Sanmac hollow bar stainless steels for machining
Transcription
Sanmac hollow bar stainless steels for machining 2 Introduction Introduction 3 Sanmac – Always at the cutting edge The benefits to you include: Improved cutting speeds and feed rates Sanmac improves your production economy Sanmac ® is the result of extensive efforts to improve the machin ability of stainless steel grades and the design of tooling concepts suitable for stainless steel machining. The result of this cooperation between Sandvik Materials Technology and Sandvik Coromant is improved production economy for you as our customer. Higher productivity The family of Sanmac stainless steels has now been further improved through extensive product development to increase productivity for customers in the machining industry. With Sanmac we have been able to reduce tool wear, and increase cutting speeds, giving productivity improvements and therefore significant cost reductions per produced article. The Sanmac program is continuously being extended with new steel grades and dimensions. Clever together Working together with Sandvik Materials Technology and Sandvik Coromant gives you good possibilities for expanding your business through improved service and delivery precision to your customers. Our stocks and distribution network combined with improved productivity in your machinery, give you excellent opportunities to shorten your lead times and reduce your inventories. Sandvik and Sanmac are trademarks owned by Sandvik Intellectual Property AB. • Better machine utilisation • Reduced fixed cost per produced detail More details cut per insert edge (less tool wear) • Better machine utilisation through reduced stoppage time Integrated production (own melting) • Continuity from melt to melt • Less machine setting time and fewer rejections Excellent availability (from regional stocks) • Reduced customer inventories • Reliable delivery service Wide product range • Less machining time and less waste Technical support • Materials and machining support in your own language Research & Development • Continued improvements • Cost benefits for you • New Sanmac materials Close co-operation with Sandvik gives you • Improved service to your customers • Enhanced reputation due to improved service and consistency • Good possibilities for expanding your business 4 Introduction Stock program stainless hollow bar 5 Hollow bar applications Valves and actuators Flow meters / Valves / Strainers / Baskets / Samplers Pumps and compressors Vacuum equipment / Hydraulic cylinders / Pump bodies Compression bodies Axles and shafts Rollers / Guides / Bushes / Shafts / Collars / Hubs / Bearings Mechanical seals Seals / Spacers / Rings Connection assembly Fittings / Flanges / Couplings / Connectors Instrumentation Sensors / Solenoids / Resistors Agitation Stirres / Agitators / Mixers / Blenders / Bottle filling machinery Refridgerators / Butchering / Mincers Others Wind mills / Watches All of the above applications are found in the following industries: Chemical, Petrochemical, Power, Subsea, Offshore, Marine, Automotive, Manufacturing, Pulp and Paper, Food and Beverage, Dairy and many more. Stock program Stainless hollow bar 6 Stock program stainless hollow bar Stock program stainless hollow bar 7 Grades and standards Standards Test certification for hollow bar in stock Stainless hollow bar – stock grades Sandvik® UNS ASTM EN steel no. Sanmac® 4305 Sanmac 304/304L Sanmac 316/316L Sanmac 4435 Sanmac 4571 Sanmac 2205 S30300 S30400/30403 S31600/31603 S31600/31603 S31635 S31803/32205 MT 303 MT 304/304L MT 316/316L 316/316L 316Ti – 1.4305 1.4301/1.4307 1.4401/1.4404 1.4436/1.4435 1.4571 1.4462 All above grades, excluding Sanmac 4305, fulfill the requirements of PED 97/23/EC (EN 10216-5) leak tightness test deferred to machined component. Chemical composition Sandvik® Sanmac® 4305 Sanmac 304/304L Sanmac 316/316L Sanmac 4435 Sanmac 4571 Sanmac 2205 Nominal chemical composition, % C Cr Ni Mo Others ≤0.035 ≤0.030 ≤0.030 ≤0.030 0.03 ≤0.030 S – – – Ti N 17.5 18.5 16.5 17.5 17 22.5 9 9 11 12.5 12.5 4.5 – – 2.1 2.6 2.1 3.2 Other grades to special order. Tolerances O.D. +2/-0% but minimum +1/-0 mm (+0.04/-0”). 275 mm (10.827’’) +/-1% I.D.: +0/-2% but minimum +0/-1 mm (+0/-0.04"). Straightness:Straightness deviation max. 1.5 mm per 1000 mm (0.059 inch per 3 ft). Other tolerances can be offered to special order. Lengths Sandvik stainless hollow bar is delivered in lengths ranging from 2.5 to 6.5 m (8 to 22 ft), depending on diameter and grade. Lengths down to 1 m (3 ft) may be included in the delivery. Cutting services are available. Guaranteed component sizes The values indicated are valid for lengths of max. 2.5 x O.D Sanmac® 304/304L, EN 1.4301/1.4307 Sanmac 316/316L, EN 1.4401/1.4404 PED 97/23/EC, EN 10216-5, EN 10294-2 IC-test EN ISO 3651-2A in delivery condition. NACE MR-0175/ISO 15156 Sanmac 4571, EN 1.4571 PED 97/23/EC, EN 10216-5, EN 10294-2 IC-test EN ISO 3651-2A in delivery condition. Sanmac 2205, EN 1.4462 PED 97/23/EC, EN 10216-5, EN 10294-2, EN 10297-2, Norsok MDS 041, ASTM A790, Corrosion test acc to ASTM G-48 A NACE MR 0175/ISO 15156 IC = Intergranular Corrosion. Further technical information can be found on our website: www.smt.sandvik.com 8 Stock program stainless hollow bar Stock program stainless hollow