 x 25
290 x 390 x 25
290 x 390 x 70
TMS-90125
TMS-90215
TMS-90225
TMS-90260
TMS-90425
TMS-90525
TMS-90570
DESCRIPTION
PAN SIZE (mm)
DESCRIPTION
Mac Supa Loaf Lid
DESCRIPTION
OUTSIDE PAN/STRAP
SIZE (mm)
SINGLE PAN DIMENSIONS
(mm) (L x W x D)
PRODUCT CODE
BO3
480 x 270
To suit Standard BO3 Pan
LID-90303
BO4
590 x 270
To suit Standard BO4 Pan
LID-90304
Muffin Trays
Half Loaf Bread Pan Lid
DESCRIPTION
OUTSIDE PAN/STRAP
SIZE (mm)
Small
52/39Ø x 28 - Cocktail
6 x 5 cup - 450 x 375
7 x 5 cup - 400 x 600
10 x 6 cup - 450 x 750
10 x 7 cup - 600 x 800
TMF-90530
TMF-90135
TMF-90260
TMF-90470
Standard
71/52Ø x 27 - Standard
6 x 4 cup - 400 x 600
7 x 4 cup - 450 x 750
6 x 5 cup - 450 x 750
8 x 5 cup - 450 x 750
8 x 6 cup - 600 x 800
TMF-91124
TMF-91228
TMF-91230
TMF-91240
TMF-91448
Large
80/72Ø x 33 - Large
5 x 3 cup - 400 x 600
7 x 4 cup - 450 x 750
6 x 5 cup - 600 x 800
4 x 3 cup - 450 x 375
TMF-92115
TMF-92228
TMF-92430
TMF-92512
5 x 3 cup - 400 x 600
7 x 4 cup - 450 x 750
6 x 5 cup - 600 x 800
4 x 3 cup - 450 x 375
TMF-93115
TMF-93228
TMF-93430
TMF-93510
7 x 4 cup - 450 x 750
TMF-94228
PRODUCT CODE
BO3
359 x 214
LID-90403
BO4
479 x 214
LID-90404
BO5
589 x 214
LID-90405
Jumbo
89/64Ø x 38 - Jumbo
Deep Jumbo
90/75Ø x 43 - Jumbo
SHEET TRAYS & MUFFIN TRAYS
PRODUCT CODE
Floor Tiles
Perforated Trays
MATERIAL
DESCRIPTION
PAN SIZE (mm)
PRODUCT CODE
3 Sided Alusteel
600 x 400
450 x 750
600 x 800
TAS-90183
TAS-90283
TAS-90483
4 Sided Alusteel
600 x 400
450 x 750
600 x 800
TAS-90184
TAS-90284
TAS-90484
Ribbed Alusteel
400 x 600
450 x 750
600 x 800
TAS-90180
TAS-90280
TAS-90480
PRODUCT CODE
Mild Steel
HDW-99906
Stainless Steel
HDW-99909
OPTIONAL COATING ON ALL PANS
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SPECIALITY BREADS
Baguette Trays
Hamburger Trays
DESCRIPTION
DESCRIPTION
PAN/STRAP SIZE (mm)
PAN/STRAP SIZE (mm)
PRODUCT CODE
4 Flute
600 x 400
TBG-90104
5 Flute
600 x 400
450 x 750
TBG-90105
TBG-90205
6 Flute
450 x 750
600 x 800
TBG-90206
TBG-90406
8 Flute
600 x 800
TBG-90408
DESCRIPTION
PAN/STRAP SIZE (mm)
PRODUCT CODE
220 x 155 mm
2 x 2 - 600 x 400
TCB-90104
3 x 2 - 450 x 750
TCB-90206
3 x 3 - 600 x 800
TCB-90308
PRODUCT CODE
104/96Ø x 18
4 x 3 - 400 x 600
6 x 3 - 450 x 750
6 x 4 - 600 x 800
THB-90112
THB-90218
THB-90424
104/96Ø x 25
4 x 3 - 400 x 600
6 x 3 - 450 x 750
6 x 4 - 600 x 800
THB-91112
THB-91218
THB-91424
Chelsea Bun Trays
Hamburger Cluster Trays
DESCRIPTION
PAN/STRAP SIZE (mm)
PRODUCT CODE
4 Clusters (of 6)
400 x 600
THB-96124
5 Clusters (of 6)
450 x 750
THB-96224
8 Clusters (of 6)
600 x 800
THB-96448
CAKE & PIE TRAYS
Indented Trays
DESCRIPTION
PAN/STRAP SIZE (mm)
PRODUCT CODE
4 x 3 - 400 x 600
THB-93112
6 x 4 - 450 x 750
THB-93224
6 x 5 - 600 x 800
THB-93430
Sponge Tins
90/80Ø x 9
Pizza Trays
PAN SIZE (mm)
200Ø x 70
PAN SIZE (mm)
PRODUCT CODE
HDM-90182
Hot Dog Trays
DESCRIPTION
170 x 45 x 10
PAN/STRAP SIZE (mm)
7 x 2 - 450 x 750
THD-96214
8 x 2 - 600 x 800
THD-96416
PAN/STRAP SIZE (mm)
300
HDM-90193
250
HDM-90192
200
HDM-90191
150
HDM-90190
PRODUCT CODE
Biscuit Tray
DESCRIPTION
PRODUCT CODE
PRODUCT CODE
600 x 400
TMB-90100
750 x 450
TMB-90200
Pie Shapes
Cake Rings
PAN SIZE (mm)
PRODUCT CODE
PAN SIZE (mm)
PRODUCT CODE
Oval Pie
HDM-90176
200Ø x 70
HDM-90182
Round Pie
HDM-90175
250Ø x 70
HDM-90168
Queen Pie
HDM-90174
300Ø x 70
HDM-90172
Pork Pie
HDM-90175 - P
OPTIONAL COATING ON ALL PANS