bar 9 Stock range O.D. Guaranteed component sizes 1) I.D. Weight Chucked true to O.D. mm mm average kg/m lb/ft 32 3 36 36 36 40 40 40 45 45 45 50 50 50 56 56 56 63 63 63 63 63 71 71 71 71 75 75 75 80 80 80 80 20 16 25 20 16 28 25 20 32 28 20 36 32 25 40 36 28 50 45 40 36 32 56 45 40 36 60 50 40 63 50 45 40 4.2 5.1 4.5 5.9 6.8 5.5 6.5 7.8 6.7 8.2 10.5 8.0 9.7 12.1 10.2 12.1 15.2 9.9 12.2 15.4 17.3 19.0 12.9 19.6 22.3 24.1 13.7 21.1 26.0 16.4 25.3 28.3 30.9 2.82 3.43 3.02 3.97 4.57 3.69 4.37 5.24 4.50 5.58 7.06 5.38 6.52 8.13 6.85 8.13 10.21 6.65 8.19 10.35 11.63 12.77 8.67 13.17 14.99 16.20 9.20 14.17 17.47 11.02 17.00 19.02 20.77 Chucked true to I.D. O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch 31.0 31.0 35.0 35.0 35.0 39.0 39.0 39.0 44.0 44.0 44.0 49.0 49.0 49.0 55.0 55.0 55.0 62.0 62.0 62.0 62.0 62.0 69.9 69.9 69.9 69.9 73.8 73.8 73.8 78.8 78.8 78.8 78.8 21.9 18.0 26.9 22.0 18.1 29.9 27.0 22.1 33.9 30.0 22.2 38.0 34.1 27.2 42.0 38.1 30.3 51.9 47.0 42.2 38.3 34.4 58.0 47.3 42.4 38.5 62.0 52.2 42.5 65.0 52.4 47.5 42.6 1.220 1.220 1.378 1.378 1.378 1.535 1.535 1.535 1.732 1.732 1.732 1.929 1.929 1.929 2.165 2.165 2.165 2.441 2.441 2.441 2.441 2.441 2.752 2.752 2.752 2.752 2.906 2.906 2.906 3.102 3.102 3.102 3.102 0.862 0.709 1.059 0.866 0.713 1.177 1.063 0.870 1.335 1.181 0.874 1.496 1.343 1.071 1.654 1.500 1.193 2.043 1.850 1.661 1.508 1.354 2.283 1.862 1.669 1.516 2.441 2.055 1.673 2.559 2.053 1.870 1.677 30.1 30.0 34.1 34.0 33.9 38.1 38.0 37.9 43.1 43.0 42.8 48.0 47.9 47.8 54.0 53.9 53.7 61.1 61.0 60.8 60.7 60.6 68.9 68.6 68.5 68.4 72.8 72.6 72.3 77.8 77.4 77.3 477.2 21.0 17.0 26.0 21.0 17.0 29.0 26.0 21.0 33.0 29.0 21.0 37.0 33.0 26.0 41.0 37.0 29.0 51.0 46.0 41.0 37.0 33.0 57.0 46.0 41.0 37.0 61.0 51.0 41.0 64.0 51.0 46.0 41.0 1.185 1.181 1.343 1.339 1.335 1.500 1.496 1.492 1.697 1.693 1.685 1.890 1.886 1.882 2.126 2.122 2.114 2.406 2.402 2.394 2.390 2.386 2.713 2.701 2.697 2.693 2.866 2.858 2.846 3.063 3.047 3.043 3.039 0.827 0.669 1.024 0.827 0.669 1.142 1.024 0.827 1.299 1.142 0.827 1.457 1.299 1.024 1.614 1.457 1.142 2.008 1.811 1.614 1.457 1.299 2.244 1.811 1.614 1.457 2.402 2.008 1.614 2.520 2.008 1.811 1.614 EN 1.4301/ 1.4307 Sanmac® 304/304L EN 1.4404 EN 1.4571 Sanmac Sanmac 316/316L 4571 EN 1.4462 Sanmac 2205 10 Stock program stainless hollow bar Stock program stainless hollow bar 11 Stock range (continued) O.D. Guaranteed component sizes 1) I.D. Weight Chucked true to O.D. mm mm average kg/m lb/ft 85 85 85 90 90 90 90 95 95 95 100 100 100 100 106 106 106 106 112 112 112 112 118 118 118 118 125 125 125 125 132 132 132 132 67 55 45 71 63 56 50 75 67 50 80 71 63 56 80 71 63 56 90 80 71 63 90 80 71 63 100 90 80 71 106 90 80 71 18.5 26.8 33.5 20.6 27.1 32.3 36.1 23.0 29.9 42.1 24.4 32.7 39.2 42.3 32.3 40.6 47.1 52.1 30.2 40.6 48.8 55.3 39.0 49.4 57.6 64.2 38.3 49.8 60.2 68.5 42.0 61.1 71.5 79.7 12.43 18.01 22.51 13.84 18.21 21.71 24.26 15.46 20.09 28.29 16.40 21.97 26.34 28.43 21.71 27.28 31.65 35.01 20.29 27.28 32.79 37.16 26.21 33.20 38.71 43.14 25.74 33.47 40.45 46.03 28.22 41.05 48.05 53.56 Chucked true to I.D. O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch 83.7 83.7 83.7 88.6 88.6 88.6 88.6 93.5 93.5 93.5 98.5 98.5 98.5 98.5 104.4 104.4 104.4 104.4 110.3 110.3 110.3 110.3 116.2 116.2 116.2 116.2 123.1 123.1 123.1 123.1 130.0 130.0 130.0 130.0 69.1 57.4 47.6 73.1 65.3 58.5 52.6 77.3 69.3 52.7 82.3 73.4 65.5 58.7 82.5 73.5 65.7 58.9 92.5 82.6 73.7 65.8 92.7 82.8 73.8 66.0 102.7 92.8 82.9 74.0 108.8 93.0 83.1 74.2 3.295 3.295 3.295 3.488 3.488 3.488 3.488 3.681 3.681 3.681 3.878 3.878 3.878 3.878 4.110 4.110 4.110 4.110 4.343 4.343 4.343 4.343 4.575 4.575 4.575 4.575 4.846 4.846 4.846 4.846 5.118 5.118 5.118 5.118 2.720 2.260 1.874 2.878 2.571 2.303 2.071 3.041 2.728 2.075 3.240 2.890 2.579 2.311 3.248 2.894 2.587 2.319 3.642 3.252 2.902 2.591 3.650 3.260 2.906 2.598 4.043 3.654 3.264 2.913 4.283 3.661 3.272 2.921 82.6 82.3 82.1 87.6 87.3 87.1 87.0 92.4 92.2 91.8 97.4 97.2 97.0 96.8 103.1 103.0 102.7 102.5 109.2 108.9 108.7 108.5 114.9 114.6 114.5 114.2 121.9 121.7 121.4 121.2 128.8 128.4 128.1 127.9 68.0 56.0 46.0 72.1 64.0 57.0 51.0 76.2 68.0 51.0 81.2 72.1 64.0 57.0 81.2 72.1 64.0 57.0 91.4 81.2 72.1 64.0 91.4 81.2 72.1 64.0 101.5 91.4 81.2 72.1 107.6 91.4 81.2 72.1 3.252 3.240 3.232 3.449 3.437 3.429 3.425 3.641 3.630 3.614 3.835 3.827 3.819 3.811 4.059 4.055 4.043 4.035 4.299 4.287 4.280 4.272 4.524 4.512 4.508 4.496 4.799 4.791 4.780 4.772 5.071 5.055 5.043 5.035 2.677 2.205 1.811 2.839 2.520 2.244 2.008 2.997 2.677 2.008 3.197 2.839 2.520 2.244 3.197 2.839 2.520 2.244 3.598 3.197 2.839 2.520 3.598 3.197 2.839 2.520 3.996 3.598 3.197 2.839 4.236 3.598 3.197 2.839 EN 1.4301/ 1.4307 Sanmac® 304/304L EN 1.4404 EN 1.4571 Sanmac Sanmac 316/316L 4571 EN 1.4462 Sanmac 2205 12 Stock program stainless hollow bar Stock program stainless hollow bar 13 Stock range (continued) O.D. Guaranteed component sizes 1) I.D. Weight Chucked true to O.D. mm mm average kg/m lb/ft 140 140 140 140 150 150 150 150 160 160 160 160 170 170 170 170 170 170 180 180 180 180 190 190 190 200 200 200 212 212 212 112 100 90 80 125 106 95 80 132 122 112 90 140 130 128 118 106 100 150 140 125 100 160 150 132 160 150 140 170 150 130 47.8 63.3 74.9 85.2 47.4 74.2 87.7 103.3 56.2 71.6 85.8 112.9 63.8 80.2 80.8 98.4 114.7 122.3 68.4 86.1 110.0 144.4 73.0 91.9 123.0 97.6 117.0 134.0 109.0 148.0 182.0 32.12 42.54 50.33 57.25 31.85 49.86 58.93 69.42 37.77 48.12 57.66 75.87 42.87 53.89 54.29 66.13 77.08 82.19 45.97 57.86 73.92 97.04 49.06 61.76 82.66 65.59 78.62 90.05 73.25 99.46 122.30 Chucked true to I.D. O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch 137.9 137.9 137.9 137.9 147.7 147.7 147.7 147.7 157.6 157.6 157.6 157.6 167.4 167.4 167.4 167.4 167.4 167.4 177.3 177.3 177.3 177.3 187.1 187.1 187.1 197.0 197.0 197.0 208.8 208.8 208.8 115.0 103.1 93.2 83.3 128.1 109.3 98.4 83.6 135.3 125.4 115.5 94.0 143.5 133.6 131.6 121.7 109.8 103.9 153.6 143.7 128.9 104.1 163.8 153.9 136.0 164.0 154.1 144.2 174.2 154.4 134.6 5.429 5.429 5.429 5.429 5.815 5.815 5.815 5.815 6.205 6.205 6.205 6.205 6.591 6.591 6.591 6.591 6.591 6.591 6.980 6.980 6.980 6.980 7.366 7.366 7.366 7.756 7.756 7.756 8.220 8.220 8.220 4.528 4.059 3.669 3.280 5.043 4.303 3.874 3.291 5.327 4.937 4.547 3.701 5.650 5.260 5.181 4.791 4.323 4.091 6.047 5.657 5.075 4.098 6.449 6.059 5.354 6.457 6.067 5.677 6.858 6.079 5.299 136.6 136.3 136.1 135.8 146.5 146.0 145.7 145.3 156.3 156.0 155.8 155.2 166.0 165.8 165.7 165.5 165.2 165.0 176.0 175.7 175.3 174.7 185.7 185.5 185.1 195.4 195.2 194.9 207.2 206.6 206.2 113.7 101.5 91.4 81.2 126.9 107.6 96.4 81.2 134.0 123.8 113.7 91.4 142.1 132.0 130.0 119.8 107.6 101.5 152.3 142.1 126.9 101.5 162.4 152.3 134.0 162.4 152.3 142.1 172.6 152.3 132.0 5.378 5.366 5.358 5.346 5.768 5.748 5.736 5.720 6.154 6.142 6.134 6.110 6.535 6.528 6.524 6.516 6.504 6.496 6.929 6.917 6.902 6.878 7.311 7.303 7.287 7.693 7.685 7.673 8.157 8.133 8.118 4.476 3.996 3.598 3.197 4.996 4.236 3.795 3.197 5.276 4.874 4.476 3.598 5.594 5.197 5.118 4.717 4.236 3.996 5.996 5.594 4.996 3.996 6.394 5.996 5.276 6.394 5.996 5.594 6.795 5.997 5.197 EN 1.4301/ 1.4307 Sanmac® 304/304L EN 1.4404 EN 1.4571 Sanmac Sanmac 316/316L 4571 EN 1.4462 Sanmac 2205 14 Stock program stainless hollow bar Stock program stainless hollow bar 15 Stock range (continued) O.D. Guaranteed component sizes 1) I.D. Weight Chucked true to O.D. mm mm average kg/m lb/ft 224 224 236 236 250 275 180 140 190 150 200 200 121.0 199.0 133.0 216.0 153.0 227.7 81.31 133.73 89.38 145.15 102.82 103.28 Chucked true to I.D. O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch O.D. max. mm I.D. min. mm O.D. max. inch I.D. min. inch 220.6 220.6 232.4 232.4 246.2 268.9 184.4 144.8 194.6 155.0 204.9 205.4 8.685 8.685 9.150 9.150 9.693 10.587 7.260 5.701 7.661 6.102 8.067 8.087 218.9 217.9 230.7 229.7 244.3 266.5 182.7 142.1 192.9 152.3 203.0 203.0 8.618 8.579 9.083 9.043 9.618 10.492 7.193 5.594 7.594 5.996 7.992 7.992 = Stock standard =P roduced to order. Minimum quantities from 750 to 5000 kg (1500 – 11000 lbs) depending on size. 1) The values indicated are valid for lengths less than 2.5 times the outside diameter. Order examples THB-Sanmac 2205-250-200 (THB = Tube Hollow Bar) EN 1.4301/ 1.4307 Sanmac® 304/304L EN 1.4404 EN 1.4571 Sanmac Sanmac 316/316L 4571 EN 1.4462 Sanmac 2205 Properties hollow bar 17 Properties Hollow bar 18 Properties hollow bar Properties hollow bar 19 Technical data for hollow bar, metric properties Sanmac® 4305 Sanmac 304/304L Sanmac 316/316L Technical data for hollow bar (continued), metric Sanmac 4435 MECHANICAL PROPERTIES at 20°C propertiesSanmac®Sanmac 4571 2205 Sandvik SAF 2507™ MECHANICAL PROPERTIES at 20°C Proof strength, Rp0.2, MPa, min Rp1.0, MPa, min 215 230 210 240 220 250 220 250 Proof strength, Rp0.2, MPa, min Rp1.0, MPa, min 190 225 450550 500640 Tensile strength, Rm, MPa min 515 515–680 515–690 515–690 Tensile strength, Rm, MPa 490–690 680–880 800–1000 45 45 45 Elongation, A %, min 35 25 25 Elongation, A %, min 35 Hardness, HRB, max. 90 90 90 Hardness, HRB max. 90– HRC– max. 28 7.9 8.0 8.0 PHYSICAL PROPERTIES Density, g/cm3 8.0 7.87.8 200 200 200 200 Specific heat capacity at 20°C, J/kg °C 475 Modulus of elasticity (x103) at 20°C, MPa 200 200 200 475 485 485 Thermal conductivity at 20°C, W/m °C 15 Specific heat capacity at 20°C, J/kg °C 485 480 490 15 14 14 Thermal conductivity at 20°C, W/m °C 14 14 14 Thermal expansion at 30 – 100°C, x10-6 per °C 16.5 13 13.5 90 – max. 32 PHYSICAL PROPERTIES Density, g/cm3 7.9 Modulus of elasticity (x103) at 20°C, MPa Thermal expansion at 30 – 100°C, x10-6 per °C 16.5 16.5 16.5 For further information see our website: www.smt.sandvik.com 16.5 For further information see our website: www.smt.sandvik.com Sandvik, Sanmac, Sanmac 2205 and Sandvik SAF 2507 are trademarks owned by Sandvik Intellectual Property AB. 20 Properties hollow bar Properties hollow bar 21 Technical data for hollow bar, imperial properties Sanmac® 4305 Sanmac 304/304L Sanmac 316/316L Technical data for hollow bar (continued), imperial Sanmac 4435 propertiesSanmac®Sanmac 4571 2205 Sandvik SAF 2507™ MECHANICAL PROPERTIES at 68°F MECHANICAL PROPERTIES at 68°F Yield strength, Rp0.2, ksi, min Rp1.0, ksi, min 30 33 30 35 32 36 32 36 Yield strength, Rp0.2, ksi, min Rp1.0, ksi, min Tensile strength, Rm, ksi min 75 75-99 75-100 75-100 Tensile strength, Rm, ksi 71-100 99-128 116-145 Elongation, A” %, min 35 45 45 45 Elongation, A2” %, min 35 25 25 Hardness, HRB, max. 90 90 90 Hardness, HRB max. 90– HRC– max. 28 90 286580 337393 – max. 32 PHYSICAL PROPERTIES Density, lb/in3 0.29 0.29 0.29 0.29 Modulus of elasticity