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MATERIAL SELECTION
PAN CLEANING GUIDELINES
At Marsden the most important factor of our business is quality, therefore we only use the best
Pan Cleaning Guidelines
possible material from the best suppliers.
1. When washing pans make sure that the washing solution is recommended for the material of pans.
2. Dry off all moisture after cleaning.
We use 3 Basic Materials in our production, namely:
3. Before using any cleaning agent, test it on the product to ensure the desired result is achieved.
1. Aluminized Steel
4. Consult the experts on what solution is suitable for your specific application.
2. Aluminium
3. Other (Stainless Steel and Mild Steel)
Pan Cleaning Silicone Resin Coated Guidelines
1. Dry the pan thouroughly as moisture and water can damage it.
1. Aluminized Steel
2. Avoid abrasive materials from getting in contact with coated surface. This can damage coating.
Aluminized steel is the number one choice of material for the Bakeware industry. It is used to
3. Don’t use pans as storage space.
manufacture pans and trays.
4. Before use of pans wipe out with a clean soft dry cloth to remove dust and oil.
> Corrosion Resistance
Aluminized steel has superior performance compared
to zinc coated materials for the resistance to
atmospheric, salt spray and condensate corrosion,
thus extending the life of the product.
5. Do not defrost frozen dough in aluminized steel pans.
Zinc-Aluminium
Aluminized
Alloy
ZINCGRIP
_____________________________________________________________
Muffler Condensate
Corrosion Rate, Mils/yr
6. Pans are not to be stored in cold damp places.
8
16
27
Salt Spray-Approx.
Hours to Red Rust
500
1000
Atmospheric-Mild
Industrial, 1yr loss,
mg/cm2
0.25
0.98
1.5
Pan Cleaning Silicone Rubber Coated Guidelines
Atmospheric-Marine,
1yr loss, mg/cm2
0.62
1.16
4.5
1. Do not cut on the trays as this will damage the coating.
200
2. Avoid cleaning trays with abrasive and high friction material.
3. Use a mild soap that has been tested to prevent peeling of coating.
> Formability
4. Can be cleaned maually or using a dishwasher, taking great care when doing so.
Aluminized steel can be used to produce parts with extreme deep drawing requirements.
Aluminized steel has great structural properties due to the steel core and has a special
aluminium alloy coating that adheres to the surface of the steel.
30
> Heat Reflectivity
reflecting up to 80% of the radiant heat that impinges
upon it. This makes Aluminized steel more energy saving
(Green) The material is 100% food safe.
REFLECTIVITY (%)
Aluminized steel has excellent heat reflectivity during
exposures to temperatures below 800°F (427°C),
Aluminized
25
ZINCGRIP
20
15
10
Zinc-Aluminium
Alloy
5
0
0
1
2
3
4
5
6
7
8
9
10
WAVE LENGTH (MICRONS)
O
800 hour exposure at 800 F, Temper rolled
2. Aluminium
Aluminium is most used in the manufacturing of our trays. It has great heat distribution which makes it
energy saving. It is very light weight which makes the end product easy to handle.
3. Other (Stainless steel and Mild steel)
Stainless Steel is also used in the manufacturing of our baking trays upon customers’ request. Mild Steel
is used to manufacture all our lids.
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Marsden Cape Town l T : 021 907 1000 l E : info@macadams.co.za