at 68°F, 106 psi 29.0 29.0 29.0 29.0 Specific heat capacity at 68°F, Btu/lb °F 0.11 0.11 0.11 Thermal conductivity at 68°F, Btu/ft h °F 8.5 8.5 8 Thermal expansion 86-200°F, 10-6 per °F 9.5 9.5 9.5 For further information see our website: www.smt.sandvik.com PHYSICAL PROPERTIES Density, lb/in3 0.29 0.280.28 Modulus of elasticity at 68°F, 106 psi 29.0 29.0 29.0 0.11 Specific heat capacity at 68°F, Btu/lb °F 0.11 0.11 0.12 8 Thermal conductivity at 68°F, Btu/ft h °F 8 8 8 Thermal expansion at 86-200°F, 10-6 per °F 9 7 7.5 9.5 For further information see our website: www.smt.sandvik.com Sandvik, Sanmac, Sanmac 2205 and Sandvik SAF 2507 are trademarks owned by Sandvik Intellectual Property AB. Machining 23 22 Properties hollow bar Resistance to corrosion Steel type Sulph. acid Nitric acid Formic acid Acetic acid Pitting/ crevice corr. SCC – 0 0 0 + ++ + 0 0 0 0 + – 0 0 0 ++ +++ – 0 0 0 + ++ – 0 0 0 +++ +++++ – 0 0 0 +++ +++++ Sandvik® Sanmac® 304/304L Sanmac 316/316L Sanmac 4435 Sanmac 4571 Sanmac 2205 Sandvik SAF 2507™ Machining 0 = Reference value + = More resistant than reference value – = Less resistant than reference value Weldability Suitable welding methods for Sanmac grades are manual metal arc welding with covered electrodes MMA and gas shielded arc welding, with the TIG and MIG methods as first choice. During TIG welding, especially autogenous welding, a correct setting of the welding current is of great importance. However, when filler metal is used, the weldability is the same as for the standard material. Recommendations of filler metal Steel type Sandvik® TIG (GTAW/141) Sandvik Sanmac® 304/304L 19.9.L or 19.9.LSi Sanmac 316/316L Sanmac 4571 Sanmac 4435 Sanmac 2205 MIG (GMAW/131) Sandvik FCAW (136) Sandvik 19.9.L or 19.9.LSi 19.9.LT MMA (SMAW/111) Sandvik 19.9.LR. 19.9.LB or 19.9.LRHD 19.12.3.L 19.12.3.L 19.12.3.LT 19.12.3.LR. or 19.12.3.LSi or 19.12.3.LSi 19.12.3.LB or 19.12.3.LRHD 20.25.5.LCu 20.25.5.LCu 20.25.5.LCuR 22.8.3.L 22.9.3.LT 22.9.3.LR or 25.10.4.L 25.10.4.LR For further welding information, see our website: www.smt.sandvik.com Machinability Material Machine Machining data Operation Cutting fluids Tools Machining 25 24 Machining The art of machining stainless steel Austenitic and duplex stainless steels have properties that give them a different machinability compared to carbon steel or ferritic and martensitic stainless steels. The greatest difference is the high ductility of austenitic and duplex stainless steels, as well as their tendency to work harden and form built-up edges on the cutting tool. Moreover, in duplex materials, chip forming is made more difficult by the high strength of these materials. In Sanmac® materials, machinability has been improved without jeopardising properties such as corrosion resistance, mechanical strength nor weldability. The non-metallic inclusions in Sanmac steels are of great significance to the improved machinability. In addition to sulphides, Sanmac steels contain oxide inclusions that improve chip breaking and reduce tool wear. Apart from the material and tool, the machining result is influenced by the machine itself, by the cutting data, coolant, and type of operation. Always observe the following: • Use modern cutting tools with suitable geometries for machining austenitic and duplex stainless steels. • Change the insert regularly. A worn insert causes more severe work hardening. Strength High strength in combination with high ductility in austenitic and duplex stainless steels makes chip breaking more difficult and increases the risk of vibration, which damages the surface and reduces the service life of the insert. Always observe the following: • Use stable machines only. • Make sure that the workpiece is properly secured and use stable tool holders. • Try to minimise tool overhang – this is especially important in drilling and internal turning. • In case of vibrations, often a problem during internal turning, use tools with small nose radius even though this increases the risk of plastic deformation at the nose. To obtain long insert/tool-life with good chip breaking when turning, a generous flow of cutting fluid should be used. The cutting fluid removes heat from the chip and facilitates chip breaking, at the same time giving improved dimensional stability. In the case of internal machining, chip evacuation is improved if cutting fluid is applied through the cutting tool. Cutting data recommendations Work hardening All inserts geometry and grades are valid for Sandvik Coromant. In all machining that involves cutting austenitic and duplex stainless steels, work hardening is more pronounced than in carbon steel or ferritic and martensitic stainless steels. The machined surface becomes harder at the same time as tool-life decreases. Coromant, CoroMill, CoroDrill, T-Max are trademarks owned by Sandvik Intellectual Property AB. The recommendations are based on machining with modern CNC machines with normal power and speed ratings. When changing the cutting data to compensate for external factors, only small changes in feed should be made. Recommended toollife is 10–15 minutes unless otherwise stated. Machining 27 26 Machining Turning of Sanmac® 4305 Recommended inserts and cutting data (starting values for a tool-life of 15 minutes). Turning The diagrams show the ranges within which cutting data can be chosen to obtain a tool-life of 10 minutes or more when machining austenitic Sanmac® materials (4305, 304/304L, 316/316L, 4435, 4571) and a tool-life of 7 minutes or more in the duplex material Sanmac 2205. Insert Geometry Grade PF GC4215 0.15 0.006 600 2000 Finishing, copy turning GC4225 0.30 0.012 450 1500 Medium machining QM Cutting data Feed Cutting speed mm/rev inch/rev m/min ft/min Application The areas are limited in the event of low feeds because of unacceptable chip breaking. In the case of high cutting speeds, plastic deformation is the most dominant cause of failure. When feed increases and the cutting speed falls, edge frittering (chipping) increases significantly. The diagrams are applicable for normal cutting times. For long, continuous cuts, the cutting speeds should be reduced somewhat. T-Max® Sandvik Coromant M-Line tools, available in P, CoroTurn® 107, and CoroTurn® 111, are optimised for stainless steel turning. GC4215-PF GC4225-QM 800 800 (2625) 10 minutes tool-life 700 700 (2295) 600 600 (1970) 500 500 (1640) 400 400 (1310) 300 300 (985) Plastic deformation Poor chip breaking Tools Cutting speed, m/min (feet/min) The machining areas are limited by different wear mechanisms. Once the type of wear has been determined, the cutting data can be optimised with the aid of the diagrams. 900 900 (2955) Notch wear 200 200 (655) 100 100 0.40.50.60.70.8 (330) 000.10.20.3 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 (0.004) (0.008) (0.012)(0.016) (0.020) (0.024)(0.028)(0.032) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above Machining 29 28 Machining Turning of Sanmac® 304/304L, Sanmac 316/316L Recommended inserts and cutting data (starting values for a tool-life of 15 minutes). Insert Geometry Grade Cutting data Application Feed Cutting speed mm/rev inch/rev m/min ft/min MF GC2015 0.15 0.006 290 820 Finishing, copy turning MM GC2015 0.30 0.012 250 740 Medium to rough machining under stable conditions MM* GC2025 0.30 0.012 210 655 Medium to rough machining under less stable conditions Turning of Sanmac 4571 Recommended inserts and cutting data (starting values for a tool-life of 15 minutes). Insert Geometry Grade Cutting data Application Feed Cutting speed mm/rev inch/rev m/min ft/min MF GC2015 0.15 0.006 220 720 Finishing, copy turning MM GC2025 0.25 0.010 200 655 Medium to rough machining under stable conditions MR GC2025 0.30 0.012 180 590 Medium to rough machining under less stable conditions In the case of large cutting depths and rough surfaces, the MR geometry in grade GC2025 is also recommended. For very demanding operations at low cutting speeds, the MR geometry in grade GC2035 is recommended. * MR for Sanmac 316/316L hollow bar 200 (655) 150 (490) GC2025-MM* Plastic deformation 10 minutes tool-life Frittering Frittering 100 (330) 00.10.20.30.40.50.60.70.8 0 (0.004) (0.008) (0.012)(0.016) (0.020) (0.024)(0.028)(0.032) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above GC2025-MM GC2025-MR 250 (820) 200 (655) 150 (490) 10 minutes tool-life Poor chip breaking 300 (985) GC2015-MF Frittering Cutting speed, m/min (feet/min) GC2015-MM 250 (820) 300 (985) GC2015-MF Poor chip breaking Cutting speed, m/min (feet/min) 350 (1150) Plastic deformation Frittering Frittering 100 (330) 0 0.10.2 0.30.4 0.5 0.6 0 (0.004) (0.008)(0.012)(0.016)(0.020)(0.024) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above Machining 31 30 Machining Turning of Sanmac® 4435 Recommended inserts and cutting data (starting values for a tool-life of 15 minutes). Insert Geometry Grade MF GC2015 0.15 0.006 240 790 Finishing, copy turning MM GC2025 0.30 0.012 175 575 Medium to rough machining Application In the case of large cutting depths and rough surfaces, the MR geo-metry in grade GC2025 is also recommended. For very demanding operations at low cutting speeds, the MR geometry in grade GC2035 is recommended. 350 350 (1150) 0.006 200 655 Finishing, copy turning MM GC2025 0.30 0.012 140 460 Medium to rough machining Frittering 100 100 (330) 0 0.10.2 0.30.4 0.5 0.6 0 0.1 0.2 0.3 0.4 0.5 0.6 0 (0.004) (0.008)(0.012)(0.016)(0.020)(0.024) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above Application Turning in Sanmac 2205 duplex steel is considerably more demanding than in the Sanmac austenitic materials. This is mainly due to the higher strength of Sanmac 2205. 300 (985) GC2015-MF 10 minutes tool-life GC2025-MM 7 minutes tool-life 250 (820) Plastic deformation + frittering 150 (490) 100 (330) 0 0 0.1 (0.004) 200 (655) Poor chip breaking 150 150 (490) GC2015 0.15 Poor chip breaking (655) Poor chip breaking Cutting speed, m/min (feet/min) 10 minutes tool-life Frittering 200 200 MF Cutting data Feed Cutting speed mm/rev inch/rev m/min ft/min GC2025-MM 300 300 (985) (820) Grade GC2015-MF Plastic deformation 250 250 Insert Geometry Cutting speed, m/min (feet/min) Cutting data Feed Cutting speed mm/rev inch/rev m/min ft/min Turning of Sanmac 2205 Recommended inserts and cutting data (starting values). 0.2 (0.008) Plastic deformation or crater wear Frittering + plastic deformation or crater wear 0.3 (0.012) 0.4 (0.016) 0.5 (0.020) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above 32 Machining Turning of Sandvik SAF 2507™ Recommended inserts and cutting data (starting values). Insert Geometry Grade MF GC2015 0.15 0.006 120 395 GC2025 0.25 0.010 90 295 Medium to GC2015-MF rough GC2025-MM machining 200 MM Cutting data Feed Cutting speed mm/rev inch/rev m/min ft/min 150 Application Finishing, copy turning Turning in Sandvik SAF 2507 super-duplex steel is considerably more 100 and duplex materials. This is demanding than in the Sanmac® austenitic mainly due to the higher strength of Sandvik SAF 2507. 50 0 0 0.1 0.2 0.3 200 200 0.5 GC2015-MF 10 minutes tool-life GC2025-MM 7 minutes tool-life Plastic deformation + frittering 150 150 (490) 100 100 (330) 50 50 (165) 0 0 0 Poor chip breaking Cutting speed, m/min (feet/min) (655) 0.4 Plastic deformation + crater wear Frittering + crater wear 0.1 0.1 (0.004) 0.2 0.2 (0.008) 0.3 0.3 (0.012) 0.4 0.4 (0.016) 0.5 0.5 (0.020) Feed, mm/rev (inch/rev) Recommended starting values, in accordance with table above 200 GC2015-MF Machining 35 34 Machining Types of wear Thread cutting The most important types of wear in general turning of stainless steels are flank wear, plastic deformation, frittering (chipping) and notch wear. Indexable inserts can be used for external thread cutting in all diameters. Threading with screw-cutting dies or die heads is cost effective only for small diameters. For internal threading with short and normal cutting lengths, thread cutting with indexable inserts is recommended from hole diameter 12 mm (0.47 inch) and up. For long cutting lengths, thread cutting with indexable inserts is recommended for hole diameters above 20 mm (0.79 inch). Flank and notch wear Causes: a) Cutting speed too high, or insert has insufficient wear resistance. b /c) Oxidation or excessive attrition wear. Solutions: a) Reduce the cutting speed. Choose a more wear resistant insert grade. b /c) Reduce the cutting speed. Choose a smaller entering angle. Plastic deformation Cause: Too high insert temperature in combination with high pressure. Solution: Choose a more wear resistant insert grade. a) Edge depression. Reduce the cutting speed. b) Flank impression. Reduce the feed. Built-up edge Cause: Workpiece material welds progressively onto the insert. Solution: Increase the cutting speed. Edge frittering (chipping) Causes: Too brittle insert grade, too weak insert geometry or built-up edge. Solutions: Choose a tougher insert grade, choose an insert with a stronger edge or, in case of built-up edge, increase the cutting speed. a b a c Thread turning b Due to the tendency of austenitic and duplex stainless steels to work harden, radial infeeds are recommended. A generous flow of cutting fluid should be used, partly to obtain a reliable process and partly to guide the chips. The recommendations apply for a tool life of 30 minutes for the austenitic material and 10 minutes for the duplex material. T-Max® U-Lock is Sandvik Coromant’s thread turning system. Insert Geometry Grade Cutting speed m/min ft/min All Round (austenitic) GC1135 160* 525 F (duplex) GC1135 100 330 F (super-duplex) GC1135 70 230 * Higher cutting speed can be used for Sanmac® 4305. Thread tapping Coated threading taps can increase productivity by up to 100%, in comparison with uncoated threading taps. For the advantages of coated threading taps to be realised, a generous flow of cutting fluid must be used. The recommendations apply for a tool-life of 30 minutes. Steel type Cutting speed m/min ft/min Austenitic 4-15* 13-50* Duplex 3-10 13-33 Super-duplex 2-8 7-26 Cutting speeds in the upper range should be chosen for coated threading taps. * Higher cutting speed can be used for Sanmac® 4305. Machining 37 36 Machining Drilling with Sandvik Coromant® CoroDrill® Delta-C, diameter 3–12 mm Code R840. Grade GC1220 (diameter range 3–20 mm) Drilling The recommended methods for drilling give the most cost effective results for the respective diameter ranges. When producing holes with diameters larger than 63 mm (2.48 inch), different drilling methods can be used, e.g. regular solid drills, trepanning drills or boring tools. Feed* Cutting speed* mm/rev (inch/rev) m/min 0.06–0.22 50 (0.002-0.009) 60 40 ft/min 165 195 130 (austenitic)** (duplex) (super-duplex) * The lower value should be selected for smaller diameters. ** Higher cutting speed can be used for Sanmac® 4305. The recommendations for drilling are applicable for a tool-life of 30 minutes. Drilling with high speed steel (HSS) drill (diameter 1–3 mm (0.04–0.12 inch)) Feed* Cutting speed* mm/rev (inch/rev) m/min 0.03–0.09 20–30 (0.001-0.004) 10–15 8–15 5–10 ft/min 66-100 33-50 25-50 16-33 (4305) (304/304L, 316/316L, 4435 and 4571) (duplex) (super-duplex) * The higher cutting speed should be selected for coated drills. Short hole drilling, diameter 12–63 mm CoroDrill® 880 Steel type Diameter Insert Cutting data Feed mm/rev inch/rev Cutting speed m/min ft/min mm inch Geometry Grade Peripheral/Central Austenitic 12-14 14-36 36-63 0.47-0.55 0.55-1.42 1.42-2.48 LM LM* LM GC4044/GC1044 GC2044/GC1144 GC4024/GC1044 0.04-0.09 0.04-0.18 0.04-0.18 0.002-0.004 0.002-0.007 0.002-0.007 180 180 210 590 590 690 Duplex 12-14 14-36 36-63 0.47-0.55 0.55-1.42 1.42-2.48 LM LM* LM GC4044/GC1044 GC2044/GC1144 GC4024/GC1044 0.04-0.09 0.04-0.18 0.04-0.18 0.002-0.004 0.002-0.007 0.002-0.007 120 120 130 395 395 425 Super-duplex 12-14 14-36 36-63 0.47-0.55 0.55-1.42 1.42-2.48 LM LM* LM GC4044/GC1044 GC2044/GC1144 GC4024/GC1044 0.04-0.09 0.04-0.18 0.04-0.18 0.002-0.004 0.002-0.007 0.002-0.007 70 70 80 230 230 260 * MS for peripheral insert Machining 39 38 Machining Milling Dry milling is the first choice when milling austenitic and duplex stainless steels. When engaged in a cut the cutting edge is strongly heated, followed by cooling down when exiting the cut. Use of cutting fluid causes a more rapid cooling of the insert, which can result in a reduced tool-life due to thermal cracking of the edge. When milling austenitic and duplex stainless steels it is important to choose a correct combination of milling cutter system, insert geometry and grade, together with appropriate cutting data. If cutting fluid is needed (e.g. when the surface finish can not be reached in the dry condition) the cutting speed must be reduced by approximately 40-60 % to prevent tool wear due to increased thermal load on the inserts. When used, cutting fluid should be supplied in large amounts around the cutting edges throughout the process. Use of appropriate cutting data means that milling is carried out at cutting speeds above the range where there is a risk of built-up edge formation. Face milling, CoroMill® 345 (starting values for dry machining) Steel type Roughing Cutting speed Feed Geometry/Grade m/min ft/min mm/tooth Finishing Geometry/Grade Cutting speed Feed inch/tooth m/min ft/min mm/tooth inch/tooth Austenitic MM-2040 0.007 ML-2040 240 785 0.08 0.003 Duplex MM-2040 125 410 0.13 0.005 ML-2040 160 525 0.08 0.003 Super-duplex MM-2040 100 330 0.13 0.005 ML-2040 130 425 0.10 0.004 Finishing Geometry/Grade Cutting speed Feed m/min mm/tooth 185 605 0.18 End milling, CoroMill 390 / Coromill 490 (starting values for dry machining) Steel type Roughing Geometry/Grade Cutting speed Feed m/min ft/min mm/tooth inch/tooth ft/min inch/tooth Austenitic MM-1040 270 885 0.13 0.005 ML-1040 275 900 0.10 0.004 Duplex MM-1040 170 560 0.13 0.005 ML-1040 180 590 0.10 0.004 Super-duplex MM-1040 130 425 0.13 0.005 ML-1040 150 490 0.10 0.004 Solid carbide milling, CoroPlura® (starting values for dry machining) Steel type Roughing Grade Cutting speed Feed m/min Austenitic GC1620/GC 1630 60 Duplex GC 1630 Super-duplex GC1630 Feed inch/tooth Finishing Grade Cutting speed ft/min mm/tooth m/min ft/min mm/tooth 195 0.001-0.004* GC 1620 150 490 0.013-0.11* 0.001-0.004* 0.02-0.11* inch/tooth 45 150 0.02-0.11* 0.001-0.004* GC 1620 120 395 0.013-0.11* 0.001-0.004* 35 115 0.02-0.11* 0.001-0.004* GC1620 100 330 0.013-0.11* 0.001-0.004* * The lower feed value should be selected for smaller diameters Machining 41 40 Machining Parting-off and grooving Sawing The recommendations for parting-off and grooving are applicable to most types of grooving operations in stainless steel materials. The feed should be chosen according to the width of the groove. The lowest feed value should be selected for the smallest groove width. Sandvik Coromant’s system for parting-off and grooving is CoroCut®. Both band sawing and cold (circular) sawing are ideal for cutting Sandvik® steels. If there are requirements on smooth surfaces or if small sections are to be cut, cold sawing is preferable. Band sawing is the more flexible approach, as it can cover a larger variety of sections and sizes. It is also the most cost effective, especially when using bimetal blades suited for stainless steel sawing. Parting-off Insert Geometry Grade Cutting data Feed mm/rev inch/rev Cutting speed m/min ft/min -5E or -CM GC2145 0.05–0.20 0.002-0.008 130 0.05–0.20 0.002-0.008 100 0.05-0.20 0.002-0.008 80 425 330 260 austenitic duplex super-duplex -5E or -CM GC1145 0.05–0.20 0.002-0.008 150 0.05–0.20 0.002-0.008 120 0.05–0.20 0.002-0.008 90 490 395 295 austenitic duplex super-duplex Alternative geometries when using T-Max Q-Cut inserts are -5F to prevent problems with vibrations and -4E under unstable conditions. Corresponding alternatives for the CoroCut system are -CF in case of vibrations and -CR at unstable conditions. Cutting data as above. For ultimate productivity in high-speed cutting and lower cost per cut, it is recommended that cemented carbide tipped blades suited for stainless steel sawing are used. Tooth pitch (TPI) should be selected according to the dimensions of the material to be cut. Sawing of Sanmac Grade Cutting data Band speed m/min ft/min Application Average removal rate in2/min cm2/min Bimetal blades 25–45* 80-150* 12.9–34.8* 2.0-5.4* General Cemented 65–120* carbide tipped blades 215-400* 23.9–69.0* 3.7-10.7* High productivity Grooving Insert Geometry Grade Cutting data Feed mm/rev inch/rev Cutting speed m/min ft/min -GM First 0.05–0.20 0.002-0.008 170 choice, 0.05–0.20 0.002-0.008 140 GC1125 0.05-0.20 0.002-0.008 110 555 460 360 austenitic* duplex super-duplex -GF Second 0.05–0.20 0.002-0.008 170 choice, 0.05–0.20 0.002-0.008 140 GC1125 0.05-0.20 0.002-0.008 110 555 460 360 austenitic* duplex super-duplex * Higher cutting speed can be used for Sanmac® 4305. * For duplex and super-duplex the lower speeds and removal rates should be chosen. For larger dimensions a slight decrease in band speed, in combination with an unchanged removal rate, is recommended. Recommendations are for guidance only, and the suitability of a material for a specific application can be confirmed only when the actual service conditions are known. Continuous development may necessitate changes in the technical data without notice. 42 Standard manufacturing program Steel grades Standard manufacturing program 43 Standard manufacturing program Designation Chemical composition (nominal), % Standards* Sandvik C UNS Cr Ni Mo Others ASTM TP EN Steel no. Pressure purpose Mechanical properties PED1) EN 10216-5 ASME Proof strength Rp0.2 Rp0.2 MPa, min. ksi, min. Tensile strength Rm MPa Rm Elongation A %, min. 45 45 45 45 45 35 35 35 40 40 Austenitic stainless steels (prefix standard THT, TST, TST−E or THE) Sandvik 3R12 ≤0.030 18.5 10 − − S30403/S30400 Sandvik 3R60™ ≤0.030 17.5 13 2.6 − S31603/S31600 Sandvik 3R65 ≤0.030 17 11.5 2.1 − S31603/S31600 Sandvik 6R35 0.05 17.5 10.5 − Ti S32100/S32109 Sandvik 5R75 0.05 17 12 2.1 Ti S31635 Sandvik 3R19 ≤0.030 18.5 9 − N S30453 Sandvik 3R64 ≤0.030 18.5 14.5 3.1 − S31703 Sandvik 3R68 ≤0.030 17 13 4.1 N − Sandvik 8R40 0.06 17.5 11 − Nb S34700/S34709 Sandvik 3R60 U.G. ≤0.020 17.5 14 2.6 − S31603 304L/304 316L/316 316L/316 321/321H 316Ti 304LN 317L − 347/347H 316L 1.4306/1.4301 1.4435/1.4436 1.4404/1.4401 1.4541/1.4940 1.4571 1.4311 1.4438* 1.4439 1.4550/1.4912 1.4435 X X X X X X − X X X X X X X − X X − X X 210 220 220 210 220 270 220 290 220 190 30 32 32 30 32 39 32 42 32 28 515 – 680 515 – 690 515 – 690 515 – 690 510 – 710 550 – 750 515 – 690 580 – 800 515 – 690 490 – 690 Duplex stainless steels (prefix Sandvik SAF 2205™ ≤0.030 Sandvik SAF 2507™ ≤0.030 Sandvik SAF 2304™ ≤0.030 Sandvik 3RE60™ ≤0.030 − − − − 1.4462 1.4410 1.4362 1.4424 X X X X X X X X 485 550 400 450 65 80 58 65 680 – 880 800 – 1000 630 – 820 700 – 880 1.4539 1.4563 1.4335 1.4466 1.4547 1.4558 − 2.4642* X X X X X X − − X X 2) − X X X 2) X X 230 220 210 270 310 205 175 240 33 32 30 39 45 30 25 35 High−alloy austenitic Sandvik 2RK65™ Sandvik Sanicro™ 28 Sandvik 2RE10 Sandvik 2RE69 Sandvik 254 SMO® Sanicro 30 Sanicro 41 Sanicro 69 standard THT, TST, TST−E or THE) 22 5 3.2 N 25 7 4 N 22.5 4.5 − N 18.5 4.5 2.6 Si, N stainless steels and nickel alloys ≤0.020 20 25 4.5 ≤0.020 27 31 3.5 ≤0.015 24.5 20 − ≤0.020 25 22 2.1 ≤0.020 20 18 6.1 ≤0.030 20 32 − ≤0.030 20 38.5 2.6 0.02 30 60 − High temperature grades (prefix standard THR) Sandvik 2C48 0.09 23.5 − − Sandvik 4C54 ≤0.20 26.5 − − Sandvik 5R10 0.04 18.5 9.5 − Sandvik 6LR62 0.05 17 11.5 2.1 Sandvik 8R41 0.06 16.5 13 − Sandvik 7RE10 0.06 24.5 21 − ® Sandvik 253 MA 0.08 21 11 − Sandvik 353 MA® 0.07 25 35 − Sandvik Sanicro 31HT 0.07 20.5 30.5 − Sandvik 8RE18 0.07 22.5 14 − Esshete 1250 0.1 15 9.5 1.0 Sanicro 61 0.03 23 60 − Sanicro 70 ≤0.05 16.5 72.5 − Special grades for machining Sanmac® 304/304L ≤0.030 Sanmac 316/316L ≤0.030 Sanmac 4435 ≤0.030 Sanmac 4571 0.03 Sanmac 2205 ≤0.030 Sandvik 10RE51 0.04 Sanmac 4305 ≤0.035 S31803/S32205 S32750 S32304 S31500 (prefix standard THT, TST, TST−E or THE) Cu N08904 − Cu N08028 − − S31002 − N S31050 − N, Cu S31254 − Ti,Al N08800 Alloy 800 Cu,Ti N08825 Alloy 825 Fe N06690 Alloy 690 N N − – Nb − Si,N,Ce Si,N,Ce Ti,Al − Mn,V,Nb,B Al Fe (prefix standard THB or MBR) 18.5 9 − − 16.5 11 2.1 − 17.5 12.5 2.6 − 17 12.5 2.1 Ti 22.5 4.5 3.2 N 26 5 1.3 − 17.5 9 − S 99-128 116-145 87-119 101-128 25 25 25 30 520 – 720 550 – 750 500 – 670 580 – 780 655 – 850 520 – 690 ≥520 ≥585 75-104 80-109 73-98 84-113 98-123 75-100 ≥75 ≥85 35 40 35 30 35 30 30 30 S44600 S44600 S30400/S30409 S31600/S31609 − S31008/S31009 S30815 S35315 N08811/N08810 S30908/S30909 S21500 N06601 N06600 446-2 446−1 304/304H 316, 316H − 310S, 310H − − − 309S, 309H − − Alloy 600 − 1.4749* 1.4301/1.4948 1.4401 1.4961 1.4845* 1.4835* 1.4854* 1.4959 1.4833* 1.4982 − − − − X – X − − − X − X − − − X X – − X X 2) − X 2) X − − X 275 275 210 205 205 220 310 260 175 205 230 205 245 40 40 30 30 30 32 45 38 25 30 33 30 35 ≥450 500 – 700 515 – 690 515 – 790 510 – 690 530 – 750 650 – 850 ≥600 500 – 700 ≥515 540 – 740 ≥550 550-700 ≥65 73-102 75-100 75-115 74-100 75-109 77-109 ≥87 73-102 ≥75 78-107 ≥80 80-101 20 20 45 45 35 35 40 35 35 35 35 30 35 S30400/S30403 S31600/S31603 S31600/S31603 S31635 S31803/S32205 S32900 S30300 304/304L 316/316L 316/316L 316Ti − − 303 1.4301/1.4307 1.4401/1.4404 1.4436/1.4435 1.4571 1.4462 1.4460 1.4305 X X X X X − − X X X − X X − 210 220 220 190 450 485 210 30 32 32 28 65 70 30 515 – 680 515 – 690 515 – 690 490-690 680 – 880 620 – 800 ≥515 75-99 75-100 75-100 71-100 99-128 90-116 ≥75 40 40 40 35 25 20 35 1) Pressure Equipment Directive 97/23/EC * Not applicable for tube and pipe. Only for information. 75-99 75-100 75-100 75-100 74-103 80-109 75-100 84-116 75-100 71-100 2) Also Code Case exist Sandvik, Sanmac, Sandvik SAF 2304, Sandvik SAF 2205, Sandvik SAF 2507, Sandvik Sanicro, Sandvik 3R60 and 2RK65 are trademarks owned by Sandvik Intellectual Property AB. 253 MA, 353 MA and 254 SMO are trademarks owned by Outokumpu. Try the Sandvik Bar converter The bar converter from Sandvik is developed to help design engineers, mechanical workshop operators etc. that currently machine holes in the center of solid stainless bar to estimate possible savings by switching to Sanmac® hollow bar. Sandvik Materials Technology SE-811 81 Sandviken, Sweden, Phone: +46 26-26 30 00, Fax +46 26-26 02 20 e-mail: sanmac.smt@sandvik.com www.smt.sandvik.com S-02909-ENG. 12.2013. www.smt.sandvik.com/barconverter
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